User`s Manual
Contents
1. Pull out the power switch panel and disconnect the 2 cables on the back of the switch Note the specific pin cable matching order 4 Push out the existing switch from the back of the panel 5 Pushin a new switch from the front side of the panel SAC Food Supplies 12 6 Reconnect the 2 cables to the 2 pins on the back of the new switch in the original pin cable order 7 Place the power switch panel back to its original position and securely fasten the screws Increasing the spring tension of the crank handle With time and usage the tension on the spring under the crank handle will gradually wear out This may occur after a few months or after a year 1 Switch on the shaver and allow the crank handle to spin 2 When the two arms of the crank handle reach a vertical position perpendicular to the base of the machine and with the adjacent hex bolt positioned toward the front of the shaver immediately switch off the shaver 3 Usea 12 wrench to loosen the hex bolt in a counterclockwise fashion 4 Rotate the crank handle 180 degrees clockwise half a circle to increase the spring tension 5 Fasten the hex bolt to secure the crank handle Replacing the shaving blade A dull shaving blade can cause many problems including unstable or a complete lack of shaving output insufficient shaving fineness etc DO NOT exert added pressure on the crank handle to push down the ice block Although this action may temporarily corr2. counterclockwise backward to raise the center shaft all the way to the top Open the front cover of the shaving chamber Place a shaved snow ice block on the shaving plate The ice block should be well centered to avoid the tilting of the ice block Close the front cover of the shaving chamber Turn the crank handle clockwise forward and allow the spikes on the ice block holder to sink into the ice block Switch on the shaver The ice block will now begin to spin Adjust the shaving fineness by turning the precision adjustment knob on the left side of the shaving plate Turn the knob clockwise to create finer powder like shaved snow turn the knob counterclockwise to create coarser ribbon like shaved snow 11 Once you reach the desired shaved snow texture begin to collect shaved snow 12 When you are done shaving or when you need to replace the ice block be sure to first switch off the shaver 13 Raise the center shaft and open the shaving chamber Remove the remaining of the ice block and store it in a chest freezer 14 Proceed to clean the shaver at the end of a day s use See under Routine Maintenance SAC Food Supplies 6 Troubleshooting You may encounter the following problems during operation The shaver won t start The unit is not plugged in to Make sure the shaver is properly connected to a power supply The power socket in use Connect the shaver to another wall socket The circuit breaker
3. jumped Push the circuit breaker reset button to eae reset the unit If the circuits breaker overloads twice or more within 1 2 days there may bea problem with the power supply Make sure the correct voltage is used Make sure the unit is connected directly to a wall socket DO NOT use an extension cord The electricity leakage Reset the electricity leakage breaker See p 12 under Repairs The power switch is Replace the power switch See p 12 The shaver is making The center shaft is not Lubricate the center shaft See p 10 unusual noises during under Routine Maintenance operation The crank handle is not Lubricate the crank handle See p 10 under Routine Maintenance The shaver is running The shaving blade and the Simply turn the precision adjustment knob but there is no output ice block are not in contact counterclockwise to raise the shaving blade slightly above the shaving plate The spring under the crank Increase the spring tension of the crank handle has come loose handle See p 13 under Repair The shaving blade is dull Replace or sharpen the shaving blade See p 13 under Repairs The shaver vibrates The shaver is sitting onan Place the unit on a stable and flat surface severely during unstable surface operation The ice The ice block is off Reposition the ice block so it is well block may also become centered centered in relation to the shaving plate lopsided and t
4. GLOBAL BEAR CORP PDOB II GRM NSF Ice Shaver Specially designed for making shaved snow User s Manual Brought to you by SAC Food Supplies Telephone 1 714 261 6389 Email sacfoodsupplies gmail com Website http www sacfoodsupplies com January 2013 Table of Contents Machine Ov rvie Wienese bessa eaer a i E EE AAT aE ES 3 Repair Kit oorneaonias eia e ae a E r e a e aa cs 4 Operating INStrUCtION S ninenin aa E AEAN A A 5 TFOUDIESNOOUING oeiia a a a a a ead 7 Routine Maintenance Cleaning theicesShaver rriei nii E A E G 9 Lubricating the center shaft civssiceeth tecnbate cdamnesetiagtindeansesas ieedaviaber dacs atoetonee 10 Lubricating the crank handle ccccccsccessscssscesssecescesssecessescessessseccssaeseseeees 11 Repairs Resetting the electricity leakage breaker ou ecccecessesssseesssceeesecesessceseneaees 12 Replacing the power switch ccccecscsssscesssecescesssecessesssecsecescaecesueeceesesnsecenes 12 Increasing the spring tension of the Crank handle c ccccecceserseesteceneees 13 Replacing the SHAVING blade cccccsscececceessecesseessecessessnecesseecescesesecsssessnees 13 Fine tuning the SHAVING blade sccessssssecessesesscesseeceesesssecsssesssecesaeseeeeaes 14 Replacing the transmission belt ccccsscccsccesssecessesssecesessesesssecssaesesessaeees 15 SAC Food Supplies Machine Overview Global Bear s PDOB II GRM NSF Ice Shaver is an NSF certified ice shaving machine
5. e toward the outer edge of the shaving plate If the end of the blade at the center is higher than the end of the blade at the outer perimeter the ice block will gradually lean toward one direction during operation 1 Before fine tuning the shaving blade be sure the power switch is set to the OFF position SAC Food Supplies 14 2 With a 10 wrench slightly loosen the hex bolts below the shaving blade a Adjust the height of the shaving blade so that a the top of the blade at the center of the shaving plate is in line with the surface of the shaving plate and b the top of the blade toward the outer edge of the shaving plate is slightly above the surface of the shaving plate 4 With your bare hand slightly tighten the hex bolts holding the blade 5 Double check the height of the blade by placing a straight edge such as a credit card or a business card on top of the shaving plate Adjust accordingly 6 Once you are done tuning the shaving blade secure the shaving blade further use a 10 wrench to tighten the hex bolts evenly 7 Again double check to make sure that the end of the blade at the outer perimeter sits slightly higher than the end of the blade at the center Replacing the transmission belt 1 Setthe power switch to the OFF position 2 On the top cover of the shaver located the 2 stickers covering the screws on the sides of the cover Remove the stickers 3 Loosen the screws to rem
6. ect the problem with a dull blade in the long run it can significantly reduce the length of a shaver s life The proper solution is to sharpen or replace the dull blade 1 Set the power switch to OFF position SAC Food Supplies 13 2 On the underside of the shaving blade locate the 2 hex bolts and the 2 washers holding the blade Use a 10 wrench to take out the bolts and the washers Remove the blade 3 Turn the precision adjustment knob counterclockwise to loosen the knob 4 Next turn the knob clockwise until a slight resistance is felt 5 Turn the knob clockwise further for one and a half rotation rotate 180 degrees 3 times 6 Now put on a new or sharpened blade The blade has two sides a slanted side and a flat side The slanted side should be facing left and the flat side should be facing right In other words when you are looking down from the top of the shaving plate the slanted side should be on the top 7 Put back the washers and the hex bolts Slightly tighten the bolts with your bare hand 8 Fine tune the shaping blade as instructed in the next section 9 Finally secure the shaving blade further by evenly tighten the hex bolts with a 10 wrench Tighten the bolts alternately and little by little Fine tuning the shaving blade A properly installed shaving blade should be slightly angled with the end of the blade at the center of the shaving plate positioned lower than the end of the blad
7. emove the front cover 7 Wash the clear plastic front cover with soap and water Next disassemble the shaving plate 8 Locate the 2 butterfly screws below the shaving plate Loosen the screws on both sides and rotate both blocking discs inward 9 Push the shaving plate upward and remove it from the shaver 10 Wash the shaving plate in soap and warm water You may soak the plate wash it with pressurized water or in a dishwasher or place the shaving plate in a sterilizer SAC Food Supplies 9 11 Use a damp clean cloth or paper towel to wipe the walls and the base of the shaving chamber Wipe with soapy water if necessary but be sure to rinse off thoroughly 12 After the shaving plate is cleaned and completely dried place it back into the shaver 13 Push and hold the blocking discs outward while tightening the screws MONTHLY Lubricating the center shaft When the center shaft lacks lubrication friction between the thread and the gear inside the shaver will cause the machine to produce unusual noises during operation often a squeaking noise Therefore lubricant should be applied to the center shaft monthly even if you are not experiencing any problem with the shaver Either food grade grease or food grade machine oil can be used as a lubricant 1 Be sure the power switch is set to OFF position 2 Slightly press down the shaft cover and turn counterclockwise to unlock Remove the shaft cover 3 Tu
8. he center shaft The shaving blade was not _ Fine tune the shaving blade See p 14 tuned correctly during under Repairs blade replacement SAC Food Supplies 7 The shaver is not The transmission belt has Replace the transmission belt See p 15 running smoothly worn out under Repairs The power cord cannot Maximum length of the Move the shaver to a location closer to the be pulled out any power cord has been wall socket The power cord is roughly 6 further reached feet long The power cord is jammed Twist the power cord while pulling it out gently If you continue to have trouble reverse the direction of the twist DO NOT try to pull out the power cord by force SAC Food Supplies Routine Maintenance AFTER EACH DAY OF USE Cleaning the ice shaver Because shaved snow ice blocks are made of water sugar and milk it is imperative to clean the shaving plate thoroughly after each use First disassemble the clear plastic front cover of the shaving chamber 1 Adjust the crank handle to lower the ice block holder half way down the shaving chamber 2 Open the front cover of the shaving chamber 3 Locate the blocking disc in the upper back of the shaving chamber Turn the disc 180 degree to unlock 4 Close the front cover of the shaving chamber 5 Hold both side of the front cover and lift the cover up slightly in a tilting motion 6 Adjust the height of the ice block holder as needed r
9. ove the top cover 4 Turn the crank handle clockwise forward to lower the center shaft all the way down 5 From the space between the large pulley and the small pulley use a screwdriver to lift up the transmission belt 6 Rotate the large pulley clockwise while gently pulling out the belt SAC Food Supplies 15 7 Next loop the new belt around the top of the small pulley toward the back side of the machine 8 Continue to loop the belt around the right side of the large pulley and rotate the large pulley clockwise to slide the entire belt onto the pulley track 9 Replace the top cover and securely fasten the screws 10 Once you are finished replace the stickers SAC Food Supplies 16
10. rn the crank handle counterclockwise backward to raise the center shaft all the way to the top 4 Apply your chosen lubricant to the upper and middle sections of the center shaft Fully cover the gaps between the pitches on the thread 5 Turn on the shaver and allow the center shaft to descend by itself which will lubricate the gear in the process If machine oil is used manually lower the center shaft for about 10 cm before switching on the shaver SAC Food Supplies 10 When the center shaft reaches the bottom of the shaving chamber apply lubricant to the lower section of the center shaft Allow the machine to stay on for about another 30 seconds before turning it off Repeat Steps 5 8 for 3 5 times Put back the shaft cover after lubrication is completed Lubricating the crank handle As with the center shaft a lack of lubrication inside the crank handle will cause the shaver to produce unusual noises during operation often a squeaking noise Therefore the crank handle should be lubricated monthly even if you are not experiencing any problem with the shaver Lubricate the crank handle with food grade machine oil only 1 2 Place the shaver on a horizontal position with the crank handle facing up Use a 12 wrench to loosen the hex bolt on the crank handle Remove the crank handle Add machine oil to the cavity below the crank handle Turn on the shaver and leave it on Oil will penetrate along the shaf
11. specially designed for making shaved snow It features a high precision shaving blade and a germ inhibiting shaving plate Center Shaft Cover Electricity Leakage Breaker under top cover Circuit Breaker Reset Power Switch Ice Block Holder Shaving Chamber Shaving Plate Shaving Blade Precision Adjustment Knob Receiving Tray SAC Food Supplies 3 Repair Kit Your PDOB II GRM NSF Ice Shaver is equipped with the following repair tools and replacement parts TOOLS REPLACEMENT PARTS Screwdriver Power switch Wrench 10 amp 12 Shaving blade Squirt bottle Transmission belt SAC Food Supplies Operating Instructions How to operate a PDOB II GRM NSF Ice Shaver 1 2 10 SAC Food Supplies Place the ice shaver on a stable and flat surface Gently pull the power cord out from the back of the shaver Adjust the cable to your desired length The total length of the power cord is roughly 6 feet You may use a twisting motion to facilitate the extension of the power cord and use a sliding motion to return the unwanted portion of the power cord back into the shaver With the power switch set to the OFF position plug the machine directly into a wall socket DO NOT use an extension cord Be sure the electricity supplied matches the specifications listed on the back of the machine Locate the crank handle on the upper left side of the shaver Turn the crank handle
12. t of the crank handle and reach other mechanical parts inside the shaver The noise you hear should decrease gradually and eventually disappear This process may take as little as 1 2 minutes or up to 3 5 minutes Switch off the shaver and reinstall the crank handle Return the shaver to an upright position SAC Food Supplies 11 Repairs Resetting the electricity leakage breaker The electricity leakage breaker is located under the top cover of the ice shaver During transport sudden impacts can sometimes cause the electricity leakage breaker to trip 1 Set the power switch to OFF position 2 On the top cover of the shaver located the 2 stickers covering the screws on the sides of the cover Remove the stickers 3 Loosen the screws to remove the top cover 4 The electricity leakage breaker is located on the rear left corner of the shaver To reset switch off the breaker and then switch it back on 5 Replace the top cover and securely fasten the screws 6 Once you are finished replace the stickers Replacing the power switch The power switch is one of the consumable parts in the ice shaver The replacement switch must match the specifications of the old switch One replacement switch is included in the Repair Kit additional switches can be purchased from your local Global Bear distributor 1 Set the power switch to OFF position Unplug the shaver 2 Remove the 4 screws on the power switch panel 3
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