PARTS LIST OPERATING AND SERVICE MANUAL 4500 SERIES
Contents
1. a ug agua Qasa yaa aq 17 Drive End usa Ce nn eed Se ae eh EE nen ies 18 Exploded View Vertical Construction 31 Exploded View Horizontal Construction 32 SB 7 626 Page vii MATRIX MENU 4500 SUTORBILT BLOWERS NOTICE TO CUSTOMER To find the construction options for your blower unit FILL IN THE BALANCE OF LETTERS OR G D NUMBERS FROM YOUR UNIT NAMEPLATE f L COLUMN NUMBER 123 45 6 7 8 9 10 11 FOLLOW THE LINE DOWN AND OVERFROM EACH SPACE THUS FILLED IN TO FIND THE APPROPRIATE CON STRUCTION OPTION WITH WHICH YOUR MACHINE IS EQUIPPED COLUMN 1 BASIC DESIGNATOR COLUMN 2 PRODUCT FAMILY COLUMN 3 GEAR DIAMETER F d S dl A COLUMN 4 CASE LENGTH A 8 B 12 C 15 D 18 COLUMN 5 CONFIGURATION Vertical Bottom Hand Right Discharged Timed CCW F Vertical Bottom Hand Left Discharged Timed CW G Vertical Top Hand Right Discharged Timed CW H Vertical Top Hand Left Discharged Timed CCW J Horizontal Right Hand Bottom Discharged Timed CW K Horizontal Right Discharged Timed CCW L Horizontal Left Hand Top Discharged Timed CW M Horizontal Left Hand Bottom Discharged Timed CCW COLUMN 6 DESIGN VERSION A 6 amp 7 Only C 8 Only COLUMN 7 ADDITIONAL DESCRIPTION A Lip Seal St2. HEADPLATE AIR VENT WASHER PLAIN BEARING CARTRIDGE TO HEADPLATE KIT OVERHAUL GAS SHIM IMPELLER CASE ALUMINUM 010 THICK ALUMINUM 005 THICK ALUMINUM 002 THICK ALUMINUM 003 THICK ALUMINUM 004 THICK Included in Overhaul Kit Gas Pump units only Not Shown Units built prior to 1983 utilized a 3 4 NPT Bull s Eye type gauge part number 8501275 If replacing 7 VERTICAL Continued 32 H Size 711 GDGA_A 95B3 75 9 655 040 655 040 655ED060 75P58 655EE130 64AA7 9503 90682019 60982020 910743060004 910743060006 300609732 301609732 200609732 headplate one each of Ref Nos 22 amp 26 must also be included As required SB 7 626 Page 22 Size 713 GDGB_A 95B3 75 9 655 040 655 040 655ED060 75P58 655EE130 64AA7 9503 90682019 60982020 910743060004 910743060006 300609732 301609732 200609732 716 GDGC_A 95B3 75 9 655 040 655 040 655ED060 75P58 655EE130 64AA7 9503 90682019 90682020 910743060004 910743060006 300609732 301609732 200609732 721 GDGD_A 95B3 75 9 655 040 655 040 655ED060 75P58 655EE13
3. CASE IMPELLER CASE GEAR COVER DRIVE CARTRIDGE BEARING CARTRIDGE BEARING RETAINER BEARING SHIM SET CLAMP GEAR LOCKING SLINGER OIL O RING BEARING CARTRIDGE O RING O RING OIL SLINGER NIPPLE PIPE FOR MTG SIGHT GAUGE KEY DRIVE PIN DOWEL BREATHER GLASS SIGHT OILLEVEL OIL BAFFLE HEADPLATE BUSHING PIPE FOR SIGHT GLASS GASKET PLUG SQ HD PRESS CONN IMPELLER CASE PLUG SQ HD HEADPLATE DRAIN PIN GROOVED DRIVE COVER TO HEADPLATE 6 HORIZONTAL Reference Figure 18 Page 32 for Exploded View No Req d N N BF gt N N E o N N N N N N N N Size 608 GDFA_A 201GDF174 200GDF174 910751061901 910711601401 60DD678 22G31 910714063200 GDF82002 GDF82001 910712065901 910774060901 910774060902 910714064701 910733062601 910733062701 910713065201 910713063101 910741060101 910712068700 910712063501 910723070602 25BC419 8501623 25BC418 63C1 65L63 62V50 5L223 40P47 63AJ8X07 64E23 910743060001 64AA6 64AA5 62V48 SB 7 626 Page 25 Size 612 GDFB_A 201GDF174 200GDF174 910751061901 910711601401 60DD678 22G31 910714063200 GDF82004 GDF82003 910712065901 910774060901 910774060902 910714064702 910733062601 910733062701 910713065201 91071
4. OIL SLINGER SCREW HX HD CAP GEAR CASE TO HEADPLATE SCREW HX HD CAP DRIVE COVER TO HEADPLATE SCREW HX HD CAP BEARING CARTRIDGE TO HEADPLATE SCREW SOC HD CAP GEAR LOCKING CLAMP TO SHAFT SCREW HX HD CAP GEAR CASE DRIVE COVER amp HEADPLATE TO IMPELLER CASE PLUG SQ HD HEADPLATE AIR VENT WASHER PLAIN BEARING CARTRIDGE TO HEADPLATE KIT OVERHAUL KIT OVERHAUL GAS PUMP SHIM IMPELLER CASE ALUMINUM ALUMINUM ALUMINUM ALUMINUM ALUMINUM 010 THICK 005 THICK 002 THICK 003 THICK 004 THICK Included in Overhaul Kit Gas Pump units only Not Shown Refer to Section D As required 6 HORIZONTAL Continued 32 608 GDFA_A 62M50 9503 95F3 75P56 95B3 75A33N 75P9N 655ED030 655ED030 655ED050 75P57 655ED120 64AA7 9503 GDF82010 GDF82009 910743060003 910743060005 300GDF732 301GDF732 200GDF732 SB 7 626 26 Size 612 GDFB A 62M50 9503 95F3 75P56 95B3 75A33N 75P9N 655ED030 655ED030 655ED050 75P57 655ED120 64AA7 9503 GDF82010 GDF82009 910743060003 910743060005 300GDF732 301GDF732 200GDF732 Size 615 GDFC A 62M50 9503 95F3 75P56 95B3 75A33N 75P9N 655ED030 655ED030 655ED050 75P57 655ED120 64AA7 9503 GDF82010 GDF82009 910743060003 910743060005 300GDF732 301GDF732 200GDF732 Size
5. viii Mechanical Seal crc XA 17 Operating Principles 1 OPERATION SECTION 4 9 Operation Routine 9 PARTS LIST HORIZONTAL CONSTRUCTION SECTION Brase mii perc 25 PARTS LIST VERTICAL CONSTRUCTION SECTION 7 5 19 PIPING turc e ag 4 PRE START SECTION 3 6 Protective Materials Removing 2 Reassembly Timing Gear 16 Removing Protective Materials 2 y 14 REPAIR amp REPLACEMENT SECTION 6 16 Repair Parts Ordering Instructions i Routine Operation 9 Rust Inhibitive Coating 2 Safety Precautions iv 12 Seal Lip Type Oil 17 Mechanical 17 Shut 10 Startup Checklist Blower 11 Storage sk pe ERA RR a 2 Timing i2 ene RARE RA 14 Timing Gear Removal 16 Trouble Shooting 12 13 YOUR KEY TO TROUBLE FREE SERVICE INTRODUCTION 1 Warranty Last Page Page vi Figure 1 Figure 2 Figure 3 Figure 4 Figure 5
6. In some instances pressure be relieved at a lower point than the blower maximum in order to protect the motor or the equipment served by the blower LIMITATIONS For information regarding limitations refer to Maxi mum Operating Limitations FIGURE 9 page 10 Do not operate equipment without adequate silencing devices installed since high noise level may cause hearing damage standards Reference OSHA After the unit has been started the load should be ap plied gradually A blow off valve for unloaded starting is recommended The first few minutes of operation are the most critical in so far as potential problems are concerned so all equipment should be observed closely for excessive heat noise or vibration during this period Speeds pressures temperatures vacuums and other operat ing conditions should be checked to insure that speci fied limits are not exceeded See FIGURE 9 page 10 ROUTINE OPERATION Since the unit is a positive displacement type the volume flow is fixed for constant speed so no regulation can be achieved by restricting the pipe or adjusting the valves Excess air flow may be discharged through a relief valve or blow off to atmosphere Volume flow is essentially proportional to the speed and this offers a method of flow adjustment with V belt driven machines Although these units are extremely rugged and are designed with adequate factors of safety it is possible to cause
7. PARTS LIST OPERATING AND SERVICE MANUAL 4500 SERIES BLOWERS A AND C SERIES 6 7 8 GEAR DIAMETER Models A 6 GDG A 7 C 8 SB 7 626 Version 05 February 2006 MAINTAIN BLOWER RELIABILITY AND PERFORMANCE WITH GENUINE GARDNER DENVER PARTS AND SUPPORT SERVICES Factory genuine parts manufactured to design toler ances are developed for optimum dependability specifically for your blower Design and material innova tions are born from years of experience with hundreds of different blower applications When you specify factory genuine parts you are assured of receiving parts that incorporate the most current design advancements manufactured in our state of the art blower factory under exacting quality standards Your AUTHORIZED DISTRIBUTOR offers all the backup you require A worldwide network of authorized distributors provides the finest product support in the blower industry Your AUTHORIZED DISTRIBUTOR can support your blower investment with these services 1 Trained parts technical representatives to assist you in selecting the correct replacement parts 2 Complete inventory of new machines and new genuine factory parts 3 A fullline of factory tested AEON PD blower lubri cants specifically formulated for optimum perfor mance in all blowers 4 Authorized Distributor service technicians are factory trained and skilled in blower maintenance and
8. 7 HORIZONTAL Reference Figure 18 Page 32 for Exploded View NNA Paw BR N N 40 Size 711 GDGA A 910721070501 900639080808 910751061902 910701071501 60DD676 22032 910714073800 GDG82012 GDG82011 910692073401 910774070401 910774070402 910704076201 910733070901 910733071001 910693072801 910703073501 910741060101 910639630008 910692073001 910723070601 8502140 25BC417 25BC389 63C1 35L64 62M13 5L223 40P47 63F21 910743060002 64AA6 64AA5 62V48 62M50 95U3 95F5 SB 7 626 Page 27 Size 713 GDGB_A 910721070501 900639080808 910751061902 910701071501 60DD676 22G32 910714073800 GDG82014 GDG82013 910692073401 910774070401 910774070402 910704075801 910733070901 910733071001 910693072801 910703073501 910741060101 910639630008 910692073001 910723070601 8502140 25BC417 25BC389 63 1 35164 62 13 5L223 40P47 63F21 910743060002 64AA6 64AA5 62V48 62M50 95U3 95F5 Size 716 GDGC A 910721070501 900639080808 910751061902 910701071501 60DD676 22032 910714073800 GDG82016 GDG82015 910692073401 910774070401 910774070402 910704076001 910733070901 910733071001 910693072801 910703073501 910741060101 910639630008 910692073001 910723070601 8502140 25BC417 25BC389 63C1 35L64 62M13 5L223 40P47 63F21 910743060002 64AA6 64AA5 62V48 62M50 95U3 95F5 Size 721 GDGD A 910721070501 900639080808 910751061902 910701071
9. 618 GDFD A 62M50 9503 95F3 75P56 95B3 75A33N 75P9N 655ED030 655ED030 655ED050 75P57 655ED120 64AA7 9503 GDF82010 GDF82009 910743060003 910743060005 300GDF732 301GDF732 200GDF732 Ref No O 10 11 12 13 14 15 16 17 19 20 21 22 23 24 25 26 27 29 30 31 32 33 34 35 Order by Part Number and Description Reference Numbers for your convenience only DESCRIPTION BEARING DRIVE END BEARING GEAR END SEAL MAIN VITON SEAL MECHANICAL SEAL DRIVE VITON ELEMENT LOCKING GEAR SET TIMING GROUP ROTOR GROUP ROTOR SLEEVE s HEADPLATE HORIZONTAL HEADPLATE HORIZONTAL CASE IMPELLER CASE GEAR COVER DRIVE CARTRIDGE BEARING CARTRIDGE BEARING RETAINER BEARING SHIMSET CLAMP GEAR LOCKING SLINGER OIL O RING BEARING CARTRIDGE O RING O RING OIL SLINGER NIPPLE PIPE FOR MTG SIGHT GAUGE KEY DRIVE PIN DOWEL BREATHER GLASS SIGHT OIL LEVEL OIL BAFFLE HEADPLATE GASKET PLUG SQ HD PRESS TAP CONN IMPELLER CASE PLUG SQHD HEADPLATE DRAIN PIN GROOVED DRIVE COVER TO HEADPLATE PIN DOWEL HEADPLATE TO IMPELLER CASE WASHER PLAIN BEARING CARTRIDGE TO HEADPLATE WASHER PLAIN GEAR CASE AND DRIVE COVER TO HEADPLATE
10. 655EE130 64AA7 GDG82019 GDG82020 9503 910743060004 910743060006 300609732 301609732 200609732 SB 7 626 Page 28 Size 713 GDGB_A 75P2 95B3 75 9 655 040 655 040 655ED060 75P58 655EE130 64AA7 GDG82019 GDG82020 9503 910743060004 910743060006 300609732 301609732 200609732 716 GDGC_A 75P2 95B3 75 9 655 040 655 040 655ED060 75P58 655EE130 64AA7 GDG82019 GDG82020 9503 910743060004 910743060006 300609732 301609732 200609732 721 GDGD_A 75P2 95B3 75 9 655 040 655 040 655ED060 75P58 655EE130 64AA7 GDG82019 GDG82020 9503 910743060004 910743060006 300609732 301609732 200609732 i FQ Ref No O 10 11 12 13 14 15 16 17 19 20 21 22 23 24 25 26 27 29 30 31 32 33 34 35 36 Order by Part Number and Description Reference Numbers for your convenience only DESCRIPTION BEARING DRIVE END BEARING GEAR END SEAL MAIN SEAL MECHANICAL SEAL DRIVE VITON ELEMENT LOCKING GROUP ROTOR GROUP ROTOR SLEEVE Qu papas uluya
11. HEADPLATE HORIZONTAL HEADPLATE HORIZONTAL CASE IMPELLER CASE GEAR COVER DRIVE CARTRIDGE BEARING CARTRIDGE BEARING O RING fi ci eek eee BEARING CARTRIDGE O RING a diss wedged O RING OIL SLINGER NIPPEE PIBE se FOR MTG SIGHT GAUGE KEY DRIVE Rs PIN DOWEL hay 552 GLASS SIGHT OILLEVEL OIL BAFFLE HEADPLATE GASKET LL PLUG SQ HD PRESS TAP CONN IMPELLER CASE PLUG SQHD HEADPLATE DRAIN PIN GROOVED DRIVE COVER TO HEADPLATE PIN DOWEL HEADPLATE TO IMPELLER CASE WASHER PLAIN BEARING CARTRIDGE TO HEADPLATE WASHER PLAIN GEAR CASE AND DRIVE COVER TO HEADPLATE SCREW HEX HD CAP HEAD PLATE TO IMPELLER CASE 8 HORIZONTAL Reference Figure 18 Page 32 for Exploded View BR N N N N 44 Size 812 GDHA C 903639090110 200GDH174 918761104902 910711087201 60DD657 22G30 200GDH6008 201GDH4028 205GDH4028 910711084501 910774081601 910774081602 910704085801 910743080301 910743080401 910703086101 910703086601 910741081201 910639630008 200GDH654 910723070603 25BC398 85
12. t 910743080003 910743080003 910743080003 910743080003 ALUMINUM 002 THICK t 300GDH732 300GDH732 300GDH732 300GDH732 ALUMINUM 008 t 301GDH732 301GDH732 301GDH732 301GDH732 ALUMINUM 004 THICK t 200GDH732 200GDH732 200GDH732 200GDH732 Included Overhaul Kit Gas Pump units only Not Shown Units built prior to 1983 utilized a 1 Bull s Eye type gauge part number 40115 If replacing a headplate one each of Ref Nos 22 amp 26 must also be included 0 Refer to Section D when replacing gears or rotors in an A or B version unit t As required SB 7 626 Page 30 SECTION 9 EXPLODED VIEW V USED ONLY ON GAS PUMP UNITS USED ONLY ON 8 INCH UNITS NOTES FIGURE 18 SEAL AREA GAS PUMP ONLY L o 2 68S a 6 NE SB 7 626 Page 31 NOTES SEAL AREA GAS PUMP ONLY L 5 os anu SB 7 626 Page 32 Y USED ONLY ON 6 INCH UNITS 7 USED ONLY ON 8 INCH UNITS USED ONLY ON GAS PUMP UNITS FIGURE 19 SECTION 10 SERVICE REPLACEMENT 6 amp 7 HORIZONTAL UNITS OIL LEVEL GAUGE REPLACEMENT 1986 TO PRESENT 1983 THRU 1985 ADAPTOR GAUGE 6 UNIT 7 UNIT PART NO PART NO NOTE Units built prior to 1983 utilized a 3 4 NPT Bull s Eye type gauge part number 8501275 If replacing a headplate 63C1 amp 40P47 must also be included SB 7 626 Page 33 8 UNIT
13. the Company or its authorized distributor that such products are at the time of delivery to the Purchaser made with good material and workmanship No warran ty is made with respect to 1 Any product which has been repaired or altered in such a way in the Company s judgment as to affect the product adversely Any product which has in the Company s judg ment been subject to negligence accident im proper storage or improper installation or ap plication Any product which has not been operated or maintained in accordance with the recommenda tions of the Company Components or accessories manufactured warranted and serviced by others Claims for items described in 4 above should be sub mitted directly to the manufacturer WARRANTY PERIOD The Company s obligation under this warranty is limited to repairing or at its option replacing during normal business hours at an authorized service facility of the Company any part which in its judgment proved not to be as warranted within the applicable Warranty Period as follows BARE BLOWERS Basic bare blowers consisting of all parts within are warranted for 12 months from date of initial use or 18 months from date of shipment to the first purchaser whichever occurs first Any disassembly or partial disassembly of the blower or failure to return the unopened blower per Company instructions will be cause for denial of warranty OTHER COMPONENTS
14. version units only used a quantity of 2 Locking Elements per shaft After conversion order the C version Gear Kit 200GDH6008 ROTOR REPLACEMENT Replacing the Rotors in an A Version unit requires a Conversion Kit which includes a new Rotor Group plus 2 Clamps 202GDH654 10 screws 75P58 Current C version units have 5 holes tapped in the gear end of the rotor shaft A version units only had a quantity of 3 holes After conversion order the appropriate C version Rotor Group NOTE Version units use the same rotor groups as C Version units GEAR AND ROTOR REPLACEMENT Replacing the Gears and Rotor Group in an A or B Version unit requires ordering the appropriate new version Rotor Group and Conversion Kit 210GDH6005 which includes the new Gear Kit 400GDH6008 2 Clamps 200GDH654 2 Locking Elements 22G30 10 screws 75P58 Current C version units have 3 Locking Elements per shaft and 5 holes tapped in the gear end of the rotor shaft A amp B version units only used a quantity of 2 Locking Elements per shaft and A version units only had a quantity of 3 holes tapped in the gear end of the rotor shaft After conversion order the appropriate C version Rotor Group and Gear Kit 200GDH6008 SB 7 626 Page 34 GENERAL PROVISIONS AND LIMITATIONS Gardner Denver the Company warrants to each orig inal retail purchaser Purchaser of its products from
15. 14 Match mark the shafts and gears to assure proper repositioning on completion of work Refer to FIGURE 13 and FIGURE 14 Remove the cap screws and gear locking clamps A from both shafts Inside the hub of each gear are two pairs of telescoping grip rings B which secure the gear to the shaft These grip rings must be released to remove the gear This is done by withdrawing the gear FIGURE 14 about 1 8 inch 3 mm with a gear puller then lightly tappingthe side ofthe gear This releases the rings and allows the gear to be removed by hand Note carefully the placement of the grip rings before removal so that you can replace them properly paired and faced in the correct direction SB 7 626 FIGURE 14 TIMING GEAR REMOVAL Reassembly To reassemble locate each gear firmly against the bearing race on its shaft Thoroughly clean and dry all components the grip rings shafts and gear bores coat the grip rings with a light oil then slide the grip rings all the way onto the bores Be sure the rings are paired and faced identically as originally installed as shown in FIGURE 13 Note do not reuse grip rings which have been disassembled since they lose concentricity and locking characteristics Replace the gear locking clamps and cap screws Establish a position for one gear and progressively tighten the cap screws on that gear only Using a torque wrench finish at 45 ft Ib 6 22 Kg m Shock load the gear locking
16. 655ED120 64AA7 9503 GDF82010 GDF82009 910743060003 910743060005 300GDF732 301GDF732 200GDF732 Size 615 GDFC A 62M50 9503 95F3 75P56 95B3 75A33N 75P9N 655ED030 655ED030 655ED050 75P57 655ED120 64AA7 9503 GDF82010 GDF82009 910743060003 910743060005 300GDF732 301GDF732 200GDF732 Size 618 GDFD A 62M50 9503 95F3 75P56 95B3 75A33N 75P9N 655ED030 655ED030 655ED050 75P57 655ED120 64AA7 95U3 GDF82010 GDF82009 910743060003 910743060005 300GDF732 301GDF732 200GDF732 Units built prior to 1983 utilized a 3 4 NPT Bull s Eye type gauge part number 8501275 If replacing a headplate one each of Ref Nos 22 amp 26 must also be included As required SB 7 626 20 Ref No O 10 11 12 13 14 15 16 17 19 20 21 22 23 24 25 26 29 30 31 32 33 34 35 36 Order by Part Number and Description Reference Numbers for your convenience only DESCRIPTION BEARING DRIVE END BEARING GEAR END SEAL MAIN VITON SEAL MECHANICAL SEAL DRIVE VITON ELEMENT LOCKING GEAR SET TIMING GROUP ROTOR GROUP ROTOR SLEEVE os HEADPLATE VERT HEADPLATE VERT CASE IMPELLER CASE GEAR COVER DRIVE CARTRIDGE BEARING CARTRIDGE BEARING RETAINER BEARING SHIM CLAMP GEAR LOCKING SLINGER OIL O RING BEARING CARTRIDGE O RI
17. 910741081201 910639630008 200GDH654 910723070603 25BC398 8500957 25BC420 63C1 35L65 62V50 51223 40 47 910743080001 64 6 64AA3 62V48 62M50 95U3 95F5 655EE070 Ref No 37 38 39 40 41 42 43 44 45 46 50 DESCRIPTION LOCKWASHER BEARING CARTRIDGE TO HEADPLATE SCREW HX HD CAP NYLOK BEARING RETAINER TO BEARING CARTRIDGE SCREW SOC HD CAP NYLOK OIL SLINGER SCREW HX HD CAP GEAR CASE TO HEADPLATE SCREW HX HD CAP DRIVE COVER TO HEADPLATE SCREW HX HD CAP BEARING CARTRIDGE TO HEADPLATE SCREW SOC HD CAP GEAR LOCKING CLAMP TO SHAFT SCREW HX HD CAP GEAR CASE DRIVE COVER amp HEADPLATE TO IMPELLER CASE HEADPLATE AIR VENT SPACER GEAR WASHER PLAIN BEARING CARTRIDGE TO HEADPLATE KIT OVERHAUL GAS PUMP SHIM IMPELLER CASE ALUMINUM 010 THICK ALUMINUM 005 THICK ALUMINUM 002 THICK ALUMINUM 003 THICK ALUMINUM 004 THICK Included in Overhaul Kit Gas Pump units only Not Shown 8 VERTICAL Continued Hot Size 812 GDHA_C 95B3 75A33N 75P9N 655EE040 655EE040 655ED070 75P58 655EE180 64AA7 910612728908 9503 200GDH6010 201GDH6010 910743080002 910743080003 300GDH732 301
18. CALCULATION OF BELT PULL Shaft Moment LB IN Belt Pull x B C Wiath 2 CALCULATION OF SHAFT MOMENT FIGURE 4 BELT DRIVE OVERHUNG LOAD CALCULATIONS SB 7 626 Page5 SECTION 3 PRE START H Z wasa m 4 as FIGURE 5 LUBRICATION LOCATION LUBRICATION Timing gears and bearings are kept constantly lubri cated by a simple but highly effective splash system At the drive end oil is distributed by a heavy duty oil slinger on the shaft A in FIGURE 5 At the gear end gear teeth are lubricated by being partially submerged The gear teeth serve as oil slingers for the gear end bearings RECOMMENDED LUBRICANT The factory recommended lubricant is AEON PD Synthetic Lubricant AEON PD is formulated especially for positive displacement blowers to provide maximum protection at any temperature One filling of AEON PD will last a minimum of 4 times longer than a premium mineral oil depending on actual operating conditions AEON PD contains a special additive package designed for greater rust and corrosion protection SB 7 626 AEON PD Lubricant Part Number 28G23 28G24 28G25 28G28 Description 1 Quart Case 12Quarts 5 Gallon Pail 55 Gallon Drum AEON PD Food Grade Lubricant Part Number 28H97 28H98 28H99 28H100 Description 1 Quart Case 12Quarts 5 Gallon Pail 55 Gallon Drum FIGURE 6 AEON PD SYNTHETIC LUBRICANT Machines are shipped without oil in the sump Do not oper
19. GEAR AND OR ROTOR REPLACEMENT Size Size Size Size Design No 812 816 820 824 Version Description Req GDHA GDHB GDHC GDHD GEAR REPLACEMENT A KIT CONVERSION 1 209GDH6005 209GDH6005 209GDH6005 209GDH6005 B KIT CONVERSION 1 210GDH6005 210GDH6005 210GDH6005 210GDH6005 ROTOR REPLACEMENT A KIT CONVERSION 1 200GDH6005 201GDH6005 202GDH6005 203GDH6005 KIT CONVERSION Gas Pump 204GDH6005 205GDH6005 206GDH6005 207GDH6005 B GROUP ROTOR 1 201GDH4028 202GDH4028 203GDH4028 204GDH4028 GROUP ROTOR Gas Pump 205GDH4028 206GDH4028 207GDH4028 208GDH4028 GEAR AND ROTOR REPLACEMENT A GROUP ROTOR 1 201GDH4028 202GDH4028 203GDH4028 204GDH4028 GROUP ROTOR Gas Pump 205GDH4028 206GDH4028 207GDH4028 208GDH4028 KIT CONVERSION 1 210GDH6005 210GDH6005 210GDH6005 210GDH6005 B GROUP ROTOR 1 201GDH4028 202GDH4028 203GDH4028 204GDH4028 GROUP ROTOR Gas Pump 205GDH4028 206GDH4028 207GDH4028 208GDH4028 KIT CONVERSION 1 210GDH6005 210GDH6005 210GDH6005 210GDH6005 GEAR REPLACEMENT Replacing the Gears an A Version unit requires a Conversion Kit 209GDH6005 which includes the new Gear Kit 200GDH6008 plus 2 Clamps 201GDH654 2 Locking Elements 22630 6 screws 75P58 Replacing the Gears in a B Version unit requires a Conversion Kit 210GDH6005 which includes the new Gear Kit 200GDH6008 plus 2 Clamps 200GDH654 2 Locking Elements 22G30 and 10 screws 75P58 Current C version units have 3 Locking Elements per shaft A amp B
20. Inc 4400 Morris Park Drive Web www suncopowder com Charlotte NC 28227 Email info suncopowder com J POWDER SYSTEMS Phone 704 545 3922 Fax 704 545 8345
21. bolts continue using the jackscrews to complete the cartridge removal Remove the bearing retainer ring or clips from the face of the cartridge Blowers have a lip type oil seal behind each bearing Gas pumps have a mechanical seal Lip Type Oil Seal Whenever a cartridge is removed for repair purposes always install a new seal and O ring before SB 7 626 FIGURE 16 MECHANICAL SEAL reassembly Install the seal with the lip facing the bear ing using a driving instrument having approximately the same outside diameter as the seal Use caution not to damage the sealing elements particularly when they are moved over the shaft Mechanical Seal Refer to FIGURE 16 When replacing remove the oil seal components Clean the shaft carefully especially under the O ring inserted in the groove of the mating ring item 45 Before sliding item 45 into position be sure to break the sharp edges at the shaft diameter Page 17 changes and lubricate the shaft surface Item 45 must fit tight against the impeller end Sleeve 46 is now installed on the shaft against item 45 The mechanical seal should be assembled into the bearing cartridge item 19 on the bench First insert O ring 47 into the groove With light oil lubricate the recess and press in assembly 44 Then carefully install the bearing cartridge with seal into the headplate End Clearance To check or establish the gear end clearance use a sleeve made to substitute
22. repair They are ready to respond and assist you by providing fast expert maintenance and repair services INSTRUCTIONS FOR DETERMINING BLOWER CONFIGURATION Face the blower drive shaft Ina VERTICAL configuration air flow is horizontal In a HORIZONTAL configuration air flow is vertical In a vertical configuration a BOTTOM HAND exists when the drive shaft is below the horizontal center line of the blower A TOP HAND exists Boc when the drive shaft is above the horizontal center line of the blower 5 n a horizontal configuration a RIGHT HAND exists when the drive shaft is to the right ofthe verti cal center line of the blower A LEFT HAND exists when the drive shaft is to the left of the vertical center line of the blower INSTRUCTIONS FOR ORDERING REPAIR PARTS For pricing and ordering information contact your nearest AUTHORIZED FACTORY DISTRIBUTOR When ordering parts specify Blower MODEL and SERIAL NUMBER see nameplate on unit Rely upon the knowledge and experience of your AUTHORIZED DISTRIBUTOR and let them assist you in making the proper parts selection for your blower SB 7 626 Pagei GARDNER DENVER LUBRICANT ORDER INFORMATION Re order Part Numbers for Factory Recommended Lubricants AEON PD Synthetic Lubricant or AEON PD Food Grade Synthetic Lubricant AEON PD Synthetic Lubricant Description Part Number 1 Quart 28G23 Case 12 Quarts 28G24 5 Gallon Pail 28G25 55 Gallon Drum 28G28 AEON PD Food Grad
23. serious damage by exceeding the manufac turer s limits Periodically the gauges instruments and safety devices used to monitor the blower should be checked for calibration and functioning SB 7 626 9 Full rated pressure is pressure differential from the inlet flange to the discharge flange Precaution should be taken to insure that the unit cannot be started accidentally and cause injury to personnel or damage to equipment SHUT DOWN The blower should be unloaded before shut down Consideration should be given to possible backflow and reverse rotation of the equipment as a result of pressure on the discharge side of the unit A check valve is recommended If the unit is to be shut down for extended periods of time it may be desirable to take some steps to prevent rust forming inside the casing Condensation gas vapors or seal water can close up internal clearances and cause the unit to bind Injection of oil or other rust retardant will help to prevent this problem MAXIMUM OPERATING LIMITATIONS RPM RPM PRESSURE VAC SIZE MAX MIN PSI IN HG 608 2880 612 2880 615 2880 618 2880 711 2440 713 2440 716 2440 721 2440 RPM RPM PRESSURE VAC SIZE MAX MIN PSI IN HG Maximum Discharge Temperature 325 162 Maximum Discharge Temperature for 608 711 amp 812 360 F 182 C DO NOT EXCEED THESE LIMITS Blower speed line losses elevation and increased inlet
24. 0 64AA7 9503 900682019 90682020 910743060004 910743060006 300609732 301609732 200609732 x FQ Ref No O oO 10 11 12 13 14 15 16 17 19 20 21 22 23 24 25 26 29 30 31 32 33 34 35 36 Order by Part Number and Description Reference Numbers for your convenience only DESCRIPTION BEARING DRIVE END BEARING GEAR END SEAL MAIN VITON SEAL MECHANICAL SEAL DRIVE VITON ELEMENT LOCKING KIT GEAR GROUP ROTOR GROUP ROTOR SLEEVE HEADPLATE VERT HEADPLATE VERT CASE IMPELLER CASE GEAR COVER DRIVE CARTRIDGE BEARING CARTRIDGE BEARING O RING BEARING CARTRIDGE O RING O RING OIL SLINGER NIPPLE PIPE FOR MTG SIGHT GAUGE KEY DRIVE PIN DOWEL BREATHER GASKET 8 VERTICAL Reference Figure 17 Page 31 for Exploded View BR N N N N 4 2 GLASS SIGHT OILLEVEL 2 2 2 PLUG SQ HD PRESS TAP CONN IMPELLER CASE PLUG SQHD HEADPLATE DRAIN PIN GROOVED DRIVE COVER TO HEADPLATE PIN DOWEL HEADPLATE TO IMPELLER CASE WASHER PLAIN BEARING 2 CARTRIDGE TO HEADPLATE WASHER PLAIN GEAR CASE AND 44 DRIVE COVER TO HEADPLATE SCREW HEX HD CAP HEAD 8 PLATE TO IMPELLER CASE Size 812 GDHA C 903639090110 200GDH174 91876110
25. 00957 25BC420 63C1 35L65 62V50 5L223 40P47 63F4 910743080001 64AA6 64AA3 62V48 62M50 95U3 95F5 655EE070 SB 7 626 Page 29 Size 816 GDHB C 903639090110 200GDH174 918761104902 910711087201 60DD657 22G30 200GDH6008 202GDH4028 206GDH4028 910711084501 910774081601 910774081602 910704085802 910743080301 910743080401 910703086101 910703086601 910741081201 910639630008 200GDH654 910723070603 25BC398 8500957 25BC420 63C1 35L65 62V50 5L223 40P47 63F4 910743080001 64AA6 64AA3 62V48 62M50 95U3 95F5 655EE070 Size 820 GDHC C 903639090110 200GDH174 918761104902 910711087201 60DD657 22G30 200GDH6008 203GDH4028 207GDH4028 910711084501 910774081601 910774081602 910704085803 910743080301 910743080401 910703086101 910703086601 910741081201 910639630008 200GDH654 910723070603 25BC398 8500957 25BC420 63C1 35L65 62 50 51223 40 47 63F4 910743080001 64 6 64AA3 62V48 62M50 95U3 95F5 655EE070 Size 824 GDHD C 903639090110 200GDH174 918761104902 910711087201 60DD657 22G30 200GDH6008 204GDH4028 208GDH4028 910711084501 910774081601 910774081602 910704085804 910743080301 910743080401 910703086101 910703086601 910741081201 910639630008 200GDH654 910723070603 25BC398 8500957 25BC420 63C1 35L65 62V50 5L223 40 47 63F4 910743080001 64 6 64AA3 62V48 62M50 95U3 95F5 655EE070 8 HORIZON
26. 0743060002 64 6 64AA5 62V48 62M50 95U3 95F5 75P2 Size 716 GDGC A 910721070501 900639080808 910751061902 910701071501 60DD676 22032 910714073800 GDG82016 GDG82015 910692073401 910774070501 910774070502 910704076001 910733070901 910733071001 910693072801 910703073501 910741060101 910639630008 910692073001 910723070601 8502140 25BC417 25BC389 63C1 35L64 62M13 5L223 40P47 910743060002 64AA6 64AA5 62V48 62M50 95U3 95F5 75P2 Size 721 GDGD A 910721070501 900639080808 910751061902 910701071501 60DD676 22032 910714073800 GDG82018 GDG82017 910692073401 910774070501 910774070502 910704076002 910733070901 910733071001 910693072801 910703073501 910741060101 910639630008 910692073001 910723070601 8502140 25BC417 25BC389 63C1 35L64 62M13 5L223 40P47 910743060002 64AA6 64AA5 62V48 62M50 95U3 95F5 75P2 Ref No 37 38 39 40 41 42 43 44 45 50 DESCRIPTION LOCKWASHER BEARING CARTRIDGE TO HEADPLATE SCREW HX HD CAP NYLOK BEARING RETAINER TO BEARING CARTRIDGE SCREW SOC HD CAP NYLOK OIL SLINGER SCREW HX HD CAP GEAR CASE TO HEADPLATE SCREW HX HD CAP DRIVE COVER TO HEADPLATE SCREW HX HD CAP BEARING CARTRIDGE TO HEADPLATE SCREW SOC HD CAP GEAR LOCKING CLAMP TO SHAFT SCREW HX HD CAP GEAR CASE DRIVE COVER amp HEADPLATE TO IMPELLER CASE
27. 3063101 910741060101 910712068700 910712063501 910723070602 25BC419 8501623 25BC418 63C1 65L63 62V50 5L223 40P47 63AJ8X07 64E23 910743060001 64AA6 64AA5 62V48 Size 615 GDFC_A 201GDF174 200GDF174 910751061901 910711601401 60DD678 22G31 910714063200 GDF82006 GDF82005 910712065901 910774060901 910774060902 910714064703 910733062601 910733062701 910713065201 910713063101 910741060101 910712068700 910712063501 910723070602 25BC419 8501623 25BC418 63C1 65L63 62V50 5L223 40P47 63AJ8X07 64E23 910743060001 64AA6 64AA5 62V48 Size 618 GDFD A 201GDF174 200GDF174 910751061901 910711601401 60DD678 22031 910714063200 GDF82008 GDF82007 910712065901 910774060901 910774060902 910714064704 910733062601 910733062701 910713065201 910713063101 910741060101 910712068700 910712063501 910723070602 25BC419 8501623 25BC418 63C1 65L63 62V50 51223 40 47 63AJ8X07 64E23 910743060001 64AA6 64AA5 62V48 Ref No 33 34 35 36 37 38 39 40 41 42 43 44 45 50 DESCRIPTION PIN DOWEL HEADPLATE TO IMPELLER CASE WASHER PLAIN BEARING CARTRIDGE TO HEADPLATE WASHER PLAIN GEAR CASE AND DRIVE COVER TO HEADPLATE SCREW SOC HD CAP HEAD PLATE TO IMPELLER CASE LOCKWASHER BEARING CARTRIDGE TO HEADPLATE SCREW HX HD CAP NYLOK BEARING RETAINER TO BEARING CARTRIDGE SCREW SOC HD CAP NYLOK
28. 4902 910711087201 60DD657 22G30 200GDH6008 201GDH4028 205GDH4028 910711084501 910774081501 910774081502 910704085801 910743080301 910743080401 910703086101 910703086601 910741081201 910639630008 200GDH654 910723070603 25BC398 8500957 25BC420 63C1 35L65 62V50 51223 40 47 910743080001 64AA6 64AA3 62V48 62M50 95U3 95F5 655EE070 SB 7 626 Page 23 Size 816 GDHB C 903639090110 200GDH174 918761104902 910711087201 60DD657 22G30 200GDH6008 202GDH4028 206GDH4028 910711084501 910774081501 910774081502 910704085802 910743080301 910743080401 910703086101 910703086601 910741081201 910639630008 200GDH654 910723070603 25BC398 8500957 25BC420 63C1 35L65 62V50 5L223 40P47 910743080001 64AA6 64AA3 62V48 62M50 95U3 95F5 655EE070 Size 820 GDHC C 903639090110 200GDH174 918761104902 910711087201 60DD657 22G30 200GDH6008 203GDH4028 207GDH4028 910711084501 910774081501 910774081502 910704085803 910743080301 910743080401 910703086101 910703086601 910741081201 910639630008 200GDH654 910723070603 25BC398 8500957 25BC420 63C1 35L65 62V50 5L223 40P47 910743080001 64AA6 64AA3 62V48 62M50 95U3 95F5 655EE070 Size 824 GDHD C 903639090110 200GDH174 918761104902 910711087201 60DD657 22G30 200GDH6008 204GDH4028 208GDH4028 910711084501 910774081501 910774081502 910704085804 910743080301 910743080401 910703086101 910703086601
29. 501 60DD676 22032 910714073800 GDG82018 GDG82017 910692073401 910774070401 910774070402 910704076002 910733070901 910733071001 910693072801 910703073501 910741060101 910639630008 910692073001 910723070601 8502140 25BC417 25BC389 63C1 35L64 62M13 5L223 40P47 63F21 910743060002 64AA6 64AA5 62V48 62M50 95U3 95F5 Ref No 36 37 38 39 40 41 42 43 44 45 50 DESC SCREW SOC HD CAP HEAD RIPTION PLATE TO IMPELLER CASE LOCKWASHER BEARING CARTRIDGE TO HEADPLATE SCREW HX HD CAP NYLOK BEARING RETAINER TO BEARING CAR TRIDGE SCREW SOC HD CAP NYLOK OIL SLINGER SCREW HX HD CAP GEAR CASE TO HEADPLATE SCREW HX HD CAP DRIVE COVER TO HEADPLATE SCREW HX HD CAP BEARING CARTRIDGE TO HEADPLATE SCREW SOC HD CAP GEAR LOCKING CLAMP TO SHAFT SCREW HX HD CAP GEAR CASE DRIVE COVER amp HEADPLATE TO IMPELLER CASE PLUG SQ HD HEADPLATE AIR VENT KIT OVERHAUL KIT OVERHAUL GAS PUMP WASHER PLAIN BEARING CARTRIDGE TO HEADPLATE SHIM IMPELLER CASE ALUMINUM ALUMINUM ALUMINUM ALUMINUM ALUMINUM Included in Ove 010 THICK 005 THICK 002 THICK 003 THICK 004 THICK rhaul Kit Gas Pump units only Not Shown Refer to Section D As required 7 HORIZONTAL Continued 32 HAH Size 711 GDGA_A 75P2 95B3 655ECOS3N 75P9N 655EE040 655EE040 655ED060 75P58
30. 743060001 64AA6 64AA5 62V48 SB 7 626 Page 19 Size 612 GDFB_A 201GDF174 200GDF174 910751061901 910711601401 60DD678 22G31 910714063200 GDF82004 GDF82003 910712065901 910774060801 910774060802 910714064702 910733062601 910733062701 910713065201 910713063101 910741060101 910712068700 910712063501 910723070602 25BC419 8501623 25BC418 63C1 35L63 62V50 5L223 40P47 910743060001 64AA6 64AA5 62V48 Size 615 GDFC_A 201GDF174 200GDF174 910751061901 910711601401 60DD678 22G31 910714063200 GDF82006 GDF82005 910712065901 910774060801 910774060802 910714064703 910733062601 910733062701 910713065201 910713063101 910741060101 910712068700 910712063501 910723070602 25BC419 8501623 25BC418 63C1 35L63 62V50 5L223 40P47 910743060001 64AA6 64AA5 62V48 Size 618 GDFD_A 201GDF174 200GDF174 910751061901 910711601401 60DD678 22G31 910714063200 GDF82008 GDF82007 910712065901 910774060801 910774060802 910714064704 910733062601 910733062701 910713065201 910713063101 910741060101 910712068700 910712063501 910723070602 25BC419 8501623 25BC418 63C1 35L63 62V50 5L223 40P47 910743060001 64AA6 64AA5 62V48 Ref No 33 34 35 36 37 38 39 40 41 42 43 44 45 50 DESCRIPTION PIN DOWEL HEADPLATE TO IMPELLER CASE WASHER PLAIN BEARING CARTRIDGE TO HEADPLATE WASHER PLAIN GEAR
31. All other components are warranted for 12 months from date of initial use or 18 months from date of shipment to first purchaser whichever comes first The Company reserves the right to withdraw the War ranty where evidence indicates application outside the stated performance area or where there is evidence of abuse LABOR TRANSPORTATION AND INSPECTION The Company will provide labor by Company represen tative or authorized service personnel for repair or re WARRANTY SUTORBILT BLOWERS 4500 SERIES 8000 SERIES placement of any product or part thereof which in the Company s judgment is proved not to be as warranted Labor shall be limited to the amount specified in the Company s labor rate schedule Labor costs in excess of the Company rate schedules caused by but not limited to location or inaccessibility of equipment or labor provided by unauthorized service personnel is not provided by this warranty All costs of transportation of product labor or parts claimed not to be as warranted and of repaired or re placement parts to or from such service facilities shall be borne by the Purchaser The Company may require the return of any part claimed not to be as warranted to one of its facilities as designated by the Company transportation prepaid by Purchaser to establish a claim under this warranty Replacement parts provided under the terms of the war ranty are warranted for the remainder of the Warranty Pe riod o
32. CASE AND DRIVE COVER TO HEADPLATE SCREW SOC HD CAP HEAD PLATE TO IMPELLER CASE LOCKWASHER BEARING CARTRIDGE TO HEADPLATE SCREW HX HD CAP NYLOK BEARING RETAINER TO BEARING CARTRIDGE SCREW SOC HD CAP NYLOK OIL SLINGER SCREW HX HD CAP GEAR CASE TO HEADPLATE SCREW HX HD CAP DRIVE COVER TO HEADPLATE SCREW HX HD CAP BEARING CARTRIDGE TO HEADPLATE SCREW SOC HD CAP GEAR LOCKING CLAMP TO SHAFT SCREW HX HD CAP GEAR CASE DRIVE COVER amp HEADPLATE TO IMPELLER CASE HEADPLATE AIR VENT WASHER PLAIN BEARING CARTRIDGE TO HEADPLATE KIT OVERHAUL GAS SHIM IMPELLER CASE ALUMINUM ALUMINUM ALUMINUM ALUMINUM ALUMINUM Included in Overhaul Kit Gas Pump units only Not Shown 010 THICK 005 THICK 002 THICK 003 THICK 004 THICK 6 VERTICAL Continued 40 32 Hot OH Size 608 GDFA_A 62M50 9503 95F3 75P56 95B3 75A33N 75P9N 655ED030 655ED030 655ED050 75P57 655ED120 64AA7 95U3 GDF82010 GDF82009 910743060003 910743060005 300GDF732 301GDF732 200GDF732 Size 612 GDFB A 62M50 9503 95F3 75P56 95B3 75A33N 75P9N 655ED030 655ED030 655ED050 75P57
33. Figure 6 Figure 7 Figure 8 Figure 9 Figure 10 Figure 11 Figure 12 Figure 13 Figure 14 Figure 15 Figure 16 Figure 17 Figure 18 Figure 19 LIST OF ILLUSTRATIONS Operating Principles 2 1 3 Blower Mounting Configuration 3 Belt Drive Overhung Load Limitations 5 Lubrication Location 1 2 6 AEON PD Synthetic Lubricant 6 Lubrication Recommendation 1 4 4 7 4500 Blower Capacities 8 Maximum Operating Limitations 9 Location of Timing Gear Bolts 14 Gear End Glearance ek Ou pede ducit marketed Datei 14 Impeller Lobe Clearances 15 Timing Gear Assembly 16 Liming Gear Removal aed 16 Bearing Cartridge Removal 17 Mechanical Seall ccs extre
34. GDH732 200GDH732 Size 816 GDHB C 95B3 75A33N 75P9N 655EE040 655EE040 655ED070 75P58 655EE180 64AA7 910612728908 9503 200GDH6010 201GDH6010 910743080002 910743080003 300GDH732 301GDH732 200GDH732 Units built prior to 1983 utilized a 1 NPT Bull s Eye type gauge part number 40115 If replacing a headplate one each of Ref Nos 22 amp 26 must also be included Refer to Section D when replacing gears or rotors in an A or B version unit As required SB 7 626 Page24 Size 820 GDHC C 95B3 75A33N 75P9N 655EE040 655EE040 655ED070 75P58 655EE180 64AA7 910612728908 9503 200GDH6010 201GDH6010 910743080002 910743080003 300GDH732 301GDH732 200GDH732 Size 824 GDHD C 95B3 75A33N 75P9N 655EE040 655EE040 655ED070 75P58 655EE180 64AA7 910612728908 9503 200GDH6010 201GDH6010 910743080002 910743080003 300GDH732 301GDH732 200GDH732 SECTION 8 PARTS LIST HORIZONTAL CONSTRUCTION Ref No N O O N 10 11 12 13 14 15 16 17 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Order by Part Number and Description Reference Numbers for your convenience only DESCRIPTION BEARING DRIVE END BEARING GEAR END SEAL MAIN VITON SEAL MECHANICAL SEAL DRIVE VITON ELEMENT LOCKING GEAR SET TIMING GROUP ROTOR GROUP ROTOR SLEEVE ees HEADPLATE HORIZONTAL HEADPLATE HORIZONTAL
35. NG O RING OIL SLINGER NIPPLE PIPE FOR MTG SIGHT GAUGE KEY DRIVE PIN DOWEL BREATHER GASKET 7 VERTICAL Reference Figure 17 Page 31 for Exploded View NNA Paw BR N N 4 2 GLASS SIGHT OIL LEVEL 2 2 2 PLUG SQ HD PRESS TAP CONN IMPELLER CASE PLUG SQHD HEADPLATE DRAIN PIN GROOVED DRIVE COVER TO HEADPLATE PIN DOWEL HEADPLATE TO IMPELLER CASE WASHER PLAIN BEARING 2 CARTRIDGE TO HEADPLATE WASHER PLAIN GEAR CASE AND 40 DRIVE COVER TO HEADPLATE SCREW SOC HD CAP HEAD 8 PLATE TO IMPELLER CASE Size 711 GDGA A 910721070501 900639080808 910751061902 910701071501 60DD676 22032 910714073800 GDG82012 GDG82011 910692073401 910774070501 910774070502 910704076201 910733070901 910733071001 910693072801 910703073501 910741060101 910639630008 910692073001 910723070601 8502140 25BC417 25BC389 63C1 35L64 62M13 5L223 40P47 910743060002 64AA6 64AA5 62V48 62M50 95U3 95F5 75P2 SB 7 626 Page 21 Size 713 GDGB_A 910721070501 900639080808 910751061902 910701071501 60DD676 22G32 910714073800 GDG82014 GDG82013 910692073401 910774070501 910774070502 910704075801 910733070901 910733071001 910693072801 910703073501 910741060101 910639630008 910692073001 910723070601 8502140 25BC417 25BC389 63 1 35164 62 13 51223 40 47 91
36. OCKWISE COUNTERCLOCKWISE SHAFT ROTATION SHAFT ROTATION G HORIZONTAL CONFIGURATION RIGHT HAND DRIVE RH IN OUT CLOCKWISE SHAFT ROTATION J K COUNTERCLOCKWISE SHAFT ROTATION LEFT HAND DRIVE LH CLOCKWISE COUNTERCLOCKWISE SHAFT ROTATION SHAFT ROTATION D M FIGURE 3 BLOWER MOUNTING CONFIGURATIONS SB 7 626 Page3 Eye bolts and lifting lugs are designed to support the weight of the blower only They are not intended to be used to lift packages or components See FIGURE 2 page 3 Protective covers should be left in place until just prior to installation DRIVE INSTALLATION Large blowers are generally driven by acoupling On the direct connected units adjustments and lubrication of couplings to the specifications of the coupling manufacturer are very important When mounted drives are supplied from the factory proper alignment has been established before shipment However during shipping handling and installation it is likely that the alignment has been disturbed and final adjustment must be made before startup To reduce vibration the coupling must be aligned to 0 003 0 005 for both parallel and angular alignment Overtightening belts leads to heavy bearing loads and premature failure Drive design is critical When selecting a V belt drive check to be sure the shaft overhung load limitation is not exceeded Refer to FIGURE 4 page 5 for overhung load calculations and limita
37. T VERTICAL CONSTRUCTION Ref No N O 10 11 12 13 14 15 16 17 19 20 21 22 23 24 25 26 29 30 31 32 Order by Part Number and Description Reference Numbers for your convenience only DESCRIPTION BEARING DRIVE END BEARING GEAR END SEAL MAIN VITON SEAL MECHANICAL SEAL DRIVE VITON ELEMENT LOCKING GEAR SET TIMING GROUP ROTOR GROUP ROTOR SLEEVE 2 2 HEADPLATE VERT HEADPLATE VERT CASE IMPELLER CASE GEAR COVER DRIVE CARTRIDGE BEARING CARTRIDGE BEARING RETAINER BEARING SHIMSET CLAMP GEAR LOCKING SLINGER OIL O RING BEARING CARTRIDGE O RING O RING OIL SLINGER NIPPLE PIPE FOR MTG SIGHT GAUGE KEY DRIVE PIN DOWEL BREATHER GLASS SIGHT OIL LEVEL GASKET PLUG SQ HD PRESS TAP CONN IMPELLER CASE PLUG SQ HD HEADPLATE DRAIN PIN GROOVED DRIVE COVER TO HEADPLATE 6 VERTICAL Reference Figure 17 Page 31 for Exploded View Req d N F Pa BR N N N N N Size 608 GDFA_A 201GDF174 200GDF174 910751061901 910711601401 60DD678 22G31 910714063200 GDF82002 GDF82001 910712065901 910774060801 910774060802 910714064701 910733062601 910733062701 910713065201 910713063101 910741060101 910712068700 910712063501 910723070602 25BC419 8501623 25BC418 63C1 35L63 62V50 5L223 40P47 910
38. TAL Continued Size Size Size Size Ref No 812 816 820 824 No DESCRIPTION Req d GDHA_C GDHB C GDHC C GDHD C 37 LOCKWASHER BEARING 16 95B3 95B3 95B3 95B3 CARTRIDGE TO HEADPLATE 38 SCREW HX HD CAP NYLOK 8 75A33N 75A33N 75A33N 75A33N BEARING RETAINER TO BEARING CARTRIDGE 39 SCREW SOC HD CAP NYLOK 1 75P9N 75P9N 75P9N 75P9N OIL SLINGER 40 SCREW HX HD CAP 4 655EE040 655EE040 655EE040 655EE040 GEAR CASE TO HEADPLATE 41 SCREW HX HD CAP 4 655EE040 655EE040 655EE040 655EE040 DRIVE COVER TO HEADPLATE 42 SCREW HX HD CAP BEARING 16 655ED070 655ED070 655ED070 655ED070 CARTRIDGE TO HEADPLATE 43 SCREW SOC HD CAP GEAR 10 75P58 75P58 75P58 75P58 LOCKING CLAMP TO SHAFT 44 SCREW HX HD CAP 36 655EE180 655EE180 655EE180 655EE180 GEAR CASE DRIVE COVER amp HEADPLATE TO IMPELLER CASE 45 PLUG SQHD 4 64AA7 64AA7 64AA7 64AA7 HEADPLATE AIR VENT 46 SPACER GEAR 2 910612728908 910612728908 910612728908 910612728908 KIT OVERHAUL 0 200GDH6010 200GDH6010 200GDH6010 200GDH6010 KIT OVERHAUL GAS PUMP 0 201GDH6010 201GDH6010 201GDH6010 201GDH6010 50 WASHER PLAIN BEARING 6 95U3 95U3 95U3 95 3 CARTRIDGE HEADPLATE SHIM IMPELLER CASE ALUMINUM 010 THICK t 910743080002 910743080002 910743080002 910743080002 ALUMINUM 005
39. acement 17 Blower Startup Checklist 11 Clearance End 15 18 Coating Rust 2 Drive ese tus 18 Drive Installation 4 End Glearance 25 3 adl p AG Een 15 18 EQUIPMENT CHECK SECTION 1 2 EXPLODED VIEWS SECTION 9 31 Filter Silencers and Air Filters 8 Foreword E e uox pata er S RE iii FOUNGALION been Le kabus 3 Gear End o se xA 17 Gear Inspection 14 Impeller Clearances Determining 14 Impeller Clearances Resetting 15 Impeller Inspection 14 Inspection 14 Impeller 14 INSTALLATION SECTION 2 3 Installation Location 3 Installation Drive 4 Lifting and Handling 3 Limitations Operation 9 Lip Type Seal 17 Location Installation 3 Lubricant Order Information ii Lubrication 6 SB 7 626 Lubrication Instructions 6 MAINTENANCE SECTION 5 14
40. andard Clearances Splash Lube B Mechanical Seal Standard Clearances Splash Lube COLUMNS 8 THRU 11 MODIFICATION NUMBER NOT INCLUDED IN THIS PUBLICATION CONSULT FACTORY SB 7 626 Page viii INTRODUCTION YOUR KEY TO TROUBLE FREE SERVICE Thank you for investing in Sutorbilt quality The Sutor bilt reputation for rugged dependability has been earned by over 50 years of service in demanding industrial operations where downtime cannot be tolerated and efficient blower performance is expected Your Sutorbilt blower is a precision engineered blower that has been carefully manufactured and thoroughly tested at the state of the art Gardner Denver Blower Factory in Sedalia Missouri As with other precision machinery there are several relatively simple installation operation and mainte nance procedures that you must observe to assure optimum blower performance There is no guesswork in the manufacture of your highly advanced Sutorbilt blower and there must be none in preparing the blower to get the job done in the field The purpose of this manual is to help you properly install operate and maintain your Sutorbilt blower Itis essential that you review all sections of this manual in preparation for installing your blower Follow the instructions carefully and you will be rewarded with trouble free Sutorbilt service year and year out OPERATING PRINCIPLES The 4500 Series rotary blowers are the positive displace
41. ant temperature exceeds 200 F synthetic lubricant is recommended t The recommended operating range for AEON PD Synthetic Lubricant FIGURE 7 LUBRICATION RECOMMENDATION SB 7 626 Page7 Vertical Configuration Horizontal Configuration Splash Lubrication Gear Diameter in Splash Lubrication o o pog Notes Oil Capacities shown are in U S pints and quarts Remove the oil vented plugs on top of the blower and add oil at each plug location Blowers have separate oil sumps and oil must be added at each end of the blower FIGURE 8 4500 BLOWER OIL CAPACITIES If not using AEON PD synthetic blower lubricant use oils with rust and oxidation inhibitors anti foam addi tives and the viscosities listed in FIGURE 8 AIR FILTERS AND FILTER SILENCERS Servicing the air filters is one of the most important maintenance opera tions to be performed to insure long blower life Servicing frequency of filter elements is not time predictable A differential pressure indicator with a continuous gauge reading should be installed across the inlet filter It will tell how much of the service life of the filter element has been used It will also eliminate both premature filter servicing and premature blower failure due to a plugged filter when the filter pressure drop is used to establish maintenance points In all cases refer to the filter manufacturer s service instructions Du
42. ate before adding lubricant LUBRICATION INSTRUCTIONS Remove vented breathers B in FIGURE 5 from the top of the headplates DO NOT REMOVE ANY OTHER PLUGS FROM THE HEADPLATES Fill each end until oil reaches the centerline of the sight glasses with unit not running C in FIGURE 5 Replace the fill plugs Check the oil level after the initial operation Maintain oil level atthe midpoint of the sight glass when the blower is not operating Add fresh oil as required to maintain the proper level Do not overfill as this will tend to cause excessive heating of the gears and may damage the unit Page 6 To drain remove drain plugs D in FIGURE 5 page 6 at the bottom AEON PD Synthetic Lubricant should be drained after 6000 hours of operation Re fill with fresh AEON PD oil If mineral oil is used perform the above oil change maintenance every 1500 hours ommended service intervals are for normal blower operating conditions Severe operating conditions may warrant more frequent oil changes Laboratory analysis of lubricant should be used to help determine the optimum oil change interval For best performance and equipment protection use AEON PD Synthetic Lubricant which has been specifi cally formulated for positive displacement blowers If you choose not to use AEON PD Synthetic Blower Lubricant select an oil with rust and oxidation inhibitors anti foam additives and the viscosities Blower Discharge Tem
43. ceed the rated maximum speed shown on the nameplate e Do not operate unit if safety devices are not operating properly Check periodically Never bypass safety devices SB 7 626 TABLE CONTENTS Page Maintain Blower Reliability and Performance with Genuine Gardner Denver Parts and Support Services i Instructions for Ordering Repair Parts i Instructions for Determining Blower Configuration i Gardner Denver Lubricant Order Information 4 ii FOLOWOIQ n EEUU Safety Precautions ru Ru ee ee aa a a eka eee iv Index anu A rer MD DAT Pt ees et aaa vi HISt OF INMUStRATIONS eem cenare CE e Phe bec vii 03 Leere DAD cr Dk E uere Mua leah Rent totes tod M E EN e EM eA n viii Introduction Your Key To Trouble Free Service 1 Section 1 Equipment Check tee ee y pu ae pee ee EFE ee ace Ev 2 Section Installation e ep puak web ea ee eee ee Ee ae pee ek ete Sues 3 Section 3 Pre Start aan Pesan ee aw ETE
44. clamp and then retorque to 45 ft Ib 6 22 Kg m Then follow Resetting Impeller Clear ance page 15 before tightening the second gear in the same manner Note the end clearance between the impeller and gear headplate and correct if necessary according to instructions in End Clearance page 15 Replace the gear case gasket and lubricate Page 16 BEARING BEARING BEARING O RING RETAINING CARTRIDGE RING Later models use 4 clips instead of solid ring FIGURE 15 BEARING CARTRIDGE REMOVAL BEARING AND SEAL REPLACEMENT Gear End Remove the gear case see Gear Inspection page 14 Note the end clearance between the impeller and gear headplate Remove the timing gears as instructed previously Refer to FIGURE 15 Shims A installed during manufacture will now be exposed behind the bearing cartridge B These shims set the end clearance between the impeller and headplate therefore it is important that they be returned to their exact positions on reassembly NOTE The number of shims fastened behind each bearing cartridge bolt may vary be sure each set of shims is identified by position during withdrawal To remove the shims remove the bearing cartridge bolts C Insert jack screws in tapped holes D provided in the cartridge and back out the cartridge until the shims are loose Remove one attachment bolt at a time taking out the shims and marking them for accurate repositioning On removal of all
45. deter mined exact clearances built into the machine The timing of a unit is the setting of one impeller with respect tothe other sothey do nottouch or knock during normal operation The impellers are held in time by timing gears which are secured to the shaft by grip rings inside the gear hubs See FIGURE 10 Retiming is neces sary to restore proper impeller lobe to lobe clearances after a unit has been jammed and the removal of the strain or foreign material does not stop the knocking or pounding during operation Determining Proper Impeller Clearances Refer to FIGURE 12 page 15 Impellers are shown viewed SB 7 626 FIGURE 10 LOCATION OF TIMING GEAR BOLTS Impeller Clearances Imp Tip Discharge Each Timing Minimum Minimum Inlet Disch Open Closed Gear Blower End Min Max 006 008 007 008 007 008 008 006 010 006 011 006 011 005 013 006 014 006 FIGURE 11 GEAR END CLEARANCE from the drive end of the blower Always face the drive shaft end when determining clearances Clearances between impellers are measured at points and c c when the impellers are positioned at 45 angles as shown This is done by measuring with a feeler gauge between o o then rotating the impellers a quarter turn and gauging between c c Adding the measurements obtained will give the total clearance Units are timed for rotation in one direction only and are marked with a rotational arrow above the
46. drive shaft In these units o o should have 2 3rds of the total Page 14 Right Hand Discharge Left Hand Bottom Discharge Bottom Hand Right Discharge Top Hand Left Discharge Right Hand Bottom Discharge Left Hand Top Discharge Bottom Hand Left Discharge Top Hand Right Discharge FIGURE 12 IMPELLER LOBE CLEARANCES clearance and c c should have 1 3 maintaining mini mum open and closed per FIGURE 11 page 14 RESETTING IMPELLER CLEARANCE Impellers are held in time by timing gears which are secured in position on the impeller shafts by grip rings inside the gear hubs To reset impeller clearances timing it is necessary to release the grip rings in one of the gears See FIGURE 13 Grip rings are paired telescoping rings with conical mating surfaces These rings are telescoped under clamping pressure so that the outer ring expands against the bore of the gear while the inner ring contracts on the shaft locking them together To release the grip rings in one of the gears first remove the gear locking clamp which is held to the end of the impeller shaft by one of the following 6 7 and 8 Series A 3 Socket Head Cap Screws 8 Series B and C 5 Socket Head Cap Screws Use a gear puller to withdraw the gear about 1 8 inch 8 mm then lightly tap the side of the gear with a SB 7 626 mallet This will release the grip rings inside the gear hub so that t
47. e Synthetic Lubricant Description Part Number 1 Quart 28H97 Case 12 Quarts 28H98 5 Gallon Pail 28H99 55 Gallon Drum 28H100 Call your local Sutorbilt Distributor to place your order for Gardner Denver lubricants Your Authorized Gardner Denver Distributor is SB 7 626 Page ii FOREWORD Sutorbilt blowers are the result of advanced engineering and skilled manufacturing To be assured of receiving maxi mum service from this machine the owner must exercise care in its operation and maintenance This book is written to give the operator and maintenance department essential information for day to day operation maintenance and adjustment Careful adherence to these instructions will result in economical operation and minimum downtime A A DANGER Danger is used to indicate the presence of a hazard which will cause severe personal injury death or substantial property damage if the warning is ignored Warning is used to indicate the presence of a hazard which can cause severe personal injury death or substantial property damage if the warning is ignored A CAUTION Caution is used to indicate the presence of a hazard which will or can cause minor personal injury or property damage if the warning is ignored Notice is used to notify people of installation operation or maintenance information which is important but not hazard related SB 7 626 Pageiii SAFETY PRECAUTIONS Safety is everybody s business and is based on your u
48. e to the many types of filters it is not practical to give specific instructions covering all models NOTICE No matter what type of filter is used always make sure all seats gaskets clamps and hose connections on the filter and inlet line are absolutely air tight Each time the filter is serviced inspect interior of the blower for dirt SB 7 626 8 SECTION 4 OPERATION Future operating problems can be avoided if proper precautions are observed when the equipment is first put into service Before starting under power the blower should be turned over by hand to make certain there is no binding or internal contact Each size blower has limits on pressure differential running speed and discharge temperature which must not be exceeded These limits are shown in Maximum Operating Limitations FIGURE 9 page 10 Operating beyond the specified oper ating limitations will result in damage to the unit It is important that the pressures and temperatures are measured directly at the ports of the blower to avoid error that may be caused by intervening pipe runs fittings etc Relief valves must be used to protect against excessive pressure or vacuum conditions These valves should be tested at initial startup to be sure they are adjusted to relieve at or below the maximum pressure differential rating of the blower Relief valves should be placed as close as possible to the blower inlet or discharge
49. eeds attention the operator or repairman should be able to locate the cause and correct the trouble quickly The Trouble Shooting Chart below is adjustment or various external causes Whenever PROBLEM Knocking Excessive blower temperature Impeller end or tip drag POSSIBLE CAUSES Unit out of time Distortion due to improper mounting or pipe strains Excessive pressure differential Worn gears Worn bearings Worn bearing cartridges Too much oil in gear case Too low operating speed Clogged filter or muffler Excessive pressure differential Worn impeller clearances Internal contact Insufficient assembled clearances Case or frame distortion Excessive operating pressure Excessive operating temperature SB 7 626 Page 12 provided to assist the mechanic in those respects SOLUTION Re time impellers Check mounting alignment and relieve pipe strains Reduce to manufacturer s recommended pressure Examine relief valve re set if necessary Replace timing gears Replace bearings Replace cartridges Reduce oil level Increase blower speed Remove cause of obstruction Reduce pressure differential across the blower Replace impeller Correct clearances Correct clearances Check mounting and pipe strain Remove cause Remove cause TROUBLE SHOOTING Continued PROBLEM Lack of volume Excessive bearing or gear wear Loss of oil Lack of oi
50. ete EY 6 Sectlorr4 Operation anes PERLE gU ETE ete EE 9 Section 5 Maintenance urus uyasapa un vee eee ee SP ees ek Phe 14 Section 6 Repair amp 16 Section 7 Parts List Vertical Construction 2 2 4 19 ek eem tue th dee ud 19 PON cc Rm 21 Vertical a once dt EE Dci ti te ote Frei ore Dena e O ud td 23 Section 8 Parts List Horizontal Construction 25 Horlzontal ote ek Get ee ee eet Ge Ae ti eden ehe eee eee ie aA 25 Hornzontal dote E Dci th dead eterna 27 8 Hornzontal En eei d ee aE ete ud E 29 Section 9 Exploded VIeWs sisse ka Re Ra RACE ee ewe ADR 31 Section 10 Service Replacement 8 Unit Gear and or Rotor Replacement 33 Warranty ge ee Gained ec a pax e Rr ea eru RE t Rer RA Last Page SB 7 626 Pagev INDEX AEON PD Food Grade Lubricant Part Numbers 6 AEON PD Lubricant Part Numbers 6 Air Filters and Filter Silencers 8 Assembly nece ERI PRO eI e res 14 Bearing and Seal Repl
51. f the product upon which installed to the same extent as if such parts were original components DISCLAIMER THE FOREGOING WARRANTY IS EXCLUSIVE AND IT IS EXPRESSLY AGREED THAT EXCEPT AS TO TITLE THE COMPANY MAKES NO OTHER WAR RANTIES EXPRESSED IMPLIED OR STATUTORY INCLUDING ANY IMPLIED WARRANTY OF MER CHANTABILITY THE REMEDY PROVIDED UNDER THIS WARRAN TY SHALL BE THE SOLE EXCLUSIVE AND ONLY REMEDY AVAILABLE TO THE PURCHASER AND IN NO CASE SHALL THE COMPANY BE SUBJECT TO ANY OTHER OBLIGATIONS OR LIABILITIES UN DER NO CIRCUMSTANCES SHALL THE COMPANY BELIABLE FOR ANY SPECIAL INDIRECT INCIDEN TAL OR CONSEQUENTIAL DAMAGES EXPENSES LOSSES OR DELAYS HOWSOEVER CAUSED No statement representation agreement or under standing oral or written made by any agent distributor representative or employee of the Company which is not contained in this Warranty will be binding upon the Company unless made in writing and executed by an of ficer of the Company This warranty shall not be effective as to any claim which is not presented within 30 days after the date upon which the product is claimed not to have been as warranted Any action for breach of this warranty must be commenced within one year after the date upon which the cause of action occurred Any adjustment made pursuant to this warranty shall not be construed as an admission by the Company that any product was not as warranted COPYRIGHT 2006 Gardner Denver
52. for the gear and grip ring as sembly items 5 and 6 on the parts cross section FIGURE 17 page 31 With the gear locking clamp in place over the shaft end and against the spacer sleeve tighten the cap screws to 40 ft Ibs 5 4 kg m torque Check the clearance between the impeller ends and gear headplate Add or remove shims behind the cartridge flange to establish the clearance given in FIGURE 11 page 14 Then remove the spacer sleeve and install gears grip rings and locking clamps as outlined in Setting Impeller Clearances page 15 Note finished torque value Drive End Refer to FIGURE 17 Remove the drive cover Unbolt and remove the oil slinger from the shaft noting its relative position for later replacement spread slightly to avoid scratching the shaft The bearing cartridges can now be removed following the procedure described FIGURE 17 DRIVE END for the gear end with the exception that no shims will be found Re install bearing cartridges with new seals and O rings Replace the bearings and slinger Rotate shafts a couple of turns to be sure there will be no interference of the oil slinger Remove the old drive seal and install the gasket and drive cover Use a paste type gasket compound between cleaned mating surfaces Replace the drive seal Take extreme care to avoid damaging the seal when moving it over the shaft keyway When reassembly is completed lubricate SB 7 626 Page 18 SECTION 7 PARTS LIS
53. he impeller will be free to adjust Do not remove the gear Wedge the two impellers together against the exact amount of shims required to establish proper clearance as determined previously Push the gear firmly against the bearing race on the shaft Replace the gear locking clamp and cap screws Partially tighten the cap screws with the shim stock still wedged between the impellers Proceed to tighten the cap screws progressively finish ing with a torque wrench to obtain a torque of 45 ft Ib 6 22 Kg m Shock load the gear locking clamp and then retorque to 45 ft Ib 6 22 Kg m Remove shim stock and turn the impeller a couple of turns then re check the clearances End Clearance It is always good policy to check end clearances between the impeller and gear end head plate BEFORE AND AFTER DISTURBING TIMING GEARS GEAR END BEARINGS If end clearance is not within tolerance see Bearing and Seal Replacement page 17 for instructions for making correction by re shimming the bearing cartridge After completion of the work replace gear case and relubricate Page 15 SECTION 6 REPAIR amp REPLACEMENT Mz FIGURE 13 TIMING GEAR ASSEMBLY With proper maintenance and lubrication normal life of bearings gears and seals can be expected To main tain the efficiency of your unit however these parts must be repaired or replaced when required TIMING GEAR REMOVAL Remove the gear case see Gear Inspection page
54. l pressure 1 2 POSSIBLE CAUSES Slipping belts Worn clearances Improper lubrication Headplate gear case or drive cover vents plugged Worn seal Dirty suction screen Leak in suction line Lubrication pump losing its prime SB 7 626 Page 13 SOLUTION Tighten belts Re establish proper clearances Correct lubrication level Replace dirty and or improper oil Clean vents Replace seals Clean suction screen Repair leak Reprime by removing pipe plug and priming SECTION 5 MAINTENANCE GEAR INSPECTION Inspection of the timing gears may be accomplished simply by removing the gear case Refer to FIGURE 10 Remove the bolts from the gear case and detach it from the head plate Timing gears and gear end bearings are now exposed On completion of maintenance work be certain that the gear case is restored to its original position Use a paste type gasket compound on the mating surfaces Always relubricate before starting IMPELLER INSPECTION Series 4500 impellers can be inspected through the inlet or outlet ports This will reveal such conditions as out of time excessive or insufficient clearances abrasion of parts from passing foreign material etc REPAIR Assembly When rotation of the impellers is required in the assembly process insure that all personnel are clear of lobes and gears to guard against serious injury Timing The impellers of the unit are separated by pre
55. ment type with two figure eight shaped impellers rotating in opposite directions inside the casing As each lobe of an impeller passes the blower inlet it traps a quantity of air equal to exactly one fourth the displacement of the blower This trapped air is forced around the case to the blower outlet Timing gears accurately position the impellers in relation to each other to maintain the minute clearances so vital to the high volumetric efficiency of the rotary positive displacement blower See FIGURE 1 FIGURE 1 OPERATING PRINCIPLES SB 7 626 1 SECTION 1 EQUIPMENT CHECK Before uncrating check the packing slip carefully to be sure all the parts have been received All accessories are listed as separate items on the packing slip and small important accessories such as relief valves can be overlooked or lost After every item on the packing slip has been checked off uncrate carefully Register a claim with the carrier for lost or damaged equipment Customers are cautioned to provide adequate protection warning and safety equipment necessary to protect personnel against hazards involved in installation and operation of this equipment in the system or facility STORAGE Your Sutorbilt Blower was packaged at the factory with adequate protection to permit normal storage for up to six 6 months If the unit is to be stored under adverse conditions or for extended periods of time the following additional meas
56. mini mum friction loss Reducing the pipe diameter on either inlet or discharge will only create additional line loss and increase the overall pressure differential causing increased power and temperature rise Excessive weight of piping and fittings will cause inter nal misalignment and premature wear Never allow the blower to carry the weight of the pipe If possible a spoolor sleeve type expansion joint should be installed between the unit and the piping Where a flexible connection is not practical the weight of the rigid connection must be separately supported and provisions must be made for thermal growth All system piping must be cleaned internally before connecting to the blower Sutorbilt blowers are shipped dry from the factory Do not attempt to operate the blower before following proper lubrication instructions Permanent damage to the gears bearings and seals will occur SB 7 626 Page4 MAIN DRIVE COVER BEARING Dimensions Maximum Gear Inches Allowable Diameter Moment Inches LB IN 25 25 25 MAXIMUM ALLOWABLE MOMENT ARC OF CONTACT FACTORS 2 5 25 fe a p x SE Belt Pull CHER Ac Arc of Contact Factor Refer to Arc of Contact Factors Chart above Blower Horsepower for Operating Conditions Actual Drive Service Factor Blower Sheave Pitch Diameter in Inches Blower Sheave Speed Large Sheave Pitch Diameter in Small Sheave Pitch Diameter in Sheave Center Distance in
57. perature Less than10 F Less than 32 F 0 C ISO 100 32 F to 100 F 0 C to 38 C ISO 100 100 F to 225 P 38 C to 105 C 225 F to 300 F 105 C to 149 C listed in FIGURE 7 Do not use an oil that contains EP additives Flush the oil whenever a change is made from one type of oil to another You will need to flush the oil whenever a change is made from one type of oil to another Drain the current lubricant as thoroughly as possible Refill with the new lubricant Fill to the normal level of the blower which is at the middle of the sight glass when the machine is not operating Run the blower for one hour Shut off the blower and drain the lubricant completely Refill the blower again with the new lubricant Ambient Temperature 10 F to 32 F 32 Fto 90 F peel Greater than 90 F ISO 1501 ISO 150 4 ISO 220 t ISO 2204 Greater Bes 300 F 1499 C For ambient temperatures less than 10 F but not less than 20 F the use of oil sump heaters heated enclosures or synthetic lubricant is required For ambient temperatures 10 F to 32 F the use of oil sump heaters heated enclosures or synthetic lubricant is recommended lubricant viscosity must be 70 SUS minimum at the lubricant operating temperature The pour point of the lubricant should be at least 5 to 10 F below the minimum expected ambient temperature For continuous operation where the lubric
58. se of good common sense All situations or circumstances cannot always be predicted and covered by established rules Therefore use your past experience watch out for safety hazards and be cautious Some general safety precautions are given below 4 DANGER Failure to observe these notices could result in injury to or death of personnel Keep fingers and clothing away from blower inlet and discharge ports revolving belts sheaves drive coupling etc Do not use the air discharge from this unit for breathing not suitable for human consumption Do not loosen or remove the oil filler plug drain plugs covers or break any connections etc in the blower air or oil system until the unit is shut down and the air pressure has been relieved Electrical shock can and may be fatal Blower unit must be grounded in accordance with the National Electrical Code Open main disconnect switch tag and lockout before working on the control Disconnect the blower unit from its power source tag and lockout before working on the unit the machine may be automatically controlled and may start at any time Failure to observe these notices could result in damage to equipment Stop the unit if any repairs or adjustments on or around the blower required Disconnect the blower unit from its power source tag and lockout before working onthe unit the machine may be automatically controlled and may start at any time e Do not ex
59. temperatures Will affect the maximum operating limitations FIGURE 9 MAXIMUM OPERATING LIMITATIONS SB 7 626 Page 10 BLOWER STARTUP CHECKLIST This startup procedure should be followed during the initial installation and after any shutdown periods or after the blower has been worked on or moved to a new location It is suggested that the steps be followed in sequence and checked off the boxes provided L L 10 11 Check the unit and all piping for foreign material and clean if required Check the flatness of the feet and the alignment of the drive Feet that are bolted down in a bind can cause case distortion and internal rubbing Misaligned V drives can cause the impellers to rub against the headplates and cause a reduction in the volumetric efficiency of the unit Misaligned couplings can ruin bearings If blower is V belt driven check the belt tension and alignment Over tensioned belts create heavy bearing loads which leads to premature failure Be sure adequate drive guards are in place to protect the operator from severe personal injury from incidental contact Check the unit for proper lubrication Proper oil level cannot be overemphasized Too little oil will ruin bearings and gears Too much oil will cause overheating and can ruin gears and cause other damage With motor electrical power locked out and disconnected turn the drive shaft by hand to be certain the impellers do not bind Jog
60. the unit with the motor a few times to check rotation and to be certain it turns freely and smoothly The internal surfaces of all Sutorbilt units are mist sprayed with a rust preventive to protect the machine during the shipping and installation period This film should be removed upon initial start up Start the unit and operate 15 minutes at no load During this time check for hot spots and other indications of interference Apply the load and observe the operation of the unit for one hour Check frequently during the first day of operation If malfunctions occur do not continue to operate Problems such as knocking impellers can cause serious damage if the unit is operated without correction SB 7 626 Page 11 SAFETY PRECAUTIONS 1 not operate blower with open inlet or outlet port 2 Do not exceed specified vacuum or pressure limitations _ Do not exceed sheave or coupling 3 Do not operate above or below recommended Wu 22572 manufacturers rim speed limit blower speed range See FIGURE 9 page 10 4 Blower is not to be used where non sparking edupment IS specimen 6 blower and blower discharge piping be 5 Do not operate without belt guard or coupling extremely hot and can cause skin burns on shield contact TROUBLE SHOOTING No matter how well the equipment is designed and manufactured there may be times when servicing will be required due to normal wear the need for equipment n
61. tions Belt drives must be carefully aligned Motor and blower pulleys must be parallel to each other and in the same plane within 1 32 inch Belt tension should be carefully adjusted to the belt manufacturer s recommendation using a belt tension gauge Check tension frequently during the first day of operation Exceeding overhung load limitations leads to unwarrantable premature bearing failure and shaft breakage The location of the sheave on the blower shaft greatly affects the stress in the shaft The optimum blower sheave positioning is as close as possible to the blower drive cover not to exceed dimension C in Drive Shaft Illustration FIGURE 4 page 5 The calculated shaft moment must not exceed the maximum allowable moment listed in Maximum Allowable Moment Chart FIGURE 4 page 5 If the calculated shaft moment exceeds the maximum allowable moment e Increase Sheave Diameters to Reduce Belt Pull e Use Jackshaft Drive e Use Direct Coupled or Gearbox Drive To calculate shaft moment for a given V Belt Drive Arrangement 1 Use the formula for Calculation of Belt Pull FIGURE 4 page 5 to calculate belt pull Refer to Arc of Contact Factor Chart FIGURE 4 page 5 2 Insert the calculated belt pull into the formula for Calculation of Shaft Moment FIGURE 4 page 5 to arrive at the calculated shaft moment PIPING Inlet and discharge connections on all blowers are large enough to handle maximum volume with
62. ures should be taken to prevent damage 1 Store the blower a clean dry heated area 2 Make certain inlet and discharge air ports are tightly covered to prevent foreign material from entering the air box 3 All exposed non painted surfaces should be protected against rust and corrosion 4 Provide adequate protection to avoid accidental mechanical damage 5 high humidity or corrosive environments additional measures may be required to prevent rusting of the blower internal surfaces 6 To prevent rusting of gears bearings etc the oil reservoirs may be filled with normal operating oil Before running the blower drain the oil and replace to the proper operat ing level with clean fresh lubricant 7 Rotate the blower shaft 10 to 25 turns weekly during storage Inspect the blower shaft near the shaft seal area monthly and spray with rust inhibitor if needed 8 For long term storage over six 6 months contact Sutorbilt Customer Service for recom mendations REMOVING PROTECTIVE MATERIALS Blower inlet and outlet are temporarily capped to keep out dirt and other contaminants during shipment These covers must be removed before start up RUST INHIBITIVE COATING The internal surface of all Sutorbilt units are mist sprayed with a rust inhibitive to protect the machine during shipment Rotating components will cause severe injury in case of personal contact Keep hands away from blo
63. wer inlet and discharge ports SB 7 626 2 SECTION 2 INSTALLATION LOCATION Install the blower in a well lit clean dry place with plenty of room for inspection and maintenance FOUNDATIONS For permanent installations we recommend concrete foundations be provided and the equipment should be grouted to the concrete It is necessary that a suitable base be used such as a steel combination base under blower and motor or a separate sole plate under each Before grouting equipment must be leveled free of all strains and anchored so no movement will occur during setting of grout After grout has completely hardened a recheck is necessary to compensate for shrinkage etc If required add shims under blower feet after final tightening of foundation anchor bolts to remove strain from the blower housing Where jack screws or wedges are used during grouting they must be backed off and wedges removed before final tightening of anchor bolts Where a concrete foundation is not feasible care must be taken to insure that equipment is firmly anchored to adequate structural members FIGURE 2 LIFTING THE BLOWER Refer to grouting instructions LIFTING AND HANDLING Reasonable care should be taken during unloading and moving to insure against undue strain on the blower VERTICAL CONF IGURATION BOTTOM HAND DRIVE BH CLOCKWISE SHAFT ROTATION SHAFT ROTATION F E COUNTERCLOCKWISE TOP HAND DRIVE TH CL
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