Airless 75 7500 PSI AIRLESS SPRAY GUN
Contents
1. PSI 517 BAR 51 7 Mpa The maximum operating range of the gun is 7500 PSI 517 BAR fluid pressure PREVENTION NEVER Aim the gun at any part of the body NEVER Allow any part of the body to touch the fluid stream DO NOT allow body to touch a leak in the fluid hose NEVER Put hand in front of the gun Gloves will not provide protection against an injection injury ALWAYS lock the gun trigger shut the pump off and release all pressure before servicing cleaning the tip or guard changing the tip or leaving unattended Pressure will not be released by turning off the motor The PRIME SPRAY valve must be turned to PRIME to relieve the pressure Refer to the PRESSURE RELIEF PROCEDURE described in the pump manual ALWAYS Keep the tip guard in place while spraying The tip guard provides some protection but is mainly a warning device ALWAYS Remove the spray tip before flushing or cleaning the system The paint hose can develop leaks from wear kinking and abuse A leak can inject material into the skin Inspect the hose before each use NEVER Use a spray gun without a trigger lock and trigger guard in place and in good working order All accessories must be rated at 7500 PSI 517 BAR or higher This includes spray tips guns extensions and hose NOTE TO PHYSICIAN Injection into the skin is a traumatic injury It is important to treat the injury as soon as possible DO NOT DELAY treatment to research toxicity Toxicity is a concer2. Airless 75 7500 PSI AIRLESS SPRAY GUN 0811 7500 1 0811 7500 2 CEG N2GX The following instructions provide the necessary information for the proper operation and preventive maintenance of the Binks Airless 75 Spray Gun Please read and understand all information in this document in order to get the maximum performance from your new Airless 75 spray gun PROP 65 WARNING WARNING This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm SPECIFICATIONS en IMPORTANT Fluid Pressure 7500 Psi 517Bar DO NOT DESTROY Maximum Fluid Temperature It is the customer s responsibility to have with heat guard installed 1759F all operators and service personnel read un Body PO ae and understand this manual Fluid Path Stainless Steel Fluid Inlet Size 1 4 NPS m Thread Contact your local Binks representative Gun Weight 660 g for additional copies of this manual READ ALL INSTRUCTIONS BEFORE OPERATING THIS BINKS PRODUCT INSTRUCTIONS ALSO AVAILABLE ON WWW BINKS COM Part Sheet 717 2950 K BITIKS NOTES as BITIKS Airless 75 7500 PSI Airless Spray Gun For trained professional use only Maximum working pressure 7500 PSI 517 BAR 51 7 Mpa Models 0811 7500 1 8 0811 7500 2 SAFETY OPERATING AND MAINTENANCE INSTRUCTIONS INSIDE Read all warnings and operating information inside SAVE THIS MANUAL FOR FUTURE h lt REFERE
3. E Narrow end of tip handle should be in forward position for spraying 4 Thread the guard onto gun head until it stops Tighten slightly with wrench DO NOT OVER TIGHTEN CONNECTION TO THE HOSE Attach a properly grounded fluid hose to the fluid hose connection fitting 1 4 18 NPS thread on the bottom of the handle of your spray gun Use two 2 wrenches one on the gun and one on the hose Tighten securely BITIKS Trigger Lock Positions LOCKED UNLOCKED GUN OPERATION 1 Make sure your tip is in the spray posttion 2 Start your sprayer following the instructions provided in the equipment owners manual 3 Pull trigger to achieve flow through gun 4 Adjust the fluid pressure on the sprayer until proper atomization is achieved Always spray at the lowest pressure necessary to get the desired atomization TIP CLOGS If you are using a Genuine BINKS PILLS BULL spray tip follow the instructions below to clear a clogged tip If you are using a different tip follow the instructions included in the equipment manual provided with that tip 1 Engage Trigger Lock Rotate tip handle 180 to the reverse position 2 Unlock trigger Point the gun into a bucket holding the gun nose away from you Trigger the gun briefly to expel the clog 3 Engage Trigger Lock Rotate tip handle 180 to the spray position 4 Unlock trigger Spray a test to be sure the clog is completely expelled NOTE If clo
4. NCE ps Contact your local Binks 0811 7500 2 representative for Additional copies of 0811 7500 1 this manual The following instructions provide the necessary information for other operation and preventative maintenance of the BINKS Airless 75 7500 PSI Airless Spray Gun It is the customers responsibility to have all operators and service personnel read and understand this manual Please read and understand all information in this document in order to safely operate your new spray gun A WARNING EYE HAZARD Failure to wear safety glasses with side shields could result in serious injury or blindness All operators and bystanders must always wear safety glasses with side shields that conform to ANSI Standard Z87 1 or European Norm 156 A WARNING TF HAZARD INJECTION INJURY a high pressure stream produced by this equipment can pierce the skin and underlying tissues leading to a serious injury and possible amputation See a physician immediately DO NOT TREAT AN INJECTION INJURY AS A SIMPLE CUT Injection can lead to amputation See a physician immediately A WARNING z HAZARD BURN HAZARD When using the Airless 75 with a fluid heater equipment surfaces can become very hot ALWAYS use heat guard 54 7527 when spraying heated materials Do not exceed 175 F fluid temperature Do not exceed manufacturer recommended fluid temperature SAFETY PRECAUTIONS KEEP CLEAR OF NOZZLE Do not exceed maximum working pressure of 7500
5. d hoses or use hoses to pull equpment Use genuine BINKS FitksBuLL hoses If provided do not remove the spring guards from hoses these are on the hoses to prevent rupture from kinking at the connectors Keep children and animals away from work area Comply with all applicable safety regulations Do not operate equipment when fatigued or under the influence of drugs or alcohol TOXIC FLUID HAZARD Know the specific hazards of the fluid you are using This information is on the MSDS for the material that is being used Read all fluid manufacturers warnings Store hazardous fluids in approved containers only Dispose of all hazardous fluids in accordance with all state local and national guidelines Wear the appropriate protective clothing gloves eyewear and respirator GROUNDING AND ELECTRIC REQUIREMENTS The sprayer and gun must be grounded Grounding reduces the risk of static and electric shock by providing an escape wire for the electrical current due to static build up or in the event of a Short circuit Follow the grounding instructions included in the equipment manual provided with all your spray equipment Additional grounding instructions for your BINKS Airless 75 Spray Gun are provided Ground your BINKS Airless 75 Spray Gun through connection to a properly grounded fluid hose and pump SET UP INSTALLATION A WARNING Never attempt to assemble change or clean the gun tip or tip guard without first relieving
6. de fresh air ventilation to avoid the buildup of flammable fumes from the material being sprayed or from the solvent Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static arc Keep work area free of debris including solvent rags and gasoline Sprayers generate sparks When flammable liquid is used in or near sprayer or for flushing or cleaning keep sprayer at least 25 feet 7 6m away from explosive vapors Electrically disconnect all equipment in the spray area Do not plug or unplug power cords or turn lights on or off when flammable fumes are present Ground equipment and conductive objects in work area Ground object being sprayed If there is static sparking or you feel a shock stop operating immediately Do not use equipment until you identity and correct the problem Keep a fire extinguisher in the work area SKIN INJECTION HAZARD High pressure fluid from spray gun hose leaks or ruptured components will pierce skin This may look like just a cut but is a serious injury that can cause amputation Seek immediate surgical treatment Inform the physician as to what type of material was injected Do not point gun at anyone or any part of the body Do not put your hand or fingers over the spray tip Do not stop or deflect leaks with your hand body glove or rag Do not spray without tip guard installed Engage trigger lock when not spray
7. elow ITW Industrial Finishing ITW Surfaces et Finitions ITW Oberfl chentechnik GmbH Ringwood Road Bournemouth 163 171 Av des Aur als Justus von Liebig Stra e 31 BH11 9LH England 26014 Valence cedex France D 63128 Dietzenbach Germany Tel 44 0 1202 571111 Tel 33 4 75 75 27 00 Tel 49 0 6074 403 1 Fax 44 0 1202 573488 Fax 33 4 75 75 27 59 Fax 49 0 6074 403 300 Email marketing uk itwifeuro com Email marketing fr itwifeuro com Email marketing de itwifeuro com 1 12 2012 ITW Industrial Finishing All rights reserved Printed in Mexico
8. fety precautions before operating equipment Always disconnect the motor from the power supply before working on the equipment Follow all appropriate local state and national codes governing ventilation fire prevention and operation The United States Government Safety Standards have been adopted under the Occupational Safety and Health Act OSHA These standards particularly part 1926 of the Construction Standards should be consulted Use only manufacturer authorized parts User assumes all risks and liabilities when using parts that do not meet the minimum specifications and safety devices of the pump manufacturer Before each use check all hoses for cuts leaks abrasion or bulging of cover Check for damage or movement of couplings Immediately replace the hose if any of these conditions exist Never repair a paint hose Replace it with another grounded high pressure hose All hoses swivels guns and accessories must be pressure rated at or above the maximum operating pressure range of the airless sprayer Do not spray outdoors on windy days Wear protective clothing to keep paint off skin and hair A WARNING The following are general WARNINGS related to the setup use grounding maintenance and repair of this equipment FIRE AND EXPLOSION HAZARD Flammable fumes such as solvents and paint fumes in work area can ignite or explode To help prevent fire and explosion Use equipment only in well ventilated area Provi
9. followed as expressed in this user manual Part Sheet These models are approved to ATEX regulations 94 9 EC protection level Il 2 G X Suitable for use in Zones 1 and 2 EC Declaration of Conformity Manuf By Binks Type Series Handheld Spray Guns Model 0811 7500 1 0811 7500 2 195 Internationale Blvd Glendale Heights IL 60139 The equipment to which this document relates is in conformance with the following standards or other normative references EN ISO 12100 1 amp 2 2003 and BS EN 1953 1999 and thereby conform to the protection requirements of Council Directive 2006 42 EC relating to Machinery Safety Directive and EN 13463 1 2001 Council Directive 94 9 EC relating to Equipment and Protective Systems for use in Potentially Explosive Atmospheres protection level Il 2 G X Approved By Das ej Date 12 1 2011 Ex Doug Taylor Binks WARRANTY This product is covered by Binks 1 Year Limited Warranty Binks Worldwide Sales and Service Listing www binks com Ed as North American Office Toll Free Customer Service BINKS Binks and Technical Support 195 Internationale Blvd 800 992 4657 Glendale Heights IL 60139 630 237 5000 Toll Free Fax www binks com 888 246 5732 1 12 2012 Binks All rights reserved Binks European Sales and Service Listing www itwifeuro com ITW Industrial Finishing Binks has authorized distributors throughout the world For technical assistance or the distributor nearest you see listing b
10. g is not completely expelled after following the above steps repeat steps 1 4 until the clog is completely cleared CLEANING AND MAINTENANCE CLEAN DAILY Maintaining a clean gun is important to ensure trouble free operation and extend the service life of your gun Always flush the gun thoroughly after each use and store in a warm dry location DO NOT leave the gun or any of its parts in water or solvents Always flush gun outside if possible and at least 25 ft 7 5 m away from sprayer Area must be free of flammable vapors Always flush at minimum pressure Always remove tip and guard Static electricity buildup may result in fire or explosion in the presence of flammable vapors Always hold the gun firmly against a grounded metal container when flushing TROUBLESHOOTING Spray gun distance from work surface should be at a point where maximum fan pattern is evident This distance is normally 8 to 14 inches Excessive fluid pressure will distort the spray pattern Spray at the lowest acceptable pressure Hour glass and tails on spray patterns normally indicate too low a fluid pressure for the nozzle tip orifice size or the material is too viscous or thick Increase the pressure or thin the material Distorted patterns may be the result of worn or plugged tips Clean see tip clogs or replace the spray tip Airless spray guns are either on or off You cannot feather with airless guns as you can with air atomized equip
11. ing K BITIKS Follow pressure relief procedure for your sprayer when you stop spraying and before cleaning checking or servicing your equipment Tighten all fluid connections before operating equipment Check all hoses tubes and couplings daily Replace all worn damaged or loose parts immediately EQUIPMENT MISUSE HAZARD This equipment is for professional use only Read and understand all instructional manuals tags and labels before operating equipment Use equipment only for its intended purpose If you are unsure of its purpose call your local BINKS distributor Misuse can cause death or serious injury Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See the technical data in all equipment manuals Use fluids and solvents that are compatible with your equipment wetted parts See technical data in all equipment manuals Read fluid and solvent manufacturers warnings For complete information about your material request a MSDS from your distributor or retailer Check your equipment daily Do not alter or modify your equipment Repair or replace worn or damaged parts immediately with genuine BINKS Replacement Parts only Do not alter or modify this equipment Use equipment only for its intended purpose Call Binks for more information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over ben
12. ment Successive strokes may require overlapping Typical overlap is 30 TO REPLACE NEEDLE ASSEMBLY 11 1 Shut off power supply to pump and release pressure from gun Remove gun from hose 2 Remove screws and rear cap 15 3 Remove trigger and trigger stud 10 4 Unscrew gland nut 5 Pull needle assembly out from back of gun 7 Reinsert needle assembly of step 5 into position through back of gun body assembly Tighten gland nut 8 Reassemble items TO REPLACE PACKING 1 Remove needle assembly following steps 1 5 under To Replace Needle Assembly 2 Locate slot in packing gland 12 pry apart and push off 3 Replace with new packing gland and reassemble TO ADJUST PACKING GLAND 1 Shut off power supply to pump and release pressure from gun Remove gun from hose 2 Use 7 16 open end wrench to turn gland nut clockwise to eliminate any leakage at gland 3 If sluggish trigger operation is noted turn gland nut counterclockwise in 1 16 turn increments until drag is eliminated 4 If leakage cannot be stopped without excessive drag on trigger replace packing Spraying of heated materials will require installation of the heat guard 54 7527 To install the heat guard 16 1 Shut off power supply to pump and release pressure from gun Remove gun from hose 2 Remove screws and bracket 17 from bottom of the gun Install the heat guard 16 and replace bracket and screws K BITIKS pogo Twi
13. n with some coatings injected directly into the blood stream Consultation with a plastic surgeon or reconstructive hand surgeon may be advisable BITIKS A WARNING 32 HAZARD EXPLOSION OR FIRE Solvent and paint fumes can explode or ignite Severe injury and or property damage can occur PREVENTION Provide extensive exhaust and fresh air introduction to keep the air within the spray area free from accumulation of flammable vapors Avoid all ignition sources such as static electricity sparks electrical appliances flames pilot lights hot objects and sparks from connecting and disconnecting power cords or working light switches Do not smoke in spray area Fire extinguisher must be present and in good working order Place pump at least 25 feed 7 6 m away from the spray object in a well ventilated area Add more hose if necessary Flammable vapors are often heavier than air Floor area must be extremely well ventilated The pump may contain arcing parts that emit sparks and can ignite vapors The equipment and objects in and around the spray area must be properly grounded to prevent static sparks Use only conductive or grounded high pressure fluid hose Gun must be grounded through hose connections Power cords must be connected to a grounded circuit Always flush unit into a separate metal container at low pump pressure with spray tip removed Hold gun firmly against side of container to ground container and preven
14. pressure from the spray system Follow the PRESSURE RELIEF PROCEDURE in the sprayer s equipment manual A WARNING Always use tip safety guard for added protection against injection Beware that the guard alone will not prevent injection NEVER cut off tip guard Always engage gun trigger lock when the gun is not in use Before servicing equipment consult all equipment manuals and follow all warnings A WARNING Do not allow fluid to exceed the fluid manufactures recommended maximum temperature Gun must include heat guard 54 7527 to be used with heated materials Note BINKS FitABULL Airless Spray Gun Safety Tip Guards for the 7500 PSI 517 BAR gun are gray in color BINKS Airless 75 PROFESSIONAL AIRLESS SPRAY GUN 7500 PSI 517 BAR MODEL 0811 7500 1 AND 0811 7500 2 Trigger Lock J a 1 4 18 NPS thread If you are using a genuine BINKS FPitkABULL tip follow the instructions below to install the guard and tip If you are using a different tip follow the installation instructions provided with the tip that you are using INSTALLATION OF THE TIP AND GUARD 1 Make sure that the tip and tip guard are rated for use at 7500 PSI Genuine BINKS PItKARULL parts will be gray in color 2 Use seal alignment tool on BINKS PitkABULL tio handle to insert seal and pressure gasket 53 into back of guard turn to align with tip shaft opening l A e 3 Insert tip into opening on BINKS Fitk A BULL S2 A guard A 1177 NOT
15. st Tip 7800psi seechat 1 2 1108 78B 7500 psi Twist Tip Guard 1 3 54754K DiffuserNutKit T 4 54 2096 K5 Washer Kitof5 1 5 54 7518 K Fluid Tube Assemblykit 1 6 547523K Gun Headkii S o 1 7 72792 ImletAdapter La 9 20 5865k3 Set Screw Kitof3 Z 1 10 547534kK TriggerKit S o 1 11 547512 NeedleAssembly 1 12 54 2949 Packing Gland ot 16 547527 Heat Guard Accessory 0811 7500 1 only 0811 7500 2 only BINKS Pitt BULL SPRAY TIP BINKS PIt amp SBULL ACCESSORIES epic PART NUMBER 9 XXX 75 Tips rated for use at 7500 psi 72 2332 Swivel Adapter 1 4 M x 1 4 F All of the following tips will have a grey tip handle 72 2333 Swivel Adapter 3 8 M x 1 4 F 72 2340 Swivel Adapter with inlet filter 60 Mesh Swivel Adapter with inlet filter 100 Mesh BINKS PitEJBUUL AIR HOSE moie ms ss ss rose f smo em woe ss ss once pers oroe f fOO o at O woe e O g 6 g 10 12 14 spray spray spray spray spray spray pattern pattern pattern pattern pattern pattern w REA 009 orifice 309 409 509 Monice 211 31 m m m D15 orifice 215 315 ms 515 615 715 The Spray Gun models listed in the following declaration of conformity may be used in some potentially explosive atmospheres ONLY when the special conditions for safe installation and operation have been
16. t static sparks Follow the material and solvent manufacturers warnings and instructions Use extreme caution when using materials with a flashpoint below 70 F 21 C Flashpoint is the temperature that a fluid can produce enough vapor to ignite Plastic can cause static sparks Never hang plastic to enclose a spray area Do not use plastic drop cloths when spraying flammable materials Use lowest possible pressure to flush equipment o A WARNING i HAZARD EXPLOSION HAZARD DUE TO INCOMPATIBLE MATERIALS will cause severe injury or property damage PREVENTION Do not use materials containing bleach or chlorine Do not use halogenated hydrocarbon solvents such as bleach mildewcide methylene chloride and 1 1 1 trichloroethane They are not compatible with aluminum Contact your coating supplier about the compatibility of material with aluminum A WARNING An Y HAZARD HAZARDOUS VAPORS Paints solvents insecticides and other materials can be harmful if inhaled or come in contact with the body Vapors can cause severe nausea fainting or poisoning PREVENTION Use a respirator or mask if vapors can be inhaled Read all instructions Supplied with the mask to be sure it will provide the necessary protection Wear protective eyewear Wear protective clothing as required by coating manufacturer A WARNING HAZARD GENERAL Can cause severe injury or property damage PREVENTION Read all instructions and sa
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