IntelliValve Operator`s Training & Service Manual - Soda
Contents
1. Intelli Valve Operator s Training amp Service Manual TABLE OF CONTENTS How It Works L ssssseesensenneeseseseseseseseeee 2 How To Install IntelliValve 3 11 How lo Add Accessories and Replace Intelli Valve Darts seess KKK 12 14 How To Maintain 0000000000000 000000000000 15 How To Trouble Shoot During Trnstallation ccccccccccccccccccccccccccccecs 16 Trouble Shootin Causes amp ReMEIES cccccccccccccccese 17 20 Trouble Shooting Reference Guide 21 22 IntelliValve Models Options amp ACCOESSOLIES ccccccccccccccccccccccccccccccccccccccsccs 23 26 IntelliValve Recommended Stocking Levels For Service Locations sccccsss 27 28 Intelli Valve Warrant ty ccccsccsssccsssccsssces 39 How To Contact Deltrol Controls 30 1 How It Works The IntelliValve valve is a smart valve that automatically adjusts for changing dispenser conditions over time The IntelliValve valve is designed to maintain the optimal water to syrup ratio over its life and over a wide operating range of syrup amp water pressures and temperatures es The optimal ratio 1s maintained by Water pa Li Vater a set of water and syrup Flow Con ISSUE EA Nodule trol Modules working in conjunc Syrup Mn K tion with the water flow sensor Module E r syrup pressure sensor and syrup temperature sensor IntelliValve Water And Syrup Modules Proportio2. Mounting Block One 1 10 pack each of small accessories Large O Ring For Nozzle Power Wire Harness Coil Clip For each service vehicle the following minimum stocking level is recommended Stock No 10201 60 10205 60 10202 60 10203 60 10204 61 10262 01 10206 40 10207 40 10211 40 10203 40 10235 01 10233 00 10212 40 10213 40 10214 40 28 IntelliValve Warranty The IntelliValve warranty is for a period of 18 months from the date of manufacture If a valve is found defective Deltrol Controls will supply replacement product and or correct any workmanship found in the defective products Each valve assembly has a product identification label with information that includes a date code If you wish to know the date code or other product information remove the cover and the identification label is affixed to the blue coil The label installed after each valve successfully passes a series of strict functional tests in Deltrol Control s manufacturing facility The date code is the third line of the identification label as shown in the picture DELTROL CONTROLS 10204 60 24V S0 60HZ ren 05204 A10032 39W INT TOPS WATER INLET 6OPSI SYRUP INLET EN60730 1 2 The date code is an 11 digit number that provides complete traceability to date of manufacture The first 5 digits of this number identify day and year of manufacture For example a date code of 05204A10032 would define the 52nd day of 2004 or Februa
3. Refer to Trouble Shoot ing Causes amp Remedies Front Face Of Board With Water W And Syrup S Only Buttons Programming Portion Control The IntelliValve Portion Control model is different than predecessors It programs and stores portion SIZE not dispense TIME values Therefore it is normal for the dispense times to vary as needed to allow the valve to dispense the same quantity regardless of changes in system pressures during dispense 3 The Portion Control model is pre programmed at the fac torv with the following drink sizes These are the default dispense volumes as shipped There is no factory preset top off volume for each size The Portion Control model is initially set up for manual top off Any of these drink sizes can be changed by repro gramming the membrane control switch as follows How To Install IntelliValve Con t Small Pushbutton 7 ounces dispense Medium Pushbutton 11 ounces dispense Large Pushbutton 16 ounces dispense X Large Pushbutton 22 ounces dispense Hidden Programming Button To reprogram the drink size without an automatic top off follow the steps listed below l Enter programming mode by holding the hidden programming button down for 3 seconds The programming LED will illuminate Press and hold the drink size button to be programmed down until the required drink volume is dispensed Release the drink size button the programming LED will be blinking Press t
4. E CO2 Regulator Not Properly Adjusted Adjust CO2 Regulator F Syrup Pump Not Working Repair or Replace Syrup Pump G Tank Quick Disconnect Sanitize Syrup System or Syrup Lines Restricted No Product Dispensed From A No Electrical Power to Dispenser Connect Electrical Power All Dispensing Valves To Dispenser B Disconnected or Broken Wiring Connect or Replace To Dispensing Valves Wiring C Inoperative 24VAC Transformer Replace Transformer 18 Trouble Shooting Causes And Remedies Con t Trouble Probable Cause Remedy No Product Dispensed From A Broken or Disconnected Wiring Make Sure the Wires are Dispensing Valve Connected as in Photos B Flavor Chip Not Installed Install Flavor Chip C Membrane Switch Tail Loose Check Connection To The Main Control Board 19 Trouble Shooting Causes And Remedies Con t Trouble Water Leak Through Nozzle Water Syrup Leak Between Nozzle and Base of Valve Water Leak Between Valve Mounting Block Syrup Leak Through Nozzle Probable Cause A CO2 Pressure Set Too High B Trapped Air in Carbonator Tank A Nozzle Incorrectly Installed B Damaged and or Worn O Ring A Valve Not Properly Installed on Mounting Block B O Rings on Mounting Block are Damaged and or Worn A CO2 Pressure Set Too High Remedy Set CO2 Pressure to 75 PSI or setting recom mended by dispenser manufacturer Relieve Air From Carbonator Tank If pressure relief valve is in
5. Accessories amp Replace IntelliValve Parts Con t Lever Installation And Removal Self serve sanitary lever versions of the Intelli Valve are typically shipped with Delrin plastic levers which are very durable and designed for long service life Should the plastic lever ever need replacement follow these simple steps For new lever installation simply position the lever in the pivot channel such that rotational slots are aligned then fully insert the retaining pin such that both ends of the pin are visible The lever can be removed by first removing the cover and then the retain ing pin that the lever pivots around The lever can then be removed from the pivot channel An accessory lever is available for those customer locations that desire the looks of a stainless steel lever The stainless steel lever is installed and replaced with exactly the same procedures as the standard plastic levers The IntelliFill model is supplied with a unique conductive stainless steel lever Installing Plastic Lever With Pin IntelliValve With IntelliFill Standard Intelli Valve With Stainless Steel Lever Stainless Steel Lever Plastic Lever 13 How To Add Accessories amp Replace IntelliValve Parts Con t Replacing Power Wire Harness The power wire harness can be replaced by removal of the connector from the black retaining coil clip The clip is then slid off the coils for removal of the harness from the main control board c
6. Trouble Shooting Causes And Remedies Trouble Probable Cause Water to Syrup Ratio Too A Wrong Flavor Chip Low Or Too High B Incorrect Syrup for designated flavor C Inadequate water supply D Inadequate syrup supply E CO2 gas pressure set incorrectly causing improper carbonation level 75 manufacturer s Remedy Replace Flavor Chip With Correct Flavor Chip Please Refer to Installing Flavor chips section in How To Install Cycle Power On Off Complete 3 Short Beverage Dis penses Recheck mix ratio Replace to correct syrup Repair Restore water supply to dispenser Check syrup supply and replace if necessary Adjust the CO supply for water supply regulator to PSI or per recommen daton SSF Valve Dispenses For Only A Out of Syrup A Moment B Water Line is Disconnected or Shut Off Replace Syrup Repair Restore Water Supply to Dispenser 17 Trouble Shooting Causes And Remedies Con t Trouble Probable Cause Remedv Valve Dispenses For Only C Excessive air in syrup line note Remove cover On the A Moment Con t Small amounts of air are normal upper lefthand corner at and the valve will function properlv front face of the control under these conditions board there are manual Syrup s and water w purge buttons Depress the syrup s purge button to bleed excess air from the syrup line D Broken or Disconnected Wiring Make sure the wires are connected as shown in photos
7. accessible the water w purge button can be manuallv activated to pour water only and purge some of the trapped air Completely Remove Nozzle and Properly Reinstall Replace O Ring Completely Remove and Properly Install Valve on Mounting Block Replace O Rings Set CO2 Regulator for Syrup Pumps to 60 PSI or per manufacturer s recommendations 20 Probable Causes amp Remedy IntelliValve General Operation Trouble Shooting Reference Guide No 24V ac power to valve ei Activation switch disconnected or malfunctioning W amp S purge switches function normally Flavor chip missing Cam Incorrect match for syrup supply and flavor chip 3 w f v 3 gt 21 IntelliValve PUSH Butto Functional Mode Trouble Shooting 3 Reference Guide Activation switch disconnected or malfunctioning DN 8 S purge switches function normally Probable Causes amp Remedy Con t 22 IntelliValve Models Options And Accessories Self Serve Lever Actuated Description Plastic Lever Stainless Lever IntelliValve technology with sanitary lever Self Serve Lever Actuated Water Soda Stock Description No 10201 61 Plastic Lever 10205 61 Stainless Lever Self serve lever actuated IntelliValve models with push button actuated water only or soda water only Self Serve Push Button Stock Description No 10202 60 Single Button IntelliVal
8. built in sold out feature on the main control board will prevent the valve from operat ing The valve will dispense for up to one second without water or syrup and then it will automatically shut off To restart dispensing it 1s necessary to release the dispensing lever and then re activate the lever This feature has been developed to prevent the consumer from receiving a poor quality drink Flavor Chips In order to provide the IntelliValve controller with the necessary product specific data to control each flavor ratio and flow rate properly a flavor chip that contains unique data conversion factors associated with each flavor must to be installed This data is read every time power to the valve is turned on The valve will not operate without this flavor chip 2 How To Install Intelli Valve The Intelli Valve 1s easy to install requires no special set up equipment for installation and no calibration at start up or after long term operation Installation and start up requires only that the lever nozzle flavor chip and power be connected to the valve Preparing the Intellivalve for mounting on the dispenser A If the Intellivalve was received with the lever and nozzle packaged loose then these items should be installed prior to mounting the Intellivalve on the dispenser B If the Intellivalve was received fully assembled the cover will need to be removed in order to mount the valve install the flavor tab and connect electrical po
9. e 2 Press and hold the manual top off button button face with red up arrow amp green down arrow 3 While holding down the manual top off button press the drink size button to be reset The LED will blink twice 4 Release both buttons before defaulting next size 5 Repeat steps 3 amp 4 for each drink size to be defaulted 6 Exit programming mode by holding the hidden programming button down for 3 seconds 10 How To Install Intelli Valve Con t Programming IntelliFill The IntelliFill model features an improved means of automatic filling An automatic top off feature is also provided This feature is time based and preset at the factory to pour after a 3 second delay from the comple tion of the primary drink dispense This delay can also be reprogrammed in the field To program a top off follow these steps 1 Hold down the hidden program button for 3 seconds until LED comes on solid 2 Depress and hold the IntelliFill lever allowing drink to dispense LED is solid into a cup 3 When contact is sensed the drink dispense will halt and the LED will blink 4 When the foam has gone down press the hidden program button and the drink dispense will resume with the LED on solid 5 When contact is sensed the drink dispense will stop This ends the sequence 6 Remove the cup from the autofill lever 7 Press and hold the hidden program button for 3 seconds to save exit programming mode 8 The LED w
10. he manual top off button button face with red up arrow amp green down arrow the pro gramming LED will stay illuminated but stop blinking Go to the next size and repeat steps 2 3 amp 4 Once all drink sizes have been reprogrammed hold the hidden programming button for 3 seconds the LED will go out indicating programming is complete 9 How To Install IntelliValve Con t To reprogram the drink size with an automatic top off follow the steps listed below 1 Enter programming mode by holding the hidden programming button down for 3 seconds The programming LED will illuminate 2 Press and hold the drink size button to be programmed down until the required drink volume 1s dispensed 3 Release the drink size button the programming LED will be blinking 4 Afterthe foam has settled press and hold the same size drink button until the drink has been topped off 5 Press the manual top off button button face with red up arrow amp green down arrow the programming LED will stay illuminated but stop blinking 6 Go to the next size and repeat steps 2 3 amp 4 7 Onceall drink sizes have been reprogrammed hold the hidden programming button for 3 seconds the LED will go out indicating programming 1s complete To reset the drink sizes to factory default setting follow the steps listed below 1 Enter programming mode by holding the hidden programming button down for 3 seconds The programming LED will illuminat
11. ill extinguish indicating the valve is in normal operating Hidden Top Off mode Programming Button To clear top off repeat the above steps except skip steps 4 and 5 dD How To Add Accessories amp Replace Intelli Valve Parts Upgrade To Water Only Cover Any base model of the IntelliValve can be converted to a model having a water or soda only option by replacement of the cover with a cover having the water soda only option This cover is fitted with a user friendly mem brane switch This membrane switch tail must be connected to the main con trol board prior to cover installation This added dispensing feature 1s for the operator or consumer and not to be confused with service buttons available on every valve s circuit board under cover Please refer to the last section of this document that covers options and accessories for the appropriate cover Attaching Cover Mounted Membrane Switch To Main Control Board Nozzle Replacement The nozzle can be removed by a simple counter clockwise turn and pull from the valve base The nozzle 1s replaced by positioning the two nubs into the base holes and turning clock wise Itis important to check that the red O RING is properly aligned on the nozzle inlet stem prior to nozzle insertion into the valve base Nozzle Removal Refer to the nozzle cleaning instructions for information on nozzle component assembly O ring Diffuser and Nozzle Replacement Replacement 12 How To Add
12. nal Actuator Detail pm e ila H D E i BW l he sil Lia l LI eist ll kar 1E i The Flow Control Modules have es i l SECTION A A been developed for use with a mi Water amp Syrup Modules Water amp Syrup Modules Open To croprocessor based controller that Closed No Flow Achieve Desired Flow amp Achieve Con stant Water To Syrup Mix Ratio measures water and syrup flow rates and controls both the water and syrup flow by making many ad justments as the valve dispenses beverage These measurements are taken continually in order to respond to dispenser condition changes This allows the product drink quality to be maintained at the optimal water to Syrup ratio as the beverage 1s being dispensed The main control board measures both water and syrup flow The flow rates are continually compared and adjustments to the output signal for each water and syrup flow control are made To increase the flow rate the flow control stem 1s electro magnetically pulled from its fully closed position allowing more water or syrup to pass through the exposed opening Decreasing the flow rate 1s accomplished by reducing the electro magnetic force allowing the valve stem to close Loss of power during dispensing will automatically cause both the water and syrup to return to the off or the fully closed state Automatic Shut Off In the event that either the water or syrup supplies are missing e g water turned off or empty syrup box a
13. ocation s needs Five 5 each of common accessories Plastic Lever Assembly Stainless Lever Assembly IntelliFill Lever Assembly Nozzle Assembly Plain Covers For Self Serve Lever Models Mounting Block One 1 10 pack each of small accessories Large O Ring For Nozzle Power Wire Harness Coil Clip For each central parts depot service location the following minimum stocking level is recommended per 500 valves installation base in the territory Stock No 10201 60 10205 60 10202 60 10203 60 10204 60 10201 61 10205 61 10202 61 10203 61 10204 61 10206 40 10207 40 10211 40 10203 40 10235 01 10233 00 10212 40 10213 40 10214 40 27 IntelliValve Recommended Stocking Levels Con t One 1 each of base models Self Serve Plastic Lever Actuated Model Self Serve Stainless Lever Actuated Model Self Serve Pushbutton Model Portion Control Model IntelliFill Model One 1 flavor chip field box per each maintenance vehicle containing Fifty 50 flavor chips per field box note Deltrol Controls will supply an assortment of chips based on your made to order request at time of order See IntelliValve Accessories Page to identify available flavor chips and Stock numbers Or we can supply you with a common assortment of 50 chips One 1 each of common accessories Plastic Lever Assembly Stainless Lever Assembly IntelliFill Lever Assembly Nozzle Assembly Plain Covers For Self Serve Lever Models
14. onnector NOTE Insure that the coil connector plug with black wires is connected to the water side solenoid and the connector with white wires is connected to the syrup side solenoid Failure to make the proper connection will result in the valve not dispensing 14 How To Maintain The IntelliValve 1s a smart valve that automatically adjusts for changing dispenser conditions over time While other valve designs require multiple service calls to correct mix ratios as pressure and or temperature conditions change or as mechanical adjustment drift over time the Intelli Valve does not require such periodic maintenance Maintaining the IntelliValve 1s as simple as normal exterior nozzle cleaning and maintenance This can be done on an interval as 1s the custom for the local operator Weekly Nozzle Cleaning Procedure This cleaning procedure must be performed each week or more often if needed to maintain cleanliness of the nozzle and inner nozzle 1 Prepare a washing solution of 3 gallons of warm water 120 F and 1 ounce of mild non scented detergent 2 Remove nozzle assembly contains Inner Nozzle from dispensing valve Separate the inner nozzle from the nozzle and wash the two parts in the cleaning solution It may be necessary to use a small stiff Nylon bristle brush to thoroughly clean the nozzles Do not use a brush with metal bristles 3 Rinse the nozzle and the Inner Nozzle in potable water 4 Inspect the two noz
15. ry 21 2004 If you wish to make a warranty claim please contact Deltrol Controls Customer Service Pepsi A return goods authorization RGA number will be issued to ship the part back to Deltrol Controls facility in Milwau kee WI Upon receipt Deltrol Controls will promptly analyze the returned part and issue a credit to your organization if product is found to be defective Your assistance in returning defective valves will be greatly appreciated Pepsi Cola and Deltrol Controls wish to analyze every possible field defect to support continuous improvement in the pursuit of trademark drink quality excellence DELTROL O CONGPO S Q ewe DELT cone 29 For additional information questions or service including return goods authorization contact Deltrol Controls Customer Service Pepsi Cola by phone fax or e mail listed below Phone 414 671 6800 Fax 414 671 6809 E mail pepsi service deltrol com Website www deltrol com controls Intelli Valve Designed Manufactured and Distributed For Pepsi Cola By DELTROL controls Q ewe DELT cose 30
16. sioning The Valve Into Service A Restore power to the dispenser by either turning on the dispenser key or reconnecting power to the dispenser transformer B Complete 3 five second beverage dispenses This will allow the Intelli Valve microprocessor to adjust for actual machine operating conditions You have now completed installation and launch of a new Intelli Valve Enjoy the trademark drink quality 7 How To Install Intelli Valve Con t General Note On Flavor Chip Installation Power does not have to be turned off to prevent damage to the flavor chip or main control because there 1s low voltage power to the chip only during a brief time during power up when the data 1s being read If the chip 1s changed with the power on no damage 1s done but the control does not know to read in new data When installing flavor chips power cycling off and on is critical to having the control read the new data Water And Syrup Purge Maintenance Features Upon removal of the cover the front face of the microprocessor control board is accessible The upper left hand section of this control board has buttons which can be manually pressed to pour water w or syrup s only Each button will discharge as long as that button is pressed The syrup s button has a 3 second delay to prevent inadvertent syrup dispense These features are not necessary for IntelliValve start up but may be usefull to remedy other conditions in dispenser operation
17. to become dislodged from the circuit board connector and may damage the conductive traces on the tail 4 How To Install IntelliValve Con t D The cover has been designed with internal curbs that allow it to be mounted on the front of the baseplate of the Intellivalve With the cover removed the lever can now be mounted Mounting The Lever A Locate and remove the lever pivot pin from the baseplate of the Intellvalve B Insert the lever into the receiving slots on the bottom of the valve Looking from the side of the valve align the pivot hole in the lever with the rota tional slots in the baseplate and insert the pivot pin Insert the pivot pin until the flanged head of the pin engages the retaining slot in the baseplate of the valve The pin is correctly seated when equal lengths are exposed on both sides of the baseplate Mounting The Valve On The Dispenser A The valve 1s now ready for mounting on the dispenser Please note that the valve is fully compatible with the UFB 1 UF 1 mounting block The easiest way to mount the valve 1s to rest the cover on top of the solenoids grasp the nozzle as if you are making a handshake and press the valve straight into the mounting block Avoid placing any pressure on the circuit board while installing the valve 5 How To Install Intelli Valve Con t B Once the valve 1s seated slide the mounting block into the locked operating position C With the val
18. ve mounted to the dispenser the cover can be rotated forward and mounted onto the baseplate of the valve so that no undue stress 1s being applied to the membrane switchtail Installing Flavor Chip A Assemble the flavor chip to the main circuit board The flavor chip has a po larized Spin connector to insure proper orientation on the board The main board also has a rubber pad that restricts excessive movement of the flavor chip during installation B Make sure the flavor chip I D matches the desired syrup e g Pepsi syrup flavor chip will be marked as Pepsi Note The Intellivalve will not function without the flavor chip being installed prior to apply ing electrical power to the valve Electrical Power Connection A Connect the electrical power to the valve by attaching the 2 pin AMP connector Note The AMP connector is polarized and will fully insert into the valve connector in only one orientation 6 How To Install IntelliValve Con t B To facilitate reassembly of the cover place the power connector as shown Reinstalling The Cover A Reinstall the cover to valve by sliding the cover down over the solenoids until it bottoms out on the baseplate of the valve If necessary to facilitate installation the back open end of the cover can be spread apart for increased clearance B Once bottomed the cover can be slid back toward the dispenser until the locking tabs are en gaged Commis
19. ve technology with push button actuator Self Serve Push Button Water Soda Stock Description No 10202 61 2 Button Self serve push button actuated IntelliValve with second button for water only or soda only Portion Control NOTE To order a complete valve assembly you will need to specify the valve stock number mounting block stock Description number if required and flavor chip stock number if required 10203 60 5 Button IntelliValve technology with 4 preset portion control buttons small medium large extra large volume pours with fifth button for top off 23 IntelliValve Models Options And Accessories Con t Portion Control Water Soda Stock sn 10203 61 6 Button Six button portion control IntelliValve with additional button for water or soda water only IntelliFill 10204 60 Stainless Steel Lever IntelliValve with automatic level sensing function IntelliFill Water Soda Stock No 10204 61 Stainless Steel Description Lever IntelliValve with automatic level sensing function NOTE To order a complete valve assembly you will need to specify the valve stock number mounting block stock number if required and flavor chip stock number if required 24 IntelliValve Models Options And Accessories Con t IntelliValve Accessories Service Parts sl Stock Description Ki ef No A 10206 40 TE 40 Cover For Le
20. ver Versioni DE For leve ene 10 Pack fl 10233 00 Mounting Block 10211 40 PL Cover For Membrane Switch Models i 0208 40 Cover Water Only Option for Lever Fey ue 10208 41 Cover Self Serve Push Button a UW 10208 42 Cover Self Serve Push Button Water Ony Seli Serve Push Button Water Onl i i i l Cover Portion Control Q TM 44 TT Control Water Onl 0208 45 Cover IntelliFill 10208 46 Cover IntelliFill Water Only SCH Stainless i Plastic Lever Steel Lever Assembly Assembly COVER 10206 40 10207 40 For Membrane Switch 10208 40 si 10208 41 Coil Clip 10208 42 gf 10214 40 10 Pack 10208 43 f 10208 44 P 10208 45 ma 10208 46 ll J LIS nes Power Wire Harness SES 10213 40 10 Pack i Cover al Lever Version fr 10217 40 10 OPack Large O Ring For Nozzle 10212 40 10 Pack Nozzle i 10218 40 25 IntelliValve Models Options And Accessories Con t IntelliValve Flavor Chips Stock Description No 10249 00 Pepsi 10249 01 0249 02 0249 03 0249 04 0249 05 sch 0249 06 Lipton Brisk Tea Rasberry 0249 07 Lipton Brisk Pink Lemonade 0249 08 Fruitworks Fruit Punch 0249 09 Mt Dew Code Red 0249 10 Lipton Brisk Citrus Hill Yellow Lemonade 0249 11 0249 12 0249 22 0249 26 0250 16 0250 17 0250 18 0250 19 0250 20 Mt Dew INT International Low Flow 2 5 oz sec 10250 27 Sierra Mist INT International Low Flow 2 50
21. wer C The procedures outlined below detail the nozzle installation cover removal lever installation mount ing the valve on the dispenser flavor chip installation electrical power connection reinstalling the cover and commissioning the valve into service Nozzle Installation A Prior to mounting the nozzle turn the valve over and insure that the sealing o ring is in position B Check to insure there is a seal on the diffuser and install the dif fuser of the nozzle assembly by pushing it into the central port 3 How To Install IntelliValve Con t C Install the nozzle cover by inserting it into the receiving groove with the locking tabs aligned to the clearance slots Press the nozzle in and turn it 30 degrees to lock it into position Removing The Cover A Hold onto the valve by the back plate and nozzle Grasp the front of the cover by the serrated finger grips and lift the front of the cover up Note The front of the cover will only lift up approximately 1 16 1 5mm B Once the front locking tabs have been disengaged the cover can be pulled forward 3 8 9 5mm to disengage the back locking tabs C The cover may now be removed from the Intellivalve with CAUTION Depending on the model of the Intelli Valve the cover may include an inte grated membrane switch which 1s attached to the main control circuit board of the Intelli Valve Excessive pressure on the membrane switch tail can cause it
22. z sec Description No IntelliValve Brand 10261 05 Your choice of 5 assorted flavor chips from above list Flavor Chips Made To Order Options 10261 14 Your choice of 14 assorted flavor chips from above list IntelliValve Brand 10262 00 Compact IntelliValve brand field box Holds up to 30 Field Box assorted flavor chips and labels Labels and flavor chips not included IntelliValve Brand 10262 01 Compact IntelliValve brand field box with 30 flavor Field Box With 30 chips Assortment can be your choice or we can Flavor Chips supply you with a common assortment of 30 chips NOTE To order a complete valve assembly you will need to specify the valve stock number mounting block stock number if required and flavor chip stock number if required 26 IntelliValve Recommended Stocking Levels Five 5 each of base models Self Serve Plastic Lever Actuated Model Self Serve Stainless Lever Actuated Model Self Serve Pushbutton Model Portion Control Model IntelliFill Model Two 2 each of covers for water soda only models Self Serve Plastic Lever Actuated Model Self Serve Stainless Lever Actuated Model Self Serve Pushbutton Model Portion Control Model IntelliFill Model Ten 10 each of flavor chips required in territory Note See IntelliValve Accessories Page to identify available flavor chips and Stock numbers Or we can supply you with a made to order assortment of flavor chips based on your l
23. zle parts to be sure they are clean If any residue remains return to step 2 and clean the parts again 5 Return the Inner Nozzle to the nozzle and replace the assembly to the valve Weekly IntelliValve Cleaning Procedure The Intelli Valve is as easy as wiping the valve exterior and lever off with a damp cleaning rag making sure not to get too much water on the case of valve 15 How To Trouble Shoot During Installation If any questions arise during installation please refer to the trouble shooting information included in the instructions or as specified below and in the following pages If the valve fails to operate properly upon installation first e Check for 24V AC power e Check for adequate water and syrup supply unit has built in sold out and will not dispense if no water or syrup 1s present e Check for missing flavor chip valve will not pour without a flavor chip present e Check for any loose connector If the valve leaks water through the nozzle for extended periods Confirm the valve is installed on a cold carbonation dispenser The Intelli Valve has been designed to achieve Trademark drink quality with cold carbonation dispensers Many ambient carbonation dispensers may be set at carbonation pressures exceeding the Intelli Valve design limits for Trademark drink quality Other possible causes and remedies for water leakage are covered in the next section Trouble Shooting Causes amp Remedies 16
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