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SERVIC MANUAL

1. TRACTION DRIVE COMPONENTS HYDRAULIC SYSTEM SCHEMATIC TRACTION REX MODEL SP 1000 DUAL DRUM VIBRATORY ROLLER ex eo chu aisi E ra ral 5 112 FEE 39 gt La rE 1 xs Dj lt pip s e r 1 rea mymp T E aye i alo IRE sis lt I TEE i 1 i 1 1 I Sour SDS TORQUE Hi REDUCER single and double drum vibratory rollers 510 99 N 586 TRACTION DRIVE COMPONENTS HYDRAULIC SYSTEM SCHEMATIC TRACTION REX MODEL SP 1000 DUAL DRUM VIBRATORY ROLLER ITEM PART NUMBER DESCRIPTION QTY 1 298 08133 86 ADAPTER 4 2 102 11455 01 BRAKE 2 3 298 08184 86 ADAPTER 3 4 102 11456 01 MOTOR 2 5 298 02126 62 3 4 O RING X 3 8 909 2 6 502 01344 91 HOSE ASSEMBLY l 7 298 09075 86 ADAPTER 4 8 298 08033 86 1 SPLIT FLANGE BRACKET l6 9 398 20000 12 LOCKWASHER 3 8 34 10 102 01594 04 O RING 16 11 298 00105 93 5 3 8 1 1 4 34 12 102 31309 02 3 4 HOSE 13 102 31248 02 1 4 HOSE 14 298 00197 53 BRAKE VALVE CONTROL 15 298 06572 86 9 16 O RING 7 16 JIC l6 502 01341 86 1 4 HOSE ASSEMBLY 17 102 31248 05 1 4 HOSE ASSEMBLY 18 102 31248 09 1 4 HOSE ASSEMBLY 19 502 01350 93 HOSE ASSEMBLY 20 298 0
2. TORQUE BOLTS 4 5 B 455 460 N FT LBS 510 45 R 687 single and double drum vibratory roller SUPERSTRUCTURE ROPS ASSEMBLY REX MODEL SP 1000 DUAL DRUM VIBRATORY ROLLER ITEM PART NUMBER DESCRIPTION 102 50256 01 5 1000 ROPS KIT 102 09623 01 SEAT BELT KIT W TETHER STRAPS 298 00178 93 1 2 X 1 1 4 LO CS GR 5 298 02063 71 1 2 13 LOCKNUT FLG 602 3781 SP1000 ROPS ASSEMBLY 602 3755 ROPS BELTS MOUNTINGS UNP IMPORTANT Regular perio ic inspections to ensure ROPS are damage free and thus capable of functioning in an upset cannot be over emphas ized Carefully read the message that follows previously pub by the Construction Industry Manufacturers Association CIMA ROPS Roil Over Protective Structures Periodically inspect ROPS for cracks and loose mounting hardware Replace ail missing deteriorated or worn rubber parts If it becomes necessary to remove ROPS reinstall it oniy on the same machine in its original position 39 NEVER alter the ROPS in any way without the written approval of the manufacturer NEVER cut holes in or weid on ROPS without the manufacturer s approval NEVER attempt to repair a damaged ROPS it must be repiaced with a new unit approved for that ma chine Periodically inspect seat beits for wear tears deterio ration or excessive dirt Repiace them if necessary lt TS 510 46 single and double drum v
3. 643 _ 0 102 11650 01 102 11650 01 102 11651 01 102 11651 01 102 11656 01 102 11657 01 102 11657 01 102 11670 01 102 11670 01 102 11670 01 102 11705 01 102 11809 01 102 11809 01 102 11809 02 102 11809 02 102 11809 03 102 11809 04 102 11813 01 102 11813 01 102 11817 01 102 11817 01 102 11823 01 102 11823 01 102 11823 01 102 11827 01 102 11827 01 102 11827 01 102 11829 01 102 11840 01 102 11840 01 102 11840 01 102 11842 01 102 11842 01 102 11899 01 102 11937 01 102 11938 01 102 11963 01 102 11971 01 102 11971 01 102 30212 01 102 30292 11 102 30292 16 DESCRIPTION TRANSPORT LABEL SP1000 TRANSPORT LABEL SP1000 ENG STOP DECAL ENG STOP DECAL ONNOFF LABEL ONNOFF LABEL PLATE FRICTION MOUNTING PLATE MOUNTING PLATE Shim use as needed Shim use as needed Shim use as needed LOWER RADIATOR HOSE TANDEM PUMP TANDEM PUMP EDC CONTROL EDC CONTROL SHAFT SEAL SOLENOID AMP CHANGING DECAL AMP CHANGING DECAL SUCTION HOSE SUCTION HOSE Hydr Filter Head Hydr Filter Head Hydr Filter Head DECAL FREQ METER DECAL FREQ METER DECAL FREQ METER COUPLING SENSOR FREQUENCY SENSOR FREQUENCY SENSOR FREQUENCY PICK UP GAP LABEL PICK UP GAP LABEL BRACE ORIFICE PLUG ORIFICE HOLDER BRACE SOLENOID VALVE SOLENOID VALVE STRAINER 36 NUT LOCK O RING ARTS INDEX NUMERICAL LISTING 15 Single and double drum vibratory rollers RRR P P P P P N NJ IN I
4. 77 LEA 2 TH C 222 NBS 5 no ISOLATOR 220 NS Z X N NOTE CEN 2 Kad NN i DEFLECTION SHOWN lt NN BRAKE ITEM 51 AND S SS NY SS s y us NN y N 1 gt gios Z A JE 7777 IS Meuse jw A C3 lt 2 X 2 TN 777 7 Z N 2 B 10 14116 2 457 8 7 11 12 4715 15 17 48182022 22 ZN IMPORTANT 49 42 4942 50 55 IMMEDIATELY PRIOR TO 9 45 6248 N ASSEMBLY CLEAN ALL X 38 ENS POCKETS OF CHIPS E 2 WITH MAGNET 40 42 single and double drum vibratory rollers 510 119 N 888 VIBRATORY DRUMS REX MODEL SP 1000 DUAL DRUM VIBRATORY ROLLER ITEM PART NUMBER DESCRIPTION x ets QTY 1 502 06988 80 ROLL 3 2 298 03575 68 O RING 3 298 00403 02 SPHERICAL EQ _ 4 102 11412 01 CPLG HALF DR lj 5 502 20490 80 SHFT ASSY E g 6 402 00726 02 ROLL HUB p 7 298 03139 68 OIL SEAL 2 8 502 06991 80 ISOLATOR MNT 1000 1 9 102 31243 01 BRG RET 1 10 398 08000 07 416108 ALEMITE 1 11 102 11608 01 ISOLATOR 10 12 502 20492 80 HANDWHEEL amp FREQ PICK 1 13 502 06997 80 MOTOR MNT VIB DR 1 14 102 09766 01 COUPLING SLEEVE 1 15 298 03113 68 SEAL HUB 2 16 298 07532 34 SNAP RING INTERNAL 2 17 102 11424 01 CPLG EXCITER SHAFT 1 18 102 11446 01 HYDRAULIC MOTOR 19 102 11443 01 SPACER 1 20 102 05476 01 FRM MTG BRKT 1 21
5. ELECTRICAL COMPONENTS WIRING DIAGRAM MAIN SYSTEM ITEM OANA Ul gt 602 9693 REX MODEL SP 1000 DUAL DRUM VIBRATORY ROLLER PART NUMBER 602 09690 01 602 03701 01 602 08484 01 298 06168 17 212 02118 56 212 02117 56 212 02116 56 212 00276 17 298 03002 17 298 03016 17 298 05004 17 298 05005 17 102 10757 01 212 02119 56 298 06061 17 298 06540 17 298 03255 17 298 06543 17 102 09149 02 298 15018 17 102 11840 01 102 06440 01 298 12015 17 298 06139 17 298 06535 17 102 11614 01 298 00052 17 502 20161 89 102 08523 08 298 06123 17 102 09791 01 102 09790 01 298 00197 53 102 31118 01 102 10968 01 602 09836 01 298 00256 17 502 00205 80 298 26100 01 298 13162 17 502 08794 80 502 08794 82 298 26101 17 298 26057 17 298 26029 17 398 95002 93 398 95002 94 298 06530 17 DESCRIPTION MAIN WIRING HARNESS VIB SW WIRING HARNESS FREQUENCY METER LIMIT SWITCH WATER TEMP GAUGE OIL PRESSURE GAUGE VOLT METER KEYSWITCH HOUR METER HOUR METER DAMPER 2 AMP CIRCUIT BREAKER 20 AMP CIRCUIT BREAKER HORN BUTTON KIT WATER TEMPERATURE SENDER PRESSURE SWITCH FUEL SWITCH BATTERY SOLENOID SWITCH HORN HORN RELAY SENSOR FREQ WATER PUMP FLOOD LAMPS TOGGLE SWITCH SPST TOGGLE SWITCH SPDT TOGGLE SWITCH SPST SEAL FOR TOGGLES BATTERY CABLE BATTERY CABLE TOGGLE SWITCH DPST WIRE SET WIRE SET SOLENOID VALVE P I D RELAY BOARD P I D SPEEDOMETER MAGNETIC PICK UP CORD SPLICE WIRE LIGHTING KIT
6. n SEL 2 16 16 2 BOTH SIDES BOTH BOTH BOTH BOTH SIDES SIDES SIDES SIDES single and double drum vibratory rollers SUPERSTRUCTURE LOCATION OF INSTRUCTION DECALS AND NAM PLATES E rri lt NO GO 1 tA gt REX MODEL SP1000 VIBRATORY ROLLER PART NUMBER 102 08085 01 102 11649 01 102 095 12 01 102 31324 01 102 31047 01 102 50171 01 102 10802 01 _ 102 10768 01 102 09329 01 102 11651 01 102 11648 01 102 11425 01 102 31127 01 102 11382 01 102 11159 01 102 11647 01 102 09222 01 102 11650 01 102 10956 01 102 11842 01 102 11813 01 102 10801 01 102 11489 01 102 11143 01 102 31431 01 102 11827 01 102 10090 01 102 11005 01 102 11601 01 102 11602 01 102 12549 01 102 31648 01 DESCRIPTION SAFETY WALK TAPE TRANSPORT LABEL SP1000 LABEL WATER 1000 LABEL LABEL WARNING SERVICE CHART SP1000 LABEL MANUALS DIESEL LABEL 3IN REFLECTIVE TAPE ON OFF LABEL BRAKE INSTRUCTION LABEL TOWING LABEL SIGN REX REX QUALITY LABEL SERIAL NO PLATE GEARCASE DECAL THROTTLE DECAL ENG STOP DECAL HYD OIL DECAL PICK UP GAP LABEL AMP CHANGING DECAL MANUAL HOLDER WARNING DECAL MANUAL VIBRATION DECAL EMERGENCY BRAKE DECAL FREQ METER LABEL START LABEL WATER SPRAY TANK VIB LABEL ENG VIB LABEL LABEL PUMP WARNING LABEL HOT OIL 510 17 R 190 pA p orm i i ID N N Ns IS RE ERAN 510 18
7. 6 Stroke Travel Lever Slowly to Full Stroke and then Return to Neutral Position caurion IF MACHINE HAS MOVED MORE THAN SIX 6 EMERGENCY PARKING BRAKE IS OPERATING REPAIR AND OR ADJUSTMENT REQUIRED BY QUALIFIED PERSONNEL i 7 Repeat Procedure 4 thru 7 for Reverse single and double drum vibratory rollers 510 97 N 586 TRACTION DRIVE COMPONENTS RECOMMENDED BRAKE BLEEDING PROCEDURE REX MODEL SP 1000 DUAL DRUM VIBRATORY ROLLER The spring applied hydraulic release fail safe gency parking brakes which are integrated in the dual drum drives require a solid oil stream for Safe and Efficient Operation The following recommended emergency parking brake bleeding procedure establishes guidelines to bleed air from the system l Park Machine on a firm level Surface 2 Return the Forward Reverse Travel lever to Neutral Position 3 Pull Out Engine Stop Shut Down Cable to Stop Engine 4 Turn Ignition Key Switch to OFF 5 Block both Drums Securely with Chocks 6 As shown below Open Bleed Screw located on Side of Brakes 2 brakes one on each drum drive 7 Place Emergency Parking Brake Switch in the OFF Position 8 Start Engine 9 When a Steady Stream of Oil is Passing through the Bleeder Close the Bleeder Screw by Tightening BLEEDER FAIL SAFE BRAKE 510 98 single and double drum vibratory rollers N 586 PRESSURE LINES LINES
8. 74 single and double drum vibratory rollers N 586 ELECTRICAL COMPONENTS BATTERY AND ASSEMBLY REX MODEL SP 1000 DUAL DRUM VIBRATORY ROLLER single and double drum vibratory rollers 510 75 N 586 ELECTRICAL COMPONENTS BATTERY AND ASSEMBLY REX MODEL SP 1000 DUAL DRUM VIBRATORY ROLLER ITEM PART NUMBER DESCRIPTION TY 1 602 10744 01 BATTERY ASSEMBLY INCLUDES ITEMS 6 amp 7 1 2 502 02693 80 BATTERY CLAMP 1 3 102 07766 01 BOLT BATTERY HOLD DOWN 2 4 298 00106 93 3 8 X 1 1 2 HT CAPSCREW 2 5 298 02065 71 3 8 16 FLGD LOCKNUT 4 6 298 03255 17 BATTERY 12 VOLT PART OF ITEM 1 7 298 00007 44 ACID ELECTROLYTE PART OF ITEM 1 8 502 08774 80 BATTERY TRAY 1000 1 9 102 08523 08 BATTERY CABLE 2 10 398 02002 22 1 2 X 1 1 2 CAPSCREW 4 11 298 02063 71 1 2 LOCK NUT 4 12 502 20161 89 BATTERY CABLE 20 1 510 76 single and double drum vibratory rollers N 586 ELECTRICAL COMPONENTS RECOMMENDED MAINTENANCE SERVICE PROCEDURE FOR 12 VOLT BATTERY REX MODEL SP 1000 DUAL DRUM DRIVE VIBRATORY ROLLER TERMINALS SEALING COMPOUND POST STRAP SEPARATOR NEGATIVE PLATE ELEMENT REST SEDIMENT SPACE Figure 1 Typical 12 Volt Battery Cut Away View l TESTING THE 12 VOLT BATTERY Figure 1 NOTE The battery cable terminals should be tight on battery posts to insure good contact Battery posts and termi nals that are corroded should be disconnected terminals and clamp cleaned with a soda solution and a
9. MANUAL NO 510 MODEL SP 1000 DUAL DRUM DRIVE VIBRATORY ROLLER 586 ae s xi A BG one s E 4 ma ses E ipae P n e EE m 2 ow A Ue te eS K p M INDEX SERVICE MANUAL 510 00 PAGE R 986 REX MODEL SP 1000 DUAL DRUM VIBRATORY ROLLER DESCRIPTION Foreword Recommended Safety Rules Roller Compactor Safety Manual CIMA Material Lost or Damaged in Transit Instruction for Ordering Parts Rex Model SP 1000 Specifications REXWORKS Standard Warranty FRAME Main Frame Front Engine Main Frame Rear Opposite amp Fuel Tank SUPERSTRUCTURE Instruction Decals and Name Plates Location of Instruction Decals amp Name Plates Steering Lock Link Engine Hood Side Covers Operator s Platform Handrail Toolbox and Battery Tray Control Console Assembly Instrument Panel Assembly Travel Control Assembly Seat Mountings Hydraulic Tank Assembly Sprinkler Tank and Water Pump Prior to Serial Number GB 147 Effective Serial Number GB 147 Drum Scraper Assemblies Spray Bar Assemblies ROPS Assembly POWER UNIT Engine Front amp Rear Mounts including Various Assembly Attachments Radiator and Shroud Oil Cooler Exhaus
10. WITH SHELL DARINA EP 2 GREASE AT ASSDMBLY 7 CAPSCREWS 43 50 k 42 OTHER THAN ISOLATORS TO INSTALLED WITH LCCTITE 4271 ASSIS SS em Hi d ar UY 7 2 ZZ YE 23222 2227 h 2 7 SY SSS SS 55 E lt S am T 22222222444 ii IL 20 ame PE NOTE FL d o BRAKE ITEM 51 AND S BS nm dL CEA AN SM RE 0 S ch NEZ SA N SHOWN ROTATED 90 P 77 Wier 2 gt FROM HORIZONTAL D 24 77 Z ZA lt i ZZ T Z Z Z S PSSI 56 IN SHAFT A x aE y mesma gt s gt gt 5 NY A 5 LEA NY Y72272 y 7 ZH 5 NL r4 a 2 SS poe LLL LLL SUNT TS REN HY Wiss 7 f N 4 SES 41 48 VLLLLLLLLLL gd 5 1 4511 48 2 67 8 7 48 1 11 12 4713 15 17 18 2022 22 4g 508 ZN IMPORTANT 42 42 4942 50 55 55 IMMEDIATELY PRIOR TO 9 45 6248 N ASSEMBLY CLEAN ALL X 38 kN ets 39 e 40 42 48 510 1192 a single and double drum vibratory rollers N 888 Tm EN Th 75 UR ule lE Qut v i 2 VIBRATORY DRUMS CONTINUED REX JDEL SP 1000 DUAL DRUM
11. 16 22 t single and double drum vibratory rollers 510 52 N 586 POWER UNIT OIL COOLER REX MODEL SP 1000 DUAL DRUM VIBRATORY ROLLER S ane lt UB d gt VT 2 i single and double drum vibratory rollers ITEM O J OY UF WN F POWER UNIT OIL COOLER 510 53 586 REX MODEL SP 1000 DUAL DRUM VIBRATORY ROLLER PART NUMBER 298 08209 86 298 09070 86 102 31306 02 298 08201 86 502 08614 81 298 00181 53 298 06571 86 298 17002 86 298 12017 86 398 14001 46 102 31193 01 398 99005 88 502 20554 80 398 02001 77 298 02065 71 398 20000 66 102 11595 01 102 31313 01 398 02005 56 398 20000 37 DESCRIPTION ADAPTER 909 HOSE CLAMP HOSE ASSEMBLY ADAPTER ELBOW 909 HOSE ASSEMBLY 3 4 I D RELIEF CHECK VALVE REDUCING ELBOW 909 3 4 PIPE TEE PIPE NIPPLE 1 X 909 STR OIL COOLER 1 GALV SQ C I PLUG RADIATOR SHROUD W GM353T 3 8 X 1 CAPSCREW 3 8 16 FLGD LOCKNUT 3 8 CUT WASHER MOUNTING ANGLE RADIATOR SUPPORT STRIP 3 8 X 1 1 4 CAPSCREW 3 8 LOCK WASHER ELBOW pio LH HL BP F H H H F b H amp NN 510 54 single and double drum vibratory rollers 510 55 single and double drum vibratory roll rs 886 POWER UNIT EXHAUST SYSTE s REX MODEL SP 1000 DUAL DRUM VIBRATORY ROLLER ITEM PART NUMBER DESCRIPTION 102 11594 01 EXHAUST PIPE 298 0020
12. 22 102 06440 01 WATER PUMP 2 23 298 12015 17 FLOOD LAMPS 4 24 298 06139 17 TOGGLE SWITCH SPST 3 25 298 06535 17 TOGGLE SWITCH SPDT 1 26 102 11614 01 TOGGLE SWITCH SPST 1 27 298 00052 17 SEAL FOR TOGGLES 7 CONTINUED ON NEXT PAGE 510 107 1 single and double drum vibratory rollers N 787 VIBRATIO DRIVE COMPONENTS WIRING DIAGRAM lt INTERMEDIATE WATER SPRAY SYSTEM Cont EL SP1000 DUAL DRUM VIBRATORY ROLLER 35 ewe e 84 RELAY BOARO LEM 22 prece um DE MANUAL ovenioe 56 3 31 BRAK BRAKE SOL FOR NISC INTF RCOWNFCTING VIRES OF INSTHIMENT PANEL PROPER SEE 802 3714 1 ORAVI C 49 LIGHTS T E 301 OPTION ASSY SEE DRAWING 402 708 Gat 04 S9 7 SPEEDOME sranren PRESS 1836 WATER PUMP WATER PUMP mm 2 28 REDS ge epe A 38 tre ENGINE GRO HORN FRAME 7237 MAGNETIC LEADS CONNECTED pip VAWE USE RELAY BOARD IT 34 culi VAVE SIT NOTE speciat DIAGRAM FOR TANK VALVE 7 INTERMITTENT WATER SPRAY SYSTEM single and double drum vibratory rollers 510 107 15 R 388 VIBRATION DRIVE COMPONENTS WIRING DIAGRAM INTER WATER SPRAY REX MODEL SP 1000 VIBRATORY ROLLER PART NUMBER 502 20161 89 102 08523 08 298 06123 17 102 09791 01 102 09790 01 102 11971 01 102 31118 01 102 10968 01 602 09
13. Handrail INSTRUMENT PANEL ROLL SCRAPER ROLL SCRAPER ROLL SCRAPER SCRAPER MTG BAR 1000 BACK UP BAR BACK UP BAR BACK UP BAR SUCTION HOSE 1 I D SUCTION HOSE 1 I D HOSE ASSEMBLY 15 P N WNU i P P 2 Q Q WP PNP RP RPE PR 5 p 510 132 R 987 02 31309 02 02 31311 01 102 31311 02 102 31313 01 102 31313 01 102 31324 01 102 31324 01 102 31326 02 102 31326 02 102 31371 01 102 31431 01 102 31431 01 102 31495 01 102 31495 01 102 50049 01 102 50171 01 102 50171 01 102 50256 01 212 00276 17 212 00276 17 212 00276 17 212 00276 17 212 02116 56 212 02116 56 212 02116 56 212 02116 56 212 02117 56 212 02117 56 212 02117 56 212 02117 56 212 02118 56 212 02118 56 212 02118 56 212 02118 56 212 02119 56 212 02119 56 212 02119 56 212 02119 56 212 06000 17 212 06000 17 298 00007 44 298 00008 95 298 00009 71 298 00019 17 298 00020 98 DESCRIPTION HOSE ASSEMBLY UCTION HOSE 1 I D UCTION HOSE 1 I D HOSE ASSEMBLY HOSE ASSEMBLY 3 4 HOSE 1 HOSE ASSEMBLY 1 HOSE ASSEMBLY RADIATOR SUPPORT STRIP RADIATOR SUPPORT STRIP 1000 LABEL 1000 LABEL HOSE ASSEMBLY HOSE ASSEMBLY PID MOUNTING PLATE DECAL EMERGENCY BRAKE DECAL EMERGENCY BRAKE GASKET GASKET Tool Box SERVICE CHART SP1000 SERVICE CHART SP1000 SP 1000 ROPS KIT IGNITION LOCK SWITCH IGNITION LOCK SWITCH IGNITION LOCK SWITCH IGNITION LOCK SWITC
14. 02 298 00406 02 298 00407 02 298 01003 04 298 01003 04 298 01003 04 298 01008 01 298 01008 01 298 02002 62 298 02016 71 298 02032 71 298 02032 71 298 02034 71 298 02034 71 298 02034 71 298 02040 62 298 02040 71 298 02063 71 298 02063 71 298 02063 71 298 02063 71 298 02063 71 298 02063 71 298 02065 71 298 02065 71 298 02065 71 298 02065 71 DESCRIPTION OIL FILTER ELEMENT FILTER ELEMENT Shut Off Valve Shut Off Valve HYD RESV CAP HYD RESV CAP HYD VALVE HYD VALVE HYD VALVE MUFFLER CLAMP 3 1 2 7 8 X 3 UNC CAPSCREW 7 8 X 3 UNC CAPSCREW Capscrew 3 4 X 4 1 4 MAG PICK UP i MAG PICK UP MAG PICK UP FLANGE 12 POINT FERRY BOLT JOINT BALL KNOB STEERING WHEEL BEARING BEARING FLANGETTE CABLE CLAMP S S WIRE ROD END 1 4 ROD END 1 4 SPHERICAL BUSHING U Bolt U Bolt U Bolt AIR INLET HOOD AIR INLET HOOD BOSS PLUG LOCKNUT 3 4 10 7 8 LOCK NUT 7 8 LOCK NUT 1 4 UNC LOCKNUT 1 4 UNC LOCKNUT 1 4 UNC LOCKNUT 1 2 13 LOCKNUT FLG 1 2 13 LOCKNUT FLG 1 2 13 LOCKNUT FIG 1 2 13 LOCKNUT FLG 1 2 13 LOCKNUT FLG 1 2 13 LOCKNUT FLG 3 8 FLANGED LOCKNUT 3 8 FLANGED LOCKNUT 3 8 FLANGED LOCKNUT 3 8 FLANGED LOCKNUT ARTS INDEX NUMERICAL LISTING 15 L P P p PD PNWWAPANPPUPPP AREA HD BD BD BD PD PRN ingle and double drum vibratory rollers PRP N N N P PPP EPP AD gt single and double drum vibratory roller PART NUMBER 298 02065 71 298
15. 2 HARDENED WASHER 1 2 HARDENED WASHER 5 8 HARDENED WASHER 5 8 HARDENED WASHER 3 4 HARDENED WASHER 3 4 HARDENED WASHER 3 4 HARDENED WASHER SEAL FOR TOGGLE SWITCH SEAL FOR TOGGLE SWITCH SEAL FOR TOGGLE SWITCH SEAL FOR TOGGLE SWITCH SEAL FOR TOGGLE SWITCH WHEEL STEERING KNOB 1 4 X 3 4 CAPSCREW 3 8 X 3 4 GR 5 ZN PL C S 3 8 X 1 1 4 H C H T C S 3 8 X 1 1 2 C S 1 2 X 1 1 2 C S PLATED 1 2 X 1 1 2 C S PLATED 1 2 X 1 1 2 C S PLATED 1 2 X 1 3 4 C S PLTD 1 2 X 1 3 4 C S PLTD 1 2 X 1 3 4 C S PLTD 5 8 X 1 3 4 GR 5 PLT CS 5 8 X 1 3 4 GR 5 PLT CS HAIRPIN PLUG BUTTON BRACKET CABLE CLAMP CABLE CLAMP CAP FUEL TANK CAPSCREW 1 4 UNC X 1 1 4 CAPSCREW 1 4 UNC X 1 1 4 CAPSCREW 1 4 UNC X 1 1 4 1 2 X 1 1 4 SELF LOCK CS Z 1 2 X 1 1 4 SELF LOCK CS Z CHECK VALVE CHECK VALVE 3 8 X 1 SOC C S GR 5 3 8 X 1 2 C S Z PL GR 5 OIL FILTER HEAD OIL FILTER HEAD OIL FILTER ELEMENT OIL FILTER ELEMENT OIL FILTER ELEMENT 15 510 133 R 987 e P 0100 2000 MN P gt O 6 8 2 3 1 1 7 7 7 1 1 2 4 4 2 4 8 4 5 5 4 6 6 2 1 1 1 1 o o P P P P P P P gt gt 510 134 R 987 PART NUMBER 298 00197 53 298 00197 53 298 00205 47 298 00224 93 298 00224 93 298 00240 93 298 00256 17 298 00256 17 298 00256 17 298 00256 93 298 00263 47 298 00278 47 298 00314 02 298 00315 02 298 00335 47 298 00403 47 298 00406
16. 34 single and double drum vibratory rollers R 986 SUPERSTRUCTURE HYDRAULIC TANK ASSEMBLY 5602 9773 5 REX MODEL 5 1000 DUAL DRUM VIBRATORY ROLLER 24 single and double drum vibratory rollers 0 3 O Ui b Q P SUPERSTRUCTURE HYDRAULIC TANK ASSEMBLY REX MODEL SP 1000 DUAL DRUM VIBRATORY ROLLER PART NUMBER 502 09006 80 298 02108 56 298 08196 86 298 06576 86 298 06501 86 398 14011 80 298 14503 86 7896 298 06508 86 298 08210 86 298 00196 53 398 14004 17 398 14001 19 398 14006 77 398 14011 76 298 01003 04 298 02065 71 398 14009 91 398 14003 32 298 06510 86 398 99005 84 298 14500 86 298 00193 53 398 14010 47 298 13010 86 398 99006 90 2556 10 298 06602 86 298 00191 53 102 11823 01 298 02140 56 102 11670 01 398 14007 09 298 00114 93 398 20000 39 298 00039 97 298 02063 71 602 9773 gi DESCRIPTION Hydraulic Tank Sight Plug Reusable Fitting 1 Pipe JIC 909 ADT 3 4 X 909 Str Elbow Reducing Bushing 2 X 1 1 4 3 4 X 1 4 Red Bushing 1 2 X 1 4 Red Bushing 1 4 X 909 Str Elbow Pipe Adapter to Hose Hydraulic Reservoir Cap 2 X 4 Pipe Nipple Std 2 X 909 Elbow 1 1 4 Close Pipe Nipple 2 X 19 Nipple Galv TBE U Bolt 3 8 16 Flgd Locknut 1X 3 4 Reducing Coupling 1 X 4 1 2 Nipple TBE Elbow 1 Dry Seal 1 X 7 1 2 Pipe Nipple TBE 1 X 3 4 Reducing Bushing 1 2 Shut Off Valve 1 1 2 X 1 Reducing Bushing 1 Mag Pipe Plug 2 Twist Link Coil Chain H
17. AMP BREAKER 2 AMP 20 AMP CIRCUIT 20 AMP CIRCUIT 20 AMP CIRCUIT 20 AMP CIRCUIT CIRCUIT CIRCUIT CIRCUIT CIRCUIT BREAKER BREAKER BREAKER BREAKER CLAMP 6 ID BAND TYPE ELBOW 4 X 90 MOUNTING BAND DEG MUFFLER EXHAUST CONN FLEX EXHAUST CPLG V RETAINER ELBOW ELBOW HOSE REDUCER 5 EXHAUST ELBOW GROMMET RUBBER ELBOW X 4 510 135 R 987 O O ON 24 Q O Q P i 2 1 1 1 2 2 PREP PRP RPP Pe PREP UEP pPpPpPpPNNNpPpPpPHP NN NN pPpPP 510 136 987 98 06061 17 8 06061 17 298 06061 17 298 06061 17 298 06123 17 298 06123 17 298 06123 17 298 06123 17 298 06139 17 298 06139 17 298 06139 17 298 06139 17 298 06168 17 298 06168 17 298 06168 17 298 06501 86 298 06501 86 298 06507 86 298 06508 86 298 06508 86 298 06508 86 298 06508 86 298 06510 86 298 06510 86 298 06523 68 298 06529 68 298 06530 17 298 06530 17 298 06530 17 298 06530 17 298 06535 17 298 06535 17 298 06535 17 298 06535 17 298 06540 17 298 06540 17 298 06540 17 298 06540 17 298 06543 17 298 06543 17 298 06543 17 298 06543 17 298 06543 17 298 06564 17 298 06571 86 DESCRIPTION RUBBER ELBOW IN ROLL 5 16 X 1 3 4 ROLL 5 16 X 2 1 2 3 16 X 1 1 4 ROLL PIN ROLL PIN 3 8 X 2 SWITCH PRESSURE 12 VOLT SWITCH PRESSURE 12 VOLT SWITCH PRESSURE 12 VOLT SWITCH PRESSURE 12 VOLT SWITCH TOGGLE SWITCH TOGGLE SWITCH TOGGLE SWITCH TOGGLE TOGGLE SWI
18. P O N F FRAME MATN FRAME REAR OPPOSITE amp FUEL TANK 510 13 N 986 REX MODEL SP 1000 DUAL DRUM VIBRATORY ROLLER PART NUMBER 502 09002 80 102 05476 01 298 00240 93 102 11411 01 298 00042 97 298 02016 71 298 00175 47 DESCRIPTION Main Frame Rear Frame Mounting Bracket Capscrew 3 4 X 4 1 4 Spacer 3 4 Hardened Washer Lock Nut 3 4 10 Fuel Tank Cap QTY PPO gt Z 510 14 single and double drum vibratory rollers R 190 SUPERSTRUCTURE INSTRUCTION DECALS AND NAME PLATES REX MODEL SP1000 VIBRATOR Y ROLLER B0302C IMPORTANT liari I wa ARSPOST WARNING CLEARANCE CLOSES STAND CLEAR WHEN que ENGINE IS RUNNING a oe USE STEERING LOCX LINK WHEN SERVICING MACHINE 16 a ER Em 7 Gr By REX 77025 19 HYDRAULIC OIL 2 st inetit vet 20 RTAN T enn 89 4 lt 808 5181096 RASULI 25 31 e CAUTION OPEN SLOWLY 5 PSI HOT OIL 26 lem 28 30 29 ONTTANK END ER single and double drum vibratory rollers SUPERSTRUCTURE INSTRUCTION DECALS AND NAME PLATES lt NO O0 1 ON CA Q 2 REX MODEL SP1000 VIBRATORY ROLLER PART NUMBER 102 08085 01 102 11649 01 102 09512 01 102 31324 01 102 31
19. VIBRATORY ROLLER AF ASSEMBLY NOTES 1 AFTUR 5 tS INSTALLED MAKE SURE S ON INNC SHAFT A AND OUTER m SHAFT ARE N THOR LOWEST POSITION ENGINE END 2 ASSEMBLE HANDWHEEL 12 5 SO THAT THE LUBRICATION IN THE LOWEST ROLL POSITION AND THE POSITION STAMPED ON FRONT THE WHEEL THE POSITION 3 ASSEMBLY COUPLING HALF ITEM 4 SO THA THE PUNCHED INDEX MARK SEE DETAIL DRAWING FOR LOCATION IS IN HE LOWEST POSITION 4 WHEN ASSEMBUNG THE MOTOR MOUNT 13 MAKE SUPE THE APPED HOLE FOR THE MAGNETIC 4 H 5 1 t A 5B UPPER H8 59 LOWER ROLL ASSEMBLIES SHOWING TRACTION MOTOR AND BRAKE ARRANGEMENT TOP VIEW 7 Q G Van A Ww 74 s mm PICKUP 27 5 UP AND THE STAMPED ON THE HANOWHEEL CAN SCEN THRU THE SLOT IN THE MCTCR MCUNT 5 ASSEMBLY ANU ALL ITEMS ARE IUENTICAL FOR FRONT AND REAR ROLLS EXCEPT AS NOTED NDX TC NUMBERS IN THE UST OF COMPONEN S ON ROLL ASSDABLY SKETCHES 6 PACK CAVITIES amp BEARINGS DESIGNATED WITH SHELL DARINA EP 2 GREASE AT ASSD4ABLY 7 CAPSCREWS 43 50 amp 42 OTHER THAN ISOLATORS TO BE INSTALLED WITH LCCTITE 271 fT IT 50 29 26 24 27 5 4 25 5
20. WIRE ASSEMBLY WIRE ASSEMBLY 3 WAY BULLET SPLICE 2 WAY BULLET SPLICE BULLET TERMINAL 14 WIRE 1 4 LOOM TOGGLE SWITCH DPDT p OY IM O 9 OQ N P IH ED PA ED ED ID I I IS 510 82 single and double drum vibratory rollers N 586 STEERING COMPONENTS ARTICULATING JOINT ASSEMBLY REX MODEL SP 1000 DUAL DRUM VIBRATORY ROLLER 6 7 single and double drum vibratory rollers 510 83 N 586 STEERING COMPONENTS ARTICULATING JOINT ASSEMBLY ITEM U P Q PART NUMBER 502 09003 80 298 00124 93 298 00041 97 298 00224 93 298 00038 97 298 02032 71 398 08000 07 398 08000 11 298 10027 02 402 02616 04 298 10028 02 402 01775 02 102 30486 01 102 30486 02 102 30486 03 398 02002 28 398 20000 39 398 14005 63 REX MODEL SP 1000 DUAL DRUM VIBRATORY ROLLER DESCRIPTION BEARING HOUSING 3 4 X 1 3 4 CAPSCREW 685 3 4 HARDENED WASHER 7 8 X 3 UNC CAPSCREW 7 8 HARDENED WASHER 7 8 LOCK NUT 16108 ALEMITE 416138 ALEMITE INNER RING THRU BRG ARTICULATING CROSS OUTER RING THRU BRG BEARING RETAINER SHIM 005 SHIM 010 SHIM 062 1 2 X 2 CAPSCREW 1 2 LOCK WASHER 1 8 PIPE PLUG H I N IND N GS S N gt 2 ID gt OV O I single and double drum vibratory rollers 510 84 586 STEERING COMPONENTS HYDRAULIC SYSTEM SCHEMATIC STEERING REX MODEL SP 1000 DUA
21. X 7 1 2 1 GALV SQ C I PLUG 1 GALV SQ C I PLUG 3 4 X 3 8 RED BUSH GALV 3 4 X 3 8 RED BUSH GALV 2 Twist Link Coil Chain 2 Twist Link Coil Chain HOSE 5 8 I D HOSE 5 8 I D 7 16 ROD RETAINER BEARING REX NAME PLATE REX NAME PLATE ARTICULATING CROSS CORD ASSEMBLY CORD ASSEMBLY CORD ASSEMBLY HOSE ASSEMBLY ADAPTER STRAIGHT HOSE HOSE HOSE HOSE ASSEMBLY 1 4 HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY 1 2 3 4 HOSE ASSEMBLY ARTS INDEX NUMERICAL LISTING 15 FP rPtNFIPBPOUOUUBPI BOOtNRO PRP RPP RPP RPP PPP HP HPP pPN p IN po RRP ingle and double drum vibratory rollers 2 22 oot single and double drum vibratory roll PART NUMBER 502 01350 93 502 01350 93 502 01350 93 502 02693 80 502 02786 84 502 02980 80 502 04625 80 502 04965 80 502 04965 80 502 04965 80 502 04965 80 502 04966 80 502 06999 80 502 06999 80 502 08614 81 502 08614 81 502 08725 80 502 08760 80 502 08760 80 502 08773 80 502 08774 80 502 08774 80 502 08793 80 502 08794 80 502 08794 80 502 08794 80 502 08794 81 502 08794 82 502 08794 82 502 08794 82 502 08794 82 502 08794 82 502 08795 80 502 08795 80 502 08795 80 502 08795 80 502 08807 80 502 08843 80 502 08844 80 502 08892 01 502 09000 80 502 09002 80 502 09003 80 502 09003 80 502 09005 80 502 09006 80 502 09006 80 502 09012 80 502 09012 80 502 09015 80 PARTS INDEX DESCRIPTION HOSE ASSEMBLY
22. degrees F during charge If this temperature is reached the battery should be cooled by reducing charge rate or removed from circuit battery is fully charged when three successive hourly hydrometer readings show no rise in specific gravity single and double drum vibratory rollers 510 79 N 586 ELECTRICAL COMPONENTS RECOMMENDED MAINTENANCE SERVICE PROCEDURE FOR 12 VOLT BATTERY continued REX MODEL SP 1000 DUAL DRUM DRIVE VIBRATORY ROLLER Slow Charging Batteries to Remove Sulfation To condition a battery that is sulfated charge battery for a minimum of 24 hours at a maximum charging rate of four 4 amperes As battery approaches full charge check specific gravity at hourly intervals With no rise in specific gra vity for three successive readings batter is charged to its peak capacity Fast Charging Fast chargers give only a boost charge and the charging rate should be confined to the following 20 to 25 amperes maximum for 40 to 50 ampere hour batteries 25 to 30 amperes maximum for 60 to 70 ampere hour batteries CAUTION Battery temperature should not exceed 125 degrees F during charge charger is not equipped with thermostatic cut off and battery has not received sufficient charging turn charger off until battery has cooled to 100 degrees F before starting high rate charge for continued charging WARNING When batteries are being charged explosive gas mixture forms beneath cover of each cel
23. much pressure can break the filter paper and destroy the element 10 Carefully check new or properly cleaned elements for damage before installing single and double drum vibratory rollers 510 67 N 586 POWER UNIT RECOMMENDED SERVICE PROCEDURE FOR ENGINE AIR CLEANER ELEMENT continued REX MODEL SP 1000 DUAL DRUM DRIVE VIBRATORY ROLLER ll Never attempt to clean a safety element Change safety elements after three primary element changes or as indicated by the Ser vice Indicator 12 Then make it a habit not to disturb the element until restric tion again reaches the service limit 510 68 single and double drum vibratory rollers R1088 POWER UNIT SENDING UNITS FOR INSTRUMENTS REX MODEL SP 1000 VIBRATORY ROLLER lt x tO 2 z 4 HOUR WATER TEMPERATURE NOTE NUMBER SQUARE INDICATES WIRING NUMBER 602 B0426A single and double drum vibratory rollers POWER UNIT SENDING UNITS FOR INSTRUMENTS REX MODEL SP 1000 VIBRATORY ROLLER ITEM PART NUMBER 298 06061 17 398 14011 49 212 02119 56 502 01338 98 gt UC MN P DESCRIPTION SWITCH PRESSURE 12VOLT 1 8 SERVICE TEE TEMP SENDER HOSE ASSEMBLY 510 69 N 988 QTY 1 1 1 1 510 7 586 MAIN WIRING HARNESS PART 602 9690 1 A Q 0 single and double drum vibratory rollers ELECTRICAL COMPONENTS LIGHTS FRONT REAR amp INSTRUMENT PANEL OPTI
24. single and double drum vibratory rollers N 586 SUPERSTRUCTURE STEERING LOCK LINK REX MODEL SP 1000 DUAL DRUM VIBRATORY ROLLER STEERING COCK LINK PAINTED RED single and double drum vibratory rollers 510 19 N 586 SUPERSTRUCTURE STEERING LOCK LINK REX MODEL SP 1000 DUAL DRUM VIBRATORY ROLLER ITEM PART NUMBER DESCRIPTION QTY 1 102 11637 01 STEERING LOCK LINK l 2 102 11638 01 STEERING LOCK LINK PIN 2 3 298 00131 47 HAIRPIN 2 510 20 single and double drum vibratory rollers R 889 5 REX MODEL SP 1000 DUAL DRUM VIBRATORY ROLLER SUPERSTRUCTURE ENGINE HOOD SIDE COVERS OPERATOR S PLATFORM HAND TOOLBOX AND BATTERY TRAY B0562 single and double drum vibratory rollers REX MODEL SP 1000 DUAL DRUM VIBRATORY ROLLER 510 21 R 889 SUPERSTRUCTURE ENGINE HOOD SIDE COVERS OPERATOR S PLATFORM i NO ON CA i 102 31264 01 102 50049 01 298 00103 93 298 02065 71 502 08774 80 298 00178 93 298 02063 71 502 08793 80 502 20606 80 298 00114 93 298 02063 71 502 09005 80 502 09012 80 502 09015 80 502 09015 81 298 00068 93 398 20000 66 398 20000 12 398 11000 03 102 11729 01 102 11486 01 HANDRAIL AND BATTERY TRAY PARTNUMBER DESCRIPTION Handrail Tool Box Capscrew 3 8 X 3 4 Lock Nut 3 8 Battery Tray Capscrew 1 2 X 1 1 4 Lock Nut 1 2 13 Air Scoop Cover Cover Plate Capscrew 1 2 X 2 Lock Nut 1 2 13 Operator s Platform
25. stiff brush After cleaning apply a thin coating of petrolatum Specific Gravity Test Test specific gravity of battery with an accurate hydrometer Where electrolyte level is too low to make a test add bat tery water but do not attempt to test gravity until battery has been returned to service operation for at least four hours The Specific gravity of electrolyte will vary 4 points 004 with every 10 degrees F change in temperature Subtract 4 points 004 for each 10 degrees below and add 004 for each 10 degrees above 80 degrees F before interpreting follows fully charged battery has specific gravity reading of 1 255 to 1 275 all batteries for use in temperate climates single and double drum vibratory rollers 510 77 N 586 ELECTRICAL COMPONENTS RECOMMENDED MAINTENANCE SERVICE PROCEDURE FOR 12 VOLT BATTERY continued REX MODEL SP 1000 DUAL DRUM DRIVE VIBRATORY ROLLER Specific Gravity Test continued A battery that has a specific gravity reading of 1 255 or less or 1 210 in warm temperature and all cells reading evenly within 15 specific gravity points 015 of each other requires recharging A battery that has a specific gravity reading which varies more than 15 points between any two cells should be recharged and high rate discharge tester or other suitable method used to check battery before discarding battery as unsuitable for use Voltage Tests Battery Cell Tester Open Circuit Vol
26. 0 30 102 31495 01 102 11460 41 102 11460 43 102 11460 34 102 11460 32 102 11460 33 102 11460 47 102 11460 45 102 11460 46 102 11460 49 102 11460 50 102 11460 51 DESCRIPTION HSG DBL PUMP PLUG MAGNETIC PLT NAME SERIAL SCREW DRIVE PLUG PIPE BUSHING REDUCER BTHR 1 5 PSI GEAR 32T BEARING BEARING FORMED IN PLACE GASKET ADAPTER PUMP CAPSCREW O RING GEAR 32T BEARING BEARING GASKET ADAPTER PUMP WAVE SPRING BEARING GEAR 32T BEARING O RING HOUSING FLYWHEEL OIL SEAL CAPSCREW DRIVE SHAFT PLANETARY DRIVE ASSEMBLY 510 123 N 887 ld Eo EL H P IR I IH I I H I I I I I I P I I Q H 510 126 R 987 PART NUMBER 102 01594 04 102 01781 01 102 03688 04 102 03688 04 102 03701 01 102 03701 01 102 03701 03 102 03701 04 102 03701 04 102 03701 05 102 04365 14 102 04365 33 102 04365 40 102 04365 41 102 05476 01 102 06438 01 102 06440 01 102 06440 01 102 06440 01 102 06440 01 102 07051 01 102 07766 01 102 07957 08 102 07957 08 102 08085 01 102 08085 01 102 08523 08 ROPS BELTS MOUNTINGS 5 1000 ROPS ASSEMBLY MAIN WIRE HARNESS WIRING DIAGRAM POWER UNIT ASSY DWG POWER UNIT ASSY DWG POWER UNIT ASSY DWG CONTROL CONSOLE ASSEMBLY CONTROL CONSOLE ASSEMBLY CONTROL CONSOLE ASSEMBLY Hydraulic Tank Assembly Dwg Hydraulic Tank Assembly Dwg 3 8 I D LOW PRESS HOSE 3 8 I D LOW PRESS HOSE KNOB 1 2 THRD ADAPTER ADAPTER 1 2 X 1 4 RED BUSHI
27. 01 102 10757 01 102 10757 01 102 10757 01 102 10757 01 PARTS INDEX NUMERICAL LIS DESCRIPTION BATTERY CABLE BATTERY CABLE BATTERY CABLE BATTERY CABLE THROTTLE CABLE 96 THROTTLE CABLE 96 QUICK EDGE TRIM 10 QUICK EDGE TRIM 10 QUICK EDGE TRIM 7 HORN HORN HORN HORN BRACKET FOR HORN LABEL LIGHT LABEL THROTTLE LABEL THROTTLE ORBITROL STEERING VALVE ORBITROL STEERING VALVE SEAT TAPE 3 WIDE TAPE 3 WIDE CAP BAFFLE ASSEMBLY CUP ASSEMBLY LABEL WATER LABEL WATER SEAT BELT KIT CROSS SHAFT 26 WIRE 170 LONG WIRE 170 LONG WIRE 170 LONG WIRE 170 LONG WIRE 173 LONG WIRE 173 LONG WIRE 1 3 LONG WIRE 173 LONG ROD LABEL START LABEL START LABEL START AIR INTAKE PIPE STUD PIN SPRING COMPRESSION COVER KIT HORN BUTTON KIT HORN BUTTON KIT HORN BUTTON KIT HORN BUTTON 15 15 PRP P PP P IP D N IP P P EP P EB PP P P PP P EB EP B N N P P IP O O N EP P E E D ED ED IN I 510 127 R 987 510 128 8 987 PART NUMBER E 102 10768 01 102 10956 01 102 10968 01 102 10968 01 102 10968 01 102 10968 01 102 10982 01 102 10982 01 102 11005 01 102 11005 01 102 11005 01 102 11115 05 102 11127 01 102 11143 01 102 11143 01 102 11159 01 102 11159 01 102 11259 01 102 11382 01 102 11382 01 102 11390 01 102 11390 01 102 11390 01 102 11392 01 102 11392 01 102 11392 11 102 11392 12 102 11392 13 102 11392 14 102 1141
28. 02065 71 298 02065 71 298 02065 71 298 02067 71 298 02068 71 298 02108 56 298 02108 56 298 02126 62 298 02140 56 298 02140 56 298 02140 56 298 02140 56 298 02140 56 298 02171 62 298 02171 62 298 02270 62 298 03002 17 298 03002 17 298 03002 17 298 03002 17 298 03016 17 298 03016 17 298 03016 17 298 03016 17 298 03144 68 298 03255 17 298 03255 17 298 03255 17 298 03255 17 298 05004 17 298 05004 17 298 05004 17 298 05004 17 298 05005 17 298 05005 17 298 05005 17 298 05005 17 298 05081 92 298 05092 92 298 05210 92 298 05212 92 298 05229 92 298 05230 92 298 05232 92 298 05234 92 298 05235 92 298 05238 92 298 05525 68 298 05729 68 PARTS INDEX NUMERI DESCRIPTION 3 8 FLANGED LOCKNUT 3 8 FLANGED LOCKNUT 3 8 FLANGED LOCKNUT 3 8 FLANGED LOCKNUT 3 4 UNC LOCKNUT FLANGED 1 4 FLANGED LOCKNUT SIGHT PLUG OIL TANK HI LO SIGHT PLUG OIL TANK HI LO 3 4 O RING X 3 8 PIPE 90 DEG VACUUM GAUGE VACUUM GAUGE VACUUM GAUGE VACUUM GAUGE VACUUM GAUGE ELBOW 900 1 2 MPT X 3 4 ELBOW 900 1 2 MPT X 3 4 SWIVEL FITTING HOUR METER 12 HOUR METER 12 HOUR METER 12 HOUR METER 12 MOUNTING HOUR MOUNTING HOUR MOUNTING HOUR MOUNTING HOUR O RING 1 NPT X 3 4 NP VOLT VOLT VOLT VOLT METER VIB DAMP METER VIB DAMP METER VIB DAMP METER VIB DAMP BATTERY 12 VOLT 180 AMP BATTERY 12 VOLT 180 AMP BATTERY 12 VOLT 180 AMP BATTERY 12 VOLT 180 AMP BREAKER 2 AMP BREAKER 2 AMP BREAKER 2
29. 047 01 102 50171 01 102 10802 01 102 10768 01 102 09329 01 102 11651 01 102 11648 01 102 11425 01 102 31127 01 102 11382 01 102 11159 01 102 11647 01 102 09222 01 102 11650 01 102 10956 01 102 11842 01 102 11813 01 102 10801 01 102 11489 01 102 11143 01 102 31431 01 102 11827 01 102 10090 01 102 11005 01 102 11601 01 102 11602 01 102 12549 01 102 31648 01 DESCRIPTION SAFETY WALK TAPE TRANSPORT LABEL SP1000 LABEL WATER 1000 LABEL LABEL WARNING SERVICE CHART SP1000 LABEL MANUALS DIESEL LABEL 3IN REFLECTIVE TAPE ON OFF LABEL BRAKE INSTRUCTION LABEL TOWING LABEL SIGN REX REX QUALITY LABEL SERIAL NO PLATE GEARCASE DECAL THROTTLE DECAL ENG STOP DECAL HYD OIL DECAL PICK UP GAP LABEL AMP CHANGING DECAL MANUAL HOLDER WARNING DECAL MANUAL VIBRATION DECAL EMERGENCY BRAKE DECAL FREQ METER LABEL START LABEL WATER SPRAY TANK VIB LABEL ENG VIB LABEL LABEL PUMP WARNING LABEL HOT OIL 310 15 R 190 QTY EA LI 3 IN RH 510 16 single and double crum vibratory rollers R 190 SUPERSTRUCTURE LOCATION OF INSTRUCTION DECALS ANDNAME PLATES REX MODEL SP1000 VIBRATOR Y ROLLER B0123B 9 4 BOTH ENDS BOTH ENDS 12 BOTH SIDES 32 ON FILTER INLET PIPE 16 ON FUNK GEARCASE 9 BOTH SIDES I9 23 00 20 23 i
30. 08795 80 502 04965 80 398 11000 03 398 20000 66 398 20000 12 298 00406 02 102 11605 01 398 02077 78 298 02034 71 398 02005 50 298 06029 34 298 06035 34 102 09754 02 398 11004 01 298 02040 71 398 20002 14 102 11656 01 298 00008 95 398 95000 16 502 08725 80 398 17002 21 102 11657 01 398 02001 79 DESCRIPTION BLOCK SHIFT COLLAR CONTROL SHAFT BEARING FLANGE CONTROL HANDLE GATE L H HEX NUT 3 8 16 UNC WASHER 3 8 LOCKWASHER 3 8 ROD END 1 4 TRAVEL CABLE CAPSCREW 1 4 20 X 1 1 2 LOCKNUT 1 4 20 UNC CAPSCREW 3 8 16 X 2 1 2 ROLL PIN 3 16 X 1 1 4 ROLL PIN 3 8 X 2 CROSS SHAFT 26 1 4 UNF JAM NUT LOCKNUT 1 3 8 12 WASHER 1 3 8 PLATE FRICTION SPRING 404 WOODRUFF KEY FRICTION PLATE CAPSCREW 3 8 X 3 MOUNTING PLATE CAPSCREW 3 8 X 1 1 4 TY Ov EP IN D E C DP IP IN IND EE IND 510 32 B single and double drum vibratory rollers R 589 x REX MODEL SP 1000 DUAL DRUM VIBRATORY ROLLER SUPERSTRUCTURE SEAT MOUNTINGS 0622 single and double drum vibratory rollers B 510 33 R 589 REX MODEL SP 1000 DUAL DRUM VIBRATORY ROLLER SUPERSTRUCTURE SEAT MOUNTINGS PARTNUMBER DESCRIPTION i g 1 102 09282 01 SEAT ASSEMBLY ee 2 2 398 02002 19 1 2 X 1 1 4 CAPS W 8 3 398 20000 39 1 2 LOCK WASHER 8 4 102 09282 11 SEAT CUSHION 1 5 102 09282 12 SEAT BACK 1 6 102 09282 13 ARM RESTS RH amp LH 1 7 1 102 09282 14 SEAT ONLY 510
31. 1 Outlet 25 4 mm 510 8 single and double drum vibratory rollers N 586 DRUM SPECIFICATIONS DESIGN DATA English Metric ENGINE END DRUM DIAMETER 48 1 219 mm DRUM WIDTH 66 1 676 mm DRUM SHELL 3 4 19 1 mm TANK END DRUM DIAMETER 48 1 219 mm DRUM WIDTH 66 1 676 mm DRUM SHELL 3 4 19 1 mm SPRINKLER SYSTEM SPECIFICATIONS IT DESIGN DATA English Metric SPRINKLER TANK CAPACITY FRONT ENGINE DRUM END 135 gal 511 liters REAR OPPOSITE DRUM END 135 gal 511 liters OPTIONS ITEM DESIGN DATA English Metric FRONT amp REAR HEADLIGHTS ROPS single and double drum vibratory rollers 510 9 N 586 REXWORKS STANDARD WARRANTY REXWORKS warrants to Distributor and Customer that its prod ucts free from defects in material and workmanship conform to any drawings or specifications furnished by Customer or Dis tributor and agreed to by REXWORKS in writing and conform to any description made by REXWORKS in writing This warranty is subject to the REMEDY clause stated herein Except for the foregoing war ranty it is agreed that THERE IS NO WARRANTY OF MERCHANTABILITY NOR ANY OTHER WARRANTIES EXPRESSED OR IMPLIED REMEDY All claims must made within six 6 months of delivery to Customer Upon satisfactory proof of claim REXWORKS will within a reasonable time make necessary repairs or supply replacement parts or where the foregoing is deemed REXWORKS to be commercially impra
32. 1 01 102 11425 01 102 11425 01 102 11446 01 102 11455 01 102 11456 01 102 11457 01 102 11458 01 102 11459 01 102 11460 01 102 11460 01 102 11460 15 102 11460 16 102 11460 17 102 11460 18 DESCRIPTION FUEL DIESEL FUEL DIESEL HOLDER HOLDER HOLDER DECAL HOLDER DECAL HYD OIL HYD OIL P I D P I D P I D P I D SPECIAL NUT HORN MOUNT SPECIAL NUT HORN MOUNT LABEL WATER SPRAY LABEL WATER SPRAY LABEL WATER SPRAY HOSE 1 2 ID X 7 LG ARM SWITCH MANUAL VIBRATION MANUAL VIBRATION SIGN PLT MODEL amp S N SIGN PLT MODEL amp S N COVER REX QUAL DECAL REX QUAL DECAL STEERING PUMP STEERING PUMP STEERING PUMP AIR CLEANER AIR CLEANER ELEMENT CLAMP ASSEMBLY NUT ASSEMBLY O RING Spacer TOWING DECAL TOWING DECAL VIBRATOR MOTOR BRAKE MOTOR BALL STUD BALL JOINT SPACER SOFT SHIM 2 PUMP 2 PUMP G C HSG DBL PUMP PLUG MAGNETIC PLT NAME SERIAL SCREW DRIVE ARTS INDEX NUMERICAL LISTING 107 15 pio F O IO GQ N PD N N OW N P Single and double drum vibratory rollers M P P HP P P P I NU IN IN IN IND I 8 I PP EP P P EP EP D EB P P P P IP EL IB P P PP D ED I IND IN I P D p E ED E 510 129 8 987 single and double drum vibratory rollers PART NUMBER 102 11460 19 102 11460 20 102 11460 21 102 11460 24 102 11460 25 102 11460 26 102 11460 28 102 11460 29
33. 10 108 Hydraulic Motor Vibration 510 110 Hydraulic Tandem Pump 510 112 Frequency Meter Pick Up Assemblies 510 114 Rubber Vibration Isolators 510 116 Vibratory Drums 510 118 DRUM DRIVE PLANETARY GEAR BOX Traction Only 510 120 PUMP DRIVE ASSEMBLY Drive Gear Box for 2 Hydraulic Pumps 510 122 Controls and Mounting 510 124 PARTS INDEX Numerical Listing 510 126 NOTE Please read the entire Operator s Manual 4509 for your REX Model SP 1000 Dual Drum Vibratory Roller before start up single and double drum vibratory rollers 510 Preface N 586 FOREWORD THANK YOU for your recent purchase of a new REX Model SP 1000 Dual Drum Drive Vibratory Roller Your SATISFACTION is our aim in making this high quality product Designed specifically for high density asphalt compaction your REX Model SP 1000 Dual Drum Drive Vibratory Roller features include 140 HP 104 4KW Turbo Charged 3 53T Detroit Diesel Engine A Single Lever that Controls Machine Speed and Travel Direction Independent Hydrostatic Drum Drive with Infinite Speed Control from 0 9 MPH 14 5 KPH Hydrodynamic Braking for Smooth Quick Stop and Smooth Reversing of Vibrating Forces Disc Parking and Emergency Brakes Direct Vibration Drive Vibration that Stops Automatically Before Machine Comes to a Stop Vibra tion that Starts Automatically when Machine Travel is Started and Automatically Reverses the Direction of the Vibration Forces when the Machine Trave
34. 10 86 Pipe Adapter to Hose 47 15 1 298 08210 86 Pipe Adapter to Hose 99 23 1 510 138 R 987 298 0822 98 08226 86 8 08226 86 298 08242 86 298 09018 86 298 09019 86 298 09026 86 298 09026 86 298 09027 86 298 09061 86 298 09070 86 298 09070 86 298 09070 86 298 09070 86 298 09070 86 298 09071 86 298 09071 86 298 09075 86 298 10027 02 298 10028 02 298 12001 86 298 12013 86 298 12015 17 298 12015 17 298 12015 17 298 12015 17 298 12017 86 298 12017 86 298 13010 86 298 13010 86 298 13162 17 298 13162 17 298 13162 17 298 13162 17 298 13266 17 298 14500 86 298 14500 86 298 14503 86 298 14503 86 298 14503 86 298 15018 17 298 15018 17 298 15018 17 298 15018 17 298 17002 86 DESCRIPTION Pipe Adapter to Hose STRT FT O RING STRT FT O RING ADAPTOR STR O RING TO HOSE BARB O RING TO HOSE BARB ELBOW 90 DEG LONG 32 1 HOSE CLAMP HOSE CLAMP CLAMP HOSE CLAMP HOSE HOSE CLAMP SPLIT FLANGE ADAPTER HOSE CLAMP HOSE CLAMP HOSE CLAMP HOSE CLAMP HOSE CLAMP HOSE CLAMP HOSE CLAMP ADAPTER INNER RING OUTER RING HEX NIPPLE 1 2 NPT REDUCING ADAPTER 3 4 X 1 2 LAMP 12 VOLT LAMP 12 VOLT LAMP 12 VOLT LAMP 12 VOLT PIPE NIPPLE PIPE NIPPLE MAGNETIC PIPE PLUG 1 MAGNETIC PIPE PLUG 1 KIT LIGHT KIT LIGHT KIT LIGHT KIT LIGHT SOCKET RELAY REDUCER BUSHING 1 NPTF REDUCER BUSHING 1 NPTF ADAP NPTF REDUCER ADAP NPTF REDUCER ADAP NPTF REDUCER HORN
35. 1008 01 AIR INLET HOOD 1 4 298 05081 92 CLAMP BAND TYPE 6 2 7 5 1 298 05092 92 ELBOW 909 2 6 298 05210 92 MTG BAND AIR CLEANER 2 7 298 05232 92 ELBOW 1 8 298 05234 92 ELBOW 1 9 298 05235 92 HOSE REDUCER 5 X 4 2 10 298 05729 68 RUBBER ELBOW 1 11 298 06523 68 AIR FILTER INDICATOR 1 12 298 09019 86 CLAMP 1 13 298 09026 86 CLAMP 4 14 298 09071 86 HOSE CLAMP 4 510 62 single and double drum vibratory rollers N 586 POWER UNIT RECOMMENDED SERVICE PROCEDURE FOR ENGINE AIR CLEANER ELEMENT REX MODEL SP 1000 DUAL DRUM DRIVE VIBRATORY ROLLER REXWORKS INC recommends that you follow the Air Cleaner Element Service Procedure listed below for Optimum Performance Reliability 1 To begin with let restriction levels be your guide Use a Ser vice Gauge or Restriction Indicator 2 Service elements only when restriction reaches the service level of 25 inches It s only above that point that air cleaner restriction begins to reduce engine performance levels single and double drum vibratory rollers 510 63 N 586 POWER UNIT RECOMMENDED SERVICE PROCEDURE FOR ENGINE AIR CLEANER ELEMENT continued REX MODEL SP 1000 DUAL DRUM DRIVE VIBRATORY ROLLER QST zi 2 3 If engine performance is poor but restriction is still within limits don t change that element The air cleaner is probably not at fault 4 get those extra service hours out of each filter element make sure the air
36. 102 11411 02 SPACER 1000 4 22 298 00042 97 3 4 HARDENED WASHER 16 23 102 11411 01 SPACER 1000 4 24 102 11442 01 SPACER 1 25 102 11441 01 SPRING 1 26 298 07021 08 BUSHING 1 27 102 11840 01 PICK UP 1 28 298 00404 02 BRG CUP 2 29 298 00405 02 BRG CONE 2 30 298 03140 68 OIL SEAL 2 en x hy i 510 119 15 888 CUN we az T A REX MODEL SP 1000 DUAL DRUM VIBRATORY ROLLER acm ITEM PART NUMBER DESCRIPTION 3 31 398 14005 71 3 8 SQ ST PLUG 32 102 31242 01 CVR PL 33 102 11447 01 PLANET GEAR REDUCER 34 102 31245 01 PL 1000 35 102 31245 02 MTG PL 1000 36 502 06993 80 DR SPIDER 1000 37 298 03142 68 O RING 38 102 11410 01 SHIM 39 102 11410 02 SHIM 40 102 11410 03 SHIM 41 398 02002 19 CAP SCREW 42 398 02002 22 1 2 X 1 1 2 CAPSCREW 68 43 398 02002 60 5 8 X 2 Zn PL C S 8 44 398 02004 65 3 4 4 1 2 5 16 45 298 02010 71 1 2 LOCKNUT 56 46 398 11000 44 3 4 UNF NUT 10 47 298 02081 71 LOCKNUT 1 48 298 00039 97 1 2 HARDENED WASHER 42 49 298 00041 97 5 8 HARDENED WASHER 9 50 398 02002 19 SCREW 36 51 102 11455 01 DISC BRAKE 1 52 102 11456 01 HYDROSTATIC MOTOR 1 53 298 00170 93 1 2 X 5 CS GRD 5 2 54 102 11539 01 GASKET 1 55 398 11000 24 3 4 UNC NUT 4 56 298 08133 86 90 DEG ADAPTER 4 57 298 02173 62 ADAPTER UNION 1 58 298 02126 62 ELBOW 90 DEG 1 59 298 02002 62 BOSS PLUG 8 O RING 1 60 102 11547 01 BRAKE END PL 1 61 102 115
37. 102 11460 30 102 11460 32 102 11460 33 102 11460 34 102 11460 36 102 11460 39 102 11460 41 102 11460 43 102 11460 45 102 11460 46 102 11460 47 102 11460 49 102 11460 50 102 11460 51 102 11475 01 102 11475 01 102 11475 01 102 11484 01 102 11487 01 102 11489 01 102 11489 01 102 11590 01 102 11594 01 102 11595 01 102 11598 01 102 11601 01 102 11601 01 102 11601 01 102 11602 01 102 11602 01 102 11602 01 102 11605 01 102 11607 01 102 11607 01 102 11609 01 102 11609 01 102 11614 01 102 11614 01 102 11614 01 102 11614 01 102 11617 01 102 11637 01 PARTS INDEX NUMERICAL LISTING DESCRIPTION PLUG PIPE BUSHING REDUCER BTHR 1 5 PSI GEAR 32T BEARING BEARING GEAR 32T BEARING BEARING GEAR 32T BEARING BEARING ADAPTER PUMP CAPSCREW ADAPTER PUMP WAVE SPRING HOUSING FLYWHEEL OIL SEAL O RING CAPSCREW DRIVE SHAFT PLANETARY DRIVE ASSEMBLY VARIABLE PUMP VARIABLE PUMP VARIABLE PUMP SPRAY BAR 1000 SPRINKLER PUMP WARNING DECAL WARNING DECAL GASKET STD 2 EXHAUST PIPE MOUNTING ANGLE BREAKER MTG PLT TANK VIB LABEL TANK VIB LABEL TANK VIB LABEL ENG VIB LABEL ENG VIB LABEL ENG VIB LABEL TRAVEL CABLE COVER PLATE COVER PLATE HOSE BRACKET HOSE BRACKET SWITCH ON OFF SWITCH ON OFF SWITCH ON OFF SWITCH ON OFF SPACER BLOCK STEERING LOCK LINK P N P PpPHpPHpPpPpPpPpPpPpPpPPpPpPpPN PpPNN PN pP P PPP RPP PPP NPP RPP RPP 510 130 987 PART NUMBER
38. 1306 03 298 09070 86 298 08226 86 102 11817 01 298 06607 86 204251 PUMP 23 1 2 X 1 3 4 CAPSCREW 1 2 HARDENED WASHER CAPSCREW 1 2 X 2 1 4 1 2 LOCK WASHER 2 GASKET GASKET STD 2 BLT p ADAPTER LONG 909 ADAPTER ELBOW 909 ADAPTER ADAPTER 459 O RING FEMALE SWIVEL HOSE BARB ADAPTER 909 ADAPTER 16 O RING POWER STR PUMP TANDEM PUMP SUCTION HOSE 1 HOSE CLAMP O RING TO HOSE BARB SUCTION HOSE HOSE CLAMP T BOLT ADAPTER STR I D lj M P p S 2 i EP i 2 2 i PUNO i 510 49 510 50 single and double drum vibratory rollers N 586 POWER UNIT RADIATOR AND SHROUD REX MODEL SP 1000 DUAL DRUM VIBRATORY ROLLER ev 11 1 1 l l lj l cO r gt single and double drum vibratory rollers m lt NO 4 SN POWER UNIT RADIATOR AND SHOURD REX MODEL SP 1000 DUAL DRUM VIBRATORY ROLLER PART NUMBER DESCRIPTION _ 398 02005 56 398 20000 37 502 20498 80 398 02077 54 102 31159 01 102 31313 01 398 02001 77 298 02065 71 398 20000 66 298 06529 68 102 11705 01 298 09027 86 212 02119 56 298 00020 98 3 8 X 1 1 4 CAPSCREW 3 8 LOCK WASHER FRONT ENGINE MOUNT 3 8 X 3 3 4 CAPSCREW GR5 RADIATOR AND SHROUD RADIATOR SUPPORT STRIP 3 8 X 1 CAPSCREW 3 8 16 FLGD LOCKNUT 3 8 CUT WASHER RADIATOR HOSE LOWER RADIATOR HOSE HOSE CLAMP TEMPERATURE SENDER RADIATOR DRAIN COCK 510 51 R 489 QTY WR
39. 20000 37 3 8 LOCK WASHER 398 20000 37 3 8 LOCK WASHER 398 20000 37 3 8 LOCK WASHER 398 20000 39 1 2 LOCK WASHER 398 20000 39 1 2 LOCK WASHER 398 20000 39 1 2 LOCK WASHER 398 20000 39 1 2 LOCK WASHER 398 20000 39 1 2 LOCK WASHER 398 20000 39 1 2 LOCK WASHER 398 20000 39 1 2 LOCK WASHER 398 20000 39 1 2 LOCK WASHER 398 20000 64 5 16 LOCK WASHER 510 142 R 987 PART NUMBER 20000 6 398 20000 66 398 20000 66 398 20001 25 2398 20001 43 398 20002 14 398 95000 16 398 95001 81 398 95001 81 398 95001 81 398 95002 93 398 95002 93 398 95002 93 398 95002 93 398 95002 94 398 95002 94 398 95002 94 398 95002 94 398 99000 19 398 99005 84 398 99005 84 398 99005 88 398 99005 88 398 99006 31 398 99006 31 398 99006 90 398 99006 90 398 99011 15 398 99011 15 399 45340 02 402 01775 02 402 01815 01 402 01815 01 402 02616 04 502 00205 80 502 00205 80 502 00205 80 502 01338 89 502 01341 82 502 01341 86 502 01341 86 502 01341 91 502 01341 95 502 01344 91 502 01345 80 502 01346 90 502 01349 94 DESCRIPTION CUT WASHER CUT WASHER CUT WASHER L W L W L W 1 4 8 CUT WASHER WASHER 1 3 8 WOODRUFF KEY 404 5 16 LOCK WASHER ZINC PLTD 5 16 LOCK WASHER ZINC PLTD 5 16 LOCK WASHER ZINC PLTD 14 GA WIRE 14 GA WIRE 14 GA WIRE 14 GA WIRE 1 4 NON METALLIC LOOM 1 4 NON METALLIC LOOM 1 4 NON METALLIC LOOM 1 4 NON METALLIC LOOM STREET ELBOW GALV NIPPLE 1 X 7 1 2 NIPPLE 1
40. 298 01008 01 502 01341 86 102 31248 05 102 31248 09 102 31248 02 298 06573 86 398 20000 21 DESCRIPTION CENTER HOUSING ENGINE STOP CABLE CONTROL HANDLE GATE L H ARM ROD END 1 4 CAPSCREW 1 4 20 X 1 1 2 LOCKNUT 1 4 20 UNC MACH SCREW 10 24 1 1 2 NUT 410 24 LOCKWASHER 3 16 CONTROL ROD 6 1 2 VIB SWITCH WIRE HARNESS VALVE CONTROL 7 16JIC X 9 16 O RING 909 5 RUBBER ELBOW HOSE CLAMP 5 16 HEX NUT LOCKWASHER 5 16 FLANGE NUT 1 2 HOSE BRACKET 1 4 UNF JAM NUT STARTER RELAY CAPSCREW 1 4 X 1 1 4 HORN HORN BRACKET HORN NUT INSTRUMENT PANEL ASSEMBLY REX LOGO QUICK EDGE TRIM 10 CAPSCREW 1 4 20 X 2 1 4 SPACER BLOCK AIR INLET HOOD HOSE 3 6 96 HOSE 3 HOSE 9 HOSE 10 TEE 3 16 CUT WASHER TY N HH P I N N P P P P HP UO P B P E P P PD SJ SIN S SO 510 28 single and double drum vibratory roller R1189 SUPERSTRUCTURE INSTRUMENT PANEL ASSEMBLY REX MODEL SP 1000 DUAL DRUM VIBRATORY ROLLER B0581 4 6 1 3 21 1 14 1 26 27 22 Z ERE AFB Q 8 wey 16 single and double drum vibratory roller E lt NO 1 OA PART NUMBER 298 06139 17 298 06535 17 602 08484 01 298 03002 17 212 00276 17 298 03016 17 212 02117 56 212 02118 56 212 02116 56 398 10002 24 398 20001 43 298 05005 17 298 05004 17 502 08794 80 102 11598 01 102 11005 01 298 001
41. 398 14005 63 1 8 PIPE PLUG 83 18 2 510 141 single and double drum vibratory roller 5 R 987 PARTS INDEX NUMERICAL LISTING PART NUMBER DESCRIPTION 398 14006 77 1 1 4 CLOSE NIPPLE 398 14006 77 1 1 4 CLOSE NIPPLE 398 14006 77 1 1 4 CLOSE NIPPLE 398 14006 87 3 8 PIPE NIPPLE 1 1 2 TOE 398 14007 09 PIPE PLUG SQ 1 2 GALV 398 14007 09 PIPE PLUG SQ 1 2 NPT GALV 398 14007 09 PIPE PLUG SQ 1 2 NPT GALV 398 14007 57 1 4 GALV PIPE PLUG 398 14009 02 GALV TEE 3 4 398 14009 39 RED ELBOW 3 4 X 3 8 X 90DEG 398 14009 91 REDUCER 1 X 3 4 398 14009 91 REDUCER 1 X 3 4 398 14010 09 3 4 PIPE CROSS GALV 398 14010 33 3 4 PIPE NIPPLE 2 3 4 TBE 398 14010 47 1 1 2 X 1 Reducing Bushing 398 14010 47 1 1 2 X 1 Reducing Bushing 398 14011 16 3 4 X 1 2 RED BUSHING 398 14011 41 3 4 X 45 DEG ST ELBOW 398 14011 49 1 8 SERVICE TEE 398 14011 76 2 X 19 Nipple Galv TBE 398 14011 76 2 X 19 Nipple Galv TBE 398 14011 76 2 X 19 Nipple Galv TBE 398 14011 80 Reducing Bushing 2 X 1 1 4 398 14011 80 Reducing Bushing 2 X 1 1 4 398 14011 80 Reducing Bushing 2 X 1 1 4 398 17002 21 SQUARE HEAD SET SCREW 398 20000 10 WASHER 398 20000 12 3 8 LOCK WASHER 398 20000 12 3 8 LOCK WASHER 398 20000 12 3 8 LOCK WASHER 398 20000 12 3 8 LOCK WASHER 398 20000 21 3 16 CUT WASHER 398 20000 35 3 16 LOCK WASHER 398 20000 35 3 16 LOCK WASHER 398 20000 35 3 16 LOCK WASHER 398 20000 36 1 4 L W 398 20000 36 1 4 L W 398 20000 37 3 8 LOCK WASHER 398
42. 41 17 102 10090 01 102 11601 01 102 11602 01 502 08794 82 502 08794 81 102 31266 01 102 11827 01 298 26004 17 298 16420 17 298 00215 17 SUPERSTRUCTURE INSTRUMENT PANEL ASSEMBLY REX MODEL SP 1000 DUAL DRUM VIBRATORY ROLLER DESCRIPTION TOGGLE 1 POLE SEALED TOGGLE SWITCH SPDT FREQUENCY METER HOUR METER 12V KEYSWITCH MOUNTING HOUR METER OIL PRESSURE GAUGE TEMP GAUGE 100 280 VOLT METER 8 32 X 7 8 MACH SCREW NUMBER 8 CUT WASHER CIRCUIT BREAKER 20 AMP CIRCUIT BREAKER 2 A WIRE ASSEMBLY 7 BREAKER MTG PLT LABEL WATER SPRAY PLUG BUTTON 1 2 STAL RT LABEL TANK VIB LABEL ENG VIB LABEL WIRE ASSEMBLY 43 WIRE ASSEMBLY 30 INSTRUMENT PANEL FREQUENCY ADJUST DECAL 10 RING TONGUE FREQUENCY ADJUSTMENT KNOB 510 29 R1189 QTY e p p pH I Ep EDI HI m H pi Ir single and double drum vibratory rollers 510 30 N 586 SUPERSTRUCTURE TRAVEL CONTROL ASSEMBLY 602 9746 REX MODEL SP 1000 DUAL DRUM VIBRATORY ROLLER 79 8 0 12 13 18 97 4 3 5 DUMP l A lt lt y ae VET A ti 7 15 l6 6 2 23 22 20 19 single and double drum vibratory rollers ITEM 10 O OY Ul PWD 510 31 N 586 SUPERSTRUCTURE TRAVEL CONTROL ASSEMBLY 602 9746 REX MODEL SP 1000 DUAL DRUM VIBRATORY ROLLER PART NUMBER 102 30434 01 502 09055 80 298 00314 02 298 00315 02 502
43. 46 01 GASKET 3 62 102 11828 01 KEY 3 16X3 16X3 4 1 single and double drum vibratory rollers TARY GEAR BOX TRACTION ONLY REX MODEL SP 1000 VIBRATORY ROLLER DRUM DRIVE P 510 120 N1088 in 18 A 4 2 Wis 47 SINI N I AN LE AL 1 7 5 AN tA 5 S K 1L NSS f al lt S x WS N I in M dm 2 S lt NIN 3 gt AG MUNAA NC AN ERG es 22 S EZ LE ua m ue at oo 602 0434 single and double drum vibratory rollers _ ITEM 510 121 N1088 DRUM DRIVE PLANETARY GEAR BOX TRACTION ONLY REX MODEL SP 1000 VIBRATORY ROLLER PART NUMBER DESCRIPTION QTY 102 11447 01 102 11447 11 102 11447 12 102 11447 13 102 11447 14 102 11447 15 102 11447 16 102 11447 17 102 11447 18 102 11447 19 102 11447 20 102 11447 21 102 11447 22 102 11447 23 102 11447 24 102 11447 25 102 11447 26 102 11447 27 102 11447 28 102 11447 29 102 11447 30 102 11447 31 102 11447 32 102 11447 33 102 11447 34 102 11447 35 102 11447 36 102 11447 37 102 11447 38 102 11447 39 102 11447 40 102 11447 41 PLANET GEAR REDUCER HUB SPINDLE SUB ASSEMBLY SED CONSISTING OF ITEMS 1A THRU 10 SPINDLE SEAL BRG CUP BRG CONE BRG CUP BRG CONE HUB SPACER RETAINING RING PIPE PLUG BRG CUP BRG CONE BR
44. 5 ao a iso a uM 282 7 UM aM x 2 J 32 in Go Rg N lt lt 40 41 single double drum vibratory rollers 510 109 R 890 VIBRATION DRIVE COMPONENTS HYDRAULIC SYSTEM SCHEMATIC ITEM PART NUMBER 1 102 31308 01 2 298 08133 86 3 502 01341 95 4 102 11898 01 5 102 31308 03 6 502 01350 93 7 102 31193 01 8 398 99005 88 9 398 14001 46 10 298 12017 86 11 298 17002 86 12 298 08201 86 13 502 08614 81 14 298 00181 53 15 298 06571 86 16 502 01350 93 17 102 31306 02 18 298 08209 86 19 298 09070 86 20 X7896 21 298 06508 86 22 298 06602 86 23 298 06607 86 24 398 14004 17 25 398 14001 19 26 398 14011 76 27 398 14011 80 28 398 14006 77 29 298 01003 04 30 298 02065 71 31 102 11670 01 32 398 14003 32 33 298 00191 53 34 102 11823 01 35 298 02140 56 36 298 06603 86 37 102 11817 01 38 298 06577 86 39 298 06608 86 40 298 08050 86 41 298 06605 86 42 502 01341 91 VIBRATION REX MODEL SP 1000 DUAL DRUM VIBRATORY ROLLER DESCRIPTION HOSE ASSEMBLY ADAPTER HOSE ASSEMBLY 1 4 VIBRATOR MOTOR HOSE ASSEMBLY HOSE ASSEMBLY OIL COOLER 1 SQ GALV C L PLUG 1 X 909 ST ELBOW PIPE NIPPLE REDUCING 3 4 PIPE TEE 1 X 1 1 16 ELBOW 909 3 4 HOSE ASSEMBLY RELIEF CHECK VALVE 1 X 3 4 REDUCING ELBOW HOSE ASSEMBLY HOSE 1 LD 1 X 1 ELBOW 909 HOSE CLAMP 1 2 X 1 4 REDUCING BUSH 1 4 X 90 STR ELBOW HOS
45. 5 47 CLAMP EXHAUST PIPE 298 05212 92 EXHAUST MUFFLER 298 05229 92 CONN FLEX EXHAUST 298 05238 92 EXHAUST ELBOW 298 09026 86 CLAMP 502 08760 80 ELBOW TURBO INLET Ul P Q 510 56 single and double drum vibratory rollers N 988 OWER UNIT FUEL SYSTEM ASSEMBLY EL SP 1000 VIBRATORY ROLLER RETURN LINE 9 G2 8 single and double drum vibratory rollers ITEM O OY gt Q amp P POWER UNIT FUEL SYSTEM ASSEMBLY REX MODEL SP 1000 VIBRATORY ROLLER PART NUMBER 502 01341 92 398 14000 50 298 00051 98 398 14002 28 298 06560 86 102 30224 02 298 00175 47 298 06508 86 502 02786 84 DESCRIPTION 3 8 HOSE ASSEMBLY COUPLING MALL 3 8 X 1 4 CHECK VALVE 3 8 CLOSE NIPPLE GALV 3 8 X 90 STR ELBOW LIQUID GAUGE MECH FUEL TANK CAP 1 4 X 90 STR ELBOW HOSE ASSY 510 57 N 988 QTY 3 1 1 1 1 1 1 is 1 510 58 single and double drum vibratory rollers N 586 POWER UNIT THROTTLE CONNECTIONS AT ENGINE REX MODEL SP 1000 DUAL DRUM VIBRATORY ROLLER 48910 11 12 13 14 14 1113 single and double drum vibratory rollers 510 59 586 POWER UNIT THROTTLE CONNECTIONS AT ENGINE 602 9720 REX MODEL SP 1000 DUAL DRUM VIBRATORY ROLLER PART NUMBER DESCRIPTION TY ITEM 1 298 00335 47 CABLE CLAMP 1 2 398 02004 38 CAPSCREW 5 16 X 1 3 3 398 95001 81 5 16 LOCKWASHER 23 4 398 10000 44 RD HD MACH
46. 53 80 FILTER BRACKET 47 19 1 502 20554 80 RADIATOR SHROUD W GM353T 53 13 1 502 20555 80 BRACKET 47 28 1 602 03701 01 VIB SW WIRING HARNESS 25 12 1 602 03701 01 VIB SW WIRING HARNESS 27 13 1 602 03701 01 VIB SW WIRING HARNESS 81 2 1 602 03701 01 VIB SW WIRING HARNESS 105 2 1 602 03701 01 VIB SW WIRING HARNESS 107 2 1 602 08484 01 FREQUENCY METER 29 3 1 602 08484 01 FREQUENCY METER 81 3 1 602 08484 01 FREQUENCY METER 105 3 1 602 08484 01 FREQUENCY METER 107 3 1 602 09690 01 MAIN WIRING HARNESS 81 1 1 602 09690 01 MAIN WIRING HARNESS 105 1 1 602 09690 01 MAIN WIRING HARNESS 107 1 1 602 09836 01 SPEEDOMETER 81 36 1 602 09836 01 SPEEDOMETER 105 36 1 602 09836 01 SPEEDOMETER 107 15 36 1 602 10744 01 BATTERY ASSEMBLY 75 1 602 11009 01 INSTRUMENT PANEL ASSEMBLY 23 31 1 602 11009 01 INSTRUMENT PANEL ASSEMBLY 25 20 1 602 11009 01 INSTRUMENT PANEL ASSEMBLY 27 28 1
47. 7 PRESSURE SWITCH 1 16 298 06540 17 FUEL SWITCH 1 17 298 03255 17 BATTERY 1 18 298 06543 17 SOLENOID SWITCH 1 19 102 09149 02 HORN 1 20 298 15018 17 HORN RELAY 1 21 102 11840 01 SENSOR FREQUENCY 2 22 102 06440 01 WATER PUMP 2 23 298 12015 17 FLOOD LAMPS 4 24 298 06139 17 TOGGLE SWITCH SPST 3 25 298 06535 17 TOGGLE SWITCH SPDT l 26 102 11614 01 TOGGLE SWITCH SPST l 27 298 00052 17 SEAL FOR TOGGLES 7 28 502 20161 89 BATTERY CABLE 1 29 102 08523 08 BATTERY CABLE 2 30 298 06123 17 TOGGLE SWITCH OPST l 31 102 09791 01 WIRE SET 1 32 102 09790 01 WIRE SET l 33 102 11971 01 SOLENOID VALVE l 34 102 31118 01 P I D RELAY BOARD 1 35 102 10968 01 P I D 2 36 602 09836 01 SPEEDOMETER 1 37 298 00256 17 PICK UP 1 38 502 00205 80 CORD 1 39 298 26100 01 SPLICE WIRE 1 40 298 13162 17 LIGHTING KIT 3 42 502 08794 82 WIRE ASSEMBLY l 43 298 26101 17 3 WAY BULLET SPLICE 2 44 298 26057 17 2 WAY BULLET SPLICE 2 45 298 26029 17 BULLET TERMINAL 6 46 398 95002 93 14 WIRE l 47 398 95002 94 1 4 LOOM 1 48 298 06530 17 TOGGLE SWITCH DPDT 1 49 212 06000 17 10 BREAKER 1 50 298 26142 17 RING TERMINAL 1 510 106 787 ef A lb n ag 48 27 C x gt EFN MAMUAL LIGHTS QUIE LIC OPTION ASSY ORAMUNC 02 37082 B 8 WATER PUMP TE WATER PUMP single and double drum vibratory rollers VI BRATION DRIVE COMPONENTS WIRING DIAGRAM NTERMEDIATE WATE
48. 8196 86 1 PIP X 1 HOSE BARB 21 298 14503 86 3 4 X 1 4 REDUCING BUSH 22 102 31306 01 SUCTION HOSE 1 I D 23 298 08210 86 1 NPT X 1 HOSE BARB 909 24 298 00191 53 HYDRAULIC FILTER ELEMENT 25 298 02140 56 GAUGE VACUUM 26 298 09070 86 1 HOSE CLAMP T BOLT 27 298 08210 86 ELBOW 459 28 298 00190 53 HYDRAULIC FILTER HEAD 29 102 31306 03 SUCTION HOSE 1 I D 30 298 08226 86 HOSE BARB 31 502 01349 94 3 4 HOSE ASSEMBLY 32 298 08242 86 ELBOW 909 LONG 33 298 08089 86 ADAPTER 34 102 04365 14 MANIFOLD RELIEF VALVE 35 102 04365 33 O RING 36 102 04365 40 O RING 37 102 04365 41 BACK UP RING 38 398 02006 79 CAPSCREW 5 16UNC X 3 3 4 39 398 95001 81 LOCKWASHER 5 16 40 298 06604 86 ELBOW 909 41 298 08183 86 45 SPLIT FLG 1 5 16 JIC PREP HPN BP PPP END RP PPP D D DPPpPdGNNIPHPHNHPIPDHPBP UEPtN 42 298 09061 86 90 SPLIT FLG 1 5 16 JIC 43 X204251 7 8 14 O RING X 1 2 PIPE 44 298 12001 86 1 2 PIPE NIPPLE 45 298 19038 86 1 2 PIPE CROSS 46 298 02002 62 3 4 O RING PLUG 47 502 01345 80 HOSE ASSEMBLY 48 298 06573 86 TEE 9 16 O RING X 7 16JIC 49 398 14000 14 REDUCING BUSHING 1 2 3 8 50 298 12013 86 REDUCING ADAPTER 3 4 X 1 2 51 298 06507 86 ELBOW 3 4 NPT 52 102 31311 02 1 HOSE ASSEMBLY 53 102 31311 01 1 HOSE ASSEMBLY 510 102 single and double drum vibratory rollers N 787 MODEL SP1000 VIBRATORY ROLLER single and double drum vibratory rollers 510 103 TRACTION DRIVE COMPONE
49. 836 01 298 00256 17 502 00205 80 298 26100 01 298 13162 17 502 08794 82 298 26101 17 298 26057 17 298 26029 17 502 08794 81 398 95002 94 298 06530 17 212 06000 17 298 26142 17 298 06564 17 502 08892 01 298 00084 17 298 20563 17 298 13266 17 DESCRIPTION BATTERY CABLE 20 BATTERY CABLE TOGGLE SWITCH WIRE ASSY WIRE ASSY SOLENOID VALVE PID RELAY BOARD CONTROLLER 910 SPEEDOMETER ASSEMBLY MAGNETIC PICK UP CORD SPLICE WIRE LIGHTING KIT WIRE ASSY TWO WIRE SPLICE CONN FEMALE PUSH ON TER WIRE BULLET NOSE WIRE ASSY 1 4 NON FLEXI LOOM KEYBOARD SWITCH 10 AMP CIRCUIT BREAKER 14 16AWG 1 4 EYELET SWITCH TOGGLE POT amp HARNESS ASSY KNOB RELAY OFF ON FLSHR SOCKET RELAY 510 108 single and double drum vibratory rollers N 586 VIBRATION DRIVE COMPONENTS a E bet S SU 94441 eum ud 43 ida ES 30 742 20N 21 9 9 1 2715 2 i Tet lt quo e xe 252 I lt 1 H I Ns PTT 418 9 12 ja 85 5 gt s 1 NS d NAR N rs gt l RO 8 12 16 37l I 38 m M 2 M 2 x 5 22
50. BLE 96 CONTROL HANDLE GATE L H GATE R H HEX NUT 3 8 16 UNC LOCKWASHER 3 8 LOCKNUT 1 4 20 UNC NUT 10 24 LOCKWASHER 3 16 VIB SWITCH WIRE HARNESS MACH SCREW 10 24 X 1 LOCKWASHER 1 4 STARTER RELAY CAPSCREW 1 4 X 1 1 4 CAPSCREW 1 4 X 1 CORD GRIP 1 2 NPT RUBBER GROMMET INSTRUMENT PANEL ASSEMBLY PID MOUNTING PLATE 1 2 BALL KNOB REX LOGO QUICK EDGE TRIM 7 COVER PLATE TOGGLE SWITCH CAPSCREW 3 8 X 1 1 4 MAIN WIRE HARNESS PID RELAY BOARD CONTROLLER SWITCH MANUAL OVERRIDE SEAL FOR TOGGLE SWITCH TY 510 26 single and double drum vibratory rollers N 586 SUPERSTRUCTURE CONTROL CONSOLE ASSEMBLY 602 9746 REX MODEL SP 1000 DUAL DRUM VIBRATORY ROLLER Y 5 6 7 31 32 2 8 3 39 38 single and double drum vibratory rollers H 3 O 0 O 4 Q N F E 510 27 N 586 SUPERSTRUCTURE CONTROL CONSOLE ASSEMBLY 602 9746 REX MODEL SP 1000 DUAL DRUM VIBRATORY ROLLER PART NUMBER 502 09012 80 102 07957 08 502 08795 80 502 04965 80 102 11127 01 298 00406 02 398 02077 78 298 02034 71 398 02077 55 398 11000 16 398 20000 35 102 09913 04 602 03701 01 298 00197 53 298 06572 86 298 05729 68 298 09071 86 398 11000 18 398 20000 64 298 02063 71 102 11609 01 398 11004 01 298 06543 17 298 00176 93 102 09149 02 102 09149 04 102 10982 01 602 11009 01 402 01815 01 102 09100 03 398 02001 53 102 11617 01
51. Control Housing Engine Hood Engine Hood Cap Screw Cut Washer Lock Washer Nut Back Up Bar Hinge ACRIOR HP hh PPP 510 22 single and double drum vibratory rollers N 586 SUPERSTRUCTURE CONTROL CONSOLE ASSEMBLY 602 9746 REX MODEL SP 1000 DUAL DRUM VIBRATORY ROLLER m i J 18 L lt 4 Z 13 ES 73 NN 17 24 5 4 3 Ww H 12 TANK INLET CYLINDER STEERING CONTROL BRAKE VALVE CONTROL single and double drum vibratory rollers H 3 J O Q N I2 510 23 N 586 SUPERSTRUCTURE CONTROL CONSOLE ASSEMBLY 602 9746 REX MODEL SP 1000 DUAL DRUM VIBRATORY ROLLER PART NUMBER 102 09236 01 398 02005 37 102 03701 03 102 03701 04 102 03701 01 298 00068 47 298 00009 71 102 10757 01 298 00278 47 102 10288 01 298 00036 71 298 02067 71 102 10299 01 298 06007 34 298 06000 34 298 00042 97 102 10454 01 102 08642 07 502 08795 80 502 04965 80 398 20000 12 398 11000 18 398 02004 38 398 20000 64 102 10672 01 102 11259 01 102 11609 01 398 20000 36 298 00176 93 102 10982 01 602 11009 01 398 20000 10 102 09100 03 102 11607 01 102 11657 01 398 02001 79 398 02005 77 DESCRIPTION STEERING CONTROL CAPSCREW 3 4 X 2 HOSE 130 HOSE 102 HOSE 75 STEERING WHEEL SPECIAL NUT HORN BUTTON KIT KNOB STUD CAPNUT 3 4 10 UNC 3 4 FLANGED NUT PIN ROLL PIN 5 16 X 2 1 2 ROLL PIN 5 16 X 1 3 4 HARDENED WASHER 3 4 CO
52. E 3 WAY BULLET SPLICE 3 WAY BULLET SPLICE RING TERMINAL RING TERMINAL 3 8 X 1 2 C S 1 4 X 3 4 CAPSCREW UNC 1 4 X 3 4 CAPSCREW SCREW CAP 1 4 20 UNC X 1 1 4 20X2 1 4HEX H CS 3 8 X 1 CAPSCREW 3 8 X 1 CAPSCREW CAPSCREW 3 8 X 1 1 4 CAPSCREW 3 8 X 1 1 4 CAPSCREW 3 8 X 1 1 4 CAPSCREW 1 2 13 X 3 4 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 3 4 X 4 4 4 DS P lt p lt 1 1 4 CAPSCREW 1 1 4 CAPSCREW 1 1 2 CAPSCREW 1 1 2 CAPSCREW 2 CAPSCREW 2 CAPSCREW 2 1 4 CAPSCREW 2 1 4 CAPSCREW 2 1 2 HC HT CAPSCREW 5 16 X 1 CAPSCREW 5 16 X 1 CAPSCREW 5 16 X 1 CAPSCREW H S CAP SCREW 3 8 X 2 1 2 CAPSCREW 3 8 X 1 1 4 CAPSCREW 3 8 X 1 1 4 CAPSCREW 510 139 R 987 P 6 6 4 2 2 2 1 1 1 2 2 2 2 1 1 2 2 4 8 2 16 16 6 6 6 8 8 5 8 4 5 2 2 2 3 0 3 3 1 2 2 2 510 140 987 Single and double drum vibratory rollers PARTS INDEX NUMERICAL LISTING PART NUMBER DESCRIPTION PAGE ITEM QTY 398 02005 56 3 8 X 1 1 4 CAPSCREW 51 1 12 398 02005 56 3 8 X 1 1 4 CAPSCREW 53 19 12 7 5 16 X 3 4 CAPSCREW 23 37 1 1 4 X 3 4 CAP SCREW 37 12 6 5 16 X 3 3 4 CAPSCREW 99 38 6 3 8 X 3 3 4 C S GRD 5 51 4 4 10 24 X 1 1 2 RD HD MACH SCR 27 9 2 98 02077 78 1 4 20X1 1 2 CS UNC 27 7 4 398 02077 78 1 4 20 1 1 2 CS UNC 31 12 4 398 03000 68 3 16 X 2 COTTER PIN 87 14 2 398 08000 07 1610B ALEMITE 83 7 1 398 08000 11 16138 LUB FIT
53. E BARB 1 1 4 HOSE CLAMP T BOLT 2 X 4 PIPE NIPPLE 2 X 909 PIPE ELBOW 2 X 19 PIPE NIPPLE REDUCING BUSHING 2 X 1 1 4 1 1 4 CLOSE PIPE NIPPLE U BOLT 3 8 16 FLGD LOCKNUT SHIM USE AS NEEDED 1 X 4 1 2 NIPPLE TBE HYDRAULIC FILTER ELEMENT HYDRAULIC FILTER HEAD GAUGE VACUUM PIPE SWIVEL 1 1 4 LD SUCTION HOSE ADAPTER 90 SWIVEL 459 ELBOW 909 LONG 1 4 HOSE ASSEMBLY ESRB Exp E Ea dS Ea ie DO gt fea Ek Red nh ge pen eni ISO Bp 510 110 988 single and double drum vibratory rollers ONENTS HYDRAULIC MOTOR VIBRATION ODEL 5 1000 VIBRATORY ROLLER 502 421 single and double drum vibratory rollers 510 111 988 VIBRATION DRIVE COMPONENTS HYDRAULIC MOTOR VIBRATION REX MODEL SP 1000 VIBRATORY ROLLER ITEM PART NUMBER DESCRIPTION QTY 1 298 02173 62 UNION 2 298 08133 86 90 DEG ADAPTER ud 3 102 11898 01 HYDRAULIC MOTOR 1 510 112 single and double drum vibratory rollers O O UI P O 5 102 11460 01 102 11475 01 298 00114 93 298 00039 97 298 00256 93 102 31495 01 102 11809 01 102 11809 02 102 11809 02 102 11809 03 102 11809 04 102 11899 01 102 11963 01 399 45340 02 298 00182 93 Atl aere 510 113 ud 2 PUMP G C SUNDSTRAND PUMP 423 1 2 X 1 1 2 Z C S 4 1 2 HARDENED WASHER 8 FLANGE 12 POINT FERRY BO
54. EMENT CAPSCREW 5 16 X 1 5 16 LOCKWASHER REUSABLE FITTING 1 S S WIRE ELBOW TURBO INLET CPLG V RETAINER BRACKET HORN RELAY 1 4 X 3 4 CAPSCREW 1 4 20 FLGD LOCKNUT INSULATION FOR PIPE BATTERY CABLE BATTERY CABLE 1 4 GALV PIPE PLUG 1 4 X 909 STR ELBOW HOSE CLAMP HOSE 3 8 ADAPTER STRAIGHT HOSE ASSEMBLY 1 HOSE ASSEMBLY OIL PRESSURE SENDING UNIT GAUGE VACUUM 1 4 HOSE RETURN LINE 1 8 SERVICE TEE ADAPTER BUSHING I D OTY I2 HS P P IL N ID NO ED S IN IND IND IP B ND P PPP PPO EP EP EP P EP D PD NPP 510 48 single and double drum vibratory rollers N 586 POWER UNIT ENGINE FRONT amp REAR MOUNTS INCLUDING VARIOUS ASSEMBLY ATTACHMENTS 602 9720 REX MODEL SP 1000 DUAL DRUM VIBRATORY ROLLER 16 25 26 967 9 single and double drum vibratory rollers ITEM O Ui POWER UNIT ENGINE FRONT amp REAR MOUNTS INCLUDING VARIOUS ASSEMBLY ATTACHMENTS PART NUMBER 102 11460 01 398 02005 56 398 20000 37 602 9720 REX MODEL SP 1000 DUAL DRUM VIBRATORY ROLLER DESCRIPTION QTY 2 PUMP G C 1 3 8 X 1 1 4 CAPSCREW 12 3 8 LOCK WASHER 24 3 8 X 1 SOC CAPSCREW GR5 8 298 00181 93 102 11475 01 298 00115 93 298 00039 97 398 02002 30 398 20000 39 102 01781 01 102 11590 01 298 06605 86 298 08089 86 298 08184 86 298 06608 86 298 06603 86 298 06602 86 298 06577 86 298 08050 86 102 11390 01 102 11809 01 102 3
55. G CUP BRG CONE MAGNETIC PIPE PLUG LOCKNUT STEM PINION LOCKWASHER STUD 1 SEAL BOOT INTERNAL GEAR CARRIER ASSEMBLY CONSISTING ITEMS THRU 3H CARRIER 5 WASHER NEEDLE ROLLER 8 SPACER PINION SHAFT CLUSTER GEAR ROLL PIN 5 WASHER zh QY UJ UJ UJ UJ gt F2 Continued single and double drum vibratory rollers TARY GEAR BOX TRACTION ONLY REX MODEL SP 1000 VIBRATORY ROLLER DRUM DRIVE 510 121 1 N1088 A rer NN NN N M S SE 15 UNAN NN em lt tf E ZZ ika va 5 NN RS 22 x AN 7 asi IY s 77Z E 551 Ge AYN N SM Ey NN IP 1T 1H 11 N a f LLET Wi es t AZ o ge S SSS x I DL a z 2 ACG CNN i RO 54 602 0434 single and double drum vibratory rolle ITEM O J AUF WN PART NUMBER 102 11460 15 102 11460 16 102 11460 17 102 11460 18 102 11460 19 102 11460 20 102 11460 21 102 11460 24 102 11460 25 102 11460 26 102 11460 36 102 11460 39 298 03144 68 102 11460 28 102 11460 29 102 1146
56. H VOLT METER VOLT METER VOLT METER VOLT METER GAUGE OIL PRESSURE GAUGE OIL PRESSURE GAUGE OIL PRESSURE GAUGE OIL PRESSURE WATER TEMP GAUGE WATER TEMP GAUGE WATER TEMP GAUGE WATER TEMP GAUGE PICKUP WATER TEMP PICKUP WATER TEMP PICKUP WATER TEMP PICKUP WATER TEMP 10 AMP CIRCUIT BREAKER 10 AMP CIRCUIT BREAKER ACID ELECTROLYTIC SPRING NUT STEERING WHEEL CORD GRIP COCK RADIATOR DRAIN 5 INDEX NUMERICAL LISTING Single and double drum vibratory rollers PRP RPP RPP PPP PPP PPP PPP PP PP PPP PPP PRP RP PNNNNPRPNNNE PHP P single and double drum vibratory rollers PART NUMBER 298 00036 71 298 00038 97 298 00038 97 298 00039 97 298 00039 97 298 00039 97 298 00039 97 298 00041 97 298 00041 97 298 00042 97 298 00042 97 298 00042 97 298 00052 17 298 00052 17 298 00052 17 298 00052 17 298 00052 17 298 00068 47 298 00084 17 298 00098 93 298 00103 93 298 00105 93 298 00106 93 298 00114 93 298 00114 93 298 00114 93 298 00115 93 298 00115 93 298 00115 93 298 00124 93 298 00124 93 298 00131 47 298 00141 17 298 00157 47 298 00158 47 298 00175 47 298 00176 93 298 00176 93 298 00176 93 298 00178 93 298 00178 93 298 00181 53 298 00181 53 298 00181 93 298 00182 93 298 00190 53 298 00190 53 298 00191 53 298 00191 53 298 00191 53 PARTS INDEX NUMERICAL Es DESCRIPTION CAPNUT 3 4 10 UNC HARD WASHER 7 8 HARD WASHER 7 8 1 2 HARDENED WASHER 1 2 HARDENED WASHER 1
57. HOSE ASSEMBLY HOSE ASSEMBLY BATTERY CLAMP 1 4 HOSE RETURN LINE CONTROL ARM GOVERNOR BRACKET GATE L H GATE L H GATE L H GATE L H GATE R H SPRINKLER TANK SPRINKLER TANK HOSE ASSEMBLY 3 4 ID HOSE ASSEMBLY 3 4 ID FRICTION PLATE ELBOW TURBO INLET ELBOW TURBO INLET R ENGINE MOUNT Battery Tray Battery Tray Air Scoop Cover WIRE ASSEMBLY 7 WIRE ASSEMBLY 7 WIRE ASSEMBLY 7 WIRE ASSEMBLY 30 WIRE ASSEMBLY WIRE ASSEMBLY WIRE ASSEMBLY WIRE ASSEMBLY WIRE ASSEMBLY CONTROL HANDLE CONTROL HANDLE CONTROL HANDLE CONTROL HANDLE LIGHT BRACKET BRACE PART A BRACE PART B POTENTIOMETER amp HARNESS Main Frame Front Main Frame Rear BEARING HOUSING BEARING HOUSING Operator s Platform Hydraulic Tank Hydraulic Tank Control Housing Control Housing Engine Hood 510 143 R 987 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 1 1 5 4 1 1 1 1 2 2 2 2 4 1 1 1 1 1 1 1 1 1 1 1 1 1 510 144 R 987 ingle and double drum vibratory rollers ARTS INDEX NUMERICAL LISTING PAGE ITEM QTY Engine Hood 21 15 1 CONTROL SHAFT 31 2 1 25 1 1 BATTERY CABLE ASSEMBLY 47 33 1 1 BATTERY CABLE ASSEMBLY 75 12 1 02 20161 89 BATTERY CABLE ASSEMBLY 81 28 1 502 20161 89 BATTERY CABLE ASSEMBLY 105 28 1 502 20161 89 BATTERY CABLE ASSEMBLY 107 15 28 1 502 20206 80 Cover Plate 21 9 1 502 20497 80 STEERING LUG 87 3 1 502 20498 80 FRONT ENGINE MOUNT 51 3 1 502 205
58. L DESIGN English 4D 170 12 HYDRAULIC SYSTEM SPECIFICATIONS ITEM TYPE AMPERES VOLTS ITEM HYDRAULIC TANK CAPACITY OIL Mobil DTE 15 OIL FILTER ELEMENTS Quantity Type HYDRAULIC PUMP STEERING Type Relief Pressure Setting High Idle Maximum Flow 8 2500 RPM Rated Delivery at 1200 RPM POWER STEERING CYLINDER Bore Stroke POWER STEERING TURNS Right to Left Left to Right DATA Metric DESIGN English 45 gal 3 Screw On Gear 1 500 PSI 7 1 2 GPM 7 1 2 GPM 4 in 12 in 6 5 1 2 DATA Metric 170 liters 102 ATM 28 L Min 28 L Min 102 mm 305 mm single and double drum vibratory rollers 510 7 N 586 BRAKE SPECIFICATIONS ITEM DESIGN DATA English Metric SERVICE BRAKES Hydrostatic EMERGENCY STOP OR PARKING BRAKE Spring Applied Fully Enclosed Disc on Drum Drive FUEL SYSTEM SPECIFICATIONS ITEM DESIGN DATA English Metric FUEL TYPE Diesel FUEL TANK CAPACITY 45 gal 170 liters FUEL INJECTORS Quantity 3 4 Size 5E60 60 mm TRANSMISSION SPECIFICATIONS ITEM DESIGN DATA English Metric SYSTEM RELIEF PRESSURE TRACTION 100 1509F 37 7 65 59C Oil Temp and 2500 RPM Engine Speed 5 000 PSI Max 340 ATM SYSTEM RELIEF PRESSURE VIBRATION At 100 1509F 37 7 65 59C Oil Temp and 2500 RPM Engine Speed 3 000 PSI Max 204 ATM TANK CAPACITY 45 gal 170 liters PORT SIZES Main Line Inlet Outlet Ports 2 1 Inlet 25 4 mm
59. L DRUM VIBRATORY ROLLER ZI I Mme T f 5 84 2 s 99 1 7 zs i AMAN S DUI ANDR m gt N amp P s N Y 1 3 L i d 5 I Qe 1 16 l i 222 9 23 l quo l 1 i 1 I ES B tr i 1 S8 1518 o a um l Sz ao TN 159 jd 55 NE 5 33 55 single and double drum vibratory rollers ITEM 10 Ol gt OQ N STEERING COMPONENTS HYDRAULIC SYSTEM SCHEMATIC STEERING 510 85 N 586 REX MODEL SP 1000 DUAL DRUM VIBRATORY ROLLER PART NUMBER 298 06576 86 102 03701 04 102 09236 01 298 08110 86 298 08187 86 102 03701 01 102 03701 05 298 02171 62 102 31258 01 298 02171 62 102 03688 04 298 08222 86 102 11390 01 298 08217 86 102 31326 02 298 02270 62 298 06501 86 DESCRIPTION 3 4PIPE X 3 4JIC ELBOW 909 1 2 HOSE ASSEMBLY STEERING CONTROL 3 4 O RING X 3 4JIC STR 3 4 X 3 4 LONG STR 1 2 HOSE ASSEMBLY 1 2 HOSE ASSEMBLY ELBOW 909 CYLINDER HYDRAULIC ELBOW 909 3 4 SUCTION HOSE 1 3 16 X 1 1 16 STR STEERING PUMP 9 16 O RING X 3 4 JIC 909 1 2 HOSE ASSEMBLY 1 X 3 4 REDUCING BUSH 3 4 X 909 STR ELBOW TY H HPHENNENND 510 86 single and double
60. LL SIDE DESCRIPTION ISOLATOR SPECIAL WASHER 1 2 X 1 1 2 Zn PL C S LOCKNUT 1 2 1 2 X 1 1 4 Zn PL C S NOTE USE LOCTITE ITEM 5 680 WHEN INSTALLING 602 0444 510 118 Single double drum vibratory rollers N 888 9 DRUMS 000 DUAL DRUM VIBRATORY ROLLER 52 33 51 60 60 51 33 52 ASSEMBLY NOTES 1 AFTER 5 3 INSTALLED MAKE SURE ON NNC SHAFT ANO OUTER SHAFT 2 N THOR LOWEST POSITION 2 ASSEMALE HANOWHEEL ITEM 12 5 SO THAT THE LUBRICATION FIT INS IS IN THE LOWEST POSITION AND THE POSITION STAMPED ON THE WHEEL THE UPPERMOST POSITION 3 5 COUPLING HALF ITEM 4 SO THA THE PUNCHED INDEX MARK SEE DETAR DRAWING FOR LOCATION IS N HE LOWEST POSITION 4 WHEN ASSEMBUNG THE MOTOR MOUNT 13 MAKE SURE THE APPCO HOLE FOR THE MAGNETIC PICKUP 27 5 UP NO THE MAX STAMPED THE HANOWHEEL BE SEEN THAU THE SLOT N THE MGTCR MCUNT 5 ASSEMBLY ALL ITEMS ARE IUENTICAL FOR FRONT AND REAR ROLLS EXCEPT AS NOTED TC NUMBERS IN THE LIST OF COMPONENTS 58 uPPER 59 LOWER ROLL ASSEMBLIES SHOWING TRACTION MOTOR AND BRAKE ARRANGEMENT TOP VIEW AXE 34 56 NE Pn ON NAAN 28 di 29 26 24 37 19 27 25 4 25 ON ROLL 255048 SKETCHES 6 PACK CAVITIES k BEARINGS
61. LT 3 GASKET 1 TANDEM PUMP 1 EDC CONTROL 1 EDC CONTROL 1 SHAFT SEAL 1 SOLENOID 1 BRACE 1 BRACE 1 7 16 ROD 3 8 X 1 2 C S Z PLT 68 5 2 07 510 114 single and double drum vibratory rollers z E 0 NOTE NUMBER IN SQUARE INDICATES WIRING NUMBER single and double drum vibratory rollers Ja 510 115 N 988 VIBRATION DRIVE COMPONENTS FREQUENCY METER PICK UP ASSEMBLIES T 7 x a z Pd REX MODEL SP 1000 VIBRATORY ROLLER ITEM PART NUMBER DESCRIPTION ag 1 602 01663 01 FREQUENCY PICK UP HARNESS 2 102 11840 01 MAGNETIC PICK UP 3 602 01662 01 FREQUENCY PICK UP HARNESS 510 116 R1188 ngle and double drum vibratory rollers CUSTOMER NOTES single and double drum vibratory rollers 510 115 N 988 VIBRATION DRIVE COMPONENTS FREQUENCY METER PICK UP ASSEMBLIES ITEM REX MODEL SP 1000 VIBRATORY ROLLER PART NUMBER 602 01663 01 102 11840 01 602 01662 01 DESCRIPTION FREQUENCY PICK UP HARNESS MAGNETIC PICK UP FREQUENCY PICK UP HARNESS QTY 510 116 R1188 single and double drum vibratory rollers CUSTOMER NOTES E i FR single and double drum vibratory rollers ITEM gt UN 510 117 R1188 VIBRATION DRIVE COMPONENTS RUBBER VIBRATION ISOLATORS REX MODEL SP 1000 VIBRATORY ROLLER 4 PER ROLL SIDE PART NUMBER 102 11608 01 102 12502 01 298 00114 93 298 02010 71 298 00178 93 6 PER RO
62. MPRESSION SPRING THROTTLE CABLE 96 CONTROL HANDLE GATE L H LOCKWASHER 3 8 5 16 HEX NUT CAPSCREW 5 16 UNC X 1 LOCKWASHER 5 16 COVER COVER HOSE BRACKET LOCKWASHER 1 4 CAPSCREW 1 4 X 1 1 4 HORN NUT INSTRUMENT PANEL ASSEMBLY CUT WASHER QUICK EDGE TRIM 10 COVER PLATE MOUNTING PLATE CAPSCREW 3 8 X 1 1 4 CAPSCREW 5 16 X 3 4 TY HOPPE RH N B I0 NB IP DP ID IS B BP BG BH I B IN PH B 510 24 single and double drum vibratory rollers N 586 SUPERSTRUCTURE CONTROL CONSOLE ASSEMBLY 602 9746 REX MODEL SP 1000 DUAL DRUM VIBRATORY ROLLER 33 25 3 26 2 4 6 22 5 4 28 19 12 18 18 10 11 13 1 8 9 1516 21 20 9 17 29 single and double drum vibratory rollers H 3 WON OY Ol gt Q N PH x 510 25 586 SUPERSTRUCTURE CONTROL CONSOLE ASSEMBLY 602 9746 REX MODEL SP 1000 DUAL DRUM VIBRATORY ROLLER PART NUMBER 502 20145 80 102 08642 07 102 07957 08 502 08795 80 502 04965 80 502 04966 80 398 11000 03 398 20000 12 298 02034 71 398 11000 16 398 20000 35 602 03701 01 398 10000 51 398 20000 36 298 06543 17 298 00176 93 398 02001 47 298 00019 17 298 05525 68 602 11009 01 102 31371 01 204135 402 01815 01 102 09100 04 102 11607 01 102 11614 01 398 02001 79 602 9690 102 31118 01 102 10968 01 298 06530 17 298 00052 17 DESCRIPTION STEERING HOUSING THROTTLE CABLE 96 ENGINE STOP CA
63. N IN PP PP IP IP P P RP RP B NO IND BP RPP PRP D ED P PP P b P Q Q P t 510 131 R 987 single and double drum vibratory roll PART NUMBER 102 30292 21 102 30434 01 102 30486 01 102 30486 02 102 30486 03 102 31008 11 102 31008 12 102 31008 13 102 31008 16 102 31008 17 102 31008 18 102 31008 19 102 31008 20 102 31008 21 102 31008 22 102 31047 01 102 31047 01 102 31118 01 102 31118 01 102 31118 01 102 31118 01 102 31127 01 102 31127 01 102 31159 01 102 31182 01 102 31193 01 102 31193 01 102 31210 05 102 31248 02 102 31248 02 102 31248 05 102 31248 05 102 31248 09 102 31248 09 102 31257 01 102 31258 01 102 31258 01 102 31258 01 102 31264 01 102 31266 01 102 31267 01 102 31267 01 102 31267 01 102 31268 01 102 31269 01 102 31269 01 102 31269 01 102 31306 01 102 31306 01 102 31306 02 BLOCK SHIFT COLLAR SHIM 005 SHIM 010 SHIM 062 PISTON SEAL PISTON STOP TUBE SLEEVE O RING W BACK UP CAP LOCK WIRE CAP SCREW O RING W BACK UP SEAL KIT LABEL WARNING amp INSTRUCTION LABEL WARNING amp INSTRUCTION P I D RELAY BOARD P I D RELAY BOARD P I D RELAY BOARD P I D RELAY BOARD SIGN REX SIGN REX RADIATOR amp SHROUD ENGINE 3 53T OIL COOLER OIL COOLER 1 HOSE ASSEMBLY HOSE 10 HOSE 10 HOSE ASSY 1 4 ID HOSE ASSY 1 4 ID HOSE 9 HOSE 9 BALL JOINT HOUSING CYLINDER HYDRAULIC CYLINDER HYDRAULIC CYLINDER HYDRAULIC
64. NG 1 2 X 1 4 RED BUSHING 1 2 X 1 4 RED BUSHING O RING GASKET 3 4 ID HOSE 3 4 ID HOSE HOSE 75 HOSE 75 HOSE 130 ASSEMBLY HOSE ASSEMBLY HOSE HOSE ASSEMBLY MANIFOLD RELIEF VALVE O RING O RING BACK UP RING Frame Mounting Bracket NOZZLE SPRAY PUMP PUMP PUMP PUMP 1 ID X 1 3 8 OD HOSE BOLT BATTERY HOLD DOWN ENGINE STOP CABLE 96 ENGINE STOP CABLE 96 SAFETY WALK TAPE BULK 60 SAFETY WALK BULK 60 BATTERY CABLE ARTS INDEX NUMERICAL LISTING PAGE ITEM QTY 2 1 2 1 28 1 27 2 27 2 22 2 27 1 43 1 8 2 8 2 20 2 10 16 10 1 8 1 11 1 5 1 6 1 3 1 4 2 2 2 7 1 34 1 35 1 36 2 37 2 2 1 5 8 11 1 22 2 22 2 22 2 20 1 3 2 3 1 2 1 1 17 1 17 34 2 gle and double drum vibratory rollers 9 single and double drum vibratory roll PART NUMBER 102 08523 08 102 08523 08 102 08523 08 102 08523 08 102 08642 07 102 08642 07 102 09100 03 102 09100 03 102 09100 04 102 09149 02 102 09149 02 102 09149 02 102 09149 02 102 09149 04 102 09220 01 102 09222 01 102 09222 01 102 09236 01 102 09236 01 102 09282 01 102 09329 01 102 09329 01 102 09485 20 102 09485 23 102 09485 24 102 09512 01 102 09512 01 102 09623 01 102 09754 02 102 09790 01 102 09790 01 102 09790 01 102 09790 01 102 09791 01 102 09791 01 102 09791 01 102 09791 01 102 09913 04 102 10090 01 102 10090 01 102 10090 01 102 10186 02 102 10288 01 102 10299 01 102 10454 01 102 10672
65. NTS HYDRAULIC PUMP REX MODEL SP1000 VIBRATORY ROLLER ITEM PART NUMBER DESCRIPTION 1 102 11475 01 VARIABLE PUMP 510 104 N 787 single and double drum vibratory rollers VIBRATION DRIVE C MPO ENTS WIRING DIAGRAM STANDARD MACHINE REX 8 1000 DUAL DRUM VIBRATORY ROLLER 65 RS ENO LIGHTS LICHT OPTION ASSY SEE DRAWING 602 3708 i HORN WATER PUMP WATER PUMP EE w ENGINE GRO T LEADS CONNECTED pip VAVE RELAY BOARD 34 d Esp TANK VALVE PN paises ite _REDRAWN MANUAL OVERIOE ae SPEEDOMETER 36 LA TO FRAME 37 o EOC wwe 3 ai am MAGNETIC PICK UP 6 single and double drum vibratory rollers 510 105 T N 787 VIBRATION DRIVE COMPONENTS WIRING DIAGRAM STANDARD MACHINE REX MODEL SP1000 DUAL DRUM VIBRATORY ROLLER ITEM PART NUMBER DESCRIPTION 1 602 09690 01 WIRING HARNESS 1 2 602 03701 01 VIB SW WIRING HARNESS 3 602 08484 01 FREQUENCY METER 4 298 06168 17 LIMIT SWITCH 5 212 02118 56 WATER TEMP GAUGE 6 212 02117 56 OIL PRESSURE GAUGE 7 212 02116 56 VOLTMETER 1 8 212 00276 17 KEYSWITCH 1 9 298 03002 17 HOURMETER 1 10 298 03016 17 HOURMETER DAMPER 1 11 298 05004 17 2 BREAKER 2 12 298 05005 17 20 AMP BREAKER 1 13 102 10757 01 HORN BUTTON KIT 1 14 212 02119 56 WATER TEMP SENDER 1 15 298 06061 1
66. ONAL REX MODEL SP 1000 DUAL DRUM VIBRATORY ROLLER GAUGE LIGHTEN LOCATED ON INSTRUMENT PANEL LIGHT MOUNTING DETAIL 510 71 586 single and double drum vibratory rollers ELECTRICAL COMPONENTS LIGHTS FRONT REAR amp INSTRUMENT PANEL OPTIONAL REX MODEL SP 1000 DUAL DRUM VIBRATORY ROLLER ITEM PART NUMBER DESCRIPTION 1 298 12015 17 LAMP ASSEMBLY 4 2 398 02002 13 CAPSCREW 1 2 13 X 3 4 8 3 398 11000 04 1 2 NUT PLATED 4 4 298 26057 17 2 WAY BULLET SPLICE 4 5 298 26029 17 BULLET TERMINAL 14 6 298 26101 17 3 WAY BULLET SPLICE 2 7 298 26004 17 RING TERMINAL 5 8 398 95002 93 14 PLASTIC COATED WIRE 31 9 398 20000 39 1 2 LOCK WASHER 8 10 298 13162 17 INSTRUMENT LIGHT W 12 WIRE 3 11 502 08807 80 LIGHT BRACKET 4 12 102 09220 01 LIGHT LABEL 1 13 298 00052 17 TOGGLE SEAL 1 14 398 95002 94 1 4 LOOM 30 15 502 08794 80 WIRE ASSEMBLY l 16 398 20000 39 1 2 LOCK WASHER 4 17 502 08794 82 WIRE ASSEMBLY 1 18 298 06123 17 TOGGLE SWITCH 1 510 72 988 single and double drum vibratory rollers MODEL SP 1000 VIBRATORY ROLLER TO GEAR BOX Cle 22 single and double drum vibratory rollers 510 73 N 988 ELECTRICAL COMPONENTS SPEEDOMETER OPTIONAL REX MODEL SP 1000 VIBRATORY ROLLER ITEM PART NUMBER DESCRIPTION QTY 1 602 03791 01 SPEEDOMETER 1 2 502 00205 80 CORD 1 3 298 00256 17 MAGNETIC PICK UP 1 N IMPORTANT WITH SPEEDOMETER OPTION HOURMETER IS UNDER CONSOLE 510
67. PART NUMBER 102 30292 11 102 31008 22 102 31008 11 102 30292 16 102 31008 17 102 30292 21 102 31008 21 102 31008 12 102 31008 13 102 31008 16 102 31008 18 102 31008 19 102 31008 20 DESCRIPTION LOCK NUT SEAL KIT PISTON SEAL O RING O RING W BACK UP DUST SEAL O RING W BACK UP PISTON STOP TUBE BARREL ASSEMBLY ROD SLEEVE CAP LOCK WIRE CAP SCREW 110 5 510 90 single and double drum vibratory rollers 689 REX MODEL SP 1000 DUAL DRUM VIBRATORY ROLLER STEERING COMPONENTS HYDRAULIC PUMP POWER STEERING single and double drum vibratory rollers 510 91 N 689 REX MODEL SP 1000 DUAL DRUM VIBRATORY ROLLER STEERING COMPONENTS HYDRAULIC PUMP POWER STEERING ITEM PARTNUMBER DESCRIPTION QTY 1 102 11390 01 POWER STEERING PUMP 1 510 96 single and double drum vibratory roller R 888 COMPONENTS RECOMMENDED DAILY TEST EMERGENCY PARKING BRAKE PROCEDURE REXMODEL SP 1000 DUAL DRUM VIBRATORY ROLLER IMPORTANT TEST EMERGENCY PARKING BRAKE DAILY der to prevent any misunderstanding or unnecessary accidents involving the performance of the Emergency Parking Brake REXWORKS recommends the following DAILY TEST PROCEDURE 1 Clear level Test Area of Personnel and Obstacles 2 Position Machine on level Test Area 3 Place Hi Low Travel Switch in Low 4 Turn the Emergency Parking Brake Switch ON 5 Pull Throttle Cable to Full Engine Speed
68. R SPRAY SYSTEM DEL SP1000 DUAL DRUM VIBRATORY ROLLER 35 Fier 94 RELAY BOARD 55 tanx NO 3 ST 40 Bee iha i 58 a TE c FOR NISC w TeuCOW CTINC WtRES PANEL PROPER 502 37t4 4 ORAWITC SI 4 48 Ear ENG ave gt us d MAGNETIC LEADS CONNECTED To pio P Vawe PICK UP RELAY BOARD IT 34 fai SPECIAL OIAGRAM FOR TAM vave 1 MTERMITTENT WATER SPRAY SYSTEM single and double drum vibratory rollers 510 107 N 787 VIBRATION DRIVE COMPONENTS WIRING DIAGRAM INTERMEDIATE WATER SPRAY SYSTEM REX MODEL SP1000 DUAL DRUM VIBRATORY ROLLER ITEM PART NUMBER DESCRIPTION 1 602 09690 01 MAIN WIRING HARNESS 2 602 03701 01 VIB SW WIRING HARNESS 3 602 08484 01 FREQUENCY METER i 4 298 06168 17 LIMIT SWITCH 1 5 212 02118 56 WATER TEMP GAUGE 1 6 212 02117 56 OIL PRESSURE GAUGE 1 7 212 02116 56 VOLTMETER 1 8 212 00276 17 KEYSWITCH 1 9 298 03002 17 HOURMETER 1 10 298 03016 17 HOURMETER DAMPER 1 11 298 05004 17 2 AMP BREAKER 2 12 298 05005 17 20 AMP BREAKER 1 13 102 10757 01 HORN BUTTON KIT 1 14 212 02119 56 WATER TEMP SENDER 1 15 298 06061 17 PRESSURE SWITCH 1 16 298 06540 17 FUEL SWITCH 1 17 298 03255 17 BATTERY 1 18 298 06543 17 SOLENOID SWITCH 1 19 102 09149 02 HORN 1 20 298 15018 17 HORN RELAY 1 21 102 11840 01 SENSOR FREQUENCY 2
69. RELAY HORN RELAY HORN RELAY HORN RELAY 3 4 PIPE TEE PARTS INDEX NUMERICAL LISTING 15 15 Single and double drum vibratory rollers PRP RP RP RPP PPP u uU Up p p p dd db H PRE P P P b b single and double drum vibratory rollers PART NUMBER 298 17002 86 298 19030 86 298 19038 86 298 20563 17 298 26004 17 298 26004 17 298 26029 17 298 26029 17 298 26029 17 298 26029 17 298 26057 17 298 26057 17 298 26057 17 298 26057 17 298 26100 01 298 26100 01 298 26100 01 298 26101 17 298 26101 17 298 26101 17 298 26101 17 298 26142 17 298 26142 17 398 02000 66 398 02001 44 398 02001 45 398 02001 47 398 02001 53 398 02001 77 398 02001 77 398 02001 79 398 02001 79 398 02001 79 398 02002 13 398 02002 19 398 02002 19 398 02002 22 398 02002 22 398 02002 28 398 02002 28 398 02002 30 398 02002 30 398 02003 03 398 02004 38 398 02004 38 398 02004 38 398 02005 37 398 02005 50 398 02005 56 398 02005 56 PARTS INDEX NUMERICAL LISTING J DESCRIPTION 3 4 PIPE TEE SOCKET TEE 3 4 X 3 4 1 2 PIPE CROSS RELAY OFF ON FLASHER TERMINAL EYELET 10 SCREW TERMINAL EYELET 410 SCREW TERMINAL WIRE BULLET NOSE TERMINAL WIRE BULLET NOSE TERMINAL WIRE BULLET NOSE TERMINAL WIRE BULLET NOSE CONNECTOR FEMALE PUSH ON CONNECTOR FEMALE PUSH ON CONNECTOR FEMALE PUSH ON CONNECTOR FEMALE PUSH ON SPLICE WIRE SPLICE WIRE SPLICE WIRE 3 WAY BULLET SPLICE 3 WAY BULLET SPLIC
70. REX SPECIFICATIONS OVERALL HEIGHT WITH ROPS OPTION PINE bow 1 7 284mm uo Qa T pue 7 TE TT x mm 293 mm Gos7mm single and double drum vibratory rollers 510 5 N 586 PERFORMANCE SPECIFICATIONS ITEM DESIGN DATA English Metric MAXIMUM TRAVEL SPEED Forward Reverse 9 MPH 14 5 KPH VIBRATION FREQUENCY RANGE 2000 2400 VPM VIBRATION DYNAMIC FORCE EACH DRUM MAX 8 2400 VPM 22 600 lbs 10 250 kg MIN 8 2000 VPM 10 900 lbs 4 944 kg INSIDE TURNING RADIUS f 14 4 4 369 mm OUTSIDE TURNING RADIUS 19 10 6 045 mm WORKING WIDTH 66 1 676 mm WORKING WEIGHT 21 800 lbs 9 888 Kg ENGINE SPECIFICATIONS DESIGN DATA English Metric TYPE G M 3 53T NUMBER OF CYLINDERS 3 cylinder CYCLE Two Stroke BORE 3 875 in 98 mm STROKE 4 50 in 114 30 mm TOTAL DISPLACEMENT 159 cu in 2 607 cc HORSEPOWER 140 8 2500 RPM 104 4 KW IDLE SPEED 750 RPM HIGH IDLE SPEED 2670 RPM no load 2500 RPM full load GOVERNOR Variable Speed Type 510 6 N 586 COOLING SYSTEM Type System Capacity Thermostat single and double drum vibratory rollers ENGINE SPECIFICATIONS continued Pressure Cap Rating WEIGHT CRANKCASE CAPACITY DESIGN DATA English Water 21 qts 1809 F 7 PSI 1000 lbs Dry 10 to 13 qts BATTERY SPECIFICATIONS Metric 20 liters 829 0 48 453 5 kg 9 5 1253
71. SCR 10 24 1 2 4 5 298 00263 47 BALL JOINT 1 6 502 02980 80 CONTROL ARM GoV 1 7 398 11000 18 5 16 UNC NUT 1 8 298 00158 47 CABLE CLAMP 1 9 298 00157 47 BRACKET CABLE CAMP 1 10 298 00098 93 1 4 X 3 4 CAPSCREW 2 11 398 11000 16 10 24 4 12 398 11000 17 1 4 2 13 398 20000 35 3 16 LOCK WASHER 4 14 398 20001 25 1 4 D LOCKWASHER 2 15 502 08843 80 BRACE PART A 1 16 502 08844 80 BRACE PART 1 17 102 11829 01 COUPLING 1 18 398 02000 66 3 8 X 1 2 CAPSCREW 2 19 502 04625 80 BRACKET i 510 60 single and double drum vibratory rollers R1188 POWER UNIT AIR CLEANER SYSTEM REX MODEL 5 1000 VIBRATORY ROLLER i ut 182 ES dr M i i Hd 424 er i posse s 602 B0440 single and double drum vibratory rollers ITEM PART NUMBER 102 11392 01 102 11392 11 102 11392 12 102 11392 13 102 11392 14 Ui 510 61 R1188 POWER UNIT AIR CLEANER SYSTEM REX MODEL SP 1000 VIBRATORY ROLLER DESCRIPTION QTY AIR CLEANER 12 5 INLET amp OUTLET ELEMENT Er CLAMP gt NUT O RING 510 61 1 Single and double drum vibratory rollers N 886 single and double drum vibratory rolle 510 61 2 N 886 POWER UNIT AIR CLEANER SYSTEM continued REX MODEL SP 1000 DUAL DRUM VIBR ITEM PART NUMBER DESCRIPTION 1 102 11392 01 AIR CLEANER 2 102 10186 02 AIR INTAKE PIPE 3 298 0
72. TCH ON OFF TOGGLE SWITCH ON OFF TOGGLE SWITCH ON OFF TOGGLE SWITCH ON OFF LIMIT SWITCH LIMIT SWITCH LIMIT SWITCH 3 4 X 90 DEG STR ELBOW 3 4 X 90 DEG STR ELBOW ADAP 90 NPTF TO NPTF 1 4 X 900 STR ELBOW STEEL 1 4 X 900 STR ELBOW STEEL 1 4 X 900 STR ELBOW STEEL 1 4 X 900 STR ELBOW STEEL ELBOW 1 NPTF X 90DEG ELBOW 1 NPTF X 90DEG INDICATOR RADIATOR HOSE TOGGLE TOGGLE TOGGLE TOGGLE TOGGLE TOGGLE SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SPDT SPDT TOGGLE SWITCH SPDT TOGGLE SWITCH SPDT SWITCH PRESSURE FUEL SWITCH PRESSURE FUEL SWITCH PRESSURE FUEL SWITCH PRESSURE FUEL SWITCH SOLENOID SWITCH SOLENOID SWITCH SOLENOID SWITCH SOLENOID SWITCH SOLENOID SWITCH TOGGLE 90 DEG REDUCER ELBOW ARTS INDEX NUMERICAL LISTING single and double drum vibratory rollers I PP P P P PPP PPP PPP PP EPP PP PPP NPP D IN ND EPP O9 0 0 0 PPP PP EB 8 N PPP 510 137 R 987 single and double drum vibratory rollei PARTS INDEX NUMERICAL LISTING PART NUMBER DESCRIPTION GE 298 06571 86 90 DEG REDUCER ELBOW 109 298 06572 86 ADAPTER 9 16 O RING 27 298 06572 86 ADAPTER 9 16 O RING 99 298 06573 86 MALE TEE 27 298 06573 86 MALE TEE 99 298 06576 86 ADAPTER ELBOW s UE 298 06576 86 ADAPTER ELBOW 35 2 298 06576 86 ADAPTER ELBOW 85 1 2 298 06577 86 ADAPTER 90 DEG 49 18 2 298 06577 86 ADAPTER 90 DEG 109 38 2 298 06602 86 Pipe Hose End 1 1 4 35 28 1 298 06602 86 Pipe Hose En
73. TING 90 DEG 83 8 1 398 08000 19 GREASE FITTING 41688B 87 2 2 398 10000 44 10 24 X 1 2 RD MACH SCREW 59 4 4 398 10000 51 RD HD MACHINE SCREW 25 13 5 398 10002 24 8 32 7 8 RD HD MACH SCREW 29 10 6 398 11000 03 3 8 NUT 25 7 12 398 11000 03 3 8 NUT 31 7 12 398 11000 04 HEX NUT 1 2 71 3 4 398 11000 16 10 24 HEX NUT 25 10 4 398 11000 16 10 24 HEX NUT 27 10 4 398 11000 16 10 24 HEX NUT 59 11 4 398 11000 17 1 4 NUT 59 12 2 398 11000 18 5 16 NUT 23 22 1 398 11000 18 5 16 NUT 27 18 1 398 11000 18 5 16 NUT 59 7 1 398 11000 87 NUT CASTLE 1 1 4 87 13 2 398 11003 47 NUT 39 9 4 398 11004 01 1 4 UNF JAM NUT 27 22 3 398 11004 01 1 4 UNF JAM NUT 31 18 3 398 14000 01 1 4 1 8 OUTSIDE BUSHING 47 46 1 398 14000 14 RED BUSHING 1 2 X 3 8 NPT 37 14 1 398 14000 14 RED BUSHING 1 2 X 3 8 NPT 99 49 2 398 14000 90 PIPE 3 4 GALV 43 3 2 398 14001 11 3 4 X 90 DEG ELBOW NPT 39 21 1 398 14001 19 2 X 90D Elbow 35 13 2 398 14001 19 2 X 90D Elbow 35 13 2 398 14001 19 2 X 90D Elbow 109 25 2 398 14001 33 3 8 90 STREET ELBOW 39 17 1 398 14001 34 3 8 X 90 DEG ELBOW GALV 43 6 1 398 14001 46 1 X 90 STR ELBOW 53 10 1 398 14001 46 1 X 90 STR ELBOW 109 9 1 398 14002 28 CLOSE NIPPLE 3 8 39 15 1 398 14003 32 1 X 4 1 2 Nipple TBE 35 19 1 398 14003 32 1 X 4 1 2 Nipple TBE 35 19 1 398 14003 32 1 X 4 1 2 Nipple TBE 109 32 1 398 14004 17 2 X 4 Pipe Nipple Std 35 12 1 398 14004 17 2 X 4 Pipe Nipple Std 35 12 1 398 14004 17 2 X 4 Pipe Nipple Std 109 24 1
74. ble drum vibratory rollers 510 41 GO Ul N I N 586 SUPERSTRUCTURE DRUM SCRAPER ASSEMBLIES REX MODEL SP 1000 DUAL DRUM VIBRATORY ROLLER PART NUMBER 102 31268 01 102 31267 01 398 02002 28 102 31269 01 398 02002 19 298 00039 97 398 20000 39 DESCRIPTION QTY SCRAPER MTG BAR 1000 ROLL SCRAPER 1000 1 2X2 HEX HD HT CAPSCREW SCRAPER BACK UP BAR 1 2X1 1 4 CAPSCREW HT 1 2 HARDENED WASHER 1 2 LOCK WASHER 1 QUI UI O OW oN 510 42 single and double drum vibratory rollers N 586 SUPERSTRUCTURE SPRAY BAR ASSEMBLIES 602 1611 REX MODEL SP 1000 DUAL DRUM VIBRATORY ROLLER o hy Cee NOTES COAT ALL THREADS WITH PIPE JOINT COMPOUND BEFORE ASSEMBLY 2 SOCKET ITEM 4 TO BE LOOSE ON PIPE single and double drum vibratory rollers Nook WD 510 43 N 586 SUPERSTRUCTURE SPRAY BAR ASSEMBLIES 602 1611 REX MODEL SP 1000 DUAL DRUM VIBRATORY ROLLER PART NUMBER 102 11484 01 398 14010 09 398 14000 90 298 19030 86 102 06438 01 398 14001 34 398 99006 31 DESCRIPTION SPRAY BAR 1000 3 4 PIPE CROSS GALV PIPE CAP GALV 3 4 SOCKET TEE 3 4X3 4 SPRAY NOZZLE 3 8X90 STREET ELBOW GALV 3 4X3 8 RED BUSH GALV TY 510 44 R 687 single and double drum vibratory roller STRUCTURE ROPS ASSEMBLY PER SP 1000 DUAL DRUM VIBRATORY ROLLER WELD ITEM 2 AT gt ZA uri
75. ctical refund the price received by REX WORKS for the Product upon return of the Product Repair replacement parts provided under this remedy will be supplied by REXWORKS free of charge F O B shipping point freight prepaid and allowed at the lowest available commercial rate Charges for repairs replacements or returns for credit will not be allowed unless authorized by REXWORKS in writing REXWORKS will not be liable for any other cost damages or expenses that may result The foregoing remedy 45 SOLE AND EXCLUSIVE and states the full extent of REXWORKS liability NO OTHER REMEDY WILL BE ALLOWED WHETHER CONTRACT OR TORT INCLUDING STRICT LIABILITY AND NEGLIGENCE PRODUCT SAFETY Products designed and manufactured REX WORKS capable of being used in a safe manner but REXWORKS cannot warrant their safety under all circumstances CUSTOMER MUST INSTALL AND USE THE PRODUCTS IN SAFE AND LAWFUL MANNER IN COMPLIANCE WITH APPLICABLE HEALTH AND SAFETY REGULATIONS AND LAWS AND GENERAL STANDARD OF REASONABLE CARE Jan 1979 R 4 6 82 510 10 single and double drum vibratory rollers N 986 5 100 DUAL DRUM VIBRATORY ROLLER 510 11 single and double drum vibratory roller N 986 ITEM PART NUMBER DESCRIPTION 1 502 09000 80 Main Frame Front 510 12 single and double drum vibratory rollers N 986 REX MODE single and double drum vibratory rollers ITEM Ul
76. d 1 1 4 35 28 1 298 06602 86 Pipe Hose End 1 1 4 49 17 1 298 06602 86 Pipe Hose End 1 1 4 109 22 2 298 06603 86 O RING FEMALE SWIVEL 49 16 1 298 06603 86 O RING FEMALE SWIVEL 109 36 1 298 06604 86 ELBOW 90 DEG 99 40 2 298 06605 86 ADAPTER LONG 90 DEG 49 12 2 298 06605 86 ADAPTER LONG 90 DEG 109 41 2 298 06607 86 HOSE CLAMP T BOLT 49 26 2 298 06607 86 HOSE CLAMP T BOLT 109 23 2 298 06608 86 ORS O RING STR 49 15 1 298 06608 86 ORS O RING STR 109 39 1 298 07024 34 SNAP RING 3 5 8 87 11 2 298 07512 86 PIPE PLUG 1 37 10 1 298 08002 86 COUPLING 1 2 HOSE N P T 37 6 3 298 08033 86 SPLIT FLANGE CLAMP 99 8 16 298 08050 86 STR ADAPTER 49 19 2 298 08050 86 STR ADAPTER 109 40 2 298 08089 86 ADAPTOR 7 8 14 O RING 49 13 1 298 08089 86 ADAPTOR 7 8 14 O RING 99 33 1 298 08110 86 ADAPTER 85 4 2 298 08133 86 ELBOW 90 DEG 1 1 16 99 1 4 298 08133 86 ELBOW 90 DEG 1 1 16 109 2 4 298 08183 86 ADAPTER 99 41 1 298 08184 86 ELBOW ADJ 90 DEG 49 14 1 298 08184 86 ELBOW ADJ 90 DEG 99 3 3 298 08187 86 STRAIGHT ADAPTER 85 5 2 298 08196 86 REUSEABLE FITTING 1 35 3 1 298 08196 86 REUSEABLE FITTING 1 35 3 1 298 08196 86 REUSEABLE FITTING 1 47 24 1 298 08196 86 REUSEABLE FITTING 1 99 20 2 298 08201 86 ADAPTER 90 DEG 53 4 1 298 08201 86 ADAPTER 90 DEG 109 12 1 298 08209 86 ADAPTER 90 DEG 53 1 1 298 08209 86 ADAPTER 90 DEG 109 18 1 298 08210 86 Pipe Adapter to Hose 35 10 1 298 08210 86 Pipe Adapter to Hose 35 10 1 298 082
77. drum vibratory rollers N 586 STEERING COMPONENTS POWER STEERING ATTACHMENT ASSEMBLY REX MODEL SP 1000 DUAL DRUM VIBRATORY ROLLER single and double drum vibratory rollers ITEM 0 OY STEERING COMPONENTS POWER STEERING ATTACHMENT ASSEMBLY 510 87 N 586 REX MODEL SP 1000 DUAL DRUM VIBRATORY ROLLER PART NUMBER 298 00042 97 398 08000 19 502 20497 80 398 02003 03 102 31258 01 102 31257 01 298 00407 02 102 11457 01 102 11458 01 102 11459 01 298 07024 34 398 02002 30 398 11000 87 398 03000 68 502 09003 80 298 00124 93 298 00041 97 298 00224 93 298 00038 97 298 02032 71 DESCRIPTION 3 4 HARDENED WASHER 1688B ALEMITE STEERING LUG 3 4 X 2 1 2 HT CAPSCREW STEERING CYLINDER BALL JOINT HOUSING SPHERICAL BUSHING BALL STUD BALL JOINT SPACER SOFT SHIM SNAP RING 3 5 8 CAPSCREW 1 2 X 2 1 4 SAE CASTLE NUT 1 1 4 3 16 X 2 COTTER BEARING HOUSING 3 4 X 1 3 4 CAPSCREW 5 3 4 HARDENED WASHER 7 8 X 3 UNC CAPSCREW 7 8 HARDENED WASHER 7 8 LOCK NUT TY PORAHAHMNNNNPNNNNEH 510 88 single and double drum vibratory rollers N 586 STEERING COMPONENTS i HYDRAULIC CYLINDER POWER STEERING 102 31258 01 REX MODEL SP 1000 DUAL DRUM VIBRATORY ROLLER single and double drum vibratory rollers O O O O Q P Q STEERING COMPONENTS HYDRAULIC CYLINDER POWER STEERING 102 31258 01 510 89 N 586 REX MODEL SP 1000 DUAL DRUM VIBRATORY ROLLER
78. erminal voltage If terminal voltage shows 9 5 volts or more battery has good output capacity 510 78 single and double drum vibratory rollers N 586 ELECTRICAL COMPONENTS RECOMMENDED MAINTENANCE SERVICE PROCEDURE FOR 12 VOLT BATTERY continued REX MODEL SP 1000 DUAL DRUM DRIVE VIBRATORY ROLLER ges AMPERES 00 AMPERE CARBON PILE RMEOSTAT 0 TO 300 AMPERE METER 0 15 VOLT METER 4 TO STARTER RELAY UC 42 VOLT BATTERY NEGATIVE GROUND Figure 2 Test Connections for Battery Capacity Test 2 CHARGING THE BATTERY Slow Charging NOTE Slow charging is recommended wherever possible The slow chargers commonly used are suitable for charging l2 volt batteries Each 12 volt unit must be considered as equal to two 6 volt batteries and charging rate must be adjusted to suit the smallest 12 volt battery on the line Safe slow charging rates determined by allowing ampere per positive plate per cell The proper slow charging rate for an 11 plate battery is five amperes Connect positive charger lead to positive terminal negative charger lead to negative terminal of battery If several batteries are to be charged in same circuit due to charging voltage supply batteries are connected in series for required number per circuit As batteries approach full charge each cell will begin to gas or bubble freely The battery temperature should not exceed 125
79. ibratory rollers N 586 POWER UNIT ENGINE FRONT amp REAR MOUNTS i INCLUDING VARIOUS ASSEMBLY ATTACHMENTS 602 9720 REX MODEL SP 1000 DUAL DRUM VIBRATORY ROLLER l 4 1 I La 4 ac single and double drum vibratory rollers H 3 O Q FIO F 510 47 POWER UNIT ENGINE FRONT 6 REAR MOUNTS INCLUDING VARIOUS ASSEMBLY ATTACHMENTS 602 9720 REX MODEL SP 1000 DUAL DRUM VIBRATORY ROLLER PART NUMBER 102 31182 01 398 02005 56 398 20000 37 398 20000 39 102 31306 01 102 11390 01 298 08222 86 102 03688 04 298 08217 86 502 08773 80 398 02002 22 102 09791 01 102 09790 01 298 02065 71 298 08210 86 298 02040 62 298 06540 17 502 01338 89 502 20553 80 298 00190 53 298 00191 53 398 02004 38 398 95001 81 298 08196 86 298 00403 47 502 08760 80 298 05230 92 502 20555 80 298 15018 17 398 02001 44 298 02068 71 102 11643 01 502 20161 89 102 08523 08 398 14007 57 298 06508 86 298 09070 86 502 01341 82 298 08223 86 102 31326 02 102 31210 05 298 06061 17 298 02140 56 502 02786 84 398 14011 49 398 14000 01 DESCRIPTION ENGINE 3 53T 3 8 X 1 1 4 CAPSCREW 3 8 LOCK WASHER 1 2 LOCK WASHER SUCTION HOSE 1 POWER STR PUMP STRT FTG O RING 3 4 I D HOSE ADAPTER 909 3 8 R ENGINE MOUNT 1 2 X 1 1 2 CAPSCREW WIRE ASSEMBLY WIRE ASSEMBLY 3 8 16 FLGD LOCKNUT HOSE BARB ADAPTER PRESSURE SWITCH HOSE ASSEMBLY FILTER BRACKET OIL FILTER HEAD OIL FILTER EL
80. inlet is away from any heavy dust clouds caused by operation And make sure exhaust carbon cannot enter the air cleaner 510 64 single and double drum vibratory rollers N 586 POWER UNIT RECOMMENDED SERVICE PROCEDURE FOR ENGINE AIR CLEANER ELEMENT continued REX MODEL SP 1000 DUAL DRUM DRIVE VIBRATORY ROLLER 5 Check to see that all connections are tight and leak free and that breakaway joints both intake and exhaust are aligned and seal ing 6 Make sure the vacuator valve is not damaged or plugged Is the cup joint sealing This should take care of most air cleaner related performance problems 7 8 single and double drum vibratory rollers 510 65 N 586 POWER UNIT RECOMMENDED SERVICE PROCEDURE FOR ENGINE AIR CLEANER ELEMENT continued REX MODEL SP 1000 DUAL DRUM DRIVE VIBRATORY ROLLER When restriction readings finally indicate a change remove the primary element carefully Use a damp cloth to wipe out all excess dust in the air cleaner If you reuse elements clean them with care Rapping tapping or pounding dust out of them is dangerous Severe damage to the filter will result 510 66 single and double drum vibratory rollers N 586 POWER UNIT RECOMMENDED SERVICE PROCEDURE FOR ENGINE AIR CLEANER ELEMENT continued REX MODEL SP 1000 DUAL DRUM DRIVE VIBRATORY ROLLER 9 Thorough cleaning with air or water is recommended in many cases But be careful Too
81. l Do not smoke near batteries on charge or which have recently been charged Do not break live circuits at terminals of batteries on charge A spark will occur where the live circuit is broken Keep all open flames away from battery ND PTO DID RELAY ET ENOINE E D PID 34 RELAY BOARD EU cd fic 51 Ju 2 3430 api m ac d 6 j 648 LIMIT SWITCH hod MANUAL ITITI OVERIDE 577 X pem 3 IT E MI EEI 27 26 E 24 Q 8 gt Q 31 ae vy gt BRAKE 33 11 11 37 SF BRAKE sal 2 e Sii CH TI I T g 0 m 734 FREQ PICK UP FREQ PICK UP E TE 4345 5 4647 LIGHTS 4 23 LIGHTS TE 22 29 26 795 WATER PUMP WATER PUMP g 5 OLENOID 8 TEMA SEND PRESS SWITCH N 10 lt STARTER IPRESS GAUGE BS ri 20 28 d ENGINE GROUNDED Q 4 2 zod TO FRAME 5 b ENGINE VALVE 8 94 MAGNE T C PICK UP ENGINE VALVE LEADS CONNECTED TO PLD d RELAY BOARD IT 34 TANK VALVE 8 VALVE 7 4170 ANOIVHEIA OO0I dS HGOW 696 C09 98S OTS 08 pue single and double drum vibratory rollers 510 81 N 586
82. l Direction is Reversed 9 Position Dynamic Centrifugal Force Selection up to a Maximum of 22 600 Ibs 10 250 kg at 2400 VPM Per Drum Frequency Indicator 599557 Scrapers Pressure Water Spray System All major components such as engine transmission axles differential and driveline units are widely accepted in the con struction field REXWORKS INC feels justified in being as proud of the new REX Model SP 1000 Dual Drum Drive Vibratory Roller as we know you shall be and in boih the Operator s and Service Manuals vill found listing those items normally requiring your attention in the operation and servicing of your machine Parts and service bulletins along with REX TIMELY RECORD UPDATES REXTRU flyers provide rapid response to Distribu tor Dealer parts and service personnel Your REX Dealer is determined to serve your needs effi ciently Personnel Facilities Replacement Parts and or Service Guidance Please contact him We look forward to the continuation of a mutually beneficial business association for many years to come single and double drum vibratory rollers 510 1 N 586 RECOMMENDED SAFETY RULES IMPORTANT Please read the entire Operators Manual 4509 for your REX Model SP 1000 Dual Drum Drive Vibratory Roller Before Startup Roller operators frequently confront dangerous conditions Therefore understand the positions and functions of all controls speed braking stability a
83. lers N 586 SUPERSTRUCTURE SPRINKLER TANK AND WATER PUMP ASSEMBLIES EFFECTIVE SERIAL NUMBER GB 147 REX MODEL SP 1000 DUAL DRUM VIBRATORY ROLLER 21 8 single and double drum vibratory rollers 510 39 R 888 SUPERSTRUCTURE SPRINKLER TANK amp WATER PUMP ASSEMBLIES EFFECTIVE SERIAL NUMBER 147 REX MODEL SP 1000 DUAL DRUM VIBRATORY ROLLER PART NUMBER 502 06999 80 602 1611 102 31267 01 102 31269 01 298 00115 93 398 14011 16 398 14009 02 502 01346 90 398 11003 47 102 30212 01 102 06440 01 398 02001 45 398 20001 25 398 99006 31 398 14002 28 398 99000 19 398 14001 33 398 99011 15 398 14011 83 102 07051 01 398 14001 11 298 09018 86 398 14010 33 398 14006 87 102 11937 01 102 11938 01 398 99011 15 DESCRIPTION SPRINKLER TANK 135G SPRAY BAR ASSY ROLL SCRAPER 1000 SCRAPER BACK UP BAR 1 2 X 1 3 4 HT Z CS 3 4X1 2RED GALV PIPE 3 4 PIPE TEE GALV HOSE ASSY 1 2 1 4 Z PL HEX NUT WATER LINE STRAINER WATER PUMP C S 1 4X20X3 4 H H 1 4 D LW Z PL 3 4X3 8RED BUSH GALV 3 8 CLOSE NIPP GALV 3 8X45 STR EL GALV 3 8X90 STREET ELBOW 5 8 UTL HOSE X100 FT 3 4 X 45 STREET ELBO 1 ID X 1 3 8 OD HOSE M I ELL GALV 3 4X90 1 IN HOSE CLAMP 3 4 X 2 3 4 PIPE 3 8X1 1 2GL PIPE TOE ORIFICE PLUG ORIFICE HOLDER 5 8 UTL HOSE X100 FT T 510 40 single and double drum vibratory rollers N 586 SUPERSTRUCTURE DRUM SCRAPER ASSEMBLIES REX MODEL SP 1000 DUAL DRUM VIBRATORY ROLLER single and dou
84. nd other characteristics of your ROL LER Ask questions of your supervisor until you know the operat ing limits of this machine IMPORTANT ONLY qualified drivers should be allowed to use this machine We urge you to read the ATTACHED Roller Compactor Safety Man ual RC 80 published by the Construction Industry Manufacturers Association CIMA This manual provides basic safety procedures and warnings applicable to this equipment and can be incorporated easily into your RULES FOR SAFETY IMPORTANT REVIEW YOUR COMPANY SAFETY POLICIES BEFORE TESTING PRACTICING or OPERATING YOUR MACHINE single and double drum vibratory rollers 510 3 N 586 MATERIAL LOST OR DAMAGED IN TRANSIT All shipments to be inspected by the Customer Consignee prior to acceptance REXWORKS responsibility for loss or damage ceases upon delivery to a carrier Any claims for delays dam ages or shortages occurring after REXWORKS delivers products to a carrier should be made directly to the carrier by the Cus tomer Consignee INSTRUCTIONS FOR ORDERING PARTS To assist your REXWORKS Distributor Dealer in giving you prompt and expedient parts service PLEASE furnish the SERIAL NUMBER of the machine for which parts are required Specify tity part number and description when ordering ALWAYS give complete billing and shipping instructions and method of shipment 510 4 single and double drum vibratory rollers N 586 SP 1000
85. ose 5 8 Pipe Hose End 1 1 4 Hydr Filter Element Hydr Filter Head Gauge Vacuum Shim use as needed 1 2 Pipe Plug Capscrew 1 2 X 2 Lock Washer 1 2 Hardened Washer 1 21 Lock Nut 1 2 deo rO REP IH HP IN ID I I I IH I IH I ED ND E E EON P E I EINE I IINE NI FH E IS 510 35 R 986 ITY e N 510 36 single and double drum vibratory rollers N 586 SUPERSTRUCTURE SPRINKLER TANK AND WATER PUMP ASSEMBLIES PRIOR TO SERIAL NUMBER GB 147 REX MODEL SP 1000 DUAL DRUM VIBRATORY ROLLER NOTE INSTALL ITEM 7 BEFORE INSTALLING 7 POY ITEM 2 8 NOTE COAT ALL PIPE THREADS WITH JOINT COMPOUND ASSEMBLY single and double drum vibratory rollers SUPERSTRUCTURE SPRINKLER TANK AND WATER PUMP ASSEMBLIES PRIOR TO SERIAL NUMBER GB 147 REX MODEL SP 1000 DUAL DRUM VIBRATORY ROLLER PART NUMBER 502 06999 80 602 1611 102 31267 01 102 31269 01 298 00115 93 298 08002 86 398 14009 39 102 11115 05 398 14007 09 298 07512 86 102 11487 01 398 02006 50 398 20001 25 398 14000 14 DESCRIPTION SPRINKLER TANK SPRAY BAR ASSEMBLY ROLL SCRAPER BACK UP BAR CAPSCREW 1 2 13 X 1 3 4 HOSE END 3 8 NPT RED ELBOW 3 4 X 3 8 X 909 HOSE 1 2 ID X 7 IG PIPE PLUG 1 2 PIPE PLUG 1 SPRINKLER PUMP CAPSCREW 1 4 20 X 3 4 LOCKWASHER 1 4 RED BUSHING 1 2 X 3 8 NPT 510 37 N 586 O0 P HH 510 38 single and double drum vibratory rol
86. t System Fuel System Assembly Throttle Connections at Engine Air Cleaner System Recommended Service Procedure for Engine Air Cleaner Element Sending Units for Instruments 510 Preface 510 510 510 510 510 510 O P C C N F 510 10 510 12 510 14 510 16 510 18 510 20 510 22 510 28 510 30 510 32 510 34 510 36 510 38 510 40 510 42 510 44 510 46 510 50 510 52 510 54 510 56 510 58 510 60 510 62 510 68 INDEX continued RVICE MANUAL 510 R 988 00 DUAL DRUM VIBRATORY ROLLER PAGE t Rear amp Instrument Panel Optional 510 70 p d meter Optional 510 72 ery and Assembly 510 74 ecommended Maintenance Service Procedura for 12 Volt Battery 510 76 Wiring Diagram Main System 510 80 STEERING COMPONENTS Articulating Joint Assembly 510 82 Hydraulic System Schematic Steering 510 84 Power Steering Attachment Assembly 510 86 Hydraulic Cylinder Power Steering 510 88 Hydraulic Pump Power Steering 510 90 Directional ORBITROL Control Power Steering 510 92 TRACTION DRIVE COMPONENTS Disc Brake and Mounting 510 94 Recommended Daily Test Bergendy Paring Brake Procedure 510 96 Recommended Brake Bleeding Procedure 510 97 Hydraulic System Schematic 510 98 Hydraulic Motors 510 100 Hydraulic Pump o 510 102 VIBRATION DRIVE COMPONENTS Wiring Diagram Standard Machine 510 104 Wiring Diagram Intermediate Water Spray System 510 106 Hydraulic System Schematic 5
87. tmeter To make battery test contact the meter prods to proper cell terminals red to positive black to negative using caution not to connect across more than one cell The point of prod will have to be pushed through sealing compound to make con tact with buried link for each cell reading NOTE Freshly charged batteries have a surface charge which causes high and inaccurate readings unless properly dis sipated Turn engine over a few times or turn on lights a few minutes to dissipate charge The individual cell readings should not vary more than 0 05 volt between any two cells battery varying more than 0 05 volt between any two cells should be recharged and high rate discharge tester or other suitable method used to check bat tery before discarding battery as unsuitable for use High Rate Discharge Test of Capacity Figure 2 Satisfactory capacity tests can be made only when battery equals or exceeds 1 210 specific gravity at 80 degrees F Connect a carbon pile rheostat in series with an ammeter and battery Figure 2 Be sure the carbon pile control knob is rotated to full resistance position before connecting The voltmeter clips must contact battery posts only and not the high rate discharge tester clips Unless this is done the actual battery terminal voltage will not be indicated Rotate Carbon pile control knob until 200 amperes register on the meter With battery under discharge for approximately 15 seconds read t

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