SERVICE MANUAL - Shark Pressure Washers
Contents
1. 3 4 5 40 41 42 INCLUDED 3 5 7 8 9 6 7 8 9 43 44 45 13 14 15 NUMBER OF CYLINDERS KIT WILL SERVICE 9 800 416 0 e Rev 12 10 cc m I lt W Cc 5 D o Lu Cc a S s Wy O gt DE Wy wn AXIAL PUMP EXPLODED VIEW AND PARTS LIST 9 120 021 0 8 920 004 0 11 12 L os 50 13 ITEM PART NO DESCRIPTION GTY ITEM PART NO DESCRIPTION GTY 1 9 135 015 0 Cylinder Head 1 17 4 132 007 0 Drain Plug Replacement 1 8 762 010 0 Cylinder Head Legacy 1 18 5003 0620 Plate 1 2 9 175 004 0 Valve Assy Horizontal 3 19 9 177 301 0 High Pressure Seal 3 3 9 139 371 0 Spare Part List Set 3 1 20 9 177 310 0 Back Ring 3 FRASI Mene Em 21 6 362 833 0 O Ring Seal 12 5 x 1 73 3 5 6 362 451 0 O Ring Seal 8 0 x 1 0 1 22 9 155 011 0 Housing Low Pressure Seal 3 7 7 401 909 0 Sphere 7 G40 1 4401 1 24 9 134 016 0 Spacer 3 8__5 110 714 0 Sleeve 1 25 6 365 393 0 Oil Sealing 12 20x4 6 3 go 9 332 258 0 _ Helical Spring 1 26 9 133 007 0 _ Piston Guide 1 10 9 139 372 0 Spare Part List Nozzle 27 6 362 390 0 O Ring Seal 15 6 x 1 8 1 INS 020 021 Pump 1 28 9 134 019 0 Male Adapter 1 11 9 184 018 0 Outlet Thermal Valve 1 gt 29 9 181 005 0 Filter Seal 1 12 6 362 480 0 O Ring Seal 12 42 x 1 78 1 30 9 155 013 0 Female House Conn 1 13 7 362 507 0 O Ring Seal 8 x 2 NBR 90 1 31 9 178 005 0 Adapter Garden 1 14 6 413 403 0 Thermo2. 9 803 911 0 Connector 1 23 8 933 021 0 Set Screw 1 11 Teflon Ring A 1 24 9 803 925 0 Nut 1 12 70 120207 Stem C 1 25 9 803 926 0 Brass Handle 1 13 9 803 941 0 Connector Female 1 Kit A 8 717 672 0 O Ring Repair Kit 13A 9 702 892 0 Connector Male Kit B 8 717 673 0 Outlet Kit 14 O Ring A B 1 Kit C 8 717 674 0 Stem Repair Kit 15 Spring B 1 10 9 800 416 0 e Rev 12 10 UU1 UNLOADER EXPLODED VIEW 9 175 018 0 UU1 3500PSI UNIVERSAL UNLOADER SPARE 21 U Ai m m LD Q J m S v I m D n m D S O m S e UU UNLOADER EXPLODED VIEW PARTS LIST ITEM PART 8 DESCRIPTION KIT QTY ITEM PART DESCRIPTION KIT QTY 1 8 749 792 0 Piston housing 1 17 9 149 006 0 Sliding connector guide 1 2 Piston C 1 18 O ring backup A 1 3 Piston O ring back up A 1 6X 1 45X 1 68 4 8 749 796 0 Main block 1 19 Conical seal C 1 5 9 152 372 0 Piston ring 1 20 O ring 6 75 X 1 78 BN80 A 1 6 Ball seat C 1 21 Spring seat CG 7 O ring 10 51DX1 5CS_AC 1 22 Plunger spring B 1 8 Plunger B 1 23 8 917 699 0 Banjo bolt 1 2 short 1 01520160 Pungr housing BM o ee 10 Bypass spring C i 24 8 917 698 0 Banjo bolt 3 8 short 1 7 SE e pressure ca 25 9 802 893 0 Seal washer 3 8 2 x e laing connector mm li 8 762 005 0 Siding connector Amm long 1 26 oo ua ko 3 UE eeneg e ORNG16DxZ05 AR a 14 9 196 011 0 Plug 5 8 18 UNF 1 s 8 706 865 0 Plug 1 4 countersunk 1 SS MM Kit
3. Ring 3 53 x 55 56 14 See Kit Below Valve Assembly 35 9 804 582 0 Needle Roller Bearing 15 9 803 948 0 O Ring 02 62 x 18 77 36 8 717 212 0 Engine Flange 16 9 803 949 0 Valve Plug 37 9 803 210 0 Spring Washer SATA A IS IS I A A A_ MINI OI OO 17 9 803 950 0 Washer Copper 18 9 803 951 0 Brass Plug G1 4 38 9 804 584 0 Flange Screw SIP OJ OJ OJOJ S SIS v O O OJOJ OJ0JO0Ja 9 800 416 0 e Rev 12 10 ITEM PART NO DESCRIPTION QTY 39 9 804 585 0 Crankshaft Seal 1 A0 See Kit Below Plunger Nut 3 41 See Kit Below Copper Spacer 3 42 SeekitBelow Plunger 15mm 3 43 See Kit Below Copper Spacer 3 44 SeekitBelow O Ring 1 78x5 28 3 45 See Kit Below Teflon Ring 3 46 9 803 964 0 Plunger Rod 3 47 9 803 965 0 Connecting Rod Pin 3 45 9 803 966 0 Connecting Rod 3 49 9 803 218 0 Spring Washer 6 50 8 933 020 0 Connecting Rod Screw 6 54 9 803 969 0 O Ring 2 62 x 107 62 1 53 9 803 968 0 Crankcase Cover 1 52 9 803 197 0 Gasket G3 4 1 51 9 803 202 0 Sightglass G3 4 1 REPAIR KIT NUMBER Part available in kit See below 8 725 354 0 8 725 355 0 9 803 934 0 9 803 936 0 G 1 SERIES PUMP EXPLODED VIEW PARTS LIST CONT 9 803 937 0 Plunger Seal KIT DESCRIPTION 15mm Complete Seal Packing 15mm Plunger 15mm Complete Valve Plunger Oil Dai D U m LD LD E J m S W I m D n m D S O m S e ITEM NUMBERS
4. Valve Tin Coated 1 32 9 139 370 0 Spare Part List Piston 1 15 5 332 290 0 Helical Spring 1 16 9 175 005 0 Unloader Assembly 1 9 800 416 0 e Rev 12 10 AXIAL PUMP EXPLODED VIEW PARTS LIST 9 120 021 0 Housing View 8 920 004 0 Housing View D U m LD LD E J m S W I m D n m D S O m S e ITEM PART NO DESCRIPTION QTY 1 9 166 016 0 Grooved Ball Bearing 1 2 9 135 018 0 Swash Plate Hor 1 3 9 165 356 0 Ball Bearing No 6207 1 4 9 177 314 0 Radial Seal 35 x 52 x 7 1 5 9 135 016 0 Oil Housing 1 9 800 416 0 Rev 12 10 VBA 35 UNLOADER EXPLODED VIEW 9 803 899 0 5 3329 9 803 900 0 5 3330 A K K K ma k N cc Lu I lt W Cc 5 D o Lu Cc a S s wW O gt oc Wy wn LO K CI a VBA 35 UNLOADER EXPLODED VIEW PARTS LIST ITEM PARTNO DESCRIPTION KIT QTY ITEM PARTNO DESCRIPTION KIT QTY 1 Body Valve KG 1 16 Poppet B 1 Body Valve KS 1 17 9 802 893 0 Seal Washer 3 8 2 2 O Ring A C 1 18 9 803 915 0 Banjo Bolt 3 8 w 1 8 Pilot 1 3 Seat C 1 9 803 919 0 Banjo Bolt 3 8 Solid Cap 1 4 Ball Sub assy C 1 19 9 803 920 0 Banjo Bolt 1 2 w 1 4 Pilot 1 5 O Ring A 1 8 750 105 0 Banjo Bolt 1 2 Solid Cap 6 9 803 907 0 Guide Bushing 1 9 803 919 0 Banjo Bolt 3 8 Solid Cap 7 Teflon Ring 1 20 9 803 921 0 Seal Washer 1 2 2 8 O Ring A 1 21 Plate C 1 9 O Ring A 2 22 Spring C 1 10
5. 9 802 166 0 Coupler 3 8 Female 2400 PSI 1 9 802 100 0 A Quick Coupler O Ring 2400 PSI 1 8 707 182 0 A Coupler Twist Connect M22 F x 3 8 FNPT 2300 PSI 1 2 8 739 106 0 Hose 3 8 x 25 1 Wire Tuff Flex Hotsy 1 8 739 124 0 Hose 3 8 x 30 1 Wire Tuff Flex Karcher 1 8 739 133 0 Hose 3 8 x 25 1 Wire Tuff Flex Landa 1 3 9 802 223 0 Spray Gun Shut Off 1 4 9 802 220 0 Wand Straight 1 5 9 802 164 0 Coupler 1 4 Female 1 9 802 096 0 Quick Coupler O Ring 1 6 8 712 333 0 Nozzle 3 0 15 Yellow 2400 PSI 1 9 104 024 0 Nozzle Kit 3 25 2300 PSI 1 7 8 712 398 0 Nozzle Brass Soap 2400 PSI 1 8 9 802 251 0 Hose 1 4 x 1 2 Clear Vinyl 2400 PSI 6 ft 6 388 216 0 Hose DN5 2300 PSI 6 ft 9 8 707 057 0 Strainer 1 4 Plastic 2400 PSI 1 5 731 609 0 Strainer Plastic 2300 PSI 1 10 6 390 126 0 Clamp Hose 2400 PSI 2 11 9 802 216 0 Injector Chem Non Adj 3 5 GPM 083 2400 PSI 1 A Not Shown 3 9 800 416 0 e Rev 12 10 98004160 3 N EMULE O EXPLODED VIEW ur 4 18 Reversed View 2300 PSI Models 9 800 416 0 e Rev 12 10 YAHSVM MERE MAZIONE RICE EXPLODED VIEW PARTS LIST ITEM PART NO DESCRIPTION QTY 1 9 802 316 0 Engine Honda GX160K1QX2 5 5 HP 2400 PSI 1 9 194 015 0 Engine Honda GC1601QHA 5 HP 2300 PSI 1 2 9 804 033 0 Pum
6. A 9 104 038 0 O ring Repair Kit 15 oringtalbx20S A 2 KitB 9104 0390 Outlet Kit 16 O ring 6 ID X 2 CS A 1 Kit C 9 104 040 0 Stem Repair Kit ii 9 800 416 0 e Rev 12 10 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION LOW OPERATING Faulty pressure gauge Install new gauge PRESSURE Insufficient water supply Use larger garden hose clean filter washer at water inlet Old worn or incorrect spray nozzle Match nozzle number to machine and or replace with new nozzle Plumbing or hose leak Check plumbing system for leaks Retape leaks with teflon tape Faulty or misadjusted unloader valve Adjust unloader for proper pressure Install where applicable repair kit when needed Note Tampering with the factory setting may cause personal injury and or property damage and will void the manufacturer s warranty Worn packing in pump Install new packing kit Fouled or dirty inlet or discharge Clean inlet and discharge valves valves in pump S S O gt E Ska O o Ka 2 3 cc Li I lt gt Lu a d gi D D Q PRESSURE LOW Check and replace if necessary AFTER PERIOD e Inlet h lock heck f OF NORMAL USE i discharge valves blocked or Check and clean or replace if necessary Worn inlet or discharge valves Replace with valve kit Slow engine RPM Set engine speed per specifications approximately 2800 RPM 3400 RPM FLUCTUATING Check and replace if necessary PRESSURE Blockage in valve Check and c
7. Models 1 9 175 018 0 UU1 3500PSI Universal Unloader HD Model 1 25 9 800 049 0 Label Manufacturers Cleaning Solution 6 ft 26 9 802 813 0 Lock Washer 2300 PSI 4 27 8 917 015 0 Label Regulation 4442 6 1 A Not Shown 9 800 416 0 Rev 12 10 v D m LD LD E JJ m S W I m D mm D D S la m 2 S pe G 1 SERIES PUMP EXPLODED VIEW cc m I lt gt Lu Cc 5 D gd Lu Cc a S s wW O gt oc Wy wn A 625306 1 MiA 630306 1 G 1 SERIES PUMP EXPLODED VIEW PARTS LIST ITEM PART NO DESCRIPTION GTY ITEM PART NO DESCRIPTION QTY 1 9 803 938 0 Crankcase 19 9 803 952 0 Manifold Stud Bolt 2 See Kit Below Plunger Oil Seal 20 9 802 884 0 Washer 3 See Kit Below O Ring 01 78 x 28 30 21 9 803 198 0 Copper Washer 3 8 4 See Kit Below Pressure Ring 15mm 22 9 802 925 0 Brass Plug 3 8 5 See Kit Below U Seal 15mm 27 9 802 939 0 Hexagonal Screw EN See Kit Below Intermediate Ring 15mm 28 9 803 953 0 Bearing Cover i See Kit Below Backup Ring 15mm 29 9 803 954 0 Seal Bearing 8 See Kit Below U Seal 15mm 30 9 802 914 0 Snap Ring 9 See Kit Below Support Ring 15mm 31 9 803 955 0 Ball Bearing 10 9 802 926 0 Brass Plug 1 2 32 8 717 069 0 Crankshaft 2530G 11 9 803 199 0 Copper Washer 1 2 12 9 803 946 0 Manifold Housing 8 717 070 0 Crankshaft 3030G 33 9 803 957 0 Oil Dip Stick 13 9 803 947 0 O Ring 01 78 x 15 54 34 9 804 581 0 O
8. SERVICE MANUAL MODEL E HC 232439 E HC 232336 E ZG3 24334 E ZG3 23236 E HD 2 3 24 P E HD 2 3 23 P E CD 232437 E CD 232336 98004160 1 ORDER 1 107 036 0 1 107 035 0 1 107 081 0 1 107 018 0 1 575 350 0 1 575 351 0 1 107 152 0 1 107 153 0 9 800 416 0 CONTENTS Hose and Spray Gun Aesembhy 3 Eeler EM eege Ee eege 4 Exploded View Parts bet 0ngugeegegugieegegge dee ege pehota een 5 G 1 Series Pump Exploded View and Parts List 6 7 Axial Pump Exploded View and Parts List 8 Axial Pump Housing View Exploded View and Parts List 9 VBA 35 Unloader Exploded View and Parts List 10 UU1 Unloader Exploded View and Parts List 11 TouDleshooliNg sataan inann innari a naiiai 12 13 Model Number Serial Number Date of Purchase The model and serial numbers will be found on a decal attached to the pressure washer You should record both serial number and date of purchase and keep in a safe place for future reference 9 800 416 0 e Rev 12 10 HOSE amp SPRAY GUN ASSEMBLY U U m LD LD E J m S W I m D n m D S O m S e Pressure Nozzle a Brass Soap Nozzle 98004160 2 HOSE amp SPRAY GUN ASSEMBLY PARTS LIST ITEM PART NO DESCRIPTION QTY 1
9. lean out if necessary Pump sucking air Check water supply and suction line for air seepage at joints Worn piston packing Check and replace if necessary Air suction line Unloader valve seat worn Check and replace if necessary Check water supply and connections on suction line Broken or weak inlet or discharge Check and replace if necessary valve springs Foreign matter in valves Check and clean if necessary Check and replace if necessary Excessive temperature of liquid Reduce to below 180 F 75 C 9 800 416 0 e Rev 12 10 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION PRESENCE OF Water sprayed at machine Change oil Direct spray away from WATER machine IN PUMP OIL High humidity in air Check and change oil twice as often Piston packing worn Oil seal worn Check and replace if necessary ENGINE STRAINS Engine governor misadjusted Readjust governor on engine Take to local UNDER LOAD engine representative for adjustment Install proper nozzle size See serial plate for proper size Gasoline engine altitude The gasoline engine is preset for opera tion at altitudes below 1000 feet above sea level If operated at higher altitudes it may be necessary to install a high altitude main jet carburetor Contact your local authorized engine sales and service center for details OIL SQUIRTS OUT OF Pump overfilled with oil Maintain oil level at red dot on sight glass at OIL CAP ON PUMP rear of pump or at top
10. of notch on dipstick where applicable ENGINE OPERATES Not enough gas or engine oil Fill tank with gas Check oil level FOR 15 MINUTES THEN STOPS ao lock developed by heat of Keep gas tank full to avoid vapor lock Obstruction in fuel filter Clean or replace fuel filter WATER DRIPPING Piston packing worn Check and replace if necessary FROM UNDER PUMP O ring plunger retainer worn Check and replace if necessary Cracked piston Check and replace if necessary OIL DRIPPING Check and replace if necessary EXCESSIVE Irregular functioning of the valves Check and replace if necessary VIBRATION IN DELIVERY LINE WATER LEAKING Spray gun closed with machine Open spray gun or turn off machine FROM PUMP running 5 minutes or longer PROTECTOR z Excessive water supply pressure Place a pressure regulator at end of 50 9 800 416 0 e Rev 12 10 V D m 0 gl D m A I m JJ j S E O S o S a Q 13 Form 9 800 416 0 e Revised 12 10 e Printed in U S A or Mexico
11. p Karcher KG2530G 3000 1 9 120 021 0 Pump Karcher Axial 2600 PSI 1 8 904 248 0 Pump Hotsy HE 2530G 1 8 904 893 0 Pump Landa LG 2530G 1 8 920 004 0 Pump Legacy 2 6 GPM 2600 PSI 1 3 9 800 008 0 Label Danger Cool Engine 1 4 9 802 873 0 Handle Assembly 1 5 9 802 063 0 Mount Vibration 5 16 18 x 9 16 Stud 30 Duro 4 6 See Page 15 For Nozzle Information 7 See Page 15 For Nozzle Information 8 9 802 064 0 Grommet Rubber Nozzle Holder 2 9 9 800 017 0 A Tag Pump Plug Dipstick 2400 PSI 1 9 800 095 0 A Tag Pump Plug Vented Cap 2300 PSI 1 10 8 718 980 0 Washer 5 16 Flat SAE 16 11 9 802 776 0 Nut 5 16 ESNA NC 8 12 9 800 059 0 Label Warning Instructions HD Models 1 8 750 883 0 Label Warning Instructions CB Models 1 8 900 893 0 Label Warning Instructions HC Models 1 8 900 827 0 Label Warning Instructions ZG Models 1 13 9 802 171 0 Nipple 3 8 x 3 8 NPT ST Male 1 14 9 800 037 0 Label French Warning 1 15 8 733 007 0 Socket head 5 16 24 X 3 4 Zinc Plated 4 16 9 804 025 0 Pump Protector 1 4 145 2400 PSI 1 17 9 802 713 0 Bolt 5 16 x 1 1 4 145 4 18 9 802 958 0 Key Motor Shaft 1 19 9 802 225 0 Detergent Injector Assy 3 5 GPM 0 83 2400 PSI 1 20 9 800 034 0 Label Clear Lexan 2 1 4 x 4 1 21 9 802 146 0 Swivel 1 2 MP x 3 4 GHF w Strainer 2400 PSI 1 22 9 800 006 0 Label Hot Caliente w Arrows 1 23 8 932 968 0 Label Intended For Outdoor Use 1 24 9 803 899 0 Unloader VBA35 6 6 3500 PSI HC amp ZG3
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