WRO 300 Illustrated Parts Manual 2010-09
Contents
1. THESE PARTS ARE INCLUDED WITHDRAWING TOOL WTK12215001 SPARE PART INFORMATION This is the same tool that is used on the WRO95 SILICON ANGLED CONN WTK12951001 SPARE PART INFORMATION Used on the Water Tank NO LONGER A MULTI PACK NOW SOLD AS EACH SILICON T CONN WTK12961001 SPARE PART INFORMATION Used on the input to the Flow Pump NO LONGER A MULTI PACK NOW SOLD AS EACH LOGGING CABLE WTK18401001 SPARE PART INFORMATION For machines SN5996 and lower unless the CPU has been replaced with the 4 3 software version CPU This is the PC interface cable needed for use with GXP and GXL ELBOW 1 4 MNPT X 5 16 BARBED WTL45NN SPARE PART INFORMATION Used on Pretreatment on the input and output hoses MALE CONN T1 1 P5 16 WTW100111001 SPARE PART INFORMATION SOLD AS EACH This is the new style connector on the end caps of the RO module REFER TO SERVICE NEWSLETTER GI011 NO LONGER A MULTI PACK CONNECTORS ARE NOW SOLD AS EACH FLOW REGULATOR WRO300 WTW100224001 SPARE PART INFORMATION This is part of the Sound Lowering Kit WTW506014001 it is not a pressure regulator If the inlet pressure exceeds 44 psi an external Flow pressure regulator should to be installed WTW522001001 TPL PLUG 5 16 WTW200148001 SPARE PART INFORMATION These are the plugs that are removed at installation They should be kept and stored they will be used if preservation is need2. Used on the Product and Return Lines 15mm OD x 12mm ID x 1 Meter in length if longer lines are desired use WTW900000261 5 meter length LOCKING NUT M4 Sold as Each WT100316046 SPARE PART INFORMATION Used for mounting the Flow Pump Unit O RING 107 32 x 5 34 WT100318085 SPARE PART INFORMATION 107 32 mm ID X 5 34 mm thickness Used on both RO Gables End Caps O RING 7 1 x 1 6 WT100319004 SPARE PART INFORMATION 7 1 mm ID X 1 6 mm thickness Used on the product water fitting on the RO Membrane NO LONGER A MULTI PACK NOW SOLD AS EACH O RING 1 42 X 1 52 WT100319010 SPARE PART INFORMATION 1 42mm ID X 1 52mm thickness Used on the Plugs in the Flow Block NO LONGER A MULTI PACK NOW SOLD AS EACH O RING 10 1 x 1 6 WT100319020 SPARE PART INFORMATION Used on Spring TF1 WTW900000072 which is part of the chemical intake assy NO LONGER A MULTI PACK NOW SOLD AS EACH O RING 4 3 x 2 4 WT100319022 SPARE PART INFORMATION 4 3 mm ID X 2 4 mm thickness Used on the the male fitting WTW100111001 on the Flow Block NO LONGER A MULTI PACK NOW SOLD AS EACH O RING 5 1 X 1 6 WT100319023 SPARE PART INFORMATION 5 1 mm ID x 1 6 mm thickness Used on the Valve Screw Needle Valve on the flow block NO LONGER A MULTI PACK NOW SOLD AS EACH O RING 15 3 X 2 4 WT100319029 SPARE PART INFORMATION 15 3 mm ID x 2 4 mm thickness Used on the Level Sensors N
3. Cable CPU to Display SW 4 3 version WTW505001002 For SW version 4 3 WTW506015002 J 5 3 Flow pumpunit Item Denomination Orderno Remarks 2 Motor W510001 001 3 Coupling14 mm W507 006 001 5 Pump W513 002 001 8 ScrewTorxM6x8 W504 013 001 9 Screw M4x12 W504 010 001 CLICK ON EITHER THE PART NUMBER OR THE NUMBER BUBBLE POINTING AT THE PART TO VIEW THE PICTURE OF THAT PART TO RETURN TO THIS PAGE ALT LEFT ARROW KEY WTW513002002 WT100395004 5 4 Flowblock t I6ET B MSS Item Denomination Orderno Remarks Flow block complete W515 003 001 8 a ring 4 3x2 4 W511 006001 9 Male connector T1 1 W507 009 001 10 Valve membrane W509 001 001 11 Magnet 2 way valve W508 004 001 12 Magnet 3 way valve W508 005 001 13 Spring TFO 25x3x20 W508 009 001 14 Valve screw W508 010 001 15 a ring 5 1x1 6 W511 007 001 18 Conductivity cell W508 002 001 19 Temperature sensor W516 004 001 20 Collet W507 002 001 21 Plug 19 mm W512 001 001 22 Plug 30 mm W512 002 001 23 a ring 7 1x1 6 Flourine rubber W511 003001 24 Screw M4x12 W504 008 001 25 Screw Torx M4x8 W504 009 001 26 a ring 7 11 x2 87 W511 012001 27 Screw M3x6 W504 016 001 28 a ring 2 57x1 78 W511 011 001 CLICK ON EITHER THE PART NUMBER OR THE NUMBER BUBBLE POINTING AT THE PART TO VIEW THE PICTURE OF THAT PART TO RETURN TO THIS PAGE ALT LEFT ARROW KEY WTW900000072
4. 3 Disconnect the reject line from the quick disconnect fitting at the back of the machine 4 Disconnect the WRO 300 water inlet line at the outlet of the prefilter 5 Attach the reject line to the quick disconnect fitting at the outlet of the prefilter and place the open end in a drain receptacle 6 Remove the carbon block filter or tank being replaced from the pretreatment system using the provided filter wrench to aid in removal of the filter housing 7 Reinstall the replacement carbon block filter or tank into the pretreatment system 8 Partially open the water supply valve to purge air from the filter housing or tank 9 When the air is purged fully open the valve to flush the filter or tank Note Flush carbon block filters for 1 minute Flush carbon tanks for 5 minutes Flush both filters and tanks until the drain stream is clear of any gray or black discoloration when collected in a clear container 10 When complete turn off the water and restore the water lines to their original positions Important notice This quick reference guide does not relieve any user of the WRO 300 system from his or her duty to carefully read the full text of the Operator s Manual HCEN 9939 before using the WRO 300 800 525 2623 or 303 232 6800 Visit us at www usa gambro com Caution Federal Law USA restricts this device to sale by or on the order of a physician Read Operators Manual prior to patient application Trademarks used herein are owned
5. 300 is not due for disinfection turn the WRO 300 off by pressing the button light off 4 If the WRO 300 is due for disinfection perform the disinfection process according to the attached procedure Between Treatments When the WRO 300 is not in use between treatments it has a Standby Flush also known as Auto Flush feature which will automatically flush water to drain for 3 minutes every hour This feature helps to control bacteria growth in the WRO 300 by flushing any stagnant water out of the system It requires that the WRO 300 be continually connected to a water supply drain and electrical outlet If continued connection to water drain and electricity is not practical the WRO 300 can be turned off at the main switch on the back of the machine remove blue plastic cover to access switch Important notice This quick reference guide does not relieve any user of the WRO 300 system from his or her duty to carefully read the full text of the Operator s Manual HCEN 9939 before using the WRO 300 800 525 2623 or 303 232 6800 Visit us at www usa gambro com Caution Federal Law USA restricts this device to sale by or on the order of a physician Read Operators Manual prior to patient application Trademarks used herein are owned by or licensed to Gambro Inc August 2007 Gambro Minnclean and Minncare are registered trademarks of the Minncare Corporation Printed in the USA WTWRO300HELPCARDS C Page 3 of 12 WRO 300 Pretreatm
6. SPARE PART INFORMATION SOLD AS EACH The Spring is on the inside of the Chemical Pump and Valves NO LONGER A MULTI PACK SPRINGS ARE NOW SOLD AS EACH SCREW TORX M6 x 8 Sold as Each WTW900000079 SPARE PART INFORMATION Used for attaching the Flow Pump unit to it s mounting bracket SCREW M8 x 16 WTW900000103 SPARE PART INFORMATION Used for mounting the Casing Back NO LONGER A MULTI PACK NOW SOLD AS EACH SCREW M8 x 16 WTW900000103 SPARE PART INFORMATION Used for mounting the Casing Back NO LONGER A MULTI PACK NOW SOLD AS EACH QUARTER TURN SCREW WTW900000109 SPARE PART INFORMATION Used for mounting the Casing Top Cover SOLD AS EACH NO LONGER A MULTI PACK SCREWS ARE NOW SOLD AS EACH COLLET WTW900000119 SPARE PART INFORMATION Used on the Flow Block for the hose connections NO LONGER A MULTI PACK NOW SOLD AS EACH SCREW TORX M4 x 20 WTW900000128 SPARE PART INFORMATION Used for mounting the Cooling Fan NO LONGER A MULTI PACK NOW SOLD AS EACH SILICON HOSE 15 X 13mm WTW900000261 SPARE PART INFORMATION 15mm OD x 13mm ID x 5 meters in length 16 4 ft Used on the Chemical Pump assy FERRULE SET WTW900000725 SPARE PART INFORMATION Ferrule set for Needle Valve WTW521001001 FEMALE CONNECTOR FOR Y CONNECTOR WTW900000797 SPARE PART INFORMATION Female Connector for WRO 300 Y connector WTW507022001 WTW900001062
7. WTHCEN12073 WRO 300 Service Manual WTWRO300DVD WRO 300 In Service Training DVD WTWRO300HELPCARDS WRO 300 Help Cards SteriChek Test Strips WT811902 Total Chlorine Test Kit DPD Colorwheel WT811903 DPD Colorwheel Refill Kit WT811905 Residual Peroxide Test Strips WT811909 Low Level Chlorine Chloramine Test Strips WT811911 Low Level Hardness Test Strips WT6187002 WT6177702 Slim Line
8. WTW506014001 KIT INCLUDES THE FOLLOWING Pex Pipe Kit WTW514005001 Needle Valve Complete WTW521001001 Flow Regulator Complete WTW100224001 Fan Control Board WTW502008001 Cable CPU Fan Control Board WTW300140001 Cable Fan Control Board Fan WTW300141001 Ferrule Set to Needle Valve WTW900000725 Pretreatment Reject Overflow Lines Service Manual WTHCEN12073 09 0 WTW200304001 PREFILTER KIT WRO 300 WT6187002 0 to 100 PRESSURE GAUGE WT5335100 TEE 1 4 THREAD WT3805002 REDUCER 1 TO 1 4 WT3839128 1 4 CLOSE NIPPLE WT3861037 ELBOW 1 4MNPT X 5 16 BARB WTL45NN HOSE CLAMP WTW507007001 BRACKET KIT WTS7577 10 BB HOUSING WT6802010 NOT SPARED HOUSING O RING WT6800905 ELBOW 1 4MNPT X 5 16 BARB WTL45NN REINFORCED HOSE WTK03343A Not part of Kit Replacement filter 10 Carbon 5 Micron WT01425125975 1 4 SS CLOSE NIPPLE WT9801316NIP QD MALE 3 8 WT0882113 Not part of Kit QD FEM 3 8 WT0883113 Not part of Kit FILTER HOUSING WRENCH WTS7594P PRESSURE REGULATOR WT6179601 NOT PART OF KIT FLOW REGULATOR FOR WRO300 WTW522001001 NOT PART OF KIT CASTOR SWIVEL W O BRAKE WT0353990 CASTOR SWIVEL WITH BRAKE WT0353990BRAKE QD MALE 3 8 WT0882113 SPARE PART INFORMATION WT0882113 is part of the pretreatment QD MALE 3 8 WT0883113 SPARE PART INFORMATION Used on the Pretreatment Assy SILICONE TUBING WT100312093 SPARE PART INFORMATION
9. before using to obtain any samples to avoid contaminating the product water loop Soak the CAD for at least 30 minutes in a 1 solution of Minncare Cold Sterilant before using Other peracetic acid disinfectants may be used provided they are used according to the manufacturer s recommendations for disinfection 1 Allow the WRO 300 to run for at least five minutes and until the product water conductivity stabilizes at the normal operating value before obtaining samples for AAMI Analysis Note Collect other samples according to the specific procedure being followed 2 Remove the CAD from the disinfectant solution and close the valve to prevent accidental leakage 3 Direct the outlet of the CAD into a drain or other suitable container and insert it into the product water loop connection 4 Slowly open the valve and allow the stream to run freely into a drain receptacle Caution Do not allow the end of the CAD to touch any surface to avoid contamination 5 After about sixty seconds throttle the valve to a reduced flow rate and test the product water with the appropriate residual disinfectant test strip or other approved method 6 When the test for residual disinfectant from the CAD is negative proceed to obtain samples for the desired testing in the appropriate containers using aseptic technique Caution The presence of residual disinfectant will interfere with the accuracy of water culture results and may give falsely negative results Import
10. by or licensed to Gambro Inc August 2007 Gambro Minnclean and Minncare are registered trademarks of the Minncare Corporation Printed in the USA WTWRO300HELPCARDS C Page 5 of 12 WRO 300 Chemical Disinfection Procedure Software Version gt 2 0 Recommended Chemical Disinfection Frequency A chemical disinfection schedule should be developed and validated by microbiological testing to keep the product water within AAMI limits for bacteria and endotoxin As a guideline Gambro recommends a minimum frequency of weekly chemical disinfection to ensure consistent microbiological quality of the product water Weekly chemical disinfection in combination with Standby Flushing will help maintain the microbiological quality of the product water Manufacturer s Approved Disinfectants The recommended disinfectant for the WRO 300 is Minncare Cold Sterilant Other peracetic acid based disinfectants may be used provided that the WRO 300 is properly configured by a qualified service technicians according to procedures described in the Service Manual Always follow the manufacturer s instructions for use for the specific disinfectant Note For certain peracetic acid disinfectants the manufacturer recommends cleaning with an acid cleaning agent prior to chemical disinfection to help preserve the RO membrane This is recommended in cases where feed water sources with high levels of iron or transition metals may leave mineral deposits on the membrane Re
11. on the order of a physician Read Operators Manual prior to patient application Trademarks used herein are owned by or licensed to Gambro Inc August 2007 Gambro Minnclean and Minncare are registered trademarks of the Minncare Corporation Printed in the USA WTWRO300HELPCARDS C Page 4 of 12 WRO 300 Total Chlorine Monitoring 1 Start the WRO 300 by pressing the button until lit and allow the WRO 300 to operate for three minutes 2 Place a container under the sample port and partially open it for a few seconds to flush 3 Close the sample port valve and discard the fluid 4 Test a water sample from the sample port for total chlorine with an appropriate strip or test kit according to the manufacturer s instructions 5 Verify that the total chlorine level is less than 0 1 mg l ppm 6 If the total chlorine is above 0 1 mg l ppm replace the carbon filter or tank according to the following procedure Carbon Block Filter Replacement Procedure If Replacing Carbon Tanks This procedure is for the replacement and flushing of the 10 Carbon Block Filter If replacing carbon tanks remove any post carbon sediment filters before flushing and then reinstall them when flushing is complete 1 Turn off the water to the WRO 300 Put the WRO 300 in Standby mode by pressing the button 2 Relieve pressure in the system by holding a container under the sample port and slowly opening it until the pressure gauge reads zero Close when complete
12. 02 Used on the Plugs in the side of the Flow Block PLUG 19MM WTW512001001 SPARE PART INFORMATION Used on the Flow Block PLUG 30MM WTW512002001 SPARE PART INFORMATION Used on the Flow Block CHEM PUMP 24 VDC WTW513001002 SPARE PART INFORMATION Old number WTW513001001 PUMP WTW513002002 SPARE PART INFORMATION Old part number WTW513002001 CLEANPEX TUBE WTW514001001 SPARE PART INFORMATION Part of the tubing from the Air Vent on the Water Tank PEX PIPE KIT WTW514002001 CHEM INTAKE COMPLETE WTW515002002 SPARE PART INFORMATION Old number WTW515002001 FLOW BLOCK COMPLETE WTW515003001 SPARE PART INFORMATION Some of the early machines had a block that was made from a brown metal material TANK COMPLETE WTW515004002 RO MODULE COMPLETE WTW515008002 SPARE PART INFORMATION IF REPLACING AN RO MODULE WITH THE OLD STYLE BLACK FITTINGS A PEX TUBE KIT MUST ALSO BE ORDERED WRO300 ORDER WTW506003001 WRO95 ORDER WTW506003002 REMOVE PLUG AND INSERT MALE QD FITTING WTW507021002 WTW507009001 MALE CONN T1 4 P5 16 STAR HEAD SCREW CABLE OPTICAL SENSOR WTW516001001 SPARE PART INFORMATION This cable is for sensing the presence of the Disinfect Tube Wand LEVEL SENSOR WTW516002001 SPARE PART INFORMATION Used in the inlet water tank LEVEL SENSOR DEFLECTOR WTW516003001 SPARE PART INFORMATION Used on the top and middle level senso
13. 5 SpareParts 5 1Overview 7 0perator s panel 6 Chemical intake 2 Power supply unit B RO membrane 4 Flow block 3 Flow pump unit 9 CPU board 5 Tank unit 10 EMC plate CLICK ON A MODULE DESCRIPTION TO GO TO THAT MODULE LAST UPDATED SEPT 16 2010 _ 5 2Casingandhoses 65 CLICK ON EITHER THE PART NUMBER OR THE NUMBER BUBBLE POINTING AT THE PART TO VIEW THE PICTURE OF THAT PART TO RETURN TO THIS PAGE ALT LEFT ARROW KEY EARJH Item Partname Ordering Remark number 4 Screw M4x12 W504010 001 6 Screw Torx M4x8 W504 009 001 9 ScrewTorx M5x20 W504 012 001 10 Locking nut M5 W504 002 001 12 Power supply unitw 15 SiliconeT connector W507 014001 16 24 Pex pipekit W514 002 001 25 26 Siliconehose di6xt3 mm 5 metre W518 002 001 29 Nut M6M4 W504 003 001 33 Detachablecover W501 002 001 50 CPU Board W502 001 001 51 Clip PCB complete W508 001 001 52 Overlay WRO 300 W503 001 001 57 Screw PlasticTorx T30x8 W504 005 001 59 Siliconehose di5x1 5 mm 10 metre W518 003 001 65 Quarterturn screw W504 007 001 66 Cable harnessWRO300 W505 002 001 67 Cable CPU PCBto Ext Com W505 003 001 68 Externalcommunication Board complete W502 002 001 72 Screw Torx M4x10 W504 011 001 73 Locking nut M4 W504 001 001 75 Screw PlasticTorxK50x12 W504 006 001 88 Cable CPU PCB to Fan W505 004 001 90 TPL plug 5 16 W507 016 001 CLICK ON
14. 640001 Male Connector T12 1 P5 16 WTW100111001 Cream colored connector on the end cap of the RO Module Male QD Coupling 1 8 WTW507021002 QD connector on end cap of RO Module for checking Membrane pressure PEX Kit for RO Module WTW506003001 If Changing RO Module from old style with the black fittings to the new style with the cream colored connectors this kit must also be ordered O Ring 13 3 x 2 4 WT100319033 for connector WTW100111001 Old style with Black fittings Holding Plate WT100318085 WTK09494001 WT100374510 Black Fitting Black Fitting Old style with Black fittings WT100335001 WT100335002 New style WTW515009001 WT100319004 5 8 Packinglist Item Denomination Orderno Remarks Disinfectiontube WS18 001 001 2 Reinforced tube 8 14 WS18 004 001 3 Mains cable WSOS007 001 4 Hose clamp 14 12 S mm WS07 007 001 S Nipple angled S 16 WS07 011 001 6 Y connector 1 0x8 mm WS07 016 001 7 Couplingbody1 4 1 0x8mm WS07 OOS001 7 Coupling insert 1 4 1 0x8 mm WS07 017 001 5 9 Accessories Item Denomination Orderno Remarks Withdrawing tool WS17 003 001 Connector tool WS17 001 001 Tube cutter PEX WS17 002 001 Pressure manometer External Cable Remote WRO 300 AK 9S WSOS010 001 External Cable Remote WRO 300 AK 100 WSOS008 001 External Cable Remote WRO 300 AK200 WSOS009 001 External Cable Logging WSOS006 001 CLICK ON EITHER THE PART NUMBER OR
15. ARE PART INFORMATION This cable attaches the Cooling Fan to the CPU PEX KIT FOR RO MODULE WTW506003001 SPARE PART INFORMATION Not shown in manual used on both ends of the RO module Membrane FILTER KIT AIR POWER SUPPLY WTW506008001 CHEM PUMP KIT WTW506010003 SPARE PART INFORMATION Refer to Service Newsletter GI046 KIT INCLUDES 60cm 23 in OF TUBING NOT SHOWN IN PICTURE USER INTERFACE WTW506015001 SPARE PART INFORMATION For machines SN5996 and lower unless the CPU has been replaced with the 4 3 software version CPU WTW503002001 WTW503001001 Both Overlays are included USER INTERFACE KIT WTW506015002 SPARE PART INFORMATION Needed for machines SN5997 and higher or on older machines that the CPU has been replaced the 4 3 software version CPU WTW502001004 Both Overlays are included CONNECTOR ANGLE JOINT WTW507001001 SPARE PART INFORMATION Used on one end of the membrane housing CONNECTOR STRAIGHT WTW507003001 SPARE PART INFORMATION Used on one end of the membrane housing CONNECTOR SAFETY CLIP WTW507004001 SPARE PART INFORMATION Used on top of Water Tank to hold the silicon elbow in place CONNECTOR STRAIGHT WTW507005001 SPARE PART INFORMATION This part was part of the original pretreatment kit No Longer Used COUPLING 14MM WTW507006001 SPARE PART INFORMATION This is the coupling between the Flow Pump Motor and Pump
16. EITHER THE PART NUMBER OR THE NUMBER BUBBLE POINTING AT THE PART TO VIEW THE PICTURE OF THAT PART TO RETURN TO THIS PAGE ALT LEFT ARROW KEY WTW502003006 WTW502001003 Filter Kit Air Power Supply WTW506008001 WTW200148001 WT100395004 WT100395002 WT100316046 For SW 4 2 and Lower For SW 4 3 use WTW502001004 WTK1296001 WT100390400 WT100366308 WTW900000109 WT100365003 TORX 5 2 1 Casingtray i Item 2 3 5 2 2 Casingback Partname Ordering Remark number Casingtray W501 004 001 RapierReceptacle4 mm W507 012 001 Rubberfoot W501 008 001 Item Partname Ordering Remark number Casingback mould W501 001 001 2 RapierReceptacle4 mm W507012 001 4 Screw M8x16 W504014 001 5 Nut M6M8 W504 004 001 CLICK ON EITHER THE PART NUMBER OR THE NUMBER BUBBLE POINTING AT THE PART TO VIEW THE PICTURE OF THAT PART TO RETURN TO THIS PAGE ALT LEFT ARROW KEY WTW900000103 WT100390800 5 2 3 Casing top Item Partname Ordering Remark number Casingtop cover WS01003 001 3 ScrewTorxM4x8 WS04009 001 4 Userinterface WS02004 001 S 6 Siliconehose di3xt12mm WS18003 001 7 CableCPU PCB to DisplayPCB WSOS001 001 CLICK ON EITHER THE PART NUMBER OR THE NUMBER BUBBLE POINTING AT THE PART TO VIEW THE PICTURE OF THAT PART TO RETURN TO THIS PAGE ALT LEFT ARROW KEY WTW506015001 Overlay WTW503001001 WTW900000261 Overlay WRO300H Heat WTW503002001
17. Head HOSE CLAMP 14 12 5 mm 10 PK WTW507007001 SPARE PART INFORMATION Used on all the pretreatment hose connections NIPPLE STRAIGHT 10PK WTW507010001 SPARE PART INFORMATION Used on the bottom of the Chemical Intake Pump RAPIER RECEPTICAL 4mm WTW507012001 SPARE PART INFORMATION Used on Casing Back panel and Bottom Tray Female Screw Receptical TPL PLUG 5 16 WTW507015001 SPARE PART INFORMATION These are the plugs that are removed at installation They should be kept and stored they will be used if preservation is needed COUPLING TO PEX Male 1 4 X 1 8 WTW507021002 SPARE PART INFORMATION This part can be screwed directly into the water inlet fitting on the back of the Phoenix the Y Coupling WTW507022001 from the RO will connect to it SPARE PART INFORMATION Used on the end cap of the Membrane Housing so that a pressure gauge can be attached Refer to Service Newsletter GI011 Y COUPLING SS 6MM WTW507022001 SPARE PART INFORMATION Used on the Product Water line FEMALE CONNECTOR ONLY WTW900000797 O RING ONLY WTW900001062 COUPLING FOR GAUGE WTW507024001 SPARE PART INFORMATION Used on Gauges for Test Fixtures CLIP PCB COMPLETE WTW508001001 SPARE PART INFORMATION Used to hold the CPU in place CONDUCTIVITY CELL WTW508002001 SPARE PART INFORMATION Both Condo Cells are the same part number FAN COMPLETE WTW508003002 SPARE PAR
18. O LONGER A MULTI PACK NOW SOLD AS EACH O RING 8 3 X 2 4 WT100319032 SPARE PART INFORMATION 8 3 mm ID x 2 4 mm thickness Used on the Spray Nozzle on top of the water tank NO LONGER A MULTI PACK NOW SOLD AS EACH O RING 5 3 X 2 4 WT100319039 SPARE PART INFORMATION 5 3 mm ID x 2 4 mm thickness Used on the Chemical Intake assy and the Disinfect uptake tube NO LONGER A MULTI PACK NOW SOLD AS EACH O RING 2 57 X 1 78 WT100319060 SPARE PART INFORMATION 2 57 mm ID x 1 78 mm thickness Used on the Temperature Sensors NO LONGER A MULTI PACK NOW SOLD AS EACH O RING 5 16 WT100335001 SPARE PART INFORMATION Used in the compression fittings on each end of the Membrane housing NO LONGER A MULTI PACK NOW SOLD AS EACH LOCKING RING 5 16 WT100335002 SPARE PART INFORMATION Used on both ends of the old style RO Module with the black fittings included in PNs WTW507001001 and WTW507003001 NO LONGER A MULTI PACK NOW SOLD AS EACH SCREW TORX K50 x 12 WT100365003 SPARE PART INFORMATION Used for mounting the Plastic Pex Tubing bracket to the side of the water tank above the level sensors NO LONGER A MULTI PACK NOW SOLD AS EACH SCREW TORX T30 x 8 WT100366308 SPARE PART INFORMATION Used for mounting the Plastic Shield to the water tank that protects the power supply NO LONGER A MULTI PACK NOW SOLD AS EACH SCREW M4x12 WT100370412 SPARE PART INFORMATION Used
19. O RING FOR Y CONNECTOR WTW900001062 SPARE PART INFORMATION O RING for WRO 300 Y connector WTW507022001 WTW900000797 PLASTIC JUG BOX WTCHEMBOX SPARE PART INFORMATION Used between the Hitch Kit for WRO300 and Phoenix for holding chemical jugs Important notice This quick reference guide does not relieve any user of the WRO 300 system from his or her duty to carefully read the full text of the Operator s Manual HCEN 9939 before using the WRO 300 800 525 2623 or 303 232 6800 Visit us at www usa gambro com Caution Federal Law USA restricts this device to sale by or on the order of a physician Read Operators Manual prior to patient application Trademarks used herein are owned by or licensed to Gambro Inc August 2007 Gambro Minnclean and Minncare are registered trademarks of the Minncare Corporation Printed in the USA WTWRO300HELPCARDS C Page 1 of 12 Setting Up for Treatment 1 Ensure WRO 300 supply hose is connected to a water source that the drain hose is secured at a sink or drain and that the WRO 300 product water loop is connected to the hemodialysis machine 2 Press and hold the button until lit 3 Turn on the Hemodialysis machine 4 Allow 3 minutes for the WRO 300 readings to stabilize Check that a There are no alarm messages on the WRO 300 b If the WRO 300 has been disinfected since the previous treatment test for residual disinfectant and ensure that there are no residual ch
20. Pressure on the RO Module after setting the Needle Valve 1 4 FITTING WT3805002 SPARE PART INFORMATION Used on Pretreatment and some PSI test fixtures PIPE NIPPLE 1 4 CLOSE WT3861037 SPARE PART INFORMATION Used on Pretreatment and some PSI test fixtures 1 4 SAMPLE PORT WT5309102 SPARE PART INFORMATION Used on Pretreatment some PSI test fixtures and WT300CAD Pressure Regulator Kit WT6179601 SPARE PART INFORMATION Needed on the WRO300 if the feed water pressure is above 44 psi or use WTW522001001 External Flow Regulator O RING 23G BLUE SLIMLINE WT6800901 SPARE PART INFORMATION Used on Blue Slimline Prefilter Housing O RING BIG BLUE HOUSING WT6800905 SPARE PART INFORMATION Used on Big Blue Filter Housing SERVICE MANUAL WTHCEN12073 09 0 100 PSI TEST FIXTURE WT100TEST SPARE PART INFORMATION Used for setting the Needle Valve REINFORCED TUBE 8 14 WTK03343A SPARE PART INFORMATION Used on the Pretreatment Overflow and Reject Lines 8mm ID x 14mm OD x 10 Meters in length 33 ft For Product and Return lines use WT100312093 HOLDING PLATE WTK09494001 SPARE PART INFORMATION Used on the Old style RO Module end caps NO LONGER A MULTI PACK NOW SOLD AS EACH WTK10640001 MEMBRANE KIT SPARE PART INFORMATION Replacement RO Membrane for WRO 300 and the WRO 95 K18913 1 NOT SPARED WT100318084 WT100318085 WT100319004
21. RO 300 fast blinking Run or DIS light Generally carbon block filters should be replaced every one to two months for pressure considerations Carbon Block Filter Chlorine Removal Ability How long a carbon block filter will remove chlorine depends on many factors such as the hours of operation total chlorine levels and organic fouling agents in the feed water If the filter clogs before the chlorine removal capacity is exhausted installation of a 1 micron particulate filter upstream from the carbon block filter is recommended to prolong the filter s life Carbon Block Filter Replacement Due to Total Chlorine Breakthrough AAMI Standards require a check of the total chlorine level prior to every patient shift The sample port in the standard pretreatment option is designed for this purpose The total chlorine level must be less than 0 1 mg l ppm Replace the carbon block filter whenever chlorine breakthrough is detected in the feed water Flushing Carbon Filters All types of carbon filtration being used must be flushed to drain before putting online to prevent carbon fines from entering other filters and the WRO 300 Important notice This quick reference guide does not relieve any user of the WRO 300 system from his or her duty to carefully read the full text of the Operator s Manual HCEN 9939 before using the WRO 300 800 525 2623 or 303 232 6800 Visit us at www usa gambro com Caution Federal Law USA restricts this device to sale by or
22. T INFORMATION Interface cable for the fan to the CPU is WTW505004001 MAGNET 2 WAY VALVE WTW508004001 SPARE PART INFORMATION Used for the Inlet Overflow and Bypass Valves THIS PART IS DIFFERENT ON A 3 WAY VALVE MAGNET 3 WAY VALVE WTW508005001 SPARE PART INFORMATION Used for the Reject Valve THIS PART IS DIFFERENT ON A 2 WAY VALVE AIR VENT WTW508006002 SPARE PART INFORMATION This part replaces the Tank Overflow which is no longer spared the difference is the hole inside is much larger on the Air Vent SPRAY NOZZLE WTW508007001 SPARE PART INFORMATION Mounted on top of the Water Tank VALVE SCREW Needle Valve WTW508010001 SPARE PART INFORMATION The Valve Screw does not include the o ring WTW511007001 FLOAT LEVEL SWITCH WTW508013002 SPARE PART INFORMATION NOW SOLD AS EACH See Tech Update 10067 for information about upgrading from optical sensors VALVE MEMBRANE WTW509001001 SPARE PART INFORMATION The Membranes are the same part in all 4 Valves MOTOR WTW510001001 SPARE PART INFORMATION This Motor is the for the Flow Pump O RING 10 5X106 WTW511001001 SPARE PART INFORMATION 10 5mm ID X 1 06 mm thickness Used on the product water fitting on the end of the membrane O RING 1 42 x 1 52 WTW511003001 SPARE PART INFORMATION 1 42 mm ID X 1 52 mm thickness Used on machines SN 258 and lower for SN 259 and higher use WTW5110030
23. THE NUMBER BUBBLE POINTING AT THE PART TO VIEW THE PICTURE OF THAT PART TO RETURN TO THIS PAGE ALT LEFT ARROW KEY WT109133 Castor Swivel W O Brake WT0353990 Castor Swivel W Brake WT0353990BRAKE QD Male 3 8 Pretreatment Part WT0882113 QD Female 3 8 Pretreatment Part WT0883113 Gauge 100 PSI Test Fixture WT100TEST 1 4 T Fitting Pretreatment Part WT3805002 Pipe Nipple 1 4 x Close Pretreatment Part WT3861037 1 4 Sample Port WT5309102 Pressure Gauge 0 25 Bar 300 PSI WT2510159 Service Manual 3 2 Software WTHCEN12073 Coupling to PEX Male 1 4 x 1 8 WTW507021002 Coupling for Gauge WTW507024001 Prefilter Kit WRO 300 WT6187002 Nipple Angled 5 16 1 4 WTW200303001 Hose Assy WT300HOSE CAD Collection Assist Device WT300CAD Help Cards WTWRO300HELPCARDS If longer than 1 meter lines are desired use WTW900000261 and 2 WTW200304001 5 16 Angled Nipples Pressure Regulator Kit WT6179601 Flow Regulator External WTW522001001 WTK03343A Float Level Switch WTW508013001 Hitch Kit to hook to Phoenix WT6184000 Plastic Jug Box WTCHEMBOX Guage 300 PSI Test Fixture WT300PSITEST Hose Clamp 11mm WTW504021001 for WTW507027001 Angled Nipples WTW507022001 WTK18401001 WTK12215001 Silicon Tubing 15mm OD x 9mm ID 1M length WT100312093 Used for the Product and Return lines Female Connector for Y conn WTW900000797 O Ring for Y conn WTW900001062 Sound Lowering Kit
24. WT100319022 WT100319023 WTW900000119 WT100370412 WTW900000052 WT100319060 5 5 Tank Item Denomination Orderno Remarks 2 Screw Torx M4x8 W504 009 001 3 Tank complete W515 004 001 4 Screw plasticTorx K50x12 W504 006 001 5 SiliconeT connector W507 014 001 7 Screw Torx M4x10 W504 011 001 9 CleanPEXpipe W514 001 001 20 Fancomplete W508 003 001 21 Screw Torx M4x20 W504 015 001 CLICK ON EITHER THE PART NUMBER OR THE NUMBER BUBBLE POINTING AT THE PART TO VIEW THE PICTURE OF THAT PART TO RETURN TO THIS PAGE ALT LEFT ARROW KEY ANGLED CONN WTW507013001 WTW508003002 WTW900000050 WTW515004002 WT100395002 WTW900000128 Item Denomination Orderno Remarks Tank W519 001 001 2 O ring 15 3x2 4 W511 008001 3 Levelsensor W516 002001 4 Screw PlasticTorxT30x8 W504 005 001 5 Spray nozzle W508 007 001 6 O ring 8 3x2 4 W511 009 001 7 Connector safety strip W507 004 001 8 SiliconeT connector W507 014 001 9 Tankoverflow W508 006 001 10 Levelsensor deflector W516 003 001 CLICK ON EITHER THE PART NUMBER OR THE NUMBER BUBBLE POINTING AT THE PART TO VIEW THE PICTURE OF THAT PART TO RETURN TO THIS PAGE ALT LEFT ARROW KEY WTW507013001 ANGLED CONN WTW508006002 AIR VENT Float Level Switch Mechanical WTW508013002 WTW519001002 WT100319029 WT100319032 5 6 Chemicalintake Item Denomination Orderno Remarks Chemical intake c
25. a preventive measure against mineral fouling if used regularly with hard water To remove iron and transitional metals from the RO membrane prior to chemical disinfection if present in the feed water Alkaline Cleaning Frequency When the product water flow rate and conductivity have declined and acid cleaning does not improve performance When organic fouling is suspected Manufacturer s Approved Cleaners Citric acid and Minnclean AC are approved acid cleaners for the WRO 300 Minnclean TF is the approved alkaline cleaner for the WRO 300 Preparation of Cleaning Solutions Citric Acid Prepare by mixing 6 tablespoons of citric acid or approximately 100 grams in 200 ml of product water Minnclean AC and Minnclean TF Prepare the cleaning solution by mixing 4 tablespoons of the chemical or approximately 40 grams in 250 ml of product water Collection Assist Device Disinfection A disinfected collection assist device is required to collect samples for testing Disinfect the collection assist device provided with the WRO 300 by soaking it for 30 minutes in a 1 solution of Minncare Cold Sterilant before using 1 part Minncare 99 parts potable water 1 Monitor the product water conductivity in normal operation and once the conductivity stabilizes record the product water conductivity value Measure and record the pH of the feed water with an appropriate test method pH test strip or test kit Note These values will be used as a reference to co
26. ant notice This quick reference guide does not relieve any user of the WRO 300 system from his or her duty to carefully read the full text of the Operator s Manual HCEN 9939 before using the WRO 300 800 525 2623 or 303 232 6800 Visit us at www usa gambro com Caution Federal Law USA restricts this device to sale by or on the order of a physician Read Operators Manual prior to patient application Trademarks used herein are owned by or licensed to Gambro Inc August 2007 Gambro Minnclean and Minncare are registered trademarks of the Minncare Corporation Printed in the USA WTWRO300HELPCARDS C Page 12 of 12 WRO 300 Ordering Information WRO 300 107364 WRO 300 115 Volt WT6183000 Cart Vertical RO SS WT6182000 Box Assy RO Cart WT6182800 Lock Key RO Cart Box WT6182500 Lock RO Cart Box WRO 300 Pretreatment Kits WT6187001 Prefilter Kit WRO 300 WT6177701 10 Single Cartridge Particle Filter Kit WT6189001 Secondary Carbon Filter kit for 2 filters in series WTWROGAUGEKIT Pretreatment Gauge Kit WT6179600 Pressure Regulator Kit 0 100 PSI Filters WT01425125975 10 Carbon 0 5 Micron Cartridge Filter Replacement WT6178000 6 x 18 Carbon Tank Prefilled with GAC WTGX0597 8 10 5 Micron Filter Replacement WRO 300 Miscellaneous WT518001001 Disinfectant Wand WT300CAD Collection Assist Device CAD WTS7594P Housing Wrench 5 5 K12755001 Tool Withdrawing Tube WTHCEN9939 WRO 300 Operator s Manual
27. cidental leakage 13 Direct the outlet of the collection assist device into a drain or container and insert it into the product water loop connection 14 Slowly open the valve and allow the stream to run freely for sixty seconds 15 After 60 seconds test the product water with the appropriate residual disinfectant test 16 Continue to test the product water stream until the test is negative for residual disinfectant 17 Confirm the negative test result by pressing and holding the Dis button The Dis light will go out and the light will remain lit 18 Remove the disinfect warning tag Important notice This quick reference guide does not relieve any user of the WRO 300 system from his or her duty to carefully read the full text of the Operator s Manual HCEN 9939 before using the WRO 300 800 525 2623 or 303 232 6800 Visit us at www usa gambro com Caution Federal Law USA restricts this device to sale by or on the order of a physician Read Operators Manual prior to patient application Trademarks used herein are owned by or licensed to Gambro Inc August 2007 Gambro Minnclean and Minncare are registered trademarks of the Minncare Corporation Printed in the USA WTWRO300HELPCARDS C Page 7 of 12 WRO 300 Acid and Alkaline Cleaning Procedure Software Version gt 2 0 Acid Cleaning Frequency When the rejection rate has decreased by more than 5 from the initial value When sufficient product water output flow is not obtained As
28. ed NIPPLE ANGLED 5 16 1 4 WTW200303001 SPARE PART INFORMATION Used on back of machine for Product and Return hose connections PRODUCT RETURN OLD NIPPLES ARE SHOWN IN PICTURE NO LONGER A MULTI PACK NOW SOLD AS EACH NIPPLE ANGLED 5 16 WTW200304001 SPARE PART INFORMATION Used on back of machine for Feed Reject and Tank Overflow hose connections NO LONGER A MULTI PACK NOW SOLD AS EACH CABLE WRO300 PC USB WTW300236001 SPARE PART INFORMATION Needed for machines SN5997 and higher or on older machines that the CPU has been replaced the 4 3 software version CPU WTW502001004 CASING BACK MOULDED WTW501001001 SPARE PART INFORMATION Use screws WTW504009001 for mounting DETACHABLE COVER WTW501002001 SPARE PART INFORMATION Screws are not needed for mounting attaches with magnets CASING TOP COVER WTW501003001 CASING TRAY Bottom Cover WTW501004001 SPARE PART INFORMATION Use screws WTW504011001 for mounting GABLE IN END CAP WTW501005001 SPARE PART INFORMATION This part does not come with the o ring WTW511002001 GABLE OUT END CAP WTW501006001 SPARE PART INFORMATION This part does not come with the o ring WTW511002001 RUBBER FOOT WTW501008001 SPARE PART INFORMATION Used on the Casing Tray WTW501004001 CPU BOARD WTW502001003 WTW502001003R SPARE PART INFORMATION For machines SN5996 and lower unless the CPU has been r
29. emicals in the product water can also be tested at the hemodialysis machine drain line c The WRO 300 pressure gauge mounted on the filter housing shows between 20 PSI and 45 PSI Pressures at or below 20 PSI may indicate that the pre filter is almost clogged and should be replaced prior to treatment d Test for total chlorine at the post filter sample port Verify that the total chlorine level is less than 0 1 mg l ppm Chlorine levels at or above 0 1 mg l ppm indicate that the carbon pre filter should be replaced prior to treatment Do not initiate treatment unless all checks have been successfully completed Important notice This quick reference guide does not relieve any user of the WRO 300 system from his or her duty to carefully read the full text of the Operator s Manual HCEN 9939 before using the WRO 300 800 525 2623 or 303 232 6800 Visit us at www usa gambro com Caution Federal Law USA restricts this device to sale by or on the order of a physician Read Operators Manual prior to patient application Trademarks used herein are owned by or licensed to Gambro Inc August 2007 Gambro Minnclean and Minncare are registered trademarks of the Minncare Corporation Printed in the USA WTWRO300HELPCARDS C Page 2 of 12 After the Treatment is Complete 1 Complete the appropriate post treatment operations on the Hemodialysis machine disinfection cleaning rinsing etc 2 Turn off the Hemodialysis machine 3 If the WRO
30. ent Monitoring and Service Monitoring and Operation of the Pretreatment Certain tests will provide information regarding the pretreatment which requires minimal maintenance These tests include monitoring the Total Chlorine and Pressure in the pretreatment Overview The pretreatment is primarily intended to remove Chlorine Chloramines and Particulates The standard pretreatment kit uses a combination Carbon and Sediment filter carbon block cartridge to remove total chlorine and sediment The carbon block filter has a high capacity for chlorine removal and a 0 5 micron sediment rating Alternate Pretreatment Arrangements Combinations of additional carbon and sediment filters may be needed based on local water conditions Contact Gambro Technical Assistance Services for more information Line Pressure The reading indicated on the pressure gauge when the water is turned on and the WRO 300 is turned off is the Static Line Pressure Operating Pressure The lowest reading indicated on the pressure gauge during operation when the WRO 300 draws water is the Operating Pressure Filter Delta Pressure The difference between the Static Line Pressure and the Operating Pressure corresponds closely to Filter Delta Pressure Carbon Block Filter Replacement Due to Pressure Filter Delta Pressure greater than 30 PSI is an indication the filter needs replacement Also Operating Pressure less than 20 PSI may cause insufficient water to the WRO 300 and shut off the W
31. eplaced with the 4 3 software version CPU CPU WTW502001004 SPARE PART INFORMATION For machines SN5997 and higher or on older machines that the CPU has been replaced with the 4 3 software version CPU WTW502001004 EXT COM BOARD COMPLETE WTW502002001 SPARE PART INFORMATION The center black port is the only one used in the US POWER SUPPLY UNIT WTW502003006 OVERLAY WTW503001001 SPARE PART INFORMATION Overlay attaches by an adhesive backing OVERLAY WRO300H WTW503002001 LOCKING NUT M4 WTW504001001 SPARE PART INFORMATION Used for mounting the Flow Pump Unit LOCKING NUT M5 WTW504002001 SPARE PART INFORMATION Used for attaching the mounting blocks to the RO Module SCREW M3 x 6 WTW504016001 SPARE PART INFORMATION Used for mounting the valves on the Flow Block CABLE CPU TO DISPLAY WTW505001001 SPARE PART INFORMATION For machines SN5996 and lower unless the CPU has been replaced with the 4 3 software version CPU This cable attaches the display PCB User interface to the CPU CABLE CPU TO DISPLAY User Interface WTW505001002 SPARE PART INFORMATION Needed for machines SN5997 and higher or on older machines that the CPU has been replaced the 4 3 software version CPU WTW502001004 CABLE HARNESS WTW505002001 CPU PCB CABLE WTW505003001 SPARE PART INFORMATION CPU to External Communications CABLE CPU TO FAN WTW505004001 SP
32. for assembling the 2 halves of the Flow Block NO LONGER A MULTI PACK NOW SOLD AS EACH SCREW M5 X 10 WT100374510 SPARE PART INFORMATION Used on the Holding Plates for the Old style RO Module End Caps NO LONGER A MULTI PACK NOW SOLD AS EACH SCREW M5 X 10 WT100374510 SPARE PART INFORMATION Used on the Holding Plates for the Old style RO Module End Caps NO LONGER A MULTI PACK NOW SOLD AS EACH NUT M6M4 WT100390400 SPARE PART INFORMATION Used for attaching the Power Supply Earth Ground to the frame NO LONGER A MULTI PACK NOW SOLD AS EACH NUT M6M8 WT100390800 SPARE PART INFORMATION Used for mounting the Casing Back NO LONGER A MULTI PACK NOW SOLD AS EACH SCREW TORX M4 x 8 Sold as Each WT100395002 SPARE PART INFORMATION Used for mounting various components SCREW TORX M4 x 12 Sold as Each WT100395004 SPARE PART INFORMATION Used for mounting various components TUBE CUTTER WT100830012 SPARE PART INFORMATION For cutting Pex tubing PRESS GAUGE 0 25 BAR WT2510159 SPARE PART INFORMATION 25 Bar 362 5PSI Use WTW507024001 Coupling Female QD to create test fixture CAD ASSY WT300CAD SPARE PART INFORMATION Collection Assist Device HOSE ASSY WT300HOSE SPARE PART INFORMATION The QD end plugs into the Y connector WTW507022001 300 PSI TEST FIXTURE WT300PSITEST SPARE PART INFORMATION Used for checking the Reject
33. he WRO 300 to indicate preservation is being performed and that mandatory rinsing is required before the next operation 5 Insert the wand connector into the chemical intake port of the WRO 300 6 Insert the open end of the disinfection wand into the container of preservative solution Check to ensure that the clamp on the disinfection wand tubing is open 7 Scroll through the CHEM SELECT menu until the PRESERVATION program is displayed on the screen 8 Press and hold the Dis button until lit to start the intake of the preservative Intake of the preservative chemical will take approximately 20 minutes 9 After the intake of preservative is complete press MUTE to silence the alarm Note 404 RINSE REQUIRED will be displayed on the screen 10 Turn off the main power switch located behind the detachable cover Important notice This quick reference guide does not relieve any user of the WRO 300 system from his or her duty to carefully read the full text of the Operator s Manual HCEN 9939 before using the WRO 300 800 525 2623 or 303 232 6800 Visit us at www usa gambro com Caution Federal Law USA restricts this device to sale by or on the order of a physician Read Operators Manual prior to patient application Trademarks used herein are owned by or licensed to Gambro Inc August 2007 Gambro Minnclean and Minncare are registered trademarks of the Minncare Corporation Printed in the USA WTWRO300HELPCARDS C Page 10 of 12 WRO 300 Pre
34. nd the light will remain lit 7 Remove the warning tag indicating the preservation procedure Important notice This quick reference guide does not relieve any user of the WRO 300 system from his or her duty to carefully read the full text of the Operator s Manual HCEN 9939 before using the WRO 300 800 525 2623 or 303 232 6800 Visit us at www usa gambro com Caution Federal Law USA restricts this device to sale by or on the order of a physician Read Operators Manual prior to patient application Trademarks used herein are owned by or licensed to Gambro Inc August 2007 Gambro Minnclean and Minncare are registered trademarks of the Minncare Corporation Printed in the USA WTWRO300HELPCARDS C Page 11 of 12 WRO 300 Product Water Monitoring and Service AAMI Analysis for Contaminants and Bacteriology AAMI analysis for product water contaminants and bacteriology must be performed on samples obtained from the product water line To obtain these samples the WRO 300 must be operating in the normal Run mode Collection Assist Device CAD Disinfection The WRO 300 is provided with a collection assist device that is required to obtain product water samples The CAD consists of a sample valve and connector that plugs into the product water loop connection Note The collection assist device will also be used to collect test samples after performing disinfection and cleaning procedures Caution The device should always be disinfected
35. nfirm the absence of cleaning chemical after rinsing 2 With the WRO 300 in Standby mode disconnect the WRO 300 from the dialysis machine at the quick connector on the product water loop 3 Place a disinfect warning tag on the WRO 300 to indicate cleaning is being performed and that mandatory rinsing is required before the next operation Important notice This quick reference guide does not relieve any user of the WRO 300 system from his or her duty to carefully read the full text of the Operator s Manual HCEN 9939 before using the WRO 300 800 525 2623 or 303 232 6800 Visit us at www usa gambro com Caution Federal Law USA restricts this device to sale by or on the order of a physician Read Operators Manual prior to patient application Trademarks used herein are owned by or licensed to Gambro Inc August 2007 Gambro Minnclean and Minncare are registered trademarks of the Minncare Corporation Printed in the USA WTWRO300HELPCARDS C Page 8 of 12 WRO 300 Acid and Alkaline Cleaning Procedure Continued Software Version gt 2 0 4 Insert the wand connector into the chemical intake port of the WRO 300 5 Insert the open end of the disinfection wand into the container of cleaning solution Check to ensure that the clamp on the disinfection wand tubing is open 6 Scroll through the CHEM SELECT menu until the ACIDCLEAN or ALKALICLEAN cleaning program is displayed on the screen 7 Press and hold the Dis button to start the intake
36. o carefully read the full text of the Operator s Manual HCEN 9939 before using the WRO 300 800 525 2623 or 303 232 6800 Visit us at www usa gambro com Caution Federal Law USA restricts this device to sale by or on the order of a physician Read Operators Manual prior to patient application Trademarks used herein are owned by or licensed to Gambro Inc August 2007 Gambro Minnclean and Minncare are registered trademarks of the Minncare Corporation Printed in the USA WTWRO300HELPCARDS C Page 9 of 12 WRO 300 Preservation Procedure Software Version gt 2 0 Recommended Frequency Preserve the unit if it will not be used for longer than one week when using the Standby Flush also known as Auto Flush feature If not using the Standby Auto Flush feature preserve the unit if it will not be used for 4 days or more Manufacturer s Approved Preservative Memstor Available from King Lee Technologies San Diego CA 1 800 800 9019 1 Monitor the product water conductivity during normal operation until the conductivity stabilizes record the product water conductivity as a reference value 2 With the WRO 300 in Standby mode disconnect the WRO 300 from the dialysis machine at the quick connector on the product water loop 3 Prepare the preservative in a clean container with 100 ml of Memstor dissolved in 2 liters of tap water Stir to dissolve solution fully warm water aids mixing Do not exceed 100 degrees F 4 Place a warning tag on t
37. of the cleaner 8 After the intake of cleaner is complete press MUTE to silence the alarm Note 401 REMOVE WAND will be displayed on the screen 9 Disconnect the wand from the WRO 300 and flush it with water Note The cleaning procedure will now continue with a 30 minute DWELL PERIOD followed by RINSE After rinsing the display will show the message PERFORM RESIDUAL TEST 10 Press and hold the button to put the WRO 300 into operation after the RINSE is complete 11 Remove the collection assist device from the disinfectant solution and close the valve to prevent accidental leakage 12 Insert the device into the product water loop connection to check the pH of the product water 13 Direct the outlet into a drain or other suitable container 14 Slowly open the valve and allow the stream to run freely for sixty seconds After sixty seconds test the product water pH with an appropriate test method pH test strip or test kit Note The absence of cleaner is confirmed when the conductivity of the product water corresponds to the previously recorded value and the pH is within 1 0 pH units of the feed water pH as measured in Step 1 15 Confirm the absence of cleaning chemical by pressing and holding the Dis button The Dis light will go out and the light will remain lit 16 Remove the warning tag indicating the cleaning procedure Important notice This quick reference guide does not relieve any user of the WRO 300 system from his or her duty t
38. omplete W515 002 001 4 O ring 10 1x1 6 W511 005001 5 Spring TF1x6x25 W508 008 001 8 Screw Torx M4x10 W504 011 001 11 Screw Torx M4x8 W504 009 001 12 Chemical pump 24 V AC W513 001 001 13 Cable Optical sensor W516 001 001 18 a ring 5 3x2 4 W511 010001 19 Washer 4 3x12x1 W504 018 001 21 Nipple angled 5 16 W507 011 001 CLICK ON EITHER THE PART NUMBER OR THE NUMBER BUBBLE POINTING AT THE PART TO VIEW THE PICTURE OF THAT PART TO RETURN TO THIS PAGE ALT LEFT ARROW KEY STRAIGHT NIPPLE WTW507010001 WTW515002002 Chemical Pump Mounting Kit not shown WTW506010003 WTW513001002 WTW900000072 WTW900000050 WT100395002 WTW900000070 WT100319020 WT100319039 5 7RD module Item Denomination Orderno Remarks RO module complete W515 001 001 2 Gable in W501 005 001 3 O ring 107 32x5 34 W511 002001 4 Lock washer W501 007 001 5 ScrewM5x10 W504 019 001 6 Connector anglejoint W507 001 001 7 O ring W511 013001 8 Locking ring 5 16 W507 008 001 11 Connector straight W507 003 001 13 Gable out W501 006 001 14 O ring 10 5x1 6 W511 001 001 16 O ring 7 1x1 6 W511 004 001 17 Membranekit W506 001 001 Incl Membrane 3 14 16 and spacer CLICK ON EITHER THE PART NUMBER OR THE NUMBER BUBBLE POINTING AT THE PART TO VIEW THE PICTURE OF THAT PART TO RETURN TO THIS PAGE ALT LEFT ARROW KEY 5 16 Black Clear WTW515008002 WTK10
39. quired Amount of Disinfectant 50 ml per chemical disinfection when using Minncare Cold Sterilant Collection Assist Device Disinfection A disinfected collection assist device is required to collect samples for testing Disinfect the collection assist device provided with the WRO 300 by soaking it for 30 minutes in a 1 solution of Minncare Cold Sterilant before using 1 part Minncare 99 parts potable water 1 With the WRO 300 in Standby mode disconnect the WRO 300 from the dialysis machine at the quick connector on the product water loop Caution If the WRO 300 is not disconnected from the dialysis machine during the chemical disinfection procedure the test for residuals after the disinfection procedure must be performed on the dialysis machine according to the operator s manual of the specific dialysis machine being used 2 Place a disinfect warning tag on the WRO 300 to indicate a Disinfection is being performed b The type of chemical that is being used c Mandatory rinsing is required before the next operation 3 Insert the wand connector into the chemical intake port of the WRO 300 Important notice This quick reference guide does not relieve any user of the WRO 300 system from his or her duty to carefully read the full text of the Operator s Manual HCEN 9939 before using the WRO 300 800 525 2623 or 303 232 6800 Visit us at www usa gambro com Caution Federal Law USA restricts this device to sale by or on the order of a ph
40. rs in the water tank BOTTOM SIDE TOP SIDE TEMPERATURE SENSOR WTW516004001 CONNECTOR TOOL WTW517001001 SPARE PART INFORMATION Old number WTK12755001 DISINFECT TUBE WTW518001001 TANK WRO300 WTW519001002 SPARE PART INFORMATION This part is the tank only it does not include the level sensors NEEDLE VALVE COMPLETE WTW521001001 SPARE PART INFORMATION Replacement Needle Valve for systems that have the Sound Lowering Kit istalled FLOW PRESSURE REGULATOR WRO300 WTW522001001 SPARE PART INFORMATION Includes Hose Clamps If the inlet pressure exceeds 44 psi this external Flow pressure regulator should to be installed SCREW TORX M4 x 10 Sold as Each WTW900000050 SPARE PART INFORMATION Used for mounting various components O RING 7 11 X 2 87 WTW900000052 SPARE PART INFORMATION Used on the Collets on the back of the Flow Block assy NO LONGER A MULTI PACK NOW SOLD AS EACH SCREW TORX M5 x 20 WTW900000053 SPARE PART INFORMATION Used for attaching the mounting block to RO Module NO LONGER A MULTI PACK NOW SOLD AS EACH SILICON HOSE D16XT3MM 5MTR CS WTW900000054 SPARE PART INFORMATION 16mm OD X 13mm ID wall thickness X 5 meters 21 ft Long Used on the RO Pump WASHER 4 3x12x1mm Sold as Each WTW900000070 SPARE PART INFORMATION 4 3mm ID x 12mm OD x1mm thick Used on the Chemical Intake assy SPRING TF1X6X25 WTW900000072
41. servation Procedure Continued Software Version gt 2 0 11 If the WRO 300 will be moved for storage disconnect the WRO 300 from the water supply and secure all feed water drain and product water tubing to the cart Note If the WRO 300 is not going to be used for an extended period of time it is good practice to drain the water from the pretreatment filter housings and tubing before storing the system 12 The preservation procedure is complete 13 Proceed to the procedure to Rinse After Preservation to put the WRO 300 back into service Rinse After Preservation 1 Connect the WRO 300 to the water supply and electrical connections 2 Turn on the WRO 300 with the mains power switch at the back of the machine Note 404 RINSE REQUIRED will be displayed on the screen 3 Press and hold the Dis button to initiate RINSE Note When the rinse program is complete the display will show PERFORM RESIDUAL TEST The indication Dis will be lit steady and the On Off button will flash 4 Press and hold the button to put the WRO 300 into operation 5 Allow the WRO 300 to run for several minutes then verify that the conductivity corresponds to the reference value recorded during operation before preservation Note Continue to run until the conductivity value corresponds to the reference value before confirming the rinse out of the preservative chemical 6 Confirm when complete by pressing and holding the Dis button Note The Dis light will go out a
42. ysician Read Operators Manual prior to patient application Trademarks used herein are owned by or licensed to Gambro Inc August 2007 Gambro Minnclean and Minncare are registered trademarks of the Minncare Corporation Printed in the USA WTWRO300HELPCARDS C Page 6 of 12 WRO 300 Chemical Disinfection Procedure Continued Software Version gt 2 0 4 Insert the open end of the disinfection wand into the container of disinfectant solution Check to ensure that the clamp on the disinfection wand tubing is open 5 Scroll through the CHEM SELECT menu until the correct disinfection program is displayed on the screen 6 Press and hold the Dis button until lit to start the intake of disinfectant 7 After the intake of disinfectant is complete press MUTE to silence the alarm Note 401 REMOVE WAND will be displayed on the screen 8 Verify that the correct amount of disinfectant has been consumed 9 Remove the wand connector and allow the disinfectant to flow back into the container then clamp the line 10 Remove the wand from the container and flush the wand with water Note The disinfection procedure will now continue with a 30 minute DWELL PERIOD followed by RINSE After rinsing the display will show the message PERFORM RESIDUAL TEST 11 Press and hold the button until lit to put the WRO 300 into operation after the RINSE is complete 12 Remove the collection assist device from the disinfectant solution and close the valve to prevent ac
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