Model 2850 Service Manual
Contents
1. Printed in U S A Description Back Plate w Thumb Screws Timer 3200 7 Day 3200 12 Day 3210 Meter Power Cord Strain Relief Wire Harness Screw Motor Mounting Bracket Motor Mounting Screw Drive Mounting Insulator Switch Connecting Link Pin Retaining Ring Connecting Link Drive Cam STF Black Drive Cam RR White Roll Pin Drive Bearing Screw Switch Mounting Motor Bracket Brine Valve Side Brine Valve Cam STF Black Brine Valve Cam RR White Brine Valve Cam SVO not shown Meter Cable Guide Assembly Meter Cable Assembly Screw Timer Mounting not shown Outboard Bearing Bracket not shown Screw not shown Spacer not shown Cover 1 piece Black not shown Screw Cover not shown Page 9 MODEL 2850 ECONOMINDER Timer Assembly See Opposite Page for Parts List Page 10 Printed in U S A MODEL 2850 ECONOMINDER Timer Assembly Parts List Item No Quantity Part No Description T eire id 13870 01 Timer Housing Assembly PONO T foe ted Lut 13802 Cycle Actuator Gear Paesan es 40096 24 24 Hour Gear Assembly 12 Midnight 40096 02 24 Hour Gear Assembly 2 a m Ad esta ted jp 13886 01 Knob etes 139290 35 voire RES Screw Timer Knob and Motor Plate Mtg B xi une ie 11999 5 2 Button Decal Jess e 60405 15 Program Wh2. Tue 14795 eius Brine Valve Piston s e dicm 14797 gt Brine Valve Stem Dp 14790 Brine Valve Body 5 Tissu 12550 Quad Ring Brine Stem TERIS 15310 Spring Brine Valve 12 10250 Retaining Ring 13 Jd aede ces 15517 i i Stem Guide ta Dosis iei 15414 Nut and Sleeve 2 cst eus 15443 pex Elbow d us aee dem dice Ix 16460 Brine Tube 18 Lors Td seite is 15434 Reducer Coupling 1 2 3 8 NPT Pde dou mess 60009 900 Air Check Assembly 60009 01 900 Air Check Assembly Hot Water 20 Duc inis 161293 rex Nut 21 iie 16124 Sleeve Page 20 Printed in U S A MODEL 2850 1600 Service Valve Operator 1 Parts List Item No Quantity Part No Description Pees T hod es 11749 Brine Valve Nut 102850 rm Retaining Nut 10249 222220222 Brine Valve Spring d icu asks 125505224251 seer Seal O Ring 107855 soa Service Actuator Assembly 25 gom iis T2552 vind bs es Brine Valve Stem E sites 12626 Brine Valve Seat 8 ee eee 10332 Insert Sleeve v ttes gone E P UE 10330 D
3. eH Wed cal Dew 90 Elbow 3 8 Tube to 3 8 Tube Not Supplied Brine Line Tube 3 8 Flexible Tube baked T 10250 2 Retaining Ring dd s eoe ems Wea thee eget 11749 LESER Stem Guide 18 IDEM Not Assigned Not Assigned 14 10249 Brine Valve Spring LEa 125505 Quad Ring 16 v 111 8 12748 othe eee Brine Valve Body je E 1255250 Brine Valve Stem 18 Wap 126020 Brine Valve Seat 19355 Ca Lors dios Aa ee thas 11982 e ret oe kok yee ne O Ring 20 2 vlr 60020 25 BLFC 25 GPM 60020 50 BLFC 50 GPM 60020 100 BLEC 1 0 GPM Page 19 Printed in U S A MODEL 2850 1700 Series Brine System Assembly 15 1 Parts List Item No Quantity Part No Description Teen 14792 End Plug Qs 132015 25255 O Ring End Plug due ed es d sek Washer Flow Control specify size Sod the lets d teet 14785 Flow Control Retainer CERE 14811 Piston Seals Tias 14798 222242 Spacer
4. Page 34 Printed in U S A CORRECTION Assure permanent electrical service check fuse plug pull chain or switch Replace timer Reset time of day Close by pass valve Add salt to brine tank and maintain salt level above water level Clean injector screen Check brine tank fill time and clean brine line flow control if plugged Repeated flushings of the hot water tank is required Make sure distributor tube is not cracked Check O ring and tube pilot Replace seals and spacers and or piston Check salt usage and salt setting See problem no 7 Clean line to water conditioner Clean control and add mineral cleaner to mineral bed Increase frequency of regeneration Remove piston and clean control Assure that well system has proper air eliminator control Check for dry well condition Check for proper drain rate Check backwash brine draw and brine tank fill Increase frequency of regeneration Increase backwash time MODEL 2850 Service Instructions PROBLEM 7 Excessive water in brine tank 8 Softener fails to draw brine 9 Control cycles continuously 10 Drain flows continuously 2 3 gt gt CAUSE Plugged drain line flow control Plugged injector system Timer not cycling Foreign material in brine valve Foreign material in brine line flow control Drain line flow control is plugged Injector is plugged
5. Brine Valve Piston TS Brine Valve Stem p dcs E 16101 02 DOE 14798 Spacer 5 16638 01 23g 14811 Piston Seal 1 ouens 15310 Brine Valve Spring 60050 21 does tus 15517 Stem Guide 15414 Nut Ferrule 1 2 10218 Tei 16123 Nut 1 2 Diod AS 14923 dv es 16124 Ferrule 1 2 Dire as 10302 e uus 10338 60080 1600 Injector Assembly dinem ne 10769 For Illustration See Page 6 SOUND 10774 T bbs isi 10227 Injector Screen NE 10872 11893 Injector Cap PCM 11667 10229 Injector Cover Gasket 11826 111 10328 90 Elbow 1 4 NPT x 3 8 Tube 12576 10692 Screw 12777 d os 10913 Injector Nozzle E 13366 10914 Injector Throat 10250 T seen 11475 Injector Body Gasket 10000 10621 17776 Injector Body ENS 17904 Page 40 Printed in U S A 1700 Injector Assembly For Illustration See Page 6 Injector Cap Injector Cover Gasket Injector Body Injector Nozzle Injector Throat Injector Screen Screw Injector Body Gasket 2850 Piston Assembly For Illustration See Page 6 Connecting Rod Pin Piston End Plug Assembly Piston Rod 2850 Seal and Spacer Kit For Illustration See Page 6 Seal Seal am
6. 5 Make sure that the floor is clean beneath the salt storage tank and that it is level 6 Place approximately 1 of water above the grid plate if used in your salt tank Salt may be placed in the unit at this time 7 Place in by pass position Turn on the main water supply Open a cold soft water tap nearby and let run a few minutes or until the system is free from foreign material usually solder that may have resulted from the installation 8 Place the by pass in service position 9 Manually index the softener control into service position and let water flow into the mineral tank When water flow stops close inlet valve place control in backwash position to relieve head of air then gradually open inlet valve to purge remaining air in tank Return control to service position 10 Electrical All electrical connections must be connected according to codes Use electrical conduit if applicable Plug into power supply Page 3 Printed in U S A MODEL 2850 Water Conditioner Flow Diagrams 1 SERVICE POSITION INLET OUTLET Hard water enters unit at valve inlet and flows down thru the mineral in the mineral tank Conditioned water enters center tube thru the bottom distributor then flows up thru the center tube around the piston and out the outlet of the valve 2 BACKWASH POSITION INLET OUTLET Hard water enters unit at valve inlet flows thru piston down center t
7. MODEL 2850 System 7 Twin Alternator Installation with a Remote Meter REMOTE METER DIAPHRAGM a OPERATED VALVE ELECTRICAL INTERLOCK CORD 2 tanks 1 meter alternator system One unit in service the other is on stand by When the meter zeroes out the unit in service goes into a regeneration cycle the stand by unit goes into service Page 39 Printed in U S A MODEL 2850 Service Assemblies 60029 1600 Brine Valve 60381 For Illustrations See Page 19 10249 Brine Valve Spring Tee 11893 prm 10250 Retaining Ring Thon 10229 P ssi 10329 3 8 Brass Nut dou 17777 2 ad 10330 3 8 Ferrule Tes 14801 Qos Sadie 10332 3 8 Sleeve din 14802 11749 Stem Guide 14803 11982 O Ring Brine Valve 2 kh 14804 12552 1600 Brine Valve Stem A eee eee 14805 Wi 12626 Shut Off Valve Seat ducens 12748 es Brine Valve Body 60105 12550 Quad Ring 1 10909 60034 1700 Brine Valve duces ed 16092 For Illustration See Page 20 does 16395 d 10250 Brine Valve Spring 16436 125505 Quad Ring 1 13201 Quad Ring 60129 Tercatat 14785 Flow Control Retainer Mi iss 14790 Brine Valve Body 6 16101 14792 Brine Valve End Plug 5 16638 01 14795
8. TIMER HOUR SWITCH y mg THER VALVE HONG SATOH STEP GWECH 5 5 SWITCH THCAM TECA PAORA PHIAN CAH SCAM VALUE STEP TAM WALWE KITE 234 2 DELATEO CIT INEDITE RELEMEHATE H REMOTE WETER WRIHE Page 27 Printed in U S A SYSTEM 5 INTERLOCKED REGENERATION Valve Wiring Page 28 SYSTEM 6 SERIES REGENERATION Valve Wiring Page 29 SYSTEM 7 ALTERNATING REGENERATION 230V 3 Way Solenoid Output Valve Wiring Page 30 Printed in U S A SYSTEM 7 ALTERNATING REGENERATION 24V 120V 3 Way Solenoid Output Valve Wiring Page 31 Printed in U S A MODEL 2850 Flow Data amp Injector Draw Rates 8 8 8 5 5 2 a 2 8 o wan PRESSURE PSI ay i LLL LL FLOW RATE P INJECTOR DRAW RATE ON EMPTY TANK SLOW RINSE RATE ON EMPTY TANK im 3 3C 4 6 36 46 Sc 6c T ee UA A b I 2 2 Y 0 10 20 3 0 0 10 20 3 0 40 5 0 DRAW RATE GPM SLOW RINSE RATE GPM Page 32 Printed in U S A MODEL 2850 Typical Timer Settings At Various Salting Levels Salting 6 Per Ft Brine and Slow Ri
9. Item No Quantity Part No Description RSEN 16250 2 21 corde ns Valve Body 16250 01 Valve Body Machined Guard SOR sect 461012 Sets oes 5681 16101 02 Silicone Seals D sse eu boas 16638 01 d 16638 Spacer Hot Water d unes de LE 16092 5 55 Piston Sek eet 16436 Piston Rod 16395 Ped bus End Plug Assembly Trot ees 16395 01 End Plug Assembly Hot Water 2 3 995 5 14805 Injector Body Gasket B 14802 5 5 sentes Injector Throat T Injector Body TOs iaaa 14601 Injector Nozzle 11 hid 14803 Injector Screen V2 PUE 10229 Injector Cover Gasket 118953 2 Ae Injector Cover 14 14804 Screw Injector Body jp EE 16455 O Ring Top of Tank do RCM 1957 O Ring a Beas T tcs et ni 16221 iiir me Air Disperser 18 is mnes ite tee Injector Body TO Geese es T 10914 1 Injector Throat 2052 ose sat 10227 5 6 5 5 2
10. MODEL 2850 Control Drive Assembly Parts List Item No Quantity Part No dero ita 40264 PRESS TE assi ties us T sd dtes T1838 5 Seas 13547 siis seed dU ete boe 11667 2 eaten ss Oxo EE Bide he 10872 LRL d ei T eee eed 10774 Pace o dus 1023 5 5 See tate OQ iust Sister CE 10902 ose tems TO zi reris 2 10218 i Donee ug ote 1 10909 pasia nume 12 5 AR Er 10250 ib 10621 14 xe 1 meses 12576 moe Ta 12102 1 zia 19 55 92 10938 16 Pan 19960 pate tana d soo cues 14923 iiem 18 eR T eunte does 10769 1 ELS TELS S 11826 20 ubi cee Se aie it 10815 2 ts 12472 24 iiem 17470 22 os ae Gets eat 29 ies ai 10300 24 T2114 sear 25 pre idu 2 55 2 15742 24 enr 26 iius 4 15833 2f cito T e eb 19291 020 28 6 2 eis ges 19367
11. PER PIN To change the length of rapid rinse time add or remove pins at the higher numbered end of this section as required The number of pins times two equals the rapid rinse time in minutes How To Change The Length Of Brine Tank Refill Time The second group of holes in the program wheel determines the length of time that your water conditioner will refill the brine tank 2 min per hole To change the length of refill time move the two pins at the end of the second group of holes as required The regeneration cycle is complete when the outer microswitch is tripped by the two pin set at end of the brine tank refill section The program wheel however will continue to rotate until the inner micro switch drops into the notch on the program wheel Printed in U S A MODEL 2850 1600 Series Brine System Assembly Parts List Item No Quantity Part No Description d nva RA 10328 vr Ik eLek 90 Elbow 1 4 Pipe Thd to 3 8 Tube Qiu ue Raises REESE 12707 TOES Brine Line Screen Qs cot ta 108320 24h Insert Sleeve 3 8 Tube Bs teh eek Puedes 10329 vi sede eee Fitting Nut 3 8 Tube Dec ERA iu be 108902 ipee Delrin Sleeve 3 8 Tube Dico Ee scies ie cine 16508 ix eI Brine Valve Tube T sene 60002 500 Air Check Assembly COMPLETE ETE 60003 500 Air Check Assembly HW
12. 19804 Stud 10 24 us 19805 Nut 10 24 T bee ete qe 19652 01 Poppet amp Seal Tie 19649 ie RR Flow Dispenser suoi tt O Ring 017 MERE 19647 Elbow Safety Brine Valve Ori abs 19625 Nut Assembly 3 8 TOS s eas V8312 oe bk ees Retaining Clip Val Bates eats TE 60014 Safety Brine Valve 2310 includes items 1 10 12 i a ond 10150 ec re Eee Grommet included with item 13 T9 vae eius 60068 Float Assembly 2310 14 ERI T rc 60002 500 Air Check Assembly Page 25 Printed in U S A SYSTEM 4 SINGLE VALVE REGENERATION Immediate and Delayed Valve Wiring DELAYED REGENERATION TIMER THER MOTOR VOM VALVE DRIVE MOTORS SW PROGRAM SATEH WE HOMINI SWITCH 3 VALE SIEP SWITCH THCAM TIMER HONNO TIMER PROGRAM CAM HCAM CRM SCAM VALVE STEP CAM SINGLE THMECLOCK METER DELAYED 5 METER IMMEDIATE Page 26 Printed in U S A SYSTEM 4 WITH REMOTE STARTER Valve Wiring TIMER A 1
13. 55 55 5 55 Injector Screen 2 io 10913 Injector Nozzle 22 4124 dd TER RET 10692 n rasad orita Screw Injector Body 17656 Screw Metric Injector Body 29 tae gee RD T siet AE Ges 60366 DLFC 1 NPT not shown specify size 24 149985 Air Disperser 1700 not shown QO 1 esed Rt 19608 15 Disperser Upper not shown 26 ow ay at i ut Y ers naut 19606 Piston D EX 19300 NHWB P Piston Rod 10909 o teed tees Connecting Link Pin 7 M 19339 iiis NHWB P Spacer BO 13386 cue Screw A css T cete 16395 02 NHWB P End Plug Assy 32 4 6 19298 01 NHWB P Piston Assy Optional Side Mount BS ld Eee 40316 Side Mount Adapter 34 ANDE 40368 O Ring 2 160 Soave 40372 O Ring 2 142 SOng i wate dM ey 403107 uuu spese Base Rotating 19768 4 Ix xs Screw Adapter 36 cius ved 40375 Washer Do not use O Ring if control is side mounted Page 7 Printed in U S A MODEL 2850 Control Drive Assembly See Opposite Page for Parts List Page 8 Printed in U S A
14. in U S A MODEL 2850 No Hard Water Bypass Piston Assembly See opposite page for parts list 1700 Page 14 Printed in U S A MODEL 2850 No Hard Water Bypass Piston Assembly Parts List Item No Quantity Part No Description PC A Waseca 19606 Piston 2850 No Hard Water Bypass Doe 19298 01 Piston Assy No Hard Water Bypass d sso 19298 Licet Piston 2850 Bypass 198122200 O Ring 025 Oui deems denies seeds ate oe 19900 2s oL NHWB P Piston Rod dq M ERE 10909 Pin Link Dudes 16395 02 End Plug Assy No Hard Water Bypass Vi he Luis 19302 End Plug 16394 O Ring Hs Ais iex ty Sate 6 13008 Retainer doce 10209 Quad B rome T we te 193391 vec rex Spacer No Hard Water Bypass Ties cu tea ens bec 2 13386 Screw 1 4 20 1 19397 Brine Tube 1600 Hard Water Bypass QUE E 10329 Nut 3 8 10330 Sleeve 3 8 10332 mri Insert 3 8 a de 19338 edi ua 15414 Nut Options eee 60114 00 Filter Piston Conv t
15. locate above snap retainer post Reconnect meter cable Timer Setting Procedure for 3200 and 3210 Timer How To Change The Length Of The Backwash Time The program wheel as shown in the drawing is in the service position As you look at the numbered side of the program wheel the group of pins starting at zero determines the length of time your unit will backwash FOR EXAMPLE If there are six pins in this section the time of backwash will be 12 min 2 min per pin To change the length of backwash time add or remove pins as required The number of pins times two equals the backwash time in minutes How To Change The Length Of Brine And Rinse Time The group of holes between the last pin in the backwash section and the second group of pins determines the length of time that your unit will brine and rinse 2 min per hole To change the length of brine and rinse time move the rapid rinse group of pins to give more or fewer holes in the brine and rinse section Number of holes times two equals brine and rinse time in minutes How To Change The Length Of Rapid Rinse The second group of pins on the program wheel determines the length of time that your water conditioner will rapid rinse 2 min per pin Page 18 PROGRAM WHEEL FOR CONTROL OF REGENERATION CYCLE 2 MIN PER HOLE PIN STORAGE RAPID RINSE SECTION 2 MIN PER PIN BRINE TANK 2 MIN PER HOLE BACKWASH SECTION 2 MIN
16. 02 10 DLFC 1 M x 1 F 10 GPM 60702 12 DLFC 1 M x 1 F 12 GPM 60702 15 DLFC 1 M x 1 15 GPM 60702 20 DLFC 1 M x 1 F 20 GPM 60702 25 DLFC 1 M x 1 25 GPM NHWB P Pistons 60114 00 Filter Conversion Kit 60114 01 Piston Assembly Only 60114 02 1600 Conversion Kit 60114 03 1700 Side Mount Adapter 61415 NPT US 61415NP NPT US NICKEL 61415 20 BSP METRIC 61415 20NP BSP METRIC NICKEL Page 41 Printed in U S A Notes Page 42 Printed in U S A Statement of Material Safety This product has been tested by a recognized third party or certifying laboratory or conforms to one or more of the following standards or regulations U S A Food and Drug Administration Title 21 Code of Federal Regulations American National Standards Institute NSF International STD 14 Plastics Piping System Components and Related Materials American National Standards Institute NSF International 42 Drinking Water Treatment Units Aesthetic Effects American National Standards Institute NSF International STD 44 Residential Cation Exchange Water Softeners American National Standards Institute NSF International STD 61 Drinking water system components Health effects U S A Environmental Protection Agency Safe Drinking Water Act DVGW and WRc WARNING This product contains a chemical known to the State of California to cause canc
17. 087 5 8 8 Qe dis Insulator nene 10896 Switch adu We D 15920725720 ee aa Switch e Screw Switch Mounting dev he 14007 i i imer Decal Time of Day 34 sa tac ends 14045 Decal Instructions Not Shown 1 P3902 meh Harness Not Shown 2 12681 Wire Connector Not Shown 1 15354 01 Ground Wire 17748 01 Page 11 Printed U S A MODEL 2850 Manual Drive Assembly Page 12 Printed in U S A MODEL 2850 Manual Drive Assembly Parts List Item No Quantity Part No Description P dns 125933 2i Back Plate athe T esee 12592 emen Lever Position Bracket Ouch T uti 12596 rn nene Pivot Screw 12707 wee tek een Spring Washer RE 10909 Pin Link Not Shown T n Nut 12594 iranan ia Valve Position Lever aE pia 02915 ius sloth ecu Screw Valve Mounting m 60224 2 4 Cover Assembly TO Pere dese 1250 acne Valve Position Label Softener een face 14219 ere Valve Position Label Filter TT i eet ENDE 10300 e verbii Screw Cover Mounting Page 13 Printed
18. Injector screen plugged Line pressure is too low Internal control leak Service adapter did not cycle Missadjusted broken or shorted switch Valve is not programing correctly Foreign material in control Internal control leak gt moog gt CORRECTION Clean flow control Clean injector and screen Replace timer Replace brine valve seat and clean valve Clean brine line flow control Clean drain line flow control Clean injector Clean screen Increase line pressure to 20 P S I Change seals spacers and piston assembly Check drive motor and switches Determine if switch or timer is faulty and replace it or replace complete power head Check timer program and positioning of control Replace power head assembly if not positioning properly Remove power head assembly and inspect bore Remove foreign material and check control in various regeneration positions Replace seals and piston assembly General Service Hints For Meter Control Problem Softener Delivers Hard Water Cause could be that Reserve Capacity Has Been Exceeded Correction Check salt dosage requirements and reset program wheel to provide additional reserve Cause could be that Program Wheel Is Not Rotating With Meter Output Correction Pull cable out of meter cover and rotate manually Program wheel must move without binding and clutch must give positive clicks when program wheel
19. MODEL 2850 CONTROL VALVE Service Manual IMPORTANT Fill in pertinent information on page 2 for future reference MODEL 2850 Job Specification Sheet JOB NO MODEL NO WATER TEST CAPACITY PER UNIT MINERAL TANK SIZE DIA HEIGHT BRINE TANK SIZE amp SALT SETTING PER REGENERATION 2850 CONTROL VALVE SPECIFICATIONS 1 CE ME CUN Type of Timer see pages 16 17 and 18 A 7 day or 12 day B 625 10 625 gallon meter or 3 125 to 53 125 gallon meter Other C Meter Wiring Package 1 System 4 1 tank 1 meter immediate or delayed regeneration 2 System 5 2 tanks 2 meters interlock 3 System 6 2 tanks 1 meter series regeneration 4 System 7 2 tanks 1 meter alternator Timer Program Settings see page 18 A Backwash min B Brine amp Slow Rinse min C Rapid Rinse min D Brine Tank Refill min Drain Line Flow Control gpm Brine Line Flow Controller gpm Injector Size Service Valve Operation Units SVO Size of Service Valve Page 2 Printed in U S A MODEL 2850 General Commercial Pre Installation Check List WATER PRESSURE A minimum of 25 pounds of water pressure is required for regeneration valve to operate effectively ELECTRICAL FACILITIES A continuous 115 volt 60 Hertz current supply is required Make certain the current supply is always hot and cannot be turned off with another switch EXISTI
20. NG PLUMBING Condition of existing plumbing should be free from lime and iron buildup Piping that is built up heavily with lime and or iron should be replaced If piping is clogged with iron a separate iron filter unit should be installed ahead of the water softener LOCATION OF SOFTENER AND DRAIN The softener should be located close to a drain BY PASS VALVES Always provide for the installation of a by pass valve CAUTION Water pressure is not to exceed 120 p s i water temperature is not to exceed 100 and the unit cannot be subjected to freezing conditions Installation Instructions 1 Place the softener tank where you want to install the unit making sure the unit is level and on a firm base Maximum 4 feet apart for twin units 2 All plumbing should be done in accordance with local plumbing codes The pipe size for the drain line should be the same size as the drain line flow control connection Water meters are to be installed on soft water outlets Twin units with 1 one meter shall be installed on common soft water outlet of units 3 Solder joints near the drain must be done prior to connecting the Drain Line Flow Control fitting Leave at least 6 between the DLFC and solder joints when soldering when the pipes are connected on the DLFC Failure to do this could cause interior damage to the DLFC 4 Teflon tape is the only sealant to be used on the drain fitting The drain from twin units may be run through a common line
21. eel Assy Specify Hardness Capacity Oddy eed irs nok X 18806 fia iis Program Wheel Retainer grues paredes 5 gate 19748 25 hti Screw Program Wheel Mtg TO u du stetit 14265 ovr bebes Spring Clip TU ana ieu bum 15424 Spring Detent d stu eei vua 15066 Ball 1 4 in Dia TS tte ea ete ese T est 18912 nez Main Drive Gear 14 sS up 19210 Program Wheel 2 53 ttis d 15493 Roll Pin trees Wty ethane Gare 190184 s Idler Shaft 127 133127 Spring Idler NOs Idler Gear eer 13164 Drive Gear ON Me 138872 Motor Mounting Plate 18743 Motor 120V 60 Hz 19659 enters Motor 24V 60 Hz DRE 13278 4 xi Screw Motor Mounting 2 T careret 13830 orte ne Drive Pinion Program Wheel 24 uk A ETR 1383 1 ELLA DLE Clutch Drive Pinion 14276 Spring 26 iD dM ead 14253 re tenir Spring Retainer 27 dope 1384 au Screw Timer Hinge and Ground Wire 28 prm 13881 aa Hinge Bracket 20 ik inus iain 14
22. elrin Sleeve VO seu Discs tiis Mes 10329 Fitting Nut 109319 Male Connector 1 4 P to 3 8 T Page 21 Printed in U S A MODEL 2850 ECONOMINDER 1 1 2 Meter Assembly See Opposite Page for Parts List Page 22 MODEL 2850 ECONOMINDER 1 1 2 Meter Assembly Parts List Item No Quantity Part No Description ep TW seb ees 17569 52 ee i Meter Body ei af 18882 s eee Post Impeller ned 13509 Impeller Aina hue Tiga 1384748 O Ring Meter Cover BAY P 15218 a Meter Cover Assembly 514 BB Lad d rd 15237 Meter Cover Assembly Extended Range Oslo T2202 LR uA Screw Meter Cover yr EE Tete RA 17542 5 XS Flow Straightener Bis 1 seit ire erem tcn T2793 23 niet ith O Ring Quick Connect Qon APET E E 17544 Nipple Quick Connect EEEE E 1543 Nut Quick Connect Page 23 Printed in U S A MODEL 2850 2310 Safety Brine Valve See Opposite Page for Parts List Page 24 Printed in U S A MODEL 2850 2310 Safety Brine Valve Parts List Item No Quantity Part No Description PC Mnr dont 19645 Safety Brine Valve Body Drum T es tss 19803 Safety Brine Valve Arm Assembly iri ec eR EN ants p
23. er birth defects or other reproductive harm P N 16510 Rev 4 10 00
24. gear until the actual time of day is at the time of day pointer Release the red button to again engage the drive gear How To Manually Regenerate Your Water Conditioner At Any Time Turn the manual regeneration knob clockwise This slight movement of the manual regeneration knob engages the program wheel and starts the regeneration program The black center knob will make one revolution in the following approximately three hours and stop in the position shown in the drawing Even thought it takes three hours for this center knob to complete one revolution the regeneration cycle of your unit might be set only one half of this time In any event conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line How to Adjust Regeneration Time 1 Disconnect the power source 2 Locate the three screws behind the manual regeneration knob by pushing the red button in and rotating the 24 hour dial until each screw appears in the cut out portion of the manual regeneration knob 3 Loosen each screw slightly to release the pressure on the time plate from the 24 hour gear 4 Locate the regeneration time pointer on the inside of the 24 hour dial in the cut out 5 Turn the time plate so the desired regeneration time aligns next to the raised arrow 6 Push the red button in and rotate the 24 hour dial Tighten each of the three screws 7 Push the red button and locate the pointer one more time
25. nse Brine Tank Refill Time Minutes Fast Time Minutes 6 Per Ft Rinse Time min Brine and Slow Rinse i Brine Tank Refill Time Minutes Fast Time Minutes Rinse Time min Brine and Slow Rinse 1 Brine Tank Refill Time Minutes Fast Time Minutes 15 Per Rinse 15 Time min Per Ft Due to varying water conditions tank sizes and water pressures the above settings should only be used as a guideline Page 33 Printed in U S A MODEL 2850 Service Instructions PROBLEM CAUSE gt Electrical service to unit has been interrupted 1 Softener fails to regenerate B Timer is defective Power failure 2 Hard water A By pass valve is open B No salt in brine tank C Injector screen plugged D Insufficient water flowing into brine fank E Hot water tank hardness Leak at distributor tube 3 Internal valve leak 3 Unit used too much salt A Improper salt setting B Excessive water in brine tank 4 Loss of water pressure A Iron buildup in line to water conditioner B buildup in water conditioner C Inlet of control plugged due to foreign material broken loose from pipes by recent work done on plumbing system 5 Loss of mineral through A Airin water system drain line B Improperly sized drain line flow control 6 gt conditioned water A Fouled mineral bed
26. o No Hard Water Bypass Std 60114 01 Piston Assy Replacement jp 60114 02 Hard Water Bypass Conc 1600 do ee 60114 03 Hard Water Bypass Conc 1700 Page 15 Printed in U S A MODEL 3210 ECONOMINDER Commercial Demand Regeneration Control Timer Settings Typical Programming Procedure Calculate the gallon capacity of the system subtract the necessary reserve requirement and set the gallons required by lifting the gallon dial and rotating it so that the number of gallons required is aligned with the white dot on program wheel gear Release and check for firm engagement with gear Note To set meter capacity at initial start up either 1 Rotate manual regeneration knob one full revolution or 2 Rotate program wheel manually clockwise and align white dot with capacity arrow This procedure must be followed any time the program wheel setting is changed How To Set The Time Of Day Press and hold the red button in to disengage the 24 hour gear Turn the 24 hour gear until the actual time of day is at the time of day pointer Release the red button to again engage the 24 hour gear How To Manually Regenerate Your Water Condition At Any Time Turn the manual regeneration knob clockwise one click This slight movement of the manual regeneration knob engages the program wheel and starts the regeneration program The black center kn
27. ob will make one revolution in the following approximately three hours and stop in the position shown in the drawing Even though it takes three hours for this center knob to complete one revolution the regeneration cycle of your unit might be set for only one half of this time In any event conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line Immediate Regeneration Timers These timers do not have a 24 hour gear Setting the gallons on the program wheel and manual regeneration procedure are the same as previous instructions MANUAL 24 HOUR REGENERATION SERVICE Sg LAM OR 1 BN she ENS RED TIME SET BUTTON ES CLOCKWISE PROGRAM WHEEL CAPACITY GALLONS WHITE DOT GALLONS LABEL Immediate regeneration times do not have 24 hour gear No time of day can be set Page 16 Printed in U S A MODEL 3200 TIMER Timer Setting Procedure How To Set Days On Which Water Conditioner Is To Regenerate Rotate the skipper wheel until the number 1 is at the red pointer Set the days that regeneration is to occur by sliding tabs on the skipper wheel outward to expose trip fingers Each tab is one day Finger at red pointer is tonight Moving clockwise from the red pointer extend or retract fingers to obtain the desired regeneration schedule How To Set The Time Of Day Press and hold the red button in to disengage the drive gear Turn the large
28. p Spacer Kit Seal 2850 Silicone Spacer 9500 2850 Drive Motor Assembly 120V STF For Illustration See Page 8 Micro Switch Screw 14 x 1 1 3 Insulator Roll Pin 3 22 x 7 8 Drive Motor 120V 60Hz Motor Bracket Drive Side Screw 8 x 5 16 Wire Harness Motor Bracket B V Side Drive Cam STF Brine Valve Cam Drive Bearing Retaining Ring Connecting Link Plug MODEL 2850 Service Assemblies Cont d 60105 001 Piston Assy 2850 560CD Pin Link Piston 2850 End Plug Assy 2850 560CD Rod Piston 1 1 2 Valve Piston Assy 2850 Hot Water Pin Link Piston 2850 End Plug Assy 2850 Hot Water Piston 1 1 2 Valve Drive Motor Assembly 120V Tri Stack Micro Switch Screw 4 x 1 1 3 Insulator Roll Pin 3 22 x 7 8 Drive Motor 120V 60 Hz Motor Bracket Drive Side Screw 8 x 5 16 Wire Harness Motor Bracket B V Side Drive Cam STF Tri Stack Cam Drive Bearing Retaining Ring Connecting Link Flow Controls 60366 35 DLFC 1 NPT 3 5 GPM 60366 40 DLFC 1 4 0 GPM 60366 50 DLFC 1 NPT 5 0 GPM 60366 60 DLFC 1 NPT 6 0 GPM 60366 70 DLFC 1 NPT 7 0 GPM 60701 10 DLFC 1 F x 1 F 10 GPM 60701 12 DLFC 1 Fx 1 12 GPM 60701 15 DLFC 1 Fx 1 15 GPM 60701 20 DLFC 1 F x 1 F 20 GPM 60701 25 DLFC 1 F x 1 F 25 GPM 607
29. strikes regeneration stop If it does not replace timer Cause could be that Meter Is Not Measuring Flow Correction Check meter with meter checker Printed in U S A Page 35 MODEL 2850 System 4 Typical Single Tank Installation with Optional Meter OPTIONAL METER MANUAL Page 36 Printed in U S A MODEL 2850 System 5 Interlock Typical Twin Tank Installation with Optional Meter Interlock and no Hard Water Bypass DIAPHRAGM OPERATED VALVE MANUAL SHUT OFF VALVE RESIN TANK LEAD UNIT BRINE LINE RESIN TANK UNIT 2 BRINE TANK 2 tanks 2 meters interlock system Both units in service at the same time When one of the meters zero out that unit starts into a regeneration The other unit remains in service even if it zeroes out during this time Page 37 Printed in U S A MODEL 2850 System 6 Twin Series Regeneration Installation with a Remote Meter R REMOTE METER DIAPHRAGM OPERATED VALVE A UF 699 as MANUAL SHUT OFF VALVE 1 AR 5 ELECTRICAL INTERLOCK POWER 9 7O BRINE LINE RESIN TANK BRINE TANK LEAD UNIT 2 tanks 1 meter series regeneration system Both units in service at the same time When the meter zeroes out the lead unit regenerates Once the lead unit has returned to the service position the lag unit will regenerate Page 38 Printed in U S A
30. to ensure the desired regeneration time is correct 8 Resetthe time of day and restore power to the unit IMPORTANT SERVICE POSITION 24 HR GEAR INDICATOR MANUAL REGENERATION KNOB TO SET TIME OF DAY PRESS RED BUTTON AND TURN LARGE DIAL UNTIL TO MANUALLY START CYCLE URN KNOB CLOCKWISE RED POINTER RED TIME SKIPPER WHEEL SET BUTTON SHOWS EVERY OTHER DAY REGENERATION 3200 ADJUSTABLE REGENERATION TIMER SALT LEVEL MUST ALWAYS BE ABOVE WATER LEVEL IN BRINE TANK Printed in U S A Page 17 MODEL 3200 amp 3210 TIMER SERIES Regeneration Cycle Program Setting Procedure Brine Tank Refill Separate From Rapid Rinse How To Set The Regeneration Cycle Program The regeneration cycle program on your water conditioner has been factory preset however portions of the cycle or program may be lengthened or shortened in time to suit local conditions 3200 amp 3210 Series Timers Figure to Right To expose cycle program wheel first pull cable out of meter dome of 3210 timers grasp timer in upper left hand corner and pull releasing snap retainer and swinging timer to the right To change the regeneration cycle program the program wheel must be removed Grasp program wheel and squeeze protruding lugs toward center lift program wheel off timer Switch arms may require movement to facilitate removal Return timer to closed position engaging snap retainer in back plate Make certain all electrical wires
31. ube thru bottom distributor and up thru the mineral around the piston and out the drain line Page 4 BRINE POSITION INLET OUTLET Hard water enters unit at valve inlet flows up into injector housing and down thru nozzle and throat to draw brine from the brine tank brine flows down thru mineral and enters the center tube thru bottom distributor and out thru the drain line Printed in U S A MODEL 2850 Water Conditioner Flow Diagrams Cont d 4 SLOW RINSE POSITION INLET OUTLET Hard water enters unit at valve inlet flows up into injector housing and down thru nozzle and throat around the piston down thru mineral enters center tube thru bottom distributor flows up thru center tube around piston and out thru drain line 5 RAPID RINSE INLET OUTLET Hard water enters unit at valve inlet flows directly from inlet down thru mineral into center tube bottom distributor and up thru center tube around piston and out thru the drain line 6 BRINE TANK REFILL POSITION INLET Hard water enters unit at valve inlet flows up thru the injector housing thru the brine valve to refill the brine tank Page 5 Printed in U S A MODEL 2850 Control Valve with 1700 Injector See Opposite Page for Parts List 1600 INJECTOR Page 6 Printed in U S A MODEL 2850 Control Valve with 1700 Injector Parts List
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