(Revision 12-09) CLE22000XHT-06
Contents
1. Item Oty Part Number Part Name 1 22082 02 PINION GEAR 1 73066 01 UPPER BEARING 1 73079 01 LOWER PINION GEAR 1 73081 01 HIGH GEAR 1 73085 LOWER PINION BEARING CAP 1 73092 LOWER HIGH GEAR SPACER 1 73093 UPPER HIGH GEAR SPACER 1001 1 8 NPT ZERT 3 1103 1 2 LOCKWASHER 3 110 1 8 13 x 1 HHCS e 1905 BEARING 1 1909 BEARING 4 257 5 8 11 X 11 2 SHCS S ES S WH SSO SSS N MRAR NN SECTION Ab SUPERIOR ay Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 PINION GEAR ASSEMBLY ASSEMBLY NO 22068 MAY NOT BE USED DISCLOSED COPIED FORM WITHOUT THE EXPRESS WRITTEN MANUFACTURING amp HYDRAULICS THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION OR REPRODUCED IN ANY CONSENT OF SUPERIOR 10 17 06 DATE REV LOG REF PAManuals Equip Manuals Dwgs CLE22000XHT FE Binion weg Page 9 13 Qty Part Number Part Name 1 UPPER LOW PINION UPPER SPACER TOP SECONDARY BEARING CAP UPPER LOW SPAC ER 2 3 4 5 6 SECONDARY INPUT GEAR 73085 LOWER PINION BEARING CAP 7 8 9 1 2 LOCKWASHER 1 1 1 1 1 2 1 3 3 4 10 11 1 2 13 x 1 HHCS2. o 40109 ddy 1099 dog wonog 3015 LaOddns 0007 4574941 saul 32404 5 4394 poo snay doy 3015 19094 5 saul 22403 epis asnu s4eoqunu 140d 393H 4901 1SNAHL 901 1S aH1 pa 4ou apis sjy SASYUNU 340d M pa 4ou 3491 avon saul 32404 451444 9993 45841 3015 901 DUFF USUDA J030 sau 22403 snay Gujuvaq 6 1441 3 43945 Page 9 9 SHORT IDLER GEAR ASSEMBLY ASSEMBLY NO 22740 tem Qty Part Number 73077 2 1905 SHORT IDLER SHAFT 1946 EXTERNAL SNAP RING 1926 AL SNAP RING T 1 3 4 5 GR8 3 4 LOCKWASHER 3 4 10 X 2 1 4 HHCS 1 8 NPT ZERT Port Name GEAR SECTION i SUPERIOR BROUSSARD me Manufacturing amp Hydraulics 318 837 8847 10 17 06 RING amp ON REV 4 LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF Pa l MANUFACTURING amp HYDRAULICS CLE22000XHT 01 22740 Short Idler wpg Page 9 10 IDLER GEAR ASSEMBLY Manutacturing amp Hydraulics 318 837 8847 ASSEMBLY NO 22035 ty Part Name IDLER RACE F 36 TOOTH IDLER IDLER SHAFT
3. 30 ALU3dOUd IHL SI LNIWNIOQ SIHL 2488 288 81 8 902 v1 quvssnoug 1573 06 ANH 522 s ijneupAH 3 A doniddns ez 6 42 1 19 JS 1109 3A3 Q39804 2 1 L X ZIL ieg 19ng8lv r A 18IN3SSV MVP OgSINOO 000 16 YOLdVaV OSINOO 1HOIY ceci c YJOLAVOV 1331 OLLZZIL Wed JequinN Ao A THN3SSV A 18IN3SSV YOLAVOV OSIWOO cC Qty Part Number 73012 02 73013 01 Item Qty Part Number Description 1 1 73012 01 JAW ROLLER 2 1 73013 01 JAW PIN 20 COMBO TONG JAW PUSHER COMBO JAW PUSHER ASSEMBLY ASSEMBLY NO 20115 Description LOW FRICTION JAW ROLLER JAW PIN 20 COMBO TONG JAW PUSHER 2 x 1 3 4 DU BEARING 1 1 1 S2DU28 1 32DU32 2 x 2 DU BEARING LOW FRICTION COMBO JAW PUSHER ASSEMBLY ASSEMBLY NO 20115 LF Ab SUPERIOR iv Manufacturing amp Hydraulics 318 837 8847 4225 HWY 90 EAST BROUSSARD LA 70518 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 08 24 05 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRE
4. 9296 009 6 9726 0926 9216 000761 5 89 JO qO edid Scy Oc 000702 5 86 05 6 5296 0056 5 66 4 00002 22 8 1 0000 0000 pez s epun 052 81 6521 81 000 81 57871 0527 71 50971 005 ZL 10 qO edid 05 8 509 0058 5 68 0528 62 8 000 6c981 dcd 8 T 9 Sc98L cclQfO 5298 X pezis1epun 9691 005721 576721 05271 92111 00071 9289 JO GO edid 60 8 00078 9282 05 77 650972 0057 5 62 4 00081 22 Y 1 0008 0008 00098 X pez s epun 96991 00561 928 91 052 GI 92191 000 SL 928 tL 9 10 qO edid 6219 00079 9289 05 75 629 0099 9189 3 0009 ZZ 1 00091 22 0009 9692 009 81 GLEEL 0922 L 000 9281 10 QO edid Gel vb 000v 9285 0SZ El 9692 00S L GLE l 000 9 1 000y 1 22 000r L ccLaro p zisi pun u nu u u 0922 423 000 9281 092 L
5. X 8 9 MOWdA S 00S0000EM QOQNVSHV3IM 811991 IN3AWNQI3M H3QNITAO Ca 221891 THHHV8 HZQNTIAO HIV GAH 1 uonduoseg ro SNOILVOIJIO3dS dO 1118 00 dVSV LIM WAS 1 Sc vt a ZZ ZIJI PIS LISI DIL LISI LINI LII LISS IIIT IIS UIT lIVL3d 33S 8 9 y 095 bL Z ZIL ky va Mi i N fum 4o l SC DAN SSS SSSI ASS SSS SSS SSS P TREO w E gl lt 6 5 pem e e we e ud i n L S 8 EXE 2 6 IVNOISN3WIG ve ez ATONVH 06 ONILLIA ALVOOT Page 10 1 Page 10 2 SECTION 11 CLINCHER LOAD CELL AND TORQUE GAUGE ASSEMBLIES The CLINCHER Tong and Backup are available in versions which accommodate compression load cells or tension style load cells All information contained in this Technical Manual refers Part Number Contact using to products which utilize tension style load cells SUPERIOR for information concerning products compression load cells SM100 52 T Torque Rating 100 000 ft Ibs Handle Length 52 inches Loadcell Type Tension Loadcell Manufacturer SUPERIOR MANUFACTURING amp HYDRAULICS Loadcell Part Number CLC200
6. 9 YOIY3ANS 40 1IN3SNOO N3 LLIHM SS3YAX3 IHL LNOHLIM gt ANV YO 031900 aasn 38 LON AVN diva 901 MER NOILVWHOJNI SIHL IVILLN3GIJNOO Q3330ISNOO SI ANY ONINNLOWANNYW YOIJIANS JO SI SIHL 1788 1568 812 Suranpoejnuelw A 81907 auvssnoud 16 06 lel ad ns qi NMOHS LON SWALI 3IAOS 6 A 18IN3SSV H3QNITAO 3009 81 A 18IN3SSV H3MOTIOA WYO 3O9IAHSRBH3A3S Gd3SNV 14 c 0005454955 88 Z x I3AAO T1Od WYO 39 4438 383A3 48 2 92814055 82 9L 1NINOT M QVO H39NIAJ 1431 10892 91 IN3INQ T3M S009C V vL A T8IN3SSV AOS DNOL 0 008 EL A 18IN3SSV HV39 Y 101 LHOHS ATANISSV HOOG ONOL 18922 LL A 18IN3SSV 439 YOLOW 88122 0 YANIVLAY HOOQ dc614 L 6 AT8N3SSV H3GNITAO LOAld 80L7C 8 A 18IN3SSV HV39O Y GI GYVOELNO 940666 2 A 18IN3SSV HV39 AYVGNOOAS 010661 19 AX18W3SSV H3TlOs TI38 And 690ZZ S MIEWASSV HV39 NOINId 89022 7 AT8W3SSV YVI9 Seocc c AT8N3SSV HV39 ONIY ALW ld EcOCT L ATANISSV YACNITAD L3IHS ALOWSY 91002 L Hed JequinN AO 90 LHX000c 3 19 A I8W3SSV JO OL
7. 4 se Jajawerg Bu dd o pezisjepun S L9 0 9215 Jequunu mel jreje op SJe oJ pue suid Ayo sMel OM JO Sjsisuoo Ajquiesse 9215 Jejdepy pue JequinN Hed quiessy ATIVNOLLN3 LNI ANV I8 1557 SIHL ASSEMBLY TORQUE REQUIREMENTS FASTENER LUBRICATION AND MAKE UP TORQUE REQUIREMENTS Most bolts nuts and other threaded components are to be lubricated with Never Seez or equivalent before assembly Certain fasteners are to be assembled using permanent or removable Lok Tite as indicated in the assembly instructions All tapered pipe threads are to be treated Lok Tite 542 or equivalent sealing compound to prevent leakage CAUTION Do not use teflon tape Improper application of teflon tape can cause joint failures Teflon tape can release large particles which can plug small passages in hydraulic equipment All standard fasteners used in CLINCHERO products are to be GRADE 8 or better DO NOT SUBSTITUTE lesser grades of fasteners All fasteners are to be made up to the torque charted below Failure to properly assemble these fasteners can result in their loss product malfunction and ultimately result in situations where personnel can be exposed to dangerous situations LUBRICATION STANDARDS Bearings and gears must be lubricated to minimize friction cool exclude foreign matter and prevent c
8. Torque Gauge Mfr TOTCO or equivalent Torque Gauge Size 6 Gauge Mount L Bracket Hose Length 6 ft Assembly Documentation CLINCHER Load cells and Torque Gauges are produced by several manufacturers The information provided by MD TOTCO or Acadiana Oilfield Instruments may not be SUPERIOR Manufacturing amp Hydraulics Inc 22 CLINCHER XHT Tong Revision 01 07 Page 11 1 Calibration Certificate applicable to all torque gauges or load cells This reference information is provided with the permission of MD TOTCO and Acadiana Oilfield Instruments SUPERIOR Manufacturing amp Hydraulics Inc 22 CLINCHER XHT Tong Revision 01 07 Page 11 2 SECTION 11 CLINCHERO LOAD CELL AND TORQUE GAUGE ASSEMBLIES To request copy of Acadiana Oilfield Instruments Tong Torque System Technical Manual 518 please contact Superior Manufacturing amp Hydraulics 4225 Hwy 90 East Broussard LA 70518 Phone 337 837 8847 Fax 337 837 8839 www superior manf com SUPERIOR Manufac g amp Hydraulics Inc 22 CLINCHERS ar Ton ng Revision Page 11 3 Page 11 4 SECTION 12 MOTOR SERVICE MANUALS To request copy of Rineer Motor Service Manuals please contact Superior Manufacturing amp Hydraulics 4225 Hwy 90 East Broussard LA 70518 Phone 337 837 8847 Fax 337 837 8839 www superior manf com SUPERIOR Manufacturing amp Hydraulics Inc 22 CLINCHER XHT Tong isi 1
9. 1110 5 8 11 X 1 1 2 SHCS 12 1 1001 1 8 NPT ZERT SECTION Ab SUPERIOR w Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 wawara IS CONSIDERED CONFIDENTIAL THIS INFORMATION ED IN ANY ASSEMBLY NO 22070 HYDRAULICS AND MAY NOT BE USED DISCLOSED COPIED OR REPRODUC FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 10 17 06 REV LOG DATE EF PAManuals Equip Manuals Dwgs CLE22000XHT 01122070 Secondary wpg Page 9 14 MOTOR GEAR BOX ASSEMBLY ASSEMBLY NO 22691 Part Name RINEER MOTOR eSP 30 cuinch SHIFT ASSEMBLY DRIVE GEAR MOT TOR SHAFT BEARING SPACER MO UR SPACER MO TOR SHAFT 1 8 NPT ZERT SHIFT WELDMENT NOT INCLUDED IN ASSEMBLY 1 2 LOCKWASHER 1 0 13 x 1 1 4 HHCS SHIFTING YOKE WELDMENT FLANGE BEARING SELF LUBR FLANGE BEARING SELF LUBR MOD SPLIT 55071 1025 STRAIGHT YOKE HANDLE SHIFTER SHAFT BALL HANDLE B6 3 8 FLAT WASHER 3 8 LOCKWASHER 3 8 16 x 1 SET SCREW 2 1027 1 1030 2 1046 HYDRAULICS ANI ITHOUT THE AB SUPERIOR Manufacturing amp Hydraulics THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING 8 MAY NOT BE USED DISCLOSED COI FORM EXPRESS WI MANUFACTURING amp HYDRAULICS 3 8 16 x 3 4 HHC
10. ponyo 00071 SOMINVICAH 22 ONISNLOVANNYN MObI3dns 30 1 35 00 48 LNOHLIM N3O4 ANY NI Q39ndONd3M YO 031900 035010510 IRON 133 5 J9QUINN 9 5 LON AVN SIHL IVILN3QIJNOO G33M3dISNOO SI ONY uon puop 5 ONINNLOVANNVAN YOINIANS 30 AlM3dOHd 3Hl SI LNSWNSOd SIHL Nivea 260 um 71 5007 UPIM eq ynu D UO euluoDw jo uonduoseg 607 eopjins jo 210 JO you 200 9061 seoDjins jo sseueuonbs Ag DuuJON gt jo osep 20 40 21 au 5 25 1 upod je E XDU GyXy9 1 dious 2 sung z SNIHV3H G31V3S Lava u SID s oisueulQ i j bey now NOLVOldIO3dS WIXALYN 81502 vi auvssnoug ld 5 3018 Z 3 06 9227 S3ONVHTIOL 3140345 3SIMMSHIO SSTINN X 109797 jo 5 82 48S ul o0duq
11. Overall Height 32 3 8 82 2 cm Computer Sending Overall Length 83 5 8 212 4 cm Units Overall Width 55 1 4 140 3 cm Weight Tong less Jaws approximate 7 000 Ibs 3 181 kg Tong Jaw Capacity 8 5 8 thru 22 Combo Tool Jaw Capacity sliding style for 6 5 8 thru 10 1 4 drill pipe and drill collars Note Requires OPTIONAL COMBO ADAPTER Operates using Dovetail Strip Dies Steel Tooth Wrap Around Dies GRIT FACE Wrap Around Dies and Aluminum Wrap Around Dies SUPERIOR Manufacturing amp Hydraulics Inc 22 CLINCHER XHT Tong Revision 01 07 Page 2 3 83 5 8 52 HANDLE e N v Y 9 y 0 8 69 looo e 32 3 8 b SUPERIOR 25 wv 90 EAST 22 TONG DIMENSIONS 2 ASSEMBLY NO CLE22000XHT 06 sun A ME MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS Page2 4 u9S p HY000923 10 s6ma sjenueyy d nba sjenueyy d 338 901 209 0 98 798 816 81
12. Tighten until all slack is removed but dumbell roller is still free to rotate by hand SUPERIOR Manufacturing amp Hydraulics Inc 22 CLINCHER XHT Tong Revision 01 07 Page 4 1 Use an EP synthetic grease that meets or exceeds the following specifications Used in tong case Type NLGI Consistency Grade Color Lithium Complex Soap wt Serv Temperature Base Oil Viscosity 9 100 F 200 F Viscosity Index Penetration dmm Worked ASTM D 217 Dropping Point F ASTM D 566 Rust Protection 5 SSW Water Washout wt loss E 175 F Timken OK Load 165 Bomb Oxidation 100 hrs 210 F psi drop Applications High Temp MP 1 Medium Green Non Soap 0 Deg F 450 Deg F 1300 SUS 89 SUS TI 325 340 500 N A N A 50 N A High amp Low Speed Bearings Wheel Bearings Pumps Gears Lubrication Use a premium quality hydraulic fluid that meets or exceeds the following specifications Humble Hydraulic H ISO Viscosity Grade Base Oil Viscosity ASTM D 445 Viscosity Index ASTM D 2270 Pour Point ASTM D 97 Flash Point ASTM D 92 CCF Demulsibility ASTM D 1401 Vickers 104C IP281 Vickers M 2950 S Vickers 1 286 S TOST ASTM D 943 SUPERIOR Manufacturing amp Hydraulics Inc 22 CLINCHER XHT Tong Revision 01 07 Page4 2 cSt 40 C cSt 100 C LUBRICATION SPECIFICATIONS Use an EP synthetic grease that meets or exceeds the following spec
13. bearing approaches its half life with 4096 to 5096 of the bronze exposed 3 Bronze is beginning to smear near the end of DU s useful life as a dry bearing Over 75 of the bronze is visible at the surface For additional information about DU bearings please contact Garlock Bearings Inc 700 Mid Atlantic Parkway Thorofare New Jersey 08086 609 848 3200 FAX 609 848 5115 O SUPERIOR Manufacturing amp Hydraulics Inc 22 CLINCHER XHT Tong Revision 01 07 Page 6 3 TROUBLE SHOOTING HYDRAULIC SYSTEM Hydraulic Pump Making Excessive Noise Problem A Restricted or clogged intake line B Contaminated fluid C Restricted vent D Airin fluid E Damaged or worn parts F Excessive RPM G Increased friction H Damaged or worn relief valve D Damaged or worn check valve J Restricted discharge K Valve system restricted Excessive Wear to Hydraulic Components Problem A Fluid contamination B Components misaligned C High operating pressures D Exhausted fluid depletion of additives E Airinfluid F Shortened bearing life Slow Tong Speed Problem A Restricted supply line B Low fluid level C Airleak D Pump speed insufficient E Damaged or worn equipment F Pump not primed G Low or no flow from supply line H Hydraulic bypass valve malfunction SUPERIOR Manufacturing amp Hydraulics Inc 22 CLINCHER XHT Tong Revision 01 07 Solution Clean line check for contamina
14. 07 Revision 01 0 Page 12 1 Page 12 2 SECTION 13 VALVE TECHNICAL DATA To request copy of Valve Technical Data please contact Superior Manufacturing amp Hydraulics 4225 Hwy 90 East Broussard LA 70518 Phone 337 837 8847 Fax 337 837 8839 Wwww superior manf com SUPERIOR Manufac g amp Hydraulics Inc 22 CLINCHERS se Ton ng Revision Page 13 1 Page 13 2
15. 9292 005 cL 10 qO edid 0SZ El Sc9 L 00S L 9285 ETA Gch El 000 L U GCYEL CS 9 1 5096 00 9292 5298 X p zisi pun 000 9281 092 L 9292 006 L 97261 0922 10 qO edid 00S L S L Osc L Sch L 000 L 65 86 05 76 62881 cc 9 1 9 2881 9256 GLE El pez s epun 008 LL 052711 92 41 00011 578 01 052 01 10 qO edid 000 L 928 0S LL Sc9 LL 008 Lr 975 LL 09211 62811 cc 9 1 92811 928 928 bb X p zisi pun 928 01 092 0 9210 000 01 9286 092 6 5296 JO qO edid 9280 05 0 6090 0050 9280 osc 0L Sch OL 09 0 0 9 1 09 20 09 0 0920 edid sseuyolui SIP pezisie o IYVGNVLS 9L 2 92270 el 50 pezisjepun 91 6 6429670 pezisjepun 8 6 40290 pezisjepun 9L LL 9289 0 pezisjepun vie 5 0 SS9U gt 9IU SPIM p L eBuei Buiddub wer SSOUYDIYL aig Jo
16. BOTTOM CAGE PLATE 4 22647 CAGE PLATE SPACER e 14623 01 4 1253 14 DOOR PIVOT PIN 3 4 10 X 144 SHCS 6 1176 6 1171 3 4 10 HEX NUT 1 22729 LOCKING PIN 3 4 LOCKWASHER e 20069 RING GEAR STOP CAGE PLATE STUP 1 26067 1 23 X 1 172 SHCS e 1106 4 2 JAW PIVOT SPACER CAGE PLATE RING GEAR ASSEMBLY ASSEMBLY NO 22023 01 Page 9 gt lt so oo o n 22024 1 26038 CAGE PLATE REVERSING PIN RETAINER 2 71017 EXT SPRING 2 1113 1 2 13 x 2 1 2 HHCS 16 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 AB SUPERIOR Manufacturing amp Hydraulics 01 15 07 DATE THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION REV LOG MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY 2 IT THE EXPRESS WRITTEN CONSENT OF SUPERIOR HYDRAULICS Manuals Dwgs REF P Manuals Equip CLE22000XHT 05 22023 01 Cage wpg 17 Bdm 1009 08922 60 LHX 00022310 SorinvuaAH Y ONIHNLOVANNVW s ma sienueyy dinbg sjenuew d 434 HOIH34NS JO IN3SNOO N3 LLIBM SS3tdX3 INOH LIM WHOA NI HO 031 00 038010510 ISN 38 LON AVIN 9007 NOLLVINHONI SIHL Q3H3GISNOO SI SONNVEGAH 70 51 10 HOIH3dfIS JO 1934044 JHL SI IN3W
17. Item Chg PN from A35 MRV 1 to DVG35 HMRV ECN 05 0064 ate Description 4225 HWY 90 EAST Alb SUPERIOR fossa L 20518 Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 1 08 22 05 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION REV LOG 4 DATE MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF P Manuals Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS CLE26000 Valve Bank revi wpg A35 VALVE BANK ASSEMBLY Item Description EA VA35 AA440 INLET VALVEW O RELIEF PVG35 HMRV 1 RELIEF CARTRIDGE VA35 DA4 WORK SECTION 5 4 WORK SECTION VA35 TR55 OUTLET SECTION A35 V1526K 8 A35 8 HANDLE N O OI A O0 N PUSHER CYLINDER LIFT CYLINDER TONG 1 08 19 05 Chg PN from A35 MRV 1 to DVG35 HMRV ECN 05 0064 Hev Date scription 4225 HWY 90 EAST Alb SUPERIOR SG AR 818 837 8847 VALVE BANK ASSEMBLY L THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp RAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION REV LOG 4 DATE HYDI OPTIONAL PUSHER CYLINDER VALVE Rica p emo MANUFACTURING amp HYDRAULICS CLES0000 Valve Bank rev1 wpg Page 9 28 907 f AdH wouvW
18. N Valve Technical Data hz 9 Section Page SUPERIOR Manufacturing amp Hydraulics Inc Date 22 CLINCHER XHT Tong Revision 01 07 22 CLINCHER XHT TONG REVISION TABLE Page0 1 Description 22 CLINCHER XHT TONG HAZARD WARNING Nomenclature used in this manual WARNING concerns an operating procedure or practice that if not strictly observed can result in injury to personnel or loss of life Caution concerns an operating procedure or practice that if not strictly observed can result in damage to or destruction of equipment Note concerns an operating procedure or practice that needs highlighting CLINCHER Tongs are manufactured to provide a means of making up or breaking out high torque tubular connections They utilize high pressure hydraulic fluid power which can cause the tong to move suddenly and with great force if the tong is not properly rigged up and operated CLINCHER Tongs contain remotely controlled rotating and reciprocating parts which can severely or fatally injure personnel who are operating repairing or near this equipment during its operation WARNING Tongs are not to be operated by untrained personnel or personnel with diminished physical or mental capacity No work of any type including changing of dies is to be carried out while the tong is connected to any hydraulic or electric power unit CLINCHER Tongs are heavy tools They should be suspended fro
19. alloy stainless steel tubulars where the use of steel dies is prohibited as well as on carbon steel tubulars where reduced marking is desired CLINCHER Dies are designed to match the OD of the tubing casing coupling or accessory being made up or broken out Each die is stamped on the top or side to identify its size Using Fine Toothed Steel Dies which are slightly larger than the tubular is acceptable provided the difference in diameters is less than 3 32 0 093 Aluminum and GRIT FACE Dies should be matched with the specific tubular diameters required Note The use of improperly sized dies can result in reduced torque capacity increased pipe marking and reduced die life SUPERIOR Manufacturing amp Hydraulics Inc 22 CLINCHER XHT Tong Revision 01 07 Page3 2 CAUTION Do not attempt to grip tubular diameters which are larger than the dies being used Failure to observe this precaution can result in damage to the tubular or tong jaws In emergencies where correct die sizes are unavailable some operators have successfully used two different sizes of dies to accommodate unusual nonstandard diameters CLINCHER Wrap Around Dies are manufactured in specific diameters to match standard tubing and casing diameters API coupling diameters selected work string connection diameters and certain commonly used premium connection coupling diameters CLINCHER Wrap Around Dies should not be used on tubulars which are larger
20. in this section of the Strip Dies to effectively grip tubulars Jaw systems and jaw manual P N P N Straight Diamond Thickness Width OAL Tooth Tooth adapters are also available which accommodate Wrap Around Fine Tooth Steel Dies GRIT FACE Dies and Aluminum Dies 1732 sa 378 1732 8 412 58 Cn 56 378 ss ss 4172 ss 378 ss 412 ss i 378 DTHs C 114 378 Ds WW STRAIGHT TOOTH DIAMOND TOOTH 3 4 III Note Diamond Tooth Dies used when a more aggressive bite 15 required P N P N Straight Diamond Thickness Width OAL Tooth Tooth 4 x Available upon request 7 7 38 ws suz pma 38 ws 378 SUPERIOR Manufacturing amp Hydraulics Inc 22 CLINCHER XHT Tong Revision 01 07 Page3 1 CLINCHERG WRAP AROUND DIES CLINCHER Wrap Around Dies are available in three types Fine Toothed Steel Dies for low to ultra high torque appli cations on carbon steel tubulars including tubing casing and drill pipe Smooth Faced Aluminum Dies for low to moderate torque applications on fiberglass and corrosion resistant alloy stainless steel tubulars GRIT FACE Dies for low to high torque applications on fiberglass and corrosion resistant
21. intended replace all covers and grease splines in tong tape or grease spools on control valves to prevent paint from adhering to polished spool surface prime and paint unit for storage MAINTENANCE INSTRUCTIONS RECOMMENDED LUBRICATION SCHEDULE PERFORMED AFTER COMPLETION OF EACH JOB HYDRAULIC TONG A Cam followers upper and lower all B Dumbell roller shafts upper and lower all C Door shaft and door dumbell roller shafts upper and lower all D Idler shafts 5 E Pinion Gear F Secondary Gear F Re pack tong cavity G Jaw rollers and pins Remove jaw pins and rollers clean and lubricate with gear grease H Inspect hydraulic fluid for foreign material and contaminants Filter or replace You must filter or replace entire system including power unit tank and lines along with tong to insure all contaminants are removed ANNUAL MAJOR MAINTENANCE INSPECTION AND REPAIR Routine preventative maintenance will reduce risks to personnel significantly extend the operating life of your equipment reduce operating cost and avoid downtime CLINCHER recommends a program of frequent routine inspection and if equipment is suspected to have been damaged during transit has suffered some form of significant overloading impact during operation or is to be mobilized to a remote location where maintenance operations are difficult to carry out perform the following A Visually inspect components on power tong which could
22. operate tong with door open or unlatched MAINTENANCE INSTRUCTIONS CLINCHER recommends that owners of CLINCHER Hydraulic Power Tongs and accessories adapt a regularly scheduled maintenance program Implementation of this type of program offers several benefits First you decrease the possibility of anyone being harmed by the equipment Second you increase the life of your equipment And third you may find a problem before it escalates to a costly repair or down time on the job A major inspection described at the end of this section should be carried out if equipment is suspected to have been damaged during transit has suffered some form of significant overloading impact during operation or is to be mobilized to a remote location where maintenance operations are difficult to carry out It is strongly recommended that the CLINCHER Tong be fully function tested upon installation prior to being put into service HYDRAULIC SYSTEMS AND COMPONENTS Hydraulic systems and components are designed for specific use in the oil and gas industry The hydraulic pressure rating for this equipment can be as high as 3000 psi Therefore it is VITALLY IMPORTANT that prior to carrying out any work on any portion of the hydraulic system that you familiarize yourself with the hydraulic schematics WARNING No work of any type is to be carried out while the tong is connected to any hydraulic power supply It is recommended that you fully disconne
23. possibly have been damaged either during operation or transit ie Damage to hanger assembly hydraulic backup mounting legs or hydraulic valve assembly B Check test date Ensure that a load test and inspection was carried out within the last 9 months C Check ring gear Check for any signs of damage or wear D Remove motor and valve assembly from tong body E Check motor seal Apply hydraulic power run motor and visually check motor seal for any signs of leakage F Check drive gear Check for excessive sign of wear on motor gear SUPERIOR Manufacturing amp Hydraulics Inc 22 CLINCHER XHT Tong Revision 01 07 Page 6 2 G Check condition of control valve spools Activate valves and check for any sign of wear pitting or scoring of the chrome surface of spools If spool is damaged in any way the complete section must be changed out Spools are not interchangeable H Check dumbell rollers shafts and bushings Check for excess movement on either bearings bushings shafts or dumbells D Check idler gears and bearings Check that there are no signs of worn chipped or broken teeth on idler and center pinion shaft gears J Check door bearings Visually check excess movement on bearings at door assembly If excess movement is found door must be removed making careful note of bearing washer positions for reassembly K Check door switch system Visually check that door switch valve has sufficient strength
24. skin or contacted your eye seek medical attention immediately Page 2 GENERAL DESCRIPTION and APPLICATION The CLINCHER CLE22000XHT 06 Tong system is an open throat design which can handle API OCTG tubulars ranging from 8 5 8 to as large as 22 in diameter This system features two 2 pivoting style jaws in the tong which encircle the pipe Wrap Around jaws and dies combined with our low friction jaw technology and constant radial load cam system provide exceptional gripping capabilities with reduced pipe deformation stress and marking Using our non marking aluminum die system or GRIT FACE dies in the Tong will now allow stainless steel corrosion resistant alloys CRA to be run as quickly and easily as a traditional tong runs conventional steel tubulars Notable Features and Benefits Low Friction Jaws increases cam angle efficiency to allow use of aluminum dies Splined Die System aligns the die with the tubular and more evenly distributes radial load essentially wrapping the die around the tube reduces pipe stress deformation and minimizes marking Constant Cam Angle insures an adequate radial load is available regardless of relative rotation to enhance performance on undersized pipe Die Retention Method provides an enhanced method of preventing equipment damage and die loss if the pipe is inadvertently moved while the tong is still gripping the pipe Self Adjusting Brake eliminates need to manually adj
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26. 0OOG SIHL 1988 188 ele S neupAH 3 AR 8160Z Y1 AUVSSNOUI ev 21014461167 LAN 37113044 41 4 2 8 9 1937 1dN 8 1 1001 LS 39 5 AINDA NIIN 14052 96 331109 TWN 000 80271 433 4 937704 TANNA 26166 yS ONIHSNG 93717109 TENN 16165 LAVAS TT3SWO 9000 11922 29 39 95 33119 9004 TS WON 4494 adf A39 waz 8 922 I8SIN3SSV 08922 ON A I8IN3SSV ATEINASSV HOOG DNOL 0 2 1 W3HSVA29U1 9 1 8 X901 33HSVA M3YIS 135 9 1 X 91 8 3A33IS TOV HILIAS 9004 av 109 HOIIAS 4000 X 8 5 18W3SSV 3319 11448010 3DDG0 1 199384 NG T X 2 11 DNIHSNE 9004 AIDIAN 311 049 AUT 2 1 LAN ET 2 T SIHH el X El 2 1 SIHH 2 1 2 X 91 8 INN 91 8 6 849 SIHH X 02 v I 849 LAN 02 1 1837 1dN 8 1 1001 ONIAdS NOISADL N IOGSIHNS 43184000 H91V1 4000 215 08992 301231089 10 14 4000 015 0899 19 45 39NIH 9004 9191 1404405 avna 438802 10 19 9004 39NIH d 1 I I I V V NDI193S Sy DIT NS AS 319719 000 ONO AOLLO 319719 SUDO INDL dD 13VHS 1UAId 400 00 IN3AT HA H21V 1 900 ONIHSNG 1DAId 00 1
27. 494 JaQunyw 99417408 Page 9 18 Item Qty Part Number Part Name 1 1 1027 WASHER LUCK 3 8 2e 1 11047 3 8 16 X 1 HHCS 3 4 110 1 4 00 X 2 1 4 HHCS 4 4 ele 1 4 20 NYLOCK NUT 9 45067 57 DOOR SWITCH BASE MOUNT 6 1 76128 3 BACKUP SENSOR MOUNT WELDMENT 7 1 sLV1000 01 NC SELF LUBRICATED VALVE NORMALLY CLOSED 8 1 1042 A SHCS FLAT 3 8 16 X 3 4 4225 HWY 90 EAST Ab SUPE RI O RO BROUSSARD LA 70518 DOO R VALV E ASS E M B LY Gy Manufacturing amp Hydraulics 318 837 8847 ASSEMBLY NO 26681 01 SSeS ED DISCLOSED COPIED OR RI FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS Page 9 19 REF P Manuals Equip Manuals Dwgs CLE22000XHT 05 26681 01 Door pueg exea 00092310 SONNVEGAH 9 ONIENLOVINNVI s ma sjenuepy d nbavsjenuey d 438 40 IN3SNOO N3 LLIHM SS3HdX3 IHL LNOHLIM WHOS ANY NI YO 931900 138010610 5 38 LON AYN gliva 907 Add SIHL C3H3OISNOO SI ANY SOMINVHGAH 9 ONINMLOVINNV 40 ALUSdOd SI IN3INn9OQ SIHL 90 8 01 L 7789 268 gig 52 1 3 Sulinpeynuew 8160Z V1 iac dOl Hdn ST 15 90090 N d JN3ING THM QNV8 SSVHd 9 2 GI3HO
28. 80Z wI1 dyVSsnoua 18V3 06 ANH Ser 9 ONIENLOVINNVIA YOIMAdNS JO IN3SNCO 1 SS3HdX3 IHL LNOHLIM WHOS NI G3OndOdddd YO GaldOO 035012510 ISSN 38 LON AvW NOLLVIAHOJNI SIHL IVLLNGGIJNOO G383GISNOO SI ANY 8 HOlH3df 1S JO ALH3dOHd JHL 51 LN3AFIOOG SIHL s i neupAH 3 SUIINPEINURIA doOniddns _ Ny Oy NOI LdO ji H3aNIHAO JAVA NOILISOd AOTIDVMS YOLOW L 24 SLLVIN3HOS SIHL LON Sd IddIN 9 S3SOH SONLLLIH SNOYSINNN 10 ONOL 90 1HX000cc3 19 ONISVO 00092219 JILVIN3HOS DISVA 1O3NNOOSIG 4910 N niau L ISd 0001 IMNOILAO HBONITAO 3odiHLHVO 3ATVA 431734 VN ASSY 3A TVA TIOHLNOO IVNOLLOdHIQ 98 9 NOILISOd HOOQ NI NMOHS 10 0001 115 N d 3A1VA VO Q3S019 ATIVINHON N3S389 Q3lJIQON IVNOI LdO NMOHS 0 02 3NTVA dina 1 10114 NOSIN3G GION31OS 3NTVA 33198 LOANNOOSIC AANO 5 Page2 5 THIS PAGE LEFT BLANK INTENTIONALLY Page2 6 CLINCHER DIES Many CLINCHER Tongs and Backups utilize jaws and or appropriate jaws die adapters and dies required for a adapters which accept Dovetail Inserts AKA Pencil Dies or specific tubular OD are also described
29. AB __ SUPERIOR Qe Manufacturing amp Hydraulics TECHNICAL MANUAL 22 CLINCHER XHT TONG 100K FT LBS COVERS TONG MODEL CLE22000XHT 06 4225 Highway 90 East Broussard Louisiana 70518 Phone 337 837 8847 Fax 337 837 8839 Published 01 2007 www superior manf com Alb SUPERIOR Manufacturing amp Hydraulics TECHNICAL MANUAL 22 CLINCHER XHT ToNG 100K FT LBS COVERS TONG MODEL CLE22000XHT 06 4225 Highway 90 East Broussard Louisiana 70518 Phone 337 837 8847 Fax 337 837 8839 Published 01 2007 www superior manf com Copyright 2007 SUPERIOR Manufacturing amp Hydraulics Inc All rights reserved This document is the property of SUPERIOR Manufacturing amp Hydraulics Inc Itis supplied as reference information to users of our products This document is considered confidential and is not to be disclosed copied or reproduced transmitted transcribed in any form or stored in any type of system without the express written consent of SUPERIOR Manufacturing amp Hydraulics Inc CLINCHERG CHROMEMASTER LOCKJAW HYTOPSTM Drillmaster GRIT FACE amp Low Friction are trademarks of SUPERIOR Manufacturing amp Hydraulics Inc The products described in this manual are covered by U S and foreign Patents and or pending Patent Applications This manual is not a controlled document and is subject to revision without notice To receive updates and insure you have access to the latest infor
30. BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 10 16 06 REV LOG DATE REF P Manuals Equip Manuals Dwgs CLE22000XHT 01 Gear Train wpg Page 9 6 Item Part Number Part Name 22022 A SHAFT 22191 DUMBELL ROLLER BUSHING 22190 DUMBELL ROLLER SPACER 73070 DUMBELL ROLLER Co ro Ino 73071 DUMBELL ROLLER SPACER 1001 1 8 NPT ZERT 1213 1 12 LOW PROFILE NYLOCK NUT Y O SECTION SCALE 1 3 DUMBELL ROLLER Ab SUPERIOR 4225 HWY 90 EAST BROUSSARD LA 70518 ASS E M B LY w Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 10 17 06 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY LOG DATE ASS E M B LY N Q 2 20 69 FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF PAManuals Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS CLE22000XHT 01 22069 Dumbell wpg 9 7 69 ndeq esc seuogongeu 11 11 000111 Z JO uonoedsur 2001
31. HOJNISIHL WILNSQIJNOO C3H3GISNOO SI SOMINVHGAH 9 ONIHNLOVINNYN 5 JO ALUSdOUd JHL SI LNIWNOOA SIHL Bdm 00940 NO SOMNVHGAH 9 DNIUNLOVANNVN A ae DO9HO T H3SIAFIN ATAWASSV ONIBdS UJONMAD 131 L ve 0 E2 Z0 109491 NOISSIANOD Lves Le8 2 A Al a IN SSV KOSHOT A18W3SSV DNISNOH 9NIHdS aolaadns _ ww O p 3LI LdVNS SUIS uen MOInO L 1 11 8lc c Nx 8 L GO L L E ONIHO 96001 Nid 2X b L 1 02 00020281 X 8 6 Z X 2MOVdATlOd J 00800S822M QNVgSHV3M L 81 I mi 2568 M 8 1 QO 8 S dI 8 9 61 MAYOS 135 g L 06 1 o St 37705 ONIHdS H3ONITAO IST IIVL3G BEE 22 Er te ul 079 65 5 000cHINS ONIHdS H3QNITAO 14 L 601497 T3 LAAYLS GOW 8 EU ul 02 99v YALdVOV Y LS IFA 2 1 X LANIN 8 6 Or V Z01HOT JAMS DIFF X LANIN ASSV 3SOH 021 X g L e 159 000 0881 JIVH c L 8 89 00982 ATA TIE Cm 3013180 8 1 M HSA g L H W NWIXVN 141 OL 3unssaud er INN G3LIO TS 21 871 9 5010086 1 dOLS OL ATINI ONIN 9920481
32. IDLER GEAR 36 TOOTH IDLER SPACER 12 1106 A 1 2 13 X 1 1 2 SHCS e 1273 1 1 2 12 NYLDCK NUT e 1905 BEARING 2 1926 INTERNAL SNAP RING SECTION A A SUPERIOR 665055480 La 70518 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 10 17 06 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF P Manuals Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS CLE22000XHT 01 22035 Idler wpg Page 9 11 Item H Oty Part Number BEARING Part Name OUTBOARD IDLER SHAFT IDLER GEAR 32 TOOTH OUTBOARD IDLER SPACER 1 8 NPT ZERT 1 1 2 12 HEX 1 1 2 LOCKWASHER 2 1926 INTERNAL SNAP RING Z N NN NN SECTION A A OUTBOARD IDLER GEAR SUPERIOR uA ASSEMBLY Y Manufacturing amp Hydraulics 318 837 8847 ASSEMBLY NO 22076 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 10 17 06 REV LOG DATE REF P Manuals Equip Manuals Dwgs CLE22000XHT 01 22076 Outboard Idler wpg Page 9 12
33. NOD 5 SI Y ONISNLOVANNVW YJOIIIANS JO Alal3dOsd IHL SI LNIWNDOC SIHL Surunj ejnuel 63 aowmadns JIVOS G 6 39Vd 001 0016 dVNS 1X3 CN Z81 000SN dYNS INI 61 escldd dVNS INI 61 81 SOHH 3 1 C X 11 8 cocco 4 NY SOHH 7 1 X 11 8 00 8 9 ONIa 38g dous WWOE X X 0441 61 M18 S 1611109 pl ONIAV34 1061 JEL SOHH wh 1 X 11 8 6 10108 N SOHH 1 L X91 8 870101 872 39001 N3HSVM 220101 JOL SOHS Z LX 118 6 507 6 LOAld 00A 15 08990 8 WOLLOd 919651 4 Wyf 9004 61920211 9 IN3WQT3M 3lV1d 301 20 21900 6 IN3WQT3M 10 50960 IN3WQT3M 1352 J9 NOISN3L 161011 IN3WGT3M 33AOO ONISNOH MOT M 160 Z L Ic ad TCI VAS HOIH 20 62199 HO Hod AIO uel 0 00872 A18W3SSV AQO8 DNOL CENSUM Item Qty Part Number Part Name 1 1 22009 02 RING GEAR 2 2 22035 IDLER GEAR ASSEMBLY 3 1 22068 PINION GEAR ASSEMBLY 4 1 22070 SECONDARY GEAR ASSEMBLY 5 2 22076 OUTBOARD IDLER GEAR ASSEMBLY 6 1 22740 SHORT IDLER GEAR ASSEMBLY 22 XHT TONG GEAR TRAIN Ab SUPERIOR Manufacturing amp Hydraulics 4225 HWY 90 EAST
34. ONOL LHX 22 LL SL Bdwz1us AlquessyG0 IHX0002231O SOMAVECAH 9 ONIENLOVINNVA sGuq sjenueyy dinb sjenuecd 434 HOIH3ANS JO IN3SNOO SSZIHdXa WHOS alva 901 f CHHSCISNOO SI ANY SOI TNHQAH 70 01 10 8 ONIUNLIVINNVN 5 JO A1H3dOtd 3HL SI LNSWNOOG 7598 288 818 gt 2 Sulunpeynuew oriadns NP LAN AN pT 8 2 c JO 90 1HX0006c4 lO 5 SNOL LHX 2 39NV 14 1432 3AISG 0015 1 4 AVI 80087 1 v ZL INJNTT3A 8 10892 2 791 QNIHSNG 39NV 14 3948 TIDA 10021 1 IN3NTT3A 3948 ASMOT 4 NV2 1937 JAIXO 1 SOHS 12 1 T X 91 8 11 S3 DTID3 WV LAN y1 8 2 8 I TZL TH INAWO HA DWON 1494 1494 9404 l 49 guai SET 14 2 1 29 dN DAVIA 8 3Z33S 43A3N HLIMSQV3HHL VOIHS TT OLNI 5 CHONV H SS3Hd I 80 9281 3955 A THIAHSSV YIMO WYO d3NOTIOd 3LON 9 o lo SOMINVACAH ONISNLOVINNVW sOnmans JO 1N3SNOO SS3aldX3 INOHLIM WAOJ ANY NI Q390dO3ld33 AO 93SO19SIO 03SA 38 LON AVW NOILVW3IOJNI IWILNAGII
35. ROUBLE SHOOTING HYDRAULIC TONG SYSTEM Failure to Grip Tubulars Problem E Tong binds under light load Worn or damaged cam followers dumbell roller bearing or idler bearing F Ring gear rotates while control lever is in neutral G Shift will not stay in set position Lost spring plunger H Hydraulic fluid leaking from motor Damaged or worn motor shaft seal SUPERIOR Manufacturing amp Hydraulics Inc 22 CLINCHER XHT Tong Revision 01 07 Page 6 6 Solution Inspect and replace defective parts Replace control valve Replace spring plunger Replace motor shaft seal RECOMMENDED SPARE PARTS LIST FOR REMOTE AREAS Quantity 1 2 2 Part Number 12501437 14666 14667 1001 SLV1000 01 26005 71017 A35 MRV 1 SUPERIOR Manufacturing amp Hydraulics Inc 22 CLINCHER Tong Revision 01 07 Page7 1 Description Seal for Rineer Motor Dovetail Jaw Pins Dovetail Jaw Rollers 1 8 NPT Zerts Door Switch Valve Brake Band Assy Jaw Retract Spring A 35 Relief Cartridge Page 7 2 ACCESSORIES AND OPTIONS Several different accessory items are available for the system most appropriate for the end user s application CLINCHER Tong to allow them to be customized to provide a CLE22000XHT 05 Tong Accessories Compression Load Cell and Torque Gauge directly measures applied torque Tension Load Cell and Torque Gauge directly measures applied torque Solenoid Operated Modul
36. S 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 _ 207 REV LOG DATE REF PAManuals Equip Manuals Dwgs CLE22000XHT 05 22691 Motor wpg IDERED CONFIDENTIAL THIS INFORMATION PIED OR REPRODUCED IN ANY ITTEN CONSENT OF SUPERIOR RI Page 9 15 MOTOR SHAFT POLYPACK PIN 12501437 ON SEAL RETAINER O RING P N 55088 P N 2 150 SNAP RING SNAP RING P N 0150111 EAS AT Cum YY N P N 0150710 2 IW SNAP RING SEAL RETAINER 9 1945 P N 55088 d NS POLYPACK 2 P N 12501437 O RING P N 2 150 44 MOTOR SHAFT P N 0150710 0 SNAP RING P N 1945 pt W OUT WIPER RING FOR CLARITY PURPOSE ONLY NOT TO SCALE COMPONENTS OF MOTOR 4225 HWY 90 EAST Ab __ SUPERIOR LA 70518 w Manufacturing amp Hydraulics 318 837 8847 MOTO H ASS EM B LY THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 10 04 06 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION REV LOG DATE MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF P Manuals Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS Motor Motor CLE5500 wpg Page 9 16 Item Qty Part Number Part Name 22019 22009 02 TOP CAGE PLATE RING GEAR F 22 132 TOOTH 22022
37. SERT 6 4 3 8 LOCK WASHER 7 4 1061 3 8 16 x 3 4 BUTTON HEAD CAP SCREW 8 2 1071 3 8 16 x 3 1 2 HHCS Jaw Set Left Jaw Weldment Right Jaw Weldment Approx Size Assembly Number Part Number Part Number Weight 10 3 4 CJDT22 10750 22 10750 L 22 10750 R 269 11 7 8 CJDT22 11875 13 3 8 CJDT22 13375 13 5 8 CJDT22 13625 14 CJDT22 14000 22 14000 L 22 14000 R 244 16 CJDT22 16000 22 16000 L 22 16000 R 219 18 CJDT22 18000 22 18000 L 22 18000 R 192 18 5 8 CJDT22 18625 22 18625 L 22 18625 R 187 20 CJDT22 20000 22 20000 L 22 20000 R TBA 22 CJDT22 22000 22 22000 L 22 22000 R 148 DOVETAIL JAW SET ASSEMBLY SEE CHART FOR ASSEMBLY NUMBERS Ab SUPERIOR Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY RM UT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 01 15 07 REV LOG DATE REF En Manuals CLE22000XHT 05 Jaws CJDT22 wpg Page 9 22 901 8 9 ONIANLOVAINNVWN MOlH3dns JO 1IN3SNOO NAL LIM SS3HdX3 IHL LNOHLIM INYO4 NI YO 031902 13SOTISIO a3sn 38 LON AVIA NOILVAHOHNI SIH1 IVILN3GIJNOO Q3H3GISNOO SI ANY SOIT VHOAH
38. SS WRITTEN CONSENT OF SUPERIOR REF PAManu MANUFACTURING amp HYDRAULICS ials Equip Manuals 5 oe 15 amp Emo Page 9 24 22 COMBO JAW ASSEMBLY Item Qty Part Number Part Name 1 4 1027 WASHER LOCK 3 8 2 4 1061 3 8 16 X 3 4 BUTTON HD CS 3 211153 5 8 11 X 1 SHCS 41 21148 3 8 16 x 4 HHCS 5 2122117 09875 22 X 9 875 DOVETAIL X DOVETAIL TONG JAW 6 40111602 DOVETAIL STRIP DIE 1 1 4 x 1 2 x 5 ASSEMBLY NO 22117 09875A AB SUPERIOR Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS REV LOG DATE Page 9 25 THIS PAGE LEFT BLANK INTENTIONALLY Page 9 26 A35 VALVE BANK ASSEMBLY Description VA35 AA440 INLET VALVE W O RELIEF DVG35 HMRV 1 RELIEF CARTRIDGE VA35 DA4 WORK SECTION VA35 TR55 OUTLET SECTION 1 1 1 1 VA35 MA4 WORK SECTION 1 2 A85 V1526K 8 A35 8 HANDLE LIFT CYLINDER TONG VALVE BANK ASSEMBLY Page 9 27 1 Rev 0871 9 05
39. VE SAFETY Read and follow instructions carefully Failure to observe instructions and guidelines may cause serious injury death or equipment failure A sticking valve spool bind may be caused by one or more of the following factors DIRTY OIL Oil must be filtered to a minimum of 25 microns Filters should be changed regularly spin on types after 50 hours of initial use and then after every two hundred fifty hours of use Use of a condition indicator is recommended Consult your tractor or implement owner s manual for filtra tion and changing recommendations for internal systems OIL REQUIREMENTS Premium quality anti wear type oil with a viscosity between 100 and 200 SSU at operating temperatures Certain synthetic oils may cause spool seals to swell and the valve to stick If in doubt call CROSS Engineering IMPROPER HOOK UP OR MOUNTING Always use the proper size fittings Hook up in amp out as noted on the valve body Do not overtorque pipe fittings Mounting surfaces should be flat and care should be used when tightening mounting bolts Over tightened bolts can cause spool bind and casting breakage When hooking a valve in series always use a power beyond sleeve Con sult your tractor or implement manual to make sure you have the proper quick disconnect line connected to the inlet of the remote valve MISAPPLICATION Always use the proper valve for the job CONVERTA CD CS or CA valves should never be used for metered heavy load li
40. VLIV VN 31V Id WOLLO QOZH ig 3119 dOL GOSH Z 20092 ON LNSWC1SM A 18IW3SSV Apog Buo JO 2801 N d _ 9je d do 1 LAN MOOTAN Wel LL 10192 Nd 2 2127 av 3MVvaa SEEN qoau e 25 1208 13SSN9 x 9 20 1 LOCKWASHER BAILWELDMENT BAIL ADJUSTMENT ROLLER 1 x2 TON MASTER LINK BAIL SOCKET WELDMENT P N 26153 2 REQD WELDED TO TOP TONG PLATE 1 LOCKWASHER P N 1218 1 8 NUT P N 1210 2 REQD OF EACH COMPONENTS OF TONG ASSEMBLY 1 8 x5 1 2 HHCS BAIL PIVOT BOLT P N 73127 2 REQD x 3 4 10 x 4 HHCS FULL THREADS P N 73125 4 REQD 4225 HWY 90 EAST BAIL ASSEMBLY AB SUPERIOR 5 amp OUSAD L 70518 Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURINI 01 08 07 FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF P Manuals Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS CLE22000XHT 04 26728 Bail wog Page 9 21 Item Description 1 1 ISEE CHART LEFT DOVETAIL JAW WELDMENT 2 1 SEE CHART RIGHT DOVETAIL JAW WELDMENT 3 2 14666 JAW PIN 4 2 14667 JAW ROLLER 5 8 1011601 1 2 x 1 1 4 x 3 7 8 DOVETAIL IN
41. and tubing applications where the use of fine tooth steel dies is desirable Applications requiring chrome alloys can be handled using GRIT FACE Dies non marking aluminum dies D US and foreign patents pending US Patent 4 986 146 Canada 2 012 683 9 US Patents 5 911 796 US Patent 5 819 605 Canada 2 289 199 EU 98923644 3 9 US Patent 6 378 399 other US amp foreign patents pending 4 576 067 amp Undersized Casing Gripping Nominal Pipe Diameter SLIDING STYLE JAWS Open Throat Position SUPERIOR Manufacturing amp Hydraulics Inc 22 CLINCHER XHT Tong Revision 01 07 Gripping Nominal Tool Joint Diameter Page 2 2 T Gripping Undersized Pipe Pushes Pipe Off Center Undersized Tool Joint Sliding Jaws Grip Undersized Without Moving Off Center SPECIFICATIONS 65 000 ft Ibs 88 128 Nm continuous rotation Standard Equipment 100 000 ft Ibs 135 582 Nm max make break Door Interlock Self Adjusting Brake Maximum Operating Pressure 2 500 psi 170 bar Lifting Bail Maximum Torque RPM 60 GPM 227 LPM Manual 9 000 ft Ibs Optional Equipment 18 000 ft Ibs Electronic Solenoid Dump Valve Shipping Stand or High High 22 High Low 11 Low High 4 4 50 000 ft Ibs Low Low 2 2 65 000 ft lbs continuous rotation 100 000 ft lbs max make break Skid Varying Outlets for Handle Length Tong 2 132 Torque Turns
42. ation and at every shift change Should this system be determined to be inoperative the tong is to be removed from service and tagged as in operative until repairs are made CAUTION Operating the tong with the door in the open position could result in severe damage to the equipment and will void all manufacturer warranties WARNING Operating the tong with the door open by means of a defective or bypassed door interlock system exposes the operator and nearby personnel to potentially fatal hazards No attempt should be made to operate the CLINCHER Tong for any purpose other than which it is intended This system is capable of generating very large clamping forces and torsional loads which if improperly applied or controlled could result in damage to the tubular to the tong or could possibly result in injury or death of personnel Do not attempt to operate the unit without correct dies and the proper size tubular being in the tong See Section 3 for more information concerning the selection and use of dies CAUTION Operating this equipment without the correct size type and orientation of dies can result in damage to the equipment or tubulars being handled HYDRAULIC PRODUCT GENERAL INFORMATION ery HYDRAULIC PRODUCT SAFETY WARNING Valve lever Spool may stick not center under certain conditions allowing the hydraulic equipment to continue to operate and could cause serious injury death or equipment failure VAL
43. c fluid and insure suction valve is open B Open bypass valve to hydraulic system then check to make sure all hose connections are secure and hydraulic system is free of leaks C Becertain door is completely closed before operation to insure safe operation The CLINCHER CLE22000XHT 05 is equipped with a door switch which prevents operation of the tong when door is even partially open D Use power unit to start up procedure as outlined in your owners manual supplied by the manufacturer E In the event hoses are not tightened securely possible failures to hydraulic system can occur 1 If pressure supply hoses are restricted or flow is blocked pressure will increase in the hydraulic power unit resulting in increased RPM in the power unit 2 If return line hoses are restricted or flow is blocked pressure will increase in the hydraulic power unit and the hydraulic system to the tong itself resulting in the tong motor increasing to maximum pressure and possible motor seal failure SUPERIOR Manufacturing amp Hydraulics Inc 22 CLINCHER XHT Tong Revision 01 07 Page 5 2 F After completion of A through E restart the power unit and allow engine to idle for approximately 10 minutes Slowly close bypass valve to allow circulation of hydraulic oil through tong and hoses Place shifting lever into low and rotate several times Repeat in reverse If correct jaw die combination is installed the unit is now ready to r
44. cosity and replace fluid if inadequate for operating temperature Check relief and directional control valve Neutral should return slightly to reservoir Inspect repair or replace Check to assure couplings are securely fastened Inspect repair or replace Assure unit has been calibrated to proper arm length NOTE When using CLINCHERO integral backup system itis the length of backup arm NOT the tong arm length Solution Inspect and replace key stock in shifting yoke Inspect and replace broken or worn pins Pump grease into both zerts located on shift housing Inspect and relieve pressure by adjusting set screw spring plunger on shifting gear PN 55084 02 Solution Inspect die size and replace with correct dies for pipe Wrong size dies for tubulars Assure suspension of tong is perpen dicular to tubulars Adjust hanger as necessary Inspect for excessive wear on brake band Inspect and replace defective cam followers Remove rust and debris from jaws and jaw pockets Inspect jaw rollers and pins for wear flats and lubrication Repair replace and lubricate as needed Inspect for excessive wear on brake band Inspect and replace defective cam followers Remove rust and debris from jaws and jaw pockets Inspect jaw rollers and pins for wear flats and lubrication Repair replace and lubricate as needed Inspect and replace defective gears Inspect and repair or replace defective shifting parts Page 6 5 T
45. ct all hydraulic lines supplying power to the hydraulic system and utilize a method of isolation or lockouts on the control systems Always take precautions when bleeding down any residual system pressure by ensuring the return 1 1 4 hydraulic line is disconnected last and that all control levers are in the neutral or open center position While residual fluids will be minimal in quantity it is VITALLY IMPORTANT that all residual fluids are secured in a suitable container taking the necessary precautions to safeguard and protect against potential environmental contamination ROUTINE MAINTENANCE Cleaning Upon return from each and every job A Pre wash unit to remove majority of dirt and grease build up as to allow removal of dies and inspection of overall condition of unit B Remove and inspect dies from tong Note any missing or damaged die retainers and or die retainer bolts SUPERIOR Manufacturing amp Hydraulics Inc 22 CLINCHER XHT Tong Revision 01 07 Page 6 1 C Remove side jaws from tong and inspect side jaw for missing or broken parts damaged splines broken ears locking hooks on front portion of side jaws D Clean and inspect side jaws jaw pins jaw rollers for damage or excessive wear Lubricate pins and rollers and reinstall in tong E Inspect hanger and all hoses for wear replace as necessary F Inspect hanger assembly to assure all parts are returned and in operating condition ie H Plate
46. e developed could result in personnel injury or death SUPERIOR Manufacturing amp Hydraulics Inc 22 CLINCHER XHT Tong Revision 01 07 Page 1 1 CLINCHER Tongs utilize high pressure hydraulic fluids Portions of the tong and backup control valves hydraulic lines and cylinders may contain high pressure fluid even when the power unit is de energized and the fluid supply hoses are disconnected During normal operation the temperature of the hydraulic fluids as well as hoses piping valves etc can rise to a level which can cause burns WARNING Personal protective gear including safety glasses face shields protective gloves and protective clothing must be worn to guard against the hazards of high pressure fluids Tight fitting clothing is required to prevent entanglement in rotating components These tools should be serviced by thoroughly trained and qualified hydraulic technicians using procedures to safely insure hydraulic pressure is bled from these circuits WARNING Attempting to operate this unit with a power unit designed for open center valves will result in the power unit operating continuously at maximum pressure will cause overheating and may cause equipment failures possibly exposing personnel to high pressure high temperature hydraulic fluid leaks The CLINCHER Tong is equipped with a door interlock system which prevents tong rotation whenever the door is open This system is to be tested before each mobiliz
47. e for Dump Valve allows computer to limit torque applied Lift Cylinder with Integral Spring Hanger controls vertical position TSP 80 Tong Speed Control allows slow speed rotation with full torque SUPERIOR Manufacturing amp Hydraulics Inc 22 CLINCHER XHT Tong Revision 01 07 Page 8 1 Page 8 2 SECTION 9 CLE22000XHT 06 TONG ILLUSTRATIONS 22 CLINCHER TONG ASSEMBLY Sht 1 9 3 22 CLINCHER TONG ASSEMBLY Sht 2 9 4 1 7 8 CAM FOLLOWER Assy No 5 1875 02 9 4 2 FLANGED SEVERE SERVICE CAM FOLLOWER Assy SSCFF2000 02 eese 9 4 TONG BODY ASSEMBLY Assembly 22800 03 uu nn 9 5 GEAR TRAIN naam a aa aaa ep eredi ie sa 9 6 DUMBELL ROLLER ASSEMBLY Assy No 22069 9 7 SEALED IDLER BEARING PN 1908 nen 9 8 INSTALLATION INSTRUCTIONS FOR 1905 9 9 SHORT IDLER GEAR ASSEMBLY Assy No 22740 9 10 IDLER GEAR ASSEMBLY Assy No 22035 ceccscccsccsssssssesssscnssseseseescscensssesensesssesceessensuessescesecseaesaeecnseasasseseeecnsaeeees 9 11 OUTBOARD IDLER GEAR ASSEMBLY Assy No 22076 9 12 PINION GEAR ASSEMBLY Assy No 22068 eene ener 9 13 SECONDARY GEAR ASSEMBLY Assy No 22070 n ener eren 9 14 MOTOR GEAR BOX ASSEMBLY As
48. fting loaders or similar applications Use an open center valve for open center applications and a closed center valve for closed applications If in doubt check with your tractor dealer Contact CROSS if the valve allows the hydraulic equipment to creep excessively MAINTENANCE Make sure all bolts are tightened and torqued to the recommended specification Bent or broken parts should not be used Replace immediately Always use exact replacements Always protect valve spool from paint overspray Faulty quick disconnects can cause high back pressures and sticking spools Check quick discon nects periodically to make sure they are functioning properly If valve spool does not center or appears to stick do not use PUMPS amp MOTORS SAFETY A relief or bypass in your hydraulic system is necessary to prevent pump from breakage due to overpressurization Use correct fittings and proper oil as noted in the technical service manual packed with each unit Change oil as recommended by your implement or tractor manufacturer CYLINDER SAFETY Check clevis clearances before during and after extending the cylinder and before using the cylinder under pressure to avoid possible injury or bent or broken rods caused by binding Never operatea cylinder above recommended pressures Never use a cylinder as a safety device when trans porting equipment PINHOLE LEAKS If you observe a pinhole leak discontinue use of the component If oil has penetrated your
49. ifications Used as bearing grease Type NLGI Consistency Grade Color Lithium Complex Soap wt Serv Temperature Base Oil Viscosity 40 C cSt ASTM D445 100 C cSt Viscosity Index Penetration dmm Worked 60X ASTM D 217 Dropping Point F ASTM D 2265 Rust Protection 5 SSW ASTM D 5969 Water Washout 9owt loss 175 F ASTM D 1264 Timken OK Load lbs ASTM D 2509 Bomb Oxidation 100 hrs 210 F psi drop ASTM D 942 Applications 68 68 65 0 8 5 95 9 222 432 41 39 0 20 Pass Quality Level Quality Level 2000 N A Blue N A 150 14 5 N A 280 450 Pass 6 8 45 5 max Industrial application where a high temperature multipurpose extreme pressure grease is needed Trailers OPERATIONAL INSTRUCTIONS Suspension A B C D Tong should be hung by 7 8 IWRC minimum O D wire cable with a 31 ton minimum breaking strength It should be hung as close to the center of the drill rotary without interfering with operation of drill string and lifting equipment It is recommended the operator make use of the CLINCHER Lift Cylinder The CLINCHER Lift Cylinder incorporates a hydraulic cylinder and manual lift spring The hydraulic cylinder portion is used to assist in the raising and lowering of the tong and backup while the spring allows for movement during make up and break out WARNING The suspension system must allow the tong to easily move d
50. lic hoses Determine O D of tubular to be made up or broken out Use proper dies to bite O D of tubular and insert as follows Remove jaw assembly from tong Remove upper die retainer clips Insert die into jaw Reinstall clips and clip retainer bolts Reinstall jaws into cage plates install pivot pins and reattach springs SUPERIOR Manufacturing amp Hydraulics Inc 22 CLINCHER XHT Tong Revision 01 07 Page5 1 TYPICAL SNUB LINE INSTALLATION SNUB LINE IS PERPENDICULAR TO AXIS OF TONG TYPICAL TONG INSTALLATION NOTE TONG IS PERPENDICULAR TO TUBING OPERATIONAL INSTRUCTIONS Hydraulic Lines A Be sure all power to unit is off and power unit is shut down B Always inspect hoses prior to installation for abrasions kinks and other visible damage C Install hydraulic supply hose and hydraulic return hose between tong and hydraulic power unit Be advised that the standard installation on CLINCHER tong calls for 1 Hydraulic Supply hose and 1 1 4 Hydraulic Return hose A 3 4 case drain hose is provided for systems equipped with a case drain line The differing hose sizes eliminate the possibility of attaching the wrong hose to the wrong outlet while at the same time reducing back pressure in your hydraulic system Tong Operation A Insure proper dies are installed Connect hydraulic hoses verify reservoir is full of hydrauli
51. m a secure high strength 7 8 IWRC minimum diameter wire cable with a 31 ton minimum breaking strength The wire cable should be hung as close to the center of the wellbore as possible without interfering with drilling equipment operation to allow the tong to be readily swung into the working position Vertical position control should be achieved by means of a CLINCHER hydraulically operated lift cylinder spring hanger WARNING Users must insure the entire lifting system used to move this equipment including forklifts cranes cables rig mounting points lift cylinders slings winches pulleys etc are capable of handling the static weight of the tong plus any loads which could be transferred to it during handling A 1 1 2 IWRC minimum diameter wire cable with a 114 ton minimum or better breaking strength should be attached at a 90 degree angle to the tong and at the same level to insure proper readout of torque indicator A SNUBBING LINE should always be attached even when an integral backup is in use to provide additional safety in the event of a backup slippage WARNING Operating the Tong without locking a Backup on the tubular can cause dangerous and unexpected movement of the entire system causing severe equipment damage and causing personnel injury or death Users must provide a means of safely controlling the tong movements in all directions when it is in use Failure to account for its size weight movement and amount of torqu
52. mation concerning the 22 CLINCHER Tong we request you complete this form and return the lower half to SUPERIOR Manufacturing and Hydraulics by mail or facsimile Access to our manuals can also be acquired through our web site www superior manf com Select the tab CLINCHER Products select the equipment from the list to get Specs page select the tab Download Manual Name Company Address Address City State Postal Code Country Telephone Fax Tong Model No Serial No Assembly Date 22 XHT Tong Technical Manual Registration Form Return To Name Company SUPERIOR Mfg amp Hyd Address 4225 Hwy 90 East Broussard LA 70518 Address USA City State Phone 337 837 8847 Fontal Code oy Facsimile 337 837 8839 Telephone Fax Web Site www superior manf com Tong Model No Serial No Assembly Date TABLE OF CONTENTS Hazard Warnings Description Features Specifications and Schematic Jaws Adapters and Die Information Assembly Torque Requirements Lubrication Specifications Operational Instructions Maintenance Instructions amp Trouble Shooting Spare Parts Recommendations Accessories and Options So ES MJ N CLE22000XHT 06 Tong Illustrations NS Lift Cylinder gt Load Cells and Torque Gauges Motor Service Manuals haz
53. njeu smoyo 69433 250946 lt sal Bunpi sql 0YSZ4 bunpa 25015 seuoul IDUILION 22956 butuoN ES 9424 O0g y 200 IPUIWON s6ulu dous 4999 8J snay 930540 O S49 04 enbiuf 006 sejoKo SS gt x 4029 4911 22 spnouus unumun p qiypduuoou Ul esn 10 9 qpjins 0 515 1 UOISOJJOD 9240 S DIS DUSWO SDI Bulupag o u jo UONDABIW G061 quod jueAeJd nq eq 0926 oe ona 51095 016910 f quuiessbsip eq bDuupeq 9904 Jsuul eu sbuliDaq 422945 pejpes p wwo upy 19 916 sJejjo Ja oJ bulbaq upjeudoug sa301d Sjgjeueg PUD Guo Jaddn S48uSoM 20 43045 pay 4od Page9 8 63 dq esto uogonasu 1111 0008 Z Peunbsu 2001
54. orrosion CLINCHER recommends using Texaco Marfak MP 2 or equivalent for all grease zerts roller bearings and bushings Gears located within the clutch housing or between the tong plates are to be heavily lubricated using PLUSCO 855 or equivalent Reference Lubrication Specifications on following page IMPORTANT NOTE Grease all zerts located on the top and bottom of the tong Certain dumbell roller shafts including the brake shaft and the ones located above the tong legs can only be lubricated from one side Rotate the ring gear and cage plate assembly to visually confirm grease is being displaced on both ends of each dumbell roller assembly TONG FASTENERS Size 1 4 20 NC Application door switch mounting bolts door support strip Torque 10 ft Ibs 3 8 16 NC shift assembly low gear housing cover door latch pivot pin jaw bolts 33 ft Ibs 1 2 13 NC idler race upper bearing caps motor mount cage plate stop amp jaw spring bolts door plates to door latch brake bands 93 ft Ibs 5 8 11 NC top and bottom tong plates bearing caps 180 ft lbs 3 4 10 NC short idler shaft cage plate spacer bolts amp ring gear stop 317 ft lbs 7 8 14 NF cam follower nuts 63 ft Ibs 1 8NC bail bolts 100 ft Ibs 1 12 NF dumbell rollers door dumbell rollers door pivot shaft 1 1 2 12 NF idler shafts short idler shaft 1 200 ft Ibs 2 200 ft lbs
55. own a distance equivalent to the thread make up length If significant resistance is encountered the suspension system may be subject to load which could cause its failure damage equipment or expose personnel to severe or fatal hazards Assure that the tong is suspended in level manner Both tong and backup must be level at the point they contact the tubular Using adjustment screws and slots in rigid hanger assembly adjust tong so that it hangs level on horizontal axis and is parallel to tubular on vertical axis If using 3 point bridle use turnbuckles to adjust tong so it hangs level Make certain that floor space is adequate to maneuver tong on and off pipe The space must be clear of obstructions to allow safe and unrestricted operation Attached 1 1 2 IWRC minimum wire cable with a 114 ton minimum or better breaking strength as a tong back up line at 90 degree angle to tong and at the same level to insure proper readout of torque indicator You should always have snubbing line attached Use of a integral hydraulic backup is safer than manual backup but operators should maintain additional safety of snubbing line to prevent injury in case of hydraulic failure or the failure of operator to have backup properly applied to tubular This equipment generates extreme torque and should be used with caution Jaw and Wrap Around Die Installation A B Be sure all power to unit is off and power unit is shut down Disconnect hydrau
56. rall width of the tong to be minimized Pivoting jaws are circular segments which are pinned at one end The wide angle between jaw inserts make them ideally suited for thin walled tubulars such as casing When driven by the ring gear s cam these jaws rotate about a pivot pin until the die inserts in the jaws contact the tubular The geometry of these rotating jaws have limited ability to deal with tubulars which are somewhat smaller than the nominal jaw size because they must rotate beyond their normal design limits This additional rotation can push the pipe s centerline off the tong s centerline causing eccentric rotation and questionable torque turn graphs Sliding jaws move radially from the open position until they contact the pipe or tool joint They are typically thicker than pivoting style joints so tongs exclusively using this style jaw are typically larger than equivalent sized tongs using pivoting jaws When dressed with dovetail dies in a configuration sliding jaws are capable of accommodating wide tool joint diameter variations under nominal jaw size This Combo Tong features our constant radial load ring gear cam design allowing the drill pipe jaws to grip tool joints as much PIVOTING STYLE JAWS Largest Diameter Casing as 1 2 inch smaller in diameter than the nominal drill pipe jaw size These sliding jaws are available with splines in standard and low friction types for small diameter casing
57. s spring leg springs leg spring caps and pins G Replace jaw pins and rollers in tong H Lubricate tong s cam followers upper and lower dumbell roller shafts and door dumbbell roller shafts upper and lower zerts door shaft idler gear shafts and re pack tong body cavity D Install dies of a size needed for testing purposes and attach hydraulic power unit to tong Before energizing power unit make certain no one is working on tong and all tools and parts are removed from the tong J With the proper dies installed in the tong place reversing pin into the make up position set tong into low gear and operate tong through several cycles of locking biting and torqueing to required torque Change reversing pin to break out position and repeat Repeat same procedure in high gear Note Torque developed in high gear is considerably less than torque developed in low gear K Test door interlock system by opening door slightly with tong rotating Remove test mandrel for this procedure The tongs rotation should stop If tong rotation fails to stop close door cease rotation deactivate power unit and inspect door interlock switch for damage Insure that adjustment collar is oriented to allow wheel of door switch to fit into recess on collar Warning If door switch system is not functioning properly tong must not be used L Re inspect tong hydraulic system for leaks M If at this time the unit is functioning as
58. sufficient Torque A B C D E F G H D Problem Door switch malfunctioning Relief valve malfunctioning Damaged or worn pump parts Slow pump speed Improper system fluid Directional control valve set improperly Damage tong motor Restriction of supply line excessive back pressure Defective gauge or load cell Difficulty Shifting Gears Problem A Broken key in shifting yoke B Worn or damaged shifting yoke pins C Insufficient lubrication D Detent ball bearing spring set too tight Failure to Grip Tubulars Problem A B C D Jaws move out from neutral but fail to penetrate pipe Tong not perpendicular Jaws fail to move out of neutral Brake band not tight enough faulty cam followers rust debris or damage to jaws Tong will not release from tubular Brake band not tight enough defective cam followers in cage plate insufficient lubrication to jaw pin and roller Tong motor runs but ring gear does not rotate Broken gears or defective shift in hydraulic tongs system SUPERIOR Manufacturing amp Hydraulics Inc 22 CLINCHER XHT Tong Revision 01 07 Solution Check to make sure door is completely closed Inspect door switch and dump valve Replace or repair door switch and or dump valve Relief set too low broken valve spring contamination or defective seals Inspect repair or replace Assure proper pump speed for application Check fluid vis
59. sy No 22691 SHIFT ASSEMBLY Assy No 45091 9 15 MOTOR ASSEMBLY Section View temer tete emer re V e Naye Re dave UE ENSE 9 16 CAGE PLATE RING GEAR ASSEMBLY Assy 22023 01 csse eke nenne 9 17 TONG DOOR ASSEMBLY Assy No 22680 U n ase keke eke ke keke ek eke reke tenerent 9 18 DOOR VALVE ASSEMBLY Assy 26681 O1 u asas 9 19 BRAKE BAND ASSEMBLY Weldment No 26005 9 20 BAIL ASSEMBLY Assy N0 26728 ee He eee Eta tete ee ehe 9 21 DOVETAIL JAW SET kik uk e duke unuqa H e k n ar ch S R a teinte tenni 9 22 22 COMBO JAW ADAPTER ASSEMBLY Assy No 20111 eene eene 9 23 20 COMBO JAW PUSHER ASSEMBLY Assy No 20115 eene nennen eren 9 24 LOW FRICTION 20 COMBO JAW PUSHER ASSEMBLY Assy No 20115 LF esses 9 24 22 COMBO JAW ASSEMBLY Assy No 20117 nn enne ertet trennen kek ek kr 9 25 VALVE BANK ASSEMBLY dere RR S ret 9 27 VALVE BANK ASSEMBLY w Optional Pusher Cylinder Valve eese eene 9 28 SUPERIOR Manufacturing amp Hydraulics Inc 22 CLINCHER XHT Tong Revision 01 07 Page 9 1 SUPERIOR Manufacturing amp Hydraulics Inc 22 CLINCHER XHT Tong Revision 01 07 Page 9 2
60. than the nominal die size Steel Toothed Dies can be used on tubulars which are no smaller than 3 32 0 093 less than the nominal die size Aluminum and GRIT FACE Dies should be matched with the specific tubular diameters required Note Fine Toothed Steel Dies are normally stocked in our Broussard Louisiana facility A partial listing of commonly manufactured sizes is shown below Aluminum and GRIT FACE Dies are normally made to order although a limited range of sizes and small quantities may be available from stock Contact SUPERIOR Manufacturing amp Hydraulics for information concerning availability of stock and special die sizes spesebDues LHX000223 19 10 94 40 0 eN sjeoyspeaidg sjenueyy d nba sjenueyy d senbe uodn ejqejreAe SIU 8JON lt lt Salq peujoo 104 Jaquinu ped YFHONITO seiq 100 5 10 Jjequinu ped YFHONITO GLLOLILG ZLOLILG L E69LILG L F99LLG 9 9 GEc9LILG EcOLILG L EE9LILA L 9r9LILA pez s epun 92912 006712 97212 09212 Sch Le 000 1c 5 8 02 10 QO edid Gel ec 000722 92812 05 72 969 12 008 Ic 92612 4 00027 27 8 1 000cc cc 000
61. tion Flush system change fluid Clean or replace air vent Check for leaks and be certain fluid suction in tank is well below hydraulic fluid in reservoir Repair or replace damaged parts check fluid for contamination Check PTO gears and recommended speed to assure proper pump is installed for operation Make sure pump has been assembled using correct torque values Replace relief valve Replace check valve Check to make sure relief valve is set to proper pressure Inspect and repair or replace defective parts check system for contamination Solution Flush fluid system replace with new fluid Inspect and realign Gauge and set to proper pressure Flush fluid system replace with new fluid Check for leaks and be certain fluid suction in tank is well below hydraulic fluid in reservoir Check alignment insure proper lubrication to non sealed bearings Solution Clear supply line and check intake on reservoir Add fluid to proper volume Locate and repair leak Assure proper pump speed for application Isolate pump and check pressure to determine whether motor or pump is defective Repair or replace defective part Check fluid viscosity and restrictions of intake line Replace fluid if inadequate for operating temperature Check to assure couplings are securely fastened Inspect Adjust unloading pressure Replace or repair as necessary Page 6 4 TROUBLE SHOOTING HYDRAULIC TONG SYSTEM In
62. to hold door in closed position If this is not the case then repairs are required L Check door safety device Functionally check tong door safety switch Engage low gear open tong door and push rotor control lever forward as if to rotate rotor If safety device is operational then the rotor will not rotate M Check lifting hanger test date Check lifting hanger for damage Ensure that a load test and inspection was carried out within the last 9 months N Check condition of all hydraulic hoses and fittings Visually inspect all hydraulic hoses fitted to the tong for any signs of leaks cuts or wear O Reinstall all parts which were removed for inspection and or damage Connect to hydraulic power supply and function test operation of tong in high low forward and reverse Torque test utilizing appropriate dies and test mandrel Test operation of lift cylinder P Inspect power unit system according to manufactures specifications Q Lubricate tong according to maintenance schedule preceding this section R Paint remembering to mask off surfaces not intending to paint with grease or masking tape S Complete dated inspection report giving details of all duties performed along with complete list of items replaced MAINTENANCE INSTRUCTIONS DU BEARING DRY WEAR PROCESS T 2 3 1 Running in completed Low wear rate starts when up to 10 of the bronze is exposed 2 Typical surface appearance when DU
63. un pipe G Adjust height of tong to proper height using the control valve located in the middle of the valve bank assembly H Stand in the normal operators position insert the locking pin into the rear cage plate hole on operators side This pin allows ring gear to rotate clockwise make up and engage the can to close jaws on pipe L Rotate ring gear clockwise by pushing motor control lever on the front valve bank assembly forward until jaws lock on pipe and continue to rotate until desired amount or torque is applied J After correct amount of torque specific to that connection has been applied release tong jaws by pulling back on motor control lever until jaws release and throat in cage plate is aligned with door opening Open door K High and low motor is adjusted by use of shifting valve located to the left side of the tong Tong Operation After completing the makeup or breakout cycle the jaws are opened by reversing the tong motor to drive the ring gear and cam surfaces in the opposite direction until the reversing pin contacts the ring gear shoulder Springs are used to return the jaws to their fully open position Door Operation Tong operation depends on door being fully closed and latched If the door is not properly closed and latched the door switch will vent the dump valve not allowing pressure to build WARNING Do not override bypass door switch This can cause serious injury or damage to the tong Do not
64. ust brake bands to compensate for normal wear SUPERIOR Manufacturing amp Hydraulics Inc 22 CLINCHER XHT Tong Revision 01 07 Page 2 1 In addition to these unique features listed above the CLINCHER Tong and Backup System is also equipped with numerous standard features including Door Interlock prevents tong ring gear rotation whenever the tong door is open but allows control and operation of the Backup and lift cylinder at all times Encoder Adapter accepts customer s turns encoder to signal to a torque turn computer Pressure Control Valve adjustable pressure control valves allow the customer to limit the amount of pressure applied and torque developed The features described above are covered by US and foreign patents or pending US and foreign patents Tong Application After completing the make up or break out cycle the jaws are opened by reversing the tong motor to drive the ring gear and cam surfaces in the opposite direction until the reversing pin contacts the ring gear shoulder Springs are used to return the jaws to their fully open position CLINCHER COMBO TONG The CLINCHER Combo Tong is a unique tool which accepts pivoting jaws for large diameter casing applications When dressed with an optional jaw adapter this tong also accepts sliding jaws for drill pipe and tubing applications Pivoting jaws provide large diameter gripping capabilities in a narrow jaw geometry allowing the ove
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