User`s Manual CONCEPT 205 C
Contents
1. MAIN EXPOSURE VACUUM By pressing button is accessed plate list where it is possible to select required plate stored in the memory i It is possible to select program only if all cycles are off or finished Status bars on the left side of the screen inform about the time set for the cycle as well as remaining time of the cycle for back and main exposure and actual value of vacuum cycle On the right side of the screen it is possible to start stop or reset cycle After cycle start the BHRT button ae to IEE To stop the cycle press it After pressing it button changes back to and yellow button appears Now it is possible to reset or restart cycle by pressing on corresponding button To turn back to main screen press da By pressing MONITORING button following screen is displayed EXPO MONITORING COOLING LAMP SET POINT WATER TEMP SET POINT ee ACTUAL LAMP TEMP ACTUAL TABLE TEMP VACUUM SET POINT UVA INTENSITY Here is displayed start and stop temperature set for cooling lamp and table as well as their actual temperatures As well here is displayed start and stop temperature set for exposure exhauster vacuum setpoint and actual value of UVA intensity To turn back to exposure section screen press da 1517 User s Manual CONCEPT 205 C 28 Daily use Initial operation of the equipment Processor section By pressing button following processor section screen appears BRR P2. Maintenance UV lamps replacement Exposure lamps replacement Make sure the equipment is turned off and the main switch is locked in OFF position e Pull out the exposure drawer on the maximum a e Remove the right bottom side panel closest to the front b e Remove locking screw securing the lamps holder drawer c and pull out the drawer Use the exposure drawer as a support d according to the picture ey DO a NAANA 4 oy 133421 User s Manual CONCEPT 205 C 1517 Maintenance as UV lamps replacement e Remove the lamps by turning them 90 e Make sure that the socket position is correct on both sides for inserting the UV lamp To adjust the socket correctly it is recommended to use a flat screwdriver 2 e Insert the new lamp in the socket on both sides and lock it by turning 90 4 Note the little mark on the UV lamp ring which must be in line with the socket opening when the lamp is installed correctly 5 Make sure that the lamps are installed in alternate left right position to ensure proper light distribution 6 incorrect PHILLIPS O correct PHILLIPS T33420 e Push the lamps holder drawer in e Secure the lamps holder drawer with the locking screw e Close the exposure drawer e Unlock the main switch and turn the equipment on Burn the lamps a
3. supply the mains supply is locked off using a padlock or similar and then a check made to ensure that the eguipment will not run A Do not handle the tubes with bare hands Wear cut resistant gloves A Always use safety glasses when handling lamps Fluorescent tubes contain small amounts of mercury Used lamps should be disposed according to local laws and regulation UV C light radiation is dangerous for human skin and particularly the eyes Even a short exposure time may cause burnings in the lower skin layers and damages the eyes retina Due to the safety systems installed it should never be required to check the UV C tubes by view the UV C light directly when operating maintaining or servicing the equipment However in case of need it is mandatory to wear a welding helmet with at least shade 6 safety clothes and gloves The UVA exposure tubes have a built in reflector which is applied in a semi circle over the entire length of the tube The reflector is recognizable by the white no transparent colouring of the glass in the tube The reflector is designed to direct the light When installing ensures that the reflection side is correctly located non transparent section should be directed toward the plate 160 When installing new lamps a burning of the lamps is recommended to get correct performance and to stabilize them Run the lamps prior to use the equipment see the Service Manual 1517 User s Manual CONCEPT 205 C
4. 1517 User s Manual CONCEPT 205 C General information About this manual Unintended use of the equipment Glunz amp Jensen Degraf S p A does not take any responsibility for any damage or accidents caused by unintended use of the equipment e Itis absolutely prohibited to make any modifications electrical nor mechanical of the equipment If however this prohibition is disregarded Glunz amp Jensen Degraf S p A s warranty will no longer apply Intended use of the equipment e This equipment is a part of a full range dedicated for the treatment of flexographic printing plates This range includes exposure processor dryer and light finisher e This equipment is designed to expose process dry and post expose light finish of flexographic printing plates Installation e Never install the equipment in explosive environments e Itis the responsibility of the owner and operator s of this equipment that the installation is made in accordance with local regulations and by engineers authorized to carry out plumbing and electrical installations e Installation service and repair must be performed only by Service Technicians who are trained in servicing the equipment e The manufacturer cannot be held responsible for any damage caused by incorrect installation of this equipment e The equipment is intended for installation in a restricted access location only Service assistance e If help is needed to correct any problem
5. check Cleaning the equipment and compressed air line check e Clean the equipment covers from dust and dirt by using a clean damp cloth 133116 Check the compressed air lines and its supply pressure 6 10 bar Main exposure lamps UV output measurement Pull out the exposure drawer and place the sensor of a Kihnast meter on top of the exposure table Close the exposure drawer Run an exposure cycle Make sure that the temperature of lamps is at least 38 C Repeat the UV output measurement at another eight points of the exposure table by using a Kiihnast meter Record the data in a UVA spreadsheet with average output and maximum variation When finished and replacement of lamps is not needed pull out the exposure drawer remove the sensor and close the exposure drawer again User s Manual CONCEPT 205 C 1517 Maintenance 4 3 UV lamps replacement as UV lamps replacement General e The tube is fragile take a great care while unpacking moving and installing the tube e Only clean tubes ensure uniform light emission Before installation ensure the tubes are clean e Perspiration and sebaceous oil from the skin form white smudges which become etched on the guartz surface of the tube when the tube reaches its normal operating temperature The etched areas of the tubes inhibit the transmission of the desired UV energy Make sure the eguipment is turned off and disconnected from the electricity
6. ice ae oS ee we a ee Ee AE OE EE RE N 2 Processor SECON AE RARR AD eee ee eee ee eee ee i 2 8 Light finisher section ES ee ees 2 10 Bi kie do EER ARIE TT EE EE ee eee FEE 2 11 ETE OE EO EE OR ON EE ER EE N FEE ON OO ET ON ee 2 12 MS de dn SR AAR OE OE EO EE EE ER NE EE HE 2 15 ME ieke ie RE EN ET ER OT EE N we eo we ET eee Do oe 2 19 BE SS de do esoe rr OR AE OT OE ER RT EO N EE N EK 2 20 Part 3 Making plates 0 ENE EE RE Ek ee 3 1 Starting an exposure Cycle EER EE EE RR ME EE RE N EE EE WE Ee EK N EE N RR WE ei 3 1 SAUNE A WaSNOUT CYCO AA EE DO EE EE EE EE OE EE NN oe 3 1 Starine deere ele ss kraRPEER HERO OS EE MERE bos OE Bae PES VEER N 3 2 Starting a light finisher cycle ss Ee week ew dowd ool ESE Ed ed ew eed ewe es 3 2 Sao jies ie EE dd Ga EE eee ee ee ees eee eee eee ee 3 2 Part 4 Maintenance si ss ss Sas ss ee Ed RR ed ER dk ee 4 1 AE OER be be eh eae ee es oe ee eee bee ed eee owe Re oe 4 1 FUME UP the cooler RE seana aro os raerek eee oe oe e 4 1 Cleaning the equipment and compressed air line check SE SE Ee 4 2 Main exposure lamps UV output measurement ss a a ee 4 2 UV lamps replacement sa soe SKEER ME DES OS DEAR OE ORR HARD 4 3 BE PARA OE N N oe N eae nee cee eo eye ee ade epee 4 3 Exposure lamps replacement Es eee eee ee ee eens 4 4 Light finisher lamps replacement 0 0 0 ee eee 4 6 1528 User s Manual CONCEPT 205 C User s Manual CONCEPT 205 C 1
7. setpoint reached command counter Enter hours cycles counter page and reached reset the corresponding counter ALM33 Cover processor open Signalization With cover processor closed input KA3 2 11 must be OFF ALM34 Dryer air pressure Signalization Check input PSW2 2 13 It must be not ok ON ALM35 Not in use ALM36 KP2 valve counter Signalization Hours cycles counter setpoint reached reached Enter hours cycles counter page and reset the corresponding counter ALM37 KP3 valve counter Signalization Hours cycles counter setpoint reached reached Enter hours cycles counter page and reset the corresponding counter ALM38 KP4 valve counter Signalization Hours cycles counter setpoint reached reached Enter hours cycles counter page and reset the corresponding counter ALM39 KP6 valve counter Signalization Hours cycles counter setpoint reached reached Enter hours cycles counter page and reset the corresponding counter ALMAO KP5 valve counter Signalization Hours cycles counter setpoint reached reached Enter hours cycles counter page and reset the corresponding counter ALM41 KRG1 valve counter Signalization Hours cycles counter setpoint reached reached Enter hours cycles counter page and reset the corresponding counter ALM42 KRG2 valve counter Signalization Hours cycles counter setpoint reached reached Enter hours cycles counter page and reset the corresponding counter ALM43 KV2 valve counter Signalization Hours cycles co
8. the equipment cycle is finished button display switches to POWER OFF CLEAN and as soon the cleaning cycle is finished button display switches to POWER OFF TIMER When the timer ends the equipment power goes off Allows to request equipment switch off ee This button is displayed after pressing button By pressing this button it is possible to cancel the request for the equipment switch off User s Manual CONCEPT 205 C 1517 Daily use 25 Initial operation of the equipment Status bars of individual sections on the left side of the main screen display the actual status of the eguipment sections Display overview Description EXPOSURE IN STAND BY Exposure section is ready to start an exposure Back exposure cycle is ongoing Back exposure cycle is stopped by the operator before cycle end Main exposure cycle is ongoing Main exposure cycle is stopped by the operator before cycle end EXPOSURE SECTION Back or main exposure cycle is finished To restart cycle it Is necessary to open and close exposure drawer Exposure drawer is opened during cycle Vacuum cycle is ongoing PROCESSOR IN STAND BY Processor section is ready to start processing of plate After cycle start the solvent is checked If the set tolerance is exceeded replace the solvent When solvent analysis is finished the cycle starts Plate starts to move unde
9. with the equipment please contact your supplier User s Manual CONCEPT 205 C 1517 2 1 General Part 2 Daily use General This equipment is designed to expose wash clean dry and post expose light finish of flexographic printing plates The equipment is divided in the following sections Washout section designed to provide high quality and even washout of the plates as well as high performance cleaning Exposure section 16 lamps of 60W to ensure even exposure Dryer section 4 drawers 2 heating resistors Post exposure light finishing section 11 UVA lamps 60W and 10 UVC lamps 75W This processor is equipped with the graphical finger touch display which ensures very easy control Safety warnings 1517 To use this equipment safely it is necessary that operators and maintenance people follow the safety instructions and safety cautions and warnings specified in the manuals The equipment is equipped with emergency switch which allows the operators to stop the equipment in case of emergency This emergency switch cuts off the power supply of the entire equipment Make sure that the risk or the problem has been eliminated before restoring the power on the equipment To release the emergency switch turn it clockwise The equipment has to be restarted following the Initial operation of the equipment later in this manual For the safety of operators the equipment is equipped with interlock switch
10. 28 Daily use 2 3 Initial operation of the equipment e When the emergency stop button is pressed the following screen appears Release the emergency stop button by turning it clockwise The equipment returns to the initial position 1528 User s Manual CONCEPT 205 C Daily use Initial operation of the equipment i Main screen description The main screen looks like the one below EXPOSURE IN STAND BY PROCESSOR IN STAND BY LF IN STAND BY DR1 STAND BY DR2 STAND BY HEAT1 OFF DR3 STAND BY DR4 STAND BY HEAT2 OFF O PLATE MACHINE SETTING Display overview Description By pressing this button the exposure section screen is accessed By pressing this button the processor section screen is accessed By pressing this button the light finisher section screen is accessed By pressing this button the dryer section 1 2 screen is accessed By pressing this button the dryer section 3 4 screen is accessed PLATE Allows to set change plate parameters SETTING MACHINE Allows to switch the equipment to manual functions mode to access _ hours counters parameters setup and alarm history screens HOT After pressing button this button displays the status of request for equipment switch off According to the status of the equipment the display shows the actual status of the power off request If any equipment cycle is active POWER OFF REQ is displayed As soon as
11. 517 General information About this manual 1 1 Part 1 General information About this manual Intended use of this manual This manual describes the common use procedures of the equipment It is intended for the daily user and should be kept with the equipment for reference at all times Reservations e This manual was written and illustrated using the best possible information available at the time of publication e Any differences between this manual and the equipment reflect improvements introduced after the publication of the manual e Changes technical inaccuracies and typographic errors will be corrected in subsequent editions e Asa part of our policy of continuous improvement we reserve the right to alter design and specifications without further notice Notes cautions and warnings Throughout the manual notes cautions and warnings are written in bold like the example below i Electrical installation must conform to local regulations and guidelines Symbol Meaning Explanation The operator should observe and or act according to the i Note information in order to obtain the best possible function of the equipment The operator must observe and or act according to the Caution information in order to avoid any mechanical or electrical damage to the equipment The operator must observe and or act according to the A Warning information in order to avoid any personal injury
12. ROCESSOR SPEED SET FOR PROCESSOR CLEANING BRUSH DURING PROCESS CLEANING BRUSH AFTER CYCLE END IMPULSE RINSING CYCLE Keep Fea button pressed until message PLEASE WAIT appears Wait untill Zero axis is executed Then the following screen appears automatically RRR PROCESSOR SPEED SET FOR PROCESSOR CLEANING BRUSH DURING PROCESS CLEANING BRUSH AFTER CYCLE END IMPULSE RINSING CYCLE By pressing button is accessed plate list where it is possible to select required plate stored in the memory i It is possible to select program only if all cycles are off or finished Status bars of the screen inform about various parameters set for all processing cycles As well it is possible to start stop or reset cycle To start cycle press the START button and red button appears To stop the cycle press it and afterwards yellow RESET button appears Now it is possible to reset or restart cycle by pressing on corresponding button To turn back to main screen press dm User s Manual CONCEPT 205 C 1528 Daily use Initial operation of the equipment ED By pressing MONITORING button following screen is displayed PROCESSOR LAYOUT From this screen it is possible to see the status of various pumps valves etc To turn back to processor section screen press da 1517 User s Manual CONCEPT 205 C Daily use Initial operation of the equipment 2 10 Light finisher section By pressing MA button f
13. User s Manual CONCEPT 205 C GLUNZ amp JENSEN DEGRAF s Manual CONCEPT 205 C User T 11376 Edition AF July 2015 This book has part No 10073808 GB Always read the Safety Instruction Manual part No 21741 before installing or operating the equipment This manual is published by Glunz amp Jensen Degraf S p A Il Girasole Palazzo Donatello 8 03b 20084 Lacchiarella MI Italy Internet www degraf glunz jensen com Copyright 2014 by Glunz amp Jensen Degraf S p A User s Manual CONCEPT 205 C 1517 Table of contents Part 1 General information 0 00000 eee eee es 1 1 POOULINIS nale N ERROR EE EE IE EE OE EE EE HEET 1 1 Intended use of this manual EE ES EE EE ee 1 1 Rese VaUlONS ii aad eee Be ee ME Eee HR AE ed ie ie ED ee AE ME ee 1 1 Notes cautions and warnings M SE a ee 1 1 Unintended use of the equipment EE EE EE SS ee ee 1 2 Intended use of the equipment ss EE EE EE EE eee ee ees 1 2 HELE dei OAAR RE N NE OE N N N EE ese eee 1 2 Service assistance gig oe Ba RE Me dee EE EE OE HR EE N ie N eae Ie vy RE 1 2 Part 2 Dally USE se us ea eed owe ae n ede ew ee en dy ak 2 1 Geel ERAS EE EE EE RE oe EE EF EEN et ee ee ee 2 1 Safety warnings ke oo dew eed RD RE N RR N Pk ER Dk ae ie Pb is eS ve EE 2 1 Initial operation of the equipment ss ss EE EE EE EE ee ee ss ss se 2 2 Main screen description ccc ee ee ee ees 2 4 Exposure section
14. counter page and reset the corresponding counter ALM25 EL2 solvent valve Signalization Hours cycles counter setpoint reached counter reached Enter hours cycles counter page and reset the corresponding counter ALM26 EL3 solvent valve Signalization Hours cycles counter setpoint reached counter reached Enter hours cycles counter page and reset the corresponding counter ALM27 EL4 solvent valve Signalization Hours cycles counter setpoint reached counter reached Enter hours cycles counter page and reset the corresponding counter ALM28 ELS solvent valve Signalization Hours cycles counter setpoint reached counter reached Enter hours cycles counter page and reset the corresponding counter ALM29 EL6 solvent valve Signalization Hours cycles counter setpoint reached counter reached Enter hours cycles counter page and reset the corresponding counter ALM30 KM2 wo brush Signalization Hours cycles counter setpoint reached command counter Enter hours cycles counter page and reached reset the corresponding counter ALM31 KM3 wo brush Signalization Hours cycles counter setpoint reached command counter reached Enter hours cycles counter page and reset the corresponding counter User s Manual CONCEPT 205 C 1517 1517 Daily use Initial operation of the equipment Alarm Message Result Cause remedy ALM32 KP1 wo brush Signalization Hours cycles counter
15. dm ALARM PAGE User s Manual CONCEPT 205 C 1517 1517 Daily use Initial operation of the equipment Description Water level is too low Exposure exhaust blower not working Error on the electronics External fresh solvent tank is empty At least one of the hours counters alarm is activated Pressing this symbol while its alarm is active displays the hours counters screen It is not possible to reset the counters For this function password is required Compressed air pressure is too low One of top covers is open External used solvent tank is full solvent level of internal solvent tank is too high Solvent level of internal solvent tank is too low No water circulation in exposure section No water circulation in washout section User s Manual CONCEPT 205 C 2 13 Daily use Initial operation of the equipment 2 14 To go to alarm history screen press Following screen is then displayed ALARM HISTORY It is possible to see the time of alarm occurance and its description as well as to scroll up and down the list and to the left and right to see whole alarm description According to the alarm number it is possible to identify the alarm Please see the table on the next pages To turn back to alarm screen press da It is possible to access alarm history from main screen too by pressing MACHINE button and afterwar
16. ds button Lila mi MAIN MACHINE EXPOSURE IN STAND BY PROCESSOR IN STAND BY LF IN STAND BY gt DR1 STAND BY DR2Z STAND BY HEAT OFF Ed DR3 STAND BY OR4 STAND BY HEAT OFF DRYER 314 WW OFF PLATE RESET MA NE SETTING HMI100 2 08 101 Users Manual CONCEPT 205 C 1517 List of alarms Daily use Initial operation of the equipment For solving some alarms it is required to contact service technician Do not take any action which is not described in this manual Alarm Message Result Cause remedy ALMO1 Solvent overheating Processor cycle start Safety solvent maximum temperature inhibited reached 45 C heating cycle stops until solvent temperature reaches 42 C ALMO2 Flowmeter water table Exposure cycle start If KP5 ON and S10 OFF after 1 5 sec not ok inhibited KP5 turns OFF and ALMO2 appear With pump KP5 water cooler exposure table ON flowmeter sensor S10 input 4 2 must be ON ALMO3 Flowmeter water Processor cycle start If KP6 ON and S11 OFF after 1 5 sec solvent not ok inhibited KPO turns OFF and ALMO3 appear With pump KP6 water cooler exposure table ON flowmeter sensor S11 input 4 3 must be ON ALMO4 Water cooling solvent Processor cycle start Thermal relay QP6 input 3 10 turns pump not ok inhibited OFF Check for possible cause ALMO5 Vacuum pump not ok Exposure cycle start Thermal relay QP3 inpu
17. e connection or replace the sensor ALM61 Dryer 3 4 sensor not Heater dryer 3 4 Analog input C6 does not work ok inhibited correctly check electrical wire connection or replace the sensor ALM62 Fresh solvent Minimum level reached With fresh minimum level solvent tank full imput L4 2 2 05 must be ON User s Manual CONCEPT 205 C 1517 Daily use Initial operation of the equipment 2 19 Plate settings It is possible to store 24 plates with their process parameters Press sens button from the main screen to access the exposure plate parameters screen In the bottom it is possible to go to plate parameters for processing drying and light finishing of the plate by pressing the corresponding button Exposure parameters Light finisher parameters E LIGHT FINISH SETTING EEN EXPOSURE SETTING BACK EXPOSURE LAMP TIMER CYCLE SELECTION ONLY UvA ONLY UVC LAMP LAMP UVA gt UVC UVCc gt UVA MAIN EXPOSURE MMMM MMMM dam PROCESSOR L FINISH dam PROCESSOR EXPOSURE DRYER Dryer parameters Processor parameters MEETING EE PROCESSOR SETTING DRYER SETTINGS TIME DRYER TEMP SPEED SET FOR PROCESSOR CLEANING BRUSH SETPOINT DURING PROCESS CLEANING BRUSH AFTER CYCLE END CLEAN IMPULSE RINSING CYCLE MMMM EXPOSURE L FINISH MMMM ca PROCESSOR EXPOSURE L FINISH DRYER By pressing button in the left top corner is accessed plate list wher
18. e it is possible to select required plate stored in the memory On each screen it is possible to modify the name of the plate as well as the dedicated parameters When done press sae to store modified parameters name 1517 User s Manual CONCEPT 205 C Ca Daily use Initial operation of the equipment When the correct plate is displayed press required button to change the plate name or one of the parameters to change it An alphanumeric keyboard for the plate name or numeric keyboard for other parameters is then displayed Alphanumeric keyboard Numeric keyboard ROSS Se EKROMIN AXXXRXMXM MMR ME Ed f i In all cases after typing in a new value always confirm the input by pressing ENT button Not doing this may result in corrupted values memorisation i The name plate from the same channel is common for all sections Modifying the plate name from one channel in one section will modify the plate name in other section Plate selection e From the main screen enter the section which requested to process Press to choose required plate When done press Ea to start to operate the concerned section User s Manual CONCEPT 205 C 1517 Making plates Starting an exposure cycle Part 3 Making plates Starting an exposure cycle A For handling the plates use a safety gloves e Pull out the exposure drawer and put the plate on the cooled table to make the back or main exposure e Enter the exposure section from th
19. e main screen Select the required plate type from the plate list e Make sure the back and main exposure parameters are correct Successful back exposure requires the UVA lamps are at peak output in the beginning of the back exposure cycle This requires a pre heat step prior to doing the back exposure of the plate This is secured by running a short main exposure cycle with no plate on the table Run a 5 minute main exposure cycle allowing the lamps to reach the operating temperature at which time the fans activate The main exposure can be cancelled once the lamps are fully pre heated e When running back exposure cycle vacuum cycle is not in use e When running main exposure cycle on conventional plate put the vacuum foil on top of the plate and film not required for back exposure or for digital plates e Start the vacuum by pressing START button from vacuum section of exposure section screen When exposure finished stop vacuum by pressing Bid e Close the exposure drawer e To start an exposure press START button of back or main exposure section Starting a washout cycle A For handling the plates use a safety gloves e Open the entrance cover and fix the plate on the transport table i Make sure the sticky sheet is dry enough to secure proper fixing of the plate e Enter the processor section from the main screen Select the required plate type from the plate list e Make sure the processing parameters are correct e C
20. es for the opening of the exposure dryer and light finisher drawers during operation and for removing of the top panels of the equipment If any of the interlocks are not installed or closed the equipment or a specific section of the equipment will not operate If an interlock is activated during operation the equipment or a specific section of the equipment stops immediately the concerned section A For handling the plates use a safety gloves User s Manual CONCEPT 205 C Daily use Initial operation of the equipment Initial operation of the equipment i Make sure the room temperature is between 17 and 28 C 63 and 82 F and relative humidity on max 80 i Before turning the equipment on make sure that the working area around the equipment is clean and free for easy movement a Check if there are any leaks of liquid and all the required supplies and connections hoses power cable and exhausts i Check that the emergency stop button 1 is released If it is not release it by turning it clockwise e Turn the main switch 2 of the equipment on e Switch the equipment on by pressing button on the touch screen until the main screen appears MAIN EXPOSURE IN STAND BY PROCESSOR IN STAND BY ID LF IN STAND BY DR1 STAND BY ODRZ STAND BY HEAT1 OFF DRS STAND BY DR4 STAND BY HEATZ OFF MACHINE PLATE SETTING Users Manual CONCEPT 205 C 15
21. fresh inhibited solvent tank full input L4_1 2 04 must be OFF ALM52 Expo exhauster motor Exposure cycle start Thermal relay QV2 input 3 14 turns not ok inhibited OFF Check for possible cause ALM53 Minimum level Processor cycle start With washout tank not under the washout tank inhibited minimum level input L2 1 2 01 must be OFF ALM54 Not in use ALM55 L integrator Processor cycle start With light integrator function ON it is calibration not ok inhibited not possible to run MAIN or BACK expopsure cycle without CALIBRATION DONE Go to LIGHT INTEGRATOR and perform AUTOLEARN CYCLE ALM56 Water cooling solvent Processor cycle Analog input C1 does not work sensor not ok Start cooling and correctly check electrical wire solvent heating connection or replace the sensor inhibited ALM57 Solvent temp sensor Processor cycle start Analog input C2 does not work not ok and heating solvent correctly check electrical wire inhibited connection or replace the sensor ALM58 Exposure lamp sensor Processor cycle start Analog input C3 does not work not ok inhibited correctly check electrical wire connection or replace the sensor ALM59 Exposure table sensor Cooling group of Analog input C4 does not work not ok exposure table correctly check electrical wire inhibited connection or replace the sensor ALM60 Dryer 1 2 sensor not Heater dryer 1 2 Analog input C5 does not work ok inhibited correctly check electrical wir
22. ges back to EE and yellow RESET button appears Now it is possible to reset or restart cycle by pressing on corresponding button To turn back to main screen press da By pressing MONITORING button following screen is displayed DRYER 1 2 MONITORING HEATER 1 START STOP HEATER 1 TEMP Here is displayed the tolerance for start and stop temperature set for heater 1 as well as its actual temperature To tum back to dryer section screen press da The same kind of information is available for dryer 3 4 section Press button DRYER 1 2 or DRYER 3 4 to switch between dryer sections 1528 User s Manual CONCEPT 205 C ga Daily use Initial operation of the equipment Alarms The accoustic signal occurs for 5 seconds when any automatic cycle is finished When an alarm occurs the A sign is displayed in the right top part of the main screen and on the right side of the corresponding section status bar or in the corresponding section screen MAIN EXPOSURE IN STAND BY A PROCESSOR IN STAND BY LF IN STAND BY DR1 STAND BY DR2 STAND BY HEAT1 OFF HEAT2 OFF DR3 STAND BY DR4 STAND BY The alarm indicates that the equipment is not in the condition to work in normal and safe way This prevents the use of the section affected by the alarm When an alarm is on the acoustic signal is on too Press on the alarm sign to display which alarm is activated PLATE SETTING To turn back to main screen press
23. is open If the cover is opened during cycle the cycle stops Processing is stopped by operator before cycle end LIGHT FINISHER SECTION LF IN STAND BY Light finisher section is ready to start a cycle UVA lamp cycle is ongoing UVC lamp cycle is ongoing UVA lamp cycle followed by UVC lamp cycle is ongoing UVC lamp cycle followed by UVA lamp cycle is ongoing UVA lamp cycle is stopped by the operator before cycle end Light finishing cycle is finished To restart cycle it is necessary to open and close light finisher drawer Light finisher drawer is opened during cycle DRYER SECTION DR1 STAND BY Dryer 1 is ready to start a cycle Dryer 1 waits to start until temperature reaches setpoint Dryer 1 cycle is ongoing Dryer 1 cycle is finished Dryer 1 drawer is open If dryer heater in cycle then stops HEAT OFF Heater 1 is not activated Heater 1 is activated and warming up to reach setpoint Dryer 1 temperature is reached dryer 2 3 and 4 status bars display the same kind of information as dryer 1 status bar heater 2 status bar displays the same kind of information as heater 1 status bar User s Manual CONCEPT 205 C 1517 Daily use 2 7 Initial operation of the equipment Exposure section By pressing BEA button following exposure section screen is accessed OT BRIE BACK EXPOSURE
24. ited solvent tank full input KL1 2 00 must be ON 1517 User s Manual CONCEPT 205 C 2 16 Daily use Initial operation of the equipment Alarm Message Result Cause remedy ALM17 Dirty solvent tank full Processor cycle start Used solvent tank full With used solvent inhibited tank empty input IL5 2 06 must be ON ALM18 Water level cooling Exposure cycle start Fill up water table tank With water table table low inhibited tank full input IL6 2 07 must be ON ALM19 Washout tank Processor cycle start Washout tank reached maximum level overlevel inhibited With washout tank under the maximum level input IL3 2 03 must be ON ALM20 Air pressure mixing Processor cycle start Check air pressure With air pressure inhibited ok input APS 2 08 must be ON ALM21 Heater solvent counter Processor cycle start Hours cycles counter setpoint reached reached inhibited Enter hours cycles counter page and reset the corresponding counter ALM22 Heater dryer 1 2 Signalization Hours cycles counter setpoint reached counter reached Enter hours cycles counter page and reset the corresponding counter ALM23 Heater dryer 3 4 Signalization Hours cycles counter setpoint reached counter reached Enter hours cycles counter page and reset the corresponding counter ALM24 UP down wip brush Signalization Hours cycles counter setpoint reached counter reached Enter hours cycles
25. lose the entrance cover e To start cycle press START button of the processor section screen i Be aware that after pressing START button the solvent analyzer performs the check of solvent contamination for approx 15 seconds If needed pumps perform refresh of solvent according to setup otherwise process starts immediately il It is recommended to secure that the sticky sheet is dry enough after each processed plate It secures proper fixation of the plate A In case the sticky sheet is not fully covered with the plate s to process the area which is not covered by plate s should be covered with e g a piece of flexo plate to prevent long contact between the sticky sheet and the solvent This helps to prolong lifetime of the sticky sheet significantly 1517 User s Manual CONCEPT 205 C Making plates Starting a dryer cycle Starting a dryer cycle A For handling the plates use a safety gloves e Pull out the dryer drawer and put the plate in e Enter the dryer section from the main screen Select the required plate type from the plate list e Make sure the drying parameters are correct e Close the dryer drawer e To start cycle press START button of the corresponding dryer section Starting a light finisher cycle A For handling the plates use a safety gloves e Pull out the light finisher drawer and put the plate in e Enter the light finisher section from the main screen Select the required plate type fro
26. m the plate list e Make sure the light finishing parameters are correct e Close the light finisher drawer e To start cycle press START button of the corresponding light finishing UVA cycle UVC cycle or combined sequence section Specific cycle The equipment offers the possibility to have an automatic sequence of light finishing If this function has been enabled refer to Equipment setup in the equipment s Service Manual the cycle proceeds as followed e if UVA gt UVC is selected then UVA cycle is followed by UVC cycle after a preset delay e if UVC gt UVA is selected then UVC cycle is followed by UVA cycle after a preset delay User s Manual CONCEPT 205 C 1517 Maintenance General Part 4 Maintenance General Maintenance activities are listed in the Maintenance Chart delivered with the equipment Filling up the cooler tank A This operation has to be carried out with the equipment switched off e Unlock the side panel by using triangle shaped key and remove it e Remove the cover of the cooler tank N AAN ANNAA AANA ya ANNA tA Wh 733115 e Prepare necessary amount of a solution based on 70 of demineralized distilled water 30 of ethylene glycol and a few drops of algaecide antifoam action e Fill the tank to the maximum 1517 User s Manual CONCEPT 205 C Maintenance Cleaning the equipment and compressed air line
27. nd carry out the light integrator calibration see the Service Manual i Recalibrating light integrator after changing the lamps may result in changing the plate exposure times A The UVA fluorescent lamps contain mercury Dispose them according to local state or federal laws 1517 User s Manual CONCEPT 205 C Maintenance UV lamps replacement Light finisher lamps replacement Make sure the equipment is turned off and the main switch is locked in OFF position e Pull out the light finisher drawer on the maximum a e Remove the right bottom side panel closest to the front b e Remove locking screw securing the lamps holder drawer c and pull out the drawer Use the light finisher drawer as a support d according to the picture Always put the lamps holder drawer on the support between two thicker lamps 133422 User s Manual CONCEPT 205 C 1517 Maintenance UV lamps replacement e Remove the lamps by turning them 90 e Make sure that the socket position is correct on both sides for inserting the UV lamp To adjust the socket correctly it is recommended to use a flat screwdriver 2 e Insert the new lamp in the socket on both sides and lock it by turning 90 4 Note the little mark on the UV lamp ring which must be in line with the socket opening when the lamp is installed correctly 5 Make sure that the lamps are installed in alternate left right position to ensure
28. ollowing light finisher screen is displayed ee LIGHT FINISHER A LAMP ee A O a By pressing button is accessed plate list where it is possible to select required plate stored in the memory i It is possible to select program only if all cycles are off or finished Status bars of the screen inform about the time setting and remaining time of the UVA cycle UVC cycle and combined sequence delay On the right side of the screen it is possible to start stop or reset cycle After cycle start the START button changes to RE To stop the cycle press it After pressing it button changes back to a and yellow button appears Now it is possible to reset or restart cycle by pressing on corresponding button To turn back to main screen press dm User s Manual CONCEPT 205 C 1528 Daily use PT 2 11 Initial operation of the equipment Dryer section By pressing IEB button following dryer screen is displayed DRYER 1 DRYER 2 By pressing button is accessed plate list where it is possible to select required plate stored in the memory i It is possible to select program only if all cycles are off or finished Status bars of the screen inform about the time setting and remaining time of drying cycle in dryer 1 and 2 as well about the set and actual temperature in dryer 1 and 2 After cycle start the START button changes to IGE To stop the cycle press it After pressing it button chan
29. proper light distribution 6 incorrect PHILLIPS O correct PHILLIPS T33420 e Push the lamps holder drawer in e Secure the lamps holder drawer with the locking screw e Close the light finisher drawer e Unlock the main switch and turn the equipment on Burn the lamps The UVA and UVC fluorescent lamps contain mercury Dispose them according to local state or federal laws 1517 User s Manual CONCEPT 205 C Maintenance UV lamps replacement User s Manual CONCEPT 205 C 1517
30. r wash out brushes in ahead di rection according to the speed setting tank solvent used Plate moves under wash out brushes in back direction according to the speed setting tank solvent used Plate moves under wash out brushes in ahead direction according to the speed setting tank solvent used When wash out cycle is finished cleaning brush cycle Starts and stops according to the time setting Plate starts to move under wash out brushes in back direction according to the speed setting clean solvent valve alternates to open and close according to set value Plate moves under wash out brushes in ahead direction according to the speed set in the program clean solvent valve alternates to open and close according to set value When rinsing cycle finished cleaning brush cycle starts and stops according to the time setting Plate moves under wash out brushes in back direction according to the speed setting no solvent and wiping brush down PROCESSOR SECTION 1517 User s Manual CONCEPT 205 C ES Daily use Initial operation of the equipment Display overview Description PROCESSOR SECTION Cleaning brush cycle starts and stops according to the time setting fresh solvent used Brushes rotate without solvent according to the time setting Processing of plate is finished To restart cycle it is necessary to open and close entrance cover Entrance cover
31. t 3 07 turns inhibited OFF Check for possible cause ALMO6 Dryer motor exhauster Dryer cycle start Thermal relay QV4 input 4 00 turns not ok inhibited OFF Check for possible cause ALMO7 Drye motor blower not Dryer cycle start Thermal relay QV5 input 4 01 turns ok inhibited OFF Check for possible cause ALMO8 LF exhauster motor Signalization Thermal relay QV3 input 3 15 turns not ok OFF Check for possible cause ALMO9 Fresh solvent pump Processor cycle start Thermal relay QP1 input 3 05 turns not ok inhibited OFF Check for possible cause ALM10 Washout pump not ok Processor cycle start Thermal relay QP2 input 3 06 turns inhibited OFF Check for possible cause ALM11 Analyser pump not ok Processor cycle start Thermal relay QP4 input 3 08 turns inhibited OFF Check for possible cause ALM12 Cooling expo pump Exposure cycle start Thermal relay QP5 input 3 09 turns not ok inhibited OFF Check for possible cause ALM13 Motor brush not ok Processor cycle start Thermal relay QM2 input 3 11 turns inhibited OFF Check for possible cause ALM14 Motor brush Processor cycle start Thermal relay QM3 input 3 12 turns oscillation not ok inhibited OFF Check for possible cause ALM15 Exhauster processor Processor cycle start Thermal relay QV1 input 3 13 turns not ok inhibited OFF Check for possible cause ALM16 Water level cooling Processor cycle start Fill up water solvent tank With water solvent low inhib
32. unter setpoint reached reached Enter hours cycles counter page and reset the corresponding counter ALM44 KV3 valve counter Signalization Hours cycles counter setpoint reached reached Enter hours cycles counter page and reset the corresponding counter ALM45 KVD valve counter Signalization Hours cycles counter setpoint reached reached Enter hours cycles counter page and reset the corresponding counter ALM46 KEXP valve counter Signalization Hours cycles counter setpoint reached reached Enter hours cycles counter page and reset the corresponding counter ALM47 KLFA valve counter Signalization Hours cycles counter setpoint reached reached Enter hours cycles counter page and reset the corresponding counter User s Manual CONCEPT 205 C 2 18 Daily use Initial operation of the equipment Alarm Message Result Cause remedy ALM48 KLFC valve counter Signalization Hours cycles counter setpoint reached reached Enter hours cycles counter page and reset the corresponding counter ALM49 Cover door open Signalization Close cover door to restart cycle during cycle ALM50 Servo in alarm Processor cycle start Servo motor goes in alarm Press emergency stop inhibited emergency button then wait until the request message on the screen SERVO ALARM RESET IN PROGRESS disappears ALM51 Fresh solvent empty Processor cycle start Minimum level reached With
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