FP-95 Centrifuge - North Star Engineered Products
Contents
1. M M M LOCATED OCATED il 112 118 LI IN INVERTER AT MACHINE BRAKING R V V LID CLOSED PROX 112 CRI LID CLOSED TRI START TIMER ILL START CYCLE TIMER ILI TACHOMETER 1L2 START LID RUN CLOSED IL 56 RUN Hd CYCLE TIMER il 38 RUN jy EE EIE 7 STOP _ 1 lt 0 2 411 1 PRESSURE TT SWITCH 40 T la 1 RE 1 118 119 FAULT LIGHT FP 95 SCHEMATIC DIAGRAM 5 INVERTER 39 IAGRAM PANEL WIRING D G5 INVERTER FP 95 REMOTE Sy sted di 95 SCHEMATIC DIAGRAM 5400 amp 5550 INVERTER 41 95 REMOTE PANEL WIRING DIAGRAM ACS400 INVERTER 42 100 101 102 104 105 106 108 109 110 114 16 118 119 230 460 3 L Le 13 L A A dr JL2A IL3A 2 15 Ef TM T T1 VARIABLE FREQUENCY DRIVE A U FG ABB EE2. lid safety cam lid hinge brake and lid lock cam onto shaft before driving the lid hinge shaft through the opposite side of the control panel box Be sure that the nylon washers are in place as described in paragraph 7 Center the lid hinge shaft Install the square shaft key into the keyway on the lid hinge shaft Slide the lid lock cam over the key and lock in place using set screw provided Close the lid and turn the hinge shaft so that the flat surface of the lid lock cam is vertical Reinstall or tighten the lid hinge brake bolt to lock the shaft in place this prevents the shaft from turning during the next assembly operation Recheck the location and position of the lid lock cam Be sure it is in the correct location and position Drill two 1 4 dia or D drill dia holes through the shaft using the holes in lid hinge frame as guides Install the hex socket head cap screws through lid hinge frame and shaft and tighten securely Readjust the lid hinge brake per paragraph 2 the lid lock lever per paragraph N 2 the lid closed and lid locked micro switches per paragraphs L 1 and L 2 Test run the machine for several cycles to assure that all adjustments are correct Replace the control panel cover per paragraph J TIMER REPLACEMENT OUTSIDE TIMER ON REMOTE ELECTRICAL PANEL Turn the internal circuit breaker to the off position Loosen the screw on the front face of
3. LOANNOOSIG 10 401 SNOILOJNNO HAMOd NIVA 61 41 11 i CD Z WIN QAR SAO OO IR ET ak AND OT lt NT TET GJUN IN GT O TTT N gt ala L I Qo 17 w LI LIIDI TANVd JNIHOVW NI 5242018 1 JLONIY NI SMDDIA TYNINYIL JIANVIHB LINDYID NIVW 4334V3898 1124020 OL INTERCONNECTION DIAGRAM REMOTE OPERATORS PANEL TO MACHINE CONTROL PANEL 11 SPECIFICATIONS SPECIFICATIONS BASKET CAPACITY BASKET HEIGHT BASKET DIAMETER BASKET SPEED FORCE TIMER RANGE DRIVE TYPE MOTOR SIZE ELECTRICAL SERVICE MODEL 95 130 POUNDS 18 INCHES 30 INCHES 0 1200 RPM 600 1200 RPM 0 10 MINUTES SELECTABLE WITH ANALOG TIMER OR 0 90 MINUTES PROGRAMMABLE WITH DIGITAL TIMER DIRECT INVERTER 5 HP 208 240V 60Hz 3 PHASE 380 460V 60Hz 3 PHASE PNEUMATIC SERVICE 20 AMP SERVICE 15 AMP SERVICE 80 100 PSI DIMENSIONS HEIGHT TO CURB TOP OVERALL HEIGHT DRAIN HEIGHT DRAIN SIZE FLOOR AREA REQUIRED NET WEIGHT SHIPPING WEIGHT 12 43 INCHES 49 INCHES 11 5 INCHES 2 INCH O D 37 W x 43 D 950 POUNDS 1150 POUNDS OPERATING INSTRUCTIONS A Description of contr
4. ASSY 1 37928 SPEED SELECTOR SWITCH ASSY 1 37929 START SWITCH ASSY 1 37930 STOP SWITCH ASSY 1 OPTIONAL PARTS 37817 INVERTER G5 380 460 V OPERATION 1 37818 INVERTER G5 230 V OPERATION 1 38103 INVERTER ACS400 208 240 V OPERATION 1 38104 INVERTER ACS400 380 460 V OPERATION 1 38165 INVERTER 5550 208 240 V OPERATION 1 1 38166 INVERTER ACS550 380 460 V OPERATION 48 GLASSLINE Glassline Corporation Phone 419 666 5942 28905 Glenwood Road P O Box 147 Fax 419 666 1549 Perrysburg OH 43552 0147 www glasslinecompanies com GENERAL TERMS AND CONDITIONS OF SALE This agreement sets forth general terms and conditions of sale The quotation and sales contract may incorporate additional and more specific commercial and technical requirements of sale The following general terms and conditions are mutually agreed between BUYER and GLASSLINE to be a part of the sales and purchase order documents 1 w gt gt 3 9 2006 DEFINITIONS AND GENERAL TERMS AND CONDITIONS The term GLASSLINE shall refer to Glassline Corporation and all of its affiliated divisions The term EOUIPMENT shall refer to any machine part product or service sold by GLASSLINE including subcontracted purchased items options The term BUYER shall refer to the buying company and where applicable its subcontractors The terms and conditions set forth in this agreement are effective at the receipt of order by BUYER and are subject to
5. 141 NI N i 4564 7 HOLIMS JYNSSIYd 0 6 PA 1 0 r9 3ATWA XU GION3TOS NN 676 5 39v9 34115534 09998 95 MACHINE PANEL PIPING DIAGRAM 44 NSEP PART B 69 FP35 071 FP35 087 10340 22020 2253 B 2254 1 22560 2286 2291 SS 23140 23680 23980 2399 2400 263 2400 285 2400 293 2400 337 2400 444 2400 472 24470 38098 24510 25180 25680 25690 26440 26450 26460 28130 2958A 29640 31290 31490 31680 PARTS LIST MODEL 95 EVS DRIVE DESCRIPTION DRIVE BELT 2 REOUIRED LAMP PROXIMITY SENSOR TRUNNION RUBBER CAP MOTOR HANGER PIN LID LOCK 3 4 BORE LID LOCK LEVER ADJUSTING SCREW FOR 2254 1 LID SAFETY 3 4 SHAFT MACHINE CONTROL PANEL BACK COVER SNAP RING GREASE FITTING HGF 2 1 4 28 THREAD ADJUSTING BOLT LID HINGE BRAKE LID HINGE BRAKE 3 4 SHAFT BUMPER RUBBER CAP TENSION SPRING TRUNNION RUBBER MOTOR HANGER BUMPER RUBBER TRUNNION FRAME ASSEMBLY ANALOG CYCLE TIMER 110 volts DIGITAL CYCLE TIMER 110 volts 2 SECOND DELAY RELAY 120 volts CONTROL PANEL PLATE COTTER PIN FOR THE 2569 CLEVIS PIN CLEVIS PIN FOR THE LID SOLENOID RELAY RELAY SOCKET RELAY HOLD DOWN CLIP CONTROL RELAY LID LOCK CAM 3 4 SHAFT LIGHTED EMERGENCY STOP BUTTON BASKET
6. EXIT then access Group 14 RELAY OUTPUTS 1401 Relay output 1 RUN 1402 Relay output 2 FAULT Press EXIT then access Group 16 SYSTEM CONTROLS 1604 Fault Reset Sel DI2 35 Press EXIT then access Group 20 LIMITS 2002 Maximum Speed 1745 2005 Overvolt control Disable Press EXIT then access Group 21 START STOP 2102 Stop Function Ramp 2104 CURR CTL DC BRAKING 2105 DC HOLD SPEED 0 RPM 2106 DC CURR REF 100 2107 DC BRAKE TIME 8 Secs Press EXIT then access Group 22 ACCEL DECEL 2202 ACCELER TIME 1 60 Sec 2203 DECELER TIME 1 60 Sec Push EXIT key until the display reads the operating parameters NOTE SET TIMER FOR 3 MINUTES SETTING Press SET button Use arrow key beneath each digit to set the desired time When finished press the ENT key to store the time If the display alternates between the setting and LOC the keypad must be unlocked before the value will be accepted See 95 service manual for details TO ADJUST SPEED ONLY Use the instructions TO PROGRAM ANY VARIABLE at the beginning of this procedure for general instructions on programming ACS550 inverter NOTE Only set these parameters if using a selector switch to set speeds not if using a potentiometer If using a potentiometer the speed is varied with a 0 10 VDC signal into the inverter The Group 12 parameters are not used with a potentiometer Press the MENU butto
7. If changing pulley only simply remove the motor from the motor mount and turn motor on 15 side To replace the motor pulley or the pulley hub loosen and remove the three cap screws Insert two of the cap screws into the tapped removal holes and tighten evenly until the pulley loosens from the hub Remove the pulley To remove the pulley hub loosen the set screw and slide the hub from the shaft Do not lose the shaft key To reinstall the pulley hub insert the key into the shaft keyway and slide the hub onto the shaft Position the hub on the shaft at the same location as it was before removal re tighten the set screw To reinstall the pulley hand start the three pulley mounting bolts and tighten evenly and progressively Never allow the pulley to be drawn into contact with the flange of the bushing The gap between the pulley and the flange should be 1 8 to 1 4 If the motor is to be replaced see the wiring diagram in the owners manual Reinstall the belts and belt guard reversing step H above NOTE If the inverter that drives the motor is a model G5 it will need to be tuned to the motor Follow the instructions on Auto Tuning in the inverter initialization procedure Step 7 20 J L M REMOVAL AND REPLACEMENT OF CONTROL PANEL COVER TURN OFF ALL POWER TO THE MACHINE BEFORE REMOVING ANY COVER To remove the back panel remove twelve hex head screws from the panel If the panel sticks to the box lightly pry loose at the ga
8. START light should go out the lid lock will release and the lid will open automatically See section K of the service manual for adjustment procedures D RE START MACHINE 1 5 6 Close lid and push start button If the timer has timed out the lid must open then close to allow the machine to be restarted START light should be on The machine should re start and run through its complete cycle The machine should stop within 60 seconds of the end of its cycle START light should go out after the machine has stopped Lid will unlock automatically at the end of the cycle The basket should not be spinning when the lid is opened LID OPEN TEST 1 2 3 With the lid open attempt to start the machine by pushing the start button The machine should not start with the lid open START light should NOT be on IF THE SAFETY SYSTEM IS NOT WORKING PROPERLY TAKE THE CENTRIFUGE OUT OF SERVICE IMMEDIATELY CONSULT THE FACTORY AT 419 726 2645 FOR ASSISTANCE WITH CORRECTING ANY SAFETY ISSUES 10 S3009 Mid LINANOO 431 35 NI 38 OL 43NOLSNO GILITdNOO 38 OL SNOILDINNOD TIY LINGNOD 3AVS 3HL 38 LON 53 HIMOd ANY 53 TOHLNOO IVHL G3GN3NWAOO33 SI LI 9Lf 53 TOHLNOO 9MY 0 OMV Olf SNOIL93NNOO SNOILOANNOO
9. THREE IMPORTANT POINTS Essie S sos Ee Re Se Oe Gade Seg ERA ee ge eke kashan utasa bi 7 PREPARATION FOR USE AND INSTALLATION INSTRUCTIONS 8 UNPACKING INSTRUCTIONS ee ese ee se 8 H PREPARING YOUR MACHINE FOR INSTALLATION 8 ll ANSTALLATION EGG 8 MOUNTING PREGAUTIONS iese ses gese ee sk ee goe ed se se ee Ee gel 9 TV SABETY SYSTEM TEST u n see gee ee ende ee aaa eg n 10 INTERCONNECTION DIAGRAM nia Se ee gee se egg de ee ee ke oe de 11 SPECIFICATIONS EE RE EE OE EE EE EE 12 OPERATING INSTRUCTIONS S Ger Se ee izskats dee ie Gee ED kepe se ee 13 A DESCRIPTION OF 5 13 LOADING PRODUC Totes ai Gee u nn bee eed ee Su a u u 13 OPERATIONS ER EE EE RE OR EE 14 D OPERATION OF SAP EVIE Ee ee GEE 14 SEQUENCE OF ee ee see ee ee se ee ee ee ee se ee 15 K STARTING SEQUENCE irren nesan io esse Seg an 15 STOPPING SEQUENCE 15 SERVICE MANUAL u uuu nt ee re 16 SERVICE MANUAL TABLE OF CONTENTS 17 MAINTENANCE AND SERVICE NOTICE 24 TROUBLE SHOOTING GUIDE MODEL RP HOS dlr 24 SCHEDULED MAINTENANCE PROGRAM MODEL FP295 si a EE EE EE 27 I WEEKLY LUBRICATION PROCEDURE 27 II MONTHEY PROGEDURE
10. kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk k IF THE SAFETY SYSTEM IS NOT WORKING PROPERLY OR IF ANY LABELS ARE MISSING OR ILLEGIBLE IMMEDIATELY REMOVE THE MACHINE FROM SERVICE AND CALL THE FACTORY AT 419 726 2645 kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk k HI SEMIANNUAL PROCEDURES A Remove the stainless steel CURB See step D of the Service Manual Inspect motor mounting rubbers Replace mounting rubbers if the motor is loose Perform weekly and monthly procedures as described above 29 95 G5 INVERTER INITIALIZATION PROCEDURE PROVIDED FOR REFERENCE ONLY NOTE This manual contains information on three different styles of inverters This programming procedure is for the G5 inverter and is performed at the factory prior to machine testing Info on the ACS400 and the ACS550 inverters follow this procedure Contact NSEP Before Making Any Changes to the Inverter Program TO PROGRAM ANY VARIABLE Press MENU key se up or down arrows to locate desired menu ress DATA ENTER to access desired menu Jse up or down arrows to locate specific variable The present value is displayed ress DATA ENTER to access or change the desired variable se Arrows to change to the new value ress DATA ENTER to accept the new value Check for the words Entry Accepted to flash on the display Use ESC to back up one level at a time Press MENU to return to start W
11. 605TX 805TX FP305 FP605 FP805 FP90 95 FP900 GP 100 amp GP 130 CENTRIFUGES S O CUSTOMER SERIAL 1 CYCLE TEST MACHINE 15 TIMES WITH BASKET AT MAXIMUM LOAD INCLUSIVE SAFETY EVALUATION CHECKED BY 2 FILL BASKET WITH WATER AND CHECK FOR SEAM AND LID LEAKS BY 3 RECORD CYCLE TIME FOR 3 OF THE 15 TEST CYCLES MINS amp SEC MINS amp SEC MINS amp SEC 4 WELD COSMETICS CHECKED BY 5 VIBRATION TEST CONTROL BOX SIDE IN SEC CONTROL BOX TOP IN SEC 6 WEIGHT CAPACITY ETCHED ON BASKET LB 7 SERIAL OF FP90 BASKET S OF DOLLIES OF YOKES 8 COMMENTS ON MACHINE AND OPTIONS 9 INSPECTOR S NAME TEST RESULTS 4 205TX 305TX 605TX 805 FP305 FP605 FP805 FP90 FP 95 FP900 GP 100 amp GP 130 CENTRIFUGES S O CUSTOMER SERIAL 1 CYCLE TEST MACHINE 15 TIMES WITH BASKET AT MAXIMUM LOAD INCLUSIVE SAFETY EVALUATION CHECKED BY 2 FILL BASKET WITH WATER AND CHECK FOR SEAM AND LID LEAKS BY 3 RECORD CYCLE TIME FOR 3 OF THE 15 TEST CYCLES MINS amp SEC MINS amp SEC MINS amp SEC 4 WELD COSMETICS CHECKED BY 5 VIBRATION TEST CONTROL BOX SIDE IN SEC CONTROL BOX TOP IN SEC 6 WEIGHT CAPACITY ETCHED ON BASKET LB 7 SERIAL OF FP90 BASKET S OF DOLLIES OF YOKES 8 COMMENTS ON MACHINE AND OPTIONS 9 INSPECTOR S NAME TABLE OF CONTENTS
12. change by GLASSLINE without notice before receipt of order by Buyer Ouotations are valid for 30 days unless noted otherwise No terms conditions understandings usage of trade dealings or agreements purporting to vary modify explain or supplement this agreement shall be binding unless and until hereinafter made in writing and signed by BUYER and GLASSLINE This agreement and its interpretation shall be governed by the laws of the State of Ohio If any provision or term of this agreement is held to be invalid void or unenforceable the remaining provisions and terms of the agreement shall remain in force and effect and shall in no way be affected impaired or invalidated thereby In all cases rights and duties of the parties in dispute arising out of this transaction shall be governed by the laws of the State of Ohio The delegation or assignment by BUYER of any or all of its duties or rights under this agreement without the prior written consent of GLASSLINE shall be void Any information suggestions or ideas transmitted by BUYER or GLASSLINE or any of their respective representatives in connection with the performance under this agreement are not to be regarded as secret or submitted in confidence except as may be otherwise provided specifically in a document signed by a duly authorized representative of GLASSLINE This agreement supersedes all previous agreements written or verbal and contains the entire agreement between the
13. new 2400 293 Lift the trunnion frame assembly into position in the skirt assembly being sure to properly seat the trunnion bumpers on their hangers Replace the three bumper caps noting that on inside of the cap is toward the outside of the machine Securely tighten the bolts holding the caps REMOVAL OF BELT GUARD AND REPLACEMENT OF BELT S To remove the belt guard cover loosen bolts and lift the cover off Loosen the motor and per step Remove the guard by removing the four hex head bolts which are located directly below the adjustable motor bracket Remove the hex head bolt located on the opposite side of the belt guard Slide belt guard straight back removing it from the machine Put the new belts on the center drive unit pulley first and then onto the motor pulley CHECK THAT THE BELTS ARE PROPERLY SEATED INTO THE CENTER DRIVE UNIT AND MOTOR PULLEY GROOVES BEFORE OPERATING THE MACHINE Do not over tighten the belts They should be as loose as possible without slipping Allow 1 2 of flex at mid point of the belt after tightening Reinstall the belt guard and the belt guard cover REPLACING THE MOTOR OR MOTOR PULLEY Remove the belt guard from the motor mount per step H Remove the drive belt per step Disconnect the conduit from the junction box on the motor Disconnect the wires from the motor marking each for easy reconnection See the electrical diagram for details and wire locations
14. parties TERMS AND CONDITIONS OF BUYER Should BUYER have standard terms of acceptance that it wishes to make a part of this agreement such terms must be provided at the time a guotation is reguested and agreed to in writing by GLASSLINE so that the costs of compliance to such terms as GLASSLINE may agree if any may be added to the bid GLASSLINE reserves the right to guote these compliance features separately and above their standard guotation DELIVERY AND CLAIMS The quoted shipment schedule is non binding The shipment schedule will be set at time of order and is contingent upon BUYER Supplying a clear scope of supply all technical information and any reguired downpayment A new delivery date may be reguired depending on any technical or scope changes reguested after the order date or delays in receiving payments according to agreed dates GLASSLINE shall not be liable for delays in delivery caused by any reason beyond GLASSLINE S control including but not limited to force majeure supplier failure any interruption of GLASSLINE facilities or any act of any government or licensing authority Unless otherwise noted in the guotation all shipments are ex works GLASSLINE Perrysburg Ohio plant BUYER bears all risks of loss or damage to the EOUIPMENT from the time the EOUIPMENT has been placed at the disposal of Buyer at GLASSLINE whether shipping is arranged by BUYER or on behalf of BUYER by GLASSLINE In any case shipments shall be made
15. run signal has been received After the cycle is complete the timer will remain in a timed out condition until the lid is opened B Loading Product 1 2 Never load basket with more than dry weight capacity or above top Load evenly for a balanced load Never allow anything to hang over the top of the basket Loads should remain several inches below the inside of the basket top Do not load above the holes in the basket 13 Operation 1 The machine is eguipped with a timer with a range of 0 10 minutes longer times are optional The timer is located on the side of the machine Locate the timer and turn the knob Set the small black hand to the desired length of cycle If the digital timer is installed push SET button to display the setting then use the arrow keys A to adjust the time Push ENT to accept the new time NOTE If the display reads LOC when trying to change the time then the keypad is locked The timer must to be removed from the panel to unlock the keypad Lift the lid and remove the basket from the machine Load the basket evenly no higher than the perforated holes in the basket sides Place the basket into the machine Close the lid completely and pull out the STOP button if it is depressed Press the green START button The lid lock run light located in the start button will tum on the lid will lock and the machine will run for the time set on the timer
16. the timer Lift the handle of the timer until it releases and can be pulled outward from the timer case Install the new timer and lock into place reversing the procedure removing The plastic timer case does not normally need to be replaced however it is recommended that the internal connections be checked for evidence of arcing or corrosion Replace the case if any is observed 23 Q TIMER SETTING amp KEYPAD LOCK DIGITAL TIMER ONLY SETTING Press the SET button Use the arrow key beneath each digit to set the desired time When finished press the ENT key to store the time If the display alternates between the setting and LOC keypad must be unlocked See next step KEYPAD LOCK Remove the timer per the previous step At the bottom rear of the timer face is a 7 position DIP switch Push position 4 in at the top to lock keypad Push position 4 in at the bottom to unlock the keypad Reinstall the timer and lock into place reversing the procedure for removing REPLACEMENT OF OTHER ELECTRICAL PARTS Turn off power to the machine Mark and remove the wires leading to the part needing replacement Remove the old part and replace with the new NOTE always check the voltage of the new part to be sure that it is the same as that of the old part Reconnect the marked wires to the new part Be sure to connect them in the same locations on the new part as they were on the old part See the electrica
17. 37889 37890 37910 37911 37916 37917 37918 37923 37926 37927 37928 37929 37930 37949 5416 CIRCUIT BREAKER 20 A POTENTIOMETER 2K REMOTE ENCLOSURE BRAKING RESISTOR BRAKE BACK PANEL POTENTIOMETER 2 5 K LEGEND PLATE 0 100 SPEED RESET PUSH BUTTON LEGEND PLATE RESET SWIVEL ADAPTER 90 DEGREE SWIVEL ADAPTER STRAIGHT LOWER BEARING CUP LOWER BEARING CONE PULLEY HUB 1 3 8 BORE LOWER SEAL UPPER SEAL UPPER BEARING CONE UPPER BEARING CUP GREASE HOSE 15 GREASE FITTING BLOCK MOTOR PULLEY DOUBLE V BELT DRIVE UNIT PULLEY DOUBLE V BELT BRAKING RESISTORS 460 v BRAKING RESISTORS 230 v TACHOMETER TACHOMETER SENSOR CHECK VALVE LID STRUT AIR CYLINDER MANUAL AUTO SWITCH ASSEMBLY RESET BUTTON ASSEMBLY SPEED SELECTOR SWITCH ASSEMBLY START SWITCH ASSEMBLY STOP SWITCH ASSEMBLY LID LOCK SOLENOID VALVE 115 V TERMINAL BLOCK 47 RECOMMENDED SPARE PARTS FOR 95 P N DESCRIPTION QUANTITY B 69 V BELTS 2 FP35 071 LAMP 2 FP35 087 PROXIMITY SENSOR 1 24470 ANALOG CYCLE TIMER 1 38098 DIGITAL CYCLE TIMER 1 24510 2 SECOND DELAY 1 28130 CONTROL RELAY 3 31290 BASKETBALL 1 37949 LID SOLENOID 2 36040 AIR REGULATOR 1 37836 LOWER BEARING CUP 1 37837 LOWER BEARING CONE 1 37840 LOWER BEARING SEAL 1 37841 UPPER BEARING SEAL 1 37842 UPPER BEARING CONE 1 37843 UPPER BEARING CUP 1 37918 CHECK VALVE 1 37923 LID STRUTS AIR CYLINDERS 2 37926 MANUAL AUTO SWITCH ASSY 1 37927 RESET
18. 726 2645 FOR ASSISTANCE 14 SEOUENCE OF OPERATION MODEL 95 1 STARTING SEQUENCE A B CLOSE THE LID This activates the lid closed sensor which energizes the lid closed relay CR1 STARTING THE MACHINE MAN AUTO switch in the MAN position The depression of the start button energizes the START relay CR2 for two seconds CR2 energizes the lid solenoid valve and the RUN relay CR3 The green light in the START switch will turn on CR3 is held on through lid closed relay CR3 also allows power to be applied to the TIMER which provides a contact closure to the inverter run terminals STARTING THE MACHINE MAN AUTO switch in the AUTO position The closing of the lid energizes the START relay CR2 for two seconds CR2 energizes the lid solenoid valve and the RUN relay CR3 The green light in the START switch will tum on CR3 is held on through the lid closed relay CR1 CR3 also allows power to be applied to the TIMER which provides a contact closure to the inverter run terminals II STOPPING SEQUENCE A B Elapsed time per the pre set timer cycle expires Or stop button is pushed MAN AUTO switch in the MAN position The inverter begins to slow the machine at a predetermined rate After the machine stops approximately 60 seconds the motor running contacts of the inverter will open releasing CR2 which in turn releases the lid solenoid valve opening the lid The green light in the ST
19. ACRO Set to 1 ABB standard 9905 MOTOR NOM VOLT Enter the motor nameplate voltage 230 460 9906 MOTOR NOM CURR Enter the motor nameplate current 13 6 6 8 9907 MOTOR NOM FREQ Enter the motor nameplate frequency 60 Hz 9908 MOTOR NOM SPEED Enter the motor nameplate speed 1725 1745 1800 9909 MOTOR NOM POWER Enter the motor nameplate power 5 9910 MOTOR COS PHI Enter the motor nameplate power factor 83 or leave at default value if not listed on motor nameplate Use MENU to back up 1 menu Access Group 10 COMMAND INPUTS 1001 Ext 1 Commands 1 DI1 2 Wire start amp stop Use MENU to back up 1 menu Access Group 12 CONSTANT SPEEDS 1201 Const speed sel 10 DI3 4 5 1202 Const speed 1 50 Hz 1000 RPM 1204 Const speed 3 60 Hz 1200 RPM 1206 Const speed 5 40 Hz 800 RPM 33 Use MENU to back up menu Access Group 14 RELAY OUTPUTS 1401 Relay output 1 RUN 1402 Relay output 2 FAULT Use MENU to back up I menu Access Group 20 LIMITS 2005 Overvolt control Disable Use MENU to back up 1 menu Access Group 21 START STOP 2102 Stop Ramp 2104 StopDC Inj Time 8 Seconds Use MENU to back up menu Access Group 22 ACCEL DECEL 2202 acceler time I 60 Seconds 2203 deceler time I 60 Seconds Push MENU until the display reads 0 0 Hz NOTE SET TIMER FOR 3 MINUTES TO ADJUST SPEED ONLY Use the instructions TO PROGRAM ANY VARIABLE at the beginning of this procedure for general instructions on program
20. ART switch will turn off When the lid opens CR3 releases resetting the timer After the lid is closed the machine may be restarted MAN AUTO switch in the AUTO position The inverter begins to slow the machine at predetermined rate After the machine stops approximately 60 seconds the motor running contacts of the inverter will open releasing CR2 which in turn releases the lid solenoid valve opening the lid The green light in the START switch will turn off When the lid opens CR3 releases resetting the timer After the lid closes CR2 energizes through the MAN AUTO switch and restarts the process 15 95 SERVICE MANUAL INTRODUCTION This manual provides specific step by step instructions to assist in repairing and replacing specific parts of your machine It is designed to be used in conjunction with other materials including parts lists parts manual electrical diagrams trouble shooting guide preventive maintenance schedule and the summary of safety information Together they provide adeguate information to repair most of the machine ALWAYS REMOVE POWER FROM THE MACHINE BEFORE PERFORMING ANY SERVICE TABLE OF CONTENTS MOVE BASKET PLACE BASKET PLACE STAINLESS STEEL BALL CAP MOVE CURB PLACE CURB MOVE OR REPLACE CENTER UNIT TRUNNION CAPS AND PULLEY PLACE TRUNNION FRAME ASSEMBLY MOVE OR REPLACE BELT GUARD OR BELTS PLACE MOTOR MOTOR PULLEY AND MOTOR PULLEY HUB MOVE AND REINSTALL CONTROL PANEL COVE
21. BALL W STAINLESS STEEL CAP LID HINGE FRAME GASKET CURB TO SKIRT LEG 45 32080 32090 3215 3 3215 4 3243 55 32460 32650 32760 32960 33080 33180 33510 34140 34860 34950 34960 35790 35880 36040 36860 37230 37400 37730 37750 37760 37770 37780 37790 37800 37814 37815 37816 37817 37818 37819 37820 HINGE SHAFT 3 4 DIA W SO KEY WASHERS AND BOLTS LID SOLENOID LINK 5 HP MOTOR ASSY 240v W PULLEY AND HUB I 1 8 SHAFT 5 HP MOTOR ASSY 460v W PULLEY AND HUB 1 1 8 SHAFT BASKET DOLLY FOR CURB ASSEMBLY LID BUMPER ANGLE LID BUMPER BASKET LIFTING YOKE ASSEMBLY CENTER POST RETURN SPRING LID SOLENOID MACHINE LID LID SOLENOID GAS SPRING BOX BALL STUD FOR 3484 RETAINING CLIP FOR 3495 SKIRT WELDMENT BALL CAP STAINLESS STEEL AIR REGULATOR LID HANDLE STD TOP BASKET ASSEMBLY 30 DIA x 18 HIGH MOTOR BASE DIRECT DRIVE UNIT ASSEMBLY TOP END PLATE BOTTOM END PLATE BOTTOM SEAL CAP BEARING HOUSING DIRECT DRIVE SHAFT UNIT HOUSING REMOTE ELECTRICAL PANEL SUBASSEMBLY 460V REMOTE ENCLOSURE W PANEL REMOTE BACK PANEL INVERTER G5 STYLE 460 v INVERTER G5 STYLE 230 v ISOLATION TRANSFORMER LINE REACTOR 460 v ISOLATION TRANSFORMER LINE REACTOR 230 v 46 37823 37825 37827 37828 37829 37830 37831 37832 37834 37835 37836 37837 37838 37840 37841 37842 37843 37844 37845
22. BASKET from your centrifuge REMOVE the corrugated spacers from the interior of the machine INSPECT the interior of your machine for any signs of damage REINSTALL THE BASKET into your centrifuge II PREPARING YOUR MACHINE FOR INSTALLATION A B C MOVE MACHINE on pallet to desired location REMOVE MACHINE FROM PALLET by removing the bolts through the feet of the machine and sliding the machine off the pallet INSPECT the exterior of the machine for shipping damage Look for dents or scratches in lid curb assembly skirt or control box REPORT ALL DAMAGE TO TRUCKING COMPANY IMMEDIATELY HI INSTALLATION A MOUNTING 1 MARK HOLES on floor by moving the machine into place and marking hole locations through the holes in the legs Make sure to allow adeguate space behind the machine for servicing the rear control panel 2 DRILL MOUNTING HOLES Use 2 1 2 X 1 2 lag bolts into lead anchors into a concrete floor Mounting hardware is not included 3 BOLT machine into place Do not tighten bolts 4 LEVEL MACHINE Use metal shims under legs if necessary 5 TIGHTEN all mounting bolfs MOUNTING PRECAUTIONS NEVER USE RESILIENT PADS UNDER LEGS MOUNT MACHINE ON LEVEL SURFACE CHECK BOLTS PERIODICALLY FOR TIGHTNESS INSTALLING THE DRAIN 1 The drain should pitch at least one inch per foot for proper flow 2 The drain s flow should not be restricted or reduced 3 The drain should dump into
23. Do not try to open the lid while the start button is lit At the end of the cycle the machine will stop and automatically open After the basket has been refilled with wet product and placed back into the machine close the lid If the MAN AUTO switch is in the AUTO position the machine will start automatically If the switch is in the MAN position the START button must be pushed to start the machine D Operation of Safeties 1 The lid must be closed before the machine can be started proximity sensor senses the closure of the lid The sensor is located inside the control box The lid must be firmly closed for the sensor to allow the machine to operate The lid is latched or opened by means of two air cylinders controlled by a three way solenoid valve When machine is off the lid is held up for ease of loading When the machine is running the lid is held down The lid solenoid is controlled by the inverter which runs the motor When the motor is running signal from the inverter keeps the solenoid valve energized to lock the lid When the rotation of the motor stops the inverter de energizes the solenoid valve allowing the lid to open Failure of any safety switch or overload device will automatically cause the machine to come to a stop The failure must be corrected before the machine will restart IF ANY OF THESE SAFETIES ARE NOT WORKING CORRECTLY THE MACHINE SHOULD BE TAKEN OUT OF SERVICE IMMEDIATELY CALL 419
24. IAGRAM ACS550 INVERTER 42 MACHINE PANEL WIRING ee Ge ee se ee ge eke 43 MACHINE PANEL PIPING 44 so kn RR tn een 45 RECOMMENDED SPARE 5 48 WARRANTY INFORMATION se ses se ee se Ge ee ek ee ee INSIDE REAR COVER 11 4 04 Ver 2 50 THREE IMPORTANT POINTS REMOVE ALL SUPPORTS FROM UNDER AND AROUND THE BASKET BEFORE STARTING THE MACHINE WHEN REPLACING THE BASKET INTO THE MACHINE SET IT GENTLY DOWN ON THE SHAFT AND ROTATE THE BASKET UNTIL IT DROPS AND SEATS ONTO THE BASKET BALL AN IMPROPERLY INSTALLED BASKET CAN RESULT IN DAMAGE TO THE CENTER POST AND OR THE BASKET BALL DO NOT RESTRICT OR REDUCE DRAIN IN ANY WAY DO NOT CONNECT THE MACHINE ONTO THE SAME DRAIN LINE AS OTHER EOUIPMENT FAILURE TO ADHERE TO THE FOREGOING MAY RESULT IN A BACK WASH IT IS ESSENTIAL TO MAINTAIN ALL SAFETY SYSTEMS FAILURE TO ADHERE TO THE SAFETY MAINTENANCE STANDARDS MAY VOID THE WARRANTY OF THIS MACHINE PREPARATION FOR USE AND INSTALLATION INSTRUCTIONS MODEL 95 I UNPACKING INSTRUCTIONS INSPECT your packaged machine for shipping damage Look for holes or tears in packaging materials and any other outward signs of damage REPORT ALL DAMAGE TO THE TRANSPORTATION COMPANY IMMEDIATELY Remove packaging from around your machine OPEN THE LID of your centrifuge THE
25. NORTH STAR ENGINEERED PRODUCTS OPERATION AND SERVICE MANUAL FOR THE FP 95 FOOD PROCESSING CENTRIFUGE TEST amp INSPECTION SHEET SOLD TO MACHINE MODEL NSEP ORDER SERIAL NUMBER DATE MOTOR amp CONTROLS INVERTER S N MOTOR VOLTAGE CONTROL VOLTAGE MOTOR MFG INCOMING POWER MOTOR S N MOTOR HORSEPOWER MOTOR RPM MOTOR PULLEY SIZE MOTOR CODE NO DRIVE BELT DRIVE UNIT AND BASKET UNIT PULLEY SIZE BASKET RPM MAXIMUM BASKET WEIGHT CAPACITY TESTING RESULTS PROCEDURE NUMBER USED STARTING AMPS RUNNING AMPS BRAKING TIME INSPECTORS INITIALS NORTH STAR ENGINEERED PRODUCTS 28905 GLENWOOD ROAD TOLEDO OHIO 43611 FORM Z 00860 REV B 4 7 06 TEST amp INSPECTION SHEET SOLD TO MACHINE MODEL NSEP ORDER SERIAL NUMBER DATE MOTOR amp CONTROLS INVERTER S N MOTOR VOLTAGE CONTROL VOLTAGE MOTOR MFG INCOMING POWER MOTOR S N MOTOR HORSEPOWER MOTOR RPM MOTOR PULLEY SIZE MOTOR CODE NO DRIVE BELT DRIVE UNIT AND BASKET UNIT PULLEY SIZE BASKET RPM MAXIMUM BASKET WEIGHT CAPACITY TESTING RESULTS PROCEDURE NUMBER USED STARTING AMPS RUNNING AMPS BRAKING TIME INSPECTORS INITIALS NORTH STAR ENGINEERED PRODUCTS 28905 GLENWOOD ROAD PERRYSBURG OH 43551 FORM Z 00860 REV B 4 5 06 TEST RESULTS 4 205TX 305TX
26. R REPLACE LID OPEN SOLENOID VALVE ADJUST OR REPLACE LID CLOSED SENSOR LUBRICATE AND ADJUST LID HINGE BRAKE LUBRICATE AND ADJUST LID LOCK LEVER REPLACE LID HINGE LID CLOSED LEVER LID HINGE FRAME LID HINGE B AND LID LOCK CAM REPLACE TIMER TIMER SETTING amp KEYPAD LOCK DIGITAL TIMER ONLY REPLACE OTHER ELECTRICAL PARTS SEBEEBEEBE m O Z gt KE AS 17 REMOVING THE BASKET The basket is heavy 300 empty You will reguire assistance to remove basket Do not place your hand or fingers between the basket and curb sidewall Do not drop the basket Raise the lid and secure it in the open position The basket can be lifted straight up and out of the machine The 95 machine is supplied with lifting yoke to assist in basket removal REPLACING THE BASKET CAUTION The basket is heavy 300 empty Use the lifting yoke and an overhead hoist Before replacing basket inspect 3588 ball cap for any sign of wear Replace it if necessary Inspect the corners of the hex ball If they are rounded replace the it If the hex ball is found to be damaged or worn inspect the inside of the center post of the basket Grease the top of the hex ball with medium weight lithium grease Failure to so may result in excessive vibration and or excessive wear to the basket center post and to the hex ball Examine the drain to verify that it is not blocked Place the basket gentl
27. R t 1 ABB DRIVES MODEL 5550 1 gt 8 lt n ji 2 12 16 17 BRK BRK SET RED L GREEN ii SPEED RESISTOR _ BLACK xoo l l 1 WHITE DOUX IE ZN LIB 3 AMI TRANSFORMER CONNECTIONS Hi 230VAC INPUT Hi TO H3 H2 TO H4 460VAC INPUT H2 TO H3 ILI f AIS 1 25 Y ILI 125 A t LID CLOSE 31 127 4 CR 128 Nu 1 129 VFD RUNNING 130 L 6 7 13 2 1 1 132 133 35 SOLENOID ap 135 CRI gt n 37 4 137 CYCLE TIM RED WHITE 138 4 CR3 _ 38 BROWN STOP PRESSURE SWITCH 41 BLAC 140 alo BAK 4 2 44 BRAKE THERMAL 141 re 8 6 D 45 142 143 B TACHOMETER CF 144 FP 95 SCHEN FP 95 SCHEMATIC DIAGRAM ACS550 INVERTER PLOTTED ON MACHINE PANEL WIRING DIAGRAM 1NOM4 1041102 N V BEGLE 01798 01998 N v 1 N 2 kl 24 N v 1 01r9 1 01996 896 9 U over 84615 3QISNI TOHLNOQ pe 06795 YOLV1NDIY 83 YOLVINDAY 114 jA 0r09 sk ONILLIA
28. S Lu ie se ese umutu Re ge ee eds bee gee SA be Rep De ty 27 SEMIANNUAL PROCEDURES 28 INVERTER INITIALIZATION PROCEDURE TO PROGRAM ANY VARIABLE G5 INVERTER ese se ese se ee se ee ee 29 FOR FIRST TIME START UP G5 INVERTER 29 TO ADJUST SPEED ONLY G5 INVERTER n ova sugas s tans 31 CALCULATING FREQUENCY FOR A DESIRED SPEED G5 INVERTER 31 TO PROGRAM ANY VARIABLE ACS400 32 FOR FIRST TIME START UP ACS400 2 0 32 TO ADJUST SPEED ONLY ACS400 INVERTER ese se see se se ee ee ee ese eed ee 33 CALCULATING FREQUENCY FOR DESIRED SPEED ACS400 INVERTER 33 FOR FIRST TIME START UP ACS550 34 TO ADJUST SPEED ONLY AES550 INVERTERJ s skiet sine 35 CALCULATING FREQUENCY FOR DESIRED SPEED ACS550 INVERTER 35 GLOSSARY 38 nn q bana l kaiq og sasa tin d s 36 DIRECT DRIVE UNIT ASSEMBLY eed ese eed seke s ta ge ese dee ke ed 37 SCHEMATIC DIAGRAM G5 INVERTER eise es see gen re ee es Ge ees 38 REMOTE PANEL WIRING DIAGRAM 05 39 SCHEMATIC DIAGRAM 5400 INVERTER 40 REMOTE PANEL WIRING DIAGRAM ACS400 INVERTER 41 REMOTE PANEL SCHEMATIC D
29. ace the drive belt s onto the machine Use MENU to exit auto tuning Access the Programming menu Group b Application Function b1 Sequence If using potentiometer for speed adjustment b1 01 1 Reference Source Terminals If using a selector switch for speed adjustment b1 01 0 Reference Source Operator b1 02 1 Run Source Terminals Use ESC to back up one level Function b2 DC Braking b2 01 0 5 Hz DC Inj Start Freq b2 02 100 DC Inj Current b2 04 8 Sec DC Inj Time Stop Use ESC to back up two levels Group Tuning Function C1 Accel Decel C1 01 60 Sec Accel Time 1 C1 02 60 Sec Decel Time 1 Use ESC to back up two levels NOTE Only set d1 01 d1 02 d1 03 amp d1 04 if using a selector switch to set speeds not if using a potentiometer If using a potentiometer these parameters are not used Group d Reference Function 1 Preset Reference If using a three position selector switch 41 01 50 Hz 1000 RPM d1 02 40 Hz 800 RPM d1 03 60 Hz 1200 RPM If using a four position selector switch d1 01 40 Hz 800 RPM d1 02 30 Hz 600 RPM d1 03 50 Hz 1000 RPM d1 04 60 Hz 1200 RPM Use ESC to back up two levels Group Motor Function E1 V F Pattern E1 09 0 0 Hz Min Freguency Use ESC to back up two levels Group H Terminal Function H3 Analog Inputs If using a potentiometer for speed adjustment H3 05 Term 16 Sel 0 Aux Reference If
30. al arising in connection with the sale installation use of or inability to use or the repair or replacement of or late delivery of GLASSLINE EQUIPMENT BUYER shall indemnify defend and hold harmless GLASSLINE and its directors officers agents and employees against any and all demands claims actions damages liabilities costs expenses including reasonable attorney fees and expenses and other losses of any kind whatsoever whether based upon theories of contract tort negligence strict liability warranty indemnification contribution statute or otherwise for personal injury or property damage caused by BUYER or by any of its directors officers agents employees or subcontractors arising out of or relating to the Equipment Buyer shall give GLASSLINE prompt written notice of any such matters and the full opportunity to defend itself against them This indemnity of BUYER shall survive the termination of this agreement The remedies and limitations set forth in this agreement are the exclusive remedies for claims based upon any defect in or failure of EQUIPMENT whether products or services whether such claims are presented in contract or in tort including negligence and however and wherever instituted Upon the expiration of the warranty period all such liability shall terminate ORDER ACCEPTANCE GLASSLINE reserves the right to refuse any order An order shall be deemed accepted and a binding contract formed when the initial payment
31. an open sump or be vented to prevent water backup PNEUMATIC CONNECTION 1 Connect air supply 80 100 PSI for the centrifuge to the regulator on the side of the control box ELECTRICAL CONNECTION 1 INSPECT the data plate on the machine to confirm the required input voltage and amperage 2 DISCONNECT BOX The centrifuge should be connected to its own electrical disconnect box which should be remotely mounted DO NOT mount disconnect box on or next to the machine For proper fusing see SPECIFICATIONS on page 9 3 NATIONAL ELECTRICAL CODE wiring motor and circuit disconnecting devices must be installed in conformance with the National Electrical Code and applicable local codes 4 CONNECTION OF CENTRIFUGE a Wire the remote box to the machine panel per the wiring diagram Seven control wires plus power amp ground for the motor Motor wires must be run in separate conduit b Place the MAN AUTO switch in the MAN position Turn on incoming power Test the operation of your centrifuge by closing lid and starting the machine Set the timer to 3 minutes Pull the STOP button out and push the start button IV SAFETY SYSTEM TEST Make sure that the back panel is securely fastened to the control box START THE MACHINE 1 2 Lighted START button must be lit Lid should be firmly locked and closed PUSH BUTTON TO STOP THE MACHINE 1 2 Machine should stop in 60 seconds
32. ar Replace if worn Inspect the center post for wear Inspect the machine mounting fasteners for tightness Excessive starting current Water on center drive unit 27 Something wrapped around shaft Bad bearing in the drive unit or motor The belt tension is too tight Shaft is worn Basket is overloaded Curb drain has a restriction SCHEDULED MAINTENANCE PROGRAM MODEL 95 kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk k 5 Read thoroughly before operating your centrifuge Your NSEP centrifuge requires scheduled maintenance k Always disconnect power before working on any part of the centrifuge For your safety never force the lid open Do not attempt to load unload if the basket is spinning Always instruct end users on all operational and safety procedures prior to their operation of the centrifuge kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk I WEEKLY LUBRICATION PROCEDURE A After each 40 hours of usage add approximately 5 ounces of grease to the grease fitting located on the upper portion of the skirt between the drain and the machine control panel The recommended grease is BP Energrease LC EP 2 or equivalent II MONTHLY PROCEDURES Inspectthe drive belt B Perform weekly procedures as described above C Inspect and test the SAFETY SYSTEM 1 VISUAL INSPECTION Verify that the back panel is securely fas
33. be stuck If so simply rock until it is free This is also a good opportunity to inspect and replace the trunnion rubbers 2400 293 and bumper rubbers 2400 444 REPLACING THE CURB Inspect the 3168 gaskets on the skirt leg tops Replace them if necessary Lift the curb and guide it so that the center curb hole clears the drive unit ball and shaft Line up the three holes in the curb bottom with the holes in the skirt legs Replace the three fasteners Be certain that the washers and gaskets are on the fasteners The gasket goes against the bottom of the curb Lower the lid and check the alignment between the curb and the lid If the curb and lid are misaligned tighten the appropriate fastener to adjust the alignment CAUTION Do not over tighten so that curb bottom 15 bent Replace the basket per step When finished check the curb for leaks around the fastener holes REMOVAL AND REPLACEMENT OF CENTER DRIVE UNIT TRUNNION CAPS AND PULLEY Remove basket and curb per steps and D Remove the two bumper rubber caps 2400 444 2 bolts per cap Note that there is lip on underside of bumper cap This lip orients toward the outside of the machine Be sure when reassembling to position them in the same orientation free the drive belt s loosen the four studs which are located on the adjustable motor base Then turn the adjusting bolt counterclockwise to remove tension from the drive belt s Remove the driv
34. ch hold lid hinge frame to lid hinge shaft CAUTION Use a 3 16 dia brass rod or other soft metal to drive the screws clear out of the lid hinge and shaft Using a hard metal rod will damage the screws 5 Using a 1 2 dia brass rod or other soft metal slowly drive the lid hinge shaft through the lid hinge frame and control panel box Be sure that the lid hinge brake does not bind on the shaft as the shaft is being driven outward 6 Ifonly the lid lock cam or the lid safety cam are being replaced drive the shaft out only far enough to slip the old parts off for replacement with the new If the shaft is being replaced remove it completely from the control panel box Take care to note locations of the two nylon washers located between the lid frame and the control panel box on both sides 7 Slide the new or old lid hinge shaft through lid hinge frame and into the control panel box Be sure to replace the nylon washers between the control panel box and the lid frame on both sides A soft brass rod may be used to assist in pounding the shaft into location NOTE There may be water proofing rubber washers part 2400 149G glued to each side of the control panel box Be sure that these are not loose Grease may be used on the shaft to allow the it to slide more freely through these washers If the rubber washers are broken or loose replace them and glue them to the control panel box with Contact cement 22 17
35. d to hold the drive unit in hangers Used to lock the lid closed when the machine is in operation Located inside the control box and keyed to hinge shaft The dome shaped part at the center of the basket The drive unit shaft extends into the center post for the purpose of driving the basket The outer shell of the machine in which the basket is housed Solid state circuit used to allow voltage to be applied for a certain amount of time The assembly of components used to keep the lid locked while the machine 15 in operation A split bushing located on the lid hinge shaft used to control the amount of friction on the lid hinge This controls the positioning of the lid and keeps it from falling closed Device used to sense position of lid or lock An electrical component having a coil and one or more contacts which are used to switch power on or off within an electrical circuit An electrical component used to actuate the lid lock device The machine base Supports the trunnion ring and drive unit 37 37836 37750 37837 3774 W 08 N 08 WASHER AND NUT 37835 37838 37890 37834 S sa 57350 NOTE USE MOTOR PULLEY 37889 AND 2 DRIVE BELTS 8 70 EET FE 37841 37842 TATAI 37843 CR SEALS 16118 SEAL 37770 37780 37730 DIRECT DRIVE UNIT ASSEMBLY 38 101 102 106
36. e belt s and lift the center drive unit straight up and out of the skirt and set off to the side CAUTION this unit weighs approximately 100 Ibs To change the pulley sheaves remove the drive unit per paragraph above Remove threaded fasteners holding the pulley hub to the sheave Replace the sheave and reassemble To remove pulley hub from the shaft remove the set screw and pull the hub from shaft Some force may be necessary to free the hub from the shaft Do not lose the drive shaft key Replace the pulley hub and sheave in the same position as it was Note that when the drive unit is back in place the drive unit pulley and the motor pulley must be in the same plane Re install all of the drive unit mounting hardware and tighten DOUBLE CHECK TO ASSURE THE DRIVE BELT S ARE PROPERLY SEATED IN THE PULLEYS PRIOR TO OPERATING THE MACHINE Test the movement of the drive unit Stand at the front left of the machine and rock the drive unit shaft away from and toward you top of shaft should move approximately 3 8 If it is too loose check the trunnion and bumper rubbers for wear 19 G REPLACING THE TRUNNION RING BUMPERS Remove the center drive unit per step F above Remove the three trunnion caps 1034 in order to free the trunnion frame assembly 2400 472 for removal MARK THE TRUNNION RING POSITION TO INSURE PROPER POSITIONING WHEN REASSEMBLING Remove the old bumpers from the trunnion ring and replace with
37. ements as may be necessary to perfect the lien or security interest of GLASSLINE to protect unpaid balance of the purchase price Page of 2 tools materials software programs designs or any technology created for purpose of producing EOUIPMENT are sole property of GLASSLINE unless furnished by BUYER with the order All intellectual property created by GLASSLINE shall remain property of GLASSLINE WARRANTY GLASSLINE warrants against defects in material and workmanship Items manufactured by others but installed in or affixed to GLASSLINE EOUIPMENT are not warranted by GLASSLINE but bear only such express warranties if any of the manufacturer thereof GLASSLINE shall replace or repair at its choosing ex works GLASSLINE Perrysburg Ohio plant any defective manufactured parts without charge to BUYER The warranty does not apply to any labor charges for removal and or replacement or to any part thereof which has a life under normal usage inherently shorter than the warranty period The warranty will be active for a period of 1 Machinery 12 months from date of shipping 2 Replacement Repaired parts 6 months from date of shipping Warranty shall be deemed waived by BUYER if 1 The EOUIPMENT is not properly installed by BUYER according to GLASSLINE installation instructions 2 The EQUIPMENT has been subjected to misapplication or misuse neglect damaging conditions or is modified in any way without writ
38. eplace the sensor leaving a space of about 3 32 between the sensor face and the target when the lid is closed Replace the wires in the same terminal positions from which they were removed Turn the power on to the machine and run a test cycle If the sensor fails to operate the machine will not run An indicator light at the cable end of the sensor will turn on when the sensor is activated After a successful test run turn off the power and replace the control panel cover LUBRICATING AND ADJUSTING THE 110 HINGE NON PNEUMATIC MACHINES ONLY 1 Lubrication every 60 days Remove the control panel cover part 2291SS per Step J Use a medium weight lithium grease on the 5 16 grease fitting located on the lid hinge brake part 2399 B 2 Lid Adjustment Open and close the lid Stop at various distances above the machine curb The lid should maintain its position and should not fall freely It should be easily moved open or closed from these locations If the lid is too loose tighten the 2398 bolt on the lid hinge brake Re check the movement and re adjust if necessary If the lid is too tight loosen the 2398 bolt and recheck 21 N LUBRICATING AND ADJUSTING THE LID LOCK LEVER NON PNEUMATIC MACHINES ONLY Remove the control panel cover part 2291SS per step J 1 Lubricating To lubricate the lid lock lever apply medium weight lithium to the 5 16 grease fitting located on the
39. has been received and the order is acknowledged in writing by GLASSLINE CANCELLATION BY BUYER BUYER may cancel the order for all or any EQUIPMENT by written notice prior to shipment GLASSLINE will stop work on the order as soon as possible after receipt of written cancellation BUYER agrees to pay GLASSLINE for all costs incurred by GLASSLINE and or other suppliers attributed to the order including but not limited to components work in process labor burden and overhead Such payment will not transfer title to BUYER ARBITRATION AGREEMENT Any controversy or claim arising out of or relating to this agreement or the breach thereof shall be settled by arbitration in accordance with the rules of the American Arbitration Association and the statutes of the State of Ohio All hearings held in connection with any such arbitration shall be held in Toledo Ohio unless the parties agree otherwise in writing the award of the arbitrator s shall be final and binding upon the parties and the judgment upon and the award rendered by the arbitrator s may be entered in any court having jurisdiction thereof 3 9 2006 GLASSLINE Page 2 of 2 TERMS AND CONDITIONS Controlled Doc 12 22 05 3 Doc
40. hen finished press MENU then DATA ENTER the DRIVE and FWD lights will turn on Push the LOCAL REMOTE switch to toggle between operation by the keypad or the machine FOR FIRST TIME START UP vcyc 1 Check out wiring 2 Apply power to machine 3 Press MENU key then arrow to access the INITIALIZE menu 4 Change the Init Parameter A1 03 to 2220 2 Wire Initial 5 Change the Access Level A1 01 to 4 Advanced 6 Verify that the control method A1 02 2 Open Loop Vector Use MENU to exit initialization Access the Auto Tuning menu Remove the drive belt from the motor Auto tuning allows the inverter to automatically set the motor parameters E2 for each particular motor This procedure is also required if the motor is replaced Enter the parameters as required for auto tuning Rated Voltage Enter the motor nameplate voltage 200 230 460 Rated Current Enter the motor nameplate current 15 6 13 6 6 8 Rated Frequency Enter the motor nameplate frequency 50 or 60 Hz Rated Speed Enter the motor nameplate speed 1725 1740 1800 Number of Poles 4 Select Motor 1 2 1 Tuning Ready Press RUN Key will be flashing 30 If all the motor parameters have been entered and drive belt has been removed from machine press the Run key During tuning Tune Proceeding will flash on the display After tuning is complete 1 2 minutes Tune Successful will be displayed After auto tuning is completed repl
41. ight is on or timer is counting STOP button is depressed No air supply to machine Defective pressure switch Defective timer Defective inverter Motor doesn t start Green run light is off Green timer light is off or timer not counting Replace start relay See lid not closed above Motor doesn t start Green run light is on Green timer light is off or timer not counting Replace timer Replace run relay See lid not locked above 25 Drive belt loose Timer has failed Braking resistor s defective 3 Excessive vibration Motor mount rubber is worn Motor hanger cap is loose The lid falls freely when opened The lid stays locked and the light stays on but the machine has stopped Noise heard during acceleration or deceleration Excessive noise or vibration Machine keeps running excessive stopping time Tighten belt Replace timer Replace resistor s Replace motor mount rubbers Tighten the caps The rubber must be tight No air supply to machine Defective solenoid valve Defective air cylinders Remove wire 35 from terminal 1 of TR 1 If the lid releases replace TR 1 Replace CR 2 Defective inverter The top or bottom drive unit bearing is failing See next step Something wrapped around the drive shaft Basket not fully engaged with the hex ball Worn drive shaft Replace the pulleys Replace the bumper and trunnion rubbers Inspect the hex ball for we
42. l wiring diagram for details Test run the machine and reinstall the control panel cover 24 MAINTENANCE AND SERVICE NOTICE ALL NSEP centrifuges are provided with safety interlocks to prevent the opening of the lid while basket is spinning These safety features are designed to allow for extended service and continued use Their effectiveness however can be impaired by customer misuse of the centrifuge or the failure of the owner to provide regular maintenance This type of eguipment is typically used on a constant basis and preventive maintenance is reguired to prevent injury especially to the unwary Proper lubrication and maintenance will provide excellent machine longevity parts manual is included as part of this complete service manual The parts are described in the parts list Please use this information to identify and describe the parts when ordering replacement parts In addition when ordering please provide the name plate data including model serial number and electrical specifications TROUBLE SHOOTING GUIDE MODEL 95 Problem and possible cause Potential correction 1 Machine fails to start No power to machine Main breaker off Internal circuit breaker off or tripped Lid not completely closed Close lid verify that the light on the sensor is on and that CRI is energized The lid closed proximity sensor must sense a lid closed position for the machine to start Motor doesn t start Green timer l
43. lid lock lever itself 2 Adjusting lid lock lever Proper adjustment of the lid lock lever is verified if the lid cannot be opened more than 1 2 above the curb when the lid lock solenoid is actuated If the lid can be opened more than the allowed 1 2 loosen the lock nut on the 2256 and adjust the 2256 until its head is within the thickness of a nickel of vertical surface of the lid lock cam ft 2253 B Re tighten the lock nut This adjustment should still allow the lid lock solenoid to freely activate If the lid lock lever cannot close completely loosen the lock nut on the adjusting and adjust the bolt inward Again the gap between the head of the bolt and the vertical surface of the lid lock lever should be approximately the width of a nickel Operate the lid lock lever several times to test adjustment If a gap of 1 2 or less exists between the lid and the curb the adjustment is correct Reinstall the control panel cover REPLACING THE LID HINGE LID SAFETY CAM LID HINGE FRAME LID HINGE BRAKE AND THE LID LOCK CAM 1 Remove the control panel cover ft 2291 SS per Step J 2 Loosen set screws on lid safety cam and the lid lock cam Slide the lid lock cam toward the outside of the control panel box Remove the sguare shaft key from the lid hinge shaft 3208 3 Remove lid hinge brake adjusting bolt 2398 and save 4 Remove the two hex socket head cap screws whi
44. mes 900 1200 x 60 which eguals 45Hz This can be programmed into any of the three preset speeds See previous step 32 INITIALIZATION ROUTINE FOR MODELS FP 90 95 WITH MODEL ACS400 ELECTRONIC VARIABLE SPEED CONTROL 50 or 60 Hz OPERATION IMPORTANT BE SURE TO CHECK WIRING PER WIRING CHECK OUT IMPROPER WIRING CAN CAUSE DAMAGE TO ELECTRONIC DRIVE PANELS TO PROGRAM ANY VARIABLE Press MENU key Use up or down Y arrows to locate desired menu Press ENTER to access desired menu NOTE The item that will be changed with the arrow keys will be underlined Use up or down arrows to locate specific variable The present value is displayed Press ENTER to access or change desired variable The present value is underlined Use Arrows to change to the new value Press ENTER to accept the new value Use MENU to back up one level at a time multiple times to exit When finished press MENU until the display reads 0 0 Hz Push the LOCAL REMOTE switch to toggle between operation by the keypad or the machine The switch must be held while the display scrolls through the options Use LOCAL to run from the inverter FOR FIRST TIME START UP 1 Check out wiring 2 Power up unit 3 Press MENU key then A arrow to access FULL SHORT menu Push amp hold ENTER until an asterisk appears on the right side of the display Use Y arrow to access Group 99 START UP DATA 9902 APPLIC M
45. ming ACS400 inverter NOTE Only set these parameters if using selector switch to set speeds not if using potentiometer If using a potentiometer the speed is varied with a 0 10 VDC signal into terminal 2 of the inverter The Group 12 parameters are not used with a potentiometer Press the MENU button Use arrows to access Group 12 CONSTANT SPEEDS 1202 Const speed 1 50 Hz Speed 2 1000 RPM 1204 Const speed 3 60 Hz Speed 3 1200 RPM 1206 Const speed 5 40 Hz Speed 1 800 RPM Push MENU until the display reads 0 0 Hz TO CALCULATE FREQUENCY FOR A DESIRED SPEED The output frequency of the inverter varies from 0 to 60Hz This corresponds to speeds from zero to 1200 RPM The formula DESIRED SPEED MAXIMUM SPEED x 60 DESIRED FREQUENCY provides the required output frequency for any desired speed For example if 900 RPM is desired the formula becomes 900 1200 x 60 which equals 45Hz This can be programmed into any of the three preset speeds See previous step 34 INITIALIZATION ROUTINE FOR MODELS FP 90 95 WITH MODEL ACS550 ELECTRONIC VARIABLE SPEED CONTROL 50 or 60 Hz OPERATION IMPORTANT BE SURE TO CHECK WIRING PER WIRING CHECK OUT IMPROPER WIRING CAN CAUSE DAMAGE TO ELECTRONIC DRIVE PANELS TO PROGRAM ANY VARIABLE Select PARAMETERS in the main menu Use up or down Y arrows to highlight desired parameter group Press SEL to access desired parameter group NOTE The item tha
46. n Use arrows to access CHANGED PARAMETERS 1202 Const speed 1 Speed 2 50 Hz 1000 RPM 1204 Const speed 3 Speed 3 60 Hz 1200 RPM 1206 Const speed 5 Speed 1 40 Hz 800 RPM Push MENU until the display reads 0 0 Hz TO CALCULATE FREQUENCY FOR A DESIRED SPEED The output frequency of the inverter varies from 0 to 60Hz This corresponds to speeds from zero to 1200 RPM The formula DESIRED SPEED MAXIMUM SPEED x 60 DESIRED FREQUENCY provides the required output frequency for any desired speed For example if 900 RPM is desired the formula becomes 900 1200 x 60 which equals 45Hz This can be programmed into any of the three preset speeds See previous step 36 Item Actuator Adjusting screw Ball cap Basket Basket ball Bumper cap Cam Center post Curb Delay relay Lid lock assembly Lid hinge brake Proximity sensor Relay Solenoid Skirt Part No K 321 2256 B 35880 37230 31290 2400 263 2253 B 33080 32460 24510 2399 B FP35 087 26440 51290 or 37949 35790 GLOSSARY Description Lever on micro switch Bolt in the lid lock lever used to keep the lid closed when the machine 15 in operation Stainless steel cap on the top of the hex ball Perforated stainless steel container inside the machine in which the material to be centrifuged 15 loaded Cast iron hex shaped sleeve at top of the drive unit shaft on which the basket rests Cap use
47. ols 1 START The start button is used to start machine if all safety circuits have been satisfied and the MAN AUTO switch is in the MAN position It contains green light which turns on whenever the lid is locked MAN AUTO SWITCH The MAN AUTO switch is a two position switch which controls the method of starting the machine In the MAN position the machine starts when the START button is pushed In the AUTO position the machine will start as the lid closes After the end of the machine cycle lid must be opened before another cycle can be started This 15 true in either position of the MAN AUTO switch SPEED SELECTOR SWITCH The SPEED selector switch is a three position switch which controls the speed of the centrifuge The three speeds are programmed into the inverter These speeds may be changed by adjusting the parameters in the inverter The three programmed speeds are 800 RPM 1000 RPM and 1200 RPM STOP SWITCH The STOP switch is a maintained push button switch which may be used to stop the centrifuge in case of excessive vibration or other occurrence that requires immediate stopping of the centrifuge It must be pulled out in order to start the machine TIMER The TIMER determines the amount of time that the centrifuge runs before it begins to decelerate green light in the timer indicates that is energized If the machine has a digital timer it will count down to indicate that a
48. sket To replace the back cover panel hand start all of the screws and tighten evenly until the gasket compresses and seals REPLACEMENT OF THE LID OPEN SOLENOID VALVE CAUTION TURN OFF THE POWER AND THE AIR TO THE MACHINE Remove the control panel cover Remove the air lines from the solenoid Mark and remove the wires from the terminal block Remove the screws holding the solenoid mounting bracket to the panel Remove the solenoid from the bracket Replace the old solenoid with the new Be sure to check that the voltage of the replacement solenoid is the same as that of the one being removed Replace the solenoid bracket Re install the air lines Replace the wires onto the terminal block Make sure that the wires are installed to the same terminals from which they were removed See the wiring diagram if you are unsure of their placement Turn machine power on and test run through a cycle to verify that the lid lock solenoid and sensor are in proper adjustment LID ADJUST Adjust the Incoming air pressure so lid just raises at end of cycle Change pressure by lifting the locking ring on the top of the regulator turning slightly to adjust the pressure and then pushing down on the ring to re lock it Turn off the power and reinstall the control panel cover per step J above ADJUSTING OR REPLACING THE LID CLOSED SENSOR Remove the control panel cover per step J Mark and remove the wires from the sensor to the terminal block Remove and r
49. strictly according to Incoterms 2000 After the EOUIPMENT is placed at the reguired transfer point for BUYER GLASSLINE neither assumes responsibility for nor authorizes any expenses including electrical work plumbing compressed air supply millwright work extensions additions or materials necessary for the set up and operation of the EQUIPMENT in plant elsewhere It remains BUYER s responsibility to meet all federal state and local codes and regulations Claims for shipping damage concealed or otherwise are the responsibility of BUYER and should be taken up with the delivering carrier within the stated time allowed for claims Claims for shipping shortages will not be allowed unless reported to GLASSLINE within 10 days of shipment TITLE Title to the EQUIPMENT thus delivered shall remain with GLASSLINE until the full purchase price has been received BUYER shall keep the EQUIPMENT fully insured with GLASSLINE named as loss payee until the purchase price is paid Neither BUYER nor GLASSLINE shall assign the applicable insurance contact without prior written consent of the other Monthly interest at the rate of 1 1 2 per month on the total unpaid value of the EQUIPMENT will be charged if delivery is delayed at BUYER s request for more than thirty 30 days after buy off or if final payment is delayed beyond thirty days 30 after shipment BUYER shall execute and deliver to GLASSLINE such documents and financial stat
50. t will be changed will be highlighted Use up or down arrows to highlight specific variable The present value is displayed Press EDIT to access the desired variable The present value is underlined Use Arrows to change to the desired parameter value Press SAVE to accept the new value or CANCEL to leave the set mode without saving Use EXIT to return to listing of parameter groups EXIT again to return to the main menu When finished press EXIT until the display reads 0 0 Hz Push the LOCAL REMOTE switch to toggle between operation by the keypad or the machine FOR FIRST TIME START UP 1 Check out wiring 2 Power up unit 3 Display reads Do you want to use Start up assistant Select No and press OK 4 Display reads Show start up assistant on next boot Select No and press 5 Press MENU 6 Select PARAMETERS in the main menu 7 Press ENTER Access Group 99 START UP DATA 9906 MOTOR NOM CURR Enter the motor nameplate current 13 6 6 8 9908 MOTOR NOM SPEED Enter motor nameplate speed 1725 1745 1800 Press EXIT then access Group 10 START STOP DIR 1001 Ext 1 Commands 1 011 2 Wire start amp stop Press EXIT then access Group 12 CONSTANT SPEEDS 1201 Const speed sel 13 DI3 4 5 1202 Const speed 1 Speed 2 50 Hz 1000 RPM 1204 Const speed 3 Speed 3 60 Hz 1200 RPM 1206 Const speed 5 Speed 1 40 Hz 800 RPM Press
51. ten approval by GLASSLINE 3 The production or use of the EQUIPMENT for which it was not intended or on products out of specification The warranty set forth herein is in lieu of all other warranties whether express implied or statutory including those of merchantability and fitness of any product for a particular purpose and of any other obligation or liability on GLASSLINE s part of any kind or nature whatsoever The warranty granted herein is non transferable and is granted only to the original BUYER No employee agent or other representative has any authority to waive alter vary or add to the terms hereof without prior approval in writing signed by an officer of GLASSLINE LIMITATION OF LIABILITY It is expressly understood that GLASSLINE s liability for any damages arising out of or related to this transaction or for its EQUIPMENT whether in contract or in tort is limited to the repair or replacement of the parts thereof as stipulated in the warranty and is not to exceed the contract price in respect to which the claim is made BUYER is solely responsible for ensuring the safety of all personnel who may be in close proximity to the EQUIPMENT GLASSLINE will not be liable for any other injury loss damage or expense whether direct incidental or consequential including but not limited to labor loss of use downtime loss of material products income profit or production or increased cost of operation or spoilage of damage to materi
52. tened to the control box b Verifv that the mounting bolts are tight 2 START THE MACHINE a The lid should be closed and locked b The run light in the start button should be illuminated 3 STOP THE MACHINE Depress stop button b Machine should stop in approximately 60 seconds The machine run light should turn off lid should open automatically after the machine has stopped 28 4 RESTART THE MACHINE Close lid and depress start button b The machine should run complete cycle and stop in approximately 60 seconds after the completion of the cycle The machine run light should on during entire cycle and should tum off after the motor has stopped spinning The lid should open automatically after the machine has stopped The basket should stopped when the lid opens 5 RESTART WITH LID OPEN TEST Attempt to start the machine with the lid open b The machine should not start with the lid open If the machine starts with lid open immediately remove the machine from service Start the machine with the lid closed Stop the machine as in step 3 of the safety test above After machine has completely stopped attempt to restart machine with lid open by depressing start button The machine should not restart with the lid open If the machine restarts with lid open immediately remove the machine from service ao
53. using a selector switch for speed adjustment H3 05 Term 16 Sel 1F Not Used Use ESC to back up two levels Group L Protection Function L1 Motor Overload L1 02 3 0 min MOL time constant 31 Use ESC to back up one level Function 13 Stall Protection L3 04 0 StallP Decel Sel Disabled This allows the braking resistors to work properly Use ESC to back up two levels Group o Operator Function o1 Monitor Select 01 01 5 User Monitor Sel Motor Speed Use ESC to back up one level Function 02 Key Selections 02 08 1 Elapsed Time Run Running Time 02 03 1 User Defaults Will accept then change back to No Change This stores user defaults so it must be the last parameter stored Push MENU Push DATA ENTER TO ADJUST SPEED ONLY Use the instructions TO PROGRAM ANY VARIABLE at the beginning of this procedure for general instructions on programming GS inverter Press the MENU button Use arrows to access Group d Reference Function d1 Preset Reference d1 02 is preset speed 1 d1 01 is preset speed 2 d1 03 is preset speed 3 Push MENU Push DATA ENTER TO CALCULATE FREQUENCY FOR A DESIRED SPEED The output frequency of the inverter varies from 0 to 60Hz This corresponds to speeds from zero to 1200 RPM The formula DESIRED SPEED MAXIMUM SPEED x 60 DESIRED FREQUENCY provides the required output frequency for any desired speed For example 1900 RPM 15 desired the formula beco
54. y onto the basket ball Do not drop the basket Rotate the basket by hand until it engages the hex ball and seats into position If vibration occurs after replacing the basket try it in another position on the ball Six positions are possible REPLACING THE BALL CAP Remove the basket following the instructions in step Remove the Phillips head screw in the center of the ball cap This screw threads into the end of the shaft and secures the ball cap to the shaft Use screw driver under the edge of the ball cap to pry it off Fa The snaps into and out of place 3 9 To replace the ball cap place it in the proper position the end of the shaft is square as is DIRECT DRIVE the inside of the ball cap and seat it Into Ed place using a rubber mallet Replace the Phillips head screw and tighten to shaft Lightly grease the top of the hex ball with medium weight lithium grease Gently replace the basket into the machine following the same procedure as step 18 D REMOVING THE CURB Remove basket as described in step Remove the three fasteners which secure curb to the skirt legs They are located at the bottom inside of the curb Lift off the curb The curb needs to be lifted straight up so to clear the drive ball and shaft Note that the curb is mounted on rubber gaskets located between the bottom surface and the top of the skirt legs It may
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