INSTALLATION d OPERATION and OPERATION MANUAL 10K ALL
Contents
1. DOAN 38 of 44 Snap Ring 34 EXT Stack Pad Adapter Holder Flat Washer 1 4 I D Lock Washer 1 4 I D Round HD MACH Screw 1 4 20 x 3 8 LG Actuator Mounting Bracket Limit Switch Mounting Bracket Actuator Bar Hex Bolt x 34 LG Hex Nut 1 4 20UNC Hex HD Bolt NC x 1 LG Actuator Extension Hex HD Bolt NC 1 LG Hex HD Bolt NC 2 LG Foam Guard Shoulder Bolt 3 8 DIA X 5 8 LG Lock Washer 5 16 1 0 Hex Nut 5 16 18UNC Flat Washer 3 8 ID SAE Safety Cover c w Decals Slave Side Safety Cover c w Decals Power Side Wedge Anchor 3 4 x 5 1 2 LG c w Washers amp Nuts Hex Nut 34 10UNC SELF TAPPING SCREW 12 X 1 2 LG Electrical Utility Box Microswitch 6 32 Screw Electrical Box Flat Washer 1 2 Hex Bolt 1 2 13UNC X 1 LG Equalizing Cable Hydraulic Cylinder Assembly Arm Lock Spring opring Retainer Cap Thimble 5 32 Safety Release Cable Power Pack 208 230 V 1 PH Branch Tee Hex Bolt 5 16 18UNC x 1 LG Tube Clamp 5 8 Hydraulic Hose Long Hydraulic Hose Short Male Nipple NPT Flow Control 6 2445 1 2012 6 0060 6 0056 6 1353 1 1378 2 1143 1 1380 6 0178 6 0032 6 0205 1 1379 6 0027 6 0741 6 1404 6 0069 6 0674 6 0294 6 0062 0 0203 0 0204 6 1379 6 0737 6 1134 6 1403 6 0916 6 1466 6 0063 6 0045 1 1786 3 0621 1 2942 6 3086 6 2074 1 2058 6 2055 6 1506 6 0293 6 1547 2 1486 2 1230 6 22. oecondary Adapter Pad Kit Used On Outer Arms Tool Tray Kit for 2 Post Air Electric Foam Door 24 Tower Service Protector Kit Extension Station for 2 Post amp 4 Post 90 110 psi 110 Volts Required Accessories not be available for all models Contact supplier for availability and part numbers Max capacity is for 12 000 Lb Lifts Do not exceed rated capacity of lift 44 of 44
3. 34 of 44 7 0 SAFETY AWARENESS AUTOMOTIVE LIFT INSTITUTE ALI Automotive Lift Institute Inc WL101 Series Label Kit A CAUTION A CAUTION Lift to be used Authorized personnel Clear area if vehicle Position vehicle by trained operator only in lift area is in danger of falling with center of gravity only midway between A CAUTION adapters ej 1 Read operating Proper maintenance and safety manuals and inspection before using lift is necessary for safe operation Use vehicle Always use Remain clear of lift Avoid excessive manufacturer s safety stands when when raising or rocking of vehicle lift points removing or installing lowering vehicle while on lift heavy components A CAUTION The messages and pictographs NO TICE shown are generic in nature and are meant to generally represent hazards common to automotive lifts regardless of specific style Use height extenders Auxiliary adapters Do not override Keep feet when necessary may reduce self closing clear of lift to ensure load capacity lift controls while lowering good contact Funding for development and validation of these labels was provided by the Automotive Lift Institute PO Box 85 Cortland NY 13046 Replacement label sets may be obtained from the original lift manufacturer and ALI s member Do not operate companies They are protected a damaged lift b
4. building codes Where required it is the user s responsibility to provide an electrical isolation switch located in close proximity to the lift that will enable emergency stop capability and isolate electrical power from the lift for any servicing requirements 4 2 TOOLS a 16ft Measuring Tape b Chalk Line c Rotary Hammer Drill d 3 4 diameter Masonry Drill Bit e Hammer f SAE Wrenches and Ratchet Set g 2ft Level h 41 Level i Crow Bar j 12ft Step Ladder k Side Cutters Screwdrivers m 4 x 47 Wooden Blocks for unpacking n Wherever LOCTITE symbol is shown apply LOCTITE 242 on required fasteners If fasteners are removed reapply LOCTITE before re installing I 7 of 4 5 0 INSTALLATION INSTRUCTIONS When the lift arrives on site Read the owner s manual and make sure the installation instructions are fully understood Check for any freight damages Check the contents of the accessory and hardware boxes to make sure parts are missing e Gather all the tools listed above 5 1 UNPACKING PROCEDURE 5 1 1 Important Place the main structural components on wooden blocks so that the steel shipping frames can be removed 5 1 2 Remove the plastic wrapping 5 1 3 Remove the crossmember and the actuator bar 5 1 4 Unbolt the steel shipping frames 5 1 5 Lay each tower on the floor with the carriage side up 5 1 6 Check the installation area for obstructions Lights Heatin
5. cable to release the slave side safety dog 5 8 1 Install the safety release handle 1 1113 onto the power side safety dog 9 8 2 Pull cable out through the opening in tower and route under large pulley Power Side Slave Side 19 of 44 5 8 3 Fix the collar of the safety release cable to the shoulder bolt on the safety dog NOTE Make sure shoulder bolt 3 8 dia x 1 72 19 6 0801 is lock tight to safety dog 5 8 4 Guide the cable up under the large pulley on the power side Power Side Slave Side Over the small pulley Wrap around the Thimble 6 2074 towards the safety Clamp using wire rope clips 6 2060 dog 3 8 x 1 1 2 Ig shoulder bolt 6 0801 l Do not tighten fully at this stage n 5 8 5 Adjust the cable length so that both safety dogs travel from full engagement position to full release position when the safety release handle is pulled Tighten both wire rope clips firmly when adjustment is completed 20 of 44 5 9 POWER PACK INSTALLATION 5 9 1 Remove the red plastic cap located at the rear of the power pack and install the T fitting located in the hardware kit T Fitting 6 1506 5 9 2 Bolt power pack to the mounting bracket on the power side tower using hardware from the kit Do not tighten 4 5 16 18UNC 1 LG hex head bolts 6 0293 4 5 16 ID lock washers 6 0674 4 5 16 ID flat washers 6 0295 4 5 16 18UNC
6. load stability emergency procedures vehicle lowering lift limitations lift maintenance good shop practices installation operator training and owner employer responsibilities please refer to Lifting It Right ALI SM and Safety Tips ALI ST For additional instruction on general requirements for lift operation please refer to Automotive Lift Safety Requirements For Operation Inspection and Maintenance ANSI ALI ALOIM Installation shall be performed in accordance with ANSO ALI ALIS Safety Hequirements for Installation and Service of Automotive Lifts ATTENTION This lift is intended for indoor installation only t is prohibited to install this product outdoors Operating environment temperature range should be 41 104 F 5 40 Failure to adhere will result in decertification loss of warranty and possible damage to the equipment If attachments SAFETY INSTRUCTIONS 080 components that are located in the load path affect operation of the lift affect the lift electrical listing or affect intended vehicle accommodation are used on this lift and if they are not certified for use on this lift then the certification of this lift shall become null and void Contact the participant for information pertaining to certified attachments accessories or configuration modifying components www autolift org 62007 by ALI Inc ALI WLSIAO1 070126 Quadra WLSIAO1 4 of 44 2 0 SPECIFICATIONS
7. 095 6 1510 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 83 84 85 86 87 88 po po m a a Stack Pad Adapters 3 and 6 do not come standard with the D series lift 39 of 44 3 Elec Cable 12 3 117 LG 2 0872 Safety Dog Slave Side 6 0000 Grease Nipple 6 3039 Operations Decal 6 1767 Capacity Decal 6 1111 Serial Plate 2 2318 9K Symmetric Equalizing Pulley Assembly 6 0008 Hex Bolt 14 x 1 LG See Section 9 0 for available Accessories 91 92 93 94 95 96 97 98 40 of 4 Vlad 335 Po T 8 1 HYDRAULIC SYSTEM Qty gt 5 gt 5 HH gt NO 41 of 44 Description Power Pack 208 230V 1 PH Power Pack 208 230V 3 PH Lift Operation Decal Hex Nut 5 16 18 UNC Lock Washer 5 16 I D Male Nipple NPT Bleeder Valve Holmac Bleeder Valve HWF Eagle Flow Control Gland amp Piston Seal Kit Holmac Cylinder Gland amp Piston Seal Kit HWF Eagle Cylinder Flat Washer 5 16 I D Hex Bolt 5 16 18 UNC x 1 LG Branch Tee Hydraulic Hose Long Hydraulic Hose Short Cylinder Assembly Not INCL Flow Control 3PH Power Pack Includes the Following Not Shown Contactor Box Remove Jumper amp Wire for 3PH Contactor Bracket Cover Plate Hex Bolt 4 NC x 1 LG Lock Washer 14 Hex Nut
8. 1 NC Strain Relief Cable 14 4 Part 3 062101 6 1575 2 1130 1 1369 6 0008 6 0056 6 0032 6 0094 8 0287 CON W PO 42 of 4 8 i Y gt NAA IN AX N E uA d 4 SS N Qu 2 2 H p 8 1 POWER PACK PARTS LIST F iy v 2 lt Ll ll 43 of 4 46 832 17 0004 230 1 60 HZ Description PUMP 6 7G 17 GEAR SUCTION PIPE 3 8 SUCTION FILTER 3 8 FEMALE 15 L MIN RETURN PIPE PLASTIC TANK 12L MOTOR SHAFT COUPLING PUMP MANUAL VALVE START UP VALVE TANK BRACKET WITH SCREWS MOTOR BRACKETS PUSH BUTTON WITH MICROSWITCH Part 6 3442 6 3443 6 3444 6 3445 6 3446 6 3447 6 3448 6 3452 6 3449 6 3450 6 3451 ltem SHOWN DIAGRAM 9 0 AVAILABLE ACCESSORIES Flip Pad Accessories Poly Pad High Lift Truck Adapter Extension Mid set of 4 Rise 2 Post set of 2 3000 Ib max capacity each 2500 Ib max capacity each Stack Pad Accessories Stack Pad Stack Pad Ass y Adapter w w 3 amp 6 Checker Plate Adapters Top set of 1 3000 Ib max capacity each 3000 Ib max capacity each 3000 Ib max capacity each 3000 Ib max capacity each 4 Stack Adapter Kit 1 2 Stack Pad Assembly Kit Common Accessories
9. ALLATION 5 11 HYDRAULIC SYSTEM BLEEDING 5 12 TOWER POSITIONING AND ANCHORING 5 13 POSITION AND ANCHORING OF REMAINING TOWER 5 14 SAFETY SHUT OFF BAR ADJUSTMENT 5 15 FINAL CHECK OF ASSEMBLED LIFT 5 16 OPERATION TEST WITH VEHICLE 6 0 LIFT MAINTENANCE GUIDELINES 6 1 SAFETY INSTRUCTIONS isora 6 2 PERIODIC MAINTENANCE eere 70 SAFETY AWARENESS uiis cerca 1 0 SAFETY AND OPERATING INSTRUCTIONS 1 When using this lift basic safety precautions should always be followed including the following 2 Read all instructions in this manual and on the lift thoroughly before installing operating servicing or maintaining the lift 3 Inspect lift daily Do not operate if it malfunctions or problems have been encountered 4 Never attempt to overload the lift The manufacturer s rated capacity is shown on the identification label on the power side column Do not override the operating controls or the warranty will be void 5 Before driving vehicle between the towers position the arms to the drive through position to ensure unobstructed clearance Do not hit or run over arms as this could damage the lift and or vehicle 6 Only trained and authorized personnel should operate the lift Do not
10. Capacity Capacity per arm Overall Width Width Between Columns Drive Thru Width Overall Height Under bar Clearance i Height to Lowered Lift Pads Height to Lift Pad 3 Adapter Height to Lift Pad 6 Adapter 10 Front Arm Retracted Length Front Arm Extended Length 452 Rear Arm 461780160 Length Rear Arm Extended Length 59 Maximum Lifting Height 6 Adapter 79 Lift Time 45 seconds 45 8600006 Power Requirements Standard 230 Volts AC 1 Ph 60 Hz 20 Amps 3556 mm a hid 135 3429 E 129 3277 mm 88 2235 22 1 2 572 A 140 3556 mm 44 3658 mm i 4 E 45 1 2 1158 79 174 2013 USING 6 ADAPTER 0 38 MIN 965 mm 7 2 59 1 2 267 1 1 2 TI 1 191 mm gt t LI T F 4 114 Figure 1 Front View Figure 2 Top View 5 of 44 3 0 PACKING LIST The complete lift is contained in two 2 packages 1 The main structural components are packed in a steel frame 2 The remaining parts are packed in an accessory box 3 1 MAIN STRUCTURAL COMPONENTS 106 Power side tower and carriage assembly 1 Sl
11. INSTALLATION and OPERATION MANUAL AN f 2 10K ALL IN ONE 2 POST V SERIES 42010DSA 42010VSA READ THIS INSTRUCTION MANUAL THOROUGHLY BEFORE INSTALLING OPERATING SERVICING OR MAINTAINING THE LIFT SAVE THIS MANUAL Soke an Company 309 EXCHANGE AVENUE CONWAY ARKANSAS 72032 _ TEL 501 450 1500 FAX 501 450 1585 2 of 4 Table of Contents 1 0 SAFETY AND OPERATING INSTRUCTIONS 2 0 SPECIFICATIONS 2 2 Ha a ec MAIN STRUCTURAL COMPONENTS 3 1 A32 ACCESSORY reae Mx E Taxe 4 0 INSTALLATION REQUIREMENTS AND TOOLS ATEOUNDATION 2 Mpeokl 5 0 INSTALLATION INSTRUCTIONS 5 1 UNPACKING PROCEDURE eee insu see eesti MEQUE 5 3 CROSSMEMBER INSTALLATION 5 4 SAFETY SHUT OFF BAR INSTALLATION 5 5 ROUTING OF EQUALIZATION CABLE 5 6 ARM INST 5 7 ARM RESTRAINT INSTALLATION 77774 5 8 SAFETY RELEASE CABLE ROUTING AND ADJUSTMENT 5 9 POWER PACK INSTALLATION 5 10 HYDRAULIC SYSTEM INST
12. UTER TUBE WELDMENT RS OUTER TUBE WELDMENT LS ARM WELDMENT Hex Bolt 3 8 UNC x 4 LG ASYM LONG INNER INTERMEDIATE ARM WELDMENT INNER ARM WELDMENT ARM RESTRAINT GEAR Arm Pin Flat Washer 5 16 I D Hex Bolt 5 16 18UNC x 3 LG Hex HD Bolt 5 16 18UNC x 1 1 4 LG Stack Pad Assembly 1 Stack Pad Adapter 3 Stack Pad Adapter 6 Glide Block Pin Cable Equalization 2 Post Pulley Hitch Pin 1 8 DIA Flat Washer ID SAE Lock Washer 1 2 NUT 1 2 13 UNC HEX Hex Bolt 2 13 UNC x 1 LG oafety Pin Flat Washer 51 64 ID x 1 OD x 1 16 THK Safety Dog Weldment Power Side SELF TAPPING SCREW 10 X 3 8 LG Shoulder Bolt 3 8 DIA X 1 LG Safety Pulley Crossmember Pulley Shaft Cotter Pin 1 8 DIA X 1 LG Crossmember Pulley Pipe 1 34 LG Flat Washer ID Crossmember Pulley Pipe 12 LG Safety Cable Pulley Shoulder Bolt 3 8 x 1 1 LG Safety Release Handle Plastic Knob Safety Spring Arm Lock Handle Weldment Part 4 1010 2 2835 2 2834 2 2323 4 1011 4 1141 2 2296 2 2300 3 0920 6 0030 3 0924 2 2282 2 2279 1 2618 2 1594 6 0295 6 0423 6 2059 1 3279 1 3280 2 1580 2 0772 1 1887 1 1898 6 1841 6 0248 6 0059 6 0035 6 0291 1 2337 6 0808 2 1901 6 0169 6 0206 1 0415 2 1251 6 0978 1 1626 6 0738 1 1623 1 1116 6 0801 1 1113 6 1135 1 1115 1 2914 MMA 0 2 AHA 3 0 2 2
13. Washer 0 SAE 6 0248 10K Symmetric Pulley Assy 2 2318 Hex Nut 72 13 UNC 6 0035 Lock Washer 10 6 0059 72 16UNC x 1 77 Ig hex head bolts 6 0291 5 3 2 Stand towers in the position shown Power Tower Slave Tower 10 of 44 5 3 3 Using a stepladder insert screwdrivers into brackets and place crossmember on top of screwdrivers 5 3 4 Locate crossmember to the correct holes in the bracket and install fasteners 2 13 UNC Flat Washer 6 0063 13 UNC 1 LG HEX BOLT 6 0045 1 2 Lock Washer 6 0059 72 13 UNC Hex Nuts 6 0035 11 of 44 5 4 SAFETY SHUT OFF BAR INSTALLATION The safety shut off will disconnect the power to the power pack when an obstruction touches the padded bar or the carriages reach their maximum height The safety shut off switch is factory pre wired 5 4 1 Attach the Actuator Mounting Bracket 1 1378 to the crossmember Ys NC hex nut 6 0032 74 ID lockwasher 6 0056 Note Install bracket on Actuator Mounting Bracket 1 1378 Slave side NC x 3 4 lg hex head bolt 6 0178 5 4 2 Attach the Actuator Bar to the Actuator Mounting Bracket NC x 1 77 Ig hex head bolt 6 0205 Ya ID lockwasher 6 0056 Actuator Bar Ys NC hex nut 6 0032 5 4 3 Slide Safety Shut Off Microswitch Assembly over the open end of actuator bar Microswitch Assembly gt L 12 of 44 Bolt the as
14. age cracks or leaks 2 Check all electrical wiring for pinch points cracks or damage 3 Check all moving parts for uneven or excessive wear 4 Repair or replace all damaged defective worn or broken components immediately 5 Check the telescopic arms for movement Clean any grease or oil from the lifting adapters 6 Raise and lower the lift at the beginning of each shift without a vehicle on to verify the lift is leveled and operating properly EVERY TWO MONTHS Clean and re grease slide block channels inside of both columns Grease arm pins Lubricate safety dogs and check safety release cable adjustment Check arm restraints and lubricate Check anchor bolts and re torque if required Che IS EVERY FOUR MONTHS 1 Dismantle and clean inner arms 2 Lubricate cable pulleys 3 Check equalizing cable adjustment EVERY YEAR 1 Inspect lift as per Automotive Lift Operation Inspection and Maintenance ALOIM EVERY TWO YEARS 1 Change hydraulic fluid LUBRICATION Where grease is required gt multi purpose lithium grease Where lubricating oil is required gt multi purpose SAE 30 lubricating oil Where hydraulic oil is required gt ISO 32 10W non detergent hydraulic oil NOTE If the lift locks while in the fully raised position this will indicate that the hydraulic system has not been inspected or maintained as recommended This is a safety back up system If you are unclear call your local representative immediately
15. ails 5 13 7 Verify that the entire lift is level both horizontally and vertically to ensure optimum lifting performance NOTE Perform a monthly inspection and torque all anchor bolts to 150 ft lbs 203 Nm 30 of 44 5 14 SAFETY SHUT OFF BAR ADJUSTMENT 5 14 1 When the lift is fully installed leveled and operational extend the carriages to their full upper limit 5 14 2 Lower the carriages about to 72 5 14 3 Attach a bolt and nut to actuator extension 5 NC hex nut 6 0032 Actuator extension 1 1379 Ya NC x 2 19 hex bolt 6 0741 Actuator Bar 5 14 4 Bolt the Actuator Extension onto the open end of actuator bar Actuator Extension NC x 1 Ig hex head bolts 6 0027 ID lockwashers 6 0056 5 NC hex nuts 6 0032 5 14 5 Adjust the NC x 2 Ig hex bolt so that the end of the bolt is in contact with the carriage Tighten the NC hex nut on the bolt Hex bolt in Contact with Carriage 31 of 44 5 15 FINAL CHECK OF ASSEMBLED LIFT 1 Final dimension check after anchoring 2 Check for hydraulic leaks 3 Ensure cables are properly routed and free from obstructions 4 Check jam nuts on cables are tightened 5 Check that LOCTITE has been applied to all hardware where required 6 Check adjustment of safety release cable to ensure both sides working properly 7 Re check level of towers 8 Check torque of anchor bolts 9 Check all fa
16. allow customers or bystanders to operate the lift or be in the lift area Position the lift support pads to contact the vehicle manufacturers recommended lifting points Raise the lift until the pads contact the vehicle Check pads for secure contact with the vehicle Check all arm restraints and insure they are properly engaged Raise the lift to the desired working height 8 Some pickup trucks may require an optional truck adapter to clear running boards or other accessories 9 NOTE Always use all 4 arms to raise and support vehicle 10 Caution Never work under the lift unless the mechanical safety locks are engaged 11 Note that the removal or installation of some vehicle parts may cause a critical load shift in the center of gravity and may cause the vehicle to become unstable Refer to the vehicle manufacturer s service manual for recommended procedures 12 Always keep the lift area free of obstruction and debris Grease and oil spills should always be cleaned up immediately 13 Never raise vehicle with passengers inside 14 Before lowering check area for any obstructions 15 Before removing the vehicle from the lift area position the arms to the drivethru position to prevent damage to the lift and or vehicle 16 Do not remove hydraulic fittings while under pressure 3 of 44 For additional safety instructions regarding lifting lift types warning labels preparing to lift vehicle spotting vehicle lifting maintaining
17. ave side tower and carriage assembly 106 Crossmember 1pc Actuator Bar w foam 3 2 ACCESSORY BOX 4pcs Locking Arm Assembly w arm pins 2pcs Safety Covers w Decals 1pc Hardware Package w Packing List 1pc Actuator Extension 106 Actuator Mounting Bracket 100 Power 400 Arm Restraint 106 Safety Release Cable 106 Hydraulic Hose Long 106 Hydraulic Hose Short 2pcs Equalizing Cable w Hex Nuts 1pc ALI manual Lifting It Right 106 Automotive Lift Safety Tips 1pc Automotive Lift Operation Inspection and Maintenance manual 1pc Quick Reference Guide 1 Owner s manual 1pc Safety Shut off Microswitch Assembly Components 6 of 44 4 0 INSTALLATION REQUIREMENTS AND TOOLS 4 1 FOUNDATION IMPORTANT It is the user s responsibility to provide a satisfactory installation area for the lift Lifts should only be installed on level concrete floors with a minimum thickness of four and a quarter inches 474 or 108 mm Concrete must have a minimum strength of 3000 psi or 21 MPa and should be aged thirty 30 days prior to installation Please consult the architect contractor or engineer if doubt exists as to the strength and feasibility of the floor to enable proper lift installation and operation It is the user s responsibility to provide all wiring for electrical hook up prior to installation and to insure that the electrical installation conforms to local
18. firmly against the first one 5 5 11 Repeat steps for other cable 16 of 44 5 6 ARM INSTALLATION 5 6 1 Remove the Arm Pins from all four Arms 5 16 18UNC x 3 4 LG hex head bolt 6 0423 5 6 2 Install the four arms on the carriages by inserting the arm pins 5 16 18UNC x 3 4 hex head bolt 5 6 3 Install Arm Restraint Gear 5 16 18UNC x 1 LG hex head bolt 6 2059 9 1 5 16 Washers 6 0295 Arm Restraint Gear 1 2618 Orientation of Gears 17 of 44 5 7 ARM RESTRAINT INSTALLATION 5 7 1 Insert arm lock handle weldment 1 2914 through holes in carriage weldment Loosen the two 5 16 hex bolts Due Adjust arm restraint gear so that lock engages smoothly through entire range of arm motion Tighten both 5 16 hex bolts 5 7 3 Repeat above steps for all arms 5 7 4 Slide arm lock spring over outboard leg of arm lock handle leg which is nearest tower Arm Lock Spring 1 2942 5 7 5 Hammer a spring retainer cap to the end of the arm lock leg 1 Spring Retainer Cap 6 3086 18 of 44 5 8 SAFETY RELEASE CABLE ROUTING AND ADJUSTMENT The mechanical safety automatically engages To release the mechanical safety you must first raise the lift approximately 2 then pull the safety release lever down This disengages the power side safety dog and activates the safety
19. g Ducts Ceiling Floor Drains etc 8 of 44 5 2 BAY LAYOUT 5 2 1 Prepare the bay by selecting the location of the lift relative to the walls 5 2 2 Clear the installation area of all packaging materials to avoid trip hazards 5 2 3 Measure midpoint of door Midpoint of door 5 2 4 Using measuring tape scribe two j arcs equal distance from the midpoint 5 2 5 The centerline of the lift occurs between the intersection of the arcs and the midpoint of the door Note Leave any additional room for any desired aisle or work area Recommended minimum clearance around lift is three feet 3 ft and above lift is four inches 4 Ensure clearance conforms to local building and fire codes Figure 3 Chalk line Centerline of Lift 5 2 6 Measure the specified distance 126 to draw a second chalk line at 90 for locating the lift towers Refer to Figure 3 5 2 7 The lift is centered between the door and the walls of the area WALL WORK BENCH AS SALE SS SILA SA SAS LIL SAL ALAE AA ALAA SILLA LAE AL AE DLS rrr LISS LS SAL f AL SS SALA LL a ga DE ALAA LL SSS Piu gh LS SALAD ADS SE PAL BD AL LAL SSS FOSS 4 129 3277 mm 26 3200mm 97 7 8 2486 mm BAY ENTRANCE Figure 4 Bay Layout 9 of 44 5 3 CROSSMEMBER INSTALLATION 5 3 1 Install the cross member bracket to the two towers While they are still on the floor Flat
20. he Towers 24 of 44 5 11 HYDRAULIC SYSTEM BLEEDING 5 11 1 Crack the bleeder valve located at the top of both cylinders approx turn BLEEDER VALVE 6 3666 5 11 2 Power up 2 3 You should hear air escaping around the bleeder valve Repeat 3 4 times or until only oil is coming out of the bleeder valve 5 11 3 Tighten the bleed screw and lower the lift BLEEDER 77 iu ane POWERPACK CYLINDER CYLINDER FLOW CONTROL FLOW ake NS EIL 7 4 ZA TEE Ss 25 of 44 5 12 TOWER POSITIONING AND ANCHORING WARNING Failure to follow these instructions may cause an unsafe operating condition WARNING Before proceeding with installation review Section 4 Installation amp Tools 5 121 Determine which column is higher using a 4ft level Place 4 ft Level 5 12 2 Check if high column is level in the vertical position Note Use shims under baseplate to level the column Ensure that the base plate is completely supported by shims including near the center where it does not contact the floor 26 of 44 5 12 3 Refer to Bay Layout to ensure that the column is still in the proper position 5 12 4 Prior to installing anchors assemble the nut and washer onto anchors A minimum of six threads must be visible below the surface of the nut Refer to the figure below while reading through
21. hex nuts a 5 9 3 Remove the filler cap from the powerpack and fill the reservoir with approximately 4 5 Gal 18L of 15032 hydraulic oil 10 wt hydraulic oil Filer Cap 21 of 44 5 9 4 certified electrician must connect the 230Volt 1Ph power to the motor OIL SISTEM POWER PACK SPX POWER PACK WITH RELAY P N 46 832 17 004 P N AB1381 CDNNECT THE UPPER LIMIT SWITCH CABLE AS BELOW SVITCH CABLE TD THE UNTERMINATED WIRES BK lt UNTERMINATED gt Le LOCAL DEVICE PART OF MOTOR Electrical Diagram 5 10 HYDRAULIC SYSTEM INSTALLATION 5 10 1 Connect long hose to the top port on T fitting 45 End of Long Hose 2 1486 22 of 44 5 10 2 Connect short hose to the other end of the T fitting 45 End of Short Hose 2 1230 5 10 3 Remove the plastic cap from the bottom of the power side cylinder and connect the short hose to the cylinder 90 End of Hose 9 10 4 Loop the hydraulic hose up the power side tower across the overhead and down the slave side tower 23 of 44 5 10 5 Remove the plastic cap from the bottom of the slave side cylinder and connect the long hose to the cylinder 90 End of Hose 5 10 6 10 3 8 LG Self Tapping 6 0169 Place 3 tube clamps on crossmember Tube clamp 6 1547 1 4 20UNC x 3 8 lg round head screws 6 1353 Use 6 tube clamps to secure the long and short hydraulic hoses to t
22. sembly to the crossmember 4 NC hex nut 6 0032 MM 74 ID lockwasher 6 0056 p 7 4 NC x 1 Ig hex head bolt 6 0008 13 of 44 5 5 ROUTING OF EQUALIZATION CABLE 5 5 1 Manually lift the carriages to the first safety latch 5 5 2 Remove equalizing cables 1 1786 from the accessory kit box and 8 72 13UNC nuts from a polybag in the hardware kit box 9 9 3 Insert the short threaded stud through the 9 16 dia hole at the bottom of the carriage Pass the cable until it reaches the top opening Tighten a 72 13UNC nut to the center of the stud and then firmly tighten a second nut up against it using two wrenches 5 5 4 Pull the cable back down on to the carriage bottom plate 14 of 44 Insert stud through top of carriage 15 of 44 5 5 5 Atthe bottom of the column remove the hitch pin pulley pin and pulley from the base plate 5 5 6 Route equalizing cable around pulley and reassemble the pulley to the base plate IMPORTANT Hitch pin must be installed securely 5 5 7 Route Cable as shown Route Up through column 9 9 8 Use a wrench to hold the top of the threaded stud to prevent it from rotating Hand tighten 2 72 13 UNC nuts onto the threaded stud enough to remove all visible cable slack 9 9 9 Hold the top of the threaded stud using wrench Tighten the first nut approximately 1 72 to tension cable 5 5 10 Tighten the second nut
23. steners tighten if necessary 10 Check shut off at top of stroke to ensure lift shuts off 11 Check proper operation of arm restraints 12 Operate lift to full stroke then lower to ground while checking for proper functionality 13 Ensure Customer Care Kit is complete and given to operator a Operation Manual b ANSI ALI Lift It Right Manual c ANSI ALI Safety Tip Card d ANSI ALI ALIS Safety Requirements for Installation and Service of Automotive Lifts e ANSI ALI Quick Reference Guide 14 Train end user on operation of lift 32 of 44 5 16 OPERATION TEST WITH VEHICLE 1 Lower lift to ground 2 Drive vehicle on to lift and locate the arms as per the Lift it Right manual 3 Raise lift to and lower onto 3 4 lock positions during full rise to ensure all locks are working correctly 4 Re adjust cables if necessary while vehicle is on 5 Check lowering 50660 and smooth decent rate 6 Lower lift to ground and drive vehicle off lift lf any problems occur during the final checkout or operation of the lift please contact customer service at 1 800 268 7959 33 of 44 6 0 LIFT MAINTENANCE GUIDELINES 6 1 SAFETY INSTRUCTIONS Read operating and safety manuals before using any lift Do not operate a lift that has been damaged or is in disrepair Proper inspection and maintenance is necessary for safe operation 6 2 PERIODIC MAINTENANCE DAILY 1 Check all hydraulic lines and fittings for pinch points dam
24. supported by shims where it does not contact the floor 5 13 2 Refer to Bay Layout above to ensure that the column is still in the proper position 5 13 3 Prior to installing anchors assemble the nut and washer onto anchors A minimum of six threads must be visible below the surface of the nut Hefer to the figure below while reading through the following instructions BASEPLATE INSTALL ANCHOR 5 13 4 Using a 4 concrete drill bit and rotary hammer drill drill 74 holes for the anchor bolts on the high side column Drill through the concrete floor In case longer anchors are required supplied anchors can be hammered through concrete Drill 5 13 5 Clean out the drilling dust from the holes and hammer in the anchors until they make contact with the baseplate Hand tighten all anchor bolts Check that the column is level front to rear and side to side Adjust shims as required 29 of 44 5 13 6 Torque all anchor bolts to 150 ft lbs 203 Nm continually checking that the column is level as you proceed NOTE The 3 4 x 5 lg wedge anchor bolts supplied must have a minimum embedment of 3 into concrete 1 floor 33 MIN _ EMBEDMENT anchor bolts do not tighten to 150 ft lbs OR project more than 2 74 above the concrete surface due to floor slope the concrete should be replaced by an appropriate concrete pad Consult Product Manufacturer Supplier for further det
25. the following instructions BASEPLATE SPACE SHIM al ji gt 4 7 ndr d M PPP LJ Di ANCHOR 5 12 5 Using a 34 concrete drill bit and rotary hammer drill drill 74 holes for the anchor bolts on the high side column Drill through the concrete floor In case longer anchors are required supplied anchors can be hammered through concrete Drill 5 12 6 Clean out the drilling dust from the holes and hammer in the anchor bolts untilthey make contact with the baseplate Hand tighten all anchor bolts Check that the column is level front to rear and side to side Adjust shims as required 2 of 44 5 12 7 Torque all anchor bolts to 150 ft lbs 203 Nm continually checking that the column is level as you proceed NOTE The 3 4 x 5 7 lg wedge anchor bolts supplied must have a minimum embedment of 374 into concrete floor EMBEDMENT anchor bolts do not tighten to 150 ft lbs OR project more than 2 above the concrete surface due to floor slope the concrete should be replaced by an appropriate concrete pad Consult Product Manufacturer Supplier for further details 5 13 POSITION AND ANCHORING OF REMAINING TOWER 5 13 1 Level the low side column by shim underneath the baseplate Use 4 ft level on cross member Use 2 ft level on column 28 of 44 Ensure that the baseplate is completely
26. y copyright www autotiftorg 2009 by AL ine 58 The messages and pictographs shown are generic in nature and are meant to generally represent hazards common to automotive lifts regardless of specific style The messages and pictographs shown are generic in nature and are meant to generally represent hazards common to all automotive lifts regardiess of specific style Funding for the development and validation of these labels was provided by the Automotive Lift Institute PO Box 85 Cortland NY 13045 Funding for the development and validation of these labels was provided by the Automotive Lift Institute PO Box 85 Cortland NY 13045 Replacement label sets may be obtained from the original lift manufacturer and ALi s member companies They are protected by copyright www autolift org 5 2008 by ALI inc Replacement label sets may be obtained from the original lift manufacturer and ALI s member companies They are protected by copyright 2009 by ALI Inc ALUWL101c www autolift org 35 of 44 8 0 PARTS LIST 36 of 44 4 2 a 2 lt 37 of 44 Description TOWER WELDMENT POWER SIDE SYMMETRIC CROSSMEMBER BRKT SYMMETRIC CROSSMEMBER BRKT CROSSMEMBER TOWER WELDMENT SLAVE SIDE CARRIAGE WELDMENT O
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