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        Hitachi L100 Series Inverter Service Manual
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1.                                                                       70  70   0 5 2 4 6 8 10 12 14 16 0 5 2 4 6 8 10 12 14 16  Carrier frequency  kHz  Carrier frequency  kHz   L100 055HFE U  L100 075HFE U    10096     100                  5      KA   KA   SES      5  90            2     K   EN KA N         2  N        KE                                       80  s 8096   5           d    7   E   KA   4 NI 7      KA            70  70     052 4 6 8 10 12 14 16 052 4 6 8 10 12 14 16  Carrier frequency  kHz  Carrier frequency  kHz        L100 007MFU                                                  100                 90                        ey   90                 80  80                                                                 70  70   052 4 6 8 10 12 14 16 05 2 4 6 8 10 12 14 16  Carrier frequency  kHz  4 3 Carrier frequency  kHz     Phone  800 894 0412   Fax  888 723 4773   Web  www clrwtr com   Email  info clrwtr com    4 2  Required derating toward altitude    100              90           80                                    1000 2000 3000 4000    Altitude  m     Example of calculation  L 100 007NFE  4 Amps  is installed at 2000m of altitude and 16kHz of carrier frequency   Required derating of output frequency of this case will be as follows     4  Amps    90    95    3 4  Amps           Carrier frequency derating  Altitude frequency derating      Note 1   When the top cover is removed for the high ambient temperature  inverter should be installed  in an enclosur
2.                   Phone  800 894 0412   Fax  888 723 4773   Web  www clrwtr com   Email  info clrwtr com    9 0                   Partsname   Quantity  Keypad WK  2 Front case  L  1     83  Keycover   1      4 jJVoumeknb        1  1                     6        0 2         paar covery 00011                            1                                                       14  VOboard            16          1   100 004         004HFU   005NFE   007NFE   007NFU                                                             Phone  800 894 0412   Fax  888 723 4773   Web  www clrwtr com   Email  info clrwtr com    2 01                                                                                                                                                                   Frontcase  L  1 6  Key cover    ISPM     IO cable  L  ISPM    Tt           1           100 007          007HFU       No              3 1                 cover    NEN                        10         Lue WE                  EN  s       EN  3      Phone  800 894 0412   Fax  888 723 4773   Web  www clrwtr com   Email  info clrwtr com    8 01                   Phone                 _ Parsname   Quantity  __   keeda      2 Front case  L   _3  Keycover J t  _4_             1       Top cover  L     Case  M   Rear cover  L   Cooling fan  L     10 ISPM   IO cable  L   11 ISPM                                                                                              opo  oo    14         NM             16           1
3.           36            088   080880      LIOOIHEEHFU       T         a ma ma           1   1       CB470B4 PCB2 L100 030               1 1     100 040           36          PER      LIO0055HEEHFU O 1    T       36                          2                                  T         36  etc                   3            36               08002                             f       36                            080800 Lummen                      Note No 10 4T013337 3 is usable for 4T01337 4  The difference is the length   No 13 The copper bar is used between ISPM and heatsink   C H version is applied US version except key pad knob cover case etc    S    002NFE 004NFE 002NFU 004NFU   M    005NFE 007NFE 004HFE 007HFE 015HFE 007NFU 004HFU 007HFU 015HFU   L    011NFE 015NFE 022NFE 015NFU 022NFU 022HFE 030HFE 040HFE 022HFU 040HFU 037LFU   LL    055HFE 075HFE 055LFU 075LFU 055HFU 075HFU  This spare parts list will be changed without notice  To get latest spare parts list  please contact to sales office     This service manual may not be revised if the spare parts list was revised     Phone  800 894 0412   Fax  888 723 4773   Web  www clrwtr com   Email  info clrwtr com     gt             c  G                G      0  ti  4   A      2              L         Front case      4 j Voumeknb   1    Top cover  S        Rear cover  S        10 5       002NFU  004NFE  004NFU                                                                                                                         
4.         Phone  800 894 0412   Fax  888 723 4773   Web  www clrwtr com   Email  info clrwtr com          9  Image block diagram     1            BLOCK DIAGRAM OF L100 LFU NFE INVERTER    SUB CONDENCER BOARD  DC REACTOR     OPTION     CORE INVERTER           OPERATION PANEL WITH  POTENTIOMETER    HITACHI  DETECT V   DRIVE CIRCUIT  SERIAL    COMMUNICATION    ISORATION      COMMUNICATION  PORT           5555555  E SSS             TERMINALS              EEPROM       USER INTERFACE    REMORT OPERATOR    EMC DIRECTIVE COMPLIANT WITH DEDICATED NOISE FILTER OPTION     9 1  Phone  800 894 0412   Fax  888 723 4773   Web  www clrwtr com   Email  info clrwtr com     2            BLOCK DIAGRAM      L100 HFE HFU INVERTER    SUB CONDENCER BOARD  DC REACTOR     OPTION  TH   P         CORE INVERTER   o               Ib   i      R L1   512     T L3  J    He                         BLOCK        board        POWER SUPPLY  DETECT V   DRIVE CIRCUIT  SERIAL    ERI  COMMUNICATION    ISORATION NE COMMUNICATION                OPERATION PANEL WITH  POTENTIOMETER    HITACHI           Es sssssi  COD                TERMINALS       4  p    USER INTERFACE    EEPROM    REMORT OPERATOR       EMC DIRECTIVE COMPLIANT WITH DEDICATED NOISE FILTER OPTION     9 2    Phone  800 894 0412   Fax  888 723 4773   Web  www clrwtr com   Email  info clrwtr com     3   IMAGE BLOCK DIAGRAM      L100 MFU INVERTER    SUB CONDENCER BOARD                 BLOCK        board         OPERATION PANEL WITH  POTENTIOMETER    HITACHI    
5.      10            5484            DST      Sege 0011                   D   A   17        Web iwww clrwticom   Email  info clrwtr com             i             r                w GE                      1          1  T                8   HE            e        5        m  P x         I  d    i      e  Ka  es E  mom T ES                                4    C       H  E      Phone  800 894 0412   Fax  888 723 4773                            s ra                          li de                     i                                      E  3  5                        i                 ip  dd    Phone  800 894 0412   Fax  888 723 4773   Web  www clrwtr com   Email  info clrwtr com    N                                                   E  e     g             sg PES p              d  Ser  ad 24100 m                                                CAS    D    om         m mms mm                           mmm mm                     mm EN        mam  a           SER               j                                    rip       pec           w       sm  _          c ms      m  e ON         mm                       WUER        e                  H          um m                                              u                GR                                                       w        m D E ER      Re                        zl           umm MEME                                                        mas            S  mt      nc             S   T                       m             Hii    
6.      TERMINALS    COMMUNICATION  PORT          ISORATION        EEPROM    USER INTERFACE    REMORT OPERATOR    EMC DIRECTIVE COMPLIANT WITH DEDICATED NOISE FILTER OPTION     9 3 E  Phone  800 894 0412   Fax  888 723 4773   Web  www clrwtr com   Email  info clrwtr com                 10 1  Spare Parts list    Parts Code   DG Ne Quantity Lo           D   258i    20043532  Key PAD  HITACHI              model               2T004372 1 Front case   L100 002 004NFE NFU    254818 1T0017841   Front case   L100 005  022NFE NFU   E  L100 037  075LFU  L100 004  075HFE HFU  L100 002  007MFU         3   D   254869 3T015677 1 For all models  4 D 254831 41013420 1 Volume ar For all models 10      5   D   254830 41013419 1 L100 002 004NFE NFU was gaa sas sss    254832 4T0134591     ver   L100 005  022NFE 1 10                    L100 007  022NFU 037LFU  L100 004  040HFE HFU  Except Japanese version and  L100 MFU      5   D   254872 3T016369 1   Top HE  LL  L100 055 075LFU HFE HFU 1   10                254820 21004371 1 L 100 002  004NFE NFU     o  D 254817 1T001783 1   Case 7 L100 005 007NFE    L100 007NFU  L100 004  015HFE HFU  L100 002 004MFU    254816 1T0017821   Case  L L100 011  022NFE  L100 015 022NFU 037LFU  L100 022  040HFE HFU  L100 007MFU      6   D   254866 17001858 1 L100 055 075LFU HFE HFU           254829 47013417 1 Rear 12   5  L100 002 004NFE NFU    254825 3T015700 1 Rear cover  L  L100 005  022NFE       100 007  022NFU 037LFU  L100 004  040HFE HFU  L100 002  007MFU        5   
7.     e       7831               Phone  800 894 0412   Fax  888 723 4773   Web  www clrwtr com   Email  info clrwtr com       
8.    AVR voltage   Second acceleration time 15 0 x 15 0   15 0  Second deceleration time 150 i 150   150  Method to use 2nd 00 i 00   00  acceleration   deceleration        00   00    00    00   00   0      Acceleration characteristic 00   00   00  Deceleration characteristic 00   00 i  00    Note 1 A20 0  A21 5    22 10    23 15   24 20  A25 30    26 40  A27  20    2    60 A29  A35 0    1 3  Phone  800 894 0412   Fax  888 723 4773   Web  www clrwtr com   Email  info clrwtr com     4  Inverter specifications  Extended function mode   B group     Display Function name Category  Selection of restart mode     Allowable UV time  Retry waiting time      Electronic thermal level     Rated current of    U each inverter  Electronic thermal  characteristics  Overload restriction    Overload restriction level     Rated current        1 25 for each  inverter  Deceleration rate while  overload restriction     1a                    or            11 Reactive current setting     Rated current       0 58 for each    Analog meter adjustment  Start frequency adjustment  Carrier frequency    Initialization mode  Frequency converting  value   STOP key condition  Restart mode after FRS  invalid   Monitor contents   for OPE J       1 4    Phone  800 894 0412   Fax  888 723 4773   Web  www clrwtr com   Email  info clrwtr com     5  Inverter specifications  Extended function mode   C group     Display Function name Category  SR Code display D    Input terminal 1 assign  Input terminal 2 assign  Input 
9.   www clrwtr com   Email  info clrwtr com    5 2  Output Current Detection Characteristics    Frequency inverter has several detection characteristics for output current to protect IGBT from break  down  or to protect motor from over heat      1  Over current  Frequency inverter shuts off the output instantaneously when output current exceeds to 200  of its  rated current     e g  Over current protection level of L100 015NFE  7 1 Amps of rated current  is  7 1  Arms    200    14 2  Arms    20 1  A peak      2  Over load  Electronic thermal protection   Frequency inverter shuts off the output when integration value of output current and time exceeds  specific value     time E Thermal Level    100             1805    No over load trip with  11596 load    1205      150   608  605                      180   10s    10096 15096 20096    output current of the rated current of the frequency inverter    This Electronic thermal level can be changed from 509  to 120    Initial setting is 100       time  1805       1205    _ 150   60s  60s    o2 2                              180   10     50  100  150  200     output current of the rated current of the frequency inverter    5 3  Phone  800 894 0412   Fax  888 723 4773   Web  www clrwtr com   Email  info clrwtr com    5 3  Motor Temperature Detection               Frequency inverter has a motor temperature sensor input  PTC input   PTC resistor      When the resistance value is more than 3k ohm   10   the frequency inverter trips with  E3
10.  254871 31016368 1 L100 055 075LFU HFE HFU LL  254826 3  0157101   Cond L   L100 011  022NFE     cover      100 015 022NFU 037LFU  L100 022  040HFE HFU  L100 007MFU      8   D   254868 2T004495 1   Condensor cover  LL    L100 055 075LFU HFE HFU          Phone  800 894 0412   Fax  888 723 4773   Web  www clrwtr com   Email  info clrwtr com    c OL    Pars Code   DWG No Quantity  C 254270 31012518 2 Cooling fan L100 015 055 075HFE HFU 1 3  L100 015 055LFU      9   C   254270 370125182   Cooling fan L100 075LFU  254822 370119244   Cooling fan L100 022NFE NFU  L100 037LFU  L100 022  040HFE HFU  10 254827 47013337 1   ISPM IO Cable  S  L100 002  022NFE NFU  L100 004  040HFE HFU  L100 037LFU      10     2588 47013337 4   ISPM IO Cable  L  L100 055 075LFU HFE HFU    L E        SSES  310155163   ISPM E   L100 004NFE NFU _ EBEN EN  1100 007        370155203   ISPM  without PCB2  L100 011 015NFE  L100 015NFU     8     mees        without OBA      LioomNrENFU   3                  memes emere  foon          a      970165862  ISPM               2     un il       mees ISPM without OBA  6100076        li           mee  ISPM without               oe        1 _                  iM iios P682 oomen    77   31   1             910155281  ISPM  without PCB2       L100 015HFE HFU  o3   1    11            X   370155291  ISPM  without PCB2 L100 022HFE HFU                370155301   ISPM  without PCB2    100 030 040        T E 040HFU       31016568 3   ISPM  without       2     L100   055HFEHFU     37
11.  723 4773   Web  www clrwtr com   Email  info clrwtr com    3 5  Other Displavs  Digital Panel      Reset terminal is ON    During initialization  such as at power on       Voltage is within UV level    Power OFF      During retry mode      During initialization as EU settings      During initialization as US settings      During initialization as Japanese settings       f    Erasing trip histories  44    LG  r n p      Copying with DRW DRW 2      When there is no data   1 9  feedback data of PID  etc         3 9 E  Phone  800 894 0412   Fax  888 723 4773   Web  www clrwtr com   Email  info clrwtr com    4  Ambient Condition of the Frequency Inverter    4 1  Required Derating in case of 50deg  55deg of Ambient Temperature  Inverter ratings can be influenced by many factors  You can find in this section  the relation between  ambient temperature and output current  96  and carrier frequency   Standard ratings in 40 degree C                  Top cover removed condition in 50 degree C max                 gt         cover removed condition in 55 degree C max                                                                                                                                                                                        rate of output L100 002NFE U    rate of output L100 004NFE U   current current  10096 10096  9096 9096  8096 8096  7096 70   0 5 2 4 6 8 10 12 14 16 0 5 2 4 6 8 10 12 14 16  Carrier frequency  kHz  Carrier frequency  KHz   L100 007NFE U  L100 015
12.  E 03  E 04     Phenomena     Cause   Remedy     Cause     Remedy     Cause     Remedy     Cause   Remedy     Cause   Remedy     Cause   Remedy     Cause   Remedy     Way to Reset     Overcurrent for each condition     E01  Overcurrent during constant speed operation    E02  Overcurrent during deceleration    E03  Overcurrent during acceleration    E04  Overcurrent at other condition than above mentioned      such as injection brake     Load changed rapidly   Eliminate rapid changed in load     Sort circuit or earth contact  ground fault  in the motor or the motor cable   Check with Megger  If the motor cable is disconnected from the inverter  the  overcurrent should not be detected anymore     A single phase power failure  fuse  wire       can cause a shutdown in certain  underload situations     Check all these mains phases and the mains fuses  preferably by comparison of  the three  two in case of single phase inverter  mains currents in a steady  operating state     The motor is switched with a motor contactor during frequency inverter operation   owitching over the motor is inhibited     Defect in the power component   Check the IGBT portion of ISPM     Rapid acceleration or deceleration   Set suitable acceleration or deceleration time     otarting frequency is too high   oet starting frequency as low as possible     A    3 1    Phone  800 894 0412   Fax  888 723 4773   Web  www clrwtr com   Email  info clrwtr com     2  Overload  E 05     Phenomena  Overload of the inve
13.  Resistor  RS    Thyristor  THY  Measurement    Resistance Measurement Allowable Value  From       ___       PD  1 15025                 PA     From P1 To PD     From PD To P1  if RS was opened     6 1  Phone  800 894 0412   Fax  888 723 4773   Web  www clrwtr com   Email  info clrwtr com    3  Rectifier Measurement    da                   Main circuit of L100          This is to measure 3 rectifiers located lower arm of the input side     Hesistance p Allowable Value  From    5  Okohm or more    R L1  zi    S L2   T L3               Each R  ars S L2  and 50kohm or more  T L3           R       Sie and 50 ohm      less  Each R            4  50 ohm or less    TGA Each R    S L2  and 50         or more   s    To make sure MOV  visual check of MOV is necessary on the ISPM        If the result is out of its spec  replace the unit    relative check is important      6 2  Phone  800 894 0412   Fax  888 723 4773   Web  www clrwtr com   Email  info clrwtr com     4  IGBT Measurement  Hesistance Measurement Allowable Value    5  Okohm or more    50 ohm or less    50 ohm or less       DC current detecting    50kohm or more resistor  shunt resistor    Order of mili ohm        If the result is out of its spec  replace the unit    Please note that this cannot cover 100  to find IGBT failure because if the power devices in failure   sometimes you can find the failure in components while they are activated   You cannot find the failure  while they are not activated       5  Cooling FAN volta
14.  of    frequency inverter     Way to Reset  A     4  Undervoltage  E 09     Phenomena  Undervoltage at DC bus line of the frequency inverter    Cause  The mains voltage is not available or not within the tolerance limits    Remedy  Check all 3  or 2  mains power supply voltage that it is within its specification    Cause  Thyristor for smooth charging is defect and DC bus voltage drops while operation  due to current flows through smooth charging resistor    Remedy  Change ISPM     3 2  Phone  800 894 0412   Fax  888 723 4773   Web  www clrwtr com   Email  info clrwtr com    Cause     Remedy     Cause   Remedy     Way to Reset     Period of instantaneous power failure is longer than the set value  b02   or DC bus  voltage go down to its detecting level while instantaneous power failure    Get rid of the instantaneous power failure  evaluate the power supply system  set  bigger value for  b02      One of the AC voltage is missing  applied only for 3 phase INV   Check AC line voltage   check the fuses     A     5  EEPROMerror  E 08     Phenomena   Cause   Remedy     Cause   Remedy     Cause     Remedy     Cause   Remedy     Cause   Remedy     Cause   Remedy     Abnormal situation occurs at the memory portion of the frequency inverter due to  Incoming noise             Influenced by Electrical Magnetic Interference   Keep such noise source away from the frequency inverter     Ambient temperature is too high   Take countermeasure against high ambient temperature     He power up t
15. 00 015        015HFU                                                             800 894 0412   Fax  888 723 4773   Web  www clrwtr com   Email  info clrwtr com    6 01       EN    8   Condensor cover   1  414         100 011             015NFE  015NFU       Phone  800 894 0412   Fax  888 723 4773   Web  www clrwtr com   Email  info clrwtr com    01 01                                          _6 Geet 0    8  Condemorcover            9                                               board        100 022          022NFU  OSOHFE  OS7LFU  040HFE  040HFU    1  1  1       Phone  800 894 0412   Fax  888 723 4773   Web  www clrwtr com   Email  info clrwtr com       0       No   Partsname    e    6 Geet 0     8   Condensor cover                      EIN  2          2  _16_       Cooling fan       ISPM   IO cable  L   ISPM     _________    100 022          022HFU                                              Phone  800 894 0412   Fax  888 723 4773   Web  www clrwtr com   Email  info clrwtr com    GO                   Keypad  2 Front case  L   _6                  8   Condensorcover LL    1    9  Coolingtan s    1  1 2  PCB2 1  L100 055LFU  055HFU  075HFU  055HFE  075HFE       Phone  800 894 0412   Fax  888 723 4773   Web  www clrwtr com   Email  info clrwtr com    LO                       1  Keypad Li        1    2 Front case  L      4      4  Voumeknb   1    6 Geet   1    8   Condensor cover  LL        1 6    9   Coolingfan S    2        100 075            Phone  800 894 0412   Fax  888 7
16. 016569 3   ISPM  without PCB2   100 075HFE HFU           EM           4  013548 1 RS soft charge resistor  L100 002  022NFE NFU  L100 037 055LFU  L100  2          L100 002  007      12     254890   410135481   RS soft charge resistor    L100 075HFE  FU  LFU   2   10           Phone  800 894 0412   Fax  888 723 4773   Web  www clrwtr com   Email  info clrwtr com    5 01       No  Class Parts            PWG No Quantity   Let    47013438 1 Copper bar L 100 002 004NFE NFU NEM      NN           4T013439 1 Copper bar L100 005  022NFE  L100 007  022NFU  L100 037LFU  L100 004  040HFE HFU  L100 002  007MFU  L100EUL I O board L100 002  022NFE NFU  L100 037LFU  L100 004  040HFE HFU  L100 002  007MFU    L100 075EUL I O board L100 055 075LFU 1 1  L100 055 075HFE HFU        470 Capacitor board L100 011 015NFE  L100 015NFU  L100 037LFU              100 022                    470   Capacitor board L100 030 040HFE  L100 040HFU    CB68X4L Capacitor board L100 055LFU       CB68X6H Capacitor board L100 075HFE HFU                       9        BERE A e SERE     4        06          0  680       2     100 004                           16 CB560B2 PCB2   100 005  007         L100 007NFU    Phone  800 894 0412   Fax  888 723 4773   Web  www clrwtr com   Email  info clrwtr com    POL    Paris Code   DWG No Remark           ie    16 CB470B2T PCB2 L100 011 015NFE  L100 015NFU  L1                  68                                 E E E                PER         1    T _         4                     
17. 06   030 040  07   055  08   075    In case of L100  59100  it automatically detects it s voltage class with hardware in the ISPM  voltage class  setup is not necessary     10 18    Phone  800 894 0412   Fax  888 723 4773   Web  www clrwtr com   Email  info clrwtr com       fect  esoe Geo O      OI                   a                  T                 4    b          t             g                d    SKI                         mH d    LE                                                 LEE              2    ET                e       am msnm                      e e               7 2                 lt                          rh  kas                                                U                        s c ws um   m       ESCH    25 21  is                               k         hh um        mc MN                    m EU                   L2                                                    Q         source type     Phone  800 894 0412   Fax  888 723 4773   Web  www clrwtr                  0                                 L100 series      board                                                                  Tri  mg                           as                   cm        cen      sasa rf                      Bm E            CN       8 81                S          S             mem rem    we       D          source type        L100 series 1 0 board    E          E  e     Lu         9        9  z  z     E            LL        lt      st      69                    c     
18. 11341131911341111    Bad  111          3 44                      seu ge                  1784               HC 9        31 RD 1   DU EHF eu             THE  HEH    338              i T                  I i          Su          i     mus i           3        i  i mal i      1 i I i    i                  2               d   d       5                        www clrwtr com 10 es vb      type                                      S    zm ep                      mm pm      ms       Ge  mm        mm emm e mm mm GE el                             r      vr                                       _ m mm                                        m mm      n                   L100 series I O board  sink type        Phone  800 894 0412   Fax  888 723 4773   Web  www clrwir com  E                                    peog      sepas 0017                 NS    info clrwtr com      A       1        mal               Web  www clrwtr com         D  E                    1            mm mo cmt CS P    na      SR  Be      cum cmm num               sms             pm remm  m             mas             pm uma fcc mccum c m                    ML              i        L                                     i  i     i d H m                  i     I            E                      X                 i 4        4    i  Lm                           _ 442234         TM            Lo Gm Re a is                                              i              F  8     Ws 3    i THe      ig  H    18  Ze          3      
19. 2   Fax  888 723 4773   Web  www clrwtr com   Email  info clrwtr com      10 3  O Ol terminal adjustment procedure      If you need fine adjustment with out F31 IN      5  IN         function DOP DRW   or A group   13   14  function  on standard panel   please refer to following procedure     Meaning  set C91  01    Debug on  set C94  F947    O terminal adjustment constant  set C95  xx    adjust this data    power off and wait Power lamp off and power on and check the freq  setting      set C91  01    Debug on   set C94  F948    Ol terminal adjustment constant  set C95  xx    adjust this data    power off and wait Power lamp off and power on and check the freq  setting     set C91  00    Debug off    If the data was added  the freq  setting will be increased   concept is as same as J100 J300     10 17    Phone  800 894 0412   Fax  888 723 4773   Web  www clrwtr com   Email  info clrwtr com    10 4  kW setup procedure    To set up kW  we advise you not to use DOP DRW      Meaning  set C91  01    Debug on  set C94  FABO   kW adress  set C95  xx    kW code  set B84  01    to excecute FACTORY SETTING    Try FACTORY SETTING    Check B12  display  F 23           LVL     B12 s display table   KW   200     400V  002   1 40         004   260   1 50    005 007   4 00   2 50  011 015   7 10   3 80    022   10 00   5 50  030 040   15 90   8 60  055   240   13 0  075   320   16 0    kW code table  common L100 SJ100            kW  01   002  02   004  0     005 007  04   011 015  05   022  
20. 23 4773   Web  www clrwtr com   Email  info clrwtr com    71 01                                                                                       No    Partsname   Quantity  ile a      6 Case  M     7                          Le                  me    111112    14                __      L100 002MFU  004MFU       Phone  800 894 0412   Fax  888 723 4773   Web  www clrwtr com   Email  info clrwtr com    81 01       Quantity     2 Front case  L             6  Cae   _   1       8  Condensorcover   1                                   L100 007MFU      Quantity   21  ss  1               2   NN  1    1  1  1       Phone  800 894 0412   Fax  888 723 4773   Web  www clrwtr com   Email  info clrwtr com    10 2      board compatibility    L100 series V  available     not available  NOTE B32 function is available from    L    or after    NOTE  The  A  is not available from the others revision     NOTE  L100EULH  F  is available from L100EUL  G   J   K   M   P       002NFE 022NFE  002NFU 022NFU  004HFE 040HFE  004HFU 040HFU  002LFR 037LFR  004HFR 037HFR  055HFE 075HFE  055LFU 075LFU  055HFU 075HFU  055LFRO75LFR  055HFR 075HFR    037LFU         board Name    Revision                     s     lt       1 OOEUL                                     L100EULH  F     1 OOEUL  Ord s      MES ES     lt       1 001   DES  G    J                      L1 OOL       SC                                 57 13                                                  is                  10 16    Phone  800 894 041
21. 5      Motor       L100 inverter  U PTC thermistor    a    Except Japanese version    5 4  Over Temperature Detection of the Frequency Inverter       Frequency inverter has a temperature detection against power devices of the main circuit  Frequency  inverter shuts down the output when temperature around IGBT comes up to 120 degree C    5 4 E  Phone  800 894 0412   Fax  888 723 4773   Web  www clrwtr com   Email  info clrwtr com    6  Measurement  amp  Replacement of Subassemblies    6 1  Insulation Measurement    For L100 inverter  do not perform insulation measurements   otherwise MOV will be damaged    MOV  between R L1  G  S L2  G  T L3  G     6 2  Power Components Measurements   When checking the power components  the following procedure is recommended      Clear voltage  e Wait for capacitors discharge     Check capacitors for neutrality  e  Disconnect mains and motor wires  e             diodes and IGBTs using a universal tester with a diode function   Visual check is important for the ISPM  check the outlooking such as smoke trace   Note   n this test  the absolute values are not so important  since they depend strongly on the test    device used  The uniformity of the measured value is more important      1  DC BUS Measurement    Check                   voltage Zero     Hesistance   Allowable Value  From           50         or more    P1  PD are located on the CB board   snubber board   Check     1    and         terminal are shorten by  copper  bar    2  Softcharge
22. HITACHI INVERTER       L100 SERIES       SERVICE MANUAL   ADJUSTMENT AND MAINTENANCE   Model     European Version  L100 002NFE to L100 022NFE  L100 004HFE to L100 075HFE    US Version    L100 002NFU to L100 022NFU  L100 004HFU to L100 075HFU  L100 03 LFU    L100 002MFU to L100 007MFU  Japanese Version   L100 002LFR to L100 037LFH   L100 004HFR to L100 075HFH   L100 002MFR to L100 007MFR    After reading this manual  keep it at hand for future reference    Hitachi  Ltd        Tokyo Japan    Phone  800 894 0412   Fax  888 723 4773   Web  www clrwtr com   Email  info clrwtr com    INDEX    1  Pre operation Check    1 1  Check inverter model and Manufacturing number 1 1   1 2  Check inverter parameter and motor specification 1 1   2  Measurement of The Internal Voltage Supply 1 2   3  Trouble Shoot 2 1   3 1  Error messages   Possible Cause and Remedy 3 1   3 2  Analysis of Various Operating Problems That Do Not Trigger an Trip Message 3 1   3 3  How to Initialize the Data  FACTORY SETTING  3 6   3 4  Error Message Comparison 3 7   3 5  Other Displays 3 8   4  Ambient Condition of the Frequency Inverter  Temperature  Altitude  3 9   4 1  Required Derating in case of 50deg   55 deg  of Ambient Temperature 4 1   4 2  Required derating toward altitude 4 1   5  Level of Each Detection 4 4   5 1  DC Bus Voltage Detection Characteristics 5 1   5 2  Output Current Detection Characteristics 9 1   5 3  Motor Temperature Detection  PTC  5 3   5 4  Over Temperature Detection of the Frequenc
23. NFE U   10096 10094  9096 9096  8096 8096  7096 7096  0 5 2 4 6 8 10 12 14 416 0 5 2 4 6 8 10 12 14 16  Carrier frequency  kHz  Carrier frequency  kHz     4 1    Phone  800 894 0412   Fax  888 723 4773   Web  www clrwtr com   Email  info clrwtr com    100     90     80     70     100     90     80     70     60     50     40     100     90     80     70     60     50     40     L100 022NFE U     100     90           80     70           60                             0 5 2 4 6    10  Carrier frequency  kHz        12    L100 004HFE U        50        40     100        90        80           70     60        50                                   40                                               0 5 2 4 6 8 10 12 14 16  Carrier frequency  kHz   L100 015HFE U     100      9096     es                      80                 70           b   lt   60      5 50       40   0 5 2 4 6 8 10 12 14 16 i  Carrier frequency  kHz   4 2    0 5 2 4 6 8 10 12    L100 037LF U                                                  Carrier frequency  kHz     L100 007HFE U                                                  0 5 2 4 6 8 10 12  Carrier frequency  kHz     L100 022HFE U                                               0 5 2 4 6 8 10 12  Carrier frequency  kHz     Phone  800 894 0412   Fax  888 723 4773   Web  www clrwtr com   Email  info clrwtr com    L100 055LFU L100 075LFU    100           100                             80  80                                                                         
24. asuring instruments for mains voltage  current and power are shown in Table 7 1   The voltage to be measured is the effective value of fundamental wave  and the power to be measured  is the total effective value      1  Measurement of output voltage  Moving iron type instrument does not show accurate values for measurement of the output voltage   Make measurements according to the method shown in Fig  7 3  table 7 1  or using the circuit  indicated in Fig  7 1 and 7 2         Frequency  Inverter    Fundamental wave  effective value   Vac             1 1    Voc  Diode 7 Moving coil type DC Volt meter  600V 0 1A or above  200V class  300V  200V class   1000V 0 1A or above  400V class  600V  400V class     Fig  7 1  Output voltage measurement circuit  with load       7 1  Phone  800 894 0412   Fax  888 723 4773   Web  www clrwtr com   Email  info clrwtr com    When there is no motor connected to the inverter  please use additional resistor like Fig  7 2  There  will be a voltage at output terminal even the frequency command is naught due to the leakage current  of the semiconductor devices           Inverter    2W  220kohm    Additional resistor  5kohm 30W  200V class            Fundamental wave  N effective value   Vac   Vpc   1 1    100W  400   class     Diode _  Moving coil type DC Volt meter  600V 0 1A or above  200V class  300V  200V class   1000V 0 1A or above  400V class  600V  400V class     Fig  7 2  Output voltage measurement circuit  without motor        2  Measuremen
25. e DC voltages at the non isolated portion   Please make measurements for above mentioned voltages for the isolated portion     Check pad of NV12 Check pad of PV24             Check pad of PV5       1 pin of TM2 is  L common                                                                   PV5L supply voltage    Supplies 5V for 1    board   Nominal voltage   min  4 90Vdc to max  5 20Vdc  Check PV5 address 1C   lt        PV24L supply voltage    Supplies 24V to interface voltage supply  which is supplied to input terminals   Nominal voltage   min  21 60Vdc to max  26 40Vdc  Check PV24 address 1A   lt   L    NV12L supply voltage    Supplies  12Vdc to remote operator  DOP DRW Ss yellow backlight    Nominal voltage   max   10 80Vdc to min   17 5Vdc  Check NV12 address 3A      L     H  terminal voltage    ouppiles 10V to  H  terminal  Nominal voltage   min 9 5Vdc to max 11 5Vdc  Check           lt   gt   L  with VR  1kohm      Potentiometer function on the front case    Set  A01  700   Monitor    F01    display 0  lt   gt  50 60  with clockwise and anti clockwise     Cooling FAN voltage  PV24N     Supplies 24V to cooling FAN     Nominal voltage min 19 9Vdc to max 27 2Vdc    Check Red wire     Black wire with the FAN    Check the FAN working  check the air direction  from down to top     2 1 E  Phone  800 894 0412   Fax  888 723 4773   Web  www clrwtr com   Email  info clrwtr com    3  Trouble Shoot    3 1  Error Messages   Possible Cause and Remedy      1  Overcurrent 1  E 01  E 02 
26. e motor and the motor cable is  disconnected from the frequency inverter  the ground fault should not be detected  anymore    Remedy  Please disconnect the motor and the motor cable     If E14 comes out at power on please replace the unit     Way to Reset  Don t reset     3 4  Phone  800 894 0412   Fax  888 723 4773   Web  www clrwtr com   Email  info clrwtr com     10  Over voltage at source  E 15     Phenomena     Cause   Remedy     Way to Reset     High voltage at power source line  Frequency inverter cannot protect source  overvoltage  If it is too high  frequency inverter will be damaged     oource voltage is too high   Check the source voltage continously   Insert AC reactor at source lines     A     11  Over temperature  E 21     Phenomena   Cause   Remedy     Cause   Remedy     Way to Reset     Temperature sensor which located close to IGBT inside ISPM shows a too high  temperature     Ventilator blocked   for models which has ventilator    Check ventilator    The frequency inverter does not get enough cooling air   Check cabinet ventilation  air filters  and ventilation openings in the cabinet     A     12  PTC error  E 95     Phenomena   Cause   Remedy     Cause   Remedy     Cause     Remedy     Way to Reset     Resistance of motor thermistor is high  This error can occur when you select     PTC    function     Too much load of the motor                the load  use bigger motor     Motor thermistor is not connected while PTC function is selected   Disable PTC funct
27. e of      4   see EN60529  to comply with        directive             Note 2   If class B of EMC directive is required  carrier frequency must be set to 5kHz     4 4 E    Phone  800 894 0412   Fax  888 723 4773   Web  www clrwtr com   Email  info clrwtr com    5  Level of Each Detection    5 1  DC Bus Voltage Detection Characteristics       Frequency inverter has several detection characteristics for DC bus voltage as followings      1  200V class        DC bus  voltage  Vdc     hs     Over voltage level  395V    20V  350  Actual DC bus  300 voltage  250 Under voltage    recovering level      220V    10V          under voltage  150     level      190V    10V  100  50  0    Trip          Display              nnm   mal enn            500         88  58    u  example of Over _   During Under  monitoring output Voltage Under voltage  frequency trip voltage trip or  Waiting  for Retry  5 1    Phone  800 894 0412   Fax  888 723 4773   Web  www clrwtr com   Email  info clrwtr com     2  400V class        DC bus  voltage  Vdc   800   Over voltage level  790      40V  700  Actual DC bus  600 voltage  500 Under voltage    recovering level        440V    20V  400      x               voltage  300     level      380V    20V  200  100  0    Reset x Ton   x Ton      Display   x x x     8  S80     1   08   example of            During Unde    monitoring output   Voltage Under voltage  frequency trip voltage trip or  Waiting   for Retry   5 2    Phone  800 894 0412   Fax  888 723 4773   Web
28. ge circuit in the ISPM  PV 24N     Measurement on the ISPM  Disconnect the cooling FAN      relative check is important       6  Cooling FAN    Disconnect the cooling FAN and measure impeadance of FAN circuit     Hesistance    w Allowable Value  From       5           or less  100kohm or more      relative check is important         6 3 E  Phone  800 894 0412   Fax  888 723 4773   Web  www clrwtr com   Email  info clrwtr com    7  Maintenance and Inspection Procedure    7 1  Precautions     1  Maintenance and Inspection Precautions  Be sure to check the followings before starting maintenance and inspection because there is a  danger of electrical shock   e Display on the digital operation panel and POWER indication has been turned OFF      The voltage between   and   is 15Vdc or lower       Discharging resistor  500 ohm 30W for 200V class  1k ohm 60W for 400V class  has been  connected between   and   terminals for 15 seconds or more after main power had turned off    2  General Precautions     Always keep the unit clean so that no dust nor other foreign materials come inside of the  frequency inverter       Payattention to broken lines and faulty connections  Firmly connect terminals and connectors   e Keep frequency inverter away from moisture and oil   e  Dusts  steel filings   swarf   and other foreign materials can damage insulation and causing  unexpected accidents failure  Please pay attention to them     7 2  Measurement of Mains Voltage  Current and Power  General me
29. he frequency inverter short time after power off  It is necessary to  keep several seconds after power off to memorize the current data at EEPROM  If  this time is too short  this storage performance cannot be done and leads to  EEPROM error    Keep certain time between power off and re power up     You didn t wait 6 seconds or more at FACTORY SETTING   Please try FACTORY SETTING again     RS terminal was keeping  ON  at power off   If RS is on  INV can not write the  correct data to EPROM at power off  next power on E08 will come out    Please don t use    RS    terminal            at power off     EEPROM is defect   Change unit     After you reset the INV  please make sure the parameters especially maximum freq    Acc  Dec    Way to Reset     time   Low limit freq  to prevent any damage     A      Power off     6  CPU error  E 11  E 22     Phenomena     Abnormal situation or malfunction of micro processor inside frequency inverter   E11  CPU error from MCU inside core     E22  CPU error from        on     board     E22 is produced by MCU on I O board and the causes is communication error between ISPM    MCU    Cause   Remedy   Cause   Remedy     on      board     Cable  between ISPM and      board was cut   E22   Replace the cable    Dusts on the pins of CN2      I O board   E22   Remove the dusts     3 3    Phone  800 894 0412   Fax  888 723 4773   Web  www clrwtr com   Email  info clrwtr com    Cause  Influenced by Electrical Magnetic Interference     Remedy  Keep such no
30. ion when it is not used     Characteristics of the motor thermistor is not suitable  Frequency inverter gives         error when the resistance value becomes more than      ohm   10     Use motor which has suitable thermistor for the inverter    Or change thermistor characteristics of the thermistor by debug mode     A    Explanation of the way to reset     Make close the terminals between RS and P24      1 only for Japanese version  on the       board  or  press    STOP RESET    key of the operator     3 5    Phone  800 894 0412   Fax  888 723 4773   Web  www clrwtr com   Email  info clrwtr com    3 2  Analysis of Various Operating Problems That Do Not Trigger an Trip    message        The motor does not start    Mode of frequency command  A01   Check each mode again    and or Run command  A02  is not  proper    Incorrect power supply condition    Check that the power supply is  within its specification    Each phase to phase voltage does  not balance   out of   3      Decrease the load or use bigger  capacity of inverter and motor    If you use DOP or DRW  DIP  switch selection of the operator is  incorrect     Set as follows    E    Same as J300  J100 SJ100    ON  OFF    Inverter Failure    Wiring of the motor cable is  incorrect  U  V  W   Setting of  F04  is incorrect    Replace the unit   Check the wiring of the motor  cable   Check the setting       Rotation direction is  opposite    Motor does not increase  speed    Motor load is too heavy   Overload limitation     Ex
31. ise source away from the frequency inverter    Cause  Ambient temperature is too high    Remedy  Take countermeasure against high ambient temperature    Cause  Component itself is defect    Remedy  Replace ISPM  in case of E 11  or I O board board  in case of E 12       7  External Trip  E 12     Phenomena  Trip due to have inputted an external signal to  EXT  input terminal of the  frequency inverter     Cause  Faulty external device or equipment gives frequency inverter a trip requirement  when external trip function  EXT  is selected   Remedy  Evaluate external device or equipment which is connected to frequency inverter     Way to Reset  A     8  USP error  E 13     Phenomena  Unexpected Start Protection  This error can occur when    USP    function is  selected    Cause  Frequency inverter trips when it is powered up with RUN command is given    Remedy  Disable RUN command when power up the frequency inverter  Or disable USP    function if possible to the system   Way to Reset  A orset RUN command off  stop      9  Ground fault error  E 14     Phenomena  Earth contact in the motor or the motor cable or in the IGBT  Frequency inverter  detects this earth contact only at power up     To resolve the causes   please power off and disconnect the motor wire at INV  UVW terminal     Cause  Earth contact in the motor or the motor cable    Remedy  Check the impedance between output portion wire and motor  and earth    Cause  Detection circuit IGBT of the inverter is defect  If th
32. manually while    No abnormalities  power off   Increase  ho c c ccc tightening _                 Check for dust yx Visual  inspection       Phone  800 894 0412   Fax  888 723 4773   Web  www clrwtr com   Email  info clrwtr com    4 0 8    Inspection Item Contents Cycle Method Criteria Standard   Instruments  point replacement           daily   periodic period  Control circuit Operation check Check the balance of the output Measure the Within 296 of voltage  voltage of each phase to phase output voltage   difference between each  without motor  between U  V  phases            er ere cer TER reer ere cer ELTE EE               EE and W  Perform a sequence protection oimulate Operate without any  operation test and make sure that  there are no errors in the protection  and display circuits   Component No abnormal odor nor changes in Y Visual No abnormalities  check including              inspection  PCB    No significant corrosion     m       liquid leakage nor deformation  No abnormalities       board inspection            Display Digital operation    No illegible display v Visual Normal operation   panel   No lack of character inspection Display is readable     Segment failure of LEDs    NOTE  1  Life time of capacitor is affected by the ambient temperature  See Capacitor Life Curve in the following   2  The frequency inverter must be cleaned periodically  If dust accumulates on the fan and heat sink  it can cause overheating   3  See page 30 for the life time of the capacitor
33. me      If front case is not closed by the screw  dittcult to press 3keys      4  Additionally press    key and release    key approximately after one second     5  Keep pressing ONNA keys until    d 00    will blink             2 seconds           6  Release all the keys after starts blinking  n        B B i     0988 p                      3 V    1            Initialization end                      1s or more    Helease after       00     started blinking     c95    INV kW code  01 0 2kW   02 0 4kW   03 0 75kW  0 5 kW    04 1 5kW   05 2 2kW    06 3 7kW  4 0kW    07 5 5kW  08 7 5kW    3 7  Phone  800 894 0412   Fax  888 723 4773   Web  www clrwtr com   Email  info clrwtr com    3 4  Error Message comparison    Digital Panel DOP   DRW    Over current while constant speed  Over current while deceleration  OC  Decl   een  Over current while acceleration  OC             Over current at other condition than  above such as OHz injection brake          mn    Over load        5 Over  L  Possible to reset after 10 seconds  has passed            mim  C3         EEPROM error  H                   Check the parameters again if this  error occurred   Under voltage  DC bus   Under      CPU error  PU 1    CPU 2    t      External error  USP error   E   t  3 ND FIt Ground fault at power on      IS OV S RC Over voltage at source  DC bus    t   t    Over voltage  DC bus   Over  V  V              C    d 0 Over temperature  0    OH FIN  35             error     0    Phone  800 894 0412   Fax  888
34. nit  the parameters are not changed   Because parameters are memorized in the EEPROM on the control board on J100  J300 series  and if  we used the previous control board to replacement unit at site to minimize the time  In case of  L100 SJ100 series  EEPROM is on the ISPM  even we replaced I O board  the parameter is still the  same     7 4     Phone  800 894 0412   Fax  888 723 4773   Web  www clrwtr com   Email  info clrwtr com      8    8  Daily Inspection and Periodical Inspection    Inspection Item Contents     Method Criteria otandard   Instruments  point replacement  period    Overall Ambient Check ambient temperature  Ambient temperature Thermometer  Environment humidity  dust  corrosive gas  oil mist    1          to 40deg   etc   Devices overall  Check for abnormal vibrations and Hygrometer                c                               utis  Power supply Check voltage between input lines  Measure the No abnormalities  Tester  voltage voltage Within its specification  between input  terminals  Main Overall Check installation for looseness    Tightening torque  circuit  except for terminal block                          0 5   0 6 N m  M4  0 98   1 3 N m    Check for evidence of over heating in    Terminal block  No damage Visual No abnormalities  inspection    No abnormalities  Check for swelling      LIE         n   operation inspection   GN LL RN NN        RN  inspection    Cooling fan Check for abnormal vibration and  Rotate   Smooth rotation 2      years  noise 
35. ower     7 3  Phone  800 894 0412   Fax  888 723 4773   Web  www clrwtr com   Email  info clrwtr com    7 3  Maintenance of Parts     1  Maintenance of printed circuit board  I O board   Printed circuit boards are maintenance free under normal applications except ALARAM relay   hardware   However  in case which maintenance and inspection are necessary  pay attention to    the prevention of damage caused by static electricity as shown below       Prevent damage caused by static electricity  MCU and LSI on the printed circuit board can be destroyed by static electricity  Therefore be  sure to ground work benches  soldering irons and yourself before start working on a printed    circuit board      2  Maintenance of DC bus capacitor and cooling fan  We recommend that DC bus capacitors and cooling fans to be regularly replaced every three years  taking their lives into account  Please note that their life span shorten when they are used in high  temperatures and heavy loads     Capacitor Life Curve  Ambient    temperature  deg   When the inverter is installed in a cabinet          40    12 hours    day ambient temperature is the temperature in    operation     30                     j    W_QnI        the cabinet    20   10   0   10    0 1 2 3 4 5 6 7    9 10  Capacitor life time  year     7 4  lf you install replacement INV at site   If you install replacement units at site  please preset the parameter by the panel or copy unit    If you used the previous UO board to replacement u
36. r   Output frequency Monitor  converted value monitor   Trip monitor Monitor  Trip history monitor Monitor           2  Inverter specifications  Basic function mode     Display   Function name   Category   Screen display   Initial   Remarks    order Code display     Lo y    Output frequency setting  Acceleration time 1  Deceleration time 1  Running direction setting       Extended function    Extended function  C setting    1 2    Phone  800 894 0412   Fax  888 723 4773   Web  www clrwtr com   Email  info clrwtr com    3  Inverter specifications  Extended function mode   A group        Function name Category   Screen display      Code display        Frequency destination    Running command  destination  Base frequency    Maximum frequency       External frequency setting  start   External frequency setting  end   External frequency setting  start rate   External frequency setting  end rate   External frequency start    Time constant of the filter  of analog input    Multi speed 1 to 16 A20   A35  Jogging frequency A38  otop mode of jogging A39  Torque boost mode   Level of    V f characteristics   V gain   Selection of DC braking   DC braking frequency   DC braking waiting time   DC braking force   DC braking time   Frequency upper limiter A61   Frequency lower limiter A62   Jump frequency 1 3 A65  A67   Jump frequency width 1 3 A66  A68   Selection of PID control   P gain     gain   D gain   Scale conversion of   PID control   Feedback destination   Selection of AVR function
37. rter   This error can be reset 10 seconds after the E05 came out    Cause  Motor load is heavy    Remedy  Reduce the load and or increase thermal level and or use bigger capacity of  frequency inverter    Cause  V Boost value is high    Remedy  Reduce V Boost value or increase thermal level and or use bigger capacity of  frequency inverter    Cause  Set wrong value for electronic thermal level  b12  and or electronic thermal  characteristic  613     Remedy  Set suitable value    Cause  Set wrong value for the reactive current of the motor    Remedy  Set suitable value  Reactive current value which should be input by function mode    Is a value measured at 50Hz  60Hz  without load     Way to Reset  A     3  Overvoltage  E 07     Phenomena  Overvoltage at DC bus line of the frequency inverter    Cause  Mains voltage too high  mains voltage fluctuation or rapid mains voltage return   choke energy leads to voltage increase     Remedy  Make sure that mains voltage is within tolerance limits    Cause  In case L100 is used in combination with a regenerative braking unit but the  regenerative braking unit does not function    Remedy  Replace regenerative braking unit    Cause  In case L100 is used in combination with a raking resistor but the braking resistor  cannot absorb the regenerative energy    Remedy  Re calculate and use suitable braking resistor    Cause  Deceleration time is too short    Remedy  Make deceleration time longer  use braking unit  resistor   use bigger capacity
38. t of Input voltage and Input   output current    Use moving iron type ampere meter   Refer to Fig  7 3 and Table 7 1       3  Measurement of Input and output power  Use electrodynamics type watt meter for single phase use  Make measurements for all 3 phases is    case there is an unbalance in voltages and currents     Frequency Inverter    L1    L2    L3 N             7 3  Measurement Instruments       7 2  Phone  800 894 0412   Fax  888 723 4773   Web  www clrwtr com   Email  info clrwtr com    Table 7 1 Measuring Instruments    Type of Instrument    Supply voltage              and E        Moving iron type voltmeter or Fundamental wave  effective value  fl Rectifier type voltmeter    Supply current   l1  1 and         Moving iron type ammeter Total effective value   1    Supply power   W   and Wi         Electrodynamics wattmeter Total effective value  W1  Supply power   Calculate from above measured values       1 and W1    Factor Pf1 pfi  100     X     TET    Output voltage   Ey y  Ev w and Evw u According to Fig 7 1 and Fig 7 2 Total effective value  Eo  Output current   lu  ly and         Moving iron type ammeter Total effective value    lo    Output power   Electrodynamics wattmeter Total effective value    Wo    Output power   Calculate from above measured values Eo  lo and Wo  factor Pf2    W                    x 100          NOTE   Use a meter indicating a fundamental wave effective value for voltage  and meters indicating    total effective values for current and p
39. terminal 3 assign  Input terminal 4 assign  Input terminal 5 assign  Input terminal 1 condition  Input terminal 2 condition  Input terminal 3 condition  Input terminal 4 condition  Input terminal 5 condition    Output terminal 11 assign  Output terminal 12 assign  FM terminal condition    Output terminal 1 1   condition   Output terminal 12   condition   AL output terminal   condition       Level of overload signal     Rated current of      each inverter   Arrival frequency   while acceleration   Arrival frequency   while deceleration   Level of deviation signal   under PID control       1 5  Phone  800 894 0412   Fax  888 723 4773   Web  www clrwtr com   Email  info clrwtr com     2  Motor specifications     Output voltage       Hz         x   Hz            Motor MFG number    Motor output Em kW Rated current  Motor poles        p Rated voltage  Motor rated rpm               Rated frequency    Starting current     3  Load conditions    Equipment name    JU         Torque characteristics Acceleration time    Required torque Deceleration time    Load inertia  J  kgm  Variable speed range    JUL    1 6 E  Phone  800 894 0412   Fax  888 723 4773   Web  www clrwtr com   Email  info clrwtr com    Output  frequency    Amps     lt        N    Amps    Sec    Sec                  2  Measurement of the Internal Voltage Supply    There are PV5L  PV24L and NV12L internal DC voltage supplies  These supplies are isolated from the  main high voltage portion  And it is not possible to measur
40. ternal frequency set  VR  Is out  of order    Frequency limiter  A61  is set    Acceleration time is too short    Remove or decrease the motor  load    replace VR    Eliminate frequency limiter    Set longer acceleration time       The inverter cannot be  programmed    Unstable rotation of the  motor    Data is not changed    Software lock is selected  b31     RS or FRS command is given    Inverter is in trip mode  Motor load is changing heavily    Mechanical resonance  Forgot to press  STH  key    Turn main power off within 6    seconds after pressing  S T R  key    Make software lock invalid    Make them invalid    Reset the inverter   Reduce the motor load changing  or use bigger capacity of inverter  and motor    Change output frequency   Press  STR  key after changing  data   Make sure to wait at least 6  seconds after  STR  key is pressed       Cannot change data        Turn power off within 6 seconds Make sure to wait at least 6  Copy Unit after started copying seconds    3 6  Phone  800 894 0412   Fax  888 723 4773   Web  www clrwtr com   Email  info clrwtr com    3     3  How to Initialize the Data  FACTORY SETTING    1  Select the mode of initialization data to which you want to initialize by  b85         Japanese version data        gt  Set    00           store  EU version data      gt  Set    01    and store  US version             gt  Set    02    and store    2  Set  b84  to  01  to initialize and store     3  Keep pressing                   keys at the same ti
41. tion label which attached at the side cover of the unit      1  Description of the model name      100 015           NENNEN  otructure type    Series name          002  004  005  007  011  015     2  Description of MFG No   7 8 H T112967 0060       F  With operator        Input voltage class  N  Single 3 phase 200V class    L  3 phase 200V class  H  3 phase 400V class    M  Single phase 100V class      Applicable motor kW      0 2kW 022    0 4kW 030   0 55kW 037   0 75kW 040    1 1      055    1 5kW 075                  Production Month          Production year    Production code      Revision of the inverter      2 2kW    3 OkW    3    KW    4 0kW    5 BkW    7 5kKW    Unique number     1   9  0                 J November  K December     Version number  E  European version  U  US version  H  Japanese version     The unit digit of the year of grace  7 1997  8 1998  9 1999  0 2000     1 1    Phone  800 894 0412   Fax  888 723 4773   Web  www clrwtr com   Email  info clrwtr com    1 2 Check Inverter parameter and motor specification    1  Inverter specifications      1  Inverter specifications  Monitor mode       Display   Function name   Category   Screen display   Initial   Remarks    order Code display               Output frequency monitor   Monitor  Output current monitor Monitor  Running direction monitor   Monitor  Feedback data of PID Monitor  control monitor   Intelligent input terminal Monitor  condition monitor   Intelligent output terminal  Monitor  condition monito
42. y Inverter 5 4   6  Measurement  amp  Replacement of Subassemblies 5 4   6 1  Insulation Measurement 6 1   6 2  Power Components Measurements 6 1   7  Maintenance and Inspection Procedure 6 1   7 1  Precautions 7 1   7 2  Measurement of Mains Voltage  Current and Power 1 1   7 3  Maintenance of Parts 7 1   7 4    you install replacement INV at site 7 4   8  Daily Inspection and Periodical Inspection        9  Image block diagram 8 1   10  Spare parts list 9 1   10 1  parts list 10 1   10 2      board compatibility       10 3  O OI terminal adjustment procedure           10 4  kW setup procedure 10 18  10 5  I O board schematic circuit diagram  10 19    Phone  800 894 0412   Fax  888 723 4773   Web  www clrwtr com   Email  info clrwtr com    Hevisions    Revision history table       Phone  800 894 0412   Fax  888 723 4773           www clrwtr com   Email  info clrwtr com    1  Pre Operation Check    Before starting adjustment and maintenance  be sure to check the following specifications of the inverter    and the motor     1 1 Check Inverter model and Manufacturing number  MFG No                        MFG No  Ll    Inverter model Ll  Model  L100 015NFE    HITACHI                     2   1 5       Input Entree  50 60Hz 200 240V      16 0A       50 60  2 200 240V        9 3A       Output Sortie  1 360Hz 200 240V  3Ph              MFG No  78H T1129670060    Date  9708       Hitachi  Ltd                         NE16452 6          You can find these information from the specifica
    
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