5YEAR WARRANTY
Contents
1. 5 YEAR WARRANTY GUILLOTINE HEAR Why It Is Important For You To Buy A Standard Industrial Shear e Standard Industrial is one of the last manufacturers that is 100 U S Owned and Operated 5 year parts and limited labor warranty Unheard of Factory and Dealer Service and Support AS500 10 1 2 x 10 A36 capacity 3 8 x 10 stainless capacity e The most a N 100 true LS heavy duty Drive shear on the ystem market today e State of the PLC touch screen control with simple go to and multi level job pro srammability e Typical 30 Year Lifetime e A lifetime of readily available parts and e Simple easy to oper ate shear controls on front of shear with 3 position footswitch The most power ful hydraulic sys tem on the mar ket allowing the most hold down and 0 5 shearing tonnage avail j compliant opera e Fully able on any shear tion as well as ANSI B11 4 compliant e Extraordinarily heavy duty table e Components are readily available e Massive unitized frame in a sin allowing the least amount of from your local suppliers and are gle fabrication Strongest design deflection covered by our 5 year warranty available on the market e Hand slots T slots and a 4 squaring All parts will be readily available for e Frame consists of closed end hous arm are standard on2. Optional High Speed Hydraulic Systems Variable Powe si Gap Adjustment Lora e Special Table Configurations standard on many AS shear models e Additional Hold Down Cylinders e Longer Travel Backgauges m Wig e Optional 2 Model AS500 10 1 2 x 10 A36 3 8 x 10 stainless capacity Special Position Power m Rake Adjustment 5 i Electrics e Ball Transfers In Table standard on many AS shear models Optional paint color single color with sample e Customized Optional 12 Support Arms and SS squaring Squaring Arms arm with 2 X a Swing stops and ball 1 e Optional Power Swingaway Backgauge CNC Squaregauges Frontgauges Ss mounted on manual swingaway is standard e T slots With arm Shears are Special Controls Scales available from 1 4 e Automatic Lubrication Systems x 6 up to 1 1 4 x 22 capacities e Additional Hand Slots and T Slots In Table Standard Features Breakdown On AS Shears AS250 8 AS250 10 and AS375 8 AS375 10 4 squaring arm with scale 2 hand slots and 2 t slots in table manual quick change blade gap adjustment 36 trav el PLC controlled backgauge AS250 12 and AS375 12 4 squaring arm with scale 3 hand slots and 2 t slots le manual quick change blade gap adjustment 36 travel PLC controlled ackgauge AS250 14 through AS250 20 an
3. o t slots in the table e Hand slots table 2 for 10 and for 12 e Quick change Manual blade gap adjustment e 36 travel PLC controlled backgauge e year parts and limited labor warranty e All standard features listed on page 7 Positive mechanical Straightforward simple adjustments m Easy to understand blade gap indicators ag 1 ws 8 The model CS shear comes standard with quick change infinitely variable manual blade gap adjustments located at the sides of the shear to give you a wide range of shearing capacities With positive mechanical tapered gibbs plus substantial hold down pressure to hold the material in place and our precision guillotine drive system you will not find a better shearing system Swing arm pendant mount All parts are readily available with PLC control from your local suppliers Controls and low end of rake on right hand side 3 position footswitch control T slots and hand slots are standard 4 squaring arm with scale Fully machined extremely heavy duty gusseted table Very simple manifold based hydraulic system Quick change blade gap with gap indicator lube points Extremely heavy duty 36 travel backguage with PLC control and swingaway backstop CS shears come only in 1 4 and 3 8 Capacities and only in 10 and 12 lengths Available Options For Model C
4. SIMATIC PANEL 50 job programmability a two to 100 nea variation APA LY NET e 5 different cut lengths per jo Hess 999 strokes per job os Auto sequencing allows the gauge to automatically set up for the next cut SE eg cee e Stack your jobs up to any number of strokes SE ee e Stroke counter 52 255 e Inch Metric conversion oo e X retract function allows you to program the distance the backstop retracts e 2 Year PLC warranty e Off the shelf readily available parts Simple and fast electronic calibration e Manual push button or Automatic programmed operation 36 Travel PLC Controlled Heavy Duty Backguage Both models come standard with our incredibly heavy duty 36 travel 48 travel on all 5 8 and larger shears PLC controlled backgauge No other manufacturer comes remotely close to the strength and rigidity provided by this gauge Built for precision and to take abuse this gauging system comes standard with e A manual swing away backstop power swingaway is available on AS models e Clear area under back gauge for conveying stacking support equipment e A shaft fitted with couplings to allow quick and easy end to end adjustment of the backstop e 2 incredibly stout precision lead screws e A lifetime of readily available parts from your local suppliers Fully Loaded Extremely Heavy Duty Table Bed gt All model AS and CS she
5. SS capacity 3 8 x 12 A36 1 4 x 12 SS capacity 1 x 10 A36 capacity 3 4 x 10 Stainless Capacity lt 4 ZPanynrPrs lt wu e Press Brakes e Shears e Four Column Presses e C Frame Presses Straight Side Presses JE EAER T t J a E 3 55 i Ta j a Pa a TT a be lt SN BEES P E Sin h an Se ives Pea eyes Vinay STANDARD INDUSTRIAL CORP 1115 any 49 South DeSoto Street Clarksdale MS 38614 Phone 662 624 2436 Fax 662 624 2581 www standard industrial com
6. all shears a lifetime from anywhere in the USA ings 2 upper cross members a Other features are also standard lower beam and flat table 2 depending on model and size e Positive mechanical tapered e Guillotine drive system gibb blade gap adjustment J O 0 52 Ram Starts _ Lower Blade gt Gibbs slide uniformly up Finishes Cut Here or down Both manual and powered blade gap systems available Straight line cutting action The absolute most precise shear design in the world 100 American Innovation e Areal 5 year parts warranty for a real machine e 80 000 PSI steel capacity e A real service department giving you direct access to the manu facturer of your machine e years of machine building experience and generations of customer references Incredibly high re sell value due to readily available parts and 100 U S made Complete owners manual with all hydraulic and electric schematics e Complete list of all original man ufacturers names and part num bers so you can always find replacement parts Single Cylinder Hydra Mechanical Drive System for 5 years Manifold Based Hydraulic System e Incredibly simple to troubleshoot e Year parts coverage e Fewer Hoses Tubing Fittings Provides Far LESS Maintenance And Downtime e Under 3 000 P S I system to provide long life for all c
7. front gauging These t slots are also available with scales Drop Stops For T Slots Disappearing Gravity type stops that allow the work piece to slide forward over stops but not backwards These stops Slide in either the t slots in table and or the optional t slot support arms 24 1 5101 Support Arms 24 t slotted support arms that mount to the front of the shear table and typically are lined up with t Slots in the table Can also slide left to right in optional t slot across front edge of shear table These support arms are also available with scales to match optional scales in table Hand Slots Machined In Table 2 are standard on 10 shears and 3 are standard on 12 and longer shears Large slots milled in table of shear So operators can get hands underneath work piece for easier part handling T Slot Across Front Edge Of Shear Table 5 8 t slot milled across front edge of table to allow t slot support arms to slide left to right in table Ball Transfers In Table standard on most AS shears see standard features page for details Heavy duty adjustable height ball transfers to greatly aid in the handling of large work pieces High Carbon High Chrome Blades HCHC blades have more carbon and chrome than the industry standard shock resistant blades that are Standard on the shear These HCHC blades are primarily used for customers who use 75 more stainless materials Hold Down Cylinders With Impact Pads Hold down cylinders machined t
8. systems CNC controls backgauges and frontgauges and any other purchased computer controls are all subject to the manufacturers warranty The 5 year warranty excludes any damages caused by rigging transportation and incorrect use or modification by customer or dealer The user must abide by the maintenance information provided in the service manual that is included with each machine Maintenance items such as lubrication bolt tightening proper leveling of the machine and all other Specified actions in the service manual must be adhered to in order for the 5 year warranty to be honored Second users may be subject to the remainder of the 5 year warranty if they pay for full inspection of the machine by a Standard Industrial rep contact us for details This equipment is manufactured and intended to operate as a component of a complete operating system The complete System is to include the feeding equipment and or guards or devices to protect all persons in the vicinity including the Operators depending on the work to be performed The complete system is the sole responsibility of the owner operator The warranty is exclusive may not be modified by verbal agreement Other than those representations made expressly in this Warranty we exclude and disclaim all implied warranties of fitness for a particular purpose and any other implied warranties Model AS750 6 Model 5375 12 Model AS1000 Shear 3 4 x 6 A36 e 2 x 6
9. S Shears other options will require the AS model e 8 12 Squaring arm with scale available on left side optionally NOTE low end of rake on right side e Swing stop for squaring arm e 24 t slot Support arms to match up with 2 t slots in table Gravity stops for t slots and or t slot support arms e impact pads for the hold downs for sensitive materials may delay delivery e Protractor s for angle shearing e Conveyors Stackers and Sheet Support Systems e T slot bar across front edge of shear table to slide support arms left to right may delay delivery e Hi Carbon Hi Chrome blades lieu of the standard shock resistant blades 8 Model AS Shear Precision Custom Equipment Per Your Specifications Although many improvements and upgrades have been instituted over the last 40 years the model AS shear has the same tried and true guillotine drive system our management team first manufactured back in 1967 The AS has all the outstanding features of the CS and more plus we customize the AS to match our customer s specific needs Like the CS the base model AS shear comes standard with just about everything an operator needs plus an extremely wide array of options The model AS shear is beneficial to all levels of production especially to steel service centers and larger manufacturers that need a few more features than the CS can offer Please review all the options in order to get the exact machine you need
10. Simple and versatile hydraulic and faces e 4 edge shock resistant blades electric control Fixed rake angle optional rake avail e Either manual or power blade gap e Fully adjustable stroke length with able on AS model adjustment depending on model full capacity throughout stroke and size Rigid all steel unitized frame Model CS Shear Precision and Affordability These days a U S manufacturer has to be as competitive as possible against other manufacturers both overseas and just over the border The question is how to maintain U S quality and still give our customer s the best price we can When it comes to 1 4 and 3 8 shears in 10 and 12 lengths the answer is our model CS hydramechanical guillotine drive shear Using the same single cylinder drive system and extremely heavy construction as the AS the model CS sets a new standard for precision and affordability The CS shear takes all the advantages of our guillotine shear in a fully loaded yet economical shear to compete against cheaper swingbeam and overseas shears The only difference between the AS and the CS shears is that we batch build the CS shears and limit the amount of options available on this model This practice keeps our costs down allowing us to be more competitive against foreign machines This gives you the quality of a true U S manufacturer at an affordable price CS Shears have the following standard features e 4 squaring arm with scale
11. ar tables come standard with gt A 2 2 T slots machined front to back in the bed for setting front stops ll Hand slots machined in table to allow easy part handling 2 hand slots 10 shears 3 hand slots on all 12 and longer shears e Squaring bar with scale machined in table right side 4 squaring arm with scale on right hand side low end of rake e OSHA compliant awareness barrier e Shadow light for shearing line Standard Features On Model AS And CS Shears 5 Year parts and limited labor e Low pressure readily available off the All liquid tight components warranty shelf hydraulics and electrics with 120 volt electrical control system 4 squaring arm with scale replaceable oil filter oil not included Electric disconnect switch and electric e Complete manual with all original e Pendant mounted swing arm PLC con magnetic starter with overload pro manufacturers name and part trol tection numbers e Overload protection to prevent dam Unitized high strength frame e 36 travel backgauge with swingaway age to shear frame e Guillotine straight line cutting action backstop e High tonnage heavy duty hold down e 80 000 p S i capacity steel rating Hand slots in table cylinders to hold work piece e Blade relief angle e Shadow light for shearing line e Adjustable hold down pressure e Low friction nylatron way gibb sur e T slots table e
12. d AS375 14 through AS375 20 4 squaring arm with scale 3 hand slots and 2 t slots in table Power quick change blade gap adjustment 36 travel PLC controlled backgauge Ball transfers in table 55 8 through AS500 20 squaring arm with scale hand slots and t slots in table Power quick change blade gap adjustment 36 travel PLC controlled back gauge ball transfers in table All 1 2 and larger and all 14 and longer shears have ball transfers as standard AS625 8 through AS1250 20 4 squaring arm with scale Hand slots and T slots in table Power quick change blade gap adjustment 48 travel PLC controlled back gauge Ball transfers in table Model AS Options Low Rake High Rake B UPPER BLADE 2 position power rake adjustment for slitting Automatic Lubrication and other applications 48 travel power swing up 36 manual swingaway is standard Available Options For A New Order Model AS Shear Squaring arms 1 4 squaring arm with scale on right hand side is standard on all shears Optional 4 8 or 12 squaring arms are available on either the right or left hand side low end of rake is always on right Please note that the lensth of the squaring arm is measured from the blade and not the table example 8 squaring arm is 6 off the table Swing Stop For Squaring Arm Quick change flip up down stops that slide the length
13. ent because it pivots from the end frames Swingbeam e Typically dual cylinder e Typically ram pivots from the side of the shear e 5 incapable of a variable rake Standard Industrial Guillotine Drive System e The relationship of the top blade to the work piece never changes Ram e Straight line cutting action care Due to the rigidity of our system you can Shear a very wide range of material with a single blade setting Lower Blade e Because of the reliability of our guillotine drive we are able to provide our unmatched 5 year parts warranty Starts e Incredibly heavy duty gibbs con trol left to right and front to back forces to keep ram a straight line giving the most precise cut e With our guillotine drive the angle of the cut is consistent Upper Blade throughout the stroke Ram Finishes Cut Here Guillotine Shearing Cycle pper lade Operator s Front View Side View Sa Beginnin OF Cut lt 2 Angle of top blade Middle BE to work piece remains constant End Of Cut Swingbeam e f the ram pivots from the end frames an arc or swing is created throughout the stroke Upper Blade Makes e Due to their weaker drive sys Contact With tem swingbeams must adjust Work Piece Here their blade gap for virtually every material thickness Lower Blade e Because the swingbeams pivot points are fixed they cann
14. gle of the upper blade to the work piece throughout cut 4 A heavy duty high tonnage hold down system to hold the work piece Guillotine The most important factor in providing a precision cut is the manner in which the upper blade cuts through material from beginning to the end of the cut A Standard Industrial guillotine drive system insures that the upper blade comes down in a Straight line because the linkage is driven from directly above the workpiece From the beginning of the cut all the way to the end of the cut the relationship of the upper blade to the material never changes Swingbeam In direct opposition to this a swingbeam pivots from the side of the end frames and brings the ram down in an arc or a Swing like a welding helmet coming down over your face This causes the relationship of the top blade to the work piece to change throughout the entire cut Because the blade comes down in an arc the cut 15 distorted from the beginning all the way through the cut mA JO A m R 4 Here are features of both designs to determine if the shear you are being offered is either a guillotine swingbeam Characteristics of Each Drive System Guillotine e Either single cylinder or dual cylinder e Ram is driven from the top down and is not pivoted from the end frame e Can have a infinitely variable blade gap adjustment e Due to it s down acting ram it is capable of a variable rake adjustm
15. ion by the uncompromising rigidity of our machinery This rigidity coupled with our simplicity and trouble free operation has made us one of the top selling shear manufacturers in the world In January 2000 we raised the bar even further by initiating an unheard of 5 year parts and limited labor warranty that drastically separated us from the competition and we haven t stopped there Whether you are a price conscious smaller facility changing jobs on an hourly basis or a 3 Shift a day manufacturing facility that requires dependable machines with minimal downtime the model AS or CS shears are exactly what you are looking for Here are are just some of the impressive standard features on both models of Standard Industrial shears 4 squaring arm with scale Exceptional short and full length stroke speeds e Shadow light for shearing line e Full capacity throughout stroke e 80 000 P S I steel capacity e Pendant mounted swing arm PLC display shows location of backstop and on screen programming instructions e 100 true U S made guillotine drive system provides the ultimate straight line cutting 2 4 edge medium chrome blades provide longest blade life Fully adjustable stroke via three position footswitch control and or mechanical limit switches e Large heavy duty hold down cylinders providing uncompromising hold on work piece Fewer hold downs means fewer components to maintain Although powerful the hydraulic a
16. nd electric systems are incredibly simple to keep downtime to a minimum All components are made from U S suppliers and were designed from those manufacturers stock which means you can buy Darts for your Standard Industrial machines from the original manufacturer of the part from your local suppliers or from 05 This means you are not forced to buy specially made overpriced proprietary components only from the manufacturer The hydraulic system is designed for quiet shockless operation to eliminate most needs for special foundation requirements The shears also come standard with system overload protection to stop damage to the shear frame if the operator attempts to cut more than the machine s capacity All of the quality U S made shears manufactured over the last century have been of the guillotine design The guillotine system uses ram Slides gibbs which guide the upper beam and solidly contain the shearing forces Our ram slides located directly above the shearing area on the front and back of the shear ram above the shearing center line This drive system location is what gives the guillotine its precision AS and CS Shears PLC Touchscreen Control The state of the art Touchscreen PLC control will allow your operators to shear your material in record time Not only is this control extremely easy to use but it provides you with all the features of shears that cost much more SIEMENS Simple Go To function
17. o accept nylon pads to protect sensitive work pieces Special Paint Color Any single color paint with sample is available that matches our normal paint specs High Speed Hydraulic Systems All AS shears are available with higher speed systems for faster production MATERIAL SUPPORT ARM CONVEYOR TRIM CUT SEPARATOR AS375 10 shown with optional ball CNC front gauges are available on all Sheet supports conveyors and stackers transfers t slot across front edge of model AS shears available on all models of AS and CS shears table and protractor 10 gt The Standard Industrial Corporation Five Year Warranty As part of the purchase of a new Standard Industrial machine a 5 year limited warranty will be included The warranty begins at the point of initial shipment and will not automatically be passed along to second owners The decision to repair or replace any part will be made by Standard Industrial management only On all simple warranty repairs Standard Industrial will provide instruction and parts fob Clarksdale MS The customer or dealer involved will be invoiced for any replaced components and credit will be issued upon return of the defective component to Standard Industrial Corp The Five Year Warranty Covers The Following Main hydraulic cylinder and seals Drive components Shafts Bearings e Motors Pumps Valves Backgauge components manufactu
18. of the squaring arm for front gauging repetitive work Infinitely Variable Power Blade Gap Adjustment standard on most AS shears see standard features page for details Precision push button blade gap control with mechanical pointer and scale located at front of shear showing exact location of blade gap Positive mechanical lead screws drive machined tapered gibbs providing infinite adjustment 2 Position Power Rake Adjustment Gives the shear 2 different rake angles to allow the most precision cutting in a wide variety of capacities Great for slitting when a flatter rake is needed 48 Travel Backgauge In Lieu Of Standard 36 Travel standard on all 5 8 and larger shears Same extremely heavy duty front operated PLC controlled backgauge with manual swingaway backstop with 48 of travel Power Swingaway Backgauge With 48 Travel manual swingaway is standard on all shears This feature instantly swings the entire backgauge up and out of the way for shearing long work pieces comes with 48 of travel Manifold Lubrication System Brings all the lube points of the shear except backgauge screws to a centrally located area on the back of the shear for easier maintenance Automatic Lubrication System Timed power lubrication system that automatically brings grease to all the lube points except backgauge screws 5 8 T Slots Milled In Table 2 are standard on all shears 5 8 t slots milled front to back in the bed table of shear for
19. omponents e Full shearing capacity from one end of the shear to the other e Each A660 bronze bearing is guaranteed e Each bearing is designed to withstand 6 TIMES total tonnage of shear Relationship Angle of top blade to work piece NEVER changes during cut e Allows operator to shear a tremendous range of material thickness with a single blade gap setting Guillotine Shears Swingbeam Shears In today s shear marketplace there are many type s of machines to choose from but the main two drive systems are the guillotine and the swingbeam The true guillotine drive system like that of our model AS and CS shears has been the proven design of quality U S shear manufacturers for the better part of a century No other design comes close to the precision provided by a guillotine drive Although a distant second in precision and design quality the swingbeam shear has been a favorite of manufacturers from overseas and from just north of our border largely due to the fact that it is a less expensive way to build a shear The swingbeam is very effective for 10 gauge and smaller material but for 1 4 plate and larger applications the swingbeam is outgunned by the guillotine in every way For this reason many swingbeam manufacturers try to pass their Shears off as guillotine drives 4 crucial factors to provide the most precise cut 1 Strength of the drive system 2 Strength of the frame 3 Consistent an
20. ot have variable rake adjustments Swingbeam Shearing Cycle Operator s Front View Ram Starts Here 3 pper lade Drive System e The swing of the upper blade causes the angle or relation ship of the top blade to the work piece to change throughout the stroke 7 Ram Pivots From End Frame Causing Swing e This angle change causes distortion from the begin ning to the end of the cut e As result of their lighter weight construction and less rigid drive system Sswingbeams typically only have a 1 2 year warranty Ram Finishes Cut Here Side View Beginning Angle of top blade to Of Cut work piece changes F throughout the g T entire cut ee End Of Cut oy 9 Standard Features For hi There are few pieces of equipment in any plant that are depended on as much as a Shear From the smallest job shop to the largest state of the art manufacturing facility a reliable precise shear is a key part of their success Our 100 American made guillotine drive shear has proven itself over the last forty years to be that key in thousands of installations all over the world The Standard Industrial shear gives something that most manufacturer s shears can t the total satisfaction of knowing they purchased a machine from a company that was 100 owned operated and manufactured completely in the U S A Over the last 20 years we have overwhelmed our customers and our competit
21. red by Standard Industrial not PLC components e Structural integrity of non removable parts of the machine Hold down cylinders and seals Fittings Labor Labor to repair structural integrity problems cracks in the frame of non removable parts which fail during the 5 year warranty may be furnished at the customers plant in the continental U S This labor is Supplied at no Charge only if Standard Industrial is in agreement that the problem is not due to improper use of the machine or wrongful tampering with the machine by customer or dealer Labor to assist our service rep and or necessary Services are to be furnished by the customer at no cost to Standard Industrial Labor to repair removable components anything other than the welded frame of the machine will only be supplied if the customer sends the failed component s back to Standard Industrial freight paid to be repaired at our facility The repaired components will be shipped back to customer fob Clarksdale MS Standard Industrial will NOT be responsible for freight OR for onsite labor on components that are removable Turn around time of the repair is dependant upon current backlog The 5 Year Parts Warranty Does Not Include The Following PLC PLC interface and PLC related components 2 year parts warranty in lieu of the 5 year parts warranty Other components such as Shear Blades Dies Die Holders and accessories e Die compensators Die cushions Sheet support
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