Service Manual - E
Contents
1. vtc zzc zzcc connector When pulling the harness pull the harness ol Hamess Back Keenina tha nae ah ER Pull Harness Back Keeping the so that the retaining wire is inside the hem Retaining Wire Inside Hem 8 2 Gently pull the harness back to seat the retention wire inside the canopy hem as shown At the roller tube 9 1 Connect the canopy harness connector and LED connector Then carefully push the connectors into the roller tube 9 2 Place the split grommet over the canopy harness and press the grommet into the hole of the roller tube FLO20 10 At the vehicle wall 10 1 Atthe vehicle wall route the new canopy harness through the wall to the switch Tip Tie the new harness to the old harness that was cut previously Use the old harness to pull the new harness through the wall to the desired location 10 2 Connect the new harness to the switch Two 2 187 18 24 awg female disconnects are provided if connecting to a switch 10 3 Alternate method At the wall splice the new harness to the existing harness using 24 awg butt connectors Push the connectors into the vehicle wall Seal the wall entrance hole and wires with a quality silicone sealant NOTE Be sure to allow enough harness from the canopy to provide some slack and adequate length for the connectors to be pushed inside the wall before sealing the hole and harness 070005 301 8 Carefree of Colorado Service Manual LATITUDE WIRING DIAGRAMS Sw2. 6 1 Hook the cylinder clevis around the upper bracket post Remove m 6 2 Clip the rod clevis onto the lower bracket post Idler Side Attach 2nd FLO21 7 Fold the arm to align the roller tube shaft with the idler head 8 Secure the shaft with an E clip washers x2 and push nuts x2 It is recommended that new nuts be used 9 Reattach the front cover 070005 301 5 Carefree of Colorado Service Manual LATITUDE MOTOR REPLACEMENT Roller Tube Spring Arms Firmly Tie Elbows Together Sensor NS Y Motor Wires ee Top Black Front Cover Bottom Red FLO18 1 Extend the awning a minimum of 18 to access the screws in the back cover of the motor side 2 Disconnect Power NCAUTION WHEN THE POWER IS ON THE DIRECT RESPONSE SYSTEM IS ACTIVE MOVEMENTS DURING THIS PROCEDURE CAN CAUSE THE AWNING TO ATTEMPT TO CLOSE UNEXPECTEDLY 3 Press the roller tube toward the vehicle until the fabric becomes slack Firmly tie the elbows of the spring arms together Use a minimum 1 2 rope do not use bungee cords When tying the rope use a non slip knot such as a square knot or equivalent NCAUTION FAILURE TO SECURE THE ARMS AS DESCRIBED WILL ALLOW THE SPRING ARMS TO EXTEND WHEN THE MOTOR IS DETACHED POSSIBLY CAUSING PERSONAL INJURY AND DAMAGE TO THE AWNING 5 Remove the front cover The cover snaps onto the rear cover To remove press the bottom of the rear cover until the front cover releases then lift the fro
3. Carefully press the control cable into the slot at the top of the arm channels Allow some slack at the joints and elbows to allow the cable to flex when the awning is operated 11 For Two Stage Latitude Press the middle rail glide onto the elbow pin Tighten the securing screw loosened previously 12 To align the arm Refer to Adjusting the Arm Position on page 1 13 To adjust the arm pitch Refer to Adjusting the Pitch on page 1 070005 301 4 FLO23 Carefree of Colorado Service Manual LATITUDE GAS SPRING REPLACEMENT WARNING THE GAS SPRING CLEVISES MUST BE ORIENTED AND INSTALLED AS SHOWN FAILURE TO ORIENT THE CLEVISES CORRECTLY CAN CAUSE THE ARMS TO NOT FUNCTION CORRECTLY AN CAUTION When detaching the roller tube do not allow the roller tube to drop toward the ground the twisting motion can damage the opposite arm Use a scaffold to support the roller tube 1 Fully extend the awning 2 DISCONNECT POWER RH MOTOR ARM SPRING 1 Remove the front cover The cover snaps onto the rear cover To remove press the bottom of the rear cover to release the front cover 2 Remove the E clip from the roller tube shaft 3 While firmly holding the arm slide the motor head off the roller tube shaft Provide support for the roller tube 4 Slowly allow the arm to extend fully Provide support for ame O the end of the arm Clevises Must Be Oriented and Installed As Shown 972 LE
4. 01791 Arm Attach Kit One Arm 3 16 R019376 00X Mounting Bracket Assy LH 17 H019376 10X Mounting Bracket Assy RH 18 R001792XXX xxx QuicKonnect 19 R040925 001 Canopy Funnel 20 R019368 006 Switch Kit 21 R060732 001 LED Strip White 16 Length 4 22 SR101 Switch and Fuse Kit LED 23 R019493 001 Fuse Kit includes fuse holder and 2A fuse 24 R060715 001 Harness LED Canopy 25 R001716 Slot Cover 24 Long 26 RO60703 00X Cable Assy 5 Conductor not shown 27 Canopy Only Refer to Canopy Order Form Notes OX Color 05 White 06 Black xx Length 13 Carefree of Colorado Service Manual LATITUDE Latitude Dual Stage L Aono oroso 0 0 f FL502 070005 301 14 Carefree of Colorado Service Manual 1 2 Roller tube item 1 is complete with end bushings LED strip 3 Arm Assemblies items 9 10 includes items 3 11 12 18 Does not include attaching pins For attach pins order item 14 1 kit per arm 4 Replacement LED strips are sent on a roll and cut to length during installation 070005 301 LATITUDE Item Part Number Description Notes 1 R001782 xxx Roller Tube Assy 2 2 R001783 00X Cover Kit Motor 3 R001798 Bumper 4 R001784 Motor Assy 5 Gear Box 6 R060686 003 Sensor Control Module Direct Response 7 R001785 00X Cover Kit Idler 8 R012660 001 Idler Bracket 9 R001793 10X Arm Assy LH Dual Pitch 3 10 R001794 00X Arm Assy RH Dual Pitch 3 11 R001795 Gas Spring Lati
5. 5 Remove the old spring in the following order 5 1 Unclip the cylinder clevis from the upper bracket 5 2 Unhook the rod clevis from the lower bracket 6 Install the new spring in the following order 6 1 Hook the rod clevis around the lower bracket post Bracket an Attach and 6 2 Clip the cylinder clevis onto the upper bracket post 7 Fold the arm to align the roller tube shaft with the motor Remove 2nd head It may be necessary to twist the roller tube to Motor Side Attach 1st align the flats of the shaft with the motor hole 8 Secure the shaft with the E clip removed previously 9 Reattach the front cover emove 1St N N EHIN JA ki i LH IDLER ARM SPRING 1 Remove the front cover The cover snaps onto the rear cover To remove press the bottom of the rear cover to release the front cover 2 Remove the press nuts washers and E clip from the roller tube shaft 3 While firmly holding the arm slide the idler head off the roller tube shaft Provide support for the roller tube 4 Slowly allow the arm to extend fully Provide support for the end of the arm 5 Remove the old spring in the following order Clevises Must Be Oriented and Installed As Shown 5 1 Unclip the rod clevis from the lower bracket Remove 2nd Ng SY Y gt 5 2 Unhook the cylinder clevis from the upper bracket Attach 1st Ss Bracket 6 Install the new spring in the following order N
6. CS IE e a eur bia b iR ERR M RARE E dla aa aibi tinh b ela 6 sensor tiontrol Module Re nlacenilM uie dua biexilin bina RE RERREE M E FERE EORR Rp CE REIR eq N EDU KE nnmnnn 7 c spE i t etta tenere eterne ene 7 BlskcasPocito j g MMC cmm 7 LED Farmess Replace NEN ATTI E E 8 PD DN PR 9 Swin aA Canmol MOJU MET TD ia aa 9 LECON ateni TATT Aaa NE E dE Eaa aai 9 SANCA BESOIN aA Aaaa AAAA ER AAA AAAA ARAA RIRANNA 10 ix e T AE E PRE T E A Mere IE HU SOAM ERR 10 DUE E e RR A N A E E ENE T A EE EN E A EA E E ER 10 POU E E A E EE E T A N E EE E A E E not baedbas peti iGE 10 Raroa are Ey g LL aL fee NR 10 Moor kantem Esmena aiaee 10 Pari POLST RUE siniya ANENE ea EENE 11 Pant Number Serial Number EI Mc 11 Fart Number CoO GUN SED abe niat dan Rep RR DEL e ERO M CR n SF OM Mil dte Did abl LUND USE Rl p CR P td lale UP MP Rabe RR MR 11 dicto lm Do PER RE 12 Latitude Single Stage EE re Pen PEPE Edan er nee nee ere 12 ES pe s Dual a PUN MEO rS 14 070005 301 Printed in USA April 2014 PRODUCT OVERVIEW The Latitude Awning is a state of the art lateral arm awning Each unit is equipped with lateral support arms No vertical arms interfere with coach sidewalls custom graphics or equipment mounted on the sidewalls e Fully retractable and self storing e Available in two configurations single stage or dual stage e The awning motor operates on standard 12VDC range 10VDC to 14VDC e Single touch operation
7. SEF SERVICE MANUAL N Carefree LATITUDE 12V Motorized Lateral Arm Awning w Direct Response SINGLE STAGE DUAL STAGE 070005 301 Printed in USA April 2014 PROPRIETARY STATEMENT The Latitude Awning is a product of Carefree of Colorado located in Broomfield Colorado USA The information contained in or disclosed in this document is considered proprietary to Carefree of Colorado Every effort has been made to ensure that the information presented in the document is accurate and complete However Carefree of Colorado assumes no liability for errors or for any damages that result from the use of this document The information contained in this manual pertains to the current configuration of the models listed on the title page Earlier model configurations may differ from the information given Carefree of Colorado reserves the right to cancel change alter or add any parts and assemblies described in this manual without prior notice Carefree of Colorado agrees to allow the reproduction of this document for use with Carefree of Colorado products only Any other reproduction or translation of this document in whole or part is strictly prohibited without prior written approval from Carefree of Colorado SAFETY INFORMATION WARNING A WARNING INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED COULD RESULT IN DEATH OR SERIOUS INJURY AND OR MAJOR PROPERTY DAMAGE N CAUTION A caution indicates a potentia
8. Tighten if necessary e Keep the awning fabric and arms clean FABRIC CARE CAUTION Do not use oil based cleaners or any caustic granulated or abrasive type cleaners on your Carefree product 1 One of the best ways to keep the fabric looking good and to delay the need for deep or vigorous cleanings is to hose fabrics off on a monthly basis with clear water This practice will help prevent dirt from becoming deeply imbedded in the fabric In most environments a thorough cleaning will be needed every two to three years 2 When it s time for a thorough cleaning the fabric can be cleaned while still on the awning frame e For Vinyl Fabric Use a soft brush and warm water with soap e For Acrylic Fabric Use a stiff brush and warm water with soap 3 When cleaning the fabric it is important to observe the following e Always use a natural soap never detergent e Water should be cold to lukewarm never more than 100 F e Air dry only Never apply heat to the fabric e Always allow the fabric to dry thoroughly before rolling up the awning Mildew Mildew is a fungus growth that looks like dirt Vinyl coated polyester fabrics are mildew resistant because of a chemical biocide in the vinyl coating Under ordinary conditions mildew will not appear However in areas where high temperature and humidity are common mildew can be a problem and required the material to be washed more frequently Thoroughly rinse the fabric with clean wate
9. be remove the arm ties Slowly allow the roller tube and arms to extend 10 Restore power 11 Retract the awning and check that the canopy is rolling up squarely onto the roller tube Adjust as necessary 12 Place one 1 6 x 3 8 screw a through the QuicKonnect or awning rail if the QuicKonnect is not used fabric and polyrod approximately 1 in from the fabric edge 13 On the opposite side pull the fabric tight then place one 1 6 x 3 8 screw b through the QuicKonnect or awning rail if the QuicKonnect is not used fabric and polyrod approximately 1 in from the fabric edge 14 Connect the LED harness 14 1 At the roller tube connect the canopy harness connector and LED connector Then carefully push the connectors into the roller tube 14 2 Place the split grommet over the canopy harness and press the grommet into the hole of the roller tube 14 3 At the vehicle wall route the new canopy harness through the wall to the switch Tip Tie the new harness to the old harness that was cut previously Use the old harness to pull the new harness through the wall to the desired location 14 4 At the vehicle wall provide some slack between the canopy and wall Seal the wall entrance hole and harness with a quality silicone sealant 14 5 Connect the new harness to the switch Two 2 187 18 24 awg female disconnects are provided if connecting to a switch 14 6 Alternate method At the wall splice the new harness to th
10. e awning rail and canopy 7 4 Slide the canopy out of the roller tube 7 5 Slide the new canopy into the roller tube and center 7 6 Atthe reinforcements in the canopy secure the fabric to the roller tube with the retaining screws and wahsers removed previously 7 7 Slip the fabric funnel onto the QuicKonnect 7 8 While holding the fabric simultaneously slide the QuicKonnect into the awning rail and over the canopy 7 9 Remove the funnel from the QuicKonnect LATITUDE 7 x n Ni j T EN cJ Som Firmly Tie Elbows Together Align Fabric Slot with Retaining Screw Cutout on Idler Head and Washer nd LED Harness Retaining Screw and Washer SS Canopy Grommet Harness Awning Rail es o QuicKonnect eee ER Funnel u 7 10 Place one 1 6 x 3 8 screw c through the awning rail outside the end of the QuicKonnect not through the QuicKonnect For canopies without QuicKonnect 8 1 Remove the fabric retaining screws from the awning rail 8 2 Slide the canopy out of the roller tube and awning rail 8 3 Slide the new canopy into the roller tube and awning rail and center in the roller tube 8 4 At the reinforcements in the canopy secure the fabric to the roller tube with the retaining screws removed previously 070005 301 Carefree of Colorado Service Manual LATITUDE 9 While firmly pressing the roller tu
11. e existing harness using 24 awg butt connectors Push the connectors into the vehicle wall Seal the wall entrance hole and wires with a quality silicone sealant NOTE Be sure to allow enough harness from the canopy to provide some slack for the harness and adequate length for the connectors to be pushed inside the wall before sealing the hole and harness with a quality silicone sealant 070005 301 3 Carefree of Colorado Service Manual LATITUDE ARM REPLACEMENT These procedures apply to both the left and right arms Differences are noted where required WARNING THE ARM IS UNDER TENSION TO OPEN USE EXTREME CARE TO FIRMLY HOLD THE ARMS DURING ASSEMBLY AND DISASSEMBLY TO AVOID ANY SUDDEN OR UNEXPECTED MOVEMENT BY THE ARM SERIOUS PERSONAL INJURY AND OR PROPERTY DAMAGE COULD OCCUR N CAUTION When detached do not allow the roller tube and or middle rail to drop toward the ground the twisting motion can damage the opposite arm and awning Use a scaffold or similar device to support the roller tube and middle rail 1 Over extend the awning 2 DISCONNECT POWER N 3 For Two Stage Latitude Loosen the retaining screw in Retaining Screw My Middle Rail the glide above the arm elbow Lift the middle rail off Elbow Pin the elbow pin Provide support for the middle rail 4 4 Forthe motor side arm Carefully pull the control cable from T the slot at the top of the arm channels It is not necessary to disconnect the cable from
12. ear cover until s the front cover releases then lift the front cover off Set part 07 aside 3 Slide the sensor module out of the rear case Disconnect the wires to the module 4 Connect the motor and cable wires to the new module Make sure to match the wire colors Wiresto Cable to Slide the new module into the rear cover and tuck the wires Front Cover N Motor Module Snap the front cover onto the rear cover Hang the cover on the top and swing down until it clicks ind 7 Restore power and test LED LIGHTING LED STRIP REPLACEMENT 1 Extend the awning out completely LED Slot 2 Disconnect power e 3 Remove the slot covers from the ends of the LED strip qa i NOES LED Stri 4 Use a non permanent marker to mark the location of each end a P of the LED strip Canopy Harness Slot Cover 5 Carefully pull the wires and connectors out of the roller tube 0 2 6 0868260 D 6 through the hole that is located behind the slot cover location Cut Between Pade Disconnect the connectors to Adjust Length 7 FL017 Remove the existing LED strip Clean the slot to remove any dirt and tape residue Starting at the reference mark on the motor side remove the release paper from the back of the new strip and press the strip into the LED slot 9 At the end of the roller tube cut the LED strip to match the mark on the idler side To trim the LED strip ALWAYS cut between the 4 pad c
13. erate and close correctly the arms must be parallel to the roller tube If the arm sags the arm position can be adjusted to bring the arm parallel 1 Open the awning 2 3 to access the adjustment screws located on the side of Pe the arm knuckle at the wall Adjustment Screws TR VS ete HER Tighten clockwise the lower screw to lt ii Adjust Arm to be raise the arm elbow Raise Parallel to Roller Tube NOTE Make adjustments in quarter turn increments Loosen the upper screw counterclockwise Tip Lift the arm at the elbow while tightening the lower screw 4 Repeat steps 2 and 3 until the arm is parallel with the roller tube 5 Tighten the upper screw ADJUSTING THE PITCH The awning pitch can be adjusted It is strongly recommended that adjustments be made in small increments to achieve the desired setting This procedure works best with 2 people One person to lift the roller tube to relieve the weight and one person to make the adjustments 1 Open the awning Locking Screw Locking Screw 2 Loosen the locking screw at the top of the knuckle 3 To raise the pitch Turn the lower adjustment screw clockwise Lower Raise V 9 3 4 To lower the pitch Turn the lower adjustment screw counterclockwise FL009a 5 Tighten the locking screws when the desired pitch is achieved Important Note After the in
14. for extend and retract e Direct Response is standard e LED lights standard mounted in roller tube SPECIFICATIONS Length Single Stage 10 4 20 3 15m 6 1m Dual Stage 10 4 18 3 15m 5 49m Support Lateral Spring Arms Motor Power 10VDC 14VDC Circuit Rating 15 amp motor is mounted in RH roller tube head Power Source Motor and controls are routed and hardwired into the vehicle s 12V system Controls Carefree Direct Response Color Hardware White or Black Fabric Heavy Duty Vinyl with Weatherguard or FLXGuard refer to sales literature for colors and options Weight 10 4 12 14 16 18 20 Single Stage 45 5 lbs 48 3 Ibs 51 7 lbs 55 0 lbs 58 3 lbs 61 6 Ibs Dual Stage 52 1 lbs 55 9 Ibs 60 4 Ibs 65 0 lbs 69 6 Ibs n a QT Awning Length 3 9 27 Awning Length Fe 1 37 Awning Length 2 6 Awning Length FL002 m 12 25 070005 301 Printed in USA FL002b April 2014 Carefree of Colorado Service Manual LATITUDE STANDARD SYSTEM ADJUSTMENTS ADJUSTING THE ARM POSITION For the awning to op
15. ingle Stage to Refer to sales and GX Latitude PHP order information Dual Stage Available in 1 for color and option increments availability and codes 070005 301 WEATHERGUARD B Black 00 White W White XX Matching Vinyl FLXGUARD 5A Black 5B White Standard Lights mounted in roller tube 11 Carefree of Colorado Service Manual LATITUDE ILLUSTRATED PARTS LIST Latitude Single Stage j a pees 000 0 0 0 Cita FL501 070005 301 12 Carefree of Colorado 1 2 Roller tube item 1 is complete with end bushings LED strip 3 Service Manual Arm Assemblies items 9 10 includes items 3 11 12 13 and 14 Does not include attaching pins For attach pins order item 14 1 kit per arm 4 Replacement LED strips are sent on a roll and cut to length during installation 070005 301 LATITUDE Item Part Number Description Notes 1 R001782 xxx Roller Tube Assy 2 2 R001783 00X Cover Kit Motor 3 R001798 Bumper 4 R001784 Motor Assy 5 Gear Box Assy 6 R060686 003 Sensor Control Module Direct Response 7 R001785 00X Cover Kit Idler 8 R012660 001 Idler Bracket 9 R001786 10X Arm Assy LH Single Pitch 3 10 R001787 00X Arm Assy RH Single Pitch 3 11 R001788 Gas Spring Latitude Single Pitch 12 R001789 Support Gas Spring pkg of 2 13 R040918 001 Barrel used on Single Pitch Only pkg of 2 14 R001790 Cable Retainer used on Single Pitch Only 15 R0
16. itch and Control Module To 12VDC 187 14 16awg Female Awning Spade Terminals qty 2 f O Rear View of is Extend Retract Switch Assy er Red Red i TI F Y A 1 Black 187 18 20awg Red Female Spade iz Terminals qty 3 D Brown mmmmmmmm E Control Module mum i Ca E m m m Yellow mm TEI MI Ns P Creag motor hea ua Gra EE t t FI MI ESL Additional E Lu EUM 25 14 16awg M a SSS E Spade Terminals 1 Male 1 Female F Chassis Ground FLOO4 LED Lighting 12VDC eon li 24awg 2A In line Fuse Female Disconnect x2 Red ees 18awg Wire minimum Single Pole Single Throw Switch Vehicle Wall rEp Wire Sewn in Canopy Hem LED Strip in Roller Tube NN N N j NN NN bet Leu Connector in Roller Tube K i LED002a 070005 301 9 Carefree of Colorado Service Manual LATITUDE STANDARD MAINTENANCE Maintaining a Carefree Awning is easy Just follow these basic steps e Always operate the awning according to the instructions e Periodically check that the fasteners are tight
17. itial installation and the awning is opened the awning may settle This is normal Check that the locking screws on the knuckle are snug 070005 301 1 Carefree of Colorado Service Manual CANOPY REPLACEMENT 1 2 Extend the awning completely Firmly tie the elbows of the spring arms together Use a minimum 1 2 rope do not use bungee cords When tying the rope use a non slip knot such as a square knot or equivalent NCAU TION FAILURE TO SECURE THE ARMS WILL ALLOW THE SPRING ARMS TO EXTEND POSSIBLY CAUSING PERSONAL INJURY AND DAMAGE TO THE AWNING Over extend the awning to align the fabric slot with the cutout on the idler side This will cause slack in the fabric Disconnect Power NCAUTION WHEN THE POWER IS ON THE DIRECT RESPONSE SYSTEM IS ACTIVE MOVEMENT DURING THIS PROCEDURE CAN CAUSE THE AWNING TO ATTEMPT TO CLOSE UNEXPECTEDLY At the roller tube 5 1 Remove the fabric retaining screws and plastic washers quantity of 2 ea 5 2 On the motor side remove the split grommet from the roller tube Carefully pull the wires and connectors out of the tube and disconnect At the awning rail cut the LED harness close to the canopy Clamp the harness going into the vehicle to prevent it from falling in the wall For canopies with QuicKonnect 7 1 Remove the fabric retaining screws from the QuicKonnect a amp b 7 2 Remove one retaining screw from the awning rail c 7 3 Slide the QuicKonnect from th
18. lly hazardous situation that may cause minor to moderate personal injury and or property damage It may also be used to alert against unsafe practices NOTE A note indicates further information about a product part or step Tip A tip provides helpful suggestions Safety Notes To avoid shock hazard and or accidental system shorting always disconnect battery or power source before working on or around the electrical system Always wear appropriate safety equipment i e goggles Awnings have significant weight Always use appropriate lifting devices and or helpers when lifting or holding heavy objects When using fasteners use care to not over tighten Soft materials such as fiberglass and aluminum can be stripped out and lose the ability to grip and hold Reference Publications located WWW carefreeofcolorado com 070005 001 Installation Manual 070005 201 Owner s Manual 070005 301 Service Manual Carefree of Colorado 2145 W 6 Avenue Broomfield CO 80020 a Scott Fetzer company 070005 301 Printed in USA April 2014 TABLE OF CONTENTS Standard System ASIUSINIB ER Lui FER FRANCE AEA RUEDA MMRAERC MA GR eae ERE u PAM MANUAL BRUM RUN REDE 1 PROMISING the Arm aer leno mem 1 Adjusting he uo meme 1 Canopy Replacement svisino 2 Aim FECTION ING PED Q 4 Gas SUING REP IAC SINGING MR 5 RH Motor ania iiio ER o OR mn DP 5 Riu beBlgqbesas eR DIO RR 5 Molor FRE DIS
19. luster as shown N CAUTION Ensure that power is off to the LED strip Cutting the strip with power on can short the LED strip 10 Connect the canopy harness and LED connectors Then carefully push the connectors into the roller tube 11 Press the slot covers into the LED slot 12 Restore power and test 070005 301 7 Carefree of Colorado Service Manual LATITUDE LED HARNESS REPLACEMENT 1 Over extend the awning so that the split grommet in the roller tube is accessible LED Harness Disconnect power to the awning and LED controls Locate and remove the split grommet from the roller tube Carefully pull the wires and connectors out of the roller tube Disconnect the connectors Canopy Clamp or tape the LED harness connector outside the roller Harness Grommet tube to prevent it from falling back into the roller tube At the awning rail cut the harness close to the canopy Clamp the harness going into the vehicle to prevent it from q falling in the vehicle wall To Connector At the roller tube remove the connector from the canopy Canopy Hem Retaining Wire harness ze Aso SSS SSS oP 8 cpus tek Peele Firmly attach the wire ends of new harness to the old To Connector A harness Carefully use the old harness to pull the new Pull Until Wire is Inside Hem harness through the hem of the canopy E 8 1 The harness has a retention wire attached near the Te Connector
20. nt cover off Set part aside 6 Slide the sensor module out of the rear case Disconnect the wires attached to the motor and allow the sensor to hang down on the remaining wires 7 Remove the screws and bumper from the rear cover and remove the rear cover Set parts aside 8 Remove the motor mounting screws and set aside 9 Slide the old motor off of the roller tube shaft Separate the motor and gear box 10 Align the gear box and new motor and insert the motor mount screws through both 11 Align the gear box with the roller tube shaft and attach the gear box and motor with the mounting screws NOTE It may be necessary to twist the roller tube to align the flats of the shaft with the hole in the gear box 12 Attach the motor wires from the module to the motor Black goes to the top connection Red goes to the bottom connection 13 Attach the rear cover 14 Slide the sensor module into the rear cover 15 Snap the front cover onto the rear cover Hang the cover on the top and swing down until it clicks 16 Hold the roller tube and remove the ties around the arms Allow the roller tube to extend out 17 Restore power and test 070005 301 6 Carefree of Colorado 1 ServiceManudl CL ATITUDED SENSOR CONTROL MODULE REPLACEMENT This procedure may be done with the awning open or closed 1 Disconnect power to the awning 2 Remove the front cover The cover snaps onto the rear i cover To remove press the bottom of the r
21. r and allow to air dry completely before rolling up the awning Pooling When water collects on the top of the fabric this is known as pooling This can occur during inclement weather or if a running air conditioner discharges over the awning The water is dumped when the awning is retracted It is recommended that if water accumulates on the top retract the awning in steps 8 12 to dump the water This will help prevent the fabric from stretching or distorting The effects of wind and rain on an awning are unpredictable Severe damage to the awning and the vehicle may result IF WIND OR EXTENDED PERIODS OF RAIN ARE EXPECTED ROLL UP THE AWNING AND SECURE FOR TRAVEL Hardware Maintenance e Replace any parts that become damaged e Periodically check all mounting hardware screws lags etc and re tighten when necessary MOTOR MAINTENANCE e Check all wiring and connections for wear Repair when needed e Check that the sealant is providing a good seal and no water is accumulating on the wiring 070005 301 10 Carefree of Colorado Service Manual LATITUDE PART NUMBER LISTING PART NUMBER SERIAL NUMBER LOCATION Serial Label Roller Tube ref FLO12 PART NUMBER CONFIGURATION Example Part Number GW 144 58 58 B RB SIZE CANOPY FABRIC WRAP EXTRUSION LED STYLE CODE IN INCHES COLOR COLOR COLOR LIGHTS GW 144 58 58 B RB Single Stage 144 Black Gray Black Black LED Lights GW Latitude 124 10 4 VINYL S
22. the motor or wall 5 At the roller tube 5 1 Remove the front cover The cover snaps onto the rear cover To remove press the bottom of the rear cover to release the front cover 5 2 Remove the E Clip that holds the rotation pin Tip Use two small flat blade screwdrivers to spread the E Clip ears and push the clip off 5 3 Provide support for the roller tube 5 4 Firmly hold the arm and remove the rotation pin Pull the arm out and allow the arm to extend out below the roller tube Support the arm 6 At the wall connection 6 1 Loosen the setscrew and remove the rotation pin 6 2 Pull the arm from the knuckle and set aside 7 Using two people firmly hold the new arm assembly and remove the shipping ties Allow the arm to slowly open to its maximum extension E N CAUTION When the arm is closed it can open Set Screw eee with significant force Use care when opening Vehicle Wall 8 Lift the new arm and attach to the wall knuckle with the rotation pin and set screw removed previously Ensure that the groove in the pin is in line with the screw hole 9 At the roller tube 9 1 Fold the arm as necessary and align the arm with the mounting holes 9 2 Insert the rotation pin Ensure that the pin is oriented with the groove up 9 3 Secure the pin with the E Clip between the arm knuckle and upper attach bracket ear Ensure that the clip is in the groove of the pin 9 4 Attach the front cover 10 For the motor side arm
23. tude Dual Pitch 12 R001789 Support Gas Spring pkg of 2 13 R001796 Ramp Midrail pkg of 2 14 R001791 Arm Attach Kit One Arm 3 15 R019376 00X Mounting Bracket Assy LH 16 R019376 10X Mounting Bracket Assy RH 17 R001797XXX xxx Middle Rail Assy 18 R001792XXX xxx QuicKonnect 19 R040925 001 Canopy Funnel 20 R019368 006 Switch Kit 21 R060732 001 LED Strip White 16 Length 4 22 SR101 Switch and Fuse Kit LED 23 R019493 001 Fuse Kit includes fuse holder and 2A fuse 24 R060715 001 Harness LED Canopy 25 R001716 Slot Cover 24 Long 26 RO60703 00X Cable Assy 5 Conductor not shown 27 Canopy Only Refer to Canopy Order Form Notes OX Color 05 White 06 Black xx Length 15
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