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CNC 8055 TCO/MCO

1. IO JOG keyboard To jog the axes of the machine Govern the spindle Modify axes feedrate and spindle speed GEIL EN CODA A EIS A 2 E m Start and stop program execution pgg Specific keys of the CO model To Select and define the machining operations Control external devices Select the graphic representation Select either the single or automatic execution mode Chapter 2 page 2 FAGOR 3 CNC 8055 CO CEEE CYCLE CECEEEE FIEL 5 LEVEL CYCLE 01 03 05 07 09 om o13 02 04 06 08 010 012 ona Command keys 4 ESC X Special SHIFT gt O SHIFT I rm ENTER ay B OE P PROG Q gt Keys related to the operations or canned cycles User C1 to access cycle 1 C2 for cycle 2 and son on Each key may have up to 10 levels or variations which are selected by means of the LEVEL CYCLE key For example C1 gt Cycle 1 Level gt Cycle 21 Level gt Cycle 41 When pressing keys C1 through C11 the CNC recovers the last cycle level used in each gr
2. A JOG SPINDLE wa O e 100 10000 yr Mj ESSE FAGOR 3 Appendix page 5
3. FEED W 7 B18 ao 10 00 1 62 R562 ese 9 B14 B15 B20 R562 R562 R562 LEVEL CYCLE GRAPHICS 013 A SPINDLE C E Zr s sto BDE Appendix page 4 FAGOR 3 CNC 8055 CO Kevs inhibiting codes With registers KEYDIS1 R500 KEYDIS2 R501 and KEYDIS3 R502 it is possible to individually inhibit the operation of the keys To inhibit a key set the corresponding register bit high to 1 A SPINDLE FEED W i o B8 B9 B10 A a0 B16 B17 p 502 R502 E R502 R502 E e 10000 ow B6 1 R502 Bel Bee R502 R502 C7 LEVEL CYCLE GRAPHICS
4. 7 5 p 295 11 614 7 5 Chapter 1 page 10 FAGOR 3 CNC 8055 CO 2 GENERAL CONCEPTS 2 1 M T AND CO WORK MODES The 8055 CO model CNC is based on the 8055 CNC and offers all the features of the M T models plus those specific of the CO mode There are 2 work modes M T and CO This manual is for the CO mode The M and T modes described in the Installation Operation and Programming manuals must be used to set up the machine edit the PLC program customize screens customize canned cycles eliminate certain CNC errors etc With the 8055 CO the machine manufacturer can customize the keyboard see this chapter modify the CNC screens see Screen customizing in the Installation manual design machining operations and canned cycles see chapter 4 create screens for diagnosis setup to show the status of the CNC PLC etc This manual describes how to operate with the basic or standard Fagor features and it is up to the manufacturer to document all the modifications and new cycles created by him her After turning on the CNC and after the keystroke sequence the CNC displays the standard display of the selected work mode Use the keystroke sequence to toggle between the CO and M T modes The standard CO mode screen depends on the model N
5. ola EN gt B bl Each alphanumeric key has 3 characters To select the ones at the upper corners 2 keys must be pressed Selects the X character Selects the A character Selects the R character FAGOR 3 Chapter 1 page 1 CNC 8055 CO 1 1 CONNECTIONS E Bera jJ y o 5 HK ES EE i Central Unit Specific CO keyboard connection It is done through connector X1 of the CPU module Fagor Automation supplies the cable for this connection The characteristics of the connector are described in Chapter 1 of the Installation module CNC configuration in the section regarding the CPU module The dimensions enclosure and connector location on the keyboard is described later on in this chapter Central Unit Monitor connection It is done through connector X2 of the CPU module Fagor Automation supplies the cable for this connection The characteristics of the connector are described in Chapter 1 of the Installation module CNC configuration in the section regarding the CPU module The dimensions enclosure and connector locati
6. ss se Storage of an operation or cycle Erase a part program Copy one part program in another Modify a part program sees Erase an operation Move an operation to another position Add or insert to a new operation Modify an already existing operation The next chapter describes how to simulate and execute part programs FAGOR 3 Chapter 5 page 1 CNC 8055 CO 5 1 LIST OF STORED PROGRAMS P PROG To access the list of part programs stored press 2 f PART PROGRAMS CYCLES CREATING A NEW PART 1 POSITIONING CYCLE 1 1 XFT123 2 USER CYCLE 5 2 ABZ 2343 3 USER CYCLE 3 22 4 USER CYCLE 7 23 118 MTB 234A 285 XFT 127B 764 hee m B32 ABZ 2347C 833 1234 1236 MTB 238 1245 MTB 3434 On the left there is a list of part programs that are stored in the CNC s memory YX When there are more programs than those displayed in the window use and to move the pointer over the list of programs To go forward or backward page by page use the following SHIFT SHIFT CN combinations of keys and The right hand column will display the cycles and the ISO blocks that make up that part After selecting the program list the CNC will let you Create a new part program See the content of a part program Erase a part program Copy a part program in another Modify a part prog
7. EBK Poo0002 EN POSICION X 00044 000 T 02 M CERO MAQ X 0023 700 sx roooc EN posicion Fo X 00044 000 T 02 CERO MAQ X 0000 000 D12 Y x 0 0 43 3 3 1 POSICION DE CAMBIO CERO MAQ Y 0000 000 X 25 000 Z 00443 331 Z 88 000 CERO MAQ Z 0000 000 D12 7 m O 0443 3 3 al POSICION DE CAMBIO X 25 000 Z 85 000 CERO MAQ Z 0009 578 U 00025 000 S 0 B 00000 013 C 00014 480 S 115 Ht S 00100 C 00014 480 115 F00100 000 zoso GAMA 1 TCO Model MCO Model To edit modify or replace this screen refer to the chapter on Screen customizing in the Installation manual FAGOR 3 Chapter 2 page 1 CNC 8055 CO 2 2 KEYBOARD N J lt JI a a a Jo m eO J Ov Ja e E Ale AS z ceo Jj ce SINGLE B B gt M e A JOG SPINDLE Z a ve sor A D Alphanumeric keyboard and command keys x Selects the X character SHIFT A R Selects the A character Selects the R character
8. Position of the switch Movement per turn 1 0 001 mm or 0 0001 inches 10 0 010 mm or 0 0010 inches 100 0 100 mm or 0 0100 inches 1000 1 000 mm or 0 1000 inches 10000 10 000 mm or 1 0000 inches Chapter 3 page 8 FAGOR 3 CNC 8055 CO 3 43 CONTINUOUS MOVEMENT Place the left hand switch in position and on the right hand switch select the percentage 096 to 120 of the feedrate selected to be applied Continuous movement should be done axis to axis To do this press the JOG key for the direction of the axis to be moved o od o The axis moves with a feedrate equal to the percentage 0 to 120 of the F feedrate selected If during movement the key is pressed the maximum feedrate possible is carried out as is stated in the GOOFEED axis machine parameter This feedrate will be applied as long as said key is pressed and when released the previous feedrate will be resumed Depending on the value assigned to general logic input LACOHM the movement will be made in one of the following ways The axis will only move while the relevant JOG key is pressed The axis will start moving when the JOG key is pressed and will not stop until said JOG key or another JOG key is pressed again and in this case the movement is transferred to what is indicated by the next key pressed When operating with feedrate F in millimeters revolution the following cases may arise a The spindl
9. The temperature inside the enclosure should be between O and 50 C 32 to 122 F Chapter 1 page 4 FAGOR 3 CNC 8055 CO 1 2 2 11 LCD MONITOR Dimensions in mm inches c o 5 5l y Q N F1 lea F3 F4 F5 Fe 17 310 12 205 SO ES 0 29 pas 325 12 795 287 8x200 11 33x7 87 20 0 787 200 7 874 E STE zu BD 71 20 0 787 Elements 1 Mains plug The plug provided should be used to connect it to 220V AC and ground 2 Ground terminal Used to connect the general machine ground Metric 6mm 3 ON OFF power switch 4 25 pin SUB D type female connector to connect it with the Keyboard X2 25 pin SUB D type male connector to connect the video cables to the Central Unit FAGOR 3 Chapter 1 page 5 CNC 8055 CO Enclosure In order to guarantee proper ambient conditions the shortest distance in millimeters that should be left between each of the Monitor walls and the enclosure in which this is placed must be as follows RR RR LC ERK IES SRR OSO IAEA AENEA ERES SS m When a fan is used to improve the ventilation of the enclosure a fan with direct current motor should be used as alternating current AC motors product magnetic fields which could distort the images displayed on the screen The temperature inside the enclosure s
10. The O1 key is used to control the coolant DFU B28R561 CPL TCLED1 CPL 033 To turn on the device controlled with the O2 key a number of conditions must be met DFU B30R561 AND Rest of conditions CPL TCLED2 CPL 034 Chapter 2 page 6 FAGOR 3 CNC 8055 CO The standard screen for the CO operating mode dpends on the model X Z 0004 CERO MAQ X 0023 700 4 000 T 02 M D12 POSICION DE CAMBIO 0044 3 331 X 25 000 Z 85 000 CERO MAQ Z 0009 578 S O U 00025 000 B 00000 013 C 00014 480 F0100 000 z oso o 0100 115 SMAX 1000 GAMA 1 TCO model MCO model 3 OPERATING IN JOG MODE X 00044 000 CERO MAQ X 0000 000 Y 00443 331 CERO MAQ Y 0000 000 4 00443 331 CERO MAQ Z 0000 000 o 115 F00100 000 zoso U 00025 000 B 00000 013 C 00014 480 T 02 D12 POSICION DE CAMBIO X 25 000 Y 35 000 Z 85 000 5 00100 115 La forma de operar con ambos modelos es muy parecida Si algunas de las prestaciones descritas en este cap tulo no es com n para ambos modelos se indicar claramente a qu modelo corresponde If one presses key The CNC displays the auxiliary screen for the CO operating f 15 28 42 MO Msc IF P102 EQ 1 GOTO N10 IF P101 EQ O RET COMMAND X 000
11. Theoretical constant surface speed Defined in m minute or in feet minute To select any other speed press value The CNC assumes this value and if the spindle is started it will update the actual speed of the spindle in rpm State of the spindle C turning clockwise turning counterclockwise or stopped To modify the status of the spindle press O of the theoretical Constant Surface Speed being applied E 7 Y To modify this percentage press Maximum spindle speed in rpm To select any other speed press twice and the CNC will frame the present value Enter the new value and press Es The CNC will assume this value Spindle range currently selected When having an automatic gear changer this value cannot be modified N R a When not having an automatic gear changer press 5 and then use the key to frame the current value ENTER En Note When the machine does not have spindle ranges this message is superfluous For this reason when text 28 of program 999997 is not defined the CNC does not display this message Enter the range number to be selected and press Chapter 3 page 20 FAGOR 3 CNC 8055 CO 3 6 2 1 OPERATING AT CONSTANT SURFACE SPEED CSS When Constant Surface Speed operating mode is selected CSS the CNC assumes the spindle range selected at present In this operating mode when a new constant surface speed is selected the fol
12. Wedraw Manual It comes with the Wgdraw application and it is for the manufacturer It shows how to design at a PC the screens that may later be customize at the CNC to replace the standard CNC screens for diagnosis or for generating OEM canned cycles WINDNC Manual It comes with the Windnc application and it is for the manufacturer It shows how to send screens programs and tables from a PC to the CNC and vice versa Introduction 6 FAGOR CNC 8055 CO I CONFIGURATIONS The CNC 8055 CO is modular and must have the following elements Central Unit CPU Is located usually in the electrical cabinet and there are 2 models for 3 and 6 modules For further information see the Installation manual Chapter 1 _ Monitor There are several models 10 Color 11 LCD and 14 Color The dimensions enclosures and connections them all are described later on in this chapter 11 y opone Keyboard There is a specific keyboard to operate it in TC mode Its dimensions and connections are described later on in this chapter p Afa g a 4 ele t eje saldo PR AA Sk aea ISH gt a NE i OF oF ej s 2 2 zl a s 8
13. via PLC MASTRHND 1 the CNC shows the following data F0100 000 a 30 000 F0100 000 x pcs Xc Xo 15 512 Zo Ze 22 345 The type of movement is set via PLC linear movement if HNLINAR 0 Arc movement if HNLINAR 1 When choosing a linear jog upper drawing the angle of the path must be indicated and when choosing a circular jog lower drawing the arc center coordinates must be indicated in radius To define these variables press the F and then one of these keys Example The O2 key is used to activate or deactivate the path hand wheel mode and the O3 key to indicate the type of movement DFU B29 R561 CPL MASTRHND O2 activates and deactivates the path handwheel mode DFU B31 R561 CPL HNLINARC O3 Selects the type of movement a straight line or an arc Simultaneous handwheels When selecting the Path Handwheel mode the CNC behaves as follows If there is a General Handwheel it will be the one working in Path handwheel mode The individual handwheels if any will remain associated with the corresponding axes If there is no General Handwheel one of the individual handwheel starts working in Path handwheel mode The one associated with the X axis if MCO model or the one associated with the Z if COO model Chapter 3 page 12 FAGOR 3 CNC 8055 CO 3 4 4 3 FEED HANDWHEEL Usually when making a part for the first time the machine feedrate is control
14. which will be executed before and after positioning Auxiliary function M is the name given to the functions determined by the manufacturer which allow the different machine devices to be governed There are auxiliary functions M for activating a program stop for selecting the spindle turning direction for controlling the coolant for controlling the spindle gearbox etc The Programming manual states how these functions should be programmed and the Installation manual explains how the system should be set to operate with them To define the auxiliary functions to be executed before and after positioning gt L lt a Move into the relevant window by means of the keys N WN To move around within the window use the keys b Define the auxiliary functions required The functions will be executed in the same order as these are arranged on the list 4 CLEAR To erase a function select this and press Chapter 4 page 16 FAGOR 3 CNC 8055 CO 4 5 2 DEFINITION OF SPINDLE CONDITIONS Work mode RPM or CSS Move over the RPM or CSS icon and press y Spindle range ENTER Move over this item key in the desired value and press Maximum spindle turning speed in rpm S ENTER Move onto this item type in the required value and press Spindle turning direction There are 2 ways to select the spindle turning direction a Move onto this item and press y to change the icon b Start
15. 24 44 64 84 104 124 144 164 184 F 4 c5 Cycles 5 25 45 65 385 105 125 145 165 185 6 7 Fe C6 Cycles 26 46 66 86 106 126 146 166 186 n C Cycles 27 47 67 87 107 127 147 167 187 c8 Cycles 8 28 48 68 388 108 128 148 168 188 Cycles 9 29 49 69 89 109 129 149 169 189 cio Cycles 10 30 50 70 90 110 130 150 170 190 cil Cycles 11 31 51 71 91 111 131 151 171 191 FAGOR 3 Chapter 4 page 1 CNC 8055 CO The OEM cycles accessed via PLC by simulating the key whose hex code is indicated below are F10C Cycles 12 32 52 72 92 112 132 152 172 192 F10D Cycles 13 33 53 73 93 113 133 153 173 193 F10E Cycles 14 34 54 74 94 114 134 154 174 194 F10F Cycles 15 35 55 75 95 115 135 155 175 195 F110 Cycles 16 36 56 76 96 116 136 156 176 196 F111 Cycles 17 237 57 77 97 117 137 157 177 197 F112 Cycles 18 38 58 78 98 118 138 158 178 198 F113 Cycles 19 39 59 79 99 119 139 159 179 199 F114 Cycles 20 40 60 80 100 120 140 160 180 200 Each OEM cycle has the following elements associated with it The OEM screen of the same number created with the WGDRAW application software The configuration file P999xxx The routine containing the executable program 9xxx The program containing the texts being used by all the screens P999995 The program containing the help texts for the cycles P999994 So cycle 4 has associated with it screen 004 the configuration file P999004 and the routine 9004 When pres
16. P999001 for cycle 1 P999002 for cycle 2 and so on up to 999200 which is for cycle 200 P999500 Program which logs the errors occurred when interpreting a configuration file p999994 Help texts of the OEM cycles see Wgdraw manual P999995 Texts and titles used by the OEM screens see Wgdraw manual P994xxx When the OEM cycles allow to define profiles the operator defines them with 3 digits 0 through 999 and the CNC stores them internally as P994xxx Profile 1 1n P994001 Profile 2 in P994002 and so on The rest of the programs reserved are for internal CNC use and MUST NOT be deleted 4 2 ASSOCIATED ROUTINES In CO mode routines 0000 through 8999 are free and 9000 through 9999 are reserved to customize the CNC It is recommended to define all the OEM routines in a program with a high number in order to prevent the operator from modifying them If so wished program P999999 may be used since it is free The following routines must be defined by the manufacturer 9001 a 9200 Routines containing executable code associated with the cycles defined by the manufacturer OEM cycles 9001 is for cycle 1 9002 for cycle 2 and so on up to 9200 which is for cycle 200 9998 Routine executed by the CNC at the beginning of each part program 9999 Routine executed by the CNC at the end of each part program Every time a new part program is edited set of operations or cycles the CNC inserts a call to the corresponding routine at the beginnin
17. Precautions against accidents Before powering up the equipment make sure it is connected to ground In order to prevent electric shocks make sure the ground connections have been properly made Do not work in damp atmospheres To prevent electric shocks always work in atmospheres with a relative humidity of under 9096 with no condensation at 45 C Do not work in explosive atmospheres To avoid danger physical harm or damage do not work in explosive atmospheres Precautions to avoid damaging the product Operating environment This equipment is prepared for use in Industrial Environments complying with directives and standards in force in the European Union Fagor Automation will not assume any responsibility for any damage that it may cause or undergo if it is set up in any other type of conditions residential or household environments Install the equipment in a suitable place Wherever possible the CNC installation should be made well away from cooling liquids chemicals or where it may be subject to impacts that could damage this The equipment complies with European electromagnetic compatibility directives We nevertheless recommend keeping it away from sources of electromagnetic disturbance such as Powerful loads connected to the same mains as the equipment Nearby portable transmitter Radiotelephones amateur radio transmitters Nearby radio TV transmitters Nearby arc welding machines Nearby high volt
18. RPM M MIN F0100 000 oso SMAX 1000 RANGE 1 S 0 0000 S 0 0000 S 0 0000 S 0 0000 In these cases whn pressing the CNC executes the selected part program CLEAR GY itis de selected the CNC deletes the icon from the top center window FAGOR 3 Chapter 3 page 5 CNC 8055 CO 3 2 AXIS CONTROL 3 2 1 WORK UNITS Whenever the CO work mode is accessed the CNC assumes the work units mm or inches radii or diameters millimeters minute or millimeters revolution etc that are selected by machine parameter To modify these values the T mode has to be accessed modifying the relevant machine parameter 3 2 2 COORDINATE PRESET The axes must be preset one at a time with the following procedure A R ENTER E Y ENTER The CNC requests confirmation of the command ESC Press to quit the presetting mode 3 2 3 HANDLING THE FEEDRATE OF THE AXES F To set a particular axis feedrate proceed as follows Value Press to quit the selection Chapter 3 page 6 FAGOR 3 CNC 8055 CO 3 3 SEARCH FOR MACHINE REFERENCE ZERO HOME The search for machine reference zero can be done in 2 ways Search for machine reference for all the axes The CNC will execute the machine reference zero routine defined by the manufacture in the general machine parameter P34 REFPSUB Warning The CNC saves the part z
19. X 00000 000 Z 00000 000 TEORICA S 0 0000 XS RPM S 0 0000 M MIN S 0 0000 0 ERROR SEGUIMIENTO X 00000 000 Z 00000 000 S 0 0000 After selection the operation or part can be executed as many times as necessary To do this after execution once more press During execution of the operation or part one can press To stop execution press Kaj to access the graphics mode After stopping the execution the CNC allows a tool inspection to be made See the following section Chaper 6 page 4 FAGOR 3 CNC 8055 CO 6 4 1 TOOL INSPECTION Depending on how the TOOLINSP mark has been set at the PLC the tool inspection mode will be available after interrupting the execution without pressing any key or after pressing 1 Once tool inspection has been selected one can a Jog the axes up to the tool change position d Move the tool to the tool change position by means of the keys or the jan 0 handwheels R po Select another tool In order to make the tool change the standard screen for the CO mode must be selected Press The CNC will highlight the tool number Key in the number of the tool to be selected and press for the CNC to select the new tool The CNC will carry out the tool change Resume program execution To resume program execution press The CNC will reposition the tool moving it to the point where tool inspection began T
20. 32 is assumed W6 PLCO11 4 It assigns the value of O11 O12 O13 O14 W6zPLCOI1 It assigns the value of O11 O12 O41 O42 If a W data has associated with it a parameter variable or resource it behaves as follows t assumes the value of its associate when accessing the screen To continuously update the field value use the AUTOREFRESH instruction which is described later on If its associate is a read only type the operator will not be able to change the field value e If its associate is a read write type the operator may change the field value When changing the value of the W field the value of its associate is also changed By the same token when using the AUTOREFRESH instruction and if the CNC or PLC changes the value of its associate the field value is also changed AUTOREFRESH W6 FLWEX Refreshes updates periodically the value of the graphic element W6 by assigning to it the value of the X axis following error FORMAT W8 LEDBARDEC It must be used with Ledbar type W data that have a variable associated with them in decimal format e g X axis following error The values assigned at the PC to the end and intermediate values of a Ledbar element must be integers and they must be related to the variable associated at the CNC When the associated variable has a decimal format the following instruction must be used FORMAT W8 LEDBARDEC This instruction is for converting coordinates val
21. From this line on program 999500 starts logging the errors occurred while debugging the configuration file HOTKEY W1 88 TEACHIN W1 POSX The W1 field has the X hotkey 88 and the X axis position associated with it In other words Pressing the X key selects this field If while this field is selected RECALL is pressed it will display the X axis position If ENTER is pressed next the cycle assumes that value HOTKEY W2 90 TEACHIN W2 POSZ The W2 field has the Z hotkey 90 and the Z axis position associated with it In other words Pressing the Z key selects this field If while this field is selected RECALL is pressed it will display the Z axis position If ENTER is pressed next the cycle assumes that value HOTKEY W3 88 TEACHIN W3 POSX The W3 field has the X hotkey 88 and the X axis position associated with it In other words Pressing the X key selects the W1 field and pressing X again selects this field W3 If while this field is selected RECALL is pressed it will display the X axis position If ENTER is pressed next the cycle assumes that value HOTKEY W4 90 TEACHIN W4 POSZ The W4 field has the Z hotkey 90 and the Z axis position associated with it In other words Pressing the Z key selects the W2 field and pressing Z again selects this field W4 If while this field is selected RECALL is pressed it will display the Z axis position If ENTER is pressed next the
22. M2 If the active tool is a live tool location code 10 20 or 30 it activates mark M2 CUSTOM AND DFU B30R561 OR DFD M2 CNCEXI M45 SO M1 CUSTOM AND CUSTOM AND If while the CO operating mode is selected CUSTOM 1 the O2 key stop the live tool is pressed DFU B30R561 or the live tool is de selected DFD M2 the PLC tells the CNC to execute block M45 SO to stop the live tool M2 AND DFU B29R561 CNCRD LIVRPM R117 M1 CNCWR R117 GUP100 M1 CNCEX1 M45 SP100 M1 If in CO mode CUSTOM 1 a live tool is selected M2 and the O3 key live tool clockwise is pressed DFU B29R561 the PLC reads in R117 the rpm selected for the live tool LIVRPM and it assigns them to general parameter P100 It then tells the CNC to execute block M45 SP100 clockwise turning of the live tool at the selected rpm M2 AND DFU B28R561 CNCRD LIVRPM R117 M1 CNCWR R117 GUP100 M1 CNCEXI M45 S P100 M1 If in 8055 CO mode CUSTOM 1 a live tool is selected M2 and the O1 key live tool counterclockwise is pressed DFU B28R561 the PLC reads in R117 the rpm selected for the live tool LIVRPM and it assigns them to general parameter P100 It then tells the CNC to execute block M45 SP100 clockwise turning of the live tool at the selected rpm Chapter 3 page 17 3 6 SPINDLE CONTROL CNC 8055 CO The standard screen for the CO work mode has a wi
23. 32 to 122 F Chapter I page 8 FAGOR 3 CNC 8055 CO 1 3 SPECIFIC CO MODEL KEYBOARD Dimensions in mm inches 240 9 449 225 8 858 E BEA 2 vilo 5 2 38 48 155 6 1 155 6 1 S ns 02 1 5 S 325 12 795 Elements 1 25 pin SUB D type female connector to connect the keyboard with the Central Unit or with the keyboard switcher board 2 Ground terminal 3 Buzzer 4 Buzzer volume adjusting potentiometer FAGOR 3 Chapter 1 page 9 CNC 8055 CO Enclosure The keyboard must be mounted as indicated below
24. Opera ri 6 5 6 2 Moving an operation to another position oooonnnccnnnooncnonccinnnninnnncnonccnonacinnc nono nccinnnss 6 563 Adding or miserimp a new OPTADO ceca tai 7 5 64 Modifying an already existing operation 1 eiieieieseete rre ne podre donen Deo raid PE rada pn 7 a A I 6 EXECUTION AND SIMULATION 6 1 Simulating or executing an operation or cycle o oconnocononccnonannononannononaonororennononarnonos 2 62 Simulating op executing Apar prop RII eins 3 6 2 1 Simulating or executing a section of a part progTaM ooccooncccnnccnonnnononcnnonaninnanonncninness 3 6 3 Simulating or executing a stored operation uie cene icit ee Gables idee Denia 3 ee SCE uo e TC i SEN Tool sas cOn sucinta a A O 6 APPENDIX fo 1 3 Logic outputs Tor Key SIDE encina oia 4 ya IDE POS e D PT 5 8055CO CNC Introduction SUD CO ra Material returning conditions Fagor documentation for the CNC 8055 CO FAGOR 3 Introduction 1 8055CO CNC SAFETY CONDITIONS Read the following safety conditions in order to prevent accidents to staff and damage to this product and any products connected to it The equipment may only be repaired by Fagor Automation authorized staff Fagor Automation will not assume responsibility for any physical or material harm stemming from failure to comply with these basic safety norms
25. The coordinates for the tool change point referred to home The CNC does not display this window when text 47 of program 999997 is not defined This window may be customized entirely see Screen customizing in the installation manual The one supplied by Fagor shows everything about the spindle The theoretical turning speed selected S value when working in rpm and the CSS value when working in TCO mode at constant surface speed The condition of the spindle This is represented by an icon and can be turning to the right to the left or idle The of the spindle speed being applied The maximum spindle rpm TCO model The range of spindle active The range of the active spindle The CNC does not display this information when text 28 of program 999997 is not defined 8 Whenever a work cycle is accessed the CNC shows the help text associated with the icon 9 selected in this window This help text must be defined in P999994 program and be written in the language required The format and the points to be considered in the P999994 program are detailed in Chapter 2 Reserved FAGOR 3 Chapter 3 page 3 CNC 8055 CO The auxiliary screen for the CO operating mode may be customized entirely see Screen customizing in the installation manual The one supplied by Fagor contains the following information 15 28 42 P000002 IN POSITION G01 C18 MO MSG IF P102 EQ 1 GOTO N10 M
26. axis by means of the handwheel or the JOG keys up to the point required Press The CNC assigns said coordinate to the field selected ENTER FAGOR 3 Chapter 3 page 15 CNC 8055 CO 3 5 3 LIVE TOOL Feature only available at the TCO model When a live tool is selected the standard screen of the CO operating mode shows the following information 47 rosa VOU eos 02 o Nr Ende S COZ To select the rpm S of the live tool take these steps 1 Press to select the T field 2 Press or to select the rpm S of the live tool 7 ENTER 3 Key in the value and press When the machine uses a live tool the following considerations must be born in mind Set one of the general machine parameters PO through P9 to 13 The location code shape of the live tool must be 10 20 or 30 It is up to the PLC to manage the keys for the live tool The next page shows an example of the section of the PLC program in charge of managing the live tool The keys to control the live tool are O1 Start the live tool counterclockwise O2 Stop the live tool O3 Start the live tool clockwise Chapter 3 page 16 FAGOR 3 CNC 8055 CO CNCRD TOOL R101 M1 Assigns the number of the active tool to register R101 CNCRD TOF R101 R102 M1 Assigns the location code shape of the active tool to register R102 CPS R102 EQ 10 OR CPS R102 EQ 20 OR CPS R102 EQ 30
27. block or cycle to be modified Press The CNC will display the relevant edition page for this operation Modify all the data required To store the modified operation again P PROG Press D to access the list of part programs stored The CNC displays the pointer over the same operation T WN To select another position use the The new operation will be inserted after this point ENTER If one wishes to place the modified operation in its previous location the CNC will display a message asking if one wishes to replace the previous operation or keep this inserting the new one after In the following example the Facing cycle operation is modified You have Option Replace Option Replace 1 User cycle 5 1 User cycle 5 1 User cycle 5 2 User cycle 2 2 User cycle 2 2 User cycle 5 3 User cycle 2 Note One can select an existing operation modify this and then insert this somewhere else and even in another part program Chapter 5 page 7 CNC 8055 CO 6 EXECUTION AND SIMULATION Simulation allows graphic reproduction of a part program or an operation with the data that has been defined By means of simulation one can thus check the part program or the operation before executing or storing it and consequently correct or modify the data The CNC allows a part program or any operation to be executed or simulated This simulation or E SINGLE R execution can be done from beginning to en
28. cycle has been selected the CNC displays the relevant screen It may have a blue box in the top right hand corner indicating the machine status Coordinates and machining conditions 152042 zn roson o U xX C 00044 0007 Z C 00397 480 USER CICLE 1 gt x lt 00044 000 Z 00397 490 1000 s 150 T8 nj SPINDLE CONDITIONS 200 cm sux zo DEAA One of the data defining the cycle will be highlighted indicating that it is selected N WN To select another data use the keys There are different types of data which are defined as follows Numeric data used for coordinates feedrates speeds tool number etc value in Wgdraw Key in the desired value and press X 229 4552 In some cases it is possible to assign to this field the value of an internal variable coordinate tool number etc In those cases RECALL ENTER Numeric data to select a profile 3 digit unsigned integer value in Wgdraw Key in the desired profile number and press lt gt PROFILE 001 The CNC goes into profile editor Select an option among the various available button in a button set of Wgdraw use the keys GE AR Select one of the representations in an icon multiple in Wgdraw press y until the desired icon is displayed To de select th
29. only displayed when a live tool is selected gt The coordinates for the tool change point The CNC does not display this window when text 47 of program 999997 is not defined To select another tool press tool number The CNC will manage the tool change and will update the graphics ESC Press to cancel the selection It is possible to temporarily assign another offset to the tool without modifying the one it has associated To access the D filed press and Key in the desired tool offset number and press The CNC temporarily assumes the new offset of the current tool The internal table is not modified the tool keeps having the same tool offset associated with it when it was calibrated 3 5 1 SINGLE TOOL CHANGE POINT When the tool is always changed at the same point proceed as follows Write the text 47 of program 999997 as a comment so the CNC does not show the window for the tool change point In other words 47 CHANGE POSITION 7 00044 9074 Le Y 7 A d A And AA AAA AAT ATTA WESS Chapter 3 page 14 02 H S 0150 P MCO FAGOR 3 CNC 8055 CO 3 5 2 VARIABLE TOOL CHANGE POINT If the manufacturer wishes the user can be allowed to define the tool change point at all times This feature logically depends on the type of machine and type of changer This feature allows the tool change to be made beside the part thus avoid
30. the spindle in the direction required by means of the JOG keys The CNC starts the spindle and assumes said turning direction as spindle turning data for the cycle 4 8 3 DEFINITION OF MACHINING CONDITIONS Axis feedrate F Move onto this item or press key in the value required and press ENTER e Spindle turning speed S Move onto this item or press key in the value required and press ENTER Tool for machining T ENTER Move onto this item or press key in the value required and press The CNC updates the D offset and the adjacent icon displaying the graphic representation for the location code associated with the new tool Tool offset number D ENTER Move onto this item key in the value required and press FAGOR 3 Chapter 4 page 17 CNC 8055 CO 5 PROGRAM STORAGE A part program is the set of operations to be executed to make a particular part or workpiece It is extremely easy to create a part just define each basic operation and store them in the right sequence ISO coded block editing makes it possible to define machining conditions activate external devices or even interrupt the machining process This chapter explains how to operate with these part programs and has the following sections and subsections for this purpose List of programs stored See the content of a program See one of the operations in detail Edit a new part program
31. 0 Z 00397 490 POSITIONING CYCL 1000 s 150 T 3 Coordinate Xi Zi 229 4552 Z 419 3305 M Before M After a Ed The coordinates of the target point have to be defined The way the positioning is to be done The type of feedrate fast or at the F stated The auxiliary functions to be executed before and after positioning To change the level that is to go from one level to the next should be pressed FAGOR 3 Chapter 4 page 15 CNC 8055 CO 4 8 1 DEFINITION OF DATA Type of positioning x x w yL 7 eZ To select the type of positioning move onto this icon and press y The icon changes and the help graphics are updated Type of feedrate Feedrate at the selected F In rapid traverse To select the type of feedrate move onto this icon and press y Coordinates of the target point X Z The coordinates are defined one by one After moving onto the coordinates for the axis required for definition one can ENTER a Manually enter the value Enter the value required and press b Assign the present position of the machine Move the axis by means of the handwheel or the JOG keys to the point required The top right hand window shows the tool coordinate at all times Press for the data item selected to take on the value displayed in the top right hand window ENTER The auxiliary functions M
32. 2 Cycles 13 33 Cycles 14 34 Cycles 15 35 Cycles 16 36 Cycles 17 37 Cycles 18 38 Cycles 19 39 Cycles 20 40 52 53 54 55 56 57 58 59 60 72 73 74 75 76 77 78 79 80 92 112 132 152 172 192 93 94 95 96 97 98 99 100 113 114 115 116 117 118 119 120 133 134 135 136 137 138 139 140 153 154 155 156 157 158 159 160 The following example shows how 2 cycle groups may be selected The blank key below the key selects and de selects the group 12 32 52 173 174 175 176 177 178 179 180 193 194 195 196 197 198 199 200 An external push button connected to input I27 selects and de selects the group 13 33 53 MOV 1 R111 MOV 0 R110 MOV F10C R101 MOV F10D R102 DFU CN FU lw ny CN CN CN Chapter 4 page 12 Initialization B26 R561 CWR RI01 KEY M1 127 CNCWR R111 KEYSRC M1 CNCWR R110 KEYSRC M1 CWR R111 KEYSRC MI CWR R102 KEY M1 CWR R110 KEYSRC M1 Every time the blank key is pressed tells the CNC that the keys come from the PLC it sends the key code for group 12 32 52 and tells the CNC that the keys come from the CNC Every time the blank key is pressed tells the CNC that the keys come from the PLC it sends the key code for group 13 33 53 and tells the CNC that the keys come from the CNC FAGOR 3 CNC 8055 CO 4 5 CYCLE DATA ENTRY Once the
33. 20 000 Z 00089 520 C 00014 480 ACTUAL THEORETICAL RPM S 0 0000 S U 00025 000 X 00020 000 Z 00089 520 C 00014 480 0 0000 B 00000 013 G01 G18 M41 PARTC 000000 CYTIME 00 00 00 00 TIMER 000000 00 00 TO GO FOLLOWING ERROR X 00000 000 X 00000 000 Z 00000 000 Z 00000 000 C 00000 000 C 00000 000 M MIN S 0 0000 S Chapter 3 page 1 CNC 8055 CO 3 1 INTRODUCTION The standard screen for the CO operating mode may be entirely customized see screen customizing in the installation manual The one supplied by Fagor contains the following information E X 00044 000 T 02 M CERO MAQ X 0023 700 T 02 D12 D12 7 0 0 443 3 3 1 POSICION DE CAMBIO X 25 000 Z 85 000 CERO MAQ Z 0009 578 POSICION DE CAMBIO B Z 85 000 5 00100 115 s o Tipan S 0100 C 00014 480 115 FO100 000 zoso SMAX 1000 2 This window can display the following data 1 Clock SBK when the Single Block execution mode is selected DNC when the DNC mode is activated Pa number of the program selected Message In Position Execution Interrupted RESET PLC messages 3 The CNC messages are shown in this window 4 This screen may be entirely customized see screen customizing in the installation manual The one supplied by Fagor can display the following data The
34. 4002 is for profile 002 and so on up to P994999 which is for profile 999 FAGOR 3 Chapter 4 page 5 CNC 8055 CO P1002W13 To assign the value of the W field to a global parameter only when calling the routine When executing a cycle the CNC calls upon the associated routine indicating through local parameters which values have been defined in each field For example PCALL 9001 A10 B12 C5 D8 When using global parameters the CNC uses another PCALL instruction to transfer the global parameters For example PCALL 9301 P100 22 P101 32 P102 48 PCALL 9001 A10 B12 C5 Y8 Z100 The routine associated with the cycle is 9000 cycle Nr The auxiliary routine associated with the cycle is 9300 cycle Nr When using a P100 W13 type instruction the auxiliary routine must also be defined even if it only contains the instructions SUB and RET WIZGUPI100 To associate the value of a global parameter to the W data W2 PLCFRO To associate the value of a variable to the W data W3 PLCR127 To associate the value of a PLC resource to the W data that of a Register W6 PLCR 127 that of a Mark W6 PLCM1000 1 first and how many that of a group of inputs W6 PLCI8 4 first and how many that of a group of outputs W6 PLCO10 3 first and how many Associate only resources that are defined in the PLC program In the case of Marks Inputs and Outputs one must indicate the quantity If none is indicated
35. 41 IF P101 EQ 0 RET PARTC 000000 CYTIME 00 00 00 00 TIMER 000000 00 00 COMMAND ACTUAL TO GO FOLLOWING ERROR X 00020 000 X 00020 000 X 00000 000 X 00000 000 Z 00089 520 Z 00089 520 Z 00000 000 Z 00000 000 C 00014 480 C 00014 480 C 00000 000 C 00000 000 THEORETICAL RPM M MIN S 0 0000 S 0 0000 S 0 0000 S 0 0000 H U 00025 000 B 00000 013 1 Clock 2 This window can display the following data SBK when the Single Block mode of execution is selected DNC when the DNC mode is active P number of the program selected Message In Position Execution Interrupted RESET PLC messages 3 The CNC messages are shown in this window 4 In manual operating mode this window does not display any data but during execution it shows the lines of the program being executed 5 The axes have the following fields COMMAND States the coordinate programmed that is the position that the axis must reach ACTUAL States the actual coordinate or actual position of the axis TO GO States the distance that the axis has still to go to reach the coordinate programmed FOLLOWING ERROR Difference between the theoretical and real values of the position The spindle S has the following fields available THEORETICAL theoretical speed S programmed RPM speed in rpm M MIN speed in meters minute FOLLOWING ERROR When operating with spindle guided stop M19 t
36. 9 Spindle rotat I 0 is stopped I 1 if clockwise I 2 if counterclockwise W12 Material type L 0 if Steel L 1 if Aluminum L 2 if brass L 3 if iron L 4 if plastic L 5 if wood If the cycle is executed with the indicated values the following call to routine 9001 takes place PCALL 9001 A 11 B 22 C 33 D 44 E 0 F 1234 G 9999 H 1 I 1 J 1234 567 K 12 L 1 FAGOR 3 Chapter 4 page 9 CNC 8055 CO Routine 9001 associated with cycle 001 ROUTINES MX SUB 9001 Subroutine definition Check machining conditions IF P4 EQ 0 P100 97 ELSE P100 96 Checks RPM CSS and prepares in P100 G97 G96 respectively IF P5 LT P6 P101 P5 ELSE P101 P6 If S gt Smax assumes Smax Leaves value in P101 P102 41 P7 Prepares gear M41 M44 leaves value in P102 IF P8 EQ 0 P103 5 ELSE P103 2 P8 Prepares spindle rotation in P103 M3 M4 M5 IF P11 LT 4 P104 8 ELSE P104 9 Coolant depending on type of material Coolant ON M8 and coolant OFF M9 If steel aluminum brass or iron coolant ON and if plastic or wood coolant OFF P105 POSX P106 POSZ Takes the coordinates of the cycle calling point Machining of the cycle G90 GP100 FP9 SP101 TP10 MP102 MP103 MP104 Sets the machining conditions G92 SP6 Limits the spindle speed to the maximum indicated GO XPO ZPI Rapid traverse to point Xi Zi G1 XP2 ZP3 Movement at work feedrate First to Zf coordinate and then to Xf GO XP105 ZP106 Withdrawal in rapid to the cycle calli
37. AGOR handwheel with an axis selector button the axis may be selected as follows Push the button on the back ofthe handwheel The CNC select the first axis and it highlights it When pressing the button again the CNC selects the next axis and so on in a rotary fashion To deselect the axis hold the button pressed for more than 2 seconds 2 Jog the axis Once the axis has been selected it will move as the handwheel is being turned and in the direction indicated by it With individual handwheels Each axis will move as the corresponding handwheel is being turned according to the switch position and in the direction indicated by it With several simultaneous handwheels The machine may have a general hand wheel and up to 3 individual handwheels associated with each axis The individual handwheels have priority over the general handwheel So if an individual handwheel is moving the general handwheel will be ignored FAGOR 3 Chapter 3 page 11 CNC 8055 CO 3 4 4 2 PATH HANDWHEEL MODE With this feature it is possible to jog two axes at the same time along a linear path chamfer or circular path rounding with a single handwheel The CNC assumes as the path handwheel the general handwheel or when this one is missing the one associated with the X axis MCO model or Z axis COO model This feature must be handled by the manufacturer of the machine While in handwheel mode and having selected the path handwheel
38. CNC 8055 TCO MCO Operating Manual Ref 0001 in INTRODUCTION ec Ra CONTONE MU M 3 a A S mab 0 D 5 Fagor documentation for the CNC Fagor 8095 asus csnre base h e ii 6 1 CONFIGURATIONS 1 1 COMECON o edit o RR d Ow acu n do dO au dp E rut eio ORE Rn AREE UN 2 Ee N tU OUR CR 3 l l E CObl DEDE au qoo iip DIR OUR IER US siesta AA 3 Doo ML us in Lm a 3 lc I CHIP An 7 13 Sporilie COMAdEll PORTA cren dais 9 2 GENERAL CONCEPTS 2 1 NUT and CO EOS ET 1 A HEU A 2 29 CNG SUSDODUZUN cid eau area ee aaa 4 24 Keyboard customize T een neni Raia 6 3 OPERATING IN JOG MODE SENEC DG COUNTIES iaa is 2 22 A A og A AA 6 ll E rta ts 6 Je Sisi qu Hn 6 3 2 0 Handling the Feedrateof the Axesa iii 6 Ad Searehtor Machine reference zero homie 25a see db HIER Deci di Deb tb occ DI Eb E 324 Manually moving e machihe uos astricti bri Rura Sel asas 8 34 1 Movement to programmed Position seras ais 8 o REMERA MOE id A O E E E ed pA ERR 8 341133 Continuos Movement inside 9 3 4 4 Movement by means of Electronic Handwheel eene 10 3 53 Standard hands ode iii MU EIE DINE HER CN EAM DERE 11 SAA Z Path handerhisel Mode ein id 12 SAL Sheed nds aiii 13 A EE NULLUM 14 So Single tool change DO ries 14 20 2 varable tool change BOE iuit iii a 15 COM Ei rei E E a M 16 A T T A A 18 261 Spidem RFN eeann ea A E E E 19 EE la A A T E bx siga 20 35 6 2 TOper
39. S R100 M1 We read the number of handwheel pulses contained in R100 SBS R101 R100 R102 calculates the number of pulses received from the last reading MOV R100 R101 updates R101 for the next reading MLS R102 3 R103 calculates in R103 the proper of feedrate override OR KEYDIS4 7FFFFF KEYDIS4 inhibits all the other positions of the feedrate override switch CPS R103 LT 0 SBS 0 R103 R103 ignores the handwheel turning direction CPS R103 GT 120 MOV 120 R103 Limits the maximum feedrate override to 120 DFU M2009 With the leading edge up flank of the clock mark M2009 CNCWR R103 PLCFRO M1 set the calculated feedrate override PLCFRO R103 L101 END FAGOR 3 Chapter 3 page 13 3 5 TOOL CONTROL CNC 8055 CO The standard screen for CO operating mode displays the following information about the tool ae Ml Wy a ZZ T 02 fk S 0150 P POSICION DE CAMBIO X 25 000 Z 85 000 TCO T OZ D12 POSICION DE CAMBIO X 25 000 Y 35 000 Z 85 000 MCO This window may be customized entirely see Screen customizing in the installation manual The one supplied by Fagor can display the following information depending on the model gt In large characters the number T of the selected tool and a graphic representation of its tip gt The offset number D associated with the tool gt The selected rpm S for the live tool This value is
40. Store the operation again replacing the previous one or including it as a new one FAGOR 3 Chapter 5 page 3 CNC 8055 CO 5 3 EDIT A NEW PART PROGRAM To edit a new part program the following steps should be taken P PROG Press D to access the list of part programs stored Use the pointer to select the option Create new part 2 in the left hand column Press gt The CNC will ask at the bottom for the number to be given to the new part program prompting the first one available Type in the program number required and press SS This must be a number between 1 and 899999 and both numbers can be used The CNC will ask for the comment to be assigned to the part program A comment does not have to be associated ESC or N ENTER o The CNC includes the new part program in the list of part programs left hand column Press From this time all the operations required can be stored and in the required order 5 3 1 STORAGE OF AN ISO BLOCK OR A CYCLE An ISO block or a cycle may be added at the end of the program after the last operation or inserted between 2 existing operations To store an operation the following steps must be taken Define the operation or cycle required assigning this the relevant data P PROG Press 2 to access the list of part programs stored Use the pointer to select the program number required in the left hand column and go on to the
41. age lines Etc Environmental Conditions The room temperature should be maintained in operating conditions should be between 5 C and 45 C The room temperature that should be maintained in non operating conditions should be between 25 C and 70 C FAGOR 3 Introduction 3 8055CO CNC Protection devices in the equipment itsel Power Source Module Has two fast 3 15 Amp 250V external fuses F fitted for protecting the mains input Axis Module All the digital input outputs are protected by means of 1 fast 3 15 Amp 250V external fuse F against overvoltages from the external power sources over 33 Vdc and against connection of the power source the wrong way round Input output Module All the digital input outputs are protected by means of 1 fast 3 15 Amp 250V external fuse F against overvoltages from the external power sources over 33 Vdc and against connection of the power source the wrong way round Input output and Copy Module All the digital input outputs are protected by means of 1 fast 3 15 Amp 250V fuse F against overvoltages from the external power sources over 33 Vdc and against connection of the power source the wrong way round Ventilator module Has 1 or 2 external fuses fitted depending on the model The fuses are fast F 0 4 Amp 250V for protecting the fans Monitor The type of fuse depends on the type of monitor See the identification label on the equipment itself Precautio
42. ame the present value Enter the new value and press The CNC assumes said value and will not let the spindle exceed this number of revolutions 6 Spindle range currently selected When having an automatic gear changer this value cannot be modified N A G When not having an automatic gear changer press and then use the key to frame the current value ENTER o 23 Note When the machine does not have spindle ranges this message is superfluous For this reason when text 28 of program 999997 is not defined the CNC does not display this message Enter the range number to be selected and press FAGOR 3 Chapter 3 page 19 3 6 2 CNC 8055 CO CONSTANT SURFACE SPEED Feature only available at the TCO model In Constant surface speed mode the user sets the tangential speed that there must be at all times between the tool tip and the part The spindle revolutions therefore depend on the position taken by the tool tip with respect to the turning axis If the tool tip moves away from the turning axis the spindle revolutions thus go down and if it gets closer they go up When Constant Surface Speed is selected the CNC displays the following information 2 X 00044 000 e T 02M REFERENCE ZERO X 0000 000 D12 Z 00443301 X 25 000 Z 85 000 REFERENCE ZERO Z 0000 000 gt S 115 VCC 0100 115 FO100 000 080 SMAX 1000 Actual spindle speed in rpm t
43. atitig at Constant Surface Speed CSS hciiicssssincisniwainermdincduideimeieeciduen 21 A TOCE PTPM NP 22 nnn 4 OPERATING WITH OPERATIONS OR CYCLES Al Assorted DESTA Prom 3 Sie E A A E AE AET ETE E T 3 aS E Soo de eT 4 cee Mims oN ot lL OWN e a ia 4 4 3 2 Connuaton le o ced PUE ISP DUE EISE tennant abet 5 EIA T d cul D a EET PEATE T cat 9 Lr Error loe file PROS e 11 44 Access to DEM cycles from the PLC icis rica t hte en pintas Ya AS OVC ONY So nib a ase be ob Beane MED dU 13 46 Simulation dnd SX uiii scie pra HER tdci PLI EE IHR RUE E te AR Ie bM RE dod 14 4 7 Background Cycle edge aene e e e PURO EE OPERE RR UN CREDE DE LIE CHR cp CR RE EIE DIR 14 A A pate gt ka A E T S 15 2581 Denon of OBL id db 16 48 2 Definition Of spindle conditions concreta iaa citant 17 4 5 3 Definiion ar machining CODES edilicia 17 A A U m 5 PROGRAM STORAGE ml Lmpetseren prog rans iios epp ADR a 2 A e RU EE idino pdiini ainia DH Ae LE e MR pe dit pne ids 2 ml Seeme ons or thecycles masia ne iden ceci caladas 3 Bo Edibunewpati DOPO od aeduec dp apetece DEus pU Hd d pu acr ANARE d Sal Storage ofan ISO block ora errar 4 Ba Br ste part prolatis ee euet eise bras iei EPUM AME E PUE HIR AMAN DUUM S CARI MM E annia 3 5 5 Copy pad progra n another ternas a 56 Modifying apar progra riada papal 6 205 l Erasing an
44. cal parameters A Z PO P25 the value used to define each field Parameter A PO indicates the value of the W1 field parameter B P1 that of the W2 field and so on up to parameter Z P25 which indicates the value of the W26 field If there are more fields use global parameters The data shown by each parameter depends on the associated data type If it is a numeric data coordinates feedrates etc cocoococcnonocccnnnonannns The assigned value If it is the number of a profile sess The assigned value The call to the profile must be done in the routine If it is an option among several available button set Values 0 1 2 If it is an icon with several representations multiple in Wgdraw Values 0 1 2 The following table shows the values assumed by the local parameters when customizing cycle 001 defined earlier with the indicated values Field Value Parameter Xi Wi 11 A PO 11 Zi W2 22 B Pl 22 Xf W3 33 C P2 33 Zf W4 44 D P3 44 RPM CSS WS RPM E P4 0 S W6 1234 F P5 1234 SMAX W7 9999 G P6 9999 GAMA W8 2 H PD 1 Spindle rotation W9 clockwise I P8 1 Feedrate F W10 1234 567 J P9 1234 567 Tool T WII 12 K P10 12 Material type w12 Aluminum L Pll 1 Fields which do not contain data return the following values W5 RPM CSS E 0if RPM E 1 if CSS W8 GEAR H 0 if gear 1 H 1 if gear 2 H 2 if gear 3 H 3 if gear 4 W
45. co o 80 03 046 v gt 65523 a f 033 1062 091 047 1060 69494 035 1062 65455 65460 65458 6546 SPINDLE C PLC marks to be activated to turn on the lamps of keys O1 through 014 TCLED1 TCLED3 TCLEDS TCLED7 TCLEDS9 TCLED11 TCLED13 01 03 05 07 09 011 013 02 04 06 08 010 012 014 TCLED2 TCLED4 TCLED6 TCLED8 TCLED1O TCLED12 TCLED14 Appendix page 3 CNC 8055 CO Logic outputs for key status Registers KEYBDI R560 KEYBD2 R561 and KEYBD3 R562 indicate to the PLC whether any key is pressed When a key is pressed its corresponding bit will be at logic state high 1 and will go back low 0 when the key is released
46. coordinates of the axes The 0 symbol indicates that the axis is working in diameters When defining the text 33 of program 999997 the screen will show the axes coordinates referred to machine reference zero home in small characters The real spindle rpm S n a box the coordinates of the auxiliary axes that are defined The C axis is displayed only when it is enabled G15 5 This window may be customized entirely see Screen customizing in the installation manual The one supplied by Fagor shows the feedrate of the F axes that has been selected and the of F which is being applied are shown On the other hand depending on the position occupied by the left switch it can show the following information Chapter 3 page 2 FAGOR 3 CNC 8055 CO 6 X 00044 000 T o2 V Z 00443 331 s 115 S 0100 xus F0100 000 x oso SMAX 1000 FO100 000 o080 e x10 F0100 000 z o80 A100 FO100 000 o80 This screen may be entirely customized see screen customizing in the installation manual The one supplied by Fagor shows everything about the tool The number of the tool currently selected in large characters The graphic representation corresponding to the location code associated with the tool The offset number D associated with the tool If the tool number and the offset number coincide the CNC will not display value D
47. cycle assumes that value HOTKEY W6 83 HOTKEY W7 83 The W6 and W7 fields have the S hotkey 83 associated with it In other words Pressing the S key selects the W6 field and pressing S again selects the W7 field HOTKEY W10 70 The W10 field has the F hotkey 70 associated with it In other words Pressing the F key selects this field HOTKEY W11 84 The W11 field has the T hotkey 84 associated with it In other words Pressing the T key selects this field END End of debugging of the configuration file and end of program Chapter 4 page 8 FAGOR 3 CNC 8055 CO 4 3 3 ASSOCIATED ROUTINE The routine associated with the cycle must be defined by the OEM see programming manual It must contain all the instructions necessary to execute the canned cycle There is a routine associated with each cycle Routine 9001 for cycle 001 9002 for cycle 002 and so on up to 9200 which is for cycle 200 When the configuration file of the cycle uses a P100 W13 type statement the auxiliary routine must also be defined There is an auxiliary routine for each cycle Routine 9301 for cycle 001 9392 for cycle 002 and so on up to 9500 which is for cycle 200 Therefore the 2 routines associated with the cycle are Basic routine associated with the cycle 9000 cycle Nr Auxiliary routine associated with the cycle 9300 cycle Nr When the cycle is executed the associated routine is called upon indicating at the lo
48. cycle or mode keystroke sequences ESC RESET SS E 5 ZN To toggle between CO and M T modes To reset the CNC It is the same as turning the CNC off and back on Cancels the video signal the screen goes blank Press any key to restore the image Chapter 2 page 3 CNC 8055 CO 2 3 CNC CUSTOMIZING To carry out the CNC setup access the M T mode and use the Installation and start up manual However certain parameters and logic CNC inputs and outputs are mentioned next which have a special meaning in the CO mode TCO model General machine parameter GRAPHICS P16 It sets the machine coordinate system and associates the JOG keys with those movements The keys for the 3rd and 4th axis do not change They always behave in the same way 7 Z 3 X 44 34 Zt A4 gt gt o 3 z o 0 2 x e rr o x inani inan E 4 ZW X X GRAPHICS 0 GRAPHICS 1 GRAPHICS 2 GRAPHICS 3 General logic input TOOLINSP M5050 If while executing an operation or a part T is pressed execution is interrupted and tool inspection may be carried out General logic input TOOLINSP M5050 indicates to the CNC when the tool inspection mode is available TOOLINSP M5050 20 The tool inspection mode is available when execution is interrupted That is after pressing TOOLINSP M5050 1 To access tool inspection mode first interrupt the exec
49. d or alternatively press for it to be executed or simulated step by step The CNC enables execution or simulation of Any operation or cycle A part program An operation stored as part of a part program The symbol appears in the middle of the top window when there is a part progam selected to be executed or simulated y Mad G01 G18 an lo 1 coro N10 MAT X 00044 000 T 02 V F P101 EQ O RET REFERENCE ZERO X 0000 000 D12 PARTC 000000 SUME e PSU 4 00443 331 SHANGE rosmon REFERENCE ZERO Z 0000 000 COMMAND ACTUAL TO GO FOLLOWING ERROR X 00000 000 X 00000 000 X 00000 000 X 00000 000 S 1 1 H 3 0100 Z 00000 000 Z 00000 000 Z 00000 000 Z 00000 000 Z115 THEORETICAL RPM M MIN SMAX 1000 S 0 0000 S 0 0000 S 0 0000 S 0 0000 F 0 1 e e 4 O 00 t O89 RANGE 1 In these cases whn pressing the CNC executes the selected part program CLEAR GY itis de selected the CNC deletes the icon from the top center window FAGOR 3 Chapter 6 page 1 CNC 8055 CO 6 1 SIMULATING OR EXECUTING AN OPERATION OR CYCLE All the operations or cycles have 2 operating modes Execution mode and Edition Mode 252042 msg ecto POSICIONAMIENKO 1 152842 EY A X 00044 000 2 00397 490 s CICLO POSICIONAMIEN z Coordenada
50. de 40 Feed Override 50 Feed Override 60 Feed Override 70 Feed Override 80 Feed Override 90 Feed Override 100 Feed Override 110 Feed Override 120 Rh e in OO O O OJO O O Rh OJO 0 CO earlier a e e OJo O O Fe O O mje CO O m O O mje O O O O elo e Orelo m oO ROO FAGOR 3 Chapter 2 page 5 CNC 8055 CO 2 4 KEYBOARD CUSTOMIZING The external devices must be turned on or off by the machine manufacturer by means of a PLC program The CNC will inform the PLC on the status of each key The pertinent register bit will be set to 1 when the key is pressed and 0 when it is not The register bit for each key is the following B26 Be BO B1 B31 R561 R561 RO62 R562 R560 B28 BZ9 B2 B3 B7 B6 B5 M is ug ui SS e Ed R561 R561 R562 R562 R561 R561 R561 B30 B31 B4 Bo B15 B14 B13 ne i 98 SEE ee Pe aen cH R561 R561 R562 R562 R561 R561 R561 keys O1 through O14 have an indicator lamp The status of each key lamp must be controlled by the machine manufacturer with a PLC program using the TCLED input variables shown below TCLED1 TCLED3 TCLEDS TCLED7 TCLED9 TCLED11 TCLEDI13 01 03 05 07 09 on fois 02 04 06 08 foio C fora TCLED2 TCLED4 TCLED6 TCLED8 TCLED10 TCLEDi2 TCLED14 Examples
51. e cycle and return to the standard screen press the key for the selected cycle or the key twice It is possible to combine in part program several cycles with ISO coded blocks The chapter on Program storage in this manual describes how to do it and how to operate with those programs FAGOR 3 Chapter 4 page 13 CNC 8055 CO 4 6 SIMULATION AND EXECUTION There are 2 work modes for operations or cycles Editing and Execution gt 152042 BN POStCION A USER CICLE 1 m EE 15 28 42 EN POSICION pi REI Coordenadas Xi 2i x z 419 3305 Coordenadas Xi Zi x z 419 3305 Coordonadas Xt24 x Z 419 3305 Coordenadas Qf 20 x Z 419 3305 SPINDLE CONDITIONS Ez s am E 5 swx mo INEGI MACHINING CONDITIONS FEEDRATE F 10000 0000 Oy TOOL 1 2 MATERIAL ALUMINUM RPM s 200 GEAR 5 su 2 Doaa SPINDLE CONDITIONS MACHINING CONDITIONS FEEDRATE F 10000 0000 C TOOL 1 2 MATERIAL ALUMINUN Execution mode Editing mode ESC To switch from Editing mode to Execution mode press To switch from the Execution mode to the Editing mode press one of these keys WARTS GRAPHICS The simulation of the operation o
52. e is started Or The CNC moves the axes to the F programmed o 0500 b The spindle is stopped but there is a spindle speed S selected 9 119 Feature available at the TCO model when working with G95 The CNC calculates the feedrate in millimeters minute corresponding to the theoretical S and moves the axis For example if F 2 000 and S 500 Feedrate F mm rev x S rev min 2 x 500 1000 mm min The axis moves at a feedrate of 1000 in millimeters minute S 0000 c The spindle is stationary and there is no spindle speed S selected 9 115 Feature available at the TCO model when working with G95 The axes will only move in rapid and only if the WU key and the relevant axis key are pressed FAGOR 3 Chapter 3 page 9 CNC 8055 CO 3 4 4 MOVEMENT BY MEANS OF ELECTRONIC HANDWHEEL The various handwheel configurations are General handwheel It can be used to jog any axis one by one Select the axis and turn the handwheel to move it Individual handwheel It replaces the mechanical handwheels Up to 3 handwheels can be used one per axis Itonly moves the axis itis associated with To move any of them turn the switch to any of the handwheel positions Positions 1 10 and 100 indicate the multiplying factor being applied besides the internal x4 to the feedback pulses supplied by the electronic handwheel For example if the manufacturer has set a distance
53. ero or zero offset that is active at the time If no home searching subroutine is defined the CNC will display the relevant error message Search for machine reference zero for only one axis A R X ZERO b TE Carries out the home search on the X axis E Y Z ZERO i 1j Carries out the home search on the Z axis Warning The CNC does not save the part zero or zero offset that is active at the time and assumes as new part zero the position taken by machine reference zero home FAGOR 3 Chapter 3 page 7 CNC 8055 CO 3 4 MANUALLY MOVING THE MACHINE The axes of the machine can be moved in the following ways 3 4 1 continuous movement incremental movement movement by electronic handwheel movement to programmed position MOVEMENT TO PROGRAMMED POSITION The movement is carried out one axis at a time With the feedrate F and at the selected Position Position 3 4 2 INCREMENTAL MOVEMENT JOG Place the left hand switch in one of the positions AW Incremental movement must be done axis to axis To do this press the JOG key for DB the direction of the axis to be moved fo ajo Each time a key is pressed the corresponding axis moves the amount set by the switch This movement effects the F feedrate selected
54. f a part program do the following PROG B Press D to access the list of part programs stored Select the program which contains it from the left hand column and the operation required to be simulated or executed from the right hand column RECALL To simulate the operation press E and to execute it press FAGOR 3 Chapter 6 page 3 CNC 8055 CO 6 4 EXECUTION MODE When pressing to execute an operation or part program the CNC displays the standard screen for the CO mode X 00044 000 e CERO MAQ X 0023 700 4 00443 331 CERO MAQ Z 0009 578 U 00025 000 S O B 00000 013 C 00014 480 F0100 000 T 02 Y POSICION DE CAMBIO X 25 000 z 080 OMAX 1000 D12 Z 85 000 TCO Model Me 00 F00100 000 zoso EBK Po00002 EN POSICION Pe X 00044 000 T 02 CERO MAQ X 0000 000 Diz 43 331 CERO MAQ Y 0000 000 Z 00443 331 CERO MAQ Z 0000 000 S 115 POSICION DE CAMBIO X 25 000 Y 35 000 Z 85 000 U 00025 000 B 00000 013 C 00014 480 MCO model If you press y the CNC displays the special screen for the CO mode MO MSG P000002 IF P102 EQ 1 GOTO N10 IF P101 EQ O RET mm GO1 G18 M41 PARTC CYTIME TIMER 000000 000000 00 00 N 00 00 00 00 COMANDO X 00000 000 Z 00000 000 ACTUAL X 00000 000 Z 00000 000 RESI
55. f you press the CNC will erase the operation selected and update the right hand column ESC If you press the operation is not erased and the erasing operation is left 5 6 2 MOVING AN OPERATION TO ANOTHER POSITION To move an operation to another position take the following steps Use the pointer to select the operation to be moved from the right hand column Press y The CNC will display this operation in highlighted text Place the cursor after the operation which the operation is to be moved to and press Example You have You want 1 User cycle 2 1 User cycle 2 2 User cycle 5 2 User cycle 11 3 User cycle 11 3 User cycle 3 4 User cycle 3 4 User cycle 1 5 User cycle 1 5 User cycle 8 6 User cycle 8 6 User cycle 5 7 User cycle 9 7 User cycle 9 Select the User cycle 5 and press y Move the cursor onto the User cycle 8 and press Chapter 5 page 6 FAGOR 3 CNC 8055 CO 5 6 3 ADDING OR INSERTING A NEW OPERATION To add or insert an operation take the same steps as to store an operation Define the desired block or cycle assigning this the relevant data P PROG Press E to access the list of part programs stored ENTER Move over the operation after which the block or cycle is to be stored and press 5 6 4 MODIFYING AN ALREADY EXISTING OPERATION To modify an operation take the following steps Use the pointer to select in the right hand column the
56. g and at the end of the program Both routines must be defined by the OEM even when no operation is to be carried out at the beginning or at the end of the part program Example of how to define routines 9998 and 9999 SUB 9998 Definition of routine 9998 Program blocks defined by the OEM RET End of routine SUB 9999 Definition of routine 9999 Program blocks defined by the OEM RET End of routine Warning message when trying to execute a part program If routines 9998 and 9999 are not defined the CNC will issue an error FAGOR 3 Chapter 4 page 3 CNC 8055 CO 4 3 OEM CYCLES As mentioned earlier at beginning of this chapter up to 200 OEM cycles may be defined Every OEM cycle has the following elements associated with it The OEM screen with the same number created with the Wgdraw application software The configuration file P999xxx The routine containing the executable program 9xxx The program containing the texts used by all the screens P999995 The program containing the help texts for the cycles P999994 This section describes the procedure to create OEM cycle 001 and how the user must define its data In other words How to create screen 001 with the Wgdraw application software OEM How to define the configuration file P999001 OEM How to define the associated routine 9001 OEM How to edit cycle 001 user 4 3 1 SCREEN DEFINITION We will use screen 001 of the example t
57. hat comes in the Wgdraw application manual The data the user may edit in this cycle use W as identifier the number associated with each one of them indicates the order in which they are selected W1 W2 W11 W12 USER CYCLE 1 Coordinates Xi 2i x 129234 2 123234 Coordinates Xf 2f x 1230 2 123 2e34 SPINDLE CONDITIONS MACHINING CONDITIONS amp pang seme FEEDRRTE F 00006 W10 Ws W6 TOOL D 99 W11 C ss j smx oma EHET HRTERIRL STEE W12 prem Chapter 4 page 4 FAGOR 3 CNC 8055 CO 4 3 2 CONFIGURATION FILE The configuration file is a CNC program written in high level language configuration language that describes the operating characteristics of the various screen elements There is a configuration file for each cycle P999001 for cycle 001 P999002 for cycle 002 and so on up to P999200 which is for cycle 200 The general characteristics of the configuration language are All the instructions go between parenthesis and preceded by a semicolon The comments must be alone on the line and preceded by 2 semicolons The first line of the configuration file must be PRGSCRIPT 1 It indicates that it is a configuration file corresponding to the version being used in this case version 1 The last line of the configuration file must be END It is recommended to use the DEBUG instruction in order for the CNC to run a test of the configuration file Program 999500 will keep a log of a
58. here could be two cases 1 Only one of the axes has been moved The CNC repositions it and resumes execution 2 Both axes have been moved The CNC will display a window with the following options for selecting the positioning order of the axes FAGOR 3 Chapter 6 page 5 CNC 8055 CO 6 5 GRAPHICS Gi When you press a the CNC displays the graphics screen fe ESC To leave the graphics mode press IE Or hj In the CNC 8055 Operation Manual section Graphics in the Execution Simulation chapter there is an explanation of how to operate during graphics Nevertheless there will now be a brief description of the softkeys Type of graphics It depends on the selected model MCO TCO Refer to the operating manual of the CNC 8055 M or T respectively Zone to be displayed Allows modification of the display zone by defining the maximum and minimum coordinates of each axis GN To select the maximum and minimum coordinates use ENTER After defining all the data press 4 After selecting a new display zone the CNC erases the screen showing the axes or the unmachined part The zone displayed cannot be modified during execution or simulation of the piece In this case stop execution or simulation by pressing T Zoom This function allows the graphics zone to be increased or reduced in size It displays a window superimposed on the graphic represented and another on the figure
59. his indicates the difference between theoretical and real speeds The auxiliary axes only show the actual position of the axis The C axis is displayed only when it is enabled G15 Chapter 3 page 4 FAGOR 3 CNC 8055 CO 6 This window shows the status of the G F T D M functions and the value of the variables PARCO States the number of consecutive parts that have been executed with the same program Whenever a new program is selected this variable assumes value 0 CYTIME States the time elapsed during the execution of the parts It is expressed in the following format hours minutes seconds hundredths of second Whenever the execution of a program is started even though this is repetitive this variable assumes value 0 TIMER States the reading of the clock enabled by the PLC It is expressed in format hours minutes seconds 7 Reserved 8 Reserved The symbol appears in the middle of the top window when there is a part progam selected to be executed or simulated y y PCS G01 G18 tH S102 lo 1 E N10 Mat X 00044 000 T 02 V F P101 EQ O RET REFERENCE ZERO X 0000 000 Diz cee TIMER 000000 00 00 4 00443 331 X26 000 d 86 000 REFERENCE ZERO Z 0000 000 COMMAND ACTUAL TO GO FOLLOWING ERROR X 00000 000 X 00000 000 X 00000 000 X 00000 000 S 1 1 5 o 0100 Z 00000 000 Z 00000 000 Z 00000 000 Z 00000 000 115 THEORETICAL
60. hould be between O and 50 C 32 to 122 F Chapter 1 page 6 FAGOR 3 CNC 8055 CO 1 2 3 14 COLOR MONITOR Dimensions in mm inches Ae la 400 15 75 0 19 1 i wt cQ AN co 2 c2 iO s D tO Se gt O aa yo 185 5 7 3 _ 185 5 7 3 9 5 a5 0 374 x ae 390 15 354 0 QE Elements 1 Ground terminal Used to connect the general ground of the machine It is metric 6mm 2 Mains plug for connecting 220V AC and ground X2 25 pin SUB D type male connector to connect the video cable to the Central Unit FAGOR 3 Chapter 1 page 7 CNC 8055 CO Enclosure In order to guarantee proper ambient conditions the shortest distance in millimeters that should be left between each of the Monitor walls and the enclosure in which this is placed must be as follows EEEE EEEE ECE EEESC ET E RS SS PA RSS 100 3 94 xx SE BERS DEERE BEEKEKM AO 5 9 LX When a fan is used to improve the ventilation of the enclosure a fan with direct current motor should be used as alternating current AC motors product magnetic fields which could distort the images displayed on the screen The temperature inside the enclosure should be between 0 and 50 C
61. in the lower right hand part of the screen These windows indicate the new zone of graphics that is being selected o6 T3 to increase or reduce its size use s and ETNI A ENTER for the CNC to assume these values press To move the window use f gt Each time a new display zone is selected the CNC keeps the present graphics It does not erase it When you press to continue with or restart execution or simulation the present graphics is erased and the next starts with the new values The zoom function cannot be executed during execution or simulation of the part In this case interrupt the execution or simulation by pressing oj Chaper 6 page 6 FAGOR 3 CNC 8055 CO Graphic parameters Simulation speed In the top right hand of the screen select the percentage of the simulation speed to be applied L lt p gt To select the percentage use the keys and for the CNC to assume said value ENTER Colors of the path This only applies in line graphics not solid It enables selection of colors to represent rapid traverse the path with no compensation and the path with compensation From the right hand side of the screen use the keys to select the type of path and the keys to select the color required for application ENTER For the CNC to assume said values press Colors of the solid This only applies in solid graphics not in line graphics It enables selec
62. ing movements to a change point farther away from the same To allow this Define text 47 of the program 999997 for the CNC to request the coordinates on X and Z of the change point For example 47 CHANGE POSITION WY VILE IA iud E Ea 02 a S0150 BA POSICION DE CAMBIO X 25 000 POSICION DE CAMBIO Y 35 000 X 25 000 Z 85 000 Z 85 000 Y Z ORARAA TCO MCO These coordinates should always refer to machine reference zero home for the zero offsets not to affect the tool change point Remember that the CNC can display along with coordinates X Z and in small characters the coordinates for the axes referring to home text 33 of program 999997 Since the tool change point can be modified by the operator at any time the subroutine associated with the tools must take these values into account Arithmetical parameters P290 P291 and P292 contain the values set by the operator as change position on X Z MCO model TCO model Change position on X P290 P290 Change position on Y P291 Change position on Z P292 P291 Define the coordinates of the change point X Z Press to select the T Then press key for the relevant axis or J at After moving over the coordinates for the axis to be defined one can a Enter the value manually Key in the value required and press b Assign the present position of the machine Move the
63. led by means of the feedrate override switch From this version on it is also possible to use the machine handwheels to control that feedrate This way the machining feedrate will depend on how fast the handwheel is turned To do this proceed as follows Inhibit all the feedrate override switch positions from the PLC Detect how far the handwheel is turned reading of pulses received Set the corresponding feedrate from the PLC depending on the pulses received from the handwheel The following CNC variables return the number of pulses the handwheel has turned HANPF shows the number of pulses of the 1st handwheel HANPS shows the number of pulses of the 2nd handwheel HANPT shows the number of pulses of the 3rd handwheel HANPFO shows the number of pulses of the 4th handwheel Example The machine has a button to activate and deactivate this feature feed handwheel and the feedrate control is carried out with the second handwheel CY1 R101 0 Resets the register containing the previous handwheel reading END PRG DFU I71 CPL M1000 Every time the button is pressed mark M1000 is inverted M1000 MSG1 If the feature is active a message is displayed NOT M1000 If the feature is not active AND KEYDIS4 FF800000 KEYDIS4 enables all the positions of the feedrate override switch JMP L101 and goes on with program execution If the feature is active DFU M2009 and a leading edge up flank occurs at the clock mark M2009 CNCRD HANP
64. lowing cases may arise a b a b c The spindle is stopped The CNC selects the new speed but does not apply this until the spindle moves The spindle is started The CNC depending on the position of the axis calculates and makes the spindle turn at the corresponding rpm speed for the Constant Surface Speed to be as defined As the axes move when working at Constant Surface Speed the following cases may arise The spindle is started The CNC moves the axes to the F programmed As the X axis is moved the CNC makes the spindle speed rpm match to maintain the constant surface speed selected If the tool tip moves away from the turning axis the spindle revolutions therefore go down and if it gets nearer they go up The CNC limits the spindle revolutions to the maximum speed set SMAX The spindle is stopped but a spindle speed S is selected The CNC calculates in millimeters minute the feedrate corresponding to the last programmed S and moves the axis For example if F 2 000 and CSS 500 F mm min F mm min x S rev min 2 x 500 1000 mm min The axis moves at a feedrate of 1000 millimeters minute The spindle is stationary and there is no spindle speed S selected The axes will only move in rapid and only if and the relevant axis key are pressed FAGOR 3 Chapter 3 page 21 CNC 8055 CO 3 7 HANDLING ISO CODE Press the ISO key once to access the MDI mode In thi
65. ndow for displaying information about the spindle This window may be customized entirely The one supplied by Fagor can display the following information depending on the model The data appearing in that window depend on the selected work mode e a a IM a ff We LEZ COCCI Uy IIIS 7 2 S 0100 2115 SMAX 1000 GAMA 1 LLLA RPM Spindle in rpm CSS Constant Surface Speed Only available at the TCO model Both on power up of the CNC and after the key sequence mode as Revolutions minute RPM Chapter 3 page 18 VCC 0100 C 115 SMAX 1000 GAMA 1 CSS the CNC selects the operating FAGOR 3 CNC 8055 CO 3 6 1 SPINDLE IN RPM The CNC displays the following information 14 000 T o2 M Z 00443 331 S 115 S 0100 116 F0100 000 080 SMAX 1000 1 Actual spindle speed in rpm 2 Theoretical spindle speed in rpm To select any other speed press value The CNC assumes this value and updates the actual speed of the spindle 3 Status of the spindle turning clockwise turning counterclockwise or stopped To modify the state of the spindle press Ba E 4 of the theoretical turning speed of the spindle that is being applied To modify this percentage press j i 5 Maximum spindle speed in rpm To select any other speed press twice The CNC will fr
66. ng point RET End of subroutine Chapter 4 page 10 FAGOR 3 CNC 8055 CO 4 3 4 ERROR LOG FILE P999500 There is a configuration file for each cycle P999001 for cycle 001 P999002 for cycle 002 and so on up to P999200 which is for cycle 200 The CNC checks these programs the first time they are accessed If it detects an error it displays a message window In all of them if the error has been detected in an area defined after the DEBUG instruction program P999500 will log several lines indicating the errors detected The error log file P999500 contains all the errors detected from when the CNC was turned on When turning the CNC off this error log program P999500 is deleted Examples of detected errors Error generated by an inexistent variable It must be FLWEX AUTOREFRESH W2 FLWEXX Syntax error Unknown CNC variable name Error on line 12 Error on character F Error generated for referring to an inexistent graphic element W33 AUTOREFRESH W33 PLCR124 Warning Programmed Widget does not exist Warning on line 15 Warning AN After modifying the configuration file reset the CNC so it can check it again FAGOR 3 Chapter 4 page 11 4 4 ACCESS TO OEM CYCLES FROM THE PLC CNC 8055 CO The OEM cycles accessible from the PLC by simulating the key whose hex code is shown here are F10C F10D F10E F10F F110 F111 F112 F113 F114 Cycles 12 3
67. ns to be taken during repairs Do not touch the inside of the equipment Only authorized Fagor Automation staff may handle the items located inside the equipment Do not touch the connectors when the equipment is connected to the mains Before touching the connectors input outputs feedback etc make sure that the equipment is not connected to the mains Safety symbols Symbols that may appear in the manual WARNING Symbol This goes with text describing action or operations that could give rise to accidents or damage of the equipment Symbols that may be found on the product WARNING Symbol This goes with text describing action or operations that could give rise to accidents or damage of the equipment ELECTRIC SHOCK Symbol Means that the point indicated could be under electrical voltage GROUND PROTECTION Symbol Means that the point indicated must be connected up to the central machine ground point for protecting people and equipment Ob amp Introduction 4 FAGOR 8055CO CNC MATERIAL RETURNING TERMS If the Monitor of the Central Processing Unit has to be sent back please pack this in its original box with the original packing material If the original packing material is not available please pack this as follows 1 Obtain a cardboard box whose 3 internal sizes should be at least 15 cm 6 inches larger than the equipment The cardboard used for the box should withstand 170 Kg 375 pounds 2 If this is to be
68. ny errors that come up in this test The configuration file has the following key words PRGSCRIPT 1 Header of the configuration file and version it was edited with in this case 1 It must ALWAYS be defined DEBUG It is optional It indicates the first line from which program 999500 logs the errors occurred when debugging the configuration file The debugging of the configuration file starts on the first line PRGSCRIPT 1 and ends on the line END DISABLE 1 It indicates that the blue box is not to be displayed at the top right hand corner indicating the current machine status position and machining conditions HOTKEY W4 88 To associate a key to the W data In this case when pressing the X key ASCII 88 the W4 data is selected TEACHIN W5 POSX To assign the value of a CNC variable to the W data In this case being the W5 data selected when pressing the RECALL key the W5 data will show the value of the POSX variable X axis position If ENTER is pressed next the cycle assumes that value FORMAT W7 INCH The value will be displayed in the work units mm inches set by machine parameter PROFILE W12 To associate a profile to the W field The field must be a three digit unsigned integer Select the W field enter the number of the profile to be edited and press RECALL to access the profile editor The edited profile is stored as program P994xxx P994001 is for profile 001 P99
69. of 0 100 mm or 0 0100 inches per handwheel turn thus Switch position Distance per turn 1 0 100mm_ or 0 0100 inch 10 1 000mm or 0 1000 inch 100 10 000 mm or 1 0000 inch Warning When operating with individual handwheels and depending on how fast the handwheel is turned and on the selected hand wheel switch position the CNC might be demanded to move the axis faster than the maximum permitted In that case the CNC will move the axis the indicated distance but it will limit the axis speed to that maximum value There are 3 operating modes with handwheels Standard handwheel With the general handwheel select the axis to be moved and turn the handwheel With individual handwheels turn the handwheel associated with the axis to be moved Path handwheel For chamfering and rounding corners 2 axes are moved along a selected path chamfer or rounding by moving asingle handwheel This feature must be activated via PLC The general handwheel is assumed as the path handwheel or the individual handwheel associated with the X axis MCO model orZ TCO model Feed handwheel To control the feedrate of the machine This feature must be activated via PLC Chapter 3 page 10 FAGOR 3 CNC 8055 CO 3 4 4 1 STANDARD HANDWHEEL MODE With the general handwheel proceed as follows 1 Select the axis to be jogged Press one of the JOG keys of the axis to be jogged The selected axis will be highlighted When using a F
70. on on the keyboard is described later on in this chapter Configuration setting General machine parameter CUSTOMTY P92 0 Chapter I page 2 FAGOR 3 CNC 8055 CO 1 2 MONITORS 1 2 1 10 COLOR MONITOR Dimensions in mm inches 300 11 81 o x Ha Q SES es Co Qi a m 275 10 8 7 5 HAR 290 11 42 0 295 C Elements re 80 3 15 65 0 31 4 X2 OE 2 127 5 143 5 63 1 Mains plug The plug provided should be used to connect it to 220V AC and ground 2 Ground terminal Used to connect the general machine ground Metric 6mm X2 25 pin SUB D type male connector to connect it with the Central Unit FAGOR 3 Chapter 1 page 3 CNC 8055 CO Enclosure In order to guarantee proper ambient conditions the shortest distance in millimeters that should be left between each of the Monitor walls and the enclosure in which this is placed must be as follows RR RR LC ERK IES SRR OSO IAEA AENEA ERES SS m When a fan is used to improve the ventilation of the enclosure a fan with direct current motor should be used as alternating current AC motors product magnetic fields which could distort the images displayed on the screen
71. oup Keys Cl through C11 may be customized by the manufacturer by inserting printed strips through slots on the back of the keyboard Keys which act as softkeys Fl through F7 in M T mode Specific keys for the CO mode From left to right they are used for Homing the axes of the machine see chapter 3 Executing the positioning cycle see chapter 4 Managing ISO and MDI see chapter 3 PCALL to see the screens of cycles created by the manufacturer see chapter 4 HELP for the M T mode Selecting different states in particular cycles or screens Select different levels in each cycle The blank keys are free and may be customized by the manufacturer by inserting printed strips through slots on the back of the keyboard This chapter describes how to handle these keys The SINGLE key allows executing or simulating a program step by step The GRAPHICS key allows simulating a cycle or viewing the graphic representation of the tool movements while executing a program Free keys usually to control external devices They may be customized by the manufacturer by inserting printed strips through slots on the back of the keyboard This chapter describes how to handle these keys For the CNC to assume the edited value To recall data cycles or blocks from memory To access program storage see chapter 5 Depending on the data to delete the last character entered or the whole program To quit the selected operation
72. r cycle may be done in any of these modes To do this press To execute the operation or cycle select the Execution mode and press For further information refer to chapter 6 Execution and Simulation in this manual 4 7 BACKGROUND CYCLE EDITING It is possible to edit an operation or cycle while a part program is executing background editing The new operation just edited may be stored as part of a part program other than the one in execution The operation being edited in the background can neither be edited nor simulated and the current machine position cannot be assigned to a coordinate To carry out a tool inspection or change while background editing proceed as follows gt The execution is interrupted while continuing with background editing Press To quit the background editing mode Next carry out the tool inspection as described in chapter 6 Chapter 4 page 14 FAGOR 3 CNC 8055 CO 4 8 POSITIONING CYCLE To select the Positioning cycle press This cycle can be defined in two different ways Level 1 IN POSITION 1 000 P EZ POSITIONING CYCLI came a ei uem Coordinate XiZi 229 4552 Z 419 3305 The coordinates of the target point have to be defined The way the positioning is to be done The type of feedrate fast or at the F stated Level 2 15 28 42 m rosmon LL 00044 00
73. ram To leave the directory or list of part programs press ESC the key the key for an operation the key Warning It is recommended to define in the WGDRAW application software the title text with the same number as that of the cycle AN Because the CNC shows the cycle title next to the number text of program P999995 with the same number Chapter 5 page 2 FAGOR 3 CNC 8055 CO 5 2 SEE CONTENT OF A PROGRAM To see the content of a part program select this with the pointer from the left hand column To do this use and The right hand column will display the cycles which said part consists of Now keys 7 Jana let the pointer be moved over the blocks or cycles which make up the part To sum up use keys 7 YX Jana to move up and down in each one of the columns Jana to change the column After selecting an operation the CNC allows If you press or or gt the pointer goes on to the right hand column Seeing the operation in detail Erasing the operation Moving the operation to another position Modifying the operation 5 2 1 SEEING ONE OF THE CYCLES IN DETAIL After selecting the operation required with the pointer press The CNC will extract all the stored data and will display them on the corresponding cycle screen Once there it is possible to Simulate the operation See next chapter Execute the operation See next chapter Modify the operation
74. requesting the number to be assigned to the copy Type in the program number required and press This must be a number between 1 and 899999 and both numbers can be used If there is already a part program with said number the CNC will display a message at the bottom asking if this should be replaced or if you wish to cancel the operation If you press the CNC will ask for a new program number If you press the CNC will erase the present program and carry out program copying The CNC requests the comment to be associated with the new part program with the copy A comment does not have to be associated ENTER ESC PITA The CNC updates the list of part programs stored Press Chapter 5 page 5 CNC 8055 CO 5 6 MODIFYING A PART PROGRAM To modify a part program the following steps must be taken P PROG Press D to access the list of part programs stored Use the pointer to select from the left hand column the part program you wish to modify After selecting the program the CNC lets you Erase an operation Move an operation to another position Add or insert a new operation Modify an already existing operation 5 6 1 ERASING AN OPERATION To erase an operation follow these steps Use the pointer to select the operation to be erased in the right hand column CLEAR Press Z The CNC will display a message at the bottom requesting the confirmation of the erasing operation I
75. right hand column i ENTER Move over the operation after which the block or cycle is to be stored and press Example You have You want 1 User cycle 2 1 User cycle 2 2 User cycle 5 2 User cycle 5 3 User cycle 11 3 User cycle 11 4 User cycle 3 4 User cycle 1 5 User cycle 1 5 User cycle 8 6 User cycle 8 7 User cycle 9 4 User cycle 3 After defining the cycle move over the operation 3 User cycle 11 and press Enter 7 User cycle 9 After defining the cycle move over the last operation User cycle 8 and press Enter Chapter 5 page 4 FAGOR 3 CNC 8055 CO 5 4 ERASING A PART PROGRAM To erase a part program follow these steps P PROG Press D to access the list of part programs stored Use the pointer to select from the left hand column the part program to be erased CLEAR Press At the bottom the CNC will display a message requesting confirmation of the erasing operation If you press the CNC will erase the program selected and update the list of part programs stored ESC If you press the program will not be erased and the erasing operation is left 5 5 COPY A PART PROGRAM IN ANOTHER To copy a part program in another take the following steps P PROG Press 2 to access the list of part programs stored Use the pointer to select in the left hand column the part program to be copied P PROG Press gt At the bottom the CNC will display a message
76. s 00 to execute it It is possible to combine blocks edited in ISO code with standard or User machining cycles to make up part programs The chapter on Storing part programs in this manual describes how to edit them and operate with them Press P PROG To store blocks edited in ISO code press 2 Chapter 3 page 22 FAGOR 3 CNC 8055 CO 4 OPERATING WITH OPERATIONS OR CYCLES The following keys should be used to select the machining Operations or Cycles C8 C9 cuo C11 Fi Fa CZ F3 C3 F5 F6 C6 F C1 CT C4 C5 gms LEVEL A E CYCLE The standard version offers 2 positioning cycles 7 To access these cycles press and to change the cycle press The manufacturer may define up to 200 different cycles which will be grouped in 20 groups Use keys C1 through C11 to access the first 11 groups The access to the rest of the groups must be set in the PLC program by the manufacturer as described later on To do this external devices or free keys blank keys or keys O1 through 014 may be used 41 LEVEL To change levels within each group press The OEM cycles accessed with each key are F1 Ct Cycles 1 21 41 61 81 101 121 141 161 181 ce Cycles 2 22 42 62 82 102 122 142 162 182 c Cycles 3 23 43 63 83 103 123 143 163 183 F C Cycles z
77. s X1 21 x Z 419 9305 Execution mode Editing Mode Simulation The operation or cycle can be simulated in both operating modes To do this press The CNC will display the graphics screen Execution An operation or cycle can only be executed in the cycle execution mode ESC To switch from editing mode to execution mode press To execute an operation or cycle press Chaper 6 page 2 FAGOR 3 CNC 8055 CO 6 2 SIMULATING OR EXECUTING A PART PROGRAM Whenever you wish to simulate or execute a part program do the following P PROG Press D to access the list of part programs stored Select the program to be simulated or executed from the left hand column To simulate the part program press and to execute it press 6 2 1 SIMULATING OR EXECUTING A SECTION OF A PART PROGRAM To simulate or execute a part program proceed as follows ROG Press 2 to access the list of the stored part programs Select the program in the left column and the first operation to be executed or simulated in the right column Press El to simulate the part program and to execute it Warning Whenever a section of the part program is executed the CNC does not execute the initial subroutine 9998 associated with all part programs 6 3 SIMULATING OR EXECUTING A STORED OPERATION To simulate or execute an operation which is stored as part o
78. s mode a block may be edited and executed Press the ISO key twice to access the ISO mode Up to 6 blocks may be edited executed and simulated in this mode In MDI mode pressing once the CNC shows a window at the bottom of the screen sss s I X 00044 000 T 02M CERO MAQ X 0000 000 Pome s HT EY G01 G18 PP IF P102 EQ 1 GOTO N10 M41 ET IF P101 EQ O RI ren RET PARTC 000000 N10 M4 CYTIME 00 00 00 00 RET TIMER 000000 00 00 D12 POSICION DE CAMBIO kcu CERO MAQ Z 0000 000 COMANDO ACTUAL RESTO ERROR SEGUIMIENTO S 115 X 00000 000 X 00000 000 X 00000 000 X 00000 000 Z 00000 000 Z 00000 000 Z 00000 000 Z 00000 000 TEORICA RPM M MIN S 0 0000 S 0 0000 S 0 0000 S 0 0000 iw In this window it is possible to edit a block and execute it later on In the ISO mode pressing twice a special screen is displayed where it is possible to edit up to 6 program blocks in ISO or in high level language Example ISO G95 G96 S120 M3 GO Z100 G1 X30 F0 1 Once the desired block or blocks have been edited press The upper right hand side of the screen will show the symbol From this moment on the blocks being edited may be simulated executed or stored as any operation or cycle to simulate it Pres
79. sent to a Fagor Automation office to be repaired enclose a label with the device stating its owner address name of the person to be contacted type of device series number symptoms and brief description of the fault 3 Wrap the equipment in a polyethylene roll or similar material to protect this If the monitor is to be shipped provide special protection for the glass part of the screen 4 Pad the equipment in the cardboard box by filling this with polyurethane foam on all sides 5 Seal the cardboard box with packing tape or industrial staples FAGOR 3 Introduction 5 8055CO CNC FAGOR DOCUMENTATION FOR THE CNC FAGOR 8055 CO The 8055 CO CNC is based on the 8055 CNC and has inside all the features of the 8055 M or T CNC plus the specific features of the CO mode For this reason it has the specific documentation for this model and all the documents for the 8055 CNC model CNC 8055 OEM Manual For the manufacturer of the machine or the person in charge of carrying out the installation and set up of the CNC It has the Installation manual inside CNC 8055 USER Manual For the final user that is the person who is going to work with the CNC in the 8055 M or T mode It has 2 manuals inside Operation Manual describing how to operate the CNC Programming manual describing how to program the CNC CNC 8055 CO Manual For the manufacturer and the end user It shows how to customize the CNC and operate it in CO mode
80. sing the CNC shows all the screens define by the manufacturer OEM with the WGDRAW application software Screens 001 through 200 for the canned cycles Screens 201 through 255 are customized screens CLEAR To delete any of them place the cursor over them and press 7 The CNC will request confirmation and the password to get into screen customizing if previously set by the manufacturer ENTER To execute a screen place the cursor over it and press Screens 201 through 255 cannot be executed because they are customized screens Screens 001 through 200 may also be used for diagnosis setup to inform of CNC PLC or Drive status etc They are defined in the same way as the canned cycles they have a configuration file an a routine associated with them and the texts they use must be defined in program P999995 Warning The text for the screen title should be defined with the same number in the A WGDRAW application as that of the screen This way when pressing the CNC will show the number and title text of program P999995 of the same number of the available screens Chapter 4 page 2 FAGOR 3 CNC 8055 CO 4 1 ASSOCIATED PROGRAMS In CO mode programs P900000 through P999999 are reserved for the CNC itself and cannot be used as user part programs Some have a special meaning and must be defined by the machine manufacturer P999001 through P999200 Configuration files defined by the manufacturer
81. tion of colors to represent the cutter the part the axes and the clamps At the top right hand side of the screen use keys to select the type of path and the keys to select the color to be applied For the CNC to assume said values press Erase screen When this option is selected the CNC erases the screen and displays the axes or the unmachined part The screen cannot be erased during simulation of the part In this case stop simulation by pressing the key After selecting the types of graphics the display area the graphic parameters etc press to start the graphic simulation During the graphic simulation the CNC takes into account the simulation speed and the position of the right Manual Feedrate Override switch 0 120 FEED When selecting a new simulation speed the CNC applies a 100 of it regardless of the position of the switch Once the switch is moved the CNC starts applying the selected To interrupt the simulation press lO ESC To quit the simulation mode press E or NN FAGOR 3 Chapter 6 page 7 CNC 8055 CO Appendix Key codes Logic outputs for key Keys inhibiting codes FAGOR StAtUs A M EM EIDEM IDEA 4 Appendix page 1 CNC 8055 CO KEY CODES Key codes returned by the customizing instruction WKEY in the KEY variable o 68 108 057 I 073 1036 054 o 77 05 051
82. ues decimal into integers by multiplying them by 10000 Chapter 4 page 6 FAGOR 3 CNC 8055 CO Examples To display the of axis feedrate the FRO variable is used The FRO values are integers between 0 and 120 thus not requiring LEDBARDEC AUTOREFRESH W9 FRO The FLWEX variable is used to display the X axis following error The FLWEX values are not integers thus requiring LEDBARDEC to multiply it by 10000 to turn them into integers FORMAT W11 LEDBARDEC AUTOREFRESH W11 FLWEX MODALCYCLE It indicates that the cycle is modal see programming manual The call to the routine will be of the MCALL 9001 A10 B12 C5 type If after executing the cycle several movements are made the cycle will be executed again after each move making a new call to the routine MCALL 9001 A10 B12 C5 When using global parameters the CNC transfers the global parameters only the first time First time PCALL 9301 P100 22 P101 32 P102 48 MCALL 9001 A10 B12 C5 Y8 Z100 Rest of the times MCALL 9001 A10 B12 C5 Y8 Z100 To cancel this mode execute the MDOFF instruction END It indicates the end of the debugging of the configuration file It ignores the instructions programmed afterwards FAGOR 3 Chapter 4 page 7 CNC 8055 CO Configuration file P999001 for cycle 001 CFGFILE MX PRGSCRIPT 1 Header and version It begins debugging the configuration file DEBUG
83. ution 9 and then press General logic output CUSTOM M5512 General logic output CUSTOM M5512 indicates to the CNC the work mode currently selected CUSTOM M5512 2 0 The M T mode is currently selected CUSTOM M5512 2 1 The CO mode is currently selected Chapter 2 page 4 FAGOR 3 CNC 8055 CO General logic outputs SELECTO through SELECT7 M5524 through M5531 and SELECTOR R564 Through general logic outputs SELECT the CNC indicates to the PLC the position selected at each multi position switch of the keyboard SELECTOR indicates the selected position and SELECT the value being applied by the CNC They are usually the same except when a position is selected which has been inhibited by the input KEYDIS4 R503 If while positions 60 through 120 are inhibited the 100 position is selected SELECTOR will show the selected position 100 and SELECT the value being applied 50 Selected position SELECTOR 3 SELECTOR 2 SELECTOR 1 SELECTOR 0 Applied value SELECT3 SELECT2 SELECT1 SELECTO Handwheel x 100 0 0 Handwheel x 10 Handwheelx 1 JOG 10000 JOG 1000 JOG 100 JOG 10 JOG 1 Continuous JOG O OOO oJjo o Ol OIO O O Ol O0 O ape go Cole O bah O ejo 2 Selected Position SELECTOR 7 SELECTOR 6 SELECTOR 5 SELECTOR 4 Applied value SELECT7 SELECT6 SELECTS SELECT4 Feed Override 0 Feed Override 2 Feed Override 4 Feed Override 10 Feed Override 20 Feed Override 30 Feed Overri

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