Refrigerator service manual
Contents
1. 75 9210501067 Upper shelf for upper door 3 4 2 BCD325WY HC E 03 03 76 9210501070 Small shelf 2 3 2 BCD325WY HC E 03 05 77 9210501068 Protection rod a 0 5 2 BCD325WY HC E 03 04 78 9210501069 Protection rod b 0 7 2 BCD325WY HC E 03 07 79 9120400204 Bolt 0 1 1 BCD248W H E 06 03 80 9210500231 Sheet cover 3 1 1 BCD325WY HC E 03 02 Refrigerator freezer 14 Double door serial KELON Service manual 81 210412 Eggs tray 0 6 2 BCD191W 03 01 82 9160100323 Upper door gasket 2 7 1 BCD295WY HC E 03 01 00 83 9190200898 Circuit diagram 0 2 1 BCD295WY HC E 00 01 84 914110008 Junctiong box 0 2 1 BCD210W 00 27 85 1701131 Self tapping screw 0 1 1 T00 22 86 15011 Power supply cord with plug 2 5 1 TB00 02A 00 87 1701166 SCREW M5 x 14 0 1 2 GB818 85 88 17034 Screw nut m5 0 1 2 GB6170 86 89 9110800175 Compressor base 4 0 1 BC138 H E 00 03 00 90 170261 Screw bolt m6x16 0 1 4 BDG36 03 91 170110 SCREW MS x 12 0 1 2 GB818 85 92 17034 Screw nut m5 0 1 2 GB6170 86 93 170414 Round pad 5 0 1 2 GB93 87 94 9170400106 Round pad 5 0 1 2 GB95 85 95 9101300700 Ground wire cover 0 3 1 T00 77 96 1501182 Compressor grounding wire 0 3 1 BDG34 00 97 1501126 Compressor connecting wire 0 7 1 BDG35 00 98 13031 Process tube 1 0 1 T00 07 99 Compressor 58 8 1 100 170355 Screw nut m6 0 1 4 GB6175 86 101 170422. PTC YES Check another electric Separate the OLP from the compressor and check resistance value between two terminals of OLP with tester NO components Replace OLP Refrigerator freezer 10 Double door serial KE LON Service manual 7 Quality information report Quality information Thank you very much for purchasing Kelon products In order to provide you with more satisfied products please kindly fill in the questionnaire as the items indicated below We shall strive for best to optimize our products based on your suggestion Ine Ie fo No Product Quality problem Service result Quantity f Factory serial No model describe rate 1 6 Quality problem of whole sale product detail descriptions client suggest Factory activity Refrigerator freezer 11 Double door serial KE LON Service manual 8 Exploded view and part list 8 1 Exploded view Refrigerator freezer 12 Double door serial KELON Service manual 8 2 part list N Part N Part nane TEW quantity draw ng N pri
3. Round pad 6 0 1 4 GB93 87 102 17044 Round pad 6 0 1 4 GB96 85 103 17023 SCREW BOLT M6 x 30 0 1 4 GB5783 86 104 1303325 Connecting tube 1 3 1 T00 21 A 105 13068 Drier filter 1 5 1 BDG27 07 106 9130200557 Backside condensator 15 3 1 BCD325WY HC E 00 11 00 Refrigerator freezer 15 Double door serial
4. ce USD 1 9101300647 Top cover 10 1 1 BCD325WY HC E 00 01 2 9210700235 Electron box cover 2 7 1 BCD325WY HC E 00 03 3 9170100316 Self tapping screw 0 1 12 GB845 85 4 9140900157 Main board 13 5 1 BDG23 154 5 9140500101 Transformer 4 0 1 BDG14 21 6 9120400415 Upper hinge parts 1 4 1 BCD325WY HC E 00 10 00 7 1701183 FLANGE SCREW M5 x 16 0 1 7 BDG36 20 8 9120400416 Upper hinge 1 2 1 BCD325WY HC E 00 10 01 9 9100100701 Fridge body 125 6 1 BCD295WY HC E 08 00 10 140318 Lamp holder 2 3 1 TB00 20 01 11 110955 Reflect board 0 2 1 TB04 01 F 12 1410106 Lamp switch 0 7 1 GN 0 5 13 210771 R sensor cover 0 2 1 BCD191W 00 14 14 141217 Lamp holder assembly 0 7 1 BDG17 08 15 14123 Lamp bulb e14 25x17 0 4 1 E14 25x17 240V 10W 16 210758 Lamp cover 0 8 1 TB00 14 02 17 2109230 Middle hinge hole cover 0 1 2 BCD168W 00 12 18 1204311 Mid hinge 1 8 1 BCD201 HC E3 00 07 19 120440 Mid hinge bottom plate 0 1 1 BCD210W 00 25 20 1701163 FLANGE SCREW M5 x 20 0 1 2 BDG36 14 21 11048 High front leg 0 2 2 BD88 00 06 00 22 1204318 Lower hinge parts 0 8 1 BCD207AK 00 01 00 23 1204317 Lower hinge bottom plate 0 1 1 BCD207AK 00 02 24 141038 Reed pipe 2 7 1 BDG16 15 25 210989 Reed pipe cover 0 2 1 BCD191W 00 13 26 9130100437 F evaporator 18 2 1 BCD325WY HC E 02 00 27 9210200298 Junctiong box cover 0 4 1 BCD280W H E 00 06 28 9110200314 Bracket a 0 6 1 BCD510W H E 00 06 01 29 170117 Self tapping
5. 34 Packing Width mm 648 Depth mm 713 Height mm 1914 Weight Net Packing Kg 82 89 LoadingCapacity 20Ft 40F1 40H C 27 54 72 End of Table Refrigerator freezer 4 Double door serial KE LON service manual 3 Parts identification Refrigerator Refrigerator Door rack cover E Control panel Door rack Lamp port Inside san Egg rack inside Air outlet roue 1 Door switch glass shelf dmm tmb 73 pois Hr Door rack Vegetable drawer SSR eee zl Crisper cover NTITIIDETIND i L3 gt Door rack Crisper DUU a T Y pg EHH Freezer a a Freezer Ice tray Inside ASEAN E oe 80 0 amp OO Oo Oo OG Oo ooo 08 zuuocogor Fa Kl thit fea ind dein Drawer in freezer E L F n A 1 Drawer in freezer M La 1 a ETCIDUUTIESZGIT ERA Caster ILLLz P ER pRER N E Oo coo Om oOooonuoouordu Note Due to the updated modifications of our products your refrigerator may differ slightly from this Instruction Manual but the functions and using methods remain the same Refrigerator freezer 3 Double door serial KELON 4 Refrigeration system diagram Service manual a a FM auditi e CAPILLARY pup F EVAPORATOR C amu SUCTION TUBE C Wd BACK CONDENSER CONNECTING TUBE DRIER FILTE
6. 7 Crisper drawer 4 7 1 BCD325WY HC E 00 12 01 51 9180100188 Adorn strip 0 5 1 BCD325WY HC E 00 12 02 52 1701111 Sew nail stm4x25 0 1 4 GB845 76 OCr18Ni9 53 21033 Ice tray 0 4 1 T00 01 54 9210501063 Glass board 3 0 5 BCD325WY HC E 00 02 02 55 9180100149 Adorn strip 0 8 5 BCD325WY HC E 00 02 03 56 9210501064 Wine bottle bracket 3 0 1 BCD325WY HC E 00 07 00 57 9180200185 Display decorative plate 3 4 1 BCD325WY HC E 00 01 02 58 9110200411 Top cover supporting 4 1 1 BCD325WY HC E 00 01 01 59 9140800278 Key press a 1 5 1 BCD325WY HC E 00 01 03 60 9140800279 Key press b 1 5 1 BCD325WY HC E 00 01 04 61 9140800280 Display electrical plate 4 7 1 BDG23 155 62 9170100146 Self tapping screw m3x8 0 1 3 GB845 76 63 9160100322 Lower door gasket 2 4 1 BCD325WY HC E 06 01 00 64 9110200414 Upper handle parts 0 9 2 BCD325WY HC E 03 01 01 00 65 9110200415 Lower handle parts 0 9 2 BCD325WY HC E 03 01 02 00 66 9120400417 Back handle 3 1 2 BCD325WY HC E 03 01 01 67 9120400418 Front handle 3 5 2 BCD325WY HC E 03 01 02 68 1701171 SCREW MS x 16 0 1 4 GB819 85 OCr18Ni9 69 9120500087 Left door stopper 0 2 2 BCD248W H E 06 10 70 120514 Upper door stopper 0 2 2 T03 07 71 160626 Magnetic core 1 1 1 BCD255W 06 05 72 9100501396 Lower door 28 0 1 BCD325WY HC E 06 00 73 9100501397 Upper door 20 4 1 BCD295WY HC E 03 00 74 9210501071 Lower shelf for upper door 3 7 1 BCD325WY HC E 03 10
7. KE LON Service manual Refrigerator service manual Double door serial MODEL RD 38WC4SF Y BCD 295 WYHCE Refrigerator freezer 1 Double door serial KE LON Service manual Content I SOLELY precautions siiasevccatackceneavinetiavnccieneaetaveraaerspen UPC E M E ses 3 3 2 SOCCUIC MUON eee PR Er ENERO PRXNEAUORES QNT PUN Udo Ea Qs wipes RU mans 4 4 3 Parts EDD T Rees 5 5 4 Refrigeration system diagram cccceeeeeeeeeee seen 6 6 nna r7 Mc 6 6 6 Maintenance service and Troubleshooting eee eee eee 7 10 7 Quality information TODO cees oen p yer x FERE RR EY CHA WERE anana AGER OY RR ER NR 11 11 S Exploded view and part Isla veesesd esa etu v aere ba XR ai Y RR aa e OO EOD E 12 15 Refrigerator freezer 2 Double door serial 144 KELON Service manual 1 Safety precautions Please read the following instructions before servicing your refrigerator 1 Check the refrigerator for current leakage 2 To prevent electronic shock unplug before servicing 3 Always check line voltage and amperage 4 If you use any kind of appliance check regular current voltage and capacity 5 Don t touch metal products in the freezer with wet hands this may cause frostbite 6 Prevent water from following onto electric elements in the mechanical parts 7 When tilting the refrigerator especially the thin plates ex Glass shelf or books 8 When servicing the evaporator wea
8. R PROCESS TUBE i T COMPRESSOR DEW REMOVABLE TUBE PART when the refrigerator is just powered on The refrigerant flows in the sequence Compressor Condenser ry filter gt Capillary tube Evaporator 5 Circuit diagram mp TRANSFORMER MAIN CONTROL UNIT wa ELEH E UNIT Us 0 x105 a X wk LAMP denis SENSOR Will EE CM ROOM FAN MOTOR YT UM F ROOM FAN HOTOR F ROOM SENSOR vr A ra Bk DEFROST HEATER R EVAP SENSOR WA O DRAIN PAN HEATER BL EMP FUSE B ee R SENSOR VALVE av R DOOR SW E Bk WH 7 The electronic controller directly controls the start and stop of compressor and hence the refrigerator temperature The door switch directly controls the start and stop of the lamp Refrigerator freezer 6 Double door serial KELON 6 Maintenance service and Troubleshooting Service manual DEFECT EFFECT CAUSE REMEDY Group partially or Evaporator dose not frost even though motor compressor runs continually An empty refrigerant system indicates a leakage of R600a this loss is Leakage must be eliminated by completely generally to be looked for at the re soldering the out of soldering points connecting the defective point or refrigerant various components or in an eventual substituting the charge hole in the evaporator made by the damaged user evaporator Excessively This defect is in
9. Repair when operating set for more than compressing compressor 30min separate the PTC starter from the Equal to the applied compressor and measure the voltage voltage rating voltage 10 between M and C of the compressor The applied voltage is not in the Advice the customer to use in range of rating voltage 10 the fixed Check the Test the resistance among M C S C resistance of the and M S Replace the compressor 3 compressor Check the Test the resistance of the both resistance of the terminals in the PTC STARTER PTC Replace the PTC STARTER Check OLP Check if applying a OLP works within 30sec in forcible regular OLP OLP operation by turning instant power on and off Measure minimum starting voltage after Check the Starts at the voltage checking stepsl 3 above And measure Normal starting state of 85 below the pressure balance of the PTC with the interval of more than 5 min ies Starts at the voltage of more than 9096 Check the starting state at the regular NO Replace the PTC Refrigerator freezer 9 Double door serial KE LON Service manual PTC Poor starting or First separate the PTC from the compressor and no operating of check the voltage between NO 5 and 6 in the the compressor PTC with a multitester or Wheatstone bridge The value is in the range of N Check another ormal 14 28 for the 22 0 PTC electric component The value is 0 Replace the
10. dicated by the presence If in the refrigerant system a quantity The system must be full of water outside refrigerator near the of R600a is introduced which is emptied and motor caused by formations of ice on greater than that indicated the excess subsequently refilled the return tube gas dose not terminate its expansion introducing the in the evaporator but proceeds into correct quantity of the return tube R 600a Humidity in This defect is indicated by the partial The refrigerant system is humid when The system must be the system frosting of the evaporator and by continual defrosting cycles determined by the interruption of the flow of gas on the evaporator the motor compressor keeps running there is a small percentage of water present which not completely retained by the dehydrator filter enters into circulation with the Freon and freezes at the capillary exit in the evaporator emptied and then refilled after eliminating the humidity Presence of Poor performance of the refrigerant There is air in a refrigerating system Group must be air in the system which is indicated on the when during the filling phase vacuum drained and system evaporator with a slight frost which is not effected or it is not adequately subsequently refilled dose not freeze and an excessive done after carefully overheating of the condenser and creating vacuum motor compressor Blocked Because of the lack of circula
11. or comp motor compressor there in an excessive normally to be sought for in a motor compressor ressor noise when the system is functioning in mechanical break down and only must be substituted case a suspension spring is unhooked rarely in the unhooking of one of the and then proceed banging will be heard and there will be suspension springs especially strong vibrations when the system starts up and stops NO COOLING The compressor Check if the current flows at the Poor contacting point Replace the thermostat doesn t run contacting point of the thermostat Check the current flowing of Shorted broken Replace the device starting system Check if the current flows at the main Coil shorted Replace the compressor coil of the compressor Check the components on the main Replace circuit components Poor running of Measure the starting voltage Low voltage Increase the voltage the compressor Check if the current flows at the Poor contacting Replace the device contacting point of the starting point and broken System Check if the current flowing of Shorted Replace the compressor the sub coil of the compressor Is the current amount of the The coil of the compressor Replace the compressor electric components normal motor is worn out Refrigerator freezer 8 Double door serial KE LON Service manual compressor runs Frost doesn t form at the evaporator Refrigerant leaks poor
12. r cotton gloves This is to prevent injuries from the sharp evaporator fins 9 Leave the disassembly of the refrigerating cycle to a specialized service center The gas inside the circuit may pollute the environment 10 Close the top door before opening the bottom door Otherwise you might hit your might hit your head when you stand up Refrigerator freezer 3 Double door serial KELON 2 Specification Service manual Model No RD 38WC4SFY BCD 295WYHCE Type Bottom mounted no frost refrigerator freezer Capacity Net Total L Cu Fi 295 10 4 Freezer L Cu Ft 93 3 3 Refrigerator L Cu Ft 202 7 1 Performance Climatic type SNL NI ST T N ST T Power V Hz 220 240 50 Features General Temp control electronic Features Defrosting Automatic Manual automatic Reversible Door yes Handle Recessed Grip grip Lock no Refrigerant R600a Foam Blowing Agent cyclopentane Refrigerator Shelf Material No tempered glass 3 Compartment Door Basket PS 5 3big 2small Interior Lamp yes Vegetable Crisper yes 2 small Vegetable Crisper Cover yes Egg Tray yes Can storage Dispenser no Deodorizer optional Freezer Star Rating 4 star Compartment Ice Maker normal Automatic Twist Normal Shelf Material No no Drawer PS 4 3big I small Door Basket no Dimensions Net Width mm 595 Depth mm 664 Height mm 18
13. screw 0 1 8 GB845 85 30 9140200155 Anti exploding fan motor 8 1 1 BDG13 42 Vibration reducing pad of 31 9170400198 motor 0 2 2 BCD325W Y HC E 00 08 01 32 9110200315 Bracket b 0 4 1 BCD510W H E 00 06 02 33 9131000081 Fan leaf 0 4 1 BCD210W 04 16 34 9110200316 Bracket c 0 9 1 BCD510W H E 00 06 03 Wind channel plate in freezer 35 9101200270 chamber 4 6 1 BCD325WY HC E 04 00 36 9210800267 Lower drawer 7 2 1 BCD325WY HC E 00 04 01 37 9110900421 Holding blank 0 1 1 BC245 HC E 00 01 04 38 9210700236 Fan cover 0 4 1 BCD325WY HC E 04 02 Refrigerator freezer 13 Double door serial KELON Service manual 39 9180100150 Adorn strip 0 5 3 BCD325WY HC E 00 03 02 Vibration reducing pad of 40 160451 motor 0 1 2 BCD255W 00 04 02 4 9210800314 Middle drawer 7 8 BCD325WY HC E 00 05 42 9210700214 Back cover of fan motor 1 0 1 BC245 HC E 00 01 02 43 9210800263 Upper drawer 4 6 1 BCD325WY HC E 00 02 44 9170100227 Sew nail stm4x16 0 1 1 GB845 76 OCr18Ni9 45 9140200143 Anti exploding fan motor 4 3 1 BDG13 38 46 14023 Fan leaf 0 4 1 BCD210W 04 16 47 9210100166 Crisper drawer 6 9 2 BCD325WY HC E 00 05 01 48 9180100151 Adom strip 0 6 2 BCD325WY HC E 00 05 02 49 9210700213 Front cover of fan motor 1 0 1 BC245 HC E 00 01 01 50 921010018
14. tion Freon Eventual impurities contained in the To restore the system capillary in the system there is no frosting of the Freon or in the components of the it must be emptied evaporator while a slight overheating refrigeration system before assembly substitute the of the first spiral of the condenser is and not retained by the filter can capillary or the noted obstruct the capillary evaporator entirely in case the capillary is coaxial with respect to the return tube then refill it Motor The system dose not work and the In case of short circuit the breakdown The compressor clixson intervenes interrupting is due to the electric winding if motor compressor short circuit delivery to the motor compressor blocked there is a mechanical failure must be replaced ed or in the motor compressor and then proceed blocked with refilling Motor com No frost forms on the evaporator even if In this case there is a mechanical The pressor the motor compressor is apparently failure in the diaphram valves which motor compressor dose not running regulary remaining continually open do not must be replaced Refrigerator freezer 7 Double door serial KE LON Service manual compress permit the piston to suck and and then proceed compressor the which consequentely with refilling dose not circulate in the system Noisy In case of mechanical failure in the The cause of the excessive noise is The mot
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