Installation and Operation Manual
Contents
1. HOLIMSONDIN NMOG NE JANVd 1OHLNOO anis HLYVA E d E ON 3 mam ON ER om 98SE10 75 X LS80Z0 TVNIAH3L 7 HT GION310S YILYM 296122 EU N33H9 NOJN P Dur 61 d 1 21 S4 A J wa d l NOLLVLNAIYO 007820 33S diN31H3AO fes Mf L 068 22 NOLLO3NNOO bi 4091105 MNHVdS SYD NO 3LON 33 an L 02 m 666822 pu HOLIMS 161822 9 HOLINOI 12780 3dOH10313 ND ANY IVISOWMJHI 1074 17822 Ee ur 1 2 J 696422 m 05 _ NOIN CLL ey 700500 Seen HOLIMSONDIN 21 Schemat iring W JLIHM c08vcO HOLIMSOMSOIIN NVd 08 0 HO LIMSOMOIIN NMOd NVd ON WOO ON 91 TANVd H3AOO Tis O N 21 O N oseszo 10 VNIWHSL 1 py s1 TANVd 10YLNOO 3 L1 989610 gt 39018 17 DS zaz N33H9 NOAN pe x2. LL ez N33H9 ez Qe 71534 ONIMIM 31 HO LOIN BP8120GE Electric Tilt Models 12 l NOLLVLNAINO 9N1d 35 O0vScO o 08 22 amp 666822 ld HOLIMS LVLSOWYSHL C NOILOANNOO MeVdS ALON 395 Sy 8 YOLINSI 39091955313 N9I WAND LO lld 178866 696 22 yagny Noan Y N oz V00 00 HOLIMSOMOIIN 98020 GION31OS H3lvM 22 Gas Conversion and Specifications Conversion Procedure A Caution Ensure Appliance is isolated from gas supply before commencing servicing NOTE e These conversions should only be carried out by qualified persons All connections must be checked for leaks before re commissioning appliance e Adjustment of components that have adjustments settings sealed e g paint sealed should only be adjusted in accordance with the following instructions and should be re sealed before re commissioning this appliance e For all relevant gas specifications refer to the table at rear
3. 2 Any gas burning appliance requires adequate clearance and ventilation for optimum and trouble free operation 3 Never directly connect a ventilation system to appliance flue outlet 4 Installation must include adequate ventilation means to prevent dangerous build up of combustion products 5 Position Bratt Pan in its approximate working position 6 All air for burner combustion is supplied from beneath unit Legs must always be fitted and no obstructions placed beneath or around base of unit as obstructions will cause incorrect operation and or failure of appliance NOTE Do not obstruct or block appliances flue Never directly connect a ventilation system to appliance flue outlet Installation Clearances The following minimum installation clearances are to be adhered to Combustible Surface Non Combustible Surface Left Right hand side 50mm Omm Rear 50mm NOTE Only non combustible materials can used close proximity to this appliance Assembly NOTE e This appliance must only be installed on adjustable feet supplied It must not be fitted with rear rollers or castors as this appliance is intended for stationary installations only e Appliance must be positioned securely and level This should be carried out on completion of gas connection Refer to Gas Connection section Optional Accessories Refer to Replacement Parts List e Rear Roller Kit For installation details refer t
4. Waldorf 800 SERIES Installation and Operation Manual Gas Bratt Pan BP8080G BP8080GE BP8120G BP8120GE Date Purchased Serial Number Dealer Service Provider BPL8080G BPL8080GE BPL8120G BPL8120GE Ce For use in GB amp IE 228688 16 MANUFACTURED BY Moffat Limited Christchurch New Zealand INTERNATIONAL CONTACTS AUSTRALIA Moffat Pty Limited E Mail vsales moffat com au Main Office tel 61 03 9518 3888 fax 61 03 9518 3833 Service tel 1800 622 216 Spares tel 1800 337 963 Customer Service tel 1800 335 315 fax 1800 350 281 CANADA Serve Canada Web www servecanada com E Mail info servecanada com Sales tel 800 551 8795 Toll Free Service tel 800 263 1455 Toll Free NEW ZEALAND Moffat Limited Web www moffat co nz E Mail sales moffat co nz Main Office tel 0800 663328 UNITED KINGDOM Blue Seal Web www blue seal co uk E Mail sales amp blue seal co uk Sales tel 44 121 327 5575 fax 44 121 327 9711 Spares tel 44 121 322 6640 fax 44 121 327 9201 Service tel 44 121 322 6644 fax 44 121 327 6257 UNITED STATES Moffat Web www moffat com Sales tel 800 551 8795 Toll Free tel 1 336 661 1556 fax 1 336 661 9546 Service tel 800 858 4477 Toll Free tel 1 366 661 1556 fax 1 336 661 1660 REST OF WORLD Moffat Limited Web www moffat co nz E Mail export moffat co n
5. e AR ELECTRICAL CONNECTION POINT GAS CONNECTION POINT 4 WATER CONNECTION POINT Dimensions Dimensions BP L 8O80GE Z A O lt O lt eo O EX A Electrical Connection Point Gas Connection Point Water Connection Point Dimensions Dimensions BP L 8120G 949 2 O H A O lt eo r 100 200 A ELECTRICAL CONNECTION POINT GAS CONNECTION POINT WATER CONNECTION POINT Dimensions Dimensions BP L 8120GE 949 Z O H A O 5 lt m zd e we EY A Electrical Connection Point Gas Connection Point Water Connection Point Installation Installation Requirements NOTE It is most important that this appliance is installed correctly and that operation is correct before use Installation shall comply with local gas electrical and health and safety requirements Waldorf Bratt Pans are designed to provide years of satisfactory service and correct installation is essential to achieve the best performance efficiency and trouble free operation This appliance must be installed in accordance with National installation codes and in addition in accordance with relevant National Local codes covering gas electrical fire and health and safety Australia AS 5601 Gas Installations New Zealand NZS 5261 Gas Instal
6. e Lighting the Pilot Burner e Lighting the Main Burner e Setting the Temperature e Operating the Water Supply Valve e Tilting the Pan BP8180G Model Only e Tilting the Pan BP8180GE Model Only e Turning Off the Bratt Pan 13 Operation Description of Controls Manual Tilt Handwheel G Models only BP8080G and BP8120G Models EN Water Flow Control Valve G amp GE Models OFF Position Graduated Flow Gas Control Knobs G amp GE Models Pilot Burner Graduations from 1 to 10 for heat control 2 Electrical Tilt Controls GE Models only With the bratt pan lid open the bratt pan can be electrically raised to the UP position BPS80SOGE BP8120GE Models EN YMO Heating Indicator Lamp Amber G amp GE Models Power Indicator Lamp green G amp GE Models Controls are as for G Models shown above 14 Operation Lighting Pilot Burner 1 Ensure that mains power and gas supply is turned On at mains supply Push in gas control knob and rotate anti clockwise to PILOT position Power indicator light Green Should illuminate and ignitor should be heard operating 3 Hold gas control knob depressed igniter will continue to operate until pilot is alight 4 Once pilot is lit view through viewing port at front of bratt pan continue holding In gas control knob for approximately 10 seconds then release Pilot burner should remai
7. prior to using appliance e Light the Pilot Burners e Light the Main Burners Check the main burner operation ON OFF with the Thermostat Control Ensure operator has been instructed in areas of correct lighting operation and shutdown procedure for appliance This manual must be kept by owner for future reference and a record of Date of Purchase Date of Installation and Serial Number of Unit recorded and kept with this manual These details can be found on Rating Plate attached to bottom corner of front right hand panel Refer to Gas Connection section NOTE If for some reason it is not possible to get appliance to operate correctly shut Off gas supply and contact supplier of this appliance 12 Operation Operation Guide Caution e This appliance is for professional use and is only to be used by qualified persons e Only authorised service persons are to carry out installation servicing or gas conversion operations e Components having adjustments protected e g paint sealed by the manufacturer should not be adjusted by the user operator 1 Waldorf bratt pans have been designed to provide simplicity of operation and 100 safety protection 2 Improper operation is almost impossible however bad operation practices can reduce life of the bratt pan and produce a poor quality product To use this bratt pan correctly please carefully read the following sections e Description of Controls
8. 228820 227387 227857 020043 228123 228117 N044400 044066 227850 228531 Main Burner BP8080G GE Main Burner BP8120G GE Burner Injector 04 30 Natural Gas BP8080G GE Burner Injector 05 20 Natural Gas BP8120G GE 2 50mm LPG 2 80mm LPG BP8080G GE BP8120G GE Burner Injector Burner Injector Pilot Burner Kit Pilot Injector 0 35 Natural Gas Pilot Injector 0 20 LPG Thermocouple Piezo Electrode H T Lead Kit Ignitor Gas Control Assembly Kit Selector Switch c w Insulator Terminal Block Terminal Block Motor Thermostat 50 C 320 C Over Temp Thermostat Indicator Neon Orange Indicator Neon Green Microswitch Bratt Pan Raise Lower Microswitch Water Valve Water Control Valve Water Valve Handle Water Solenoid Valve Lid Handle Lid Handle Lid Hinge Spring Kit Tensioner Barrel Gas Control Knob Water Control Knob Electric Motor Bearing amp Housing Handwheel Handwheel Spacer Bush Key Woodruff X 32 Handle Nut M16 X 2 Leg Assembly Regulator Natural Gas LP Gas Propane convertible 34 BSP F F BP8080G GE Models Only BP8120G GE Models Only GE Models Only 26 Gas Conversion Kits Replacement Parts List Models Gas Type to Convert to Australia New Zealand Only UK Only Nat Gas LPG Propane Nat Gas Propane G20 G31 8080 GE BP8120G GE 232041 232040 2
9. 32041 232040 232045 232044 232045 232044 Accessories 228798 228802 Plinth Kit 900mm Plinth Kit 1200mm 27
10. 4 30mm 5 20mm 2 50mm 2 80mm Pilot Burner Injector 0 35 0 20 Aeration Clearance H 30mm 30mm Supply Pressure 20mbar 37mbar Operating Pressure 7 5mbar 6 0mbar 25 7mbar 25 5mbar Gas Regulator Cap Screw NAT LP NOTE Measure burner operating pressure at gas control outlet test point with burner operating at High setting Operating pressure is ex factory set through appliance regulator and is not to be adjusted apart from when carrying out gas conversion if required Refer to Gas Conversion section for details 25 Replacement Parts List IMPORTANT Only genuine authorized replacement parts should be used for servicing and repair of this appliance Instructions supplied with parts should be followed when replacing components For further information and servicing instructions contact your nearest authorized service branch contact details are as shown on reverse of front cover of this manual When ordering replacement parts please quote part number and description as listed below If part required is not listed below request part by description and quote Model and Serial Number which is shown on rating plate Bratt Pan 228708 228709 038430 038520 038250 038280 228854 026488 018692 019429 018744 235421 228191 228706 229355 013586 025950 024774 025400 227963 227962 024802 003004 020062 227915 020851 227848 227849 228716 227521
11. 5 5mbar Gas Connection 3 4 BSP Male NOTE Measure burner operating pressure at gas control outlet test point with burner operating at High setting Operating pressure is ex factory set through appliance regulator and is not to be adjusted apart from when carrying out gas conversion if required Refer to Gas Conversion section for details 3 Specifications Gas Connection Gas supply connection point is located at rear of appliance approximately 60mm from left hand side 305mm from rear 125mm from floor and is reached from beneath appliance Refer to Dimensions section Connection is 34 BSP male thread Electrical Supply Requirements Electrical supply connection point is located at rear of appliance approximately 74mm from left hand side 574mm from rear of appliance and 290mm from floor BP8080G BP8120G 220 240V a c 50 60Hz 0 1kKW 1P N E BP8080GE BP8120GE 220 240V 50 60Hz 0 35kW 1P N E Water Supply Requirements Cold water connection is tube connection via 15mm crox fitting located 280mm from LH side 574mm from rear and 240mm from floor Water supply must be protected by an In Line sediment filter strainer which should be fitted into pipeline prior to Bratt Pan water connection Maximum water supply pressure 550kPa 80psi Maximum water inlet temperature 80 C Dimensions Dimensions BP L 8080G Z O A O lt O lt eno O
12. 80G BP8120G NOTE Bratt pan lid must be raised before lifting pan to avoid damage to appliance To tilt the pan ensure water valve is in closed position Pull out Open bratt pan lid to raised position Flip out stored handle and lock into operating position Rotate handwheel clockwise to tilt bratt pan If main burners are operating these will automatically turn Off as pan is raised With bratt pan returned to its Down position main burners will re ignite See dicm Tilting the Pan BP8120GE NOTE Bratt pan lid must be raised before lifting pan to avoid damage to appliance 1 To tilt the pan ensure water valve is in closed position 2 Open bratt pan lid to raised position 3 Depress pan tilt control UP or DOWN switches on front panel and hold pan tilt control switch depressed until pan has reached desired position If main burners are operating these will automatically turn Off as pan is raised 4 Releasing switch will stop tilt operation and pan will rest in chosen position 5 With bratt pan returned to its Down position burners will re ignite 15 Operation Turning OFF the Bratt Pan All Models 1 To turn bratt pan to PILOT burner position set gas control knob to PILOT position Main burner will now turn OFF and pilot burner will remain lit 2 To turn bratt pan OFF completely rotate gas control knob to OFF positi
13. ED e IT IS RECOMMENDED THAT A REGULAR INSPECTION IS MADE BY A COMPETENT SERVICE PERSON TO ENSURE CORRECT AND SAFE OPERATION OF YOUR APPLIANCE IS MAINTAINED NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION A Caution e This appliance is for professional use and is only to be used by qualified persons e Only authorised service persons are to carry out installation servicing or gas conversion operations e Components having adjustments protected e g paint sealed by the manufacturer should not be adjusted by user operator DO NOT operate appliance without the legs supplied fitted Specifications Model Numbers Covered in this Specification BP 1 8080G GE Gas Bratt Pan Manual Electric Tilt 900 mm wide 80ltr BP 1 8120G Gas Bratt Pan Manual Electric Tilt 1200 mm wide 120ltr NOTE 1 Back Options Standard Models Low Back Models General BPS080G GE 80 Gas Bratt Pan A commercial heavy duty gas fired Bratt Pan fitted with an 80 Itr capacity pan of full stainless steel pan construction with a single 6 bar chrome plated steel gas burner and electric piezo ignition giving even heat distribution This appliance features an electric thermostat burner control and over temperature safety cut out Created for compact
14. aken if appliance is being added to an existing installation NOTE It is important that adequately sized piping runs directly to connection joint on appliance with as few tees and elbows as possible to give maximum supply volume 2 Fit gas regulator supplied into gas supply line as close to appliance as possible 3 NOTE Gas pressure regulator provided with this appliance is convertible between Natural Gas and LPG as per Gas Conversion Section in this manual Ensure regulator is converted to correct gas type that appliance will operate on Regulator outlet pressure is fixed ex factory for gas type that regulator is converted to and it is NOT to be adjusted 10 Installation Regulator connections are 3 4 BSP female Connection to appliance is BSP male Refer to Specifications section for gas supply location dimensions NOTE A Manual Isolation Valve must be fitted to individual appliance supply line 3 Correctly locate appliance into its final operating position and using a spirit level adjust legs so that unit is level and at correct height 4 Connect gas supply to appliance A suitable joining compound which resists breakdown action of LPG must be used on every gas line connection unless compression fittings are used 5 Check all gas connections for leakages using soapy water or other gas detecting equipment A Warning DO NOT USE A NAKED FLAME TO CHECK FOR GAS LEAKAGES 6 Check gas operating pressure
15. ify and resolve the problem Please note that the service agent will require the following information e Model Trade Name and Serial Number of Appliance both can be found on Technical Data Plate located on appliance Igniter not sparking or sparking No power to appliance Check power supply to appliance intermittently No power to ignitor circuit Check power to ignitor circuit Check continuity through ignitor switch located on gas control and wiring to the ignitor is secure If this is correct replace ignitor Short in the high tension lead Replace high tension lead Spark arc can be seen at Replace electrode electrode insulator rather than at electrode tip Call service provider NOTE If ignition system fails pilots can be manually lit in interim until piezo circuit is repaired A standard taper torch matches or a lighter can be used for manual back up ignition Pilot burner will not light stay Thermocouple connection loose Check thermocouple connection alight and repair Thermocouple faulty Replace thermocouple Pilot flame too small Adjust pilot flame as shown in Gas pressure too low Gas Specifications Partially blocked pilot injector Check gas control valve Gas control valve faulty replace Call service provider Delay in the pilot burner igniting Incorrect operating pressure Check operating pressure the main burner Incorrect supply pressure Check supply pressure Pilot flame adjustme
16. ire brushes on the pan Dry appliance thoroughly using a dry clean cloth Clean control panel with a damp cloth lightly moistened with a solution of mild detergent and water Wipe dry with a clean dry cloth 17 Cleaning and Maintenance Weekly Cleaning NOTE If bratt pan usage is very high we recommend that weekly cleaning procedure is carried out on a more frequent basis Ensure that protective gloves are worn during cleaning process DO NOT use harsh abrasive detergents strong solvents sharp scrapers or caustic detergents as they will damage surface of bratt pan DO NOT use water on burners while they are still hot as cracking may occur Allow these items to cool and remove for cleaning DO NOT clean burners in a dishwasher Thoroughly clean interior and exterior of bratt pan regularly Do not use wire brushes on the pan Clean using a mild detergent and a hot water solution using soft cloth or a soft bristled brush Dry appliance thoroughly using a dry clean cloth NOTE To prevent rust forming on steel components ensure that all detergent and cleaning material has been entirely removed after each cleaning process Stainless Steel Surfaces Clean interior and exterior surfaces of bratt pan with hot water a mild detergent solution and soft scrubbing brush Note that gas control knobs are a push fit onto gas and water control valve spindles and can be removed to clean control panel Baked on depos
17. is as shown in Specifications section NOTE Operating pressure is to be measured at gas control outlet test point with burner operating at High Flame setting 7 Turn Off mains gas supply and bleed gas out of appliance gas lines 8 Turn On gas supply and appliance 9 Verify operating pressure remains correct Control Outlet Test Point Electrical Connection 1 Electrical system are all connected through a 2m 10amp flex located at LH side of unit 2 For immediate electric supply plug lead into a properly earthed 220 240V 50Hz 1P N E 3 socket Water Connection NOTE e Water supply must be protected by an In Line sediment filter strainer which should be fitted into pipeline prior to Bratt Pan water connection e All water pipework must be thoroughly flushed prior to completion of installation procedure Cold water mains 34 BSP male thread connection point For location details on services connections refer to drawings in Specification section e Maximum water supply pressure 550kPa 80 psi e Maximum Water Supply Temperature 80 C Remove control panel for access to cold water connection 11 Installation Commissioning Before leaving the new installation Check the following functions in accordance with operating instructions specified in Operation section of this manual e Ensure all water pipework has been thoroughly flushed through
18. its or discolouration may require a good quality stainless steel cleaner or stainless steel wool Always apply cleaner when appliance is cold and rub in direction of grain It should not be necessary to remove manual tilt mechanism handwheel for cleaning purposes Dry all components thoroughly with a dry cloth and polish with a soft dry cloth To remove any discolouration use an approved stainless steel cleaner or stainless steel wool Always rub in direction of grain Periodic Maintenance NOTE All maintenance operations should only be carried out by a qualified service person To achieve the best results cleaning must be regular and thorough and all controls and mechanical parts should be checked and adjusted periodically by a qualified service person Tf any small faults occur have them attended to promptly Don t wait until they cause a complete breakdown It is recommended that the appliance is serviced every 6 months 18 Fault Finding This section provides an easy reference guide to the more common problems that may occur during the operation of your equipment The fault finding guide in this section is intended to help you correct or at least accurately diagnose problems with your equipment Although this section covers the most common problems reported you may encounter a problem not covered in this section In such instances please contact your local authorised service agent who will make every effort to help you ident
19. lation Australia New Zealand AS NZS 3000 Wiring Rules AS NZS 3500 Plumbing and Drainage United Kingdom Gas Safety Installation amp Use Regulations 1998 BS 6173 Installation of Catering Appliances BS 5440 1 amp 2 Installation Flueing amp Ventilation BS 7671 Requirements for Electrical Installations Ireland IS 820 Non Domestic Gas Installations Installations must be carried out by authorised persons only Failure to install equipment to relevant codes and manufacturer s specifications shown in this section will void the warranty Components having adjustments protected e g paint sealed by the manufacturer are only to be adjusted by an authorised service agent They are not to be adjusted by the installation person Unpacking e Remove all packaging e Check equipment and parts for damage Report any damage immediately to the carrier and distributor Ensure the 4 adjustable feet are fitted with the protruding centre screw Remove protective plastic coating from side panels Report any deficiencies to distributor who supplied bratt pan Check available gas supply is correct to as shown on rating plate located on bottom corner of front right hand panel Location 1 Installation must allow for a sufficient flow of fresh air for combustion air supply Combustion Air Requirements BPS8080G GE BP8120G GE Natural Gas G20 19m hr 24m hr LPG Propane G31 20m hr 24m hr
20. lation elements heating elements gas fittings and electrical components this will cause premature failure of the appliance NOTE e DO NOT clean appliance using high pressure water or steam jets e DO NOT pour water directly over appliance e DO NOT use wire brushes Clean pan regularly after each use e DO NOT use combustible liquids to clean appliance e DO NOT use harsh abrasive detergents sharp scrapers strong solvents or caustic detergents as they will damage appliance e DO NOT use any chloric or bleaching detergents to clean appliance e DO NOT use saline or sulfuric acid preparations for descaling appliance e Ensure that protective gloves are worn during cleaning process e Clean pan regularly after each use After Each Use Clean interior of pan regularly after each use Do not use wire brushes on the pan Clean using a mild detergent and a hot water solution using soft cloth or a soft bristled brush Dry appliance thoroughly using a dry clean cloth Clean exterior of bratt pan using a mild detergent and a hot water solution using soft cloth or a soft bristled brush Daily Cleaning Clean bratt pan control panel using a soft cloth moistened with a solution of mild detergent and hot water DO NOT USE EXCESSIVE WATER Dry control panel thoroughly using a dry clean cloth Clean interior and exterior of bratt pan using a mild detergent and a hot water solution using soft cloth or a soft bristled brush Do not use w
21. modular kitchens it is fitted with manually or optional electric power operated tilting mechanism with a burner cut out when the pan is tilted BP8120G GE 120 Itr Gas Bratt Pan A commercial heavy duty gas fired Bratt Pan fitted with an 1207 capacity pan of full stainless steel pan construction with a single 8 bar chrome plated steel gas burner and electric piezo ignition giving even heat distribution This appliance features an electric thermostat burner control and over temperature safety cut out Created for compact modular kitchens it is fitted with manually or optional electric power operated tilting mechanism fitted with a burner cut out when the pan is tilted Gas Supply Requirements Australia New Zealand Only Natural Gas LP Gas Butane BP8080G GE BP8120G GE BP8080G GE BP8120G GE Input Rating N H G C 72MJ hr 90MJ hr 72MJ hr 90MJ hr Supply Pressure 1 13 3 40kPa 2 75 4 50kPa 4 5 13 5 w g 11 18 0 w g Burner Operating Pressure 0 0 mc Gas Connection 34 BSP Male UK Only Appliance Classification Category Il2usp Flue Type Natural Gas LP Gas Butane BP8080G GE BP8120G GE BP8080G GE BP8120G GE Heat Input nett Nominal 18 5kW 23kW 18 5kW 23kW Gas Rate nett Nominal 1 96 2 43m hr 1 44kg hr 1 79kg hr Supply Pressure 20mbar 37mbar Burner Operating Pressure 7 5mbar 6 0mbar 25 7mbar 2
22. n alight and ignitor should stop operating 5 If pilot burner does not light repeat Items 1 to 4 above NOTE Pilot Burner can be lit with the Bratt Pan in UP or DOWN position Lighting Main Burner 1 Once pilot burner is alight main burner can be lit Rotate gas control knob anti clockwise to desired temperature position 3 Main burners will automatically ignite from pilot burner and temperature indicator orange will illuminate Temperature indicator will only remain alight whilst main burner is operating once bratt pan reaches desired temperature temperature indicator orange will extinguish NOTE Main Burner will only operate when Bratt Pan is in fully DOWN cooking position Tilting Bratt Pan will automatically Shut Off Main Burner Setting the Temperature 1 Turn gas control knob to desired heat setting Temperature will be thermostatically controlled at this selected heat setting NOTE Pilot burner must be lit before the heating system can be operated Operating Water Supply Valve 1 Main power supply to bratt pan should be turned ON to hold solenoid water supply valve open and allow water supply to the bratt pan 2 To add water to cooking product or for cleaning purposes turn water tap anti clockwise with pan in down position and pan lid up cr Water flow can be controlled by adjusting water control knob position NOTE 1 turn anti clockwise is FULLY open Tilting the Pan BP80
23. nt incorrect Adjust pilot flame as shown in Gas Specifications Pilot burner injector wrong size Fit correct size pilot burner injector Faulty gas control valve Replace gas control valve Call service provider Ignitor sparking continuously If gas supply is turned OFF at Check gas control knob is turned mains supply with gas control to OFF position and electrical knob left in Pilot position with power has been turned OFF at electrical power left ON at mains mains ignitor will continue to operate and attempt to ignite pilot Call service provider 19 Fault Finding Fault Over temperature thermostat cuts out Possible Cause Over temperature thermostat faulty Control thermostat not maintaining set temperature a Thermostat out of calibration b Thermostat does not open on temperature rise Thermostat opens on temperature rise but control valve does not respond Remedy If main burners cut out and power indicator light also drops below 320 C replace over temperature thermostat Check continuity through thermostat leads on temperature rise If circuit does not open replace thermostat Check connections on gas control are correct If correct replace gas control valve Call service provider Main Burners do not ignite No pan filling water available Manual water fill valve has an electrical solenoid Isolating valve fitted to supply side of water suppl
24. o instructions supplied with each kit e Plinth Kit For installation details refer to instructions supplied with each kit 1 Check that all feet are in place and are tightened firmly 2 Roughly adjust feet to make bratt pan steady and level Y 3 To assemble handle to lid unpack handle assembly Place handle on 00 outside of lid with curved part of handle facing downwards Refer to Fig 1 4 Fit bolts with spring washers and flat washers from inside of lid and Spring amp Flat 4 tighten bolts to secure handle in position Washers Gas Connection Handle NOTE ALL GAS FITTING MUST ONLY BE CARRIED OUT BY AN AUTHORISED PERSON 1 It is essential that gas supply is correct for appliance to be installed and that adequate supply pressure and volume are available The following checks should be made before installation a Gas Type appliance has been supplied for is shown on coloured stickers located above gas connection and on rating plate Check that this is correct for gas supply appliance is being installed for Gas conversion procedure is shown in this manual b Supply Pressure required for this appliance is shown in Specifications section of this manual Check gas supply to ensure adequate supply pressure exists c Input Rate of this appliance is shown on Rating Plate and in Specifications Section of this manual Input rate should be checked against available gas supply line capacity Particular note should be t
25. of this section Main Burner Carry out the following actions e Remove hand wheel with pan in lowered position BP8080G amp BP8120G models only e Remove gas and water control knobs e Remove front control panel e Remove large front right hand cover panel 1 Refit hand wheel to allow pan to be raised lowered during gas conversion procedure BP8080G amp BP8120G models only 2 Remove main burner injectors and replace with correct size injectors as shown in Gas Specification Tables at rear of this section 3 Ensure aeration sleeve is adjusted to measurements shown in Gas Specification Tables Pilot Burner 1 Disconnect the following e Pilot supply gas tube to pilot burner 2 Remove pilot injector and replace with correct size injector A s T BN as shown Gas Specification table at rear of this section _ 3 the following EE 9 pe Pilot Burner e Pilot supply tube to pilot burner SRE lt e Lower bratt pan BP8080G amp BP8120G models mu 7 only Pilot nad y v P Tube Es 9 Men 1 i e e Refit large front right hand cover panel Refit front control panel WA thermocouple e Refit gas and water control knobs Za um lt _ 23 Gas Conversion and Specifications Gas Regulator NOTE Gas regulator supplied is f NOTE Pin rotated convertible between Natural 7 JL for Natural Gas Gas and LP Gas but it s outlet press
26. on by depressing and turning gas control knob clockwise Pilot burner will turn OFF 3 Turn OFF electrical power to bratt pan at mains supply otherwise ignitor will continually attempt to light the pilot NOTE If gas supply is turned OFF at mains supply and gas control knob on control panel is left in pilot position with electrical power still ON at bratt pan the ignitor will continue to operate and attempt to ignite the pilot Ensure that electrical power is also turned OFF at mains supply IMPORTANT Should any abnormal operation like ignition problems abnormal burner flame burner control problems partial or full loss of burner flame in normal operation be noticed appliance requires IMMEDIATE service by a qualified service person and should not be used until such service is carried out 16 Cleaning and Maintenance General Caution Always turn Off the electrical and gas supply before cleaning This appliance is not water proof Do not use water jet spray to clean interior or exterior of this appliance Clean the bratt pan regularly A clean bratt pan looks better will last longer and will perform better A dirty bratt pan will hinder the transfer of heat from the cooking surface to the food This will result in loss of cooking efficiency A Caution If cleaning detergents are allowed to enter the inner parts of appliance rusting will occur on pipe work instal
27. tents Introduction We are confident that you will be delighted with your WALDORF BRATT PAN and it will become a most valued appliance in your commercial kitchen To ensure you receive the utmost benefit from your new Waldorf appliance there are two important things you can do Firstly Please read the instruction book carefully and follow directions given The time taken will be well spent Secondly If you are unsure of any aspect of the installation instructions or performance of your appliance contact your WALDORF dealer promptly In many cases a phone call could answer your question CE Only These instructions are only valid if the country code appears on appliance If code does not appear on appliance refer to supplier of this appliance to obtain technical instructions for adapting appliance to conditions for use in that country A Warning IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE INJURY OR DEATH READ THE INSTALLATION OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS APPLIANCE A Warning INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS ARE TO BE POSTED IN A PROMINENT LOCATION THIS INFORMATION SHALL BE OBTAINED BY CONSULTING THE LOCAL GAS SUPPLIER A Warning GREAT CARE MUST BE TAKEN BY THE OPERATOR TO USE THE EQUIPMENT SAFELY TO GUARD IT AGAINST RISK OF FIRE APPLIANCE MUST BE LEFT ON UNATTEND
28. ure is fixed ex factory and is NOT to be adjusted NOTE Pin rotated for LPG Gas Type Labels n On completion of gas conversion replace gas type labels located at Rear of unit above gas connection Beside rating plate Commissioning Before leaving installation E Check all gas connections for leakage using soapy water or other gas detecting equipment N Warning DO NOT USE A NAKED FLAME TO CHECK FOR GAS LEAKAGES 2 Carry out a Commissioning check of appliance as shown in Installation Section of this manual Ensure adjustments done to components that have adjustments settings paint sealed are to re sealed NOTE If for some reason it is not possible to get appliance to operate correctly shut Off gas supply and contact supplier of this appliance 24 Gas Conversion and Specifications Gas Specifications Australia New Zealand Only Natural Gas LPG Propane BP8080G GE BP8120G GE BP8080G GE BP8120G GE Main Burner Injector 4 30mm 5 20mm 2 50mm 2 80mm Pilot Burner Injector 0 35 0 20 Aeration Clearance H 30mm 30mm Operating Pressure 0 76kPa 0 60kPa 2 4kPa 2 5kPa Gas Regulator Cap Screw NAT LP UK Only Appliance Classification Category Flue Natural Gas G20 LP Gas Propane G31 BP8080G GE BP8120G GE BP8080G GE BP8120G GE Main Burner Injector
29. y plumbing in appliance Shut off valve only opens water supply to manual valve when pan 15 in DOWN position Check power is supplied to appliance Check pan is flat and that tilt microswitch is closed Check thermostat setting is correct and gas control knob on main burner is set to ON position With pan in Down position and main water supply ON and manual water control valve set to max flow check solenoid valve has electrical power across its coil terminals If solenoid coil has power but no water available on turning manual valve check coil for open circuit short circuit and for solenoid coil burn out If solenoid coil is satisfactory disconnect water connection and check inlet filter screen for foreign matter blockage If there is no voltage to solenoid coil Turn On power Adjust microswitch so that micro switch is activated when pan is fully down in flat cooking position Call service provider Replace solenoid Clean and refit inlet filter Check water valve microswitch Check for electrical fault in pan lift microswitch circuit A fault here is likely to also cause main burner to fail Call service provider 20 IC Schemat iring W BP8080G BP8120G Manual Tilt Models 8
30. z The reproduction or copying of any part of this manual by any means whatsoever is strictly forbidden unless authorized previously in writing by the manufacturer In line with policy to continually develop and improve its products Moffat Ltd reserves the right to change the specifications and design without prior notice Copyright Moffat Ltd March 2012 Introduction Specifications Dimensions Installation Waldorf Gas Bratt Pan BP L 8080G BRATT PAN MANUAL TILT 80 Itr BP L 8080GE BRATT PAN ELECTRIC TILT 80 ltr BP L 8120G BRATT PAN MANUAL TILT 120 Itr BP L 8120GE BRATT PAN ELECTRIC TILT 120 Itr Model Numbers Covered in this Specification General Gas Supply Requirements Gas Connection Electrical Supply Requirements Water Supply Requirements Installation Requirements Unpacking Location Clearances Assembly Gas Connection Electrical Connection Water Connection Commissioning Operation Operation Guide Description of Controls Lighting Pilot Burner Lighting Main Burner Setting the Temperature Operating Water Supply Valve Tilting the Pan BP8080G BP8120G Tilting the Pan BP8080GE BP8120GE Turning Off the Bratt Pan G amp GE Models Cleaning and Maintenance General After Each Use Daily Cleaning Weekly Cleaning Periodic Maintenance Fault Finding Wiring Schematic Gas Conversion and Specifications Conversion Procedure Gas Specifications Replacement Parts List Con
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