Installation Instructions
Contents
1. Y Jj 4 E J Se m pud 1 ff N 90 3728 Sway Bar p e Pd x 5 Inner Fender Bracket it a 7 XI SAY YD M 2 90 3726 Sway Bar Retainer Locking Clevis Illustration 21 Sway Bar to fender bracket taining bracket 90 3726 and the inner fender bracket See ILLUSTRATION 21 113 Lock the pin 90 4152 in place by securing the clevis over the opposite end of the locking pin See ILLUSTRATION 21 114 Cycle steering lock to lock and inspect steering suspension and driveline systems for proper operation tightness and adequate clear ance Recheck brake hose fitting for leaks Be sure all hoses are long enough FRONT TRACK BAR INSTALLATION Check the arm length chart on page 22 for the suggested front track bar measurement 115 Install the rod end HRSMX1OT into the track bar with the jam nut SJNR12 Adjust the 20 55794 55794M X 55795 55795MX 55796 55796 55797 55797 Revised 6 13 08 track bar according to the arm length chart on page 22 and tighten the jam nut 116 Insert the sleeve 90 2603 into the rod end of the front track bar 90 2627 NOTE The sleeve may be a tight fit and may need to be pressed in 117 Install the front track bar bushings 15 11080 and sleeve PN 90 2249 into the track bar PN 90 2627 118 Install the front track bar to the passenger side axle m2. Check the arm length chart on page 22 for sug gested upper arm measurements 81 With the front and rear axles fully supported unbolt and remove the front and rear upper con trol arms from the vehicle 82 Install the bushings 15 11310 and sleeves 90 2626 into the female end of the front upper 90 2626 A a N Illustration 13 boum 202 Nau X Frame Front Upper Control 242076 Pocket Arm Install 0 90 2609 Upper AON S D Arm Threaded Upper Control Arm 2 15 11310 Bushings 55794 55794 55795 55795 55796 55796 55797 55797 Revised 6 13 08 Illustration 14 Belly Pan Control Arm Mount control arms 90 2604 See ILLUSTRATION Rear Upper Control Arm Jm 13 Install 4 O 83 Thread the upper control arm jam nut 100FNFJZ onto the male end of the upper con trol arms 90 2609 See ILLUSTRATION 13 90 2673 Upper d fu 84 Assemble the female ends 90 2604 and Rear Control S AT male ends 90 2609 of the upper control arms Arm See ILLUSTRATION 13 Adjust the arm length according to the arm length chart on page 22 and SINRI2 Jam Nut Jam Nut f 90 2449 tighten the jam nut GY Misalignment 85 Install the bushing end of the upper arm to JMX12T 4 Spacers the mounting pockets on the frame using the pre viously removed OE hardware See ILLUSTRA TION 13 86 Install the clevis end of th
3. 2360 Boswell Road Chula Vista CA 91914 Phone 619 216 1444 Fax 619 216 1474 E Mail tech explorerprocomp com PRO COMP SUSPENSION Suspension Systems that Work IMPORTANT Because this vehicle will be equipped with a rear 4 link suspension The ex haust system may need to be altered from the rear of the muffler back by a qualified exhaust shop depending on which year model and exhaust system type the vehicle is equipped with IMPORTANT This kit is designed to be installed on a vehicle that already has a slip yoke elimi nator kit and CV style driveshaft in place If your vehicle is not equipped with these items you must purchase them before installing this kit Pro Comp offers a slip yoke eliminator kit PN 4007 and a style driveshaft PN 4042 Part 55794 55794MX 404 706 4WD Jeep Unlimited Rubicon 6 cyl w automatic trans w Dana 44 amp 35 rear diff and Dana 44 amp 30 front diff Stage 3 Long Arm 4 Lift Kit Part Part Part 55795 55795MX 55796 55796MX 55797 55797MX 04 06 4WD Jeep TJ 03 06 4WD Jeep 03 06 4WD Jeep Unlimited Rubicon Unlimited Rubicon Wrangler TJ Rubicon 6 cyl w manual trans w Dana 6 cyl w automatic amp manual 6 cyl w automatic trans w Dana 44 amp 35 rear diff and Dana 44 amp trans w Dana 44 amp 35 rear diff 44 amp 35 rear diff and Dana 44 amp 30 front diff and Dana 44 amp 30 front diff 30 front diff Stage 3 Long Arm Stage 3
4. Torque the transmission crossmember 90 3795 hardware to 55 ft Ibs 12 55794 55794M X 55795 55795MX 55796 55796 55797 55797 Revised 6 13 08 153 Misalignment Rear Lower Control Arm 90 3802 drvr 90 3796 pass Illustration 10 Rear Lower Control Arm Install 47 If necessary install the slip yoke eliminator kit and install the CV style rear driveshaft at this time Refer to the instructions provided with the kit 48 Raise the belly pan 90 3784 back into place and secure to the belly pan frame mounts and se cure using the 14 supplied 1 2 X 1 1 4 counter sunk bolts and hardware See ILLUS TRATION 8 IMPORTANT Due to the fact that the countersunk bolts create increased friction on their mating surfaces we recommend holding the Allen head end and tightening the nut LOWER CONTROL ARMS Check the arm length chart on page 22 for sug gested lower arm measurements 49 Perform steps 49 through 55 on the front and rear of the vehicle 50 Insert the bushings 15 11255 and sleeve 90 2310 using a thin layer of lubricant into the 4 new lower control arms 90 3783 front drvr 90 3789 front pass 90 3802 rear drvr and 90 3796 rear pass as shown in ILLUSTRATION 9 55794 55794M X 55795 55795MX 55796 55796 55797 55797 Revised 6 13 08 Illustration 11 Rear Axle Truss Install 3 8 Hardware Overlap Plate 90 3894 and 3 8 X 1 Bolts 90 37
5. 90 5038 drvr and 90 5042 pass for unlimited 2 models as a guide drill through the holes in the 725 2 tol frame mount bracket using a 1 2 drill bit Drill ONLY through the outside wall of the frame rail Repeat for all holes in the frame mount bracket See ILLUSTRATION 5 39 Install the frame drill tool 90 3879 into the previously drilled 1 2 hole and hold it against the frame mounting brackets and frame rail See ILLUSTRATION 6 gt 1 40 With the drill tool held firmly in place drill a A t L Y4 hole through the inside frame rail wall Re peat for all the previously drilled 1 2 holes See Belly Pan Frame Mount 90 3988 ILLUSTRATION 6 drvr and 90 3993 pass for regular NOTE Be very careful not to drill Illustration 6 models or 90 5038 drvr and 90 5042 through any wiring fuel or brake lines Belly Pan Frame pass for unlimited models i Bracket Drilling 55794 55794 55795 55795 55796 55796 55797 55797 Revised 6 13 08 Illustration 7 1 2 X Belly Pan Frame 4 Bolt Bracket Install 1 2 Hardware Belly Pan Frame Mount 90 3988 drvr and 90 3993 pass for regular models or 90 5038 drvr and 90 5042 pass for unlimited models Belly Pan Frame Mount 90 3993 pass regular or 90 5042 pass unlimited Belly Pan Frame LAFTA _ Transmission Mount 90 3988 21 7 4 Crossmember
6. BOLT 1 2 X GR C STOVER NUT 1 2 SAE FLAT WASHER BELLY PAN FRAME MOUNT Drvr Regular TJ BELLY PAN FRAME MOUNT Pass Regular TJ BELLY PAN FRAME MOUNT Drvr Unlimited BELLY PAN FRAME MOUNT Pass Unlimited BELLY PAN FRAME MOUNT TOOL HARDWARE PACK Transmission Mount Crossmember 7 16 STOVER NUT 7 16 SAE FLAT WASHER TRACK BAR DROP BRACKET HARDWARE PACK Track Bar Drop Bracket 1 2 X 33 4 GR 8 HEX BOLT 1 2 STOVER NUT 1 2 FLAT WASHER 1 2 X 2 1 2 GR 8 HEX BOLT 1 2 X 2 GR 8 HEX BOLT TRACK BAR SPACER 625 X 500 X 063 WALL PITMAN ARM HARDWARE PACK Sway Bar SWAY BAR RETAINER SWAY BAR HOLDER LOCKING PIN ROUND OFFSET SWAY BAR MOUNT 2 1 N m m E oh N 1 4 4 1 mee CO A N m AA 12 15 12 15 12 15 12 15 4 9 4 9 4 9 4 9 7 11 7 11 7 11 8 11 8 11 8 11 5 6 7 8 10 11 5 6 7 8 10 11 5 6 7 8 10 11 5 6 7 8 10 11 6 10 11 8 11 Box 3 PN 55794 55794 3 55795 55795 3 55796 55796 3 55797 55797 3 of 5 3 3 8 3 8 3 8 3 8 3 8 16 15 18 17 19 20 18 19 18 17 Part 90 2009 90 2638 90 6024 37 150 557 37 250 557 37CNNESZ 37NWSAZ 37NWUSSY 90 6530 600006 61150 60859H 600001 15 11309 90 6523 90 2593 72 050200812 73 05000034 73 06200034 90170A212 90 3579 90 2596 70 0251251800 72 025 100512 90 2010 90 6475 90 1867 90 2381 90 6476 120C600HC51Y 120NWHDY 120C NNEZCLI10 31 CIO0HCS58Y 3INWHDY SAE 31CNUCZ 9
7. L Length Inches L Length Millimeters X Description Hex Head Cap Screw X Descnption Hex Head Cap Screw 23 Notice to Owner operator Dealer and Installer Vehicles that have been enhanced for off road performance often have unique handling characteristics due to the higher center of gravity and larger tires This vehicle may handle react and stop differently than many passenger cars or unmodified vehicles both on and off road You must drive your vehicle safely Extreme care should always be taken to prevent vehicle rollover or loss of control which can result in serious injury or even death Always avoid sudden sharp turns or abrupt maneuvers and allow more time and distance for braking Pro Comp reminds you to fasten your seat belts at all times and reduce speed We will gladly answer any questions concerning the design function maintenance and correct use of our products Please make sure your Dealer Installer explains and delivers all warning notices warranty forms and instruction sheets included with Pro Comp product Application listings in this catalog have been carefully fit checked for each model and year denoted However Pro Comp reserves the right to update as necessary without notice and will not be held responsible for misprints changes or variations made by vehicle manufacturers Please call when in question regarding new model year vehicles not listed by specific body or chassis styles or vehicles not original
8. Mount F 1 2 Hardware 5 Um FRONT COIL SPRINGS 98 Position new front coil spring 55497 on axle pad Reinstall coil spring retainer and bolt Torque to 16 ft Ibs Raise the axle into position until coil spring seats in upper mount then raise axle another 2 Install new longer shock absorb ers 324515 or 924515 or MX6021 as shown in ILLUSTRATION 15 Torque upper shock nuts to 17 ft Ibs and lower nuts to 20 ft Ibs FRONT SWAY BAR 99 Remove the OE inner fender bolts shown in ILLUSTRATION 17 Save the hardware for re use 100 Install the sway bar inner fender bracket 90 3728 into the inner fender using the previ ously removed OE bolts into their original holes See ILLUSTRATION 17 101 Install hour glass bushings 600006 and 61150 sleeve in the top and 60859H sleeve in the bottom of the sway bar end links 90 2638 55794 55794M X 55795 55795MX 55796 55796 55797 55797 Revised 6 13 08 Illustration 20 Sway Bar Disconnected Locking Pin 90170A212 102 Install sway bar clamp 90 3579 onto sway bar approximately 6 from the end of the bar with the holes facing down Secure it to the sway bar using the 1 4 20 X 1 1 4 bolt spacer 90 2596 and hardware in the top hole closest to the sway bar Leave hardware loose at this time See ILLUSTRATION 18 103 Install the adapter 90 1092 and sway bar retaining bracket 90 3726 onto the sway bar using the 3 8 X 1 1 2 b
9. drvr regular or 22 2 90 3795 90 5038 drvr 021 unlimited 7 6 dis 1 5 1 a OE Hardware 7 1 1 Transmission gt g Hardware Belly Pan 90 3784 Illustration 8 B _ 14 1 2 11 4 Belly Pan and trans _ Countersunk Bolt crossmember Install lene xa 3 4 Bolts 1 14 Rod End 8 9 Front Lower Control Arm 90 3783 drvr 90 3789 pass Illustration 9 Front Lower Control 2 15 11255 90 2310 Arm Install Bushings Sleeve 4 Drill out the 1 4 inner frame rail holes using a 1 2 drill bit See ILLUSTRATION 6 42 Secure the frame brackets 90 3988 drvr and 90 3993 pass for regular models or 90 5038 drvr and 90 5042 pass for unlimited models to the frame using the supplied 1 2 X 4 bolts and hardware See ILLUSTRATION 7 Torque the mounting hardware to 65 ft Ibs 43 Unbolt and remove the belly pan from the vehicle 44 Install the new transmission crossmember 90 3795 by placing the crossmember over the mounting studs on the belly pan frame mounts Secure using the supplied 7 16 nuts and wash ers Only tighten the 7 16 nuts a few turns See ILLUSTRATION 8 45 Lower the transmission onto the crossmem ber 90 3795 align the transmission mounting holes and secure using the OE hardware Torque the transmission mounting hardware according to the factory manuals specifications See ILLUS TRATION 8 46
10. 0 2627 90 6208 HRS MX 10T 15 11080 90 2249 90 6501 96 2647 Description STRIGHT SWAY BAR Rear 7 8 OFFSETSWAY BAR Front HARDWARE PACK Sway Bar Disconnect 3 8 X 1 1 2 GR 8 HEX BOLT 3 8 X 2 1 2 GR 8 HEX BOLT 3 8 GR 8 NYLON NUT 3 8 SAE FLAT WASHER 3 8 USS GR 8 FLAT WASHER HARDWARE PACK Sway Bar Disconnect 5 8 BLACK HOURGLASS BUSHING SLEEVE 5 8 X 3 8 X 1 480 SLEEVE 5 8 BLACK HOURGLASS BUSHING BUMP STOP HARDWARE PACK Sway Bar Quick Disconnect QUICK DISSCONNECT PIN 1 2 20 NYLOCK NUT 1 2 SAE FLAT WASHER 5 8 SAE FLAT WASHER LOWER LOCKING PIN SWAY BAR CLAMP SWAY BAR CLAMP SPACER 1 4 20 X 1 1 4 HEX BOLT GR 8 1 4 20 NYLOCK NUT SLEEVE HARDWARE PACK Rear Shock Relocation Bracket REAR SHOCK RELOCATOR SHOCK SPACER HARDWARE PACK Rear Shock Relocation Bracket 12mm 1 75 X 60mm HEX BOLT 10 9 12mm HARDENED FLAT WASHER 12mm 1 75 NYLOCK NUT 5 16 X 17 GR 8 HEX BOLT 5 16 HARDENED SAE FLAT WASHER 5 16 STOVER NUT FRONT TRACK BAR JEEP W DANA 44 HARDWARE PACK Front Track Bar ROD END 750 16 THREAD W JAM NUT TRACK BAR BUSHING URETHANE SPACER 750 OD X 438 ID X 1 600 HARDWARE PACK Bump Stop Spacer 2 X 1 2 BUMPSTOP SPACER 55794 55794 55795 55795 55796 55796 55797 55797 Revised Qty Illus amp gt ANNA E BNN BN 22 14 17 18 19 18 19 18 19 18 19 16
11. 158 through the hole in the rear axle truss See ILLUSTRA TION 11 67 Reinstall the axle truss 90 3757 by lining up and reinstalling the 5 16 X 3 4 bolts that secure the rear axle differential spacer plate 90 3781 for Dana 44 or 90 3893 for Dana 35 to the rear axle truss Reinstall the axle clamps 90 3767 to the rear axle Secure the clamps using the supplied 3 8 X 2 1 4 bolts and hardware See ILLUSTRATION 11 NOTE The vent tube should line up with the newly drilled hole on the rear axle NOTE Be sure the inside of the vent tube is clear of silicone after installation 68 Install the 2 overlap plates 90 3894 to the axle truss using the 4 3 8 X 1 bolts and hard ware Reinstall the sway bar to it s original rear axle mounting position Secure the sway bar 55794 55794M X 55795 55795MX 55796 55796 55797 55797 Revised 6 13 08 frame mounts to the overlap plates and rear end using the previously removed 4 OE sway bar bolts See ILLUSTRATION 11 69 Torque the rear axle truss Except the 4 5 16 bolts overlap plate and sway bar mount ing hardware according to the torque chart on page 23 or according to manufacturers recom mendations 70 Unbolt and remove the rear axle differential spacer plate 90 3781 for Dana 44 or 90 3893 for Dana 35 See ILLUSTRATION 11 71 Run a bead of silicone along the differential cover mating surface 72 Reinstall the differential spacer plate 90 3781
12. 16 16 16 15 19 19 19 19 20 16 18 18 18 18 23 23 25 23 23 23 23 23 15 19 15 16 17 18 17 18 17 18 17 18 17 17 17 17 16 18 18 18 18 19 15 16 17 17 17 21 21 21 21 21 21 21 21 16 55794 55794M X 55795 55795MX 55796 55796 55797 55797 Revised 6 13 08 Part Description Qty Illus 90 2736 TRACK BAR BRACKET SPACER 625 X 700 1 90 3986 AXLE LOCK RELAY BRACKET Front 1 4 9 90 3987 AXLE LOCK RELAY BRACKET Rear 1 4 9 Box 4 PN 55794 55794 4 55795 55795 4 55796 55796 4 55797 55797 4 of 5 90 6505 HARDWARE PACK Front Upper Arm 1 90 2626 3 4 X 156 WALL X 2 0 2 13 15 15 11310 BUSHING JEEP UPPER ARM 4 13 15 90 2609 UPPER FRONT ARMS Male 2 13 15 90 2604 UPPER FRONT ARMS Female 2 13 15 90 6504 HARDWARE PACK Upper Front Arms 1 100EFNFJZ 1 14 UPPER CONTROL ARM JAM NUT 2 13 15 90 3783 LOWER CONTROL ARM FRONT Drvr 1 9 12 90 3789 LOWER CONTROL ARM FRONT Pass 1 90 6552 HARDWARE PACK Lower Control Arm Pinch Clamp 1 70 0311751800 5 16 X 1 3 4 GR 8 HEX BOLT 4 8 9 12 72 031100816 5 16 GR C STOVER NUT 4 8 9 12 73 03 100830 5 16 SAE WASHERS 8 8 9 12 90 3802 LOWER CONTROL ARM REAR Drvr 1 90 3796 LOWER CONTROL ARM REAR Pass 1 9 12 90 6566 HARDWARE PACK Lower Control Arm Rod Ends 1 JMX14T ROD END 4 9 10 12 90 4153 MISALIGNMENT SPACER Lower Control Arm 8 9 10 11 90 6567 HARDWARE PACK Lower contr
13. 57 Axle Truss Pro Comp Brake line Junction Truss Clamp Overlap Plate 90 3894 and 3 8 X 1 Bolts OE Differential Cover Rear Differential Spacer Plate 90 3781 Dana 44 or 90 3893 Dana 35 OE Differential Bolts amp 10 51 Install the rod ends JMX14T into the pinch clamp end of the rear lower arms Install the pinch clamp 5 16 X 1 3 4 bolts and hardware See ILLUSTRATION 9 amp 10 Adjust the arm length according to the arm length chart on page 22 and tighten the jam nut supplied 9 16 bolts to 130 ft Ibs REAR AXLE TRUSS 56 With the rear axle fully supported unbolt the rear upper control arms from the rear axle 57 Remove the rear axle vent tube and unbolt 52 Insert the 2 misalignment spacers per arm 90 4153 into the rod end See ILLUSTRA TION 9 amp 10 53 Install the rod end of the lower arm to the mounting pockets on the belly pan frame bracket using the supplied 9 16 X 3 3 4 bolts and hard ware See ILLUSTRATION 9 amp 10 54 Install the bushing end of the lower arms to the mounting pockets on the axle using the sup plied OE bolts and hardware Torque the OE bolt to 85 ft Ibs See ILLUSTRATION 9 amp 10 55 Torque the OE lower control arm mounting bolts according to factory specifications and the 13 the brake line junction block from the rear axle 58 Drain the rear axle fluid and remove the dif ferential cover 59 With the axle clear of a
14. D Spring Retainer m th We V i 16 Illustration 16 Sway Bar End Link Assembly Bushing 600006 Sleeve 61150 3 8 I D Bushing 600006 Sleeve 60859H 12mm I D 92 Torque the OE upper control arm mounting bolts according to factory specifications and the supplied 9 16 bolts to 130 ft Ibs FRONT BRAKE LINE 93 At the driver side unbolt the brake line bracket from the frame rail locate the rubber i pur a Fender Bolt Illustration 17 Sway Bar Fender Bracket Install OE Inner 55794 55794M X 55795 55795MX 55796 55796 55797 55797 Revised 6 13 08 brake hose that runs from caliper to frame Pinch it closed with vise grips or a small clamp and detach it from the caliper and factory metal line Plug or cover the caliper opening and remove the brake line from the vehicle 94 Thoroughly clean all mating surfaces and secure the supplied 90 degree brake line mount ing bracket 90 1031 to the frame using the pre viously removed OE bolt At the upper end of the brake line 7450 insert the threaded end of the brake line from the bottom through the sup plied brake line mounting bracket 90 1031 Install the supplied jam nut to the threaded end of the brake line and tighten the nut securing it to the brake line bracket Connect the new brake line 7450 to the existing frame metal brake line and tighten Install the brake line to the caliper usin
15. Line _ 1 4 X E the new brake line bracket 90 3998 to the 3 4 Bolt 2 fuss hole in the top of the rear axle lower control B 9 X 90 3998 arm mounting pocket using the provided 1 4 4 7h a9 Brake Line 20 X 3 4 bolt and hardware Secure the brake 07 Relocation line to the new bracket 90 3998 using the pre viously removed clip See ILLUSTRATION 12 Be sure the brake line does not contact any parts If so use the provided 1 4 rubber hose 90 2764 as a sheath for the brake lines This hose can cut and applied as needed IMPORTANT MAKE SURE BRAKE LINES ARE CLEAN AND DRY OF ANY MA TERIAL BEFORE ABS BRAKE BLEEDING AND REASSEMBLY BE VERY CAREFUL 5 NOT TO LET THE MASTER CYLINDER ine 4S0 over the 6 sudon the ono RU DRY WITH ABS BRAKES THIS SITUATION WILL DAMAGE THE SYSTEM from pack 90 6551 See ILLUSTRATION 11 50 Attach the Pro Comp brake line junction block to the existing rear axle metal brake lines UPPER CONTROL ARMS and tighten NOTE Depending on brake application the steel lines may need to be carefully rerouted to attach to the junction block NOTE FOR MODELS WITH FAC TORY INSTALLED DISC BRAKES ONLY Unclip the driver side metal brake line from the factory bracket Relocate the
16. Long Arm Stage 3 Long Arm 4 Lift Kit 4 Lift Kit 4 Lift Kit This document contains very important information that includes warranty information and instructions for resolving problems you may encounter Please keep it in the vehicle as a permanent record I PN 55794 55794MX 1 55795 55795M X 1 55796 55796MX 1 55797 55797MX 1 of 5 Part 90 3984 90 3985 Description Qty BELLY PAN TRANSMISSION CROSSMEMBER Illus 1 1 8 11 8 11 2 PN 55794 55794 2 55795 55795 2 55796 55796 2 55797 55797 2 of 5 90 2764 90 6594 90 3998 70 0250751800 72 025100816 73 02500030 70 0371001522 70 0311001800 72 03100100512 73 03100034 90 6550 70 0504001800 72 050100816 73 05000832 70 050125 1800 72 050100816 73 0500830 90 3988 90 3993 90 5038 90 5042 90 3879 90 6576 72 043100816 73 04300830 90 3530 90 6487 50 375 58 SONUCZ SONWSAZ SOC250HCS8 Y SOC200HCS8 Y 90 2603 YJ400 1 90 6540 90 3726 90 3728 90 4152 90 1092 BRAKE LINE INSULATION HOSE HARDWARE PACK Brake Line Relay Bracket RELOCATION BRACKET Rear Disk Brake Line 1 4 X 3 4 HEX BOLT USS GR 8 1 4 GR 8 STOVER NUT 1 4 SAE GR 8 FLAT WASHER 3 8 X 1 GR 5 SELF TAPPING HEX BOLT 5 16 X 1 GR 8 HEX BOLT 5 16 NYLOCK NUT 5 16 SAE GR 5 FLAT WASHER HARDWARE PACK Long Arm Frame 1 2 X A GR 8 HEX BOLT 1 2 GR C STOVER NUT 1 2 SAE FLAT WASHER 1 2 X 11 4 GR 8 COUNTER SUNK
17. S Headlights should be adjusted A professional alignment using a 4 wheel alignment machine will be necessary after the kit is installed and the final adjust ments to the arms and track bar are made ES The exhaust system may need to be al 21 tered from the rear of the muffler back bya qualified exhaust shop 55794 55794M X 55795 55795MX 55796 55796 55797 55797 Revised 6 13 08 SUGGESTED CONTROLARM TRACK BAR MEASUREMENT CHART Front Upper Arms E d 18 3 8 TOOLS Threaded o A XS E End 90 2604 Upper Rear Control Arm 90 2673 Front Lower Control Arm 90 3783 drvr 90 3789 pass Front Track Bar 33 1 4 S FN NA z e Front Track Bar 90 2627 22 55794 55794 55795 55795 55796 55796 55797 55797 Revised 6 13 08 Use this only as a guide for hardware without a called out torque specification in the instruction manual Bolt Torque and ID All Torques in Ft Lbs Maximums BoltSize Grade5 Grade8 BoltSize Class 9 8 Class 10 9 Class 12 9 we 3 _ 12 13 1 75 HHCS GradeS Grade8 M12 1 25x50 HHCS AM No of Marks 2 Grade Bolt Strength P Property Class Bolt Strength D Nominal Diameter Inches D Nominal Diameter illimeters T Thread Count Threads per Inch T Thread Pitch Thread Width mm
18. SS REAR AXLE VENT TUBE DANA 44 REAR DIFFERENTIAL SPACER PLATE REAR AXLE TRUSS CLAMPS DANA 35 REAR DIFFERENTIAL SPACER PLATE OVERLAP PLATE HARDWARE PACK Axle Truss Overlap Plate 3 8 X 1 GR 8 HEX BOLT 3 8 STOVER NUT 3 8 SAE HARDENED FLAT WASHER HARDWARE PACK Upper arm frame brace UPPER ARM FRAME BRACE STAINLESS STEEL BRAKE LINE KIT COIL SPRING PAIR FRONT COIL SPRING PAIR REAR ES 3000 SHOCK ABSORBERS FRONT ES 3000 SHOCK ABSORBERS REAR OR ES 9000 SHOCK ABSORBERS FRONT ES 9000 SHOCK ABSORBERS REAR OR MX 6 SHOCK ABSORBERS FRONT MX 6 SHOCK ABSORBERS REAR Winch Spacer 1 Front Pair 55496 Steering Stabilizer 219505 Slip Yoke Eliminator Kit 4007 Jeep TJ CV Style Driveshaft 4042 Also check out our outstanding selection of Pro Comp tires to compliment your new installation Qty Illus 4 14 16 1 4 11 13 4 11 13 9 11 13 9 11 13 16 11 13 1 11 13 2 11 13 2 11 13 4 11 13 1 11 13 1 11 13 1 11 13 2 11 13 1 11 13 2 11 13 1 4 11 13 4 11 13 5 11 13 1 2 gt 1 gt 5 1 15 16 1 gt A 15 16 2 s 2 2 15 16 2 2 15 16 2 E 55794 55794 55795 55795 55796 55796 55797 55797 Revised 9 9 55794 55794 55795 55795 55796 55796 55797 55797 Revised i 6 13 08 Introduction This installation requires a professional mechanic We recommend that you have access to a factory servic
19. ackets 90 3988 drvr and 90 3993 pass for regular models or 90 5038 drvr and 90 5042 pass for unlimited models by clamping them to the 55794 55794M X 55795 55795MX 55796 55796 55797 55797 Revised 6 13 08 igea 1 lt 5 A 1 2 Drill Large Reference Frame Rail Z Bit Hole Frame Belly Pan Frame Mount 90 3988 drvr and 90 3993 pass for regular Illustration 5 models or 90 5038 drvr and 90 5042 Front of Vehicle Belly Pan Frame pass for unlimited models Bracket Drilling frame rail Locate the frame mount brackets by cure the belly pan in place using 4 1 2 X 1 measuring 14 1 4 from the edge of the large 1 4 countersunk bolts and hardware in the 4 hole in the frame forward of the belly pan corner holes If the holes do not line up loosen mounting position to the edge of the front con the clamps and readjust the assembly until the trol arm mounting hole in the frame mount desired fit is achieved bracket See ILLUSTRATION 5 NOTE The belly pan is temporarily bolted into place at this time to prevent any movement of the frame brackets during the 37 With the frame mount brackets clamped in drilling process place test fit the belly pan 90 3784 The belly pan mounting holes should match up with the frame mounting bracket holes Temporarily se 36 Repeat on the remaining side of the vehicle 38 Using the frame mounting brackets 90 3988 drvr and 90 3993 pass for regular models or
20. ad lock retaining compound where specified Please note that while every effort is made to ensure that the installation of your Pro Comp lift kit is a positive experience variations in construction and assembly in the vehicle manufacturing process will virtually ensure that some parts may seem difficult to install Additionally the current trend in manufacturing of vehicles results in a frame that is highly flexible and may shift slightly on disassembly prior to installation The use of pry bars and tapered punches for alignment is considered normal and usually does not indicate a faulty product However if you are uncertain about some aspect of the installation process please feel free to call our tech sup port department at the number listed on the cover page We do not recommend that you modify the Pro Comp parts in any way as this will void any warranty expressed or implied by the Pro Comp Suspension company PLEASE NOTE Due to differences in manufacturing dimensions and inflated measurements tire and wheel combinations should be test fit prior to installation Tire and wheel choice is crucial in assuring proper fit performance and the safety of your Pro Comp equipped vehicle For this application a wheel not to exceed 8 in width with a minimum backspac ing of 3 25 must be used Additionally a quality tire of radial design not exceeding 33 tall X 12 5 wide is recommended Please note that the use of a 33 X 12 5 tire may re
21. ccessories test fit the axle truss assembly 60 Test fit the rear axle differential spacer plate 90 3781 for Dana 44 or 90 3893 for Dana 35 to the rear axle to ensure proper alignment Se cure using the OE bolts See ILLUSTRATION 11 61 Place the rear axle truss 90 3757 on top of the differential housing Line up and install the 5 16 X 3 4 bolts that secure the rear axle dif ferential spacer plate to the rear axle truss Se cure the truss to the rear axle using the 2 axle truss clamps 90 3767 3 8 X 2 1 4 clamp bolts and hardware See ILLUSTRATION 11 62 A new vent tube hole will need to be drilled on the front driver side of the rear axle 63 Use the hole in the axle truss 90 3757 next to the 7 16 brake line mounting stud on the front side of the rear axle as a guide to drill a new vent hole in the rear axle tube using a 3 8 drill bit See ILLUSTRATION 11 NOTE When drilling into an oil cavity pack the flutes of the drill bit with grease to catch all the metal shavings 64 Once the new vent tube hole 15 drilled un bolt and remove the axle truss Clean and re move any remaining metal chips from inside and outside the rear axle 65 Run a bead of silicone around the new vent tube hole in the rear axle Also seal the original vent tube hole in the rear axle NOTE There is no pressure on the rear axle vent system so do not overload the holes with silicone 66 Install the 3 8 vent tube 90 4
22. e manual for your vehicle to assist in the disassembly and reassembly of your vehicle It contains a wealth of detailed information Prior to installation carefully inspect the vehicle s steering and driveline systems paying close at tention to the tie rod ends ball joints wheel bearing preload pitman and idler arm Additionally check steering to frame and suspension to frame attaching points for stress cracks The overall vehicle must be in excellent working condition Repair or replace all worn or damaged parts Read the instructions carefully and study the illustrations before attempting installation You may save yourself a lot of extra work Check the parts and hardware against the parts list to assure that your kit is complete Separating parts according to the areas where they will be used and placing the hardware with the brackets before you begin will save installation time Check the special equipment list and ensure the availability of these tools Secure and properly block vehicle prior to beginning installation ALWAYS wear safety glasses when using power tools or working under the vehicle Use caution when cutting is required under the vehicle The factory undercoating is flammable Take appropriate precautions Have a fire extinguisher close at hand Foot pound torque readings are listed on the Torque Specifications chart at the end of the instruc tions These are to be used unless specifically directed otherwise Apply thre
23. e upper arm to the mounting pockets on the front axle using the OE bolts and hardware See ILLUSTRATION 13 cd der d f 2 87 Assemble the rear upper control arms 90 Bolt ut 0 _ 2673 using bushings 15 11310 and sleeves 215 0 x ow 90 2626 See ILLUSTRATION 14 5 2 88 Install the rod end JMX12T into the re maining end of the rear upper arms 90 2673 with the jam nut SJNR12 as shown in ILLUS illustration 15 TRATION 14 Adjust the arm length according Front Spring and Shock to the arm length chart on page 22 and tighten Install the jam nut 89 Insert the spacers 90 2449 into the rod end See ILLUSTRATION 14 Shock Ancona NOTE Install frame brace 90 5134 at this 324515 or time See enclosed frame brace instructions 924515 or MX6021 E B 1 F m T id 90 Install the bushing end of the upper arm to the mounting pockets on the frame using the pre viously removed OE hardware See ILLUSTRA TION 14 9 Install the rod end of the upper arm to the mounting pockets on the rear axle truss using the supplied 9 16 X 3 bolts and hardware Do not tighten the rod end jam nut at this time See IL LUSTRATION 14 NOTE Centering of the rear axle under the vehicle and pinion angle adjustment are done using these rod ends hEN Wt un a aa es T re mai il A
24. for Dana 44 or 90 3893 for Dana 35 to the rear axle truss using the 4 5 16 X 3 4 bolts and hardware See ILLUSTRATION 11 73 Run another bead of silicone on the face of the differential cover 74 Raise the differential cover into place and secure using the OE bolts Torque the differen tial spacer plate and cover hardware according to the torque chart on page 23 or manufacturers specifications See ILLUSTRATION 11 75 Unbolt the rear rubber brake line from the frame Save the hardware for reuse 76 Detach the rear rubber brake line from the factory metal brake lines on the frame and the rear axle 77 Thoroughly clean all mating surfaces and secure the supplied 90 degree brake line mount ing bracket 90 1031 to the frame using the pre viously removed OE bolt At the upper end of the brake line 7450 insert the threaded end of the brake line from the bottom through the sup plied brake line mounting bracket 90 1031 Install the supplied jam nut to threaded end of the brake line 7450 and tighten Position the line so it doesn t make contact with any other parts 78 Connect the new brake line 7450 to the ex isting frame metal brake line and tighten 79 Slip the junction block end of the new brake 55794 55794M X 55795 55795MX 55796 55796 55797 55797 Revised 6 13 08 OE Brake Line Clip Mustration 12 driver side brake line to the front of the axle D M Rear Brake
25. g the factory banjo bolt and new crush washer Position the line so it doesn t make con tact with any other parts Make sure brake lines are clean and dry of any material before ABS brake bleeding 95 Repeat on the remaining side of vehicle BLEEDING OF THE BRAKE SYSTEM SHOULD BE DONE ACCORDING TO Sway Bar Clamp and Adapter Install 1 4 X 1 1 4 Bolt and Hardware 90 3726 Sway Bar Retainer 90 2596 1 4 Spacer 17 Illustration 19 Y Sway Bar and pin Install Adapter 90 1092 JEEP FACTORY SERVICE MANUAL IMPORTANT BE VERY CAREFUL NOT TO LET THE MASTER CYLINDER RUN DRY WITH ABS BRAKES THIS SITUATION WILL DAMAGE THE SYSTEM IMPORTANT Move the control arm assembly up and down to its limits several times to check for binding and to ensure that there are no interference or pinching problems with the brake lines and or ABS wiring FRONT AND REAR BUMP STOPS 96 Bolt the front bump stop cups to the frame using the previously removed OE bolt and install the 1 2 X 2 bump stop spacer 96 2647 See ILLUSTRATION 15 97 Install the supplied bump stops 15 11309 into the OE bump stops mounting cups See IL LUSTRATION 15 NOTE To properly seat the newly in stalled bump stops carefully lower the weight of the vehicle onto the bump stops 18 55794 55794M X 55795 55795MX 55796 55796 55797 55797 Revised 6 13 08 Quick Disconnect Pin 90 2593 Lower Axle
26. he frame and sway bar using the previously removed bolts and hardware Torque the sway bar end link hardware to 40 ft Ibs 125 Check the suspension and driveline systems for proper operation tightness and adequate clearance Recheck brake hose fitting for leaks 90 1867 Be sure all hoses are long enough ee NR BY 126 Install the wheels and tires Remove the Relocation TONS 1 CHECKS AND ADJUSTMENTS Recheck all hardware for tightness af ter the first 100 miles To adjust location of front axle side to side place vehicle on a flat surface With the vehicle fully on the ground and the driver side of the track bar NOT attached center the front differential to the vehicle chassis by measuring the clearance between each tire and inner fender This is easier done with assis tance Have your assistant sit in the drivers seat and turn the steering wheel slightly from 1 side to side until the axle is centered When Illustration 24 the axle is centered make sure your assistant Rear Sway Bar End Link install 754 holds the steering wheel in position and screw the rod end in or out until the 1 2 X 2 bolt fits through the hole and the rod end without moving the axle Install the bolt washers and nut Torque the bolt according to the chart on page 23 Steering stops can be adjusted by use of spacers behind welded jam nuts or be use of a secondary jam nut not provided E
27. ing See ILLUSTRA TION 3 29 Center punch the previously made marks in the frame and drill out to 1 2 See ILLUSTRA TION 3 30 Secure the upper holes of the bracket using the 1 2 X 3 3 4 bolts and hardware Torque the 1 2 bolts to 65 ft Ibs See ILLUSTRATION 3 STEPS 31 THROUGH 34 ARE TO BE PER FORMED ON RUBICON MODELS ONLY 3 Relocate the axle lock relay bracket using the axle lock relay relocation brackets 90 3986 front and 90 3987 rear Place the relocation brackets over the top of the driver side frame rail in between the floor as shown ILLUSTRA TION 4 Drvr FrameRail _ Drvr Frame Rail NOTE The side with the single hole will go on the outside of the frame rail 32 Secure the factory relay bracket to the new relocation brackets 90 3986 front and 90 3987 rear using the provided 4 5 16 X 1 bolts and hardware See ILLUSTRATION 4 33 With the brackets in place using the holes in the outside of the relocation brackets as a guide drill through the outside wall of the frame rail using a 5 16 drill bit See ILLUSTRATION 4 34 Secure the relocation brackets to the frame rail using the 2 provided 3 8 self tapping bolts See ILLUSTRATION 4 IMPORTANT Be sure that the brake vacuum and fuel lines are free from contact with any newly installed or existing parts as rubbing may cause these lines to fail BELLY PAN INSTALLATION 35 Test fit the belly pan frame mount br
28. ly distributed in the USA Please note that certain mechanical aspects of any suspension lift product may accelerate ordinary wear of original equipment components Further installation of certain Pro Comp products may void the vehicle s factory warranty as it pertains to certain covered parts it is the consumer s responsibility to check with their local dealer for warranty coverage before installation of the lift Warranty and Return policy Pro Comp warranties its full line of products to be free from defects in workmanship and materials Pro Comp s obli gation under this warranty is limited to repair or replacement at Pro Comp s option of the defective product Any and all costs of removal installation freight or incidental or consequential damages are expressly excluded from this warranty Pro Comp is not responsible for damages and or warranty of other vehicle parts related or non related to the installation of Pro Comp product A consumer who makes the decision to modify his vehicle with aftermarket components of any kind will assume all risk and responsibility for potential damages incurred as a result of their chosen modifications Warranty cover age does not include consumer opinions regarding ride comfort fitment and design Warranty claims can be made directly with Pro Comp or at any factory authorized Pro Comp dealer IMPORTANT To validate the warranty on this purchase please be sure to mail in the warranty card Claims not cove
29. ol Arm Rod Ends 1 70 0563751800 9 16 X 33 4 GR 8 HEX BOLTS 4 9 10 12 72 0561008 16 9 16 GR 8 STOVER NUTS 4 9 10 12 73 05600830 9 16 GR8 SAEWASHERS 8 9 10 12 90 6039 HARDWARE PACK Lower Control Arm Bushings amp Sleeves 1 90 2310 SLEEVE 4 9 10 12 15 11255 TAPERED BUSHING 8 9 10 12 Box 5 PN 55794 55794 5 55795 55795 5 55796 55796 5 55797 55797 5 of 5 90 6505 HARDWARE PACK Rear Upper Arm 1 90 2626 3 4 X 156 WALL X 2 2 14 16 15 11310 BUSHING JEEP UPPER ARM 4 14 16 90 2673 UPPER ARMS REAR 2 14 16 90 6553 HARDWARE PACK Rear Upper Arm Rod Ends 1 JMX 12T ROD END 2 14 16 SJNR12 NUTS 2 14 16 Part 90 2449 90 6551 70 0310751800 73 03100830 70 0372251800 72 037100816 73 03700030 72 043100816 70 0563001800 72 056100816 73 05600830 90 3757 90 4158 90 3781 90 3767 90 3893 90 3894 90 6577 37C100HCS8Y 37CNUCZ 37NWHDY 90 6641 90 5134 FOLLOWING PARTS ARE USED IN CONJUNCTION WITH THIS KIT PACKAGED AND MUST BE ORDERED SEPARATELY 7450 55497 55498 324515 323509 924515 923509 MX6021 MX6106 Optional Equipment Available from your p Co Mp Distributor Description SPACER 750 OD X 438 ID X 1 600 LONG HARDWARE PACK Axel Truss 5 16 X 3 4 GR 8 HEX BOLT 5 16 GR 8 SAE FLAT WASHER 3 8 X 2 1 4 GR 8 HEX BOLT 3 8 UNITORQUE NUT 3 85 HARDENED FLAT WASHER 7 16 STOVER NUT 9 16 X3 GR 8 HEX BOLTS 9 16 STOVER NUTS 9 16 GR 8 SAEWASHERS REAR AXLE TRU
30. olt and hardware as shown in ILLUSTRATION 18 104 Install sway bar end links 90 2638 into the adapter 90 1092 using the 3 8 X 2 1 2 bolt and hardware NOTE The jog in the sway bar will face towards the outside of the vehicle See IL LUSTRATION 19 105 Secure the quick disconnect pin 90 2593 to the factory lower sway bar mount location us ing the supplied 1 2 washer and 1 2 nylock nut NOTE The pin will face toward the in side of the vehicle See ILLUSTRATION 19 106 Slide the lower end of the sway bar end link 19 onto the quick disconnect pin and secure with the locking pin 90170 212 and 5 8 washer See ILLUSTRATION 19 107 Repeat on the remaining side of the vehicle 108 Temporarily install the front wheels and turn lock to lock to check for interference When Disconnected 109 When disconnecting the sway bar links swing the end links up into the previously in stalled clamp on the sway bar above Secure the sway bar end link 90 2638 into the clamp 90 3579 using the previously removed locking pin 90170 212 See ILLUSTRATION 20 110 Once the sway bar has been raised into the clamp and secured the 1 4 x 1 1 4 bolt and hardware can be tightened down See ILLUS TRATION 20 111 Repeat on the remaining side of the vehicle 112 Secure the sway bar to the sway bar inner fender bracket 90 3728 by inserting the upper locking pin 90 4152 through the sway bar re
31. on 3 tion of the nutserts from the body Front Track Bar 23 Once the insides of the nutserts are loose Bracket Install with a cold chisel or a cut off wheel knock off the bodies of the nutserts that hang below the frame 24 Remove the inside portion of the nutserts from the frame rail NOTE A magnet and compressed air will aid in the nutsert removal Blow the nut serts down the rail toward the round frame hole that can be accessed by a magnet for removal ASSEMBLY 25 Install the new pitman arm Y J 400 using the OE retaining nut Torque the retaining nut to 185 ft Ibs Track Bar Relocati i EAR zu 26 Reinstall the draglink onto the pitman arm A f Torque to 60 ft Ibs DY Y 27 Install the front track bar bracket 90 3580 1 2 X 2 bolt Lo into the OE mounting position using 1 2 X axle lock relay relocation brackets 90 3986 front 55794 55794 55795 55795 55796 55796 55797 55797 Revised 6 13 08 Illustration 4 Relay Relocation Bracket Install 1 Bolt xx NS 4 p i em S 5 16 Drill E WE Deve 2 bolt in the lower mounting hole See ILLUS TRATION 3 NOTE If you have previously drilled the OE lower hole out to 5 8 install the provided Sleeve 90 2736 in this hole 28 With the track bar bracket 90 3580 bolted in place use the two upper holes as guide holes to mark the frame for drill
32. ount Using the previously removed OE bolt Torque this bolt to manufacturers speci fications 119 Bolt the front track bar to the newly in stalled track bar bracket 90 3580 Secure using the provided 1 2 X 2 1 2 bolt and hardware Torque the bolt to 90 ft Ibs REAR COIL SPRINGS 1120 Position new rear coil spring 55498 on axle pad Reinstall coil spring retainer and bolt E Torque to 16 ft Ibs Raise the rear axle into posi tion until coil spring seats in upper mount REAR SHOCKS 121 Using the supplied 12mm X 60mm bolt and hardware install the rear shock relocation bracket 90 1867 to the rear axle See ILLUS TRATION 23 122 Install the supplied 5 16 X 1 bolt and hardware from pack 90 6476 to the bracket The bolt head should be facing up See ILLUS TRATION 23 123 Install the new longer shock absorbers 323509 or 923509 or MX6106 Secure the up per shock mount using the previously removed OE hardware Secure the lower mount to the re location bracket 90 1867 using the previously removed OE hardware Torque the shock mount hardware according to the torque chart on page 23 or manufacturers specifications 55794 55794M X 55795 55795MX 55796 55796 55797 55797 Revised 6 13 08 Illustration 23 REAR SWAY BAR END LINKS Shock Relocation Bracket 124 Assemble sway bar links 90 2009 using 60001 bushing and install as shown in ILLUS TRATION 24 Bolt the sway bar end links to t
33. quire fender modification Violation of these recommendations will not be endorsed as acceptable by Pro Comp Suspension and will void any and all warranties either written or implied NOTE If you are planning to install a differential air locker you will need to use a 90 degree 3 16 compression fitting to clear the axle truss 90 3757 and the accompanying parts and hardware 6 INSTALLATION INSTRUCTIONS 1 Position your vehicle on a smooth flat hard surface 1 e concrete or asphalt Block the rear tires and set the emergency brake 2 Measure and record the distance from the cen ter of each wheel to the top of its fender opening Record below 3 Place the vehicle in neutral Place your floor Jack under the front axle and raise the vehicle Place jack stands under the front body mounts and lower the vehicle onto the stands Place your floor jack under the rear axle and raise the vehi cle Place jack stands under the rear body mounts and lower the vehicle onto the stands Remove the jack and place the vehicle back in gear set the emergency brake DISASSEMBLY 4 Unbolt and remove the front track bar from the vehicle 5 Unbolt the rear track bar and remove it from the vehicle 6 Remove the cotter pin and nut from the drag link at the pitman arm Using the proper tool disconnect the pitman arm from the drag link 7 Remove the nut and washer from the steering gear shaft Remove pitman arm using a proper pitman a
34. rd side of the lower control arm FRAME ALTERATIONS 18 THIS STEP IS TO BE PERFORMED ON RUBICON MODELS ONLY Unbolt the axle lock relay bracket from the driver side frame rail 19 Support the transfer case skid plate The Illustration 1 Adjustment Cam Bolt Adjustment Bracket nn Axle Bracket 55794 55794M X 55795 55795MX 55796 55796 55797 55797 Revised 6 13 08 KA X4 Z ff ee S Frame wd TE Frame Rail 0 2 Illustration 2 L A Arm Pocket Lower Arm Frame Mounts PNET UTILE Dee Frame Mounts Removal transfer case and transmission are sup ported by the skid plate Before removing the paint the exposed metal with a good quality paint skid plate ensure that the transmission is properly IMPORTANT Be sure not to cut into SUPP One by Onn fuel or brake lines DO NOT cut into the frame skid plate to the frame The skid plate will not be po qu rail This will weaken the frame structure con reused siderably smooth Clean the area thoroughly and 20 Using a suitable cutting tool abrasive cutoff NEU a e borona iie wheel Sawz all etc cut off the front and rear f ils will lower arm mounting pockets as shown in ILLUS APS WI need to be removed TRATION 2 After cutting the lower arm mount 22 Drill out the factory nutsert using a 9 16 ing pockets sand the frame drill bit The drilling will separate the inside por Illustrati
35. red under warranty Parts subject to normal wear this includes bushings bump stops ball joints tie rod ends and heim joints Discontinued products at Pro Comp s discretion Bent or dented product Finish after 90 days Leaf or coil springs used without proper bump stops Light bulbs Products with evident damage caused by abrasion or contact with other items Damage caused as a result of not following recommendations or requirements called out in the installation manuals Products used in applications other than listed in Pro Comp s catalog Components or accessories used in conjunction with other manufacturer s systems Tire amp Wheel Warranty as per Pro Competition Tire Company policy Warranty claims without Proof of Purchase Pro Comp Pro Runner coil over shocks are considered a serviceable shock with a one year warranty against leakage only Rebuild service and replacement parts will be available and sold separately by Pro Comp Contact Pro Comp for specific service charges Pro Comp accepts no responsibility for any altered product improper installation lack of or improper maintenance or improper use of our products E Mail tech explorerprocomp com PLACE Website www explorerprocomp com WARRANTY REGISTRATION Fax 619 216 1474 Ph 619 216 1444 in HERE
36. rm removal tool 8 Disconnect the front sway bar end links and remove from the vehicle 9 Disconnect the rear sway bar end links and remove from the vehicle 10 Unbolt and remove the rear sway bar from the rear axle Save the hardware for reuse 11 Perform steps 12 through 17 on the front and rear of the vehicle 12 Remove the wheels and tires from the vehi cle 13 Support the differential with your floor jack and remove the OE shock absorbers It may be necessary to raise the differential housing slightly 55794 55794 55795 55795 55796 55796 55797 55797 Revised 6 13 08 to facilitate their removal NOTE Be sure to support the axle while the springs and shocks are removed 14 Carefully lower axle until coil spring 15 free from upper mount Remove coil spring retainer bolt and remove the coil spring NOTE After removal of the springs sup port the axles with jack stands or pole jacks 15 Remove the OE bump stops from the bump stop mounting cups 16 Unbolt the factory bump stop mounting cup from the frame Save the hardware for reuse 17 With the axles fully supported locate the ad justment cam bolts positioned on front of exist ing lower control arms Make an index mark as shown in ILLUSTRATION 1 for installation ref erence FRONT ONLY Unbolt and remove the lower control arms from the vehicle NOTE If the vehicle is equipped with ABS brakes remove sensor wire from the in boa
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