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Owner / Operator`s Manual - Quality Truck and Equipment

1. Model RS7200 Lo 5 gt 9 eS 6 9 ID Part Qty ID Part Qty ID Part Qty ID Part Qty 1 D4409 1 14 D6983 2 27 F50095 2 40 F50321 1 2 D5209 2 15 F50048 1 28 F50109 2 41 F50556 1 3 D5583 1 16 F50050 1 29 F50110 3 42 F50786 1 4 D5602 5 17 F50058 1 30 F50115 1 43 F50880 2 5 D5902 1 18 F50060 1 31 F50116 1 44 T14150 1 6 D5919 1 19 F50061 1 32 F50122 2 45 T15016 11 7 D5929 1 20 F50062 1 33 F50142 2 46 T15018 4 8 D5949 4 21 F50065 1 34 F50144 1 47 T15096 5 9 D6132 7 22 F50066 1 35 F50151 4 48 T30726 1 10 D6169 2 23 F50068 1 36 F50177 1 49 T30728 3 11 D6418 2 24 F50085 1 37 F50205 1 50 T30739 1 12 D6854 9 25 F50092 1 38 F50213 2 13 D6873 2 26 F50094 1 39 F50215 1 TrynEx International 2013 REV B F50908 39 Engine Parts Breakdown Tunr ax Model RS7200 40 TrynEx International 2013 REV B F50908 Engine Parts Breakdown Tunr Model RS7200 ID Part Qty ID Part Qty ID Part Qty ID Part Qty 1 D6131 4 8 F50069 4 15 F50134 1 22 T15018 4 2 D6132 4 9 F50087
2. TrynEx International 2013 REV B F50908 General information TURF Z CONGRATULATIONS The TurfEx product you have purchased is an example of turf management product at its finest Your TurfEx product s self contained design is a trademark of all TurfEx products Here s why SIMPLICITY Fewer moving parts manufactured of higher quality means minimal maintenance for your TurfEx product RELIABILITY High impact linear low density polyethylene hopper and tank with a custom engineered Stainless Steel frame VERSATILITY Multi use capabilities allows spreading of a variety of materials WARRANTY Two years parts and labor from date of installation The benefits you are about to recognize are that of time money and effort We welcome you to the world of TurfEx Performance Registration Record the following information in this manual for quick reference Spreader Model Number Spreader Serial Number Date of Purchase Dealer Where Purchased When ordering parts the above information is necessary This will help to insure ES 4 Madison Heights MI 48071 U S A j that you receive the correct parts 1 800 725 8377 trynexfactory com At the right is a diagram of the ID tag This tag is located on the frame Mode so ps 00 Please fill out the warranty with all the necessary information to validate it This will also give us a record so that any safety or service info
3. RES n ME EE RAT A METTE d S Warranty RS7200 Ac 2 FS 2 7 23 dt 72 A i d o St lt GE 100 M d MN W CC Limited Warranty TrynEx International warrants under the brand name TurfEx the TurfEx Model RS7200 for a period of two 2 years from the date of purchase except for the engine and drive transmission including TrynEx Genuine Parts and labor against defects in materials or workmanship under normal use and service subject to the limitations detailed below The Peerless drive transmission will be warranted for one 1 year against defect in materials or workmanship under normal use and service subject to the limitations detailed below The warranty period will begin on the date of purchase by the original purchaser for engines refer to the separate manufacturer s warranty ir 2 22 me 1 d A d i SH LARUM D L A S A d MS 55 d i SAXA i lt KE i CN Se A d SN ieee Wh T Al HA e S em M s d 9 Ke 5525 0 SP S ek 2 N This warranty applies to the original purchaser only and does not cover damages caused by improper installation misuse lack of proper maintenance alterations or repairs made by anyone including Authorized TurfEx Dealers and or TurfEx personnel Due to the corrosive p
4. ot Move Does Not Move TrynEx International 2013 REV B F50908 Third Hole Adjustment Third Hole Cable Lever Fix or Replace Plate Does Not Move is Damaged Cable Lever Product Jammed Remove Obstructions Spinner Plate Damaged or Dirty Engine RPM Incorrect Clean or Replace Spinner Adjust RPM s Spread Pattern Uneven 31 Troubleshootin No Spray Output 32 Tank Empty Spray System Not Suction Valve Closed Eo Er Tank Strainer Clogged Nozzle Tip Clogged Pump Clogged Hoses Clogged e Spinner Pump Belt Slipping or Improperly Tension Spinner Pump Belt Worn or Damaged Pump Pulley Loose Transaxle Pulley Loose Gearbox Pulley Loose Pump Worn Damaged or Dirt Spray Mix Too Thick or Viscous Frozen Fluid lt Tunr 3x Fill Tank Sprayer Output Low Engine RPM s Low Nozzle Strainer See Manual Clogged Tank Strainer Open Valve Clogged Remove Obstruction Nozzle Tip Clogged Pump Clogged Hoses Clogged Spinner Pump Belt Remove Obstruction Remove Obstruction Remove Obstruction Slipping or Improperly nsioned Spinner Pump Belt Worn or Damaged Pump Pulley Loose Transaxle Pulley Loose Gearbox Pulley Loose Pump Worn Damaged or Dirty Remove Obstruction Adjust Belt Properly Replace Belt Tighten Tighten Spray Mix Too Thick Tighten or Viscous Spray Nozzles Improperly Aligned Narrow Spray
5. TurFix Front Brake Cable Readjust Cable Adjusted Too Loose roperly Brakes Chatter Drum 3 Dirty Worn DamagedIi and Drum Something Caught in Clean 0ff Brake Band Brake Band and Drum an d Drum Front Brake Cable Readjust Cable Adjusted Too Tight Properly Brake Hot Brake Band and Drum Clean 0ff Brake Band Dirty or Damaged an d Drum Check Spring Sulky Brakes Locked Replace if Necessary Steering Is Difficult Grease Joint Replace if Necessary Add Grease Set tire Pressure to 12 PSI Articulating Joint Corroded or Damaged Rear Wheel Hub Low on Grease Tire Pressure Low TrynEx International 2013 REV B F50908 Troubleshootin TurFix Spinner Does Not Turn Spinner Rol Pin Replace Roll Pin Spinner Couplin P Plock Loose Tighten Shaft Coupling Block Set Se orn Tighten Spinner Pump Belt Tighten Or Replace Loose or Damaged Spinner Pump Belt 222 Plate Hardware Tight Replace Ho Opening See Hopper Opening Hopper Opening Plate oes Not Move Hopper Openin Plate Daage fate Hopper Cable Loose or Damaged Cable Ends Loose or Damaged Product Does Not Flow From Hopper Product Blocking One or More Holes Agitator Damaged or Worn Hopper Opening Plate
6. Avoid any obstacles that could suddenly stop the front wheels causing a tip over If you ever lose control while driving down a slope let go of the handles and jump off to the rear if necessary Backing uphill is a risky maneuver which should be avoided To avoid backing uphill stop the machine apply the brakes step off the Driver s platform steer the front of the machine across the grade and gradually engage the Throttle When backing uphill is unavoidable use caution Read Safety Manual Warning Reverse Operation for details on backing up International 2013 REV B F50908 Safet Tunr warnine To avoid Loss of control Tip over and Rollover cont d When pointing across an incline slope or hill sideways the weight distribution between the front drive wheels and the rear wheels is similar to level ground However more weight is transferred to the lower wheels which may cause the machine to rollover towards the downhill side This is the preferred angle for driving on gentle slopes Recommendations for driving across a hillside e Lean uphill to provide better balance for you and transfer more weight to the uphill wheels e Do Not change speed suddenly e Do Not make sharp turns as you may lose your balance and be thrown off the machine or loose control When making turns slow down and make gradual turns The machine also has a tendency to rollover when performing this maneuver Avoid making d
7. Check oil level regularly Check before operating Keep oil level between full and add marks Do not operate engine if oil level in engine or clutch are below or above the full and add marks Replacing Throttle Lever e Remove Handgrip e Loosen Lever tensioning Screw e Remove cable e Replace Throttle Lever in reverse order Replacing Throttle Cable e Remove Handgrip e Loosen Lever tensioning Screw e Remove cable e Replace Throttle Lever in reverse order Read Safety Manual WARNING Safety Devices before starting or operating the RS7200 Engine speed is part of the Throttle Clutch Safety Device Keep the top speed at 3450 RPM DO NOT over speed engine Spinner Shaft coupler Loosen Bolts After adjusting Conduct the Safety Device Test Brake Systems in the Driver s Training and Operation section of this Manual Read Safety Manual WARNING Safety Devices before starting or operating the RS7200 Adjusting Pressure in Fluid filled Tires On a level open area free from obstructions and bystanders lock front Brake shift into Neutral and start engine Tires are filled with pressurized Windshield Washer Solution to provide ballast for a lower center of gravity Explosive separation of rim and tires may cause serious injury DO NOT remove fluid from tires e All replacement tires must be fluid filled e Wear a face shield when checking filling and repairing fluid filled tires e Do
8. Take to authorized Honda mechanic Throttle Lever Cable Make proper Mis adjusted adjustments Throttle Throttle Lever Cab D d Lever Cable amage Lube with WD40 or eplace D Throttle Lever Cab Sticking Engine Starts in Gear Starting Module Replace Starting ule o Ground wire not Connect Ground connectei 5 o 28 TurFix Make proper adjustments Replace Spring Drain old fuel and refill with new fuel Idle adjustment Engine will not idle too low Throttle Sprin broken 2 Dirty or Stale fuel Air cleaner plugged Spark Plug damaged or fouled Throttle Lever Cable Damaged Clean or Replace Air Cleaner Replace Spark Plug Replace Throttle Lever Cable Engine will not return o c Throttle Lever Cable Sticking Lube with WD40 or Replace Replace spring Lube with WD40 or Take to authorized Honda mechanic Replace Spring Take to authorized Honda mechanic Throttle return spring broken Carburetor linkage Stuck Governor spring broken Governor out of adjustment TrynEx International 2013 REV B F50908 Troubleshootin URF 2X Machine will not move with engine running Front Brake Locked Drive belt worn or damaged Idler Tensioning Spring roken or missing Clutch out of oil Shift Arm Bolt Missing or Loos
9. W i gt 3 EM re 2 gt T El SE 5 5 t 1 d dec Ro Ka SA o Eu W 11 AI o EN a eg 1 10 Sa SS TES de MAL Mi KA Hd SE xy Pu SE A d E A ae Ro e 2 dii A G 230 K 2111 H Ke H ai di X 1 23 B B mm B SMS Ne B Fa BS 11 Wess Wi 1 2 Le KX Q d is El 22 fi Sc 5 W KC 1 MCN SER NS AN VM NI MU QU NU MN a W NA AUN UON NG s QUA Ns EE do EE AN dE MEME ES AUR AA E D M gt gt MTS vs X 252572 gt Eer x m B E 1 o D e RA 1 SE H SS i y MENT d A W NAY WU W W WAY MAYS WN KEE x KN s A 2s lt TrynEx International 2013 REV B F50908 Assembly Views TurFix Model RS7200 ea FSE Es 74 Madison Heights 48071 U S A y IN RYN ONAL 1 800 725 8377 trynexfactory com Model No RS7200 Serial No T15 100309 Suow x Turris 177274 CE Manuf 2013 TrynEx International 2013 REV B F50908 37 Model RS7200 lt Gs 0 38 TrynEx International 2013 REV B F50908 Main Frame Parts Breakdown _
10. 2013 REV B F50908 F50043 F50045 F50046 F50047 F50048 F50049 F50050 F50051 F50052 F50053 F50054 F50055 F50056 F50057 F50058 F50059 F50060 F50061 F50062 F50063 F50064 F50065 F50066 F50068 F50069 F50070 F50071 F50072 F50073 F50084 F50085 F50087 F50088 F50090 F50092 F50093 Idler Arm Tank 17 Gallon Brake Drum Hub Assembly Drive Transmission 2 Speed Reverse w Brake Engine Honda GX 160 Foot Shift Lever Gate Plate Gate Pivot Plate Gate Secondary Handle Grips Hopper 3 0 Cu Ft Idler Pulley Motor Mount Plate Pivot Knuckle Wheel Assembly 18 Pivot Pin Pump Mount Bracket Pump Adjust Plate Pump 2 9 GPM Belt Driven Wheel Assembly 13 Shift Linkage Spinner Transmission Transmission Shift Lever Motor Mount Anti Vibration Pads Sulky Frame Axle Assembly Brake Band Foot Pedal Material Agitator Spinner Shaft Belt Shroud Belt Shroud Mount Bracket Manual Tube Nozzle Pivot Bracket Valve 3 8 FNPT x Brass 33 TurFix Key to Parts F50094 Nozzle Bracket F50142 Sealed Bearings 6204 F50095 Nozzle Retainer F50143 Screw 10 32 X 7 8 Flat Head Phillips F50096 Gate Position Stop F50145 Hose Clamp 3 8 Double Tooth F50097 Gate Gauge Bracket F50146 Hose Clamp 1 2 Double Tooth F50100 Lever And Cable Assembly F50147 Hose Barb Quad Port X 1 2 F50103 Hose Barb 3 8 Male Thread X 3 8 F50148 Hose Barb Tee 3 8 F50104 Valve 3 Way Pan
11. 27 T15091 1 7 F50097 1 14 F50140 1 21 F50217 1 28 T30728 2 TrynEx International 2013 REV B F50908 45 Plumbing Parts Breakdown Tunr Z Model RS7200 46 TrynEx International 2013 REV B F50908 Plumbing Parts Breakdown TurFix Model RS7200 TrynEx International 2013 REV B F50908 ID Part 0ty ID Part 0ty ID Part Qty ID Part Qty 1 D5329 1 11 D6988 7 5 1 21 F50063 1 31 F50146 6 2 05355 1 12 06988 20 1 22 50093 1 32 50147 1 3 06920 1 13 06988 50 1 23 50103 2 33 50148 2 4 06923 2 14 06988 60 1 24 50104 1 34 F50499 1 5 D6929 2 15 06988 80 1 25 F50105 1 35 F50519 1 6 D6957 1 16 06989 9 5 1 26 F50121 1 36 120105 1 7 D6961 1 17 D6989 10 5 1 27 F50133 1 37 T20117 1 8 D6988 3 1 18 D6989 15 1 28 F50136 1 38 T20119 2 9 06988 4 1 19 50013 2 29 50138 1 39 T20121 1 10 06988 7 1 20 50015 2 30 F50145 16 47 Tunr 3x Gate Parts Breakdown Model RS7200 Complete Gate Assembly F50466 TrynEx International 2013 REV B F50908 48 Gate parts Break oun TURF Z Model 8 RS7200 Complete Gate Assembly F50466 ID Part Qty ID Part Qty ID Part Qty ID Part Qty 1 D5292 8 5 F50052 1 9 F50126 1 13 F50178 1 2 D5905 4 6 F50053 1 10 F50127 2 1
12. M s ANUS if CM E 2 We e e gt WEN de Kol Owner s Responsibility TurfEx Warranty Procedure To obtain warranty service return defective equipment to an Authorized TurfEx Dealer during the respective warranty period Repair or replacement of parts components and or unit shall be performed by such dealer after inspection and determination that the warranty applies Only TrynEx genuine parts must be used to keep the warranty in force Properly maintain and safely operate and store their TurfEx equipment Due to the extremely corrosive nature of the materials being applied it is the owner s responsibility to keep the product clean and free of these materials after use Properly maintain belts tires filters lubrication levels and mechanical drives and delivery systems Use the proper spreading materials for each model of spreader spreading material should be free flowing for best results Do not store spreading materials in the spreader Do not store liquids in the sprayer tanks 5555 SE SN s SE E 25 2 E te E Wa dek 1 2 57 M Ge i t d Ki SM S i SEH 22 2 A d d SE te e e at Wa Wil KAN D m AN a a A dE GE a K 50 EL EJ St Y CX n a n DM
13. PSI to wash machine Start and run machine and blow dry to remove any water e Empty Hopper NOTE Use a dedicated pail or wet dry vacuum to remove fertilizer so that it can be recycled e Clean Spinner Platter Footpads Nozzles and Nozzle Strainers If necessary Hopper opening plate Auxiliary Gate Slide plate and linkage Engine cooling fins Blower housing inlet Starter carburetor governor linkage Honda Throttle Lever Throttle Lever and cable e Lubricate and protect the following using WD 40 or equivalent e Operating controls and cables e Hopper Opening Plate and Auxiliary Gate Plate e Carburetor and all linkages and springs e Exposed aluminum e Check and record Engine Idle Speed Must not exceed 1650 RPM e Check and record Engine Top Speed Must be 3 450 RPM e Gage record and adjust Hopper control settings as necessary including e Auxiliary Gate Adjustment Plate e Hopper opening e Rate Adjustment Knob Check and adjust the Spray Nozzle alignment as necessary Check and top off engine oil Check and top off clutch oil Check for loose or missing fasteners or parts cracks in metal or welds Read Safety Manual WARNING Maintenance and Service before starting operating repairing or performing maintenance on the RS7200 24 Break in Service first 10 hours Checklist Change engine oil Change Clutch oil Grease all fittings Check tire pressure Check wheel lug nut tightn
14. Pattern Clean or Replace Pump Dilute Mix and Slow Speed Move to a Warm Area and Let Thaw TrynEx International 2013 REV B F50908 Dilute Mix and Slow Speed Adjust Nozzle Pivot Kev to Parts Tunr Ex D4321 Washer 1 D4409 Washer 3 4 05209 Bolt 5 16 18 X 3 4 Hex Head D5232 Spray Nozzle Flat Spray 80 Stainless 05292 Washer 10 D5329 Hose Barb 1 2 Male Thread X 1 2 90 D5336 Lock Washer 3 8 D5339 Clamp 5 8 Rubber Coated 05355 Pipe Tee 1 2 D5384 Decal Quality Made In The USA 05583 Wing Nut 1 4 20 D5602 Hose Grommet D5902 Red Plastic Spinner 05905 Bolt 10 32 X 1 2 Hex Head D5919 Cotter Pin 3 16 X 2 D5929 Handle Cover Red D5948 Nut 10 32 Nylox D5949 Washer 5 16 D6131 Bolt 1 4 20 X 1 2 Serrated Flange D6132 Bolt 1 4 20 X 3 4 Serrated Flange D6169 Washer 3 8 D6418 Bolt 5 16 18 X 1 Hex Head 06854 Bolt 1 4 20 X 1 Serrated Flange 06873 Keystock 3 16 X 1 1 4 D6920 Short Nipple 1 2 D6923 Street Elbow 1 2 90 D6929 Hose Barb 1 2 Male Thread X 3 8 06953 Nozzle Cap Black Nylon D6957 Spray Tip Cap Green Nylon D6961 Nozzle Seat Gasket 06978 Bolt 3 8 16 X 3 4 Hex Head D6988 Hose 3 8 X 1 Clear D6989 Hose 1 2 X 1 Clear D7291 Hopper Cover w Drawstring F50013 Hose Barb 1 4 Male Thread X 3 8 90 F50015 Nozzle Body Hose Barb 3 8 International
15. Run RV anti freeze or Windshield washer solution through spray system Calibrate Spray System e Calibrate Spreader System Maintenance and Service Improper maintenance can cause serious injury e Lock brake stop engine and disconnect spark plug wire Wait for all movement to stop before performing any adjustments Cleaning or repairs e Clean grass and debris from drives mufflers and engine to help prevent fires Clean up oil or fuel spillage e Let engine cool before storing and do not store near flame e Shut off fuel while storing or transporting Do not store fuel near flames or drain indoors e Park machine on level ground Never allow untrained personnel to service machine Use jack stands to support components when required Carefully release pressure from tires and spray system Remove spark plug wire before making any repairs Keep hands and feet away from moving parts If possible do not make adjustments with the engine running e Keep all parts in good working condition and all hardware tightened e Replace all worn or damaged Machine Safety Labels e Replace worn or damaged footpads e Perform all scheduled maintenance as directed in the Service Manual Read Safety Manual WARNING Safety Devices now Check Engine and Clutch Oil Please refer to your Honda Engine Manual that is provided with your RS7200 for any Engine maintenance IMPORTANT Low oil level can cause serious engine or clutch damage
16. backing up Release Throttle and apply one or both Brake Levers to stop Read Safety Manual WARNING Reverse Operation now Phase VIII Completing Daily Service Checklist Adjust Repair replace and report any irregularities discovered to your supervisor e Clean machine in a designated area IMPORTANT DO NOT power wash machine High pressure water will force corrosive fertilizer residue into bearings linkages and other parts Corrosion damage is not covered by the Warranty Instead use low pressure air regulated to 29 PSI Once a week or as necessary use low pressure water regulated to 29 PSI to wash machine Start and run machine and blow dry to remove any water e Empty Hopper NOTE Use a dedicated pail or wet dry vacuum to remove fertilizer so that it can be recycled Clean e Spinner Plate Footpads Nozzles and Nozzle Strainers If necessary Hopper opening plate Auxiliary Gate Slide plate and linkage Engine cooling fins Blower housing inlet Starter carburetor governor linkage Honda Throttle Lever Throttle Lever and cable Lubricate and protect the following using WD 40 or equivalent e Operating controls and cables e Hopper Opening Plate and Auxiliary Gate Plate e Carburetor and all linkages and springs e Exposed aluminum Check and record Engine Idle Speed Must not exceed 1650 RPM Check and record Engine Top Speed Must be 3 450 RPM Gage record and adjust Hopper control settings as
17. not attempt to check repair or replace fluid fill tires without the proper equipment e Use a clip on chuck and extension hose Stand to the side of the tire when filling e Always maintain tire pressure at 12 PSI Do not under or over inflate tires e Rear tires have split rims Release tire pressure prior to loosening any nuts or bolts e Never weld or heat the tire rims as this could cause a tire explosion or structural damage to the rim e Check tires often for cuts wear bubbles and missing or lose lug nuts Check pressure often e Fix or replace worn or damaged tires rims and hardware Read Safety Manual WARNING Tire Safety before starting operating or performing repairs or maintenance on the RS7200 Fluid filled tires are Safety Devices Keep pressure at 12 PSI DO NOT operate machine without Fluid filled tires Replace any lost fluid TrynEx International 2013 REV B F50908 25 Important Grease the following points daily Figure 1 Transaxle Grease Points Figure 2 Pivot Grease Points Figure 3 Sulky Grease Points Figure 1 Figure 2 Figure 3 Grease Daily 26 TrynEx International 2013 REV B F50908 Troubleshootin TurFix If engine does Transaxle in not start Gear Kill Switch Shift to Neutral Fuel shut ot valve Switch valve to Open Gees 208259 Lanyard in Switch Gas tank empty Fill with gas Fuel shut
18. oT SE se Gate Setting 3 ate Setting 46 ate Setting 47 Gate Setting 8 Gate Setting 9 ate Setting 810 ate Setting 412 Gate Setting 13 ate Setting 814 ate Setting 15 TrynEx International 2013 REV B F50908 21 4 6 4 5 0 5 0 5 5 4 4 3 3 8 1 0 14 1 7 EN 2 5 EN 3 8 4 EN 5 8 6 1 1 2 2 3 3 5 T 8 8 Sprayer Calibration Tunr ax Here are some guideline rates for the Nozzles supplied with the machine 40 3 E 99005 zm 002 017 277 22 TrynEx International 2013 REV B F50908 Sprayer Calibration Tunr Here are some guideline rates for the Nozzles supplied with the machine Nozzle Type Green Broadcast Green Broadcast Green Broadcast Green Broadcast Green Broadcast Green Broadcast Capacity in Gallons 17 17 17 17 17 17 17 17 17 17 17 17 Speed in ss ls 35 s Spray Width in Feet s s js Time to Empty in Minutes 2 Sq Ft covered per minute Sq Ft covered per load 96800 1000 Sq ft covered per load 96 80 6098 Acres Covered load 2 22 Ounces Per Sq FL Ounces Per 1000 Sa FL 3668 Gallons Per 1000 Sq Ft Ounces Per Acre 1398 86 Gallons Per Acre 994 6 95 7 65 8 50 956 15 61 Nozzle Type Blue Broadcast Blue Broadcast Blue Broadcast Blue Broadcast Blue Broadcast Blue Broadcast Capacity in Gallons 17 l pnmum pw 17 17 17 p Capacity in Ounces 2176 Speed in MPH 35 15 135 75 35 S 35 5 35 5 15 5 Dist
19. requirements for Personal Protection Equipment e Wear substantial water proof footwear and tightly secure all laces and straps Do Not wear shorts Instead always wear close fitting clothing and jackets to prevent clothing from getting caught on the handle bars and other control levers Wear appropriate clothing including hard hat safety glasses and hearing protection Long hair loose clothing straps shoelaces or jewelry may get caught in moving parts warning Safety Devices Do Not Operate machine unless all Safety Devices are in place and in good working condition Safety Devices include e Machine Safety Labels Operator Presence Control Throttle Centrifugal Clutch Letting go of the Throttle lever disengages power to the drive wheels Front Brakes with lock Front Brake has a spring to limit the force applied to reduce possibility of lock up Locked brakes are parking brakes Safety Kill Switch wire is attached to operator Slip Resistant footpads Belt guard securely fastened Neutral Safety Switch which prevents the RS7200 from starting in gear Fluid filled tires which provide ballast for a lower center of gravity 6 TrynEx International 2013 REV B F50908 Safet Tunr warnine Operation Avoid Serious Injury Do Not change the engine governor setting or over speed the engine The top engine speed when the machine is in Neutral is 3450 RPM Use the electronic multifunction display to monitor the top
20. speed and make adjustments as necessary Never shift gears while the machine is moving as this may cause a rapid slowdown or stop the front wheels causing loss of control or a tip over Always stop the machine before shifting gears Only operate in good visibility conditions Avoid holes and inspect work area for hidden hazards before starting machine engine Be sure the machine is in neutral and all brakes are locked before starting engine Use caution stepping on or off the sulky to avoid tripping Never use machine without sulky or operate on wet grass Use extra care when operating this machinery on inclines or slopes Be sure to refer to the Operator s Manual for specific instructions regarding operating the machinery on slopes and or inclines Turf conditions can affect the machine s stability Use caution while operating near drop offs or other hazards Never operate with the guards not securely in place Be sure all interlocks are attached adjusted properly and functioning properly before starting the engine Stop on level ground lock all brakes shut off engine and shift into neutral before leaving the operators position for any reason Keep hands feet clothing and loose objects away from moving parts and pinch points Never carry passengers Keep a safe distance between the machine and all third parties Slow down and use caution when making turns and or crossing roads and sidewalks Do not operate the machine under the influence of alcohol or
21. 1 16 F50150 5 23 T15050 4 3 D6169 6 10 F50088 2 17 F50180 1 24 T30728 6 4 F50043 1 11 F50090 1 18 F50181 1 5 F50049 1 12 F50110 1 19 F50196 4 6 F50056 1 13 F50117 1 20 F50214 1 7 F50057 1 14 F50123 2 21 T15016 4 TrynEx International 2013 REV B F50908 41 Handle Parts Breakdown Model RS7200 TurFix TrynEx International 2013 REV B F50908 Handle Parts Breakdown Tugg Z Model RS7200 28 KE o ID Part 0ty ID Part Qty 1 D5339 1 8 F50321 2 2 D6169 5 9 F50322 3 3 F50110 12 10 F50323 3 4 F50120 1 11 F50333 1 5 F50199 1 12 F50802 1 6 F50239 1 13 14151 1 7 F50320 1 14 T30728 10 TrynEx International 2013 REV B F50908 43 Dashboard Parts Breakdown Model RS7200 Tunr 3x TrynEx International 2013 REV B F50908 Dashboard Parts Breakdown Model RS7200 TurFix ID Part Qty ID Part Qty ID Part Qty ID Part Qty 1 D5905 4 8 F50100 1 15 F50152 2 22 F50220 2 2 D5948 4 9 F50104 1 16 F50173 2 23 F50300 1 3 D6131 2 10 F50114 1 17 F50174 1 24 F50321 1 4 D6978 2 11 F50119 1 18 F50175 1 25 F50682 1 5 F50054 2 12 F50129 1 19 F50176 1 26 T15016 2 6 F50096 1 13 F50132 1 20 F50182 1
22. 200 on any slopes or inclines greater than 15 degrees As the Trainee is able to demonstrate his ability to control the machine on hills as well as his understanding of hillside driving principles and proper techniques gradually increase the slope As the Trainee progresses gradually add weight to the Hopper and Tanks Read Safety Manual WARNING To avoid loss of control tip over and rollover before operating the RS7200 on an incline or slope PHASE VI Driving over curbs e Never attempt to jump a curb at high speed as this may cause a forward tip over Instead e Approach the curb or parking block straight on e Stop the machine 12 inches away from the curb e Shift into 1st gear e Gradually accelerate up and over curb If machine is unable to climb over a curb e Look for a lower section of curb e f one is not available approach the curb on an angle and attempt to climb over one wheel at a time Use ramps to get over the curb IMPORTANT Avoid high curbs and bottoming out as this can cause machine damage that is not covered by the Warranty Phase VII Backing Up To back up Stop shift into Reverse look behind to make sure the path is clear and keeping both feet on the operator s platform and a firm 2 handed grip on the handles gradually pull the Throttle To turn right Pull the right Handle toward you and push the left handle away from you To turn left Reverse the procedure To stop
23. 4 F50297 1 3 D5948 14 7 F50124 3 11 F50128 7 4 F50051 1 8 F50125 1 12 F50143 9 TrynEx International 2013 REV B F50908 49 Hopper amp Tank Parts Breakdown Model RS7200 PAL Ce sa RE PD ay EXCTA 50 TrynEx International 2013 REV B F50908 Hopper amp Tank Parts Breakdown Tunr Model RS7200 ID Part Qty ID Part Qty ID Part Qty ID Part Qty 1 05232 1 8 F50047 2 15 F50179 1 22 F50337 1 2 D5336 8 9 F50055 1 16 F50207 2 23 T30728 2 3 06169 10 10 F50059 2 17 F50208 2 4 D6953 1 11 F50084 1 18 F50213 1 5 D6978 8 12 F50102 1 19 F50276 1 6 D7291 1 13 F50130 2 20 F50279 2 7 F50045 1 14 F50150 2 21 F50324 1 TrynEx International 2013 REV B F50908 51 x 5 6 i Ce o N N N CC 65 LYS TITER NN Complete Sulky Assembly 12 F50467 TrynEx International 2013 REV B F50908 52 Sulky Parts Breakdown Tunr Model RS7200 Complete Sulky Assembly F50467 ID Part Qty ID Part Qty ID Part Qty ID Part Qty 1 D4321 1 6 F50064 2 11 F
24. 50112 2 16 F50209 1 2 D4409 2 7 F50070 1 12 F50131 2 17 F50213 4 3 D5209 4 8 F50071 1 13 F50141 1 18 T15018 2 4 D5919 3 9 F50072 2 14 F50183 1 19 30739 2 5 F50046 2 10 F50073 1 15 F50191 1 TrynEx International 2013 REV B F50908 53 Notes 54 Tunr TrynEx International 2013 REV B F50908 Notes TrynEx International 2013 REV B F50908 TurFix 55 TurFix 142807
25. Handling and disposal of hazardous waste products Dispose of all hazardous waste products properly e Clean up hazardous waste spills immediately Refer to the Pesticide Label for proper handling and disposal instructions Refer to MSDS for proper handling and disposal instructions Wear the Personal Protective Equipment specified on MSDS and Pesticide Labels Before disposing of hazardous waste check with your local regulatory agency International 2013 REV B F50908 11 Specifications TurFix Model RS7200 ENGINE e Engine Model Honda GX Series e RPM Full speed 3450 rpm no load Idle 1400 rpm e Centrifugal Honda wet clutch with 2 1 reduction e Speed 3 5mph 1st Gear 5 0 mph 2nd Gear e Fuel tank 0 82 gal Honda fuel tank on engine e Type of fuel Regular unleaded gasoline e Fuel shutoff valves Located on engine and below tank TRANSMISSION e Transmission Model Peerless 855 001C reverse neutral and 2 forward gears TIRES AND WHEELS e Front tires 18 x 950 8 Windshield Washer Solution added for ballast and traction e Rear tires 13 x 650 6 Windshield Washer Solution added for ballast and traction SPREADER e Capacity 150 Ib SPRAYING SYSTEM e Spray Pump Flo jet 2GPM belt driven diaphragm pump e Tank 17 0 gallon 64 4 L capacity e Nozzles 1 0 GPM Broadcast Polymer and 1 5 GPM Broadcast Polymer 0 8 GPM Fan ER Polymer and 1 0 GPM Fan ER Polym
26. Inspect Machine before each use e Check and adjust as necessary the Spray Nozzle alignment and pattern e Check and adjust the Spreader Control settings as necessary Read Safety Manual WARNINGS Inspect Machine before each use Check wheel fasteners Tire Safety each before starting or operating the machine Starting stopping and parking the machine Read Safety Manual WARNINGS Engines starting Safety Parking before starting or operating the machine To start engine e Locate machine on a flat level area free from obstacles and bystanders Shift into Neutral Lock Brake Lever Make sure safety switch lanyard is attached Choke engine if necessary DO NOT pull Throttle Lever while starting Pull Starter To stop engine e Lock front Brake Lever e Shift into Neutral e Push Kill Switch To park machine e Stop on level ground Lock Brake Lever Shift into Neutral Push Kill Switch When leaving the machine unattended close Fuel Valve Proper shifting techniques IMPORTANT Excessive force applied to the Shift Lever can cause internal Transaxle damage and other damage which is not covered by Warranty WARNING Never shift gears while the machine is moving as this may cause a tip over or loss of control To Change gears e Release Throttle e Bring the machine to a complete stop e Shift into the desired gear If the machine does not shift easily move the fron
27. Not attempt to start or operate the machine if The Neutral Safety Switch System or any other safety device is not working The Throttle Clutch does not move freely and automatically and rapidly return to the idle position The idle engine speed exceeds 1650 RPM upon starting The machine unexpectedly moves upon starting or when shifting gears warnine Avoiding slipping or tripping injury Use caution when riding on and getting on and off the RS7200 e Keep a firm grip on the handles with both hands Stand only on the footpads Keep footpads clean Replace worn or damaged footpads A warning Forward Operation Loss of control may cause death or serious injury e Always keep a firm grip on the handlebars with both hands e Operate the machine in 1st Gear until you become familiar with it e Never operate the machine at a greater speed than is reasonable in light of the conditions presented e Only operate in 1st Gear on slopes inclines bumpy ground or high grass Avoid sudden starts stops and turns as they may cause you to lose your balance and be thrown from the machine Axwarnine Reverse Operation Loss of control may cause death or serious injury Always keep a firm grip on the handlebars with both hands Do Not back up if there is a possibility you or a bystander could become trapped between the machine and an immovable object or barrier Always look behind and down before backing up to be sure of a clear pat
28. Owner Operator s Manual This Manual Must Be Read Before Operating The Equipment Tunr INNOVATIVE TURF SOLUTIONS RS7200 Serial 15 100309 and higher INTERNATIONAL CUSTOMER COPY Madison Heights Michigan 48071 866 5 TURFEX www turfexproducts com TrynEx International 2014 1 REV B F50908 Table of Gontents General InfofmMation RE ose d RE EE OD CITICALIONS tec sa Assembly Eller ele EE ell p EET Em dte a Ee Assembly Views Main Frame Parts Breakdown u uu u tenente Engine Parts Breakdown u n N u u handle Parts BreakdOWIL cocer rrr e Dashboard Parts Breakdown netten tnnt Plumbing Parts Breakdown eastside Parts BreakdoWM me Hopper amp Tank Parts Breakdown l l n n nnne 111 41121 181 1510 1 1 1 eens Have a question or need assistance TurfEx Customer Care 866 5 TURFEX or 248 586 3500 Monday through Friday 8 00 AM to 4 30 PM EST Fax 248 691 8378 E mail customercare trynexfactory com Website www turfexproducts com TurFix
29. Shift into Neutral Never leave the machine unattended on an incline or slope where someone could disengage the brakes and the machine could roll When leaving the machine unattended close fuel shut off valve Axwarnine Tire Safety Tires are filled with pressurized windshield washer solution to provide ballast for a lower center of gravity Explosive separation of rim and tires may cause serious injury DO NOT remove fluid from tires All replacement tires must be fluid filled Wear a face shield when checking filling and repairing fluid filled tires Do not attempt to check repair or replace fluid fill tires without the proper equipment Use a clip on chuck and extension hose Stand to the side of the tire when filling Always maintain tire pressure at 12 PSI Do not under or over inflate tires Rear tires have split rims Release tire pressure prior to loosening any nuts or bolts Never weld or heat the tire rims as this could cause a tire explosion or structural damage to the rim Check tires often for cuts wear bubbles and missing or loose lug nuts Check pressure often Fix or replace worn or damaged tires rims and hardware Always replace tires with genuine TurfEx liquid filled tires and rims Axwarnine Maintenance and service Improper maintenance can cause serious injury e Lock brakes stop engine and disconnect spark plug wire Wait for all movement to stop before adjusting cleaning or repairing e Clean grass an
30. ance in 1 Minute 440 Spray Width in Feet 11 Ounces Dropped Per Minute 76 7 17 17 5 5 3 5 3 DW 9 Je j 6 j 5 15 que 15 1 15 8 E Time to Empty in Minutes Sa Ft covered per minut 4400 Sa Ft covered per load 89320 80388 1000 Sq ft covered per oad 89 32 80 39 Acres Covered load Ounces Por 1000 St FL 24 5 Gallons Per 1000 Sa Ft Gallons Per Acre 5 28 5 80 645 1036 725 11 84 TrynEx International 2013 REV B F50908 23 Maintenance TurFix IMPORTANT Keeping the RS7200 Ride N Spray operating reliably requires attention to maintenance Proper maintenance prevents damage to your machine and preventable malfunctions Proper maintenance is required for the safe operation of the machine Use the following timetables to perform routine maintenance Engine Service Intervals Refer to Engine Manual included with this machine for Engine service intervals IMPORTANT Change engine and clutch oil every 100 hours Daily Service Checklist IMPORTANT Adjust repair replace and report any irregularities discovered during these checklist inspections to your supervisor e Clean machine in a designated area IMPORTANT DO NOT power wash machine High pressure water will force corrosive fertilizer residue into bearings linkages and other parts Corrosion damage is not covered by the Warranty Instead use low pressure air regulated to 29 PSI Once a week or as necessary use low pressure water regulated to 29
31. chine before each use Examine the machine prior to each use Do Not use the machine if any parts are not in good working condition e Check for worn tires cracks in parts loose or missing bolts cotter pins etc and replace or repair before operating e Make sure all safety devices are present and in good working order including all the safety labels Shields Brakes the Neutral Safety Switch System and Throttle Centrifugal Clutch which disconnects the power to the drive wheels when released To test the Brakes Neutral Safety Switch System and Throttle Clutch follow instructions in the Driver s Training and Operation section of this manual e Make any necessary repairs or adjustments before starting the engine and or operating the machine Axwarnine Engine Starting Safety Do Not attempt to start the machine if any of the following apply e You are in a confined space You or someone else could be trapped between the machine and a solid obstacle should the machine unexpectedly move upon startup Remember to check for low hanging obstacles such as tree branches clotheslines etc You are not certain of firm dry level footing to prevent loss of balance Before attempting to start engine You must move the machine to a solid level dry open area before starting the engine Verify the machine is in Neutral The machine rolls forward easily in neutral Lock front brake and apply the sulky brake Do Not operate the Throttle Do
32. commodate a safe operating pattern Do Not attempt to drive the RS7200 in that area Do Not operate on slopes or inclines where traction and stability are doubtful Do Not ride on slopes exceeding 15 Degrees Read Machine Safety Label and Safe Balance Zone sections for details on estimating 15 degree slopes before starting or operating the RS7200 Never operate on wet slopes Look for holes ruts rocks and other hidden hazards in the work area before starting work Uneven terrain can overturn the machine Tall grass can hide hazards Do Not operate near drop offs ditches or bodies of water Keep a firm grip of the handlebars with both hands at all times Slow down and lean into turns for better balance and to transfer your weight to the inside wheels to prevent loss of control tip over or rollover Tires with excessively worn tire tread are dangerous on slopes or inclines Replace tire s with less than 1 4 of tread remaining Only use liquid filled tires supplied by TurfEx Maintain tire pressure at 12 PSI Higher pressures will cause the tires to lose traction and under inflated tires will cause instability Do Not attempt to climb over curbs and parking blocks while operating the RS7200 at a high speed as this may cause a forward tip over To help avoid Loss of control tip over and rollover use extreme caution on inclines and slopes and e Use 1st Gear to provide improved traction and a slower ground speed e Travel across the gra
33. d debris from drives mufflers and engine to help prevent fires Clean up oil or fuel spillage Let engine cool before storing and do not store near flame Shut off fuel while storing or transporting Do not store fuel near flames or drain indoors Park machine on level ground Never allow untrained personnel to service machine Use jack stands to support components when required Carefully release pressure from tires and spray system Remove spark plug wire before making any repairs Keep hands and feet away from moving parts If possible do not make adjustments with the engine running Keep all parts in good working condition and all hardware tightened Replace all worn or damaged Machine Safety Labels Replace worn or damaged footpads Perform all scheduled maintenance as directed in the Service Manual Axwarnine Pesticide Safety The improper use handling application and disposal of pesticide products applied by this machine may cause death or serious injury e Read and follow product label and Material Safety Data Sheet MSDS precautions for handling mixing applying and disposing of pesticides applied by this machine Some materials may present health hazards that will require the use of Personal Protective Equipment PPE Always wear required PPE e Keep required PPE available for use by the operator or mechanic at all times e Keep pesticide labels and MSDS available for the operator or mechanic at all times Axwarnine
34. de Begin at the bottom of the slope and work your way up e Avoid traveling straight down a slope When descending a slope zigzag or slalom across the grade gradually downwards using the brakes to slow the machine Lean uphill at all times to provide better balance and to transfer weight to the uphill tires Slow down and avoid sharp turns and sudden starts and stops Reduce the amount of granular and liquid products carried Apply rear brakes first and then front brakes Operate the RS7200 as a walk behind unit in situations where loss of control tip over or rollover is possible When traveling up a slope be aware that the drive tires have reduced traction and there is greater risk that the machine could tip backwards Recommendations for driving up an incline or slope Lean forwards to provide better balance and to transfer more weight to the front drive wheels Refer to the driver s position illustrations in Driver s Training and Operation section of this Manual for details Accelerate gently Accelerate slowly Accelerating too quickly may result in a loss of traction Do Not make sharp or quick turns Making sharp or quick turns may cause you to lose your balance and be thrown off the machine or cause a side rollover In areas of poor traction operate the machine as a walk behind unit If you experience a loss of control while driving the machine on an upward slope lower the handlebars as you step backwards off the operator s platform a
35. drugs Use care when loading or unloading the machine into a trailer or truck Avoid distractions including but not limited to cell phones and mp3 players while operating this machine Operators must concentrate and focus on the safe use of this machinery at all times Keep a firm hold on the handle bars at all times Do Not touch hot muffler while running or after shutdown Wear eye protection and necessary Personal Protection Equipment refer to Pesticide Label when using compressed air or water to clean the machine Axwarnine Inspecting Work Area Prior to operating carefully inspect the work areas for hazards or uneven ground that may hidden in the grass e Clear the work area of moveable objects such as branches wires rocks glass etc That may interfere with the machine e Mark the location of all immovable objects or irregular areas e Avoid hitting obstacles such as holes abrupt changes in ground contour branches stumps roots protruding pipes paving edges etc that could unexpectedly turn stop or upset the machine possibly throwing you off into or over the handle bars causing serious injury or death The faster you are moving the more potential there is for injury e Keep away from drop offs the edges of ponds streams pools etc especially at the bottom of slopes Evaluate the terrain e Determine what accessories and attachments are needed to properly and safely perform the job Only use accessories and attachments a
36. e Pulleys Loose Front axle shaft key missing Transaxle Damage o x E e e Transaxle Locked Front Brake locked Axle Bearing low on grease Internal Transaxle damage TrynEx International 2013 REV B F50908 Pull brake to remove brake lock Replace belt Replace Spring Fill clutch with oil Replace or Tighten Tensioning Idler Engine Transaxle Replace shaft key Oil Low Axle Bent Shift Linkage broken Other Internal Damage Release Brake Grease Bearing Take to TurfEx Dealer for Diagnostics Tighten Tighten Tighten Fill transaxle with oil Replace Transaxle Replace Shift Linkage Take to TurfEx Dealer for Diagnostics Machine Creeps or continues moving with engine running Engine Idle speed too hig Adjust Idle Speed Replace Throttle Lever Cable Throttle Lever Cable amage o a Throttle Lever Cable Sticki Lube with WD40 or icking Replace Replace Spring Lube with WD40 or Take to authorized Honda mechanic Throttle Return Spring Broken Carburetor linkage stuc Drive Belt Slipping or Tensioned Improperly Check Idler Pulley and Spring Tighten Replace Motor Plate Tighten or Replace Fasteners Excessive Vibration Loose Engine Bolts Motor Plate Cracked Fasteners Loose or Missing Replace Affected ompo
37. e e Turn Engine off with Kill Switch Confirm that the engine starts and Kill Switch works e Shift into 1st Gear and repeat the previous test Confirm that the engine does not start in gear 3 Brake Systems A Front Brake System Components Brake Lever with Lock Front Brake Cable 1 Brake Drum Band Tension Spring Sheath Brake pin Rod Brake pin 1 washer Lock Nut e Parka fully loaded machine on level ground free from obstructions and bystanders Start engine e While in NEUTRAL push the machine forward No unusual drag should be felt TrynEx International 2013 REV B F50908 A Front Brake System cont d Pull and release the Front Brake Lever several times Ensure that the lever operates smoothly and snaps back completely when released The operating force on the Lever must not exceed 25 pounds of force e Shift into High Gear accelerate to full speed and pull the Front Brake Lever Confirm that the machine stops smoothly in less than 8 feet and the Brake does not lock up B Rear Brake System Components e Push and release the Sulky Brake Pedal several times Confirm that the pedal operates smoothly and snaps back completely when released The operating force on the Lever must not exceed 25 pounds of force e While in NEUTRAL push the machine forward No unusual drag should be felt Shift into 2nd Gear accelerate to full speed and push Sulky Brake Pedal Confirm that the machine stops smoothly in le
38. el Mount 3 8 FNPT Brass F50149 Decal Dashboard Graphic F50105 Street Elbow 3 8 90 Brass F50150 Bolt 3 8 16 X 2 1 4 Hex Head F50109 Rubber Grommet 5 8 F50151 Bolt 5 16 18 X 3 Hex Head F50110 Bolt 3 8 16 X 1 Hex Head F50152 Screw 46 32 X 1 2 Phillips Head F50112 Bolt 5 16 18 X 1 1 4 Hex Head F50173 Hand Lever W Lock F50114 Hand Lever F50174 Tapered Handle Threaded F50115 Pulley 5 16 Bore X 3 1 2 O D F50175 Cable Throttle F50116 Pulley 1 2 Bore X 3 O D F50176 Cable Brake F50117 Pulley 22mm Bore X 3 1 2 O D F50177 Bracket Brake Cable F50119 Kill Switch F50178 Cable Clamp F50120 Transmission Shroud F50179 Top Screen RS Series F50121 Hose Barb Quad Port X 1 2 90 F50180 Spring Throttle F50122 Pulley 3 4 Bore X 3 1 2 O D F50181 Spring Belt Tension Bracket F50123 Manual Tube End Cap F50183 Spring Brake Return F50124 Washer 10 Finish Nylon F50184 Decal Starting Instructions Warning F50125 Washer 10 Fender Nylon F50185 Decal RS7200 F50126 Bushing Spinner Shaft Nylon F50186 Decal Calibration RS7200 F50127 Spacer 10 X 1 4 Nylon F50187 Decal Warning Pinch Point F50128 Washer 10 X 3 8 BV Nylon F50188 Decal Gear Selection F50129 Dashboard F50189 Decal Warning Belt Cover F50130 Spacer 1 X 1 1 4 X 7 8 F50190 Decal 100 hr Oil Change F50131 Double Flange Hub W Roller Bearing F50191 Anti Skid Brake Pedal Pad F50132 Valve Handle F50196 Wash
39. ened to the Transport platform and the ramp and machine wheels are properly aligned with each other Never unload a RS7200 by shifting it into Neutral and allowing it to freewheel backwards down a ramp Rather the driver must start the RS7200 while on the Transport platform shift the engine into Reverse and inch the machine down the ramp under power using the brakes as necessary Read Safety Manual Warning Reverse Operation for required precautions while operating the RS7200 in reverse e f there is not adequate standing room for the operator on the Transport platform the machine should be started while the operator is standing on the ground e f an enclosed Transport is used use extra caution starting and operating the RS7200 inside the enclosure Transporting the machine over the road can be hazardous The risks include but not limited to traffic accidents failure of Transport system and ejection of the machine from the Transport Transporting the RS7200 requires a heavy duty Transport capable of safely carrying a fully loaded RS7200 weighing 700 lbs plus the weight of all materials carried on the transport Follow other Transport manufacturer s precautions and always use all safety devices provided DO NOT overload or unbalance the Transport or hitch Use only heavy duty ramps with a minimum width of 8 5 inches and an anti slip surface capable of supporting 1000 108 or the combined weight of the machine and driver whichever is g
40. er 1 4 Rubber F50133 Check Valve PP 1 4 FNPT F50198 Wire 18 Gauge Black F50134 Muffler Deflector F50199 Actuator Rod Side Deflector F50135 Spray Nozzle 1 0 GPM Broadcast F50200 Wire Harness RS7200 F50136 Spray Nozzle 1 5 GPM Broadcast F50201 Cable Tie 12 F50138 Valve 3 8 Hose Barb X 1 2 MNPT F50202 Cable Tie 6 F50140 Meter Hour RPM F50203 Sleeve Netting Black F50141 Sulky Anti Fatigue Mat F50205 Spacer 1 4 X 1 2 X 1 4 34 TrynEx International 2013 REV B F50908 Kev to Parts TurFix F50206 F50207 F50208 F50209 F50213 F50214 F50215 F50217 F50218 F50219 F50220 F50221 F50239 F50276 F50279 F50297 F50300 F50320 F50321 F50322 F50323 F50324 F50333 F50337 F50499 F50500 F50519 F50547 F50556 F50591 F50682 F50685 F50786 F50802 F50880 T14150 Washer 1 Thin E Clip 1 Shaft Keystock 1 4 X 2 Nut 1 Slotted Hex Zinc Safety Clip Belt Drive Belt Spinner Pump Cable Valve Muffler Deflector Screw Decal Spot Sprayer Bolt 1 2 13 X 1 Button Head Nut 10 24 Nylox Side Deflector 12 X 6 1 2 Plastic Foam Backer Side Foam Protector E Clip Hopper Cable Main Gate with Eyelet Spring Side Deflector Spring Pin 5 32 X 1 Machine Screw 48 32 5 8 Washer 8 Flat Washer Bottle 3202 Side Deflector Latch Bracket Hose Barb 11 16 Nozzle Thread X 3 8 Spray Nozzle 0 25 GPM Fan Spray Nozzle 0 30 GPM Fan Check Va
41. er trim e Spray Patterns 6 to 11 wide pattern for general spraying 3 narrow pattern for trim spraying e Spray Pressure Regulated to 25 psi to match ground speed with tip output e Spray Rate Adjustable from 1 4 to 1 2 gallon per thousand square feet DIMENSIONS e Overall length 60 0 e Overall width 35 5 e Overall height 55 0 e Weight 415 Ib dry 700 Ib full 900 Ib full with 200 Ib rider ELECTRICAL SYSTEM e Safety interlock system This machine is equipped with a neutral safety start module To start the engine the transmission must be in the neutral N position 12 TrynEx International 2013 REV B F50908 Assembly Instructions Tunr Ex 1 Align Sulky with Pivot and fasten with 1 D4321 Washer 1 F50209 Slotted Hex Nut and 1 D5919 Cotter Pin as shown above Make sure to grease before use 2 Fill engine and clutch with oil before use Refer to the Honda Manual 3 Tune engine to 3450 rpm s before using Refer to the Honda Manual TrynEx International 2013 REV B F50908 13 Drivers Trainin TurFix Do Not attempt to start or operate this machine until you have read and are warnine thoroughly familiar with this Operator s Manual Read it now before Beginning All operators and mechanics must be trained before operating this Machine DASHBOARD CONTROLS A Spray Control Handle opens a valve when spraying is desired Like the Bra
42. ess Check tightness of Pivot Bolts and Nuts Test Safety Devices Check Drive belt tension Check Spinner Pump belt tension Every 50 hours or every 2 weeks Checklist Perform more frequently if operating in wet or dusty conditions 9 Grease all fittings e Clean air filter e Check tire pressure e Check wheel bolt lug nut tightness e Check tightness of Pivot Bolts and Nuts e Test Safety Devices e Check drive belt and spinner clutch belts Every 100 hours or monthly Checklist Perform more frequently if operating in wet or dusty conditions e Change engine oil 9 Change Clutch oil e Clean or replace air filter e Check engine manual for additional service required e Grease all fittings 9 Check tire pressure e Check wheel lug nut tightness e Check tightness of Pivot Bolts and Nuts e Test Safety Devices e Check drive belt and Spinner Pump belts replace if necessary e Flush and clean Spray tanks e Calibrate Spray System e Calibrate Spreader System TrynEx International 2013 REV B F50908 Maintenance TurFix Yearend checklist Read Safety Manual WARNINGS Change engine oil Change Clutch oil Clean or replace air filter Check engine manual for additional service required Grease all fittings Check tire pressure Check wheel lug nut tightness Check tightness of Pivot Bolts and Nuts Test Safety Devices Check drive belt and spinner clutch belts replace if necessary Flush and clean Spray tanks
43. h Always look behind and up before backing up to be sure the path is clear of low hanging obstacles such as tree branches clothes lines and low doorways Use extra caution backing up when in an enclosed area Backup slowly until you become familiar with how the machine handles Never coast backwards Instead back up under power and in Reverse Gear with the Throttle engaged using the brakes as necessary Use extra caution backing from an awkward location or position Keep both feet firmly on the footpads whenever possible Backing up while in the walking position is hazardous and in most cases can and should be avoided However when backing up from the walking position is unavoidable such as when unloading the machine from a trailer use extreme caution 8 TrynEx International 2013 REV B F50908 S afet TurFix Axwarnine To avoid Loss of control Tip over and Rollover Loss of control tip over or rollover may cause death or serious injury This machine has a high center of gravity and turf conditions affect stability Slopes are a major factor in loss of control tip over and rollover accidents Never shift gears while the machine is moving as this may cause a rapid slowdown or stop the front wheels causing loss of control or a forward tip over Instead bring the machine to a complete stop before shifting gears Study the terrain before beginning work and plan a safe operating pattern If the area at issue will not ac
44. ke Levers it has a lock to permit continuous spraying Additional details about the spray controls will be provided in the Sprayer Operator section of this manual B Brake Handle with Lock controls the front brake on the Transaxle Pulling the lever activates the Front Brake The Front Brake Lever can be locked in the pulled position by pushing the lock button on the lever with your finger The Lock is automatically released by pull ing the lever again A Spring controls the amount of force applied to the Front brake Main Gate Indicator Main Gate Control Main Gate Indicator Lock Safety Shutdown Switch WARNING Be sure lanyard is attached to operator at all times turns the engine off and permits it to be started It is part of the Neutral Safety Switch System to prevent the Machine from starting in Gear Hour amp RPM Meter to monitor RPM s and Hour s for Maintenance Spray Control Knob Auxiliary Gate Control opens and closes the pattern adjustment Slide Plate below the spreader s Third Hole left hole looking from the Operator s position It is to be closed whenever the Deflector is lowered to reduce the amount of granular product distributed to the right side of the machine It also functions in the partially closed position to balance the spreader pattern Pulling the lever rearwards closes the Third Hole J Throttle Control Lever the Lever controls engine speed The engine speed increases as the lever is pulled and the Centrifugal C
45. lutch automatically engages sending power to the Transaxle though a belt and pulley system Releasing the Throttle Lever decreases engine speed and disengages power to the Transaxle NOTE The Brake Control and Spray Control Levers can be alternated to match operator preferences 14 TrynEx International 2013 REV B F50908 Drivers Trainin TurFix MACHINE CONTROLS REAR VIEW Spot Spray Bottle for hard to reach areas Tank Clean Out conveniently located for ease of draining Manual Tube to store manuals for machine Belt Guard to protect operator from moving parts Sulky Brake Shift Lever Material Deflector Lever to operate side deflector Fuel Cap gt TrynEx International 2013 REV F50908 Drivers Trainin Tunr ax MACHINE CONTROLS FRONT VIEW Oe 25 o A Tank Lid B Material Deflector C Fluid Filled Tires D Broadcast Nozzle E Trim Nozzle TrynEx International 2013 REV B F50908 Drivers Trainin TurFix Adding gasoline Move the machine outdoors and e Emphasize fuel handling safety Read Safety Manual WARNING Fuel Safety before adding gasoline Use extra care when handling gasoline Inspect the machine before each use In addition to the steps in Safety Manual Warning
46. lve 1 4 Nozzle Cap Bolt 3 8 16 X 2 Hex Head Shaft Coupler 2 Piece RS7200 Hook amp Loop Square Adjustable Handle 5 16 18 X 1 Washer 3 8 X 1 1 2 Fender Keystock 3 16 X 1 3 4 Knob 3 8 16 Rubber Bumper Main Frame RS7200 International 2013 REV B F50908 714151 115016 715017 715018 115050 715091 115096 20105 20117 20119 20121 20136 T30726 T30728 T30739 Handle Assembly RS7200 Nut 1 4 20 Nylox Washer 5 16 Flat Nylon Nut 5 16 18 Nylox Bolt 5 16 18 X 1 1 2 Hex Head Gate Slide Stop Nut Plate Nut 1 4 20 Hex Line Strainer 1 2 Clear Bowl Hose Barb 3 8 Male Thread X 3 8 90 Hose Barb 1 2 Male Thread X 1 2 Tee 1 2 Male Thread X 1 2 HB X 1 2 HB Washer Garden Hose Bolt 1 4 20 X 1 1 2 Hex Head Nut 3 8 16 Nylox Nut 3 4 16 Slotted Hex Zinc 35 arrant Tunr ax 2 VF P WA AIKEN u BEA A NT LT Eo ZTA SN V AEN SA EE EE EE EE DES KORY Ke gn De at Ge P AOS d GE ON Ee e Gch SS E VU GAIA E GE ys Dit A S SAN A MAS EA ANS A NS TN AN SS AN S WW UA MA MA NM M AA MA CCC t AC 23 gt SH SEN 2 Si gt 525 Se EE Se 22 X e We E 26 S S AS E S A e Se
47. mpetent in operating the machine in all conditions It is the owners responsibility to perform the maintenance as described in the Maintenance section The owner user can prevent and is responsible for accidents or injuries occurring to themselves other people or property Axwarnine Supervised Driver s Training is Required for all Operators and Mechanics An untrained operator or mechanic can cause an accident serious injury to himself or bystanders e All operators and mechanics MUST be trained The owner is responsible for training the users Driver s Training should be conducted under the direct supervision of an experienced operator e The Driver s Training section provides a step by step outline of what shall be covered during training e The trainer shall supplement the training procedures provided in the Driver s Training and Operation section with any additional instruction he deems necessary to ensure the safe operation of the RS7200 The trainer should add additional instruction as necessary to provide the Trainee with additional useful information The trainer should supplement the presentation of material in the Driver s Training and Operation section with instruction and references to all WARNING messages that appear in the Safety Manual and machines Safety Labels e At each point where the trainee is to learn a new phase of driving the machine the trainee MUST be provided adequate practice time to demonstrate the ability to sa
48. n Section is completed Proceed to the Spreader Operation section e O e It is the responsibility of the person using this equipment to make sure that every type of material is properly calibrated to perform as expected This process should take place on a solid flat surface away from drains and livestock areas in order to achieve a safe and accurate reading for proper material distribution Failure to do so may cause an over under application that could damage turf areas or give an ineffec tive pest control treatment Any calibration charts contained in this manual are given as a reference point only and should not be used as an absolute condition Spending a few extra minutes to properly calibrate will not only save on wasted materials and time but also protect turf and other vegetation Below are several points to be aware of before operating your spreader in the field e Flow rates of material can change for many reasons 1 Formulations vary within the same brand or even between brands 2 Formulations vary between batches or dates of manufacture 3 Poor sprayer maintenance can cause flow changes 4 Human error can cause rate miscalculation e tems needed for calibration 1 A way to catch the material for measuring 2 A device to measure distance 3 A bottle or bucket for measuring liquid 4 A stop watch or other means to measure time 20 TrynEx International 2013 REV B F50908 1 Put a small amount of material in the
49. nction Display Tachometer Drive Belt Idler Pulley Idler Tension Spring Transaxle Honda Engine and components Honda carburetor and linkage Honda Governor Spring Honda Throttle Spring Honda Throttle Return Spring and Honda Clutch All components must be in place and functioning normally e Park on level ground free from obstructions and bystanders Lock front Brake Lever e Pull and release Throttle Lever several times Ensure that the lever moves smoothly and easily and snaps back when released e Start engine and verify that the engine speed increases and decreases rapidly and the clutch engages and disengages quickly e Engine idle Ensure the engine idles smoothly without dying and the idle speed on the Multifunction Display does not exceed 1650 RPM e Engine Top end speed Pull and hold Throttle Lever Confirm that the top end speed is 3450 RPM e Clutch engagement Shift into 1st Gear and gradually accelerate engine Confirm that the machine does not move when shifted or creep at Idle speed The Clutch shall engage smoothly as the engine is accelerated and propel the machine forward at 3 5 MPH at full acceleration No unusual noise should be detected 2 Neutral Safety Switch System NSSS Components NSSS Module Kill Switch Neutral Switch Honda Kill Wire Ground wire Wire Harness and terminals e Park on level ground free from obstructions and bystanders e Lock Front Brake Lever shift into Neutral and start engin
50. nd apply the brakes Once the brakes are applied take corrective action Backing down a slope is a hazardous maneuver which should be avoided To avoid backing down a slope stop the machine apply the brakes step off the Driver s platform steer the front of the machine across the grade and gradually engage the Throttle Clutch If backing down a slope is unavoidable such as when unloading the machine from a trailer use extreme caution Read Safety Manual Warning 13 Reverse Operation for details on backing up When pointing downhill the weight and traction is transferred to the front drive wheels Avoid driving the machine at this angle as the machine may tip over Recommendations for driving downhill Lean backwards as you travel downhill to provide better balance for you and transfer more weight to the rear wheels If necessary extend your arms and squat down backwards with arms extended to transfer more weight further to the rear Do not change speed suddenly Do Not accelerate Decelerate gently by applying the rear brakes first followed by the front brakes Use extreme caution when turning Do Not make sharp turns as you may lose your balance and or be thrown from the machine or lose control When making turns slow down and make gradual turns Zigzag or slalom slowly and gradually downhill traveling across the grade using both brakes to slow your speed The steeper the slope the more gradual the slaloms should be between the switchbacks
51. necessary including e Auxiliary Gate Adjustment Plate e Hopper opening e Rate Adjustment Knob Check and adjust the Spray Nozzle alignment as necessary Check and top off engine oil Check and top off clutch oil Check for loose or missing fasteners or parts cracks in metal or welds Read Safety Manual WARNING Maintenance and Service now BEFORE starting or operating machine Phase IX Loading and unloading the machine on a Transport Trainee must be instructed how to safely load and unload the RS7200 from a transporting vehicle Read Safety Manual WARNING Transporting before attempting to load or unload the RS7200 from a transport Phase X Additional Service Training Trainee should be instructed on any additional service he will be required to perform on the RS7200 such as changing Engine and Clutch oil greasing etc Refer to Service Manual for scheduled service requirements and details TrynEx International 2013 REV B F50908 Drivers Trainin TurFix Phase XI Testing Safety Devices Read Safety Manual WARNING Maintenance and Service before starting or operating the RS7200 Read Safety Manual WARNING Safety Devices before starting or operating the RS7200 If any Safety Device fails a test adjust repair or replace the component before operating the machine 1 Throttle Control Components Throttle Lever Throttle Cable Auxiliary Throttle Return Spring Multifu
52. nents Frame or Welds racket Q a Adjust Throttle Lever Ground Speed Incorrecti Cable Properly 00 Fast Engine RPM s to High Er T 00 Slow Adjust Throttle Lever Engine RPM s to Low Cable Properly Replace Belt Shift to High Gear Belt Slipping Worn or amage Transaxle in Low Gear See Transaxle Damage in Machine will no move with Engine Running 29 Troubleshootin Front Brake Cable Adjusted Too Tight Readjust Cable Properly Stops Too Fast Clean 0ff Brake Band and Drum Brake Band and Drum Dirty Clean Off Brake Band and Drum Add Grease Readjust Cable Properly Something Caught in Brake Band and Drum Rear Wheel Hub Low on Grease Front Brake Cable Adjusted Too Loose Stops Too Slow Brake Band and Drum Wet or Contaminated Brake Cable Broken Brake Band and Drum Worn or Damaged One Brake Band or Drum worn or Damaged Replace Brake Cable Replace Brake Band and Drum Replace Brake Band and Drum Add Grease Readjust Cable Properly Pulls Too One Side When Braking Rear Wheel Hub Low on Grease Front Brake Cable Adjusted Too Tight Brake Band and Drum 3 Dirty Worn or Damaged and Drum Something Caught in Clean 0ff Brake Band Brake Band and Drum an d Drum 30
53. off valve close Switch valve to Open e Spark plug wire Attach spark detached plug Wis Throttle spring roken Replace spring Drain old fuel and Dirty or Stale fuel refill with new fuel Air cleaner plugged Clean o Replace Spark Plug damaged Replace Spark Plug Drain old fuel and Water in fuel refill with new fuel Lube with WD40 or Take to authorized Honda mechanic Governar spring Replace Spring Governor out of Take to authorized adjustment Honda mechanic Clean or Replace Carburetor linkage Air Cleaner Air cleaner plugged Sc Spark Plug damaged pare GH e Replace Spark Plug Idle adjustment oo low Adjust idle screw Starting Module Wire nicked and Fix Wire or grounding out Replace Transaxle Switch Take to authorized ai Peerless Mechanic Neutral Safety Switch System c er zx a TrynEx International 2013 REV B F50908 27 Troubleshootin Turn Choke Off Engine Stalls or lacks power Choke On Gas tank empty Fill with gas Fuel shut off valve close Switch valve to Open Clean or Replace Air cleaner plugged Air Cleaner Throttle Spring roken Replace Spring I o e Spark Plug damaged or fouled Replace Spark Plug Drain old fuel and Dirty or Stale fuel refill with new fuel i Fill oil to proper 0il Low eve Fill oil to proper eve Engine knocks Oil Low Governor out of adjustment Engine Runs 00 fast
54. om the Distributor Dealer 22 d d i V E ob E SE ERR WEN j om K NW dr SE GR 2 Ce 8 2 i e 2 8 M i EM SS m Greg Ai E SS E 2 E GC MS DE gt d 1 d m 4 2 We Limitation of Liability TurfEx TrynEx International or any company affiliated makes any warranties representations or promises as to the performance or quality other than what is contained herein The liability of TurfEx to the purchaser for damages arising out of the manufacture sale delivery use or resale of this product shall be limited to and shall not exceed the costs of repair or replacement of defective parts TurfEx TrynEx International or any company affiliated shall not be liable for the loss of use inconvenience or any other incidental indirect or consequential damages 1 ETA PCRS s DIGNE dee EE 5 z 55 2s b 55 0 D t i e 9 ir i SE TS e m e Ke Sa t 0 NO DISTRIBUTOR OR DEALER HAS THE AUTHORITY TO MAKE ANY REPRESENTATIONS AND OR PROMISES ON BEHALF OF TURFEX OR TRYNEX INTERNATIONAL OR ITS COMPONENT MANUFACTURERS TO ALTER AND OR MODIFY THE TERMS AND OR LIMITATIONS OF THIS WARRANTY IN ANY WAY 5
55. op prevents the machine from jack knifing e Always lean into the turns by shifting your body weight to the inside of the turn PHASE II Driving the machine in 2nd Gear Repeat Phase training using 2nd Gear PHASE Ill Driving with a load e Repeat 1st and 2nd Gear Training outlined in Phase and Phase with a partially filled Hopper and Tanks e Gradually increase the weight as the trainee demonstrates his ability to control the machine with the increased weight Phase IV Operating the machine as a walk behind unit Stop shift into 1st Gear or Reverse Gear and keeping a firm grip on both handles and while operating the machine as a walk behind unit perform the training procedures outlined in Phases through IV Read Safety Manual WARNING Avoiding slipping and tripping injury now Drivers Trainin TurFix PHASE V Driving the machine on hillsides Initial hillside training should take place on a slightly hilly open area free from obstructions with the machine in 1st Gear and the Hopper and Tanks empty e The Trainee must be familiar with the Balance Zone principles and Driving Techniques before operating on slopes e The Trainee must pass the Phases and IV and be totally familiar with all the WARNINGS and the hillside driving techniques and principles set forth in the Driver s Training and Operating Manual before operating the machine on a slope or incline Trainee must never ride the RS7
56. ownhill turns as the machine will accelerate through the turn making it more difficult for you to keep your balance and control over the machine so as to prevent rollover e Avoid any obstacles that could suddenly pitch the front uphill wheel upwards causing a rollover towards the downhill side f you ever loose control while driving across a slope let go of the handles and jump off to the uphill side of the machine if necessary Backing up across the grade is a maneuver which in should be avoided To avoid backing up stop the machine apply the brakes step off the Driver s platform steer the front of the machine in the desired direction and gradually engage the Throttle When backing up is unavoidable use caution Read Safety Manual Warning Reverse Operation for details on backing up warnine Transporting Driving up and down ramps is hazardous The risks include tip over rollover loss of control and back over Use extreme caution when driving the RS7200 onto and off of a Transport such as a vehicle carrying rack or trailer e When loading and unloading park the Transport on level pavement well away from puddles obstacles and curbs that may cause the operator to lose his footing or become entrapped Allow adequate room for the ramps to be deployed and the machine and operator to come straight on or off the Transport platform and ramps To prevent a ramp from slipping out from under the machine make sure the ramp is securely fast
57. pproved by the manufacturer e Study the terrain and plan a safe operating pattern If no safe operating pattern exists Do Not attempt to drive the RS7200 in that area e If hills are present refer to additional Warnings in Hillside Operation in this section Evaluate the Turf Conditions Do Not operate if conditions are wet or there is low light warnine Fuel Safety Use extra care when handling gasoline and other fuels They are flammable and vapors are explosive e Always shut off fuel valve when transporting or storing the machine e Never remove gas cap or add fuel when engine is running or hot Allow it to cool first e Do Not smoke and stay clear of any sparks or open flames e Never refuel or drain the machine indoors Move machine out doors instead e Clean up fuel spills immediately Do Not attempt to start the machine near a fuel spill If fuel is spilled on clothing Do Not attempt to start the machine stay away from open flames sparks or other sources of ignition and change clothing The engine gives off carbon monoxide a poisonous gas e Do Not run engine in an enclosed area or indoors Prevent fires Keep engine clean and free from debris e Clean up spilled fuel e Check and repair leaking fuel lines fittings and cap e Do Not park near an open flame or other source of ignition such as a furnace or water heater International 2013 REV B F50908 7 Safet Tunr ax Axwarnine Inspect Ma
58. reater The ramp angle must be 15 degrees or less To prevent the machine from being thrown from the transport always secure the machine to the Transport s platform Use securing devices provided by the manufacturer or securing devices each securing device or all securing devices together must have a minimum load rating of 1 400 Ibs Elastic straps and similar devices are NOT to be used Check Transport ramps hitch and securing devices each time they are used Check carefully for cracked welds or cracked parts loose or missing hardware excessive wear or damage or missing or nonworking safety and securing devices When a carrying rack is used check for damage caused by the rear edge dragging or bottoming out on the pavement This can result in structural failure of the rack hitch and vehicle frame or hardware Do Not use the Transport if it is not in good working condition Make necessary repairs or replacements before using Axwarnine Check Wheel Fasteners If wheel fasteners are not tight a serious accident may occur e Check wheel fastener tightness frequently during the first 10 hours of operation e After loosening any wheel fasteners frequently check their tightness for the next 10 hours of operation 10 TrynEx International 2013 REV B F50908 Safet TurFix warnine Parking Anytime you leave the operator position you must Stop on level ground e Turn off the engine Lock Brake Lever e
59. rmation can be communicated to you Serial No T15 100309 Turr xf Sweerix 2 Manuf 2013 TrynEx International 2013 REV B F50908 3 This manual has been designed for your help It will assist you and instruct you on the proper set up installation and use of this spreader Refer to the table of contents for an outline of this manual We require that you read and understand the contents of this manual completely especially all safety information before attempting any procedure contained herein Extra copies of Owner Operator Manuals can be purchased at your TurfEx Dealer THIS SIGN SHOULD ALERT YOU The Society of Automotive Engineers has adopted this SAFETY ALERT SYMBOL to pinpoint characteristics that if NOT carefully followed can create a safety hazard When you see this symbol in this manual or on the machine itself BE ALERT Your personal safety and the safety of others is involved Defined below are the SAFETY ALERT messages and how they will appear in this manual A DAN G R der that if not carefully followed can cause death ORANGE Awar N N 6 that if not carefully followed can cause serious personal injury or death CAUTION Tai that if not carefully followed can cause minor injury or damage to equipment 4 TrynEx International 2013 REV B F50908 Safet TurFix STARTING INSTRUCTIONS For online manual This unit emits harmful carbon NEVER operate in EB scan belo
60. roperties of the materials being dispensed by spreaders and sprayers TurfEx does not warrant against damage caused by corrosion Warranty claims by the user must be made to an Authorized TurfEx Dealer and or the respective authorized engine dealer Unless otherwise authorized by TurfEx TurfEx reserves the right to determine if any TurfEx part is defective and to repair such part parts as it elects gt l ZE SE SN 1 1 SO X Fe S 5 gt M ANC NS M 2 M Coat SS CS o 2 za Wd RX FEROS 222 d M Items Not Covered This warranty does not cover the following Pickup and delivery charges from any authorized TurfEx dealer Any damage or deterioration due to normal use wear and tear or exposure Cost of regular maintenance service or parts such as tires belts cables spinners filters fuel lubricants tune up parts and adjustments Any product or part which has been altered or misused or required replacement or repair due to normal wear Any repairs necessary due to use of parts accessories or supplies including gasoline oil or lubricants spreading materials or spraying liquids incompatible with the equipment or other than as recommended in the operator s manual or other operational instructions provided by TurfEx This warranty does not cover shipping costs of defective parts to or fr
61. spreader to determine the spread width of your product 2 Now you can refer to your calibration chart of Gate Settings and Pounds per minute as a guide Due to the fact that material varies you may need to make your own chart by setting your gate at a number and weighing the amount of material that comes out in 1 minute and carry this out for all gate settings Exercise Let s say you were in the field and needed to apply 3 5 Ibs of fertilizer per 1000sq ft Assume you were spreading at 5 mph or 440 ft per minute and your spread width was 14ft you would cover 6160 sq ft in 1 minute Then divide this by 1000 to get the thousands Take 6 16 thousands X the application rate of 3 5 Ibs and this will give you the total of 21 56 Ibs per minute needed to meet the application rate Refer to your chart to find gate setting In this instance you will need to set the gate between 11 and 12 If itis necessary to remove spinner to gather sample fertilizer rates you can follow the steps below Step 1 Knock roll pin out of Spinner Step 2 Loosen Shaft Coupler Step 3 Remove Spinner Step 4 Reattach Shaft Coupler To reattach spinner perform steps 1 4 in reverse These settings were obtained using a 18 24 12 Fertilizer Gate Setting Lbs 1000sq Ft 3450rpm s in 1st Gear Lbs per 1000sq Ft 3450rpm s in 2nd Gear 1 8 24 3 0 3 8 4 2 6 4 ate Setting 2 e8 om TT 3 n M 5 27 38 0B
62. ss than 8 feet Confirm that both Brakes drag equally without causing a change of course left or right Brake band must not over heat nor cause unusual drag C Both Front and Sulky Brake Systems e Shift into 2nd gear accelerate to full ground speed and apply both brakes Confirm that the machine stops in less that the length of the machine D Parking Brake System Components Front Brake System e Drive the fully loaded machine up a 17 degree slope stop and lock Front Brake Lever Confirm that brakes hold the machine in place e Drive the fully loaded machine down a 17 degree slope stop and lock Front Brake Lever Confirm that the brakes hold the machine in place 4 Fluid filled Tire Components Front tires 2 and Rear Tires 2 Read Safety Manual WARNING Tire Safety before starting or operating the RS7200 e Examine all tires for wear and damage Confirm that tires are free from visible damage and tread depth exceeds 1 4 inch e Rotate each tire so the valve stem is in the 12 o clock position and check pressure Confirm that tire pressure is 12 PSI and fluid is visible Machine Safety Label Visual Test Confirm that all Labels are in place and legible Machine Guard Visual Test Confirm that Transmission Shroud and Belt Guard are securely fastened in place 7 Slip Resistant Footpad Visual Test e Confirm that Footpad is not worn or damaged and is securely fastened in place The Drivers Training and Operatio
63. t of the machine angling it right or left until the Transaxle gears shift easily IMPORTANT Emphasize the necessity of NOT forcing the Shift lever International 2013 REV B F50908 Safely stepping on and off the Sulky Read Safety Manual WARNING Avoiding slipping or tripping injury before starting or operating the RS7200 Demonstrate and instruct the trainee on the following topics Read Safety Manual WARNINGS Operator Clothing and personal protection equipment Operation Inspecting work area and Forward Operation now before starting or operating the RS7200 PHASE I Driving the machine in 1st Gear Initial training should take place outdoors in a flat open area free of obstructions with the machine in 1st Gear and the Hopper and Tanks empty Initial training should include the following To Drive forward e Safely start the machine e Safely step onto the operator platform e Shift into 1st Gear e Unlock Brake e Pull the Throttle To stop e Release the Throttle e Step on Sulky Brake Pedal then Pull the Front Brake Lever To turn right e Pull back on the right handle while simultaneously pushing forward on the left handle A Stop prevents the machine from jack knifing e Always lean into the turns by shifting your body weight to the inside of the turn To turn left e Pull back on the left handle while simultaneously pushing forward on the right handle A St
64. tisfactorily control the machine while starting stopping turning getting on and off or other tasks described in that point before proceeding to the next phase e Initial training should take place on a flat open area free of obstructions with the RS7200 in 1st gear Asthe trainee progresses to more advanced phases of training the degree of difficulty may be increased but at each phase the initial training must begin on terrain that has a low degree of difficulty This is particularly important to keep in mind when learning how to operate on inclines and slopes The trainer shall demonstrate the principles covered in each phase Axwarnine Minimum Operator Qualifications An Operator of this machinery must meet the following qualifications e The operator must be an experienced professional lawn care technician with a demonstrated ability to apply fertilizer and pesticide products correctly e The operator must meet all state Pesticide Applicator Certification requirements e The operator must be at least 18 years old e The operator must be physically fit and able to lift 50 pounds with ease e The operator must weigh between 120 and 300 pounds e Has read and understands the information contained in this manual Never let children or untrained persons operate or service the equipment Local regulations may restrict the age of the operator Axwarnine Personal Protection Equipment PPE e Always read and follow Pesticide labels and MSDS sheets
65. w or go to monoxide gas which can cause a areas where traction MM Ro INI 2 turfexproducts com i Ss injuryor death and control of unit AUS TN e E Trained operators only Read safety instructions CO DO NOT operate this equipment Safety goggles amp hand are compromised Read owner s manual Read all warning labels without adequate ventilation protection must be before operating this e Adhere to eye and hand See owner s manual for information worn while operating section of manual 3 Engage choke equipment protection requirements regarding carbon monoxide poisoning this equipment for details 4 Pull recoil 5 Disengage choke 1 Ensure safety lanyard is attached Refer to Safety 2 Put shift lever in Neutral A WARNING DO NOT operate this equipment without factory guards in place Contact with exposed and moving parts can result in severe injury A WARNING PINCH POINT 3 Keep hands and N feet away Injury can result warnine Always have safety switch lanyard attached to Operator TrynEx International 2013 REV B F50908 5 Safet TurFix Owner s Responsibility To avoid injury The owner is responsible for training himself and all other operators and mechanics Before starting the engine and or operating the machine each operator must read and understand the Owners Manual Training MUST include SUPERVISED driver s training with adequate time to practice for the Operator to become co

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