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Contents
1. PEE 6 4 0 N STA L LATIO 900865 8 7 4 1 Lock Plate Removal 7 4 1 rq u ee Assy EDD VD D UR UD AU UD tee D DAD CSE ED AUR OS EROR OR E UD AI UD UR P OD 66 68 ma n m 8 4 2 Bike Base to Monitor Tower eet 0 5 0 INITIALIZATION TEST MODES AND GAME 1 5 1 Game Initialization and Main Menu 10 5 1 CoinOptions 0000000 1 2 5 41 2 G ame 1 ONS 1 3 5 1 3 yo Test 14 5 1 43 1 Switch Test AS2. 85 1 5 5 1 3 2 Test 1 6 5 14 Sound TES t 7 5 15 Monitor Test erp Mer c 18 5 1 6 ADS Data 19 5 1 7 Others Test c 10 5 2 Linked Operation no nnn 20 6 0 MAINTENANCE TROUBLESHOOTING ILLUSTRATIONS AND PARTS LISTS WIRING DIAGRAM meue nmaecese mmo 2 2 00 99 35 Namco MOTOCROSS SD 1 0 SPECIFICATIONS Configuration Input Power Power Supplies Monitor Game PCB Linking Controls Dimensions packed Weights packed Operator s Manual Single player separate monitor tower and bike base assemblies 1 10 125 VAC 50 60 Hz 8 Amps max 1 ea 5 and 12VDC 200 Watt switcher 1 ea 3 3VDC 75 Watt switcher Isolated power supplies for audio motor drive 1 ea 27 inch Wells Gardner 7400 Namco System 23 Up to 4 players 4 games DC motorized handle assy Happ Steering 1 k 60 deg pot Acc
3. s Jiws00713500 cover SPEAKER GAS CAR e jweosrusoo DECAL TANG veper ter 3 pecan TANK UPPER RIGHT e wxeo 0707000 DECAL tank Back err 1 o wanara DECAL TANK BLACK RIGHT t _ 07173 00 DECAL NUMBER PLATE FLAMES LEFT 1 1 Ou DECAL NUMBER PLATE FLAMES RIGHT 1 12 _ 07122 00 DECAL TANK LOWER LEFT FEES a 1 12 maoona DECAL TANK LOWER mer O 1 DECAL WARNING ONE PLAYER ONY 01 12 wxo 0728100 AS3Y BODY BIKE 35 BODY RE _17 __ 10 07213 00_ ADJUSTER fF ADIUSTER EO 9 cora Le 21 0713800 sasesar 1 t Ca 23 _ 1 0713900 Bracket Borrom tT vexomore screw PN 8 _____ 00525320 ____ 2 52 2 1 2 lvezvese WSHR FNOR 2 5 10 1 z4 507 4200 cover _____ 1 __________ L wxecresm wacsruem 2 Rve oo 2 _________ 125 wesorazo COVER assy Re __________ cov
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5. MOTOCROSS SD Operator s Manual Table of Contents OS SE POOREST OS 1 O SPECIFICATIONS 1 1 Installed Dimensions A 2 1 2 Convenience Kit p n 2 0 U C T O N 3 2 1 G a m e Des pti 3 2 2 G ame R u 5 3 3 0 PRECAUTIONS mm oar 0 ___ 8 48 ah 44 n OR 4 3 1 Insta ation ces cee 2007900 4 3 2 Handling 3 43 laye r S afety
6. CORD BOX ASSY COVER CORD MX05 07078 00 MX10 07104 00 CABLE USB A TO 8 3 5m VG50 06800 01 2 SHOWN CONNECTING THE USB LINK CABLES When three units are connected f WF 1919 When four units are connected ES f E v 20 MOTOCROSS SD Operator s Manual 5 2 Linked Operation continued Adjacent units can be bolted together as shown below 1 Place the first game in position with leg levelers down 2 Install the 2 ride joint brackets on the first game using half the M8 x 20 hardware supplied with the convenience kit leaving the screws slightly loose 3 Push the second game into position and align the threaded holes in the bike base with the holes in the ride joint brackets 4 Install the remaining hardware lower the leg 5 on the second game then tighten the screws BIKE BASE ASSY SCREW SKT HD 8 x 20 w FLAT AND LOCKWASHERS JOINT RIDE MX10 07125 00 2 PL namco Operator s Manual MOTOCROSS SD 6 0 MAINTENANCE 6 1 Replacing the Bank Control Potentiometer 1 Remove fourcross headed truss screws MS x 12 to remove the cover plate F Seer plate F 7 To the projector truss screw 7 5 x 12 2 Disconnect one connector then loosen the Cap bolt x 12 to remove the control bracket 3 Remove the nut of the control then remove the control from the control brac
7. namco MOTOCROSS GO SD Operator s Manual 2 0 INTRODUCTION 2 1 Game Description Motocross Go SD is a motorcycle racing game linkable by up to 4 players offering competition on either a one way going coming undulating course or a round course for two or more players Turning is accomplished by leaning the bike left or right The handlebar is used to make a small adjustment to the bike s direction and to provide counter steering Accelerator and brake controls are provided on the handle assy MONITOR TOWER ASSY COIN ASSY CORD BOX ASSY ON OFF SWITCH BIKE BASE ASSY 2 2 Game Rules The player needs to reach the goal as fast as possible within the time limit Players choose from three courses and select either of two bikes In Communication linked mode the course is decided by a majority of players The game continues until the time runs out In linked mode if one of the players participating in the same race passes the check point time is extended ASSY COMPONENT SHELF MX05 07079 00 esses COMPONENT SHELF WOOD PY ferace GROUNDLUGUL 1 venam 3 jwessmro __ veasoseroo STAND OFF FCB BUND ROLE RIGHCO 03 06811 00 RICHCO 14 01 VG20 05297 00 STAND OFF PCB BLINO HOLE 7 8 HIGH 05 07081 00 ASSY 183 GAME 1 25521
8. STEER 0000 CENTER c BANK 0000 CENTER d RETRY EXIT ENTER CHOOSE AV g Turn the TEST switch OFF then ON again and proceed with the other items on the test menu Operator s Manual MOTOCROSS SD eg 51 1 Coin Options COIN OPTIONS DEFAULT GREEN GAME COST 4 COIN S 1 CREDIT FREE PLAY OFF ENTER O CHOOSE AV Number of coins required per game 1 credit 1 9 COINS E Determines whether coin up is required to play NOTE When more than one game is linked if GAME COST is set to 9 COINS while FREE PLAY is set to ON all linked games are automatically accepted when one player makes an entry namco MOTOCROSS GO SD Operator s Manual 5 1 2 Game Options Item a b c d 59 1 0 0 1 GAME OPTIONS ID NO 7 eda b TEAM COLOR beeen d FULL COURSE 1 LAP e NOVICE DIFFICULTY B f INTERMEDIATE DIFFICULTY B g ADVANCED DIFFICULTY B h 5 INI T 9 SPEED DISPLAY mph ATTRACT SOUND ON k ATTRACT SOUND VOL 40 1 LANGUAGE ENGLISH EXIT ENTER CHOOSE AV Description Range Default The ID number that is manually set for the player s PCB If operating in linked mode 2 4 players each player must have a unique ID number or NG will be displayed ID numbers in linked mode are typically set
9. 1 HARNESS MARQUEE SPEAKER o aa EM 50 07201 0 NIN ISIN wir O N N 2 81212 81212 8352328 e VRAP 19 13 NOTE OOO W 68 ODOM 117772 E NOTES D INSERT THE GROUND TERMINAL BETWEEN AND 816 icm 2 SECURE RUBBER STOPPER 16 INTO BASE STOPPER 17 USING SCREWS Be AND WASHERS B3 APPLY GREASE 28 TOP SURFACE 16 AND CONTACT SURFACES DF ROLLING SHAFT PRIOR ASSEMBLY 3 WHEN LINKING OVER 2 CABINETS USE JOINT RIDE CONV HARDWARE SUPPLIED WETH CONV KIT BUBBLE WRAP JOINT RIDE AND SECURE FOR SHIPMENT 4 TIGHTEN SET SCREWS FOR BEARING 26 gt AGAINST THE FLATS OF ROLLING SHAFT 2 APPLY LOCTITE 29 TD THREADS PRIOR ASSEMBLY 5 PLACE THE SCREW B2 AGAINST THE FLAT SIDE OF ROLLING SHAFT PRIOR TO SHIPPIN RE BIKE MOTION WITH PLAT 3 2 11 3 pem 7 cee NL TD 24742100 Pair nie Pany BILL OF MATERIAL 50 Chorcol Aven 1 7 es Son Jes Cablorria 94131 AME BIKE 5 07113 00 X ASSY BIKE MX05 07114 00 DESCRIPTION vege 2_ __ coven
10. 2 It to motor should be about 10 60 If open inspect wiring out to motor on bike including 50 30W resistor which is in series with the motor windings still open replace motor Check resistance between motor wires and frame ground shorted replace motor 2 Drive belt loose or Check drive belt inside the bike handle assy broken 2 No power to drive 3 With power on verify the DC voltage at the AMC board or board failure PCB J3 Pins 3 to 8 should read 5VDC pins 4 to 8 is 12VDC If not check wiring to 200W power supply With power on check AC voltage at AMC PCB 48 Should be 24VAC between pins 1 amp 3 If not check 5 A fuse If blown AMC PCB or motor needs repair See description under TEST mode GAME OPTIONS If correct but problem persists try renumbering games from right to left Loose or damaged link If LINK NG is displayed in TEST mode check cable continuity of link cables from J3 on main PCB through the Transit PCB mounted on cord box and to the adjacent game If problem persists possible causes are Main PCB Power PCB Transit PCB or cable problem Adjust Monitor remote adjustment PCB PCB ID number incorrectly set VERT or HORZ position or VERT size out of adjustment RGB outputs are Ref Monitor Vendor Service Manual Change faulty monitor board Main PCB needs repair Screen needs Use degaussing coil degaussing Unstable power Measures power suppi te POR 6 pin
11. POTENTIONETER 1K 270 DEGREES 1 versasasno POTENTIOMETER 1K 40 DEGREES ivers 03824 00 POTENTIOMETER 1K DEGREES 1 2 smes RumER O i ee A o 9 Ivx4007072 00 DECAL GHANGE VIEW ___ 3 ez ve20 05673 00 WASHER SPUIT LK Me BO VG20 04930 14 JAN 28 898 8 43 FROM TO 16302382244 PAGE 803 846 Namco Operator s Manual MOTOCROSS GO NS ae 72 GUAE ASL Ms eee eee HANDLE ASSY 43 10 46 60 002994 MOTOCROSS GO DX Opera ator s Manual m HANDLE ASSY PARTS LIST m Put 666 317 2 Handle shaft p 11 1 3 Motor plate 666 315 i ea ll 7 SEE 5 Sopermbe 0 0 6633 6 bucket 6630 T 60 1 Bracket rod 1i 666 309 9 1 0 1 63 1 1 2 1 6630 Belt 15053 522 1 108 022 12 Bearing 160 22 221 2 103 083 auda 17 7 lue or I ien neces 16 Accelerator 280 depres 00402 n 556 316 a aean n T Braka contol 40 degres EWS
12. supply connector Pin should be SV 2 0 with respectt to pin 5 Removes cover amd reseatt cards IF problem persists return to Namco for repair Intermittent connection in PCB rack 39 Operator s Manual MOTOCROSS SD 40 MOTOCROSS GO SD Operator s Manual ILLUSTRATIONS AND PARTS LISTS ASSY OVERALL 01 07073 00 DESCRIPTION NOTES assy ibe SSCS LLL ve200s68820 SCREWSKTHOLMEX2080 2 Rito Foxe 2200685835 SCREW SKT HO Max 36 80 74 RdetFrn xs es 5200552 WASHER FLAT Ma 80 7 5 RdetFrnnxs WASHER 6 _ Ride Fron x6 VG20 05523 09 NOTE 1 INSERT GROUND TERMINAL BETWEEN B2 B3 REVISION BERCRIPTIN ev aree argas 24741500 BEBCIIPTYON 4 BILL OF MATERIAL 150 Chorcat Avenue Son Joss 95131 ASSY BASE BIKE MX05 07113 00 1 1 DESCRIPTION 1 2 P MX10 07115 00 MX10 07116 00 MX10 07117 00 z ASE RIDE HAFT ROLLING EHE EN E 7 BOX COVER L BOX COVER R PLATE COVER F 4 1 1 MX10 07118 00 1 1 7 RACKET ROSTA e PLATE COVER EA EA 2 TRIP ANTI SKID ABRASIVE
13. where is the number of connected units 1 4 If NG LINK OFF is displayed the player unit is not receiving data from the other linked units LINK NG is displayed when there is a data error between units If either NG or OFF is encountered the PCB ID number should be checked in the GAME OPTIONS menu the left player should be 1 the next one should be 2 and so on The link cable in the back of the game needs to be installed in order to communicate with neighboring units See Linked Operation O senes switches and potentiometers d Provides a test screen for the checkout of the force feedback Handle motor 14 MOTOCROSS SD Operator s Manual 5 1 3 1 Switch Test TEST 12345678 SWITCH a GAS 0000 SERVICE OFF b BRAKE 0000 VIEW OFF c STEER d BANK e TEST ON COIN TO EXIT PUSH QAND A Description Range Default Value increases as the accelerator throttle is rotated 0000 FFFF 0000 OK should be displayed at an angle less than full throttle 0005 Value increases as the brake lever is pulled 0000 FFFF 0000 OK should be displayed at less than maximum brake angle 0005 c Value increases as the handle is rotated to the right 0000 FFFF 0000 Value increases as the handle is rotated to the CENTER 0005 CENTER is displayed at the neutral position d Value incr
14. 031207 394 V 0 90 0 2 20 69040 10 90700 XM 29 00 C90 0 0PXM C113 3983IN3ANOJ NI 9319201 SWIM 1326 V e FE ICI 4 7 3108 NS 23 1380440 n AP ASSY 824 LISNYML S3IUR 7 22 23 54 02 90 9 2 2 PA TY ASSY MONITOR TOWER MX05 07076 00 DESCRIPTION NOTES HARNESS ssVDcouTpuTesT ve20 02806 10 PHIL ooa canara cana v920 0200608 6 PHIL 19 6200318225 SCREW PANHO PHIL msx 28 57 0 3 09 3 953 6220552 07 jwasuemseurucws sz 0 Ls WASHER FAT Ms 0 scREw 25 SCREW BTTN HO TMP 8 05800000 Jve20 06206 12 SCREW TMP PRF a 05400000 ve200552207 WASHER vezeossenzs sorrnnexmo wexonsz 32 Jenne ese ve20 06827 08 SPLTLK 8 20 7609516 0000 Leu vemossoos WASHER 29698 Leu vezeoszssos ve20 05621 00 WASMER SPUTIK MESZ 815 VG20 05524 06 _ WASHER LOCK STAR INTERNAL 4 52 816 1VG20 04713 20 SC
15. in Conveniece VG20 05520 08 _ WASHER FLAT M6 SZ 2 mConwnece et 28 eee el eos TM LN qui 09 550820101 00 9 0 0 T 21 41 108 ee Qmm 6156 majon uos nnn eal anus 109009 061 1 0 D PD ASSY RIDE MX05 07075 00 eS 2 jwesornec weserwzo assy HANDLE SS SE 2 VG20 05522 10 FLAT M10 6 Bike Assy x6 6 Bike Assy x6 20 05523 10 WASHER SPLIT LK M10 2221 L po A E wil VU U BBD EF 1180 NOTE D REFER ASS CRAVING HKUS 07172 00 FOR HANDLE MOUNTING HARDWARE ET San Jose 95131 scat NONE 1907025 1 OF t ASSY MONITOR TOWER MX05 07076 00 1 wsoorso 11 11 3 mesoo cover pack a 0 COVER MONITOR SSS __ COVER MONITOR s 27700 1 8 10 07087 00 BRACKET BEZEL LOWER 1 Ls jwdoomszon pmacerwmQut E 500
16. initialize this unit 33 Namco Operator s Manual MOTOCROSS GO SD al 34 namco MOTOCROSS GO SD Ooerator s Manual Symptom No video or sound Video is blank distorted scrolling out focus colors backgrou nd text missing Possible Cause 1 AC power 5 or 12VDC power No 3 3VDC power Problem with monitor Solution hezk main 8 amp AC fuse in cord box If fuse is blown install new fuse after having firsi disconnected the AC connections to the monitor switching power supplies fan s marquee and transformers 1 and 2 Add these loads one at a time to isolate the cause of the overcurrent If fuse is OK check voltage across line and load sides filter Should be 110 125VAC Verify that ail connections in and around cord box are tight On 200W 5V 12V power supply located under component shelf verify that the AC power cord is fully inserted and that the on off switch is on Check the voltage at J4 of the main PCB rack Pins 3 to 5 red to blk should be 4 8 to 5 1VDC At JP10A brown connector the voltage from pins 4 to 3 orange to bik should be 11 5 to 12 2 VDC If either voltage is out of tol 200W PS could be defective Note when bench testing 200W DVE power supply it must be connected to some load or the output will appear to float Check the voitage at JP10A brown connector on main rack Pins 1
17. safe operation as well as compliance with the applicable FCC and UL requirements NEUT a MAIN AC POWER PLUG 4 Measure the AC line voltage une to GND and LINE NEUT and verify that it is between 1 10 and 125VAC NEUT to GND voltage should be less than 1 VAC 3 2 Handling 1 Before replacing any parts tum the AC power OFF and unplug the game 2 Do not attempt to repair the Printed Circuit Boards PCBs on site They contain sensitive integrated circuit chips that could be easily damaged even by the small internal voltage of a multimeter Always return the PCBs to your distributor for repairs namco MOTOCROSS GO SD Operators Manual 3 The game monitor has areas of high voltage Take care at all times to avoid electrical shock whenever inspecting or adjusting the game Before servicing the monitor s make sure the game is unplugged Angle CRT PCB CHASSIS Monitor screen Angle 4 Within the game cabinet ferrite clamps and shields have been included where needed to control electric field emissions Removal or relocation of either the ferrites or shields will cause the FCC specification limits to be exceeded and may cause faulty operation of nearby susceptible equipment Also re routing or disconnection of grounds within the game system will result in excessive emissions and or safety hazard 5 Always return levelers to the extreme up position before moving the game 6 Always re ins
18. the accelerator Cover and the connector plate 2 Remove one connector from the accelerator control Remove 0 cross and pan headed screws equipped with the flat washer to remove the accelerator control bracket 4 Loosen ooe double point M4 x 5 then remove the spur gear 5 Remove the nut fmm the control then remove the control from the accelerator control bracket Double point Accelerator control 5 bracket Nut of the control sid 4 ross and pan headed screw with the flat washer M4 x 10 Connector Shaft of the control 6 Assemble the accelerator control following the instructions above reverse order e To fix the accelerator control bracket tighten the screw after checking to see if the gear engages smoothly Direct the flat side of the control shaft toward the double point of the spur gear see the figure above To engage the grip base and the spur gear the double point of the spur gear should be positioned at the upper side vertical when the throttle is wide open 7 After replacing the accelerator control with new one be sure to initialize this unity 25 Operator s Manual MOTOCROSS GO SD 26 6 5 Replacing the Brake Control Potentiometer 1 Remove the accelerator cover and the connector plate 2 Disconnect one connector from the brake control 3 Loosen one double point M3 X 5 then remove the brake control bracket 4 Remove the nut from the
19. washers in the convenience kit Alt installed in threaded holes in top of cabinet 2 Place the marquee on top of the cabinet assy tilting it slightly in order to connect the cable harness at JP7 3 Hook the marquee base panel over the 2 marquee brackets 4 Install the 2 ea M6 X 40 screws through the marquee base and into the cabinet MARQUEE ASSY SCREW PAN HD PHIL M6 x 40 wWASHER MX05 07080 00 CONNECTOR JP7 MARQUEE BRACKET MX10 07092 00 2 PL namcuo MOTOCROSS SD Operator s Manual 4 3 Bike Base to Monitor Tower Tools needed 6mm hex wrench and leveler wrench 1 Position the bike base near the monitor tower as shown allowing about a foot of working area between the bike base and cabinet 2 Locate the attachment hardware 2 ea 8 x 20 and 4 ea M8 x 35 w washers 3 Connect the 2 cable harnesses at JP19 and JP20 4 Using care to prevent damage to the cable harnesses push the two assemblies together and install the attachment hardware making sure to use the flat and lockwashers provided 5 Lower the leg levelers JP19 12 PIN M dii JP20 9 PIN MONITOR TOWER ASSY N screw SKT HD M8 x 35 w FLAT AND LOCKWASHERS 4 PL N SCREW SKT HD M8 x 20 wIFLAT AND LOCKWASHERS 2PL BIKE BASE ASSY Namco Operator s Manual MOTOCROSS 00174 SO 5 0 INITIALIZATION TEST MODES AND GAME OPTIONS 5 1 Game Initialization and Main Menu IMPORTANT Always initialize th
20. wasueRsPuTIK Me Sz 4 620 052009 washer Far Ma sz es en 620 0525328 nex Ho 812 620 0552109 wasmER sPLTLK Me S2 5 0741 B13 20 05520 09 WASHER FLAT 8 SZ 5 174 211 _ 0534640 BOLT HEX HD M14 X 40 52 gis 20 056820 scREw skrHD Max2080 2 lewe 620 0552426 wasHER LOCKSTAR M4 Sz 2 620 0552012 WASHER FLAT MM4 SZ O 4 Bia 620 0552309 WASHER sPuru we GO o Joe eve mzo vG20 05622 09 WASHER O 200000 821 VG20 05253 20 xt SOXN __00 62020 0 40 11 NOISIAXM ASSY MARQUEE MX05 07080 00 SP Zs re 1 657 0202800 570202500 FIXTURE FLUORESCENT 2 77 022100 LOCK muoREscEN 2_ are7 07342 00 CONNECTOR WRENUT I amp 22AWG 2 7G20 0630820 SCREW BTINHD TMP PRF M5x 20 60 3 A 2 VG20 02906 10 SCREW PAN HD PHIL 8 X 5 8 BO FLUORESCENT X 2 VG20 05520 07 WASHER FLAT M5 SZ 5 X2 7 10 11 12 14 81 B3 B7 pa is 03 97 rroouction Reese 8 24741300 OUTSIDE REAR QF CABINET 150 Chorcot Avenue Son Jose Colifornio 95131 USED ON MOTOCROSS 510
21. when you push its center with 0 5 kef and 20 to 15 mm when under the weight of I O kgf 6 After replacing the timing belt with a new one be Supe to initialize this unit namco MQTOCROSS GO SD Operator s Manual 6 10 Replacing the Motor 1 Remove the handle Assy 2 Loosen four cross headed hexagonal bolts equipped with the flat and spring washers x 16 3 Loosen one hexagonal nut and one hexagonal bolt M6 X 50 which fix the motor plate then slide the motor plate to the pulley A side to remove the timing belt from the pulley Remove four cross headed hexagonal bolts equipped with the flat and spring washers M6 16 to remove the motor together with the motor plate 5 Remove four flush headed washer nuts MS to remove the from the motor place e When you place the removed motor on the floor or like do not face the motor brushes two down 6 Loosen two cap bolts x 10 then remove the pulley B Belt tension 7 5 to 9 5 kgf lley Cross headed _ hexagonal 3 Pulley B with the flat and spring washers o ds Hexagonal nut M6 x 16 Hexagonal bolt M6 x 50 7 the motor following the instructions above in reverse order e The belt tension is 75 to 95 kgf Adjust the timing belt so that it is bent 10 to 15 mm when you push its center with 0 5 kgf and that it is bent 20 to 25 mm under the pressure of 10 kgf 8 After replacing the motor with a new one be to
22. 08 0201592708 8 lt Rack 523 Assy x 4 Rack S23 Assy x 4 Rack 523 Assy x 4 Sunon SP101A G20 03530 25 BOLT HEX HD 5 X 25 SZ 20 05521 07 WASHER SPLIT LK M5 SZ lt 0 Dx a lt 9 5 20 07 WASHER FLAT M5 SZ 346 00 FAN AXIAL 4 GT55 02248 00 FAN GUARD SC020 W4 86 62003181 50 03251 25 NNI BRACKET 1 SCREW PAN HD PHIL 8 X 5 8 lt lt nio 21581518 03 07206 00 ASSY ASCA 3A STAND OFF PCB 3 4 HIGH MX10 07098 00 PLATE RICHCO LCBS 12N N 5 4 n o e VG20 03181 10 SCREW PHIL M4 x T0 SZ 2 MX03 06810 00 JASSY ASCA 1B PCB MEO GRO 81 _ vG20 03181 10 SCREW PANHD PHL Max10S2 4 50 07179 00 _ HARNESS ASCA 1B HANDLE BAR ASSY c __ 07184 00 HARNESS HP AMP O _____ 07186 00 HARNESS ASCA PCB TO CONN amp SERVICE PANEL 1 _ mxsoo789 00 HARNESS HP AMP PCBMARQUEE SPEAKER 1 moor HARNESS o y wxsoreooo HARNESS D C Power To maneca 27195 0 HARNESS D C T 3 _____ 071900 HARNESS SPEAKERS amp FDBK STEERING WHEEL 3 O _____ 6 07197 00 __ 5 24 00000 0 1 00 jwxso
23. D BOX ASSY ON OFF SWITCH BIKE BASE ASSY 2 2 Game Rules The player needs to reach the goal as fast as possible within the time limit Players choose from three courses and select either of two bikes In Communication linked mode the course is decided by a majority of players The game continues until the time runs out In linked mode if one of the players participating in the same race passes the check point time is extended Operator s Manual MOTOCROSS GO SD aaa a 32521 22 UNI MS RN 2 3 0 PRECAUTIONS 3 1 Installation This game is designed for indoor use only The following conditions must be met 1 The game location must be free of direct exposure to sunlight high humidity dust high heat or extreme cold If installed in an unusually hot location allow additional clearance between the rear of the game cabinet and any structure which would tend to restrict air circulation Do not install in an area such that the game would present an obstacle in case of an emergency near fire equipment or emergency exits 2 Vibration Due to the considerable accelerations produced on the ride base by the player it is very important to make sure that both the cabinet bike attachment bolts and the leg levelers are installed and tightened prior to operation 3 Before operating the game make sure that the main AC power hookup includes a safety ground This will ensure
24. DX MODEL ONLY tests the air springs poer 2001 16 MOTOCROSS SD Operators Manual 5 1 4 Sound Test SOUND TEST DEFAULT IN GREEN VOLUME FRONT L SP 00 65 40 FRONT R SP 00 65 40 a TANK SP 00 65 40 REQUEST SONG NO 128 b MESSAGE c EXIT ENTER Q CHOOSE AV Separate settings adjust the audio output level on the left 00 65 40 right and tank speakers from the system PCB Use the SELECT switch to adiust yo down Secondary L R volume ontrol potentiometers are located on the Amp PCBs Use the ENTER switch to select the digit to be changed and 000 199 bd the SELECT switch to change the value Song no 000 is no mee sound 001 is stereo check During the stereo check 001 LEFT RIGHT and CENTER are tested in sequence b namco Operator s Manual MOTOCROSS GO SD 5 1 5 Monitor Test MONITOR TEST GRADATION PATTERN CROSSHATCH PATTERN CRT CROSSHATCH PATTERN PROJ WHITE WINDOW WHITE WINDOW M WHITE WINDOW INTERLACE PATTERN VIEW ANGLE ADJUST CRT VIEW ANGLE ADJUST PROJ FULL WHITE EXIT SELECT SW CHOQSE ENTER SW ENTER Gradation Pattern Four bars G R B W from top to bottom with 16 gradations each are displayed Crosshatch Pattern Green Grid is displayed Lines should be reasonably straight undistorted and uniformly bright across screen Crosshatch Pattern White Grid is displayed This can be used to check monitor co
25. K YY MM DD DAY 00 00 00 GEOMETRY TEST VIDEO TEST POINT ROM CHECK DATA ROM CHECK BACKUP RAM INITIALIZE 7487 EXIT CHOOSE AV ENTER Displays the software version Displays the dock To adjust the clock select year month day hour minute second and adjust the value using the SELECT switch Press the ENTER switch to load the adjusted value c Performs the GEOMETRY test on the game PCB OK is displayed at the end of the test d Performs the VIDEO test on the game PCB OK is displayed OK NG at the end of the test e f Performs a test on the POINT ROM and DATA ROM OWNG When BACK UP RAM INITIALIZE is selected the screen YES NO presents a YES NO choice When YES is selected followed by ENTER both the game option settings potentiometer offset and game data are reset to their default values After initializing the backup memory perform the game initialization procedure e 0 nam Operator s Manual MOTOCROSS SD 5 2 Linked Operation Up to four games can be operated in Communication linked mode 1 Tum off the main AC power Remove the cord cover from the back of each of the units to be linked Locate the link cable supplied with each game s convenience Kit Connect the cables as shown below and re install the cord covers Turn on the power and set each of the game s PCB ID numbers as described in the GAME OPTIONS section m SCREW PAN HD PHIL M4 x10 2 PL
26. PU RAM and ROM checks At each of these stages OK will be displayed as the test is sucessfully completed Once completed the attract mode screen will appear 1 either during the test hangup is encountered or at the end of the test the attract mode screen fails to appear the main PCB needs to be checked Individual sneaker output volume can be adiusted in Test mode SOUND TEST lf output from cabinet speakers only is still unsatisfactory check the VOL 1 and VOL 2 pots on the HP AMP PCB They should be adjusted fully CW Verify that jumpers JP1 and JP2 are installed Using ohmmeter test for open coil 4 ohms Bike tank speaker on main PCB disconnect 4 pin connector JP1 and measure resistance across pins 1 and 2 Cabinet speakers disconnect 4 pin connector J2 on HP AMP PCB Left speaker should provide 4 ohms across pins 1 amp 2 right is 4 ohms across pins 3 amp 4 If an open reading is obtained in case verify continutv of wirina to speaker If wiring is OK replace speaker Verify continuity of wiring from the RCA jacks at J10 on the main PCB to J4 on the HP AMP PCB Check AC input power to HP AMP PCB Voltage should be 24VAC across 1 1 amp 3 If a problem check wiring to 48V CT transformer T1 and primary vs secondary voltage Primary should be 110VAC If primary but no secondary voltage replace transformer If AC power is OK and if speakers are OK check 2A fuses F1 amp F2 on HP AMP PCB If blown th
27. REW LPW 8 X 1 1 4 BO 4 x2 5 x2 Comp Sheif x4 8 pw 200552009 wasmeR FLATMe Sz O 8 moa ___ E 8 ASSY COIN MX05 07077 00 DESCRIPTION GT53 02052 01 SWITCH MOMENTARY ENTER BLACK 7 GT53 02052 00 SWITCH MOMENTARY SERVICE RED 3 za 2 VG53 06867 00 5 MINI TOGGLE SELECT ON OFF ON 1 10 im 12 13 15 o 02094 00 CONMETER 2V 7 VG44 02702 00 LABEL SERVICE PANEL SELECT VG44 02702 11 1 1 SHEL RoE eeu i ion FE 02 55092010 md SNY 00 6 0 0 10 onal TWW3A 0 ASSY E _ _ tmr sow 1166 LOS ul anue 1020042 OSI m E 2 051 8402 ASSY FRONT MX05 07074 00 DESCRIPTION 3 __ 07076 00 Jassy TOWER MONTOR 000 1 _ z 0 5 5 0 4 3 50707800 assy o 5 5 4 j wosoe o __ 5 6200552 07 WASHER SPLITLK M5 SZ_ 85 5 Cord box 20 0562007 WASHER FLAT M5 SZ 4 box Assyx4 620 0318340 SCREW PAN HD PHIL M6 X 40 SZ 2 _
28. SPEAKER Jwxao 07061 00 INSTRUCTION 11 12 wx4o0709200 DECALCABNETSIDE UPPER LEFT t 2 13 440 07062 01 CABINET SIDE UPPER RIGHT 0 34 __ 0 07064 00 6 21 5 eooo caro veee 02642 00 LABEL SERVICE PERSONNEL ONLY 7 18 19 LABEL SERIAL NUMBER 1311 2220 20 wx46 07347 00 LABEL UL MOTOCROSS GOI STO EI Ee 2 __ 10 04392 00 ___ VENT LOUVERED EGENT 276 0 ook 1 V8 BARRELW G GAM 01241 vG26 07037 00___ ANCHOR WASHER ____ 2 VG24 05309 00 5 85 3 SWIVEL PUTE LEVELER 34 10 20 05344 14 3410 3 50 4 5 zr vossoewoo COLOR MONITOR 27 31 2 2 5 2 VGa4 02644 10 652 0358 08 _ v s2 03365 00 _ FUSE HOLDER 1 POLE W V16 TERMINAL 1 CABLE USB ATOB 7 M 2 lt i 5 MX10 07348 00 GRILLE COVER VG78 05265 00 FERRITE BEAD ASSY VG88 0687 1 00 PWR SUPPLY SWITCHING 5V 12V 200W VG10 04612 00 BRACKET POWER SUPPLY L VG20 02895 08 SCREW PAN HD PHIL 6 32X1 2 SZ 1 1 me 50 07187 00 5 COIN 8 SERVICE
29. TACH OTHER PARTS ATTACH 26 AFTER INSTALLATION OF HANDLE ASSY ASSY BIKE MX05 07114 00 DESCRIPTION 7 0118000 HARNESS HANDLEBAR _____ Harness 2 11 11 18300 Harness 0718500 HARNESS SPEAKER FOBK STRGEXTI wxsoortseo HARNESS SPEAKER amp FOEKSTRGEXT2 1 81 1VG20 03181 10 SCREW PAN HD PHIL X 10 52 7 2x2 3 4 Gnd x 1 2212 2 _ ve20 0568 20 20 05523 09 WASHER 8 80 10 voz00552209 wasueR rLAr we BO 10 85 VG20 04973 12 vG20 02006 16 scREW PANHD PHILR8x 10080 4 9x4 O O 1 20 0552008 5 2052 aa __ 20 02906 08 scREW PANHO PHILPe x 2 80 4 5 0 0 ew vozooeseor _ NUT HEX ACORN MS BO 8 Jers 1 1 620052539 Bott HEXHO Maxzosz 2 ene _ 12 820 0287809 WASHER FENDER 12500 38 52 2 emre 620 0641304 STEEL v LONG 17 6 0956 vG20 04973 08 __ SCREW TRUSS HD PhiL MSX 8 80 8 eaka axa e 620 0552307_ WASHER SPLITLK MS BO _______ 8 o 816_ 620 02904 08 ASSY HANDLE MX05 07172 00 ITEM DESCRIPTION NOTES X 3 pm DESCRIPTION ______ NOTES versos
30. VEFES 1 T eiii CHIC IT sige ee RECS mide oe a TS D rue ea TAN 28 93 8 43 FROM Operator s Manual HANDLE ASSY continued 10 1630 35 4 4 PRGE MOTOCROSS GOI 21 C JAN 28 99 8 43 FROM 10 1534 4 44 FHaOt 005 000 MOTOCROSS GOI Dx Operator s Manual HANDLE ASSY PARTS LIST continued Part 33 Throttle spring 666 304 34 666 302 35 666 327 36 00 240 126 Flange bush 38 Flange bush 6101205 77 m 50 22 27 2777 a 44 Handie motor 005 143 45 Motor brush the handle motor 1 005447 46 View point switch VHM G XGZX0077 1 000 318 co 51 TOTAL PRGE 006 res LUN DU LANIGVO AUIS 1441 00 2 R 5 114405 82d 81 25 WN Spee 18 355 3489 1 3 H 185 22525 _ 5 2313 as rst M HUE BiS 3w 0 ema EH 71 05 1 1 19 58120 rt HH H
31. X 24 2 o 05932 00 14 RACKET VOLUME 2 5 5 515555 o o b o ig Pija Er 5 5 5 21622 8 9181818152 TRIP ANTI SKID ABRASIVE 3 4 X 24 ITEM 22124 5 EUCH ae 27256221 9 BRACKET 960717000 RUBBER STOPPER 2 120712800 stoppen 29 _ was Lm _ 24 240726800 casreRs 2 vz 5 25 vemossuez evene 13 6 vossorso 2 27 __ 596 0522600 08 538 80 5 0 0 a eroso 29 05167 00 va7505464 00 POTENTIOMETER 1K 40 DEGREES _______ 1 ewsvrerz0cis E _ 10 SCREW PAN PHIL X 10 SZ 82 620 05256 12 SCREW SKT HD X 12 BO 6 Volxt Tiext 16 x4 6200552006 WASHER FLAT M4 SZ 5 20 0497312 SCREW TRUSS HD PHIL 12 80 ____ 14 3x3 4n3 5 x4 6x4__ Bs 200536046 BoLr HExHD Mex e sz 20 1 WASHER SPuT LK 1 20 28280000 B7 Vazoosszooe 6 82 20 2020 0526316_ ______ 4 m B9 20 0552 09
32. control 10 remove the control from the brake control bracket Control Brake control bracket Connector Double point Flat sid Shaft of the control Double 5 Install the brake contro following the instructions above in reverse order e Direct the flat side of the control shaft toward the double point se the figure above 6 After replacing the brake cootml with new one be sure to initialize this unit namcco 6 6 Replacing the View Change Button 1 Remove the accelerator cover and the connector 2 Disconnect one connector from view change button Remove two cross headed 1166 screws 5 x 12 to remove the box cover Note that the box cover should be pulled together wth the grip and the grip base Crozas headed truss Screw 5 x 12 View change button Box cover 4 Press four clicks to pull Qut the view change button from the box cover Box cover 27 namcco 5 Manual MOTOCROSS 60 SD 6 6 Replacing the View Change Button continued 5 Assemble the view change button following the instructions above in feverse order Securely hook the throttle spring over the grip base and the accelerator stopper e To engage the gip base and the Spur gear the double point of the spur gear should be positioned at the upper side vertically when the throttle is wide Open Throttle spring Double point Accelerator stopper When the throttle
33. e game after replacing either the game P B ROMs power supply bike assy potentiometers or at the game installation Perform this procedure in the sequence indic 1 System initialization is performed follows a Open the coin door to gain access to the SERVICE panel PUSHBUTTON SW RED PUSHBUTTON SW MOM ELK SELECT MINI TOGGLE SW SPDT ON OFF ON 0 1 000001 COIN COUNTER TOGGLE SW SPST ON OFF Service Panel b Flip the TEST switch ON The main test MENU screen will appear MENU COIN OPTIONS GAME OPTIONS VO TEST SOUND TEST MONITOR TEST ADS DATA OTHERS BIKE INITIALIZATION ENTER CHOOSE AV MOTOCROSS GO SD Operators Manual c Remove hands from the accelerator and brake levers stand the bike straight up and center the handle assy d Use the SELECT switch to select BIKE INITIALIZATION Press the ENTER switch The BIKE INITIALIZATION screen will appear Follow the instructions displayed on the monitor BIKE INITIALIZATION RELEASE THE ACCELERATOR AND BRAKE LEVER PUT MOTORCYCLE AND STEERING BACK TO ORIGINAL POSITION 5 SECONDS TO COMPLETE f The values for GAS BRAKE STEER and BANK should be normalized to around 0000 Exercise each of the controls and verify that OK is displayed If not select RETRY to repeat the initialization BIKE INITIALIZATION INITIALIZATION COMPLETED GAS 0000 BRAKE 0000 b
34. eases as the bike is leaned to the right 0000 FFFF 0000 Value increase as the bike is leaned to the left CENTER 0005 CENTER is displayed at the neutral position straight up Allows each switch to be tested TEST is ON in Test Mode e Namco Operator s Manual MOTOCROSS 601 SD Se aa 425224422 22522 22 RT 5 1 3 2 Motor Test TEST DIP 4 12345676 SWITCH MOTOR NONE OPERATION a STEER OFF 00 00 b BANK OFF 00 00 UP DOWN OFF FR 0 PUSH VIEW CHANGE BUTTON FOR NEXT OPTION TO EXIT SELECT NONE OPERATION AND PUSH NONE Provides a non operating mode for the purpose of getting ready for the motor test The technician should get on the OPERATION bike and center the handle before proceeding to b If NONE OPERATION is highlighted while the ENTER switch is pressed the main TEST screen reappears From a press the view change button to call up the STEER OFF handle test The force feedback motor produces a torque ON 00 to FF alternating in the left and right directions If operating ERR normally ON is displayed If the motor drive signal produces an angular output which is determined to be out of tolerance ERR will be displayed This indicates the need to troubleshoot the handle drive mechanism or angular sensor c DX MODEL ONLY tests the BANK actuator as in b OFF OFF ON 00 to FF ERR d
35. elerator throttle 1 270 deg Brake 1 k 40 deg pot Bank angle 15 deg 1 40 deg pot Monitor tower assy 35 5 W x 37 D x 83 H Marquee Assy packed within Monitor tower carton Bike base assy 60 x 41 47 5 Monitor tower assy 448 lbs Bike base assy 315 lbs Note Specifications are subject to change without prior notice Shipping dimensions and weights are based on standard packing specification Operator s Manual MOTOCROSS dd SD 1 1 Installed Dimensions DIMENSIONS INCHES 1 2 Convenience Kit Included with Game Cabinet P N DESCRIPTION VG81 03070 25 TORX TT 25 VG50 06800 01 CABLE USB A TO B 3 5m 1 VG20 05308 20 SCREW SKT HD M8 x 20 BO VG20 05522 09 WASHER FLAT 8 VG20 05523 09 WASHER SPLIT LOCK M8 BO pp namco MOTOCROSS GO SD Operator s Manual 2 0 INTRODUCTION 2 1 Game Description Motocross Go SD is a motorcycle racing game linkable by up to 4 players offering competition on either a one way going coming undulating course or a round course for two or more players Turning is accomplished by leaning the bike left or right The handlebar is used to make a small adjustment to the bike s direction and to provide counter steering Accelerator and brake controls are provided on the handle assy MONITOR TOWER ASSY COIN ASSY COR
36. enter terminal to ADVcc JP19 pins 2 amp 5 460 Q centered 260 Q right 530 Q max left Bank pot center terminal to ADVcc JP19 pins 7 amp 5 460 Q bike centered 250 bank right 620 bank left e the ADVcc load resistance is around 1 either one of the pots or the wiring to it is open Check each pin to ground readings should be open If not inspect for pinched wire on bike e Center terminal readings must have the same rotational sense as indicated above If not the pot is wired up backwards e the readings are ambiguous fail to change or fail to repeat as the control axis is rotated check the pot shaft set screw It could be loose Recheck TEST mode 1 0 SWITCH test Verify OK readings can be obtained from controls 4 Communications error 4 Check USB cable between main PCB and between main PCB ASCA 3A 102 and ASCA 3A PCB Digitizing error 5 Repair ASCA 3A assy 38 MOTOCROSS GO SD Feedback steering does not operate is sluggish or only goes one way Units will not link Monitor Screen Data not visible around edges Monitor colors are incorrect Jnusual or ntermittent video 1 Possible Cause Operators Manual Troubleshooting Solution Feedback motor With power off disconnect connector P9 from AMC failure or open circuit PCB Measure resistance across pins 1 amp
37. er enone nion BELLOWS ena 26 90 0679350 _ COVER FRONT ae a BLOWS MX _________ ___________ 17 0516700 0 29 VG54 0268400 _ SPEAKER 8 OHMS 15W ER OM eae 1 655 07294 0 BRUSHLESS FAN 12V pog ae pesrerwsos coN amp zecAPmmwesik juGez a7382 00 CONT MALE mini mateniok 2 774 17617 07322 0 J BOND RDHESIVE 1401 AT ____ 712500 TANK UPPER LEFT jwenorizsos 0 TANK UPPER RIGHT 20 _____ 0 07070 00 DECAL TANK BLACK LEFT 2 ____ 07070 01 DECAL TANK BLACK RIGHT _____ 07173 00 DECAL NUMBER PLATE FLAMES LEFT REVISION cust CW 8 2 9 3 ASSEMBLY PROCEDURES PASS BELLOWS THROUGH 1 BIKE FRAME AND ATTACH 1 TO THE BIKE BASE ASSY ATTACH 0 PULLEY COVER 16 BIKE BODY 42 SIDE N L T D 2 47 4 2 2 0 0 3 ENGI BKT IN THAT ORDER PART WUMBER sere QT BILL OF MATERIAL SINC ee eee asian ASSEMBLY BIKE NENNT 9M MX05 07114 00 IPLE TEMPORARILY SECURE 24 8 25 ENGINE COVER ATTACH 273 BELLOWS TO ENGINE COVER LRR R THAT TIGHTEN THE ENGINE COVERS EXCLUDE 262 COVER FRONT AT
38. f OK check the pot wiper output tolerance 2VDC Steering voltage at pin 2 with respect to 8 2 5V steering centered 3 8V max right 0 7V max left o Accelerator pin 3 with respect to 4 1 8V accel off 4 2 accel max on Q Brake pin 6 with respect to 4 2 6V brake off 0 5V brake on Bank pin 7 with respect to 8 bike centered 3V max right bank 0 max left bank If supply voltage to pots is low or OV disconnect JP19 and measure again on the cabinet side of the plug lf no change then ASCA 3A PCB assy needs repair If supply voltage is corrected once the load is removed or if voltages obtained from the pots are incorrect proceed with the resistance check of pots wiring on bike assy Oaerators Manual MOTOCROSS GO SD Troubleshooting a Solutions 52 Accel steering Open pot open or With power off using an ohmmeter check the raking or bank pinched wire or short following bike side of at 19 all readings zontrols to ground on bike 20 yoblem ADVcc load accel brake continued JP19 pins 1 amp 4 500 ohms ADVcc load steering bank JP19 pins 5 amp 8 500 ohms O Accel pot center terminal to ADVcc JP19 pins 3 amp 1 440 Q throttle off 0 Q max throttle Brake pot center terminal to ADVcc 4 19 6 amp 1 430 off 560 Q on O Steering pot c
39. from 1 4 from left to right the player on the far left the next one over is 2 and so on Status of the communication linking between connected LINK ON 1 4 OFF games When operating normally LINK ON 1 to 4 is LINK OFF displayed When the game cannot receive data from other LINK NG games LINK OFF is displayed If there is a data error between games LINK NG is displayed Color and racing number of the player ene BLUE 1 YELLOW 3 GREEN 4 Entry time before start of game A long normal C short D very short Length of the advanced course The difficulty for either 1 or 2 1 LAP 1 LAP laps is set in ADVANCED DIFFICULTY 2 LAPS Sets the difficulty levels of the 3 different courses B C difficult D very difficult Determines whether the high score is initialized NO YES NO Speed display units Km h mph mph Music output in attract mode ON OFF ON Volume of the sound in attract mode 0 gt 65 40 Language for warning messages Various ENGLISH 13 Operator s Manual 5 1 3 TEST 12345678 DIP 4 SWITCH MOTO 6 EXIT ENTER CHOOSE AV IDA The status of the DIP switch SW4 on the CPU PCB is ON OFF OFF displayed Switches that are ON are highlighted in red all The communication status between player positions is ON 14 OFF displayed When operating in linked mode LINK ON n is OFF shown
40. is OFF View from the A side 6 After replacing the view change button with new one be sure to initialize this unit 28 MOTOCROSS GO SD Operator s Manual 6 7 Replacing the Handle Control 1 Remove five cross headed truss screws M5 X 12 to removes the pulley cover Cross headed truss screw 5 x 12 2 Disconnect one connector from the control 3 Loosen one cap bolt M4 x 10 then remove the steering control bracket 4 Remove tbe nut from tbt control to remove the control from the steering contro bracket Cap bolts M4 x 10 Connector Flat side Shaft of the control 5 Assemble the handle control following the instructions above in reverse order Direct the flat side of the control shaft toward the cap bolt see the figure above 6 After replacing the handle control with a new one be to initialize this unit 6 8 Removing the Handle Assy 1 Remove five cross headed 1485 screws 5 X 12 0 remove the pulley cover ae Cross headed truss screw 5 x 12 Pulley cover 2 Disconnect one connector from the connector holder Remove two cap bolts MS x 10 to remove th connector holder Cap bolt 5 x 10 Connector hoider Connector 30 namco MOTOCROSS SD Operators Manual 6 8 Removing the Handle Assy continued 4 Disconnect the ground terminal and two connectors Remove two Sets of four flange
41. is indicates a component failure on the board Replace PCB Check continuitv of wirina Rom the RCA jacks at 49 on the main PCB to the amp pin connector JP33 on the top side of the rack Of the 2 RCA jacks the one feeding the white wire needs to be installed in the white left jack of 49 Verify that 12VDC is present at JP10A pins 4 to 3 6 pin brn connector at top of main PCB rack If OK remove cover from rack and check connections to the AMP PCB connections and power are good replace PCB namco MOTOCROSS 60 SD Operator s Manual Troubleshooting Symptom possible Cause 52 Solution Accelerator 1 Bystem not initialized Especially after replacement of any component lank brake initialize the system toggle the service panel Test steering switch ON Select BIKE INITIALIZATION from the sontrols are menu Follow the on screen instructions offset or do not espond Excitation voltage to Voltages and feedback to from the entire bike can potentiometers faulty be checked at the cabinet bike interface connectors or incorrect feedback JP19 and 20 this will require the removal of the 6 voltage bolts which join the cabinet to the bike With JP19 and 20 connected and with power on check Bank steering pots supply voltage ADVcc JP19 5 wht red to GND JP19 8 wht bik Q Brake accel pots supply voltage ADVcc JP19 1wht red to GND JP19 4 wht bIk Both readings should be 4 75 to 5 10VDC I
42. ket Connector Flat side Control 4 Assemble the bank control following the procedure above in reverse order Direct the flat side of the control shaft toward the double point see the figure above 5 After replacing the bank control with a new one be sure to initialize this unit 22 namca MOTOCROSS GO SD Operators Manual 6 2 Replacing the Bike Seat 1 Remove wo cross headed 11155 screws MS x12 to remove the air Cover Cross headed truss screw 5 x 12 Air cover 2 Remove two cmss headed hexagonal bolts equipped with the flat ang spring washers washers 10 remove the bike seat Bike seat MN Cross headed hexagonal bolt with the flat and spring washers 8 x 20 3 Assemble the bike seat following the instructions above 6 order Operator s Manual MOTOCROSS GO SD 6 3 Removing the Accelerator Cover and Connector Plate 1 Remove four cross headed truss screws M5 x 12 to remove the accelerator cover 2 Remove two cross headed truss screws M5 x 12 to remove the connector plate Cross headed truss screw M5 x 12 Accelerator cover AS Connector plate a e s 17 ud Cross headed truss screw MS x 12 Assemble the accelerator cover and the connector plate following the procedure above in reverse order 24 namco MOTOCROSS 60 SD Operator s Manual 6 4 Replacing the Accelerator Control Potentiometer 1 Remove
43. nvergence Slight non convergence G or B showing is normal White Window Used to check light output contrast of screen WHITE H reading should H M L be 40 to 80 R L Monitor contrast adjustments can be made using the remote monitor PCB located behind the service panel Interlace Pattern A pattern of line blocks is displayed used for indication of vertical hold adjustment On the center pair of line blocks the top line of the right block of lines should be aligned with the space between the first and second lines of the lefl block View Angle Adjust Green Screen with black frame used at factory to set the VERT height CRT HORIZ width and VERT HORIZ centering Crosspoint should be in the center of the screen Horizontal width should be set for slight overscan adjustments are required use the controls on the remote monitor PCB located behind the service panel View Angle Adjust Black Screen with white frame Crosspoint should be in center of screen Projector Full White Used to check White Screen light output Nominally 19 20 R L 5 1 6 ADS Data Test screen s provide data on total time and play time with respect to the various course bike selections The accumulated data shall not initialized upon power off unless either RESET DATA or BACKUP RAM INITIALIZE are performed on the OTHERS test screen 5 1 7 Others Test OTHERS ROM1 Ver ROM2 Ver 1 1 CLOC
44. ortseoo nAmNESS 2v TO HPAMPPCO Jwxs0 07204 00 HARNESS AC INPUT POWER 1 _ ___ 7286 20 eke _____ 5 07287 00 AmNESS AUmo BIKE euTEXT2 4 _____ 72660 HARNESS AUDIO ee outeur exti 3 Harness savourer BILL OF MATERIAL ASSY COIN 05 07077 00 LE ASSY CORD BOX MX05 07078 00 1 jesse eorex E LLL vesesa s a aooo 20800 5 0 FILTER EM A Ls 6530468500 SWITCH ROKER oest 1 veszosesos Paner e vesassen FUSE stowaiow s vessoseroo BUSHING STRANRELEF SCS S Li vee 05861 00 LABEL FUSE REPLACEMENT 121122 Ls jwseorwen wmwess PowERPLATE 1 xs0 0720000 Harness vemossaeoe WASHER LOCK STAR INTERNAL Me SZ 2 ooa Ls vs oswoeos FLANGE SERRATED M S2 2 ooe B3 ve20 05760 10 SOREW Pri m3 102 6 vexoserio SCREW PAN HD PHIL M x 10 57 2 GORDCOVERX 00119292 TL IN 5 ese LIU T _________ 10 0090 060 NI
45. sockets M8 x 20 to remove the hold plates L and R and the handle ASSy Handle Assy Grats and nan headed gerew with the flag and spring Flange socket washers M4 10 Hold plate R M8 x 2 Flange socket M8 x 20 Connectors When you place the removed handle Assy on the flour or like be to place it with the control side up see the figure above 6 Assemble the handle Assy following the instructions above reverse order 7 After assembling the handle Assy be s re to initialize this unit med na Operator s Manual MOTOCROSS GO SD 6 9 Replacing the Timing Belt 32 1 Remove the handle Assy 2 Loosen cap bolt M4 x 10 to remove the steering control bracket 3 Loosen four cross headed hexagonal bolts equipped with the flat and spring washers 16 Loosen one hexagonal nutand hexagonal bolt x 50 which fix the motor plate Slide the motor plate toward the pulley A side then remove the timing belt Pulley A NN Cap bolt M4 x 10 Timing Flat side Hexagonal bolt M6 x 50 Steering control bracket Flat side Shaft of the control Cap boit 5 Install timing belt following the instructions above in reverse order NOTE e Direct the flat side of the control shaft toward the cap bolt see the figure above The belt tension should be from 7 5 to 95 kgf Adjust the timing belt so that the flexure I O to I 5 mm
46. tall the bike lock plates before moving the game 7 Always separate the monitor tower and bike base assemblies before moving the game Operator s Manual MOTOCROSS GO SO 3 3 Player Safety THE FEATURES SHOWN ARE INTENDED WARNING TO PROTECT PLAYERS AGAINST INJURY REPLACE ANY DAMAGED OR MISSING PARTS DECAL INSTRUCTION MX40 07061 00 OECAL WARNING 1 PLAYER VG40 07349 00 BELLOWS MX MX90 07 148 00 STRIP ANTI SKID 3 4x24 AJ91 05932 01 2 PL STRIP ANTI SKID 6x24 AJ91 05932 00 2 PL Namco MOTOCROSS GO SD Operator s Manual 40 INSTALLATION 4 1 Lock Plate Removal IMPORTANT FOR PROTECTION OF THE BIKE THE LOCK PLATES ARE INSTALLED PRIOR TO SHIPPING THEY MUST BE REMOVED BEFORE PLACING THE GAME INTO OPERATION ALWAYS RE INSTALL THE LOCK PLATES BEFORE MOVING THE GAME 1 Remove the four M5 x 12 truss head phillips screws that attach cover plate B to the bike base 2 Remove the two M8 x 20 socket head flange screws requires 6mm hex key 3 Remove the two lock plates and secure them in the storage position as shown PLATE COVER MX 10 071 19 00 PLATE LOCK MX10 07129 00 2 PL Ww SCREW SKT HD FLANGE M8 X 20 2 PL SCREW TRUSS HD PHIL M5 X 12 4 PL Operator s Manual MOTOCROSS SD 4 2 Marquee Assy Tools needed phillips screwdriver 1 Locate the 2 ea M6 x 40 attachment screws w
47. to 2 yel to blk should be 3 3VDC 0 1 If out of tolerance check 3 3VDC PS which is located under top cover of main PCB rack assy heck AC connector at monitor Verify voltage is between 110 and 125VAC pins 1 to 3 With power off check fuse F1010n monitor chassis PCB 250V 3 15A fast blow If OK check the RGB signal input connector JP14 Check the other end J7 13 pin connector on the main PCB rack assy If all OK using oscilloscope verify presence of analog RGB and sync at J7 pins 1 2 3 and 13 W r t pin 10 gnd Check cable to monitor remote adjustment board check for damage to potentiometers on the board If all OK or if fuse blows swap monitor chassis PCB Note if warranty service is required contact Customer Service through your distributor Use only replacement parts for W G model K7400 35 Operator s Manual MOTOCROSS GO SD 5 a a ON UN E Troubleshooting d DIO Video cont No audio output is too low or distorted 36 ossible Cause 5 1 ain problem Output level is set too low Defective speakers Cabinet speakers loss of signal power supply failure or amplifier failure Bike tank speaker loss of signal power supply failure or amplifier failure as It goes through self test upon power up The test takes about a minute to complete Horizontal lines will scroll vertically for a few seconds followed by C
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