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fleck twinflo sxt manual

1. os coria Quad ring 009 xy M NI VOT ees Spacer Brine Valve De dtes EIOS 131065 intueri e Cap Brine Valve O Merida 119793 eie Spring Brine Valve Aia Visite 16099 einreeiutes Washer Nylon Brine Woes set is 11981 01 Ring Retaining OO e PME Tenue tee 18786 ssssss Spacer Brine Twinflo 100 8510 A tuts Olla Plate Retainer Twinflo 100 8510 DO aided tee 1980 curia Pin Cam Bearing Twnflo 100 8510 Nl EU ds seduce AS Screw Hex Hd Mach 10 24 x 1 2 zi a dioeceses een 18210 5 tnit Plug Injector 24 aee P Em 10144 nr O ring 010 22 cue p Plain O ring 012 Lo deside eere 18810 niens Screen Injector 44 eee Mu AAA Plug Injector A iia 18274 XXX Injector Nozzle Specify Size AG whites Dal 18275 XXX AAA Injector Throat Specify Size Af ecu dins bere Due T9243 remisit O ring 028 AB Lue voies ETA Cap Injector Twinflo 100 L AOS ines Screw Hex Wsh Hd 10 24 X 1 50 dietum coats 12977 O ring 015 x ETUR E cidade 13244 01 Adapter Assy BLFC w O ring D2 isis 10332 iere Fitting Insert 3 8 B cid e EE 103905 5 mers Fitting Sleeve 3 8 Celcon BA RENE REN A 0329 ereen Fitting Tube 3 8 Nut Brass lS dd i ee P 11385 01 Housing Flow Control Plastic b cauce deem e dua te 11183 nnne O ring 017 rg NE p 12390 iia Fitting Elbow 90 Deg 1 2 Black DO ainda Mt
2. Install the meter cable into the turbine meter Return the bypass to the normal service position Plug electrical cord into the outlet Check for leaks at all seal areas Put the valve into the service position Page 44 Brine Line Flow Controls BLFC 60022 12 M BLFC 125 GPM 5000 5600 9000 prc BLFC 25 GPM 5000 5600 9000 B00 22550 M BLFC 50 GPM 5000 5600 9000 Brine Valve AAA eh eee ee Brine Valve Assy 9000 Cage amp Rotor 60147 Cage amp Rotor Kit Twinflo 100 IMA iia Cage Assy Twinflo100 Collectors Upper 18280 or ees AN Collector Top 1 x 011 Gray Bayonet 010 012 slot size Collector Top 1 x 020 White eT Wide Slot Bayonet 019 022 slot size Collector Top 1 x 008 Red Narrow Slot Bayonet IURE EE 007 009 slot size Cover LEA Cover Twinflo Distributors 60795 300 PA Distributor Assy 1 Std Gray 011 w 72 Tube is 010 012 slot size 60795 01 Distributor Assy 1 Wide E White 020 w 72 Tube iigentene 019 022 slot size 60795 02 Distributor Assy 1 insure ld M SAN eI DLL TARA Narrow Red 008 w 72 Tube 007 009 slot size Drain Line Flow Controls AA ete tients Drain Line Flow Control Flow Control Washers Brine Line Flow Controls ds rdc HR Washer Flow
3. slight back and forth rotation of rotor to assist in seating the rotor quad ring seals properly in cage Replace and lubricate silicone grease the molded inlet and outlet seals placing on large openings of cage NOTE There is only one correct position for each molded inlet outlet seals to be placed on cage Keep the molded inlet and outlet seals facing up until the cage and rotor is inside valve body then rotate 180 degrees to properly position cage in valve body Push rotor flush with valve body face Replace and lubricate silicone grease the quad seal and O ring seal on end plug To replace quad seal pull out rotor drive shaft from end plug Install new quad seal into bottom of end plug Leave rotor drive shaft out of end plug Place rotor drive shaft arms into mating slots in rotor There is only one correct position NOTE The thickest arm of the rotor drive shaft should be in the odd slot of the rotor Do not force rotor drive shaft arms into slots Page 41 Service Instructions 12 13 14 15 Return bypass to the normal service position 17 Push end plug over rotor drive shaft and rotate around until cage pins pick up slots in the end plug then continue to push end plug and cage into valve body until end plug is almost flush with valve body face There are internal keys in the valve that only allow the cage to be in one proper position A slight rotation may be necessary to obtain this position Install retainer plate s
4. Meter Pulse Setting Display Code K Press the Extra Cycle button Use this display to specify the meter pulse setting for a non standard flow meter This option setting is identified by K in the upper left hand corner of the screen Use the Up and Down buttons to enter the meter constant in pulses per unit volume I mmm 18 Press the Extra Cycle button to save all settings and exit Master Programming Mode Page 19 User Programming Mode User Programming Mode Options Abbreviation po Day Override The timer s day override setting Regeneration Time The time of day that the system will regenerate meter delayed timeclock and day of week systems Feed Water Hardness The hardness of the inlet water used to calculate system capacity for metered systems Reserve Capacity The fixed reserve capacity Current Day The current day of week NOTES Some items may not be shown depending on timer configuration The timer will discard any changes and exit User Mode if any button is not pressed for sixty seconds User Programming Mode Steps 1 Press the Up and Down buttons for five seconds while in service and the time of day is NOT set to 12 01 PM 2 Use this display to adjust the Day Override This option setting is identified by DO in the upper left hand corner of the screen y E s wN gt lt a 3 Press the Extra Cycle button Use this display
5. RERE E o Seal Molded Inlet Twinflo 100 I areni 119005 asino Seal Molded Outlet Twinflo 100 ii is bad 19054 tiec O ring 124 ERE IO ici O ring 128 Twinflo 100 8510 Vi ira eta 19056 O ring 129 Twinflo 100 8510 PN TE ONCE y ERE AMO cocinas O ring 133 Twinflo 100 8510 18782 wires Piston Rotor Twinflo 100 8510 Oia aci ETE NOE MA Quad Ring 118 Modified Twinflo 100 8510 a unnm ducati Twinflo 100 8510 Twinflo 100 8510 AA Mas N8870 s imiraiineasri Quad Ring 123 Modified Twinflo 100 8510 duties A 987 tic Quad Ring 123 Modified Twinflo 100 8510 A T Plug End Twinflo 100 8510 Lower a 149206 ir Quad Ring 012 VG canes 1 ent ee rere NETTO iR RENE Shaft Rotor Drive Twinflo 100 AA tarda NO COS o aa Crank Transfer Twinflo 100 8510 e it ranas 15820 coin O ring 134 19 13245 ee Retainer BLFC 20 55 Aet ductam 60022 XX sss BLFC Button Specify Size a EEE T A n a NEST Tiganii Spacer Regen Twinflo 100 8510 Dei Aoi NSS Doa Seal Regen Twinflo 100 8510 29 nas A 19607 inci Piston Twinflo 100 Regeneration Ur aia AAA Rod Piston Twinflo 100 8510 E Dennis EA End Plug Assy Twinflo 100 560cd 20 ues jt PUE 18808 4 5 ad pires Pin Drive Roller Twnflo 100 8510 Dia 14925 dientes Brine Valve Stem 9000 28 iuda 202 cia ici Seat Brine Valve Vis NE Disi bes toes tele 13302 eme O ring 014 c p
6. Turbine Meter With a magnetic 5 16 socket and extension remove the 4 screws securing the backplate to the valve body pulling the backplate away The 4 screws are located on each side of the switch cam in back below the timer and gear and label assembly in back Grasp the brine valve stem with pliers and pull out of the control valve Save the white brine valve spacer Remove and replace the bottom O ring seal of the brine valve assembly NOTE This O ring usually stays in the valve body when the brine valve is pulled out Lubricate silicone grease the O ring on the brine valve assembly pushing it into the valve body Install the white brine valve spacer over the brine valve The top of the brine valve spacer should be flush with the valve body face Install the retainer plate securing it with 4 screws and the cam bearing pin Install the transfer crank on the rotor drive shaft To install the backplate ensure tank 2 is in service and the timer is in the brine rinse position regeneration cycle step 3 Ensure the transfer link is resting on the alignment pin which is molded at the bottom back of the center plate Rotate the transfer crank to it s lowermost position See Figure 1 and rotate the piston rod into the vertical position NOTE Rotate the transfer crank in the area indicated in Figure 1 Ensure the drive roller pin is inserted into the piston rod Place the backplate onto the valve body aligning the transfer link into the transfer
7. a fixed volume and does not change if the unit capacity or feedwater hardness are changed This option setting is identified by RC in the upper left hand corner of the screen Use the Up and Down buttons to adjust the value as needed Dr n l LI vocc Range 0 half the calculated capacity CAUTION Before entering Master Programming please contact your local professional water dealer Page 16 Master Programming Mode 11 Day Override Display Code DO Press the Extra Cycle button Use this display to set the Day Override This setting specifies the maximum number of days between regeneration cycles If the system is set to a timer type control the day override setting determines how often the system will regenerate A metered system will regenerate regardless of usage if the days since last regeneration cycle equal the day override setting Setting the day override value to OFF disables this function This option setting is identified by DO in the upper left hand corner of the screen Use the Up and Down buttons to adjust the value as needed Hg IL Range Off 99 days 12 Regeneration Time Press the Extra Cycle button Use this display to set the Regeneration Time This setting specifies the time of day the control will initiate a delayed manually queued or day override triggered regeneration This option setting is identified by RT in the upper left hand corner of the scr
8. and subtracting the reserve Meter Immediate systems generally do not use a reserve volume However in twin tank systems with soft water regeneration the reserve capacity should be set to the volume of water used during regeneration to prevent hard water break through A Meter Immediate control will also start a regeneration cycle at the programmed regeneration time if a number of days equal to the regeneration day override pass before water usage depletes the calculated system capacity Meter Delayed Control A Meter Delayed Control measures water usage and regenerates the system at the programmed regeneration time after the calculated system capacity is depleted As with Meter Immediate systems the control calculates the system capacity by dividing the unit capacity by the feedwater hardness and subtracting the reserve The reserve should be set to insure that the system delivers treated water between the time the system capacity is depleted and the actual regeneration time A Meter Delayed control will also start a regeneration cycle at the programmed regeneration time if a number of days equal to the regeneration day override pass before water usage depletes the calculated system capacity Time Clock Delayed Control A Time Clock Delayed Control regenerates the system on a timed interval The control will initiate a regeneration cycle at the programmed regeneration time when the number of days since the last regeneration equals the regeneration d
9. crank With a magnetic 5 16 socket and extension replace the 4 screws and plug in the meter cable Return the bypass to the normal service position Check for leaks at all seal areas Cycle the valve to each position on both tanks for proper operation Put the control valve in the service position Remove Install Injector Assembly 1 5 6 TE Turn off water to the control valve a Ifthe water softener has a three valve bypass first open the valve in the bypass line then close the valves at the inlet and outlet b If water softener has a bypass valve put it in the bypass position c If there is only a shut off valve close it Cycle the valve to the rinse Regeneration Cycle Step 1 position to relieve pressure in the valve Unplug the electrical cord from the outlet With a 5 16 nut driver remove the 2 screws securing the injector cover Remove the injector cover discarding the O ring seal Pry the injector nozzle and throat assembly from the valve with a screwdriver NOTE There is a slot that goes around injector nozzle to pry with a screwdriver Push in the new injector nozzle and throat assembly until it snaps into the valve Clean or replace the injector screen Lubricate silicone grease the new O ring seal place on the injector pad Place the injector cover on the control valve lining up the screw holes Tighten securely with 2 screws Return the bypass to the normal service position Check for leaks at all seal ar
10. rinse and begins programmed time count down Press the Extra Cycle button once to advance valve to Regeneration Cycle Step 2 backwash Press the Extra Cycle button once to advance valve to Regeneration Cycle Step 3 brine draw amp slow rinse Press the Extra Cycle button once to advance valve to Regeneration Cycle Step 4 brine refill Press the Extra Cycle button once more to advance the valve back to in service NOTE If the unit is a filter or upflow the cycle step order may change NOTE A queued regeneration can be initiated by pressing the Extra Cycle button To clear a queued regeneration press the Extra Cycle button again to cancel If regeneration occurs for any reason prior to the delayed regeneration time the manual regeneration request shall be cleared OakwWNnN gt Page 9 Timer Operation Control Operation During A Power Failure The SXT includes integral power backup In the event of power failure the control shifts into a power saving mode The control stops monitoring water usage and the display and motor shut down but it continues to keep track of the time and day for a minimum of 24 hours The system configuration settings are stored in a non volatile memory and are stored indefinitely with or without line power The Time of Day flashes when there has been a power failure Press any button to stop the Time of Day from flashing If power fails while the unit is in regeneration the control will save the cur
11. 125 gpm Washer Flow 25 gpm Label 5 gpm 1 5 Ibs Salt Min Washer Flow 6 gpm ow 1 0 gom ow 8 gpm ow 1 2 gpm i zs ow 1 3 gpm 12080 oto n iie tere Washer Flow 1 5 gpm A AA EIA E N AE Washer Flow 1 7 gpm Washer Flow 2 0 gpm RE Washer Flow 2 4 gpm Injectors 1610 10272 0005 coiere erede eie Injector Assy 1610 000 Brown Injector Assy 1610 00 Violet Injector Assy 1610 0 Red Injector Assy 1610 1 White Injector Assy 1610 2 Blue 60625 Ee eee dacco cocida Meter Assy Turbine Electronic 3 4 w Clips and Screws Meter Assy Turbine 3 4 w Clips Screws Mtr Cable A etn eee Lois Meter Assy 3 4 Dual Port SLP Service Assemblies Piston GOITIZ rote ER Rexes Piston Assy Twinflo 100 D F Safety Brine Valve 60014 O rer voee Safety Brine Valve Assy 2310 6002 T7 FF iocis Safety Brine Valve Body CA 2300 Fitting Facing Arm Safety Brine Valve Body TEE Fitting Facing Stud Seals amp Spacers COVA Brico Seal amp Spacer Kit EEO A Twinflo100 Upper Timer AQT Mii Timer Assy SXT 8500 Yoke 3 4 NPT Cast Machd Yoke 3 4 BSP Cast Machd Yoke 3 4 Sweat Yoke 3 4 Sweat NP Yoke 1 Sweat Yoke 1 Sweat NP Yoke 1 NPT Cast Machd Stainless Steel Yoke 1 BSP Cast Machd Stainless Steel Yoke 1 NPT Cast Machd Stainless Steel Yoke 1 NPT Plastic Yoke 1
12. 3 is based on the injector slow rinse rate of a 0 injector at 50 psi 3 4 bar Please refer to the injector flow data for more information Page 6 Timer Features Parameter Data PM Display Display Indicator Error Information gt Icon M rr PLM CO H Flow Indicator Service Fn e L Tm in 4 om aa x1000 x1000 Indicator Programming Icon Extra Cycle I I Button Button Button Features of the SXT Power backup that continues to keep time and the passage of days for a minimum of 48 hours in the event of power failure During a power outage the control goes into a power saving mode It does not monitor water usage during a power failure but it does store the volume remaining at the time of power failure e Settings for both valve basic system and control type method used to trigger a regeneration Day of the Week controls While in service the display alternates between time of day volume remaining or days to regeneration and tank in service twin tank systems only The Flow Indicator flashes when outlet flow is detected The Service Icon flashes if a regeneration cycle has been queued ARegeneration can be triggered immediately by pressing the Extra Cycle button for five seconds The Parameter Display displays the current Cycle Step BW BF RR etc during regeneration and the data display counts down the time remaining for that cycle step While the valve is t
13. BSP Plastic Yoke 3 4 NPT Plastic Yoke 3 4 BSP Plastic Yoke Angle 90 Deg 3 4 NPT Yoke Angle 90 Deg 9 4 Sweat Yoke Angle 90 Deg 3 4 Sweat NP 196200 ist Yoke Assy 3 4 R Angle 90 feina Ennius iir eee e EP ENT Deg w O rings Clips and Screws Page 45 P N 42774 Rev B 1 09
14. MOS Zi Retainer Drain Page 27 Tank Adapter Assembly J For Service Assembly Numbers See the Back of this Manual Page 28 Tank Adapter Assembly Item No Quantity Part No Description dccem es AT 19242 01 Adapter Assy Tank 1 6 8 8500 Std O rings TET 1 19242 03 Adapter Assy Tank 1 9 10 8500 Std O rings pO 19242 02 Adapter Assy Tank 2 6 8 8500 Std O rings EEA ansbaues 1 19242 04 Adapter Assy Tank 2 9 10 Twinflo 100 Std O ring A Roue PR EC Eee O aia O ring 121 P A ee Di EE 18303 nie O ring 336 Osteo die dist sad Ad cisco vet 15078 01 Adapter Assy 1 Coupling w O ring ru T 13255 nen Clip Mounting Dio Ani 13314 iere Screw Slot Ind Hex 8 18x 60 PEL PEN as EIUS 18280 55m eei asted Collector Top 1 x 011 Gray Bayonet Adda 010 012 Slot Size set 18280 01 Collector Top 1 x 020 White Wide Slot Bayonet EIE MEETS M 019 022 Slot Size A e E 18280 02 Collector Top 1 x 008 Red Narrow Slot Bayonet etm 007 009 Slot Size 60795 00 Distributor Assy 1 Std Gray 011 w 72 Tube v 010 012 Slot Size 60795 01 Di
15. Model TwinFlo100SXT Service Manual IMPORTANT Fill in Pertinent Information on Page 3 for Future Reference Table of Contents JOD Specification SHES e 3 JS 4 Star UPANSTUCIONMS 5 Calculating Volume Capacity Settligs 2 5 aorta e a Eee a Ev gc re date Le gocce dh E e OERE 6 linis c 7 Muriel 9 Master Programming Mode Chart eene nennen nnne een nnnnen enn n nnne nnne nnne nennt nnne nnn 11 Master Programming MORE c 13 User ProgrammingMode etc 20 Diagnostic Programming Mode uc erret tede ect ad e koe o PUn din dte De dad dedu e eal dvs EIE Rd ec aN EE 22 Powerhead ASSermlbly iii e repro i de 24 Gontrol Valve ASSEMD Vrne Ea A rad 26 Tank Adapter ASSOM Bly asociada e 28 3 4 Turbine Meter AssemblV coccion ii bean saedeteeagesnaccaapas auaneainasuanens 30 Bypass Valve Assembly Plastica iii 31 Bypass Valve Assembly Metal coin ati a io PEREDE EN tin D 32 2300 Safety Brine ValVe vncoconionmion a a EEE EEA ROAA a EE ENNE EEE 33 2310 Safety Brine Valve m 34 Troubleshooting ersen aar r AEE E SEE NEE S T dnnauvaawaleeaanates 35 Dimension Drawing O O ERREA RA ARA EAR ERE EEE AEA OE ARESA EEOAE 38 Wiring Diagrami e EEEa ESEA EEEE EET E EE EEE A EA JP 39 SOIVICO IMSTUCIONS ET EE EE m 40 DEVICE ASSOMDIEOS Cua E R E 45 IMPORTANT PLEASE READ The information specifications and illustrations in this manual are based on the latest information available at the time of printing The manufa
16. NPT x 3 8T Donee docens ROSTE AA Fitting Insert 3 8 AEAN AT A E AAA Fitting Sleeve 3 8 Celcon NA d etc LA tiere tech ea Fitting Tube 3 8 Nut Brass 10186 Nut Hex 10 32 Oo 60002 34 Air Check 500 34 Long 60003 34 Air Check 500 HW 34 Tube A Me AAA Rod Float Trees TOTO asa Float Assy White MA tar O dci 10150 esen een Grommet 30 Dia For Service Assembly Numbers See the Back of this Manual Page 33 2310 Safety Brine Valve Item No Quantity Part No Description jT 19645 cese Body Safety Brine Valve 2310 EEEE 19809 wo Safety Brine Valve Assy Didi A sssssacae vetns 19804 Screw Sckt Hd Set 10 24 x 75 LE Meat 19805 Nut Hex 10 24 Nylon Black 19652 01 Poppet Assy SBV w O ring A dies 19649 e Flow Dispenser Jm 11183 ates O ring 017 Occhi 19647 oo Elbow Safety Brine Valve i Dai 19625 ianao Nut Assy 3 8 Plastic TOL dcin pem 18312 cosas Retainer Drain Jp 60014 Safety Brine Valve Assy 2310 T2 stunts La 10150 tati Grommet 30 Dia AA 60068 30 Float Assy 2310 w 30 Rod AA 60002 34 Air Check 500 34 Long For Service Assembly Numbers See the Back of this Manual 42112 REVA Troubleshooting Problem Cause Correction 1 Water condit
17. ay override value Day of the Week Control This control regenerates the system on a weekly schedule The schedule is defined in Master Programming by setting each day to either off or on The control will initiates a regeneration cycle on days that have been set to on at the specified regeneration time Control Operation During Regeneration During regeneration the control displays a special regeneration display In this display the control shows the current regeneration step number the valve is advancing to or has reached and the time remaining in that step The step number that displays flashes until the valve completes driving to this regeneration step position Once all regeneration steps are complete the valve returns to service and resumes normal operation Pressing the Extra Cycle button during a regeneration cycle immediately advances the valve to the next cycle step position and resumes normal step timing Control Operation During Programming The control only enters the Program Mode with the valve in service While in the Program Mode the control continues to operate normally monitoring water usage and keeping all displays up to date Control programming is stored in memory permanently eliminating the need for battery backup power Manually Initiating a Regeneration When timer is in service press the Extra Cycle button for 5 seconds on the main screen The timer advances to Regeneration Cycle Step 1 rapid
18. crews 406396 YOKE 1 1 4 NPT O 40636 49 Yoke 1 1 4 Sweat Mutui 41027 01 YOKE 3 4 NPT Cast Machd Dt 41026 01 Yoke 1 NPT Cast Machd Stainless Steel For Service Assembly Numbers See the Back of this Manual Page 31 Bypass Valve Assembly Metal 60040SS REVL 6004188 REVK Item No Quantity Part No Description A 40614 Bypass Body 3 4 M 40634 Bypass Body 1 Stainless Steel VER dos aceto AOS il Seal Bypass 560CD o p ji EE AAA Plug Bypass w Wax Acad Mena 7 Plate Bypass Top UR Mes ida 13604 01 Label Bypass Standard Mount ca D oie 1 Laa Screw Hex Wsh Hd 10 24 x 1 2 Mi M MIO ads Plate Bypass Bottom rocio TERRE 1 IO add la Lever Bypass S T ssec ies esee 11989 iver ens Screw Sltd Indent 1 4 14 x 1 1 2 WO init 6004088 Bypass Valve 5600 3 4 NPT BIk Grip Lever ER RESET Stainless Steel E 60041858 Bypass Valve 5600 1 NPT Blk Grip Lever EE E Stainless Steel 2300 Safety Brine Valve Item No Quantity Part No Description A A daa 60027 00 Safety Brine Valve 2300 Less Elbow pa quie 10198 inire Ball 3 8 Brass c 11566 ced Ball Stop Slow Fill A Meda 103298 codec Fitting Elbow 90 Deg 1 4
19. cturer reserves the right to make changes at any time without notice This manual is intended as a guide for service of the valve only System installation requires information from a number of suppliers not known at the time of manufacture This product should be installed by a plumbing professional This unit is designed to be installed on potable water systems only This product must be installed in compliance with all state and municipal plumbing and electrical codes Permits may be required at the time of installation If daytime operating pressure exceeds 80 psi 5 5 bar nighttime pressures may exceed pressure limits A pressure reducing valve must be installed Do not install the unit where temperatures may drop below 32 F 0 C or above 110 F 43 C Do not place the unit in direct sunlight Black units will absorb radiant heat increasing internal temperatures Do not strike the valve or any of the components Warranty of this product extends to manufacturing defects Misapplication of this product may result in failure to properly condition water or damage to product A prefilter should be used on installations in which free solids are present In some applications local municipalities treat water with Chloramines High Chloramine levels may damage valve components Correct and constant voltage must be supplied to the control valve to maintain proper function Job Specification Sheet Job Number Model Number Water Hardness ppm or gp
20. days of the week are identified as D1 D2 D3 D4 D5 D6 and D7 in the upper left hand corner of the display Set the value to ON to schedule a regeneration or OFF to skip regeneration for each day Use the Up and Down buttons to adjust the setting as needed Press the Extra Cycle button to accept the setting and move to the next day Note that the control requires at least one day to be set to ON If all 7 days are set to OFF the unit will return to Day One until one or more days are set to ON us l gt pe N 15 Current Day Display Code CD Press the Extra Cycle button Use this display to set the current day on systems that have been configured as Day of Week controls This setting is identified by CD in the upper left hand corner of the screen Use the Up and Down buttons to select from Day 1 through Day 7 aa al N 16 Flow Meter Type Display Code FM Press the Extra Cycle button Use this display to set the type of flow meter connected to the control This option setting is identified by FM in the upper left hand corner of the screen Use the Up and Down buttons to select one of the 7 available settings Po7 P10 GEn Generic Other Meter CAUTION Before entering Master Programming please contact your local professional water dealer Page 18 Master Programming Mode 17
21. e U1 Tank Two in Service U2 I I jJ LI ecco 6 Unit Capacity Display Code C Press the Extra Cycle button Use this display to set the Unit Capacity This setting specifies the treatment capacity of the system media Enter the capacity of the media bed in grains of hardness when configuring a softener system and in the desired volume capacity when configuring a filter system This option setting is identified by C in the upper left hand corner of the screen The Unit Capacity parameter is only available if the control type has been set to one of the metered options Use the Up and Down buttons to adjust the value as needed I mm F AVI e es gt Range 1 999 900 grain capacity 7 Feedwater Hardness Display Code H Press the Extra Cycle button Use this display to set the Feedwater Hardness Enter the feedwater hardness in grains per unit volume for softener systems or 1 for filter systems This option setting is identified by H in the upper left hand corner of the screen The feedwater hardness parameter is only available if the control type has been set to one of the metered options Use the Up and Down buttons to adjust the value as needed n Li Range 4 199 hardness ummy Ly ee CAUTION Before entering Master Programming please contact your local professional water dealer Page 15 Master Programming Mode 8 Reserve S
22. eas Cycle the valve to each position on both tanks for proper operation Put the valve into the service position Page 43 Service Instructions Remove Install Control Valve 1 o oozs 0 0 11 12 13 Turn off water to the valve a Ifthe water softener has a three valve bypass first open the valve in the bypass line then close the valves at the inlet and outlet b Ifthe water softener has a bypass valve put it in the bypass position c If there is only a shut off valve close it Cycle the valve to the rinse Regeneration Cycle Step 1 position to relieve pressure in the alve Unplug the electrical cord from the outlet With a 1 4 nut driver remove the 2 screws and mounting clips on the side of the valve at either adapter assembly Pull resin tank with adapter assembly away from the valve Temporarily support the valve repeating steps 2 and 3 for remaining adapter With a 1 4 nut driver remove the 2 screws and clips from the meter at the yoke or bypass Pull the valve and meter away from plumbing connections Replace and lubricate silicone grease the O ring seals on the meter into the yoke or bypass Attach with clips and screws ensuring certain clips are seated firmly against the meter body Replace and lubricate silicone grease the O ring seals on all couplings and install in the valve Push the resin tank and adapter assembly into the couplings that are in the valve With a 1 4 nut driver attach the clip
23. ecuring with 4 screws and the cam bearing pin Install the transfer crank on rotor drive shaft To install backplate ensure tank 2 is in service and the timer is in the brine rinse position Regeneration Cycle Step 3 Ensure the transfer link is resting on the alignment pin the alignment pin is molded at the bottom back of the center plate Rotate the transfer crank to it s lowermost position See Figure 1 and rotate the piston rod to the vertical position NOTE Rotate the transfer crank in the area as indicated in Figure 1 Ensure the drive roller pin is inserted in the piston rod Place backplate on valve body aligning the transfer link into the transfer crank With a magnetic 5 16 socket and extension replace the 4 screws and plug in the meter cable Check for leaks at all seal areas Cycle valve to each position on both tanks for proper operation Put control valve in service Remove Install Regeneration Piston Seals and Spacers 1 CONDOS 11 12 13 Turn off water to the control valve a Ifthe water softener has a three valve bypass first open the valve in the bypass line and then close the valves at the inlet and outlet b If water softener has a bypass valve put it in the bypass position c If there is only a shut off valve close it Cycle the control valve and put tank 2 in service and the timer in the brine rinse position Regeneration Cycle Step 3 Unplug the meter cable at the turbine mete
24. een Use the Up and Down buttons to adjust the value as needed B FI 13 Regeneration Cycle Step Times Press the Extra Cycle button Use this display to set the Regeneration Cycle Step Times The different regeneration cycles are listed in sequence based on the valve type selected for the system and are identified by an abbreviation in the upper left hand corner of the screen The abbreviations used are listed below If the system has been configured with the OTHER valve type the regeneration cycles will be identified as R1 R2 R3 R4 R5 and R6 Each cycle step time can be set from 0 to 199 minutes or OFF Setting a cycle step to OFF will disable all of the following steps Setting a cycle step time to 0 will cause the control to skip that step during regeneration but keeps the following steps available Use the Up and Down buttons to adjust the value as needed Press the Extra Cycle button to accept the current setting and move to the next parameter Cycle Step Abbreviation BD BineDraw Brine Fil RR Rapid Rinse V L Ii IL Range 0 199 minutes e CAUTION Before entering Master Programming please contact your local professional water dealer Page 17 Master Programming Mode 14 Day of Week Settings Press the Extra Cycle button Use this display to set the regeneration schedule for a system configured as a Day of Week control The different
25. election Display Code RS Press the Extra Cycle button Use this display to set the Safety Factor Use this display to select the type of reserve to be used in your system This setting is identified by RS in the upper left hand corner of the screen The reserve selection parameter is only available if the control type has been set to one of the metered options There are two possible settings Safety Factor Fixed Reserve Capacity J J p RI EE L I coer Y esoo 9 Safety Factor Display Code SF Press the Extra Cycle button Use this display to set the Safety Factor This setting specifies what percentage of the system capacity will be held as a reserve Since this value is expressed as a percentage any change to the unit capacity or feedwater hardness that changes the calculated system capacity will result in a corresponding change to the reserve volume This option setting is identified by SF in the upper left hand corner of the screen Use the Up and Down buttons to adjust the value from 0 to 50 as needed OF In LU Range 0 50 10 Fixed Reserve Capacity Display Code RC Press the Extra Cycle button Use this display to set the Reserve Capacity This setting specifies a fixed volume that will be held as a reserve The reserve capacity cannot be set to a value greater than one half of the calculated system capacity The reserve capacity is
26. er gpm Injector Size o 0 gt Piston Type A Hard Water Bypass B No Hard Water Bypass Installation Instructions WATER PRESSURE A minimum of 20 psi 1 3 bar of water pressure is required for regeneration valve to operate effectively ELECTRICAL FACILITIES An uninterrupted alternating current A C supply is required Note Other voltages are available Please make sure your voltage supply is compatible with your unit before installation EXISTING PLUMBING Condition of existing plumbing should be free from lime and iron buildup Piping that is built up heavily with lime and or iron should be replaced If piping is clogged with iron a separate iron filter unit should be installed ahead of the water softener LOCATION OF SOFTENER AND DRAIN The softener should be located close to a drain to prevent air breaks and back flow BY PASS VALVES Always provide for the installation of a by pass valve if unit is not equipped with one CAUTION Water pressure is not to exceed 125 psi 8 6 bar water temperature is not to exceed 110 F 43 3 C and the unit cannot be subjected to freezing conditions Installation Instructions 1 2 3 10 11 12 Place the softener tank where you want to install the unit making sure the unit is level and on a firm base During cold weather the installer should warm the valve to room temperature before operating All plumbing should be done in accordance with local plumbing cod
27. es The pipe size for residential drain line should be a minimum of 1 2 13 mm Backwash flow rates in excess of 7 gpm 26 4 Lpm or length in excess of 20 6 M require 3 4 19 mm drain line Commercial drain lines should be the same size as the drain line flow control Refer to the dimensional drawing for cutting height of the distributor tube If there is no dimensional drawing cut the distributor tube flush with the top of the tank Lubricate the distributor O ring seal and tank O ring seal Place the main control valve on tank Note Only use silicone lubricant Solder joints near the drain must be done prior to connecting the Drain Line Flow Control fitting DLFC Leave at least 6 15 2 cm between the DLFC and solder joints when soldering pipes that are connected on the DLFC Failure to do this could cause interior damage to the DLFC Teflon tape is the only sealant to be used on the drain fitting The drain from twin tank units may be run through a common line Make sure that the floor is clean beneath the salt storage tank and that it is level Place approximately 1 25 mm of water above the grid plate If a grid is not utilized fill to the top of the air check in the salt tank Do not add salt to the brine tank at this time On units with a by pass place in by pass position Turn on the main water supply Open a cold soft water tap nearby and let run a few minutes or until the system is free from foreign material usually s
28. f salt 24 000 grains 144 g L of salt 55 0 g of CaCO3 L 6 Ibs of salt 20 000 grains 96 g L of salt 45 8 g of CaCO3 L Timer Settings Pre Rinse 8 minutes Backwash 8 minutes Brine amp Slow Rinse Time 50 minutes Refill Time 8 minutes Volume Capacity Settings Example For a 1 cu ft softening tank regenerated with six pounds of salt per cubic foot of resin installed to soften a water with Total Hardness 342 ppm Its a good practice to use a 0 9 factor to calculate the equipments capacity It will give you a 10 safety margin Tank Total Capacity 20 000 gr cu ft x 1 cu ft Regeneration x 0 9 Tank Total Capacity 18 000 gr Regeneration Total Hardness TH 342 ppm 17 1 20 grains gallon Equipment Capacity 18 000 gr Regeneration 20 gr gallon 900 gallons Regeneration Delayed control valves subtract 75 gallons per person from the meter setting Twin tank units subtract gallons used to regenerate the system Immediate valves other than twin tanks do not need a reserve subtracted from the gallon setting Regeneration Water For a unit with a DLFC 2 0 GPM BLFC 0 25 GPM and 0 Injector Pre Rinse 8 minutes x DLFC 8 x 2 0 16 0 gallons Backwash 8 minutes x DLFC 8 x 2 0 16 0 gallons Brine amp Slow R 50 minutes x Slow R 50 x 0 3 15 0 gallons Brine Tank Refill 8 minutes x BLFC 8 x 0 25 2 0 gallons Total Regeneration Water 49 0 gallons 0
29. g Capacity Per Unit Mineral Tank Size Diameter Height Salt Setting per Regeneration 1 Type of Timer A 7 Day or 12 Day B Meter Initiated Downflow Upflow Upflow Variable Meter Size A 3 4 Std Range 125 2 100 gallon setting B 3 4 Ext Range 625 10 625 gallon setting C 1 Std Range 310 5 270 gallon setting D 1 Ext Range 1 150 26 350 gallon setting E 1 1 2 Std Range 625 10 625 gallon setting F 11 2 Ext Range 3 125 53 125 gallon setting G 2 Std Range 1 250 21 250 gallon setting H 2 ExtRange 6 250 106 250 gallon setting l 3 Std Range 3 750 63 750 gallon setting J 3 Ext Range 18 750 318 750 gallon setting K Electronic Pulse Count Meter Size 4 System Type A System 4 1 Tank 1 Meter Immediate or Delayed Regeneration B System 4 Time Clock C System 4 Twin Tank D System 5 2 5 Tanks 2 Meters Interlock E System 6 2 5 Tanks 1 Meter Series Regeneration F System 7 2 5 Tanks 1 Meter Alternating G System 9 Electronic Only 2 4 Tanks Meter per Valve Alternating H System 14 Electronic Only 2 4 Tanks Meter per Valve Brings units on and offline based on flow 5 Timer Program Settings A Backwash Minutes B Brine and Slow Rinse Minutes C Rapid Rinse Minutes D Brine Tank Refill Minutes E Pause Time Minutes F Second Backwash Minutes Drain Line Flow Control gpm Brine Line Flow Controll
30. gramming Mode is entered all available option setting displays may be viewed and set as needed Depending on current option settings some parameters cannot be viewed or set ed the Time of Day Press and hold either the Up or Down buttons until the programming icon replaces the service icon and the parameter display reads TD 2 Adjust the displayed time with the Up and Down buttons 3 When the desired time is set press the Extra Cycle button to resume normal operation The unit will also return to normal operation after 5 seconds if no buttons are pressed WI ILI Entering Master Programming Mode Set the Time Of Day display to 12 01 P M Press the Extra Cycle button to exit Setting Time of Day mode Then press and hold the Up and Down buttons together until the programming icon replaces the service icon and the Display Format screen appears Exiting Master Programming Mode Press the Extra Cycle button to accept the displayed settings and cycle to the next parameter Press the Extra Cycle button at the last parameter to save all settings and return to normal operation The control will automatically disregard any programming changes and return to normal operation if it is left in Master Programming mode for 5 minutes without any keypad input gt Tf I LI PM L Vu p WA Resets Soft Reset Press and hold the Extra Cycle and Down buttons for 25 seconds while in normal Service mode Thi
31. he valve came with a separate electronic timer service manual refer to the timer operation section of the electronic timer service manual Position the valve to backwash Ensure the drain line flow remains steady for 10 minutes or until the water runs clear see above Position the valve to the brine slow rinse position Ensure the unit is drawing water from the brine tank this step may need to be repeated Position the valve to the rapid rinse position Check the drain line flow and run for 5 minutes or until the water runs clear Position the valve to the start of the brine tank fill cycle Ensure water goes into the brine tank at the desired rate The brine valve drive cam will hold the valve in this position to fill the brine tank for the first regeneration Replace control box cover Put salt in the brine tank NOTE Do not use granulated or rock salt Page 5 Calculating Volume Capacity Settings Your valve regeneration cycles have been factory preset YOU MAY NEED TO CHANGE SETTINGS TO REFLECT EQUIPMENT SIZE SALT DOSAGE AND OTHERS Salt Dosage One gallon of water dissolves 3 lbs of salt One liter of water dissolves 360 grams of salt Calculations to Set Controller Standard Downflow Resin Capacity per unit of resin Ft3 or liters United States of America Metric System 15 Ibs of salt 30 000 grains 240 g L of salt 68 7 g of CaCO3 L 12 Ibs of salt 27 000 grains 192 g L of salt 61 8 g of CaCO3 L 9 Ibs o
32. identified by FR in the upper left hand corner of the screen h D3 M L 1 3 Use this display to view the Peak Flow Rate since the last regeneration cycle This option setting is identified by PF in the upper left hand corner of the screen OL FI y mE LL I I 4 Use this display to view the Hours in Service since the last regeneration cycle This option setting is identified by HR in the upper left hand corner of the screen O LI L I 5 Usethis display to view the Volume Used since the last regeneration cycle This option setting is identified by VU in the upper left hand corner of the screen Vl I WLI JL L dn 3f Page 22 Diagnostic Programming Mode Press the Up button Use this display to view the Reserve Capacity This option setting is identified by RC in the upper left hand corner of the screen L Vi Ld I I Press the Up button Use this display to view the Software Version This option setting is identified by SV in the upper left hand corner of the screen QN r1 o gt Press the Extra Cycle button to end Diagnostic Programming Mode Page 23 Powerhead Assembly Page 24 Powerhead Assembly Item No Quantity Part No Description PROP Msi 1879815 uiid Backplate 8510 p RUN 12473 tete Scre
33. in that tank 2 is in service and the timer is in the brine rinse position Regeneration Cycle Step 3 Ensure transfer link is resting on alignment pin The alignment pin is molded at the bottom back of center plate Rotate transfer crank to its lowermost position See Figure 1 Feed meter cable thru hole in backplate and position center plate on backplate Align the backplate post pilots into center plate as the transfer link into transfer crank 4 With a 1 4 nut driver replace 7 screws and plug in the meter cable 5 Plug electrical cord into outlet and cycle control to the service position LOWERMOST POSITION E CR OF CRANK ARM ROTATE CRANK ARM IN THIS AREA ONLY Figure 1 Remove Install Backplate 1 Cycle control valve and put tank 2 in service and timer in brine rinse position Regeneration Cycle Step 3 Unplug electrical cord from outlet Unplug meter cable at turbine meter To unplug meter cable see Remove Install Turbine Meter 2 With a magnetic 5 16 socket and extension remove 4 screws securing backplate to valve body then pull backplate away The locations of 4 screws are on each side of the switch cam in back below the timer and gear and label assembly in back 3 Toinstall backplate ensure tank 2 is in service and timer is in the brine rinse position Regeneration Cycle Step 3 Ensure transfer link is resting on alignment pin The alignment pin is molded at the bottom back of the center plate Rotate the t
34. ioner fails to A Electrical service to unit has A Assure permanent electrical service regenerate been interrupted check fuse plug pull chain or switch B Timer is defective B Replace timer C Power failure C Reset time of day 2 Hard water A By pass valve is open A Close by pass valve B No salt is in brine tank B Add salt to brine tank and maintain salt level above water level C Injector screen plugged C Clean injector screen D Insufficient water flowing into D Check brine tank fill time and clean brine tank brine line flow control if plugged E Hot water tank hardness E Repeated flushings of the hot water tank is required F Leak at distributor tube F Make sure distributor tube is not cracked Check O ring and tube pilot G Internal valve leak G Replace seals and spacers and or piston 3 Unit used too much salt A Improper salt setting A Check salt usage and salt setting B Excessive water in brine tank B See problem 7 4 Loss of water pressure A Iron buildup in line to water A Clean line to water conditioner conditioner B Iron buildup in water B Clean control and add mineral cleaner conditioner to mineral bed Increase frequency of regeneration C Inlet of control plugged due C Remove piston and clean control to foreign material broken loose from pipes by recent work done on plumbing system 5 Loss of mineral through drain A Air in water system A Assure that well system ha
35. k in Service Tank 2 in Service Unit Capacity PF Unit Capacity Grains H Feedwater Hardness of Inlet Water Hardness RS Reserve Selection Percentage Safety Factor Fixed Reserve Capacity Percentage of the system capacity to be used as a reserve C Fixed Reserve Fixed volume to be used as a reserve Capacity ID Day Override The system s day override setting Safety Factor NEN RegenTme The time of day the system will regenerate The time duration for each regeneration step Adjustable from OFF and 0 199 minutes NOTE If Othr is chosen under Valve Type then R1 R2 R3 etc will be displayed instead Regeneration setting On or OFF for each day of the week on day of week systems BW BD RR Regen Cycle Step BF Times D1 D2 D3 D4 Day of Week D5 D6 amp D7 Settings CAUTION Before entering Master Programming please contact your local professional water dealer Page 11 Master Programming Mode Chart Master Programming Options co Jemena TWeCwemdaycewek IK Merer Puse Seting Meter pulses per gallon for genericioer fow meter NOTES Some items may not be shown depending on timer configuration The timer will discard any changes and exit Master Programming Mode if any button is not pressed for sixty seconds CAUTION Before entering Master Programming please contact your local professional water dealer Page 12 Master Programming Mode When the Master Pro
36. ndard Downflow Upflow Single Backwash Standard Downflow Upflow Double Backwash Filter Upflow Brine First TwinFlo 100 3 Control Type Display Code CT Press the Extra Cycle button Use this display to set the Control Type This specifies how the control determines when to trigger a regeneration For details on how the various options function refer to the Timer Operation section of this service manual This option setting is identified by CT in the upper left hand corner of the screen There are four possible settings Meter Delayed Fd Meter Immediate Fl Time Clock tc Day of Week dAY L o 4 Number of Tanks Display Code NT Press the Extra Cycle button Use this display to set the Number of Tanks in your system This option setting is identified by NT in the upper left hand corner of the screen There are two possible settings Single Tank System 1 Two Tank System 2 NIT L CAUTION Before entering Master Programming please contact your local professional water dealer Page 14 Master Programming Mode 5 Tank in Service Display Code TS Press the Extra Cycle button Use this display to set whether tank one or tank two is in service This option setting is identified by TS in the upper left hand corner of the screen This parameter is only available if the number of tanks has been set to 2 There are two possible settings Tank One in Servic
37. older that may have resulted from the installation Once clean close the water tap Slowly place the by pass in service position and let water flow into the mineral tank When water flow stops slowly open a cold water tap nearby and let run until the air is purged from the unit Plug unit into an electrical outlet Note All electrical connections must be connected according to local codes Be certain the outlet is uninterrupted CAUTION Do not exceed 125 psi water pressure Do not exceed 110 F 43 C water temperature Do not subject unit to freezing conditions NOTE Residential Air Check Valve Pictured Above WARNING The system MUST be depressurized before removing any connections for servicing Page 4 Start Up Instructions The water softener should be installed with the inlet outlet and drain connections made in accordance with the manufacturer s recommendations and to meet applicable plumbing codes 1 Turn the manual regeneraton knob slowly in a clockwise direction until the program micro switch lifts on top of the first set of pins Allow the drive motor to move the piston to the first regeneration step and stop Each time the program switch position changes the valve will advance to the next regeneration step Always allow the motor to stop before moving to the next set of pins or spaces NOTE For electronic valves please refer to the manual regeneration part of the timer operation section If t
38. positioning properly B Foreign material in control B Remove power head assembly and inspect bore Remove foreign material and check control in various regeneration positions C Internal control leak C Replace seals and piston assembly Page 36 Error Codes Note Error codes appear on the In Service display Probable Cause Troubleshooting Recover and Resetting Err 0 Drive motor is stalled Unplug the unit from the power source Err 2 There have been more than 99 days since the last Regeneration If the Day of the Week mode of regeneration is selected and days since last regeneration exceeds 7 days 7 5 There have been more than 7 days since the last regeneration All individual settings d1 d2 d3 d4 d5 d6 d7 are set to 0 Control board memory failure Error Display Example V 1 1 an LA L NOTE Unit will flash when an error exists Drive motor is running continuously When power is restored to the unit the Err _ display code clears If the condition causing the error has not been resolved the Err _ code reappears in the four digit display Do not attempt to troubleshoot this problem any further Regeneration must occur for the unit to recover the display to clear and the valve to function normally 7 5 To recover from Err2 the user must initiate a regeneration or set at least one individual day to 1 Perform a Maste
39. r To unplug the meter cable see Remove Install Turbine Meter With a magnetic 5 16 socket and extension remove the 4 screws securing the backplate to the valve body Pull the backplate away The 4 screws are located on each side of the switch cam in back below the timer and gear and label assembly in back Grasp the piston rod pulling the end plug assembly and regeneration piston straight out of the control valve Remove all 4 regeneration seals and spacers Inspect the seals and piston for damage replacing if necessary Lubricate silicone grease the regeneration seals and install by starting with a spacer then alternating each Lubricate silicone grease the regeneration piston and install into seal spacer stack Place the rotor drive shaft arms into mating slots in rotor There is only one correct position NOTE The thickest arm of the rotor drive shaft should be in the odd slot of the rotor Do not force rotor drive shaft arms into slots Push the end plug over the rotor drive shaft rotating it around until the cage pins pick up the slots in the end plug Continue to push the end plug and cage into the valve body until the end plug is almost flush with valve body face There are internal keys in the valve that only allow the cage to be in one proper position A slight rotation may be necessary to obtain this position Install the retainer plate securing it with the 4 screws and the cam bearing pin Install the transfer c
40. r Reset If the error returns do not attempt to troubleshoot this problem any further Page 37 Dimension Drawing BRINE TANK CONNECTION 3 8 TUBE FITTING EN Ex NIA EL MES gt X 3 An lr AT E uL SH SAME ini Page 38 Wiring Diagram AA A Pi CARAVAN I UL UL A TA ST DET 2 Z L3 LJ EL sims BLACK PURPLE BLACK Y vom P 3 5 qa i 5 lt 8 3 92 E c E sw2 t o nc ORANGE swt O BLUE 5 BLUE u 4 S xz 23d E23 2 8 a 2 5 28288 ES p J 8 m Exi S BLUE RIBBED WHITE SMOOTH SCAM Valve Step CAM HCAM Valve Homing CAMSW2 Valve Step Switch SW1 Valve Homing Swith VDM Valve Drive Motor TM 3 4 Turbine Flow Meter Optional T1 24V Transformer CB1 SXT Timer Page 39 Service Instructions Remove Install Center Plate 1 Cycle control valve to put tank 2 in service and timer in brine rinse Regeneration Cycle Step 3 Unplug electrical cord from outlet Unplug meter cable at turbine meter To unplug meter cable see Remove Install Turbine Meter 2 With a 1 4 nut driver remove 7 screws securing center plate only to backplate then pull away All components are mounted to this plate 3 Toinstall center plate be certa
41. rank on rotor drive shaft To install the backplate ensure tank 2 is in service and the timer is in the brine rinse position Regeneration Cycle Step 3 Ensure the transfer link is resting on the alignment pin which is molded at the bottom back of the center plate Rotate the transfer crank to it s lowermost position See Figure 1 Rotate the piston rod to the vertical position NOTE Rotate the transfer crank in the area indicated in Figure 1 Ensure the drive roller pin is inserted in the piston rod Place the backplate on the valve body aligning the transfer link into the transfer crank With a magnetic 5 16 socket and extension replace the 4 screws and plug in the meter cable Page 42 14 15 Service Instructions Return the bypass to the normal service position Check for leaks at all seal areas Cycle the valve to each position on both tanks for proper operation Put the control valve in the service position Remove Install Brine Valve 1 10 Ti Turn off water to the control valve a Ifthe water softener has a three valve bypass first open the valve in the bypass line then close the valves at the inlet and outlet b Ifthe water softener has a bypass valve put it in the bypass position c If there is only a shut off valve close it Cycle the control valve Put tank 2 in service and the timer in the brine rinse position Unplug the meter cable at the turbine meter To unplug the meter cable see Remove Install
42. ransfer crank to its lowermost position See Figure 1 and rotate the piston rod in the vertical position NOTE Rotate transfer crank in the area indicated in Figure 1 Ensure the drive roller pin is inserted in the piston rod Place backplate on valve body Align the transfer link into transfer crank 4 With a magnetic 5 16 socket and extension replace 4 screws and plug in meter cable 5 Plug electrical cord into outlet and cycle control valve to the service position Remove Install Drive Motor 1 Unplug electrical cord from outlet 2 Remove 2 wire nuts securing the drive motor leads to the electrical wires 3 With a Phillip screwdriver remove the 2 screws securing the drive motor to the drive motor mounting plate Pull the drive motor out of the pinion gear 4 Install the drive motor into the pinion gear If the mounting holes of the drive motor do not line up lift the motor slightly and rotate it clockwise until the holes line up Push drive motor against drive motor mounting plate and install the 2 screws 5 Reconnect motor leads to electrical wires with wire nuts 6 Plug electrical cord into outlet and cycle control valve to service position if needed Page 40 Service Instructions Remove Install Cage and Rotor 1 NOH 10 11 Turn off water to control valve a If water softener has a three valve bypass first open the valve in the bypass line and then close the valves at the inlet and outlet b If
43. ransferring to a new cycle step the display will flash The parameter display will identify the destination cycle step BW BF RR etc and the data display will read Once the valve reaches the cycle step the display will stop flashing and the data display will change to the time remaining During regeneration the user can force the control to advance to the next cycle step immediately by pressing the extra cycle button 29 the Time of Day Press and hold either the Up or Down buttons until the programming icon replaces the service icon and the parameter display reads TD 2 Adjust the displayed time with the Up and Down buttons 3 When the desired time is set press the Extra Cycle button to resume normal operation The unit will also return to normal operation after 5 seconds if no buttons are pressed Page 7 Timer Features Queueing a Regeneration 1 Press the Extra Cycle button The service icon will flash to indicate that a regeneration is queued 2 To cancel a queued regeneration press the Extra Cycle button Regenerating Immediately Press and hold the Extra Cycle button for five seconds Page 8 Timer Operation Meter Immediate Control A meter immediate control measures water usage and regenerates the system as soon as the calculated system capacity is depleted The control calculates the system capacity by dividing the unit capacity typically expressed in grains unit volume by the feedwater hardness
44. rent valve position before it shuts down When power is restored the control will resume the regeneration cycle from the point where power failed Note that if power fails during a regeneration cycle the valve will remain in it s current position until power is restored The valve system should include all required safety components to prevent overflows resulting from a power failure during regeneration The control will not start a new regeneration cycle without line power If the valve misses a scheduled regeneration due to a power failure it will queue a regeneration Once power is restored the control will initiate a regeneration cycle the next time that the Time of Day equals the programmed regeneration time Typically this means that the valve will regenerate one day after it was originally scheduled If the treated water output is important and power interruptions are expected the system should be setup with a sufficient reserve capacity to compensate for regeneration delays Page 10 Master Programming Mode Chart Master Programming Options Abbreviation Parameter Option Abbreviation Display Format Cubic Meters St1b Standard Downflow Upflow Single Backwash St2b Standard Downflow Upflow Double Backwash Valve Type P UFbF Upflow Brine First 8500 TwinFlo100SXT Meter Flow Delayed CT Control T Meter Flow Immediate ontro e di Time Clock Day of Week Single Tank System Number of Tanks Two Tank System Tank 1 in Service TS Tan
45. s and screws ensuring certain clips are seated firmly against the adapter assembly Repeat steps 8 and 9 for remaining resin tank Return the bypass to the normal service position Check for leaks at all seal areas Cycle the valve to each position on both tanks for proper operation Put the control valve in the service position Remove Install Turbine Meter 1 OoN Turn off water to control valve a Ifthe water softener has a three valve bypass first open the valve in the bypass line then close the valves at the inlet and outlet b Ifthe water softener has a bypass valve put it in the bypass position c If there is only a shut off valve close it Cycle the valve to the rinse Regeneration Cycle Step 1 position to relieve pressure in the valve Unplug the electrical cord from the outlet With a 1 4 nut driver remove the 2 screws and the flow meter clip Secure the turbine meter to the valve and yoke or bypass Pull the meter out from the valve and bypass or yoke Turn the turbine meter upside down Remove the meter cable Use a screwdriver at the bottom of the meter turbine or outlet side pushing down the snap clip on the meter cable Pull out the cable from the top of the turbine Replace and lubricate silicone grease the O ring seals on the turbine meter and install to the valve and into the yoke or bypass With a 1 4 nut driver attach the clips and screws ensuring certain clips are seated firmly against the turbine meter
46. s proper line air eliminator control Check for dry well condition B Improperly sized drain line flow B Check for proper drain rate control 6 Iron in conditioned water A Fouled mineral bed A Check backwash brine draw and brine tank fill Increase frequency of regeneration Increase backwash time 7 Excessive water in brine A Plugged drain line flow control A Clean flow control tank B Plugged injector system B Clean injector and screen C Timer not cycling C Replace timer D Foreign material in brine valve D Replace brine valve seat and clean valve E Foreign material in brine line E Clean brine line flow control flow control Page 35 Troubleshooting Problem Cause Correction 8 Softener fails to draw brine A Drain line flow control is A Clean drain line flow control plugged B Injector is plugged B Clean injector C Injector screen plugged D Line pressure is too low D Increase line pressure to 20 psi 1 3 bar E Internal control leak E Change seals spacers and piston assembly F Service adapter did not cycle F Check drive motor and switches 9 Control cycles continuously A Misadjusted broken or shorted A Determine if switch or timer is faulty switch and replace it or replace complete power head 10 Drain flows continuously A Valve is not programming A Check timer program and positioning correctly of control Replace power head assembly if not
47. s resets all parameters to the system default values except the volume remaining in meter immediate or meter delayed systems and days since regeneration in the time clock system Master Reset Hold the Extra Cycle button while powering up the unit This resets all of the parameters in the unit Check and verify the choices selected in Master Programming Mode 1 Display Format Display Code DF This is the first screen that appears when entering Master Programming Mode The Display Format setting specifies the unit of measure that will be used for volume and how the control will display the Time of Day This option setting is identified by DF in the upper left hand corner of the screen There are three possible settings Display Format Setting Unit of Volume Time Display GAL U S Gallons 12 Hour AM PM CAUTION Before entering Master Programming please contact your local professional water dealer Page 13 Master Programming Mode 2 Valve Type Display Code VT Press the Extra Cycle button Use this display to set the Valve Type The Valve Type setting specifies the type of cycle that the valve follows during regeneration Note that some valve types require that the valve be built with specific subcomponents Ensure the valve is configured properly before changing the Valve Type setting This option setting is identified by VT in the upper left hand corner of the screen There are 5 possible settings Parameter Sta
48. stributor Assy 1 Wide White 020 w 72 Tube e eee 019 022 Slot Size MOM Pe TRUE 60795 02 Distributor Assy 1 Narrow Red 008 w 72 Tube For Service Assembly Numbers See the Back of this Manual Page 29 3 4 Turbine Meter Assembly Fs S Item No Quantity Part No Description coca IIA Screw Hex Washer 8 18 x 5 8 Dai TT 19569 Clip Flow Meter X MEN nre AA Meter Body Assembly 3 4 Turbine Arcsin LT 13305 seeds O ring 119 M RO Mr PEE 19791 01 Harness Assembly Flow Meter REN 1 19791 02 Meter Cable Assy 35 c NN 60626 Meter Assy Turbine Electronic 3 4 with Clips and Screws Less Meter Cable TU Veet 14613 eee Flow Straightener Page 30 Bypass Valve Assembly Plastic Item No Quantity Part No Description A EA O ring 119 Dia Vp PA Clip Mounting ad fm 199314 inscius Screw Slot Ind Hex 8 18 x 60 BA css 18700 ee Yoke 1 NPT Plastic UE 18706 02 YOKE 3 4 NPT Plastic 4B doxes 1370840 Yoke 1 Sweat E 13708 45 Yoke 3 4 Sweat sh 19275 Yoke Angle 90 Deg 3 4 NPT 19275 45 Yoke Angle 90 Deg 3 4 Sweat 19620 01 Yoke Assy 3 4 R Angle 90 Deg w O rings Clips amp s
49. to adjust the Regeneration Time This option setting is identified by RT in the upper left hand corner of the screen 4 Press the Extra Cycle button Use this display to adjust the Feed Water Hardness This option setting is identified by H in the upper left hand corner of the screen Range 4 199 hardness Page 20 User Programming Mode Press the Extra Cycle button Use this display to adjust the Fixed Reserve Capacity This option setting is identified by RC in the upper left hand Corner of the screen Or YES I ese l gt l fS f eoe Press the Extra Cycle button Use this display to set the Current Day of the Week This option setting is identified by CD in the upper left hand corner of the screen Press the Extra Cycle button to end User Programming Mode Page 21 Diagnostic Programming Mode Reserve Capacity Displays the system s reserve capacity calculated from the system capacity feedwater hardness and safety factor Software Version Displays the software version installed on the controller NOTES Some items may not be shown depending on timer configuration The timer will exit Diagnostic Mode after 60 seconds if no buttons are pressed Diagnostic Programming Mode Steps 1 Press the Up and Extra Cycle buttons for five seconds while in service 2 Use this display to view the current Flow Rate This option setting is
50. w Hex Wsh 10 24 x 5 8 Qno dee ted etate Dietas 40232 iniu Bracket TwinFlo ES UNTERE e O cacaos Screw Hex Wsh 10 x 3 8 ula A 19890 es Plate Center Electronic ERE ME eee nete ee 42771 01 Timer Assy SXT 8500 ins Main ad A iode Housing Circuit Board A ao ela A eene Circuit Board SXT Control 9 42635 01 Cover SXT Square Black Oe Md A Label Display SXT 14 niei cerca A a asini nesceees Screw Hex Wsh 6 20 x 1 2 AAA Dio eTe eee Screw Phil 6 32 x 1 4 Zinc EA A 18898 eese Motor 24 60 1RPM CCW 14 asocio jt nt 18807 eri nr eei Plate Motor Mounting MO ii Gear 8 Label Assy TwinFlo100 TO nes D 15810 ne Ring Retaining AA ita AA Spacer Switch TB uriinis a 102198 ciao Switch Micro 19 cerit 10339 woz cite nehm Nut Hex 4 40 Zinc Plated 200 ice Mii 19940 ee Cam Switch Elec Std e AA 2 ees Screw Slow Flat Hd 4 40 x 1 1 2 LU ros ends 19061 ordeo Gear and Cam Assy Downflow 29 oia collado nao ERES NG POO ed Pinion Drive TwinFlo100 24 a I A Wheel Geneva 2 19909 ss Washer Plain 145 ID SS DR eea 18785 5 bh ne Link Transfer TwinFlo100 Ll Dusan 19062 eratis Gear and Pin Assy Page 25 Control Valve Assembly Page 26 Control Valve Assembly Item No Quantity Part No Description EE Mesias 18770 01 Valve Body Twinflo 100 8510 Machined Denia EE VO E EE E Cage Twinflo 100 8510 e
51. water softener has a bypass valve put it in bypass position c If there is only a shut off valve close it Cycle control valve and put tank 2 in service and the timer in the brine rinse Regeneration Cycle Step 3 Unplug meter cable at turbine meter To unplug meter cable see Remove Install Turbine Meter With a magnetic 5 16 socket and extension remove the 4 screws securing the backplate to the valve body then pull backplate away The locations of the 4 screws are on each side of the switch cam in back below the timer and gear and label assembly in back Pull the transfer crank from the rotor drive shaft With a 5 16 socket remove the 4 screws and cam bearing pin from the valve body Lift the retainer plate off of the valve With pliers grasp a rib on the rotor end plug and pull out of the valve body With a screwdriver See Figure 2 insert under rotor and pry rotor from the cage With the cage puller tool insert into the cage and insert the screwdriver thru hole in puller and pry cage valve body Use care as the inlet and outlet molded seal may fall from cage as it is removed from valve body Figure 2 Figure 3 To install cage and rotor replace and lubricate silicone grease the 4 rotor quad ring seals using care to ensure the quad ring seals are not twisted around the rotor Replace and lubricate silicone grease the 4 cage O ring seals Install rotor until it snaps into cage Face rotor ports to large openings of cage using a

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