Parts & Service Manual - TT4-8
Contents
1. 3 CLEVIS 9 NN 20X12 ADJUSTINGROD 1 1 BRAKEPDAL pi 5 1 BRAKEPEDALPIVOT Dg NCR AN STAND 14 07 1 2 SHAFTCOLLAR3A Welded to truck 107 BRAKES PARKING BRAKE ACTUATOR ASSEMBLY 108 BRAKES 1 2 3 4 5 7 10 11 12 13 14 15 16 17 18 PARKING BRAKE ACTUATOR ASSEMBLY DETAIL B TT4 00145 4 00151 109 WHEELS TIRES WHEEL amp TIRE ASSEMBLY WHEEL amp TIRE ASSEMBLY DETAIL Hem Part Number Description j A TT8 2 00121 1 4 00123 LUG NUTS 4 00124 VALVE STEMS 110 COOLING SYSTEM COOLING SYSTEM DETAIL lem PatNumbr Description A TT4 00317 2 0034 12 BOITOMRADATORHOSE 3 456 11 BOITOMRADATORTUBE 4 00326 1 TOPRADIATORTUBE 5 00100 1 6 ____________ 111 RADIATOR 8 11 11212 U BOLT 14 111 FUEL SYSTEM FUEL SYSTEM DETAIL He PatNumber Description 00273 1 FUEL TANK __ gt 2 gt 0206 FUELSEDINGUNT 3 AQT40212 1 FUEL CAP as 00274 6 90DEGREEELBOW FITTING NPN 2 5 16 HIGH PRESSURELINE350 PSI 6 14 4HOSECIAMP 82. 00 p ee m 53 WATER PUMP ASSEMBLY SEE PAGE 37 WITH OIL COCLER SEE PAGE 53 24 WITH LPG 41 65 54 ITEM _ PART TM27K06103 TM27K06105 TM27K00301 XM32012 27 00405 27 00403 27 00428 TM27K00227 27 00610 1K00328 TM27K 00406 XM32108 XM32011 XM37001 26 26166 27 00309 26 26176 X02812 WATER PUMP ASSEMBLY 12 5 HI DESCRIPTION Pump assembly water complete includes items 1 9 amp 13 Pump assembly water for Service no o pulley includes items 1 8 amp 13 Gasket water pump to crankcaso nen Screw back plate to Plate water pump back 123 Gasket water pump back ATRAS Impeller water pump ta sad Scal water PIO unes A Hody water mimi A Shaft and bearing e Pulley 1 2 groove 172 0mm nom dia Screw M19 x 85 long _ Screw 10 x 55 long Washer MIO Plug 3 3 hxhd 2 24 Clamp water BY PASS v omean Included in Front End Gasket Set TM27U02004 e Not Serviced Scparately lt Water Pump Pulley Installation Instructions form X30078 packaged with Service Pump and must be followed when assembling pulley p
3. 95 Axle Assembly Breakdown Front Drive Detail Continued 2 96 Notes ERR 4497 Axle Assembly Breakdown Rear Drive 98 Axle Assembly Breakdown Rear Drive Detail 99 Brake Caliper Assembly Rear Detail Brake System Hydraulic amp Detail Steering Brake System Hydraulic eet Ate eb ie teens ini RYE I I EX a DANSE EE RR eria 104 Brake System Hydraulic EAR IRE e EE EA IURE EH E C na 105 Brake Actuator Assembly 106 Brake Actuator Assembly Detail 107 Parking Brake Actuator 108 Parking Brake Actuator Assembly 109 WHEELS COOLING SYSTEM ENGINE sh N Seesen 110 Wheel 8 Tire Assembly Detail crisi torito REIN RE e AR Eee BE 110 Cooling System Gas Detailu ON 111 FUEL SYSTEM ehe Hh Hi etn RH ERST ER RHET I ERREUR AI Eee 112 Fuel System Gas amp Detail 112 Nte ac 113 Fuel System Continted u 114 STEERING SYSTEM 116 Steering System Break downs e i i RERUM HR E eie 116 Steering System Breakdown Detail eet tertie rrr ttti nlnin 117 Accelerator Pedal Assembly Detail u m RU HR RE
4. 00328 Shaft and bearing assembly ss TM27K00412 Pulley 1 2 groove 143 2mm nom dia 2 L4 DET Am pard b Ira XM32011 Screw M10 95 long XM32067 Screw M10 x 55 ong en a XM32027 Screw MIO x 55 long __ XM37016 Washer M10 lock p RE XM37001 _ Wisbor MIO iria aia 26 26166 Plug 3 6 NFL hxhd tic an TMZTEDONMER Hoss Ihe anna dis 1 26 26176 MEHR MER Qn l a ha at 2 X02812 Clamp hose water by pass Decet 27 00308 Strap alternator adjusting not shown 1 X14186 Spacer 13 16 ID x 3 16 thick nat shown 1 Included in Front End Gasket Set 27002004 t Nat Serviced Separately Water Pump Pulley Installation Instructions form X30078 packaged with Service Pump and must bc followed when assembling puliey to pump 71 OIL COOLER 72 ITEM PART NO VA q Q t2 TM27LD00213 27100204 27 200522 TM27L00202 X02783 X08247190 08247230 26X326176 COOLER DESCRIPTION QTY Un AAA 1 Connector cooler e nn 1 nil as eec L 1 Adapter a ea a 1 Clamp 12 worm Lem sm mn 4 Hose 5 8 x 19 Hose 5 8 x 23 sass es 1000010 Elbow HUELE 22
5. 157 MG x 0 long 24 37000 Washer M6 lock 25 RF1560 Elbow 1 4P x 3 8H 26 X02288 Plug cup 1 1 2 not shown 27 TM2TF00466 Heat shield injector 28 1 11567 Fitting straight 1 8P x a u u m co 22 X01864 FEED hasa nt rennen a Ge a 30 LL207 16 Hose 1 2 ID x 16 long nennen 32 X02812 Clamp 10 WOM A ne a es DADA Ao ds dA RE EN NI NE BO gt NOTE Refet to fhc Enginc Specification Number when ordering parts to determine the correct part number TO OIL SEPARATOR INTAKE MANIFOLD EFI and HEAT SHIELD REAR INLET DUAL FUFL 48 INTAKE MANIFOLD EFI and HEAT SHIELD ITEM lt t6 A N TM2TF05550 TM27F00552 27 90331 TM27F00462 TM27F00241 TM27F00242 TM27F60546 XM32075 XM37002 14219 TM27FD0340 XM232008 XM237000 XM36000 XM35001 27 00333 TM27F00235 XM32014 XM36000 RF1099 X26227 TM27F00545 27 00322 XM32158 XM37023 X07876 X07877 27 00550 TM27F 00246 TM27F00558 X22153 X00228 X02288 RF1560 TM27F00466 RF1567 REAR INLET DUAL FUEL DESCRIPTION Assembly FFI rear inlet dual fuel includes items 1 33 intake munifold rear EN Injector Fuel 0 Spacer fucl rail bottom t Heat s
6. CALL EAGLE PARTS DEPT FOR DETAILS 85 TRANSMISSION TRANSAXLE CASE EXTENTION amp RETAINER 86 TRANSMISSION TRANSAXLE CASE EXTENTION amp RETAINER DETAIL PAN RETAINER OL NPN NPN 10 1 8 Tl Boar 10 SCHEWHEXOAP WIWASHER 1 25 X16 15 O RING 1 4 1 OUTPUT HOUSING 4 SOREW HEXCAP WIWASHER 1 25 X33 Amp SEAL PN BUSAING SERVICED NEXT 1 1 NPN SCREW HEX CAP WASHER HEAD M8 1 25 X re la NN 5212151 O RING 5 Eres e 20 22 23 87 5 AXLE ASSEMBLY FRONT NON DRIVE 4 6 2WD ONLY AXLE ASSEMBLY FRONT NON DRIVE DETAIL 1 i AXLEASSAY PRONTNON DEIVE 2 x 3 STUDSTEERINGARM _ oie 3 P NPN 3 9H amp 18GREHEXNUT x NN SRE CAP 38 105 7 amooo 12 NEON WASHER es amom gt Co TT NNT 8 LOCKNUT s JS 195 o N Co WASHER NPN 2 3 8 FLAT W ASHER AXLE CLAMP MUST BE MODIFIED CALL EAGLE PARTS DEPARTMENT FOR DETAILS INCLUDED IN 7 U BOLT KIT NOTE Steering arm bolts must be re torqued to 120 Ft Ibs 5 in above drawing after 50 100 250 500 1000 and 2000 hours If not checked bolts could loosen causing the steering knuckle to break 5 AXLE ASSEMBLY
7. Slinger oil Gear crankshaft 215 Crankshaft includes items 9 amp 10 Contains two 2 1 2 sheil bearings with MA 4 Contains one 1 shell bearing and one 1 shell bearing with flangc Key crankshaft amp pulley to crankshaft Key crankshaft see page 13 item 9 Dearing kit crankshaft includes items 7 amp 8 NOTE Shell Bearings are servicod in Standard 10071001 Standard 10071002 0 25 1007100125 0 25mm 1007 100225 0 50mm 1007100150 0 50mm 1007100250 i m A 29 PISTON and CONNECTING ROD PISTON and CONNECTING ROD TM27A05141 Assembly TIEM PART NO DESCRIPTION QTY 1 TM27T00120 Ring set single piston e 4 2 K800A00203 Rinpg r tainng piston 8 3 IMD27A00300 Pim piston 4 4 27 050020 Piston includes item 2 amp 3 de 5 Bushing piston pin 6 Ecaring connccting rod upper amp lower 8 71451200300 Bolt connecting tOd 8 8 LMD27D03002 Rod assembly connecting includes items 5 N we wd 9 TM20T00102 Bearing set connecting rod single rod inchudes scm 4 NOTE Piston Ring Scts sorviced in Standari TM27T00120 single piston set 0 50mm TM27 10012050 single piston set 0 75mm TM27T0012075 single piston sct 1 00mm TM27T001 20106 single piston set Pistons arc servi
8. 2 BULKHEADHIING 112 5 113 FUEL SYSTEM TO FU MANIFOLD TO FUEL TANK FROM FUEL RAIL RETURN LINE 1 5 9 EL RAIL FROM FUEL TANK 114 ITEM PART D gg Os 3 Us h2 TM27F00337 TM27F00240 TM27F00240 TM27F00333 TM27F00238 20200005 20200004 3XXM35004 XM37021 TM27F00339 27 03360 27 00336 TM27F00236 27 00237 X01864 LI213 360 FUEL SYSTEM DESCRIPTION Fue Fump Elio oos ee Isolator fuel pump retra 1 Clamp pump sss sss sss 2 Fitting 10 x 12044 1 Washer M16 O en 1 Nut positive tetmina 1 Washer M4 tock internal Nul M5 negative terminal M ES NER Washer M5 lock internal tooth 1 es 1 Assembly fucl pressure regulator includes items 11 32 amp 13 sess Holder fuel pressure regulator 1 Fuel pressure rcgulator 2 7 Bar DONE Retaining ring N5000 143 _ _ _ 1 Hose fuel 31610 x 36 long eese ees NOTE CP Customer Provided ends to mate to SAE 72044 Fittings See page 14 of thc Owner s Manual for hose requirements Refer to the Engine Specification Number when ordering parts to determine t
9. 32014 XM36000 27 09550 27 0055 TM27F00246 X07876 207877 27 00545 27 00332 22153 X00228 22158 XM37023 02288 1560 TM27F00466 RF1567 X02864 LL207 16 LO236 X02512 REAR INLET LPG ONLY DESCRIPTION Assembly EFI rear inlet LP includes items 1 aaa Intake manifold rear inlet LP Heat shield plenum Screw Mox 16 U in eii ae wo Washer MG flat l Nut M6 Heat shicld TMAP Sensor TMAP Screw M6 x 20 lang Mixer LPG a Gasket adapter to O ring 134 adapter to throttle body Quad ring 124 kh agr to throttle body ED e machine 12 24 x 1 1 2 1 E AMAIA Screw x 75 long socket head Washer M6 lock high collar cap 11 2 dia not shown IAN Elbow 1 4P x 38H Heat shield injector Fitting sight 1 8P xX SFL Clamp hove _ 1 2 ID x 516 7 boog Valve PCY Clamp 10 worm NOTE Refer to the Engine Specification Number when ordering parts to determine the correct part number QTY h P P h Px T 51 IGNITION COILS PCV SYSTEM AIR CLEANER 52 IGNITION COILS amp PCY SYSTEM ITEM PART TM27M05010 1 TM27M00414 2 TM27M00521 3 TM27M00245 4 TM27M00244 5 XB106 6 PE14 7 TM27M00325 8 TM27MD00322 9 X14219 1
10. 401 00219 10121 TM27T00138 Gasket Set Rear End amp 27 00305 X07818 X07840 TMD271 00501 WM10308 TM27U02004 Gasket Set Front End TM27B00529 TM 7K0030 X07845 DESCRIPTION Gasket Cylinder Hcad Gasket Cylinder Hoad Cover Washer 344 Flat Gasket Manifold Gaskot Water Outlet Header Qasket Water Outlet_ ee Gasket Water Outlet Header Gasket Throttle to Manifold Gasket Carburetor Gasket Carburetor 1 1 4 SAE Spl Gasket Distributor Instruction Sheet Cyl 14 5 Syringe Air Insert Curing R TV Oil Seal Crankshaft Rear i Piece Instruction Shoet RTW Gaskct Water Seal Gear Cover O ring 8 0 D 78 SERVICE and PARTS Available from your Authorized WISCONSIN MOTORS LLC Service Center nr WISCONSIN MOTORS SALES OFFICE 2020 Fletcher Creek Dr gt Memphis Tennessee 38133 Phone 901 371 0353 Toll Free 800 932 2858 Fax 901 372 2183 www wisconsinmotors com WM10306 Nov 06 79 DRIVELINE DRIVE SHAFT ASSEMBLY DRIVE SHAFT ASSEMBLY FRONT DETAIL T 01 TRANSMISSION OUTPUT YOKESHAFT FRONT ATT A TT4 00137 TT4 00137 1 7 2 4 1921 CROSS BEARING FRONT D S NEW STYLE END YOKE 80 DRIVELINE DRIVESHA
11. 73 OTL COOLER with LPG SYSTEMS 74 OIL COOLER with LPG ITEM NO DESCRIPTION 1 TM27L00213 CALOR e 2 TM27L00204 Connpctaot Al ne ds iu 3 TM27L00522 Ol oa ee Fa 4 TM27L00202 Adapter oil filter erc X02783 Clamp hose 12 worm IRRE 6 X03247230 Hose 5 3 x 23 long 7 26XX26176 Elbow 5 31 x 3 8 SS 8 Hose 5 8 x long customer supplied E ER 9 Hosc 5 8 x TBD long customer supplied _ ooo 10 X26233 Boii a ue 11 X26232 13 TM27F60245 Kit EPR Fittings includes items 10 11 16 amp 17 14 2020001 Mount isolator M8 TORY 15 8 screws customer supplied nn 16 26231 3 4 Straight fuel outlet fiting not ot shown 17 X26234 3 4 Plug plastic oct shown i 27 00551 fuel LPG 12VDC 12 TM27F00549 Regulator FPR Electronic Pressure Regulator AA NOTE s Part of TM27F00245 Installation Kit BLOCK HEATER TMD27M03230 ASSEMBLY 76 Part Number Description Sa AE OPT 0014 ENGINE BLOCK HEARTER 77 ENGINE GASKET SETS KIT NUMBER PART NUMBER TMD27U01007 Gasket Set End TMD27A00614 27 00502 14596 XM3906 27 00503 TM27K00202 X07854 X14192 TM27F00332 TM27F00206 TM27F00308
12. BRAKES DRUM BRAKE ASSEMBLY REAR 100 BRAKES DRUM BRAKE ASSEMBLY REAR DETAIL Hem PatNmbr Qty Description a 060WD101 1 BRAKEASSEMBLYL HH oowoo 1 BRAKEASSMBLYR H ____ 1 JJ 43139005 1 1 4334 JJ 1 BACKNGPLATERH 4 22958 1 CYLINDERASSEMBLYI A 4 2236666 1 CYLINDER ASSEMBLY R H JU 81584 2 WHEELCYLINDERS CONNECTING LINK 6 SEKIBEOW 1 COVER 7 SEKITBEOW 1 5 8 SEEKITBELOW 1 SPRING LOWER 9 SEEKITBELOW 2 SPRINGHOLDDOWN 10 SEEKITBELOW 1 PIN u SEEKITBELOW 1 SPRIGTENSION 12 SEKITBLOW 1 BRAKEADJUSTINGLNK 13 SEKITBLOW 1 CABIEGUDE lla la Ria 0 ja IND Im IN SEE KIT BELOW CABLE ASSEMBLY 15 SEEKTBELOW gt SPRINC HOLD DOWN 19 43829 1 PARKINGBRAKECAMUH 19 438298 1 PARKNGBRAKECAMRH 111 438264 1 PARKINGBRAKELEVER LET 20 438325 1 PARKINGBRAKELEVER RIGHI 21 1 4468 1 BRAKEANCHORBOLT 24 SEEKITBELOW 1 BRAKEADJUSINGSOCKETL H 25 SEEKITBELOW 1 BRAKEADJUSINGSCREWL H SEKITBLOW 1 BRAKEADJUSTNGSOCKET 11 27 SEEKTBELOW 1 WASHER FLAT 56101112 14132021252627 ss 610111214132024252627
13. 1595 2 THRUST WASHER DIFFERENTIAL PINION 25 je l PIN ROLL 19p 1057 VENT 32 3858 2 SEAL amp GUIDESHAFT 2 NUTSLOTTED 3 4012 1 SOCKETASSEMBLY UPPER _ 37 1 356 2 NUT LOCK 40103 1 j SOCKETASSEMBLY LOWER AE RING SNAP 44d0 2 44 6 500244 2 45 OAMTRIB X 1 5 46 60484 2 SHAFT amp JOINTASSEMBLY la 3634 1 SLINGER 95 5 AXLE ASSEMBLY BREAKDOWN FRONT DRIVE DETAIL Hem PartNumber Description 38128 2 k as 3 space 50 5575 2 52 974 1 21 X A 8BINDLENUT 58 3680 2 LOCKRETANINGNUT 59 3499 NSPINDEE 62 364 2 68 as 2 AJ CAFHB 69 46 2 70 3518 SPRINGPRESUREE 71 32589 2 PLATESPRINGRETAINING 72 706801X KIT OUTERWHEELBEARING 7065827X SPINDLESEAL amp BEARING 80 96 18 7 ANCHORBOLIS 81 36322 6 STERINGKNUCKLESTUS 500813 6 NUT LOCK 96 5 97 5 AXLE ASSEMBLY BREAKDOWN REAR DRIVE 98 5 AXLE ASSEMBLY BREAKDOWN
14. oet 2 ORDERING SPARE SERVICE PARTS seen eese nee teuren riae onte exea etae Eye 2 CONTACT INFORMA TION ROME 2 Og 6 VEHICLE eter 6 WARRANTY REGISTRATION Rn geben aedes eee 7 STANDARD WARRANTY e eec d eA E eb Wee ua a ee eee eee AVE EE ERE EE e 7 Scheduled Maintenance e eee o EE e e q ec Nest hee dr Re 8 TT 4 5 6 amp 8 DIESEL MAINTENANCE INTERVALS 8 LUBRICATION CHART SERIES ALL WHEEL DRIVE seen Eee a e eda RE ERE eee ess ie eee Fee ERR 9 LUBRICATION CHART TT SERIES REAR WHEEL 10 SERVICE PARTS ILLUSTRATIONS amp 11 IDENTIFICATION KEY un POWER Belt Drive Accessory A NN Engine Dress Detall RSS A ANN NN A Prince Pump Det u a anna RE n an CONTINENTAL TME27 ENGINE PARTS CATALOG ussite Service Facilities a UAR ER c ERR ER Nd ANE SEU Introduction Engine Service Kits Crankcase Bearing Caps amp Oil Filter Crankcase Bearing Caps amp Oil Filter Cylind
15. BRAKESPRINGKITINCLUDESPART OA KIT PARTS NOT SOLD SEPERATELY JR N 101 BRAKES HYDRAULIC ACTUATION BRAKING SYSTEM POWER STEERING COOLER HYDRAULIC ACTUATION BREAKING SYSTEM DETAIL Hem PartNumber Qty Description j 072 0812 2 ex xixs 1 BusHNG 3 poo 90DEGRESWIVELFITNG NPN 1 CUTIOHLBULKHOSE 6 CUTTOFITBULKHOSE 3 8 350PSI 6 Jj 0027 1 j E a E A 8 ATT4 002272 21 RESEVOIRRTANK _ 9 4 066 11 YHITNG 22 102 5 103 BRAKES BRAKE SYSTEM HYDRAULIC 104 BRAKES BRAKE SYSYEM HYDRAULIC DETAIL Part Number 1 A TT4 00161 MASTER CYLINDER A TT4W 00164 A TT4 00165 ll 401 1 BRAKEHOSEREAR 7 A TI4 00167 1 4 00169 LINECLAMP BRAKE LIGHT SWITCH TEE 1 1 BRAKELINE REAR 1 1 1 1 3 1 1 4 00162 1 CYLINDER a 3 105 BRAKES BRAKE ACTUATOR ASSEMBLY BRAKES BRAKE ACTUATOR ASSEMBLY DETAIL Hem PartNumber Description 1 5 4 20SEISCREW pua esr 1 __ o EUNDI 3 3 THOMSONNYLINERBEARING Crmi116 1 BELL CRANK 5 1 BELLCRANKPIVOTSHAFT 6 00193 CLEVIS PIN 7 NPN o
16. ENGINE TYPE ENGINE SERIAL WARRANTY WARRANTY REGISTRATION Please fill out the engine warranty registration card that comes with your vehicle This information is needed for completing warranty work on your engine if a problem occurs See Vehicle ID Information on previous page Threeagle Warranty Information The Threeagle Warranty covers only Eagle TT series aircraft tractors manufactured after October 1 2006 Eagle Tugs EAGLE warrants that the Eagle TT series tow tractors will be free from defects in material and workmanship for a period of 3 years or 3 000 operating hours except for the electrical and cooling systems which are 3 months or 500 hours from date of delivery to the first customer or first use whichever comes first Written notice of any claimed defect must be given to EAGLE within the war ranty period and within thirty 30 days after such defect is discovered Liability under this warranty is limited to either replacing or repairing at EAGLE s election any part or parts deemed defective after examination by EAGLE or an Authorized Service Repre sentative Any EAGLE machine or any of its parts returned by customer to EAGLE or an Authorized Service Representative via prepaid transportation and which is found to be defective will be repaired or replaced and returned to customer prepaid On the other hand should a part be found not defective inspection and handling charges may be charged to the customer or Aut
17. FRONT DRIVE WD DESCRIPTION 1 FRONT DRIVE AXLE ASSEMBLY STEERING ARM TT4 TT8 2 AWD STUD STEERING ARM SEXIE LOCKNUT 3 NWONWASHR 7 1 1 4 00118 3 MACHINED AXLE CLAMP PLATE 0 1 12 4 00116 LEAF SPRING 3 o ww s WASHER INCLUDED IN 4 U BOLT KIT NOTE Steering arm bolts must re torqued to 120 Ft lbs 8 in above drawing after 50 100 250 500 1000 and 2000 hours If not checked bolts could loosen causing the steering knuckle to break 89 5 AXLE ASSEMBLY REAR AXLE ASSEMBLY REAR DETAIL x 2 2 3 U BOLT SER x 6 AT 8 RIG AND BACKING PLATE 90 5 91 5 AXLE ASSEMBLY BREAKDOWN NON DRIVE 92 5 AXLE ASSEMBLY BREAKDOWN FRONT NON DRIVE DETAIL 1 44101 NUT SLOTTED 50048 Po 35417 2 RING ADIUSING 4012 1 SOCKET ASSEMBLY UPPER 1 3566 2 7 RING SNAP 31026 1 2 BOLTSTOP 10 9509883 2 NUTJM 12 24140 13 50046 2 ______ 14 044IR115 16X 1 TIERODASSEMBLY 8644 J 16 J 389298 2 SPINDLE WHEEL BEARING 21588X 2 SPINDLE NUT 359 2 LKWASHER WHELBRGNUT 26 36326 2 NS 044WB101 1 1 BRACKELTASS
18. M6 lock high collar Elbow 14 3 8H tn a Heat shield injector Fitting _ 1 8P X 3 16H Clamp hose Hose 1 2 ID x 16 lag Valve PCV Clamp 10 worm parts to determine the correct part number E x 00 h Sar an 45 INTAKE MANIFOLD and HEAT SHIELD REAR INLET GASOLINE INTAKE MANIFOLD and HEAT SHIELD REAR INLET GASOLINE ITEM DESCRIPTION QTY TM27F05520 Assembly rear pas u items Mus TM27F00552 Intake manifold rear inlet ze TM27F00462 Fuel rail TM27F00241 Spacer fuel mi bottom TM27F00242 Spacer fuel rail top 27800546 Heat shield fuel rail n XM32075 Screw x 80 dis X14219 Washer 10 27 00340 Heat shield support front amp Ara 11 32008 Screw M6 16 12 XM37000 Washer M6 lock _ 13 XM36000 Washer flat 14 35001 Nut M6 hex 15 TM27F00333 Heat shield TMAP 16 27 00235 Sensor TMAP 17 32014 Screw x 20 long 19 RF1099 Elbow 90 14 gt LFP 20 X26227 Fitting x SAR 12044 _ PARCO ADI 21 TM27j00545 Throttle body Bosch 40 mm 22 27 00332 Gasket throttle body demo 5 23
19. TM27M00524 for specification no s TME27 00289 297PT amp 297 27 00525 ECM for specification to s 27 90292 27 00527 for specification TME27 00286 27 00529 for specification no s TME27 00296 amp 299 27 00530 BCM for specification no s TME27 00291 27 00531 cae for 4227 no s ME27 00293 10120179 cM NET 20120083 Scal plug TUM PRI 20120082 Socket 20120078 Plug 20120077 Receptacle 80367 Label Fuse and Relay gt d o gt 2 NOTE Refer to the Engine Specification Number when ordcring parts to determine the correct part number BALANCER CRANKSHAFT and PULLEY BALANCER CRANKSHAFT and PULLEY ITEM PART DESCRIPTION OTY 1 AM32064 Screw M16 x 35 Ipng 36mm head s Ene 2 XM37014 Washer flat crankshaft pulley to crankshafl 1 3 TM27CO00401 Pulley crankshafi w machining su 54 4 TM27C00408 Slinger a a cd 1 5 TM27HU0407 Gear crankshaft 219 e L 6 TMD27CO0612 Balancer cranksha a aaa A T Main bearing crankshaft front intermediate amp CEAT Upper amp lower _ ________ 9 Main bearing crankshaft thrust conter upper 1 9 00666 Key crankshall amp pulley to crankshaft 1 10 27190102 Bearing kit crankshaft items 7 amp
20. bg RU GPS 1 11 X17203 Pin m 1 12 27 00507 balancer drive 1 Included in item 10 t Crankshalt Bearing Kits are sreviceg in Standard and 0 25mm 6 50mm 75mm and 1 000 undersized 63 BALANCER ASSEMBLY TM27B06290 ITEM PARTNO BALANCER ASSEMBLY DESCRIPTION Part of 10151001 Balancer Shim Kit 27806290 Balancer assembly nA items lancio tomate 1 1 TM27B00629 Housing balancer M M 2 TM278H00320 Lockplate bearing IN e 2 3 32019 Screw M3 x 16 long ENDE 4 17200 pin 5 0 x 10 long 5 TM27B00314 Bcaring balancer shaft d 6 TM27B00518 MAA A 2 7 YM27R00319 005 Shim 0057 thick P 7 27 00319 009 Dm en 10 27 00318 012 ea E 25 amp 27 00315 Dowel bushing ose LULU ttu 25 9 XM32131 Screw SHCS 1 8 1 25 90 long en nn 4 10 1 27100200 Keper AMS A EII 1 11 0142 Instruction sheet balancer adjustment 2 1 65 PUSHER PULLEY with 2 188 55 58mm ITEM PARTNO DESCRIPTION 1 2 3 4 Bm RRO set om PUSHER FAN Fan spacer XM37002 Washer M amp lock o sos ent 94098860 6 te NOTE Depend
21. 62 Balancer Crankshaft amp Pulley Detail Balancer Assembly 27 06290 64 Balancer Assembly TM27B06290 Detail Push FAR aa 66 Push Fan Detail Puller 68 Puller Fan Detail 69 Water Pump Assembly 10 Hi w 70 Water Pump Assembly 10 Hi Detail 2 Coolers 2272 Oil Cooler Detail weld Oil Cooler with LPG Systems 74 Cooler with LPG Systems Detail 2 BlockHeater eee tete 2 76 Block Heater Detail Engine Gasket Sets we 78 Service amp Ordering Parts DRIVELINE 80 Drive Shaft Assembly Front Drive Shaft Assembly Rear TRANSMISSION 2 02 82 Cooling System Transmission Transaxle Mounting amp Misc Parts 84 Transaxle Mounting amp Misc Parts Detail Transaxle Case Extension Retainer 2 86 2297 AXLES ne try A 88 Axle Assembly Front Non Drive 2WD 88 Axle Assembly Front Drive 4WD 89 Axle Assembly Rear 90 NOLES 91 Axle Assembly Breakdown Front Non Drive 2WD 2492 Axle Assembly Breakdown Front Non Drive Detail Axle Assembly Breakdown Front Drive 4WD m Axle Assembly Breakdown Front Drive Detail
22. HH HARDER DI Hn Rd ERR Le HII RETIA 118 IN EIERN 119 OPERATOR COMPARTMENT ELECTRICAL amp OTHER 55 5 22 ssn 120 Instrument Panel a M 120 Instrument Panel Detall atv e n oe RN MAE UA RENE de a HEN Re S AER ee s 121 Transmission Control Details rte ee ent th e Hi PR SARA 122 Air Cleaner Sub Assembly amp Detail 123 Air Cleaner Assembly 124 Air Cleaner Assembly Detail 4 125 Exhaust System eee te ee eee heces tor RH is rer eR acre riter cesi eei oral 126 Exhaust System Continued nde RE HG Ui RR RE iqu Wasa q qay nie an 127 Electrical Component Board amp Detail 128 Headlight Taillight Assembly amp Detail 129 Wiring etos e ec s ERE OS 130 itt nOn A ro e n Ra n RED va b din 131 Body Assembly Det il 132 WARRANTY WARNING DO NOT USE JET FUEL IN THIS ENGINE ANY US OF JET FUEL WILL VOID THE WARRANTY ON THE ENGINE AND WILL RESULT IN VIOLATION OF EPA EMISSIONS REGULATIONS VEHICLE ID INFORMATION This information can be found on the tractor s I D Plate located on the firewall next to the driver s seat Additionally there is a permanent serial number located on the rear bulkhead inside the engine compartment MODEL SERIAL MFG DATE
23. REAR DRIVE DETAIL A TT4 0061 1 COMPLETEAXLEASSEMBLY 2 7003 20X DRIVEGEAR amp PINION j 3 706046X KT INNERPINIONBEARNG 4 706672X KIT SHIM DRIVEPINION ADJUSTING 30765 1 BAFFLE PINION BEARING 6 e 70662 KI SHIM PINIONBEARINGADJUSTING 7 KIT OUTERPINIONBEARING 8 3023 1 SLNGERPINIONBEANNG 38427 SEAL PINION 10 343X 1 ENDYOKEASEMBLY n 3505 1 WASHER PINIONNUT j AA NUT PINION a _ 73 1 COVERASSEMBLY j 15 8218 15a 39697 1 AXLEGASKE 16 98785 1 PLUG PIPESLOTTED 17 12 GSCREW FLANGEBD BEARING 21 70673X KIT SHIM DIFFERENTIALBEARING 2 F 24 SEKT KI PINION DIFFERENTIAL j 29 5059821 1 LOCK DIFFERENTIAL 1 __________ 3625 8 BOLT BRAKEMANUFACTURING ass 8 NUT BRAKEMANUFACTURNG 3640 706001X INNERWHEELBEARING 36 3687 8 STUD HUB 39 348877 1 SHAFLAXLEFLANGELONG uso 1 SHAELAXLEFLANGESHORT 31534 16 ADAPTESTU au 39805 NUTOCK 16979 1 VENT 060900 1 BRAKEASSEMBLY SHOETYPERIGHT 0 1 BRAKEASSEMBLY SHOETYPE LEFT KIT 706671X 1 DIFFERENTIAL PARTS STANDARD CN INCLUDES 15 21 23 24 26 28 29 43 48 99
24. X26227 560 TM27F00332 27 00545 XM37000 32157 0228 TM27F00466 RF1567 X02864 LL207 16 10230 X02812 SIDE INLET GASOLINE DESCRIPTION Assembly EFI side inlet gas includes items 1 25 Intake manifold side inlet rail Se Ne RR A Bracket fuel rail Spacer hcat shicld Washer Washer M lock Screw M6 x 25 long Screw M6 x 20 long Washer flat EE AAA Heat shield Heat shield support Heat shield support Heat shield fuel rail Elbow 1 4P x 3 8H Gasket throttle bol Throttle body 40mm Washer M6 lock Screw M6 x 50 long Plug cup 1 2 dia not shown Clamp hose Hose 3 8 ID x x 16 long Valve PCV Clamp hose 810 an ee ee NOTE Refer to the Engine Specification Number when ordering parts to determine the correct part number Screw 50 en Filling 1 4P x 12044 Heat shield injector dey a Fitting E n VIP x Hast druck cs NE 00 41 INTAKE MANIFOLD EFI and HEAT SHIELD SIDE INLET DUAL FUEL d HL gt NOTE INLET ORIENTATION MAY VARY 42 INTAKE MANIFOLD and HEAT SHIELD ITEM PART Ca TM27F05470 TM27F00544 TM27F00331 CM27F00
25. emi 1 1 er 7 poo A TT4 052 8 po 049 11 9 2140 1 GUARD ACCESS DOOR 623060020 1 LATCHFORACCESDOO E A OO ia C TT4 0012 ls es HOOD AE OPT 00033 1 STANDARD E HITCH Option for TT 8 2 only Optional not shown 132
26. number and nomenclature identification WISCONSIN MOTORS L L C reserves the right to modify alter and improve engines and parts Part numbers and the structure of parts may change from those shown in this catalog 20 ENGINE SERVICE KITS KIT NUMBER DESCRIPTION TMD27U01007 Gasket Sot Top End 20 00102 Bearing Set Connecting Rod single rod TM27A05001E Piston Pin amp Retaining Rings TM27F00102 Bearing Kit Crankshaft engine sel 2 711277100138 Kit Oil Pan Gasket RTV amp Rear Bearing Scalmg TM27T00124 Ring Set single piston TMD27U02004 Gasket Set Front End Not Available Water Pump Repair Kit Not Availabic Cam Bushing NOTE s Sos Page 58 for Components 27 5 1 Short Block Typically includes crankcase asscmbly bearing cans tappcis camshaR main and rod bearings crankshaft assembly oil slinger crankshaft pistons piston pins piston rings connecting rods thrust plate cam gear crankshaft gos cover fuel pump hole pump assembly with inlet tube assembly lifting bracket miscellaneous hardware and service gasket set TME27 LBO1 Long Block Typically includes all items in short block service assembly plus cylinder head including valve train rocker arm shaft assembly push rods cylinder head cover oil fillet cap gear covar assembly and oil pan assembly 21 CRANKCASE BEARING CAPS and OIL FILTER 22 CRANKCASE BEARING CAPS amp OIL FILTER PART NO
27. part number t Included in tho Pan Gasket amp Rear Ecaring Sealing Kit TM27T00138 TMD27B00403 Cap crankshaft intermediate main bearing M 3 IMD27B00406 Cap crankshaft rear main _ i x07340 Insert curing rear main bearing _ 2 027100501 Seal rear crankshaft ome piece 21 AM32137 Screw IIHCS MI4 x 95mm tong ann oe 10 TM27L00525 Oil pan assembly v nali items 26 27 amp nd Aura 1 8400800282 Ping oil drain 172 20 AAA TS X14583 Washer Aat 515 nylon ah 25 00110 Plug countersunk 3 8 NPT AM32077 Screw amp washer MB x 16 long rr IE E standard not serviced SEU 1 X07872 Gasket faol pump WEN 1 600 00234 Cover fuel pump u 1 14192 Water lock ii ana 32028 Screw M8 x 25 long sss 2 23 CYLINDER HEAD COVER and VALVES TM27A04124 HEAD ASSEMBLY 24 CYLINDER HEAD COVER and VALVES ITEM PARTNO PON UA la ba 4 4 Ao Arco 27 04124 HEAD ASSEMBLY DESCRIPTION 27404124 Head assembly cylinder 1 XM32072 Screw x 85 long 3 X14596 Washer in 3 XM39000 O ring cylinder head cover u
28. 0 XM37002 12028 12 X14141 12 XM37001 14 32052 15 TM27L05260 16 XAS 17 TM27800427 18 1M27B00428 19 XAG 20 2622 21 TM27A00623 22 TM27L00412 23 02512 24 11202 9 25 TM27100214 26 TM27L00525 27 X06226 28 29 LL202 6 30 11202 20 21 LL202 7 32 11202 18 DESCRIPTION Assembly TIgnitian coils items elio Coil ignition 552496 Bracket mounting Clinch nut 0 32 nat shown Spacer 20 ID x 50 00 x 47 ee Screw SHCS 10 32 x 1 1 Washer 10 lock Spark plug Washer flat 344 ID Washer MB lock Screw x 20 long Washer at 406 5 2 Washer M10 lock Screw M10 x 20 long separator Screw 10 22 ir Tong Gasket PCY fitling Fitting PCY to valve COVED 22222222 Screw 10 32 x 5 8 long Elbuw 1 2 x 3 8 ni MEORUM s Valve cover TE T E M SM Clamp hose 10 1 2 ID x 9 1 Check valve pan with PCV connection see item 25 A Label WARNING ROTATING Label Hose 12 ID x 7 long Hase 1125 see NOTE Not servicod scparately 1 Hose 1 2 ID x 6 long ae Hose 1 2 ID x 20 onse E
29. 3 27 00623 Valve cover scc page 34 for er inim 221 27 00502 Gasket cylinder head cover iu n 241 XM32021 Screw MIO x 40 long M 14141 Washer 406 MAA 5 26XX26128 Plug left rear gallery A icd 27 05120 Head cylinder service includes items 8 9 11 21 amp 25 1 TMD27A00614 Gasket cylinder head 1 TMD27A00402 Insert intake valve 86810 ess 4 27100504 Valve intake TR 4 27 00210 Insert cxhaust valvc od I 4 2700509 Valve exhaust Stellite 4 TM27100318 Guide valve intake 8 exhaust men zu 28 127900319 Seal valve stem oil intake amp 8 TM27100309 Spring intake amp exhaust ss eB TM27100308 Roto coil exhaust u 4 AH19 Lock valve spring 16 27100300 Rctaincr valve spring intake _ 2 4 X07689 Plug cup cylinder head top E 52 XM32134 Screw SECS Mi2 x1 75x 130 0 mene edid 10 37003 Washer MTA flat is ae e init 9 X02583 Plug cup cylinder head front amp nem 24 25 CAMSHAFT and ROCKER ARMS 26 ITEM onm et TM27105164 X00623 X14589 TM27100313 07815 XM37005 XM32031 TM27105162 27105150 27105140 27100317 TM27100314 TM27100303 TM27100403 27100305 TMD27I00402 X17066 X00559D TM27H90201 X18255 TM27H00411 XM32619 XM37012 F400100246 CAMSHAFT and ROC
30. 462 TM27F0M463 TM27F00234 XM32157 XM32008 XM36000 XM37000 xM35001 XM32009 32014 36000 TM27700235 TM27F00333 TM27F00335 TM27F00334 TM27F00546 26227 RF1560 TM27F00332 TM27F00545 XM37023 XM32158 X02288 X07377 X07876 X22153 X00228 TM27F00553 TM27F00246 TM27F00550 NOTE a Refer to the Engine Spocificution Ni Number when ordering SIDE INLET DU AL FUEL DESCRIPTION Assembly EFT side inlct dual fuel includes items E Intake BHE Injector Fuel Brecket fuel rail _ Spacer heat sbield Screw M6 x 50 lang Screw 25long Washer flat _ Washer MG lack _ Nut M6 hex JOE Screw x 16 long Screw x 20 1 Washer M6 flat Sensor TMAP Hear shield TMAP Heat shield support Heat shield support A AAA RA ne AA EEE Elbow 1 4P x 38H _ Gasket throttic body Throttle body Bosch 40 mm Washer MG lock high colar Wee sa Screw M6 75 long socket Plug cup 1 a Quad ring 134 necis O ring 134 adapter to Screw 12 x 1 1 27 n Washer 12 lock Adapter throttle valve Gasket adapter to mis A Mixer LPG Heat shield injector Fitting eight BNO s
31. Brake Linings Lines amp Hoses Components that show wear or appear damaged Replace Air Cleaner Hement Replace Fuel Filter Re torque to 120 Ft Ibs Replace Transmission Fluid amp Filter Rotate Tires Every 500 Hours Steering arms bolts All of the above Components that show wear or appear damaged Re torque to 120 Ft Ibs Replace Hy poid Gear Lubricant Steering arms bolts in Drive Axles All of the above Components that show wear or appear damaged Steering arms bolts Re torque to 120 Ft Ibs Replace N A TM27L00213 Filter Element 3 TET F8 L9A011AA Low Pressure Filter as rd Bo is si N A LUBRICATION SERIES ALL WHEEL DRIVE Steering Linkage Transmission Oi Check when engine is at operating temperature LUBRICATION CHART REAR WHEEL DRIVE Type Identification Service Lubricant Steering Linkage DEDO MILL ze yIW lt Hr OR ao tes i 5 Power Steering Pump Chek Power Steering Fluid G EP Multipurpose Grease 8 Engine Godan Check MIL A 46153 Ethylene Check when engine is at operating temperature 10 SERVICE PARTS ILLUSTRATIONS amp DETAIL IDENTIFICATION KEY The following abbreviations are used throughout the parts lists in this section Abbreviation Part required but not shown on diagram NPN N
32. EAGLE TUGS aldi THE POWER TO MOVE YOU Parts and Service Manual Vehicle Types TT 4 TT 5 TT 6 amp TT 8 Engine Type Wiscon Gas TME27 Engine Model INTRODUCTION From everyone at Eagle Industrial Truck Manufacturing we would like to say Thank You for purchasing an Eagle TT series tow tractor We take a lot of pride in the quality of the products that we build as well as our continued customer service Our goal is to build a long term relationship with our customers We want you the customer to be 100 satis fied with your Eagle experience To us this means that your Eagle TT series tractor is functionally superior to any other products you have used This also means that your Eagle product is continually supported in a professional timely manner PURPOSE amp USE or THIS MANUAL This manual is designed as a reference guide to make the reader more familiar with the components of the Eagle TT 4 5 TT 6 and 8 tow tractor models This manual includes part numbers and descriptions to assist the reader in ordering component spare service parts The manual also outlines the Scheduled Maintenance Intervals recommended by Eagle in order to keep your vehicle running properly In this manual you will also find the Eagle Standard Warranty on all of the TT series tow tractors However for more detailed information on the Eagle Warranty and procedure as well as information pertaining to the safe operation of your Eagle product p
33. EFI amp Heat Shield Side Inlet LPG 44 Intake Manifold EFI amp Heat Shield Side Inlet LPG Only Detail 45 Intake Manifold EFI amp Heat Shield Rear Inlet Gasoline etn 46 Intake Manifold EFI amp Heat Shield Rear Inlet Gasoline Detall n tette trennt 47 Intake Manifold EFI amp Heat Shield Rear Inlet Dual Fuel reete tette tnnt nter trennen tenens tenete rne 48 Intake Manifold EFI amp Heat Shield Rear Inlet Dual Fuel Detall entente nn nasa 49 Intake Manifold EFI amp Heat Shield Rear Inlet LPG Only 50 Intake Manifold EFI amp Heat Shield Rear Inlet LPG Only Detail 51 Tenition Coils amp PCV SyStem a eee ien OTi ER OE e RR RU DERE Ue o 52 Ignition Coils PCV System Detail Water Pump Assembly 54 Water Pump Assembly 12 5 8 Hi Detail 2595 Water Header amp Thermostat 2 56 Water Header amp Thermostat Detail 97 Alternator with 12 5 8 Hi Water Pump 2 58 Alternator with 12 5 8 Hi Water Pump Detail a 59 ECM 60 ECM amp Wiring Harness 61 Balancer Crankshaft amp Pulley
34. EMBLY CALIPERL H NS 04WBl02 1 BRACKERASSEMBLY CALIPER R H 2 6406 8 WHELSTDS IN NIN N da 16 NIN 93 5 AXLE ASSEMBLY BREAKDOWN FRONT DRIVE 4WD 94 5 AXLE ASSEMBLY BREAKDOWN FRONT DRIVE DETAIL Hem PatNumbr Description 1 A TT8 00971 1 COMPLETE AXLE ASSEMBLY __2 22404 1 GEAR amp PINION ASSEMBLY 3 30764 1 SLINGERPINIONOILINNER 4 70602 5 Kr INNERPINIONBFARING 5 J170607X SHIVPINIONADJSTNG 6 X 376 1 1 SHM PINION BEARING ADJUSTING 8 70 KIT OUTERPINIONBEARING 9 1857 1 SLINGERPINIONOILOUTER 10 3918 1 SEAL OIL 12 30186 W ASHER PINION NUT 13 3085 15 BIO AR RIVSEALANT 17 36472 1 18 am SCREW FLANGEHD 19 2 CAPDIFERENTALBEARING 20 48623 2 j 1 213X225GRDBHEXBOLT 21 70600X DIFFERENTIALBEARING y 83684 1 CASEDIFERENTAL NEE E M PINION DIFFERENTIAL 706027X GEAR DIFFERENTIAL KIT INCLUDES 15a AND 24 29 2
35. FT ASSEMBLY REAR DRIVE SHAFT ASSEMBLY REAR DETAIL ITEM PART NUMBER DESCRIPTION 1 8 00201 2 TRANSMISSION OUTPUT YOKE SHAFT REAR A TT4 00134 DRIVESHAFT SPRING 4 00130 1 DRIVESHAFT A TT4 00130 2 END YOKE STRAP KIT 4 00137 1 CROSSBEARING REAR D S NEW STYLE A TT4 00132 1 CROSS BEARING FRONT D S NEW STYLE 1 81 COOLING SYSTEM TRANSMISSION AB TT4 00220 2 4 C COOLER TRANSMISSION FAN ELECTRIC BRACKET FAN MOUNTING CLAMP HOSE SCREW HEX CAP 10 32 X2 EE LE 1122 222121134 LLL EFE LF 1111121142111113 m M A TT4 00221 1 A TT4 00312 1 A TT4 00224 A TT4 00205 7 un A gt ra 7 E lt ex i 3 8 LD CUT LENGTH 82 5 83 TRANSMISSION TRANSAXLE MOUNTING amp MISC PARTS TRANSMISSION TRANSAXLE MOUNTING amp MISC PARTS DETAIL DESCRIPTION TRANSAXLE 00707 GROUND STRAP 3747361 SWITCH NEUTRAL STARTER amp BACK UP LIGHT 4856444 INDICATOR TRANSAXLE FLUID 5240849 DOWEL PIN TRANSAXLE TO ENGINE ALIGNMENT TORQUE CONVERTER J 4778718 TORQUE CONVERTER TRANSAXLE SHIFT LEVER MANUAL CONTROL 7 A TT4 00419 1 6501741 SCREW HEXCAP WITH WASHER 12 1 75 30 85705 GASKET FILTER MAINTENANCE PACKAGE
36. KER ARMS DESCRIPTION OTY Complctc rocker atm shaft ON items 1 1 de Pin 5 Washer rocket shall 1 ous Spring rocker arm shaft TE Plug rocker atm shaft Washer flat rocker arm shaft to cylinder head MENT Screw rocker arm shaft to cylinder bead _ _ Shaft rocker arm w plugs Aun Arm asembly rocker intake Arm assembly rockcr exhaust _ AA 1 2 2 2 2 4 4 1 4 4 Screw adjusting not shown part of rocket arm assembly Support rocker arm shaft sse 4 Spring rocker arm 3 Push rod 8 TIA uuu as 8 Pin front support to haft een Be Key cam gear to camshaft 1 Pin cam position Ce Nut cam shaft gcar totque to Gear cam shafl 217 AA 1 Screw thrust plate to crankcas _ 242 21265 E Washer lock thrust plate ta crankcase 2 Plate camshaft thrust 1 Noi serviced scpatately CRANKSHAFT and PULLEY IFEM PART 32064 XM37014 27 00401 27 00408 27 00407 TMD27C03050 19971001 S 16071002 9 X00666 10 X06092 1 TM27T00102 CRANKSHAFT and PULLEY DESCRIPTION Screw M16 x 35 long 36mm head Washer flat crankshaft pulley to duh n Pulley crankshaft 56
37. RECT CONSEQUENTIAL OR OTH ERWISE WHICH ARISE OUT OF OR IN CONNECTION WITH THE SALE OR USE OF ANY EAGLE MACHINE OR THE SUP PLY OF SERVICES SUBJECT TO CHANGE WITHOUT NOTICE Note The Threeagle Warranty covers only TT series tow tractors manufactured after October 1 2006 TT series manufac tured prior to the date above and all other Eagle Tugs models are covered under our Standard Warranty of 1 Year or 2 000 hours Eagle Bob Tails are covered under Ford Motor Company s Standard Warranty for each respective Ford truck model INTRODUCTION TT 4 5 6 amp 8 GAS MAINTENANCE INTERVALS Check Inspect Engine Oil Power Steering Fluid Transmission Fluid Brake Fluid Master Cylinder All of the above plus Valve Cover Gaskets Engine Rubber Mountings Inlet amp Exhaust Pipe to Manifold Throttle Controls Coolant Levels Hoses for deterioration and or chafing Belt Drives for wear and proper tension Steering arms bolts Fuel System for leaks Hectrical System for frayed wires and or loose connections All of the above plus Battery Cables for Corrosion Steering arms bolts Service Refill fluid levels as required Components that show wear or appear damaged Clean engine air cleaner Every 50 Hours Re torque to 120 Ft Ibs Components that show wear or appear damaged Re torque to 120 Ft Ibs Change oil and replace oil filter Every 100 Hours of the above plus Drum
38. TION QTY Gear covet A STREIT mn Gasket gear cover 1 Washer M10 lock location 1 4 5 6 7 8 9 amp item 19 10 Nut x 1 5 location 4 8 amp 9 Screw MIO x 90 location 8 amp 9 Screw MIO x60 location 5 amp 7 Screw MIO x 45 location oo 2 Screw MIO x 70 location 1 Screw MIO x 110 location 4 DER Washer copper M10 2483 Dowel pin 25 Dia x 50 long a Brackct crank trigger Sensor Screw HHCS 14 20 x 1 2 Yng are Crank tigger wheel Pulley crankshaft w PTO eg soe 3 308 Seal crankshaft Screw M10 x 25 2 2 Timing pointer 22 2 Screw drive 86 x 5 16 timing pointer to GC AEA O ring sig ID x 116 sensor cam Screw HHCS 1 4 20 x 1 1 4 long Included in Front End Gasket Set TMD27U02004 35 STARTER 36 STARTER DETAIL ITEM PART NUMBER DESCRIPTION TMD27B00521 MOD ENGINE PLATE DOWEL RING FLYW HEEL HOUSING TO 5 X07005 2 CRANKCASE n x 3 SCREW 8 16 X1 FHSCS 1s 2 WASHER FLAT _ oem SSS ar pas 1 WASHER S16 ET LOC r TT 37 INTAKE and EXHAUST MANIFOLD TM27F00544 Side Inlet amp TM27fF00552 Rear Inlet Manifolds TM27F00544 Side Inlet Manifold Shown 1M27F00552 Rear Inlet Manifold LPG Manifo
39. TM27E00600 EXHAUST MANIFOLD REF 1 4 1 1 1 w 127 LIGHTS amp ELECTRICAL ELECTRICAL COMPONENT BOARD 6 5 ELECTRICAL COMPONENT BOARD DETAIL Part Number Oty Description MOUNTING BRACKET STARTER RELAY __ 3 A TT4000331 1 HORN RELAY 4 4 00307 1 FUSEBLOCKSPADETYPE 5 A IT40009 14 6 j S 0o SELF DRILLING SCREWS RELAY 8 2 128 LIGHTS amp ELECTRICAL HEADLIGHT amp TAILLIGHT ASSEMBLY HEADLIGHT amp TAILLIGHT ASSEMBLY DETAIL Hem Part Number Description 1 po 14 002916 2 HEADLIGHT 2 40092 2 o 3 2 2 S 4 WASHER FLAT 1 4 NPN 6 NUr1 4 2 129 LIGHTS amp ELECTRICAL WIRING HARNESS 4 198 75 J 178 Us juo Larp GION310S 1314 EN 31IHM 110 1201 m 7 8103 39NVHO AUO 39NVHO 77777211 190 71v OL yove 51890 55399 1 0 8110 iN YOLVIOYU 831384 YNOH 130 OTHER ASSEMBLIES BODY ASSEMBLY OTHER ASSEMBLY BODY ASSEMBLY DETAIL FatNumber C Qu TT Description 2 A TT4 0048 1 qp 00001 x PENCHSEAT ON TT MODELS NPN NPN 1 HOOD PROP ASSEMBLY Cs
40. WITCH 121 OPERATOR COMPARTMENT TRANSMISSION CONTROL NIT TRANSMISSION CONTROL DETAIL Hem PartNumber Qty Description Pp 2 1400246 1 TRANSMISSONSHIFTCABLE 3 00248 1 TRANSMISSION CABLE BRACKET ASSEMBLY 4 00247 U BOLT KIT 5 A TT4 00249 BALL JOINT KIT x 6 4 00419 1 TRANSMISSION LEVER 122 AIR CLEANER AIR CLEANER SUB ASSEMBLY AIR CLEANER SUB ASSEMBLY DETAIL Part Number A TT4 00091 1 AIR CLEANER 3 P549271 AIR CLEANER ELEMENT 3 123 AIR CLEANER AIR CLEANER ASSEMBLY 124 AIR CLEANER AIR CLEANER ASSEMBLY DETAIL 1 10 A __________ __ 10 BULK INTAKE TUBE 18 5 11 12 13 4 000971 1 90DEGREEELBOW25 P P P P RAIN CAP 3 125 EXHAUST EXHAUST SYSTEM Part Number Hem A TT4 00254 5 4 00258 4 00259 3 0059 Ps 2 01 126 NOTE Refer to the Engine Specification Number when ordering TMD27E00306 XM32021 35007 20120054 TM27E00201 20120068 EXHAUST SYSTEM DESCRIPTION Gasket exhaust flange 22 Screw M10 40 long GD109 _______ Locknut M10 Sensor Oxygen Pre cat Muffler catalytic _ Sensor Oxygen Post cat 0022 parts to determine the correct part number
41. am a p TME27 L801 TME27 SD01 10200021 TM27M00303 26XX00110 26XX26167 26XX00137A X02208 X13304 TM27L00213 TM27L00202 TM27L04030 F400L02911 07663 TM27L00439 TM27L00311 X02277 X17025 TM27B00322 TMD27B00402 Cap crankshaft front main bearing _ DESCRIPTION QTY Long block service assembly aaa 1 Short block service assembly l eee Ek 1 Plug hex head 1 4 NPT brass water drain 1 Switch low oil pressure right side rear hole 1 Plug countersunk 3 8 NPT oil bog Plug hex head 1 4 NPT verticle u 1 Plug countersunk 1 4 NPT oil gallery 4 Plug cxpansios rear cum bare Plug cup crankcase core hole right side amp rear VEDI 5 Oil filter with cooler sec 33 _ ss 1 Adapter oil filet na 1 gauge rod amp cap Ief 1 Support oil gauge rod includes X07809 O ring aide _ 1 Plug crankcase oil gauge rod holc 1cft side 0 Sl gauge rod amp sde 1 Support gauge rod right side EUGEN 1 Plug 1 cil gauge 22 222221 Pin dowel gear cover 2 Dowel bearing front amp rear 3 116 3 4 NOTE lt Refor to the Engine Specification Number when ordering parts to delermine the correct
42. ced in Standard TM27 A405002E 0 50mm TM27A05002E50 0 75um TM27A05002E75 1 MWimm TM27A05002E 100 e Included in itcm 9 Connecting Rod Bearings are serviced in Standard TM20T00102 single rod sct 0 25mm TM20T00102025 single rod set 0 50mm TM20 700102050 single rod set 0 735mm TM27T00102075 single rod 1 00 27 00102100 single set 31 OIL PUMP ASSEMBLY 1 2 3 4 5 6 8 9 PUMP ASSEMBLY DESCRIPTION TM271 06090 Oil pump assembly TM27L05180 Tube assembly oil pump inlet XM37001 X M32052 37002 XM32041 XM32035 06414 X00692 Screw M10 x 20 long tube to center bearing Washer M8 lock oil pump to crankcase Screw MB x 45 long vil pump to crankcasc Screw 8 30 long oil pump to crankeuse Seal O ring oil pump inlet tube Crankshaft key Woodruff 61 1 Washer M10 lock tube to center bearing cap al 1 4 TIR NOTE pump components gre not serviced separately 33 GEAR COVER amp TIMING SENSORS BOLT amp TIGHTENING SEQUENCE 34 GEAR COVER amp TIMING SENSORS ITEM PAKT NO 1TM27B00634 TM27B00529 XM37001 15 35000 XM32068 XM32115 XM32026 XM32067 XM32007 X14134 X07874 TM27B00426 27 00425 TM27M00326 XD4 TM27H00412 27 00401 X07845 XM32073 27 00419 22149 27 00424 07875 XDS DESCKIF
43. epair also stock engine parts to facilitate immediate delivery for tha complete line of WISCONSIN MOTORS Engines Order parts from WISCONSIN MOTORS t Distributor or Service Center In your locality Refer to the Yellow Pages of the Telephone Directory under ENGINES or write to WISCONSIN MOTORS L L C free copy of list of authorized Distributors and Service Centers Do not order paris from WISCONSIN MOTORS L L C in Memphis TN The MODEL SPECIFICATION and SERIAL NUMBER of your engine must be given when ordering parts The MODEL and SPECIFICATION number are on the name plate The SERIAL NUMBER is stamped elthor on the crankcase the engine name plate Copy the MODEL SPECIFICATION and SERIAL NUMBER in the spaces provided below so that It will be available when ordering parts MODEL SPECIFICATON SERIAL NUMBER Insure prompt and accurate service the following information must also given 1 State EXACTLY the quantity of each part and number 2 State definitely whether parts to be shipped by express freignt or parcel post 3 Stats exact address 19 INTRODUCTION This catalog is designed to identify Continental patts When ordering patts it is always advisable to list the engine model specification number and serial number With this information we can check your order for any incorrect part numbers Use your Service Parts List to insure proper part
44. er Head Cover amp Valves ed S RH BRENNEN aaa AIRE ER EN Cylinder Head Cover Valves Detail Camsh ft amp Rocker Atrides Camshaft amp Rocker Arm Detail birra deron eroe ee tos tontos Poen te raso hine test tes avessi Crankshaft amp epe baee n Md NETT HR ERE EM Crankshaft amp Pulley Detail eee teer eter ter nennen neun eye Piston amp Connecting Rods Piston amp Connecting Rods Detail Oil Pump Oil Pump Detalla ii He EEE te E ee Hes rv e EG ER S Gear Cover A tieni id eie pidiendo Ie ENG c A SS A AS NS NSN SA A SSNS Starter Detail u 88 O Exhaust Kassen rr EROR ARE ERE REA Er E EN Intak amp Exhaust Manifold Detanl teint nene eene vinea en eed Intake Manifold EFI amp Heat Shield Side Inlet Gasoline entente Intake Manifold EFI amp Heat Shield Side Inlet Gasoline Detail E Intake Manifold EFI amp Heat Shield Side Inlet Dual Fuel Intake Manifold EFI amp Heat Shield Side Inlet Dual Fuel Detail 43 Intake Manifold
45. h cld fuel rail x 8D long Heat shield support front amp rea Screw M6 x 16 Rind vi uo Washer M6 lock Washer M6 flat Nut M6 hex _ Hear shield Sensor TM AP Screw M6 x 20 Jong Washer M6 flat Eibow 90 1 4MP x Fitting 1 4P x SAE 12044 QTY ss s s s S S S sos cams soscas 44080 ssas Washer lock uL Washer 8 flat Throttle body Bosch 40 mm ee Gasket throttle budy Screw x 75 long socket head _ M RSEN Washer M6 fock high collar O ring 134 adapter to throttle body Mixer LPG ass man de hay psa Gasket adapter to n mixer _ 228222 ana Adapter throttle valve Screw machine 12 24 x 1 1 2 ig Washer 12 lock Plug cup 1 2 d a oot shown Elbow x WSH Heat shield injector Fitting LISP x AFH _ UU Clamp hose Hose 1 2 ID x 16 Img Valve Clemp 10 worm e parts to determine the comest part number NOTE Refer to the Engine Specification Number when ordering 49 INTAKE MANIFOLD EFI and HEAT SHIELD REAR INLET LPG ONLY INTAKE MANIFOLD EFI and HEAT SHIELD ITEM PART NO q 27 05540 TM27F00554 27 00548 XM32008 XM37000 XM36000 XM35001 TM27F00333 TM27F00235
46. he correct part number 115 STEERING SYSTEM STEERING SYSTEM BREAKDOWN 116 STEERING SYSTEM STEERING SYSTEM BREAKDOWN DETAIL Description A TT4 00381 NPN A TT4 00382 1 Part Number NPN P A TT4 00386 7 NPN 8 J 2 20 9 4rm 03889 1 UNIVERSAL COUPLER NPN GIBB KEY 2 4 00405 5 5 A TT4 00406 3 4 16 NUT JAM L H A TT4 00407 3 4 16 NUT JAM R H A TT4 00212 HIGH PRESSURE EXTENDER 29 A TT4 00204 RETURN LINE EXTENDER 7 8 NOT SOLDSEPARATELY INCLUDED IN PART 22 amp 23 PARTS INCLUDED IN PART 4 16 117 OPERATOR COMPARTMENT ACCELERATOR PEDAL ASSEMBLY ACCELERATOR PEDAL ASSEMBLY DETAIL em oy Description 1 F5TZ9F836A FOOT PEDAL WITH TWO PLUGS F8JL12B476A A WIREHARNESS WITH TWO PLUGS 1 EHCTRONICFOOT PEDAL BRACKET 1C329F836BA FOOT PEDAL WITH ONE PLUG 2U1L12B476AA WIREHARNESS WITH ONE PLUG 118 5 119 OPERATOR COMPARTMENT INSTRUMENT PANEL 120 OPERATOR COMPARTMENT INSTRUMENT PANEL DETAIL He PatNumbr Description 2 ATI4 0012 1 OILPRESSUREGAUGE 4 00415 1 FUEL GAUGE a 4046 1 VOLTAMPGAUGE 4 00417 li U 1 TEMP GAUGE 6 1714 0018 1 7 o A TT4008222 1 IGNITONSWITCH KEYEDOPTION 8 6005 1 PLATEMOUNTINGIGNITION S
47. horized Service Representative by EAGLE This warranty does not extend to the tires and batteries as these are warranted directly to the user by their respective manufacturer and not by EAGLE or the Authorized Service Representative This warranty does not apply to any EAGLE tow tractor or component part s that have been subjected to misuse accident or im proper handling maintenance or application nor does it extend to the EAGLE machine and or parts which have been repaired or altered outside of EAGLE s plant or the facility of an Authorized Service Representative This warranty does not apply to routine maintenance ignition components or wearable parts of the EAGLE machine such as fil ters seals plugs hoses belts brake pads light bulbs fuses or similar items Moreover this warranty does not extend beyond its original term for any EAGLE machine or part replaced or repaired under warranty EXCEPT AS SET FORTH ABOVE ALL WARRANTIES CONDITIONS REPRESENTATIONS INDEMNITIES AND GUARAN TEES EXPRESS OR IMPLIED WHETHER ARISING BY STATUTE CUSTOM OF TRADE OR UNDER ORAL OR WRITTEN STATEMENTS MADE BY OR ON BEHALF OF EAGLE NEGOTIATIONS WITH CUSTOMER DISTRIBUTOR DEALER OR ANY REPRESENTATIVE ARE HEREBY OVERWRITTEN AND EXCLUDED AND NO LIABILITY SHALL ATTACH TO EAGLE THER IN CONTRACT OR IN TORT OR STRICT LIABILITY IN TORT FOR ANY DAMAGE TO PROPERTY LOSS OF PROFITS DAMAGES COSTS CHARGES LIABILITY OR EXPENSES WHETHER DIRECT OR INDI
48. ing on the radiator location in your application pleasc contact your nearest Wisconsin Motors LLC Bistributor with your specification number for the correct it correct spacer and cotrect screw length 67 PULLER FAN PULLEY 2 188 55 58mm B C PULLEK FAN ITEM PARTNO DESCRIPLION QTY NOTE u en RA 5205 4 5 4 XM37002 Wa ME qe en an 4 Depending on the radiator location ip your application please contact your nearest Wisconsin Motors LLC Distributor with your specification number for the correct fan correct and correct screw length 69 WATER PUMP ASSEMBLY 10 Hi x 0 14 37 11 WITH OIL COOLER SEE PAGE 53 12 WITH LPG SEE PAGE 55 70 ITEM 25 12 27 00301 Gasket water pump to crankcase WATER PUMP ASSEMBLY 10 Hi PARTNO DESCRIPTION QTY TM27K06121 Pump assembly water complete includes items 1 9 11 13 15 SE EEE TM27K06127 Pump assembly water for service n no polle includes items 1 8 11 13 amp 15 AM320 12 Sotew back plate to 276 00415 Plate water pump 27 00414 Gasket water pump back plate ano TM27K00427 Impeller water pump 27 0327 Seal water 27 00612 waler pump U UU
49. k mee 12 pago 35 t Ti pego X14141 Washer Dat A06 ID 1 XMJI2D38 Brew ME x 30 long tool 121807 WI T 2 1 Nut amp fan to alierpater part pie Wash pulley de to alceratos put of at ee F6094410379 Polley alternztor Sei rto a HD377MD0407 Fan nWernetor pulley TONES id 101348 smeribiy inches items 841411 E ai 13XXM370i 3 Washer 1 1MEXMiSQM Dt 1130182 Hiwa A ATA ai a 17 11 EHER E MS AMT 7001 Washer MIO FG ISA HHI Het rr egg cece eee 1 1072 toS ez Cap sleore 3 9 threaded end of bold rem 1 ba 20435 Ser MIZE 15 omg ies sco ee EN M2 40H Seray M12 x 30 long NDERIT SET Al 53 Decal sh srakar not des ork But wader pump nat shown RR 1 NOTE CORPORA ECM and HARNESS 60 and WIRING HARNISS ITEM PARTNO DESCRIPTION QTY 1 27 00522 for specification TME27 00284 285PT 290PT amp 294PT 27 00523 ECM for specification no s TME27 00295PU amp 9S anne nun
50. lds side amp rear inlet 1 OOOO 139 31289 189 382 BaP ae 31 349 239 HARDWARE LOCATIONS 38 L L 09 oe INTAKE and EXHAUST MANIFOLD TM27ED0503 XM32039 XM32022 XM32056 24 35002 DESCRIPTION Manifold exbeusi _ Manifold intake side inlet gasoline amp dual fuel Manifold intake side LP not shown QTY Manifold intake rear inlet gasoline amp dual shown _ Manifold intake rear inlet LP not shown Gasket manifold intake and exhaust Screw 8 x 30 long top location intake loc 1 4 7619 Stud x 40 lone loc 12 13 15 16 17 19 20 22 amp 23 nee Stud M8 x 80 long loc 6 amp ian Stud M8 x 85 Washer Nut NOTE Refer to the Engine Specification Number when ordering paris to determine the correct part number Includod in Top End Gasket Sct TMD27U01007 23 21 44 24 1 1 4 482229 16 ES INTAKE EFI and HEAT SHIELD SIDE INLET GASOLINE 40 INTAKE MANIFOLD EFI and HEATSHIELD ITEM PART NO Q gt TM27F05450 TM27F00544 TM27F00331 TM27F00462 TM27F00463 TM27F00234 XM32157 XM32008 XM36000 37000 XM35001 XM32009 XM32014 XM36000 27 00235 27 00333 TM27F00335 TM2TF00334 TM27F00546
51. lease see the Eagle Operations Manual that was also included with your vehicle TECHNICAL ASSISTANCE When addressing a repair procedure or operational problem please remember that Eagle technical support is only a phone call away Eagle technicians are available to assist you in vehicle diagnostics and recommended repair proce dures We encourage you to use this service to reduce machine down time and to gain a better understanding of proper repair procedures ORDERING SPARE SERVICE PARTS Eagle inventories most of the component parts found in its tow tractors and most spare service parts can be shipped the same day the order is received Parts orders need to be received at Eagle by 12 00 pm Noon EST in order for the parts to be shipped that same day Parts ordered after 12 00 pm EST will most likely be shipped the following day CONTACT INFORMATION Eagle Corporate Office 26111 Northline Rd Taylor MI 48180 800 671 0431 www eagletugs com Customer Service Parts amp Service Technical Support customerservice eagletugs com parts eagletugs com support eagletugs com 734 442 1000 800 671 0431 734 442 1000 800 671 0431 734 442 1000 800 671 0431 TABLE CONTENTS INTRODUCTION poU 2 PURPOSE amp USE OE THIS MANDA Rass 2 TECEHNICAL ASSISTANGCE Ree ete ee Roue S SSS vates Po E EYES Eee Ae WERT ent eee d el EE eee ee
52. o Part Number Parts shown and numbered but not stocked and sold by Eagle Typi cally used for bolts clamps etc m 11 POWER TRAIN BELTS DRIVE ACCESSORY ITEM PART NUMBER QTY DESCRIPTION 5415 PIS Pump Belt X27019504 Alternator Belt 12 5 13 GAS ENGINE DRESS INCLUDING MOUNTS 14 POWER TRAIN GAS ENGINE DRESS INCLUDING MOUNTS DETAIL 05 NTR x ENGNEMOUNTUH YA 11 1 1 21 7 EE NE ea GENI PER Gm 9 7 a 2 2 3 22 5 15 PRINCE PUMP 16 PRINCE PUMP DETAIL Cm Oy on 00 O re E amo E BAILIONTLIHTHREAD 1 eon ri Pr ASTER PRIN PO BET x EL ERNCEPEMPREARBRC samme x 5 AS AS 1 i Teor ss S L9 m NPN RI 17 PARTS MANUAL CONTINENTAL TME27 ENGINE 2006 EPA amp CALIFORNIA CERTIFIED GASOLINE amp LIQUID PROPANE GAS FUELS WISCONSIN MOTORS LLC 103c6 SERVICE FACILITIES WISCONSIN MOTORS L L C Distributors and Service Centers located throughout the U S and foreign countries have been carefully selected to insure complete and efficient re palr and inspectlon services to owners of WISCONSIN MOTORS Engines These service centers equipped and staffed for complete engine r
53. s Clamp hase Hosc 3 8 ID x 167 long Valye Clamp 10 worm parts ta determine the correct part number M oO 1 1 4 2 22 22210 14 43 INTAKE MANIFOLD EFI and HEAT SHIELD SIDE INLET LPG ONLY ORIENTATION MAY VARY 44 INTAKE MANIFOED EFI and HEAT SHEELD ITEM PART NO D Vn p 7 05460 TM27F00547 TM27F00548 XM32008 XM37000 AM36000 XM35001 TM27F00235 XM36000 32014 27 0323 27 00550 TM27F00558 TM27FU0246 07876 X07877 TM27F00545 TM27F00332 22153 X00228 XM32158 37023 02288 1560 RF1567 X02864 LL207 16 1 9230 X02812 NOTE itefer to the Engine Specification Number when ordering SIDE INLET LPG ONLY DESCRIPTION Assembly EFL side inlet LP includes items 1 23 _ Intake roanifold side inlet Mie Gla Heat shield plenum N Screw x 16 long AI A Nut Bc ne es Washer M flat AAA Beat shield TMAP Mixer LPG Adapter throttle valve Gasket adapter ta mixer O ring 134 adapter to throttle body Quad ring 134 adapter throttle e body Throttle body Bosch 40 mm Gasket throttle body ea Screw machine 12 24 x 1 1 2 long ocu Washer 12 lock Scrcw M 75 long socket png Washer
54. ump 55 WATER HEADER and THERMOSTAT 9 25 WATER PUMP SEE PG35 51 TO OIL COOLER SEE PG 53 WITH LPG SEE PG 55 56 WATER HEADER and THERMOSTAT ITEM PART NO 1 XM32039 2 XM37002 3 TMD27K00304 4 X07854 5 27 00429 6 TM27K00503 7 IM27K00202 8 26XX00101B 9 XM32038 10 XM37002 11 TM27M00246 12 X12253 13 IM27F06467 14 X05695 DESCRIPTION Screw M3 x 30 long water outlet cibow to header er 2 Washer MB lack 2 Elbow water outlet 1 Gasket water outlet elbow nn 1 Thermosts 1 Header water outlet S Gasket water outlet header _ Le DP NET Screw x 70 water hoader to cylinder head 4 Washer M8 lock tt 4 Sensor engine tempersture 1 Bushing reducer 1 2 10 3 8 Heat shield ECT sensor Conditioner coolant not shown 2 NOTE Includcd in End Gasket Set TMD27U01007 t Replenish anytime cooling system is serviced REF SPB 890 409 lt Refer to the Engine Specification Number when ordering parts to determine the correct part mumber 57 ALTERNATOR with 12 5 8 HI WATER PUMP 60 18 with 175 HI WATER FUME MEM PARTNO DESCRIPTION en oun adientimp _ 1 Washer M10 doc
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