Up-Right - XL26 - Scissor Lift
Contents
1. CRANE 1 Secure straps to chassis tie down lifting lugs only 2 Place the platform onto the transport vehicle in transport position 3 Chock the wheels 4 Secure the work platform to the transport vehicle with chains or straps of adequate load capacity attached to the chassis tie down lift ing lugs By FORKLIFT Forklifting is for transport only See specifications for weight of work platform and be certain that forklift is of adequate capacity to lift the work platform Forklift from the rear of the machine using the forklift pockets provided If necessary the machine may be forklifted from the side by lifting under the Chassis Modules Figure 7 Transporting the Work Platform DRIVING OR WINCHING ONTO K A TRUCK OR TRAILER er A NOTE Do not winch faster than 0 3 m s 1 ft s 1 Move the machine onto the truck or trailer A To Drive the machine onto the transport vehicle a Move the work platform up the ramp and into transport position b Set the wheels straight and turn off the machine c Chock the wheels B To Winch the machine onto the transport vehi cle _ Lift Lugs J p Sly Fi ea F A a Move the work platform up to the ramp b feu the winch cable to the tie downl lifting ugs c Release the parking brakes refer to Towing or Winching on page 11 d Winch the platform into transport position e Chock the wheels 2 Secure the work p2. Check for operation and leaks au Inspect for structural cracks Assembly Emergency Operate the emergency lowering valve and chec Lowering System for serviceability Entire Unit Check for and repair collision damage ol T Toner Check ich eee A To DO Operation Manual PREVENTATIVE MAINTENANCE REPORT Date Owner Model No Serial No Serviced By COMPONENT INSPECTION OR SERVICES Y N R Hydraulic Fluid Check fluid level Pf Hydraulic Pump Check for hose fitting leaks Hydraulic System Check for leaks m Labels Check for peeling missing or unreadable labels amp replace Platform Deck Check welds for cracks and Rails Platform Deck Check condition of deck HEN and Rails Tyres and Wheels Check for damage man Page 15 Decals 504165 002 DECALS These labels shall be present and in good condition before operating the work platform Be sure to read understand and follow these labels when operating the work platform ES MAX FORME SPEED e GARTH TRAHEG A MH PERSSSHHEL Wir USE THF MACHE ULT OPERATORS labii BEFORE IE 504 107 000 11 504197 000 THIS PLATFORM IS NOT INSULATED A al A DIESE ARBEITSB HNE a id po IST NICHT ISOLIERT 66551 950 j N CETTE PLATEFORME k N EST SOLE 0 masso TI nia 066557 95 di T A NI a pori LT 16 X32 066561 902 massi U WIN 6 X32 066557 950 Pes DI ea 17 X32 005223 908 2
3. F 0 C ISO 46 Low Temperature lt 32 F 0 C ISO 32 Extreme Temperature lt 0 F 17 C ISO 15 Raise 45 sec Lower 40 sec Raise 65 sec Lower 40 sec Proportional Control Handle with Interlock Switch Rotary Drive Lift Switch poten and Red Mushroom EMERGENCY STOP Switch pve Span Dual Font Wheel Hydra Motors 208 mm i rs 222 Fe Tam rash C Noise Level OO Specifications are subject to change without notice Hot weather or heavy use may affect performance Refer to the Service Manual for complete parts and service information This machine meets or exceeds all applicable CE and GS machinery directive requirements Operation Manual Page 19
4. and electrical conductors Protect the control console cable from possible damage while performing checks DS op Move the machine if necessary to an unobstructed area to allow for full elevation Pull Chassis Emergency Stop Switch to the ON position Pull Platform Emergency Stop Switch to the ON position Turn and hold the Chassis Key Switch to the ON position Push the Chassis Lift Lower Switch to the UP position and raise the platform approximately 2 1 m 7 feet BLOCK THE ELEVATING ASSEMBLY AS DESCRIBED ON PAGE 9 Visually inspect the elevating assembly lift cylinder cables and hoses for cracked welds and structural damage loose hardware hydraulic leaks loose wire connections and erratic operation Check for miss ing or loose parts Verify that the Depression Mechanism Supports have rotated into position under the machine REMOVE THE SCISSOR BRACE AS DESCRIBED ON page 13 7 Push the Chassis Lift Lower Switch to the UP position and fully elevate the platform 12 13 NOTE 14 19 16 17 18 Operation Manual Partially lower the platform by pushing Chassis Lift Lower Switch to LOWER and check for proper oper ation of the audible lowering alarm Open the Emergency Lowering Valve see Figure 5 by pulling the knob out to check for proper opera tion When the platform is lowered release the knob Push the Chassis Emergency Stop Switch to check for proper operation All
5. machine functions should be disabled Pull out the Chassis Emergency Stop Switch to resume Check that the route is clear of obstacles persons obstructions holes and drop offs bumps and debris is level and is capable of supporting the wheel loads Mount the platform and properly close the entrance Mount the platform and select DRIVE mode Use both HI and LOW drive if applicable when performing the following step While engaging the Interlock Switch move the Control Handle to FORWARD then REVERSE to check for speed control Push the Steering Switch RIGHT then LEFT to check for steering control Select LIFT mode Grasp the Control Handle engaging the Interlock Switch and push it forward to check platform lift controls Raise the platform to full elevation Pull back on the Control Handle The platform should descend and the audible lowering alarm should sound Push the Platform Emergency Stop Switch to check for proper operation All machine functions should be disabled Pull out the Platform Emergency Stop Switch to resume Page 7 504165 002 OPERATION Before operating the work platform ensure that the Pre Operation Safety Inspection has been completed and that any deficiencies have been corrected Never operate a damaged or malfunctioning machine The operator must be thoroughly trained on this machine PLATFORM EXTENSION Figure 4 Platform Extension 1 Mount the platform and properly close the entra
6. the straight ahead position by operating the Steering Switch ELEVATING THE PLATFORM 1 Selecta firm level surface 2 Select LIFT mode 3 While engaging the Interlock Switch push the Control Handle forward 4 If the machine is not level the tilt alarm will sound and the machine will not lift or drive If the tilt alarm sounds the platform must be lowered and the machine moved to a firm level surface before attempting to re elevate the platform NOTE Depression Mechanism supports will deploy automatically as the platform elevates and will retract after the platform has been lowered completely and has been driven Page 8 Operation Manual Operation 504165 002 TRAVEL WITH THE PLATFORM ELEVATED NOTE The machine will travel at reduced speed when the platform is elevated 1 Check that the route is clear of obstacles persons obstructions holes drop offs bumps and debris is level and is capable of supporting the wheel loads 2 Check clearances above below and to the sides of platform 3 Select DRIVe mode 4 Engage the Interlock Switch and move the Control Handle to FORWARD or REVERSE to travel in the desired direction The speed of the machine will vary depending on how far from centre the Control Han dle is moved 5 If the machine is not level the tilt alarm will sound and the machine will not lift or drive If the tilt alarm sounds the platform must be lowered and the machine moved to a firm level surface before at
7. use by turning both keyswitches off and removing key The driving of MEWPs on the public highways is subject to regulations made under the Road Traffic Acts Page 1 504165 002 CONTENTS INtFOAUCLON pira ara ea RE ae e ld 3 General Description carrito serie ei 3 SPeclalLimitalons3 nn seen ee ae u e eee aed re ee ee 4 FON abacil car tet a eek ae EEE ERA 4 Manual Fore fc astra ds AS ies 4 Wo eel AAN u euere hause sine ss oes aaa tee einsehen 4 EI Overload Alam su au a dan lt duo peal dd aia od ae a Reins li a ee a 4 Controls and INdICAtOES suicidar ai ee use 5 Pre Operation Safety Inspection iii id A A A a 6 System Function Inspection 6 ara rin 7 Operating a o ai ee 8 Patom EXMensiON tasca rra ar ds aa ee 8 Travel With the Platform Lowered 0 0 0 0 0c ee eee eee ee ees 8 A E RO AI EE ne Ra E II TAI RO EO aR Om N OTO 8 Elevalndine Pla lO Ms esmas ee estes eee dossier eternal 8 Travel With the Platform Elevated pisa do diodos rd bed pies a be Ol iia riad esa 9 LOWELNO Ne Plato A A A E E Dee 9 Emergency LOWEN stored is ee ae Sede a o da 9 DR oO pk tc TE Sac Da ee eh a peck al cata ee ae Heer 9 Noto a T E Gaede eons a E cn SE Re ee a ee es 9 EOWEer he Glardaralls X26 2222022 5 242 SEE I een oak 10 EOWErING PLOCSAUFE AA a od Cee wee A ee ae 10 Rasno Proceditea zcasssskekei seltenes 10 Fod DOWN QUAararallS AD ea oa eth ie brat bts en Rara li StS 11 Fold DOWN Procedure castas ai daros ated rel ie ie ee eee 11 Erection P
8. 0 010076 DANGER IN SIGE IHMSETIG L INTERIEUR 34 503723 000 37 067195 001 9 503724 000 25 066556 900 HYDRAULIC FLUID a 10 060197 001 26 503721 000 40 107053 000 Operation Manual Page 17 504165 002 Decals DECALS 9 QVODOPE OOO Page 18 Operation Manual Specifications 504165 002 SPECIFICATIONS ITEM X26 X32 Max Platform Capacity Standard 454 kg 1000 Ib 340 kg 750 Ibs on Extension 113 kg 250 Ib 113 kg 250 Ibs Max No of occupants Standard total 4 personas 2 personas en el exterior on Extension 1 persona 1 person Height 3 people Working Height 9 93 m 32 58 pies 11 6 m 38 1 ft Max Platform Height 7 93 m 26 pies 9 75 m 32 ft Min Platform Height 1 09 m 43 pulg 1 22 m 48 in Dimensions Weight 2153 kg 4747 Ib 2486 kg 5481 Ibs Overall Width 1 22 m 48 pulg 1 22 m 48 in Overall Height 2 19 m 83 5 pulg 2 32 m 88 5 in Overall Height Rails Lowered 1 98 m 78 pulg 1 88 m 74 in Overall Length Extension In 2 35 m 92 5 pulg 2 35 m 92 5 in Overall Length Extension Out 3 26 m 128 5 pulg 3 26 m 128 5 in Drive Speed Platform Lowered 0 to 3 2 km h 0 to 2 0 mph Platform Raised 0 to 1 km h 0 to 0 62 mph Energy Source 24 Volt Battery Pack 4 220 t AN Batteries min wt 28 12 kg 24 Volt 4 Horse Power DC Electric Motor 24 VOR DC 25K 1107220 VAG Hydraulic Fluid Normal Temperature gt 32
9. OPERATION SAFETY INSPECTION NOTE Carefully read understand and follow all safety rules operating instructions labels and National Safety Instructions Requirements Perform the following steps each day before use de Page 6 Open modules and inspect for damage fluid leaks or missing parts Figure 3 Hydraulic Tank Check the level of the hydraulic fluid with the platform fully lowered The hydraulic reservoir is located in the Control Mod ule Door The fluid level must be between the MIN and MAX lines Add hydraulic fluid if necessary Check that fluid level in the batteries is correct Verify that batteries are charged Check that A C extension cord has been disconnected from the plug in the rear of the machine Check that all guardrails are in place and all fasteners are properly tightened Inspect the machine thoroughly for cracked welds and structural damage loose or missing hardware hydraulic leaks damaged control cable loose wire connections and wheel bolts Operation Manual System Function Inspection 504165 002 SYSTEM FUNCTION INSPECTION Refer to Figure 2 for the locations of various controls and indicators AWARNINGA STAND CLEAR of the work platform while performing the following checks Before operating the work platform survey the work area for surface hazards such as holes drop offs bumps and debris Check in ALL directions including above the work platform for obstructions
10. S 8 0 10 8 28 8 38 9 26 25 35 5 18 24 25 Shrubswith leaves start swaying Wave crests are apparent in ponds or swamps 6 10 8 13 9 38 9 50 0 35 5 45 5 24 5 31 Tree branches move Power lines whistle It is difficult to open an umbrella 13 9 17 2 50 0 61 9 45 5 56 5 31 38 5 Whole trees sway It is difficult to walk against the wind LIFT OVERLOAD ALARM If a load equivalent to 90 of safe working load is lifted a fault code 03 will be displayed on the digital display on the platform control box If a load which is greater than the safe working load is present in the basket all machine functions will cease to operate and an acoustic warning will sound In order to return to normal operation a load equal to or less than the safe working load must be present in the basket and the power must be re cycled power can be re cycled by pushing the emergency stop button and releasing it again Never operate the machine with a platform load greater than the rated capacity Page 4 Operation Manual Controls and Indicators 504165 002 CONTROLS AND INDICATORS Figure 2 Controls and Indicators Platform Controls Drive Selectors Horn Button 2 5 Lift Lower Button Emergency Stop Button Display Joystick Chassis Controls 1 2 3 4 OoahwaN 1 Keyswitch 2 Enable Button 3 Toggle Switch Up amp Down 4 Emergency Stop Switch Operation Manual Page 5 504165 002 Pre Operation Safety Inspection PRE
11. UpRight X26 32 POWERED ACCESS Operator Manual English language version Manual part number 504165 002 EN X 26 32 X26 Serial Numbers 50906 53100 ENGLISH When contacting Upright for service or parts information be sure to include the MODEL and SERIAL NUMBERS from the equipment nameplate Should the nameplate be missing the SERIAL NUMBER is also stamped on top of the chassis above the front axle pivot UpRight CE MODEL X26 8 SERIAL No 50064 MAX PLATFORM HEIGHT 7 93M UNTEN ci 2153 Kg 454 Kg 4 Persons Equip Indoor MAX LATERAL FORCE MAX WIND SPEED MAX CHASSIS INCLINATION BATTERY VOLTAGE MAX GRADEABILITY CHARGER INPUT VOLTAGE MAX FORWARD SPEED NOMINAL POWER KW CAUTION ONLY TRAINED amp AUTHORISED PERSONNEL MAY USE THIS MACHINE CONSULT OPERATORS MANUAL BEFORE USE THIS MACHINE IS NOT ELECTRICALLY INSULATED 504197 000 Stamped Serial Number Estampille de num ro de s rie Eingestanzte Seriennummer OPERATION MANUAL WARNING All personnel shall carefully read understand and follow all safety rules and operating instructions before operating or performing maintenance on any UpRight aerial work platform Safety Rules Electrocution Hazard Tip Over Hazard Collision Hazard Fall Hazard NEVER elevate the platform or drive NEVER position the platform NEVER climb stand or sit on THIS MACHINE IS NOT the machine while elevated unless the without first checking f
12. e 8 Chassis Controls 9 Hydraulic Fluid Reservoir 4 0 Batteries Operation Manual Page 3 504165 002 Special Limitations SPECIAL LIMITATIONS Travel with the platform raised is limited to creep speed range Elevating the Work Platform is limited to firm level surfaces only ADANGER A The elevating function shall ONLY be used when the work platform is level and on a firm surface The work platform is NOT intended to be driven over uneven rough or soft terrain PLATFORM CAPACITY The maximum capacity for the MACHINE including occupants is determined by model and options and is listed in Decals on page 18 ADANGER A DO NOT exceed the maximum platform capacity or the platform occupancy limits for this machine MANUAL FORCE Manual force is the force applied by the occupants to objects such as walls or other structures outside the work platform The maximum allowable manual force is limited to 200 N 45 lbs of force per occupant with a maximum of 400 N 90 lbs for two or more occupants ADANGER A DO NOT exceed the maximum amount of manual force for this machine BEAUFORT SCALE Never operate the machine when wind speeds exceed 25 km h 15 mph Beaufort scale 4 BEAUFORT WIND SPEED RATING ms kmm ts 12 25 19 4 11 5 17 75 Papers and thin branches move flags wave 5 4 8 0 19 4 28 8 17 75 26 25 12 0 18 Dust is raised paper whirls up and small branches sway GROUND CONDITION
13. erate the work platform with the parking brakes released Serious injury or damage could result AFTER USE EACH DAY 1 Ensure that the platform is fully lowered 2 Park the machine on a firm level surface preferably under cover secure against vandals children and unauthorized operation 3 Turn the Chassis Key Switch to OFF and remove the key to prevent unauthorized operation HouR METER To access the hour meter function perform the following steps 1 Climb into the basket with the machine powered up 2 Push the platform emergency stop button 3 Hold down the following buttons Jib and Upper Boom Lift 4 While holding the buttons twist the emergency stop button to return power to the machine 5 hr will now be displayed on the read out Pressing the right turn button will scroll through the accumu lated hours two digits at a time For example if pressing the right turn button once displays 20 pressing it a 2nd time displays 58 and pressing it a 3rd time displays hr the elapsed time of operation is 2058 hours TRANSPORTING THE WORK PLATFORM PREPARATION FOR SHIPMENT Fully lower the platform Disconnect the battery negative lead from the battery terminal Band the controller to the front guardrail gt PUN gt Band the elevating linkage to the frame Operation Manual Page 11 504165 002 Page 12 Transporting the Work Platform Figure 6 Secure Crane Straps LIFTING By
14. f the batteries clean e Refer to the Service Manual to extend battery life and for complete service instructions BATTERY CHARGING Figure 9 Battery Charger Charge the batteries at the end of each work EN shift or sooner if the batteries have been dis i charged RU EAN A AWARNINGA i y Charge the batteries in a well ventilated area Do not charge the batteries when the work platform is near a source of sparks or flames Permanent damage to the batteries will result if the batteries are not immediately recharged tn after discharging Wels Never leave the battery charger operating for more than two days Never disconnect the cables from the batteries when the charger is operating Keep the charger dry 1 Check the battery fluid level If the battery fluid level is lower than 10 mm 3 in above the plates add distilled water only 2 Connect an appropriate extension cord to charger outlet plug in Left Module Door Plug the extension cord into a properly grounded outlet of proper voltage and frequency 3 The charger turns on automatically after a short delay The LED charge indicator will illuminate After completion of the charge cycle the LED will blink indicating that the charger is in a continuing mainte nance mode DO NOT leave the charger plugged in for more than 48 hours as permanent damage to the batteries may occur NOTE The battery charger circuit must be used with a GFI Ground Fault Interrup
15. functions IF ALARM SOUNDS while platform is elevated STOP carefully lower platform Move machine to a firm level surface Climbing up the railing of the platform standing on or stepping from the platform onto buildings steel or prefab concrete structures etc is prohibited Dismantling the swing gate or other railing components is prohibited Always make certain that the swing gate is closed and securely locked It is prohibited to keep the swing gate in an open position held open with tie straps when the platform is raised To extend the height or the range by placing of ladders scaffolds or similar devices on the platform is prohibited NEVER perform service on machine while platform is elevated without blocking elevating assembly INSPECT the machine thoroughly for cracked welds loose or missing hardware hydraulic leaks loose wire connections and damaged cables or hoses before using VERIFY that all labels are in place and legible before using NEVER use a machine that is damaged not functioning properly or has damaged or missing labels To bypass any safety equipment is prohibited and presents a danger for the persons on the aerial work platform and in its working range NEVER charge batteries near sparks or open flame Charging batteries emit explosive hydrogen gas Modifications to the aerial work platform are prohibited or permissible only at the approval by UpRight AFTER USE secure the work platform from unauthorized
16. latform to the transport vehicle with chains or straps of adequate load capacity attached to the chassis tie down lifting lugs Fi gt lt Front Tie Down Lugs FRONT CAUTION Over tightening of the chains or straps attached to the Tie Down Lifting Lugs may result in damage to work platform Operation Manual Maintenance MAINTENANCE LA WARNING A 504165 002 Never perform service while the platform is elevated without first blocking the elevating assembly DO NOT stand in the elevating assembly area while deploying or storing the brace BLOCKING THE ELEVATING ASSEMBLY SCISSOR BRACE INSTALLATION 1 2 3 Park the work platform on a firm level surface Pull Chassis EMERGENCY STOP Switch to the ON position Pull Platform EMERGENCY STOP Switch to the ON posi tion Turn and hold the Chassis Key Switch to CHASSIS Push the Chassis Lift Lower Switch to LIFT to elevate the platform until the Scissor Brace can be rotated to the vertical position X26 From the rear of the machine lift the Scissor Brace from its stowed position Rotate upward and outward then down until it is hanging vertically below its attachment point X32 From the left side of the machine pull the locking pin securing the brace Rotate the Scissor Brace counter clock wise until it is in the vertical position Lower the platform by pushing the Chassis Lift Lower Switch to LOWER and gradually lower the platf
17. n FOLD DOWN GUARDRAILS X32 This procedure applies only to the X32 model for the purpose of passing through a standard double door way Guardrails must be returned to proper position before using the machine FOLD DOWN PROCEDURE 1 Unhook the controller from the side guardrail and place it on the floor of the platform Pull the retaining pin on the front guardrail and rotate inwards oO N Pull the retaining pin on the rear guardrail and rotate inwards gt Starting with the slide out deck guardrails and then the outer guardrails lift up on each guardrail and fold inward ERECTION PROCEDURE 1 Starting with the outer guardrails and then the slide out deck guardrails raise each guardrail and drop it down securing it in the vertical position 2 Rotate the front and rear upper guardrails outward and secure them to the opposite side guardrails using the retaining pins 3 Hang the controller on the side guardrail Page 10 Operation Manual Towing or Winching 504165 002 Tow nG OR WINCHING Perform the following only when the machine will not operate under its own power and it is necessary to move the machine or when winching onto a transport vehicle see Transporting the Work Platform on page 11 CAUTION DO NOT tow or winch the machine faster than 0 3 m s 1 ft s Faster speeds will damage drive components and void the warranty AWARNING A Never tow faster than 0 3 m sec 1 ft sec Never op
18. nce 2 Depress the foot lever located at the rear of the platform extension Push the platform extension forward until the pin engages the front stop 3 To retract the platform extension depress the foot lever and pull the platform extension toward the rear of the machine until the pin engages the rear stop TRAVEL WITH THE PLATFORM LOWERED 1 Check that the route is clear of obstacles persons obstructions holes drop offs bumps and debris is level and is capable of supporting the wheel loads Verify that the Chassis Key Switch is turned to ON and the Chassis Emergency Stop Switch is ON pulled out N 3 Mount the platform and properly close the entrance 4 Check clearances above below and to the sides of platform 5 Pull the Platform Emergency Stop Switch out to the ON position 6 Select DRIVE mode NOTE Choose between standard drive and extra torque depending on the gradient 7 Engage the Interlock Switch and move the Control Handle to FORWARD or REVERSE to travel in the desired direction The speed of the machine will vary depending on how far from centre the Control Handle is moved STEERING 1 Turn the Drive Lift Switch to DRIVE 2 While engaging the Interlock Switch push the Steering Switch to RIGHT or LEFT to turn the wheels in the desired direction Observe the tires while manoeuvring the work platform to ensure proper direction NOTE Steering is not self centring Wheels must be returned to
19. or overhead platform guardrails or midrail INSULATED a machine is on a firm level surface obstructions or other hazards USE OF THE AERIAL WORK PLATFORM This aerial work platform is intended to lift persons and his tools as well as the material used for the job It is designed for repair and assembly jobs and assignments at overhead workplaces ceilings cranes roof structures buildings etc All other uses of the aerial work platform are prohibited THIS AERIAL WORK PLATFORM IS NOT INSULATED For this reason it is imperative to keep a safe distance from live parts of elec trical equipment Exceeding the specified permissible maximum load is prohibited See Special Limitations on page 4 for details The use and operation of the aerial work platform as a lifting tool or a crane lifting of loads from below upwards or from up high on down is prohibited NEVER exceed the manual force allowed for this machine See Special Limitations on page 4 for details DISTRIBUTE all platform loads evenly on the platform NEVER operate the machine without first surveying the work area for surface hazards such as holes drop offs bumps curbs or debris and avoiding them OPERATE machine only on surfaces capable of supporting wheel loads NEVER operate the machine when wind speeds exceed this machine s wind rating See Beaufort Scale on page 4 for details IN CASE OF EMERGENCY push EMERGENCY STOP switch to deactivate all powered
20. orm until the Scissor Brace is supporting the platform SCISSOR BRACE STOWAGE 1 Operation Manual Using the Chassis Controls gradually elevate the platform until the Scissor Brace is clear position form Pin Rests on Brace when in Blocking Position Scissor Brace in Rest Position Brace Rotates to Blocking Position gt Brace Rests on Pin when in Blocking Position X32 Rotate the Scissor Brace clockwise until the locking pin engages Lower the platform by pushing the Chassis Lift Lower Switch to LOWER to completely lower the plat Figure 8 Scissor Brace X26 Rotate the Scissor Brace outward and upward over its mounting point until it rests in the stowed Page 13 504165 002 Maintenance BATTERY MAINTENANCE AWARNINGA Hazard of explosive gas mixture Keep sparks flame and smoking material away from batteries Always wear safety glasses when working near batteries Battery fluid is highly corrosive Thoroughly rinse away any spilled fluid with clean water Always replace batteries with UpRight batteries or manufacturer approved replacements weighing 26 3 kg 58 lbs each e Check the battery fluid level daily especially if the work platform is being used in a warm dry climate e If electrolyte level is lower than 10 mm in above the plates add distilled water only DO NOT use tap water with high mineral content as it will shorten battery life Keep the terminals and tops o
21. rocedure vue rare reisen rien toe nee Beet are 11 TOWING OF WIRENINGzz een dur a 12 Parking Brake Releases iio dat hate areas as cdi bal A be 12 Aller Use EACHD Vec sasa tibia spe aaa petali lara 12 O A A ein 12 Transporting the Work Platform 000 HE AA 13 Preparation fOFSAIDIMEGNE tarros dr it A e AS A A AS AE 13 HNO BY Nr ac28 cath Paca A A A Sd EA ai 13 A O A 13 Driving or Winching onto a Truck or Trailer 13 Maintenance saca dr E realize 14 Blocking The Elevating Assembly sciare a a ned ehhddwcieiue 14 Scissor Brace Installation v segs sla ios PIE ee nd Ecos le Aah dae Stee 14 SEISSOF BLABE SIOWAGE riunire 14 Bakte Maintenance za ca aun 2 ai a A A A Rat 15 EURO o a dc pe datas ante etd tare Bebe ee eine Dae de aye eee edera 15 Inspection and Maintenance Schedule 0000 c eee ees 16 Daily Preventative Maintenance Checklist eee eee ees 16 Labels et a a ei ande aaa BER 17 DPEGCINICANONS Hr see ee enger re ewe eee ee a 19 Page 2 Operation Manual Introduction 504165 002 INTRODUCTION This manual covers operation of the X 26 32 Self Propelled Work Platforms This manual must be stored on the machine at all times GENERAL DESCRIPTION Figure 1 X 26 32 AWARNINGA DO NOT use the maintenance platform without guardrails properly assembled and in place Platform Elevating Assembly Chassis Power Module Control Module 4 2 3 4 5 6 Platform Controls 7 Manual Cas
22. t outlet NOTE DO NOT operate the machine while the charger is plugged in Page 14 Operation Manual Inspection and Maintenance Schedule 504165 002 INSPECTION AND MAINTENANCE SCHEDULE The Complete Inspection consists of periodic visual and operational checks along with periodic minor adjustments that assure proper performance Daily inspection will prevent abnormal wear and prolong the life of all systems The inspection and maintenance schedule should be performed at the specified inter vals Inspection and maintenance shall be performed by personnel who are trained and familiar with mechanical and electrical procedures AWARNINGA Before performing preventative maintenance familiarize yourself with the operation of the machine Always block the elevating assembly whenever it is necessary to perform maintenance while the platform is elevated The daily preventative maintenance checklist has been designed for machine service and maintenance Please photocopy this page and use the checklist when inspecting the machine DAILY PREVENTATIVE MAINTENANCE GHECKLIST MAINTENANCE TABLE KEY Y Yes Acceptable N No Not Acceptable R Repaired Acceptable COMPONENT INSPECTION OR SERVICES Y N R Check electrolyte level Check battery cable condition MN Check hoses for pinch or rubbing points Check welds for cracks Conitol Cable Check the exterior of the cable for pinching binding or wear Battery Chassis
23. tempting to re elevate the platform LOWERING THE PLATFORM 1 Select LIFT mode 2 Check around the base of the platform to ensure that no one is in contact with the machine Engage the Interlock Switch and pull back on the Control Handle to lower the platform 3 The platform will stop when it reaches the PPE cutout height Inspect around the machine to ensure no one is in contact with the machine After a four second time delay lower the platform as in step 2 EMERGENCY LOWERING Figure 5 Emergency Lowering Valve La AWARNING A If the platform should fail to lower NEVER climb down the elevating assembly Stand clear of the elevating assembly while operating the Emergency Lowering Valve Knob een a X26 The Emergency Lowering Valve for the X26 is located at the rear of the machine above the charger 1 Open the Emergency Lowering Valve by pulling and holding the knob 2 To close release the knob The platform will not elevate if the Emergency Lowering Valve is open X32 The emergency lowering control switch is located at the rear of the machine 1 Open the emergency lowering valve by pushing down on the toggle switch and holding it 2 Once the platform is fully lowered release the toggle switch to close the valve The platform will not elevate if the Emergency Lowering Valve is open Operation Manual Page 9 504165 002 Operation LOWER THE GUARDRAILS X26 This procedure applies only to
24. the X26 model for the purpose of passing through a standard double door way Guardrails must be returned to proper position before using the machine LOWERING PROCEDURE 1 Ensure that the slide out deck extension is fully retracted and the deck pin is locked Place the Platform Controls on the floor of the platform Remove and retain the set screws from the side guardrails and the slide out deck guardrails Lower the slide out deck guardrail completely Lower the rear guardrail until it rests on the stop screws Lower the side guardrails completely O ee a Raise the rear guardrail until the retaining pins engage Remove and retain the stop screws and nuts from the rear guardrail 7 Pull the two retaining pins and lower the rear guardrail completely RAISING PROCEDURE 1 Raise the rear guardrail until the retaining pins engage 2 Install the stop screws and nuts on the rear guardrail and torque to 42 N m 31 ft Ibs 3 Pull the two retaining pins and lower the rear guardrail until it rests on the stop screws 4 Raise the side guardrails until the tops are level with the rear guardrail Install the set screws 5 Raise the slide out deck guardrail until the top is level with the side guardrails Install the set screws 6 Hang the controller on the slide out deck guardrail 7 Torque all set screws to 42 N m 31 ft lbs AWARNING A Before operating machine guardrails must be securely fastened in their proper positio
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