TB6560HQV3-T3 3 AXIS DRIVER USER MANUAL
Contents
1. TB6560HQV3 T3 3 AXIS DRIVER USER MANUAL CATALOGUE TBG6560F10V3 13 M 1 3 AXIS DRIVER USER MANUA l as nie 1 1 Overview The PC Engraving is a Multifunction Engraving Machine collects engrave and Milling The machine mainly applicable to Processing of a variety of mold like Embossing plate Shoe mold Button mold zipper mode Text die and stamping die design equipment molds glass molds and so on The machine also applies to the advertising industry like Division licenses signs architectural models badges badges nameplates panels logo numbers signs craft decoration furniture decoration and so on Besides applies to portrait landscape calligraphy lettering seals and other graphic art sculpture YIN YANG Wen profile relief production 2 TB6560AHQ advantage 2 1 At low speed operation System Advantages Low speed operating system is the clock frequency is not high with small current drive based systems such as the speed of a few per minute to 100 turn the user under the conditions in such applications such as the use of traditional driving scheme or a result of integrated chips segmentation is too low leaving low speed vibration is too large or had to choose a high drive segments so that the cost of an unnecessary increase TB6560AHQ driver chip s advantages 1 Motor vibration low noise Because the chip com2. The motor at different speeds in different choices of decay mode Fast decay at high speed low speed when the slow decay Slow decay at high speed there will be vibrations high noise problem Low selection of quick decay can lead to motor weakness and in severe cases closed position Motor Control IC the current decay is the target of H bridge switch the control mode Slow decay when the high side pipes closed fast decay time high or low side tubes are closed Mixed decay is a first a rapid decay and then a slow decay mixing ratio of decay time is also a result of chip and power are not the same as 8 2 microstepping setting Board marked M1M2 match with DIP swtich 3 and 4 to set the value of switching microstepping resolution Remark For motor run smoothly please try to select high segments such as 1 16 microstepping 8 3 current setting Current setting T1 T2 Board marked T1T2 match with DIP swtich 1 and 2 to set the value of switching current setting Current 2596 3 5A 5096 3 5A gt 9 The connection of kinds of stepper motors 4 lead wires stepper motor 6 lead wires stepper motor NO CONNECT ND CONNECT 8 lead wires stepper motor B p Stepper motor A A B B connection AP AM BP BM of board port 10 Drive board and motor match The driver can drive two or four phase stepper motors motor drive in order to obtain the most satisfactory results need to select a reas
3. 0 minutes after you run motors such as the motor temperature is too high it should reduce the current settings if after reducing the current value the motor output torque is not enough please improve the cooling conditions to ensure that motors and drives are not hot 13 11 MACH3 software introduction 11 1 Mach3 activate eun n Profile Current Profiles Create Profile n Delete Profile Plasma Fig 5 open MACH3 Shown in Fig5 open the MACH3 software and then select mach3MILL then OK 14 11 2 Mach3 software setting 4 Mach3 CNC Controller File Config Function Cfg s View Wizards Operator PlugIn Control Help Program Run Alt 1 x Load Wizards Last Wizard File No File Loaded Edit G Code Rewind Ctrl W Spindle Speed Recent File _Singtesikann i sm Close G Code Reverse Run Load G Code 0 0000 A Block Delete Set Next Line M1 Optional Stop 19481010188 E Line 0 Flood Auto Tool Zero 1 mu _Run From Here CV Mode Remember Return Feedrate S ov 0 6 00 00 00 00 3 Ee Reset Emergency Mode Z inhibit Units Min __ 0 00 Spindle Spee G Codes M Codes 0 000 Units Rev 0 00 0 Histo Clear Mach3Mill Fig 6 mach3 main interface Open the MACH3 as Fig6 there are some common buttons then let us set up it 15 FA Mach3 CNC Controller Eile Config Function Cfg s View
4. 9 as inp Restart if changed 100khz Note Software must be restarted and motors kernel speed is Event Driven Serial Cor Servo Serial Link Feedb Sherline 1 2 Pulse mo A peed d ModBus Input utput Suppo File No File Load j 8500 CAso00Hz 60000hz ModBus PlugIn Supported amp 5000hz TCP Modbus support Remember Return Feedrate Elapsed 00 00 00 On Off R rgency Mode Active 7 inhibit ges onor curan J Units Mir 0 00 spindle Speed G Codes M Codes 0000 Units Rev 0 00 pum Mach3Mill Fig 8 frequency setting Circle 1 is for setting the fundamental frequency this parameter affect the motor rotation speed Set up and select Circle 2 configuration pin definitions 17 E Offsets ANS Settings ARG Diagnostics 7 m j 5 Encoder HPO Spindle Setup Mill Options Port Setup and Acis Selection Mater Outputs Input Signals Output Signals Flood Cd F NO Run From Here Fig 9 The pin setting of Dir Step Akt ToolPath Ata Offsets ANS Settings 6 Diagnostics Ak 7 Mil G15 680617 G40 G20 G 70 000017 Encoder MPG s Spindle Setup Port Setup and Axis Selection Motor Outputs S S N r Tins 27 9 1 14 16 and 17 are output pins Ko other pin Remember fatu J 00 00 00 18 Fig 10 Pls amend the software setting according to this board definiti
5. PM 0 _Run From Here Remember Return p S ov 0 Elapsed 00 00 01 On Off Z Inhibit Jog ON OFF Ctri At J Units Min 0 004 Spindle Speed G Codesi M Cedes 9000 J Mach3Mill Fig 12 Open G file When all setting is ok then open the G code as Fig 12 20 Mach3 CNC Controller Program Run At 1 MDI Alt2 ToolPath Alt4 Offsets Alt5 Settings Alt6 Diagnostics Alt 7 Mil gt G15 G80 G17 540 G20 G90 G94 554 G49 599 564 597 1 ball tap J ti balid tap ERK Cross tap NestCircle tap SE xil Shapes tap e No File Loaded 48 KAUFE Edit G Code Recent Fil ecent File b SRO 96 lt Close G Code 100 Load G Code QD roadrunner 2 HF 0 f TRH T 0 tap x RH 9 Set Next Line R RPM O Remember Return S ov PR s Reset Emergen PATA UnitsiMin 0 004 Spindie Speed G Codes M Codes _ 0 000 Units Rev 0 00 4 History Clear ReConfiguration Estop Mach3Mill Fig 13 Open the MACH3 with G code self test 21 Eile Config View Wizards Operator Help Program fun Ant A2 Toothah ARA Offsets ARS Settings ARG Diagnostics ANT a Edit G Code Recem File Close G Code Load G Code Fig 14 Open the G code you can see the red RESET flashing you can use mouse click the RESET to stop the flashing then yo
6. Wizards Operator PlugIn Control Help Pre x 2 ToolPath Alt4 Offsets ANS Settings Alt6 Diagnostics Alt 7 Motor Tuning General Config System Hotkeys HomingjLimits ToolPath Slave Axis Backlash Fixtures ToolTable Config Plugins Spindle Pulleys Safe 2 Setup Save Settings File IEIET Load Wizards Last Wizard Conversational Edit G Code Rewind Ctrl W Recent File Single BLK Alt N m Close G Code Reverse Run Block Delete m 9 PT Set Next Line M1 Optional Stop 8 Line 0 Flood Ctrl F Auto Tool Zero FRO 6 004 Remember Return E Run From Here CV Mode On Off ess Reset Z Inhibit Units Min 0 00 G Codes M 0 000 0 00 7 Units Rev History Clear Mach3Mill S PIERE sol Fig 7 mach3 setting menu Shown in Fig7 open the CONFIG menu under the PORT amp PIN menu 16 Mil gt G15 G80 G17 540 520 590 594 554 G49 599 564 597 EEE 100 g RPM 0 S ov 0 Spindle Speed 4 Mach3 CNC Controller Program Run Alt 1 Encoder MPG s Spindle Setup Mill Options AES SEA TENES I ERIS Pat Output Signals Port 1 Port 42 Mode IV Port Enable Max CL Mode enabled 0x378 Port 0x278 Port Max NC 10 Wave Drive Entry in Hex 0 9 Entry in Hex 0 9 Program restart Pins 2
7. es with an optional sub 2 4 16 enough to meet nearly every minute to switch from a few of the applications 2 embedded drive less heat chip built in cooling large enough alone to support small current driven thermal requirements 3 support a variety of stepper motor selection customers can choose a hybrid or a slightly larger torque permanent magnet stepper motor the motor work in the allowed maximum torque of between 30 50 the electrical costs of almost unchanged chip provides multi range current set up and current decay mode supporting the same power index a variety of different parameters under the stepper motor 2 2 In high speed operation System Advantages High speed operating system refers to a higher clock frequency and a large current drive based systems such as the speed of close to 1000 per minute to switch under the conditions of such application driven programs such as the use of traditional or integrated chip segment is too low due to leaving the system speed range is too small or because of the excessive breakdown of the high increase in cost may also occur due to decline in high frequency torque caused by vibration and noise TB6560AHQ driver chip s advantages 1 motor vibration low noise As the chip comes with 16 sub TB6560AHQ chip functionality to meet nearly every minute to switch from a few to the application requirements and automatically generates a pure sine wave control current and other h
8. igh integrated chip compared to the same high speed torque is not only not fall under the contrary increase TB6560AHQ chip can withstand the peak due to the driving voltage of 40V 3 5A peak current for the motor torque in the large high speed continuous operation under the offer of the technical support 2 supports a variety of stepper motor selection customers can choose a hybrid moment slightly larger or permanent magnet stepper motor so that the motor operates at maximum torque of between 30 50 the electrical costs of almost unchanged chip provides high current set up and multi range current decay mode supporting the same power index a variety of different parameters under the stepper motor 3 an embedded easy to drive small size cooling large current drive the chip surface to facilitate cooling radiator outside the company can also be directly connected to the user s original controller metal shell the embedded drives small size easy to heat In short due to a high degree of TB6560AHQ chip the external circuit is extremely simple highly reliable support NEMA23 and some 4 stepper motor tens to nearly turn the wide speed range applications will enable CNC equipment R amp D costs and production costs both declined 3 TB6560T3V1 Driver Board Introduction The company introduced TB6560T3V1 is the company s accumulated years of design experience drives that the design made of 3 axis engraving machine drive Mai
9. n features except the 6560 itself the other features are as follows 1 10 11 it can drive three axis The 4 axis expansion to facilitate your needs 4 axis machining when working Spindle relay output easy to use software such as mach3 to control spindle start and stop Semi flow control functions and effective to stop the motor when the current is reduced to a minimum Interface with a fan you can add fan under your choice With 3 wire 0 8 3 5A peak rated output of two phase adjustable current bipolar stepper motor drive Standard parallel port interface support for MACH2 KCAMA series software With optical isolation and DCDC power supply isolation the full protection of your computer parallel port and equipment with limit switch can connection 4 aixs limit switch Support four microstepping 1 1 2 1 8 1 16 12 36V single switching power supply microchips to use as a 5V power supply stable and heat small Using RC 7414 automatic semi flow the current automatic reduce when stepper motor stop to down the heat 4 TB656013V1 Appearance The microstepping and decay mode setting of choose two DIP switch pins for fan Fig 1 5 Interface and its definition d Parallel port Fig 2 25 pin parallel port control is defined as follows DB25 control pin PIN The pin of the drive board PEN All axes enable a X First axis pulse signal DIRX X First axis direction of the
10. on then select the Output Signas as Fig10 1 is Enable and 14 is relay 11 3 Limit switch mach3 setting Click input signal setting as Fig11 Engine Configuration Forts amp Fins Encoder MPG s Spindle Setup 1 Mill Options Port Setup and Axis Selection Motor Outputs utput Signals Pin Number Active Low 1 O Oi O O I OE RC OE OE OE OE OE OE ooo ooo 4 x x 4 x x 4 Y x lt inputs Only these 5 pin Block Delete _Set Next Line yt optional stop 54 0 Flood Ctri F Run From Here Fig 11 19 11 4 G Code run 4 Mach3 CNC Controller File Con Function Cfg s View Wizards Operator PlugIn Control Help DI Alt2 ToolPath Alt4 Offsets 5 Settings Diagnostics Alt 7 Mil gt G15 G80 517 G40 G20 590 G94 G54 549 G99 564 597 Close lets Exit F60 000000 GD 000000 0 000000 20 200000 M3 S60 000000 G43H5 GO Xx0 000000 Y0 000000 20 200000 GO X1 179950 Y4 004260 20 200000 G1 1 179950 4 004260 Z 0 100000 24 v4 1700850 VA 7 n 4nnnnn File D iMach3GCodeiroadrunner tap 2mm Edit G Code Rewind Ctri W Tool Information Recent File Single Alt N_ pee OverRidden FRO SRO Close G Code Reverse Run im Tool EET ee 100 spinae cwrs 100 Block Delete Dia 000001 ve Ser NextLine mm options stop 0 0000 27 Line 0 Flood CuLF Auto Tool Zero R
11. onable set of supply voltage and current The supply voltage level of the decision of the high speed electrical performance while the current settings determine the motor output torque 1 A supply voltage selected In general the more high of the supply voltage the more torque in high speed and able to avoid missing step at high speed On the other hand the voltage is too high may damage the driver also big shock in low speed 2 output current settings For the same motor the greater the current set value the greater the motor output torque but the high heat for motor and driver Therefore the general situation is that the current is set to supply long term work machine when warm but not too hot when the values 1 when 4 or 6 lead wires stepper motors in high speed mode the output current is set to equal or slightly less than the motor rated current value 12 2 when 6 lead wires stepper motor in high torque mode the output current is set to 70 of motor rated current 3 8 wire motor connected in series the output current is set to 70 of motor rated current 4 8 wire motor parallel connection the output current can be set to 1 4 times more than the motor rated current 8 wire motor connection 4 wire motor n parallel good performance in high speed 8 wire motor in series high torque in low speed 6 wire motor in high torque mode 6 wire motor in high speed mode Note The current setting 15 3
12. signal Y Second axis pulse signal DIRY Y Second axis direction of the signal Z Third axis pulse signal 7 DIRZ Z The third axis direction of the signal LIMIT 2 PR S 5 7 17 DIRB B 4th axis direction of the signal 18 25 6 4 aixs expansion port connection GND EN Enable CW Dir PU CK step BV Output Fig 3 7 The limit switch port connection YCC The 4th axis limit switch Z axis limit switch Y axis limit switch X axis limit switch Fig 4 8 The setting of current microstepping and current decay mode adjustable Microstepping setting M1 M2 Decay mode setting D1 D2 8 1 Current decay mode setting Pls use 12 24V gt 4A switching power supply Board marked D1D2 match with DIP swtich 1 and 2 to set the value of switching current decay D1 D2 ON ON 10096 ON OF 2596 OF ON 50 OF OF 096 8 Te T Fast decay E NEM MN A Ov o ew Q The stepper motor driver board the specific role of current decay What is this A The stepper motor is basically a breakdown of the way current subdivision law according to the phase current sine wave to be tangent to the current point as subdivision points In the phase current to reach sub point control is necessary to control the current decay otherwise it would be if there will be no way to accurately point overshoot stay in the breakdown of perspective
13. u can press circle 2 position CYCLESTART run Also if you need to manual then you can press TAB key to open the manual control panel 22 23 ace FRO 1 is On Zinn 0
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