Ilco EZ®-Clone OPERATING MANUAL
Contents
1. Led READ ON Led WRITE ON Press the READ button to return to the beginning Press the WRITE button to make another copy If there are problems when checking the transponder on the key blank fitted no transponder wrong not writable crypto etc a warning message will appear see Ch 8 1 of the Operating Manual 5 N E D Led READ ON Led WRITE OFF I JE HERES Led READ ON Led WRITE OFF Press READ to return to the beginning of the writing operation EZ Clone Operating Manual 15 6 4 TRANSPONDER IDENTIFICATION Type of transponder The number in brackets e g 33 indicates the type of transponder read on the key and is a useful piece of information for the after sales service in order to identify transponder anomalies or malfunctions TRANSPONDER TYPE SILCA blank 21 SILCA blank 22 SILCA blank 23 TEMIC Fiat 11 TEMIC Mazda 12 MEGAMOS 13 PHILIPS orig or emul 33 PHILIPS orig 73 PHILIPS emulates MEGAMOS Audi 53 PHILIPS emulates MEGAMOS VDO 93 PHILIPS Crypto MEGAMOS Crypto TEXAS TEXAS Crypto TEXAS Crypto MITSUBISHI 3 TEXAS Cry2. nnne 10 4 1 Preparation for use preliminary 10 4 2 Checking for damage mite eie ee ie ER RC EH rb e 10 4 3 Environmental conditions seinieni pana inadai 10 4 4 ice e eg a ret dee ete Ui Hee 10 4 5 Software update tire RTI Gt 11 5 REGULATION AND SETTING OF THE MACHINE cerent 11 6 USE OF THE MACHINE 35 nee ed Tet ep 12 6 1 ent etaed t ete fte tel duse dos 12 6 2 Reading i aie npn te isti ie e e Date ia Avian Auntie 12 6 2 1 Calculation for Texas Crypto transponder 60 61 62 63 64 65 67 13 6 2 2 Special cases in reading sse 14 0 9 la pe eed Lage rg eod er o oes sedg 14 6 4 Transponder nenne nennen nnns 16 6 4 1 Transponder IDENTIFICATION 16 6 5 Options changing language esses enne nnne 19 7 WARNING MESSAGES ie 20 7 1 Messages during key reading and 20 8 21 8 1 Trouble shooting ares Stare m pera ee us 21
3. The second line suggests the keys to use and the function associated to them 1 T E P c N T ELECTRICAL ELECTRONIC CIRCUIT Main Parts 1 PRINTED CIRCUIT BOARD contains the microprocessor which runs the key reading writing opera tions the supply circuits interface with the keyboard and display and the connectors between the antennas and personal computer DISPLAY liquid crystal retro illuminated 2 lines of 20 characters Control KEYBOARD with 2 keys USB RECEPTACLE MASTER SWITCH MAINS SUPPLY SOCKET 15V 350 mA ANTENNAS for reading writing tuned to 125 kHz RS232 9 pole RECEPTACLE CBOX expansion board OPERATIONAL ELECTRICAL QUAGHAM EZ Clone Operating Manual 2 TRANSPORT The machine is easily transported and is not dangerous to handle The packed machine can be carried by one person 2 1 PACKING The packing is designed to ensure safe transportation and protect the machine and all its parts lt lt 130 mm wv 350 mm a 240mm a Fig 4 2 2 TRANSPORT It is advisable to use the packing every time the machine is transported as this will avoid knocks caus ing damage 23 UNPACKING To remove the machine from the packing box 1 15 advisable to open the box without damaging it so that it may be used aga
4. Led READ ON Led WRITE ON Press the READ button to return to the beginning Press the WRITE button to go on to writing only the transponder ID code 6 3 WRITING After removing the key the display will show I NIS E RIT BIL LAIN IH Led READ ON Led WRITE ON 4 FLASHING Press the READ button to return to the beginning Press the WRITE button to write Fit the key with the uncoded transponder then confirm that the key must be written by pressing the WRITE button This starts the operation to check whether the transponder on the key is compatible with the type of transponder previously read The writing operation begins For a few seconds the display shows IIN 5 S Led READ OFF Led WRITE OFF If writing is successful the display will show O P E R A T I O N Led READ OFF Led WRITE OFF If writing is successful the display will show ee 14 EZ Clone Operating Manual After a few seconds the machine will ask if other copies must be made with the same code the display shows S 4
5. 8 2 Checking the Wiring eret eie tete c ere ide headed tere deve ete da 21 9 WASTE DISPOGSAL einer eerie 22 10 ASSIS TANG E A EE 23 11 4 How to request Service iere eite eo eae reg bet nen eee 23 Hx EX W Pow aBedf EZ Clone Operating Manual 3 GENERAL The device is designed to the principles of European CE Directives The materials used in its manufac ture are not dangerous and their use complies with directives Its design features make the machine and all its components completely safe to use FURTHER RISKS There are no further risks arising from the use of the machine PROTECTION AND SAFETY PRECAUTIONS FOR THE OPERATOR The operations for which the machine has been designed are easily carried out at no risk to the opera tor SAFETY REGULATIONS To operate under conditions of maximum safety do not use the device without reading and understanding clearly the contents of this operating manual Check the electrical wiring periodically if the wires are worn they should be repaired or replaced Never work with wet greasy or oily hands Disconnect the device from the mains when it is not in use or in order to carry out maintenance work Never tug at the power supply wire make sure it does not come into contact
6. 2003 regarding waste from electric and electronic appliances RAEE symbol illustrated above also found on the machine indicates that it has been placed on the market and must be included in separate rubbish collection when the user wishes to dispose of it including all components sub assemblies and consumables that are integrated in the product For information about the collection system for such appliances please contact SILCA S p A or another subject registered in the various National Rolls for other countries in the European Union Household waste or of similar origin can be included in the separate collection system for urban waste On purchasing a new appliance of equivalent type the old one can be consigned to the dealer The dealer will then contact whoever is responsible for collecting the appliance Suitable separate collection of the unused appliance and its dispatch for treatment recovery and environmentally compatible disposal makes it possible to avoid potential negative effects on the environment and human health and aids recycling and the recovery of the materials used Unauthorised disposal of the product by users involves the application of the sanctions provided for in received Directives 91 156 CE and 91 689 CE Waste is any substance or object deriving from human activity or natural cycles thrown away or to be thrown away e amp 22 EZ Clone Op
7. READ OFF Led WRITE ON flashing gt flashing The WRITE button flashes to indicate that there are other data to view Press the WRITE button again to see a d P C alt C C 4 Led READ ON Led WRITE ON XX type of transponder CCCCCCCCC transponder ID code Press the READ button to return to the beginning Press the WRITE button to go to writing only the transponder ID code D CRYPTO transponder type 48 C R Y 5 C Led READ OFF Led WRITE ON flashing gt flashing The WRITE button flashes to indicate that there are other data to view Press the WRITE button to see CcCc c ccc cc B BIB B B Led READ ON Led WRITE OFF XX type of transponder CCCCCCCC transponder ID code BBBBBBBB specific data for the transponder E CRYPTO 2 transponder type 46 ciRIYIPIT 4 Led READ ON Led WRITE OFF Press the READ
8. RS232 serial cable less than 3 metres long or the USB cable and follow the instructions given on the update cd rom REGULATION AND SETTING OF THE MACHINE The machine does not need any setting or regulation Pa A CR T J PLE EZ Clone Operating Manual 11 6 1 6 2 USE OF THE MACHINE This chapter describes all the operations for copying identifying reading and writing a transponder key Also described is the use of the Com Code module for coding Holden Commodore keys IGNITION The general wording VER XX YY ZZZ indicates the version of internal program on the FAST COPY device If the HOLDEN MODULE is connected to the device the ignition screen on the display will show X z z z including the internal software version on the HOLDEN MODULE After a few seconds approx 3 I NS E R T K Led READ ON Led WRITE OFF 4 FLASHING READING Fit the key all the way into the special hole on the front of the machine antenna then confirm that the key must be read by pressing the READ button The read
9. and the warning messages they generate for the operator 7 1 MESSAGES DURING KEY READING AND WRITING If there are problems in reading transponders a warning message appears 1 T Ep 2 E Y POSITION Message meanings 1 the key does not have a transponder or it is badly positioned 2 the key is not properly positioned in the device antenna 3 the key blank used for the copy is incompatible with the original 4 the key contains a CRYPTO transponder of the type 40 41 42 44 45 46 48 5 key contains a faulty transponder or one that cannot be read properly 6 the writing operation was not carried out correctly by the device Suggestions for solving the problem Case 1 try reading after placing the key in different positions Case 2 try reading the key after raising it by a few millimetres Case change the key blank using a compatible key indicated by the Transponder Guide Case 4 the key read CANNOT BE COPIED Case 5 use a new transponder key that works Case 6 the key blank may contain a faulty transponder or one protected from writing This fault may be caused by
10. electro magnetic waves generated by electronic equipment in the vicinity See Ch 4 4 Positioning ___ 20 EZ Clone Operating Manual 8 MAINTENANCE ATTENTION For repairs or replacement of parts for maintenance the CE mark is guaranteed only if original spare parts provided by the manufacturer are used The machine does not need any special maintenance ATTENTION Do not use compressed air ATTENTION Do not open the machine for any reason whatsoever Before starting any type of maintenance check up or replacement of parts read the following instructions never carry out any maintenance operation with the machine on always disconnect from the mains follow the instructions in the manual use original spare parts 8 1 TROUBLE SHOOTING FAULT PROBABLE CAUSE DISPLAY A CHECK CONNECTION WIRING WITH THE MACCHINE ON NOTHING APPEARS ON THE DISPLAY B REPLACE DISPLAY AFTER SALES SERIVCE ELECTRONIC CONTROL CIRCUIT BOARD AFTER SALES SERVICE KEY PAD DOES NOT WORK LOCALLY A CHECK CONNECTION WIRING STAND ALONE DOES NOT ACCEPT COMMANDS REPLACE KEY PAD AFTER SALES SERVICE ANTENNA A CHECK WIRING DOES NOT READ OR WRITE REPLACE KEY PAD AFTER SALES SERVICE CBOX EXPANSION BOARD A THE MESSAGE INDICATES THAT AN CBOX INTERNAL ERROR XX ERROR HAS OCCURRED ON CBOX XX WITH VALUES 1 TO 20 TURN THE DEVICE OFF THEN ON AND TRY THE OPERATION AGAIN B REPL
11. with oil sharp edges or heat It is dangerous to use the device in areas at risk damp or wet Always work in a well lighted area Keep the work area clean and remove all tools before turning on the machine All visitors children in particular must keep at a safe distance and not touch the machine or electrical wiring Do not use the device for purposes different from those described in the Operating Manual POWER SUPPLY The machine is supplied with electricity at 12 Vdc provided by the vehicle battery or as an alternative can be powered from a 15 Vdc universal feeder supplied with the machine IDENTIFICATION OF THE ILCO EZ CLONE DEVICE The device has an identification plate showing its serial number fig 1 TIPO type of machine TYPE D N MATRICOLA serial No working SERIAL No lt voltage w absorbed year of working absorbed manufacture frequenc power see chap 10 WASTE DISPOSAL page 27 Fig 1 EZ Clone Operating Manual 1 1 1 2 MACHINE DESCRIPTION The machine is designed for the making of copies of various car keys with transponders and is simple to use In particular the machine is able to read and display the electronic code stored in the memory of Philips Megamos and Temic transponders used on the keys and re write it on a blank transpon der The machin
12. ACE ELECTRONIC CIRCUIT BOARD The indications above relate to the probable causes of the faults described They are to be considered indicative and not a comprehensive list of the likely causes of faulty operation In the event of any other problems of faulty operation contact the After Sales Service 8 2 CHECKING THE WIRING When it becomes necessary to check the internal wiring on the machine proceed as follows turn off the machine disconnect the supply cable remove the 4 plastic feet remove the 4 screws inside the housing for the feet remove the cover carefully paying attention to the wiring Checking the wiring Check that all the connectors are properly fitted Ha EXC A Pon T EZ Clone Operating Manual 21 9 WASTE DISPOSAL EU regulations establish special arrangements for the disposal of waste Waste deriving from the machine The machine produces no waste during its use Machine The machine is made of re usable materials Re cycling is recommended ecological practice Packing The machine is consigned in a cardboard packing box which can be re used if undamaged When it is to be thrown away it is classified as solid urban waste and it should be placed in the special paper col lecting bins Information for Users as per art 10 of Directive 2002 96 CE of 27 01
13. ble to check that the machine has not suffered any damage Should faults be found which are not due to the above mentioned risks contact the Silca After Sales Service 4 3 ENVIRONMENTAL CONDITIONS To ensure that the best use is made of the machine and relative keys with transponders the operating temperature should be restricted Given the characteristics of the transponder on the key blanks THE KEYS MUST CODED IN AN ENVIRONMENT WITH A TEMPERATURE OF 20 OR OVER The ideal conditions for the machine are therefore temperature between 20 and 40 C relative humidity approx 60 4 4 POSITIONING The machine does not require a special location simply place on a horizontal surface of suitable size ATTENTION The universal feeder provided with the machine and any electronic equipment should be placed at least 50 cm from the antenna to avoid their generating interference which could affect reading and or writing of the transponder see Fig 5 page 12 10 EZ Clone Operating Manual 4 5 T 19 oo YES Fig 5 SOFTWARE UPDATE The machine must be connected to a personal computer only to update the internal software for future expansion ATTENTION The RS232 and USB inputs necessary for connection to a personal computer are placed on the back of the machine To use the RS232 input prise off the cover M with the aid of a screwdriver Fig 2 page 6 Use an
14. button to return to the beginning ONP ___ 18 EZ Clone Operating Manual 6 5 OPTIONS CHANGING LANGUAGE The choice of language is made in 2 ways f you wish to change the language at any time simply turn off the device hold down the READ button and turn on the device The display will show S Every 3 seconds or press the READ button to view the box with the same text in the next language Press the WRITE button to confirm selection of the language shown on the display the setting will be saved Order of appearance of the messages in different languages ENIGIL I SH SS Led READ ON flashing Led WRITE ON Ha EX P n f m EZ Clone Operating Manual 19 7 WARNING MESSAGES During normal operation when carrying out the reading and writing procedures the machine is predis posed to detect the problems and anomalies that may occur during these operations The paragraphs below show all the possible problems
15. ds The number shown from 00 to 99 indicates progression of the calculation This operation may take up to 15 minutes If calculation is not successful two error conditions may occur TIRIAIN this case the original key cannot be copied as it CANNOT BE COPIED C X X In this case an internal error has occurred in operation of the circuit board dedicated to calcu lating Try again Ifthe problem persists contact the after sales service providing the error code shown If calculation is successful the device will proceed with the writing operation Pa AG NECEM st EZ Clone Operating Manual 13 6 2 2 SPECIAL CASES IN READING If the transponder is a PHILIPS CRYPTO ID 40 41 42 44 45 on which the ID part can be copied as for RW3 O 4 4 Led READ OFF Led WRITE ON When WRITE is pressed again the display will show THE FOLLOWING QUESTION O N L Y I D Y E S 4
16. e works alone or connected to a personal computer A functions menu is incorporated to meet all the needs arising during operation For a list of car makes and models whose keys can be copied consult the articles published in the ILCO Auto Truck Cross Reference and updates MAIN FEATURES Operation Modes copier detector transponder reader writer stand alone Special Functions interface with HOLDEN COMMODORE program in various languages Software Updating The machine can be updated by connection to a personal computer via RS232 or USB Power Supply Directly from the mains through an external universal power provider and special cable 12 volt Lighter Adapter TECHNICAL DATA Power Supply Universal power provider 100 240 Vac 50 60 Hz 15 Vdc 3A machine 15 Vdc 10W Atenna Field Frequencies 125 KHz Dimensions Width 9 65 245 mm Length 6 30 160 mm Depth 3 20 80 mm Weight 14 Ibs 60 Kg ee rE EZ Clone Operating Manual 5 1 3 WORKING PARTS The structure of the machine is extremely simple H _ pu 0 3 m b Fig 2 08 Jp reading writing antenna power supply cable B liquid crystal display for 20 20 characters 2 lines M cover C 2 key keyboard N USB connector D 15 Vdc power supply soc
17. erating Manual 10 ASSISTANCE ILCO provides full assistance to purchasers of the machine To ensure complete safety for the opera tor any job not specified in this manual should be carried out by the manufacturer or in the special Service Centres recommended by ILCO On the back cover of this manual there is a list of the Service Centers and relative addresses How to request service The guarantee attached to the machine ensures free repairs or replacements of faulty parts within 12 months of purchase All other service calls must be arranged by the customer with KABA ILCO CORP 800 334 1381 take option for Customer Service Ha 1 EZ Clone Operating Manual 238 24 Sey ay g MCO aay A Membe of the Kaba Group 800 334 1381 www kaba ilco com
18. in removals dispatch to manufacturers for repairs or servicing 2 Check the contents of the box which should comprise 1 machine 1 universal power provider 1 power cable 1 serial cable 1 USB cable 1 set of documents including operating manual and spare parts list 1 cd rom 1 cigarette lighter power supply cable 2 4 MACHINE HANDLING When the machine has been unpacked place it directly on its workbench Pa A CR MMC AR OP TT T O Y C C CDTO ur EZ Clone Operating Manual 9 3 ACCESSORIES PROVIDED The machine is supplied complete with universal power provider power cable serial cable USB cable user s manual cd rom for stand alone operation to be used only if the program installed on the machine is lost cigarette lighter power supply cable 4 MACHINE INSTALLATION AND PREPARATION The machine can be installed by the purchaser and does not require any special skills it is supplied ready for use However some checks and preparation for use need to be carried out by the operator 4 1 PREPARATION FOR USE PRELIMINARY OPERATIONS turn on and select local operation stand alone setup the language 4 2 CHECKING FOR DAMAGE The machine is solid and compact and will not normally damage if transport unpacking and installa tion have all been carried out according to the instructions in this manual However it is always advisa
19. ing operation will start For a few seconds there appears N PIRIOIG RIE T Led READ OFF Led WRITE OFF If there are problems during transponder reading no transponder cannot be copied crypto reading error etc a warning message will appear see Ch 6 1 of the RW3 manual Below are some examples 5 PON 4 Led READ ON Led WRITE OFF X NS Led READ ON Led WRITE OFF EZ Clone Operating Manual If the electronic code is read successfully there appears 1 55 Y Led READ OFF Led WRITE OFF 6 2 1 CALCULATION FOR TEXAS CRYPTO TRANSPONDER 60 61 62 63 64 65 67 If a TEXAS crypto transponder is being copied when the key is removed the display will show Y DIA P RIO 55 1 45 99 Led READ ON Led WRITE OFF To interrupt the operation hold the READ button down for 2 secon
20. ket O USB cable E master switch POWER ON P serial cable F RS232 connector 9 pole Z cigarette lighter power supply cable G 15V D C power provider 6 EZ Clone Operating Manual 1 4 SPECIAL FEATURES Keyboard The incorporated keyboard Fig 3 page 7 allows the user to interact with the machine quickly and easily at any given time the keys are enabled only for the cycle in progress The illuminating LED next to each key guides the operator in using the key in the way described below LED off key CANNOT BE USED LED on key CAN BE USED LED flashing key CAN BE USED for optional functions READ WRITE Fig 3 The following keys are available READ the key starts the transponder reading procedure or is used to go back to the begin ning of the operating flow in progress WRITE the key starts the transponder writing procedure or is used to go to the next stage in the operating flow in progress Liquid Crystal Display Alphanumeric display with 2 lines of 20 characters each illuminated from behind EZ Clone Operating Manual 1 5 1 6 SYMBOLS USED ON THE DISPLAY The boxes are organized to supply information about what the operator can or must do by using the keys available The first line may be fixed or scrolling according to the message to be shown 5 T 1
21. lico EZ Clone English Version D432096XA ersion 1 0 EE ey y Member of the Group ILCO TECHNICAL SUPPORT DEPT 400 Jeffreys Rd Rocky Mount NC 27804 Tel 800 334 1381 Option 8 Fax 252 446 4702 2006 lico Corp Rocky Mount NC Rights Reserved EZ Clone Operating Manual INDEX 1 MACHINE DESCRIPTION ec eeeeesesse eese 5 Lrt Main Features e perd t Pee Gd eae e ed ber tens 5 1 2 Technical data iip d ec pte ER EE eaten EE enced anes eae 5 1 3 Working paris schon eterne e etre p eed Rete dee cdd ee dee 6 1 4 Special features etat aee rs Go aie te Ut aere PU 7 1 5 Symbols used on the display ssssssssssssseeeeeneee nnne nennen nns 8 1 6 Hecmeaelecironie circuite iania A nnne enne 8 2 TRANSPORT E 9 2 PACKI quen ba ensem eie 9 2 2 hransport de ee deca bert ente e e eden dede d gebe P ees Eier tg eus 9 2 9 Uhpacking cir t GERE Rees ar o HERE Pedo EAE UT E cie es 9 2 4 Machirie handling se erede Ee de cred de eret T i e ee e He te 9 3 ACCESSORIES nne a naa 10 4 MACHINE INSTALLATION AND
22. pto MITSUBISHI 2 TEXAS Crypto FORD 2 63 TEXAS Crypto RENAULT lt 2000 CHRYSLER JEEP 64 TEXAS Crypto SUZUKI TEXAS Crypto TOYOTA LEXUS TEMIC Crypto SAAB cannot be copied PHILIPS Crypto OPEL PHILIPS Crypto NISSAN PHILIPS Crypto VAG PHILIPS Crypto PEUGEOT PHILIPS Crypto 2 DOOREE IS EID ee Oo T T T TRANSPONDER IDENTIFICATION PROCEDURE 6 4 1 From the initial box 5 Y R EJA Led READ ON Led WRITE OFF Fit the original key into the special hole and hold down the READ button for at least 2 seconds the IDENTIFICATION operation will start For a few seconds the display shows D IIN 5 5 W A I T Led READ OFF Led WRITE OFF A Una 16 EZ Clone Operating Manual If the operation is successful the following situations occur A fixed code transponder FI X EID 2 c mz vlo m X Led READ OFF Led WRITE ON flashing gt flashing The WRITE button flashes to indica
23. te that there are other data to view Press the WRITE button again to see C C C X X 4 CCC CCCC transponder electronic code XX type of transponder Led READ ON Led WRITE ON Press the READ button to return to the beginning Press the WRITE button to go to writing B CRYPTO transponder type 60 61 62 63 64 65 67 5 5 CO E vo Led READ OFF Led WRITE ON flashing gt flashing The WRITE button flashes to indicate that there are other data to view Press the WRITE button again to see PW must XiX M C 4 p XX type of transponder All other indications on the display give specific data for the transponder if two asterisks are shown in the place of transponder ID the transponder being read is a type not coded by SILCA Led READ ON Led WRITE ON Press the READ button to return to the beginning Press the WRITE button to go to writing EZ Clone Operating Manual 17 C CRYPTO transponder type 40 41 42 44 45 S E Led
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