Integrator 110 User Manual - DryCal
Contents
1. 7 Program Load MFC Power Inlet Valve 9 Reset The Main Menu Three Modes of Operation Your Integrator 1105 main menu offers three modes of operation Control MFC Allows you to create MFC setpoint and read the MFC s output signal Compare MFC and DryCal With the MFC as the device under test you can create an MFC setpoint read the 5 output signal and then compare the output signal to your DryCal s flow measurements A deviation percentage is displayed on your Integrator 110 s screen Compare MFM and DryCal With the MFC as the flow source and the MFM as the device under test you can create an MFC setpoint to generate a specific flow rate read your MFM s output signal and then compare the output signal to your DryCal s flow measurements A deviation percentage is displayed on your Integrator 110 s screen Input amp Output Signal Check Diagnostics As a quality assurance measure your Integrator 110 has a diagnostics function that enables you to review the set point and or output signals from your mass flow device Within certain menu screens such as MFC Output Diagnos tics may be accessed during any of the three modes of operation by navigating to the Diag option located in the bottom right corner of the screen The signal levels reflect the MFC s setpoint and output flow rates or MFM s output flow rate Control MFC Operation One MFC Control describes the mode of operation for controlling2. Bios DryCal TECHNOLOGY Integrator 110 User Manual Nviag MesaLabs V NVLAP Lab Code 200661 0 J MesaLabs Mesa s Commitment As a manufacturer of critical equipment quality is the highest priority in our manufacturing process Mesa commits to providing creative innovative thinking and the engineering and scientific expertise needed to produce gas flow related products and solutions that are universally recognized for their superior performance quality and value Bios DryCal technology is the recognized leader in gas flow measurement providing the industry s most reliable products service and solutions for professionals in environmental protection workplace safety industrial process control and laboratory calibration We strive to provide the closest NIST traceable legal defensibility of any flow calibration equipment manufacturer and we actively maintain our NVLAP NIST ISO 17025 laboratory accreditation in order to support our claims and continually improve our quality system and laboratory profi ciency Thank you for purchasing our products From all of us at Mesa best wishes for many years of accurate defensible primary flow measurements Mesa Laboratories Inc 10 Park Place Butler NJ 07405 USA 973 492 8400 FAX 973 492 8270 www mesalabs com Symbol MLAB on the NASDAQ Table of Contents Introduction Register Your About Your Integrator 11
3. where NEXT advances you to the next step in the process BACK brings you to the previous menu to enable you to make changes or to review your selections EXIT brings you first to the splash screen and then to the first menu in the setup process to allow you to reset the param eters and DIAG allows you to check the device under test parameters see Input amp Output Signal Check Diagnos tics Features Figure 1 Control Panel Figure 2 Rear Panel The Integrator 110 control panel is very simple and features the keypad menu navigation and illuminated LCD display The keypad is comprised of numbers zero through nine and a decimal key while the menu navigation has four directional arrows and an ENTER button The rear panel features the following ports and switches for integrating various components from left to right POWER INPUT An IEC 320 power connector for A C power operation with an integral On Off power switch PC A 9 pin female D sub connector Connects your Integrator 110 to your PC DRYCAL A 9 pin female D sub connector Connects your Integrator 110 to your Mesa Met Lab Series primary piston prover AUX An extra port that s currently not used but may serve as an expansion port in the future MFM EXPANSION PORT A multi function port It s 25 pin D sub connector for attaching MFM cables cables vary by MFM manufacturer Mesa offers various cable types for your convenience It may also be used to war
4. 110 Specifications Special Notes A 15 VDC Supply Voltage Positive 15 V pin 4 Negative Power ground pin 1 B 15 VDC Supply Voltage Negative 15 23 Positive Power ground pin 1 jumper pin 1 to pin 5 C 30 VDC Supply Voltage Positive 30 V Pin 5 jumper pin 4 to pin 23 Negative pin 1 The jumpers for 15 V 30 V are not con nected at the Integrator side Make connection at the MFC MFM side D Signal Voltage from MFC MFM and Signal Voltage to MFC are 0 5 VDC or 1 5 VDC E Signal Current from MFC MFM and Signal Current to MFC are 0 20 miliAmp DC or 4 20 miliAmp DC Output Power 90 264 VAC 47 53 Hz Power Supply 15 VDC or 30 VDC Operating Temperature 0 50 C Current 4 20 ma 0 20 ma Storage Temperature 20 85 C Resolution 0 4 micro amp Communication Ports 9 pin D Sub RS232 Uncertainty 015 Full Scale MFC Electrical Connection 25 pin D Sub Voltage 1 5 V 0 5 V MFM Electrical Connection 25 pin D Sub Resolution 0 1 mVDC Optional Valve m Uncertainty 01596 FS Electrical Connection D Sub 4 20 0 20 MFCIMEM 1 5Vor0 5V Limited Warranty Mesa Integrator 110 is warranted to the original end user to be free from defects materials and workmanship under normal use and service for a period of one year from the date of purchase as shown on the purchaser s receipt If your Integrator 110 was p
5. At MFM Flow Source select MFC and press ENTER At Input to select the analog signal then navigate to Next and press ENTER At Output from select the analog signal then navigate to Next and press ENTER At Connect MFC and MFM and DryCal select Next and press ENTER to begin Checking Setup Your Integrator 110 will check the communication among all systems Gas flow needs to be turned on for a successful connection select continue to ignore this step Upon successful setup at 9o Deviation select the deviation type then navigate to Next and press ENTER At MFM Full Scale Flow the rated flow of the MFM input the value using the keypad and press ENTER Then arrow down to select the flow units using the right and left arrows then navigate to Next and press ENTER At MFC Full Scale Flow the rated flow of the MFC input the value using the keypad and press ENTER Then arrow down to select the flow units using the right and left arrows then navigate to Next and press ENTER Input the MFC Setpoint within the rated specification of the MFC using the keypad and press ENTER Then navigate to Next and press ENTER When the display begins flashing your Integrator 110 is updating the MFM s output reading against the MFC s setpoint and the DryCal s flow measurement is recorded and updated The deviation percentage between MFM and the DryCal is displayed Press back to change the flow
6. an MFC using your Integrator 110 1 Attach the appropriate MFC cable into the MFC and your Integrator 110 2 Connect your gas supply to the MFC 3 Turn on your Integrator 110 4 Once the splash screen ends select Control and press ENTER 5 At Input to select the analog signal then navigate to Next and press ENTER 6 At Output from select the analog signal then navigate to Next and press ENTER 7 At Connect select Next and press ENTER to begin Checking Setup Your Integrator 110 will check the MFC s connection 8 Gas flow needs to be turned on for a successful connection select continue to ignore this step 9 Upon successful setup input the MFC Full Scale Flow value the rated flow of the MFC using the keypad and press ENTER Then arrow down to select the flow units using the right and left arrows then navigate to Next and press ENTER 10 Input the MFC Setpoint within the rated specification of the MFC using the keypad and press ENTER Then navigate to Next and press ENTER 11 When the display begins flashing your Integrator 110 is updating the MFC s output reading against the MFC s setpoint value 12 To change the MFC s flow navigate to BACK and press ENTER Input the new MFC Setpoint and follow Steps 9 through 10 as prompted Compare and DryCal Operation Two Compare MFC and DryCal describes the mode of operation for comparing an M
7. the packaging is adequate to protect the instrument Whenever possible your Integrator 110 should be shipped in its original packaging or within a hard case such as a Pelican carrying case available for purchase from Mesa We highly recommend using a standard freight carrier e g FedEx UPS that supplies tracking numbers and insuring the product against damage in transit Mesa is generally not responsible for freight cost associated with shipments to and from Mesa except in certain instances please contact Mesa for information before initiating a shipment Mesa is not responsible for damage that occurs during shipment Pin Configuration 25 pin D Sub Below is a table for the pin assignments for the MFC and MFM Connector is on the back of the Integrator Customers may use this to fabricate cables to connect to their MFC MFMs or may purchase cables from Mesa Labs 1 Power Ground A 15 VDC Supply Voltage 2 N C Positive 4 3 Signal Ground Negative pin 1 4 15V_1 7A MFC MFM Power B 15 VDC Supply Volta 5 GND2 P ES 6 N C Negative pin 23 Positive pin 1 jumper pin 1 to pin 5 7 N C pin 1 jumper pi pin 5 8 N C C 30 VDC Supply Voltage 9 N C Positive Pin 5 jumper pin 4 to pin 23 10 N C Negative pin 1 11 N C 12 Signal Voltage in MFC MFM 13 Drawing of MFC MFM Connector on back 14 N C of Integrator 15 Signal Voltage o
8. 0 Operating Your Integrator 110 Getting Started Features Using Your Integrator 110 Connectivity Diagram The Main Menu Three Modes of Operation Input amp Output Signal Check Diagnostics MFC Control Operation One Compare MFC and ML Operation Two Compare MFM and ML Operation Three Maintenance and Troubleshooting Annual Calibration Sending Your Integrator 110 to Mesa Troubleshooting Shipping Pin Configuration 25 pin D Sub Make MFC MFM Cable DB25 Pin Designation Integrator 110 Specifications Limited o o io Oo u u d Uu Uu i i i Accuracy Reliability Convenience Introduction Congratulations You ve chosen the Mesa Integrator 110 command control and readout device This powerful tool integrates Proven Bios DryCal Technology and a range of systems to make it easier than ever to perform in house verifications and multi setpoint calibrations of your analog mass flow devices Before you get started we recommend taking a few moments to review this manual and familiarize yourself with your Integrator 110 If at any time you have questions regarding its operation please contact Mesa through our Web site http drycal mesalabs com or call us at 973 492 8400 to speak with one of our knowledgeable cus tomer support representatives Register You
9. FC to your Met Lab primary piston prover using your Integrator 110 1 Attach the appropriate MFC cable into the MFC and your Integrator 110 Attach the 9 pin cable into your DryCal and your Integrator 110 Connect your gas supply to the MFC connect the outlet of the MFC to the inlet of the DryCal Turn your Integrator 110 and your DryCal Make sure that your DryCal is set to read sccm and the temperature correction matches that of the MFC under test Once the splash screen ends select Compare MFC and DryCal and press ENTER At Input to MFC select the analog signal then navigate to Next and press ENTER At Output from select the analog signal then navigate to Next and press ENTER xo m At Connect MFC and DryCal select Next and press ENTER to begin Checking Setup Your Integrator 110 will check the communication among all systems 9 Gas flow needs to be turned on for a successful connection select continue to ignore this step 10 Upon successful setup at 9o Deviation select the deviation type then navigate to Next and press ENTER 11 At MFC Full Scale Flow the rated flow of the MFC input the value using the keypad and press ENTER Then arrow down to select the flow units using the right and left arrows then navigate to Next and press ENTER 12 Input the MFC Setpoint within the rated specification of the MFC using the keypad and press ENTER Then navi
10. ar purpose are specifically excluded In no event shall Mesa be liable for any special incidental or consequential damages for breach of this or any other warranty express or implied whatsoever MesaLabs Mesa Labs 10 Park Place Butler NJ USA 07405 Phone 973 492 8400 Toll Free 800 663 4977 Fax 973 492 8270 Email biosdrycal mesalabs com web www mesalabs com 2013 Mesa Labs MK01 107 Rev G
11. bs com Sending Your Integrator 110 to Mesa Please contact Mesa for an RMA return merchandise authorization number before sending your Integrator 110 to our factory for annual calibration or other service You can get an RMA number through our automated web based system at http drycal mesalabs com by email to biosdrycal mesalabs com or by telephone at 973 492 8400 Sending your Integrator 110 to Mesa without an RMA number may result in return of the instrument without inspec tion or a substantial delay in service turnaround time When requesting your RMA number provide your Integrator 110 serial number and revision level as well as your full contact information Also please describe any product issues you may be experiencing Please keep in mind that Mesa will not begin evaluation and service of your Integrator 110 until you have accepted and approved in writing our formal RMA quote for service This protects both you and Mesa during this process and ensures a fair and effi Cient service experience If sending your Integrator 110 for warranty evaluation or repair please contact Mesa for troubleshooting assistance prior to shipment to our facility see Troubleshooting Troubleshooting If you should encounter any problems with your Integrator 110 please contact Mesa Customer Service and provide detailed description of your situation including your Integrator 110 serial number information about the flow source the current calib
12. d updated in this step with a percentage deviation be tween MFM and DryCal readings Maintenance and Troubleshooting Annual Calibration Your Integrator 110 is a high precision voltage and current measuring device that is used to provide set points and read voltage and current signals from mass flow devices As such your Integrator 110 s voltage and current settings should be calibrated at least annually by an ISO 17025 accredited calibration laboratory such as Mesa s Butler NJ site Please note that while any ISO 17025 accredited gas flow measurement laboratory may be capable of calibrating your Integrator 110 Mesa is the only authorized service center for Bios DryCal products All Integrator 110 service and calibration is performed in our ISO 17025 accredited laboratory in New Jersey by experienced personnel Turnaround time within Mesa s facility is generally two weeks For an expedite fee and as available we will place your Integrator 110 next on bench for 48 hour turnaround This means that an Integrator 110 received on Monday will be return shipped on Wednesday and a Integrator 110 received on Friday will be return shipped on Tuesday Although we cannot guarantee successful expedited turnaround we will make every effort to accommodate your request For a detailed explanation of our service process expedite option and to obtain current calibration pricing please Contact us at 973 492 8400 or visit our web site at http drycal mesala
13. gate to Next and press ENTER 13 When the display begins flashing your Integrator 110 is updating the MFC s output reading against the 5 setpoint value and the DryCal s flow measurement is recorded and updated The deviation percentage between MFC and the DryCal is displayed 14 To change the MFC s flow navigate to BACK and press ENTER Input the new MFC Setpoint and follow Steps 11 through 12 as prompted Compare MFM DryCal Operation Three Compare MFM and DryCal describes the mode of operation for controlling flow through an MFM via an MFC or via an external device i e needle valve sonic nozzle using your Integrator 110 Via an MFC m 10 11 12 13 14 15 16 17 18 Attach the appropriate MFC cable into the MFC and your Integrator 110 Attach the appropriate MFM cable into the MFM and your Integrator 110 Attach the 9 pin cable into your DryCal and your Integrator 110 Connect your gas supply to the MFC connect the outlet of the MFC to the inlet of the MFM connect the outlet of the MFM to the inlet of the DryCal Turn on your Integrator 110 and your DryCal Make sure that your DryCal is set to read in sccm and the temperature correction matches that of the MFC under test Once the splash screen ends select Compare MFM and DryCal and press ENTER At Output Signal select the analog signal then navigate to Next and press ENTER
14. m up a mass flow device while you re simultaneously calibrating another device via the MFC port If and when Mesa enables the manipulation of additional devices it will also serve as an expansion port MFC PORT A 25 pin D sub connector for attaching MFC cables cables vary by MFC manufacturer Mesa offers various cable types for your convenience VALVE An extra port that s currently not used but may serve as an expansion port in the future FAN A 25mm x 8mm cooling fan exhaust with a finger guard for your protection RESET SWITCH A hard reset that returns your Integrator 110 to the main menu Your settings for the current calibration process will be lost PROGRAM LOAD SWITCH Allows you to flash upgrade your Integrator 1105 firmware in order to take advantage of available upgrades Using Your Integrator 110 Connectivity Diagram Use Figure 3 to familiarize yourself with your Integrator 110 s connectivity options Your Integrator 110 is equipped with three serial ports RS 232 The PC port connects to your PC the DryCal port to your Met Lab and Definer Series primary piston prover and the AUX port is an expansion port for future use as available Two D 25 D Sub ports are available for use with MFCs and MFMs The program load switch enables you to flash upgrade your Integrator 110 Figure 3 Connectivity Diagram PC ODryCal AUX Ventilation Fan
15. r Product Before we begin please register your product with Mesa Laboratories Inc To complete your registration log on to our website at http drycal mesalabs com and complete the registration form Registration of your new Bios DryCal product ensures your instruments warranty claim information is properly documented in Mesa s database and provides you the peace of mind that your new calibration equipment is covered under our warranty service plan Additionally this regis tration will allow you to better manage your service and calibration dates through the receipt of timely reminders at 45 and 15 days prior to the recommended calibration date of your instrument Mesa recommends annual service and calibration of your Bios DryCal primary gas flow standard as a periodic quality as surance measure as well as to provide you and your organization with a defensible audit trail of premier quality About Your Integrator 110 The Integrator 110 is a microprocessor based two channel device that powers controls and integrates analog mass flow controllers MFC and mass flow meters MFM enabling them to be verified and calibrated by the Mesa Met Lab and Definer Series of primary piston provers which feature Proven Bios DryCal Technology Please note that these products are referred to within your Integrator s menu screens as DryCal One of the Integrator s channels controls and monitors the gas flow through an MFC the other channel monitors
16. ration setup environmental conditions during the test the flow point or points that you re checking and an explanation of the issue you re experiencing With your help our technical support team will attempt to resolve the situation over the phone and or via email If we re unable to do so we ll issue you an RMA number for the prompt return of your Integrator 110 for evaluation Before contacting Mesa with any problems please verify the following Is your Integrator 110 plugged into the appropriate power source and turned on Are all of the appropriate cables plugged into the devices under test Are all of the appropriate cables plugged into your Integrator 110 Are you using the correct setups voltage and or current for devices you re operating Is your DryCal Series primary piston prover powered on Are your DryCal settings correct For example standardized flow standardizing temperature Sensor Factors etc Is your gas supply on Are all the pneumatic connections correct and tight Mesa will make every attempt to verify your issue as we want you to get the most out of your Integrator 110 However if you ve shipped your Integrator 110 to Mesa for an issue that we re unable to verify or if we determine that the issue is application related rather than product related we reserve the right to charge an evaluation fee at prevailing labor rates Shipping When shipping your Integrator 110 please ensure that
17. the flow through an MFM Your Integrator 110 comes with the following Power Cord PC Serial Cable e Calibration Certificate voltage and current Manual Operating Your Integrator 110 Getting Started The Integrator 110 operates from A C power To turn on your Integrator 110 plug the power cord into a standard wall outlet and flip the On Off switch located on the back of the unit When turned on your Integrator 110 displays a splash screen indicating the product name and product revision level Navigating through your Integrator 110 s menu screens is easy and intuitive Simply press one of the four arrows on the control panel in the desired direction to toggle between menu options The right arrow advances you forward the left moves you backward the up moves you upward and the down moves you downward To begin a calibration use the navigation features to establish the system parameters relevant to that particular calibration setpoint When entering setpoints and full scale flow rates use the numbered keypad to enter digits and then press ENTER on the keypad to move onto the next available selection When selecting flow units such as sccm and device signals such as 5 volts use the right and left arrows to make your selection To advance to the next menu screen press ENTER on NEXT This saves your entries and the screen moves to the next screen options Each menu screen features NEXT BACK EXIT and sometimes DIAG
18. to the MFM and repeat Steps 15 through 16 as prompted Via External Device PN p p 10 11 12 Attach the appropriate MFM cable into the MFM and your Integrator 110 Attach the 9 pin cable into your DryCal and your Integrator 110 Connect your gas supply to the external mechanical device connect the outlet of the external mechanical device to the inlet of the MFM connect the outlet of the MFM to the inlet of the DryCal Turn on your Integrator 110 and your DryCal Make sure that your DryCal is set to read in sccm and the temperature correction matches that of the MFC under test Once the splash screen ends select Compare MFM and ML and press ENTER At MFM Output Signal select the analog signal then navigate to Next and press ENTER At MFM Flow Source select EXT Mechanical and press ENTER At Connect MFM and DryCal select Next and press ENTER to begin Checking Setup Your Integrator 110 will check the communication among all systems Gas flow needs to be turned on for a successful connection select continue to ignore this step Upon successful setup at 9o Deviation select the deviation type then navigate to Next and press ENTER At MFM Full Scale Flow the rated flow of the MFM input the value using the keypad and press ENTER Then arrow down to select the flow units using the right and left arrows then navigate to Next and press ENTER The flow indicated by the DryCal unit is recorded an
19. urchased from an authorized reseller a copy of an invoice or packing slip showing the date of purchase may be required to obtain warranty service The obligation of Mesa Laboratories Inc under this warranty shall be limited to repair or replacement at our option during the warranty period of any part that proves defective in material or workmanship under normal use and service provided the product is returned to Mesa Laboratories Inc transportation charges prepaid Notwithstanding the foregoing Mesa Laboratories Inc shall have no liability to repair or replace any Mesa Laboratories Inc product 1 That has been damaged following sale including but not limited to damage resulting from improper electrical voltages or currents defacement misuse abuse neglect accident fire flood terrorism act of God or use in violation of the instructions furnished by Mesa Labora tories Inc 2 When the serial number has been altered or removed or 3 That has been repaired altered or maintained by any person or party other than Mesa Labs own service facility or a Mesa authorized service center should one be established This warranty is in lieu of all other warranties and all other obligations or liabilities arising as a result of any defect or deficiency of the product whether in contract or in tort or otherwise All other warranties expressed or implied including any implied warranties of merchantability and fitness for a particul
20. ut 25 pin D Sub 16 N C Female on Integrator 110 17 13 1 18 Signal Current out oio 19 N C 25 14 20 N C 21 N C 22 Signal Current in MFC MFM 23 15V_1 7A MFC MFM Power 24 N C 25 N C N C no connection Make a Cable Two MFC MFM cables are supplied to a user with an Integrator 110 The Integrator 110 side of the cable is connected to a fixed female DB25 pin The MFC MFM side of the cable is left open ended for the users to configure and connect to their MFC MFM connector This side can be connected to a DB15 DB9 DB25 etc based on the type of MFC MFM pin connector There are a total of nine terminals brought out for the users to configure their own cable Figure 4 MFC MFM Cable DB 25 Pin connects Open ended MFC MFM to the Integrator side connects to MFC MFM DB25 Pin Designation Configure your MFC MFM cable as the connection table below Pin No Description Wire Color 1 Power Ground Black 2 N C 3 Signal Ground White 4 15V_1 7A MFM Power Red 5 GND2 Brown 6 N C 7 N C 8 N C 9 N C 10 N C 11 N C 12 Signal Voltage from MFC MFM Yellow 13 N C 14 N C 15 Signal Voltage to MFC Orange 16 N C 17 N C 18 Signal Current to MFC Green 19 N C 20 N C 21 N C 22 Signal Current from MFC MFM Blue 23 15V_1 7A MFC MFM Power Purple 24 N C 25 N C N C no connection Integrator
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