CP-UM-5109E
Contents
1. Manual Reset Non Manual Reset Differential Differential r a Maximum Maximum Maximum Rated Operating at at Pressure Switch Pressure Minimum Maximum Differential continuous Manual Action at Model Range Setpoint Setpoint Nominal Maximum Type psi Reset Media Setpoint Comments C6097A1004 0 4to5in 0 16 in 0 24 in wc Additive 2 9 No Air Gas Breaks N O 1 4 in NPT wc wc to C Moun ti C6097A1012 3to21in 2 4in wc 4 2in wc 5 0 Yes Air Gas_ on pressure 1 4 in NPT wc fall Moun C6097A1020 3to21in 2 4in we 4 2in we 5 0 Yes Air Gas Flange Mount wc C6097A1038 12to60 10 in wc 12in wc 5 0 Yes Air Gas 1 4 in NPT in we Moun C6097A1046 12 to 60 10 in wc 12in we 5 0 Yes Air Gas Flange Mount in wc C6097A1053 3 to 21 in 0 24 in 0 48 in wc 5 0 No Air Gas 1 4 in NPT we wc Moun C6097A1061 3to 21 in 0 24 in 0 48 in wc 5 0 No Air Gas Flange Mount wC wc C6097A1079 12to60 1 1 in we 2 4 in wc 5 0 No Air Gas 1 4 in NPT in we Moun C6097A1087 12to60 1 1 in wc 2 4 in wc 5 0 No Air Gas Flange Mount in wc C6097A1095 0 4to5in 0 6 in wc 1 0in wc 2 9 Yes Air Gas 1 4 in NPT we Moun C6097A1103 1 5to7 1 1 psi 1 4 psi 9 3 Yes Air Gas Flange Mount psi C6097A1111 1 5 to 7 1 1 psi 1 4 psi 9 3 Yes Air Gas 14 in NPT Mount psi C6097A1129 1 5 to 7 0 1 psi 0 32. C6097A B PRESSURE SWITCHES Table 2 Switch Ratings Amperes 120 240 Vac 50 60 Hz Inductive Full Load 3 0 Locked Rotor 18 0 Resistive 5 0 Table 3 Alternate Electrical Ratings when used with Honeywell Flame Safeguard Programmers Device Rating Ignition Transformer 540 VA Pilot Valve 50 VA Main Valve 400 VA with 2 1 2 times inrush 27 32 22 HOLE 2 21 32 68 gt A lt 2 23 32 69 gt a5 ie lt a 2 23 32 69 gt PRESSURE INLET INDICATOR M17124 Fig 2 C6097 Flange Mount dimensions in in mm INSTALLATION A WARNING Explosion or Fire Hazard Can cause severe personal injury death or property damage Observe all safety requirements each time a control is installed on a burner 65 0237 05 4 me Installing this Product Read these instructions carefully Failure to follow them can damage the product or cause a hazardous condition 2 Check the ratings given in the instructions and on the product to make sure that the product is suitable for your application 3 Installer must be a trained experienced service technician 4 After installation is completed check out product operation as provided in these instructions A WARNING Electrical Shock Hazard Can cause serious personal injury or death Disconnect power supply before beginning installation More than one disconnec
3. ORDERING INFORMATION Dimensions See Fig 1 and 2 2 21 32 68 1 3 32 28 lt lt 2 21 32 68 Je 15 32 12 gt oy 1 ie g 2 23 32 69 HOUSING i INDICATOR DIFFERENTIAL CONNECTION 1 8 NPT GAS CONNECTION 1 4 NPT WITH DUST SEAL M17125 Fig 1 C6097 1 4 in NPT Mount dimensions in in mm When purchasing replacement and modernization products from your TRADELINE wholesaler or distributor refer to the TRADELINE Catalog or price sheets for complete ordering number If you have additional questions need further information or would like to comment on our products or services please write or phone 1 Your local Honeywell Automation and Control Products Sales Office check white pages of your phone directory 2 Honeywell Customer Care 1885 Douglas Drive North Minneapolis Minnesota 55422 4386 In Canada Honeywell Limited Honeywell Limit e 35 Dynamic Drive Toronto Ontario M1V 429 International Sales and Service Offices in all principal cities of the world Manufacturing in Australia Canada Finland France Germany Japan Mexico Netherlands Spain Taiwan United Kingdom U S A 65 0237 05 2 C6097A B PRESSURE SWITCHES Table 1 Pressure Switch Model Selection
4. Terminal plate 3 Captive screw and nut 4 Screw oS a La 1 19 32 40 gt lt 3 11 32 85 gt lt 4 1 8 105 _ LAMP AND WIRES rae aE 7 j SCREW TERMINAL CAPTIVE SCREW PLATE AND NUT M16523 Fig 3 32003039 001 Position Indication Lamp Kit Installation A WARNING Explosion or Fire Hazard Can cause severe personal injury death or property damage Observe all safety requirements each time a control is installed on a burner A WARNING Electrical Shock Hazard Can cause serious personal injury or death Disconnect power supply before beginning installation More than one disconnection can be involved Installing the Position Indication Lamp Kit See Fig 4 1 Remove the cover from the C6097 by removing the screws in the upper left and lower right quadrants of the cover 2 Place the lamp in the slot to the right of the dial in the upper right hand corner of the C6097 with the base down Run the two lamp wires through the slit in the upper left corner of the lamp slot 3 Place the nut in the hexagonal depression in the lower left hand corner of the C6097 4 Place the terminal plate over the nut and fasten the terminal plate to the C6097 with the screw through the bottom hole in the terminal plate 5 Place the captive screw through the terminal lug on the shorter wire and fasten the wire to the terminal plate with the captive scr
5. 9 3 No Air Gas Flange Mount psi C6097A1137 1 5to7 0 1 psi 0 3 9 3 No Air Gas 1 4 in NPT psi Mount C6097A1210 0 4to5in 0 16 in 0 24 in wc 2 9 No Air Gas Flange Mount wc wo C6097A1228 0 4to5in 2 9 Yes Air Gas Flange Moun wC C6097B1002 12 to 60 10 in wc 12in we Subtractive 5 0 Yes Air Gas Breaks N C 1 4 in NPT in we to C Mount ti C6097B1010 12t060 10in wc 12in wc 5 0 Yes Air Gas on pressure Flange Moun in we rise C6097B1028 3to21in 2 4in wc 4 2in wc 5 0 Yes Air Gas 1 4 in NPT wc Mount C6097B1036 3to21in 2 4in wc 4 2in we 5 0 Yes Air Gas Flange Moun wc C6097B1044 1 5to7 1 1 psi 1 4 psi 9 3 Yes Air Gas Flange Moun psi C6097B1051 1 5to7 1 1 psi 1 4 psi 9 3 Yes Air Gas 1 4 in NPT psi Mount C6097B1069 3 to 21 in 0 24 in 0 48 in wc 5 0 No Air Gas Flange Mount wC wC C6097B1077 12to60 1 1 in wc 2 4 in wc 5 0 No Air Gas Flange Mount in wc C6097B1085 12to60 1 1 in we 2 4 in wc 5 0 No Air Gas 1 4 in NPT in we Mount C6097B1093 1 5to7 0 1 psi 0 3 psi 9 3 No Air Gas Flange Mount psi C6097B1101 1 5to7 0 1 psi 0 3 psi 9 3 No Air Gas 1 4 in NPT psi Mount C6097B1119 3to21in 0 24 in 0 48 in wc 5 0 No Air Gas 1 4 in NPT we wc Mount a Acceptable media Natural gas liquid propane LP gas and air 3 65 0237 05
6. differential to resume normal operation The C6097B manual reset models lock out when pressure rises to the scale setting and require manual resetting after the pressure falls to scale setting minus the differential to resume normal operation C6097A B PRESSURE SWITCHES To reset once normal operating pressure is restored push the reset button in as far as it goes then release IMPORTANT Lockout models cannot be made to recycle automatically by permanently holding in the reset lever Checkout C6097 Gas Fuel Application 1 Set cutoff pressure 2 Open main supply line Depress reset lever on lockout models until switch makes control circuit 3 Set controller and limit switch to call for heat 4 For C6097A Close the manual gas shutoff valve C6097 should open control circuit when pressure reaches cutoff point For C6097B Open the manual gas shutoff valve wait a few minutes for the pressure to rise then lower the scale setting until the switch breaks control circuit and locks out 5 For C6097A Open the shutoff valve return the pressure switch to its original setting and press the reset button if necessary For C6097B raise setting to normal and press reset button if necessary 6 Allow system to operate through at least one complete cycle to make sure all components are functioning properly sag Air Application Set cutoff pressure 2 Turn on fan 3 Block fan inlet or filter area Switch should brea
7. C6097A B Pressure Switches APPLICATION The C6097 Pressure Switches are safety devices used in positive pressure or differential pressure systems to sense gas or air pressure changes CP UM 5109E 5th Edition Issued in Jan 2008 Honeywell PRODUCT DATA FEATURES e For use with natural gas liquid propane LP gas or air e Diaphragm actuated safety limit switch e Switch can be wired to turn on alarm e C6097A models break control circuit at setpoint on pressure fall e C6097B models break control circuit at setpoint on pressure rise e Lockout with manual reset and recycle options e Lockout models have external manual reset button e Removable transparent cover protects scaleplate and adjusting knob e Pipe tappings allow selection of positive pressure differential pressure air only or venting connections NPT mount only e 1 4 in NPT or flange mount models for direct mounting to Honeywell Integrated Valve Train e Optional switch position indicator lamp available e IP54 enclosure standard e Ranges 0 4 to 5 in we 3 to 21 in we 12 to 60 in wc or 1 5 to 7 psi e Surge orifice e Integral Vent Limiter Contents APBliCatiOn sicisscescaiesceasics aiai 1 Feat reS Si ia caciscecaicecve ss ects ticcesevadcerssieas sence see DOr ESS EAEN 1 SPOCIICALIONS ors oera o era ear Taa 2 Ordering Information 0 eeeceeeseeeeeeeeeeeneeeeeeeeeeneeeeeaas 2 Installatidii ssssator eonn
8. a aieri 4 Optional Switch Position Indication Lamp eseese 4 WINING e EA TA 6 Settings and Adjustments eeeeeeeeeeererrrerenernens 6 Operation and Checkout ssesssseceerieeirerrerrrerinrenns 7 05 65 0237 C6097A B PRESSURE SWITCHES SPECIFICATIONS Models C6097A Pressure Switch Breaks a circuit when pressure falls to scale setting See Table 1 C6097B Pressure Switch Breaks a circuit when pressure rises to scale setting See Table 1 Table 2 shows switch ratings and Table 3 shows alternate electrical ratings when used with Honeywell Flame Safeguard Programmers Minimum Ambient Temperature 40 F 40 C Maximum Ambient Temperature 140 F 60 C Connections Depending on Model 1 4 18 NPT tapping for main or high pressure connection 1 8 27 NPT tapping for vent or low pressure connection air only Flange mount for connection to Honeywell Integrated Valve Train internal vent only no external connections Scale Range 0 4 to 5 in we 0 10 kPa to 1 25 kPa 3 to 21 in we 0 75 to 5 23 kPa 12 to 60 in wc 3 0 kPa to 15 kPa 1 5 to 7 psi 10 3 kPa to 48 kPa Approvals Underwriters Laboratories Inc listed Canadian Standards Association listed Factory Mutual Approved Industrial Risk Insurers Acceptable CSD 1 AFB Acceptable Accessories 32003041 001 C6097 Cover for manual reset models 32003040 001 C6097 Cover for recycle models 32003039 001 Position Indication Lamp Kit
9. ew secured by the nut under the terminal plate 6 Using Fig 5 or 6 for reference fasten the terminal lug on the longer lamp wire to either the normally open NO or normally closed NC terminal of the C6097 C6097A B PRESSURE SWITCHES CONNECTIONS FOR ot LAMP LEADWIRES iaie mE Ke A CONNECT L1 HOT LEAD TO THE NO OR NC TERMINAL BASED ON MODEL AND DESIRED LAMP FUNCTION M16522 Fig 4 Installing the Position Indicator Lamp Kit 65 0237 05 C6097A B PRESSURE SWITCHES C6097A rent l FLAME POSITION INDICATION a SAFEGUARD CONTROL RM78XX M16524 Fig 5 Wiring the Position Indicator Lamp Kit in the C6097A POSITION INDICATION FLAME SAFEGUARD CONTROL RM78XxX C6097B L1 M16525 Fig 6 Wiring the Position Indicator Lamp Kit in the C6097B Position Indicator Lamp Operation The Position Indicator Lamp will light when the C6097 Pressure Switch opens and provides power to the lamp see Fig 5or 6 An option alarm circuit can also be connected as shown in the same figures WIRING A WARNING Electrical Shock Hazard Can cause serious personal injury or death Disconnect power supply before beginning installation More than one disconnection can be involved Make sure that all wiring agrees with all applicable local codes ordinances and regulations An opening is provided to accommodate rigid conduit or armored cable for line voltage operation see Fig 3 and 4 D
10. k control circuit when pressure drops to cutoff point Manual reset models lock out 4 Remove obstruction Press reset lever manual reset models and allow system to operate through at least one complete cycle to be sure all components are functioning properly 65 0237 05 C6097A B PRESSURE SWITCHES Automation and Control Solutions Honeywell International Inc Honeywell Limited Honeywell Limit e 1985 Douglas Drive North 35 Dynamic Drive Golden Valley MN 55422 Toronto Ontario M1V 4Z9 customer honeywell com U S Registered Trademark 2007 Honeywell International Inc Printed in Japan 65 0237 05 M S Rev 09 07 Honeywell
11. o not overload the switch contacts see Switch Ratings in the Specifications section The switching schematic is shown in Fig 5 65 0237 05 6 Fig 7 C6097 manual reset switch model with cover removed Fig 8 C6097 recycle model with cover removed SETTINGS AND ADJUSTMENTS Pressure Setpoint Adjustment To adjust the pressure setting turn the setpoint adjustment dial Fig 3 4 and 5 clockwise to increase the pressure setting and counterclockwise pN to decrease the pressure setting A C6097A BREAKS C NO MAKES C NC ON PRESSURE FALL MANUAL RESET MODELS LOCK OUT A C6097B BREAKS C NC MAKES C NO ON PRESSURE RISE AND LOCKS OUT M17123 Fig 9 C6097 schematic OPERATION AND CHECKOUT Operation The manual reset C6097A diaphragm actuates the snap acting switch to break a control circuit and lock out when pressure falls to the scale setting The recycle C6097A models recycle automatically when the control circuit returns to scale setting plus differential The manual reset C6097B diaphragm actuates the snap acting switch that breaks a control circuit and locks out when the pressure rises to the scale setting The recycle C6097B models recycle automatically when the control pressure falls to the scale setting minus differential Manual Resetting The C6097A manual reset models lock out when pressure falls to the scale setting and require manual resetting after the pressure rises to scale setting plus
12. tion can be involved Mounting NOTE On flange models remove the label holding the O ring in place and make sure O ring seal is in place before mounting the pressure switch on the valve The C6097 models allow NPT or flange directly to valve mounting The NPT models have a hexagonal fitting with a 1 4 in NPT tapping which is the high pressure connection in differential applications The bleed fitting is 1 8 in NPT tapped In differential pressure control applications using air only connect the lower pressure to the bleed fitting See Fig 1 Both the flange mount and NPT mount models are supplied with an Integral Vent Limiter External vent line is not required If necessary this 1 8 in atmospheric vent fitting can be used for the vent line connection C6097 models with flange mount can be fitted directly to Honeywell Integrated Valve Train model specific See Fig 2 and Table 1 The flange mount models vent internally with no external tap Mount the C6097A B in any position Leak Check After installation perform a leak check on the pressure switch 1 Turn on main gas Make sure gas has reached the pressure switch e g high gas pressure switch 2 Check installation for gas leaks using a gas leak detector or a soap solution OPTIONAL SWITCH POSITION INDICATION LAMP The 32003039 001 Switch Position Indicator Lamp Kit consists of a plastic bag containing the following parts see Fig 1 1 Lamp and wires 2
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