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        TRENDvent Service ENG_2015-02-04_09.indd
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1.        25      8 FUNCTIONAL TEST    A CAUTION    Until all tests have been passed  the device must not be used        The tube system and a test lung are required for the functional test   1  Connect the tube system and the test lung to the ventilator    2  Connect the device to the mains power    8  Switch the ventilator on    4  Start ventilation by pressing the ON OFF key    8 1 CHECKING THE ACOUSTIC ALARM    Switch the ventilator on using the main switch on the rear of the device  A signal must sound     8 2 CHECKING THE ALARM BUTTON LIGHT    After the device is started  it carries out a self test of the alarm button  The button must light up in  the following order  white  gt  red  gt  yellow  gt  white  The light subsequently goes out     8 3 CHECKING THE DISPLAY    Switch through all screens in the physician  and patient mode and check that all display elements  are present and legible and that the display   s lighting is functioning  If necessary  check the    Con   trast    and    Brightness    settings      8 4 CHECKING THE STATUS SCREEN FOR ERRORS    When the device is started  it carries out a self test  If any errors are detected  the status screen is  automatically displayed  Faulty parameters will be displayed by    ERROR     Possible errors must first  be corrected before the device can be used     8 5 CHECKING THE DATE AND TIME  Switch to the comfort screen and check the date and time  If necessary  correct the setting   8 6 CHECKING THE    BATTERY OPERATION 
2.       PCB Controller   control and operating unit       n    Humidifier          Blower  gt        system  Internal q Y  battery  gt   lt  gt  Sensors   Valves   Oxygen   supply    Controls   Display       Figure 15  Block diagram of entire device    5 2 BLOWER    The blower provides a maximum pressure of 40 hPa at a flow of 200 l min  It is installed in a sound  insulated box  On the air inlet side there is an air filter cassette with a coarse and a fine filter     5 3 PCB DC COMMUNICATION    The DC communication printed circuit board enables the connection to the external power supply   power supply unit or battery pack   via the power interface  as well as the connection of accesso   ries remote alarm PC via the communication interfaces  RS232  USB2 0   The appliance switch is  also located on this PCB    Furthermore  the PCB also accommodates the motor controller with the accompanying block com   mutation circuit    A reed switch switches between the respiratory therapy and ventilation modes     5 4 SENSORS VALVES  DISTRIBUTION OF THE COMPRESSED AIR     For the distribution of the compressed air  the device is composed of the following units    e Blower  40 hPa at 200 l min    e Air outlet  standardized tube connector  M22   with flow element and proportional valve  e Check valve   e Control valve   e Oxygen block including 3 2 directional valve and self locking connection   e Pressure measuring tube connection       3 5 mm    e Control pressure tube connection      4 5 m
3.    ALARM    Remove the device from the mains power  An alarm must sound and the message    Battery Opera   tion    must appear in the display     8 7 CHECKING THE LEAKAGE ALARM    Remove the test lung from the device  After at most 15 seconds  an alarm must sound and the  message    Leakage    must appear in the display     8 8 CHECKING    FREQUENCY TOO HIGH    ALARM    Connect the test lung to the TRENDvent  Change to the physician mode and select PSV as the  ventilation mode  Set the frequency to 12 bpm and the alarm parameter    Max  Frequency    to   20 bpm  Start ventilation  Simulate an increased respiration rate by squeezing the test lung  until the  alarm sound is triggered and the message    Frequency too high    appears on the display      26     9 DEVICE SETTINGS TESTS  9 1 FLOW SENSOR CALIBRATION    The flow sensor calibration should be carried out as part of the annual maintenance or after the  repair of relevant components  This can be done automatically or manually     IMPORTANT       The flow sensor calibration should be carried out with a flow resistance of 7 mm     9 1 1 MEASUREMENT SETUP    HOFFRICHTER i  O Wum o Ge                                                                                                                   Airflow Pressure  Meter  APM      ni  7   RS232 m cable            Adapter for  flow sensor calibration       Flow sensor    Airflow resistor 7 mm    Figure 16  Measurement setup flow sensor calibration    9 1 2 MANUAL FLOW SENSOR CA
4.    C4 Oxygen valve    A1 Front panel    blue     brown  red   green  grey  white  black  no color  no color    1 incl  sinter element     m PO l xio       Figure 12  Tube connecting plan for devices up to serial number CAI1300550    4 11 TUBE CONNECTING PLAN  4 11 1 FOR DEVICES AS OF SERIAL NUMBER CAI1300551       E5 Holder  flow element    A16 Bellows E9 Proportional C6 Control  air outlet                   C4 Oxygen valve    A1 Front panel    blue     brown  red   green  grey  white  black  no color  no color    1 incl  sinter element     m PO l xio       Figure 13  Tube connecting plan for devices as of serial number CAI1300551       5 IMPORTANT COMPONENTS    The TRENDvent ventilator comprises the following components   e Blower   e PCB  DC communication   e Sensors   valves  compressed air distribution    e Power supply   e PCB Controller  control and operating unit    e Interfaces    5 1 BLOCK DIAGRAMS  5 1 1 BLOCK DIAGRAM OF COMPRESSED AIR DISTRIBUTION                            Air inlet  Filter  A A    Check  Switch valve  Blower  Pressure sen   O2 valve Flow sensor y sors excess  4   Proportional Pressure  valve switch  4  Control  valve  Oxygen Air outlet Control tube Pressure  connection connection measuring tube    connection    Figure 14  Block diagram of compressed air distribution    5 1 2 BLOCK DIAGRAM OF ENTIRE DEVICE    Switching P    power supply emote alarm N  100     240 V AC Nurse call Accessories PC    20    10        i i    PCB  DC communication       
5.    Changing the 9V rechargeable battery                usnnsseeeennsssseeeennnnnneeennnnnn een nnnnenennnnnenen nn 22  Changing the batteries  asus inenen eanna EE ask aan nn anni hen SERT pen 23  Changing the Miters srren een are E Ee e arena en 23  Exchanging the blower box            eussssesseennnseennnennneennennnnenennnnnnnnnnnsnnnnennnsnnnn nenne eE EE 23  Assembling and closing the device                 umssssssennnnnseeeennnnneneeennnnneneeennnnneee nennen nr 25  FUNCTIONAL LOSE esien duveredatvanias sbaiedacdeas ehe peter ne nenne iR nase 26  Checking the ACOUSTIC alarm             s  rsssessensseeneennnnnnnnennneennnnnnnennnennneenennnnnernnnnnsnnnnnen nn 26  Checking the alarm button light   2 0 0    cececccceceeeeeceeeeeeeeeeceeaeeeeeeeeaaeeeeeesaaeaeeeeeesseeeseeeeees 26  Checking the display   2 0 0 2    ceeececeeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeseeeeeeeeeeeeaeeeeeeseaeeeeeeeseeeesereeeees 26  Checking the status screen for erforS       uesseeeeesssasseeeennnnneneennnnnneeennnnnnennnnnnnnnnnnnn nennen 26  Checking the    Battery operation    alarm              unsseeeennnssseeeennnnneeeennnnen een nenne nenn nennen 26  Checking the IE R ame arneeaegeneeeneee 26  Checking    Frequency too high    alarm                 sssssssseennnssseeeennnsneeeennnnene nn nnnnenennnnnnnen nn 26  Devise sellingsflesB an ae ea 27  Fow sensor CAMA OM yiisincsstacneesegusscaceaenemnnanebnd on aan nn E E a nina neh hr see anhand 27  Measurement SCtUD           ccccccceceeeceeeeee
6.  5 4400 0027   E  Seal air outlet 42100222   E8 Humidifier unlock key without spring 0001 4140   E6   E9 Proportional valve with spring connectors  assembled  24 V 0001 4107  up to serial number CAI1300550   E6   E9 Proportional valve with spring connectors  assembled  12 V 0001 4127    as of serial number CAI1300551  E10 Spring for humidifier unlock key 0 6x 4 5x 15 41000102     33       Pos    Designation Article number    Fi Housing for internal battery pack 4210 1006   E2 2x screw 2 2x 6 5 DIN 7981       F3 PCB  battery charging 0001 4330   F4 Internal rechargeable battery pack  Li lon    without PCB  battery changing 1600 0015  and housing  1 set   Filter cassette  closed  with filters 0000 2058  Ribbon cable 24 pol  for operation panel 3220 0089  Cable flow calibration  assembled 0001 4112  Sinter element 41000173  Tube set  inner  with tube connecting plan up to serial number CAI1300550 0001 4108  Tube set  inner  with tube connecting plan as of serial number CAI1300551 0001 4125  Buchse f  r Sauerstoffanschlusskabel 0001 4136  Rechargeable battery 9 V 1600 0017  Pressure switch 60 mbar 2300 0036  Lithium battery  cell  CR2032  3V 1600 0004  Assembly set flow element  E4   2x seal  E3   holder flow element  fastening 0001 4147  element  E5   fixing base and cable tie  Maintenance kit 1 0001 4984  Maintenance kit 2a 0001 4985  Maintenance kit 2b 0001 4987  Maintenance kit 5 0001 4986  Replacement kit 1 up to serial number CAI1 300550 0001 4988  Replacement kit 2 up to s
7.  arm 0001 4109  A6 Housing upper part  complete without label band 0001 4102  A7 Bellows air inlet  straight  4210 1032  A8 Back part assembled with PCB  DC communication 0001 4328  A9 PCB  controller 0001 4143  A10 Side housing part with handle 0001 4139  A11 Internal rechargeaable battery pack with housing and PCB  0001 4333  battery charging  A12 Housing foot  single  4400 0073  A13 4x lens head screw M3x8 for housing  DIN 7985 4300 0072  A14 Housing lower part  complete with housing foots and rating plate 0001 4101  A15 Cover  check valve 4210 1009  A16 Bellows air outlet  angled  with cable tie 0001 4146  B1 Label band    TRENDvent HOFFRICHTER    2200 0098  B2 Operation panel with sealings and nuts 0001 4145  B3 Seal operation panel 179x1 4    BA Display 15200018  B5 3x screws M2x3  DIN 7985  B6 Housing upper part 0001 4102  C1 Front panel without O2 block 0001 4104  C2 Piezo signal transmitter with PCB and cable 0001 4118  C3 O2 block 0001 4137  C4 O2 valve with cable  assembled 0001 4105  C5 O2 connector 41000171  C6 Control valve 0001 4150  D1 PCB  DC communication 0001 4327  D2 Back part without PCB  DC communication with sticker    Warning hints    0001 4103  D3 Holder for filter cassette 4210 1005  D4 Filter cassette  open  with filters 0000 2038  D5 Cover for connectors 4210 1035  D6 DC port 32100041  D7 Main switch 82100040    D8 Seal back part    D9 4x lens head screw 2 2x6 5  DIN 7981        Bil Air outlet with spring connectors glued 0001 4133   E2 O ring 35x1
8.  battery pack  K8    e Cable control valve  K9    e Cable humidifier connection  E6    e Motor cable  K10     7 6 CHANGING THE 9V RECHARGEABLE BATTERY  The 9V rechargeable battery is included in the Maintenance kit 1 and should be changed annually   Change the 9V rechargeable battery  after the device has been disassembled  as follows     Cut the cable tie   2  Remove the 9V rechargeable battery from the holder   Insert a new battery  Ni MH  HR 8 4 V 200 mAh      IMPORTANT    Ensure that the polarity and the fit in the holder are correct        4  Affix the 9V rechargeable battery to the PCB controller  A9  using the cable tie  142 mm   included in Maintenance kit 1  Cut off the cable tie   s protruding end section with a side cutter      22      7 7 CHANGING THE BATTERIES    The person responsible for carrying out the maintenance should decide whether  for the sake of  simplicity  the entire internal battery pack with PCB should be changed  If only changing the battery  pack without PCB  proceed as follows    1  Pull the battery pack cable  F8  from the battery charging PCB  F3     2  Loosen the two screws  F2  on the battery charging PCB     8  Lift the clip fasteners at the top and bottom of the housing using a screwdriver or similar tool  and push the two halves of the housing  F1  apart     4  Take both of the batteries out of the housing     Insert the new batteries into the housing  Take care that the batteries on one side are some   what raised and are correctly fitte
9.  test has 2 functions     e Testing the connected tube system and the device for leaks  e Functional testing of the excess pressure switch    Carry out the tightness test as follows     1  Seal the connection for the tube system with the blind plug APM  art no  0000 4831      2  Connect the short tube of the blind plug APM to the control tube connection   a   and the long  tube to the pressure measuring tube connection     5       Connect the device to the mains power    Switch the device on    Activate the Clinic mode    Activate the Service screen using the  lt  or  gt  cursor key   Select    Tightness test    using the Y cursor key or touch wheel   Press the OK button     Enter the PIN code 1302 using the cursor keys or touch wheel  Pressing the OK button  switches to the next number  respectively     OC ON m  O0  gt   amp     10  The tightness test is started  The current pressure and current flow are displayed  The pres   sure is first increased to 50 hPa and a test is run to see whether the pressure at this value  stays constant for a few seconds  The pressure is subsequently increased further to 60 hPa   If a value over 60 hPa is measured  the excess pressure switch switches the device off and an  error message for the pressure sensor is displayed in the status screen  In this case  please  contact HOFFRICHTER        A CAUTION  In the case of a pressure sensor error  the device must not be used     11  Monitor the flow value during the tightness test  At values over 3 
10.  the front panel     Take the PCB controller  A9  and reconnect all cables and tubes according to the cable and  tube connecting plans  While connecting the tubes  hold the pressure sensors tightly to avoid  damaging their pins    The further assembly is described in section 7 10      24     7 10 ASSEMBLING AND CLOSING THE DEVICE    1        NON    Take the housing   s back part  A8  and connect the motor cable  K10  with the DC communica   tion PCB  D1      Fit the housing   s back part  A8  into the housing   s upper part  A6      Connect the controller PCB  A9  and the back part  A8  with the DC communication PCB and  position the controller PCB into the corresponding guides in the upper part of the housing  A6    Check the position and fit of the back part     Fit the cover for the check valve  Ensure that the fastening tabs on both sides snap in audi   bly and that the interior wall  A17  sits behind the cover for the check valve  It should also be  ensured that the cover fit exactly onto the slot of the bellows  A7      Fit the battery pack and connect the battery pack PCB  F3  to the controller PCB  A9    Insert both lateral housing parts  A4   A10   Ensure that they sit correctly in the guides   Finally  check that all components and connections fit correctly     Fit the lower part  A14  and securely tighten all four screws  A13   Ensure that none of the  cables and tubes are squeezed     Insert the filter cassette holder  D3  with new filters  into the back part  A8 
11. 32   e Adapter for flow sensor calibration  art  no   0000 4946    e Adapter for oxygen connection  straight  art  no   4100 0104   e RS232 connection cable  e Airflow resistor 7 mm  art  no   0000 7305   e Blind plug APM  art  no   0000 4831   e PC with following system requirements  minimum requirements      MS Windows   XP  Vista or 7    AMD Athlon  Pentium Class  x86   operating frequency  gt  700 MHz    512 MB RAM  recommended     atleast 400 MB free hard disc space    Microsoft  NET Framework 2 0 Redistributable  x86     2 MB graphics card with at least High Color  16 Bit     Mouse    one available serial interface   USB Port  e USB cable  e HOFFRICHTER PC Software VENTcontrol  art  Nr   0001 4876   e Spray disinfectant  e Device to check the electrical safety  e g  SECUTEST SII DIN EN 62353 2008   e Service manual  user   s manual    ACAUTION    All tools  measuring equipment and aids possibly exposed to contamination must be cleaned  after they have been used and treated with disinfectant         20     7 1 2 UNPACKING AND DISINFECTING    ACAUTION    To protect against germs  the surface of the device and  where present  the humidifier must  be treated with a disinfectant immediately after unpacking        7 1 3 CHECKING FOR EXTERNAL DAMAGE    Before starting the service works  check the device for external damage     7 1 4 DATA BACKUP    We recommend that a backup is carried out before starting maintenance work  Connect the device  to aPC and use VENTcontrol to read 
12. ACK PART    D1 PCB  DC communication    N D2 Back part D3 Holder for filter  cassette       D4 Filter cassette    I   gt   D9 4x Lens head    L gt   screw 2 2x6 5 D10 Coarse    filter  D8 Seal back  wall    Figure 8  Exploded view   Back part    4 7 EXPLODED VIEW   AIR OUTLET UNIT    E9 Proportional valve    K6 Proportional With cable E10 Spring    valve cable               E1 Air outlet without  humidifier cable    Y       E3 Seal    flow element    E8 Humidifier Be ie    unlock key    E4 Flow element  E5 Holder  flow element    E7 Seal air outlet     f     a     E6 Humidifier cable  K7 a NS  assembled sensor cable a     Figure 9  Exploded view   Air outlet unit    4 8 EXPLODED VIEW   BATTERY PACK    F2 2x Screws 2 2x6 5               F1 Half of casing    F3 PCB  Battery charging    K8 Cable battery pack    F1 Half of casing    F4 Internal battery pack   1 set     Figure 10  Exploded view   Battery pack       4 9 CABLE CONNECTING PLAN PCB CONTROLLER               Connection  E6 Cable humidifier    Connection  K7 Cable temperature  sensor  Connection  Connection K3 Cable signal transmitter  K6 Cable    proportional valve    Connection  K5 Cable O2 valve  K9 Cable control valve    Connection  KA Cable O2 sensor    Figure 11  Cable connection plan PCB Controller    4 10 TUBE CONNECTING PLAN  4 10 1 FOR DEVICES UP TO SERIAL NUMBER CAI1300550       E5 Holder  flow element    A16 Bellows E9 Proportional C6 Control  air outlet                E   x _r a   A Sinter     zn  nr nen    
13. LIBRATION    Connect the flow sensor  airflow resistor  adapter and TRENDvent  see Figure 16 on page 27    Activate the Clinic mode    Activate the Service screen using the  lt  or    cursor key    Select    Flow sensor calibration    using the Y cursor key or touch wheel    Press the OK button    Enter the PIN code 1302 using the cursor key or touch wheel  Pressing the Ok button switches  to the next number  respectively    7  The flow sensor calibration is performed at O  10  20  40  60  80  100  120 and 160 l min   Pressing the esc button aborts the flow sensor calibration     oa fw N  gt      27     9 1 3 AUTOMATIC FLOW SENSOR CALIBRATION    1  Connect the flow measurement device to the TRENDvent using the RS232 connection cable   see Figure 16 on page 27      Connect the flow sensor  airflow resistor  adapter and TRENDvent  see Figure 16 on page 27    Activate the Clinic mode    Activate the Service screen using the  lt  or  gt  cursor key    Select    Flow sensor calibration  gt  automatic    using the Y cursor key or touch wheel    Press the OK button     Enter the PIN code 1302 using the cursor keys or touch wheel  Pressing the OK button  switches to the next number  respectively     N  Ol ewo N    8  The flow sensor calibration starts automatically  Pressing the esc button aborts the flow sensor  calibration     9 2 TIGHTNESS TEST    The tightness test should be carried out as part of the annual maintenance or after the repair of rel   evant components  The tightness
14. Quality makes the Difference m m m m       Service Manual    Ventilator       CONTENTS    3 1  3 1 1  3 2  3 3  3 4    4 1  4 2  4 3  4 4  4 5  4 6  47  4 8  4 9  4 10  4 10 1  4 11  4 11 1    5 1  5 1 1  5 1 2  5 2  5 3  5 4  5 5  5 6  5 7  5 8    6 1  6 2    7 1  7 1 1  1 1 2  7 1 3  7 1 4  7 2  7 3  7 4    Symbols used in this service manual                    unsuunnnnonnnnnnnnnnnnnnnnennnnnnnnnnnnn nennen nn 4  Safety INiommallon anerkennen 4  Maintenance  repair and safety related check                 u 4244ssnsnnennnnnnnnnnnnnn nennen nnnnnnnn 5  Maintenance                  4sssnsseeenennnnnennnnnennnnennnneennnnnnneennennnnnennnnnnnennnnnnsnnsnnnnnssnsnnennnsnnrnnnnenn 5  Maintenance schedule  sirieni ree e aaaea saha ESEA REEERE EEEE EEEE 5  REPAS enea e E O E E E a A E 6  FIYOISMIC preparatla esiaren E E reihe een    6  safety related CHECK nr    seen e EAE GARESEN EEEE 6  Description Of devige  tesisse a a een AAEE E AE 7  Housing  display and control elements           ssssssissesssrirttttttttttrrtt tnn EEEEEEEEEEEEEEEEEEEEEE EEEE EErEE 7  Operating Unisefin A EGEE UES EEEE EEE Te 9  Exploded view   General layout              22uussnnsseeneeenneeesnennnnesnnnnnnnnennnnnnenennsnnnnnnnennnnnnnnnn 10  Exploded view   Housing upper part           ueeessssseeensssesnennnnnsennennnnnnnne nennen nnnnnn nenn nn nee 11  Exploded view   Front panel            ccccccceccccseeeeeeceeeeeeeeeeseeeeeeeeeseeeeeeeeeseeeeseeseneseetensaeeeeeeeas 12  Exploded View   Back Ball    
15. ance kit 5  Setting the device back to factory settings 30  Safety related check 6  Documentation 31    Table 1  Maintenance intervals    Before every recommissioning Safety related check 6  Documentation 31   When changing patients  prepa  Hygienic preparation  in accordance with the TRENDvent hygiene   ration  the preparation of con  concept   taminated devices  e g   MRSA     Table 2  Additional work    3 2 REPAIRS    Repairs to the device may only be carried out by an authorized service agency     The following should be carried out in the case of a repair     Wipe disinfect the device surface  e g   Mikrozid   Liquid  Check the error description and error analysis  Carry out the repairs  Final inspection consisting of       Safety related test  see section 3 4 on page 6       Checking the electrical safety of the power supply  see section 9 6 on page 31     Final work  section 10 on page 31   Packaging of the device according to the packing instructions in section 13 2 1 on page 36  Shipping according to the shipping instructions in section 13 2 2 on page 36    3 3 HYGIENIC PREPARATION    During preparation  preparation on changing patients  as well as preparation after contamination   e g   MRSA   the device should be treated according to the TRENDvent hygiene concept     3 4 SAFETY RELATED CHECK    The safety related check must be carried annually  after repairs and before every recommissioning   This consists of     a visual inspection of the device  for external dama
16. d and that cables are not trapped or squeezed     Push the two halves of the housing together   Plug the battery pack cable onto the battery charging PCB   Fix the battery charging PCB to the housing using the two screws     oe ON       Perform a battery test   IMPORTANT    When using new batteries without a PCB  art  no  1600 0015   a battery test must be per   formed  see section 9 4  after assembling the device        7 8 CHANGING THE FILTERS    Pull the filter cassette holder  D3  from the device    Slide the filter cassette out from the filter cassette holder  D4    Remove the coarse filter  black  D10     Remove the fine filter  white  G7      OE O N    Insert a new coarse filter  followed by a new fine filter  into the filter cassette     7 9 EXCHANGING THE BLOWER BOX    The blower box is contained in Maintenance kit 5 and should be exchanged after a runtime of  15000 hours or every 5 years or displaying         in the device or displaying via bargraph in VENTcon   trol  Open and disassemble the device according to section 7 2 and subsequently complete the fol   lowing steps           1  Press the ferrite core out of the retaining clip   2  Disconnect all cables and tubes from the PCB controller  AQ  in the following order     Ribbon cable temperature sensor  K7     Cable humidifier connection  E6     Cable proportional valve  K6     Cable oxygen valve  K5   Cable control valve  K9     Cable signal transmitter  K3     Cable oxygen sensor  K4     All tubes  While doing 
17. ed devices       3 MAINTENANCE  REPAIR AND SAFETY RELATED CHECK    IMPORTANT  All procedures performed are to be recorded     3 1 MAINTENANCE    The ventilator should be serviced  in accordance with the maintenance schedule  by an authorized  service agency     3 1 1 MAINTENANCE SCHEDULE    Maintenance interval Action required    Weekly Clean the air filters  coarse filter     Monthly  or earlier in case of Replace the air filters  coarse and fine filter   heavy contamination       Every 6 months Carry out battery quick test 19  Every 6 months during storage Charging the batteries 19  Every 12 months Opening and disassembling the device 21   Maintenance kit 1  Cleaning and disinfection 22  Check the silicone tubes 22  Check the cables and connections 22  Changing the 9V rechargeable battery 22  Assembling and closing the device 25  Changing the filters 23  Flow sensor calibration 2m  Tightness test 28  O2 valve test 29  Check the electrical safety of the external power supply Sil  Safety related check 6  Documentation Sill  Every 2 years Changing the internal batteries   Maintenance kit 2a or 2b  Changing the battery pack without PCB  with battery test  or 28  Changing the battery pack with PCB  without battery test   Safety related check 6  Documentation Si  Every 15000 h blower run time Exchanging the blower box 23  or every 5 years or displaying Flow sensor calibration 27  in the device or displaying Tightness test 28  via bargraph in VENTcontrol O2 valve test 29   Mainten
18. eeeceeeaeeeeeceaae cesses saaeeeeeeeseaeaeeeeeseceseetesneneeresaaenneeseas 27  Manual flow sensor calibration                  44444444ennnneenennnnnneennnnnnnnnnnnnnneneennnnnn nennen nn 27  Automatic flow sensor calibration                     r2244snnnnneeeennnnnnnneennnnnenee nennen EEEE een 28  VIGIMUMOSS AOS Css serscnrueasa a e E scan cemusdark ususe eicwea sas Ea a 28  O2 WAIVE leS eere Arn E O saageigsedasapeagieed avsectaoteniaactaensata nests 29  Battery toS i enep enpe E R E EE OA E 30  Setting the device back to factory settings           u   seeesnsssseeeeennnsneeeennnnnn nennen nenn nennen 30  Check the electrical safety of the external power sUpPIy              uemeesssesennnnssenenennnnnenen en 31  Final W  rks  ansie elek 31  Maintenance kits  spare part list                        44440 nnnennnnnnnnnnnnnnennnnnnnnn nennen nnnnen nn 32  Maintenance Kits           eensssseeeennnnnneeeennnnnneeeennnnnnenennnnnnnennnnnennennnnneennnnnnnnrenennnnnnnnnennnnn nee 32  Spare part E E A 33  Disposal ivssceeitronan cence en E nenne 35  Device and COMPONENTS nn ne en een anna nenn denen nee re 35  Packaging nenne ehem E ren Seduduadex caishdva seen E 35  ACM SS inc A naeh ted uaa EE sehe he eh an ccatedimamas E 35  OXYGEN  SCMSOM sci An hen E E ehem anne nahen sat ddanden eauashesesdennataseveses A 35  Shipping Inst   ellons  aussen a e a e e k aas 36  Shipping instructions for contaminated medical technology          cccccseeeecseeecseeeeeeeseeeeeneess 36  Pick Up aa
19. enee nenne 19  Operating unit  DiSpl  y erisir E E E EEDE EE E EEE EEEE 19  Interfaces ennenen r E E E TEE EAE E E EEEO D EENES 19  Battery maintenance ee Re nee 19  Perform the battery quick test            snsseseeennssseneeenneeesnennnnneennnnnnsnnnnnnnnnsnnnnssnnnnnnnennnnnnnnnn 19  Charging the batteries                   4440000ss4nennnsenennnnnnnnnnennnnennnnnneeennnnnnersnnnnnnennnnnnnsnsnnen een 19  SEIVIEING  ee ee 20  Preliminary steps    E E a E 20  Tools and measuring equipment            uusssssseesnessseeennnnnneneennnnnnnneennnnneneeennnnn een nnren nn 20  Unpacking and disinfecting             cccccccceccseeeeeeceaeeeeeeeesaeeeeeeeeseeeeeeeeeseceeeeeesseeneeteeaaeneeeeees 21  Checking for external damage            ccccccceceececeeeeeeeeeeeeaeeeeeceeaaeeeeeeeaaeeeeeesaaeaeeeeeesseeeeeeeenees 21  Data DACKUD ss un una een E an ie he en en Eee an Deere dene hen 21  Opening and disassembling the device               uunsssseeesnsssseeeennnneneeennnnen een nennen nn nnnen nn 21  AEE A EA T S E E A A 22  Check the silicone tubes                  uusssssseeennsseeennnnnnnneeennnnnenennnnnneeennnnnnennnnnnennnnnnnrrren nn 22    18  7 6  7 7  7 8  7 9  7 10    8   8 1  8 2  8 3  8 4  8 6  8 7  8 8    9   9 1  9 1 1  9 1 2  9 1 3  9 2  9 3  9 4  9 5  9 6    10    11  11 1  11 2    12   12 1  12 2  12 3  12 4    13  13 1  13 121  13 1 2  13 1 3  13 2  13 2 1    Check the cables and CONNECTIONS        sessessessesensennennn nenne nn nn nenne nennen nennen nenne nenn 22 
20. erial number CAI1 300550 0001 4989  Replacement kit 1 1 as of serial number CAI1300551 0001 4990  Replacement kit 2 1 as of serial number CAI1300551 0001 4991    Table 7  Spare parts list      34      12 DISPOSAL    Proper disposal saves natural resources and prevents harmful substances being released into the  environment     12 1 DEVICE AND COMPONENTS    The device or components must not be disposed of with the household waste  They must be dis   posed of at a communal collection point or public waste disposal authority     12 2 PACKAGING    The packaging can be disposed with the normal household waste     12 3 BATTERIES    Batteries must not be disposed of with the household waste  They must be disposed of at a local  retailer or at a communal collection point     12 4 OXYGEN SENSOR    The oxygen sensor must not be disposed of with the household waste  It should be disposed of  correctly by incineration in a hazardous waste incineration plant  Local official regulations should be  observed       35      13 SHIPPING INSTRUCTIONS  13 1 SHIPPING INSTRUCTIONS FOR CONTAMINATED MEDICAL TECHNOLOGY    The following shipping instructions apply to contaminated medical technology which is delivered to  HOFFRICHTER GmbH for processing     13 1 1 PICK UP    The dealer  medical technician or authorised personnel picks up the contaminated medical technol   ogy from the patient  A local surface disinfection of the equipment and accessories with microcide  liquid spray  MRSA active  takes 
21. g must be proper and robust and must not be contaminated  The box  should be sealed carefully with packing tape     13 2 2 SHIPPING    The accompanying documents must contain the following information  which must be visible to the  recipient    Zu Ihrer Information    Dieses Gerat wurde nur oberflachendesinfiziert  Es erfolgte keine hygienische Aufbereitung     For your information   This device was disinfected only at the surface  There was no hygienic treatment     Shipping takes place by appropriate logistics companies       36            HOFFRICHTER GmbH  Mettenheimer StraBe 12 14  19061 Schwerin   Germany   Phone   49 385 39925 0  Fax   49 385 39925 25  E Mail  info hoffrichter de  www  hoffrichter de    TRENDventService ENG_2015 02 04_09          
22. ge   a functional check  see page 26     a visual inspection of the accessories  in accordance with the manufacturer   s instructions  respi   ratory tubes  oxygen sensor  etc      The safety related check carried out must be documented     4 DESCRIPTION OF DEVICE  4 1 HOUSING  DISPLAY AND CONTROL ELEMENTS    Display    Unlocking button for Operating unit  humidifier          G1 Connection for  tube system   humidifier    FR           Contact sockets  for humidifier    Handle            Oxygen sensor  cable connection    jack   2 5 mm  0   G4 Oxygen O   G2 Control tube connection  e  Y connection  at    4 5mm  G5 Oxygen O     G3 Pressure measuring output   gt         tube connection  MW  a 3 5 mm     Figure 1  Front view of device               Tube system  switch       Sign for power supply    Main switch    DC Mains socket        24V  5A    Com Service connection   RS232 interface   RJ11 6 4     Remote alarm LED Air inlet with integrated  filter cassette  fine and  coarse filter   detachable    Remote alarm  connection  RJ10 4 4     e lt    PC connection     USB interface  Typ B     Connection cover    Figure 2  Rear view of device                                                                                                                                           PE Se    py  G7 Fine filter  oz Pt                                         Figure 3  Holder filter cassette    4 2 OPERATING UNIT    Power LED  Battery LED    TRENDvent    esc button    Touch wheel with    4 cu
23. he following kits for the various replacement and maintenance cycles     Maintenance kit 1  art  no   0001 4984    Every 12 months    Quantity    1 Rechargeable battery 9V  1 Cover  check valve   1 Coarse filter   1 Fine filter    Table 3  Maintenance kit 1    Maintenance kit 2a  art  no   0001 4985    Every 2 years    Quantity    1 Maintenance kit 1  1 set Internal rechargeable battery pack  Li lon    without PCB   battery changing and housing  battery test necessary     Table 4  Maintenance kit 2a  or    Maintenance kit 2b  art  no   0001 4987    Every 2 years    Quantity    1 Maintenance kit 1  1 set Internal rechargeaable battery pack with housing and PCB   battery charging    Table 5  Maintenance kit 2b    Maintenance kit 5  art  no   0001 4986    After 15000 h blower runnning  time or every 5 years or displaying in the device or displaying via bar   graph in VENTcontrol    Quantity       1 Maintenance kit 1  1 Blower box   1 Cable tie 142 mm  4 Cable tie 71 mm    Table 6  Maintenance kit 5     32      11 2 SPARE PART LIST                  Pos   Designation   Article number    Al Front panel assembled without oxygen block 0001 4104  A2 Air outlet with contact springs and flow element assembly set 0001 4110  up to serial number CAI1 300550  A2 Air outlet with contact springs and flow element assembly set 0001 4153  as of serial number CAI1300551  A3 Blower Box 0001 4505  A4 Side housing part without handle 4210 1019  A5 Inner frame with foam  clips  check valve and magnet
24. he next number  respectively     ne a    10  The O2 valve test is started  The current pressure and current flow are displayed  The flow  value must correspond approximately with the value at which the oxygen is introduced  If the  flow value displayed is lower or zero  then the O2 valve is not working properly  The same  applies if the pressure value is larger than zero       29      9 4 BATTERY TEST    If the maintenance of the device is carried out in the workshop  we recommend that a test of the  internal batteries is carried out  The battery test must be carried out every 2 years  as well as after  changing the single batteries  maintenance kit 2a   The test takes max  4 hours     NOTICE       For the battery test a tube system or other accessories must not be connected to the device     Carry out the battery test as follows     Connect the device to the mains power    Switch the device on    Activate the Clinic mode    Activate the Service screen using the  lt  or  gt  cursor key   Select    Battery Check    using the Y cursor key or touch wheel   Press the OK button     Enter the PIN code 1302 using the cursor keys or touch wheel  Pressing the OK button  switches to the next number  respectively     ae gee  DO    8  After the PIN code has been entered  the battery test  which consists of two phases  will start   a  Phase 1  Battery is charged  max  3h depending on the battery   s charge status   b  Phase 2  Battery is discharged with a constant load  approx  1h   The d
25. hen no  electrical power is applied to the device  If the main switch is switched off and the  power supply is connected  the internal battery is charged  electrical power is still  applied to the device     Repair and maintenance tasks may only be carried out by suitably qualified   authorized and competent personal     Oxygen sensors contain a caustic liquid  Avoid skin or eye contact if there is a  sensor leak     For oxygen sensors no adjustment or repair work is required     Components carrying oxygen must not come into contact with oils or fats  There  is a risk for fire and explosion     For hygienic reasons  it is recommended to wear disposable gloves when you  carry out a task on the device  Before the next tasks  please wipe the device with  a commercial disinfecting solution  e g  Mikrozid   Liquid     The documents delivered with the device must be checked when the device  arrives at the Service department  Should anything point to contamination of the  device  e g   MRSA   this device should be treated separately  according to the  TRENDvent hygiene concept  transport  storage  processing      Special hygienic measures are necessary when a maintenance or repair task is  carried out on a machine contaminated by MRSA  Methicillin Resistant Staphylo   coccus Aureus   In all circumstances  protective clothing must be worn  such as  gloves  lab coat and face mask  Please refer to the TRENDvent hygiene concept  for further information on the handling of MRSA contaminat
26. isplay indicates the progress of the battery test as a percentage   After the 2nd phase has ended  the capacity of the battery is displayed  If the capacity is   gt  80    the test is considered to be passed  If the capacity is lower or the message    ERROR     is displayed in the status screen  both batteries or the entire battery pack must be replaced     9 5 SETTING THE DEVICE BACK TO FACTORY SETTINGS    The device   s standard factory values can be found in the user   s manual  To reset the device to the  factory settings  proceed as follows     Activate the Service screen using the  lt  or  gt  cursor key    2  Select    Factory settings    using the Y cursor key or touch wheel    Enter the PIN code 1302 using the cursor keys or touch wheel  Pressing the OK button  switches to the next number  respectively    4  After the PIN code has been entered  the  device restarts    5  The contrast setting  Set Contrast  is shown  in the display  The display contains two bars   with black and white outer fields  The fields  in the center should be medium gray  see fig   ure   To set this  press A to increase the con   trast and W to decrease the contrast    6  Press the OK button     IMPORTANT       If the contrast is not set within 1 minute  the device will sound an alarm up until the contrast is set         30     9 6 CHECK THE ELECTRICAL SAFETY OF THE EXTERNAL POWER SUPPLY    Testing the electrical safety of the external power supply should be carried out as part of the annual  
27. l min  there may be a leak in  the tube system and it should be replaced       28      9 3 O2 VALVE TEST    The O2 valve test should be carried out as part of the annual maintenance or after the repair of rele   vant components  If it has been assured that the device is exclusively used without an oxygen sup   ply  the O2 test can be omitted     NOTICE  During the O2 valve test  a tube system must not be connected to the device  It should fur   thermore be noted that ventilation is switched off     IMPORTANT  We recommend that a flow sensor calibration is carried out before the O2 valve test        The O2 valve test checks that the O2 valve is functioning properly     Carry out the O2 valve test as follows   Connect the device to the mains power    2  Connect the tube from the oxygen source to the oxygen connection adapter   Insert the O2 connection adapter into the oxygen connection  2     NOTICE  Only the O2 connection adapter supplied may be used to connect oxygen  Otherwise     there is a risk that the back stop in the connection is damaged   Fats or oils must not be used as lubricants in the area around the O2 connection  There  is a risk for fire and explosion        Switch the device on    Activate the Clinic mode    Activate the Service screen using the  lt  or  gt  cursor key    Select    O2 Valve Check    using the Y cursor key or touch wheel   Press the OK button     Enter the PIN code 1302 using the cursor keys or touch wheel  Pressing the OK button  switches to t
28. m    e Connection for oxygen sensor  jack 2 5 mm     5 5 POWER SUPPLY    The device is supplied with power via an AC DC switching power supply or the internal battery  The  device can also be provided with an external power supply using the AKKUPACK uni  Ask your spe   cialist dealer about this     5 6 PCB CONTROLLER  CONTROL  AND OPERATING UNIT     The controller PCB is the main structural element of the device  It contains the controllers for opera   tion and controls  the sensors  pressure temperature   components for measuring voltage and cur   rent  for acoustic and visual alarms and the generation of supply voltage     5 7 OPERATING UNIT   DISPLAY    The operating unit is made of float glass and is 202 x 110mm in size  The material is approx  3mm  thick  All elements are described in Figure 4 on page 9   The display is 81 x61 mm in size and has a resolution of 320 x 240 pixels     5 8 INTERFACES    The device has an USB interface for connection to a PC  This interface enables the PC software  VENTcontrol to be used to communicate with the device and software updates can be carried out   There is also a connection for the nurse call or a remote alarm box  For the flow sensor calibration   the device has an RS282 interface     6 BATTERY MAINTENANCE  6 1 PERFORM THE BATTERY QUICK TEST    The battery quick test verifies whether the device in case of a power failure can be operated on bat   tery for at least one hour  When the device is used the battery quick test must be pe
29. maintenance and during repair work     General information   The TRENDvent ventilation system consists of an external SK II power supply and the ventilator   which is operated at 24 V direct current  To meet the protection class Il requirements  the ventilation  system has been designed with a BF application part of the DIN standards EN 60601 1 A2 1995  and EN 60601  1 2006     Tests    The tests are carried out by a device safety tester  e g   SECUTEST SIII   working in accordance  with the DIN EN 62353 2008 standard  The leakage currents should be determined by direct mea   surement    The ventilation system should be tested with a BF application part according to protection class Il   The accompanying protection class II power supply is tested in the system  Any faults in the power  supply are detected in the test of the entire system according to protection class Il     Device leakage current   The device leakage current is measured by the device safety tester  e g   SECUTEST SIII  with a  probe at the housing at the O2 sensor connection    The test is passed if the device leakage current limits comply with the standard DIN EN 62353   2008  Table 2     10 FINAL WORKS    All maintenance or repair work must be recorded   Furthermore  the    Service    checklist should be filled in and a testing seal  including the date and the  tester   s mark  should be applied at a suitable place on the device      31      11 MAINTENANCE KITS  SPARE PART LIST  11 1 MAINTENANCE KITS  Use t
30. nun aaa aan 12  Exploded view   Air outlet Unit    elek 13  Exploded view   Battery pack           cccccccecccceeeeeeceeeeeeeeeesaaeeeeeeeaeeeaeeeeeseeeeetesneeeeseesaenneeeeas 13  Cable connecting plan PCB controller                u   ssseennsssseeennnnnneeennnnen en nennen ennnnnenen nn 14  TUBES COMMECUNGMPIAM sacsiscstasdacsacectewersncewededeadsdwanexsansbbueskeldvaneseaededaewenndeaddsn nies AEA 15  For devices up to serial number CAI GOO550      ee ceeeececeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeneas 15  TUBE connecting Plan  asus sen nenne 16  For devices as of serial number CAI1 300551                2 uussssssseennnseeennnnnnnnnnenennnn nennen 16  Important components                  4444444444nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnenerennnennnnnnn nn 17  Block diagrams       ccccccccececcece ee eeeee cess 1111k ease a eeeeeeeeeaeeeeeeseeeeeeeeeseeeeeeeeeeeneeeeeeeeeeeeeeeeeeeneeneas 17  Block diagram of compressed air distribution                  usssssennnsseeeennnnnnenennnnnnnnne nenne 17  Block diagram of entire device           nnssseesennsssseeeennnsennennnnnnnnennnnnnenennnnnrenennnnnn nenn nn 18  ESIOW Cle ee ee een In Reh Eee ee een 18  PCB DG COMMUMIGATION an ee een ee ee de Nas aan enden 18  Sensors   Valves  distribution of the compressed a  lf                      4444ssnsseennnnnneeeeennnnnnnen een 18  POW SUBP rre e re Ben eyes era ee nenne ee Henne 19  PCB controller  Control  and operating unit                    4 444sseennnseneennnnnnneeennnnn
31. o ee see een 36  Packaging  for SHIPPING sense ee anne 36  SHIPPING  sn ee btvaxtaxeuaieaneenbhodeletokdedaaenden Des Ener a a a ree Tee e 36  Shipping devices after maintenance or repairs           eeesssssseeeeennneeeeennnnneennn nennen nenn nennen 36  Packaging  for SNIPING ss  nee ehe ehe ern 36  SAMPON IE eats shee ncs e a shwenesen a c EPENTTERNE E ES A TEE NEEHONRNTEEEE 36    1 SYMBOLS USED IN THIS SERVICE MANUAL    Important information is denoted by symbols in this service manual  Be sure to follow these instruc   tions in order to avoid accidents  personal injury and material damage    In addition  the local accident prevention regulations and general safety regulations in force in the  area of use must be observed     A    This symbol denotes general safety instructions  Follow these instructions to avoid accidents   personal injury or material damage     AWARNING  This symbol denotes hazardous situations that may lead to serious injuries or death     ACAUTION  This symbol denotes hazardous situations that may lead to moderately severe injuries     NOTICE  This symbol denotes situations that may lead to material damage or damage to the device     IMPORTANT  This symbol denotes information  tips and instructions for the efficient  error free use of the  device     2 SAFETY INFORMATION    Before you start with the maintenance  fully read and understand the contents of  this Service Manual     There is a danger of short circuiting of the capacitors and battery  even w
32. out and save the device data     Notes on the following sections of text     The numbers in brackets designate the position numbers according to the exploded drawings  sec   tion 4 3 on page 10 to section 4 10 on page 15   and the spare parts list  section 11 2 on page 33      7 2 OPENING AND DISASSEMBLING THE DEVICE    During the maintenance work  check for any moisture in the device  Damp areas should be wiped  and disinfected  Before assembly  ensure that the affected areas are sufficiently dry     5  Switch off the device using the main switch and disconnect it from the mains power  as well as  all connected components  e g   humidifier     Remove the filter cassette holder  D3     Place the device with the upper side on a soft surface    If the HOFFRICHTER warranty seal is still in place  remove it     Oo ON       Unscrew the four screws on the underside of the device using a long screwdriver  Phillips tip  PH1 x 200      10  Lift off the lower part of the housing  A14   Ensure that the screws do not fall out and are lost   11  Remove both lateral housing parts  A4   A10      12  Detach the battery pack  A11  from the controller PCB  AQ  by pulling the battery charging PCB   F3  away from the controller PCB     13  Detach the controller PCB  AQ  from the DC communication PCB  D1      14  Tilt the housing   s back part  A8  outwards and pull the motor cable off from the DC communi   cation PCB  D1      15  Remove the back part  A8    16  Dismantle the cover for the check 
33. place followed by carefully placing the objects in bags with the use  of disposable gloves  mask and disposable apron  The proper disposal of disposable materials is  respected     13 1 2 PACKAGING FOR SHIPPING    The packaging of equipment accessories in sterile welding foil followed by shrink wrap or packing in  PVC or PE bags  tear resistant  and sealed by tape or tie wrap takes place at the dealer   s or in the  service departments    Power cable  ventilation equipment  user   s manual and other accessories with minimal risk of infec   tion must be properly disposed of     Hint     CAUTION   CONTAMINATED EQUIPMENT       or     CAUTION     MRSA CONTAMINATED EQUIPMENT     must be visibly placed on the packaging     The packaging must be proper and robust and must not be contaminated  The box is conscien   tiously sealed with packing tape     13 1 3 SHIPPING    The delivery note must be on the outside of the equipment packaging      Notice on delivery note     CAUTION   CONTAMINATED EQUIPMENT    or    CAUTION   MRSA CON   TAMINATED EQUIPMENT      Shipping takes place by appropriate logistics companies     13 2 SHIPPING DEVICES AFTER MAINTENANCE OR REPAIRS    The shipping instructions apply to medical technology  which is sent back to the customer or dealer  by the Service department  after maintenance or repairs     13 2 1 PACKAGING FOR SHIPPING    The device is packaged in PVC or PE bags  tear proof   The bag must be sealed securely  e g   tape  or cable ties   The packagin
34. rformed out by  the provider or user every 6 months  However  a monthly check is recommended     1  Make sure that the batteries are fully charged  100     2 _ Disconnect the device from the mains and operate the device 1 hour on battery power     3  The test is passed  if after 1 hour the battery capacity is  gt  10   and the alarm    Internal Bat   tery low    has not occurred  If the battery capacity has gone below 10  and the alarm    Internal  Battery low    has occurred  the batteries must be replaced by an authorized service technician     4  Charge the batteries up to 100   by operating the devices via mains     6 2 CHARGING THE BATTERIES    During the storage  charge the batteries every 6 months up to 100   capacity  by operating the  devices via mains     7 SERVICING  7 1 PRELIMINARY STEPS  7 1 1 TOOLS AND MEASURING EQUIPMENT    To carry out maintenance  the tools and equipment are required as follows     e Respiratory device TRENDvent  e Valve tube system  e Test lung with following specifications     Compliance  25 ml mbar     V  500 ml  PEEP  0 mbar      Resistance  20 mbar I s    Tidal volume  max  1000 ml  e Screwdriver  long  Phillips tip PH1 x 200   e Side cutter  e Compressed air supply or stationary compressed air connection  e Soft brush and vacuum cleaner  e Soft underlay  e Disposable gloves  e TRENDvent power supply  art  no   0001 4206  and mains cable  art  no   3110 0023   e Airflow Pressure Meter  0 200 l min  e g  HOFFRICHTER APM  art  no   0000 48
35. rsor buttons    OK button    Alarm button       Heating button  ON OFF button    Figure 4  Operating unit elements    4 3 EXPLODED VIEW   GENERAL LAYOUT       A5 Inner frame A6 Housing upper  complete part  complete    A17 Interior wall       Bellows air inlet straight    A4 Side housing part  A8 Back part assembled    without handle                    gt   j  BI B  A2 Air outlet with AS Blower Box kid   flow element D i Motor cable AGEE   ES Y     C6 Control valve    LE  gt      controller   with cable  n gt  Q      J   gt       e  A1 Front panel i    lg A10 Side housing part  A16 Bellows air A15 Cover Siy with handle  outlet  angled check vae SS      A11 Battery pack  complete    A14 Housing lower  part  complete       A12 4x Housing foot    A13 4x Lens head screw  gt   for housing  M8 x 8  8  Day So  4    Figure 5  Exploded view   General layout    4 4 EXPLODED VIEW   HOUSING UPPER PART    AN    B1 Label band              B2 Operation panel    K1 Ribbon cable    B3 Seal operation operation panel    panel    B4 Display    K2 Ribbon cable  display    B6 Housing upper part    e B7 8x Hexagonal nuts M2 5    Figure 6  Exploded view   Housing upper part    4 5 EXPLODED VIEW   FRONT PANEL    C6 Control valve os  With cable  CS N K9 Control valve  i cable        C2 Piezo signal transmitter with  PCB and cable    K3 Signal transmitter cable          O2 sensor    C1 Front panel    K5 02 valve  cable    C5 02 connector    Figure 7  Exploded view   Front panel    4 6 EXPLODED VIEW   B
36. th a side cutter     Place the inner frame onto the upper part of the housing  A6   Ensure that the inner frame sits  exactly in the corresponding guides and no tubes get squeezed     Take the front panel and plug the O2 connection tube  no color     onto the blower box accord   ing to the tube connecting plan  see Figure 12 on page 15   Fasten the O2 connection tube with  the 71 mm cable tie  Maintenance kit 5   Cut off the protruding end section with a side cutter     Tie up the signal transmitter cable  K3   proportional valve cable  K6  and control valve cable   K9  on the air outlet   s right hand side with a cable tie  71 mm  Maintenance kit 5      Place those three cables into the slender cable run on top of the air outlet unit  Then tie them  together with the humidifier cable  E6  on the left hand side of the air outlet using a cable tie   71 mm  Maintenance kit 5      Affix the whole cable harness together with the temperature sensor cable  K7  to the fixing  base at the top of the flow element holder using a cable tie  71 mm  Maintenance kit 5   Make  sure not to squeeze the temperature sensor cable  K7  by overtightening the cable tie     Cut off the protruding cable tie end sections with a side cutter   Press the ferrite core into the retaining clip on the inner frame   Connect the O2 valve cable  K5  to the control valve cable  K9   Ensure the correct polarity     Plug the tube with the white marking onto the control tube connection  white  on the inner side  of
37. that  hold the pressure sensors tightly to avoid damaging their pins      Ribbon cable operation panel  K1     Ribbon cable display  K2   3  Pull off the O2 connection tube from the blower box and dispose of it      23     N OP Oi E    11     12   13   14     15     16     17     18     19     20   21   22   23     24     25     Remove the 3 cable ties and dispose of them   Pull the tube with the white marking off of the front panel   Lift out the inner frame  A5  and set it down  somewhat offset     Pull off the bellows  A16  from blower box  A3  and flow element holder  E5  and dispose of the  cable tie     Pull the motor cable  K10  through the opening of the inner frame and remove the blower box  from the inner frame     Pull off the bellows  A7  from the blower box  A3  and dispose of the cable tie     Take the new blower box and fit the bellows  A7  to the air inlet and fit the bellows  A16  to the  air outlet  Ensure that the bellows with the slots sit correctly in the blower box     Insert the new blower box into the inner frame and  at the same time  feed the motor cable   K10  through the opening in the inner frame  Ensure that the bellows  A7  with the slot sit cor   rectly in the inner frame     Pull the motor cable upwards in the slit at the back of the inner frame   Slip the angled air outlet bellows  A16  onto the flow element holder  E5      Fasten the bellows with the 142 mm cable tie  Maintenance kit 5   Cut off the cable tie   s pro   truding end section wi
38. valve  A15   Take care to avoid breaking the tabs off      21     7 3 CLEANING    Carefully clean the interior using the brush and vacuum cleaner     2  Clean areas that are difficult to access using compressed air  Then remove any loose particles  using the vacuum cleaner     8  Remove any stubborn soiling from the interior and exterior of the upper and lower parts using a  cloth  which has been moistened with a mild soap solution     4  Ifa humidifier is present  wash out the water container and spray disinfect it  Treat stubborn  calcification with 5   vinegar solution     7 4 CHECK THE SILICONE TUBES    Check every silicone tube used in the device for signs of mechanical damage  ageing and for cor   rect seating and  if necessary replace acc  to tube connecting plan  see Figure 12 on page 15      e Oxygen connection tubes on the blower box  A3  and the O  block  C3   e Pressure measuring tubes on the pressure sensors   e Pressure measuring tubes on the flow element holder  E5    e Excess pressure tube on the pressure switch and air outlet  E1    e Tubes on the control valve  C6     7 5 CHECK THE CABLES AND CONNECTIONS    Check every connecting and supply cable for correct seating and signs of damage  If necessary  correct or replace    e Ribbon cable operation panel  K1    e Ribbon cable display  K2    e Cable signal transmitter  K3    e Cable oxygen sensor  K4    e Cable oxygen valve  K5    e Cable proportional valve  K6    e Ribbon cable temperature sensor  K7   e Cable
    
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