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LENGTH-ANGLE-RADIUS-LOAD INDICATING SYSTEM

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3. 5 Manual PAT 2165 0005 3 SYSTEM DESCRIPTION The PAT EI65 System consists of an operating console with a central microprocessor unit length angle sensor force transducers and anti two block switches Boom length and boom angle is registered by the length angle sensor mounted inside the cable reel which is mounted on the boom The boom length is measured by the cable reel cable which also serves as an electrical conductor for the anti two block switches The crane load is measured by running line tensiometers attached to the upper side of the boom 3 1 System Function After ignition of the engine the system starts with an automatic test of all lamps the audible alarm and the complete system After the system has passed through the system test without errors the system will request the operator to confirm the boom and jib configuration data This allows the operator to compare the system configuration with the actual crane configuration Refer Section 4 1 After the operator confirms the system configuration the console will indicate on the display 13 the actual load tip height boom length boom angle and radius If an error occurs refer to Section 8 and the error code list In case of a lattice boom crane or if the crane is equipped with a jib the operator has to confirm the boom and jib configuration data after the system test and before normal operation refer to Section 4 Hirschmann Rev 12 05 05 SB
4. This procedure consists of three parts e Startup Procedure e Setting operating configuration of the crane e Setting the preset limits For simple operation the computer guides the operator through the procedure step by step The operator has to read the information displayed and answer questions by using appropriate buttons of the keyboard During each step of the procedure particular button lights will come on to identify the possible choices for the step 4 1 Startup Procedure After ignition of the engine the system starts the Startup Procedure with a self test During the Startup Procedure the crane operator will confirm the preset configuration stored in system memory as described below The operator will compare the preset operating configuration values with the actual crane configuration If there is a difference between the indicated and the actual condition the operator must correct those values by completing Steps 1 to 15 in Section 4 2 The system stores the preset values for a minimum of 2 hours when the crane voltage is switched off After a loss of the preset values the operator will need to reset these values The display shows the previously programmed boom and jib configuration MB 115 0 J1 85 0 J2 50 0 01150 1 The crane operator can compare the preset Operating Configuration Values with the actual crane configuration To confirm the displayed values push the button OK 10 To change the configurati
5. Using various sensing devices the 165 System warns the crane operator of certain approaching hazardous conditions which could occur during the operation of the crane The purpose of this 5 Manual is to provide information to help the crane operator operate maintain and troubleshoot the PAT System The manual contains the system description operating and calibration information Always refer to operational instructions and load charts provided by the crane manufacturer for specific crane operation and load limits 2 WARNINGS The EI65 is an operational aid that warns a crane operator of certain approaching hazardous conditions which could cause damage to equipment and personnel e The device is not and shall not be a substitute for good operator judgment experience and use of accepted safe crane operating procedures e The responsibility for the safe operation of the crane shall remain with the crane operator who shall ensure that all warnings and instructions supplied are fully understood and observed e Prior to operating the crane the operator must carefully and thoroughly read and understand the information in this manual to ensure that he knows the operation and limitations of the indicator and crane e Proper functioning is dependent upon proper daily inspection and observations of the operating instructions set forth in this manual Hirschmann Rev 12 05 05 SB Operators 190200 2
6. and MP1 ground Refer to Drawing 2 Connection Board Section 5 Drawings Defect on connection board Replace console connection board Yes Measure voltage to main board between MP15 5 25V and MP1 ground Refer to Drawing 3 Main Board Section 5 Drawings C Replace console main board 2 Hirschmann Rev 12 05 05 SB Service 190200_ 6 E165 SERVICEMANUAL 4 3 ANTITWO BLOCK PROBLEM PROBLEM Function of Anti Two Block System is faulty C T 2 Check to see whether or not crane is in two block condition Correct No gt Lower hook down into safe position Yes e Check weight position Refer to Operator s Section of Handbook 056 065 190 005 Section 5 Pre Operation Inspection item 1 2 and 3 for switch weight positions for the main boom and extension No Position the weight properly Yes Y Check the A2B circuit at the boom tip junction box With power off measure A2B signal boom tip junction box With the bypass plugs and switch weight in position the ohm meter reads 4 7K ohms Refer to Installation Manual for system wiring diagram No Replace Anti Two Block switch Yes v C Next Page D Hirschmann Rev 12 05 05 SB Service 190200_ ANTI TWO BLOCK PROBLEM C 7 Previous
7. 0197 13 031 300 31 0983 14 031 300 31 1211 Console wiring diagram A2B boom component wiring diagram 2 conductor reel A2B boom component wiring diagram 6 conductor reel Wiring Diagram A2B swingaway jib Wiring Diagram Key switch lockout box Wiring Diagram for 7 conductor reel with 1 force sensor Wiring Diagram for 14 conductor reel with 1 force sensor Hirschmann Rev 12 05 05 SB Installation 190200 09 6 En LE OOS 160 LOO XXX 1 01 WU3N39 0 001 008 190 3105 C9 9NIMVHO 719130 OL 83434 SIILVWAHIS AU 3NVHO OL 43434 35 LON N3HM NAOHS SV Zb MNOLSIS3M NOSHVO TIVLSNI NMOHS SV ZOOFNI EOOFNI 24010 HLIM Q3TIVISNI 38 OL 391A30 I3NOVN YO AWA GIONFIOS HOv3 24 6 1 5 2aw ndu 190615 2 21 6 4nduj mots Taw OIMIO3 T3 3NV32 punoan punour auy punoug yz6uaq woog woog 20 6 yo316iq 1 Paul punouS yryims doum pues doum punoug gov gov puno4t gey puno48 youayd yad andzno doum Avjay gov xo Bg 3z am m SNOTLYNOISST IVNIWNAIL ard leier EN Vd 5 3 QuvHoMO 9991 855 10071 NOLL
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9. Button OK 10 for next step Operators 190200 Programming Procedure 17 Step 4 MAX LIMIT 190 Verification of the previously set values for maximum and minimum boom height presets are displayed If the values are incorrect press OK 10 button MIN LIMIT 0 0 and restart the limit preset procedure Pressing will store the preset values and return to the working screen 4 3 5 Setting of Boom Load Presets Step 1 5 This message appears after pushing the LIMIT 8 button and pressing the LOAD LIMIT DOWN 11 button to scroll through the limits To set a minimum and PUSH OR OK maximum boom load limit press the OK 10 button The maximum boom load preset value is displayed use the UP 12 and MAX LIMIT 10000 DOWN 11 buttons to change the displayed value to your desired limit USE OR OK Pressing OK will store the preset value and return to the working screen 4 3 6 Exit Limit Presets This message appears after pushing the LIMIT 8 button and pressing the EXIT LIMIT DOWN 11 button to scroll through the limits To exit limit preset press the PUSH OR OK 10 button 4 3 7 Default Limit For deactivation and cancellation of the previously programmed limits press DEFAULT LIMIT the 10 button In this case the system sets all limits on their default PUSH OR OK values The Load Limit and Maximum and Minimum Angle Limit are activ
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11. and exit Press the 10 button The operating screen will be displayed which shows the measured crane data Complete Section 5 PRE OPERATION INSPECTION to ensure the data shown is correct Hirschmann Rev 12 05 05 SB Operators 190200 Programming Procedure 13 4 2 1 Setting of Reevings The operator can activate the setting procedure by pushing the button Reevings Hoist Winch 7 After pushing the button one time an asterisk will appear on the display beside the number 16 Of reevings indicating that the procedure of setting the reevings is activated To enter a _ new number of reevings the operator has to select the value by pushing the buttons UP 12 or DOWN 11 If the operator wants to continue with the displayed number of reevings parts of line he has to confirm by pushing the button 10 After pushing the button OK 10 the procedure for Number of Reevings is completed The operating screen will be displayed which shows the measured crane data Complete Section 5 PRE OPERATION INSPECTION to ensure the data shown is correct 4 2 2 Selecting the Hoist Winch The procedure for selecting the hoist winch can be activated by the operator by pushing the button Reevings Hoist Winch 7 two times After pushing the button two times an asterisk will appear on the display beside the symbol for the hoist winch Select either the main hoi
12. as minimum and maximum limits for boom angle boom length boom height working radius At the same time the Audible Alarm 4 will sound and the alarm light in the button Horn Off 5 will light up The corresponding crane movements will be stopped Option 4 Horn and Alarm Light Button The Button Horn 5 allows the audible alarm to be silenced for approx 15 seconds by pressing this button At the same time the corresponding Alarm Light 5 goes out QU 5 Audible Alarm The Audible Alarm 4 is located on the bottom side of the console sounds during the following conditions approaching two block condition preset angle height length or radius limits are reached preset load limit is reached system error The alarm can be silenced for 15 seconds by pushing button 5 Hirschmann Rev 12 05 05 SB Operators 190200 Programming Procedure 7 6 Select Button The button Select 6 is used for indicating and setting the values of the Operating conditions After pressing this button the display indicates a part of the Select Menu It is possible to move through the different points and pages of the menu step by step by pushing the DOWN 11 button 1 The procedure for indicating and setting the Operating Conditions is described in Section 4 2 7 Reevings Hoist Button The button Reevings Hoist 7 is used for setting the number of ree
13. from the boom foot pivot pin to the centerline of rotation Radius Offset B Dimension C The head offset which is the vertical measurement between the boom foot pivot pin to the lower head sheave center pin Head Offset C Jib extension lengths minimum and maximum Write the dimensions in the Table provided Table 1 Measurements Dimension A Elevation Offset Dimension B Radius Offset Dimension C Head Offset Hirschmann Rev 12 05 05 SB Calibration 190 200 4 Calibration Manual 65 3 4 Calibration of a linerider will require the hoist rope line pull information which should be provided by the manufacturer Use single part line when calibrating the linerider Lineriders require specific wire rope size See Table 2 to ensure your rope size matches your linerider that is provided NOTE A new wire rope is normally oversized and the oversized amount will depend on the diameter of the rope With normal wear the inner core breaks down and the diameter decreases See manufacturer s guidelines for wire rope replacement conditions Table 2 Lineriders should match the wire diameter of your hoist rope WIRE ROPE ITEM NUMBER DESCRIPTION with WIRE ROPE SIZE DIAMETER ADVISED RANGE 048 311 060 001 SENSOR LINERIDER SKM311 1 4 1 32 048 311 060 002 SENSOR LINERIDER SKM311 1 2 1 32 048 311 060 003 SENSOR LINERIDER SKM311 9 16 1 32 048 312 060 002 SENSOR LINERIDER SKM312 3 4 1 32 048
14. that he knows the operation and limitations of the Length Angle Radius Load Indicating System 65 Hirschmann Rev 12 05 05 SB Installation 190200 2 Installation Manual E165 0005 3 INSTALLATION Select the correct EI65 system drawings in Appendix A for your component installation and wiring system as shown below Hydraulic Crane 1 031 300 02 0431 Parts List with linerider e 031 300 31 0233 Console wiring diagram e 031 300 31 0234 A2B boom component wiring diagram 2 031 300 02 0887 Parts List with force transducer hydraulic crane e 031 300 31 0233 Console wiring diagram e 031 300 31 0366 A2B boom component wiring diagram Optional diagrams System additional components available upon request 031 300 10 0657 Parts List A2B swingaway jib 031 300 31 0657 Wiring Diagram A2B swingaway jib 031 300 31 0197 Wiring Diagram Key switch lockout box Lattice Crane 3 031 300 02 0983 Parts List for 7 conductor reel with 1 force sensor 031 300 31 0983 Wiring Diagram for 7 conductor reel with 1 force sensor 4 031 300 02 1211 Parts List for 14 conductor reel with 2 force sensors 031 300 31 1211 Wiring Diagram for 14 conductor reel with 2 force sensors Optional jib kits are shown on parts list the additional components available upon request CONTACT CRANE MANUFACTURER FOR WELDING INSTRUCTION PRIOR TO WELDING ON BOOM Use the drawings in Appendix A to install your system The next sections give instructions for l
15. 312 060 001 SENSOR LINERIDER SKM312 5 8 1 32 048 312 060 003 SENSOR LINERIDER SKM312 7 8 3 64 048 312 060 004 SENSOR LINERIDER SKM312 1 3 64 048 312 060 005 SENSOR LINERIDER SKM312 1 1 8 3 64 031 300 060 009 SENSOR LINERIDER SKM312 1 1 4 1 16 3 5 Calibration of dead end force transducers requires two parts of line 3 6 Always follow the manufacturer s guidelines when operating the crane 3 7 Always work within the capacity of the rated load charts provided by the manufacturer 3 8 The total load includes the load rigging cables and hook block 3 9 Test load should be 75 of maximum rated load for the crane s configuration or condition NOTE To comply with SAE J376 standards the test load must be to a known accuracy of 1 Hirschmann Rev 12 05 05 SB Calibration 190 200_ Calibration B 5 4 CALIBRATION 4 1 Power up the system the screen will display El 65 10 software version 1 61 and date 30 10 00 4 2 Within 5 seconds simultaneously press the OK and SELECT buttons in order to start calibration Hold these buttons approximately 15 seconds until the screen changes to CALIB PASSWORD If these buttons are not pressed and held the screen then changes to the existing operating configuration See Operators Manual 56 065 08 0005 for operating instructions 4 3 Enter the calibration password 0815 Use the UP and DOWN buttons to select the number and the b
16. 5 3 4 TROUBLESHOOTING FLOW CHARTS C 4 4 1 GENERAL FLOW C 4 4 2 5 EEN 5 4 3 ANTI TWO BLOCK C 6 4 4 ANGLE READING C 8 4 5 LENGTH READING C 9 4 6 LOAD READING C 11 5 ERROR SEIN EEN ES ENEE AEN 13 6 SYSTEM 5 14 Connection Board 056 065 300 002 Designattons C 14 6 1 DRAWING 1 SYSTEM WIRING D
17. Crane 10 4 2 1 Setting of nad nie eu 13 4 2 2 Selecting the Hoist Winch 4 13 4 3 Activating and Setting of Preset 14 4 3 1 Setting of Boom Length 2222 2 24 1222 2 14 4 3 2 Setting of Boom Angle 22222 15 4 3 3 Setting of Boom Radius Presets euer 16 4 3 4 Setting of Boom Height 16 4 3 5 Setting of Boom Load 2 4 2 1 17 4 3 0 Presets 17 4 3 7 Default EE 17 9 PRESOPERATION INSPECTION ee e Seid 18 S OPERATION a Ze he tal Dehetre eat 19 Te SERVICE AND MAIN TENANCE unsere tale hd aaa 20 en ie ah 20 Malfunction Tables eege 21 Hirschmann Rev 12 05 05 SB Operators 190200 General Information 1 1 GENERAL INFORMATION The Length Angle Radius Load Indicator System EI65 has been designed to provide the crane operator with the essential information required to enable the machine to be used within its design parameters The EI65 System indicates the length and angle of the boom tip height working radius and the total calculated weight being lifted by the crane
18. HIRSCHMANN PAT LENGTH ANGLE RADIUS LOAD INDICATING SYSTEM 2165 0005 INSTALLATION CALIBRATION SERVICE MANUAL P N 056 065 190 200 Rev 12 05 05 Operator s Manual 165 0005 The information in this document is subject to change without notice Hirschmann makes no warranty of any kind with regard to this material including but not limited to the implied warranties of merchantability and fitness for a particular purpose Hirschmann shall not be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing performance or use of this manual This document contains proprietary information which is protected by copyright All rights are reserved No part of this document may be photocopied reproduced or translated to another language without prior consent of Hirschmann 2005 Hirschmann Chambersburg PA 17201 USA Hirschmann Rev 12 05 05 SB Operator s 190200_ Operator s Manual PAT 65 0005 OPERATOR S Table of Contents tT GENERAL INE GO IRIVA TIO Gaeilge 1 E E EE 1 3 SYSTEM DESCRIPTION 2 3 Systemi 2 3 2 Operating Console RR 5 3 3 Control Identification 6 4 PROGRAMMING PROCEDURE ai 9 41 Startup Pr ced re rc 9 4 2 Setting Operating Configuration of the
19. IAGRAM REFER TO INSTALLLATION MANUAL 031 300 190 008 4442 2 4 21 C 14 6 2 DRAWING 2 CONNECTION BOARD LAYOUT C 15 6 3 DRAWING 3 MAIN BOARD LAYOUT C 15 6 4 DRAWING 4 ANGLE SENSOR CIRCUIT 2 2 2 16 6 5 DRAWING 5 LENGTH SENSOR 4 ENNER REENEN 17 6 6 DRAWING 6 LINERIDER CIRCUIT 222 11 4 1220 1 6 ENNER REENEN 18 6 7 DRAWING 7 LINERIDER SUPPLY VOLTAGES 19 6 8 DRAWING 8 CONSOLE PARTS 1157 7 2 0 2 74 0 C 20 Hirschmann Rev 12 05 05 SB Service 190200_ GENERAL INFORMATION 1 1 GENERAL INFORMATION The purpose of this service manual is to provide additional information to assist a service or maintenance person in identifying malfunctions or system problems with the PAT System A digital voltmeter and regular maintenance and service tools will be required to troubleshoot the system Note Knowledge of how to use a digital voltmeter is assumed REFERENCE Operator s Manual 056 065 190 005 Calibration Manual 031 300 190 009 Ins
20. IT e 031 300 100 234 A2B BOOM COMPONENT 2 031 300 100 887 El65 SYSTEM WITH FORCE TRANSDUCER HYDRAULIC CRANE e 031 300 100 233 CONSOLE KIT e 031 300 100 366 A2B BOOM COMPONENT 3 031 300 100 983 165 SYSTEM 1 FORCE SENSOR AND 7 COND REEL LATTICE CRANE 4 031 300 101 211 El65 SYSTEM 2 FORCE SENSORS AND 14 COND REEL LATTICE CRANE Prior to starting the installation it is advised to review the drawings and define the component locations on the crane The Length Angle Radius Load Indicating System 65 must be calibrated after completing installation Reference Information to PAT Angle Length Radius Load Indicator System EI 65 Operator s Manual 056 065 190 005 EI 65 Calibration Manual 031 300 190 009 2 WARNINGS e Always refer to operational instructions and load charts provided by the crane manufacturer for specific crane operation and load limits e The Length Angle Radius Load Indicating System 65 is not and shall not be a substitute for good operator judgment experience or use of acceptable safe operating procedures e operator is responsible for operating the crane within the manufacturer s specified parameters e crane operator shall ensure that all warnings and instructions provided by the manufacturer are fully understood observed and remain with the crane e Prior to operating the crane the operator must carefully read and understand the information in the Operator s Handbook so
21. LAYOUT d M2 250V 056 065 300 002 MP1 GND ES _ 2 5 6V 5 6 MP4 5V min sig F2 M4 250V To 4 5V max sig 12 5 4 8 12 16 20 24 28 52 el A MP2 3 1 P4 6 3 DRAWING 3 MP13 MP12 MP8 MP7 MP4 MP5 MP6 MP9 MP10 11 51 XS2 2 MP1 MP3 MP 1 COMPONENT SIDE ARD 065 300 012 SYSTEM EPROM MPO GND MP8 SIGNAL KMD2 MP1 AGND MP9 AN5 REFERENCE VOLATGE MP2 5 0V MP10 AN6 REFERENCE VOLTAGE MP3 5 0V MP11 AN7 REFERENCE VOLTAGE MP4 SIGNAL LENGTH CHANNEL MP12 0 5V MP5 SIGNAL ANGLE 2 MP13 5 0V MP6 SIGNAL ANGLE 1 MP15 5 25V MP7 SIGNAL KMD1 Hirschmann Rev 12 05 05 SB Service 190200 16 E165 SERVICEMANUAL 6 4 DRAWING 4 ANGLE SENSOR CIRCUIT 6 5 NTIOM SC E 93 95 L A lt p 222 E9496 Hirschmann Rev 12 05 05 SB Service 190200_ SYSTEM DRAWINGS C 17 DRAWING 5 LENGTH SENSOR CIRCUIT 6 6 Hirschmann Rev 12 05 05 SB Service 190200_ C 18 E165 SERVICEMANUAL DRAWING 6 LINERIDER CIRCUIT ORC d 8 5 6 e CH a KI Eee 24 21 45V MAX 7 0 5V MIN 27 21 00V Hirschmann Rev 12 05 05 SB Service 190200_ SYSTEM DRAWINGS C 19 6 7 DRAWING 7 LINERIDER SUPPLY VOLTAGES The supply voltage can b
22. OTE For the 1st set of data the parts of line should be a small figure Recommended is 1 Two parts of line are needed for a load cell and one part of line for a Linerider Hirschmann Rev 12 05 05 SB Calibration 190 200 Calibration B 9 4 10 3 FORCE 1 ZERO With no load on the hook block use the arrows UP or DOWN to enter the value for the minimum force the main boom NOTE The total load includes the rigging cables and hook block 4 10 4 Press OK to confirm Load 4 10 5 FORCE 1 LOAD Lift a test load of at least 75 of permissible line pull for the crane configuration See crane manufacturer s data for approximate load NOTE To comply with SAE J376 standards the test load must be to a known accuracy of 1 4 10 6 Use the arrows UP or DOWN to adjust the display load to indicate your total test load NOTE The total load includes the load rigging cables and hook block 4 10 7 Press to confirm total load 4 11 SET FORCE 1 2 SET This is the second set of data for the main boom force sensor NOTE The first set of data must be used before entering the second set of data NOTE For the second set of data the parts of line should be increased The maximum number of possible parts of line is recommended 4 11 1 Press OK to calibrate the KMD1 Main linerider load cell or press the arrow DOWN button to continue 4 12 PARTS OF LINE Use the arrows UP
23. Operators 190200 Programming Procedure Figure 1 PAT System 65 Components of the Telescopic Crane Console 2 Cable Reel Linerider or Force Transducer A2B Switch mo Ie The load sensor depends on the system and crane options Refer to Installation Manual 031 300 190 008 for system kit options A Hirschmann Rev 12 05 05 SB Operators 190200 Operator s Manual PART E165 0005 Figure 2 PAT System 65 Components of the Lattice Crane 1 Console N 2 Cable Reel TE 3 Linerider or Force Transducer 4 2 Switch 2 5 Angle Sensor St el 4 The load sensor depends on the system and crane options Referto 0 02 Wu co Installation Manual 031 300 190 008 Tom for system kit options Si Hirschmann Rev 12 05 05 SB Operators 190200 Programming Procedure 3 2 Operating Console The console has 2 functions e terminal for input of instructions and information to the system by the crane operator e display of crane data and information The operating console is located in the operator s cabin in front of the operator This unit contains different displays and controls which are described in Section 3 3 Figure 3 Operating Console PAT 112000105 88 5 120 0 475 810 1 2 3 4 5 6 7 8 13 910 11 12 1 Overload Alarm Light 2 Anti Two Block Alarm Light 3 Limit Alarm Light 4 Hor
24. PAGE With power off measure the A2B signal in the console at the X1 9 and X1 10 With the switch weight in position the ohm meter reads 4 7K ohms Refer to Installation Manual for system wiring diagrams Fault in cable assembly Check cable assemblies No and replace defective cable Refer to Installation Manual for system wiring diagrams Yes With power on and the switch weight in position If the Anti Two Block condition exists replace connection board A2B relay defective on connection board Refer to Drawing 2 in Section 5 Yes End Hirschmann Rev 12 05 05 SB Service 190200_ 8 E165 SERVICEMANUAL 4 4 ANGLE READING PROBLEM PROBLEM Displayed Angle Incorrect Actual measured angle is different from displayed angle START 3 Y Use a calibrated inclinometer to measure the actual main boom angle and compare with displayed angle on console Refer to Installation Manual Section 5 Mechanical Adjustments of Cable Reel Sensors Check the supply voltage to angle sensor on connection board between X1 17 5VDC and X1 20 ground Refer to Installation Manual for system wiring diagram Check system power supply voltage Refer to Section 3 2 No Display this manual Yes Check the voltage at angle sensor between connector pins A AGND and 5V Refer to Instal
25. T OF SENSORS 4 N L H 5 V 22 2 Hr gt ADJUSTMENT SCREWS ADJUST TOP ANGLE SENSOR PARALLEL WITH BOOM ADJUST LENGTH POTENTIOMETER WITH BOOM FULLY RETRACTED TURN THE CENTER SCREW COUNTER CLOCKWISE TO A SOFT STOP Hirschmann Rev 12 05 05 SB Calibration 190 200_ 14 Calibration Manual 65 LATTICE CRANE ANGLE SENSOR ADJUSTMENT The angle shown in Figure 1 needs to be within 0 0 4 of the actual angle of the boom Check boom angle at base heel section only After adjustment compare the actual boom angle with the displayed angle at about 0 30 and 60 To comply with the SAE J375 standards the displayed angle must be 0 0 to 2 0 of the actual angle Hirschmann Rev 12 05 05 SB Calibration 190 200_ 165 SERVICE MANUAL SERVICE Table of Contents 1 GENERAL INFORMATION 1 REFERENGE 4 te EEUU E C 1 SYSTEM MALFUNCTION c0ccccccceeseecceeececceeesceceeeeeseeceeeeeeceeeeeeeeeeeeeseeseunenseseanenseseueeseeseueseeees C 1 SYSTEM DESCRIPTION cccccecccceeseecceeeececceeeececeeeeeseeceeeeeeeeeneeseeeeeeeseeseeneneeseunenseseueeneesaueeseeees C 1 2 WARNINGS 2 3 TROUBLESHOOOTING USING THE ANALOG VALUES
26. VYOdYOD IN3WdInO3 LVd CIVNOlLdO LSIOH 1 5 1 30804 LSIOH 43018 3NI1 432n0SNVHL 32404 5 SV Q3193NNOO 4 5 YANNI Z OL 83330105 QILVINSNI 500 080 lt 90 950 600 061 00 L 0 MOOPQNVH SJIN343434 WILSAS 804 530 383334 335 TqvOV1diO3M Nid 9L 3578 NOOH OL 144205 9 d P UE YELL 1016 jg 91519 z HOIO3NNOO 431134 NivelS 7 Jv 3aNnos9 GIZIHS M31n0 SILON 56 A 9 500 090 590 960 3106 02 lt 9 13 LEO Yo gt GEN EE E E acl eus EN POET t40 uus 3NON oe ge YOSNAS HISNGI 18 82 60 0 8 08 44 Nouduosxi 08 38 TIONV 722 001 002 120 8000 10241 IUNBSYIBNYHO YOLOSNNOD qava azy YANO 1339 HION3 3902 2 9991 SIN3NOdWOO WOOK S9 n NOlLVMOd3029 INAWdINOS SANS G3llOd ONY Q3sIMGNd HOLMS 34ND35 SONA 34IM ALVINSNI 03S3IN34d S3a0vsS9dn WILSAS 803 SYOLINANDD lt Z NMOHS SV i Q3193NNOO GSLVINSNI Q I3IHS Olmo 440 IND QTIHS YANNI lt 4 NMOHS
27. age appears after pushing the LIMIT 8 button and pressing the ANGLE LIMIT DOWN 11 button to scroll through the limits To set a minimum and PUSH 4 OR OK maximum boom angle limit press the OK 10 button Step 2 MIN LIMIT 15 The minimum boom angle preset value is displayed use the UP 12 and DOWN 11 buttons to change the displayed value to your desired limit USE TY OR OK Push Button 10 for next step Step 3 MAX LIMIT 90 The maximum boom angle preset value is displayed use the UP 12 and DOWN 11 buttons to change the displayed value to your desired limit USE TY OR OK Push Button 10 for next step Step 4 MAX LIMIT 90 Verification of the previously set values for maximum and minimum boom angle presets are displayed If the values are incorrect press 10 button MIN LIMIT 15 and restart the limit preset procedure Pressing OK will store the preset values and return to the working screen Hirschmann Rev 12 05 05 SB Operators 190200 16 5 Manual PAT 2165 0005 4 3 3 Setting of Boom Radius Presets Step 1 RADIUS LIMIT PUSH OR MIN LIMIT 0 0 USE N OR OK Step 3 MAX LIMIT 190 USE N OR OK MAX LIMIT 190 MIN LIMIT 0 0 This message appears after pushing the LIMIT 8 button and pressing the DOWN 11 button to scroll throug
28. anufacturer for specific crane operation and load limits Hirschmann Rev 12 05 05 SB Service 190200_ C2 E165 SERVICEMANUAL 2 WARNINGS The 165 is an operational aid which warns a crane operator of certain approaching hazardous conditions which could cause damage to equipment and personnel e The device is not and shall not be a substitute for good operator judgment experience and use of accepted safe crane operating procedures e The responsibility for the safe operation of the crane shall remain with the crane operator who shall ensure that all warnings and instructions supplied are fully understood and observed e Prior to operating the crane the operator must carefully and thoroughly read and understand the information in the operator s manual to ensure that he she knows the operation and limitations of the indicating system and crane Hirschmann Rev 12 05 05 SB Service 190200_ Troubleshoooting Using The Analog Values Screen C 3 3 TROUBLESHOOOTING USING THE ANALOG VALUES SCREEN For a sensor error or problem with a sensor look at the output voltage of the linerider and angle sensors and compare the reading with the following Angle sensor 1 875 at 0 2 5 at 45 or 3 125 at 90 Linerider under no load is 0 to 15mV not to exceed 2500 mV To access the analog output screen use the following procedure 1 Power up the system The screen will display El 65 10 software version and da
29. arrows UP or DOWN to enter the value for the minimum force on the main boom NOTE The total load includes the rigging cables and hook block 4 15 3 Press OK to confirm Load 4 15 4 FORCE 2 LOAD Lift a test load different from the first set of data See crane manufactures data for approximate load NOTE To comply with SAE J376 standards the test load must be to a known accuracy of 1 4 15 5 Use the arrows UP or DOWN to adjust the display load to indicate your total test load NOTE The total load includes the load rigging cables and hook block 4 15 6 Press to confirm total load Hirschmann Rev 12 05 05 SB Calibration 190 200_ Calibration B 11 4 16 CONFIG DISPLAY This section configures the data that will be displayed on the screen 4 16 1 SHOW LOAD YES arrow NO arrow DOWN Press to confirm 4 16 2 SHOW TIP HEIGHT YES arrow UP NO arrow DOWN Press OK to confirm 4 16 3 SHOW HOIST YES arrow UP arrow DOWN Press to confirm 4 16 4 SHOW LENGTH YES ARROW NO arrow DOWN Press to confirm 4 16 5 SHOW ANGLE YES arrow NO arrow DOWN Press to confirm 4 16 6 SHOW RADIUS YES arrow NO arrow DOWN Press to confirm 4 16 7 SHOW JIB ANGLE YES arrow UP NO arrow DOWN Press
30. close to the boom tip as possible A 2 Attach the swing arm to the bolt A 3 Run the hoist line through the linerider A 4 Attach the swing arm to the linerider A 5 Ensure freedom of movement side to side A 6 Connect linerider electrically with cable provided A 7 Connect the linerider extension to the console cable at boom base Linerider Installation A 5 B LATTICE BOOM MACHINES Figure 3 Lattice Boom Linerider Installation CONTACT CRANE MANUFACTURER FOR WELDING INSTRUCTION PRIOR TO WELDING ON BOOM B 1 Select a location that the swing arm angle with respect to the boom will not exceed 30 see Figure 3 The linerider should be located as close to the boom tip as possible B 2 Construct two base plates Size of base plates will be specific to the lattice structure and your selected location 1 The first base plate will be attached to the boom with the swing arm bolt affixed to the center of the base plate 2 The second base plate will be attached to the boom so that it supports the linerider when not in use B 3 Affix the swing arm bolt to the center of the first base plate B 4 Affix the first base plate to the selected location on the lattice boom B 5 Attach the swing arm to the bolt B 6 Run the hoist line through the linerider B 7 Attach the swing arm to the linerider B 8 Ensure freedom of movement side to side B 9 Attach the second base plate to the boom so the linerider rubber support
31. d to press the DOWN 11 button if the crane MAIN BOOM is equipped with a boom extension If the crane is equipped only with a PUSH OR OK main boom without jib or boom extension the OK 10 button has to be pressed Step 5 to 9 will be skipped when the button is pressed For telescopic cranes this step will be skipped The display shows the previously programmed or default length of the BOOM LGTH main boom To enter a new main boom length the operator has to PUSH OR OK select the value by pressing the UP 12 or DOWN 11 buttons Step 5 This step will be skipped when there is no whip extension available If the crane is equipped with a whip extension press the 10 WHIP EXTENSION button If the crane is not equipped with a whip extension press the PUSH 4 OR OK DOWN 11 button Step 6 will be skipped when the whip extension is selected If the crane is equipped with an extension jib press the 10 FIXED EXTENSION button If the DOWN 11 button is pushed the system will return to PUSH 4 OR OK Step 3 because no extension or jib have been entered Hirschmann Rev 12 05 05 SB Operators 190200 Programming Procedure 11 Step 7 UJ The display shows the previously programmed or default length of jib 1 Enter a 45 new jib length using the UP 12 or DOWN 11 buttons If no jib 1 is used USE OR OK the va
32. der 4 13 3 FORCE 2 ZERO With no load on the hook block use the arrows UP or DOWN to enter the value for the minimum force the main boom NOTE The total load includes the rigging cables and hook block 4 13 4 Press OK to confirm Load 4 13 5 FORCE 2 LOAD Lift a test load of at least 75 of permissible line pull for the crane s configuration See crane manufacturer s data for approximate load NOTE To comply with SAE J376 standards the test load must be to a known accuracy of 1 4 13 6 Use the arrows UP or DOWN to adjust the display load to indicate your total test load NOTE The total load includes the load rigging cables and hook block 4 13 7 Press OK to confirm total load 4 14 SET FORCE 2 SECOND SET This is the second set of data for the auxiliary force sensor NOTE The first set of data must be used before entering the second set of data NOTE For the second set of data the parts of line should be increased The maximum number of possible parts of line is recommended 4 15 Press OK to calibrate the KMD2 Auxiliary linerider load cell or press the arrow DOWN button to continue 4 15 1 PARTS OF LINE Use the arrows UP or DOWN to select parts of line NOTE For the second set of data the parts of line should be a large figure Recommended is the maximum number of possible parts of line 4 15 2 FORCE 2 ZERO With no load on the hook block use the
33. e All other limits are deactivated Hirschmann Rev 12 05 05 SB Operators 190200 18 5 Manual PAT 2165 0005 5 PRE OPERATION INSPECTION Prior to operating the crane the following checks must be made 1 Check the cabling connecting the various parts of the system for physical damage 2 Check the anti two block switches and weights for free movement The following tests shall be performed with care to prevent damage to the machine or injury to personnel Proper functioning of the system requires successful completion of these tests before operating the machine 3 Check the anti two block alarm light 2 and the audible alarm by performing one of the following tests a b or c If the crane is equipped with a boom extension perform the test procedure on both the main boom and boom extension anti two block switches When checking system the operator must use caution If the operator cannot see the load handling device approaching the boom nose he she shall have an assistant signal person watch the load handling device The operator shall be prepared to stop the machine immediately should the EI65 system not function properly by lighting the red warning light sounding the audible alarm and locking the dangerous crane movements a Check the anti two block alarm light 2 and the audible alarm by manually lifting the weight attached to the anti two block switches b Slowly raise the main boom h
34. e checked directly at the cannon connection Using a digital voltmeter measure between pins A and B A 9v B 9v 18volts If this voltage is not correct refer to the system wiring diagram and verify all cable connections You may need to start at the console and check the supply voltages at their proper measuring points Hirschmann Rev 12 05 05 SB Service 190200_ 20 E165 SERVICEMANUAL 6 8 DRAWING 8 CONSOLE PARTS LIST 272 d P La E 1 i 4 gt D BRS si X PART QTY DESCRIPTION 01 050 000 100 075 1 HOUSING CONSOLE EI65 02 050 350 110 183 2 KNOB MOUNTING KNOB 03 031 300 100 293 1 BRACKET MTG 165 CONSOLE 04 021 441 161 213 1 STRAIN RELIEF PG13 5 12 15mm GRAY WHITE INSERT 05 021 441 131 013 1 STRAIN RELIEF PG 13 5 8 12mm RED WHITE INSERT 06 000 214 210 013 2 NUT PG13 5 07 000 323 010 525 1 ALARM A2B 110 EI20 08 056 065 300 002 1 BOARD TERMINAL EI65 12V 09 031 300 100 294 2 FUSE 4 AMP FOR EI 65 CONSOLE 10 056 065 300 010 1 BOARD MAIN EI65 W RIBBON CABLE 11 050 000 100 078 1 DISPLAY 12 056 065 100 005 1 FACEPLATE EI65 0005 CONSOLE 13 002 053 703 101 6 SCREW 3x10mm PANHEAD PHILLIPS 14 056 065 300 011 1 BOARD KEYBOARD EI 65 CONSOLE 15 050 000 050 309 1 GASKET 108X256mm Hirschmann Rev 12 05 05 SB Service 190200
35. er to Drawing 6 Linerider Circuit in Section 5 and the Installation Manual for system wiring diagrams With no load on the load cell of the linerider Check the zero point of the linerider in the boom tip junction box or as close to the linerider as possible Check the Main and signal and or the Check the Aux and signal at Voltage 0 0 025V Refer to Drawing 6 Linerider Circuit in Section 5 and the Installation Manual for system wiring diagrams Correct No No Y Check cable continuity Replace cable if necessary Replace Load Cell or Assembly Yes Y Lift test load and verify linerider output voltage increases after lifting the test load Main X1 26 sig and X1 27 sig Aux X1 30 sig and X1 31 sig Refer to Drawing 6 Linerider Circuit in Section 5 and the Installation Manual for system wiring diagrams Y Complete steps 4 1 4 2 4 3 4 11 Main or 4 12 Aux through 4 16 in the Calibration Manual 031 300 190 009 Do NOT select Default in of section 4 4 or all other calibration data will be lost and you will have to complete the entire calibration procedure v Replace Load Cell or Linerider Assembly End Hirschmann Rev 12 05 05 SB Service 190200 SYSTEM DRAWINGS C 13 5 ERROR CODE TABLE Error code Reason Action adjust operating da
36. ev 12 05 05 SB Calibration 190 200_ 6 Calibration Manual 65 4 7 3 RADIUS OFFSET This is the horizontal measurement between the boom foot pivot pin and the centerline of rotation as taken in Step 3 3 B If the boom foot pivot pin is located behind the centerline of rotation the value needs to be entered as a positive If the Pivot pin is forward of the centerline of Rotation the value needs to be entered as a negative Press the arrows UP or DOWN to adjust the display Press OK to enter measurement 4 7 4 HEAD OFFSET The vertical measurement between the boom foot pivot pin and the lower head sheave center pin as taken in Step 3 3 C If the center pin is below the boom foot pivot pin enter the value as a negative by using the arrows UP or DOWN to adjust the display Press OK to enter measurement 4 8 SET BOOM TYPE This section configures the type of main boom FIXED or TELE Press the OK button and proceed by answering the questions on the screen 4 8 1 MAIN BOOM FIXED Press OK to accept or the arrow DOWN for next selection 4 8 1 1 Enter the minimum length using the arrows UP or DOWN to adjust the display Press to enter length 4 8 1 2 Enter the maximum length using the arrows UP or DOWN to adjust the display Press to enter length 4 8 2 MAIN BOOM TELE Press OK to accept or the arrow DOWN for next selection WARNING The operator
37. ffset angle Press OK to enter angle 4 9 6 OFFSET MAX Press the arrows UP or DOWN to display maximum offset angle Press OK to enter length 4 9 7 WHIP EXTENSION This is a variable angled extension luffing with angle sensor Press the arrows or DOWN to select yes or no and Press to confirm entry If no go to Step 9 4 9 7 1 WG OFFSET EXT Align the offsetable jib with the extension and or main boom so that the angles are equal Measure the extension angle using an inclinometer or similar device Press the arrows UP or DOWN to adjust the displayed angle to match the measured angle Press to enter angle NOTE WHEN SETTING THE FORCE There are 2 possible sets of minimum and maximum load data when calibrating the force sensors e The first set of load data is used to calibrate the force sensor at single or minimum parts of line and must be completed e The second set of data is use to calibrate the force sensor with many or maximum parts of line The second set of data is not required If data is not entered the system will use a friction factor that is defined in the software 4 10 SET FORCE 1 FIRST SET This is the first set of data for the main boom force sensor 4 10 1 Press to calibrate the KMD1 Main linerider load cell or press the arrow DOWN button to continue 4 10 2 PARTS OF LINE Use the arrows UP or DOWN to select parts of line N
38. h the limits To set a minimum and maximum boom radius limit press the OK 10 button The minimum boom radius preset value is displayed use the UP 12 and DOWN 11 buttons to change the displayed value to your desired limit Push Button OK 10 for next step The maximum boom radius preset value is displayed use the UP 12 and DOWN 11 buttons to change the displayed value to your desired limit Push Button OK 10 for next step Verification of the previously set values for maximum and minimum boom radius presets are displayed If the values are incorrect press OK 10 button and restart the limit preset procedure Pressing OK will store the preset values and return to the working screen 4 3 4 Setting of Boom Height Presets HEIGHT LIMIT PUSH OR Step 2 MIN LIMIT 0 0 USE N OR OK Step 3 MAX LIMIT 190 USE N OR OK Hirschmann Rev 12 05 05 SB This message appears after pushing the LIMIT 8 button and pressing the DOWN 11 button to scroll through the limits To set a minimum and maximum boom height limit press the OK 10 button The minimum boom height preset value is displayed use the UP 12 and DOWN 11 buttons to change the displayed value to your desired limit Push Button OK 10 for next step The maximum boom height preset value is displayed use the UP 12 and DOWN 11 buttons to change the displayed value to your desired limit Push
39. h uu A 1 S INSTALLATION zent nenne A 2 Hydraulic Crane susanne 2 AICS Crane UU A 2 4 EINERIDERINSTALLATION sa en Re 3 A BOOM MACHINE S EEN 4 B EATTIGEBOOM MACHINE See 5 5 MECHANICAL ADJUSTMENT OF CABLE REEL 5 A 6 6 LATTICE CRANE ANGLE SENSOR ADJUSTMENT 7 7 APPENDIX SYSTEM DRAWINGS A 8 1 031 300 31 0233 Console wiring diagram 2 031 300 31 0234 A2B boom component wiring diagram 2 conductor reel 3 031 300 31 0366 A2B boom component wiring diagram 6 conductor reel 4 031 300 31 0657 Wiring Diagram A2B swing away jib 5 031 300 31 0197 Wiring Diagram Key switch lockout box 6 031 300 31 0983 Wiring Diagram for 7 conductor reel with 1 force sensor 7 031 300 31 1211 Wiring Diagram for 14 conductor reel with 1 force sensor Hirschmann Rev 12 05 05 SB Installation 190200 General Information A 1 1 GENERAL INFORMATION This Installation Handbook will show the approximate location of components and wiring diagrams required for system operation This handbook has four different system component and wiring diagrams therefore use the drawings that match your system as shown below 1 031 300 100 431 El65 SYSTEM WITH LINERIDER HYDRAULIC CRANE e 031 300 100 233 CONSOLE K
40. his button will always be given on the display Hirschmann Rev 12 05 05 SB Operators 190200 8 Operator s Manual PAT 2165 0005 11 Down Button The button Down 11 is used to get a decrease of a numerical value at the display during the programming and setting procedures and to move through the different menus in Down direction The instruction to use this button will be given on the display 12 Up Button The button Up 12 is used to get an increase of a numerical value at the display during the setting procedure of limits and operating conditions 13 Data Display The Display 13 will show technical information as well as operating information and instructions for the operator 112000bs 1200 475 During crane operation the readout will display the actual load the tip height the boom length the boom angle the working radius the selected hoist winch and the number of reevings parts of line In case of a system error an error code is displayed in place of the reevings During the setting procedure of the Operating Conditions and the limit setting procedure the display shows the setting values and information for the operator Hirschmann Rev 12 05 05 SB Operators 190200 Programming Procedure 9 4 PROGRAMMING PROCEDURE During the startup phase the PAT System EI65 automatically starts with a programming procedure which relies on the correct entry by the crane operator
41. inerider length and angle sensors Hirschmann Rev 12 05 05 SB Installation 190200_ Linerider Installation A 3 4 LINERIDER INSTALLATION The line tensiometer linerider installation will depend on the type of boom Follow the applicable instructions for a hydraulic A or lattice B boom LINERIDER GENERAL INFORMATION The linerider is attached to the swing arm mounting bracket as shown in Figure 1 The swing arm assembly has four joints 1 Vertical movement at the attachment point to the linerider 2 Horizontal movement of the swing arm 3 Vertical movement of the swing arm 4 Swivels horizontally around the mounting bolt The mounting bolt secures the swing arm to the machine Figure 1 Linerider and Swing Arm Hirschmann Rev 12 05 05 SB Installation 190200 4 Installation Manual E165 0005 A HYDRAULIC BOOM MACHINES ing re Figure 2 Hydraulic Boom Linerider Installation CONTACT CRANE MANUFACTURER FOR WELDING INSTRUCTION PRIOR TO WELDING ON BOOM A 1 Affix the bolt at the tip of the base section on the main boom similar to Figure 2 Select a location that the swing arm angle with respect to the boom will not exceed 30 see Figure 3 The linerider should be located as
42. is responsible for operating the crane within the manufacturer s specified parameters 4 8 2 1 MAIN BOOM MIN DRIVE MAIN BOOM ON MIN POSITION Fully retract the main boom Ensure that the length potentiometer has been reset by turning the center screw counter clockwise until you have reached a soft stop Refer to Section 3 2 4 8 2 2 Press to display minimum length preset value 4 8 2 3 Press the arrows UP or DOWN to adjust the displayed length to minimum or fully retracted length 4 8 2 4 Press OK to enter length minimum preset value 4 8 2 5 MAIN BOOM MAX DRIVE MAIN BOOM ON MAX POSITION Fully extend the main boom include the power pin fly extension when applicable 4 8 2 6 Press OK to display maximum preset value 4 8 2 7 Press the arrows UP or DOWN to adjust the displayed length to maximum or fully extended length 4 8 2 8 Press OK to enter length Hirschmann Rev 12 05 05 SB Calibration 190 200 Calibration B 7 4 9 CONFIG EXTENSION This section configures two extensions with minimum and maximum length a minimum and maximum angle OFFSET MIN MAX for the second extension LENGTH 2 and whip extension or variable angled extension with angle sensor Use Figures 2 through 5 to help identify your configuration Press OK and proceed by entering extension lengths angle and calibrating whip extension angle Configure the extensions that your crane will use and en
43. lation Manual for system wiring diagrams Cable defective replace cable or cable assembly No gt S Refer to Installation Manual for system wiring diagrams Yes Y Check the voltage between X1 20 ground and X1 18 signal output voltage Voltage should be 3 125V 0 2 5V 45 1 875V 90 Refer to Drawing 4 Angle Sensor Circuit in Section 5 Replace Angle Sensor No Refer to Installation Manual Section 5 Mechanical Adjustments of Cable Reel Sensors Complete steps 4 1 4 2 4 3 4 8 4 8 1 and 4 14 through 4 16 in the Calibration Manual Yes 031 300 190 009 Do NOT select Default in of section 4 4 or all other calibration data will be lost and you will have to complete the entire calibration procedure END Hirschmann Rev 12 05 05 SB Service 190200 LOAD READING PROBLEM C 9 4 5 LENGTH READING PROBLEM PROBLEM Length reading incorrect Crane is not in out of load chart condition 4 START Check mechanical adjustment of length potentiometer cable reel Refer to Installation Manual Section 5 Mechanical Adjustments of Cable Reel Sensors If unable to adjust replace length potentiometer assembly Remove slip ring body from shaft and remove gear wheel from potentiometer axle Unscrew mounting plate and remove potentiometer assembly from mounting plate Remove lt C
44. lt 1 0 0350 LON 86 001 00 lt 1 0 Sze 1334 ANNONS 7 dil WOO8 aM 9 1 001 010 1 0 3105 02 68 13 5 35 971 001 008 LEO 42404 QW SES 62 118 2 200 090 490 940 N KR EI a DI 6 E a Adi Has Ei zz D D D Calibration Manual EI 65 CALIBRATION Table of Contents TON ue ec tu d az B 1 2 WARNINGS acce an Bear ee else M E B 1 3 ESSENTIAL INFORMATION FOR CALIBRATION 2 B 2 4 CALIBRA HON EE B 5 5 OPERATIONAL CHECKS oriki 12 APPENDIX MECHANICAL ADJUSTMENT OF SENSORG B 13 Hirschmann Rev 12 05 05 SB Calibration 190 200_ General Information B 1 1 GENERAL INFORMATION The Length Angle Radius Load Indicating System El 65 must be calibrated after completing installation crane modification or anytime there is an indication of inaccuracy The calibration will match the sensor installed on the industrial crane Refer to the Installation Manual for the system and sensor installation Prior to starting the calibration it is advised to first read over this procedure in its entirety This will also allow you a chance to obtain any necessary information The purpose of this manual is to pr
45. lue 0 0 has to be selected Note Jib 1 is a boom extension with fixed length and without offset angle Confirm jib 1 length by pressing the 10 button Step 8 The display shows the previously programmed or default length of jib 2 Enter a 25 new jib length using the UP 12 or DOWN 11 buttons If no jib 2 is used USE OR OK the value 0 0 has to be selected UJ m I N Note Jib 2 is a boom extension with fixed length and with offset angle Confirm jib 2 length by pressing the OK 10 button Step 9 The display shows the previously programmed or default offset of jib 2 JIB OFFSET_2 15 Enter a new jib offset using the UP 12 or DOWN 11 buttons USE OR OK Confirm jib 2 offset by pressing the 10 button This step will be skipped if the crane is not equipped with an Auxiliary Hoist The crane operator is requested to select hoist or winch that is currently being HOIST SELECT used Press Button OK 10 for next step If the operator wants to continue PUSH 4 OR OK with the previously used or default hoist press the DOWN 11 button Step 11 will be skipped when the button DOWN is pressed MAIN HOIST Use the DOWN 10 button to toggle between the Main Hoist or the PUSH OR OK Auxiliary Hoist Confirm the selection by pressing the OK 10 button AUXILIARY HOIST PUSH OR OK Hirschmann Rev 12 05 05 SB O
46. n OFF and Alarm Light Button 5 Audible Alarm 6 SELECT Button 7 Reevings Hoist Button 8 LIMIT Button 9 TARE Button 10 OK Button 11 DOWN Button 12 UP Button 13 Data Display Hirschmann Rev 12 05 05 SB Operators 190200 Operator s Manual PAT 2165 0005 3 3 Control Identification The above figure illustrates the controls and displays of the 165 Operating Console The numbers of the illustration correspond to the numbers in the following list which describes the function of each control 1 Overload Alarm Light The red Overload Alarm Light 1 will light up when the preprogrammed load limit is reached At the same time the Audible Alarm 4 will sound and the Limit Alarm Light 3 and the alarm light in the button Horn Off 5 will light up The corresponding crane movements will be stopped Option 2 Anti Two Block Warning Light The red Anti Two Block Warning Light 2 will light up when the anti two block limit switch contacts open indicating that a two blocking condition is approaching At the same time the Audible Alarm 4 will sound and the alarm light in the button Horn Off 5 will light up The following crane movements will be stopped simultaneously hoist up telescope out boom down Option 3 Limit Alarm Light The Limit Alarm Light 3 will light up when one of the preprogrammed limits are reached The limits defined by the operator
47. ng diagrams Yes Y Measure signal from length transducer in cable reel at terminal between pin 2 signal and pin 1 ground Retract boom 0 Potentiometer turn 0 5v 10 Potentiometer turn 4 5v Refer to Drawing 5 Length Sensor Circuit Replace length potentiometer assembly Remove slipring body from shaft and remove gear wheel from potentiometer axle Unscrew mounting plate and EH No potentiometer assembly from mounting plate Remove assembly wires form terminal block Connect new assembly to terminal block Reinstall mounting plate gear wheel and slip rings With boom fully retracted reset potentiometer by turning counter clockwise until it stops Yes v Measure signal from length transducer at console connection board between X1 20 ground and X1 19 signal 0 5 and 4 5v Refer to Installation Manual for system wiring diagram or connection board designations this manual rw No Cable defective replace cable or cable assembly Refer to Installation Manual for system wiring diagrams Measure length signal on main board between test point MP4 signal andMP1 ground NOTE Negative signal at terminal X1 Pin 15 will be converted into positive signal at MP6 i e input at terminal X1 Pin 15 0 5V output test between MP15 and MP6 0 5v Refer to Drawing 3 Main Board Section 5 Main board defective Hi
48. on values go to one of the following sections If the system configurations are correct go to Section 5 PRE OPERATION INSPECTION To change the configuration values go to one of the following sections e Section 4 2 will allow the operator to change all crane configurations e Section 4 2 1 will allow the operator to quickly change Reeving only e Section 4 2 2 will allow the operator to quickly to change Hoist selection only Note On a telescopic crane the Startup Procedure will also be skipped when only a main boom without jib is preprogrammed Hirschmann Rev 12 05 05 SB Operators 190200 10 Operator s Manual PAT 2165 0005 4 2 Setting Operating Configuration of the Crane Note Only calibrated operating selections i e extension and or jibs will appear in the following operating configuration selection Step 1 To enter new values the Select 6 button has to be pressed The DOWN 11 button can be pressed to skip a step in the following procedure When a particular step is skipped the configured values of that step remain the same as previously programmed The operator is requested to enter the boom configuration SELECT BOOM Press OK 10 Button for next step To continue with the previously PUSH 4 OR OK entered boom configuration press the DOWN 11 button Step to 9 will be skipped when the button DOWN is pressed Step 3 The operator is requeste
49. ook block to bring it into contact with the switch weight When the hook block lifts the weight the audible alarm should sound the anti two block alarm light 2 should light and the motion of the hook block should be stopped Lower the hook block slightly to eliminate this condition c Then slowly lower or extend the boom to create a potential two block condition When the hook block lifts the weight the audible alarm should sound the anti two block alarm light 2 should light and the boom lowering and or boom extension function should be stopped NOTE If the light and audible alarm do not function as described and the crane movements are not stopped the system is not working properly The malfunction must be corrected before operating the crane 4 Check that the display of the main boom length agrees with the actual boom length 5 Check that the display of the main boom angle agrees with the actual angles 6 Check that the display of the operating radius of the crane agrees with the actual radius Hirschmann Rev 12 05 05 SB Operators 190200 Pre Operation Inspection 19 7 Check the load display by lifting a load of known weight The accuracy of the load indication shall be within the tolerance of SAE J376 Rated loads include the weight of the hook block slings and auxiliary load handling devices Their combined weights shall be subtracted from the listed load capacities as stated on the load capacity chart to obtain
50. or DOWN to select parts of line NOTE For the second set of data the parts of line should be a large figure The maximum number of possible parts of line is recommended 4 12 1 FORCE 1 ZERO With no load on the hook block use the arrows UP or DOWN to enter the value for the minimum force on the main boom NOTE The total load includes the rigging cables and hook block 4 12 2 Press OK to confirm Load 4 12 3 FORCE 1 LOAD Lift a test load that is different than the first set of data See crane manufactures data for approximate load NOTE To comply with SAE J376 standards the test load must be to a known accuracy of 1 4 12 4 Use the arrows UP DOWN to adjust the display load to indicate your total test load NOTE The total load includes the load rigging cables and hook block 4 12 5 Press to confirm total load 4 13 SET FORCE 2 FIRST SET This is the first set of data for the auxiliary force sensor KMD2 4 13 1 Press to calibrate the KMD2 auxiliary linerider load cell or press the arrow DOWN button to continue Hirschmann Rev 12 05 05 SB Calibration 190 200 10 Calibration Manual 65 4 13 2 PARTS OF LINE Use the arrows UP or DOWN to select parts of line NOTE For the 1st set of data the parts of line should be a small figure Recommended is 1 Two parts of line are needed for a load cell and one part of line for a lineri
51. oree gt gt assembly wires form terminal block Connect new assembly to terminal block Reinstall mounting plate gear wheel and slip rings With boom fully retracted reset potentiometer by turning counter clockwise until it stops Refer to Installation Manual for system wiring diagrams and Section 5 Mechanical Adjustments of Cable Reel Sensors Yes Check out clutch in big gear wheel of length transducer Extend and retract boom to ensure that clutch is not sipping on potentiometer axle Replace the gear wheel clean potentiometer No axle Reset length potentiometer Refer to Installation Manual Section 5 Mechanical Adjustments of Cable Reel Sensors Yes Y Check 5 0V power supply to length transducer on connection board Refer to Installation Manual for system wiring diagram or connection board designations this manual Check system power supply voltage lt Coree gt Na Refer to Section 3 2 No Display this manual Yes Y C NEXT PAGE gt Hirschmann Rev 12 05 05 SB Service 190200_ C 10 E165 SERVICEMANUAL PREVIOUS PAGE Measure supply to length transducer in cable reel between Pin 1 ground and Pin 3 5v Refer to Installation Manual for system wiring diagram Cable defective replace cable or cable assembly 2 Refer to Installation Manual for system wiri
52. ou to select one of the following presets 4 3 1 Length Limit 4 3 2 Angle Limit 4 3 3 Radius Limit 4 3 4 Height Limit 4 3 5 Load Limit 4 3 6 EXIT Limit exits the limit settings 4 3 7 Default Limits set the all limits at maximum and minimum 4 3 1 Setting of Boom Length Presets This message appears after pushing the LIMIT 8 button and pressing LENGTH LIMIT the DOWN 11 button to scroll through the limits To set a minimum PUSH OR OK and maximum boom length limit press the OK 10 button Step 2 MIN LIMIT 10 The minimum boom length preset value is displayed use the UP 12 and DOWN 11 buttons to change the displayed value to your desired USE OR OK limit Push Button OK 10 for next step Hirschmann Rev 12 05 05 SB Operators 190200 Programming Procedure 15 Step 3 MAX LIMIT 90 The maximum boom length preset value is displayed use the UP 12 and j DOWN 11 buttons to change the displayed value to your desired limit USE TY OR OK Push Button 10 for next step MAX LIMIT 90 Verification of the previously set values for maximum and minimum boom length presets are displayed If the value are incorrect press 10 button MIN LIMIT 10 and restart the limit preset procedure Pressing OK will store the preset values and return to the working screen 4 3 2 Setting of Boom Angle Presets This mess
53. ovide calibration information required before operating the system Refer to the Operator Manual for system description and console controls REFERENCE INFORMATION Angle Length Radius Load Indicator System 65 Operator s Manual 56 065 08 0005 PAT Angle Length Radius Load Indicator System 65 Installation Manual 031 300 190 008 2 WARNINGS Always refer to operational instructions and load charts provided by the crane manufacturer for specific crane operation and load limits The Length Angle Radius Load Indicating System El 65 is not and shall not be a substitute for good operator judgment experience or use of acceptable safe operating procedures The operator is responsible for operating the crane within the manufacturer s specified parameters The crane operator shall ensure that all warnings and instructions provided by the manufacturer are fully understood observed and remain with the crane Prior to operating the crane the operator must carefully read and understand the information in the Operator s Manual so that he knows the operation and limitations of the Length Angle Radius Load Indicating System EI 65 Hirschmann Rev 12 05 05 SB Calibration 190 200_ 2 Calibration Manual EI 65 3 ESSENTIAL INFORMATION FOR CALIBRATION 3 1 Prior to powering up the system verify all wiring All unused channels must be occupied with dummy signals meeting the following requirements e The
54. perators 190200 12 5 Manual PAT 2165 0005 Step 12 Press Button 10 to enter the number of reevings parts of line REEVING being used If the operator wants to continue with the previously PUSH J OR OK programmed or default number of reevings press DOWN 11 button Step 13 will be skipped when the button DOWN is pressed Step 13 The display shows the previously programmed default number of PARTS OF LINE 1 reevings parts of line To change the parts of line use the UP 12 or PUSH LIT OR DOWN 11 buttons If the operator wants to continue with the displayed number of reevings parts of line confirm by pressing the 10 button Step 14 If you would like to review the selection made in the programming SHOW SELECTION press 10 button The display will show jib length and PUSH OR offset check correct and press OK If no jibs were selected the Exit screen will appear Step 15 The Setting Procedure is completed The crane operator has the EXIT possibility to accept the conditions programmed on Step 1 to 13 or to PUSH OR correct the values For correction of the preset condition press the DOWN 11 button and correct the selection you have made in this programming procedure After correcting the selection return to the EXIT screen to accept
55. ration data 5 1 Check the angle of the main boom and compare it with the measure value It should be 1 If the angle is incorrect complete Sections 4 1 4 2 4 3 and 4 6 NOTE Use the select button to specify crane configuration before performing the following checks See Operators Manual 056 065 08 0005 5 2 Check the radius displayed and compare it with the measured radius The radius is a horizontal measurement from the centerline of rotation to the center of the hook block The displayed radius should be equal to or greater than the measured radius by 10 For example if the measured radius equals 15ft then the displayed radius should be 15ft to 16 5ft If displayed value is incorrect verify the Rad Offset measurement taken in Section 3 3 B and complete Sections 4 1 4 2 4 3 and 4 6 5 3 Check the total load displayed by picking the known test load This will require picking a load for each force sensor KMD1 and KMD2 if applicable The displayed load should be equal to or greater than the known load by 10 For example if the known load equals 12 000lbs then the displayed load should be 12 000lbs to 13 200lbs If displayed value is incorrect complete Sections 4 1 4 2 4 3 and 4 9 for KMD1 and or 4 10 for KMD2 NOTE To comply with SAE J376 standards the test load must be to a known accuracy of 1 Hirschmann Rev 12 05 05 SB Calibration 190 200_ 13 APPENDIX A MECHANICAL ADJUSTMEN
56. rschmann Rev 12 05 05 SB Service 190200_ LOAD READING PROBLEM C 11 4 6 LOAD READING PROBLEM PROBLEM Displayed Load is out of tolerance The displayed load should be equal to or 10 greater than the actual load START 2 Complete Pre Operation Inspection in Section 5 of the Operator s Manual 056 065 190 005 Before changing calibration information complete the following steps Check the Main Aux voltages on connection board between X1 25 9V and X1 8 ground X1 28 9V and X1 8 ground Refer to Installation Manual for system wiring diagram or connection board designations this manual No Check system power supply voltage Complete to Section 3 2 No Display Yes Check the voltage at linerider between connector pins A 9V and 9 Voltage 18V Refer to Drawing 7 in Section 5 and the Installation Manual for system wiring diagram N Cable defective replace cable or cable assembly Refer to Installation Manual for system wiring diagrams Next Page Hirschmann Rev 12 05 05 SB Service 190200_ 12 SERVICEMANUAL Previous Page 2 Remove hoist rope so there is no load on the load cell of the linerider Check the zero point of the Linerider on connection board between Main X1 26 sig and X1 27 sig Aux X1 30 sig and X1 31 sig Voltage 0 0 025V Ref
57. s will touch the plate when there is no load B 10 Connect linerider electrically with cable provided Installation Manual E165 0005 5 MECHANICAL ADJUSTMENT OF CABLE REEL SENSORS HYDRAULIC CRANE an 1 B WG103 ADJUSTMENT SCREWS ADJUST TOP OF ANGLE SENSOR PARALLEL WITH BOOM ADJUST LENGTH POTENTIOMETER WITH BOOM FULLY RETRACTED TURN THE CENTER SCREW COUNTER CLOCKWISE TO A SOFT STOP Figure 4 Hydraulic Boom Length and Angle Adjustments Hirschmann Rev 12 05 05 SB Installation 190200 Lattice Crane Angle Sensor Adjustment A 7 6 LATTICE CRANE ANGLE SENSOR ADJUSTMENT The angle shown in Figure 1 needs to be within 0 0 4 of the actual angle of the boom Check boom angle at base heel section only After adjustment compare the actual boom angle with the displayed angle at about 0 30 and 60 To comply with the SAE J375 standards the displayed angle must be 0 0 to 2 0 of the actual angle Figure 4 Lattice Boom Angle Sensor Adjustment Hirschmann Rev 12 05 05 SB Installation 190200 Manual Revisions 7 APPENDIX A SYSTEM DRAWINGS Drawing list 8 03130031 0233 9 031 300 31 0234 10 031 300 31 0366 11 031 300 31 0657 12 031 300 31
58. second angle channel must have a voltage divider installed Install two 4 7k resistors one between X1 21 22 and the other between X1 22 23 e The second and third A2B channels must have a 4 7k resistor Install a 4 7k resistor between X1 11 12 and X1 13 14 The second force channel must have a jumper installed between 1 30 31 Ano load system must a jumper installed between X1 26 27 for the first force channel 3 2 Mechanically set the length and angle sensors as follows See Appendix A Mechanical Adjustment for Sensors e Length Sensor With the boom sections fully retracted set the length potentiometer by turning the center screw counter clockwise slowly to a soft stop e Angle Sensors Align the angle sensors with the boom at zero degrees 3 3 Write down the following geometric measurements which will be used during calibration See Figure 1 Crane Measurements The measurements taken should be in units that correspond to the load chart i e Ibs feet Kg meters US Tons feet Metric ton meters Hirschmann Rev 12 05 05 SB Calibration 190 200_ ESSENTIAL INFORMATION FOR CALIBRATION B 3 BOOM FOOT PIVOT PIN O DIM me DIM B DIM A CENTER LINE OF ROTATION FIGURE 1 CRANE MEASUREMENTS Dimension A The vertical distance from the boom foot pivot pin to the ground Elevation Offset A Dimension B The horizontal distance
59. st UP 12 or the auxiliary hoist using the button DOWN 11 Select the hoist or winch that is currently being used and confirm by pushing the OK 10 button The operating screen will be displayed which shows the measured crane data Complete Section 5 PRE OPERATION INSPECTION to ensure the data shown is correct Hirschmann Rev 12 05 05 SB Operators 190200 14 Operator s Manual PAT 65 0005 4 3 Activating and Setting of Preset Limits The PAT System EI65 is equipped with the following presets e limit for maximum hook load e limits for maximum and minimum boom angle boom length and working radius The operator has the option to activate a maximum and minimum limit of one of the above geometric dimensions When a limit is activated it is identifiable by a blinking colon on the working screen for the corresponding geometric data displayed The operator has to read the information displayed and is instructed to answer questions by using appropriate buttons of the keyboard as defined in the following procedures During the Setting Procedure the lamp in the particular button lights up to indicate button option When the system is longer than 2 hours without supply voltage the preset values may be lost and will reset to the to the maximum or minimum limits To activate a preset limit press the LIMIT 8 button Scroll through the following limits by pressing the DOWN 11 button this will allow y
60. t may arise with the EI65 PAT Load Indicator System The procedures are easy to follow and are given in flowcharts on the following pages Start with the general flowchart below that will guide you to one of the detailed flowcharts shown in this section Section 5 contains the necessary drawings needed for troubleshooting 4 1 GENERAL FLOW CHART What s Wrong display u Go to Section 3 1 p Anti Two Block Problem m gt Goto Section 3 2 gt Angle Reading Problem Section 3 3 gt Length Reading Problem Section 3 4 X Load Reading Problem Section 3 5 Hirschmann Rev 12 05 05 SB Service 190200_ TROUBLESHOOTING FLOW CHARTS C 5 4 2 NO DISPLAY PROBLEM Blank console display with no warning light shown Check fuse F1 in console Refer to Drawing 2 Connection Board Section 5 Drawings No Replace fuse 2amp 250V Measure crane voltage on connection board between 1 1 UB and 1 3 ground Refer to Drawing 1 System Diagram Section 5 Drawings Check crane power supply for faulty Correct No 3 crane electric or if supply is too low Yes Measure voltage on connection board between MP4 5 25V
61. ta incorrect defective 96 ADC Measuring value WG2 voltage too high Check luffing angle sensor circuit e Limit set by the operator refer to Operator s Manual Section 4 3 Activating and Setting Preset Limits Hirschmann Rev 12 05 05 SB Service 190200_ C 14 Ces SERVICEMANUAL 6 SYSTEM DRAWINGS The PAT EI65 System drawings in this section are provided as reference material for the troubleshooting flow charts Use the drawings in conjunction with the flow charts to help understand the operation of the EI65 system Drawing List System Diagram Connection Board Layout Main Board Layout Anti Two Block Circuit Angle Sensor Adjustment Angle Sensor Circuit Linerider Circuit Op rore ONS Refer to the Operator s Manual for basic component layout on the crane and console drawing The 2165 console connection board has the following terminal designations Connection Board 056 065 300 002 Designations Battery 17 Battery 18 Battery 19 Battery 20 Load Limit output 21 6 A2BRelay output 2 22 A2B Relay output 1 23 8 ____ Peripheral ground 24 9 A2B1input 25 A2B Ground 26 A2B 2 input 27 A2B Ground 28 3rd Wrap Switch input 29 3rd Wrap Switch ground 30 Digital input 1 31 Digital input 2 32 6 1 DRAWING 1 SYSTEM WIRING DIAGRAM REFER TO INSTALLLATION MANUAL 031 300 190 008 Hirschmann Rev 12 05 05 SB Service 190200 SYSTEM DRAWINGS C 15 6 2 DRAWING 2 CONNECTION BOARD
62. tallation Manual 031 300 190 008 SYSTEM MALFUNCTION MB 115 0 J1 85 0 In case of a malfunction of the system an error code which identifies the J2 50 0 0J15 0 E71 system malfunction will be displayed in the reeving portion of the display The error codes are listed in Section 4 Error Codes The table identifies various faults that can occur with the EI65 explain each fault and describe the action which shall be taken to correct the fault Faults within the electronic microprocessor shall be repaired by factory trained service personnel When these faults occur contact your authorized dealer or service organization If the operator identifies a possible problem in the system perform the pre operation inspection Section 5 in the Operator s Manual 056 065 190 005 to define the problem SYSTEM DESCRIPTION The PAT Length Angle Radius Load Indicator System EI65 has been designed to provide the crane operator with the essential information required to enable the machine to be used within its design parameters The EI65 System indicates the length and angle of the boom tip height working radius and the total weight being lifted by the crane Using the various sensors and the limits set by the operator the 165 System warns the crane operator of certain approaching hazardous conditions which could occur during the operation of his crane WARNING Always refer to operational instructions and load charts provided by the crane m
63. te 2 To start calibration within 5 seconds of powering up simultaneously press the OK and SELECT buttons Hold these buttons approximately 15 seconds until the screen changes to CALIB PASSWORD f these buttons are not pressed and held the screen changes to the existing operating configuration Refer to Operator s section in this manual 3 Enter the calibration password 0815 Use the UP and DOWN buttons to select the number and the OK button to confirm each entry Enter 0 OK 8 OK 1 OK 5 OK 4 Scrole to the ANALOG VALUES screen by pressing the UP or DOWN arrows pressing to select and show the following screen All Analog input voltages shown in millivolts received from the sensors will be displayed here as described below The minimum values are show in the screen pictured FORCE 1 and FORCE 2 With no signal or weight applied this should read 15 mv or below At maximum load the reading should not exceed 2500 mv 25mv 5 VOLT 1000 3125 3125 amp l ANGLE 1 and ANGLE 2 LENGTH Hydraulic Machines Only With the boom at zero degrees this should read reading should be 0 with no sensor 3125 At maximum 90 degrees the installed reading should be 1875 mv 25mv Hirschmann Rev 12 05 05 SB Service 190200_ CA E165 SERVICEMANUAL 4 TROUBLESHOOTING FLOW CHARTS This section explains how to handle a problem tha
64. ter zero for unused portions of CONFIG EXTENSION Recommendation Set up the extension s minimum length as zero so if this extension is removed you can change the length in the SELECT section of operation instead of entering calibration mode to remove extension Figure 2 Fixed Extension Enter extension as Length 1 minimum and maximum Figure 3 Fixed Offsettable Extension Enter extension as Length 2 minimum and maximum and angle offset minimum and maximum Figure 4 Tele Offsettable Extension Enter extension as Length 2 minimum and maximum and angle offset minimum and maximum Figure 5 Fixed Extension with Offsetable Jib Enter base extension as Length 1 minimum and maximum Enter luffing extension as Length 2 minimum and maximum and set whip extension angle sensor Hirschmann Rev 12 05 05 SB Calibration 190 200_ 8 Calibration Manual EI 65 4 9 1 LENGTH_1 MIN Press the arrows UP or DOWN to display minimum length Press to enter length 4 9 2 LENGTH_1 MAX Press the arrows UP or DOWN to display maximum length Press to enter length 4 9 3 LENGTH 2 MIN Press the arrows UP or DOWN to display minimum length Press to enter length 4 9 4 LENGTH_2 MAX Press the arrows UP or DOWN to display maximum length Press to enter length 4 9 5 OFFSET MIN Press the arrows UP or DOWN to display minimum o
65. the net load to be lifted If any of the displays reflects a deviation between displayed and actual values an authorized PAT service representative shall be called for repair of the system and or verification of the crane s calibration Any structural modifications or changes to the crane shall require verification of the crane s calibration 6 OPERATION After completing Section 4 and 5 the crane configuration must match the actual configuration Once the system is properly set it is the operator responsibility to be thoroughly familiar with all controls warning lights load length height radius and other information on the EI65 console and crane The operator is responsible for verifying the operating information is correct Anytime the operator deems necessary the pre operational checks in Section 5 should be completed Hirschmann Rev 12 05 05 SB Operators 190200 20 5 Manual PAT 2165 0005 7 SERVICE AND MAINTENANCE Daily maintenance of the system consists of inspecting 1 The electrical wiring connecting the various parts of the system If electrical wiring is damaged it shall be replaced immediately Check the anti two block limit switches for freedom of movement Check the displayed main boom angle agrees with the actual angle Check the displayed main boom length agrees with the actual length a N Grease linerider sheaves Other than correcting the problems iden
66. tified in the Malfunctions Table and replacing faulty mechanical parts and cables all other repairs shall be performed by PAT Authorized Service Representatives 8 TROUBLESHOOTING MB 115 0 J1 85 0 In case of a malfunction of the system a code that identifies the 12 50 0 0J 15 0 E71 System malfunction will be displayed in the reeving portion of the display The error codes listed in the Malfunction Table will identify various faults that can occur with the EI65 Following the Malfunction Table are pages which explain each fault and describe the action which shall be taken to correct the fault Faults within the electronic microprocessor shall be repaired by factory trained service personnel When these faults occur the competent service organization shall be contacted Note Limits set by the operator will cause the stop light 1 to actavate and the alarm 5 to sound Hirschmann Rev 12 05 05 SB Operators 190200 Troubleshooting Malfunction Table Error code Reason Action adjust operating data incorrect defective 96 ADC Measuring value WG2 too low Check luffing angle sensor circuit e Limits set by the operator refer to Operator s Manual Section 4 3 Activating and Setting Preset Limits Hirschmann Rev 12 05 05 SB Operators 190200 21 Installation Manual PART 65 0005 INSTALLATION Table of Contents GENERAL INFORMA TION Ste Er Er A 1 2 WARNING S e
67. to confirm 4 16 8 SHOW REEVING YES arrow UP NO arrow DOWN Press OK to confirm 4 17 ANALOG VALUES This selection displays the sensor output voltages in millivolts Can be used to help troubleshoot sensors 4 18 CONFIGURATION READY At this point you may return to any part of the calibration sections by using the arrows UP or DOWN to change calibration data Press OK to confirm 4 19 SAVE TO E EPROM Save calibration data to E EPROM by pressing Pressing the arrow DOWN for NO will disregard data entries made during this calibration session If the calibration data is disregarded and the system has not been calibrated as stated in this document the crane must not be operated The screen then changes to the current operating configuration Press OK button to proceed to the working screen Refer to the Operator s Manual Section 4 2 to set operating conditions 4 20 TURN POWER OFF Turn power off and back on to reset the system with the previously defined calibration Hirschmann Rev 12 05 05 SB Calibration 190 200_ 12 Calibration Manual 65 5 OPERATIONAL CHECKS After completing calibration do the following operational checks to verify displayed values These operational checks should be performed any time there is an indication of inaccuracy NOTE We recommend completing all operational checks before correcting calib
68. utton to confirm each entry Enter 0 OK 8 OK 1 OK 5 NOTE From this point forward the sections can be made by pressing or skipped by pressing arrow DOWN 4 4 Select CONFIG DEFAULT by pressing the OK button 4 5 CONFIG LANGUAGE Press to select and use the arrow UP and DOWN buttons to select a language English Spanish or French When complete press the OK button 4 6 CONFIG UNITS Press to select and use the arrow UP and DOWN buttons to select the load units LBS TONS t KILOGRAMS US TONS tons When complete press the OK button NOTE Select the units used in the load charts provided by the manufacturer 4 7 SET CRANE DIMENSIONS Calibrates the angle sensor and defines the required geometric measurement of the crane Press OK to select 4 7 1 SET BOOM ANGLE Measure the boom angle using an inclinometer or similar device Press the arrows UP or DOWN to adjust the displayed angle to match the measured angle Press to enter angle NOTE Measurements should be in units that correspond to the load chart i e lbs feet Kg meters US Tons feet Metric ton meters 4 7 2 ELEV OFFSET Elevation Offset is the vertical measurement from the boom foot pivot pin to the ground as taken in step 3 3 A Press the arrows UP and DOWN to adjust the display Press OK to enter measurement Hirschmann R
69. vings parts of line and selecting the hoist winch After pressing the button one time the operator is requested to enter the actual number of parts of line by using the button Up 12 and Down 11 es After pressing the button two times the operator can select the actual hoist winch by using the button Up 12 and Down 11 The procedure for setting the reevings and selecting the hoist winch is described in Section 4 2 8 Limit Button The button Limit 8 is used for activating the setting procedure of the preset limits The limits are defined by the operator as minimum and maximum limits for boom length boom angle boom height working radius and maximum limit of load The procedure for setting the limits is described in Section 4 3 9 Tare Button The button Tare 9 is used to indicate the net load on the display Net load is the actual load less lifting tackle and hook block The button has to be activated before lifting After pushing the button Tare 9 and before lifting the load display will be set to zero tare and the lamp in the button lights up After lifting a load the load display shows the net load payload The net load display will return to the normal load display when the button Tare 9 is pressed a second time 10 OK Button This button 10 is used to confirm values and data which are used as input for the system The instruction to use t

LENGTH-ANGLE-RADIUS-LOAD INDICATING SYSTEM

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