WARNING IMPORTANT
Contents
1. 3NIWH313Q0 OL 31714 1vIlH3S H31V3H 495 SNILNDON JHL NO H39NAN 1300 3HL 4MO3HO 318VL HLIM N31SV4 ONY H31V3H ONS TOHINOO LV JIMOH NO Q31V2IONI SV 318115n8NO2 OL ONILNNOW Y3NYN8 HLIM 801931430 1V3H NI 310H dN JINVYVI7I JHL 5 03T1v LSNI 119134 NI NMOHS SV 1349 v8 LdOddfis d3Nanas 4H3aNN ONA p v vlad 11 130 38 A INO NYJ 01931430 LVSH 5 91192 30115 ONY 3SLVSH 30 401 NO 301231330 LV3H 22 14 SM31V3H HALE 00009 H NOYHL 000 06 d3lv3H WOds 3825 ONILNNOW Y3NYN8 SAOWSY 71 ONINSVM SNOILONYLSNI NOLLVTIV LSNI Layovug YOL031430 LYOddNS 1V3H YINYNG 1 TOYLNOI 1N3A39NVHSV TOYLNOI MWOLLH3A 1 1 021 epeoJedns SaoUBJBal0 JeBleau pazin 59110559226 ueuM Y3NYOO SIHLN 8 53 055300 5318115 08 402 OL 39NVSV319 10118 HO HOLINOI E 26 7 401231434 2 E J31V3H MO138 AA i Va i wsgoz XY01931434 GYVONVLS 09 YILVIH M0138 9Nniao dau pP usd w998 319NY 06 0 h Y01937430 1V3H HLIM 401931430 1 401931430 1 3 911 90 9 2 g g SLIYMOJIY JI NY ONILNNOW 09 0 09 0 HALE WOILYSA TIVLNOZIHOH LNAWSONVeYV 9 510 MODEL MHR HIGH INTENSITY INFRARED ACCESSORIES amp KITS FOR 70 THRU 100 MBTUH MODELS PART 00 2 10 005 1 TOP VIEW NUN FRONT VIEW This item requires so2. 9 510 M MODINE January 2008 INSTALLATION INSTRUCTIONS accessories and kits for high intensity infrared model MHR ACCESSORY PARABOLIC RELFECTOR EXTENSION TABLE OF CONTENTS Natural to LP Gas Conversion Kits 2 3 High Altitude Conversion Kits 2 3 Two Stage Microprocessor Room Thermostat 4 5 Stainless Steel Gas Connector with Shut Off Valve 6 Chain Mounting 7 Heat Shield MHR30 through 60 8 9 Heat Shield MHR70 through 100 10 11 Wire Re Radiating 12 Protective Screen 13 Parabolic Reflector Extension 14 15 A WARNING Gas supply shall be shut off and the electrical power disconnected before proceeding with the conversion Failure to do so could result in fire explosion electrical shock or the unit starting suddenly resulting in injury IMPORTANT The use of this manual is specifically intended for a qualified installation and service agency All installation and service of these kits must be performed by a qualified installation and service agency These instructions must also be used in conjunction with the Installation and Service manual originally shipped with the appliance being converted in addition to any other accompanying component supplier literature MODEL MHR HIGH
3. H O ALL other LP Propane burning equipment in the building must be operating at maximum capacity Remove gas pressure regulator cap from the gas valve Adjust the gas pressure regulator to 10 0 W C Replace the regulator cap Turn the unit OFF Remove MANOMETER and reinstall plug at Test Point B FRE SURE TEST POINT s REGULATOR CAP After conversion is completed perform a leak test with a soap and water solution on all gas connections Proceed with operating instructions in the installation manual 9 510 3 MODEL MHR HIGH INTENSITY INFRARED ACCESSORIES amp KITS INFRA RED HEATER 2 STAGE MICROPROCESSOR THERMOSTAT PART NUMBER 0002 42 156 This specially customized 2 stage microprocessor thermostat is a sophisticated wall mounted low voltage thermostat control ideally suited for controlling the operation of a 2 stage gas fired high intensity infra red heater s Batteries are not required temperature and mode settings oreserved with the power off SPECIAL FEATURES SPECIFICATIONS e Microprocessor based technology e 24 volt nominal 18 to 30 VAC 50 60Hz e 24 volt operation will permit most wiring to be 18 AWG wire screw terminals completed without using conduit consult Temperature sensing 2 0 F local codes and W2 output max load 1 0 amps Single setpoint operation 24 VAC Push button operation for selecting Two digit LCD display with 5 annunci
4. 12 REQUIRED R BURNER H R FOUR BURNER HEATER 110 THRU 160 MBTUH 175 THRU 200 MBTUH TINNERMAN NUT TINNERMAN NUT TYPICAL TYPICAL P N 6002 96 501 ASSEMBLY 12 REQUIRED ASSEMBLY STANDA PARABOLIC PARABOLIC SS ES 255555 e rs YF SCREEN n SCREEN sesedqesees ASSEMBLY ASSEMBLY 5 MM STANDARD P N 120 16 100 ARAB PARABOLIC P N 120 16 200 6 x 3 8 HEX WASHER HEAD SHEET METAL SCREW 6 x 3 8 HEX WASHER HEAD TYPICAL SHEET METAL SCREW P N 6002 96 401 TYPICAL 12 REQUIRED P N 6002 96 401 12 REQUIRED A 000K 10 741 REV 2 1 2007 11 01 2 17 2000 DJB 2 GEN REV 2007 11 14 PN 9 510 MODEL MHR HIGH INTENSITY INFRARED ACCESSORIES amp KITS HIGH INTENSITY GAS FIRED INFRARED HEATERS PARABOLIC REFLECTOR ASSEMBLY amp INSTALLATION ASSEMBLY TOP VIEW ONE BURNER HEATER 22 5 8 TWO BURNER HEATER 31 1 4 THREE BURNER HEATER 38 7 8 FOUR BURNER HEATER 1 2 SHINY SIDE DOWN 29 11 16 88 32 SCREW Em 2 ip 5 REFLECTOR FRONT TO FIT UNDER FLANGE ON REFLECTOR SIDE 38 32 KEPS NUT EN HARDWARE QUANTITY C 12003 017 4 TINHNERMAN NUT 8 32 x 1 2 TRUSS HEAD SCREW 6 32 KEPS NUT HI INTENSITY IHFRARED HEATER STANDARD REFLECTOR 14 27 327 TINNERMAN NUT 6 3 8 SCREW PARABOLIC REFLECTOR NUMBER OF BURNERS NUM
5. AL STAINLESS STEEL 1 2 NPT 9 ne k l Z 1 sri 25 900 Hi 111 on n TTT i ale Ss 6 9 510 MODEL MHR HIGH INTENSITY INFRARED ACCESSORIES amp KITS CHAIN MOUNTING KIT PRE ASSEMBLED FOR 0 30 MOUNTING PARI CH 30 DM CH 30 DM INCLUDES 2 3 FOOT LENGTHS OF 1 0 DOUBLE LOOP CHAIN WITH A 5 S HOOK FASTENED ON EACH END 2 6 LINKS OF 1 0 DOUBLE LOOP CHAIN WITH 5 S HOOK FASTENED ON EACH END 1 0 DOUBLE LOOP CHAIN P N 0002 42 071 TRADE SIZE NO 1 0 WIRE GAUGE 11 MATERIAL DIA 0 120 LENGTH PER 100 LINKS 178 WEIGHT PER 100 FT 12 LBS WORKING LOAD LIMIT 200 LBS 2 000 ONE LINK 5 S HOOK P N 132010 TRADE SIZE NO 5 MATERIAL DIA 0 25 MAXIMUM LOAD 70 LBS 9 510 MODEL MHR HIGH INTENSITY INFRARED ACCESSORIES amp KITS HEAT SHIELD FOR 30 THRU 60 MBTUH MODELS PARI 00K1 10 505 TOP VIEW FRONT VIEW This item requires some field assembly 8 9 510 MODEL MHR HIGH INTENSITY INFRARED ACCESSORIES amp KITS 0 LO 0V VOU V 4 MAIA MOVE MAIA 3015 S06 01 100 AINO SH31v3H M4 9711 88 HALE 000 09 HONOYHL 0000 OL 401931330 30 NOILVTIVLSNI 9 11130 33s 13 2 498 LYOddNS s3Nanag 30175 401931430 S3LINVH vM TIY ONY NOILV2IJILH32 N9IS3G VS2 5 OS OG OL 34m v3 Alddv 5320 312 WAWININ ONILNNOW
6. BER OF BURNERS 48 5 8 000 10 757 0 2007 11 14 PN Note Please see page 15 of this document and model Installation and Service Manual for changes to Recommended Mounting Heights and Minimum Clearance to Combustible Materials when the Parabolic Reflector Extension is installed 14 9 510 MODEL MHR HIGH INTENSITY INFRARED ACCESSORIES amp KITS Table 15 1 Changes to Recommended Mounting Height feet O Angl Changes To Table 15 2 Changes to Bottom Minimum Required Clearance to Combustible Materials Standard Reflector Parabolic Reflector Reflector 30 PUE MHR 50 50 MHR100 ES a MHR150_ MHR160 Figure 15 1 Heat Spread Width and Length refer to Table 15 3 Table 15 3 Heat Spread Width and Length refer to Figure 15 1 Reflector Type Mounting Angle Spread Width W Spread Length L1 Spread Length L2 L1 1 0 x H L2 1 H amna 12072 ye 0 x H 5 EEEE 1 L2 0 Parabolic Extension L Wz21x H 5 0 5 x H 5 0 5 x H 5 L1 0 1 x H 5 L2 1 3x H 5 9 510 15 Modine Manufacturing Company has a continuous product improvement program and therefore reserves the right to change design and specifications without notice Commercial Products Group e Modine Manufacturing Company e 1500 DeKoven Avenue e Racine Wisconsin USA 53403 2552 Phone 1 800 828 4328 HEAT www mo
7. INTENSITY INFRARED ACCESSORIES amp KITS Natural to Propane Gas Conversion Kits Model MHR units with direct spark ignition Control Codes 47 48 97 98 38 and 88 can be converted from Natural Gas operation to Propane LP Gas operation with a field installed kit Table 2 1 indicates the combinations available Each kit comes with A Conversion Checklist to instruct the installer how to make the conversion see following page A Serial Plate sticker to identify that the unit has been converted An appropriately sized orifice s An orifice wrench Note that a regulator spring kit is not required the valve can be adjusted to 10 W C manifold pressure as supplied Table 2 1 Natural to LP Gas Field Conversion Kits Gas Control Type Single Stage Two Stage Convert from Natural Rating 30 or 60 120 or 160 100 50 150 100 200 100 To Propane Rating 160 9045 12080 50L Orifice Qty Used Lu o4 Example To convert an MHR 60 S 47 to be suitable for use on propane gas Kit Item Code 54287 from Table 2 1 is used to convert the size 60 to a size 50 for use with propane High Altitude Conversion Kits Model MHR units with direct spark ignition Control Codes 47 48 97 98 38 and 88 can be converted for use at elevations up to 7000 feet above sea level with a field installed kit Table 2 2 indicates the combinations available Each kit comes with A Conversion Checklist to instruct the installer how to make
8. O IWPININIW 5 Q3TIVLSNI 38 AINO NVI 801941430 LVSH 5 SH31V3H 18 000 001 000 02 1390vsig ONINSVM Luoddns Y012371330 1V3H 11 9 510 MODEL MHR HIGH INTENSITY INFRARED ACCESSORIES amp KITS HIGH INTENSITY GAS FIRED INFRARED HEATERS WIRE GRID INSTALLATION HEATER FRAME BURNER HEADS NOT SHOWN CLEARANCE TO COMBUSTIBLES FOR ACCESSORIES LABEL Bo onus 5 u FOR ONE BURNER MODELS 2 FOR OTHER PUSH ur MODELS 2 REQUIRED WIRE GRID LENGTH VARIES BY MODEL ROD 2 REQUIRED WIRE GRID e eee CSA DESIGN CERTIFIED FOR 60 100 150 AND 200 MBIUH NATUAL CAS HEATERS AND 20 90 120 AND 160 MBTUH LP PROPANE GAS HEATERS MOUNTED AT 50 DEGREES ONLY BAFFLE PUSH NUT 000 10 758 1 2007 11 14 GEN REV 2007 11 20 PN 12 9 510 MODEL MHR HIGH INTENSITY INFRARED ACCESSORIES amp KITS HIGH INTENSITY GAS FIRED INFRARED HEATERS PROTECTIVE SCREEN INSTALLATION ONE BURNER HEATER TWO BURNER HEATER 50 THRU 60 MBTUH 70 THRU 100 MBTUH TINNERMAN NUT TINNERMAN NUT TYPICAL TYPICAL P N 6002 96 501 P N 6002 96 501 12 REQUIRED 8 REQUIRED sc ASSEMBLY ASSEMBLY 6 x 3 8 HEX WASHER HEAD ANDARD P N 16 1 STANDARD P N 0M30 16 100 NC SHEET METAL SCREW ee oa PARABOLIC P N 0M30 16 300 PARABOLIC P N 0M60 16 300 6 x 3 8 HEX WASHER HEAD P N 6002 96 401 TYPICAL 8 REQUIRED P N 6002 96 401
9. POWER CORD WIRING ON 120 VAC 1 PHASE 60 HZ HEATER WIRING BY OTHERS SINGLE THERMOSTAT WITH A MAXIMUM OF TWO 2 STAGE HEATERS No more than two 2 stage low intensity heaters may operate on a single 2 stage thermostat USE 18 4 SOLID GLASS 2 THERMOSTAT CABLE BETWEEN THERMOSTAT AND HEATER 1 TWO STAG E MAXIMUM LENGTH OF 18 GA THERMOSTAT AA ELA A CABLE IS 100 FT 30M TWO STAGE THERMOSTAT HEATER 1 FIRST STAGE HEAT 24 OUTPUT LOW HEAT INPUT SECOND STAGE HEAT Wo 24 VAC OUTPUT HIGH HEAT INPUT 24 OUTPUT TO THERMOSTAT NEUTRAL TO THERMOSTAT F GREEN NEUTRALINPUT CL GROUNDED ELECTRICAL POWER CORD 120 VAC 1 PHASE 60 HZ LEGEND WIRING HEATER WIRING TWO STAGE HEATER 22 WHITE see Gum ee Uum m m um eee m je HIGH HEAT INPUT 24 VAC OUTPUT TO THERMOSTAT i i i 1 H 1 I i 1 i L L NEUTRAL T THERMOSTAT USE 18 3 SOLID CLASS 2 THERMOSTAT CABLE BETWEEN THERMOSTAT AND HEATER 2 MAXIMUM LENGTH OF 18 G THERMOSTAT CABLE 100 30M GROUNDED ELECTRICAL POWER CORD 120 VAG 1 PHASE 60 HZ 9 510 MODEL MHR HIGH INTENSITY INFRARED ACCESSORIES amp KITS STANDARD FLEX CONNECTOR PART 0002 10 046 DORMONT 30 3239 24 GAS CONNECTOR FLEXIBLE TUBE MATERI
10. ator temperature setpoints and operating modes icons legible over a 15 horizontal or vertical Wiring to wall mounted base plate viewing angle from a line orthogonal to the Adjustable anticipator settings center of the LCD e Digital display of temperature in F or C Operating temperature 32 F to 104 F Offset adjustment for room temperature 0 C to 40 C Mercury free construction e 10 to 95 rel humidity non condensing e Battery free operation non volatile memory Vibration resistant from 5g sinusoidal Multi stage operation acceleration 10 to 150 Hz Accurate thermistor based temperature actile feel momentary push button switches sensing rated for 100 000 operations Non volatile memory maintains installer setup configuration LCD READOUT SELECTS SYSTEM MODE OFF Hi HEAT or Lo HEAT INCREASE TEMPERATURE DECREASE TEMPERATURE 4 9 510 MODEL MHR HIGH INTENSITY INFRARED ACCESSORIES amp KITS INFRA RED HEATER 2 STAGE MICROPROCESSOR THERMOSTAT WIRING SCHEMATICS SINGLE THERMOSTAT WITH A SINGLE 2 STAGE HEATER USE 18 4 SOLID CLASS 2 THERMOSTAT CABLE BETWEEN THERMOSTAT AND HEATER MAXIMUM LENGTH OF 18 GA THERMOSTAT TWO STAGE CABLE IS 100 FT 30M TWO STAGE THERMOSTAT HEATER FIRST STAGE HEAT TE 24 VAC OUTPUT W1 LOW HEAT INPUT 24 VAC OUTPUT 24 VAC OUTPUT TO THERMOSTAT NEUTRAL TO THERMOSTAT SECOND STAGE HEAT HIGH HEAT INPUT GROUNDED ELECTRICAL
11. dine com 9 Modine Manufacturing Company 2008 16 9 510
12. me field assembly 10 9 510 MODEL MHR HIGH INTENSITY INFRARED ACCESSORIES amp KITS 92 01 0400 V G00 01 Z00 ATNO SHSLWSH 762 902 HALE 000 001 1 00004 OL 80123133 LYSH JO NOLLVTIVISNI MalA 392V8 SM3YOS ONILNNOW HLIM N31SY3 ONY Y3LY3H 30 QN3 10 41 09 LV S310H SNILNDnON 801931330 1V3H NI 310H dN INIT NI NMOHS Sv 1349 v38 1404405 YINYNY YJIANN ANI 9119 30115 ONY S31V3H 30 201 NO 801231330 1V3H 39Y 1d LVY3H WOS3 5 345495 N3N308 OML JHL SAOWSY 7 SNOILONULSNI NOLLVTIVISNI 801231338 8 SEL YILVIH M0139 2 92 801231434 15 MO138 GOL YILVIH M0739 w326 319NV 0 0 1 2 Lo 401931430 1V3H 62 lt 02 SLLYMOTIY 001 02 HNL 9NhI32 avj epe2Jedns Jeleauy y uy pezlln seuossaooe UGUM 801231330 1 3 S3lJOSS329V S318lLS08 NO9 OL WAWINIW ONILNNOW 3015 9 119130 335 1342v48 LYOddNS H3N ng 30115 Jo153143 LW3H SMIYIS ONILNNOW YINING SIILNYYGYVM TIY NOILVOIJILYJI OML N9IS3Q VSI 5 OS Od OL 3HlTIIV3 AlddV 563 WPIWININ HOTHM 3NIAWHSLESO OL 31V 1d 1vI49S 831V3H JHL NO 7300W 3H1 23HO 318V1 JHL NO Q31VOIONI Sv SSTSILSNEIWOD OL 39NVY31
13. rocedure could result in unsafe operation personal injury property damage and or death The installing contractor or person must be familiar with all the various installation requirements and is personally liable and responsible for this conversion and the unit s compliance with all applicable codes To maintain CSA International A G A CGA certification and the warranty the attached Heater Certification Form must be signed and dated by the individual who performed the conversion It must be returned immediately to the Customer Service Department before the units are placed back into operation Before Attempting Any Conversion 1 Check that you have all the necessary factory approved components and 2 as a safety precaution shut off and securely lock out the gas and electrical supplies 30 000 TO 60 000 BTUH has 1 orifice 70 000 TO 100 000 BTUH has 2 orifices 110 000 TO 150 000 BTUH has 3 orifices 160 000 TO 200 000 BTUH has 4 orifices Remove existing gas orifice s from the gas manifold assembly Clean the manifold pipe threads of any remaining Teflon tape Install replacement gas orifice s Locate existing serial plate and attach new serial plate sticker below it OO Oo CHECK Propane gas line pressure at the heater MUST be between 11 0 W C and 14 0 W C Connect gas and electric supplies and turn the heater ON Remove plug at Test Point B and install a WATER or RED OIL MANOMETER not a dial gauge
14. the conversion see following page A Serial Plate sticker to identify that the unit has been converted An appropriately sized orifice s An orifice wrench Table 2 2 High Altitude Field Conversion Kits Nata Propme S O Elevation Above 160 Sea Level feet single stage 160 80 Kit Item Code 54293 54292 54293 4001 5000 No Kit Required Kit Required 50 Orifice Qty Used 3 3 4 Kit Item Code 54292 54292 54294 54293 54294 50 5 5 Orifice Qty Used 2 Kit Item Code 54293 54295 54294 54295 eRe H51 H1 1 B S 5 5 16 Orifice Qty Used No kit required for elevations up to 4000 feet above sea level If converting from natural to propane AND high altitude at the same time only the high altitude kit for propane from Table 2 2 is required Example To convert a 100MBH natural gas unit for propane operation at 6000 feet select Item Code 54292 from Table 2 2 for a propane unit at 6000 feet 2 9 510 MODEL MHR HIGH INTENSITY INFRARED ACCESSORIES amp KITS Form No HALP 120 24 CONVLIST High Altitude LP Propane CONVERSION CHECK LIST 120 VOLT OR 24 VOLT DIRECT SPARK SYSTEMS HIGH INTENSITY CERAMIC SURFACE INFRARED HEATER Read This First When repairing or converting a high intensity infrared heater any substitution used in place of factory approved parts or components will void CSA International A G A CGA certification and all warranties Failure to comply with this p
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