KWB-408 Installation and Parts Manual
Contents
1. Balancer Assembly PDF pdfFactory Pro www fineprint cn LAUNCH KWB 408 Installation and Parts Manual Parts List Balancer assembly parts list Description 00 01 104010520 KWB 408 wheel balancer wheel protection guard Mmos 717772222221 KW8 408 whee balancer main shaft motor and cast steel pars assembles 206010336 KWB 408 wheel balancer measure scale assembly 103201706 KWB 408 display panel post 102100110 Ship shape switch 32 25 33mm R210 C5L BR 16A 250VAC High power dissipation resistance insert plug in 4 20 400W 5 Diameter 47mm Distance between installation holes 300mm with surface screw thread 103020079 Hexagon head bolt GB T5781 1986 M12 35 White zinc plated 10 PDF pdfFactory Pro AANZE www fineprint cn LAUNCH KWB 408 Installation and Parts M2. Cast Steel Parts Motor and ShaftAssemblies 20 AA A www fineprint cn PDF pdfFactory Pro LAUNCH KWB 408 Installation and Parts Manual Parts List Cast steel parts motor and shaft assemblies parts list ERPNo Plain washer Zinc plated GB T97 1 1985 12 103010551 Hexagon socket cap screw M6 28 103040027 Spring washer GB T93 1987 6 10304001 1 Spring washer GB T93 1987 4 0 White zinc plated Cross recessed countersunk head screw GB T819 1985 M4 10 White zinc Ms17 103010087 plated 103020161 Hexagon socket cap bolt GB T 70 2000 M10 35 Black zinc plated 103040096 Plain washer GB T97 1 1985 10 White zinc plated 103040100 Spring washer GB T93 1976 10 White zinc plated 103030062 Hexagon nut GB T6170 1986 M10 White zinc plated 103010035 Cross recessed pan head screw GB818 85 M3 10 Nickel pla
3. Vc Jl Counterweight groove Fig 1 Balance shaft Main structure parts list Serial No ERPNo Description Measure scale KWB 408 supper big Ft01 103200313 conical x 45 KWB 408 conical Hanging handle Ft02 103200316 casing 45 Fig 2 KWB 408 medium conical KWB 408 small conical Ft04 103200297 casing 45 Ft06 103990018 Balance lead weight 100g 417302 wheel balance Ft07 110040030 weight special pliers 10 Ft08 104010485 KWB 408 quick locknut KWB 408 width scale Ft11 104010311 ABS PDF pdfFactory Pro www fineprint cn LAUNCH KWB 408 Installation and Parts Manual Installation Installation Transport It is advisable to transport the machine with a forklift Fig 4 attention to the barycenter of the machine Do not tilt the machine much during the moving Do not drive the forklift too fast
4. Ob02 Ob03 E 3 d LO _ EA Y 0 G Turnover Case Assembly 18 PDF pdfFactory Pro www fineprint cn LAUNCH KWB 408 Installation and Parts Manual Parts List Turnover case assembly parts list SerialNo ERPNo BPDescrpion Ob01 104010520 KWB 408 wheel balancer wheel protection guard Ob02 103201980 KWB 408 wheel protection guard turnover bracket KWB 408 wheel protection guard extension spring wire D 4mm outer Ob03 103110090 D 29mm total L2134mm 11 103010260 Hexagon stud head screw GB T 70 1985 M8 20 Ob12 103020056 Hexagon bolt GB T5783 1986 M10 30 Brunofix Ob10 103030061 Hexagon nut Zinc plated GB T6170 1986 M8 Ob13 103040100 Spring washer GB T93 1976 10 plated 19 PDF pdfFactory Pro AANZE www fineprint cn Parts List KWB 408 Installation and Parts Manual LAUNCH
5. Keep the location of the machine on the forklift as low as possible Do not overturn it during the moving pay attention to the position of the barycenter Unpacking Open the packing box according to the Instruction on it Remove the packing materials Fig 5 and check whether the machine 15 damaged during the transportation Confirm whether the main unit accessory parts and relative materials are included Keep packing materials away from children If the packing materials may cause pollution please dispose them properly Remove accessories and spare parts supplied with the machine and place them on a Safe place Then remove the cabinet fixed on bottom plate of packing box and place them at a safe place Fig 5 Attention Special anti rust oil applied on the precise parts may attract dust Clean it when necessary Positioning The installation position must satisfy the requirement of safe work Note The machine should be installed close to main power supply The machine should be installed on the even concrete floor or other floors with hard surfaces Adjust the anchor bolts till KWB 408 is level and stable Fig 6 In order to fasten the machine reliably use one M12x35 fastening bolt to fasten the machine on the floor tightly Otherwise it will cause vibration and noise Enough spaces should be kept for operation and maintenance The space should be not less than 1m at front an
6. Power supply box assembly KWB 408 parts list Serial No ERPNo 103010553 103040011 103040012 103201712 Right fixing plate 103230152 KWB 408 wheel balancer power supply box Pb09 102160358 Hexagon head plastic clip button height 18mm up 3mm down 08mm Pb11 103201712 Leftfixing plate 13 PDF pdfFactory Pro www fineprint cn LAUNCH KWB 408 Installation and Parts Manual Parts List Main Board Box Assembly KWB 408 Main board box assembly KWB 408 SerialNo Right fixing plate Mb06 Mb07 103230194 KWB 408 wheel balancer main board box Mb09 Mb10 Mb08 102160358 Hexagon head plastic clip button height 18mm up 3mm down 08mm Mb11 103201712 Leftfixing plate 14 PDF pdfFactory Pro www fineprint cn LAUNCH KWB 408 Installation and Parts Manual Parts List DpD3 Dp02 f LI Dp33 02 e DpO3 Display Panel Assembly 2 15 PDF pdfFactory Pro www fineprint cn LAUNCH KWB 408
7. counterweight is at the bottom of the wheel rim or not If it is the phase value of PHA should not be changed otherwise the phase value of PHA should be increased or decreased 4 Pro should be set to OFF Press key to adjust the parameters PDF pdfFactory Pro AANZE www fineprint cn LAUNCH KWB 408 Installation and Parts Manual Parts List Parts List This list is only for the reference of the maintenance personnel The manufacturer will not be held responsible for any use other than the designed purpose In case of any damage of components and parts please contact your dealer or LAUNCH for replacement PDF HEH pdfFactory Pro HAAG www fineprint cn LAUNCH KWB 408 Installation and Parts Manual Parts List Mm27 a Mm 28
8. Installation and Parts Manual Parts List Dp08 _ 09 Dp08 _ 17 U0p08 10 09 09 Dp1l0 ZU Do10 13 NNN AW La Dol N ES Display Panel Assembly 3 16 PDF SEH pdfFactory Pro ae www fineprint cn LAUNCH KWB 408 Installation and Parts Manual Parts List Display panel assembly parts list SerialNo ERPNo Description Dp05 103201723 KWB 408 display panel wire clip Dp06 103201724 KWB 408 display panel casing mount Dp10 103040016 Plain washer GB97 1 1985 3 0 silver color Nickel plated Dp11 103201722 KWB 408 display panel inner scale board Dp19 103010056 Cross recessed pan head tapping screw M4 12 1 Dp07 104010486 KWB 408 display panel bottom casing ABS Dp08 103010063 Cross recessed pan head screw GB819 85 M3 6 White zinc plated Dp09 103040009 Spring washer GB T93 1987 3 0 Nickel plated d 17 PDF pdfFactory Pro AANZE ENE www fineprint cn KWB 408 Installation and Parts Manual Parts List LAUNCH
9. guard with the other before connection All connection of circuit must be end of the extension spring done by professional The socket of the power supply must be installed within the reach of the operator The height should be set at 0 6 1 7m If the supplied voltage is not stable please use a voltage regulator The machine must have a good cabinet ground connection Now you have finished the installation of KWB 408 successfully PDF pdfFactory Pro www fineprint cn LAUNCH Calibration and Adjustment Self calibration Program of the Balancer self calibration program should be run after the equipment s first installation or if the measurement accuracy of the equipment is uncertain to ensure the measurement accuracy of the balancer Turn on the power supply switch of the balancer install a wheel with medium size 13 15 input the data of the wheel rim and press key at the same time The control panel will display the information as shown in Fig 17 FALE ALC RC Fig 17 Release key put down the wheel START protection guard and press key to rotate the main shaft The control panel will display the information as Shown in Fig 18 when the main shaft stops rotating INSIDE OUTSIDE ddl 00 Fig 18 Put up the wheel protection guard and attach 1000 3 502 counterweight on the outside of the wheel rim Put down the TART wheel protection
10. Diagram Power supply board to external components wiring diagram CB Ul L7905CU 02 L7805CU n amp NG 8 ONS 15 S LAUNCH KWG412 POWER BD gt Fl Ti ACI RS GND 5 CN3 H 2005726710 Tini GND 2 26 PDF HEH pdfFactory Pro www fineprint cn
11. LAUNCH KWB 408 Installation and Parts Manual Table of Contents Safety PUANI AAA 1 UA PLE DERE RAE 2 pals 2 2 05 CAL ALON aa 3 3 Unna c WA 3 PO IO TT s AA MAA uuu ss 3 s I 4 Calibrabon and Adjus i 8g RICE cU SE NC RENE 6 Self calibration Program of the EO Qd 6 Self Testing Program Testing Position Sensors and Indicators enne 6 Adjustment for Sensors and Inside Parameters nnn 6 Pate LIST ogni uro OE RECEN IAN TaN NUIT 0 KWB 408 Main Wiring DIagrams susaiseniaineaisnoninnin dino kn ra n ncn a o nc anon non n c nc an 22 PDF pdfFactory Pro www fineprint cn LAUNCH Safety Precautions Warning This manual 15 an integral part of the product Please read it carefully Keep the manual for later use when maintaining the machine This machine can only be used for the designed purpose Never use it for any other purpose The manufacturer is not responsible for any damage incurred by improper use or use for the purposes other than the intended on
12. anual Parts List 07 i edd Me08 HE Lob ul Se died d edt E yA WAA J DE lt SS ta GS 4 m lt 9 sis g EP 97 NAR AAA GC A 19 A Meo5 71 MEEL Me 02 E x P m P4 7 fp 2 4 gt 3 Measure Scale Assembly KWB 408 11 PDF SEH pdfFactory Pro EE www fineprint cn LAUNCH KWB 408 Installation and Parts Manual Parts List Measure scale assembly KWB 408 parts list SeralNo ERPNo BDescrption KWB 408 Tension spring wire diameter 0 8mm outer diameter 20mm total Meli 103110089 length 730mm KWB 408 measure scale linear bearing inner D 8mm outer D 15mm L 24mm 103040099 Plain washer GB T97 1 1985 5 White zinc plated 103040027 Spring washer GB T 93 1987 6 103020160 Hexagon socket cap head bolt GB T 70 1985 M5 14 White zinc plated 12 PDF pdfFactory Pro www fineprint cn LAUNCH KWB 408 Installation and Parts Manual Parts List Power Supply Box Assembly KWB 408
13. ccur please turn off the power switch and unplug the machine Then contact relevant service personnel Enough space should be kept in front of the power supply socket so that the plug can be quickly disconnected in case of emergency Check the parts list carefully before installation Please contact the dealer or LAUNCH immediately if you have any questions KW B 408 Installation and Parts Manual Safety Precautions Tools To ensure the smooth installation and adjustment please get the following tools ready An adjustable wrench a set of box wrenches a pair of scissors a set of screwdrivers and a digital multi meter measuring voltage PDF pdfFactory Pro AANZE ENE www fineprint cn LAUNCH KWB 408 Installation and Parts Manual Main Structure Figure Main Structure 1 Measure scale for automatic measurement of the installation distance of the wheel and rim diameter and the accurate position of the sticking balance block 2 Control panel for man machine dialogue Main structure Spare parts are as 3 Hanging handle For hanging conical casing the wheel shown in Fig 1 width scale and other spare parts 4 Counterweight groove holder of the counterweight lead block 5 Balance shaft for supporting the wheel 6 Wheel protection guard Wheel protection Control panel Uu J L
14. d sides and 0 6m at rear to satisfy normal operation of the machine If the machine is installed outdoors the protective shelter is necessary Keep the machine away from flammable gases Fig 6 In order to use the machine safely and reasonably LAUNCH suggests installing the machine at least 0 6m away from the wall PDF SEH pdfFactory Pro a www fineprint cn LAUNCH Installation Beton Please place move and store KWB 408 in accordance with safety signs on the package u Never lift the rotary shaft when moving installing or operating KWB 408 Otherwise the rotary shaft may be damaged Make sure that the machine is stable and in good condition after installation Then install KWB 408 according to the following Setup Instruction Step 1 Installation of the control panel 1 Take out the post board from the accessory box Unscrew the four screws on the board Fig 7 and remove the rear cover of the board Fig 7 2 Place the post pads between the cabinet and the post panel and then install the post panel on the rear of the cabinet Fig 8 3 Take out the control panel from the accessory box Remove the rear cover of the panel Fig 8 and install the control panel on the top of the post board Insert the two cable plugs into the interfaces on the KWB 408 Installation and Parts Manual Installation rear of the computer board correspondingly Fig 9 Mount the rear cover of the co
15. e Before installing and adjusting the equipment pay attention to the following Read the two manuals carefully and thoroughly Any modifications to any components or parts or use the equipment for other purposes without either obtaining permission from the manufacturer or observing the instructions of the manuals may lead to direct or indirect damage to the machine The installation and adjusting personnel should have basic electrical knowledge Do not put KWB 408 in a place with extreme temperature or moisture or near the heating system watertap air humidifier or furnace Keep the machine from dust ammonia alcohol thinner or spray type binder KWB 408 should be installed on the even and stable ground Avoid putting KWB 408 close to objects that may cause vibration such as the air compressor KWB 408 should use individual power supply socket Do not plug other power supply wire into this socket The socket must be grounded safely If the socket does not have ground wire please connect the ground wire first Avoid any trample on power supply wire Keep 60cm distance between the back panel and the wall for good ventilation Enough room should be left on both sides of KWB 408 for convenient operation Do not demount or refit the machine by yourself Avoid any impact with the rotary shaft Sundries should not be placed on the working desk During the normal operation if abnormal noise fog or other noticeable phenomena o
16. guard again and press key to re rotate the main shaft The control panel will display the information as shown in Fig 19 when the main shaft stops rotating INSIDE OUTSIDE 1 E RU Fig 19 The self calibration is finished and the self calibration data Is stored in computer memory which cannot be lost even KWB 408 Installation and Parts Manual Calibration and Adjustment after the balancer shutdown The wheel balance operation can be performed after above operating procedures Self Testing Program Testing Position Sensors and Indicators Press key from left to right the indicators flash one by one and the contro panel will display the information as shown in Fig 20 Fig 20 The position sensor can be tested at that moment Rotate the wheel manually and slowly indicator ALUI starts flashing and 0 will appear on the right screen when 0 position on the main shaft passes across the photoelectric sensor as shown in Fig 21 INSIDE OUTSIDE __ 5 2 Fig 21 Once the wheel turns by one circle the 0 will appear on right screen one time When the wheel rotates to the reverse direction the indicator ALUS will start flashing ALU Press key a number will be displayed on the right screen which is the distance between the inner side wall of the wheel rim and the balancer cabinet When moving the measure scale this number is changed too Press key a number will be displayed on the left sc
17. ntrol board Fig 9 4 Install the rear panel of the post board Fig 10 Fig 10 5 Install the rear cover board of the display panel Fig 11 Fig 11 Step 2 Installation of the wheel protection guard 1 Install the supporting bracket of the wheel protection guard on the rear part of the wheel balancer cabinet body Fig 12 PDF pdfFactory Pro WHA Gt www fineprint cn LAUNCH KWB 408 Installation and Parts Manual Installation ii Fig 14 4 Install the on position switch Insert the plug of on position switch on the supporting bracket of the wheel protection guard into the connector of the wheel balancer cabinet Fig 15 Fig 12 2 Insert the protective pipe of the wheel protection guard into the supporting casing Fig 13 Fasten the protective pipe on the Fig 15 supporting shaft by the washer and snap ring Fig 13 Step 3 Lead screw assembly Please see Fig 16 Also you can remove the lead screw and then connect the flange pan to universal detent optional Fig 13 3 Install the extension spring of the wheel Fig 16 protection guard Fig 14 Firstly please hook the hanging pin of the wheel protection guard Step 4 Switch on the machine with one end of the extension spring and then Check whether the power supply is in accordance with hook the pull screw on the supporting bracket the requirements of the data plate on the machine of the wheel protection
18. reen which is the diameter of the wheel rim When swaying the measure scale this number is changed too Adjustment for Sensors and Inside Parameters Sensor Adjustment Level sensor adjustment Calibrate it after adjustment each time and then check it When the data at the inner side is larger please move the level sensor to the right Release the nut at the inner side first and then screw the nut at the outside clockwise when the data at the inner side is smaller please move the level sensor to the left Release the nut at the outside first and then screw the nut at the inner side counterclockwise Adjustment for Inside Parameters Press key the control panel will display PDF pdfFactory Pro AANZE www fineprint cn LAUNCH KWB 408 Installation and Parts Manual Calibration and Adjustment the information as shown in Fig 22 INSIDE OUTSIDE Fig 22 P UU Press key the screen will be blackened and AL then press key to enter the adjustment for inside parameters press key to switch the inside parameters AnP 1 1 PHA and Pro etc 1 Adjustment for gram number error When the displayed data is smaller than the actual data please adjust AnP higher about two times of the error value adjust it smaller contrarily 2 Keep 1 1 between 0 5 3 Phase error adjustment Rotate the wheel until all five indicators at the inner side of the display panel are on Observe whether the
19. s at main board box inside to the display and key presses M Display ue female amp 1 i 8 5 T sy i bs 5 215019 IIIIIIIIIIIIIIIIILI hc d il 4 The diagram of the raster connector inside the main board box M Sensor female e yuu 10 3 L1 Oo co e e 00 0 0001 LL M Sensor 24 PDF SEH pdfFactory Pro a et www fineprint cn LAUNCH KWB 408 Installation and Parts Manual Circuit Diagram The diagram of power supply connector inside the main board box Ji Jl Jl Jl Jl ST GND BK 5S 5u l e POWER The diagram of raster connector inside the main board box M Raster Male Jag Te IDCK WD 50 RST NT 25 PDF pdfFactory Pro www fineprint cn LAUNCH KWB 408 Installation and Parts Manual Circuit
20. ted 103040016 Plain washer GB T97 1 1985 3 silver color Nickel plated 103040009 Spring washer GB T93 1987 3 0 Nickel plated Wem ing ate 103030010 Nut GB6170 86 M3 White zinc plated X103110087 KWB 408 main compressed spring 65Mn invented 103040084 Outer gear lock washer GB T862 1 1987 10 White zinc plated 104070065 KWB 408 main shaft spring fixing washer nylon 103050053 KWB 408 Main shaft hole using spring ring 125 21 PDF pdfFactory Pro AANZE www fineprint cn LAUNCH KWB 408 Installation and Parts Manual Circuit Diagram KWB 408 Main Wiring Diagrams Main board box interface diagram P Pow er Connection 22 PDF SEH pdfFactory Pro EE www fineprint cn LAUNCH KWB 408 Installation and Parts Manual Circuit Diagram Cables connected to main board box interface diagram 9 M Key l male e np OF M Display H female ah otroke switch t8 QH M Stroke fernale Raster B M Raster Male Ml Power A M Sensor female Sensor E Wirings from DB9 of main board to main shaft sensor Color of Core cable DB9 Male Level Sensor Negative Vertical Sensor Negative 23 PDF pdfFactory Pro www fineprint cn LAUNCH KWB 408 Installation and Parts Manual Circuit Diagram The diagram of interface
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