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TANDEM CABLE ROLL-OFF HOIST

1. ALORS 51 NOLLONIDR3S ONT 30 SI SIMI 930068998 350 10311140 DAN80 80 106923d AS 106 D 91 91 0069238 AS 3 0 91 082 109938 DWI HHP T 1 106 859 3SDH 9 9 206944 O N AS 1 409 5 LON 93006 dav 3SUH CITAT 80 80 10698 S 1 1 106 1351 30 0 91 91 006948 AS 3 0 49 91 02 109938 DWI 8HP T 1 106 859 3SDH 91 91 206948 O N AS d3I UWI 1 9 409 5 0 Sa3HLO 335 8311140 06 daya 3SDH 1404 HONI 149 2 335 AS 4 106 409 2 1 9 33S AS 1408 1413 5 S83 056 2 13r 1304 1417 LAVH 335 D M Wb E Ond 130 119507 1909 310 3dAl 15108 5331134 154090 08 1 WdDOv 131134 1909 BAWA 0 1332018 0 0 106449 TAH 9183 0 034491 14 199 335 UWI SHP T 1 106 48498 3SDH T 0 91
2. 686081 SLANG 31492 62 01 21 VNVIGNI OVINVNIM ON ON S1SIOH 40 Q3 VHOdSOONI 14 86 2 21 81 515974 38055300 I avos 99 2M 00 90 11 ON H SLSTOH 31 25 LON 09098 43a ONT 30 NUISSIWN3d SS3BdX3 LNOHLIM 5 SI 1510 YO AVIdSIG NOILVS317V ANY ONT 19358799 30 AlB3dUNd SI ONIAVBO SIHI 0002 9u 31490 IUSINDLO 3 IHSNDIO OL S NVI 4015 NO IVA 30 1935 1104 5892 1311 3015 5410 3 105 09 03441934 58923 1111 3015 S3 NVH 1041 00 ONILNNOW 03 035 SI T 090987 SVM amp 5 211 192 ND 19143194 30 118 31934909 2669 CLNAOW 102 1 4484 SDHONV 41493 7669 CLNAOW 102 1 4484 SDHONV 41493 CLNAOW 102 1 4484 SDUHONV 41493 0ZvV CLNOOW 400155 1 738 310 OV99 e 3105 095 1 448 410 1 11 4140534 Q oOo 1404 3 NI 38 OL 349 G v SON VH 1041 03 ONILNAOW 503 0951 SI Wall
3. MESOE INGHT13A JA02 SA 02691 719101 MZS0E 22941 00 4 100 ON 1914 0679 91705 37 191851 CAN WA 45 42 66 62 9 uva VNVIGNI OVRVNIA Ag 3190 N23 1 95 1111 403 398039 G31VHO0dHOONI m 00 4 90 W3lSAS UN lavd AIN 01 031904 S IDMIND2 3CISNI 03190139 1 02 1 owevn 9501 SYA E264 WALI 23 H SLSIDH ONIMVEG TIWOS LON 00 89 0710 50 048850 SVA T WILI EM x DVv669 SIN3lVd SN ONIADTIOS 30 0002 H1V3N8 1V9 30 NOISSIMM3d 354 3 51131315 SI NOLLOSIMISIT XO 1 338 799 30 AlN3dONd SI SIHL ASWOLSND 3114408 JAIA 154 09 NL 24 Tcev 131205 1546 0 90 20 8 DAN91 91 2069 8 WEE 21 21 206138 6 0 21 21 006938 o si sorcua D A GAH 1 91 02 1099 38 DWI 1 1 106 gava 3SUH BAWA 09 310 T v 00 lt 991486
4. 30 55384 3 LNOHLIA 7121 15 SI NOILNAIJLSIC 14510 30 1534044 SI SIHL 49 SETISI 1510 XI OI 730 dn 0104 211 H 515 06 2 6 uva VNVIGNI OVAVNIA Ag Ga1V3OdHooNI SNUISN3WIG 095214 S 8229v0 MIS 82 914 359389 91 1 92 59914185 59 91 8 1 07 002 99148 59 2 91 8 1104 6 59014716 ON 1 91105 SOHONY S9 0I E LnN 201 ON INI HiV3N87V9 30 NOISSIMN3d SS3NdX3 101415 SI NOLLFIMISIT 39NV3I3 31 SI JI Q3WWIMI 38 01 ANAL JHL WINAL AHL 01 35073 S34U02 33dWng8 dN 4703 31 19313 50 ONIADTIOS 30 3404 30 INO 1333A02 30 TW 1 199 30 AlN3dONd 3AISITTOX3 SI SIHL SdaNL LSIOH NOUA
5. ANY ONT 193 47 9 40 AlN3dUNd SI SIHL 1002 ujpeaqip9 O 51510 d3aUWN 9 43449 9s 34DN 21 0 3Hl ND AXYVINOILAYd SLSIOH 7 340 0155 43449 Z3 1350 SI 434 33 S3WILJADS 310N NUILVTIVISNI 15 843139 40319001 01 2194 00 11538 NOILISOd 34519784 NI 1411 SSIN OL 319007 LSIOH N ANYSSJJJN 930945 450 X 1 4 ONITWLSNI 2413139 OLNI Q 13 dde und N G2 1 2 01 2 gt 80T 16 06 WIC 071 OTT SOT 71 66 WIC 61 0001 5 55 6 1 0140 2 55 61 01 4 56255 61 40 11 61 0101 55 v61I X3 1n 61 0140 55 yZ1 OI SNn 6 0 0 1 61 01 3 55 981 1 1 3 21 4 3 v 1 I 1R 21 0101 5255 40 9ST HH SN 761 01 1 1 11 013 5255 281 01 61 9651 40 651 yZI HI SN 61 50 vLT 01X 37 6788 8 1 40 1 H3 en y6l dO SN 1 1 69 1 0101 55 t ZT WW Sn 21 3 5 21 1 820 61 6 261 691 3 v 1 0IND ss 9SI WW ven 841 0 961 3 41 5 21 4 5211 61 11 4601 691 10 0 21 01 3
6. 3194 N23 SHAFT amp PUMP MOUNTING ILLUSTRATION P T H FIG CAUTION UNIVERSAL JOINTS MUST BE IN PHASE PUMP 1046 THIS END SLIPS SHAFT LENGTH IS THIS LENGTH LESS 1 2 WITHOUT USING A CENTER CENTER SUPPORT BEARING CAUTION DO NOT EXCEED 36 FIELD INSTALLED KEYWAY 1 3 4 Em KEYWAYS MUST BE IN LINE NOTE H 10 STEP 18 STEP 19 STEP 20 STEP 21 STEP 22 Install 1 pressure hose from valve to pressure side of pump Connect lift cylinder hoses amp valve to hoist piping hoses Install rear bumper 150277 1 Make sure it is level and welded securely as shown 150277 Fig M Weld with five 3 welds on top and underneath the bumper where it contacts the hoist apron Install hoist props 50968 1 Locate reflectors and lights according to State and Federal Laws Fig M above is one suggested arrangement of rear lighting Hoist Start Up Procedure WARNING DO NOT ATTEMPT TO OPERATE THE HYDRAULIC SYSTEM BEFORE STEP 23 STEP 24 STEP 25 STEP 26 STEP 27 STEP 28 STEP 29 STEP 30 STEP 31 STEP 32 FILLING WITH OIL Grease all working points on hoist See Lub Charts Refer to oil capacity chart for volume suitable to hoist model See page H 12 Fill the hydraulic system with 15032 AW 32 Antiware hydraulic oil filered through the return filter Rec
7. white sheeting red and white sheeting 12 12 12 12 FIGURE 17 BULLETIN 011701 2 ONY 88 40 11 5 48 42 00 VNVIGNI OVAVNIM ON el 11911915 INON po X oe eveo 006 H 1 1 31925 LON OQ 06 81 90 I mess wwesos HlV3M87WO 30 NUISSIWN3d SS3NdX3 LNOHLIA Q31ISIHDNd 51131415 SI 55914810 ANY 1 199 30 AlN3dUNd BAISNIOX3 SI SIHL 6661 uy ujpeaqipo 0 SONIA 1031334 01 OOH 311 14 CNIH38 39959 1 es 3094 9 dJiv df EJ 313105 0 SVM 092699 437190 SAJAWNN A 8WN3SSV 431034400 4409 01 vA SVM 80 31 OL 3094 39NVHO 899 66 6 8 55303 110 a3dWna8 309452 CWNWINIWD 3811 33 13 30 349310
8. 30 41434054 JHL SI SIHL 9 83 86 61 6 43009 SYA 2663 SVA S WILI 83 513 09 8 ANY INU3j NO A IND 0350 SS3HSV 334 0 038 SSNSOMTE SSN S9 91 6 2492 1 vv 81 91 5 1nN 2u1 2 vy 001 81 1 1 81 91 1104 v 3943 3018110 2 1 vIX2 1 959 1d8 E ATHW3SSV 303 59 00066 LA 19101 3215 541415 37713 41415 37713 LYOHS 3 Y30N34 29 LAN 8 32948 LINDJA pE P 9 9 8 9 9 EX8 E 330N34 8 S v2 01 A3NOS I iM ON 1 4 0530 60 588051 84 81 20 VNVIGNI OVAVNIM onj on 081 HLIM 0341093 1 10 803 ON inng NDILV I IVISNI 4340 344 avis 31 092 ND NAVSOI3N 13 319 40 aor 3 NBISN3AIG 9t 91 6 061 OL 4314392 33IN3J 01 Lsarayv 1708 01 38 ATWO2UT1 51708 91 5 3S3Hl C3NIVISU 38 15 LYW 3411934 S3IV ld 5 930491 NIJHA 3 38 VM 531 31UN 51108 91 6 92 LNN
9. 1 0 T30DW f 304 1502 1 zo DN gt 008 NDILVTIVISNI 330N34 31 25 LON OQ 2241 22 22 v 80SI VL 60 10 VNVIGNI OVAVNIM 281 9 30 NDISSIWN3d 553 4 3 7121415 SI 514 30 55914514 1 9 30 ALN3dUNd SI 9NIAvNC 9661 ONI 27 9207 avov NO NAV3I3S G3NIVISOU 38 LSAW LYW DNIAYAC ea q3aInO038 349 531914 930491 NIHA ND 8311144 38 VIM 59 0 3 5 31 1104 8 v NO 1194 aor NO 1 NOISN3WIC MZIZI OL 331N329 1708 01 51708 91 6 353 1 310 51104 1X 9T S 9 LNNOW 0 NO 11140 MIJA ONY 314001 aor H2V3 01 Lsarayv ONILNNOW N3HM 3WVa 31914 S9NILNODA 51109 1X 91 S v 1 0 NO MIAA 96 55 I earn Tal meson os af ___ e 1 Tal e LOCKNUT 5416 13 GS 31LN13G5 C GALBREATH INC 2002 REF PAGE OF THIS DRAWING IS THE EXCLUSIVE PROPERTY OF GALBREATH INC AN
10. O 23 Positioning 254 552 xc a ed i t lU S RES ER MR O 24 Cable Instructions 0 25 Pintle Hook 0 26 SECTION Introduction Preventive Maintenance Comments M 1 Quick Reference Preventative M 2 Suggested Preventive Maintenance M 3 Lubrication tt pancreatic sd e ictu M 5 Disassembling Single Stage Cylinders M 10 Disassembling Telescopic M 15 Adjusting Head Nuts Bleeding on Telescopic Cylinders M 20 Flushing Oil from Hydraulic System M 21 Pintle Hook Maintenance See Pintle Hook Operation amp Mounting Sections O 23 24 Note Detailed component information can be found in the parts section of this manual for individual components and optional equipment HOIST MOUNTING SECTION Minimum Recommended Truck Specifications H 1 Truck Chassis H 2 Truck layout mounting to step 5 cite eher H 3 Pump Mounting BracKel uen eto een H 4 Truck Frame H 5 Mountingto step 0
11. 38 NYI 538 019 405 S3HOIVSOS 403 5134498 3018110 ANY 3018 119 LOSdSNI NOLSId 32vd3 8 01 110 A313 dWU23 539915 4315 lt 9 OLJ HON338A S3NNVdS V ANY HONGBHA 3991 V ASN 51 13 ASLNNOD ONINSNL A8 50 19 3425 1 4 4315 013 ONIMDOS 1IN3A3ed 01 493415 V 114494 JHL 4189 ANY S3HONI 34 V 100 004 YSGNIIND 1104 3543405 3303318 3AUW3 N 1 4315 9 54315 07103 LIA 1938 31314 00 3091434 OL 9 54319 9NDIOVd 309143 OL 0 391 OL 38055334 519 ASN S3A3N ONINAVA 913 913 23 1 p 9557 385 18 355 I8A3SSVSIG 15 PROCEDURE FOR DISASSEMBLING AND REASSEMBLING TELESCOPIC CYLINDERS STEP 1 The cylinder is best serviced mounted in the vertical position for both disassembly and assembly Also it is best located where a hoist can be used directly overhead of the cylinder for removing the plungers if complete disassembly is required A typical stand is shown in Figure 1 made of angle welded to a base anchored to the floor and an adjustable wrap around chain to secure the cylinder to the stand Because of oil spillage and safety we recommend draining the cylinder of oil before disassembling Lay the cylinder horizontally with the port down and open Rotate the last plunger so the bleeder hole is on top and open
12. IS284 1 E 52 10 Back hoist squarely to container 3 to 5 feet away from the container Lock brakes Connect cable securely to the container Put the transmission in neutral and engage the P T O M Da 275 Release brakes to allow the hoist to roll backwards to the container as the cable is tightened z CN N N NON 4 22 111 _ 97 87 9 ce Raise hoist 3 to 5 feet Pull the container up and over the flange roller on the hoist 0 20 4 Bm NA iB EM i Be 24021 pues 1 gt Allow the hoist to roll backwards as the container is pulled onto the hoist Raise lower the hoist as needed to maintain a 1 2 overlap of the container nose cone and hoist rails Until the C G of the container is past the hoist rear hinge point raise or lower the hoist as needed to keep the container long sills on the hoist rollers O 21 When the of the container is past the rear hinge point of the hoist set brakes and lower the hoist WARNING If the C G is not forward of the hoist rear hinge point when lowering the hoist the lift cylinders could fail to pull t
13. LSIOH 395039 OJILVN3HOS 19521412313 H 515 ONINWA 1510 JHL 804 ANNOS 035104 35104 RAND VR dn 3294 v SINnUS SNINIA 12 1510 DAL SVH SIHL 31UN LSIOH 30 4934 19 319001 SINIJA 15 46419 Waviv dn dN 1510 avo NI 1 ONINSVA WA SIA LSIOH 0 dN LSIOH 8V9 NI dN LSIOH SSN 69 3 5 7 1 17084 HOLIMS dn 1510 2938 19 LSIOH ao dn LSIDH NDIL0V2 19230 I I 2 Ove X 1X2 9T A1EVI DAV 018 TWNIWSSL 1 1 HOLIAS LSIUH 1666 2 HOLIAS 35 4 6 M Y3010H ISNA 1H9I1 LSIOH ikon an oov I A10 1494 04 90 915 H 18 STANDARD ICC BUMPER PLACEMENT FOR DR amp 10 MODEL HOISTS ICC BUMPER FOR OR amp HOIST WITH FRAME HEIGHTS UNDER 44 lt 2120 gt ICC BUMPER FOR amp HOIST WITH FRAME HEIGHTS OVER 44 2361W NOTE POSITION AND WELD ICC BUMPER IN PLACE 24 FROM REAR OF HOIST AS SHOWN 30 MAX LOAD GROUND NOTE FOR OPTIONAL BUMPERS SEE INSERT PAGES AT THE BACK OF THE MANUA
14. NIAC ANIA 1191 4929 A DTI3A dV2 434 1317 9935 3M4 9 493 99 v 3 IINVH 71031405 ADTI3A 490 WaLNOD 434 392 5 8 4 12232 3 WINVH 7084405 3018 490 SSNSOATE SSN SD 91 6 v 2 1 1X81 91 S 1704 IX2E E 100 e SI8INTIE 81 91 S 1nN 201 20S o 8120469 66 4 314 SS 81013 4 8 5 005 31914 86 81203 86 81010 91 Ovezve 9 P 42 1SIDH 3084039 ___ o aoa 0 ON X008 5151 31905 LON OG 3 9 30 NDISSIWN3d 55384 3 1nDHlIA C31 HIHUNd 51131315 SI 30 14510 NOILVYSLIW ANY HIV3NST1VD 30 AlN3dUNd JHL SI 5181 2002 S8SSSI 817285 90 16 70 VNVIGNI OVAVNIM Ow 81 SIDAS33S32 1710 11504135 3A IV 070 303 1442944 IVNDILdU 3 XINVH SS329X3 330 109 13442944 Unsere Oe 521 9160 2 109 SNId 331102 S371DH
15. M 9 PROCEDURE FOR DISASSEMBLING amp REASSEMBLING SINGLE STAGE CYLINDERS The sectional drawing of this cylinder assembly will indicate many obvious procedures for the disassembly of the various components for the replacement of seals and for the reassembly of the cylinder Ordinary precautions to prevent damage to metal parts and to seals are required Special care should be taken to protect the finishes of both the piston rod and cylinder bore as seal life is greatly dependent upon the smooth finishes of these surfaces Sectional drawing available upon request 1 Hold the cylinder secure as to prevent it from turning while you are removing the head Never clamp on the barrel at the head end of the cylinder assembly with an ordinary two jaw vise This may cause binding and or galling of one or both parts in the area of the threaded head Clamp at the cap end of the cylinder assembly while supporting the weight of the cylinder assembly Fully extend the piston rod This expels the oil from the retract side of the cylinder and also simplifies manual withdrawal of the rod piston sub assembly from the barrel Air pressure may be used to extend the rod by attaching your air supply line to the extend port of the cylinder CAUTION Slowly apply the air to maintain control of the extending rod and piston sub assembly Also drain the oil from the retract port of the cylinder to reduce a chance of an oil spill Once the rod is exten
16. aor H2V3 01 150 0 1 91 5 1708 104 ANY 1194 1 1 40 38 LSNW LYW 430491 NIHA 807 51708 1 91 5 85 1 LNNOW 0 NO 711144 31914 ONILNNOW 1 531914 S3 DH 51708 1 91 8 LHOIS 1 NO 1194 11035 34 343 NI 5814 1104 ANY 093445 31 SG 913 15 x 91761 6 39134 01 32138 SNOISNIWIG AvA a3dWna 11111111 33dWna 01 1339944 ONTLNNOW ONILNOOW N3HM XYW 96 6661 442949129 65 DESCRIPTION PART NO FENDER CONTOUR SECTION BLACK 2136 BOLT S 16 19X1 3181365 100 38PL CQ 101 2 14 1 06 10 5 14 5 e Fs FRONT FENDER MTG i a EE REAR FENDER MTS E E LOCKNUT 5 16713 GS 31 4365 PLATE C GALBREATH INC 2002 REF 2 2 THIS DRAWING IS THE EXCLUSIVE PROPERTY OF GALBREATH INC ANY REPRODUCTION ALTERATION DISPLAY OR DISTRIBUTION IS STRICTLY PROHIBITED WITHOUT THE EXPRESS PERMISSION OF GALBREATH INC CHANGE DESCRIPTION ECN DATE H1 p NO hreath HOISTS dtd SCALE 1 REAR FENDER INSTALLATION 1 INCORPORATED BY SORE U MOD
17. 3Wvaii8ns SLSIOH 330 109 81 440 1108 1901941 W31SAS TH SLSIOH 86 70 20 uva xem w 17 3A TWA 337134 3491 10045 LSIOH 430 7108 W31SAS WOIIdAL JANIWA 31713 1133 V FO JAVA WOdS LSIOH 330 7704 W31SAS SITINVACAH WOIIdAL OVAVNIM 71798 01 JAWA 3199 89 gt 00 90 11 SAN31Vd SN ONIADTIOS 30 3 30 INO Ad INI 30 NOISSIMN3d 354 3 LNOHLIA 7121415 SI NOLLOSIMISIT 30 AVISIC 179 NOLLOQGUSd3S ANY INI HIV3N8 1V9 30 FHL SI SIHL f 7 90 726 2 4 RAN x 4 CN 522 by Vey b ty 1 11 8434891 15 166651 543491 3 11 15 6 5 ANVAIENS SAS 026251 434891 70035 SAS 616251 GAWA 71004 8 gt SAS 816251 8 86 11 20 VNVICNI OVAVNIA sive S31 Q31VHOdHOONI 9 66 61 11 801 01 02 7 a5 1 339
18. 51394 WNASLNI 779 33AD2 01 301109 V SI LI IWANYW SIHL NI STEOSD NO G3LVSIGNI SV 51935 32V ld33l 3 3 C 913 30 30151 0 01 19 S3HS d NOLSId COX NOLSId NO LNO ind ANY 2 SON 1 814 O 913 ANY 007 913 3334 38V SIS3SNI SSNIVLAS HOVE JHL LLNO CAVANI 0 19 SNDI2Vd HSAd V 914 NADHS SV S3AISGA3NOS ONISN ONTA dVNS NV 19 M 14 816051 66 vc 9 VNVIGNI OVWVNIM A8 N23 3954039 8l SORA 3140953131 1 awas ON 2008 SLSIOH 31VOS LON OQ ONT 30 NDISSIMN3d 5538 3 ANOHLIM 7121 15 SI 108151510 YO 14510 NOILYXILIY ANY 30 AlN3dUNd SI SIHL 6661 4914099 SA382S 3303318 ONINSLHDIL 330434 83INIIAO 30 1 NIV 03318 3SI 2019 ONINANL 3 8W3SSv38 ANY 01 8437935 A ddV 9NDI2Vd 3091434 9 4315 SAVASHL SONIA 34 OL NOLSId NO 0 V JSN 830INITAO JHL 3 8W43SSV38 OL 4315 HLOND 09045 10
19. AVAV ONIAON ISIOH AHL NVHL 391571 NMOG 09 AHL SHIVA SQHVAOL HOHONV AHL KIVINOZIMOH AINO ANYS NAHA DIVA OL HVAXOVS GUIVMHOd 4 AHL AHL ISIOH SIH 9 AHL LVHL OL ISIOH SNVTIOO adv LON OG FHL adv SHOHONV YAMOT OL WALI ISN RAL LNSAGTSA E HOHONV CIAM 1 NMOHS SNOISNSWIG JHL DNISN v WLI HOHONV SH3dd 31V201 Z NI NSAID SNOISNSWIG JHL ONISN 9 WAL SHOHONV AAMOT FHL 1 ONIENNOW 315 82 v l 911 3Sv335 59 91 1142201 69 2X91 8 1704 91105 69 OI E LnNX201 ANIT 1108 6 1 ASL6E 1N3HT13A 33dWng ALO ON z P 52 Dvoorz 590151 48 62 42 uw VNVIGNI EE 311 QS VHOd3OONI 89 66 61 70 092 NAV3I3N 23
20. 45 8 9551 189629 00 20 11 VNVIQNI OVRVNIA 2 51510 304030 _ go avie 20 81 LAXE DIW 510 1 2 31 90 a cs ON 008 SLISIDH 31 25 LON OQ OTS E c Wo c dx S y y S ew 30 NOISSIWN3d SS3NdX3 LNOHLIA 131415 SI NOLLOSIMISIT YO 14514 NOILYYILIY ANY ONT 9 30 1539044 BAISNIOX3 SI SIHL 2002 724 0219090 30 3994 38VIIVAV IN3ALSOCQV A 3194340 01 37899 934 13411934 SV JAVA WIOS3AWDO V 9 015 0 JHL 3I 1352V38 JAVA 30 LIN3W32V 1934 P 46 N DESCRIPTION PART NO QTY WT 1 BRACKET CABLE ANCHOR C392 2 6 Im CABLE ANCHOR BRACKET AE448 VALVE ADAPTOR CABLE CONTROL SEE CHART 0 CONNECTOR SEE CHART OPTIONAL VALVE BRACKET 449 1 RUE 3 senol cape contra 000 3 commecting um e H mc 2000 PAGE 2 OF 2 THIS DRAWING IS THE EXCLUSIVE PROPERTY OF GALBREATH INC ANY REPRODUCTION ALTERATION DISPLAY OR DISTRIBUTION IS STRICTLY PROHIBITED WITHOUT THE EXPRESS PERMISSION OF GALBREATH INC CHANGE DESCRIPTION ECN DATE NO BY 4 ree breath HOISTS BOOK SEALE 1 CABLE CONTROLS 18 INCORPORA
21. y DPI Ir AA 4315 4215 440924109 68 NO DESCRIPTION PART NO QTY WT CABLE ASS Y 7 8 X78 W PEAR END CABLE END STANDARD OVAL EYE 7 87 KNUCKLE HOOK INSTALLATION DRAWING NO 150668 INSTALLATION DRAWING 150338 CHANGE DESCRIPTION 1 REDRAWN ON CAD breath HOISTS H BOOK ACCESSORY PARTS 18 INCORPORATED BY GEORGE CABLE ENDS NO WINAMAC INDIANA DATE 2 1 5 89 IS0670 P 69 NO DESCRIPTION PART NO CABLE WEDGE 3 49 a CABLE WEDGE 7 89 CABLE FERRULE 3 47 1 PLACE DESIRED CABLE END ON CABLE 2 SLIP CABLE FERRULE OVER CABLE AND CLAMP IN VICE AS SHOWN 3 REMOVE SEIZING 4 UNLAY WIRES 9 SLIP WEDGES OVER THE CENTER AND DRIVE TO A SOLID SEAT WARNING INSPECT ENTIRE CABLE LENGTH FOR WEAR OR DAMAGE AND REPLACE IF NECESSARY IF THE CABLE END REQUIRES REPLACEMENT IT IS POSSIBLE THAT THE ENTIRE CABLE SHOULD BE REPLACED IF ONLY CABLE END IS REPLACED CHECK FOR SUFFICIENT REMAINING CABLE LENGTH TO PROPERLY PICK UP CONTAINER USE CAUTION IN UTILIZING CABLE WEDGE WITH FERRULE AND INSPECT WITH EVERY USE camEATH INC 1999 eer THIS DRAWING IS THE EXCLUSIVE PROPERTY OF GALBREATH INC ANY REPRODUCTION ALTERATION DISPLAY OR DI
22. ANY INI HlV3N8 119 30 14340534 3HL SI ONIAVMO SIHL ANVIL ATV ANAL DES 301519 GATYA 3NIV 45 6 SAS NIV 226251 ZA GATYA 3IV 2 10048 62 SAS 126251 154 09 1 BAS 2 o F ND 22252022 251 25292 SUK 2 t419 8 1 12 1 106 113 5588 v p TOSINOD 419 JAYA 10088 6 15 440 7708 2 NIV 10045 W3ISAS 19201441 ON 5 ON P 40 15 31 25 LON 51 JAWA 7100 66 82 9 uva VNVIGNI OVRVNIA 3190 N23 ON IWNDILNGANUJS LSIOH 304039 48 570 1 092 3GISNI 9 1 096615 6661 ujpeaqipo 30 NOISSIMW3d SS3NdX3 LNOHLIA 7121415 SI NOLLOSTMISIG XO 7514 NOLLINGOSdSY H1V3N8 19 30 AlN3dUNd 3 15012 3 JHL SI SIHL 14344 550 ONIADTIOS 30 3304 30 A8 91 51 T F P 2 1 1 2 91 6 1708 F kE 80 099 1 2 8 9 1 50 0084 LA 79101 JAWA
23. STEP 3 af HEAD NUT STEP 2 SET SCREW NYLON SLUG STEP 4 BUSHING STEP 5 PACKING SET STEP 6 RETAINING RING 2 STEP 7 SPACER 34 LONG PLUNGER x STOP LONG GUIDE RING Figure 1 Figure 2 shows a typical sequence of disassembling the cylinder plungers in steps which are further described in this manual Figure 2 STEP2 All head nuts are secured to the plunger by a set screw Under the set screw is a nylon slug to protect the plunger threads To remove the head nut the set screw must be loosened using an Allen wrench STEP 3 After the set screws have been loosened tap head nut gently around its circumference and unscrew the head nut with a chain wrench or an equivalent tool Do not use a chisel punch or weld any studs to the head nut to remove Figure 3 Figure 4 Typical tool end shapes for removing remaining parts bushing packing retaining rings and spacer Figure 5 Used For Removing Bushings
24. o 5 5 3 T Galbreath Inc 2001 ECN DATE 16 H 16 8 2 1 LHOIT 43553234 96 60 21 uva VNVIGNI OVAVNIA 3 394039 _ arr 66 0 0 ANAL AIUvaL NI 5 1 333 5 3 ANDA IHL 81 SS3N VH SNISIA 01 1 arr 66 0 0 3931 NI NADAS SYA 2 14 AIVA SVA NADAT yond TH SLSIOH 31905 LON 00 arc 50 01 50 SYA 3078 31974 35 32011 11 1 SYA 91530 6002 04 68 251 evely SIN31Vd ONIADTIOS 30 2002 ou uppeaqipo 30 NUISSIMM3d 55384 3 1 11131415 SI 51 NO 45 NOLLVH317TV 03433 ANY INI HIV3NGTWO 30 SI SIHL 899 0 91 1 34 01 I I I 2 22 a A 2S EE Ss z z 5 N z z a a 2 a a m m a m 002 01 SNOIAZYd 53553 4 SVM 3018 ANY 31914 2 SVA JIVA S31XV 1311 XWN31SAS N3339 033 N3339 W31SAS 3BIA NI Nefnl dD1S 01 03123 02
25. 0 30 LNIOd 931 30 30 NI 3SV8 I33HA 30 01 A 31VWIXUSddV SI 90 2 3NIVINDO 1034400 ONINDILISUd S83NIVINDO 1034400 O 24 TI90SI 66 01 8 uva VNVICNI OVNVNIM N23 SLSIOH 308039 81 SNOILONALSNI 31492 I 08 1 zws ON TH SLSIOH 31V2S LON m 30 NUISSIWN3d SS3NdX3 G31IHIHUBd 51131415 SI 1 YO 14510 ANY 9 30 AlN3dDNd JAISNTIXI SI ONIAVAC 6661 ujpeaqipo 5 JAV3HS 1 043 413511 42041534 31 90 JHL 35040 9 SIHL 59 N3HA LSIOH 40 3015 38 01 31890 30 331N329 31893 1104 SAVA IV 131941517111 Sv NADG 4933 30 3415 davodinO 3 1 NO 434001 37899 3AVH 01 LON 11043493 38 15100 SHL 30 431 30 SHL 1 919415 37890 JHL LVHL 3805 LSIOH 198340 NIHA 1155 SIHL NI 37 0 3Hl LSIOH 3194340 LON 0 25 OPERATION AND MAINTENANCE PRECAUTIONS FOR PINTLE HOOK APPLICATIONS Before operating the equipment inspect for worn damaged or missing parts Inspect the entire pintle
26. 1HOd LdN t t Aga drin we EL 9 1 135330 SNILNNOW H3 L3V 5971 15 002 OL SLAN SL10 6826 N d 1935 Was 19358 H1SH DS 793 08 TWAS ONILNNOW 190 3unssdud 2 dVNS YNLY 1935 20 2 963 OS c 41 uonejoH asimyoo y 1911 05 3unssaud 841 0 9 60 OS 08 01 11 v 23 6051 06021 9 09021 00 50 10 VNVIGNI OVWVNIM ______ 81 ON SLSIOH 31VOS LON MAH __ NOISSIWN3d SS3NdX3 ATLOIYLS SI 11 81 1514 YO 75914810 NOLLVN312w NOLLONGOdSY ANY HlV3N8319 30 AlN3dUNd JHL SI SIHL 0002 724 ujbeuqip9 06021 9 09061 SNOISSIINSNVH L MOVIN 10 1 ONILNNOW LNNOW L938IQ 1 4 9 66 OL 17108 TWOIdAL 9718 095507 1 Z 1 960 NOISSINSNVYL OL 1108 SLOAN H3AO
27. 92 909 2 135330 ONILNNOW H3 1HV 5971 15 002 OL SLAN SL108 2 0 2 1ejuno5 LNOWS LNOH4 1HOd 3unss3ud 68 6 LLE Was 1 Was J E o 5 dVNS WAS 4134 08 S310H S310H v 5 91 60 91 60 21 28995 0091 20 48 VNVIGNI OVAVNIM ______ peer 68ZEV LNNOW 19381A ON 1008 SLSIOH 9 1 TIVHI3IAVIG 26 91 HLOOL 61 5 8 NS _ S1HOd S1HOd 1dN 12 3 dWNd SNILNNOW H31V 17 8 2 88144 002 OL SLNN S1709 Sn ONILNNOW 300801 1911 05 57659 N d Was INOUJ MAIA LNOWS 01 2760 1 LSNYHL 3unsSdud SX1 8S8S0 VIA 1 5 260 9 21 98 29 96 Was 5 8660 sO L EL 9 WAS P 22 0002 uppeuqino Q VNVICNI OVAVNIM 06 05 0091 se 20 90 21 arr A8 81 9 LNNOW 19381A ON Noo SLSIOH 3795 LON SHOV1d
28. Psat venice wen civem HOSE 1 1 4 X 25 3 4 LP mes ves 1 a vaveesmo a 13 meum wo m irm rater cron __ vena i warren ver e ome mena oe i vow E umen e pra ive oor neuen af e vew re ae 0 1 re e sees em amc af WT 335 00 lbs mc eoa THIS DRAWING IS THE EXCLUSIVE PROPERTY DF GALBREATH INC ANY REPRODUCTION ALTERATION DISPLAY OR DISTRIBUTION IS STRICTLY PROHIBITED WITHOUT THE EXPRESS PERMISSION DF GALBREATH INC CHANGE DESCRIPTION ECN DATE ev HOISTS Hi OIL RESERVOIR 50 GALLON 18 INCORPORATED BY HOISTS NO WINAMAC INDIANA DATE 9 1 4 04 706580 157002 1 11 NO DESCRIPTION PART NO QTY BLK 90L 1 1 2 1 1 2 1356 1 HOSE 2 108 2 ___ gu 2P SCH80 84 200BP80 84
29. 14144 l3WW USD ONILNNOW 21122 39 349319 6vvv 4294 8vvv 4342 3553038 S58IN IIE 81 91 5 1nN5 2U1 SShG9A TE SSN 91 3 5 1 81 91 17104 4914 1568 Luvd 5 2 84 66 51 50 5 JILNId LSIOH 304030 81 1 11145 DN O08 TH SLSIOH 31V0S LON OQ WNVIGNI OVRYNIA EEN c sn Poses 30 NUISSIWB3d SS3NdX3 LNOHLIM ATLIIYLS SI NOLLOSIMISIG YO 55914510 ANY 30 1534044 7 JHL SI ONIAWSC SIHL 6661 ujpeuqipo9 0 1668 A10 ON 194 10 L13WWU39 ONILNNOW 39 34 319 1390984 81 91 5 LANDON SSN S9 91 6 M3HSV 1 81 91 1104 4913 1342944 v922 85 A3703 JTL BOOK per eU 4 002 ee C
30. BANA 9NDRIVd NI 3SV3 138 AVA DAL JAWA V 3AVH AVW 53 05 MIDA23S33 ABVINDO3S 61 403 IATA AlddNS 731 IVIL JAWA 7041405 JAWA 3202 NOILI3LO8d 8012941 SATIVA 5 MIDA33S33M 4015 HOLIAS 5 AY 3371931 4019941 BATA 3990 213395 34055334 HOLIAS 3593134 0110 AY 9 HOSS3NdW02 st 14 0 6 8 1 9 S v 2 1 25 GO THE DISTANCE Rigid type pintle hook with air operated plunger Air operated plunger provides a minimum clearance and some shock absorption at the coupling 18 000 Ibs Maximum Vertical Load 90 000 Ibs Maximum Gross Trailer Weight 120 000 Ibs Tensile Type 1 not applicable Type II 90 000 Ibs IMPORTANT SAFETY INFORMATION Maintain adequate vertical tongue load to properly control the trailer generally 10 but do not exceed the above rated capacities DO NOT damage the latch Be particularly careful with the drawbar when coupling and uncoupling Other steps and inspections are also required Consult OSHA and regulations and A
31. o 8 2 8 5 B E 2 5 74 2 a x 5 x 4 a 8 a z 8 B lt x 2 z B gt 2 5 5 8 r lt lt 5 5 gt 5 a gt amp 2 5 o x 8 5 gt a 8 STEP 20 INSTALL REAR BUMPER FIG 12 MAKE SURE IT IS LEVEL AND WELDED SECURELY AS SHOWN STEP 21 LOCATE REFLECTORS AND LIGHTS ACCORDING TO STATE AND FEDERAL LAWS FIG ABOVE IS ONE SUGGESTED ARRANGEMENT OF REAR LIGHTING no R1 UPDATED DRAWING GALBREATH INC 1996 03 23 04 ECN DATE H 13 8960 1 28 01 90 VNVIGNI OVRVNIM HON ON ANY WSCNVL 2053 9304036 Ag 99 98 10 62 80 81 SNOTLONALSNI 91 LSILUH l 02 1 vos 9 74 10 11 01 ON X008 IH SLSTOH 31905 LON OVIvOL 193 47 9 30 NUISSIWN3d LNOHLIM 7121 15 SI AVTdSIT
32. E E H 6 Mounting Lower Lift cylinder bracket H 7 and Pump Mounting steps to 17 H 9 and Pump mounting H 10 Hoist Start UP H 11 Bumper ard Light ote c arbo H 13 Hoist Prop Mounting ttt iret tente H 14 Front Mounting Clamp chart H 15 SUD Frame PIUMBINO 16 Fender Mounting See Parts Section Recessed Bumper Electrical Wiring Chart H 17 Hoist Up Warning H 18 ICC Bumper etti cere cate cse aede de cope esq H 19 Decal Locations see Decal Chart in Parts Section POISE OHSDICUIIUS Nek ele 20 Pintle Hook Mounting Also See Pintle Hook Parts Section H 22 Note Additional mounting information may be found in the parts section of this manual for individual components and optional equipment PARTS SECTION P Hydraulic SCheMalleS itis scan aa hana ea alana tense eee P 1 Typical PydrauliG Syste is P 8 01 NE 10 Hydraulic uo erbe e optet eee 15 Wet Pme P 19 Hydraulic Pulp
33. NIV 1 9183 1 0 81 d 138005 0 0 106 9 91 206944 AS 16 409 21 81 606144 5 4 6 4 6 21 21 006944 AS 4 40 1 ONILNNOW JAWA 892 21st D 91 80v938 40 W AD gt 40073 90 01 1708 01 Advaa BAWA 0 317NVH 0316 355 53 90 00 lt 991886 91 8 6 1104 S59IN 18 91 8 1nN 201 S9EIN 0S 1 2 1 114 507 2 1 1708 10045 042850 51041 00 NIV 90 JHL 3015 P 39 2262S1 ANY JAVA 70085 86 50 20 uva VNVIGNI OVRVNIA A8 ON SISIDH 330 7709 531 a9 m _ 00 22 90 8019 SVA 6 ALO V 6 ALO SYA WALI TN XN 330 7708 WOIdAL W3ISAS 9 4 suas xe SISIDH eoo 50 3HL 30 3404 30 Ad HLW38EW9 30 NOISSIMN3d 55384 3 C31IHIHOSd 7121 15 SI 5 7914510 NOLLV3317M
34. 0103 TWANYW 1 a9 _ 66 1 0 WIN3IVM 30 TIS 03009 H 51510 31V2S LON 00 89 va 66 01 21 86 4 9 7674 S WALI v 2008 9012 SIN31Vd SN ONIADTIOS 30 3404 A8 0333 02 1 6661 4001409 30 NOISSIMN3d 55384 3 INOHLIA 101415 SI NOLLNGTSLSIC AVISI NOLLINGOYdSY INI HIV3NGTV9 30 41539044 SI 9NIAVSO SIHL 531914 01148 SVH 15100 N3HA SIHL LON DG 11108 NIVW LSIOH 3Hl 1 JHL CIJA 47934054 SAADA LINN JHL 3I NOILISOd G3SIVa 3 1 NI 0104 3ONV3V3129 319 93 3AVH 38943 LSIOH 51342944 BHL LVHL 340559 01 310N LHDI3H 0E NIVINIVW 01 NADG aadwnd 1 0989 9 ATAWISSY vi ivy 2319359 SI 2 1 OFHOS 41 1HOI3H ade ior 006 988001 EX8 T 17D8 C332D 0 00 988001 5 1501 00 9901 0924 1 ONTLNNOW 6644 ONTLNNOW ps 2 52 22 p esvay 1359948 ONTLNNOW 21 6 92962 81 9 v EXV 1 96 3 329 5723 130934 ONILNNOW 21 09 25515 09 0
35. 1511 51394 H 15 SUB FRAME PLUMBING BOOK NO PORTS ON TELESCOPIC CYLS VALVE LAYOUT VIEW FOR LEVER amp CABLE TANK SUB FRAME PLUMBING HYD TUBING PLUMBING GEORGE DAE 7 27 01 G moe VALVE LAYOUT VIEW FOR AIR CONTROLS DO NOT SCALE DRAWING PRESSURE INLET TANK PRESSURE INCORPORATED WINAMAC INDIANA CT R CLOCKWISE CLOCKWISE PUMP ROTATION FIG K EXRENDABLE TAIL HOSE DESCRIPTION MODELS ONLY CHOSE 3 4FJ 45L 1MJ 3 4 X 50 481680 50 AUXILIARY RET CHOSE 3 4FJ 45L 1 3 4 X 50 481680 50 AUXILIARY EXT CHOSE 3 4FJ 45L 1MJ 3 4 X 50 481680 50 WINCH EXT RET CHOSE 3 4FJ 45L 1MJ 3 4 X 50 481680 50 WINCH RET EXT CHOSE 3 4FJ 45L 1MJ 3 4 X 56 481680 56 LIFT RET CLIFT RET CHOSE 3 4FJ 45L 1MJ 3 4 X 56 481680 56 LIFT EXT LIFT EXT CHOSE 1RM RM X 56 339380 56 CHOSE LP 1W 1 1 4 X 48 4099 48 CHOSE 3 4FJ 90L 1MJ 3 4 X 36 482080 36 CHOSE 3 4JIC SF 3 4JIC SF X 36 343180 36 5 5 5 r lt f 2 lt z 6 o 2 x 2 a I E 2 a u gt z 8 E 2 8 x amp z 8 lt 4 2 o 2 a gt 2 2 amp 5 8 8 5 2 amp o E 2 x I
36. 331735 1804 nv 1840909 09 1 331735 91 8 1nN 201 9 8 5 1708 66 11 11 ava NIV 70095 10045 NIV 70095 2 3A1VA 10045 3 3INI1A2 H YIV A NDILO3S AADA JAWA CAH NOILISS AADA BAWA 0 ELSE uj mj o of VNVIGNI OVRVNIA 303030 8 4 710045 SOLOW NOILO3S SOM JAWA S IVID4dS 11235 131 113 1938 SLDI 1035 AADA 1935 oi H1V3NE7NO 30 NOISSIMM3d 55384 3 ANOHLIA 7121 15 SI NOLLOGINISIG 30 4514 NOLLVS317w ANY 1 19 30 AlN3dONd 3 15012 3 SI SIHL S IDMINOO 31890 03 51 SIN31Vd 50 ONIADTIOJS 30 380 30 AS P 16 580551 SONILLI4 GAH ANY 026 2 SATIVA 10 06 avo VNVIGNI OVAVNIA AB 3 ON 395099 MIV WVaDVIT SATA TH 51510 31995 LON OQ 129951 926251 2 5 ill 151 31 9 ONIADTIOS 30 50
37. Check to see that the plunger XA 04156 is retracted should be performed every 30 000 miles or 3 months 2 Before using the pintle hook inspect for proper whichever comes first operation wom damaged or missing parts and a 1 Clean and check for proper operation Inspect for secure mounting Correct as required for use worn damaged or missing parts Replace as required 3 Open the latch XA 02536 by pushing the handle using only Holland parts XA 01534 1 to the left and rotating it down While 2 Inspect in particular the coupling contact area keeping the handle rotated down lift the latch open Replace when wear exceeds 1 8 0 1257 from the 4 Position the drawbar eye over the horn of the pintle original surface profile and lower it into place 3 Lubricate latch pivots with a light oil lubricant 5 Push the latch closed Verify that the primary and 4 Check mounting fasteners for proper torque secondary locks engage See FIGURE 2 5 Check plunger adjustment See 8 of Mounting 6 Extend plunger by applying air pressure Instructions described previously 75 76 75 MIN p 3 25 DIA MIN 81 DIA 8 REQ NI ced 7 S 4 3 87 to 1 4 NPT Reducer 3 8 NPT Plug 02536 SUB ASSY ALL DIMENSIONS SHOWN ARE NOMINAL XB 03104 RA XB 03103 Nes XA 02608 CYLINDER AND BRACKET SUB ASSY 2 199
38. 3199 LON OG 30 NDISSIWN3d 51131515 SI 5 YO NDILOnGDNd3N INI 30 AlN3dDNd SI 9661 403 ON 490 NO NAV3G 23 312412 1704 SAS ON 1394 01 031944 64 14 NO 5 0 VIT 8 5 VICI 91 1 v m om P 31 HYDRAULIC CYLINDER A3137 6 BORE 4 1 2 ROD 72 STROKE mM RE EINEN LN 4 2 NN LS SA SA SAN LSS SS SSS XT 7 7 NO DESCRIPTION PART NO NO DESCRIPTION PART NO QTY 1 BARL ASSEMBLY 6 75 0 7 1 RING INT x PLUN ASY 4 50 PLATED 6 00 5 75 256 9000 13 4 5 GLAND BU RING 6 00X5 75 ARP 255 90DU PISTON seat eooxsexsoT w 1 LE a NES WEAR 1 BUFFER RING x 1 SEAL KIT A3138 INCLUDES ITEMS 5 7 8 9 10 11 12 amp 135 MUST SPECIFY CYLINDER BORE STROKE AND PART NUMBER MUST SPECIFY SERIAL NO OF CYLINDER
39. 8 L 96 58 om e mm scons ___ ________ Pal sort co w vena ve snes et casmETH mc 202 ____ 2 2 THIS DRAWING IS THE EXCLUSIVE PROPERTY OF GALBREATH INC ANY REPRODUCTION ALTERATION DISPLAY OR DISTRIBUTION IS STRICTLY PROHIBITED WITHOUT THE EXPRESS PERMISSION OF GALBREATH INC e 9 R1 REDRAWN DN CAD 07 11 95 reath BOOK okib 17 gt REAR FENDER INSTALLATION 18 INCORPORATED UX MODEL HOISTS NO WINAMAC INDIANA DATE 2 1 6 78 150836 P 59 5439948 L 78 10 80 VNVIGNI OVRVNIA xw SLSIOH 31 141 1 a9 sa 26 01 20 ON 092 ND 017 17 MAC 93 6 80 21 SAS UN 1894 01 1319091 A6IZT SVA T E 515 TIVOS LON 00 89 43 16 0 21 21 03009 Z3 SE8SI 333 SSLNALVd S N 30 NO A8 4661 HIV3HHTVDO 30 NOISSIMN3d 55384 3 ANOHLIA Q31I8IHONd 7121 15 SI NOLLOGIMISIT YO 74510 ANV
40. 26251 3N3 1 23 3198 LON 45 ex 00 90 1 SVA 61 0998 12 AGIZ SVA T WALI EN 926251 ON SLSIOH 330 7104 81 19214 1 WALSAS SLSIDH SIN3LVd SN 30 0002 ujpeaqipo H1V3N87W9 30 NOISSIWN3d SS3NdX3 LNOHLIA 4721415 SI NOLLOGIMISIG 20 8510 NOLLVS3LTV NOILINGOAdSS ANY HlV3N8 1 9 30 AlN3dONd FHL SI 9NIAVSO SIHL 49 CAJIA 01108 gt 89 va 20 91 S 2 SYM LI 5898 SYM 91 E9vT SYM WILI val D S2vv SVA 8192 CAH E80SSI C4IV NOND CAH 280651 WVAOVIC 59 11113 ANY v 03 SONIAVAC 9NIADT 03 3Hl 01 23332 1904 v2 e vOvvad e eE vOvvald WADA 2 l dNv719 3SDH gava 350 OUD 1 9340 1 TW8 5588 2 3A IVA dWe dHe dvd 3SDH 8606 801 7158 3414 9 399085 v E 9nnd X 2 3SDH 41 9SET 68459 932 1 I dWe T 106 d Wd9SE dWnd 96 08666 9S X Wa WaT 3SDH HSN d 0 80 80 T0v 938 1HDIS dW31 13 31 71
41. 4015 80380 107 OLNI ASSY 4015 135 NUILV2U1 4015 1341530 01 1015 30 LNOY4 7 16 1018 30 0 501094 8 6 JAVAN 3093 3015100 2 1 1510 30 401 NI 107 9 1 Nana 2 11 3093 3415100 dAl 8 54 8 54 w t 22 55 26 HLON3S1 7703 53415 HiD8 013 SIN3 13 LON Od 9NILN DUN N3HA P 76 NO DESCRIPTION PART NO QTY WT 1 TOOL BOX X 16 X e4 936A0 1 TOOL BOX X 16 X 48 439540 TOOL BOX DOOR ONLY 2492 633 TOOL BOX DOOR ONLY 487 B893 MOUMTING BASE 249 MOUNTING BASE 489 BOLT 1 2 13X1 05 TARP BOX 2 W TARP STRAP 10 W HOOKS GALBREATH INC 1999 BRGE THIS DRAWING IS THE EXCLUSIVE PROPERTY OF GALBREATH INC ANY REPRODUCTION ALTERATION DISPLAY OR DISTRIBUTION IS STRICTLY PROHIBITED WITHOUT THE EXPRESS PERMISSION OF GALBREATH INC CHANGE DESCRIPTION ECN DATE BY Re REDRAWN ON CAD 06 23 99 Re GB breath HOISTS Tod SCALE q 1 ACCESSORY PARTS 18 INCORPORATED BY GEORGE TOOL amp TARP BOX NO WINAMAC INDIANA DATE 2 1 5 89 50303 77 670251 ADVA ANY 96 80 70 VNVIQNI OVRVNIA ON SWalviv LSIOH X04 398039 1 JILVW3HOS W2I312313 Ss a ON X004 H SLSIOH NINNV A LSIOH 503 035104 9
42. Eh ON H 5151 5 LON OQ 4 EPIS EE ee ONI HlV3NH1V9 30 NUISSIWN3d SS3NdX3 ATLOIMIS SI 14510 NOILV3317w ANY 30 AlN3dUNd SI ONIAWAC SIHL 6661 440929159 O 952051 66 60 20 VNVIGNI OVAVNIM EE ON 81 LON DG 53015 9 31 7103 13 1190071 4015 1018 OLNI ASSY 4018 135 NOILVOO1 015 341594 1015 1 043 8 AUTIV 107 30 5 400 501094 8 6 13093 3018110 c T 15100 30 401 1015 ONO v NANE 1190071 015 3NIWS3130 01 186051 335 TINA 62 mi 53015 13A 8 W E 62 173M LON ONILNAOW N3HA 72 6 ISIDH 13940 20 462051 ON 8I NOILVVIVISNI 4015 NADA 4703 ON H SLISIDH 66 60 70 ava 394039 _ VNVICNI OVWVNIA 30 SS3NdX3 JHL LNOHLIA 12181 SI NOILRSIMISIT AVIdSIC 1 ANY INI HIV3N8 V9 30 41539049 3 18012 3 SI ONIAWAC SIHL 119 1 7103
43. H2V3 01 03133 2 0 NV 51304 IN3 WOY4 AJIA ONISNOH DINI 5 4 70095 HLIA LE E ONILelLId 1 d 3 100 10045 10045 0061 1345 Y3A07 137 T S d 0022 1X3 743 0061 134 NI TIVL 134 303 NADHS 251 53140102 1 21 115 14 14 1504 CO9IN 8 91 8 E INNO 13315 8 S dva 1500 0S2 G99188E 2 1 eX91 8 E L IDg 0061 XI LAD WI TOV SNTINDM TS d 0061 138 440 HONIA 2510 E W31dnD2 1317 35012 9 1 d XE 1 21 43276 43576 106 0 d 2 439 2191 40 110 3 WA 1094 8934 76 40103135 74073 1 339 403 NADHS 1 NI STINVACAH 1 44 680651 196010 TO E 8 uva VNVIGNI OVAVNIA 1510 31 90 394039 JAYA 20269 03 LIX LAM H 515108 G3IVHOdNOONI LVEVSI 099200 INI 30 NOISSIMH3d SS3NdX3 LNOHLIA 1131315 SI NOLNGISLSIC XO 7514 NOLLOQOBd3H SIN3LVd 550 ONIADTIOS 30 3304 30 H1V3N8719 30 AlM3dUBd 5012 3 SI 9NIAVEO SIHL JAWA 10045 01 035
44. SI NADHS LH9IJH ANAL 3Hl INVISOdWT 648041 LSIOH JHL 445012 A LLVAIXONddV DIVA 44 ONIAON AION SI LSIOH JHL 58801 ISIOH OL 845012 AHL 5104 54 1 HOHONV UdddN AHL ONIAON SINL ISIOH FHL WOUJ AVMV JI DNIAOW 1610 NVHL 4 15 4 NAOG 05 SHIVA JHL SQHVAOL HOHONV AHL ONIAOK a SNVS dda YdddN FHL ONIAOK 5 8279 0 815 82 v T 914 359349 S9 91 8 LANAIOT ISIOH AHL SIH JI 9 ANNOYS FHL ANV LSIOH AHL SUVITI AHL OL ISIOH TIDA 9 LON OG WALI GTIONV 92 dav SHOHONV OL WALI ISN LNSAGTISA AAV E FHL TITA OVI NAOHS SNOISNSWIG ONISN gt 5 AHL 31V201 Z NI SNOISNSNIG FHL ONISN 9 WALI SHOHONV FHL ALVIOT T ONLINQOK 6991 186 2X91 8 E 1104 pope 01 001
45. 20 Pump MOUNTING tnnt ed 24 Hydraulic Cylinders 32 Rod PIO ClO 37 Inside Controls P 38 Hod Controls EIDKage iade rone coit ptr P 43 Inside Controls Cable amp Brackets P 44 de c eR M A E P 48 ii PARTS Continued SECTION P Fender de dai apti P 54 Gable Replacement 12 2 eic egeret iai ax tu po P 67 Cable Layout ees erc D A P 68 telnet 69 Replacement Cable End Installation Instructions P 70 Fold DOWN ente P 72 Tool Box Tarp Box amp Mounting Bases P 77 Hoist Up Warning Signals amp Back Up Alarm P 78 Rear Window Screens P 79 Decals amp Nameplates ua P 81 Pintle Hook Split Bumper Also See Pintle Hook Mounting P 84 Electric Schematic for Safety Visibility Package Option P 86 HOIST MODEL INSERT Main Frame Parts List Sub Frame Parts List Tail Assembly Parts List Tail Assembly Parts List OPTIONAL EQUIPMENT I
46. 6 8 39IAM3S 340 10HS SSNSOAMSL SSN 69 v E W3HSV 8901 16 89 01 1nNDOD1 0 2 89018 89 01 1104 OOH 075249 ON 1uvd 0530 ON H 24 OSvvSI 96629 00 2 uva 3 1NId LSIOH 0041 394039 81 W31SAS 1 yore H 51510 31905 LON 00 50 ONIADTIOS 30 AS 0002 upeqip9 SV ASWOLSND 31144405 38 OL 50 11113 31048434 9 0115914 3 LON NWN109 3ATWA 314000 HOLIAS 4015 979 OL 5 3IV D 33948 DINI 491 A lddns 0919 01 ANYL 110310 4 8010981 ASNWHX3 JNYL lt 11Nd_HSNd gt 02 NE AON3983W3 SNUISTAUSd 1981 1 NINAL X 9 919802 1 1 SNDiBVd 035 n 1 015 HOLIMS 035 NDISS3ANI 3A WA 7041402 39988 BAWA 0 503 4 UND JAWA 1 JAWA
47. 8 43976 439 6 4 6 331 02 2 T 1nN 201 02 2 1 1708 2 1 1108 u x x 1332944 ONILNNOW 3414 9VW 3avnos v E 9nld dje dWe 106 d J3ATWA 7198 _ Eae ul F1 1 0 80 80 109938 DAN9I 91 206938 1HDIS dW31 13A 31 710 S 39nv9 D A N MUN AS X AS dde E dWv 40 43 76 0 1 0 y 3AWA I EHP T 106 4998 350 41 v 62 X v 1 3SUH dWW19 3SDH 1 T 3SUH dW 2 1 1 d OVIH 05 1N3W313 931113 NOILINS 0 WOOT 2 N3NIVSIS 799 0S 353 710 VNVIGNI OVAVNIA 31 0 833 1 3487 9 30 NOISSIWM3d 55384 3 LNOHLIA 7121 415 SI NOLLOSTMISIT 90 AVIdSIC NOLLVS317V NOLLOQWIDBd33 INI 30 1534084 3AISTTOX3 SI 9NIAVHI SIHL 10045 698v a0 10048 0287 3SN 1310 ANAWdINOS WNOILdO 310N 0351 JAWA 303 180438 LSIOH 1310 19319 ONIADTIOS 30 3404 30 INO AN3WdIHS 01 30914 NI 38 01 38V est 042804 1586 JAWA L1nD A 110 T 0888
48. 9015 31XV 3 89 1 007 53811034 NOISN3dSNS 9934 JHL 31 JION 15 89 1708 51708 719 ALON 9 2 1 2Xv 1 234 3214358 19534 ABVSS3O3N S338WVHO _ 2422 25 13702 169 5 26 6 TIWISNI 01 AJICOW 30 01 ASNVSS3O3N 38 AWW dj 1988 3104 4 138005 21312313 p pe 440 10HS 6 8 3O9IAM3S 330 1 5 SSNSOMSL SSN SD W3HSV a f 89 01 174 907 Is e je a de 0 89 6 114 dj 17111 dj 09759 15 1 1 3 OOH 3 1NId 1 ON 1514 ON H 23 181951 37XV 304 66 1 6 YNVIANI 51510 3930390 66 60 80 ALO SVA 91 062 09014 SVM SI 6 Will TH ASSY ADOH 31NId SAdWNE 41 02 1 66 41 21 90 099 16 ZI S1SIOH 31925 LON 09 89 10 62 60 SV 92 UVrS99 SIN31Vd SN 9407703 30 8 100
49. AASOTO ATILVWIXONddV DIVAN TIM DNIAOK SI LSIOH 54801 LSIOH OL 4 8010 AHL SLNd SQHVMOL YdddN AHL ONIAOW SANL LSIOH JHL LI DNIAOW LSIOH NVHL HXISV4 NMOA 09 YANNA AHL SGUVMOL HOHONV AHL ONIAON KIVINOZIMOH AINO LHOISH GNVS FHL dda AHL ONIAON NAHM HVXIO LI OL AHL AHL LSIOH JHL SLIH 41 9 03191044 SI 15 3Hl AHL LIH 10N THA 11 LVHL OS 3140 8 38 01 033 3dWn8 JHL 2 T 0 5531 SI 3I 3 JHL 30 01 01 GNNOSD 3Hl 2v SI 5 LHOISH 3Hl INVIGOdAT FHL ANY LSIOH AHL AHL IVHL OL LSIOH AHL TIDA S SUVTIOD AHL AAY LON 00 WALI XNII 52 SHOHONV OL ANY WALI ASN T WALI INSACISA AAY E AHL CIAM XOVl NMOHS SNOISNSAIG DNISN v WALI HOHONV AHL
50. E lt lt gt RUP CENTER 2 sd g 51712000 g 2 1 at 2 lig 72 e 3 5 E WELD TO SUB FRAME gt LIFT PLATE ASSEMBLY 2375 2 2 3 lt N 8 us 1X2 436 4 FLAT BAR 100436 2 4 ANTI ROTATION BLOCK 2 SX es TORQUE 150 FT LBS s DO NOT WELD SHAFT 2 1X2 A36 4 FLAT BAR 8 WELD TO LIFT PLATE 2 FIG El DROP CENTER Qu LUWER CYLINDER SHAFT 4 ME PART 2348W 25 8 P T O amp Pump Mounting Instructions STEP 11 STEP 12 CAUTION STEP 13 CAUTION STEP 14 CAUTION NOTE STEP 15 STEP 16 STEP 17 Slide lift cylinders onto upper and lower mounting shafts and bolt on collars using spacer washers 1 inside cylinder amp 2 outside on narrow frame trucks Washers used on lower shaft only Install P T O by the Manufacturer s Instructions and supplied with the P T O The Power Take Off selection should be done with care For Diesel Engine the P T O should be 85 to 100 of engine R P M For Gas Engine the P T O should be 65 to 80 of engine R P M The torque required is 110 ft Ibs minimum Proceed with the next two steps referring to IS 274 Figure J If installing a direct mount pump install pump to P T O and install pump support bracket from the pump to the transmissi
51. NI OL 131203NNDO 304 1 4015 403 ANO 015 2298 LHOI dOLS 341415 31815 AOWM3A 03a 1337 9015 1 1131 31979 NADE 30 401 19 NADHS 531 1103 00 8 14 3553034 1HM NX4 1HA N38 403 A1HA N3 amp EXO 40 3 398 04 32NV3V312 GTI 1 911 401525 1 1 7WNOIS NANL 1 913 13 WNOIS 1 1331 12 2 1 12 S 2ns L 2 1 1 2 14 nas 11 4 722 gt 3015 1331 Neal dn OVE XONIAVSGO 30 01104 19 S3SIA 1 SSANAVH NIJIM 15 ANAL 17 Hoist Up Warning Signal a visual warning light to indicate when the lift frame 3 As standard equipment is elevated should be mounted in the cab This visual warning light shall be located within the driver s scan Galbreath Inc does not recommend connecting this warning light to the existing back up alarm unless the back up alarm has two distinct audible sounds one for the back up warning and one for the hoist up warning 6 0251 2V8 ONY 96 80 70 uva
52. 13A 119007 4018 23 2 107 DINI A SSV 4015 135 1190907 015 1341530 107 1 043 8 5 v 1075 30 0 501094 8 34 31 30 LSIOH JU NI 1015 ONO v E 81 X NANE 48 6 81 NOILV9O1 015 3NIW 313Q0 01 086051 40 826051 33S 3190 6661 ujpeaqip9 O HIO5N31 1113 7119 P 73 8G20SI MOVE ON LSIOH 13GDW 8I NOILVVIVWISNI 015 NADG 4703 ON H SLISIDH 66 60 40 aval 3084039 1 01 1 11 25 VNVIGNI OVWVNIM da LVAOduOONI 3194 N23 NUISSIMN3d 5538 3 LNOHLIA C311HIHDBd 12181 SI NOLINGISLSIC YO ANY 9 30 41534039 JAISNIOX3 SI SIHL 6661 2u 0 29129 13 LON DG 53015 HI9N3 1104 13 119007 4015 523H9 1018 DINI A SSV 4018 135 0119901 4015 341534 01 1015 30 1 043 043 MOTIV 1018 30 5439 400 JAVAN 831N39 NO 15100 30 401 1015 9 1 92 NUILVOU 015 3NIW3313 0 01 626051 335 SIN3 13 LON Od OSNILNAOW N3HA HIO5N3 1113 53415 P 74 66 60 20 VNVIGNI 308030 e 01
53. 22 g zZ 23754 gt FIG 8 FIG MODEL DIM 04 156 90 3 32 5 05 156 90 3 32 EB U4 174 90 3 32 8 95 174 90 3 32 9g 05 182 90 3 32 y E 05 186 90 3 32 5 5 194 76 3 32 8 UT 174 58 3 4 UT 182 58 3 4 51 0 186 58 3 4 218 0 194 58 3 4 3 8 UX 169 66 3 32 5 UX 178 66 3 32 UM 194 58 3 4 ES g 075 174 90 1 16 gw U75 194 58 1 2 5 10 c X NOTE THE SERIES U4 IH 156 US IH 156 alg e HOISTS ARE 66 3 32 M alo E e 515 H 7 STANDARD STRAIGHT ILL WELD SUB FRAME 3 a 8 5 mi 2 LIFT PLATE ASSEMBLY 5 5 5 PART 2375W IS 2 gt 2 i LJ Y C 5 2 00 TEE 5 02 TORQUE Ej 150 FT LBS x 81 pee WELD 1 4 CONTINUOUS E no BOTH ENDS v lt FIG I 3 PIPE E WELD COLLAR 2 LOWER CYLINDER SHAFT 610 3 STAGE 5 289 779 FOR 2 STAGE E 2 75 000 LB RATED MODELS TORQUE TO 330 FT LB 5 ssie dex
54. 4 NIVW 33S 33ID0338 371 31899 131440 5530 3 440 103 1 13 OST 01 51104 119 3109401 MOVE 9 54 110 TIVISNI ANY 3DHONV 31 90 HONOSHL 31893 4001 013 530119 ANY 31893 31893 31493 TIVLSNI ANVSS3O3N NAHM S3AV3HS 3291434 SJAYJHS 119 3NIWVX3 318903 MAN ONITIVLSNI 33038 ALI9VdV39 LSIOH 43194 GNVLSHLIM 8 L COMAIX3 LE X 9 JA09 73315 AV 3SN NDILOVO P 67 86 01 21 aval VNVIGNI OVAVNIM 600v SI 3194 N23 ON S1SIOH 3430 1108 gvo G3LVHOdHOONI 8I pa 31893 31VOS LON OQ 30 NDISSIWNM3d SS3NdX3 LNOHLIA T31ISIHUMd 121315 SI NOILNAIJLSIA ND AVIdSIC 1 ANY H1V3NE1VO 30 AlN3dUNd SI 9NIAVMO SIHL SLISIDH ON 7008 21893 22 4315 4315 31893 Pe m m LL TTT 773 Ca V 22 2 2 XOU EY
55. C caLBREATH INC 2002 REF PAGE 1 OF 1 THIS DRAWING IS THE EXCLUSIVE PROPERTY OF GALBREATH INC ANY REPRODUCTION ALTERATION DISPLAY OR DISTRIBUTION IS STRICTLY PROHIBITED WITHOUT THE EXPRESS PERMISSION OF GALBREATH INC CHANGE DESCRIPTION ECN DATE Teati DO NOT SCALE DRAWING HOISTS 1 BOOK NO IAE HYDRAULIC CYLINDER A3137 18 INCORPORATED BY HMK HOISTS WINAMAC INDIANA DATE 1 2 1 0 02 54547 P 32 HYDRAULIC CYLINDER 43145 7 BORE 3 RUD 75 STROKE 83147 7 BORE ROD 80 STROKE 43149 7 BORE 3 RUD 90 STROKE 43143 7 BORE 3 ROD 108 STROKE gt gt 77 7 LLL LL LL uu um LL LL LL LL PGI AA JAA NO DESCRIPTION PART QTY ND DESCRIPTION ep 0001 SPACER E ne oe 0 WEAR RING SEAL KIT NO A3148 INCLUDES ITEMS 8 9 10 11 12 13 14 amp 15 MUST SPECIFY CYLINDER BORE STROKE AND PART NUMBER MUST SPECIFY SERIAL NO OF CYLINDER mc 2002 re o o PGE t THIS DRAWING IS THE EXCLUSIVE PROPERTY OF GALBREATH INC ANY REPRODUCTION ALTERATION DISPLAY OR DISTRIBUTION IS STRICTLY PROHIBITED WITHOUT THE EXPRESS PERMISSION OF GALBREATH INC CHANGE DESCRIPTION ECN DATE HOSTS Wi SCALE HYDRAULIC CYLINDER 18 INCORPORATED HMK HOISTS NO WINAMAC INDIANA DATE 5 31 00 154549 33 HYDRA
56. MOUNTING BRACKET 2260W 35 BLK 90L 8MP eFP 1357 TOTAL WT 182 00 lbs 0 W OPTIONAL DRIVE LINE PUMP BLK P HEX BUSH 1 1 4MP 1FP PUMP 35GPM BLK 90L 1 1 4 MP 1 1 2 FP STANDARD U JOINT x44 SLIP U JDINT PTO SHAFT X 36 PUMP MOUNTING PLATE BOLT 1 2 13X1 GS x48 PUMP MOUNTING BRACKET 2259W 1 46 OPTONAL ITEMS OIL TANK lt W QUT VALVE BRKT 708780 1 84 exse _ 2 __ MTG BRACKET STREET SIDE 193580 1 57 MTG BRACKET lt CURB SIDE 1936 1 84 Qoummm we THIS DRAWING IS THE EXCLUSIVE PROPERTY OF GALBREATH INC ANY REPRODUCTION ALTERATION DISPLAY OR DISTRIBUTION IS STRICTLY PROHIBITED WITHOUT THE EXPRESS PERMISSION OF GALBREATH INC CHANGE DESCRIPTION ECN DATE NO BY regii DO NOT SCALE DRAWNG HOISTS BOOK NO Eid Se OIL RESERVOIR 50 GALLON 18 INCORPORATED BY GEORGE HOISTS NO WINAMAC INDIANA DWE 9 14 04 706580 157002 2 12 260 1 41816029 v0 62 6 ON SLSIOH 393039 A8 81 m 190 0S ASSV 534 1 02 1 x H SLSIOH 31925 LON 00 ss AS 8 6 8 5 106 43971 43 1 T 106 d 8 4 v E 5 d TE 21 81 909134 AS dd dW v E 409 05 91 02 90 5 4 dil dWv T HShH 62 E e 2 21 21 209
57. solid and clear of obstacles Check for overhead clearances such as power lines 2 Dumping Loads In the down position open the tailgate and secure the door in the open position using the chain provided on the container door Engage P T O and raise hoist until load slides out CAUTION In the event that all of the load is not discharged or it becomes necessary to move the unit forward the hoist and container must be lowered to the full down or travel position prior to any forward movement of the truck Always keep the tires properly and evenly inflated UNLOADING A CONTAINER Set truck brakes Raise the hoist high enough to allow the container to move rearward Lower the container Release the truck brakes Continue lowering the container allowing the truck to roll out from under the container CAUTION If the container being unloaded is heavy feather the control valve to slow the downward movement of the container Do not allow the front of the container to hit the ground abruptly Failure to do so can result in damage to the container O 23 0 0 1 06 21 1 VNVIGNI OVNVNIA e o aea 1 1 Q31NDDW ONAL 394039 _ 89 7 66 016 81 ONINDILISUd 1 0 O08 TH SLSIOH 32V323 AVW AWVAS NUILOSISISIG 1HOI3A 3NIW33130 OL LNAWdINOS 37405 10 N38 229439 AVW AIVAD AVW AWVA4
58. 01 3 1293NNDO 01 435 81 ZT 31UN 492 9 TOYLNOD 438 492 F 95 71051402 3074 392 SSNSOATE SSN S9 91 6 M3HSV fos 981818 8 1 1 81 91 6 1108 5292 SI8INTIE 81 91 6 1nN 201 20S 9 81013 04 8 5 v 106 31978 LOAId v 66 4 PFP 2 81204 81010 91 Se DvZ24 ATHW3SSV 310 9 490 1317 9935 3M4 ATHW3SSV 19 319901 2 ATHW3SSV 19 Vad 41 006051 JAWA 10045 66 62 9 uva VNVIGNI OVAVNIA LSIOH 304039 a 5 3ISNI ON LSIOH 31 25 LON 00 TH 9802 SIN31Vd 50 ONIADT13 30 3404 8661 NOISSIMN3d SS3NdX3 C31IHIHONd 57191815 SI NOLLDTMISIG 791450 NOLLVS3l7V NOLLONGOYdSY ANY ONT 30 15340384 SI ONIAWET SIHL JAWA 01 0 1293NNDO 01 0351 61 3 81 SWALI 310N ISI T 50 0098 79101 SOvVeNTE 2 91 6 69 1 2 91 6 1104 80 0 9 1 2 5 a ATHW3SSV 19 8 9691
59. 1108 ON Lad 253 ON P 51 622151 06 11 21 uva YNVIINI OVRVNIA Ag 3180 N23 ON 1SIOH 7300W IS 404 ARM 1 89 66 90 20 SNUISN3WIG 8l dn 703 IILYWOLNY A 21 1 H 515 TIVOS LON 00 550 ONIADTIOS 30 30 INO A8 3xa DVEVSZ 6661 ujpeaqipo 30 NOISSIMM3d 354 3 INOHLIA 7121 15 SI NOLLASTMISIC 14510 NOLLVS317w NOLLINGOSdSS HIV3NG 190 30 41439044 JHL SI SIHL 8 3BIIN3 319104 SI 15 1 31 049 3Hl LON THA 11 OS 5 38 01 JHL 2 1 Ov 5531 SI 0 1 31 ONAL 40 901 01 059 3Hl WOAS SI NADHS LHOISH 3943 AINAL 3Hl INVISOJAT CAIW 91 6 EZ 84401 ISIOH WON4 N3SOTO XILVWIXONddV DIVA THA NOHONV 44 ONIAON AION SI ISIOH NSHA 23801 ISIOH OL 35012 4 5104 JHL SCUVMOL HOHONV 44 AHL WIIHA LSIOH
60. 55 9GI HI Sn 1 lt 9561 11 50 1 10 6 15 H 14 9 6051 68 12 01 VNVIGNI aa LSIUH 440 7704 lt 6 2 00 81 HLV3M 9 55384 3 51131315 SI 518 759145 ANY 30 1 SI 8661 133094 SNILNODNW 1 710 ASVSS323N 9 103 HOSDL 3Wva 01 311 15 SAVA3GIS 501094 ONIAOW 8 DH WDO3 3 SWVSSENS 1 01 2210181 15 1 9 LHOIL HSNd 10N NDILVTIVISNI 43139 0134 01 339ND 3 DH 01 33 AVW 3S3 TIVISNI ATIVWNDISV22U ASSY 3WV3IJSnS 3i1VINd eSddV 01 430 34333 38 AVW 51394 55069 69 SSN S9 8 6 M3HSVA 69 189 8 6 8001 SJTIVISNI 2 1 8 1704 01 349 SWIHS AVW 01104 dwya 51 553 WIHS 01 WIHS 01 C3ANALNI SI UN 1994 4142530 AiO TN 18 ASH ON
61. 80v 938 90114 199 335 D A 0 21 80v938 D A 9014 0 21 21 00 9 4 D A ood W31SAS 1 214 1 926251 WVNOVIT 580651 esce D A Onnd BATA 280SSI 9 0 21 21 009938 D A ujm of l18VHO 335 AS 15 409 GAH NIV IW 10045 per Pee v80SSI 10 0 4 VNVIQNI OVRVNIA ON S1SIDH 3938035 A8 NDILVTIVISNI 40103735 ANANDA 1 01 1 H SLSIOH 9NIMVNO 31 25 LON 00 4 2051 Ovecet SIN31Vd 50 ONIATTIOS 6661 C 30 NOISSIMM3d 55384 3 7101315 SI 75914500 1 ANY 1 87 9 30 AlM3dONd 5 SI SIHL HOVS 01 03123 2 3 51903 43H10 HOV3 01 31 3 3 1309 AJIA ONISNOH 30 LNO 031104 10045 av 04 03123 2 2 ANY 1204 v 8
62. 91 1 Lr gt 53 091550 78 10 80 avo VNVIGNI OVAVNIA x ON 31 9 30 1 TI LE 96 12 20 ON 1999 1 dvd NAVaI3N SN 89 830IN3j 1 3 os 46 0 21 93 mul SLSIDH TIVOS LON 00 za 86 91 50 2663 SVA WALI Z3 SN ONIADTIOS 30 50 AS 8661 ujpeuqip9 30 NOISSIMN3d 55384 3 LNOHLIA 1131315 SI 1 ANV 9 30 SI SIHL 51330984 4934 ANY 14023 0381 55 50 00666 19101 9 9 9 9 9 EX8 E ES v 5665 8 SXv2 01 M3YIS HOVW SSne9 TE SSN 91 6 W3HSV 492 SOSINTIE 81 91 5 1nN 2U01 vei 001 98181 1 81 91 1104 3215 541415 3371114 62v JANIA 30 1 3903 vIX2 1 9 1d8 E ALT QNILNNOW 934 IMDHS 431113 a30N34 ON 1919 0530 398039
63. ANY LOSS OF ANTICIPATED PROFITS LOST SALES INJURY TO PERSONS OR PROPERTY LOSS BY REASON OF PLANT SHUTDOWN NON OPERATION OR INCREASED EXPENSE OF OPERATION SERVICE INTERRUPTIONS CLAIMS OF CUSTOMERS COST OF MONEY LOSS OF USE OF CAPITAL OR REVENUE OR FOR ANY SPECIAL INCIDENTAL OR CONSEQUENTIAL LOSSES OR DAMAGES OF ANY KIND WHATSOEVER All claims shall be processed through the GALBREATH Customer Service Department or your authorized GALBREATH dealer GALBREATH INCORPORATED Revised 2 24 00 OPERATION SECTION OWNER EMPLOYER RESPONSIBILITY The employer shall properly maintain mobile equipment to meet all applicable regulatory safety standards and shall be responsible for the following operational requirements 1 Providing for instruction and training in safe methods of work to employees before assigning them to operate clean service maintain or repair the equipment This instruction shall include all procedures contained in these instructions The employer shall maintain records of the names of employees trained and the date of training Monitoring the employee s operation of equipment and taking appropriate action to ensure proper use of this equipment including adherence to safe practices Establishing and following a program of periodic and regular inspections of all equipment to ensure that all parts component equipment and safeguards are in safe operating condition and adjusted in accordance with the manufacturer
64. ATI eee DECAL HUIST USAGE INSTR 3317 DECAL WARNING HST MUST 9158 Pal wena as wpe NAMEPLATE ANSI MOBILE COMP ID 3314 NAMEPLATE OPER TRK 3315 DECAL PTO WARNING 9850 ES E i _ s s TRUCK CERT INSIDE OF DOOR MUNCIE DECAL POWER TAKE OFF eom 2A eserves opel 5842 29 2 pecaL non r numeric vis H DECAL CAUTIDN HOIST 9599 IEEE LICENSE PLATE GALBREATH 8966 NOTE THESE ARE PART OF A3483 DECAL KIT CABLE HOIST GALBREATH INC 2000 REF PAGE 2 OF 2 THIS DRAWING IS THE EXCLUSIVE PROPERTY OF GALBREATH INC ANY REPRODUCTION ALTERATION DISPLAY OR DISTRIBUTION IS STRICTLY PROHIBITED WITHOUT THE EXPRESS PERMISSION OF GALBREATH INC resti HOISTS H5 itd DECAL LOCATIONS INCORPORATED BY GEORGE ROLL OFF HOIST WINAMAC INDIANA 5 11 99 154125 82 alvd 060 5 gt NVL MAJN VO v IT VNVIGNI OVAVNIM SISIOH 440 7708 393039 81 0119907 19230 62 9 I 05 1 SLSIDH 30 NDISSIWN3d SS3NdX3 51191415 SI NOLLQ
65. Fig 8 Removing Retaining Rings Fig 10 Installing Packing Used For Removing Packing Fig 9 Removing Retaining Rings Fig 10 Used For Removing Spacer Fig 11 Figure 8 STEP 4 Insert a screwdriver Fig 5 into the groove around the outside of the bushing Tap gently upward with a mallet uniformly around the circumference of the bushing Figure 9 STEP 5 Use a tool similar to Fig 6 and jam the hooked type tool past each ring twist and lift out each ring individually Discard the packing since the sealing lips of the V rings may be damaged When removing the packing care must be taken not to scratch or score the packing bore or plunger M 18 STEP6 Using a tool shown in Fig 6 insert the hooked end into the retaining ring slot Force the retaining ring partially out of the groove With the second tool shown in Fig 5 work the end of the tool under the end of the ring partially out of its groove Working both tools together unwind the retaining ring out of the cavity STEP7 Using a tool shown in Fig 7 insert the tool between the spacer and plunger Hook the bottom of the spacer As you lift the spacer tap the plunger with a soft mallet and work the spacer up and out of the cavity Repeat Step 6 to remove second retaining ring The plunger is now free to lift out The plunger stop will come out with the plunger REASSE
66. MOUNT WAS A1001 R6 8 16 04 GB FLIPPED A3211 amp A3231 P 4 WINAMAC INDIANA DRAWING QGalbreath Inc 1998 HS0073 This drawing is the exclusive Property of Galbreath Inc any reproduction alteration display or distribution is strictly prohibited without the express written permission of Galbreath Inc 0 4 1 1 8 8 DRAWN HYDRAULIC CIRCUIT SCHEMATIC FOR ROLL OFF TRUCK HOIST BY GAB SEE APPLICATION CHART REVISION R4 B WINCH A B TAIL A3091 A A3203 USED UN LIFT WINCH 7 HOISTS CYLINDER CYLINDER UX EX 169 43381 VALVE 3 il UT EX 174 43383 Q US EX 194 3377 LR VALVE 2 A3211 2200 PSI A3231 pase PSI DOWN m STANDARD 8683 Q GPM 1500 RPM DIRECT MTD A3789 4 PSI 515 PSI 4 REMARKS R1 ADDED CYLINDER CHARTS Re 03 02 00 JJD UPDATED PART NUMBERS R3 05 25 01 GAB A3231 WAS A3211 R4 8 1 02 GB DIRECT MOUNT WAS 1001 P 5 QcGalbreath Inc 1998 WINAMAC This drawing is the exclusive property of Galbreath Inc any reproduction alteration display or distribution is strictly prohibited without the express written permission of Galbreath Inc HYDRAULIC CIRCUIT SCHEMATIC FOR ROLL OFF TRUCK HOIST SEE APPLICATION CHART B WINCH A3202 DR A3205 211 2200 PSI STANDARD DIRECT
67. ONILNNOW LNNOW LOAYIG TVOIdAL 01 1709 _ 5 amp gt D 1 091507 1HVd HLIVaHatvD Q Z wy 4 Y amp 4 3 E 4 io N 1 88 OL 1108 gt P 26 NOISSIINSNVHL 3H L OL 17108 SLOAN 43409 NO 9 SSSI ISN LAN NO 119951 3501 969951 HATING 20 60 80 VNVIGNI OVWVNIM ON arr Ag 8 1340Vu8 NOISSINSNV YL dWNd avos ON W008 SLSIOH 31905 LON OQ 193 47 9 30 NDISSIWN3d SS3NdX3 G3118IHUNd 41151515 SI NOILNAIXLSIC XO 9514 ANY ONT 30 AlN3dUNd 1 7 JHL SI 5181 2002 9u ujpe4gip9 201 71 LXH NOISSINSNVYL 10 15 0 ONILNNOW LNNOW LOAYIC TVOIdAL 9 OL 1709 91 6 OarlZs 1 Luvd 9 22 vi 7 8 P 27 OLPvSI NOI
68. WINAMAC INDIANA DRAWING NO Galbreath Inc 2001 TE0027 This drawing is the exclusive property of Galbreath Inc any reproduction alteration display DATE or distribution is strictly prohibited without the express written permission of Galbreath Inc 1 11 21 01 DRAWN ELECTRICAL SCHEMATIC FOR SAFETY VISIBILITY PACKAGE OPTION BY svs REVISION 12 VOLT D C DEN PTO FUSE 2 Dp E 10 4 1 I 1 REARED Smoz A3741 FLASHER OFF ON FLASHER 3 699 A3689 1 FLASHER 1 4 f A3689 1 5 UPPER A WORK LIGHT OFF 20 A 3688 UPPER WORK LIGHT 1 7 zs A3688 ZN LOWER AUX 2 WORK LIGHT 1 8 fT 9593 1 1 LOWER AU WORK LIGHT OFF ON 9 55 5 DO 9593 1 1 ZX REVERSE 1 10 SIGNAL t 3686 687 XZ REVERSE 1 1 11 1 4 686 1 1 ROTATIN ROTATING Tight 3 LIGHT jo Cee oes PER 1 E BACKLIGHT 13 TAIL LIGHT yx SIGNAL REMARKS P 86
69. WNWINIW 1 2 ASVSSjO3N N3HA S338WVH2 304 HOLON ANY 114 Wal avd 1914 Te 95 2 1 ONILNDDUN NAHM 316001 31815504 3I 0 SNILSIX3 JSN ABNAL 3Hl 01 5392944 v T 09 9691 v EXVXvVO 3 19NV 1708 43553034 99 NO NADHS Se3dWhng8 0 15 LNSWO13M 39934 NI LN3WG 13 31LNId 4910 a3 S3 DH 11120 99 NO NADHS NO aadwnd 4415 1 AJ amp 8N3SSV ADOH YAdWNE Ef 4415 aos 100 119 Hf 4415 H 22 921851 6554015 3 XV 66 1 VNVIGNI N23 515 302039 ae 89 66 60 80 ALO SYA 91 WALI 062 690146 SYM GI 6 WALI 81 ATEW3SSV 3l1NId 02 1 89 66 41 21 900996917 SVA LI WILI TH 515 31905 LON 49 10 62 60 SYM 92 095599 50 ONIADTIOS 30 0 INO C3H3AD2 1002 oul 0 30 553 4 3 LNOHLIA 031181 034 7121415 SI NOLLOGIMISIT NO AVIdSIO NOLLVH317TV 01120004434 ANV INI H1V3NG WD 30 AlM3dONd
70. air activated plunger The Holland XB 165945 air cylinder is preset for mounting structure thickness up to 1 0 with a 1 62 diameter drawbar section If your mounting structure is different adjust the plunger as follows A Loosen cylinder rod jam nut A as shown in FIGURE 1 B Turn the plunger rod B out counterclockwise a distance equal to the difference between your mounting structure thickness and 17 NOTE sure the cylinder rod and plunger rod have 387 minimum thread engagement Factory set engagement is approximately 1 38 C Retighten cylinder rod jam nut A securely 6 Mount the air cylinder and plunger assembly making sure that the air cylinder and plunger assembly are in line with the pintle body Adjust as required and tighten the air cylinder bolts securely 7 Connect the air supply and check for proper operation 8 Check the plunger adjustment When properly adjusted the plunger should tightly grip 1 25 round bar or plunger adjustment tool TF 03147 when energized see FIGURE and retract far enough when de energized to allow easy removal of the drawbar FIGURE 117 LATCH UNDER LIP Secondary and Primary Locks Engaged Secondary Lock Not Engaged Primaty Lock Engaged FIGURE 2 H 26 OPERATING INSTRUCTIONS MAINTENANCE ___ 1 Deactivate the plunger by removing air preasure For proper performance the following maintenance steps
71. be equipped with the proper front stops and rear holddowns The container specifications must match the hoist specifications Ex Roller size amp location proper style hook up spacing between long sills etc The container and hoist must be in good working order Non compliance could result in damage to equipment and or injury to persons and is the operator owner s responsibility O7 RECOMMENDED LOADING PROCEDURE DEADLIFT HOISTS The following information is a guideline for operating a deadlift roll off hoist These instructions do not exhaust every possible situation that could occur when operating the equipment but are intended to promote efficient and proper operation WARNING BEFORE OPERATING THE EQUIPMENT Be sure the area is clear of people 2 Check the area for low power lines or any other obstacle which may interfere with hoist operation 3 Never operate equipment which is damaged and or improperly maintained NOTE The Smallest Crack Must Be Repaired 4 Always operate the equipment within its rated capacity 5 Study this entire manual and become properly trained with this equipment before attempting to operate this equipment Respect yourself others and this equipment Use safe working habits and common sense when operating this equipment NOTE Failure to follow the items listed above may result in damage to equipment and or to persons O 18 LOADING A CONTAINER
72. being careful not to damage the seals Next install the spacer Wipe the threads clean of any grease and apply Locktite 2242 to the rod stem threads Start the piston on the rod stem and tighten with the spanner wrench Torque the piston to 2000 ft Ibs or as much as you possibly torque Apply grease to the piston and the inside threads of the barrel and insert the piston and rod assembly into the barrel Take special care to avoid scraping the piston bearings and seals on the barrel threads With the piston inserted about halfway into the barrel slide the head into position in the barrel With the spanner wrench screw the head into position Once the head has bottomed out into the barrel tap the end of the spanner wrench with a mallet to insure proper penetration and tightness The cylinder can now be cycled with hydraulic pressure and tested for external and internal leaks along with proper function HEAD NUT BARREL ROD ASS Y CAP END HEAD END 11 31904 N23 6051 66 9 aval OVNVNIM ON ON 30415 19 15 324030 aal 81 ONINDVd ol 01 1 zwos ON X004 5151 31 05 LON OQ H1V3BNH WO 30 55 34 SS3BNdX3 LNOHLIA C31ISIHUBd 101315 SI NOILNGISLSIC YO AV dSIG 1 9 30 1539049 3 1
73. connections Hoist Up amp Back Up Alarms Check to insure proper and safe operation NOTE Always apply conductive grease in receptacles and in bulb sockets prior to re assembly M 4 199051 ON 81 ON 7008 28 6 6 aval 1510 398030 149 2 3801 TH SLISIDH NDILVNIV IdX3 X04 682051 335 YSNIVALS WO 431113 9 831714 318V2 MD 359340 VNVIGNI OVWVNIA 3194 3 66 6 avd 5 99051 DN LSTOH WW HI 8I 3811 ON 008 SLISIDH 3403 582051 335 S3NIVMIS 431713 W2INVHO3M 431113 314892 8 6 VNVIGNI OVWYNIM ZINC EG 394030 1 66 6 7 40871 aos 440949109 0192 NO NAVATA 159349 1 m ce 6 990SI o8 E 6 31vQ VNVIGNI OVWV NIA N23 ON 151 3938039 66 6 81 LYVHO 3871 ON 2008 TH 515 6661 2u 4109 NUILOn OBd38 ONT 30 1834044 3 18 12 3 SI 9NIAVBO SIHL 938679
74. etc Insert two 2 x 84 pipes through oil tank mounting brackets and pump hanger bracket IS4121 Fig D Note various positions available for mounting pump hanger bracket Place hoist squarely on truck frame and clamp in place Recheck for any clearance problems H 3 ILL 1 FIG A FIGURE 2 DIM A X u oL FIG B U4 MODEL 12 zx eese US MODEL 12 a UX MODEL 14 UT MODEL 12 UM MODEL 12 2 075 MODEL 12 a MODEL 14 55 MODEL 14 5575 MODEL 14 5 B 90 E O Or CUT OFF TRUCK FRAME 5 IIE a ae es 5 5 UD CENTER REAR MOST AXLE 5 Hoze k FIG C 4 5 EE gt 5 po m gt 26 GRIND AT 30 ANGLE APPROX 1 BACK 5 2 ol Ap 8 2 5 5 80 LOJ 51 us 8 V E eu 3 NEED 30 CLEARANCE MIN 5 Zu 186 e VARIDUS POSITONS DF PUMP MOUNTING BRACKET j 3 lt 5 pi amp d 2 os 3 lt 8 A elu 1 PUMP MOUNT 4151 2 HANGER B
75. factors such as severe or heavy usage muddy or dusty environment special application warranty and maintenance history issues QUICK REFERENCE PREVENTIVE MAINTENANCE INTERVAL CHART These inspections are intended to verify that the hoist and it s components are in the proper safe operation and are within normal wear guidelines If there are any items that do not pass your inspection you must notify your supervisor and a lockout tag must be placed on the equipment as outlined in the Lockout Procedure Guideline section of this manual Daily Inspections Hydraulic components Hydraulic and air leaks Oil level Structural components and welds Front and rear stops Sheave blocks Rear hinge Pivot Points Rollers Cable and cable ends Control rod or cable linkage Nuts amp bolts Shafts amp Cotter keys Lamps Reflectors Electrical wiring Back up amp hoist up warning systems Weekly Inspections Grease all grease fittings Ref Lube Charts for grease fitting locations Every Three Months Inspect the condition of hydraulic oil for proper color odor and feel Every Six Months Replace hydraulic oil filter Replace air breather Every Twelve Months Replace hydraulic oil Replace air amp hydraulic oil filters Clean suction strainer NOTE Reference Suggested Preventative Maintenance section below for additional detailed information M 2 SUGGESTED PREVENTIVE MAINTENANCE Lubrication Proper lubrication is es
76. hook and surrounding area where it is mounted to the truck for cracks bends or any damage Repair and or replace the equipment before using The towing vehicle on which the pintle hook is mounted must be of a sufficient rated capacity for the trailer utilized and in proper working condition The truck air system must be equipped with an air dryer to prevent dirt and moisture from getting into air valves The trailer must have retaining cables or chains hooked to a strong enough attachment capable of holding the trailer should a detachment occur Never jack knife the trailer when dumping loading unloading and when backing for any reason Always keep the trailer and truck in a straight line Jack knifing the trailer can cause damage to the pintle hook and or trailer tongue Before moving any trailer all necessary connections such as the service and emergency air lines and electrical hookup must be made CAUTION The air pressure must be allowed to build up in the trailer s air reservoir tank s before moving the equipment The trailer brakes should then be checked to ensure proper working condition Always drive the equipment slowly over rough and bumpy roads Always operate the equipment smoothly and carefully WARNING The bouncing of the truck suspension is carried backwards to the pintle hook The pintle hook then becomes a moving force with the impact of a large hammer upward and downward on the trailer tongue eye causing a
77. 0 WALI JAVA 70095 3xvW 01 381 5 5 IN31X3 HONIA 593 8 303 HION3 AJIS3A 01 5033 33WDISOO 5 ON3LX3 1311 213 1 5 303 HION3 AJIN3A 01 Y3WOLSNI AAWA 10045 V 403 S3 IDH 30 135 1591 91 T 40311140 VIC 01 TI 1309844 ONILNNOW JAWA 300501 5 7 OSE Q3 78W3SSV 38 OL v WALI T S310N F 91 91 0 9 AS 31 69 0 21 21 0029 8 D M 4 F l 1 91 91 20698 AS 31 pF 0 1 21 009938 D A 96 Dg9T8v 9SX 16 3SUH 29 04918 29 716 3 3SUH JAWA 10045 5408 311 JAWA 1009 5404 311 5 10 9SX v E 16 3 5 29 918 29 3SUH JAWA 1004588 5404 311 JAWA 5004 311 JAWA 09 1193 31 ce 1611 SLHVd ONILOV BAWA Wd9 0 ID 1935 o 80269 NUILO3S LSI SLYVd LDI 5 9 0091 00 S0 10 VNVIGNI OVAVNIM O
78. 0 6 39nv5 day 7191 219 WWALNOD AIG GAH WW 70085 ecee AT 3SUH ad WADA v T 9 3SUH 02 0 7077 amp 8 dW 1 2 1 401 5 331714 dde I dWv T 1 HShH d T T 042129 NNV2 S2 1N3W313 331114 NOILINS Wd90S WOOT 2 33NIVMIS 415799 OS LWA 38 110 ON LNAWdIHS 01 32V ld NI 38 01 138 1 JA A 30 1404 1134 9 JAWA 1404 138 319134 01 335 P 9 305039 A8 G3 V3OdHOONI 7799 05 SIDA3S3S33 710 TH SLSIOH 31905 LON 00 200 51 0859022 70 71 6 VNVIGNI OVAVNIA onf ON 8t o 30 3994 INVI 104 03 3ADSV SV IWYS ILON 44444 314404 LW LAOH 303 ILON 444 ANAWdINOS 310N 444 4350 3AWA 03 1 043 LSIOH ILON SI 1N3W313 331714 ON 3LON AN3WdIHS 01 39914 15 174101 001 YSNIVALS NOILINS OT 331714 NOMOIW 3341713 0134 5 NI SONILVe 431113 16 9 1 335 0 1 cre vem
79. 01415 SI AVIdSIC NOLLVS310V 008438 ONT HIV3N8 1V9 30 1539049 1 SI 9NIAVHO SIHL ATHW3SSV 19 Q3113 3215 91415 43713 Maa 14 2 6 1 40 151 3a4uw xn 403 1 02 1 31 25 ea 00 60 00 ON 06 NOILVYVIVLISNI 830N3J evel xp 1 48799 40 NOISSIMN3d 58384 3 1 17101815 SI NOLLAEIMISIG YO 4974510 NULLV3L7V ANY HIVMETVO 30 1 SI 5 8661 092 NO 719007 q3ivadn C3NIVISU 38 LSNW LYW qdalrn ds 531914 aqvaddS 31 91 9 358051 84 91 20 VNVIGNI OVAVNIM hk ON 281 V1 aor N 4394 dO 0 409 OL 75 38 TIM 31DN 51708 8 6 v5 ONY NO 91 6 601 1109 1 91 MZIZI OL 30 9 1 1708 01 dor NO ING 51709 9 3S3Hl 1 8U 013M UNV 9201 s 01 QNILNNOW N3HM TIIM ANAL 31914 0 511089 9 11140
80. 04 ON 501 8 09144002 78 09 5 de 13 160 1 140602 0 62 6 SE 1 44 SLSIOH 394039 199 0S MIDAN3S3M 110 H SLSIDH 081604 0986 9 m SN ONIADTIOS 3304 2a Ju it opel 6661 ubeaqip9 H1V3381V9 30 NOISSIWYSd SS3NdX3 LNOHLIA 5 SI AVTdSIT ONT 1 30 1439044 JHL SI SIHL 0095 6987 a0 CID dS 0287 3SN 1310 A1N3WdInO3 WWNOILdO 310N 4350 JAWA 303 130433 LSIOH 31DN dd 8 dW d 6 5 d AS 448 6 X dW8 E 106 409 02 2 1 1nN x2n1 a 002 5902805 1 1708 001 5951405 1708 lt 01 30914 NI 01 73897 v8 08d8002 v8 08 25 l3pOVBE ONTLNNOW sss 3414 0 3 349085 9 69 14 d42 dW2 106 d 06 17198 LHOIS dW31 13A31 710 6 39nv9 1 0 80 80 109938 D A 1 9 1 91 206948 MUN AS dJI DWI St 40 1
81. 1 6G20SI 0 ISIDH 1300W 4015 NADA 4103 SLSIOH 81 ON 008 31 25 193481 9 30 NDISSIWBN3d SS3BNdX3 JHL LNOHLIA C31ISIHUBd 719181 SI NOILNAIXLSIC YO 193981 9 30 1339049 SI ONIAVe 5 6661 Ul 440929109 SIN3 173M LON OQ 53015 HLO HLONST 11014 C13 ANY 119007 4015 1075 OLNI ASSY 4015 135 119007 015 33415934 01 1015 30 1 043 ADT 107 30 0 SNIdva 8 6 JAVAN 431439 NO 151 30 401 1015 ONO HION31 1104 53015 HLO 013 2 1 Hle 113 LON Od ONILNNOW NIHA P 75 18108 1300H 15 NDILVTIVISNI 015 NADG 0104 aos ON 008 H 5151 31 25 LON OG S i l1 H1V338 V9 30 NOISSIWS3d SS3NdX3 IHL ATLOISLS SI NOILNGISLSIG YO 3 NOILONGOYdSY ANY 30 1334054 JHL SI 5 6661 440919159 00 251 66 10 21 ava VNVIGNI OVAVNIM ON 8T SIN3 LON DG 53015 HLONST 11014 13 ANY 119007 119141
82. 1 AS 106409 3 10 AS 31 0 D A UWr E ON Id 1904 HONIA 1311 ayaa 1904 137 54311 41 0 2 1308 1317 61 1209 1317 1510 1 119901 1404 A10 LSIOH 03911934 5331134 1409 138005 154090 0 1 WdD0v 331134 1304 BAWA 0 3TYINVH 43 1 4 106 449 0 034491 LdN 1 106 U 0 21 80p938 D A CAH 91 I 0 1 1 00 98 D M 0 5 LON 10046 46 022180981 WALSAS OLInVMIAH WIIdAL 926851 5 d3I OWI 409 WW 10045 3ATVA 80SSI QGIIV NDND WV3OVIT 280651 0 f 0 21 21 009934 D M 5 10046 PIE ON Lad 0530 2 15 SANWA STINVACAH 5 JAN WA 426251 ONIAVAT 132V 1d33 0 Se3H10 1404 HONIA 137 4930 1304 1317 0 1209 1311 vei en 1209 131 515 1 NUILV2OU1 1904 A10 150 1904 xxx 149 2 5331139 1304 01 33338 7510045 30 0 4 9 338W N GC3NIWN313C SSN 69 8 5 154090 0 1
83. 2 4004090 ONT H1V3METVO 30 NOISSIMN3d SS3NdX3 51131415 SI 78510 1 003433 INI 30 SI NOLVTIWLSNI SI 090151 KAMVSS3O3N 31 110 309452 2 1 2 WOWINIW 3511 N33A A138 31UN 311 14 9NITIVIVNI N3HA 53498438415 119 ND 135509 3GISND 296 53091438 8998 12 11 310N 9032809078 14 8 E X W34 4 0 409 5584 8 1 X W34 dHU2 409 5534 ve 32504098 dWD2 91 6 5588 d90XHdING 14 8 E 5538 14 8 1 X W 1 8 6 dY 5538 399018 ldN 8 6 1 5538 0226 13205 2313 1008 a o 30 01 31 30 331N32 8998 3Wva4 ans 10 335 Lad ONTLNAOW 8901 16 89 01 1 005 8901454 89 1108 12 62 96 9EY 2 1 2 0578 9 3 19231 391 835 19234 ABVSS32O3N NIHA 219 303 100 HOLON NIV 16 095529 3104 4 139005 2313 A2N393 3W3 130 1 5 54
84. 2 2084 WAS 1245 3 2 00 GB REMOVED SINGLE AXLE AND UPDATED PART NO S 5 25 01 GB A3231 WAS A3211 9 21 01 GB ADDED U7S DR IU 194 8 1 02 GB DIRECT MOUNT PUMP WAS 1001 8 16 04 GB FLIPPED 1 amp A3231 P BOOK I TREEREN INCORPORATED WINAMAC INDIANA DRAWING Galbreath Inc 1998 HS0070 This drawing is the exclusive property of Galbreath any reproduction alteration display DATE or distribution is strictly prohibited without the express written permission of Galbreath Inc 04 08 88 DRAWN HYDRAULIC CIRCUIT SCHEMATIC FOR ROLL OFF TRUCK HOIST SEE APPLICATION CHART R3 VALVE 2 USED ON LIFT HOIST CYL CYL U4 ID 156 U4 OR 156 U4 I0 174 U4 DR 174 U4 I0 182 05 10 156 US OR 156 05 10 174 US DR 174 5 10 182 US OR 182 US SI 186 qC STANDARD 8683 DIRECT MTD 43789 REMARKS R1 ADDED CYLINDER CHARTS Re 3 2 00 GB REMOVED SINGLE AXLE HOISTS R3 8 1 02 GB DIRECT MOUNT PUMP WAS 1001 P 2 IBOOK INCORPORATED NO 42 WINAMAC INDIANA DRAWING QGalbreath Inc 1998 HS0071 This drawing is the exclusive property of Galbreath Inc any reproduction alteration display or distribution is strictly prohibited without the express written permission of Galbreath Inc 04 11 88 DRAWN HYDRAULIC CIRCUIT SCHEMATIC FOR ROLL OFF TRUCK HOIST BY GAB SEE APPLICATION CHART REVISION R4 B TAI
85. 2 5 8 43 147 24 INCORPORATED WINAMAC INDIANA 4 g a 2 5 5 2 5 2 8 a gt E 2 a F4 gt 2 o z 8 E 2 8 5 x amp 2 2 B lt 5 2 E E o gt a 5 gt z lt 5 amp E a 4 5 5 gt 5 amp w 3 2 5 a NOTE IF THE ABOVE CHART INDICATES A POSSIBLE TRUCK TO HOIST CLEARANCE PROBLEM INVESTIGATE THOROUGHLY BEFORE MOUNTING HOIST XINCLUDES 3RD AXLE GALBREATH INC 1996 ECN DATE H 2 Truck Preparation Hoist Mounting Procedure If the truck body chassis meets all of the recommended requirements the following procedure should guide the installer to properly mount the hoist CAUTION NOTE STEP 1 STEP 2 STEP 3 STEP 4 STEP 5 Some manufacturers and makers of trucks will require customized installation techniques to be utilized A qualified individual must analyze all stress forces acting upon any customized construction so as to not create the possibility of a failure or dangerous situation Any unremovable obstacle such as a muffler air tank battery box etc must be considered as cab There must not be any protrusions above the truck chassis frame Carefully check the Recommended Truck Chassis Requirements and M
86. 20 03009 166 50 20 HLV3381V9 30 NOISSIMM3d SS3NdX3 LNOHLIA 7121 15 SI NOLLOSIMISIG 14510 HIV3N81V9 30 ALN3dDNd SI 9NIAVMI 5 281781 3ONVHO 05719 SIHL OL 302290 539 41 41 31905 v 119134 aor Nn S310H 319001 901 30984 1 043 NO 0351 50 00902 LA 7 101 5673 41315 3 31N32 8 T 8 06 8 1 2 018 3325 SSNSIMIE SSN S9 91 6 S58IN IIE 81 91 5 1nN 201 6 8 001 98181 8 91 6 1104 4 9 ve 2 9899 401 2 2 1 SEV 1d8 E 3 31N32 33944 140 8 337114 1 Load 51 N31N33 INDSj 1 ALO ON 1 0530 ON P 63 095169 ON H 15 31 1 2V718 ANd AT8W3SSV 34 3 4 51510 88 91 6 308039 31 25 LON VNVIGNI OVRYNIA xw 1 4 66 10 40 avd va 1 1 ax
87. 21 606144 MS ddb E dWP E St 0 21 91 S0v 938 3 449 CAH 0 02 10998 106 aava 3SOH 6 62 660 41 v S2 X 1 350 1 3SDH T 3SDH dW 2 1 1 14 d OS HShg d 8 1N3W3 3 831113 NDILINS Wd90S WOOT 233 1 315 799 06 NIDA 3S3N 710 08 80 Ld JAYA 1 0 WIDAPB3S3B 710 1 ESI T 8 09148002 09 25 de 280251 59 11114 UNV 0 9 10 42 04 VNVIGNI OVAVNIA ON 393039 81 YIV NON WWYOVIC _ SISIDH Divan 00 7 SAN31Vd 50 ONIADTIOS 30 0 30 Ad 0 9 1 53006 davd 03711190 5 106 AS 31 0 DWI SHv T 1 706 4398 3SDH UAN9I 91 206938 5 4 LON 9 1 93006 davd 3SUH 0311190 T DAN80 80 1069318 5 432 1 2 1 106 409 91 91 0069 4 AS d3l DHI 409 9 02 WI EHP I 106 dava 3SUH 9 O N AS dJI UMI 49 19 335 437714 06 dava 3SUH 6
88. 5012 3 SI ONIAVe 5 6661 913 5 SV NOILOW 51 800710 V NI HONSYM ONISN 913 3291434 INV19 ANY 55 OX NOLSId 3091438 3 78W3SSV3s 01 AT8EN3SSV 340338 WO 30 V 51394 TIV 305 01 3011093 C3CN3WWDO338 V SI 11 016050 XO 8060512 1319210 59 51935 3091434 NOLSId 1 0 ONTIVINd 559 ACISNI 3AUNW3S 79142 5 59 NOILOW 51 00110 YSLNNOD NI HONSYM 33NNVdS ONISN 1601 SYSGNITAD 03 JVAUNW3S8 NV ID SNDIOVd 12 27 I8A3SSV 18414559510 440929159 M 12 026051 66 2 9 VNVIGNI OVAVNIM ON 30915 339NIS 398039 _ 31904 N23 81 9NDI2Vd 1 01 1 008 H SLSIDH 31V9S LON 9386799 30 NDOISSIWN3d SS3BNdX3 JHL LNOHLIA C31ISIHURd 101315 SI NOILNAIXLSIC YO NDILVB317V HI1V3BNSV9 30 1539049 3 15012 3 SI ONIAVe 5 914 NADHS 59 543405 490 3AUW3S ONV19 9NDIOVd 359313 01 123410 ASIMNDOID NI 1001 NO MAXIS NANL 79142 NADHS 59 330NIT1A2 30 SI INV159 ONINDVd TIILNO 51 80070 V NI
89. 9 30 NDISSIWN3d SS3NdX3 LNOHLIA ATLITALS SI NOILNGISLSIG YO 14510 NOILV3317V 093 NO 403 682051 335 YANIVALS 831114 WOINVHO3NW 431113 ID 27899 WO 259340 1040 7 799051 ON 15 81 3801 51 lt NDILVNIV IdX3 3403 682051 335 SJNIVMIS 931713 317113 OT IVa AH g 31492 o 710 1 22 2 22 12 gt c8 6 uva 304030 VNVIGNI OVWVNIM 8 699051 c8 6 VNVIGNI OVAVNIM aen 5 1317 0930 395039 m 66 6 8l 3801 ON Dna TH SLSIOH 31 05 LON 00 ONI 30 NUISSIWN3d SS3NdX3 LNOHLIA 51131415 SI 5 YO ANY 1 199 30 AlN3dDBd 5 SI 9NIAVHO SIHL 6661 72 ujpeaqipo NUILVNIV IdX3 30 4 682051 335 NO NAV3I3S 15 WO 331713 W2INVHO3M 317113 318V2 C 259389
90. 91 8 1104 9911 v 599147185 91 8 v 3 1 4 17106409 D N AS d3I DWI 1Sb d V 5 43 6 6716 40 s 2 8v2 3 13 2V88 ONTLNNOW JAWA Nn D M 5 ddr E UWP E dTV AH 300173 492 01 1704 01 A C3IIWASSY MI aes JHL 3015 ONIADHS 901 961 59514105 I 2 1 114 307 661 1 v OST SDETAOS 2 1 1104 5546 soeev GAH 70095 2 3AWA 082659 STOSLNOD NIV 90 3Hl 3015 ON 1 2 P 38 GAWA 10045 890 0 66 62 9 VNVIGNI OVRVNIA awana 891 51 ON 51510 393039 g STI 9501 SVA v 22849 SYM WALI 81 51041 2 3dISNI 43190109 219 1 02 T 49 0 10 0 081850 SVA T WALI youd H 515 31925 LON 00 OVS669 SIN3IVd SN 30 3MOM INO 0002 ujpeuqipo 1 87 9 30 NOISSIMM3d 55384 3 LNOHLIA 1121415 SI NOLLOSIMISIT XO NOLLVS317N 1 87 9 30 AlN3dONd SI 9NIAVMI 5 AAWOLSND G3llddnS 154 09
91. AT10438V2 914 NADHS SV AOX ANY DINI 5414 A e3d sd 1001 30 3415 ONDIWW d31S 513405 490 79 01 ON 1001 1708 914 NADHS SV 8S3AISIA3SNOS ONIS 9NINIV133 3AUW33 9014 NADHS SV ONIS 504 3 OL 329 491 1913 130 0 55988 ANY ASWWVH ONISN 91 42 NADHS 59 31914 9NINIV138 3015110 ANY 5 3450 3AUW3S 9 69 2 2992 0901 ZLv2 SH3 NITAO 404 19 59 NA 6661 440929109 M 13 6 051 66 vc 9 VNVICNI OVNVNIM 3190 ON 39915 319 15 39801359 aal GQ31VHOdHODNI 8I WAUW3e ONIADVd 01 1 zwos ON X004 H SLISIOH 31 25 LON ERE Axa 30 NUISSIWN3d SS3NdX3 LNOHLIA 51131415 SI 5 YO 16510 ANY 1 199 30 AlN3dDNd SI SIHL 6661 4022909 dVNS 32V Id3 ANY A I8W3SSV NOLSId NO 09 11014 S3NIVL33 5001 3 dlI l 309743 AGO DINI 2V8 ATSW3SSV INV19 ANY AOX NOLSId HSAd 3 78W3SSV38 OL ATEN3SSV 3380438 WO 30
92. EL HOIST NO WINAMAC INDIANA 12 03 99 IS4384A P 66 982051 ON 8l ON 2004 5150 14049 TH 5151 68 9 6 ava 99039 9 1 31 25 31 25 LON OQ VNVICNI OVNVNIM Ca LVYOdYOONI A8 3190 N23 Ta 66 0 89 10 11 01 434 H1V3B8 V9 30 NOISSIWS3d JHL LNAOHLIM 1141 44 7121915 SI 11 141 1 YO 14510 NOILONGOYdSY ANY 1 30 Als3dUNd 3 15012 3 JHL SI SIHL 1002 ujpeaqipo ALVWIXOddd 3AUSV 9 wel vel D 149 5 LAVHI 034009 2144015 GINOHS 11 amp 43095 avinoga ZE X 9 13315 VaSlX3 NDILVOIJISSV 19 DNIADTIO43 JHL 3441193 ATIVNIDISO SVM LSIOH SHL SV A dJAILO3dSd3 41893 CEA UE pe 31 371899 E MDHONV 37893 30 4294 NI LAJSNI A J8W3SSV
93. EP 7 STEP 8 STEP 9 STEP 10 Weld the hoist subframe apron to the ends of the truck frame outside and inside 154120 Fig G A continuous up weld minimum of 3 passes min 3 8 fillet is required NOTE It is recommended to tack weld first and then recheck for squareness before welding solid This will reduce the possibility for the hoist frame shifting as the welds cool CAUTION Never weld across the truck chassis frame flange upper or lower Slide lower lift bracket 2375W into space under hoist sub frame Locate lower lift bracket from upper lift bracket according to proper dimension A 154120 See Chart NOTE Usually there are existing holes in truck frame that must be utilized Crossmembers Brake Valves Etc Before drilling lower lift bracket into place install the lower lift bracket shaft There must be a minimum of 5 clearance between the spacer pipe and truck drive shaft If 5 clearance is not obtainable with the standard shaft a drop center shaft is available from the factory 154116 Fig amp If the drop center shaft is to be used remove one lower lift bracket install drop center shaft replace lower lift bracket reset measurement clamp drill and bolt to side of truck frame The standard straight shaft may be installed by sliding straight through spacer pipe and lower lift plates Drill 5 8 holes and torque all 5 8 Grade 5 or better mounting bracket bolts to 150 ft Ibs Weld lower cylinde
94. INCLUDED XB 165945 D X WITH XA T 653 ES 04156 gem i XB T 199 INCLUDED WITH XA T 653 Copyright April 2002 The Holland Group Inc Holland USA Inc Facllities Holland International Inc Holland Hitch of Canada Ltd Holland Equipment Ltd Holland Hitch Western Ltd Denmark SC Muskegon MI Holland MI Woodstock Ontario Canada Norwich Ontario Canada Surrey Britisn Columbia Canada Dumas AR Warrenton MO Phone 616 396 6501 Phone 519 537 3484 Phone 519 863 3414 Phone 604 574 7491 Holland Mi Whitehouse Station NJ Fax 616 386 1511 Fax 800 565 7753 Fax 519 863 2398 Fax 604 574 0244 Milpitas CA Wylia TX Ph 888 396 6501 Fax 800 356 3929 2 XL PH244 02 H 27 PARTS SECTION BOOK oy ASR d fn INCORPORATED WINAMAC INDIANA DRAWING Galbreath Inc 1998 50069 This drawing is the exclusive property of Galbreath Inc any reproduction alteration display DATE or distribution is strictly prohibited without the express written permission of Galbreath Inc DRAWN HYDRAULIC CIRCUIT SCHEMATIC FOR ROLL OFF TRUCK HOIST SEE APPLICATION CHART R7 UR A3205 71 USED LIFT WINCH HOISTS CYL UT OR 174 UT ID 174 UX ID 178 UX DR 178 US I0 194 US DR 194 UM ID 194 UT DR 194 UH DR 174 UH DR 194 UH ID 174 UH ID 194 STANDARD 8683 DIRECT MTD A3789 REMARKS R1 ADDED CYLINDER CHARTS R
95. IO 194 U5 IOH 156 U5 IX 174 U5 IX 194 U5 MM 156 U5 MM 174 U5 OR HH 174 U5 OR HH 194 U5 OR 156 U5 OR 174 U5 OR 194 U5 SI 186 U5 SI 194 U5 TX 174 34 5 W ROLLER U5 TX 174 34 5 WO ROLLER U5 TX 174 35 5 W ROLLER U5 TX 174 35 5 WO ROLLER U6 IRCOR 174 075 10 174 U75 10 194 U75 OR 174 U75 OR 194 UH IO 174 Maximum Container Weight Maximum Container Weight amp amp Hoist Rated Capacity Hoist Rated Capacity LBS KG 50 000 22 680 50 000 22 680 50 000 22 680 50 000 22 680 Maximum Container Weight per Hoist Model amp Hoist Rated Capacity Hoist Model UH IO 194 UH OR 174 UH OR 194 UM EX 194 UM HH 194 UM IO 194 UM OR 194 UT DL 174 UT DL 194 UT EH 174 UT EH 194 UT EX 174 UT EX 194 UT HH 174 UT HH 194 UT IO 174 10 182 UT IO 194 UT IX 174 UT IX 194 UT OR HH 174 UT OR HH 194 UT OR 174 UT OR 194 UT SI 186 UT SI 194 UT TX 174 34 5 W ROLLER UT TX 174 34 5 WO ROLLER UT TX 174 35 5 W ROLLER UT TX 174 35 5 WO ROLLER UX OR 178 Maximum Container Weight Maximum Container Weight amp amp Hoist Rated Capacity Hoist Rated Capacity LBS KG 50 000 22 680 50 000 22 680 50 000 22 680 50 000 22 680 60 000 27 216 RECOMMENDED LOADING PROCEDURE TAIL TO GROUND HOISTS The following information is a guideline for operating a tail to ground roll off hoist These instructions do not exhaust every possible situation that could occur when operating the equipment but are intended to promo
96. ISINA TINO ST TASA 3141009 50 0 5 3181009 LONILSIG SVH SIHL LSIOH 30 19 4319001 JNISIA GQ3VINVIS 45719 ADVA SNTSIA SI 0113537 3181009 ISIDH 895 NI avo NI SNIN3VA IWASIA 15 WNOILdO dN LSIOH 90 NI WASIA dA LSIOH SSN SD 1 5 SSNSDMS2 OLX v EX02 v l1108 6 002462 6x Wavy LSIDH WaSvw dn 2v8 46410 Ove X 2 918 31 2 0 2 6826 DMY vI T 018 DONIM NNIWN31 922v WalvTV IHDIl 1SIDH 29 16 1394 TWNOLLdo prd HLIM A3311V8 30 LSIDH NUI10v2 77330 6656 9 Ove X 2 21 1 9 6826 DMY vI T 018 1 92ev v ISNA 6 M 387444 182 353A 3 HOLIMS dn LSIOH 1666 4 1HDI1 LSIDH 5 ISVINVIS 78 NAAR QUUD QUU NAA AANA AARAU AM A QUU QUU i 9 NW MN NM 00000010 y VOD AAA NYA AAA H HOISTS REAR WINDOW SCREE
97. JHL SI SIHL SNOILINALSNI NOILVTIWLSNI 339 090151 4 ONITIWLYNI NIHA S3Wvasd8ns 119 KAMVSS3O3N JI 100 309452 1355 9 3418 0 49S 53091438 8998 81 11 310 2 W WININ 380 N33 138 394349375 JION 8998 XLSIDH IS 314 805 30944 62x 31UN 335 de 99 3 311NId dDlS 31 dj 9 SIHDI1 43553238 2 1 ONAL aiam 92 pP 81 91 6 21 688141 69 1 81 91 6 1104 dj 12 I 106 5534 43 8 12 8 5538 f 9 dW 8 E dIN 91 5538 dW 8 438 16 113 5534 41 je 43 8 19 2 1 NNUD 5538 7 d 30 38 7 gt 448 6 dd 8 dW8 E 1 5546 4015 31 371815509 SV 4 30 331N32 1390 9112373 1008 30 3dISNI 01 134405 DL 35012 SV 13404405 El W31D 0134 ION 301 4501393 fe 98 ans 32948 335 SV LHOI3H 3AVS 3Hl SI 19 OS SISSVHO 1 01 999 13 2VB8 ONTLNNOW 1708 99 35 ANY 4015 ANDLIOV4
98. L H 19 5 2 5 9 8 2 a I 5 gt T g a gt J o 2 5 2 8 amp gt lt a 2 8 lt 8 gt lt 8 lt gt 5 2 8 E x kd amp gt a C GALBREATH INC 1996 BOOK NO DO NOT SCALE DRAWING ICC BUMPER PLACEMENT GEORGE DATE 12 04 96 BY INCORPORATED WINAMAC INDIANA ECN DATE TECHNICAL BULLETIN SALES SERVICE PARTS PRODUCTION REF Hoist Conspicuity TO Sales Service Parts Production FROM Engineering DATE 01 17 2001 Starting in June of 2001 we will begin putting retroreflective sheeting on our hoists in conformance with the new ANSI Z245 1 1999 standards for hoists The new ANSI standard requires a minimum of a 2 wide white retroreflective sheeting L pattern on the upper left and upper right corners of the back of the truck cab See Figure 16 Each leg of the white retroreflective sheeting L must be 12 in length See Figure 17 In addition to the white sheeting the standard also requires a minimum of a 1 1 2 wide red and white retroreflective sheeting to be placed the full length of the ICC bumper as viewed from t
99. L A3091 A ca USED LIFT WINCH HOISTS CYLINDER CYLINDER U4 EH 156 3383 A3117 U4 EH 174 43383 A3119 US EH 174 LIFT B DOWN HOIST B H AN VALVE 1 7 A3210 1850 PSI i EI STANDARD 8683 35 GPM e 1500 RPM DIRECT MTD 3789 e 3 PSI lt gt 15 PSI REMARKS R1 ADDED CYLINDER CHARTS R2 42084 WAS 1245 AND 4870 WAS 4869 R3 03 02 00 JJD UPDATED PART NUMBERS R4 8 1 01 GB DIRECT MOUNT WAS 41001 P 3 INCORPORATED WINAMAC INDIANA Galbreath Inc 1998 This drawing is the exclusive property of Galbreath Inc any reproduction alteration display DATE or distribution is strictly prohibited without the express written permission of Galbreath Inc 04 11 88 IDRAWN HYDRAULIC CIRCUIT SCHEMATIC FOR ROLL OFF TRUCK HOIST BY GAB SEE APPLICATION CHART R6 a3eoe OR 4325 O O OoOo oO USED DN LIFT WINCH HOISTS CYL CYL E 156 18 156 vs i ise 5 156 169 UX DL 169 UT HH 174 US MM 174 US HH 194 US DL 194 STANDARD DIRECT MTD 43789 REMARKS Ri ADDED CYLINDER CHARTS R2 A2084 WAS 1245 ADDED 4869 R3 3 2 00 GB UPDATED PART NO S R4 5 25 01 GB A3231 WAS A3211 R5 8 1 02 GB DIRECT
100. LNOHLIA 12181 SI AVTdSIC NOILONGOAdSY ANY ONI 193 47 9 AlN3dUNd SI ONIMVAC 5 2002 9u 0229109 5 NOISSINSNVYL NOSITIV 40 1 ONILNNOW LNNOW TvOIdAL 91 91 61 OL 17108 1 i n ESI 8 29 T 8 6 0991 9 LHVd 5 Y NOISSIASNVH SHL OL 1108 amp 48 60 P 29 M6S22 dWfid SANIT SAINI 493 uva VNVIGNI OVAVNIM 304030 A8 68 2 01 66 70 50 135 2V88 ONILNNOW 1 9 H SLSIDH 31V2S LON OQ ON 2004 0002 ujpeJqib9 HLV33E1V9 30 LNOHLIA SI 104151510 YO 45 NOLLVS3171w NOLLORGUNd3N ANY HLV3N81WD 30 4134054 SI SNIAVMI SIHL 490 NO NAVAC Es SAS UN 01 03190 1 8 9 E L 19101 1352V88 ONILNOUW m owm ee f P 30 14 1708 395 08 81 8 uva VNVICGNI OVNVNIM 9 wana SISIDH carve 133429448 ONILNOOW 15 2 1 EPpy 56 0 60 ON 008 H SLSIOH
101. MBLY OF CYLINDER All bores in the packing area and plunger outside diameters must be free of tool marks and scratches Polish with a fine paper crocus cloth or a Scotch Brite pad All parts should be clean and free of any contamination A complete Major Repair Kit as called out on Page 7 ordering information is recommended Drop all plungers into the body in the vertical position as shown in Figure 1 Assemble the remaining parts in the reverse sequence as listed in Figure 2 The packing should be presoaked in oil before installing Do not use a detergent oil Note Figure 2 for the direction of the packing Using a tool similar to Figure 5 seat each lip individually making sure packing is nestled uniformly After the head nuts are adjusted make sure there is a nylon slug under the set screw before securing the head nut to the plunger After installing the cylinder in the unit crack the bleeder screw open and extend the cylinder to bleed the air More than one extension may be needed to assure all the air is removed and cylinder operates smoothly PROCEDURE FOR ADJUSTING HEAD NUTS ON TELESCOPIC CYLINDERS WARNING Before making adjustments or repairs to the cylinder when mounted in the unit use strong heavy positive supports to hold the body from accidentally lowering NOTE Pressure must be relieved in cylinder before attempting to adjust head nuts A For leaking Cylinders g Step 1 Step 2 Step 3 Step 4 Step 5 Ste
102. MTD REMARKS R1 R2 A2084 WAS A1245 ADDED CYLINDER CHARTS VALVE 211 PSI EDO HUIST B 1 VALVE 15 3 1850 PSI 8683 GPM 1500 RPM 789 R3 3 2 00 GB UPDATED PART NO S R4 8 2 02 GB DIRECT MOUNT WAS 41001 3 PSI lt gt Q INCORPORATED INDIANA IBOOK NG 42 DRAWING 50074 IDATE 04 11 88 IDRAWN BY GAB REVISIUN R4 USED ON HOISTS LIFT CYLINDER WINCH CYLINDER U4 HH 156 U4 DL 156 43137 04 174 299 U4 DL 174 A3137 39 05 174 US DL 174 05 1 174 15 51 6 BOOK I TREEREN INCORPORATED WINAMAC INDIANA DRAWING QGalbreath Inc 1998 HS0075 This drawing is the exclusive property of Galbreath Inc any reproduction alteration display DATE or distribution is strictly prohibited without the express written permission of Galbreath Inc 4 11 88 DRAWN HYDRAULIC CIRCUIT SCHEMATIC FOR ROLL OFF TRUCK HOIST SEE APPLICATION CHART REVISION Re USED ON HOIST LIFT CYL WINCH CYL U4 EX 156 US EX 156 U4 EX 174 US EX 174 STANDARD 8683 C DIRECT MTD 43789 35 GPM e 1500 RPM q Q PSI 4 15 PSI 4 REMARKS 03 02 00 GB REMOVED SINGLE AXLE AND UPDATED PART NO S Re 08 05 02 GB DIRECT MOUNT WAS 1001 P 7 026251
103. N MINH LOOLY LNNOW LOSHIG ON HOO SLSIOH 1 3481 9 30 NOISSIWS3d SS3NdX3 JHL LNOHLIA C31ISIHUNd 71121915 SI 55914514 NOLLV3317w ANY 193441 9 30 11334054 3 SI SIHL s3ovid Z 1HOd LdN B 8 9 1 well 26 69 99 dNNd SNILNNOW 14 5971 15 002 OL S10IN SL 108 SANDYOL 0002 uppeaqipo O H1341 8 4 esIMyIO D 1911 05 MAIA 1 1HOd LNOHJ 1uOd 2826 N d 1935 1HOd 3unssaud WAS dVNS YNLY 1 5 242 TWAS 9154 05 5410 SdIOH VIS 0 98 91 60 9 60 Twas 20 907 13VHS 0091 86 00 50 10 VNVIGNI OVRVNIM __ MNH 1 2898 INNT INYA ON WOO SLSIOH 9 30 55384 3 71131315 SI NOLLOSIMISI 591451 ANY 1 3 87 9 30 AlM3dDNd SI ONIAWAC 5 0002 oul ujpeaqipo Q 1HOd LdN w t AVM 199
104. N 557 HOISTS D M MACK v 111 HOISTS H SelvsI 66 1 5 VNVIGNI OVAVNIM 75 ON SLSIOH 440 7708 304090 40 m 81 0119907 19230 1 05 1 fap _____ 008 TH SLSIOH ONMVYG 31V2S LON OQ 89 fea v0 v0 1l mp NUISSIWN3d SS3NdX3 LNOHLIM Q31ISIHDBd 51131415 SI NO 14510 NDILVS311V ANY HlV3381V9 30 AlN3dUNd SI ONIAVM SIHL 0002 ujpeuqip9 5 30 3994 31490 19034 E8vEV 30 15494 349 5 310 30 1 NI HSVI 8VO 5 330 3891 A2 WALNOD Old aVAN 440 3391 02 30 3GISNI 11901311430 NONAL 6D 5 0 2 8 90 3015 1 444 DIW 83 31 40 SAJAANI NO CD 90 3015 1 444 DLW Y3A31 40 9D 90 3015 1 444 D LN 33 31 XO 543131 NO SD HSVI 8VO 90 3015 ED STOSLNOD 3015 3 HSVI 8VO 5 90 3015 4319001 519330 81 e Te Te DECAL GALBREATH DBRDER GENUINE DECAL WARNING DU NOT OPERATE 3562
105. NSERTS Enclosed in the packet with this manual are the inserts for optional equipment purchased with this hoist such as lift axle tarpers and PTO information INTRODUCTION This manual contains composite drawings necessary instructions charts and parts lists for the Tandem Truck Roll Off Hoist and its options It is required that the operators and all involved personnel read this manual and become thoroughly familiar with its contents especially its sections regarding the operating procedures for this machine OPERATOR INSTRUCTION CERTIFICATION amp RECEIPT Form No 92025 Enclosed with this manual is the above mentioned certificate and receipt The purpose of this certificate is to ensure that the owner and or operator of Galbreath equipment receives the manual and is instructed in the proper usage of the equipment Note This form 92025 must be completed signed and returned to Galbreath Incorporated to be placed in our files otherwise NO claim for warranty will be considered for this equipment Galbreath Inc P O Box 220 461 E Rosser Drive Winamac IN 46996 800 285 0666 574 946 6631 COPYRIGHT iv CUSTOMER SERVICE WARRANTY TECHNICAL SUPPORT We believe the Galbreath support staff to be the most efficient in the industry We will provide prompt processing of service repair and warranty assistance Should you have any questions or problems with your Galbreath hoist you can contact your local de
106. NTS OF THE ENTIRE PIECE OF EQUIPMENT EX HOIST TIRES TRUCK CHASSIS SUSPENSION ETC IMPROPER USE MISUSE OR LACK OF MAINTENANCE COULD CAUSE INJURY TO PERSONS AND OR DAMAGE TO PROPERTY H 1 RECUMMENDED TRUCK CHASSIS REQUIREMENTS BOOK NO e 55 BACK 6 APPROX F MAX TRUCK FRAME RECOMMENDED TRUCK CHASSIS US OR IO EX HH HOISTS GROUND GEDRGE DO NOT SCALE DRAWNG DATE 11 26 96 BY DIMENSION IS 35 ON SERIES ALL OTHERS ARE 35 1 2 2 DIMENSION FOR amp ID MODELS ONLY MODEL A B C D E MAX F MAX G 04 156 156 15 1 97 99 3 4 86 1 4 43 97 5 1 2 05 156 156 15 99 3 4 86 1 4 43 97 5 1 2 04 174 174 15 99 3 4 86 1 4 43 97 23 1 e 05 174 174 15 99 3 4 86 1 4 43 97 1 2 05 182 182 15 1 2 99 3 4 86 1 4 43 97 31 1 0 05 186 186 15 99 3 4 86 1 4 97 36 05 194 194 15 150 1 2 147 71 2 UT 174 174 15 152 3 8 52 5 8 149 5 1 e UT 182 18e 15 1 2 152 3 8 52 5 8 149 13 UT 186 186 15 152 3 8 52 5 8 149 15 1 UT 194 1947 15 152 3 8 5 8 143 25 1 e UX 169 169 17 172 165 1 4 60 3 4 107 24 UX 178 178 17 1 2 110 1 e 60 3 4 107 46 UM 194 194 15 1 2 99 52 1 2 96 79 975 174 178 15 99 3 4 86 1 4 97 23 075 194 194 15 1 2 152 3 8 5
107. NV E dem 71634 1342944 JAYA AJ8W3SSV 19 ANAE 141 310N Jes 09 9120 09 81013 91 JAWA WIONSWWDO V SVH ooo Soo P 60 2 103 NSWOLSND JHL JI 1332948 JAYA 3Hl 30 LL639 310 JHL 193481 9 09 9120 09 81013 91 43 102051 51041 00 90 NI 62 9 41 ava YNVIGNI OVRVNIM ON 515 51894 4 55352 ON 515 H1933N8 V9 30 NOISSIWS3d SS3NdX3 LNOHLIA 71121915 SI NOILNGISLSIG YO 3 NOLLOnIOSd33 ANY HlV3N8 V9 30 1334054 JHL SI 9NIAVaG SIHL 3 318V9 31 90 3 INVH 0 L 1 H19N31 37893 ON 114140534 ON NADHS SV COJ 01 31 90 111314 JHL NI 4343179 38 10 90 HI9N3 ANAVI 430440 1919345 0 343015 JAY SHION3 3HID 119 80015 1106 ANY 9522 SGEE ON Lavd I3ddIHS 38 TI 9688 1494 2S2 V 31410345 LON SI 19 31 3I 1511 SHL HI9N3 4341530 214345 359314 531493 WALNOD N3HA H19N31 JLON 31UN 86 2 21 8661 440929159 NO NAV3I33 P 44
108. O 92995 ISN LAN H3AOO NO 609961 ISN 9 P 24 666 06021 8 09021 MOVIN 20 62 90 ava Qff 81 13 NOISSINSNYYL dNNd ON MOO SLSIOH 31V9S LON OQ VNVIGNI OVWVNIM ON 339 H1V388 v9 30 NDISSIWN3d SS3NdX3 JHL LNOHLIM 12181 SI 1510 YO 9843179 NUILOnGUSd38 HIV3BNH VO 30 AlB3dUBd 3 15012 3 JHL SI SIHL 2002 u ujpeugqipo 06021 9 09021 SNOISSINSNVYL 10 13 ONILNNOW LNNOW AHL OL 17108 0985118 1 X m 91 6 WOIdAL 19 VELO NOISSINSNV YL OL 1108 SLOAN NO 92995 ISN LAN NO 609961 ISN 9 WOIdAL 91 60 P 25 8 00 90 10 O0LZVLXLH YATINA MINH 8L 1 ub 6 1 SLSIOH C OO 001271 LXH NOISSINSNVYL 101 4 10 LAMOVEE
109. OW NO 711140 51708 IX 91 8 v 0 711144 1104 8 6 v ONY aor NU Wiad ADA Sas pede esce 319907 3 ONAL 31914 ONILNAOW N3INI142 32N38V312 JAMIL S3HONI 01 4874 re G3LNNOW 1191 lt IAY ANY 32N33V312 3411 3AVH GINOHS SIONI 96 61 NO DESCRIPTION 1 FENDER WELDM T 38PL CQ 10 1 2 14 1 2 FRUNT FENDER MTG 6 REAR FENDER MTG LOCKNUT 5 16 13 GS 7 8 FENDER BRACE C GALBREATH INC 2002 REF PAGE 2 OF 2 THIS DRAWING IS THE EXCLUSIVE PROPERTY OF GALBREATH INC ANY REPRODUCTION ALTERATION DISPLAY OR DISTRIBUTION IS STRICTLY PROHIBITED WITHOUT THE EXPRESS PERMISSION OF GALBREATH INC R1 REDRAWN ON CAD 7 11 95 reath HOSTS SCALE REAR FENDER INSTALLATION 1 INCORPORATED BY DLB HOIST NO WINAMAC INDIANA DUE 2 18 78 W THIRD PUSHER AXLE 150835 62 88 91 uva VNVIGNI OVAVNIA 192169 ISIOH WINYL 398039 Q31VNOdNOONI a 66 10 20 1493 NO EN 21 SNIJVdS 091 ASSY 430 34 454 va 10 0180 ONIAVHI 13123802 H SISIDH 31995 LON 00 0
110. PEN GATE VALVE COUNTERCLOCK WISE FULLY Trace down the retract line to the main control valve from the lift and winch cylinders Mark the lines so that they don t get crossed when you reconnect them to the control valve Disconnect the retract lines at the main control valve and place the lines in an appropriate sized container or add enough hose to the retract lines that they can reach into a 55 gallon drum Fill the oil tank with AW32 or equivalent type hydraulic oil so that it just comes to the top of the sight gauge mounted on the oil tank Start up the truck and engage the PTO With the truck idling and the PTO running activate the main control valve lever to extend or on for the winch cylinders This will force the oil out of the retract hoses that are disconnected and flush the old oil out When the winch cylinders are completely extended shut the truck off and reconnect the retract hose for the winch cylinders back on the main control valve Start the truck again engage the PTO and retract the winch cylinders completely Check the oil level in the tank and fill to the top of the sight gauge again Before starting step 7 determine if you have telescopic lift cylinders or single stage lift cylinders UT UM UX and some U5 model hoists have telescopic or multi state cylinders If you have telescopic multi stage lift cylinders proceed to step 8 M 21 7 For single stage lift cylinders with the retract hose in a con
111. RACKET CAN BE REVERSED ae X 84 m Bis CHOOSE ONE WHICH WILL ALLOW 9 BEST ALIGNMENT OF SHAFT x gt N 6 2 5 5 5 zu als SE PAGE 8 B 9 2 5 274 H 4 221 lt 1 96 92 1l uva WNVIGNI OVWVNIM 304039 982 00 52 9 81 1340119 3WVesd 29fal ON A008 TH S1SIOH ONIMVNG 31905 LON OQ 30 NDISSIWN3d 55384 3 LNOHLIM ATLOINLS SI 51 YO AVIdSIG NOILVYSLIW NOILONGOYdSY ANY ONT 193481 9 30 AlN3dUNd SI SIHL 9661 04411345514 31233302 ANGLE TU ANGLE TO ALLOW FOR WELDING ALLOW FOR WELDING GRIND AT 30 GRIND AT 30 NLY 4 5 8 NLY HOISTS LS 5 1 4 MODE 25 amp R FIG FIG F CENTER OF REAR MOST AXLE R CENTER OF REAR MOST AXLE I CONT F ILL H 5 STEP 6 ST
112. RGE HOISTS WINAMAC INDIANA DATE 8 3 01 55098 34 HYDRAULIC CYLINDER 77 6 5 X 114 STROKE ors DESCRIPTION PART ND QTY BARREL ASSEMBLY 7 00 dio 3 4 GLAND 5 94 12 THRD WIPER x SCREW SET 318 84 x31 lg DESCRIPTION PART NO QTY NO 13 VALVE GASKET BLEEDER 2 irme 7 eins fr 1 7 10 PISTON RING 6 11 wr sm _ 2 mu sac e rium Cd SEAL KIT 3168 INCLUDES ITEMS 9 10 11 112 17 18 amp 19 MUST SPECIFY CYLINDER BORE STROKE AND PART NUMBER MUST SPECIFY SERIAL NO OF CYLINDER THIS DRAWING IS THE EXCLUSIVE PROPERTY OF GALBREATH INC ANY REPRODUCTION ALTERATION DISPLAY OR DISTRIBUTION IS STRICTLY PROHIBITED WITHOUT THE EXPRESS PERMISSION OF GALBREATH INC CHANGE DESCRIPTION ECN DATE NO BY wreath DO NOT SCALE DRAWING HOISTS Hl BOOK NO Eid SUME HYDRAULIC CYLINDER A3377 18 INCORPORATED BY GEORGE HOISTS NO WINAMAC INDIANA DATE 8 3 01 55099 P 35 HYDRAULIC CYLINDER A3089 3 1 1 2 X 60 STROKE A3091 1 2 1 2
113. SIMISIT YO AVTdSIC ANY HlV3381V9 30 AlN3dUNd IHL SI 9 15 SIHL ujpe4qip9 O ANVL 2 041 NO 319007 1001 ON SI 383Hl 151080 NO 319001 le F NO 319007 RAE te 1 WO 31415 MAN 3411034 574034 9 P 83 681851 66 51 50 VNVIGNI OVWVNIM 25 ON 3194 ON MOOH SLSIOH 3084039 2 225 88199 30 551 3 SS3BNdX3 JHL 101415 SI 11814151 XO 14514 NOILVe317V ANY 193481 9 30 1534054 SI SIHL 6661 9109 O CH A 1 em CSAIHAYW DD 553 CHT SS3NBVH les X 08 9 1 379 13844 35 3211 L3WWUND 1H917 139209468 ee X el A3NOS WLIW jen 301231438 8 0 aj
114. SSIASNVH 1 NOSITIV 00 80 10 VNVIGNI OVAVNIM Ek ES 1 8L 1330VH8 NOISSINSNYYL dNNd ON YOO SISIOH HLV3N81V9 30 NOISSIWY3d SS3MdX3 LNOHLIA C3LIGIHOYd ATLOIYLS SI 51 XO AVIdSIC 31 ANY 9 9 30 AlN3dDMd JAISNIOX3 SI ONIMVYC 5 0002 Sul ujpeuqib9 NOISSINSNVYL NOSITIV 10 14 ONILNNOW LNNOW 1 TWOIdAL 91 8 61 AHL OL 1109 18 2 9 095507 YAaEWAN LHVd 5115 1 OL 1108 8 80 SLOAN 2 NO 29951 ISN LAN H3AOO NO 019961 ISN P 28 SLAN NO 22995 ISN LAN NO 019981 ASN 46995 NOISSIINSNVH L 1 NOSITIV 20 62 90 VNVICNI OVAVNIM ene ON arr Ag 8L NOISSINSNVH L dWnd ub ub b ON 1008 SLSIOH 31905 LON 00 338 ONT 193 4799 30 NUISSIWN3d SS3NdX3
115. STRIBUTION IS STRICTLY PROHIBITED WITHOUT THE EXPRESS PERMISSION OF GALBREATH INC CHANGE DESCRIPTION ECN DATE BY Re REDRAWN ON CAD 06 23 99 reath 255 HOISTS H SCALES oem INSTALLATION INSTRUCTIONS 18 INCORPORATED BY GEORGE OF CABLE ENDS NO 150668 WINAMAC INDIANA 2 16 89 70 NO DESCRIPTION PART NO PLUG FLUTED 3 4 5 OVAL EYE 374 SLEEVE 7 8 PLUG FLUTED 7 89 COMPLETE ASSEMBLY INSTRUCTIONS 1 CLAMP CABLE IN VICE AS SHOWN 2 REMOVE SEIZING 32 SLIP SLEEVE OVER CABLE 4 UNLAY WIRES 52 SLIP PLUG OVER THE CENTER AND DRIVE TO A SOLID SEAT 6 BEND WIRES INWARD 7 ATTACH SOCKET TO SLEEVE AND TIGHTEN SECURELY 8 STRAND CAN BE SEEN IN INSPECTION HOLE IF APPLIED PROPERLY 9 SEVERAL THREADS WILL BE EXPOSED AFTER TIGHTENING INC 1999 eer THIS DRAWING IS THE EXCLUSIVE PROPERTY OF GALBREATH INC ANY REPRODUCTION ALTERATION DISPLAY OR DISTRIBUTION IS STRICTLY PROHIBITED WITHOUT THE EXPRESS PERMISSION OF GALBREATH INC Se DESCRIPTION breath HOISTS SCALE 4 1 INSTALLATION INSTRUIT 18 INCORPORATED BY GEORGE OF OVAL EYE SOCKET 150338 WINAMAC INDIANA 2 15 89 71 7300W HH 395039 _ 1911915 4015 NADO 703 1 01 1
116. TED BY GEORGE HOIST NO WINAMAC INDIANA DNE 11 7 00 473680 154678 1 47 51510 304039 _ Q31VHOdHODNI pem ea 241751 66 6c 9 OVAVNIM Ee a 8l ATEWASSY AAV3H 1 awos ON 7008 5151 31 05 LON OQ a gt 30 NDISSIWN3d SS3NdX3 LNOHLIA CALIGIHOYd 7121815 SI NOLLNGTALSIG 14510 NOILVN3170 ANY HLV3YE WO 30 1934039 BAISNIOX3 SI SIHL 6661 Ou ujpeaqipo O __ LN3WON9 ONILNNOW 2 1 BLE l3 2VN8 LHDIT E 035 LHDI1 39NV3V312 jseew e 8I 91 G 10N 2907 SSN 91 8 N3HSV reme 1 81 91 1104 eee L3 2v88 4913 t ALN AAV3H ww ____ 48 MISI 581 19101 DYE0LS 51510 TQ3SS3233 A 8 3559 4 H SLSIOH 1342948 4 13 4668 43553234 34 vei 492 13WWONDO LHOIT 1X81 91 S 1104 SS3NAVH 81 91 5 1nN 201 001 81 1 S58IN TIIE 13WWO3N59 lt 12 vSvv S ecvv 32N33V32 133 T vesz6 SSLNALWd 5 30
117. ULIC CYLINDER A3383 6 5 4 X 118 STROKE _ ND DESCRIPTIDN DESCRIPTION PART BARREL ASSEMBLY 7 03 dia VALVE GASKET BLEEDER SLEEVE ASSEMBLY 6 00 RETAINER RING INT SLEEVE ASSEMBLY 5 00 dio PLUNGER ASSEMBLY 4 00 dia RETAINER RING INT 19 20 ej GLAND RET 694 18 THRD WIPER E KIT BLD PACK WIPER 25 26 alu GLAND RET 5 94 12 THRD WIPER GUIDE RING TOP NYLON GLAND RET 4 94 12 THRD WIPER GUIDE RING TOP NYLON SCREW SET 312 24 x31 lg GUIDE RING TUP NYLDN SLUG NYLON 1 4x1 8 PLUG SAE S 16 12 HD 10 VALVE RELIEF PLUG SAE 1 16 12 HD 11 PISTON RING FITTING GREASE 1 8 STR 1 0 i 29 PISTON RING 14 WEAR RING 6 7 16 WEAR RING 17 VALVE GASKET BLEEDER SEAL KIT A3384 INCLUDES ITEMS 11 12 13 14 15 16 22 23 24 amp 25 MUST SPECIFY CYLINDER BORE STROKE AND PART NUMBER MUST SPECIFY SERIAL NO OF CYLINDER C GALBREATH INC 2002 PAGE 1 OF 1 THIS DRAWING IS THE EXCLUSIVE PROPERTY OF GALBREATH INC ANY REPRODUCTION ALTERATION DISPLAY OR DISTRIBUTION IS STRICTLY PROHIBITED WITHOUT THE EXPRESS PERMISSION OF GALBREATH INC ee are Ne m DO NOT SCALE DRAWING HOISTS H1 BOOK NO SAE HYDRAULIC CYLINDER A3383 18 INCORPORATED BY GEO
118. VOLUME NUMBER IX PRICE 25 00 REVISION DATE 03 05 Corporate Office Post Office Box 220 Hwy 75 South P O Box 160 Winamac IN 46996 Ider AL 39981 PH 800 964 6478 FAX 574 946 4579 Operation Installation Service and Parts Manual for TANDEM CABLE ROLL OFF HOIST MODEL DATE SERIAL NO WARNING If incorrectly used this equipment can cause severe injury Those who use and maintain the equipment should be trained in its proper use warned of its dangers and should read the entire manual before attempting to set up operate adjust or service the equipment Keep this manual for reference COPYRIGHT PROTECTED PART NO 7011 0 VOLUME NUMBER IX REVISION DATE 03 05 Part NO 7011 TABLE OF CONTENTS PREFACE PAGE Table dite dd i iv Customer Service Warranty Technical Support cS c vi OPERATION AND SAFETY SECTION Owner Employer Responsibility Operator Employee 0 3 Lockout Procedure Guideline 5 Operating Precautions rere EE 7 Maximum Container 1 4 O 9 Recommended Loading 12 Dumping and Unloading the Container
119. X 80 STROKE aroma 27 272 DESCRIPTIUN PART Fi ruse re fous ee 00 LOCKNUT 1 eo frist sea ROD O RING ee eee 10 U CUP ROD SEAL far LOCK WIRE a SEAL 3092 INCLUDES ITEMS 6 7 8 9 10 11 12 13 amp 14 MUST SPECIFY CYLINDER BORE STROKE AND PART NUMBER MUST SPECIFY SERIAL NO OF CYLINDER caupreara mc _ __ OF 1 THIS DRAWING IS THE EXCLUSIVE PROPERTY DF GALBREATH INC ANY REPRODUCTION ALTERATION DISPLAY OR DISTRIBUTION IS STRICTLY PROHIBITED WITHOUT THE EXPRESS PERMISSION DF GALBREATH INC CHANGE DESCRIPTION ECN DATE DO NOT SCALE DRAWING HOISTS Hl BOOK NO MEL HYDRAULIC CYLINDER 18 INCORPORATED HOISTS WINAMAC INDIANA Wt 6 02 00 154552 36 09 69 88 81 uva VNVIGNI OVAVNIM SLSIOH v6l v41 X3 a Td 88 21 6 92 SVA 9 SYM 51 2 SVA 01031034 aoa avd NAV3I3N SLSIUH 31vOS LON 14314 5 ONIAOTYLI 30 3404 8661 ujpsaqjpo 55384 3 57101315 SI NOLLDGTMISIT AVIdSIT 120005438 ANY ONT 40 SI SNIAVNI SIHL
120. Y REPRODUCTION ALTERATION DISPLAY OR DISTRIBUTION IS STRICTLY PROHIBITED WITHOUT THE EXPRESS PERMISSION OF GALBREATH INC CHANGE DESCRIPTION ECN DATE R1 REDRAWN CAD 7 1 95 reath 2556 HOISTS H1 REAR FENDER INSTALLATION 1 INCORPORATED BY GEORGE FOR U MODEL HOISTS WINAMAC INDIANA DATE 1 09 74 150834 P 56 SLSIOH 117 H 78 50 80 WSCNVL XN A8 SLSIOH 31995 LON 50 00266 719401 L p p L p pe SI8INTIE 51342944 935 ANY 1 3 NO AINO 381 543 5 9 9 la 8 2 018 A3NOS I 9NU380 133 SSN 91 6 5 81 91 1nN omi 00 pe opi qe p pe e pow 1X81 91 S 1104 3903 3015170 9 vIX2 T 9EY 148 6 Is 32948 4 4151 437713 190 5 30v H 14043 qe _ 179 331N33 N23 46 0 21 43409 492 NO NAVNI3N v3 VNVIGNI OVAVNIA va sa a9 99 86 91 50 5105 SYM ALO SVM OT d90 SVA 5143194 5 ONIADTIOS 30 330W 30 Ad H1V33871V9 30 NUISSIWH3d 55384 3 LNOHLIA C31ISIHONd 1
121. Z NI ANIOS THM SNOISNAWIC 2 AHL 9 WALI SHOHONV AHL 1 01 T SNOILOQnWISNI ONIINNOW P 50 06 62 9 uva 310 612151 1 0 X04 WAS ag VNVIGNI OVAVNIA ME8LE SVA 11 5 A8 ON EE 66 90 10 81 0104 OILVWDIRV H SLSIOH 31V2S LON 3xa 960 39 6661 0924093 30 NOISSIMN3d 354 3 7121 15 SI NOLLOSISISIT XO AVIdSIC SAN31Vd 50 ONIADTIOS 30 NOLLVH3170V 1 3487 9 30 41539084 SI SI 31 OVE 38 01 AWW IHL 01 35019 S3WD2 4703 IHL 41 OOH 3 4NId Y GI3Sn 3WVS JHL 03 SZTPSI 335 92 2 1 26 LE SYILN3 3HL 319104 SI 15 3Hl 31 GNNOYD LIH 10N THA 1I 19 OS 43140 8 38 01 TMA 2 1 Ov 5531 SI 3WV3 JHL JI 30 01 01 3Hl 0 amp 3
122. a 681951 338 81 51 3ONVHO 0577 9 128940 01 302290 41 30934 8934 3 NO 0351 42 50 00912 9101 219 XN 30 5 13 09 31 9x 2 8 9 2 01 2 01 1 130938 T 8 06 8 61 2 v T 0 SSNSOATE e T e SOSINTIE 1 2 018 3335 331N39 Y30N34 3015371434 9 180 133 SSN 91 6 W3HSV 81 91 5 1nN 201 1 001 981818 es 2 IX8I 91 S 1104 2 1 0T SEV 1d8 E 13 2V38 ONILNNOW 31N32 32944 6 8 4 9 v 98 9 31918 199 02 96 v Y30N34 T 10048 51 331IN33 INDSj SN 30 INO 30 NOISSIMN3d SS3YdX3 LNOHLIA 57131815 SI NOILOGIMISIT 90 14510 NOLLVS31TV ANY 30 41439049 SI 9NIAVHO SIHL gor NO 319007 26 12 11130 gor NU 319007 NIJ 64 v8 vSI ON 8l ON 2004 151 WS0NVL 403 NDILVTIVISNI 330N34 515 66 20 21 VNVIGNI WH
123. aler or your Galbreath Customer Service Representative Phone numbers are on the front cover of this manual If you have a problem with your Galbreath hoist the following information will be required and requested by the Galbreath Customer Service Department at Winamac Indiana Your Company Name Address City State Zip Phone Number and Fax Number Include Area Code Contact Name for Service Representative To Call Equipment Model Equipment Serial Number Brief description of the problem The hoist serial number may be found on the Galbreath nameplate next to the main control valve or on the driver s side front of the tipping frame The serial number is also welded on the inside driver s side front of the tipping frame If service is required within the warranty period authorization from the Galbreath Customer Service Department must be obtained before ANY warranty repairs may be performed After gathering the above required information call 1 800 285 0666 and follow the phone directions to access the customer service warranty department The customer service representative will handle your call and advise you as to how your situation will be handled Sales and application issues please call your local dealer and or your closest Galbreath facility Galbreath Customer Service Galbreath ALL STAR Parts Phone 1 800 285 0666 Phone 1 800 946 9476 Fax 1 574 946 4269 Fax 1 574 946 4257 E Mail rfox galbreath inc com E Mail jroth galbreat
124. all amount of fluid will be discharged through the valve which is normal and does not constitute a faulty air bleeder valve assembly 3 For Manual Bleeding cap is approximately one turn off the closed or bottomed out position M 20 FLUSHING THE HYDRAULIC SYSTEM This procedure tells how to properly flush oil from the hydraulic system on all standard two cylinder winch cable model truck mounted hoists Ex U2 U3 U4 U5 U6 UT UM UX Before starting the following procedures make sure that all hydraulic cylinders are retracted completely 1 Shut gate valve located at bottom inside of the oil tank and close the valve by turning the knob clockwise Remove the suction line at the gate valve and drain oil from tank using the gate valve to regulate the flow Once all the oil has drained out remove the suction strainer which is located in the tank where the gate valve is With the strainer out clean with a solvent by flowing the solvent from the inside of the strainer out After cleaning check that the relief valve in the end of the strainer is operational It should push inwards with about 3 pounds of pressure Remove the return filter and replace it with a new filter DO NOT REUSE THE OLD RETURN FILTER Reinstall return filter and suction strainer using appropriate thread sealant and or O rings The O rings need to be checked for nicks or cuts before reinstalling Also reinstall the suction hose to the gate valve O
125. buse to equipment Always drive at greatly reduced speeds over rough terrain to minimize this destructive action O 26 OPERATION AND MAINTENANCE PRECAUTIONS FOR PINTLE HOOK APPLICATIONS Con t Never exceed the capacity of the pintle hook and or any equipment utilized WARNING Applying the brakes severely increases the weight transferred to the trailer tongue on trailers without front axles Therefore products that can shift such as sludge water etc must never be transported by this type of trailer Follow all maintenance instructions warnings and general instructions listed on Holland s specification sheet which is enclosed in this manual Be particularly careful not to damage the pintle hook when coupling and uncoupling the trailer 27 MAINTENANCE SECTION M INTRODUCTION AND PREVENTIVE MAINTENANCE COMMENTS Maintenance begins with the purchase and use of the correct hoist properly designed for the hoist application Trained qualified and competent personnel should perform all operation inspections service and maintenance issues Galbreath strongly urges each owner operator set up a Preventive Maintenance Program that will provide adequate inspection servicing and repair of their hoist and it s components for the purpose of providing safe operation and maximize the service life of this equipment NOTE The suggested preventative maintenance inspection and time intervals may need to be adjusted due to
126. ded use caution when disconnecting the air from the cylinder extend port Using the spanner wrench back out the threaded head from the barrel assembly by turning counter clockwise The entire rod and piston sub assembly may now be withdrawn for the barrel assembly bringing with it the head nut assembly With the rod and piston sub assembly held secure to prevent it from turning use the spanner wrench to remove the piston from the rod CAUTION Do not clamp on the polished surface of the rod without providing protection to the polished surface Remove the piston then the spacer and the head nut from the rod by sliding each over the threaded end of the rod being careful not to damage the threads Remove the old seals and bearings All parts should be thoroughly cleaned While cleaning inspect all components for rough wear and determine whether the part can be cleaned up or replaced Seals and bearings can then be installed in their respective grooves The continuous piston seal ring can be stretched slightly with the use of the rounded blade screwdriver This seal should then be pushed in place by hand Careful reference to the drawing will show the proper installation of the seals noting the direction of the seal lips etc M 10 7 The piston and rod sub assembly can now be reassembled Using a liberal amount of grease on both the inside diameter of the head and the surface of the rod slide the head over the threaded stem end of the rod
127. e gauge placed in the system on the pressure side of the main hydraulic control valve NOTE Do not set the pressure to exceed pressures shown on hydraulic schematic Operate one control handle at a time The control valve is not designed to operate two or more functions simultaneously Do not alter the hydraulic valves or the hydraulic system in any way without prior approval in writing from the factory Never use a locking device to hold a control handle or a valve open as the valves are designed to return to the center when released allowing a complete stop of movement Check the cable for excessive wear and replace as needed Cable manufacture recommends changing cable once a year and factor concurs NOTE It is necessary to change the four cable clamps when replacing the cable Observe and obey all caution and warning decals on both hoist and containers Always power the hoist down Do not let its weight push it down with the PTO disengaged This may cause air infiltration into the hydraulic system Damage to the pump by cavitations may occur Never drive the truck with the P T O engaged Never drive the truck with the hoist in other than full down position Hydraulic oil warm up is required in very cold weather Engage P T O and let truck idle for several minutes Never allow anyone to work on the hoist in the raised position without adequate support to prevent the hoist from lowering Never move the truck unless the conta
128. equipment with devices that are not fully functional O 2 OPERATOR EMPLOYEE RESPONSIBILITY Operators employees who work on or operate mobile equipment shall be responsible for 1 2 10 11 12 13 Using all applicable safety features provided on the equipment Using equipment only after being properly instructed and trained in accordance with Owner Employer Responsibility items 1 and 2 Reporting any damage to or malfunction of the equipment by submitting a report to the employer or responsible authority either when the damage occurs or as soon thereafter as is practical The employer should also document such reports Ensuring the work area is clear of all persons during all phases of the operation prior to operating the equipment Ensuring the work area has sufficient clearance on sides and overhead Ex roof or ceiling side walls power lines etc for the hoist truck and container throughout all phases of operation Ensuring that all persons are clear of tailgate and container contents that may fall out before the tailgate is opened The operator shall warn all persons not to cross under a raised container or an open tailgate Operating all equipment in accordance with the manufacturer s instructions Riding only in the cab and not on any other part of the mobile equipment Never bypass or remove safety devices which have been installed on the equipment Never operate the equipment unless these de
129. following criteria color shape size and or format 5 5 Only authorized individuals should release the equipment for use after repairs have been made 6 Periodic inspections should be done by the employer to verify the correct use and compliance with the Lockout Procedure DANGER FAILURE TO COMPLY WITH THE LOCKOUT PROCEDURE MAY RESULT IN INJURY TO PERSONS AND OR DAMAGE TO EQUIPMENT NOTE There are other procedures and responsibilities associated with the Lockout Procedure as dictated by the uniqueness of each situation and any applicable standards and or codes Please note that the procedure basics listed above are to create an awareness of the necessity for a Lockout Tagout Procedure The owner employer should obtain a current copy of the following references ANSI Z244 1 Federal Code Of Regulations Title 29 Part 1910 Section 1910 147 The Federal Code Of Regulations may be accessed via the internet at the National Archives and Records Administration website at http www access gpo gov nara cfr It is ultimately the owner s employer s responsibility to establish train for and oversee the implementation of the lockout tagout procedures O 6 OPERATING PRECAUTIONS The following precautions should always be observed Do Not use chain to hook onto any container as the hoist has the power to break most chains Never adjust the hydraulic pressure setting without the use of an accurate working pressur
130. h inc com Web Site www galbreath inc com Web Site www galbreath inc com GALBREATH INCORPORATED TANDEM TRUCK ROLL OFF HOIST LIMITED WARRANTY amp LIMITED LIFETIME FRAME WARRANTY GALBREATH INCORPORATED GALBREATH warrants it s roll off hoist main frame weldment against failure as the result of corrosion for the life of the hoist frame while it s mounted to the original chassis IS4063 GALBREATH warrants the reservoir pump hydraulic control valve and hydraulic cylinders against operational failure caused by defective material or workmanship which occurs during normal use within two 2 years from date of shipment from our factory GALBREATH warrants all other products of it s manufacture against operational failure caused by defective material or workmanship which occurs during normal use within one year from date of shipment from our factory GALBREATH will replace all parts of our manufacture free of charge that our inspection at our factory shows to us to be defective in accordance with the above paragraph Written permission must be obtained from authorized Galbreath personnel for any repairs performed other than in our factory All claims for reimbursement must be filed with proper documentation no later than forty five 45 days after occurrence to be allowed All products purchased by GALBREATH from an outside vendor shall be covered by the warranty of that respective vendor only and GALBREATH does not participate in or obl
131. he hoist down To correct this situation raise the hoist and pull the container forward until the C G is past the hoist rear hinge point X ate By gt lt Pull the container forward until it is securely locked into the front stops In addition to the front stops container and hoist should always have a rear container hold down device Disengage P T O before driving away DANGER The container and hoist must be equipped with the proper front stops and rear holddowns The container specifications must match the hoist specifications Ex Roller size amp location proper style hook up spacing between long sills etc The container and hoist must be in good working order Non compliance could result in damage to equipment and or injury to persons and is the operator owner s responsibility O 22 DUMPING A CONTAINER CAUTION Before raising the hoist observe both sides and rear of the hoist for personnel DO NOT RAISE THE HOIST IF ANYONE IS CLOSE ENOUGH TO BE HIT SHOULD THE HOIST TIP OVER Also observe for any personnel that may be heading into the area during the dumping operation Review all of the following items as a guideline to perform the dumping operation These items do not exhaust every situation which may occur but are intended to promote proper operation when combined with safe work habits and common sense 1 Dump site The area should be level
132. he rear See Figure 16 The last part of the retroreflective sheeting standard requires a minimum of a 2 wide red and white retroreflective sheeting along more than one half the length of the hoist sides See Figure 16 We will use 3 wide red and white retroreflective sheeting on the sides of all of our hoists per Waste Management specifications The side sheeting can not be blocked by a container and or other obstructions or be placed higher than 60 from the ground Broken strips of sheeting on the side of the hoist need to be placed as even as possible The gaps between the broken strips of sheeting must be less than four feet in length The edge of white or red sheeting shall not be located closer than 3 inches to the edge of the luminous lens area of any required lamp All sheeting must meet the requirements of ASTM D 4956 90 Standard Specification for Retroreflective Sheeting for Traffic Control for Type V sheeting and shall meet the minimum photometric requirements contained in the U S Code of Federal Regulations 49 CFR Part 571 108 Reference ANSI Z245 1 1999 section 7 2 16 See next page for Figure 16 amp Figure 17 Minimum Widths of Retroreflective Sheeting that can be used 1 1 2 inches Grade DOT C2 ICC Bumper Only 2 inches Grade DOT C2 9936 3 inches Grade DOT C3 3793 White A2867 Red amp White 4 inches Grade DOT C4 BULLETIN 011701 2 H 20
133. heck clearances before raising hoist Slowly cycle all cylinders and add balance of oil required Check clearances with hoist in raised position Cycle single stage cylinders at least twice to purge air from system Air must be bled from telescopic cylinders through bleeder screw located at the top of the cylinder tube section if cylinders have bleeder screws Set relief pressure as listed on hydraulic schematics Nominal setting at 1850 P S I Set any required adjustable port relief as listed on the hydraulic schematic All hydraulic connections and components should be checked for leaks under pressure 11 STEP 33 Additional mounting information be found in the parts section of this manual such as Typical Hydraulic Systems Hydraulic Schematics Individual Components Including Mounting Notes Optional Equipment Inserts GALLONS 55 70 65 All UT To fill oil tank to maximum capacity proceed thru Steps 23 thru 29 Retract cylinders and fill tank 2 from top BUMPER amp LIGHT INSTALLATION BOOK NO HOIST MAIN FRAME BUMPER amp LIGHT INSTALLATION ICC LIGHT BAR CLEARANCE LIGHTS CLEARANCE REFLECTORS TRUCK CHASSIS LIGHTS DO NOT SCALE DRAWING GEORGE 12 02 96 BY INCORPORATED WINAMAC INDIANA g 2 5 r lt 2 5 u 8 8 o 2 z a x i 2 a E E 2 a gt
134. igate itself to any such warranty No freight travel cost meals lodging or loss of hydraulic oil shall be covered by this warranty all labor costs allowed shall be in accordance with GALBREATH S established rate in case of alleged defect product shall be returned to GALBREATH with transportation charges prepaid No freight collect shipment will be accepted GALBREATH makes no warranty on any of it s equipment used in any way except as it was designed intended and sold to perform DISCLAIMER OF WARRANTIES THE LIMITED AND CONDITIONAL WARRANTY AND REMEDIES SET FORTH ABOVE ARE EXCLUSIVE AND IN LIEU OF ANY AND ALL REPRESENTATIONS SPECIFICATIONS WARRANTIES AND REMEDIES EITHER EXPRESS OR IMPLIED HEREIN OR ELSEWHERE OR WHICH MIGHT ARISE UNDER LAW OR EQUITY OR PURSUANT TO ANY COURSE OF DEALING OR CUSTOM OR USAGE OF TRADE INCLUDING WITHOUT LIMITATION ANY WARRANTIES OF MERCHANTABILITY AND OF FITNESS FOR ANY SPECIFIED OR INTENDED PURPOSE LIMITATION OF REMEDIES AND LIABILITY PURCHASER S SOLE AND EXCLUSIVE REMEDY AGAINST GALBREATH SHALL BE THE REMEDY OF DEFECTS IN PRODUCTS DELIVERED HEREUNDER AS PROVIDED BY AND WITHIN THE TIME PERIOD SPECIFIED IN GALBREATH S LIMITED WARRANTY SET FORTH ABOVE GALBREATH S LIMITED WARRANTY CONSTITUTES THE SOLE REMEDY WITH RESPECT TO OR ARISING OUT OF THE EQUIPMENT PRODUCTS OR SERVICES OF GALBREATH NOTWITHSTANDING ANY OTHER PROVISIONS HEREOF IN NO EVENT SHALL GALBREATH BE LIABLE IN CONTRACT TORT OR EQUITY FOR
135. iner and hoist rear hold downs are engaged 7 Never move a truck with the container loaded unless the hoist is down in the over the road travel position If the unit is equipped with a rear stabilizer it must be raised up off the ground before moving the truck Always drive slowly over rough and bumpy roads to prevent excessive stress on the equipment Operate the equipment smoothly and slowly Your roll off trailer hoist has been designed to give extended service when used with good working habits Always operate your roll off within its rated capacity and follow the suggested maintenance and lubrication program RESPECT YOURSELF AND OTHERS AND THIS EQUIPMENT USE GOOD WORKING HABITS AND COMMON SENSE WHEN OPERATING THE HOIST O 8 Maximum Container Weight per Hoist Model amp Hoist Rated Capacity Hoist Model Maximum Container Weight Maximum Container Weight amp amp Hoist Rated Capacity Hoist Rated Capacity LBS KG U2 EX 119 U2 EX 138 U2 OR 138 U3 EX 156 U3 HH 138 U3 IO 156 U3 MM 138 U3 OR 156 U4 DL 156 U4 DL 174 U4 EH 156 U4 EH 174 U4 EX 156 U4 EX 174 U4 HH 156 U4 HH 174 U4 IH 156 U4 10 156 U4 10 174 U4 MM 156 U4 OR 156 U4 OR 174 U5 DL 156 U5 DL 174 U5 DL 194 U5 EH 156 U5 EH 174 U5 EH 194 U5 EX 156 U5 EX 174 U5 EX 194 U5 HH 156 O 9 Maximum Container Weight Hoist Model amp Hoist Rated Capacity Hoist Model U5 HH 174 U5 HH 194 U5 IH 156 U5 IO 156 U5 IO 174 U5 IO 182 U5
136. inimum Recommended Truck Specifications to assure proper clearance and strength before mounting hoist Inspect for any obstacles such as air tanks air dryers fuel tanks fuel filters or brackets which may have to be relocated to provide clearance for lift cylinders controls tool box oil tank lower lift brackets and other options such as 3rd lift axle The lift cylinders require a minimum 2 1 2 clearance around their path of operation The oil tank mounting bracket requires 30 minimum clearance between the back of the cab and the front edge of the tank mounting bracket This clearance is required for the valve and valve controls After it has been determined that the hoist will fit the truck frame including any and all optional equipment cut the rear of the truck frame off behind center of rear most axle 154121 Fig 154122 Fig E Fig The frame should be torch cut at a 90 angle to the truck frame for EX HH DL OR IX EH Models For 51 Models see 154122 Fig E and for amp IH Models see Fig F Then grind the top edge of truck frame corners to allow room to weld and fit to hoist frame 154121 Fig C 154122 Fig E Fig F Mount oil tank mounting brackets to truck frame with six 1 2 bolts NOTE Use existing frame holes whenever possible for mounting brackets 154120 Fig B Located 30 from back of cab fuel tank or battery box Install other options ie 3rd axle tarper gantry behind cab oil tank
137. maintenance and other associated activities Compliance and enforcement of a Lockout Procedure is the responsibility of the Owner Employer and Operator Employee The following information is a guide line to achieve a Lockout Procedure A detailed documented program must be established to fit each situation and condition 1 Observe and review all the conditions of the equipment All sources of stored energy must be recognized managed and cautiously released by qualified personnel Examples Shutting down truck engines and any auxiliary engines d Disengage power take off systems Relieving stored hydraulic or pneumatic pressure after installing blocking devices Relieving all entrapped hydraulic pressure 4 Remove the key from the vehicle ignition All individuals affected must be notified and comply with the Lockout Procedure Tag all controls to inform personnel that the equipment is under repair do not operate or whatever the situation dictates All affected personnel must be previously informed as to the meaning and appearance of the Lockout Tag Minimum Requirements For Lockout Tag Tags must be made out of material capable of withstanding the environment to which they are exposed Example oil grease fuel Tags must be easily recognizable and clearly visible at the location of the operating controls Tags used must be standardized with one or more the
138. merican Trucking Association for complete coupling and uncoupling procedures These cover items such as cargo securement brakes lights safety chains and other important requirements This equipment must not be used or maintained in a careless manner GENERAL INFORMATION 1 Do not modify or add to the product 2 Wear safety goggles during installation removal and servicing 3 Never strike any part of the item with a steel hammer 4 Do not weld on this product This product is covered by Holland s Commercial Products Warranty Holland reserves the right without giving prior notice to change specifications and dimensions as designs are altered or improved TOWING APPLICATIONS Trailers fuil trailers doubles and triples operations within the stated capacities For off road applications reduce the above capacities by 2596 and use in conjunction with a swivel type drawbar DRAWBAR EYE DIMENSIONS 244 to 3 LD with 1 25 to 1 63 diameter section MOUNTING 1 Usea mounting structure of sufficient strength to support the rated capacity of the pintle hook in accordance with SAE 849 and SAE 847 respectively 2 Usethe hole pattern described on the reverse 3 Use 8 75 grade 8 fasteners properly tightened The recommended minimum torque is 200 ft Ibs per SAE J429 4 A Holland XB 165945 air cylinder is recommended for use with Holland pintle hooks 5 Adjustment of Holland s
139. on housing Typical mounting brackets such as 4031BO 4032BO 4035BO may be used Reference parts section of this manual for additional information Proceed to Step 15 If installing a drive line pump establish the best method for installing hanger bracket and weld pump mount to bracket to obtain the shortest practical length of P T O to pump drive shaft The drive shaft is not to exceed 36 without the use of a center support bearing Use a standard universal joint on the P T O end and a slip universal joint on the pump end Cut the P T O shaft to length and cut key way at proper location Be sure universal joints are in Phase See Fig J Lubricate the slip yoke on installation Tighten set screws on the other three yokes and lock with wire The next section of assembly instructions deals with the hydraulic power pack and its component parts Be sure to clean all hydraulic parts hoses tank etc before assembly and use Keep hoses covered and other holes plugged before use Install oil tank amp valve assembly onto oil tank mounting pipes Tighten set SCrews Establish Pressure amp Inlet ports on pump Will vary with direction of P T O Rotation Fig K IS 276 Connect inlet port of the pump to gate valve on tank using 2 low pressure hose H 9 20 1 ON 8l ON 2004 NOILVALSn 111 DNILNNOW dWNd 3 L3VHS TH 96 2 uva 3040390 VNVIGNI OVWVNIM
140. p 6 Loosen set screw in head nut Tap head nut lightly around circumference with a hammer Using a chain wrench back head nut off one half to one full turn If plunger turns as you are turning head nut the plunger will have to be held preferably with a strap wrench Cycle cylinder two or three times This will help to seat any vee rings that might be rolled Tighten head nut one half turn further than it was loosened Tighten set screw For Mis sequencing Cylinders Step 1 Step 2 Step 3 Step 4 Loosen set screw in head nut Tap head nut lightly around circumference with a hammer Using a chain wrench back off head nut of sticking plunger one half turn If this does not help turn head nut another half turn If plunger is still sticking tighten next plunger that is extending If plunger turns as you are turning head nut the plunger will have to be held preferably with a strap wrench Tighten set screw If adjustments fail to correct the problem contact the factory for further instructions AUTOMATIC BLEEDER SCREW FOR TELESCOPIC CYLINDER The automatic bleeder valve eliminates time consuming and hazardous air bleeding maintenance and problems common with hydraulic systems with entrapped air 1 To Close turn cap clockwise all the way in 2 For Automatic Bleeding turn cap counter clockwise all the way out The proper operation necessitates a clean hydraulic system With each lifting cycle of the cylinder a sm
141. r shaft pipe securely as shown in 154116 Fig and center hoist sub frame to lower lift bracket as shown in Illustration Fig amp Weld as illustrated NOTE Occasionally due to variations in truck chassis it may become necessary to use alternate hardware parts such as bolts pipe and fittings hoses etc If such conditions arise good mechanical judgement should be exercised and alternate parts must be purchased by the installer NOTE When installing the 2348W drop shaft after shaft is positioned weld anti rotation blocks to the inside of the lift plate Do not weld shaft to lift plate or to anti rotation blocks H 6 ILL II g SUB FRAME D EON 4 21 CONTINUOUS WELD 2 3 8 FILLET e INSIDE amp DUTSIDE 2 OF TRUCK FRAME ALSO 6 OF FRAME AND E Im g BOTTOM OF SUB FRAME 8 E Y TRUCK FRAME 5 57 y ea 5 8 gt FIG 5 E B 5 0 24 PEG o NF 8 z 5 Z 5 5 gt 13 13 E gt E No amp ju T o o o o 5 1 2 515 3 0 _ 1 5 Xx
142. re the cable connection is securely attached and in good working condition 4 Illustration 4 Release truck brakes Pull the container onto the hoist allowing the truck to roll under the container CAUTION Be absolutely sure the container long sills are lined up on the hoist properly 14 5 Illustration 5 NOTE Container front roller ahead of hoist rear hinge point Illustration 6 NOTE Container long sills and hoist rails in line with each other Continue pulling the container onto the hoist After the container front rollers are ahead of the hoist rear hinge point lower the hoist enough to keep the container long sills and hoist rails in line and even with each other 15 6 Illustration 7 NOTE C G of container is past the rear hinge point of the hoist Illustration 8 Lower the hoist when the center of gravity of the container is forward of the rear hinge and continue pulling the container forward until it is securely locked into the front stops CAUTION Do not attempt to power the hoist down before the C G of the container is past the rear hinge point of the hoist This can cause excessive stress loss of control and or damage to equipment O 16 7 Illustration 9 In addition to the front stops container and hoist should always have a rear container hold down device Disengage P T O before driving away DANGER The container and hoist must
143. s recommendations This shall include keeping all malfunction reports records of inspections and maintenance work performed Repairing prior to allowing the equipment to be placed into service any mechanical malfunction or breakdown that affects the safe operation of the equipment Example cracks lights hoses latches hitches holddowns etc Meeting the appropriate lighting requirements before attempting to operate the equipment during hours of darkness NOTE The manufacturer is not required to install extra lighting on the equipment Ensuring this equipment will not be used to lift haul or move weight that is believed to exceed the load rating capacity in any way of the individual components or the entire piece of equipment Example hoist tires truck chassis suspension etc Ensuring the hoist is adequately supported when the hoist is raised for service or maintenance Utilizing a lockout procedure when cleaning servicing maintaining or repairing this equipment See Lockout Procedure 10 On equipment that carries detachable containers the employer shall affix a sign or mark on the container near the cab on the driver s side stating the minimum overhead clearance required for the vehicle and container to pass under when positioned for normal over the road travel Specifically inspecting safety equipment and protective devices to ensure they are not disabled or bypassed NOTE Do not permit operation of
144. sential to all types of bearings gearing and friction producing mechanical devices Lack of adequate and proper lubrication results in premature wear of components due to increased abrasion or excessive heat Lubricate unit a minimum of once a week Reference Lube Charts in this manual Grease All grease fittings should be properly greased after 40 hours of service or a minimum of once a week for average usage Reference Lube Charts in this manual Hydraulic System Daily inspect for leaks loose hydraulic lines and fittings oil level and proper operation of hydraulic system Air Breather Replace air breather every six months Reference Lube Charts in this manual Oil Filter Replace oil filter every six months Reference Lube Charts in this manual Suction Strainer Inspect and clean suction strainer when changing hydraulic oil Hydraulic Oil Every Three Months Inspect oil for proper color odor and feel Replace oil if milky or darkens in color begins to have an odor or lacks lubricity to your touch Every Twelve Months Replace oil with 15032 AW32 Anti wear hydraulic oil filered through the return filter or filter existing oil to ISO Code 18 15 and remove water with water separation media filter water less than 50 parts per million NOTE When replacing or adding oil always filter the oil through the return filter Hydraulic Cylinders Inspect cylinder rods fittings and operation Apply grease to the grease fit
145. tainer or 55 gallon drum activate the main control valve lever for the lift cylinders to extend or raise the hoist This will force the old oil out of the lift cylinders When the lift cylinders are fully extended and raised shut off the truck and reconnect the retract hose to the main control valve Start the truck engage the PTO and lower the hoist to retract the lift cylinders Check the oil level and add if necessary Cycle the cylinders for the winch and lift to purge any remaining air out of the system Check for leaks and correct oil level For multi state telescopic lift cylinders first locate the hoses at the base or bottom of the lift cylinders Mark them in a way to identify retract and extend colored bread ties work well for ease in reconnecting later Disconnect the hoses at the base of the cylinders so the oil can drain in a 5 gallon bucket When both lift cylinders are drained reconnect the hoses to their respective ports Opening the bleeder screws on the tops of the cylinders will speed up the draining process Reconnect the retract hose at the main control valve for the lift cylinders Double check all the hose connections that were mentioned in step 4 Fill the oil tank to 1 2 to 1 inch from the top of the sight gauge Be sure to tighten bleeder screws before start up Start up truck and engage PTO At an idle operate the main control valve lever to the retract or lower position until the cylinders are full and
146. te efficient and proper operation WARNING BEFORE OPERATING THE EQUIPMENT 1 Besure the area is clear of people 2 Check the area for low power lines or any other obstacle which may interfere with hoist operation 3 Never operate equipment which is damaged and or improperly maintained NOTE The Smallest Crack Must Be Repaired 4 Always operate the equipment within its rated capacity 5 Study this entire manual and become properly trained with this equipment before attempting to operate this equipment Respect yourself others and this equipment Use safe working habits and common sense when operating this equipment NOTE Failure to follow the items listed above may result in damage to equipment and or to persons O 12 LOADING A CONTAINER 1 Illustration 1 Aligning the hoist rails with the long sills on the container back the truck squarely as possible to the container Allow 3 4 feet between the container and hoist allow 8 9 feet for extendable tail models Put the transmission in neutral and engage the P T O Extend the tail on extendable tail models 2 Illustration 2 Raise the hoist until the tail touches the ground NOTE Do not allow the hoist tail to lift the truck up by raising the hoist after the tail is touching the ground 0 13 3 Illustration 3 Set truck brakes Retract the winch cylinder and connect the cable to the container hook DANGER Check to be su
147. the hydraulic system is dumping over the relief valve Now move the lever to the raise position to raise the hoist approximately 12 to 18 inches above the subframe At this time using the bleeder screws bleed out any air trapped in the cylinder Once pure oil comes out of the bleeders tighten the bleeders and cycle the hoist to full up and full down several times This will finish purging any existing air trapped in the lift cylinders Lower hoist and check the oil level in the oil tank Refill if necessary and check for leaks Conserve resources and recycle the hydraulic oil Always dispose the oil properly If you have any questions pertaining to the procedures involved please contact the Customer Service Department at Galbreath Inc 800 285 0666 M 22 HOIST MOUNTING SECTION MINIMUM RECOMMENDED TRUCK SPECIFICATIONS 18 0002 Front Axle With Power Steering 44 000 Rear Axle With Walking Beam Suspension Bending Moment For Each Frame Channel 2 400 000 in Ibs 36 000 5 Chassis Frames Minimum Section Modulus 32 in 55 000 5 Or More Chassis Frames Section Modulus 24 in NOTE CHECK LOCAL REGULATIONS IS RESPONSIBLE FOR COMPLIANCE WITH LOCAL STATE amp FEDERAL WEIGHT REGULATIONS CAUTION THIS EQUIPMENT SHOULD BE OPERATED BY PROPERLY TRAINED PERSONNEL THE HOIST SHOULD NOT BE USED TO LIFT AND HAUL ANY WEIGHT THAT IS BELIEVED TO EXCEED THE LOAD RATING OF ANY OF THE INDIVIDUAL COMPONE
148. ting on the hydraulic cylinder every week M 3 SUGGESTED PREVENTIVE MAINTENANCE Continued MECHANICAL Structural amp Weld Integrity Check to insure proper and safe working condition of structural members Make sure it is within normal wear guidelines Inspect weld joints Front amp Rear Stops Check to insure proper and safe working condition of stops Nuts Bolts Shafts Cotter Keys Etc Check to insure proper and safe working condition Make sure it is within normal wear and proper torque guidelines Control Rod or Cable Linkage Check to insure proper and safe working condition Inspect connections and apply proper lubrication on pivot and wear areas Rollers Sheave Blocks Rear Hinge Pivot Points Check to insure proper lubrication adjustment and operating functions Container Hold Down Devices Check to insure proper and safe working condition Hoist Cable Daily inspect the cable along with a through inspection every 40 hours for breakage unraveling or flat spots as well as cable ends clamps and pins The cable should be lubricated frequently to prevent rusting ELECTRICAL SYSTEM Reflectors Lights Daily inspect all lamps and reflectors Make sure they are cleaned and in proper working order Electrical Wiring Inspect all visible wiring to see that it is not frayed and is properly supported and protected and that all connections are tight Wire Splicing Use wire connectors with shrink tubing for water tight
149. vices are fully functional Container hold downs must be used Do not operate the equipment if your work ability is impaired by fatigue illness or other causes Never operate equipment that is in need of repair regardless of how slight the repair appears to be The only allowable place to ride on the equipment when the trailer unit is in motion is in the cab of the tractor O 3 14 When coupling a container back to a compactor follow the specifications of the compactor manufacturer 15 BE ALERT TO ALL POSSIBLE HAZARDOUS SITUATIONS AND CONDITIONS Please note that the Owner Employer and Operator Employee responsibilities listed are only a guideline they are not exhaustive There are other responsibilities as dictated by the uniqueness of each installation for which the Owner Employer and Operator Employee is responsible DANGER 4 THIS HOIST MUST ONLY BE USED WITH A CONTAINER THAT HAS SPECIFICATIONS THAT MATCH THE HOIST SPECIFICATIONS i e PROPER STYLE HOOKUP SPACING BETWEEN LONG SILLS ETC NON COMPLIANCE COULD RESULT IN DAMAGE TO THE EQUIPMENT AND OR INJURY TO PERSONS 4 LOCKOUT PROCEDURE GUIDELINE Required By Safety Standards The purpose of a Lockout Procedure is to recognize isolate and render safe all types of energy sources The Lockout Procedure should establish performance habits which provide for the protection from injury for any personnel in on or around the equipment during repair

TANDEM CABLE ROLL-OFF HOIST

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