SERIES LT7000 LIGHT TOWER
Contents
1. 188370 AIR CLEARNER BRKT Br 179812 AIR TUBE Hose Fi BW PREN 77 a GLOW PLUG 109330 L CAPACITOR KIT ME HIGH TEMP SWITCH I N I f L na GLOW PLUG RELAY mE EEN hs dated sp STARTER p lo E 83199 o ALTERNATOR SETG Y TA SE 184305 gt SPACER 236857 990410 T E WASHER L porre Z20620 VIBRATION MOUNT2. NO y ONC ZNd a gwd 17 1014 3955 JW A NO HYSA N d INN if 130008 249530 TN TVN 49530 S3904 dVHS 2 SAUNA TV 1011 990 XVI 0 6 08 Ud Rd 0986 78 X908 PH AINH 066 00 sowoag YY 020 1 sjowioag NONI lv 7 i 91 1 SUODODJ NI SNONI EDIU 0 030 3992 023 JQ AM 31 6 SYM HOLMS 38055388 WHIL Z 16 62 1 V 3 1 1002 6 9 R unu Li NOMA ZN IVAH 34d NIVA NWO PARTY C EN EN HALNSNOH AZI QN MECH JN HS Xov18 7 7 Fu 0 NO MWAN alu HOI I 1504 5 Bum l NO N aw of BYR s d KR wan MOT WIE 1 EN n il NE TE 21 4003 1 0 01 MOLYNYSIW 9 YN 9 AU 38 HONS any 7 74 185 MINI MN UE zi NOLS 0 PINTA Hond fiu ING 6 IW Md Pon 6 1013 TVIS LAN Ad 0 20 y 016611 f YSN N d hi JNIDNI HISII HOLMS AIM ONISM VJ 410409 LYW ATT 200 433 53903 06 05 8 TN 011 907 WJ 0 09 Ud 7 500169 775 TI 008 AINH 065 mm T 91 15 JN JAISMONI EpIUE 5 ASIMYIHIO
3. 290096 289900007 1 88 12 v 21 0 86 2 1101 JNON 5 AH ddV sor Ag d Jovsn N d 1N Ouer X18 di 430409 0004 000S11 SdH UVA 9 07 XO8 909 MIO 0313 GM 539503 6 TW 301 ouer 8 0 99 XVI 208 277 IET HH 190 Py 065 He OFOQ F XX 9 041990 L YO IT 9 9 01204 OMV JAM EA B p LUU e 019 L 0340345 ISMAILO 553 S3ONVITOL gt JONVHI 0031 aiva fais dell iz Zell iz seli z seli z na 0 a o a 0 ra 46 M 2 1 va CH CH M UM OLZ b 18 SIH9n OL U U 100 3004 SdNVT 3IVId3O3N SNLVIS 8 4104 82 82 82 EIL ol Y y al a g m g 1 SISYTNB el H cl c 2 c 2 980 5 034 S 8 S 8 x 8 8 L 598 mld A VZ ys H3MOd SdWY1 U U U 0 8 LHM My II 03 4 CaAL SIIM T lt a MY us AZ S ERD 034 AINO 000 11 ANY SITOVICIOII 04 Sie E ONIMIM 7031N00 OL 3 I dAl SIUIM bi ONVEL MI I m 1HM 118 dAl Sa 3 lt Ne 18 0 1018 L ISO ZH 09 A0ZZ S 0 3 39 MOU a 7 SIVIYA LHM yg YSI DIY 0114149530 fa esch CHT OMG Z8SZOM fi Lvd
4. IV 01 11 10627 0 02 0 0 310 00 22 2 8 1014 Y N 5 48 day S T Ag MO 3ovsn N d INN ad N30N08 XI GW vv 0 LYN VIOANY ONIMIM OG M 53903 davHs syang TW 01 395 XVI 0 77 08 Ud 7 77v77 OS HH MOON PY 43 6 OLO F XXX OLD FXX sjowioeg 1 E 91 17 Suononij E D TUTE ILO 031419945 39MN3HI0 SSFINN SJONVAJTOL 39NVH2 094 ava A39 3 4 dWAd T304 404 300 0 03007 093 10 Z1 1 M3INVIS 00 3105 SL 2 ANILIVE us 8 T 6 3LIHM 034 ovig QN3931 NMONG HOLIMS N 3LIHM 03 NOLLNO ES 3M w 15 027 8 NII 20v ON 3503 m JNOH 38 SON ld 033 MOT mi oe N l l A NMOMB HOIH SdS JINVHO e AZI AVIAN T MOTTIA MO TIJA NMOYI Se 29 0 W 9 NOLLN8 JYNSSIYd 15 2 33 ON L 0 O INVIO J1dMDd nr OECD 309 24 OMG 02 92 OMG 7960 13vd 28 01 621v016 vz 018
5. Ve LONG rLsSnvHx3 IV OOOZ 29 611 00 D R AWING 9366 LT5 amp 7 AIR EXHAUST DUCT IPA3 ITEM PARTH DESCRIPTION 001 115181 AS AIR EXHAUST DUCTALPHA LPA3 4167A 002 186330 FP AIR EXHAUST DUCT BACK COVER PLATE LPA3 4168A LT 003 124250 AS ANGLE AIR DUCT CROSS SUPPORT 4031 004 187750 FP ANGLE AIR DUCT BOTTOM SUPPORT 3X2X1 4 4027 21 DRAWINGH 9062A LT5 amp 7 WIRING CROSSARM 4 LIGHT ITEM 001 002 003 007 008 009 PARTH 114655 113040 113080 123080 685660 660287 663870 121620 663880 DESCRIPTION EA COIL CORD 4MH HPS W JUNCTION BOX 7P PLUG JOY AS CROSSARM 4 LIGHT HPS 1750 SL4 LT AS COIL COOD SLEEVE W ANGLE END 4C LTA LTB AS FIXTURE MOUNTING WING NUT 1830 7000 CONNECTOR 7P PLUG CANNON MS3106F20 15P CORD RETRACT 14 7 SONA 66 COIL 10 amp 54 TAIL SID CONNECTOR 3P FEMALE RECEPT JOY 5000109 9 AS BOX WITH MOUNT BAR S W 7 1 2 HUBS 3626 CAP FOR RECEPTICLE W CHAIN JOY 3316582 1 24 004 DRAWINGH 9063A LT5 amp 7 WIRING CROSSARM 6 LIGHT ITEM 001 002 003 007 008 009 PA RT 114815 113050 113080 123080 685660 660287 663870 121620 663880 DESCRIPTION EA COIL CORD 3MH HPS W JUNCTION BOX 7P PLUG JOY AS CROSSARM 6 LIGHT HPS 1751 LT7 AS COIL COOD SLEEVE W ANGLE END 4C LTA LTB AS FIXTURE MOUNTING WING NUT 1830 700
6. 0 021 Jiva AN IONTTOS a See 0 0 5 Borg YOU ki BE NN 1 000 m Hd CIONTIOS MOLON EN Moria 7 89 10 ZI 1011 AVA Gh MOTTA al n S IVA 6 33 y y Word I ON BN HOLMS ON 0 0 INS Iv 3392 10 MOT MIL 0 0 A ALIVE T JN i d NON g My 318 KI NI ko SEIN NMONG HOLIMSA3 D3 ENGEN Bvd Wa FONG 1 1 E OMG Flug 1074 TVIS N ddv 49 40 1906 N d VN nf 430408 UVA s4904 7 Sung ee 839159 7 09 011 997 73 08 Ce 2 95 TIH 4904 PA A4NH 065 010 XX sjpuioog yyy OO 0 p I D 3 19 91 1 SUOn0DJJ 2 7 1414104dS 35 031 10 SSA INN S3ONVSH 101 JONVHO 093 1 0 A38 SOLON OAH 0 66 0 V Ou yg D NO vid TA rif L NI vif EEE ye n F AINO SIINN Z SL 316 1 y SING qu vu r MON mar NA NINO vu J e 8 au nif Yr J bek Ek ETT NP 5 vo PSE ERE 2 8 E 2 oro 0300 que ER t N Un 25 N3389 nt B p x raki 1177 pe E 1 01 1 ISWTMG ES 5 mes 6 6 A m 3 il AN di 07 E Aa TE 4 mf E x 7 ge n E wi G0 Adve
7. 2985A Fixture Schematic Page 52 2986 Metal Halide Ballast W iring Diagram Page 54 2987 High Pressure Sodium Ballast W iring Diagram Pace 55 2891 Lister TS 2 Engine W irirg Page 56 4730E Kubota Engine W iig Page 57 2641 Engine W irig Diagrams for Lister TS2 with CDC Panel Page 58 2582 CDC Control Box W iring Diagram 4 MH far Kibota or Lister Page 59 3612 Control Box W iring Diagram with Kibota or Lister engine Page 60 3883 Alpha Engine Page 61 2640B Lister Engine W iring Diagram with CDC Panel Page 62 TROUBLESHOOTINGAND MAINTENANCE Tower Seal Replacement Page 63 65 Generator Refer to manufacturer s handbook Engine Refer to manufacturer s handbook Hydraulic Tower Page 66 67 Electrical Page 68 71 Treceeble W irig Page 72 Generator Bearing Inspectim Page 73 WARRANTY Procedure Page 74 Terex Policy Page 75 Engine Manufacturer s Policy Refer to manufacturer s handbook Generator Manufacturer s Policy Refer to manufacturer s handbock Cards Must be filled at and retumed to validate warranty SAFETY PRECAUTIONS The following syrbols in this manual signal potentially dangerous caxtitians to the operator or equipment Reed This Manual Carefully Know when these conditions exist Then take necessary steps to protect persorel as well as equipment WARNING This Symbol Refers To Possible Sericus Ferscnal Injury CAUTION This Symbol Refers to Possible Equipment Damage Lamps Electrical Euipment Fuel Batte
8. 188385 MOUNTING BAR 630950 184315 GENERATOR 8kW SPACER 2 123700 INTAKE TUBE 740410 74 AIR CLEANER BANDS den 189650 TAILPIPE Z40400 732130 AIR CLEANER BUDY ENGINE LISTER LPAS A My en 831998 795050 AIR CLEANER ELEMENT DUCT ADAPT R CLAMP 187501 834465 AIR pr 10 A C VACUATOR VALVE 187995 6 3 AIR DUCT BRKT S o a p 187990 1 AIR PLENUM d En pe 83199 Llo FAN BELT 831993 E DIL FILTER OREL DIL DRAIN VALVE L DRAIN HOSE 831995 LOW DIL PRESSURE SWITCH sio 188125 GUAGE KEYSWITCH PANEL ve 0 AMMETER 12V 7 5 E m M 116130 GENSET ASSY COMPLE ee HOURMETER GENSET ZSKW L S LPA3 LT5 7 684380 N I Q IGNITION SWITH ARTS IDENTIFICATION DRAWING 07 PRIME SWITCH PRA RMS DATE 4 DWG ND 9365 866120 Radiator Cap 741140 Temp Sender 866010 Air Cleaner 630041 Generator 109350 Capacitor 866030 Soleniod 866040 Gasket 866110 Radiator 866080 V Belt 866050 Oil Filter 20 baske L 839300 Fuel Filter 836857 Diode 836835 End Kit With Bearing 836830 0 Ring 836828 Rear Bearing L 839190 Low Oil Press Sensor 866090 Alt
9. 990410 740920 184301 831023 830859 830720 832750 830010 741980 896750 836857 830859 830720 832750 830010 741980 DESCRIPTION MA GENSET L S TS2 KW 8W AMP HR MIR SAE5 LT LISTER TS2 ENGINE GENERATOR L S 8KW 1120 240 ClO6 SAFA LSA38M7 AIR CLEANER WITH ELEMENT AIR CLEANER DONALDSON BANDS AIR CLEANER AMIDA BEIGE PPPOO 2348 AIR CLEANER BRACKET EXHAUST PIPE FLEX W FLANGE LT5 amp LT7 CLAMP MUFFLER 1 1 2 MUFFLER TS2 INSULATED NELSON FP MUFFLER TAILPIPE EXT 459 399 LTS LT7 AIR CLEANER VACUATOR VALVE BEARING 2 1 4 90 DEGREE RUBBER ELBOW 2 AIR TUBE KIT CAPACITOR REPLACEMENT FOR 8KW LEROY 2 50UF MO TOR MOUNT RAR TS2 ALPHA LS KUBOTA WASHER FOR VIBRATION MOUNT RUBBER VIBRATION MOUNT GENERATOR SPACER ELEMENT FUEL FILTER LISTER 351 29760 FUEL PUMP amp CONVERSION KIT TS TR3 ELEMENT OIL FILTER LISTER 201 55370 LISTER SOLENOID TZ 3 WIRE SWITCH LOW OIL PRESSURE LISTER 000 00033 OIL DRAIN VALVE LISTER TS2 HOSE OIL DRAIN 5 8 DIODE LSA38 GEN 8KW MODEL 70HF80 AS AIR CLEANER INTAKE TUBE V TAB 23637C LT5 amp 7 FP GAUGE PANELW 2 GA amp KEY SWITCH W KEY 3658 GS SOLENOID TS2 3 3 WIRE SYNCHRO START 1502ES AMMETER 12V 10 0 10 DATCON 06111 01 HOURMETER 12V DC HOBBS 80048 27
10. W862 IMO 8670 avd 9 0 7 31v0 1014 3 A dey 44 YO 3ovsn N d INN idi 430408 VA 53903 amet m WAR m TT 11006 TOY 5000007 0 d 1 ur II a MM NONNOO Aug zue 7 1 onn LOH din 24 ep 10 j aaisioads JSIMBHHLO SSTIN SJONVHJTOL NONNOO INdNI JUHM PNH Fou TAN AGE W LAISI 40109 3104143038 1104 AOS EN JN vC r mli N IHM NAO C 1SVTIVE JANvH WLAN MOOOL 0 83A80JSNVMI gt AU Xov H JONVHO 272 dd 0 Have fwan IMG PSM ER Jiva 101d FWOS A8 ddV Ad d do N d Y N uis 410409 VN ANNOYS N1349 53904 4 5 7 Seng IN MON NOWNOD JAV JINVHO LOLL XY4 LOE 73 508 Ud 5 57 LOH 8 JS P AINA d Aa Ye Qeg s Xx spumeg NOAWOO LNdNI JUHM 9 SUONODIJ 5 8 DI Ii IE G l 5 0 mu Gumi JONVHO J 024 AVO Add 119914 3934 3104 4 LSV vg NAIGOS 340595344 HOIH MOOOL 1 m THN O xxi CZ 0 CX IX IOLINOI 03 7 NOlld 49534 Hd FWA
11. 101 39NVH 093 0 A3M JNON JWOS AB dav go 48 6 JOVSN N d IVA 0 0 3 05 Oval OL 39NVHO gezi 6 9 8 v L SI1 08 39 IVA 190 5 JYNSSIYA OL 50 3 1 03503 3 9zy 116 9c 01 8 ZSI MILSM ONINIM HOLIMS A4Y 242 Canu dAnd GAH 30 ONIZYIM GHONVHO 66 2 2 FOLI 244 10 WEL 1800 Ud ute nea n siman O S TK MOON PM ASNH 6 91 17 SUONODIJ 0 11 4 1494 5 U GUL UL C XoJo SSFINN S30Nv43101 000 9611 1OMINOO HIISITHOLIMS 3 3 000 43M 81 ai 31 8 AINO 0002 17 de O ALH N zz I ddyl MOVIE 2 yaz 1 3dVL ri 3 11 i B HOLMS 335 2 1 yd T dNNd dWRd VOE A0be 5 Sav T 39NVHO _ AYALIVA ov 18 si A 1 mq TI H ka a mE 7 11 VOE A021 ges d v 318 SR a FI 03 038 y 1S A 956 1100 NOI i fe N f DMG i Han a x SLLOLI i s N3389 EE anna E SSINEVH SnoH 38055286 702 Adel E ON3 OL NMOMg 3NION3 10 N 1 suum lo JUHM Z e 1 FONVYO g wn A ADV 18 DIY NOILdINOS3G TEMI n N 199 f IY9ZAM lavd
12. 1D 9 124450 Hitch 24 Height O O Q olp 9 0 221580 Hitch Adi Height 8 j Heig 9 m T Q 410 Ring Hitch for Adj Height gt 9 Q Q Q HITCF ES FO AILERS 3500 L 8 PARTS IDENTIFICATIO DRAWING BLU F g 20 gif 9059 041200 Hitch Pintle Ring 3 LD CHI TOWER Model b Ballast 1999 Amida Industries Inc 114355 Ballast Box MH 114898 Ballast Box HPS CH 663860 5 Pin Connector Go L 160030 Ballast MH 160040 Balast HPS 160032 Capacitor MH 160042 Capacitor HPS New FixtureAssembly Here VGB6Z 00600 11 416 06 16 0 7 1018 BN ON 05 AB YO 1051 N d IW 4 230009 40123NN02 AOP M TLV 30 1 4 SdH JO HA 0 9 53903 5 8 TW E WJ 05 08 HISN3 ONNOYO NIRO K 7 77 27 A e ane Su Hi li LOH vg 010 AX 5 90 7 0 0 7 6 0 m 0149105 ISIMYAHIO 5531 531 1120 avd AD I 20 9 v 5300 N390TVH NILSONAL 10 JAYS 3HL SI NOILVANILINOI Nid LON I 0 INE 1 ma NIE i TIR 0 m d YA EN 0344 0 fd mli
13. 7 33 l6 G avi 908 JAWA NOLLVOHILLN3QIL L WI 10Nd M ASSY ISYA 200 2578 8 54011035 YIMOL 000211 TAD 3131 M ASSV MIMOL 100 220 T 2 p m y R 120 Na ka A y 020 020 820 DRANING 9071 LT TOWER BASE amp 1 COIL CORD ITEM 001 002 003 PART 113023 113003 122540 181000 122571 180970 180754 122530 123161 180790 180753 180752 122522 122582 A2018166 180740 123170 180751 122550 180940 177812 122511 180680 990610 794550 181150 122503 182492 182491 181181 181160 113360 120220 790710 115390 DESCRIPTION MA TONER ASSVW CYLW JIC FITTINGLT7000 MA TOWER BASE W PIPE JIC CYL PUMP VALVE LT A5 3 SECTION ROT HYD TOWER 30 1710 7000 MA CYLINDER MOUNT PIN 1 25X7 56L 1739B L T7 A5 5TOP amp BOX MOUNT CC RHT HOFFMAN 1736 7 FP 5TOP BAR FOR 3 SECT 1 2X3 RHT 1737 7000 FP 5HIM FOR BOT 3 SECT RHT PLASTIC 1710 7000 A5 4 SECTION ROT HYD TOWER 30 1709 7000 A5 5TOP BAR W 2 STUDS 3 4 16X2 4 TUBE 1934 FP 5TOP BAR FOR 4 6ECT 1 X3X2 1 2 3419A 7000 FP 5HIM FOR TOP 4 SECT RHT PLASTIC 1709 7000 FP 5HIM FOR BTM 4 SECT RHT PLASTIC 1709 7000 AS 5 5ECTION W FRT HDL amp 5TOP BAR 1705B 7000 AS T BAR REAR TWR LOCK PIN RHT 1738 7000 SPRING PUMP HANDLE 4 1 2 X9 16 47A16283 FP T BAR KEEPER PLATE 1 4X3 4X6 1723 7000 AS 5TOP BAR W 2 STUDS 5 TUBE 191
14. PART 114368 123 03 114660 684235 663890 685550 260360 440140 684450 683820 683970 684640 440180 682715 680240 184460 683830 114700 114690 683870 683680 684680 R660010 DESCRIPTION EA ELECT CDC BOX 4MHI HPS ALPHA NO DC 7LTA AS EL BOX LT7000 VI ALPHA IPA3 4MH 4255 FA RECEPTACLE 7 POLE W 18 WIRES CONT BX LT GASKET FOR RECEPTACLE 7 POLE 10 404 0 20 CORD SET FEMALE 6FT 5P IGAW G JOY 50001114 FREQUENCY METER 15FH 56 LT5 amp 7000 HOURMETER 12V DC HOBBS 80048 AMMETER 12V 30 0 30 DATCON RECEPTACLE 30A 240V T LOCK L6 30R HUB 2620 RECEPTACLE 30A 120V T LOCK 3 WIRE HUB 2610 BREAKER MINI 1P 20AW HEX PAL NUT RECEPTACLE 20A 120V DUPLEX W GFI OIL PRES EL GAUGE 1005 12V 06341 01 BLACK LIGHT INDICATOR 12V RED SWITCH PB 1P 80 TAIDI CSAAPPVD FP EA BOX BACK PANEL 14X18 2333 LT5 amp 7000 BREAKER 2P 15 240VCS AA2 BO 24 61S 2D1 C BA INDICATOR LIGHT BALLAST OUT 440VLT BA INDICATOR LIGHT BALLAST INPUTLT587000 BREAKER 1P 15A 277VAC CS AA1 BO 24 615 2D1 C BREAKER 2P 30 A 240VAC CS AAZ B0 26 630 2DI C SWITCH IGNITION LEVER OPERATED P N 31 607 SWITCH PUSH BUTTON W BOOT POLLACK 24 360 49 040120 Coupler 2 176356 Spacer DP 176335 Plate 940000 Kit Combo 1 Hitch 840470 Ball 2 4 SAE 2 z 0 121572 Co nbo Hitch Ring 16 Long O OOD o o o nt o 213710 Ring Hitch 2 1 2
15. hare reer tower locking pin is in place E CUM all jacks are raised ard all atrigers are locked into the travel position F Rare the coupler is properly secured to the towing vehicle and attach safety chains G Dm tow at excessive speeds as the weight of this licht tower can cause loss of vehicle awd especially u erergency stopping aanditiass XI USE OF LIGHTTOWER AUXILLARY POWER A Thee receptacles are provided for axillary power a 120 volt duplex 20 ap capacity Ground Fault Protected b 120 volt twist lock 20 ap capacity 240 volt twist lock 30 amp capacity B Close door to atol perel so axillary power cards exit under rubber flaps Keep control panel protected fram rain RECOMMENDED ENGINE OIL amp FUEL TEREX FLOODLIGHTS WITH LISTER LT ST IS TL LV AND HR SERIES DIESEL ENGINES GRADES CAUTION FEcomerced ail grade is cil with API designation of CC SF or D SF Ue grade oil for initial nr in period Milti viscosiby ails ach as 104 40 should mt be used at temperatures doe 32F Beare to use tte ridt cil viscosity for the wether you are eqederia When this agire left the factory it wes filled with egi cil as specified cn pace RECOMMENDED VISCOSITIES AMBIENT TEMPERATURE RANGE OIL FEL 86 F amp wmer 30 SE 30 12 Between 39 F amp 86 F 4 C amp 30 0 SE 20 50 12 SEJWA Bowen 5 6 39 15C 840 SE 101 12 EXw5F 150 SE N m NES A Tre temperatures mentioned in the table are the anb
16. of hy the mast and guiding the seal lock nt in each etim 11 Lay tte cylinder an a clean work surface to replace 12 Lv tte loddrg nt Ya taldie dle to db this the sls To rare the seals loosen the set screw in without the use of a pipe werh however if this is the lockirg nt possible the cylinder should be wragoed to avoid de to 64 the REPLACEMENT OF HYDRAULIC TONER CYLINDER SEALS CON T B Wen the defective seals have been replaced reverse the removal procedure to reinstall the cylinder NOIE Before sliding the piston kese fully into the casing you will reed to align the pin at the tp af the tower You may reed sme assistance in doing this B The locking nt can be tightened by holding the two plus inserted into the cylinder earlier witha screwdriver The seal replacement is now 65 14 The tower base can nov be fully inserted back into the unit 16 Before the bese bolts ard guard ring are rein stalled be certain that the aros stamped an the cylinder are pointing towards the ridt as you lack at the bese of the cylinder Reirstall fittiros hees andguard ring TROUBLESHOOTING GUIDE SERIES 7000 HYDRAULIC LIGHTTOWER SYMPTO M Toer fails to stand up Tower fails to telesccoe up Tower fails to telescope down gravity pulls tower down when valve is set to drain fluid beck to reservoir CAUSES Circuit breker at control box switched off Pump inlet valve closed Tow
17. 0 CONNECTOR 7P PLUG CANNON MS3106F20 15P CORD RETRACT 14 7 SONA 66 COIL 10 amp 54 TAIL SID CONNECTOR 3P FEMALE RECEPT JOY 5000109 9 AS BOX WITH MOUNT BAR S W 7 1 2 HUBS 3626 CAP FOR RECEPTICLE W CHAIN JOY 3316582 1 25 a 014 a 009 s A D 00 016 ECH SE VA e 5 AN o m 007 018 L 2 L 0137 028 gs T E i 019 il Die i x Lia 029 003 017 A ON Z ros 1029 031 3 030 O 024 LTS amp 7 LISTER L S 8KW 001 GENSE ASST AQOMPEE TE P ARTS IDENIIFICATIUN DRAWING 2 CNM BWEN TES E D R AWING 9065C LT5 amp 7 TS2 L S GENSET 8KW ITEM 001 002 003 PA RT 115901 732452 630057 740400 834450 740410 415500 124240 791600 741850 741875 834465 838628 740420 179810 109330 184971
18. 0 CORD SET FEMALE 6FT P 16AW G JOY 50001 114 FREQUENCY METER 15FH 56 LI56 7000 HOURMETER 12V DC HOBBS 8004B AMMETER 12V 10 0 10 DATCON 06111 01 RECEPTAGLE 30A 240V T LOCK L6 30R HUB 2620 RECEPTAGLE 30A 120V T LOCK 3 WIRE HUB 2610 BREAKER MINI 1P 20AW HEXNUTW HEX PAL NUT RECEPTACLE 20A 120V DUPLEX W GFI OIL PRES EL GAUGE 100P 12V 06341 01 BLACK LIGHT INDICATOR 12V RED SWITCH PB 1P 80 TAIDI CSAAPPVD FP EA BOX BACK PANEL 14X18 2333 LT5 amp 7000 BREAKER 2P 15A 240V CS AA2 B0 24 615 2D1 C EA INDICATOR LIGHT BAT LAST OU1PUT M LT EA INDICATOR LIGHT BALLAST INPUT LI5 amp 7000 BREAKER 1P 15A 277VAC CS AAT BU 24 615 2DI C BREAKER 2P 30 A 240VAC CS AAZ B0 26 630 2DI C SWITCH IGNITION LEVER OPERATED P N 31 607 45 0706 ON geb 66 02 21 mE 18 M d n JNIMVSO _NOLLVOIHIL N Slayd 086 Tl X08 100 09 000 11 90 ZA 000 11 x Ly X08 TONINO V KU DRAWING 9076 LT7000C CONTROL BOX W KUBOTA ITEM 001 002 003 007 008 009 010 012 019 020 021 024 025 PARTH 114362 113511 114660 684235 663890 655500 260360 440140 684450 683820 683970 684640 440180 682715 680240 682550 184460 683830 114700 114690 683870 683680 741290 839700 865090 DESC
19. 2 2 Y 9 GEE H EE I i Ge tie SLIM JUHM 017 HOLMS LAVIS BAN E NO 3 1 m r r iov N ong 2 p 7 005 DIVINO NN ET OLINSA Tad Hali X0g 70 100 053 OMG ELU REPLACEMENT OF HYDRAULIC TONER CYLINDER SEALS L To begin the sel replamat be sue thet the tower is 2 After sscuring the lockirg pin mee the nt fran lowered ato the cradle there is ro reed to mwe the the uxtrside This will allow you to pull the pin so tower fran the mechine Next locate the tower lodang pin thet the cylinder can be remved as described later ja slide a xede a similar dojet into pin hole to hold surely 3 Go to the base of the tower and rere the Hydrau lic lines thet supoly the toner cylinder remove it 5 Rave the two fittings at the bese of the oylinder 6 After rmovirg tre fittings loosen the cylinder These are dif ferent lergtis to allow for esse of re lockirg nt ht dm t moe it yet moval 63 REPLACEMENT OF HYDRAULIC TONER CYLINDER SEALS CON T 7 Remove the bolts aard the piston kese ring and 8 Remove the cylinder locking ot Wen the piston using a flat screwdriver slip the base fran the tower kese rim is free from tre kese several indes the bese pull the cylinder from the nest of the toner 9 Pluogirg the fluid feed holes in the ed cf the 10 Slowly rame the cylinder by sliding it trach cylimbr will help to elimirate the possibility
20. 2 7000 FP 5HIM FOR TOP 5 SECT RHT PLASTIC 1705 7000 AS BOTTOM ROTATING RING W BRKTS RHT 1720 7000 MP BUSHING PLASTIC ROTATION RHT 1735 7000 FP SHIM 3 16X2X25 5 UHM PE TONER HAT 7000 AS 8 ROUND TUBE W SIDE STOP 30 1697A 7000 MP TOWER KEEPER BOLT 3 4 5 8 TTP 1697 7000 AS BOLT TEE 1 2 20NF 4 1 21G 4309 ZINC PLTD GREASE FITTING 1 4 28 STRAIGHT ALEMITE 1641B FP PIN 1X5 5 W 2 HOLE RHT PC MOUNT 1760 7000 AS TOWER BASE NO PRESS RELIEF SIDE VALVE 3579 FP SHIM TOWER PIVOT ROADSIDE 1931 7000 FP SHIM TOWER PIVOT CURBSIDE 1930 7000 MP PIN 990X11W 2 HOL RHT PIVOT 1763A 7000 FP PIN 3 4X3 3 4 W 2 HOLES RHT PC 1761 7000 MA PIN LOCK SLIDE WITH R ING 5X 1 25X5 75 AS PIN LOCK WITH RING 5x 1 25X6 25 PB 3690 SPRING COIL 1 2HX2 5 X O OGOWIRE JONES 24 AS GUARD HYD FITTINGS BOTTOM OF TWR 3047 7B 35 36 DRAWINGH 9072 LT7 PIVOT CYLINDER ITEM PART DESCRIPTION 001 113030 MA HYDRAULIC CYL PIVOT RHT 1740 7000 002 122590 AS CYLINDER FOR PIVOT HYD CYL RHT PC 1741 7000 003 122600 AS PISTON FOR PIVOT CYL RHT EC 1745 7000 004 895200 HYD CYLINDER WEAR BAND 3 250DX3IDX 5WX 125TK 005 895350 O RING BACK UP W ASHER TFE 3 250D MS28774 336 006 895340 O RING 3 250DX2 875ID 3 16TK SIZE 2 336N70 007 181080 MP ROD SEAL RING PIVOT CYL RHT PC 1749 7000 008 895180 HYD CYLINDER WEAR BAND 2 250DX2IDX 5WX 125 TK 009 895220 HYD CYLINDER ROD SEAL 2 DIA ROD P N U2000 010 794570 GREASE F
21. 2 Detach tte dipstick wipe clean reinsert it take it at again and dak te ail leal 3 Hftieal lesel is to low re we tte oil plug ad apply new Gil to the prescribed level 16 A D I mun 6 9 AND Wu 9 0 NOLLVOLHILN3QI SING 000 ER IM M 4970032 CILNNON T33HM 38 08017 oo o 068078 Jul 0115 c 1 6XSI EHM 090078 1108 067078 Nid 831109 RRC CD dv ISVIHO HLL RCD LAN TUNIS OGCIE8 0 30 0 4405 771 7 NAAN 15078 0 199 11 210055 LAN 462078 8 UVA 3Y 9 8 115078 ONIHSNI 343 9ycvt8 1108 v62078 ATAMISSY ANH CHEN 38 HINN ICCHE8 JJONVH INOGJ 16078 ONNYYCAH aa 705 A 1 U 108 76078 AJONVH 57078 106708 LAN G6 0 8 86016 6 1 9 sw ANO JNIMVSO NOLLIVIHILNAQI SL LONG 1SNVHX3 IY OOOZ 29 617 00 700 00 DRAWING 9109B LT5 amp 7 AIR EXHAUST DUCT TS2 ITEM PARTH DESCRIPTION 001 115181 AS AIR EXHAUST DUCT L ISIER TS 2 3452 LT 587 002 186330 FP AIR EXHAUST DUCT COVER PLATE 2781F 003 124250 AS ANGLE AIR DUCT CROSS SUPPORT 4031 004 187750 FP ANGLE AIR DUCT BOTTOM SUPPORT 3X2X1 4 4027 3310 oa 0 7 8 aw sib AH NM JNIMVelO NOLVOIHILNGGI
22. 74A LT7 HYDRAULIC PIPING PART 180433 895330 897120 894800 897990 115610 115830 115810 115800 898210 897510 891135 122503 895360 895420 895370 A2018260 193381 193363 897545 115790 115780 898200 891130 6926CO 895310 894220 894230 115820 A2018162 115770 A2019244 DESCRIPTION FP VALVE MT PLATE WITH DECAL ALUM 3470 NEW 7 VALVE 4 WAY HAND 3 8 W PLUNGER 3 8 4337L R HYD FITTING ELBOW 90 3 8MT 3 8MP 2501 6 6 HYD FITTING ELBOW 90 STREET 3 8NPT 3 8 CD S HYD FITTING STR CONN 3 8MTX3 8MP 6 6 FIX S MA HYD HOSE 3 8X92 5LG 2 7 IC FEMALE SWIVIELS MA HYD HOSE 3 8X38 5LG 2 JIC FEMALE SWIVELS MA HYD HOSE 3 8X92 5LG 2 J I C FEMALE SWIVELS MA HYD HOSE 3 8 62 5LG 2 J I C FEMALE SWIVELS HYD FITTING ELBOW 3 8MT 3 8FP 6 6DTX HYD FITTING CONN 1 2MP X 3 8 5404 8 6 VALVE RESTR ICTOR 112 MPT 3 32HOLE PM R 13 AS TOWER BASE NO PRESS RELIEF SILE VALVE 3579 FILLER BREATHER FOR HYD OIL TANK AB 1010 3SS HYD FITTING NIPPLE 3 8PIPE CLOSE 3 8 FF S VALVE BALL 3 8 NPT BRASS 600PSI V500P 6 HYD FITTING ELBOW 90 DEG BULKHD 6WETX MO TOR 1 112HP 4 BOLT 115 230V LECH 113543 PVMP HYD BARNES 4 BOLT W REL 1GPM 1200PSI HYD FITTING ELBOW 90 3 8MT 9 16ACR 6801 6 6 MA HYD HOSE 3 8X9 5LG 2 JIC FEMALE SWIVELS MA HYD HOSE 3 8X40LG 2 JIC FEMALE SWIVELS HYD FITTING 90 3 0MP 9 16 O RING BRE6806 6 6 VALVE CHECK 3 8NPTF ALKON JC3 STRAINER HYDRAULIC S 5 100 FLON EASY P IPE NIPPLE 1 4 X 2 G
23. 94820 184161 184170 794845 184210 184200 184190 184180 186265 186220 176370 684030 720430 184195 186270 186275 184205 186350 186280 186820 DESCRIPTION AS CABINET FRONT 7000 2347A FP CABINET SIDE CURB 5 ROAD 7 2329H 7000 AS CABINET REAR LTS amp 7 TS2 KUBOTA INSUL MUFF FP CABINET SIDE ROAD 5 CUR B 7 3043E LT5 amp 7000 AS CABINET TOP 5 amp 7LTB W INS MUFFLER 2995 AS CABINET DOOR LT5 amp 7000 123490 AS FENDERW SKIRTLT5 amp 7 HINGE PIANG 1 5X55 5 DOOR LATCH RECESSED ZPW HASP 3 5900 P 5 HINGE PIANO 1 5X14 S 5 51 2434 LTS amp 7000 FP DOOR FOR CONTROL BOX 2357 LT5 amp 7000 FP RUBBER DOOR SEAL FLAP 2358 LT5 amp 7000 LOCK CAM FOR ELEC BOX DOOR AUTOHARDWARE DL20 FP ACOUSTIC FOAM REAR CURBSIDE LTS amp 7000 FP ACOUSTIC FOAM REAR ROADSIDE LT5 amp 7000 FP ACOU5TIC FOAM FRONT RD SIDE LT5 amp 7000 2360C FP ACOUSTIC FOAM DOOR LT5 amp 7000 FP ACOUSTIC FOAM CS 7 FRT RS S REAR 2759 FP ACOUSTIC FOAM RS 7 FRT CS S REAR 2759 FP LITERATURE RACK FOR CABINET DWG 1003 5000 LIGHT DOME WITH SWITCH EA FOR GEN ENCL P N 3905 WEATHERSTRIP DOOR FT FLANGE AU VE CDH4675 FP ACOUSTIC FOAM FRONT CB SIDE LT5 7000 2360C FP ACDUSTIC FOAM RS 7 REAR CS 5 FRT 2760 FP ACOUSTIC FOAM CS 7 REAR RS 5 FRT 2760 FP ACOUST I C FOAM REAR CENTER SECTION LT5 700 FP COVER PLATE LT7000 EA FRONT PANEL 2804 FP PLATE COIL CORD CAB MDUNT 2770 4000C FP PLATE ELECTRICAL BOX COVER 2989B LT5
24. ALV P IPE ELBON 90 DEG 1 4 GALV PIPE PLUG 1 4 GALV MA HYD HOSE 3 8X52 57 5 LG 2 JIC FEMALE SWIVELS HYD FITTING ELBOW 90 FA DEG 1 4 6BIX S MA HYD HOSE 3 8X57 5LG 2 JIC FEMALE SWIVELS HYD FITTING ELBOW 90 1 4PX3 8TUBE 6CCCBTX 41 800 VK L LD ON IMG SE Che HAJ ONIMYYO 000 11 SdH HAY 01 7 0409 0 A18N3SSV X08 NOILONAP 401 0 LN gt I WOD xot IOuNLNOD LBO CSL 8315 31110 00 399 X09 TOYINOJ 0 DRAWING 9123A ELECTRICAL LT7000B ITEM PARTH DESCRIPTION 001 115930 EA ELEC BDX W C CORD 4MH GF1 NBC 30A 7LTA 002 115290 EA ELEC BOX W C CORD 4MH GFI I ND DC I 30A 7LTA 003 112555 EA JUNCTION BOX TOP CF TWFA 4MH HPS JOY 004 186751 FP CONTROL BOX FACE 4MH HPS W GFI 3744 7B 005 185390 FP CONTROL BOX TOP 2501 006 185370 FP CONTROL BOX BOTTOM 2499 007 186790 FP CONTROL BOX SIDE FRONT 2970 7000B 008 186801 FP CONTROL BOX SIDE REAR W O HR MTR 3745 009 186730 FP CONTROL BOX REAR 2964 7000B 010 683680 BREAKER 2P 30A 240V CS AA2 B0 26 630 2D1 C 012 683870 BREAKER 1P 15A 277VAC CS AA1 BO 24 615 2D1 C 013 683870 BREAKER MINI 1P 20AW HEX PAL NUT 014 684640 RECEPTACLE 20A 120V DUPLEX W GFI 015 684450 RECEPTACLE 30A 240V T LOCK L6 30R H
25. GI 11 READ OPERATING TROUBLESHOOTING AND CAUTION MAINTENANCE INSTRUCTIONS CAREFULLY BEFORE OPERATING THIS PIECE OF EQUIPMENT OPERATING INSTRUCTIONS AND MAINTENACE Safety Precautims Initial Set Up Model Coding System Operating Instructims Oil amp Fuel Specificatians Engine See manufacturer s handbook Generator See manufacturer s handbook PARTS DRAWINGS AND LISTS 9055 Axle w wheels 9109B Air Chanber For unit with Lister Engine 9366 Air Chanber For unit with LPA3 9062A Crossarm w wiring 4 lichts 9063A Crossarm w wiring 6 lights 9065C Engine amp Generator Lister TS2 Leroy Somer 8 KW 9365 Engine amp Generator Lister LAP3 Leroy Samer 7 5 KW N A Engine amp Generator Kubota 1105 Leroy Somer 8 KW 9069 Trailer Frere and Parts 9070B Generator Enclosune 9071 Tower and Base Assembly 9072 Pivot Cylinder 9073 Telesccpirg Cylinder 9074A Hydraulic Piping 9123A Electrical 9075 DC Control Box For unit with Lister Engine 9076 DC Control Ex For unit with Kubota or Lister 9528 MC Control Ex For unit with Lister Alrha 9089 Hitdes for trailers N A Ballast Fixare Assembly Page 5 6 Page 7 Page 8 Page 9 13 Page 14 15 Page 17 Page 18 19 Page 20 21 Page 22 23 Page 24 25 Page 26 27 Page 28 Pace 29 Page 30 31 Page 32 33 Page 34 35 Page 36 37 Page 38 39 Page 40 41 Page 42 43 Page 44 45 Page 46 47 Page 48 49 Page 50 Page 51 Page 52 ELECTRICAL DRANINGS
26. ITTING 1 8 PIPE MALE SHORT B610 37 910 38 DRAWING 9073 LT7000 TELESCOPING CYLINDER ITEM 001 002 003 007 008 009 010 012 PARTH 122560 131000 895180 895260 895230 131010 180900 180910 895220 131022 895190 895270 895240 180920 895210 180930 181230 DESCRIPTION MA HYD CYLASSY TELE RHT RHT IC 7000 AS CYLINDER FOR TELE HYD CYL RHT 1724 7000 HYD CYLINDER WEAR BAND 2 250DX2IDX 5W 125 TK 0 RING BACK UP V ASHER TFE 2 2500D MS2B774 328 0 RING 2 250DX1 875ID 3 16TK SIZE 2 328N70 AS MIDDLE TELE CYL 2 OD RHT TC 1726 7000 MP STOP TUBE 2 25 OPALUM RHT TC 1665 7000 MP LARGE NUT 25 THRD RHT TC 1732 7000 HYD CYLINDER ROD SEAL 2 DIA ROD P N U2000 MP PISTON W THREADED END RHT IC 3431 7000 HYD CYLINDER WEAR BAND 1 750DX1 5IDX SWX 125T O RING BACK UPWASHER TFE I 750D MS28774 324 O RING 1 750DX1 3751D 3 16TK SIZE 2 324N70 MP SMALL NUT 2 0 THRD RHT TC 1733 7000 HYD CYLINDER ROD SEAL I 5 DIA ROD P N U1500 MP PISTON EASE PLATE RHT IC 1734 7000 MP NUT PISTON ROD FOOT TELE CYL 1772 7000 39 06 ENO Slava 000417 ONidld II QU Z as JUNSSIWA Y NO 6 AG TA JONIJAS 4409541 N gt DRAWING 4 90
27. LI OMG Md 15 dd 1014 39S N dd Ad UG joven y A 430804 AN SG 7 x U a jie 99 XVI 0 08 Ud 77 E Tu 3009 PY ANH 066 m ri yo 1118 9 50 IONJ10S du 2410348 3S MM3H10 SSTINN SIONVATTOL 1011402 ONN049 4 T Pp i Tn 901 ONIMIM INIONI R l NON 042105 40 3015 NOWWOO 1 HOLIMS NOUS HOLMS 0 31 3 0 100 138 IN 7709 200 334 W 010N1109 0111 01 oz 6 58 Y 7 108 5 ISNA 66 Zi al 000889 07589 EN 9 MOVIE 0005 SALON Unis 1104 21 O0 MOM a 096799 0113 6 o 1 009789 049129 voe f AREN l 8 3504 ua 5 HOLIMS N 9 5234 us n 38 T 108 1009 E O Sch NI HOLIMS INA c 096089 ze 33 INIONI NOY 9 07 89 m 0 9 009689 HOLIMS THM 7 009099 MALTI NV HONS ma G JONVYO M 7 065704 10 m n 4 D 0 3 F Gg HN NOLLAIJS30 huwa frau m JONVYO 064589 29 IMG Hed
28. NUAL CAREFULLY BEKE HATING THIS PIECE OF EQUIPMENT WARNING CAUTTON DO NOT RAISE TOWER IN THE VICINITY OF OEREFD RYER LINS OPERATING INSTRUCTIONS MOVE LIGHT TOWER TO DESIRED LOCATION KEEPING THE FOLLOWING IN MIND A The ligt tower should mt be placed where those working under the Light either Are forced to lak into the ligt regilarly 2 Are forced to work with their kacks to the light shadows will block the light fran the wak ae B Tre area were the toer is positimed should be relatively level so the tower is easily level ed ard it will mt tae a tavay to rol downhill C When possible the ligt tower should be located an the same level or m ground higher then the area being lighted higher light mounting heights reduce shadow length UNHITCH FROM THE TOWING VEHICLE AS FOLLOWS A Gok weels if trailer is mt m level gard B Swing the tame jack into position and raise the tage of the towirg vehicle IL IKEL THE TRAILER USING JACKS AS FOLLOWS A Start at the hidest jak position Rotate the jak handle until the jack foot taxTes the ground B Raise other jacks to level trailer GUITN Ensure the rear Jacks s are down to prevent the tower fram tipping over backwards when raised 1 DRIVE GROUNDING ROD INTO GROUND V INSTALL THE FLOODLIGHTS ON THE CROSSARM A Remove light fixtures from axhicred transport starece rack Mort light fixtures anto crossam 10 Mount light fixtures anto crossarm studs with lens faci
29. RIPTION EA ELEC CDC BOX 4MH HPS KUBOTA NO DC LT7 AS EA BOX LT7 W KUBOTA D950 4MH 2444 EA RECEPTACLE 7 POLE W 18 WIRES CONT BOX LT GASKET FOR RECEPTACLE 7 POLE 10 40450 20 CORD SET FEMALE 6FT EP 16AW G JOX 5000111 4 FREGUENCY METER HOBBS 15FH 56 LT5 amp 7 HOURMETER 12V DC HOBB 80048 AMMETE 12V 30 30 RECEPTACLE 30A 240V T LOCK L6 30R HUB RECEPTACLE 30A 120V T LOCK 3 WIRE HUB 2610 BREAKER MINI IP 20AN HEX PAL NUT RECEPTACLE 20A 120V DUPLEX W GFI OIL PRES EL GAUGE 100P 12V 06341 01 BLACK LIGHT INDICATOR 12V RED SWITCH PB IP 800 TAIDI CSAAPPVD FUSE HOLDER PANEL MT LF 342004PA CSAAPPVD FP EA BOX BACK PANEL 14XI8 2333 LT5 amp 7000 BREAKER 2P 15A 240V CS AA2 BO 24 651 2DI C BA INDICATOR LIGHT BALLAST OUT 440V LT EA INDICATOR LIGHT BALLAST INPUT LT5 amp 7000 BREAKER 1P 15A 277VAC CS AA1 B0 24 615 2DI C BREAKER 2P 30A 240V CS AA2 BO 26 630 2DI C RELAY FOR ENGINE SHUTDOWN 12V W PB 518APH KUBOTA 66706 5120 STARTER SWITCH KUBOTA 15531 65950 GLOW PLUG INDICATOR 47 8ZG6 xa 56 02 21 MA n 996 9 3 L 2 nny eu raad Le X08 10 1 00 000211 NS p s O DRAWING 9528 LT7000 CONTROL BOX W ALPHA ITEM 001 002 003 007 008 009 010 012 019 020 021
30. Sf TEREX LIGHT CONSTRUCTIO SERIES LT 0 LIGHT TOWER OPERATION SERVICE amp PARTS MANUAL amida Sal COLEMAN morrisori MULLER Enane ring PO Box 3147 e Rock Hill SC 29732 USA Pecne 803 324 3011 Toll Free 800 433 3026 Parts Department Fax 800 633 5534 THIS MANUAL HAS BEEN SPECIFICALLY PREPARED FOR THE FOLLOVING LIGHTTONER TLC Model Number Engine Model Number Generator Model Number Sold Ta Cotions Serial Number Serial Number Serial Number Sup Ta Production Date W ork Order Number Shipping Date In Service Date When this unit left the factory the engine wes filled with engine cil of grade This Cperation amp Service Mnal contains information specifically pertaining to the operating and meirtererre of this TEREX Light Construction Tower W 6 arrest that you read this manual carefully prior to qogratirg the Licht Tower This menal should be retained and referred to for operatien main teme and adering parts When ordering parts PLEASE INCLUDE THE MODELAND SERIAL NUMBER located on the nameplate of the Light Tower For major repair and service or other infometion contact your TEREX Light Construction dealer or call o write TEREX Light Construction P O Box 3147 29732 590 Huey Road Rock Hill SC 29730 Telephone 803 324 3011 FAX 803 366 1101 When retuming parts for credit please amtact the factory for Retum of Goods Authorization 2 TABLE OF CONTENTS W ARNIN
31. UB 2620 017 663890 CORD SET FEMALE 6FT 5P 16AW G JOY 50001114 020 121620 AS BOX WITH MOUNT BARS W 7 1 2 HUBS 3b26 021 663870 CONNECTOR 3P FEMALE RECEPT JOY 5000109 9 022 663880 CAP FOR RECEPTICLE W CHAIN JOY 3316582 1 023 680080 GRIP STRAIN RELIEF 1 2 KELLUM CQ410 024 660287 CORD RETRACT 14 7 SOWA 66 COIL 10 amp 54 TAIL STD 025 683830 BREAKER 2P 15A 240V 026 680240 SWITCH PB IP 800 TAIDI CSAAPPROVED 9 06 m mu 86 07 21 nal MM dq 99 1 N d 3 S18 Nd 000 11 SL HIST 1 X08 TOMINOO 000211 X08 10 1 00 VA DRANING 9075 LT7000C CONTROL BOX W LISTER TS2 ITEM 001 001 002 002 003 007 008 009 010 012 013 014 015 016 018 019 020 021 PARTH 114365 114366 123510 123515 114660 684235 663890 685550 260360 261200 684450 683820 683970 684640 440180 682715 680240 184460 683830 114700 114690 683870 683680 684680 DESCRIPTION EA ELEC CDC BOX 6MH EA LISIER LT7 JOY EA ELEC CDC BOX 4MH W LISTER TS2 JOY CONN AS FA BOX LT7000 W LISTER TS2 AM 3699 AS EL BOX LT7000 W LISTER TS2 6MH HPS EA RECEPTACLE 7 POLE W 18 WIRES CONT BOX LT GASKET FOR RECEPTACLE 7 POLE 10 40450 2
32. er rear T bar locked dom Purp pressure relief valve set too low or stuck open Circuit breeker at control box switched off Pup inlet valve closed Telescope cylinder bleed valve open Telesaye relief valve set too low or stuck com Defective hydraulic pup or motor Excessive side force fram wird ar leaning tower Blocked hydraulic flow Janmed tower sections or cylinder sections 66 CORRECTIVE ACTION Switch on breaker Quen inlet valve Release T r lak Check for trash in valve seat set at 1200 psi Switch on breaker Cpen inlet valve Close bleed valve dex for trash in valve sest set at 300 psi Check pump and motor replace or repair if defective level trailer so tower is plub if heavy wind adjust jacks to leen into wind a few degrees Quen bleed valve it also drains back to the reservoir Find blockage in nmal flow path and correct Clean area behind trailer for 30 feet Lay down tower if following qoeratirg instructions for laying tower dom in an quen pit mire ar eia pit Disassenble tower kar ar square tube is forced pass ugeer op ker this will jan tower Gall factory for repair advice TROUBLESHOOTING GUIDE SERIES 7000 HYDRAULIC LIGHTTOWER SYMPTOM CAUSES Excessive rear force fran wind ar leaning tower Tower fails to lay dom gravity pulls tower dom when valve is set to drain fluid beck to reservoir Blocked hydraulic flow o Slowly lay dom Find blockage n repair T
33. ernator Created 1 26 99 Revised o d Document By b e S Spectrum d f DWG Ho 2062 LT7000 TRAILER FRAME ITEM 001 002 003 007 008 009 010 012 013 014 015 D R AWING 9069 LT7000 TRAILER FRAME PARTH 123445 110321 114612 114600 741720 114720 741710 114715 184840 720400 793490 841430 840222 790965 1 790965 4 160110 DESCRIPTION AS TRAILER FRAME 2 30 GAL BJK 4OR 3370E 7LT AS TONGUE B O H W JACK LTA LTB G15W G25 4097 AS OUTRIGGER 3X2X32 5 2514B LT REAR LT7FRONT AS OUTRIGGER 12 LT7 REAR TAN FUEL 30GAL RMPE 17Wx50LX11 2301 L15 7 AS FUEL TANK BRKT 2538A LI5 7 TANK CAP amp GAUGE 15 25 KELCH 6290B ADV 15 25 AS FIXTURE MOUNTING BRKT 2 30 GAL TANKS 33102 AS FIXTURE STORAGE CUSH BRKT 2428 GAL LT5 7 FIXTURE STORAGE RUBBER CUSHION 2429 LT5 77 PIN COTTERLESS HITCH 1 4X2W RING ZP 30 08 JACK SIDEW LONG 3KLB FT LP IN ZP 620260 JACK SNAP RING 011001 PLUNGER PIN L BEND P N 009041 PLUNGER PIN SPRING P N 015906 BATTERY 410 AM P W E T 24F5000 31 023 L 123680 Pin 32 U 00 D R AWING 9070B LT7000 GENERATOR ENCLOSURE ITEM 001 002 003 007 009 010 012 019 020 021 024 025 026 027 028 029 030 PART 123460 184060 1232475 184050 123990 123480 123490 794860 794935 7
34. g ballast tum cf f chant beker and wait 30 secas for capacitor to disckarop E TE all tre lidts are at ad all the kallasts are receivirg power suspect bumed at power cable SYMPTO M CAUSES CORRECTIVE ACTION LAMPWILL Check Ballast Status Licht a bot lidts douldbe m This amfims power is going NOT SIA RT to te kallas b Output lichts should be m This anfims power is coming fran ballasts c Output lights should be mmal krichtress If ae cr mare of the atpt ligts stay etrabrigt then the lap is nt strikirg d Use this knowledge to diagnose problem e If kallast status ligt is at hr tre floodlidt lap is workirg suspect hra at ballast status lap and replace Ianp loose in socket Feet lanp bese to se if there is arcing at center atat him Tighten lap sagly Check socket for damage Replace if defective Fladligt Aus nat tight Check plug and receptacle Tidim if ee Defective Ballast Tnterchange kallast plugs in generator enclcare If lap starts replace ballast Check kallast wiring diagram Check far swollen capacitors damned wiring cae and il other signs of excessive heat Low Voltage Chek line voltage at kallast ipt Voltage should be within 10 of nameplate rating when operating at nomal loed Incresse supply voltage ar rame exterral lod Improper ballast Proper HD laps will perform erratically ar fail to start cn an inproper kallast The ballast nameplate data should agree with the line voltage and lanp used proper bal
35. iet temperatures at the time wen the agire is started Dee if the nmirg ambient temperatures are muh higer than the starting taparabres a compromise must be stuck ad a higer viscosity dil ad fiel used provided starting is satisfactory mitigat ails oer core the poblan provided they Fave a suitable soecificatian B MIL L 2104B or MIL L 2104C or API CD oils are recomended for these engines partiaularly in arjuxtian with hich abiat temperatures They must also be used if te alger aret cf the fiel exces 0 6 xk FOTN C Teu if Series TIT oils in rgw or overtauled rabrally aspirated engines can inhibit bresk in and give rise to cylinder bare glazirg in egires rurmrg ai low diy cycles They should therefore rot ke used for the first fill in new or oer tale rebrally aspirated engires but may be used to advantage after the first 250 hars wem an egire is qeetirg in ht abist temperature at a hich lad factor 14 RECOMMENDED ENGINE OIL TEREX FLOODLIGHTS WITH KUBOTA DIESEL ENGINES IMPORTANT Engine oil should be MIL L 2104B MIL L 2140C or have properties API classificatim CO grades Charge the type of engine oil according to the ambient temperature Above 77 degrees F SAE30 32 degrees F to 77 degrees H SAE20 below 32 degrees F SAETON OR SAE 10W 30 CHECKING LEVELAND ADDING ENGINE OIL 1 Chak te agire cil lael before starting tre eire ar mare than five minutes after it hes bem stopped
36. instructions enclosed Operaticn amp Maintenance Series LT7000 7 LIGHTTONER MODEL CODING SYSTEM IMPORTANT WHEN REQUESTING TECHNICAL HELPAND ORDERING REPLACEMENT PA RIS THE MODELAND SERIAL NUMBER ARE NECESSARY REFER TO THE AMIDA SERIAL NUMBER TAG ON THE UNIT FOR CORRECT MODEL NUMBER AND SERIAL NUMBER MODEL NUMBER IDENTIFICATION Sample Ligt Tower Product Line LT7 080 4 MI CE Tower Series ALAO00 ALA 30 Foot Basic Tower with winch in cabinet AL5000 ALS 30 Foot Basic Tower with incit ligt storace and door insulatim 5000 5 30 Foot Enhanced Cable Tower 2000 2 Model 5000 with extra corrosicn protection LT5000 LIS 30 Foot Deluxe Cable Tower w ooticmal Acoustic Enclosure and Complete Instrumentatian LT2000 LT2 Model LT5000 with Extra Corrosion Protection 7000 7 30 Foot Enhanced Hydraulic Tower LT7000 LT7 30 Foot Deluxe Hydraulic Tower w opticnal Acoustic Enclosure and Complete Instnmentatim KW Rating 080 is 8 0 KQ Diesel D or Gas G Number of Lights Type of Lights European Version ALA000 Only HPS Hioh Pressure Sodium Metal Halide Mercury Vapor Tungsten Halogen Light Tower GRESLT 7000 LIGHT TOWER CEERAT ION AND SERVICE MANUAL Broduced by the Technical Publications Department of Terex Light Construction TEREX Light Construction HYDRAULIC OPERATED LIGHTTONER OPERATING PROCEDURES LT7000 SERTES 9 IMPORTANT READ ALL DIRECTIONS IN THIS MA
37. l travel tine rox travel labor Mileece Excessive diagnostic time Repairs of defects malfunctians or failures resulting fran accidetts abuse misuse modifica tias alterations improper servicing cr lack of performance of required maintenance service 5 Repairs where defective parts were not shipped back when requested by TEREX LIGHT CON STRUCTION 6 Regular maintenance such as parts ar labor far cil days filter dares cr filters 7 Repairs where defective parts were not received by TEREX LIGHT CONSTRUCTION ater TEREX LIGHT CONSTRUCTION issued a rtm evtherizetien Y N n TEREX Light Construction P O Box 31470 Rock Hi S C 29731 USA e Phone 803 324 3011 e Fax 803 366 1101 TEREX LIGHT CONSTRUCTION P O BOX 3147 ROCK HILL S C 29730 MANUFACTURER S LIMITED WARRANTY TEREX LIGHT CONSTRUCTION hereafter referred to as TIC wanats to tte original purchaser that goods manufactured by it will be free fran defects in warmen ship and material for a period of two years after invoice fron TLC provided such goods are installed operated and maintained in accordance with TLC S written insmutias Such items to include trailer frame and cmporents Imardini engine flashing arrow mode omtroller engine control panel sign board jack stands and engine enclosure TLC makes warranty with respect to comments and accessories fumished to TLC by third parties ally to the extent of the arigiral manufacturer s warrenty toTLC Third party com
38. last will case lap to fail Improper lamp cperating Goerating position should agree with lap etch A BUHOR position lap can be operated base up vertical to ard including the horizontal and ED can be operated base down and vertical to agorceching but mt including the horizotal A lap Lap hes been operating HID lanps reguire 4 to 8 minutes cool down time before cool down time insuf ficiet restarting Switch off breaker ard allow lanp to cool 69 LIGHT FIXTURE TROUBLESHOOTING at d SYMPTO M LAMP SIA RTS SLOWLY ARC DOES NOT STRIKE WHEN SWITCH IS CAUSES Defective Lamp FIRST TURNED ON CIRCUIT BREAKER TRIPS ON LAMP STA RT UP LAMP LIGHT OUTPUT LOW LAMP COLORS DIFFERENT ARC TUBE DISCOLORED OR SWOLLEN Sat cira t or grand Normal lamp depreciation Dirty lap or fixture Defective ballast W rag Voltage Tnprcper ballast Normal lamp depreciation Dirty fixture W rang lamp Over voltage frum power supply Inpraoer ballast CORRECTIVE ACTION Lamp may glow for extended period of time Replace after checking voltage and ballast Checking wiring against diagram Check for shorts ar ground Replace lamp Clean lanp and fixture Interdane ballast plugs in generator enclosure If lap reums to nomal licht atat replace ballast Check for swollen capacitors charred wiring axe ad coil ar dher sions of excessive heat Check voltage at ballast input Voltage should be within 10 of name
39. n engine manual recomended range Ameter should show battery is chargirg Air filter ligt daoildtecff If it 15 m filter ress clemirg cc d argirg Frequency meter should register 60 to 62 cycles per semmi Hertz 60 Close control panel door and latch to protect from rain Close generator enclosure doors to rain noise Control Valve T Bolt Rotation Lock Rear T Bolt Lock Pump Pushbutton Switch Vertical Lock Pin VI RAISE THE TOWER Normal vertical Setup A B Unhitch tower locking pin at end of tower Set control valve to stand up Push pap switch Tum control valve to telescope up Push pump switch in omtrol box Release switch when If tower hes jerky motion while being raised or has been stored or shipped it may require bled ing to rame air franlydraulic system To bleed pivat cylinder crack plug t tap cf cylirrEr set minl valve to stand ad nn pump To bleed telesaqe cylinder quen bleed valve Set carol valve to telescope up ard an pap Be are hydrailic oil reservoir full wen tower is Iizrtal VII RAISE THE TONER Open Pit Setup A B Urhitch tower locking pin at end of tower Set control valve to stand up Push pnp switch Tum control valve to telescope up Push pap switch in carol box Release switch when tower reaches desired height prckably 20 ft DO NOT rotate tower Tum control valve to lay down Pull tower vertical lock release and lower towe
40. n fluid into tarer Te rave stuairer t bottom reservoir behind purp TE exxenely cold be are tose low tamaa ne hydraulic Check pump and motor Replace ar repair if defective dak for Yekim sets a Kary whe or pese relief vahe Trash in pesare relief valve is pie spec Clean ar replace as necessary Adjust pressure tirg or replace if defective Set 0 Check for leekirg seats m rotary valve or pap pressure relief vahe Teh in pese relief vale is pone sapat Clean or replace as necessary TROUBLESHOOTING GUIDE SERIES 7000 HYDRAULIC LIGHTTOWER SYMPTOM CAUSES CORRECTIVE ACTION Hydraulic fluid lesking Leaking seals Disassenble cylinder following disassenbly instruc fram bottan of cylinder tims Lock for wear an O rings scared cylinder bore or worm wear bands Repair damage A little lekap in the teleaxye cylinder can be tolerated for a while A little leakage in the pivot cylinder can be accamo dated if a tebilizirg dein is fastered between the trailer tie dom loops and the dain kak at the bottom cf the tower 68 LIGHT FIXTURE TROUBLESHOOTING DANGER Do not quen fixtures while lig circuit bresker is ON Allow lanp to cool before touching TAKE EXTRA PRECAUTIONS WHEN TROUBLESHOOTING ELECTRICAL PROBLEMS A use a voltmeter with two well insulated pin probes rated far 600 volts B Tr t all marta es pratially ht C Proceed trah cirauits systenetically co ratirg aly ae stia at a tine D Before discorectir
41. ng the ground The cod m the fixture dad be an the side das m tre trailer so the cod entry is keresth the fixture wen the tower is raised this redres moisture poblas and epes the water wep hole in the fixture is down The trailer ney be towed with the light fixtures mounted m the crossam if they are ained toad the grand Plug tte fixture into receptacles provided If they are plugged into the nunbered recgptacles in a clock wise rotation starting at ye zicht ar 1 00 o clack position it is eesy to tra bled tbe electrical system without lowering the tower Se Troubleshooting Guide STA RT THE ENGINE GENERATOR SET CAUTION Ensure the circuit breakers are tumed of f This prevents the engine fran starting under load and prevents electrical equipment from being subjected to improper voltage and frequency Chek the oil fuel ad cola if liquid cooled levels If te fuel tak is empty it may be necessary to bleed the fuel line after filling the tak see egie instruction hak for proosdure If egi is fitted with glow plugg tum switch to preheat until indicator glows agarcximetely two minutes If agire is fitted with shutdom system relay push in relay bypess kutten while starting engine Tum switch to Start to start the agire Iet it ame to speed ad stabilize Review te engine start up procedres in operating instuctias Tum m main cira t bresker Check control perel gages and status lights Oil pressure should be withi
42. onda Isuzu Leroy Samer Lister Petter Lombardini Wisconsin ec the agplicent should pursue repair and or reimbursement through that manufacturer and its dealer distributor network To file a claim with TEREX LIGHT CONSTRUCTION an APPLICATION FOR WARRANTY ADJUST MENT AWA formmust ke ampletedinit sentirety Retum the completed famwithin fourteen days of the repair ta ATTENTION WARRANTY TEREX LIGHT CONSTRUCTION 590 Huey Road Rock Hill Industrial Park Rodk Hill SC 29730 TEREX LIGHT CONSTRUCTION will review the ANA form Should we desire to inspect the defective parts we will issue you 8 retum authorizaticn for the defective parts After inegectirg the defective pert s and it 15 determined that warranty is due we will then at the discretion of TEREX LIGHT CONSTRUCTION credit the applicants account a send replacement parts TEREX LIGHT CONSTRUCTION warranty reimbursements 30 00 for each hour s labor we allow toward a repair 2 Distributors cost of parts not more then the price amrently available fram TEREX LIGHT CONSTRUCTION 3 Are way surface freight dars cn parts retumed to TEREX LIGHT CONSTRUCTION Many repairs are assigned a predetermined labor schedule which is an average tine in which a skilled tedmician should be able to make a repair TEREX LIGHT CONSTRUCTION will reimburse not to exceed the predetermined numer of hours for a partiaular repair TEREX LIGHT CONSTRUCTION does nct reinburse for Trave
43. op of hydraulic fluid in Janmed lock pin Middle 4 square tower tube tens then falls while lowering tower and hanmers hard against stop bars Janmed 4 section Tower raises in jerky wcticn Air in hydraulic cylinder ar too slowly Blocked strainer c inlet valve ad den Refill reservoir Jelled hydraulic fluid Defective hydraulic pap ar motor Tower telesoopes down slowly when locked in TELESCOPE UP position Leaking valve seats Telescope relief valve pressure setting too low Tower lays down slowly when locked in STAND UP position 67 Leaking valve seats CORRECTIVE ACTION Pull on kandle at bottom of toner to opt it started If more force needed adjust jacks to lean tower toward the wr Crack bleed plug at top of pivot cylinder and drain fluid gard Toner will hydraulic lines ami reservoir Pry lock pin locse repair Level trailer so tower is plub If heavy wind adjust jacks to leen into wind a few degrees W atch middle 4 square tube as tower telescopes dom The 4 tube should core down first If it stays with the top 3 stop repestedly trying to hek it free Check 4 section guides and clearances Lock for dents in tubing bat tubing Check stop bar bolts If extenal examinaticn reveals no damage tear tower down following tower disassarbly instructians Check hydraulic fluid in reservoir Fluid goud ke sligtly ane kitm of fill strainer wen toer is in tael position Drai
44. plate rating Check wiring comectins for voltage Check ballast against lanp data Lamp color and brightness decreases and colors change slightly as lamps age Spot replacement with new lamps may cause noticeable dif ferences in lap colors Gap replace ment minimizes color dif fererces Dirty fixtures will cause lams to appear dif feet in color Clem fixture Check data an lamps which appear dif feet in color Replace with correct color Check voltage at ballast Check for anast ar voltage args Check for shorted capacitors ard replace if defective Lamp operated an ballast designed for higher wattage lanp Check ballast remeplate against larp data 70 LIGHT FIXTURE TROUBLESHOOTING at d SYMPTO M CAUSES SHORT LAMP Lamp damaged LIFE Tower ballast and CORRECTIVE ACTIONS Chak far ater bulb cracks If air enters outer bulb ac tube may amtine to bum for 100 haus before failure Check for bulb cracks where glass meets the kase de to tightening lanp too firmly in socket Lock for breken arc tube ar loose metal perts Replace lam Ballast nameplate data should agree with lanp line voltage larp use If impiger kallast is used the lap life will ke LAMP Improcer ballast FLICKERS AND GOES OUT INTERMITTET New lamp Defective lamp shartened A mamtn may also cause the kallast to fail Tnprcper kallastirg can cause flickering or erratic qogratian In the start up period the lanp may ignite star
45. ponents and accessories are parts such as lampe fuel pumps altematars belts wndes tires ad electrical Oats TLC dell mt wrat nomal maintenance parts such as filters TLC makes ro other warranty cr mer chantability ar fitness for any purpose W arranty for repair ar replacement parts after warrenty period shall extend for 90 Manufacturer s liability ard prdrecer s sole exclusive reredy for a failure of goods to perform as warranted for any and all other claims arising at of the pr dese and use of the goods including regligaxe m the pert of TLC dell ke limited to the repair or replacarent of goods retumed transportatim prepaid to TLC TLC shall in ro evet be liable for incidental or amsequential No employee or representative is authorized to charge this warranty in any way or grant any other warranty unless such charge is rece in writing and signed by an dfcrd TLC af s home of fe Providing repairs are made by TLC Authorized Service Center 75
46. r to shine dom into pit When tower reaches desired position tum control valve to stand up to bold tower MI TURN ON THE FLOODLUGHTS A Tum the lichts circuit beekers Yon Consult engine manual for adjusting generator B Rotate Ue tower to Ue aimirg desired Tigten the tower rctatirg locking bolt C Lover the tower and adjust Lichting direction of individual fixtures if required IX IONERINS THE TOWER TO TRAVEL POSITION A Tum ligt ciruit preskers cf f B Rotate tour to face lights to reer C Tum anti valve to telescope don W ait for tower to fully telesxye dom D Tum caol valve to lay down E atd Toer locking pin F seat the rer tower horizontal travel lodkirg pin X TURN OFF FLOODLIGHTS A Tum ligt ciruit heders cf B CAUTION Allow lanps to cool at least ten 10 minutes before moving the tower hot lanps hek easily and they are very expensive C Tum egine switch to ff to shut dom engine Do rct shit dom engine before tumirg of f ligt circuit keers XI RELOCATING LIGHT TONER TO NEW LOCATION A CAUTION Allow the lamps to cool at least ten 10 minutes before moving the tower tt lans breek essily and they are very epensive See Satin X B CAUTION Lay dom tower before relocating See section IX c If fixtures are to ramin m the crossam ema re all fixtures are aired toward the grand Fixtures may be stared m cushioned storage rack in cabinet far safer transport D CAUTION
47. rged gases Check exhaust system regularly for leaks Ensure that eshaust nenifolds are secure and not warped Be sue tte mit is well ventilated KEEPTHE UNITAND SURROUNDINGAREA CLEAN Remove all umecessary grease and oil from unit Accumulated grease and oil can cause overheating and subsequent engine danace and may present a potential fire hazard Dispose of oily regs Keep the floor of the unit clean and dry PROTECTAGAINST MOVING PARTS Avoid moving parts of the unit Loose jackets shirts ar sleeves should nat be permitted because of the danger of becoming caught in moving parts Make sure all nuts and bolts are seame Keep power shields and gan in position If adjustments must be mede while equipment is runnirg use extreme cautian around hot manifolds moving parts etc Do mt wak an this equipment when mentally or dysically fatiged TEREX LIGHT CONSTRUCTION CEKAT ON RECEIPT OF DELIVERY The tower will be serviced tested and ready for operation when received except for export units which are knocked down and shipped with dry batteries Terx re camends the following checks A ENSURE THERE IS NO FREIGHT HANDLING DAMAGE which should be B Ensure the manuals are in the pocket provided inside the mit C Review the nenuals for safety and operating procedures D Chak the agire cil malat if liquid woled ard fuel levels E Qperate tower in accordance with operating instructions EXPORT Assenble according to assenbly
48. ries Exhaust Gases and moving parts present potential hazards that could result in srias personal injury Take care in following these reconmended procedures USE CAUTION WORKING NEAR LAMPS Metal halice lamps produce short wave ultra violet radiatim and can cause serious skin bum and eye inflamatim if the outer envelope of the lanp is been or punctured Do not use where people will remain for more than a few minutes unless adeguate shielding or other safety precautions are used GUARD AGAINST ELECTRIC SHOCK Discamect or shutdown electric power before ramving protective covers or touching electrical equipment Use rubber insulating mets placed m dry wood platforms over floors that are metal or concrete when around electrical eguipment Do not wear dap Clothing Particularly wet shoes ar allow skin surfaces to be danp when handling electrical equipment USE EXTREME CAUTION NEAR GASOLINE AND DIESEL FUEL A CONSTANT POTENTIAL EXPLOSIVE OR FIRE HAZARD EXIST Do mt fill fuel tank with engine nmirg Do mt mke ar use open flare rear the unit or the fuel tak Be sue all fuel applies Iwe a positive hto f Have a fire extimuisher nearby Be are extirguisher is properly maintained and be familiar with its proper DO NOT SMOKE WHILE SERVICING BATTERIES Lead acid batteries emit a highly explosive hydrogen gas that can be ignited by electrical arcing ar by mkirg EXHAUST GASES ARE TOXIC Provide an adequate exhaust system to properly expel discha
49. rrier NE Bracket The bearing sauld fit sagly into the carrier so that it con ke rotated aly with sore resistance Side to side movement should be less then 010 If the bearing cen be moved easily inside the carrier or if there is visible evidaxe of besrirg carrier wear the housing carrier should be replaced with End Kit 836835 which includes the carrier bearing and O Rirp The secad area of coven is the bearing itself If ragress can be felt when rotating the ater race of the bearing the bearing reeds to be replaced 8836828 The dier area to dak is to see if the ater race will rock back and forth alag the bearing axis If there is movement in this axis replace the bearing If neither of these caditias exist replace the bearing retaining O Ring 4836830 and reassenble Note These bearings are sealed units and cart ke field serviced Follow the same procedure at three 3 years or 3000 hours At this time replace both the bearing and O Ring as well as WARRANTY PROCEDURE The specific language of this warranty will determine TEREX LIGHT CONSTRUCTION S coligatim in connection with its product The infometion presented below should be used as a general guide for inplerentaticn of policy m the set of a copaet failure during the warranty period it should be repaired as som as possible preferably at an authorized TEREX LIGHT CONSTRUCTION service center If component is manufactured by a company other than TEREX LIGHT CONSTRUCTION such as Deutz H
50. t to warm up and then extinguish cycle Under certain conditions new lanps may cycle Usually after three 3 tries to start at 30 to 60 saad intervals langs will stabilize ad querste satisfactorily Replace lanp TRACEABLE NUMBERED WIRING SYSTEM Using plug in ballasts to trableshoot When troubleshooting the preceeding problems minimize dom time by following the traceable numbered wiring system always follow these steps SIEPI Insure all ballasts which are r rbered are plugged into lead wires with correspading nnbers STEP 2 Looking at the lichts fran the glass side and following the diagram below plug eh fixture into the agorqoriately r nbered plug at the top of the tower By adhering to the tracesble rurbered wiring system troubleshooting fixture aiming and fixture control will follow a standard predictable pattem N Z 7 SN Ge Sak z J y FT N ZON EP m 0 P 7 p _ 9 Rear Bearing Inspection Requirements Ierov Somer 6 amp 8 kw Generators The rear bearing m all 6 amp 8 kw generators should be inspected every two 2 years ar 2000 hours whidrever occurs frst The bearing should be replaced at three 3 years or 3000 hours Careful attentian to this inspectim proeed re will There are two areas to examine during the inspection First is the clearance between the bearing outer case and theornerstor bearing ca
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