Chariot 2 iVac 24 ATV Owner`s Manual-2013
Contents
1. 116 Serial Numbers 118 86349370 Chariot iVac 24 3 How To Use This Manual This manual contains the following sections How to Use This Manual Safety Operations Maintenance e Paris List The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts Parts may be ordered from authorized dealers When placing an order for parts the machine model and machine serial number are important Refer to the MACHINE DATA box which is filled out during the installation of your machine The MACHINE DATA box is located on the inside of the front cover of this manual A DO mn Model Date of Purchase Serial Number Dealer Address Phone Number Sales Representative o The model and serial number of your machine is located on the back of the machine The SAFETY section contains important information regarding hazardous or unsafe practices of the machine Levels of hazards are identified that could result in product damage personal injury or severe injury resulting in death The OPERATIONS section is to familiarize the operator with the operation and function of the machine The MAINTENANCE section contains preventive main tenance to keep the machine and its components in good working condition They are listed in this general order e Batteries Brush Deck Drive Motor e Se2. 50 Brush Deck 52 Side Broom 54 Table of Contents Deck Lift hs id NME nent 56 Brush Deck amp Lift Mounting 58 Vacuum Diverter Valve 60 Console rarae eade r ee 62 Console Mounting 64 Control Panel 66 Control Panel 68 D CAIS AI eee ey ed dame 70 Drive Lower 72 Drive Chain 74 Drive Mounting 76 Frame amp Rear Wheels 78 Main Cover 80 On Board Charger 82 Pedal Platform 84 Pedal Platform Mounting 86 DISSKIMG is eal tee Se A hte Pa ie ee 88 VACUUMS fee ev ee ee ee a eee 90 Vacuum Accessories 92 Accessory Hose Optional 94 Wand Bracket Optional 96 Wiring Battery 98 Wiring Diagram 1 100 Wiring Diagram 2 102 Wiring Diagram 3 104 Wiring Diagram 4 106 Wiring Diagram 5 108 Wiring Diagram 6 110 Wiring Diagram 7 112 Wiring Diagram 8 114 Hose Diagram
3. 1 Disconnect battery charger from outlet 1 Connect wire from EZlamp to charger battery cable 2 Connect AC cord to outlet Red LED should be on NOTE If Red LED light does not flash repeat steps 1 and 2 3 Wait 5 seconds disconnect wires and unplug charger 4 Programming is complete NOTE Battery Charger must be approved to 60335 2 29 standard 86349370 Chariot iVac 24 29 Maintenance Circuit Protection Circuit Breakers Circuit breakers interrupt the flow of power in the event of an electrical overload When a circuit breaker is tripped reset it by pressing the exposed button If a circuit breaker continues to trip the cause of the electrical overload should be found and corrected y 1 5 Amp Protects the deck actuator HW x z 18 Amp Protects thebrush motor 3 Amp fuse protects the side broom motor OO ES 18 Amp Protects the vacuum motor 30 86349370 Chariot Vac 24 Front Vacuum Diverter Valve Maintenance For maintenance and removal of the vacuum diverter valve follow the steps below 4 Remove the three 3 screws and washers 1 Remove hoses from diverter valve retaining the diverter valve assembly to the 2 Remove screw and washer 1 on right side of console hinge bracket 5 Gently pull valve assembly from console to avoid 3 Loosen screw on left side to allow tank to
4. Cylindrical Brush Motor 5 HP 373 W Side Broom Motor 06 HP 47W Cylindrical Brushes Two 20 in 51cm by 4 in 10cm diameter Side Broom 9 in 229 mm diameter Cylindrical Brush speed 1030 RPM Side Broom speed 90 RPM Vacuum Motor 63 HP 470 W Maximum flow rate of vacuum motor 72 cfm 33 98 liters per second Maximum suction of vacuum motor 47 3 inches of water 11 7 kPa Bag Capacity 1100 in 18L Mass GVW 613 Ibs 280 kg Weight empty without batteries 250 Ibs 115 kg Tires 8 in 203mm drive 6 in 156mm rear polyurethane Maximum Speed 2 2 mph 3 5 Km hour Brake Electrical parking brake sets automatically whenever operator stops Minimum aisle u turn width 51 in 1295 mm Maximum rated climb and descent angle 10 6 degrees Sound power dBA IEC 60704 1 80 6 dBA Sound pressuer dBA IEC 60704 1 68 4 dBA Vibration arms m s ISO 5344 1 6 m s Vibration feet m s ISO 5344 0 54 m s Sound power uncertainty dBA 3 00 dBA Sound pressure uncertainty dBA 3 00 dBA Vibration uncertainty m s 0 50 m s 86349370 Chariot iVac 24 Operations ITEM MEASURE Height 51 8 in 1316 mm Length 44 0 in 1118 mm Width without deck 24 5 in 622 mm Width of deck 23 25 in 581 mm Width with side broom
5. DO NOT OPERATE MACHINE Unless Trained and Authorized Unless Operation Guide is Read and understood In Flammable or Explosive areas In areas with possible falling objects WHEN SERVICING MACHINE Avoid moving parts Do not wear loose clothing jackets shirts or sleeves when working on the machine Use Windsor approved replacement parts AWARNING Batteries emit hydrogen gas Explosion or fire can result Keep sparks and open flame away Keep battery compartment open during charging Keep sparks and flames away from the batteries Do not smoke around batteries AWARNING Disconnect batteries before working on machine Only gualified personnel should work inside machine Always wear eye protection and protective clothing when working on or near batteries Avoid skin contact with the acid contained in the batteries AWARNING Never allow metal to lie across battery tops 86349370 Chariot iVac 24 7 Safety Les symboles ci dessous sont utilises a travers ce manuel comme illustr dans leurs descriptions DEGRES DE RISQUES EN CAS DE DANGER Il existe trois degr s de risques identifi s par les termes signal tiques AVERTISSEMENT et ATTENTION et POUR VOTRE SECURITE Le degr de risque est d fini de la mani re suivante A AVERTISSEMENT AVERTISSEMENT Dangers ou m thodes dangereuses qui POURRAIENT provoquer de graves blessures ou entra ner la mort A ATTENTION ATTENTION Dangers ou methodes dangereuse
6. Lever access Turn wheel to left and reach up under bumper and steel bracke Wa Tl 36 86349370 Chariot iVac 24 Drive gear engaged Machine can be driven Rotate lever firmly in direction of arrow O A A para TH 15 Drive gear disengaged Machine can be pushed or towed slowly When disengaged the machine rolls easily Disengage on a level surface Rotate lever firmly in direction of arrow E O ZT a A 86349370 Chariot iVac 24 Maintenance A Inclines When navigating an incline the machine may come to a stop Turn the machine off Wait 5 minutes and start the machine and proceed up the incline A CAUTION Uverneating may occur if you do not wait the full 5 minutes A ATTENTION Une surchauffe peut se produire si vous n attendez pas les 5 minutes completes 37 Maintenance AAA Preparation for Loading Unloading Trailer Before loading or unloading machine from trailer brush deck must be in the up position When transpor
7. Battery Maintenance 1 When cleaning the batteries use a solution of baking soda and water Do not allow the cleaning fluid to enter the battery cells electrolyte will be neutralized 2 Maintain the proper electrolyte level in each battery cell If a cell should accidentally overflow clean immediately 3 Wipe off the top of the batteries at least once a week 4 Test battery condition with a hydrometer at least once a week 5 Ensure that all connections are tight and all corrosion removed 6 Every 4 to 6 months remove the batteries from the machine and clean the battery cases and battery compartment 86349370 Chariot iVac 24 25 Maintenance Checking Battery Specific Gravity Use a hydrometer to check the battery specific gravity CHECKING GRAVITY a Hydrometer Battery b Battery NOTE Do not take readings immediately after adding distilled water if the water and acid are not thoroughly mixed the reading may not be accurate Check the hydrometer readings against this chart SPECIFIC GRAVITY 80 F 27 C BATTERY CONDITION 1 265 100 CHARGED 1 225 75 CHARGED 1 190 50 CHARGED 1 155 25 CHARGED 1 120 DISCHARGED NOTE If the readings are taken when the battery electrolyte is any temperature other than 80 F 27 C the reading must be temperature corrected To find the corrected specific gravity reading when the temperature of the battery electrolyte is othe
8. This is usually caused by a poor battery connection Check the battery connections Blinks once every 5 seconds 86349370 Chariot iVac 24 Sleep mode cycle key switch 41 Notes 42 86349370 Chariot iVac 24
9. turn off machine and remove key 3 Remove rear cover unplug batteries from machine AWARNING Batteries emit hydrogen gas Explosion or fire can result Keep sparks and open flame away Keep covers open when charging A AVERTISSEMENT Les batteries mettent du gaz hydrogene Une explosion ou un incendie peut en r sulter Maintenez les tincelles et les flammes nues a l cart Gardez les carters ouverts lors du charge ment 4 Check the electrolyte level in each battery cell Before charging add just enough distilled water to cover the plates After charging is complete add just enough distilled water to bring up the level to the indicator ring If the water level is too high before charging normal expansion rate of the elec trolyte may cause an overflow resulting in a loss of battery acid balance and damage the machine 86349370 Chariot iVac 24 27 Maintenance 5 Replace the battery caps and leave them in place while charging 6 Unplug the battery connector from the machine FOR SAFETY When charging connect the charger to the batteries before connecting the charger to the AC wall outlet Never connect the charger to the AC wall outlet first Hazardous sparks may result 7 Plug the charger connector into the battery connector Connect the charger AC plug to a wall outlet The charger gauge should indicate that the batteries are charging 8 When the batteries are fully charged disconnect the charge
10. 25 9 in 658 mm ra LENGTH WIDTH HEIGHT Po ACAUTION This appliance is not intended for use by persons including children with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety Children should be supervised to ensure that they do not play with the appliance A AVERTISSEMENT Cet appareil n est pas pr vu a l usage des personnes enfants y compris avec des possibilit s physiques sensorielles ou mentales r duites ou le manque d exp rience et de connaissance moins qu ils aient t donn s la surveillance ou l instruction au sujet de l utilisation de l appareil par une personne charg e de leur s ret Des enfants devraient tre dirig s pour s assurer qu ils ne jouent pas avec l appareil 86349370 Chariot iVac 24 11 Operations How This Machine Works The Chariot iVacuum 24 ATV is a battery powered self propelled vacuum intended for commercial use The appliance vacuums debris and dirt from the carpet and collects it in a disposable bag The machine s primary systems are the brush system vacuum system and operator control system The function of the brush system is to brush the carpet The brush system consists of two cylindrical type brushes side brush motors brush deck and controls The right side brush is used to swe
11. ING THIS MACHINE AWARN N e To reduce the risk of fire electric shock or injury Use only indoors Do not use outdoors or expose to rain This appliance is for dry use only Use only as described in this manual Use only manufacturer s recommended components and attachments If the machine is not working properly has been dropped damaged left outdoors or dropped into water return it to an authorized service center Do not operate the machine with any openings blocked Keep openings free of debris that may reduce airflow This machine is not suitable for picking up hazardous dust Machine can cause a fire when operating near flammable vapors or materials Do not operate this machine near flammable fluids dust or vapors This machine is suitable for commercial use for example in hotels schools hospitals factories shops and offices for more than normal housekeeping purposes Maintenance and repairs must be done by qualified personnel Disconnect battery before cleaning or servicing Before the machine is discarded the batteries must be removed and properly disposed of Make sure all warning and caution labels are legible and properly attached to the machine During operation attention shall be paid to other persons especially children Before use all covers and doors shall be put in the positions specified in the instructions When leaving unattended secure against unintentional movement The machine shall only be operated
12. ant Etincelles et flammes de subsistance loin des batteries Ne fumez pas autour des batteries A AVERTISSEMENT D connecter les batteries avant de travailler sur la machine La machine ne doit tre confi e qu un personnel qualifi Porter syst matiquement des lunettes et des v tements de protection lors d une inter vention sur les batteries ou aux alentours Eviter tout contact de la peau avec l acide contenu dans les batteries A AVERTISSEMENT Ne jamais placer d objets metalligues sur le dessus des batteries 00 86349370 Chariot iVac 24 Safety Safety Label Locations These drawings indicate the location of safety labels on the machine If at any time the labels become illegible promptly replace them EMPLACEMENT DE L ETIQUETTE DE SECURITE REMARQUE Ces dessins indiquent l emplacement des tiquettes de s curit sur la machine Si tout moment les tiquettes deviennent illisibles contactez votre repr sentant autoris pour un remplacement rapide 3 zia E gt lt O lt 86244310 CAUTION LABEL CAUTION 86349370 Chariot Vac 24 Operations Technical Specifications ITEM DIMENSION CAPACITY Nominal power 1224 W Rated Voltage 36 Volts DC Rated Amperage 34 amps Batteries 3 X12 Volt 130 AH 20 hr rate Battery Compartment Dimensions 20 1 2 in x 13 in x 10 in tall 330mm x 521mm x 254mm Propelling Motor 21 HP 157 W
13. bleshooting Maintenance gt gt gt The battery indicator flashes when a problem occurs The table below list solutions for the indicated problems Number of flashes Problem Solution The battery needs charging there is a bad connection to the battery or dependent on the programming may indicate that the battery lockout function is active and the controller is in a restricted mode of operation Check the connections to the battery Ifthe connections are good try charging the battery There is a bad connection to the drive motor Check all connections between the motor and the controller The drive motor has a short circuit to a battery connection Contact your service agent The battery charge level has fallen below the battery Lockout Level and the controller is inhibiting brush and vacuum functions Charge the battery Not used The controller is being inhibited from driving this may be because the battery charger is connected on board charger only Disconnect battery charger A throttle fault is indicated Make sure that the throttle is in the rest position before switching on the machine A controller fault is indicated Make sure that all connections are secure The parking brake has a bad connection Check the parking brake and motor connections Make sure the controller connections are secure An excessive voltage has been applied to the controller
14. by instructed and authorized persons When leaving unattended switch off or lock the main power switch to prevent unauthorized use This appliance has been designed for use with the brushes specified by the manufacturer The fitting of other brushes may affect its safety Do not use on surfaces having a gradient of over 10 6 degrees SAVE THESE INSTRUCTIONS 86349370 Chariot iVac 24 5 Safety MESURES DE SECURITE IMPORTANTES Lors de l utilisation d un appareil a batteries il est n cessaire de respecter syst matiquement des mesures de s curit de base comme suit A AVERTISSEMENT NOTE DE TOUTES CES MESURES AVANT D UTILISER CETTE MACHINE Pour r duire les risques d incendie de chocs lectriques ou de blessures N utiliser cette machine qu en int rieur Ne jamais l utiliser l ext rieur ou dans la pluie N utiliser cette machine que comme decrit dans le present manuel N utiliser que les composants et les accessoires conseill s par le fabricant Lorsque la machine ne fonctionnant pas correctement a fait l objet d une chute ou d une d t rioration a t laiss e a l ext rieur est tomb e dans l eau la retourner au centre de service agr Ne pas op rer la machine lorsque les conduits de ventilation sont bloqu es D barrasser les d bris des conduits car ils peuvent r duire l coulement d air Cette machine n est pas adapt e au ramassage de poussi res dangereuses Cette machine peut provoquer un
15. ce brushes check commutator Vacuum circuit breaker tripped Reset circuit breaker Vacuum and brush do not turn onfCircuit breaker tripped Reset Full bag or clog in system bag full light Replace bag empty debris tray check on for and remove clogs Poor vacuum performance Debris caught in system Remove debris Low battery charge Charge batteries Lid is not closed correctly Close and latch lid correctly Faulty gaskets inspect and replace gaskets Accessory hose is not sealed shut assure hose is tight in hose holder Bag or debris tray are full Empty tray replace bag Vacuum diverter valve not actuating Check for debris Check electrical connections Check timer circuit board Brush motors do not run or runs Circuit breaker tripped Reset circuit beaker slowly Low battery charge Charge battery Faulty brush circuit or motor Check wires connections and motor Replace bag empty debris tray or remove clog Replace brushes check commutator Bag full light on Worn brush motor brushes Deck won t go down Actuator circuit breaker tripped Reset actuator circuit breaker Clear foreign objects from broom that inhibit free motion replace fuse Brush door won tclose Cylindrical brushes not installed Align brushes to drive shaft assem Brush door won t close correctly blies close door Side broom not running Fuse is blown 40 86349370 Chariot iVac 24 Battery Discharge Indicator Trou
16. continous flash indicates the batteries reguire charging The Battery Lockout function will activate when the batteries are low Once active the LED status indicator will begin to flash slowly and the controller will inhibit the side broom main brushes and vacuum operation The drive remains functional Return the unit to the charging station and charge the batteries NOTE Continuing usage may damage the batteries When the machine is left overnight with less than a full charge the display may initially indicate a full charge It will also indicate a full charge if the batteries are disconnected then reconnected After a few minutes of operation the indicator will give the correct charge level HOUR METER Records the number of hours the machine has been in vacuum operation This information is useful in deter mining when to service the machine 86349370 Chariot iVac 24 17 Operations Vacuum Controls e 1 Function Mode Switch The first two positions are for transport only See drive controls section A1 Light vacuuming This mode is used for light vacuuming In this mode the machine will propel at fast speed The floating brush deck is in the down position The brushes will agitate the side broom will bring debris into the path of the deck The vacuum will draw the dirt and debris into the debris tray and the vacuum bag A2 Deep vacu
17. d Do not overfill Keep plugs firmly in place at all times AWARNING Not all batteries require maintenance AGM batteries are maintenance free Do not attempt to remove sealed caps from AGM batteries Warranty is void if caps are removed from AGM battery A AVERTISSEMENT L entretien n est pas n cessaire pour toutes les batteries Les batteries AGM ne n cessitent pas d entretien N essayez pas d enlever les bouchons scell s des batteries AGM La garantie est annul e si les bouchons sont retir s des batteries AGM 24 86349370 Chariot iVac 24 ACAUTION When servicing machine avoid contact with battery acid A ATTENTION Lors de l entretien de la machine vitez tout contact avec l acide de batterie AWARNING Batteries emit hydrogen gas Explosion or fire can result Keep sparks and open flame away Keep covers open when charging A AVERTISSEMENT Les batteries mettent du gaz hydrogene Une explosion ou un incendie peut en r sulter Maintenez les tincelles et les flammes nues a Pecart Gardez les carters ouverts lors du charge ment AWARNING Wear eye protection and protective clothing when working with batteries A AVERTISSEMENT Portez des lunettes de protection et des v tements de protection lorsque vous travaillez avec des batteries AWARNING Charge batteries in a well ventilated area A AVERTISSEMENT Chargez les batteries dans un endroit bien ventil Maintenance TT EE
18. e Debris Tray Removal 1 Release the debris tray spring clip 2 Slide the debris tray away from machine Debris Tray Installation 1 Slide the debris tray into the debris tray mount notch 2 Secure with debris tray spring clip Belt Replacement 1 Remove three 3 cover screw and cover 2 Push belt tensioner to the left as shown to release belt tension Remove belt and discard 3 Thread new belt through pulley s and tensioner 4 Re install cover NOTE Belt must be installed with lettering facing out If installed incorrectly this may cause excessive noise f 7 2 al NA so VC LE NW TT EN COVER 86349370 Chariot iVac 24 33 Maintenance ACAUTION Do not use a pressure washer to clean around the brush motors Use tap pressure only A ATTENTION N utilisez pas de nettoyeur haute pression pour nettoyer autour des moteurs des brosses Utilisez seulement la pression du robinet Remove Brush Deck Lower brush deck 2 Turn off machine 3 Disconnect motor harness connectors and remove vacuum hose from top of deck 4 Remove bumper bolts and bumper to access linkage mount brackets 5 Pull down and disconnect spring mount bracket from deck lift arm Keep spring attached to mount bracket 6 Remove four 4 bolts and associated hardware that connect deck lift arm to linkage mount brackets on drive assembly 7 Remove two 2 bolts and associated hardware that c
19. e batterie pour conna tre les m thodes d limination s res BLACK RED e RED K BLACK RED _ 5 A 1 gt REAR OF MACHINE 28 86349370 Chariot iVac 24 Battery Charger Programming NOTE For machines equipped with optional on board charger When replacing batteries charger programming changes may be required If replacing batteries with same type e g maintenance free batteries with maintenance free no programming is required When batteries with different type e g maintenance free with wet cell programming changes are required Failure to make programming changes may lead to reduced battery life Switching From Wet Cell to Maintenance Free Batteries Program charger from normal mode red LED flashes to alternate mode Red and green LED s flash 1 Disconnect battery charger from outlet 2 Connect wire from EZlamp to charger battery cable Battery Charger Positive Cable LED lights EZlamp 3 Connect AC cord to outlet All LED s should be on NOTE If red and green LED s do not flash repeat steps 1 and 2 4 Wait 5 seconds disconnect wires and unplug charger 5 Programming is complete Front Switching From Maintenance Free to Wet Cell Batteries Program charger from alternate mode Red and green LED s flash to normal mode red LED flashes
20. e machine around people pay close attention for unexpected movement Use extra caution around children A ATTENTION Lorsque vous utilisez la machine en pr sence de gens portez une attention particuli re aux mouve ments inattendus Soyez plus prudent surtout en pr sence d enfants 1 Stand on the operator platform Throttle pedal must not be depressed D Turn key switch to turn machine power on w Check position of Directional Control Switch to ensure that machine is set to travel in direction intended 4 Rotate the Speed Function Control Knob to one of the two vacuum settings al Drive machine forward to begin vacuuming o Adjust the speed of the machine as necessary 20 86349370 Chariot iVac 24 To Stop Vacuuming 1 Remove foot from throttle pedal allowing pedal to return to neutral 2 Turn machine power off or switch to transport only mode FOR SAFETY Before leaving or servicing machine stop on level surface turn off machine and remove key FOR SAFETY When using machine go slow on inclines Changing Vacuum Bag A convenient bag storage is built into side of machine 1 Park machine on level area 2 Turn the machine power off 3 Unlatch and open top of machine 4 Remove backing from vacuum bag s sealing tag Seal top of bag 5 Remove full vacuum bag from vacuum bag housing 6 Clean vacuum bag housing and remove any debris Retaining Clips Vacuum Bag Storage Com
21. e machine power is turned on or each time an operator steps on to the platform the Drive Reset Switch must be pushed before machine will propel The switch controls the direction of travel of the vehicle The lighted arrow on the switch indicates direction of travel To travel forward press the top of the switch To travel in reverse press the bottom of the switch 86349370 Chariot iVac 24 15 Operations 4 THROTTLE PEDAL Controls the speed of the vehicle within the speed control setting selected Pressing the pedal causes the machine to travel in the direction selected by the Directional Control Switch To increase speed increase pressure on the pedal To decrease speed decrease pressure on the pedal HORN BUTTON The horn is activated by pressing the horn button STEERING WHEEL The steering wheel turns the front wheel causing the machine to change direction SPEED CONTROL Controls the maximum speed of the machine There are two travel only settings slow and fast To change speed rotate the dial to either slow or fast position The slow position is to the left counterclock wise fast to the right top position The throttle pedal will always regulate the speed between 0 and maximum Q O ES Xx SLOW FAST 86349370 Chariot iVac 24 Operations BATTERY DISCHARGE INDICATOR Indicates the charge level of the batteries The indicator will be illuminated if the batteries have a sufficient charge A slow
22. ed to hold the machine on slopes 12 86349370 Chariot iVac 24 Operations Components Accessory Hose 2 Brush Deck 3 Console 1 4 Control Panel 5 Main Cover 6 Pedal Platform 7 Rear Cover 8 Side Broom 9 Vacuum Bag 13 86349370 Chariot iVac 24 Operations Drive Controls 14 86349370 Chariot iVac 24 0 AOL BO LN o Operations Key Switch Emergency Stop Brake Switch Directional Control Drive Reset Switch Throttle Pedal Horn Button Steering Wheel Speed Control Battery Discharge Indicator Light Hour Meter Operator Presence Switch KEY SWITCH Controls the power for machine functions To turn the machine power on rotate key clockwise To turn the machine off rotate key counterclockwise When the key is turned on the battery discharge indicator light will flash once and stay on continuously EMERGENCY STOP BRAKE SWITCH This safety feature is designed to cut all power to the machine at any time and apply parking brake To shut the machine power off push the Emergency Stop Switch this will also engage the parking brake and cause the machine to stop immediately To reset the machine rotate the switch clockwise The switch will pop up indicating reset machine DIRECTIONAL CONTROL DRIVE RESET SWITCH This safety feature is designed to ensure safe engagement of propel drive Each time th
23. ents 13 Drive Controls Vicos 14 Vacuum Controls 18 Pre run Machine Inspection 19 Emergency Stop Procedures 19 Normal Vacuuming 20 To Begin Vacuuming 20 To Stop Vacuuming 21 Changing Vacuum Bag 21 Maintenance Service Schedule 22 Batteries i S544 af Seach aa 23 Battery Charger Programming 29 Circuit Protection 30 Vacuum Diverter Valve Maintenance 31 Brush Removal 33 Brush Installation 33 Debris Tray Removal 33 Debris Tray Installation 33 Belt Replacement 33 Remove Brush Deck 34 Replace Brush Deck Motor 34 Brush Motor Carbon Brush Replacement 34 Drive MOTO r sn eee dng EMule geass 36 Drive Motor Carbon Brush Replacement 36 Drive Chain Tension 36 IS AI AAA ena rit ten 37 Machine Tie Downs 38 Troubleshooting 39 Battery Discharge Indicator Troubleshooting 41 Parts BUMP Olea ss aaa dd 44 BackPanel 46 Brush Deck Debris Tray 48 Brush Deck Drive
24. ep debris from along edges into the path of the brush deck The front cylindrical brush sweeps debris backwards The rear brush sweeps debris forwards Both cylindrical brushes work to agitate the carpet and to route the debris up into the debris tray assembly The function of the vacuum system is to vacuum fine dirt and debris into the vacuum bag The recovery system consists of the debris tray assembly vacuum motor paper vacuum bag and post filter The vacuum draws the dirt off the floor as the machine moves forward The vacuum motor provides suction to draw the fine dirt into the vacuum bag and the debris tray holds large debris The vacuum bag holds the fine dirt The function of the operator control system is to control the direction and speed of the machine The directional control system consists of the direction control switch throttle pedal speed control switch drive reset switch emergency stop brake switch steering wheel propel controller and drive wheel The directional control switch signals forward or reverse direction The controller interprets signals from the throttle pedal to command the drive wheel to propel or slow the machine The drive reset switch is to make sure the operator is on platform before machine will propel The steering wheel points the drive wheel in the direction desired by the operator The parking brake automatically engages when the operator steps off the platform The emergency stop brake can be us
25. heck the position of the Directional Control Switch to make sure the machine will travel in the direction intended Press the Drive Reset Switch 6 Press lightly on the throttle pedal with right foot Operations Emergency Stop Procedures 1 2 Release the throttle pedal by lifting right foot Turn machine power off with key switch by turning key switch counterclockwise If an electrical problem is suspected push in emergency stop button This will also engage the parking brake and cause the machine to stop immediately 86349370 Chariot iVac 24 19 Operations Normal Vacuuming Plan the vacuuming pattern in advance The longest track is around the perimeter of the area to be cleaned For efficient operation the runs should be the longest possible without turning or stopping In order to achieve the best possible results the area which is to be cleaned should be picked up before vacuuming Large debris strings and wire must be removed to prevent being caught in brushes NOTE Check and empty debris tray as needed during operation If machine is allowed to stand in neutral with the vacuum deck down for more than 2 seconds the brush motor stops If either forward or reverse travel is selected the brush motor will continue once movement of machine begins Overlap the brush path and avoid transporting over previously cleaned areas Recommended Path To Begin Vacuuming ACAUTION When operating th
26. incendie lorsqu elle est utilis e pr s de vapeurs ou de mat riaux inflammables Ne pas l utiliser pr s de liquides de poussi res ou de vapeurs inflammables Cette machine est destin e un usage commercial Elle est recommand e davantage pour les domaines h telier scolaire hospitalier industriel ou pour les bureaux les cha nes de magasin que pour un usage domestique normal L entretien et les r parations de la machine doivent tre effectu es par un personnel qualifi Si de la mousse ou du liquide sort de la machine la mettre hors tension imm diatement D connecter les batteries avant de nettoyer la machine ou de la soumettre un entretien Avant de se d barrasser de la machine il est n cessaire de retirer les batteries et de les jeter correctement S assurer que toutes les plaques d avertissement ou de pr caution sont lisibles et fix es correctement sur la machine Durant la manoeuvre de la machine prendre garde aux personnes environnantes et notamment aux enfants Avant l utilisation de la machine veiller positionner tous les couvercles et portes comme indiqu dans les instruc tions Lorsque la machine est laiss e sans surveillance s assurer qu elle ne se d place pas de mani re accidentelle Cette machine ne doit tre manoeuvr e que par un personnel exp riment et qualifi Lorsque la machine est laiss e sans surveillance la mettre hors tension ou verrouiller l interrupteur principal afin d em
27. ith scribe marks on motor barrel Reinstall the two attach bolts from cap into base Maintain alignment between motor barrel base and cap FOR SAFETY before leaving or servicing machine stop on a level surface turn off machine and discon nect power Replacing Coupler Spider 1 Remove three 3 cover screws and drive housing cover from end of brush deck 2 Remove four 4 drive housing mounting screws 3 Slide out brush drive housing assembly with attached coupler from end of brush deck extrusion 4 Replace coupler spider 5 Reverse to assemble NOTE Align coupler jaws when sliding in brush drive housing assembly 34 86349370 Chariot iVac 24 To Repair or Replace Vacuum Motor 1 2 Remove four 4 screws from top of control panel Tip control panel back from console to expose vacuum motor wires Disconnect electrical connector from the vacuum motor Replace one screw to secure control panel to console Open console Remove the two 2 nuts from vac motor bracket as shown below VACUUM MOTOR BRACKET Remove three 3 screws that secure vacuum motor assembly in place Remove vacuum motor assembly as shown below VACUUM ASSEMBLY MOUNTING SCREWS 3 ny Front Remove move three 3 screws that secure vacuum motor Replace motor VACUUM MOUNTING SCREWS 3 Reverse steps to install NOTE If vacuum motor is not
28. mounted as shown vacuum may not seal properly resulting in poor performance Vacuum Motor Carbon Brushes Carbon Brushes If armature commutator is grooved extremely pitted or not concentric the motor will need to be replaced or sent to a qualified service center a Inportant These brushes wear quicker as the length shortens due to increased heat Spring inside brush housing will damage motor if brushes are allowed to wear away completely YE a ES 2 Es 3 9 5mm Periodically check the length of the carbon brushes Replace both carbon brushes when either is less tan 3 8 9 5mm long 86349370 Chariot iVac 24 35 Maintenance Drive Motor Drive Motor Carbon Brush Replacement ACAUTION Do not use a pressure washer to clean around the brush motors Use tap pressure only A ATTENTION N utilisez pas de nettoyeur haute pression pour nettoyer autour des moteurs des brosses Utilisez seulement la pression du robinet FOR SAFETY Before leaving or servicing machine stop on a level surface turn off machine and remove motor carbon brushes 1 Open the console cover Tilt the rear panel back until it stops on the lanyard Grasp the lower end of the flexible steering shaft and pull it straight up until it is disengaged with the hex steering shaft 4 Remove the cover and gasket at the steering shaft area 5 Grasp the drive wheel by reaching under the front bumper and turn it t
29. o near the left steering stop 6 The drive motor carbon brushes are located under screw caps The caps are accessible by gently moving the harness aside 7 Rotate the drive wheel to near the right hand stop to access the right side carbon brush 8 Replace the gasket and cover set the drive wheel straight ahead set the steering wheel straight ahead and gently align the steering shaft coupling and slide onto the lower shaft 9 Slowly close the cover and make sure the shaft slides without binding Drive Chain Tension The drive chain should deflect about 1 4 inch on either side of the loop when the opposite side is tight To adjust chain tension 1 Remove bumper 2 Loosen five 5 screws that hold the drive gear motor and slide the gear motor up until the chain tension is correct Tighten the five 5 mounting screws 3 Models equipped with jack screw on front side of drive should not use jack screw to apply tension Use only as a stop once chain is properly tensioned 4 Reinstall the bumper Transporting Machine This machine is equipped with a drive gear engage ment disengagement lever The brake automatically engages and keeps the machine from moving whenever the operator stops the machine The drive gear can be disengaged so the machine can be pushed or towed slowly When the drive gear is disengaged the machine cannot be driven NOTE Front bumper removed for clarity and to show access to lever
30. onnect deck lift arm to lift linkage plate 8 Pull out deck with attached deck lift arm 9 Reverse to reassemble Replace Brush Deck Motor 1 Remove brush deck from machine 2 Remove two 2 nuts to free rear mounting bracket from deck Remove six 6 motor mount bracket face screws Remove rear mounting bracket 5 Remove motor with attached coupler leaving front motor mounting bracket still attached to deck 6 Remove coupler from old motor for reuse 7 Inspect spider coupler for wear replace as needed Reverse process to reassemble with new motor Brush Motor Carbon Brush Replacement 1 Scribe alignment mark on motor barrel to motor cap Remove two bolts 2 Remove end cap from motor NOTE Motors contain two wave washers in cap Do not lose these 3 Release brush from spring tension Remove screw connecting brush wire lead to brush holder Clean brush holder to insure free movement 4 Retract spring and install new brush Install connector screw and lead 5 When all new brushes are installed Place all in retracted position held into brush holder by spring tension 6 Carefully place end cap onto bearing on motor shaft NOTE Use care to assure wave washer alignment 7 With end cap in partially installed position release all brushes to contact position with motor commu tator NOTE Failure to insure all brushes are released will result in motor failure 8 Reset end cap and realign w
31. or commutators Check steering chain tensioner 22 86349370 Chariot iVac 24 Batteries E se Cover Retainer Latch Rear Cover Battery Connector Machine Batteries Battery Tray 86349370 Chariot Vac 24 Front 23 Maintenance Batteries Wet Cell The batteries provide the power to operate the machine The batteries require regular maintenance to keep them operating at peak efficiency The machine batteries will hold their charge for long periods of time but they can only be charged a certain number of times To get the greatest life from the batteries charge them when their charge level reaches 25 of a full charge Use a hydrometer to check the charge level Do not allow the batteries to remain in a discharged condition for any length of time Never expose a discharged battery to temperatures below freezing Discharged batteries will freeze causing cracked cases Do not operate the machine if the batteries are in poor condition or if they have a charge level below 25 specific gravity below 1 155 Keep all metallic objects off the top of the batteries as they may cause a short circuit Replace worn or damaged cables and terminals Check the electrolyte level in each battery cell before and after charging the batteries Never add acid to the batteries use distilled water Do not allow water level to fall below the battery plates Portions of plates exposed to air will be destroye
32. p cher un emploi non autoris Seuls les produits chimiques recommand s par le fabricant doivent tre utilis s Cette machine a t con ue pour tre utilis e avec des brosses sp cifi es par le fabricant L utilisation d autres brosses peut affecter sa s ret N employez pas sur des surfaces ayant un gradient de plus de 10 6 degr s CONSERVER CES INSTRUCTIONS 6 86349370 Chariot iVac 24 Safety The following symbols are used throughout this guide as indicated in their descriptions HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words WARNING and CAUTION and FOR SAFETY The level of hazard intensity is determined by the following definitions AWARNING WARNING Hazards or unsafe practices which COULD result in severe personal injury or death ACAUTION CAUTION Hazards or unsafe practices which could result in minor personal injury or product or property damage FOR SAFETY To Identify actions which must be followed for safe operation of eguipment Report machine damage or faulty operation immediately Do not use the machine if it is not in proper operating condition Following is information that signals some potentially dangerous conditions to the operator or the equip ment Read this information carefully Know when these conditions can exist Locate all safety devices on the machine Please take the necessary steps to train the machine operating personnel FOR SAFETY
33. partment Operations Tilt back panel to retrieve a new clean paper bag from the storage compartment in left side wall of main cover Return back panel to operating position Unfold bag There is a notch in cardboard on top of bag Align notch with housing front edge aligning tab Slightly bow cardboard to slide under housing s front and rear retaining tabs Vacuum Bag Housing Alignment Tab 10 Close and latch machine top 86349370 Chariot iVac 24 21 Maintenance Service Schedule MAINTENANCE Check water level of batteries after charging add distilled water if necessary BEFORE EACH WORK PERIOD AFTEREACH WORK PERIOD 100 HRS 200 HRS Check that the vacuum box lid seal tightly Visually check for damaged or worn tires Check vacuum hose connections Check hoses for debris buildup Empty debris tray Check pedal s brake and steering for proper operation Check vacuum bag fullness and change if necessary Clean brushes and check wear Remove bearing cap Clean bearings and cap Empty debris tray Charge batteries Clean off top of batteries Check battery cells with hydrometer Wet cell only Check battery connections are tight Clean battery cases and compartment Clean and check drive tension chain for wear and tension Clean chains cables and pulleys for brush deck lift Check all motors for carbon brush wear Check mot
34. r from the AC wall outlet then discon nect the charger from the batteries 9 Connect the batteries to the machine connector 10 Check the electrolyte level It should be up to the indicator ring If necessary add distilled water 11 Install the rear cover Changing Batteries 1 Stop the machine in a clean area next to the charger Turn off machine FOR SAFETY Before leaving or servicing the machine stop on level surface turn off machine and remove key 2 Open the console cover 3 Tilt the rear cover back The rear cover can also be removed for better access 4 If equipped with optional on board charger tilt charger mount to rear of machine 5 Disconnect battery pack from machine 6 Use the proper size open end wrench to discon nect main ground wire first and secure cable terminal away from batteries 7 Disconnect main positive lead and secure cable terminals away from batteries 8 Loosen both terminals on each jumper cable and remove one at a time Prepare a suitable site to place the batteries AWARNING Attach suitable battery lifting device and lift batteries from the machine Batteries are a potential environmental hazard Consult your battery suppler for safe disposal methods A AVERTISSEMENT Fixez le dispositif de levage de batterie appropri et levez les batteries de la machine Les batteries constituent un danger potentiel pour l envi ronnement Consultez le fournisseur de votr
35. r than 80 27 C Add to the specific gravity reading 0 0 04 4 points for each 10F 6 above 80 27 Subt ract from the specific reading 0 004 4 points for each 10F 68 below 80F 278 26 86349370 Chariot iVac 24 Charging Batteries ACAUTION When servicing machine avoid contact with battery acid A ATTENTION Lors de l entretien de la machine vitez tout contact avec l acide de batterie AWARNING Batteries emit hydrogen gas Explosion or fire can result Keep sparks and open flame away Keep covers open when charging A AVERTISSEMENT Les batteries mettent du gaz hydrogene Une explosion ou un incendie peut en r sulter Maintenez les tincelles et les flammes nues a Pecart Gardez les carters ouverts lors du charge ment AWARNING Wear eye protection and protective clothing when working with batteries A AVERTISSEMENT Portez des lunettes de protection et des v tements de protection lorsgue vous travaillez avec des batteries AWARNING Charge batteries in a well ventilated area A AVERTISSEMENT Chargez les batteries dans un endroit bien ventil Maintenance TT EE Use a 36 volt 20 amp maximum output DC charger which will automatically shut off when the batteries are fully charged 1 Stop the machine in a clean well ventilated area next to the charger 2 Turn OFF machine FOR SAFETY Before leaving or servicing machine stop on level surface
36. rotate to damaging valve the left do not remove screw This will allow better 6 Reverse steps to re install access for valve removal NOTE Remove the post filter for easier access 86349370 Chariot iVac 24 31 Maintenance AAA Brush Deck Debris Tray 2 Brush Deck Door 3 Side Broom 4 Deck Lift Actuator 32 86349370 Chariot iVac 24 Brush Deck The dual cylindrical head is designed to agitate the carpet while vacuuming The first brush pushes debris backwards The second brush brushing forward picks up debris and throws it into the debris tray NOTE The brushes should wear evenly side to side Brushes should be replaced as a set when bristle length wears to height of yellow PerformAlert bristles Brush Removal The brushes are removed from the right side of the machine 1 Release door spring clips and raise the brush door 2 Slide the brushes out the side opening Remove bearing cap Clean bearings and cap Brush Installation 1 Slide brush through door opening and onto drive shaft Make sure it is fully seated and is driven by the deck system 2 Rotate the brush end caps until the indicator lines on the ends are vertical 3 Lower the brush door and secure with spring clips AI ZA SPRING CLIP NS ARS VERTICAL INDICATOR LINE SPRINGS Maintenanc
37. rvice Schedule Machine Troubleshooting The PARTS LIST section contains assembled parts illustrations and corresponding parts list The parts lists include a number of columns of information REF column refers to the reference number on the parts illustration PART NO column lists the part number for the part PRV NO reference number QTY column lists the quantity of the part used in that area of the machine DESCRIPTION column is a brief description of the part e SERIAL NO FROM If this column has an and a Reference number see the SERIAL NUMBERS page in the back of your manual If column has two asterisk call manufacturer for serial number The serial number indicates the first machine the part number is applicable to The main illustration shows the most current design of the machine When a boxed illustra tion is shown it displays the older design NOTES column for information not noted by the other columns NOTE If a service or option kit is installed on your machine be sure to keep the KIT INSTRUCTIONS which came with the kit It contains replacement parts numbers needed for ordering future parts NOTE The manual part number is located on the lower left corner of the front cover 4 86349370 Chariot iVac 24 Safety IMPORTANT SAFETY INSTRUCTIONS When using this machine basic precaution must always be followed including the following READ ALL INSTRUCTIONS BEFORE US
38. s qui pourraient provoquer des blessures l g res ou une deterio ration du produit ou des biens immobiliers POUR VOTRE SECURITE ce signe permet d identifier les mesures de pr caution prendre pour assurer un bon fonctionnement du mat riel Rendre compte imm diatement d une d faillance ou d une d t rioration de la machine Ne pas utiliser la machine si celle ci ne fonctionne pas correctement Lire soigneusement les informations ci dessous signalant certains dangers potentiels pour l op rateur de la machine L op rateur doit tre absolument au courant de ces dangers potentiels Localiser tous les dispositifs de s curit sur la machine Il est conseill de prendre les mesures n ces saires pour former le personnel op rateur POUR VOTRE S CURIT NE PAS MANOEUVRER LA MACHINE Lorsqu on n est pas exp riment ou qualifi Lorsque le guide d utilisation n est pas t lu ou compris Dans des zones inflammables ou explosives Dans des zones o des objets peuvent tomber LORS DE L ENTRETIEN DE LA MACHINE viter les parties amovibles Ne pas porter de v tements amples tels que des vestes des chemises ou des v tements avec manches lors de l utilisation de la machine Utiliser les pi ces d tach es Windsor homologu es A AVERTISSEMENT Les batteries emettent le gaz d hydrogene L erplosion ou le feu peut resulter Etincelles de subsistance et flamme nue loin Compartiment de batterie de subsistance ouvert en charge
39. ting the machine on a trailer or in a truck in addition to using tie downs be sure to block the tires to prevent the machine from rolling Machine Tie Downs There are two tie points located in front of the rear wheels on the frame and a Tie down wrap point on the vacuum bag housing Tie down devices must be of the proper type and strength The combined strength of all tie downs must be strong enough to lift two times the weight of the machine Tie downs must be positioned to prevent the machine from moving forward backward or either side to side Use all four corners of the machine with the tie downs running out opposite directions Tie downs must be attached to the transporting vehicle securely Recommended Tie Down Points VACUUM gt BAG HOUSING A VIEW FROM BOTTOM 38 86349370 Chariot iVac 24 Troubleshooting Maintenance TEE PROBLEM CAUSE SOLUTION Console Tid is open No power to machine Little or no propel Battery disconnected Close console lid Check all battery cable connections Emergency shut off activated Reset Battery cables corroded Clean connections Faulty key switch Replace switch Batteries not plugged in Plug batteries in On Board charger plugged in Low battery charge Un plug and stow cord Charge batteries Tripped circuit breaker Reset controller circuit breaker Machine turned on with pedal not in neutral position Allow pedal
40. to return to neutral Restart Controller protecting motor from overload Controller limits motor amperage Allow unit to cool down for several minutes Machine is stalled against an obstacle threshold curb etc Remove obstacle or push machine away from obstacle Controller overheated Allow cool down period Loose motor connection Check wires and connections from controller to motor Faulty throttle circuit or potentiometer Check wires and connections from and potentiometer resistance Faulty drive reset circuit or switch Check wires connection and switch Faulty platform circuit or switch Check wires connections and switch Brake over ride engaged Disengage brake over ride Faulty brake circuit or over ride switch Check wires connections and switch Drive Lever disengaged Machine does not ae Faulty speed control circuit or switch change speeds Forward speed only a Faulty forward reverse circuit Check wires amp connections Reverse speed only Battery indicator light flashing Battery needs charged Engage drive Check wires amp connections Charge Battery Controller is indicating a fault code 86349370 Chariot iVac 24 See fault code table 39 Maintenance Troubleshooting PROBLEM CAUSE SOLUTION Vacuum motor does not run or runs slowly Faulty vacuum circuit or switch Check wires amp connections Worn vacuum motor brushes Repla
41. uas Lhariot P ivac 24 ATV Operating instructions ENG MODELS CV24 10125760 CVC24 10125770 Read these instructions before using the machine 86349370 BD Ji 02 01 13 Machine Data Label Overview Model Date of Purchase Serial Number Dealer Address Phone Number Sales Representative OVERVIEW The Chariot Vacuum 24 is a battery powered stand on wide area vacuum intended for commercial use The Chariot Vacuum 24 brushes and vacuums debris from indoor hard and carpeted surfaces and deposits the debris in the debris tray and filter bags The unit also has an accessory wand and hose for cleaning small areas and non floor surfaces Warranty Registration Thank you for purchasing a Windsor product Warranty registration is quick and easy Your registration will allow us to serve you better over the lifetime of the product To register you product go to www windsorind com WarrantyRegistration aspx For customer assistance 1 800 444 7654 i WINDSOR 2 86349370 Chariot iVac 24 Machine Data Label Overview 2 Table of Contents 3 How To Use This Manual 4 Safety IMPORTANT SAFETY INSTRUCTIONS 5 HAZARD INTENSITY LEVEL 7 Safety Label Locations 9 Operations Technical Specifications 10 How This Machine Works 12 Compon
42. uming This mode is used for deep vacuuming In this mode the machine will propel at a slow speed The floating brush deck is in the down position The brushes will agitate the side broom will bring debris into the path of the deck The vacuum will draw the dirt and debris into the debris tray and the vacuum bag B1 Accessory mode This mode is used for using the accessory hose and attachments only The brush and vacuum deck will both be up and off In this mode the machine will not propel 2 Vacuum Bag Status Light Light is green when bag is in place and vacuum operating conditions are good Light is red if bag is missing or full or vacuum operating conditions are poor 18 86349370 Chariot iVac 24 Pre run Machine Inspection Do a pre run inspection to find possible problems that could cause poor performance or lost time from break down Follow the same procedure each time to avoid missing steps NOTE See Maintenance Service Schedule for pre run machine inspection checklist items Starting Machine NOTE Perform pre run machine check before operating machine FOR SAFETY Before starting machine make sure that all safety devices are in place and operating properly 1 Push machine while off to verify parking brake is functioning correctly 2 Stand on the operator platform Throttle pedal must be in neutral position 3 Turn the machine power on by turning key switch clockwise to the ON position 4 C
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