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1. Service Manual Xiria Installation instructions Xiria Remote Control signalling tripping and closing units ETN Powering Business Worldwide Administrative data Date of issue 1 06 2010 Initials PDA Table of contents 1 1 1 1 2 1 3 1 4 2 1 2 2 2 3 3 1 3 2 3 3 4 1 4 2 4 3 4 4 6 1 6 2 Remote signalingicsrair nae a a e e aa aaa 4 Preparahontemotesignalling srpsersiaena atadsentinGestubatediatastnatdlenereoenacnastiet 4 Materials required for installing remote SIQMallinG ccccccsseececeeeseeeeeeceeeeeeeseeeeeeeeseeeeeeesseeeeeeessaneeess 4 Instructions for installing remote signalling cccccseeccceeeeeeceeeceeseeeeecseeeeeseueeeeseueeessueeeessueeesseneeesaeees 5 instructions for Option TAP INGICAION sssri ei ee a EEE a EUSTE 7 Remote control Remote tripping via external relay cccsssscessssseeseeesseeeeesseeseenseeseeenees 8 Preparation remote signaling carse eae a EE a aaa EA aE aoe E 8 Materials required for installing remote tripping via external relay cccceeceeeeeeeeeeeeeeeeeeaeeeeeeesaaeeeees 8 Instructions for installing remote tripping via external relay cccccecsseeeecseeeeeeeeeeeseaeeeeseneeeeseeeessanees 8 Remote control remote tripping Signalling option cccccsessseesenseeseeneeseenseeseees 11 Preparation installation of remote control remote tripping ceccccseeeeeceeeeeeseeeeeceeeeeesaeeeeeeneeesaees 112. e If cable feeds will be from the right 1x installation profile right 665122 e If 3 panels 1x installation guard secondary 665090 e f 4 panels 1x installation guard secondary 665432 e 1x Installation cover plate 665912 e 2x screws m5x8 071818 lt 2 9 1 e Micro switch set S2 S6 665317 e Terminal for 1 mm flexible wire e g Wago 222 413 28 Xiria 6009 580_B 1 06 2010 www eaton com Appendix Material needed table Option Tripping Signalling For all releases e Cable panels 1x trip and signaling unit for LBS 6038206 e Cable panels 1x Disengaging device 6008480 3x flange nut 582436 e Transformer panels 1x trip and signaling unit for CB 6038210 e 1x brace 665740 e 3 Panels 1x wiring duct 665310 3x installation rivets 665725 Only if no remote option is available on the installation e 4 Panels 1x wiring 665434 4x installation rivets 665725 Only if no remote option is available on the installation Please follow chapter 0 for installation instructions Additional materials needed for particular releases please note that for lower release also notes specified for following notes are applicable Parts to be ordered intended for both transformer and cable panel unless otherwise specified lt 2 0 e If cable feeds will be from the left 1x installation profile left 665121 e If cable feeds will be from the right 1x installation profile right 665122 e If 3 panels 1x installation guard secondary 665090 e f 4 panel
3. Materials needed for remote control remote tripping signaling unit cece ceceeeeeeeeeeeeaeeeeaeees 11 Instructions for installing remote control remote tripping signalling cceeeececeeeeceeeeeeeeeeeeeeeeaes 11 Remote control remote tripping Closing Signalling Option c csseesesseeeees 16 Preparation installation of remote control remote tripping closing Signalling cceeeeees 16 Materials required for installing remote control remote tripping closing signaling unit 17 Instructions for installing remote control remote tripping closing signaling ccsseeeceseeeeeeees 17 Options power supply unit remote control remote tripping closing signaling unit c 22 Appendix Replacing of disengaging GEVICE ccsscsccceeeseeeeeeneeeeeenseeseenseesenenseesoennenees 23 ADDCNGIX Replacing Of TUSE sieaa e ees sasicads E 26 FLS DOCS aiea A A E E a a ca aneneuoetactenrennete 26 ModilicationSteDScsesan os oe hea a T eh clan tl esos 26 Appendix Troubleshooting FUIAS cecicasivccecewedbicetccee since cctses ioc eesesenecdecdecaeszecuendssetedessigeseeds 27 Appendix Material needed table ccccccsessseeeeeceesseeeeseeenseeeseeesseeeseonenseeeseoeenneeesees 28 3 Xiria 6009 580_B 1 06 2010 www eaton com Remote signalling 1 Remote signalling 1 1 Preparation remote signalling Use the Materials required chapter t
4. If cable feed through right and existing installation lt release 2 0 1x installation profile right 665 122 1x installation cover plate 665 912 2x m5x8 071 818 screws If installation lt release 2 0 1x installation rating plate 2 3 Instructions for installing remote tripping via external relay It is preferable to modify the relevant panels before they are installed You must however always work safely See also the XIRIA manual The modification must be performed with a disconnected or earthed rail system and a disconnected or earthed cable The switch must be switched off 8 Xiria 6009 580_B 1 06 2010 www eaton com Remote control Remote tripping via external relay Remove the cover from the installation For the following actions see this document chapter 1 3 Remove front panel Remove secondary cover If the installation is older than release 2 1 Remove side post s Make cut out s in the tray Insert the timer in the enclosure 1 use the M6 Connect the connector Y2 1 to the trip coil flange nut with a 8 mm washer to secure it 1 Connect S2 S6 to the microswitches in the front module instructions par 4 3 For releases lt 2 9 1 Short circuit the S6 connector without connecting it to the microswitch e g use a Wago 222 413 meena e S Place the brace on the front module and secure it Connect the green F1 connector to the WIC relay using the M6 self locking nut Xiria 6009 580_B 1 06 2010
5. many installations one or more panels must be equipped with remote signaling and if 3 or 4 panel installations are involved Determine on which side an opening must be made to feed wiring into the installation This can be left right or left and right Determine how many panels must be modified Attention This option is only applicable for transformer panels If the current installation is equipped with options higher than remote signaling Remote trip or Remote trip Remote closing options then it will be necessary to use options Remote trip signaling paragraph 0 in this service manual or remote trip closing signaling paragraph 0 in this service manual Voltage Applicable is only working via a signal that is 24 V DC 30 10 2 2 Materials required for installing remote tripping via external relay Wiring diagram R34S30 291 For each panel 1x panel Simple trip kit 6038198 for release lt 2 9 1 also 1x panel micro switch set S2S6 665317 If 3 panel installation and existing installation lt release 2 0 1x installation guard secondary 665 090 If 4 panel installation 1x installation wiring duct 665 434 4x installation rivet 4 8x8 665 725 If 4 panel installation and existing installation lt release 2 0 1x installation guard secondary 665 432 If cable feed through left and existing installation lt release 2 0 1x installation profile left 665 121 1x installation cover plate 665 912 2x m5x8 071 818 screws
6. www eaton com Remote control Remote tripping via external relay Place the brace on the front module and secure it using the 2x M5 screws For the following actions see this document par 1 3 Assemble successively cable duct side posi s Check secondary functionally according to Diagram R34S30 291 Assemble Secondary cover and cover installation 10 Xiria 6009 580_B 1 06 2010 www eaton com Remote control remote tripping Signalling option 3 Remote control remote tripping Signalling option 3 1 Preparation installation of remote control remote tripping Determine if the panels to be modified are equipped with remote signalling If so remove the old signalling unit If the panel is equipped with a trip indicator it is necessary then to use also a new wire for trip indicator option and a brace follow then paragraph 1 4 for the materials needed and the installation procedure Determine the release of the installations to be modified Determine how many panels must be modified and which panels are involved circuit breaker or load break switch panels Determine which panels are equipped with tripping and which panels are equipped with complete motor operation including tripping 3 2 Materials needed for remote control remote tripping signaling unit Wiring diagram R34S30 291 For every panel to be modified For transformer panel Remote control trip signaling unit 6038210 micro switch set S2 S6 665317 for rele
7. 0 www eaton com Remote control remote tripping Closing Signalling option 4 Remote control remote tripping Closing Signalling option 4 1 Preparation installation of remote control remote tripping closing signalling Determine if the panels to be modified are equipped with old remote options If so remove the old remote unit If the panel is equipped with a trip indicator it is necessary then to use also a new wire for trip indicator option and a brace follow then paragraph 1 4 for the materials needed and the installation procedure Determine the release of the installations to be modified Determine how many panels must be modified and which panels are involved circuit breaker or load break switch panels Determine which panels are equipped with tripping and which panels are equipped with complete motor operation including tripping For each panel to be modified determine if the following options are provided Trip indicator Ammeter Short circuit indicator In case together with the remote tripping closing signalling unit a local Push In button has to be installed and release version is lt 2 2 then it might be necessary to change the front module Pick the right option among the following table and follow warning 1 2 3 fene 6020174 Senor No N A No NA Short cct N A Yes Indicator Load break No No Yes switch Warning 1 All releases gt 3 0 are fully interchangeable with the aforementioned front mo
8. 090 e f 4 panels 1x installation guard secondary 665432 e 1x Installation cover plate 665912 e 2x screws m5x8 071818 e If Transformer panels 1x Disengaging device 6008480 3x flange nut 582436 lt 2 9 1 e Transformer panels 1x micro switch set S2 S6 665317 e 1x Terminal for 1 mm flexible wire for instance from Wago catalogue 222 413 Xiria 6009 580_B 1 06 2010 www eaton com 29 ETN Eaton s Electrical Sector is a global leader in power distribution power quality control and automation and monitoring products When combined with Eaton s full scale engineering services these products provide customer driven PowerChain solutions to serve the power system needs of the data center industrial institutional public sector utility commercial residential IT mission critical alternative energy and OEM markets worldwide Powering Business Worldwide PowerChain solutions help enterprises achieve sustainable and competitive advantages through proactive management of the power system as a strategic integrated asset throughout its life cycle resulting in enhanced safety greater reliability and energy efficiency For more information visit www eaton com electrical Eaton Industries Netherlands B V P O Box 23 7550 AA Hengelo The Netherlands Tel 31 74 246 91 11 Fax 31 74 246 44 44 info electric eaton com www eatonelectric com 2011 Eaton Corporation All rights reserved
9. 1 21 work check that voltage to external power supply if applicable is according specifications doesn t work work and check again Contact our service if the problem persists work service if the problem persists work service if the problem persists doesn t work doesn t work doesn t work doesn t work work service if the problem persists work service if the problem persists External tripping via Voltage supply not correct Tripping via external relay is only possible with a voltage of 24 V external relay not DC possible Signalling Doesn t work Micro switches are not triggered Check the correct functionality of Q1 1 Q1 2 Q2 1 Q2 2 micro switches Contact our service if the problem persists Xiria 6009 580_B 1 06 2010 www eaton com 27 Appendix Material needed table 8 Appendix Material needed table In following table note that the materials listed are related to panels without any previous remote control option installed Use the table by checking the release of the panel and the option to be installed Order than the parts listed Option Signalling For all releases e 6034292 remote control signaling unit e 3 Panels 1x wiring duct 665310 3x installation rivets 665725 Only if no remote option is available on the installation e 4 Panels 1x wiring 665434 4x installation rivets 665725 Only if no remote option is available on the installation Please follow chapter1 for installation instructions Additiona
10. 1 and for For Installation with release older than 2 1 Pay cable panels remove the Disengaging device used attention to the disassembly and reassembly of and replace it with pn 6008480 that includes the pawl use a wooden block to sustain the shaft trip coil during extraction and insertion of the two pins Insert the bearing plate During this operation check that all wires are far loaded point and move the Y2 connector of the trip coil in front of it 2 of previous picture Fasten Nut 1 Fasten Nut 1 18 Xiria 6009 580_B 1 06 2010 www eaton com Remote control remote tripping Closing Signalling option For release older than 2 8 drill a hole with 4 7 Hole position 1 Use the bearing plate as a jig mm on brace 1 and secure the plate with a M5x10 screw Position of the hole is given by the bearing plate as shown in following picture For transformer panel place timer as shown use Insert the cam drive on i sa shaft Orientation the M6 flange nut with a 8 mm washer to secure it make sure the short cam 1 is closer to the bearing 1 plate and top oriented and ae cam 2 is closer to the front module Next two pictures to define position of the fixing pin A For release lt 2 9 1 the pin has to be inserted For release gt 3 0 insert the pin out of the two micro between the two micro switches Be careful with switches For both releases use the wooden block to their assembly sustain the sha
11. 580_B 1 06 2010 www eaton com Appendix Replacing of disengaging device 5 Appendix Replacing of disengaging device During the assembly of the remote control it might be needed to replace the Disengaging device it can be either for the absence of trip coil or for the presence of bushings to support disengaging device in older releases It is preferable to modify the relevant panels before they are installed You must however always work safely The modification must be performed with a disconnected or earthed rail system and a disconnected or earthed cable The switch must be switched off In version lt 2 7 bushings are used behind the Remove the pawl by extracting the two pins Always disengaging device they must be removed support the shaft with a wooden block underneath while hitting the pins Remove the 3 screws in the picture and remove Remove the three bushings in the picture the disengaging device Pay attention When inserting the new disengaging To align the disengaging device make sure that the device make sure that it is correctly aligned holes 1 are concentric with the studs and the around the main shaft 2 in the picture same for the hole for the bearing housing 2 Assembly the new disengaging device by using 3x flangenut 582436 Xiria 6009 580_B 1 06 2010 www eaton com 23 Appendix Replacing of disengaging device Fa 1 T After positioning the Disengaging device assembly To check the alignm
12. S6 e g using connector Wago 222 413 fa Reposition the front module follow the instructions explained in 1 3 ATTENTION before the assembly of the front module pay attention to wirings avoid sharp edges use stickers to follow enclosure surface path and tie wraps to keep them tight Wires X5 2 lt gt S 1 14 and X5 6 lt gt S1 13 must be finished with shrinking sleeve acc to art no 027 372 Check secondary functionally according to Diagram R384S30 291 Assemble Secondary cover and cover installation Xiria 6009 580_B 1 06 2010 www eaton com 21 Remote control remote tripping Closing Signalling option 4 4 Options power supply unit remote control remote tripping closing signaling unit If customer intend to use complete remote control option remote tripping closing signaling the input voltage must be 24 V DC 10 30 for different values a power supply unit must be provided Two options are available e High range option Input 1004240 V AC or 1003353 V DC pn E6033857 e Lowrange option Input 36360 V AC or 36372 V DC pn E6033858 Disconnect the IN cables 1 from the connector 1 Input side 1 Output side 2 of the power supply wires X1 19 lt gt U10 L1 X1 21 lt gt U10 N connect unit them to the IN side of the Power supply unit Disconnect OUT cables from the connector and connect them as follows X 6 1 lt gt F 2 to 24 V pin and X6 3 lt gt U10 N to N pin 22 Xiria 6009
13. ase lt 2 9 1 For transformer panel Remote control trip signaling unit 6038210 for release gt 2 9 1 For cable panel Remote control trip signaling unit 6038206 disengaging device 6008480 For the installation of the micro switches signalling unit please refer to the paragraph 1 3 3 3 Instructions for installing remote control remote tripping signalling It is preferable to modify the relevant panels before they are installed You must however always work safely See also the XIRIA manual The modification must be performed with a disconnected or earthed rail system and a disconnected or earthed cable The switch must be switched off Remove the cover from the installation For the following actions see this document chapter 1 3 Remove front panel Remove secondary cover If the installation is older than release 2 1 Remove side post s Make cut out s in the tray For cable panel installation remove the Removing the disengaging device Pay attention to Disengaging device used and replace it with pn the disassembly and reassembly of pawl use a 6008480 that includes the trip coil wooden block to sustain the shaft during extraction and insertion of the two pins Xiria 6009 580_B 1 06 2010 www eaton com 11 Remote control remote tripping Signalling option Insert the bearing plate During this operation check that all wires are far from loaded point and move the Y2 connector of the trip coil in front of i
14. dules part numbers Remove the cap and install the Push In Button according to 569 900 and 569 901 or equivalent E6042915 E6042906 Warning 2 For release lt 2 9 1 but gt 2 2 front module is provided already with hole for Push In button Remove the cap and install the Push In Button according to 569 900 and 569 901 or equivalent E6042915 E6042906 If front module must be replaced for other reasons then follow warning 3 Warning 3 For all Releases lt 2 9 1 front module must be adapted with different bushings In this case the parts ordered for the modification 6019898 6020174 6019877 have to be modified by using older bushings with same length Insert in the order the specification To assembly with older Samac parts Flag in Release Release following lt 2 9 1 gt 2 9 1 pictures Shaft switch 1 665053 6007833 Samac Shaft earth 2 665052 6007834 Samac 665622 2x Not present Not present Seeger Bearing bush 16 Xiria 6009 580_B 1 06 2010 www eaton com Remote control remote tripping Closing Signalling option All Xiria with release lt 2 9 1 have the front module Shafts used in Xiria lt 2 9 1 with keys as shown in the picture bushing with same length Xiria release gt 2 9 1 have the front module as Shafts used in Xiria gt 2 9 1 in both switch and earth shown in the picture different length bushings command 4 2 Materials required for installing remote control remote tripping closing s
15. e trip indicator E6037238 e Trip indicator E665246 e Bracket 665988 optional Wiring diagram e R34S30 291 Slide the front panel forwards tilt it 90 and support If the panel is equipped with an SEG relay and with it Make sure that the keys 1 of the drive shafts a trip indicator without auxiliary contacts they must are not lost be replaced by a trip indicator with auxiliary contacts 1 2 2 If the panel is equipped with an SZ5H trip indicator Bundle the wiring to the signaling 1 fasten bracket 2 with the existing screw 1 If the panel is equipped with an SZ5H trip indicator Attention Assembly is also possible without the connectors can be connected so that they are bracket by using a tie wrap to fasten the bundle to fixed on bracket 2 the front module If the panel is equipped with a Horstmann short circuit detector cut the 8 pole connector 4 from the cable and connect the wires to the detector acc to diagram R34S30 291 Reassembly the front module as shown in par 1 3 Xiria 6009 580_B 1 06 2010 www eaton com Remote control Remote tripping via external relay 2 Remote control Remote tripping via external relay 2 1 Preparation remote signalling Use the Materials required chapter to determine which materials are required to install the remote signaling For this purpose the following must first be determined Determine the release of the installations to be modified Determine on how
16. ent of the disengaging device the brace 665740 with a flange nut 582436 2 make sure that the hole in the brace 665740 1 is Make sure the hole for the screw 1 is perfectly aligned with the hole in the disengaging device aligned if not correct the alignment of the Make sure that local tripping and closing are disengaging device again using the latter two steps possible via switching 3x locally via push off button and handle After the assembly follow the procedure explained in the early mentioned points for the assembly of the chosen remote option For option complete remote control signaling tripping closing and signaling tripping it might be needed to calibrate the push off button In case of the latter read the following instructions paa When disengaging device is changed and the Furthermore When checking the clearance of the remote option is ready with front module in push button microswitch S5 must not be engaged button is about 1 mm when pushing the button 1 calibration of the push off button is needed mm must be almost force free 24 Xiria 6009 580_B 1 06 2010 www eaton com Appendix Replacing of disengaging device To calibrate the push button disassembly the push Unscrew counterclockwise if clearance was lower off button turning counterclockwise as shown in the than prescribed screw clockwise if clearance was picture in case of high torque a wrench or pliers higher than expected can als
17. ft during the assembly of the pin Xiria 6009 580_B 1 06 2010 www eaton com 19 Remote control remote tripping Closing Signalling option Pay attention For transformer panel set up is as For transformer panel pay attention to both shown in the picture with longer cam 1 and orientation of cam drive and pin insertion contact Q1 6 2 Fasten the brace with Wago connectors using an Connect the trip coil 1 to the controller via the M6 nut on the front plate 1 connectors Y2 2 Connect signaling micro switches set as shown in 1 3 Insert and fasten Q2 3 micro switch using 2x Insert S4 micro switch using a M4 nut on position M5x10 2 20 Xiria 6009 580_B 1 06 2010 www eaton com Remote control remote tripping Closing Signalling option Remove the M4 screw 1 and the micro switch set fixed there The screw will be used later to secure the new S2 S6 Brace For transformer panel release gt 3 0 keep the brace with S2 S6 micro switch and just connect the new connectors oy For Transformer panel only remove the old connecior F1 by replacing it with the new one included in the wiring bundle For the following actions see this document chapter 1 3 Assemble successively cable duct side post s Insert S2 S6 micro switch set included in cable panel kit spare part in transformer cable kit securing it with M4 screw previously disassembled For release lt 2 9 1 Short circuit the connector
18. ignaling unit Wiring diagram R34S30 291 For every panel to be modified For transformer panel Remote control tripping closing signalling unit 6038213 if release is lt 2 9 1 also S2 S6 micro switch set 665317 is needed For cable panel Remote control tripping closing signaling unit 6038212 disengaging device 6008480 For release lt 2 2 front module for Push in button options required follow instructions at 4 1 For release lt 2 1 disengaging device 6008480 For all releases if a push in button must be provided also parts E569900 E569901 or equivalent E6042915 E6042906 For the installation of the micro switches signaling unit please refer to the paragraph 1 3 4 3 Instructions for installing remote control remote tripping closing signaling It is preferable to modify the relevant panels before they are installed You must however always work safely See also the XIRIA manual The modification must be performed with a disconnected or earthed rail system and a disconnected or earthed cable The switch must be switched off Remove the cover from the installation Xiria 6009 580_B 1 06 2010 www eaton com 17 Remote control remote tripping Closing Signalling option For the following actions see this document chapter 1 3 Remove front panel Remove secondary cover If the installation is older than release 2 1 Remove side post s Make cut out s in the tray For Installation with release older than 2
19. l materials needed for particular releases Parts to be ordered intended for both transformer and cable panel unless otherwise specified lt 2 0 e f cable feeds will be from the left 1x installation profile left 665121 e If cable feeds will be from the right 1x installation profile right 665122 e If 3 panels 1x installation guard secondary 665090 e f 4 panels 1x installation guard secondary 665432 e 1x Installation cover plate 665912 e 2x screws m5x8 071818 Option Trip indicator Material listed is only needed For all releases e E6037238 Wire trip indicator If trip indicator is not in place or it is equipped without auxiliary contacts e E665246 Trip Indicator SZ5H Please follow chapter 1 4 for installation instructions Option Tripping via external relay For all releases e 6038198 simple trip kit e 3 Panels 1x wiring duct 665310 3x installation rivets 665725 Only if no remote option is available on the installation e 4 Panels 1x wiring 665434 4x installation rivets 665725 Only if no remote option is available on the installation Please follow chapter 2 for installation instructions Additional materials needed for particular releases please note that for lower release also notes specified for following notes are applicable Parts to be ordered intended for both transformer and cable panel unless otherwise specified lt 2 0 e If cable feeds will be from the left 1x installation profile left 665121
20. o be used For the following actions see this document chapter 1 3 Check secondary functionally according to Diagram R34S30 291 Assemble Secondary cover and cover installation Xiria 6009 580_B 1 06 2010 www eaton com 25 Appendix Replacing of fuse 6 Appendix Replacing of fuse 6 1 Part specs Fuse must be a 3 A medium time delay glass tube 5x20mm e g Cooper Bussman GMC 3A 6 2 Modification steps Fuse is available in option Remote control trip and higher It is placed in the secondary compartment on the Auxiliary contacts clamp A needed reminder is that you must however always work safely The modification must be performed with a disconnected or earthed rail system and a disconnected or earthed cable The switch must be switched off ee ee et Remove the secondary cover 1 Find Black fuse holder PERA p 2 sala After a a the fuse status replace the old fuse with a new one as shown in the a a For the following actions see this document chapter 1 3 Check secondary functionally according to Diagram R34S30 291 Assemble Secondary cover and cover installation 26 Xiria 6009 580 _B 1 06 2010 www eaton com Appendix Troubleshooting Hints 7 Appendix Troubleshooting Hints Following an incomplete list of possible issues during the installation Possible Reason po o Soio O Remote closing doesn t Voltage supply incorrect Supply 24V DC if directed connected to X1 19 and X
21. o determine which materials are required to install the remote signalling For this purpose the following must first be determined Determine the release of the installations to be modified Determine on how many installations one or more panels must be equipped with remote signalling and if 3 or 4 panel installations are involved Determine on which side an opening must be made to feed wiring into the installation This can be left right or left and right Determine how many panels must be modified In case of trip indicator option a transformer panel must be checked to see if it is equipped with a trip indicator If it is it must be checked to see if it is a trip indicator with auxiliary contacts General warning when front module disassembly is needed keep the cable compartment door closed 1 2 Materials required for installing remote signalling Wiring diagram R34S30 291 For each panel 1x panel auxiliary switch set 6034292 If cable panel no SEG relay in panel 2x panel m6 082 304 panel washer If transformer panel SEG relay fitted is equipped with a trip indicator without auxiliary contacts 1x panel bracket for trip indicator plugs 665 988 If 3 panel installation 1x installation wiring duct 665 310 3x installation rivet 4 8x8 665 725 If 3 panel installation and existing installation lt release 2 0 1x installation guard secondary 665 090 If 4 panel installation 1x installation wiring duct 665 434 4x ins
22. rs Y2 2 Connect signaling micro switches set as shown in par 1 3 Ld Insert and fasten Q2 3 micro switch using 2x M5x10 14 Xiria 6009 580_B 1 06 2010 www eaton com Remove the M4 screw 1 and the micro switch set fixed there The screw will be used later to secure the new S2 S6 Brace For transformer panel release gt 3 0 keep the brace with S2 S6 micro switch and just connect the new connectors W 9 x A Y For Transformer panel only remove the old connector F1 by replacing it with the new one included in the wiring bundle For the following actions see this document par 1 3 Assemble successively cable duct side post s Remote control remote tripping Signalling option Insert S2 S6 micro switch set included in cable panel kit spare part in transformer cable kit securing it with M4 screw previously disassembled For release lt 2 9 1 Short circuit the connector S6 e g use a Wago 222 413 Reposition the front module follow the instructions explained in 1 3 ATTENTION before the assembly of the front module pay attention to wirings avoid sharp edges use stickers to follow enclosure surface path and tie wraps to keep them tight Wires X5 2 lt gt 81 14 and X5 6 lt gt S1 13 must be finished with shrinking sleeve acc to art no 027 372 Check secondary functionally according to Diagram R34S30 291 Assemble Secondary cover and cover installation Xiria 6009 580_B 1 06 201
23. s 1x installation guard secondary 665432 e 1x Installation cover plate 665912 e 2x screws m5x8 071818 e Transformer panel Micro switch set S2 S6 665317 e Terminal for 1 mm flexible wire for instance from Wago catalogue 222 413 Option Tripping Signalling Closing For all releases e Cable panels 1x trip and signaling unit for LBS 6038212 trip and signaling unit for LBS e Cable panels 1x Disengaging device 6008480 3x flange nut 582436 e Transformer panels 1x trip and signaling unit for CB 6038213 e 1x brace 665740 e f selected as an option push in button E569900 and E569901 e 3 Panels 1x wiring duct 665310 3x installation rivets 665725 Only if no remote option is available on the installation e 4 Panels 1x wiring 665434 4x installation rivets 665725 Only if no remote option is available on the installation e f power supply is selected E6033857 for high range and E6033858 for low range Please follow chapter 0 for installation instructions Determine whether also a new front module is needed by checking the table provided in 4 1 Additional materials needed for particular releases please not that for lower release also notes specified for following notes are applicable Release Parts to be ordered lt 2 0 e If cable feeds will be from the left 1x installation profile left 665121 e If cable feeds will be from the right 1x installation profile right 665122 e If 3 panels 1x installation guard secondary 665
24. t 2 of previous picture b Fasten Nut 1 For release older than 2 8 drill a hole with 4 7 Hole position 1 Use bearing plate as a jig mm on brace 1 and secure the plate with a M5x10 screw Position of the hole is given by the bearing plate as shown in following picture 12 Xiria 6009 580_B 1 06 2010 www eaton com Remote control remote tripping Signalling option For transformer panel place timer as shown use Insert the cam drive on the main shaft Orientation the M6 flange nut with a 8 mm washer to secure make sure the short cam 1 is closer to the bearing it 1 plate and top oriented and long cam 2 is closer to the front module Next two pictures to define position of the fixing pin For release lt 2 9 1 the pin has to be inserted For release gt 3 0 insert the pin out of the two between the two micro switches Be careful with micro switches For all releases use the wooden their assembly block to sustain the shaft during the assembly of the pin Pay attention For transformer panel set up is as For transformer panel pay attention to both shown in the picture with longer cam 1 and orientation of cam drive and pin insertion contact Q1 6 2 Xiria 6009 580_B 1 06 2010 www eaton com 13 Remote control remote tripping Signalling option Fasten the brace with Wago connectors using an Connect the trip coil 1 to the controller via the M6 nut on the front plate 1 connecto
25. tallation rivet 4 8x8 665 725 If 4 panel installation and existing installation lt release 2 0 1x installation guard secondary 665 432 If cable feed through left and existing installation lt release 2 0 1x installation profile left 665 121 1x installation cover plate 665 912 2x m5x8 071 818 screws If cable feed through right and existing installation lt release 2 0 1x installation profile right 665 122 1x installation cover plate 665 912 2x m5x8 071 818 screws If installation lt release 2 0 1x installation rating plate 4 Xiria 6009 580_B 1 06 2010 www eaton com Remote signalling 1 3 Instructions for installing remote signalling It is preferable to modify the relevant panels before they are installed You must however always work safely See also the XIRIA manual oll Weg l ovovooo oo Remove the secondary cover 1 Determine on which side the cable is to be fed in and remove the side post 2 on this side now the top cover of the installation must also be lifted Make a cut out 1 and two holes of diameter 6 2 Here the new side post can serve as a jig Slide the front panel forwards tilt it 90 and Place the microswitch set as shown in the picture support it Make sure that the keys 1 of the drive shafts are not lost Xiria 6009 580_B 1 06 2010 www eaton com Remote signalling Fix the plate by the two M5x10 screws 1 Place the brace on the front plate and secure it
26. with the M6 nut Slide the front panel back in place and screw it tight Before the following steps can be taken it may be necessary to fasten the existing wiring differently Fasten the base plate with cable terminals on the existing studs 1 in the secondary cabinet Assemble the cable duct with the rivets 1 Assemble new side posi s acc to 665 121 left and or 665 122 right Testing the remote signalling The remote signalling must be functionally tested acc to diagram R34S30 285 oo t AF 3 iiin S s Check if the drive rods are equipped with a key Check if the cut outs in front of the keys are properly 1 positioned vertically in bushes 1 Cam 2 should point to the left and cam 3 to the right For release gt 3 0 grooved shaft gives only one assembly possibility position the front module cam 1 in last picture in the right position Assemble the new secondary cover acc to 665 090 if 3 panel installation or acc to 665 482 if 4 panel installation Provide cover with a new type plate Finally assemble the cover plate 665 912 on side post with two M5X8 screws to seal the hole for the cable feed through Only required if the installation is release 2 0 or lower older Only required for release 2 9 1 or lower 6 Xiria 6009 580_B 1 06 2010 www eaton com Remote signalling 1 4 Instructions for Option Trip Indicator For every panel to be equipped with trip indicator e Wir
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