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Service Manual PlateWriter™ 3000/8000

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7. PDFRaster Plugin Version 1 2r2 conn 2007 2008 Global Graphics Software Ltd Rights Reserved Found more than one installed RIP P w 3000 Plugin Version 2 032 WinXP Professional version 5 1 Sers 3 Jobs since last print maintenance Harlequin None Plugin Version 3 0 Harlequin TIFF Plugin Plugin Version 4 01 Cop Harlequin NTPipe Input Plugin Ver Harlequin Serial Input Plugin Previe Harlequin Socket Plugin Version 3 Harlequin SpoolFolder Plugin Yersic CRD Generator Plugin Version 8 Ort Copyright c 2004 2008 2010 Dol iScreen3 3 level 8 16 bit iScreeninc Copyright c 2004 2008 2010 Dol Successfully registered module iScre Successfully registered module iScre Initial RIP virtual memory 2132 kB u N 3 AT Loading ian RIP JDF connect Loading PostScript language control Loading in RIP imposition support v1 gt E Loading color bar support v1 4 7 Ci Loading simple i in RIP imposition v1 RIP Version 8 1 Revision 3 IDF rea Source date 2010 05 10 00 00 00 Running startup xtensio Loading in RIP PrintTicket support v XITRON Running startup os Extensio Registered iScreening scree Running startup file os Extensio pegner DADOA 30186 Global Graphics Software Limited Copyright 2010 NAVIGATOR is a trademark of Xitron Incorporated YOUR BUSINESS DUR DRIVE MT version 2 renderer s will be use
8. Appendix Electrical diagrams Main power distribution Main switch and primary voltage Service Manual PlateWriter 3000 8000 1425 qvoio apei po GUN UR KERN Y 30 M enouddy sa6elloA pue YAMS Jun Aiddng Jamod vz ONIUZINIONI TV2INVH23 ONY 2INOHL23 TH ME ipnmeuo3 70056001 Hd N SN F ZN 119 4 uopnquisig p ZLOZ Z 19q0 20 Kepu4 92 enu ueAO uung plod VZ 5 8 ugy 6ullooD 9 OLW m pa i us VOY 8 n B a y eDed ees xul LIX 9LX ees uiejs g 10014 a epeldeoey 1 65599001 ex I mE Es I x x 9 su T 8r6rS00L 2 Ao IHH Hi Pe lb d Y E 66099001 Sex Q gt Jg 3 8 E a epis S 8 S 5 eur JO GND E A 8 E S LU A T CT IS HW 4 A TEES 1 d 9008800 po it HH Til ITT ATTI ux E lels el E PMP RS LCS
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10. 544 Spare parts SIDE MEMBERS T8551 Service Manual PlateWriter 3000 8000 1425 Spare parts Pos No Part No Specification 5 15 10010560 BLOCK BEARING GEAR 16864 SWITCH LID 2 CONT 10024329 BLOCK BEARING GEAR 10034526 GEAR Z16 M2 10054787 MOTOR DUNKER 10054788 MOTOR DRIVE WITH GEAR IN IA A Co IN O IN ID IN NR TR 1 IN IN ID ID Ie e le le le O ICO IO O 1425 Service Manual PlateWriter 3000 8000 N me BS Un FINISHING UNIT T8552 1425 PlateWriter 3000 8000 Service Manual Pos No oo IN IA Co IN O IN IN IN IN ID 1 IN IN ID ID e le O ICO IO O rR O 1425 Part No 10053096 10010883 10010945 10054423 10053884 26364 10059559 10053883 54381 10012692 16787 10054414 35696 10012622 10012621 10010504 10017962 10017903 10012449 10011013 3241 73262 74038 43600 73942 10005673 10014112 4105 10033688 10018386 Spare parts Specification COVER BOTTOM FRONT COVER BOTTOM BACK TRAY GUM COVER POWER ENTRY FILTER EMC 1 PHASE 16 PLUG FEMALE 4 POLE SHAFT GUM SHORT SWITCH LINE 16A FUSED PIN GUIDE TABLE FEED BUZZER SWITCH ASSY SENSOR INK DRIER FU CIRCLIP D16 x 1 A2 DIN 471 SELECTOR PROGRAM LED CONTROL REFLECTOR BOTTOM
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12. 1 4 1 121 1 1 Copyright 2004 Global Graphics Software Ltd All Rights Reserved Logo v1 7 1 19 1 1 Copyright 2004 2005 Global Graphics Software Ltd All Rights Reserved Memory Statistics 69 1 1 Copyright 1992 2006 Global Graphics Software Ltd All Rights Reserved ht c 2002 2006 Global Graphics Software Ltd All Rights Reserved 09 1 1 Copyright c 2004 2006 Global Graphics Software Ltd All Rights Reserved ready Quit Ctrl Q Serial number 5855 43 The Device Manager dialogue appears If you previously have entered the pass words correctly for X Epson3 vDot 3 and Epson3 vDot 3 Lite you will see this list appear when choosing Epson vDot II 132 as plug in DeviceManager Wy Plugin Epzan 063 132 9880 Color Keps 9680 Color Keps 9880 Color Halftoned 3880 Color Halftoned 9880 Color Dat 9880 Color Dot 7880 Color Keps fool Color Keps fool Color Halltoned 7880 Color Halttoned food Color 7980 Color Epson 7880 7880 Color vDat Edit Copy Delete Select ET Cancel Click on New The Device Manager Edit window will appear Device Manager Edit X 2880 Color Dot 4880 Color Haltonad Li Address 4880 Color Keys Lancel 4990 Color vD ot 990 Color Halftoned fool Color K eus Color ot 9880 Color Halftoned 9880 Color Keys M ame Type 9880 Color vD ot 1425 Service Manual
13. IE may take between and 4 iterations to set all values For one Platen Gap adjustment T Pit take more than two iterations then print a new status sheet Target value EN eit Ce A e de DJ LE Lg LG Values tror adii ver sheet HER IEEE pa mpu mu ERES sgp gor Printer bidir setting 3 Value o use adjustment ET Note the two last rows at the bottom of the utility called Value to use in 1 adjustment and Value to use in 2 adjustment These are the resulting values which are used to change the printer bidirectional settings Disregard the Value to use in 2 adjustment row for now If all of the values in the Value to use in 1 adjustment is 4 then the bidirectional setting for the narrow platen gap is OK Skip the rest of this procedure and proceed with checking the standard platen gap If any of the values in the Value to use in 1 adjustment differ from 4 then the bidirectional setting for the narrow platen gap has to be changed 1425 Service Manual PlateWriter 3000 8000 244 The Printer Printer adjustment and set up Changing the bidirectional settings in the printer 1 Power the printer on User Mode 2 Set platen gap head height to narrow MENU PRINTER SETUP PLATEN GAP NARROW Remember to set the platen gap head height back after adjustment has been finished or power printer off which will also reset platen gap head he
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15. Service Manual PlateWriter 3000 8000 1425 1425 The Finisher Parameters setting Para Description Min Max Default Unit Explanation RRS Rear edge 0 240 0 mm Regulation Start RRE Rear edge 0 240 200 mm Regulation End GAP GAP length 0 240 200 mm edge regulation CUR CURrent 0 15000 8500 reference heat regulation SIT StarT 0 250 60 G Oven temperature setting when FU is idle Temperature and printer is printing Min temperature heat regulation before plate is processed Transport SPeed 5 50 15 cm Transport speed in process P1 P3 min BEE BEEp 0 OxFF 1 Sound alert when O Off 1 When plate is ready in printer 2 When FU is ready 3 Both AUT AUTo O 1 0 bool IRS Infra Red 0 5000 50 my Sensor sec sensitivity adjustment RGS ReGistration 0 3 0 0 No registration system System 1 Side register only 2 Front register only 3 Front and side registers REG REGistration 0 99 30 1 10 Delays when registration pins are moved system timer sec down after the printer feed rollers are down IDS Ink Drier 2 1 1 Original drier with air fan and heater System PW2000 PW2400 2 Heat in print plane and input table TAS Table Heat Set 15 55 28 Temperature setting for input table Only point used for IDS 2 DFT Drier Fan Time O 21600 15 sec Time ink drier fan is active after last printing has been detected print head movin
16. i Atel 1 3 PI me 00 0 00 0 00 0 0 0 Du 00 00 Se E ne User A B D EF 00 00 4 1 91 02 o _92 mon 52 00 ton 02 02 01 o2 EI 92 i 3 DAN D FSDE U E F 2 BeckpptAcm oe ie 02 02 E s E Pr Nn wy i w 4 m Q x TCI ERE x 29 20 28 2A 29 29 Backup A B C D E F C NL 3 SEE FF FE FE FE D D LI BB 07 09 208 pe or or 129 KA a 20 25 nee d s E F G H I 95 E c 0 18 7 18 26 1203 B 625 26 27 2B SS z _ 3 bk 3000 0010 1425 Service Manual PlateWriter 3000 8000 Printer adjustment and set Bidirectional setting utility Start the PW Bidir setting utility program from C NGJ ToolsNPW 2500 3000 8000 XL adjustment utility EpAdj exe x Platewriter adjustment utility 40 0 3 Bidir setting M arrow Platen Gap Bidir setting Standard Platen Gap The resetting has to done for both narrow and standard platen gap head height The procedures are much the same but they have to be performed individually Start with the narrow platen gap Verifying and changing the bidirectional settings for the narrow platen gap FBlPlatewriter gidir setting inox Narrow Platen Gap setting 1
17. 15 50 15 42 22 C standby temperature Standby for input table Only temperature used if IDS 2 Set point DSS Drier to 50 15 30 20 C Standby for printer Standby plane temperature Set point PDT Pins Down 10 3600 300 300 300 S Time before front Timer register pins are moved down This is to minimize the risk that the finishing unit is powered off with the pins in up position To reactivate register pins activate the printer feed rollers once again BWE Backside 0 150 50 50 50 mm Distance from plate Wash front edge to gum roller Engage when backside wash is distance engaged BWR Backside 0 150 50 80 80 mm Distance from plate rear Wash edge to gum roller Release when backside wash is distance released TPW Total 1000 3000 2500 2500 2500 W Power limit for oven PoWer speed is reduced to lower power consumption OPW Oven 1000 3000 2000 2000 2000 W Nominal power of all PoWer bulbs in oven UPW inputtable 0 1000 0 300 500 W Actual power of input Under heat table heat PoWer DPW Drier 0 1000 750 400 500 W Actual power of ink PoWer drier or print plane heater PHP Print Head O 1 0 0 0 bool Enables or disables Protection print head protection Service Manual PlateWriter 3000 8000 Em The Finisher Parameters setting Recommended parameters setting for PlateWriter 8000 e Set CFG 3 Then set the following parameters in order as shown e Backside Wash BWS 2 Backside wash not moun
18. Ctrl R Device Manager Input Controller Ctrl N ent RIP s locale cannot be reliably determined t Start Inputs Ctrl I t 2008 2010 Glunz amp Jensen A S SENERS ack 3 Build 2600 Language ENU Executive Ctrl E 2011 2 2 8 37 Language opyright 1992 2006 Global Graphics Software Ltd All Rights Reserved About Navigator t e 1994 2006 Global Graphics Software Ltd All Rights Reserved Logo 0r3 Copyright 1993 2004 Global Graphics Software Ltd All Rights Reserved Memory Statistics rsion 1 0r2 Copyright 1993 2003 Global Graphics Software Ltd All Rights Reserved Quit Ctrl Q Copyright 1993 2009 Global Graphics Software Limited All Rights Reserved 1412 Copyright 1993 2009 Global Graphics Software Ltd All Rights Reserved CRD Generator Plugin Version 9 010 Copyright 1995 2007 Global Graphics Software Ltd All Rights Reserved PS PrintTicket PS Device Plugin Version 8 113 Copyright 1989 2010 Global Graphics Software Ltd All Rights Reserved IScreen2 2 level 8 16 bit Screening module Release version 5 036 Copyright c 2004 2008 2010 DotPerfect All Rights Reserved IScreen3 3 level 8 16 bit Screening module Release version 5 036 Copyright c 2004 2008 2010 DotPerfect All Rights Reserved Successfully registered module iScreen2 Successfully registered module iScreen3 Initial RIP virtual memory 2132 kB used 1185072 kB reserved Loading Harlequin RIP JDF connec
19. RIP Installation Installing the Navigator RIP for Windows List of the components available for installation Categories Item Comments Navigator Xitron Navigator RIP This is the main Navigator RIP application and 8 must be installed Dongle Driver Installs the Sentinel Dongle Driver and is required to run the RIP G amp J Password Application to configure the passwords for IScreen Utility and PlateWriter Output Plug in and must be Installed Calibration chart Test charts with predefined calibrations selected based on the standards in the RIP Factory default Installs the file which can be activated in the RIP to configure the memory settings create some sample Page Setups and install a number of preset calibration curves for different printing presses It is highly recommended to install it German French Installs German French user interface to the RIP interface Plug ins for Platewriter Output Installation of this feature will enable the Inkjet Navigator Plug in PlateMaking X1 plug in for the PW2500 PW3000 PW8000 NW NW XL This is required for the RIP to communicate with the System and must be installed CIP Plug in Must be purchased as an option and is used to control the ink level on press based on reading from the RIP v DOT II Glunz amp Jensen includes a standard proofing option for Epson 4880 7880 and 9880 with the iCtP system For advanced proofing options y
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21. 1425 PlateWriter 3000 8000 Service Manual Elbox cooling zone Pos No oo IN On A Co CO IN ID ID ID ID ID IN i O OO IAIA U N O 1425 Spare parts Part No Specification 10017859 10017862 10056069 10011284 26054 10051945 10053159 10053796 25452 10014349 10039880 10039879 10038867 10046142 10013856 BARRIER AIR COOLING ZONE TRANSFORMER CURRENT PCB PCU Note Without software FUSE 1AT 5 08MM VDE FAN SUNON PSU AC gt DC 230 24 125W OPEN PPS 125 24 SHIELD PLASTIC FILTER EMC 1 PHASE 2A FMLB 41 SPACER M4 x 8 40 CASSETTE PUMP PUMP WATER K2 X18 PUMP GUM K1 X20 FITTING TEE HOSE D3 x 3x 3 FITTING HOSE D3 x 3 HOSE 2 5 x 1 NOVOPRENE Service Manual PlateWriter 3000 8000 5 21 Epson Part No 1504179 1520217 2129175 1520215 F191010 1518708 1500853 1921058 1520214 1515265 2129173 1480655 1516265 1541866 2142248 1921061 10050214 10053092 10072485 10056199 10056203 10058394 10061626 10061628 10062386 10067309 10068144 10068145 10069579 10063580 10071841 10071842 Service Manual PlateWriter 3000 8000 5 22 Spare parts Cross reference list G amp J Part No Specification WIPER ASSY ASP PUMP CAP ASSY ESL ASP MODIFIED SA SELECTOR UNIT BOARD ASSY MAIN HOLDER ASSY IC RIGHT ESL ASP PRINTHEAD 7
22. Check that the printer does not already have the new FW version This can be done by selecting Menu gt Printer Status gt Version It will show e g KND24C4 1 12 5000 KND24C4 denotes the FW version Press and hold all four arrow buttons and turn the unit on by clicking the power button The display will show UPDATE FIRMWARE UPDATE FI RMWARE Open the RawPrint from the GJ tools folder rs r gt _ ig Ji Compute ls Raw Print search Raw Print fold Recent Places Service Manual PlateWriter 3000 8000 1425 The Finisher Firmware update 3 17 Select the printer you want to update and click Add File ID Printer Add File Remove File About Cancel Print e Select files of type files locate FW file and click Open x Look in KonaG amp J o d E gt Date modified 11 25 2013 3 53 PM E File Open Files of type Files 7 Cancel 2 2 e Click Print button M rreeRawPrnnt Aci xi Printer P w3000 Files Add File Remove File About Cancel Print 1425 Service Manual PlateWriter 3000 8000 Em The Finisher Firmware update e may take minute or two to send the file to the printer The progress may be viewed by opening the printer fro
23. PlateWriter 3000 8000 RIP Installation Installing the Navigator RIP for Windows In the Type drop down menu you should see the Epson devices Select 4880 Color vDot or 7880 Color vDot or 9880 Color vDot depending on which proofing device you want to add e Enter a name for the device Device Manager Edit E X M Epson fool Type 7880 Color Oot Address Cancel We recommend that you use a name that clearly identifies the device e g Epson 7800 Color vDot e Leave the Address field blank e Click OK Now the Device Manager list will show the new device you have added If you have added the device correctly click OK to continue The device is now added and ready to be selected in the Page Setup menu The individual settings for the device can be configured here x Plugin EpsonvDot3i32 9880 Color Keps 9680 Color Keps 9980 Color Halftoned 38990 Color Halftoned 9880 Color Dat 9880 Color Dot BAL Color Keps 8980 Color Keps 2990 Color Halltoned 7880 Color Halftened 7880 Color 0 at 7980 Color 7880 Color Oat E dit Mew Delete Select 2T Cancel Service Manual PlateWriter 3000 8000 1425 RIP Installation Installing the Navigator RIP for Windows Configuring other devices than Epson 4880 7880 and 9880 may require adding addi tional codes This is for example the case with Epson 4800 7800 and 9800 Here you
24. Service Manual PlateWriter 3000 8000 Service Manual PlateWriter 3000 8000 Edition AA June 2014 This book has part No 10075832 This manual is published by GLUNZ amp JENSEN A S Selandia Park 1 DK 4100 Kingsted Denmark Phone 45 57 68 81 81 E mail gjhqQglunz jensen com Internet www glunz jensen com O 2010 Glunz amp Jensen A S All rights reserved Service Manual PlateWriter 3000 8000 1425 Table Of Contents oa Table of Contents Part 1 Introduction 1 1 ADOHETHIS 1 1 Intended use of this manual 1 1 TIT 1 1 EE 1 1 Unintended use of the 1 1 1 1 Notes cautions and Wamings Le vas usce Ra 1 2 Bue _ ea 1 2 of lifetime disposal 1 2 Service assistance l 2 The Functional description of the PlateWriter system 1 3 Ihe System CONSISTS 1 3 Part 2 The Printer 2 1 Initial startup of PlateWriter 1 2 1 installing ares eo ec a a Q w WQ A u Q ew 2 2 Printer adjustment and set Up 2 3 Disabling of auto nozzle check 0 2 3 Initial ad
25. Z 7 ms 4 pr a 1 Pi dd 5 7 m leclio adr ac a oe far 6 4 2 0 2 4 6 6 4 2 0 2 4 6 gt A e arus w as s BR HR omm Service Manual PlateWriter 3000 8000 1425 The Printer Printer adjustment and set up 2 19 It is partly an iterative process to adjust the head height left and right and the tilt as one adjustment may influence the others It is recommended to use the following sequence First adjust the tilt Then adjust the head height from for left and right side so that they match i If print rows Y1 and Y2 are used close to the center of the head the pattern blocks will not be as sensitive as for the outermost rows Take care not to misadjust the releative head height between the left and right side The head height adjustment levers in each side normally are less than 10 clicks apart Media feed direction Head height left side lt gt Finally adjust the head height The head height levers in both sides should be moved an identical amount because the relative height left and right is already correct If just one of the four corners does not have a straight line then the head height may be too low and touch the plate when printing Use the adjustmen
26. 61679001 z II 1 Josues oO Ss Bl S esn jou 00SZ Md R R jueseud 8 e a e BH eld op d ele NON IANA Ta e Yi Te s Ys Yeyu s aene I 11 x a z z oe e le eee z o va 4022 4022 I 4022 4022 2 ee 1 ON L 8 3 007 e 9 3 i y Auu960 9001 Y x Jeldnooouuedl M 91OU d 8 v z 3nopeey JeuuojsueJ aog dn yoid jueunz dund dund d Jaye U AO JosueS EM 9 d TER 10 99 9S MI Ly va 95 95 10595 eueleN Jezzng 91BIS H Ld i 29119001 AUI A OE E z 75 A 1 IMP AE lw D E SR NE ePi toms ee Z9LL900L Je dnooouueu L o gt 1 1 2 a 2 A D ON 1 p L 1 9 1 I rifel I lel I 4 m m 9 Eg MV za 2 AE i LZX 1 1 1 p 1 pap a 1 1 1 ded ZI d Bar ziel BAJA vied El va J VEW N NI N Loe Tee QT 3 Tol DEO jx OP Y us UTC X x x x 5 x X x X X X x gt
27. COVER COVER BACK TRAY GUM COVER POWER ENTRY FILTER 1 PHASE 16 PLUG FEMALE 4 POLE GROMMET D6 9 x 1 5 SWITCH LINE 16A FUSED PIN GUIDE TABLE FEED BUZZER SWITCH ASSEMBLY SENSOR FINISHING UNIT CIRCLIP D16 x 1 SELECTOR PROGRAM LED HOLDER REFLECTOR BOTTOM GEAR 6 Z16 2 BUSHING BEARING PLATE AIRFLOW COOLING ZONE LED CONTROL CLIP R SHAPE D2 5 x 20 GEAR Z19 M2 D12 GUIDE PLATE GEAR BEARING ROLLER SNAP BLACK ROLLER D40 x 870 EPDM SHORE 40 BULGED ROLLER EPDM D40 x 870 SHORE 18 ROLLER PUR D29 L860 MODIFIED STOPPER SHAFT D10 17 5 x 7 5 GUM TRAY UPPER COVER GUM SCREW ALLEN 3 x 4 FITTING ELBOW M5 x D3 Service Manual PlateWriter 3000 8000 1425 Spare parts SYSTEM WITH BACKSIDE WASH 39 56 2627 3 SYSTEM WITHOUT BACKSIDE WASH 39 62 26 27 33 7 i FINISHING UNIT T8931 1425 Service Manual PlateWriter 3000 8000 5 39 5 40 Spare parts Pos No 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 Part No 10064337 10059526 10025228 1530 10064602 10034139 10064646 10064656 10062939 10064643 10034314 10034313 10063512 73012 5000 10063593 35075 10066452 10030326 25177 29293 12393069 5017 10002482 10064621 1
28. If you have also purchased the optional proofer you should now go ahead and install this following the manufacturer s instructions Epson 4880 amp 7880 proofers only Locate the Installation CD Switch the printer on Insert the ink cartridges and allow the printer to perform the ink charging cycle about 10 minutes Start the installation from the installer CD supplied by Epson with the system or you can use the PlateWriter RIP 8 Installer DVD where the drivers for Epson 4880 and 7880 also can be found When the installation software starts to search for the printer connect the proofer to your RIP workstation When it is installed quit the installer and restart your workstation 1425 Service Manual PlateWriter 3000 8000 42 RIP Installation Installing the Navigator RIP for Windows Installing the Navigator RIP for Windows General The Navigator RIP is installed on the RIP workstation delivered with the system This workstation has been specifically configured to deliver the best performance possible and includes Windows XP Pro 2 GB of interleaved RAM and about 150 GB of available space on the hard drive after installation Should the RIP not be installed on your RIP workstation or if you for some reason need to reinstall it the below described installation procedures outline the steps necessary for installation of the Navigator RIP the Inkjet PlateMaking 1 plug in the iCTP proofing plug in the iScreen plu
29. Staple No Speed Unknown Maximum resolution Unknown Preferences Print Test Page Appl y First plug in the dongle If you do not plug in the dongle the RIP will fail to launch with a Super Pro C Plus Activator dongle not plugged in or invalid error Locate the Navigator icon which was placed on your desktop by the installer a 3 p i iit ir Double click it to launch the RIP When launching the RIP for the very first time it will ask to select User Interface Language Select English United States This is the keyboard map for the keyboard supplied with RIP workstation When selected the User Interface Language the RIP will advise that it will need to restart If the German user interface is installed it can be enabled here Choose German click Enable type the password and click OK Present Present Selecting this language requires Navigator to be restarted vau wish to i b causing Navigator Fn quit __ Enable Guit DK Cancel Service Manual PlateWriter 3000 8000 1425 1425 RIP Installation Installing the Navigator RIP for Windows The RIP will advise that it will boot into chosen language next time x A RIP will boat into English United States an next run Click OK to continue and then restart the RIP The very first time the RIP starts it will automatically run a start up configuration VISITS
30. UNIT K ESL ASP 15193205 10068144 BOARD ASSY MAIN 2129173 10068145 BOARD ASSY POWER SUPPLY 1425 Service Manual PlateWriter 3000 8000 544 Spare parts Maintenance kits Part No Specification 10062230 SERVICE KIT PERIODIC Service Manual PlateWriter 3000 8000 1425 Appendix A Electrical diagrams 1425 This chapter includes all electrical diagrams for the PlateWriter 3000 The diagrams 4 pages cover Page 1 of 4 Main power distribution Main switch and primary voltage Page 2 of 4 Low voltage wiring Sensors switches LEDs and motors Page 3 of 4 Printer plane Wiring schematic Page 4 of 4 Optional ink dryer Wiring schematic Service Manual PlateWriter 3000 8000 Main power distribution Main switch and primary voltage Service Manual PlateWriter 3000 8000 1425 woBsjusad oy padsno uosiod pozuouneun Y JO L Bed enouddy pue HO1IAS a TV2INVHO3 W ANY 2INON12313 M 07965007 NaSNar 9 ZN Y19 UOANGLISIG Jewod qunN 2102 8z 1sn6nv epsen eTaTr ueAO AlddnS Jewod A rZ 00SS00L ocx 9 e szx 9 eecK DBL Jeb8L 9 8 S S x x x x s 94 ca 74 64 by Z 92X CSCX p ZLLX J TK um
31. V uo Moos 1 moos moos moos V CY OPA 1 3 ca V I NJ M y abed ees xul oBed eos 5 JOO Jepuf NOV e oeydeoes 8 V oex V acx 9 VIVX VOLK Neu NN NO Y aqux uey 6ullooD ZN eur l DN I epis 140 GND VEICLOOL JO Hed e 1 10809001 40 Hed Jequueu epis GND Jequueuu squaw apis 1 Y VU N apis Y ZZXJO Hed eb A 0 EXJohed IL k _ x EM gt gt T auzz 4u 00 027 J quu uu a 3 SDIS Y r EXJohed 9 i roxa 71 2907 2901 0809001 40 Hed 9140 49 913 ul punoiS 90095001 0809001 JO Hed 6 Lex 7ZX 0L Lex cr Cm 20809001 JO Hed 20809001 JO Hed 2 gt UID 1 7gx H es 050 870 ze z 9 via 9 via PN lt ca
32. computer u n Click Install to continue with the installation or click Back if you want to review or change any settings Navigator RIP 8 Factory default Plug ins for Navigator Platewriter Output Plug in amp iScreen Toolbox Product selector PW adjust for PW2500 3000 8000 NW XL Inno Setup Back Select the destination folder for the installation of the RIP Make sure to accept the default C Xitron Navigator 8 311 and click Next to continue InstallShield Wizard Choose Destination Location Select folder where Setup will install files Setup will install Navigator 8 3r1 in the following folder To install to this folder click Next To install to a different folder click Browse and select another falder Destination Folder C Xitron Navigator 8 3r1 Browse InstallShield Then click Next to accept adding Navigator shortcut in the Programs menu ot Win dows InstallShield Wizard Select Program Folder Please select a program folder Setup will add program icons to the Program Folder listed below You may type a new folder name or select one from the existing folders list Click Next to continue Program Folders Navigator 8 311 Existing Folders Dell EPSON Games GLUNZ amp JENSEN Intel Maintenance Microsoft Silverlight Navigator 8 113 InstallShield lt Back Cancel 1425 Ser
33. ing the equipment The manufacturer cannot be held responsible for any damage caused by incorrect in stallation of this equipment 1425 Service Manual PlateWriter 3000 8000 Introduction Important Notes cautions and warnings Throughout the manual notes cautions and warnings are written in bold like the example below Always replace a fuse with one of the same size and rating as the old one Symbol Meaning Explanation The operator should observe and or act according to the i Note information in the order to obtain the best possible function of the equipment The operator should observe and or act according to the Caution information in the order to avoid any mechanical or electrical damage to the equipment The operator should observe and or act according to the A Warning information in the order to any personal injury Chemicals is responsibility of the owner of this equipment that data is available to concerning possible health risk from the chemicals used with the equipment End of lifetime disposal The equipment is designed for easy disassembling All disposal of parts from the machine must be made according to local regulations For recycling purposes signifi cant components are marked with material specification according to the ISO 11469 standard Service assistance If help is needed to correct any problem with the equipment please contact your
34. 0 15 and 0 30 mm plate is to be used then adjustment should be made using the 0 30 mm plate For 0 15 mm plate gauge use and adjust the narrow head height For 0 20 and 0 30 mm plate gauge use and adjust the standard head height Service Manual PlateWriter 3000 8000 1425 The Printer Printer adjustment and set up 2 17 There are six print jobs available C GJ Tools Raw Print test jobsibidir only one job is used for the adjustment HeadHeigth C1C2 Standard prn HeadHeigth C1C2 Narrow prn HeadHeigth M1M2 Standard prn HeadHeigth M1M2 Narrow prn HeadHeigth Y1Y2 Standard prn HeadHeigth Y1Y2 Narrow prn The jobs will print using the narrow or standard head height and they will use different nozzle rows It is recommended to use the outermost located nozzle rows available The listing is ordered having the jobs printing on the outermost rows first Take care not to push the print head carriage downwards towards the print plane when adjusting This can potentially make the print head touch the print plane and damage it Head height and tilt adjustment The job prints a number of identical blocks of patterns Each pattern block indicates the head height at the specific position The double blocks red frame at the left margin is used to adjust the head height in left and right side of head as well as head tilt The repeated blocks green frames across the printing media is used to indicate the ad
35. 15 Adjusting temperature settings 3 15 Gum water replenishment settings 3 15 RINWare UDA E E E A 3 16 3 16 Part 4 RIP Installation 4 1 NIN d N pan aes es oe ee S 4 1 Connecting the System and optional proofer to your RIP workstation 4 1 Epson 4880 amp 7880 4 1 Installing the Navigator RIP for 5 4 2 General ee ee ee 4 2 Before installing the Navigator RIP 4 2 OVER C 4 2 Installing the Navigator RIP plug ins and manuals 4 3 Renaming the Epson printer to PW3000 8000 4 18 Launching the RIP for the first time 4 20 RIP oa 40 cu ese ae oo ca 4 24 Activating the color proofing option 4 27 Epson proofing activation 4 27 Service Manual PlateWriter 3000 8000 1425 Table Of Contents rra Part 5a Spare parts for PW3000 5 1 PIC We a 5 1 Ordering a spare part _ _ 5 1 Original printer spare parts eed de RARE ae ma Y CR Pk Rn a wo 5 1
36. 2500 3000 8000 NW _v9b PMHD PS e Click Yes to continue Setup gt di Xitron Navigator RIP will boot shortly Please print the Factory Default file located in Xitron Navigator 8 1r3 Factory default and afterwards close the Xitron Navigator RIP 1425 Service Manual PlateWriter 3000 8000 RIP Installation Installing the Navigator RIP for Windows The Navigator box will appear click Navigator gt Print File EP Navigator xl Navigator Edit Preview Color Output Fonts Eee ae File Usr ColorBars Loga eps already exists Existing file will be overwritten restored File Ust ColorBars JDF eps already exists Existing file will be overwritten restored File LIsr ColorB ars H arlequin amp tHeart eps already exists Existing file will be overwritten restored File Usr ColorBars Feed ps already exists Existing file will be overwritten restored File Usr ColorBars 4xRegister ps already exists Existing file will be overwritten restored File Usr xiflowhelpercode restored File Usr XiFlowE xtraT ools restored File Usr Start already exists Existing file will be overwritten restored File LIsr resourcevMusage ps already exists Existing file will be overwritten restored File Lsr RemoveAllPreps already exists Existing file will be overwritten restored File Usr Optimize fonts already
37. Enter service mode Press and hold DE night and down arrow button while power 2 Print adj variables sheet from service mode Menu gt Mecha amp djustment Print Adj Variable 2 Locate the section named Bi d V SD 4 3 values from the row named Po Bmm into walues fram adj var sheet 4 Adjust bidir settings in printer according to the values in the rows below IF all values in row are 4 then the adjustment iz and need nat to be done b may take between 0 and 4 iterations to set all values for Platen Gap adjustment T IFit take more than two iterations then print a new status sheet Target value i The target value is the reference value and should normally not be changed Service Manual PlateWriter 3000 8000 1425 The Printer U 2 13 Printer adjustment and set up Key in the 10 alphanumeric values as they are read from the adj var sheet 2101 x Narrow Platen Gap setting 1 Enter service made Press and hold right and down arrow Button while power an 2 Print adi variables sheet from service made Menu Mecha amp djustment Print Adj Variable 2 Locate the section named Bi d v SD 4 3 Kev in values from the row named PG Bmm into Values from adj var sheet 4 Adjust Bidir settings in printer according to the values in the rowa below 5 IF all values in a are 4 then the adjustment is and need nat to be done
38. Epson color proofing by default You will need to type in the activation codes for this option There are three main Epson color printers that can be activated Epson 4880 Epson 7880 Epson 9880 You should follow the instruction for activating the appropriate printer for the Epson that you have You can purchase additional codes for activating other devices from Epson or other manufacturers such as Epson 4800 7800 and 9800 Epson proofing activation Select Navigator gt Configure RIP AIE Navigator Edit Preview Color Output Fonts Print Fie ae E Sis UE t c 2007 2008 Global Graphics Software Ltd All Rights Reserved Page Setup Manager Ctrl 5 Configure RIP Device Manager Input Controller Ctrl N ent RIP s locale cannot be reliably determined Start Inputs Ctrl I t 2008 2010 Glunz amp Jensen 4 5 iii ack 3 Build 2600 Language ENU Se _____ aeons Language opyright 1992 2006 Global Graphics Software Ltd All Rights Reserved About Navigator t c 1994 2006 Global Graphics Software Ltd All Rights Reserved Logo 013 Copyright 1993 2004 Global Graphics Software Ltd All Rights Reserved Memory Statistics gt gt rsion 1 0 2 Copyright 1993 2003 Global Graphics Software Ltd All Rights Reserved Quit Ctrl Q Copyright 1993 2009 Global Graphics Software Limited All Rights Reserved 1412 Copyr
39. F2UxT 20 T20x7 20 Photo ar Matte black 58041531 3 Canvas 1440x720 Photo or Matte black 5041531 3 1 Doubleweight Matte Paper 360 360 7208360 Photo or Matte black 5041388 8 Doubleweight Watte Paper 720720 720720 Photo or Matte black 50413885 8 Doubleweight Matte Paper Taxi 20 1440x720 Photo ar Matte black 5041395 ne 4 k Flotter Color Contral Clipping i Tiling Repeating Media Roll Auto User defined Media Source Rota Media width 0 0000 Units Media height 0 0000 finches gt Indent image 0000 Centre Printable area X Repeat jah to fill media width Automatic cutter Special codes Inks Photo black Spot colours are opaque Micraveave Z Print horizontal tile Never Number af rows 1 Row Anti aliasing Give mare time ta Windows Iv Cancel High definition weave Bi directional printing 0 0 0 0 0 Media ID dei Progressive proofing Print color separations in Black You have now completed the RIP installation Please refer to the Operating Manual for information about creation of Page Setups and Print Queues Service Manual PlateWriter 3000 8000 1425 Spare parts 5 1 Part 5a Spare parts for PW3000 Finding a spare part Spare parts 2 13 Finishing unit Pos No Part No Speci
40. PM1414HD configuration x Print head row selection cl 6 11 21 11 2 Imaging options Head height Narrow Bidir adjustment pp Plate vacuum 70 Dwell Time secs 00 Feed adjustment 0 00 Output Fort P3000 File Imaging made Made Normal Setup Ink level 100 Sharpen att ki Margins Units mm margin D 0 0 Lett margin Screening options Use object masks Retain fine lines Fine line level 250 Sold density gt 100 Solids entry point Curvature Clean before job CH MK Maintence cycle hour Cancel The feed on different plate thicknesses might be different so if other plate thicknesses are used you must run the same test again using the corresponding plate If the value turns out to be different you can key in the value in the relevant page setup s We recommend that the feed is checked regularly depending on the system usage 1425 Service Manual PlateWriter 3000 8000 The Printer Printer adjustment and set up Bidirectional fine tuning The timing of the bidirectional print may be fine tuned by setting the bidirectional adjustment value in the device configuration dialog The setting is found by using frawprnt exe located at GJ Tools NRaw Print to print t
41. Part 5bSpare parts for PW8000 5 24 Appendix Electrical diagrams for PW3000 A 1 Main ee a ce men TT A 2 Main switch and primary voltage A 2 Low voltage wiring A 4 Sensors switches LEDs and motors A 4 PON DaANE 2 iae p a E a E A a a A 6 Wiring schematic A 6 Optional i ik ge A 8 Wiring A 8 Appendix B Electrical diagrams for PW8000 B 1 Main 24 4 e s cca ss RUE 2 Low voltage B 4 Sensors switches LEDs and motors B 4 EE EE oo 6 Wiring schematic aoaaa a 6 1425 Service Manual PlateWriter 3000 8000 0 6 Table Of Contents Service Manual PlateWriter 3000 8000 1425 Table Of Contents 07 1425 Service Manual PlateWriter 3000 8000 Introduction 1 1 About this manual Part 1 Introduction About this manual Intended use of this manual This manual describes how to install software and firmware to the PlateWriter 3000 or PlateWriter 8000 system The procedures described in this manual require a rea sonable level of technical skill and access to the proper tools Reservations This man
42. Product selection Plate Making X1 password iScreen password e Click Next to continue Information Please read the following important information before continuing dh TIP When you are ready to continue with Setup dick Next For downloading manuals please visit e Platewriter 2000 http www e Platewriter 2400 http www e Platewriter 3000 http www Inno Setup e Click Finish Completing the Platewriter Software Installer 2 6 Setup Wizard Setup has finished installing Platewriter Software Installer 2 6 on your computer Click Finish to exit Setup Back Installation of the RIP is completed 1425 Service Manual PlateWriter 3000 8000 4 17 vpn RIP Installation Installing the Navigator RIP for Windows Renaming the Epson printer to PW3000 8000 For the RIP to see the PlateWriter it is needed to rename the previously installed Epson Stylus Pro 7700 9700 printer driver to PW2500 PW3000 PW8000 NW NW XL e Select the Windows Start button in the bottom left corner of the screen then select Devices and Printers IKI I T Wondershare DemoCreator Devices and Printers lt MPS Viewer Default Programs uim iyd Windows Fax and 5can Help and Support k All Programs lsearch programs and fles Shut down gt EF start e O The Devices and Printers window will appear Right click on the Epso
43. The Printer 2 1 Initial startup of PlateWriter ED Part 2 The Printer Initial startup of PlateWriter e Remove all the packing materials and tape Check carefully for all the tape inside and outside the printer After removing packing materials touch a metallic part of the printer to prevent generating static electricity Pull the protective material out of the print head 1425 Service Manual PlateWriter 3000 8000 23 The Printer Installing ink cartridges Press the power button to turn the printer When REPLACING INK CARTRIDGE INSTALL INK CARTRIDGE flashes on LCD display then press 6 J button se lect OPEN RIGHT COVER and press button Approximately after 20 seconds the ink cover is unlocked and slightly opened Open the ink compartment cover by hand fully Remove each fluid cartridge from its pack age Do not touch the green IC chip on the side of the ink cartridge Doing so may prevent normal operation and printing Install the 2 x Liquid Dot and 3 x Mainte nance Fluid cartridges in the printer ac cording to the label on the inner side of the ink cover as shown Hold each cartridge with the green IC chip facing up and point ing to the rear of the printer and then in sert it into its slot as far as it will go until it clicks Liquid Dot and Maintenance Fluid cartridges can in principle be placed in any slot We recommend to place Liquid Dot in
44. Wizard Program Maintenance Modify repair or remove the program Custom Selection dialog in which you can change the way features are 18 Change which program features installed This option displays the installed Repair installation errors in the program This option fixes missing or corrupt files shortcuts and registry entries Remove Sentinel System Driver Installer 7 5 1 from your computer lt 9 InstallShield cot In the Custom Setup window select Sentinel System Drivers and click Next to con tinue 1 Sentinel System Driver Installer 7 5 1 InstallShield Wizard Custom Setup Select the program features you want installed Click on an icon in the list below to change how a feature is installed lt J USB System Driver m E v Parallel Driver Feature Description The device driver for Sentinel keys This feature requires your hard drive It has 0 of 2 subfeatures selected The subfeatures require on your hard drive C Program Files Common Files SafeNet Sentinel Sentinel System Driver InstallShield ee ee Click Install to begin the installation Ready to Hodify the Program The wizard is ready to begin installation Click Install to begin the installation If you want to review or change any of your installation settings click Back Click Cancel to exit the wiz
45. and specification N Ordering a spare part When ordering spare parts please state carefully the spare part number the part specification and the number of items wanted and send the order to your spare parts dealer The cables and their part numbers can be found in the electrical diagrams placed in the end of this manual Original printer spare parts To obtain the correct order number for original printer spare parts please use the Imaging Unit Service manual to find the part number for the part you need then use the Cross reference list in this manual to find the corresponding spare part number to use when ordering the part 1425 Service Manual PlateWriter 3000 8000 N me BS Un TOTAL MACHINE T8900 1425 Service Manual PlateWriter 3000 8000 Spare parts Total machine Pos No OO 1425 Part No Specification 10057926 10050219 10062344 10050310 10011838 87571 10060967 10010948 10059268 10060780 10060964 10061176 10060978 73245 10061168 10060980 10061177 10060976 10061175 TABLE INPUT TABLE EXIT PRINTER COMPLETE PRINTER COMPLETE PLATEWRITER 3000 TRAY EXIT ROLLER WITH HOLDER EXTENSION FINISHER SHORT COMPLETE CONTAINER 11 COVER EXIT PRINTER LID TOP TUBE EXTENSION FINISHER SHORT BRACKET EXTENSION TRAY EXIT BRACKET EXTENSION TRAY EXIT ROLLER DEIS DS 9 X 29 9 SHAFT EXTENSION TRAY EXIT SHORT TUBE EXTENSI
46. exists Existing file will be overwritten restored File Usr IllustratorColor Patch already exists Existing file will be overwritten restored File Lsr hpalcust ps already exists Existing will be overwritten restored File Usr FontinstallationPatch ps already exists Existing file will be overwritten restored File LIsr epsncust ps already exists Existing file will be overwritten restored File LOGFILE to be restored as LOGBACK restored Total time 2 46 seconds 00 00 02 450 Job Completed Factory default Pw 2000 2500 3000 8000 N w vSb PMHD PS Select Factory Default E Print File x Look in k Factory Default NE Desktop tha Metwork Libraries ICTP zs Computer amp OS C B sitron k Navigator 8 3r1 Factory Default ga DVD Drive D Disc Sample files Cancel Files of type PostScript PDF and XPS Files ps pdf xps Setup Default Setup e Click Print Print File xj Look in k Factory Default Factory default PW2000 2500 3000 8000 NW_ 11 26 2013 8 17 Cancel I Service Manual PlateWriter 3000 8000 1425 RIP Installation Installing the Navigator RIP for Windows The PlateMake product selector box will appear select PW3000 and click OK PlateMake product selector x RIP folder is OK Change RIF folder citron navigator 8 3r1
47. head has been uncapped for a period 1425 Service Manual PlateWriter 3000 8000 2 10 Printer Printer adjustment and set up Resetting bidirectional setting in printer General The printer keeps a number of reference settings which are used in the timing of ejecting the droplet when bidirectional printing is performed The bidirectional settings in the printer are closely related to the distance between the print head and the printing plate In other words the printer setting and the head height must match to achieve best possible print quality The bidirectional settings used for the PlateWriter will be set to a fixed reference value This means that the match between timing and print head height can be adjusted by changing the actual physical head height In this way the absolute print head height can be verified by printing a Job in bidirectional print mode This eliminates the need to use feeler gauges to perform head height adjustment The resetting of the bidirectional setting to this fixed value is normally performed from the factory It needs only to be done one time for all for the narrow head height and one time for the standard head height The bidirectional settings in the printer can be changed only through an adjustment procedure built into the printer The procedure uses relative values from 1 to 7 to alter the actual printer settings It may be necessary to repeat the procedure more than once if the de
48. idle e heat and printer is printing regulation PoWer 50 100 100 100 80 Reduce power of center Center bulb pair in oven to lower the the plate center temperature TSA Transport 100 650 250 350 450 mm Max transport speed of Speed mAx min the plate during curing Transport 5 50 15 cm Transport speed in SPeed min process 1 BEE BEEp 0 OxFF 1 1 1 Sound alert when 0 Off 1 When plate is ready in printer 2 When FU is ready 3 Both AUT AUTo 0 1 0 bool IRS Infra Red 0 5000 50 50 50 my Time that IR LED 1 Sensor sec prior to reading sensor sensitivity value The higher the adjustment value the higher the sensitivity REG REGistratio O 99 30 30 30 1 10 Delays when n system registration pins are timer moved down the printer feed rollers are down THS Table Heat 15 55 15 45 25 C Temperature setting for Set point input table Only used if IDS 2 DFT Drier Fan 0 21600 15 10 10 S Time ink drier fan is Time active after last printing has been detected print head moving Service Manual PlateWriter 3000 8000 1425 1425 The Finisher Parameters setting Para Default Peter Description Min Max CFG 1 CFG 2 CFG 3 Unit Explanation Drier Heat 0 21600 10 1800 1800 S Time heat in ink drier Time print plane and input table is active after last printing has been detected 155
49. local supplier Service Manual PlateWriter 3000 8000 1425 Introduction The Functional description of the PlateWriter system The Functional description of the PlateWriter system The system is an innovative and patented inkjet Computer to Plate iCtP device The System consists of Plate Writer engine 1 A specially modified Epson inkjet printer that uses s fluid to image the i plates printing plates Plate input table 2 A table for aligning plates prior to entering into the engine Proofer option An unmodified Epson Stylus Color 4800 4880 or 7800 7880 printer used for proof ing Plug ins to drive these printers are supplied with the Harlequin RIP Harlequin RIP platform A customized workstation accessible by both Mac and PC computers loaded with the Global Graphics Harlequin RIP The Harlequin RIP provided is customized by Xitron and it accepts PostScript PDF EPS TIF amp JPEG files produced by standard pre press applications It RIPs the data and sends output to the engine or to the Proofer Plate Writer finishing unit 3 An integrated plate finisher that executes all of the steps necessary to produce press ready plates e g curing gumming and drying of the plates after they are imged in the engine T11312 1425 Service Manual PlateWriter 3000 8000 14 Introduction The Functional description of the PlateWriter system Service Manual PlateWriter 3000 8000 1425
50. of print head height andtill 2 21 Adjustment of print 2 21 1425 Service Manual PlateWriter 3000 8000 0 4 Table Of Contents Front registration system adjustment 2 22 Side registration system adjustment 2 24 Adjustment of the printer feed 2 26 Bidirectional fine tuning 2 28 Part 3 The 3 1 3 1 Connection tne FU to the 3 1 i59 3 1 Q 08 s ues ce pata a pos Oe ECEGER A aie i ES 3 1 Parameters Setting si 6 u u y uy __ __ ___ _ 3 2 Default parameters setting for PlateWriter 3000 3 2 Recommended parameters setting for PlateWriter 3000 3 4 Default parameters setting for PlateWriter 8000 3 5 Recommended parameters setting for PlateWriter 8000 3 10 3 11 DAE NOSUC JI UU 3 11 3 12 EE 3 14 Diagnostic CUNEN se cc me da dew ee 3 14 sec once v 3 15 Plate temperature settings 3
51. or enabled The following parameter settings depends on Ink Drier System IDS Parameter PW3000 IDS 2 DFS 100 DFT 10 DHS 22 DHB not relevant DHI 1800 DST 3600 DSS 20 TSS 20 THS 20 Type SAV SAVe parameters in the USB Hyper Terminal Window press the Enter button after the change of the last parameter to save the changes Service Manual PlateWriter 3000 8000 1425 The Finisher 3 5 Parameters setting Default parameters setting for PlateWriter 8000 Para e Default _ meter Description Min Max CFG 1 CFG 2 CFG 3 Unit Explanation CFG ConFiG 0 3 0 0 0 Reset all parameters to factory defaults 1 PW2000 PW2400 2 PW3000 3 PW8000 OVS OVen 1 2 1 2 2 OVS 1 Oven with 4 Systems bulbs OVS 2 Oven with 5 bulbs sets IDS Ink Drier 1 2 1 2 2 1 Original ink drier System with air fan and heater PW2000 PW2400 2 Heat in print plane and input table and small fan next to print head BWS Backside 1 3 1 2 1 Disabled old wiring Wash 2 Disabled new wiring System 3 Enabled and new wiring RGS ReGister 0 3 0 0 0 0 No registration System system 1 Side register only 2 Front register only 3 Front and side registers DAO Drier 0 1 0 0 0 bool Activate ink drier Always On permanent DFS Drier Flow 20 100 80 100 100 Duty cycle for the ink Setting drier fan or fan next to the print head DHS Drier H
52. printer exit guide 3 by using the four screws 4 and place the printer exit 2 and top covers 1 back 1425 Service Manual PlateWriter 3000 8000 Printer Printer adjustment set Side registration system adjustment i Side registration system is not standard component of PlateWriter 2500 Load the plate according to the instruction described in the Part 2 in the Operating Manual using the button While observing the plate edge in relation to the pinch roller distance 4 eject the plate by pressing the button If distance d is not constant then loosen do not unscrew completely the screws 1 locking pin assemble If distance d is increasing then turn the finger screw 2 from bottom side of the in put table clockwise T11266 Tighten the screws back again and repeat the adjustment again until distance d is constant during the plate eject Service Manual PlateWriter 3000 8000 1425 The Printer Printer adjustment and set up Mount the side register cover to the input table and secure it with 7 screws and washers no 30 from the tool box as shown T11256 1425 Service Manual PlateWriter 3000 8000 273 The Printer Printer adjustment and set up Adjustment of the printer feed The feed adjustment needs to be done in order to secure th
53. select the menu Preview gt Select Device Navigator Navigator Edit Preview Color Output Fonts Select Device Select Cassette Enter a xitran Password gt Last maintenanc Nea x x Epson 800 Spool time 0 20 seconds EPSON Stylus Pra 4880 Firmware is version 06 00575 Ink levels 4 85 81 95 82 92 91 32 32 Outputting Plate riter2000 job 7 P2000 DuoT one sample pdf at 2880 2880dpi 1bpp to 2 heads 3 5pl Higher quality weaving only applies when H and V resolutions are egual Specited Faster weaving Spooled 217 314 84 bytes of image data Job pooled Spool time 123 42 seconds The Select Output Device window appears Select Output Device X P2000 1 Ch Pw 2000 10h Hiet HT Pw A000 TCR sh Pw 2000 10h SO HT Pw 2000 2Ch Standard Pw 2000 2Ch Standard HT 2400 1Ch 240 10h HiDef HT FP 2400 10h sh Select the device and choose Select This is an Epson 7800 which was added from the Device Manager after installing the Epson vDot 2 plug in You will see the additional Epson 7800 you just added You can now select the device and then enter password In the menu bar you will see the item Preview has been replaced by Epson 7800 Navigator m x Navigator Edit Epson 7800 Color Output Fonts Select Device ic E kajie Epson 7800 Sele
54. value for heat regulation 3FF P3 Front 0 200 140 140 140 Compensation of curing Factor effect for front edge of plate 3RF P3 Rear 0 200 130 130 130 Compensation of curing Factor effect for rear edge of plate 3GR P3 Gum 0 100 17 17 17 o Gum replenish amount Replenish in permille of process time 4AL P4 ALpha 0 500 L0 170 170 Alpha value for heat regulation 4 BEta 0 500 145 145 135 Beta value for heat regulation 4FF P4 Front 0 200 140 140 140 Compensation of curing Factor effect for front edge of plate 4RF P4 Rear 0 200 130 130 130 Compensation of curing Factor effect for rear edge of plate 4GR P4 Gum 0 100 18 18 18 oo Gum replenish amount Replenish in permille of process time 5AL P5 ALpha 0 500 150 150 150 Alpha value for heat regulation Service Manual PlateWriter 3000 8000 1425 The Finisher 3 7 Parameters setting Para MC Default P E Description Min Max CFG 1 CFG 2 CFG 3 Unit Explanation 5BE P5 BEta 0 500 90 90 80 Beta value for heat regulation P5 Front 0 200 140 140 140 Compensation of curing Factor effect for front edge of plate P5 Rear 0 200 130 150 130 Compensation of curing Factor effect for rear edge of plate 5GR P5 Gum 0 100 18 18 18 o Gum replenish amount Replenish in permille of process time 6AL P6 ALpha 0 500 150 150 150 Alpha value for heat regulation 6BE P6 BEta 0 500
55. 00708256 Software no 100708245 e Output plug in updated PWT20131122 e Product selector integrated into Plug in installer e Password utility integrated into Plug in installer s All printrows awaliable PK MK set as default Not in PW 2000 e Pagebuffer calibrationfiles updated Headhight Standard e Productselector avalible in toolbox e PosiFlow Mac client added to installer for manual installation e Adjustment utility EpAdj 0 0 3 exe added Platewriter software installer 2 5 lt Back Cancel Inna Setup In the Select Components window you can choose Custom or Standard install The Standard install will select the most likely components to install iza Sentinel System Driver Installer 7 5 1 InstallShield Wizard Program Maintenance Modify repair or remove the program Modify Change which program features are installed This option displays the ne Custom Selection dialog in which you can change the way features are installed C Repair Repair installation errors in the program This option fixes missing or corrupt files shortcuts and registry entries C Remove ES Remove Sentinel System Driver Installer 7 5 1 from your computer lt Back cece In general we recommend selecting the components from the Standard install and then you can add on additional components Please refer to the list on the next two pages Service Manual PlateWriter 3000 8000 1425
56. 25 Service Manual PlateWriter 3000 8000 Em The Finisher Commands Diagnostic Output Type DIO and press Enter The screen will start to show the transport motor test and readout the tacho signal from the main drive motor It will continue to read out the tacho until Enter is pressed again Next is the Test drier where the ink drier temperature will be listed and the heater will be powered on Do not keep this one for a prolonged period The heating element will continue to be one until the enter key is hit again HyperTerminal DJ x Fie Edt View Cal Transfer Help 213 ala DIO test temp 263 deg temp 262 deg C temp 261 deg C heat OFF ON 25 deg C 32 deg C deg C Connected 0 00 48 ANSIW 38400 8 1 NUM Diagnostic Current Type DIC and press Enter g ICEP Hyper Terminal E ERES or xj Edt View Transfer Dle 212 ofa di Connected 0 00 45 INNSTW 38400 8 E 1 ROW APS NUM Service Manual PlateWriter 3000 8000 1425 The Finisher Adjustments Adjustments 1425 Plate temperature settings BE Attach thermostrips to the back of a plate and run it through the finishing unit using suitable program see the User Manual Part 2 Daily use Finishing Check that the temperature 15 between 170 and 200 all over the plate Adjust parameters 1BE 2BE or 3BE depending on which program 1 2 or 3 is sele
57. 3 Printer adjustment and set up Printer adjustment and set up The tollowing items needs to be checked and adjusted during the installation of the PlateWriter Disabling of auto nozzle check Initial adjustment of print bed print plane e Print head initial height and print head protection adjustment Print head slant CR bias adjustment Resetting bidirectional setting in printer e Fine adjustment of print head height and tilt e Front registration system adjustment Side registration system adjustment e Adjustment of the printer feed Bidirectional fine tuning Disabling of auto nozzle check If the auto nozzle check is enabled then the printer will try to detect if all nozzles are working Because the Liquid Dot ink is not consistently detected then repeated cleans will be performed and eventually result in an error message from the printer The auto nozzle check should be switched off in the printer by selecting PRINTER SETUP gt AUTO NOZZLE CHECK gt OFF 1425 Service Manual PlateWriter 3000 8000 23 The Printer Printer adjustment and set up Initial adjustment of print bed print plane General The print bed has been setup from the factory and does not normally require any adjustment The print bed must be adjusted if it has been removed and reinstalled It is however recommended to do a basic verification on the adjustment during installation The print bed is adjusted in each of
58. 50 50 40 Beta value for heat regulation 6FF P6 Front 0 200 140 140 140 Compensation of curing Factor effect for front edge of plate 6RF P6 Rear 0 200 130 130 130 Compensation of curing Factor effect for rear edge of plate 6GR 6 Gum 0 100 19 19 19 o Gum replenish amount Replenish in permille of process time GRI Gum 0 120 5 5 5 sec Minimum amount of Replenish replenish before mlnimum released GRA Gum 0 300 30 30 30 sec Maximum amount of Replenish replenish before mAximum replenish is given between plates during process GRD Gum 100 1000 250 250 250 mm Minimum distance Replenish between plates before Distance replenish is given FRS Front edge 0 500 100 100 100 mm Regulation Start FRE Front edge 0 900 200 200 200 Regulation End RRS Rear edge O 500 200 200 200 mm Regulation Start Rear edge 0 900 300 300 300 mm Regulation End 1425 Service Manual PlateWriter 3000 8000 The Finisher Parameters setting Para M Default P E I Peter Description Min Max CFG 1 CFG 2 CFG 3 Unit Explanation PWB PoWer Beta 500 1 230 230 230 Determines the relative level of power when max transport plate speed is reached GAP GAP length O 240 200 mm edge regulation CUR CURrent 0 15000 8400 mA reference heat regulation STT StarT 0 290 60 60 60 C Oven temperature Temperatur setting when FU is
59. 5400 10065218 10065044 10063596 10067810 GEAR Z34 D9 9 35 7 x 7 5 M 1 Specification CONVEYOR ROLLER DRIVEN BELT CONVEYOR LONG GEAR Z24 M2 SCREW M4 x 12 BELT CONVEYOR WASH BRUSH O RING D38 x 7 HA1470 EPDM ROLLER DRIVEN FINISHING UNIT EXIT CONVEYOR ROLLER BRACKET DRYER CONVEYOR ROLLER BRACKET SUPPORT GUM TRAY LEFT BRACKET SUPPORT GUM TRAY RIGHT BEARING GUM SECTION GEAR 220 D10 7 5 1 SCREW ALLEN 3 x 6 SHAFT GEAR INTERMEDIATE WASHER NYLON D16 10 2 x 0 5 GEAR 234 010 1 BUSHING 016 19 x 1 6 HOSE SILICONE D6 10 FITTING VALVE ADJUSTABLE D12 Y FITTING HOSE UNION SCREW M4 x 5 BACKSIDE WASH ROLLER RUBBER D25 L926 BACKSIDE WASH ROLLER PUR WASH BRUSH COMPLETE BACKS DE WASH SCREW M3 x 12 SPRING D5 5 x L20 18N BEARING SLIDE D12 x 16 119 GEAR M2 Z12 W M4 GUIDE GUM EXIT BACKSIDE WASH BACKSIDE WASH BACKSIDE WASH BACKSIDE WASH BACKSIDE WASH BACKSIDE WASH NON BACKSIDE WASH BACKSIDE WASH Service Manual PlateWriter 3000 8000 1425 Y LO Spare parts WATER PUMP Q O m WATER TANK lt PUMP F SYSTEM WITHOUT BACKSIDE WASH gt O 9 GUM BOTTLE ui i I a 5 gt u lt as lt 45 9 LLI H O 5 gt lt lt a O x O OO a gt
60. 6 10065890 10066015 BLOCK BEARING GEAR NUT FINGER WASHER SLIDE WHEEL SLIDE BUSHING SLIDE SWITCH LID 2 CONT NUT 4 SOLENOID PULL 24 VDC PIN SPLIT D3 x 54 SPACER M4 x 6 25 BLOCK BEARING GEAR WASH BRUSH SPRING D12 6 1 2 L 42 BEARING ROLLER SCRUB BACKSIDE WASH BACKSIDE WASH BACKSIDE WASH BEARING ROLLER WHITE 13 KG COMPLETE BRACKET GEARS BUSHING BUSHING BEARING GEAR IDLE M2 Z12 GEAR Z24 M2 B15 WASHER 012 x D20x 9 BLOCK BEARING GEAR WASH BRUSH LEVER SOLENOID BLOCK BEARING GEAR MOTOR DUNKER BRACKET MOTOR GEAR Z16 M2 MOTOR DRIVE WITH GEAR COMPLETE BRACKET SAFETY POSITION BOLT HANDLE Service Manual PlateWriter 3000 8000 BACKSIDE WASH 1425 Spare parts SYSTEM WITH BACKSIDE WASH 89 56 2627 33 x SYSTEM WITHOUT BACKSIDE WASH 39 62 26 27 3 FINISHING UNIT T8931 1425 Service Manual PlateWriter 3000 8000 5 37 Spare parts Pos No Co CO G IW ID ID ININ Ime le i Mle IO IT wind Part No 10064631 10064653 10064335 10065870 10053884 26364 6295 10053883 54381 10012692 16 87 10054414 25698 10012622 10012027 10065134 10017962 10017903 10012449 10012621 73241 73202 74038 43600 10033456 10001918 10064625 4105 10064633 10064333 5001 10036887 Specification
61. 700 MOTOR ASSY CR I C DRAINING CABLE HARNESS PANEL C ASP PANEL UNIT K ESL ASP BOARD ASSY MAIN BOARD ASSY POWER SUPPLY LUBRICANT G 71 BLUE LUBRICANT G 84 HARNESS HEAD A ASP HARNESS HEAD B B ASSY ASP 1425 Spare parts Maintenance kits Part No Specification 5 23 10062230 SERVICE KIT PERIODIC 1425 Service Manual PlateWriter 3000 8000 273 Spare parts Part 5b Spare parts for PW8000 Service Manual PlateWriter 3000 8000 1425 Spare parts CN TOTAL MACHINE T8927 PlateWriter 3000 8000 Service Manual 1425 5 26 Spare parts Total machine Pos No oo IN IA I A Co N O IN IN IN IN ID ID IN IN ID e le m le O ICO IO O v RK O Part No Specification 10065964 10065972 10065973 10065250 10065963 10065751 10065988 875 1 10065906 10065967 10065974 10010948 10065968 100389377 10039876 10065979 10061176 10060976 10061177 10061175 10060978 73245 10061168 10060977 10066052 1504 0011841 10058401 10063734 10067306 TABLE INPUT COVER INPUT PRINTER SIDECOVER PRINTER LEFT PRINTER COMPLETE TABLE EXIT LID TOP PRINTER COMPLETE TUBE EXTENSION INPUT FINISHING UNIT ROLLER WITH HOLDER COMPLETE EXTENSION INPUT FINISHING UNIT COMPLETE COVER HEATER FINISHING UNIT SIDECOVER PRINTER RIGHT CONTAINER 1L COVER DRYER TANK 6L BLAC
62. E 9 uuo 0092 9 07 z Q onsuejoeJeuo 21N L c J zeGed elou ec Soluojoel 9USIUI NEST oh E x 1o O uuoo lt oDeyoA AO sn lt ue o 4 M JOSUSS JUL 8 80zd 9 9 GOZd d 995 39NVHO 1 uSlulJ o4juoo Jejuud ul KEA o ES Se JO SuoloeuuoD ok ON x Yox 9 Cm oe OO WOO SE A ON ON C 00LX 1 e H 00 g 93 09 O eld zl mm ON aay ZOX 2 2 2 WOO SONVYO N xovi8 N pr vex 6 eX 8 L9X fa 9ueId eyuud MOOL JeleeH 5 09 64 013 Cam zx 6 40900L 0020 o OSX f 1 pun seusiuls i S ul 6px AddnSs Optional ink dryer Wiring schematic Service Manual PlateWriter 3000 8000 1425 8 y uoissiuued ouloeds pezuouneun r r eped 6 Y Jpeuteqos
63. ELBOX COOLING ZONE T8932 Service Manual PlateWriter 3000 8000 1425 Spare parts Elbox cooling zone Pos No Part No oo IN IOI Co CO IN ID ID ID IN IN i O WIN Specification 10064345 6328 10064779 10017862 10056069 10011284 26054 10053796 10051945 10060048 10053159 10014349 10039880 10039879 10038867 10065976 10062934 10046142 10067316 BARRIER AlR COOLING ZONE GROMMET D37 SIDELID TRANSFORMER CURRENT PCB PCU Note Without software FUSE 1AT 5 08MM VDE FAN SUNON FILTER EMC 1 PHASE 2A FMLB 41 PSU AC gt DC 230 24 125W OPEN PPS 125 24 SPACER M3 x 6 35 SHIELD PLASTIC CASSETTE PUMP PUMP WATER K2 X18 PUMP GUM X20 FITTING TEE HOSE 3 x 3 x 3 HOSE SILICONE d3 D5 CHECKVALVE PP SILICONE 1 8 x 1 8 BACKSIDE WASH FITTING HOSE D3 x D3 BACKSIDE WASH BARRIER AIR CURING Service Manual PlateWriter 3000 8000 1425 Spare parts Cross reference list Epson Part No G amp J Part No Specification 5 43 1504179 10050214 WIPER ASSY ASP 10053092 PUMP CAP ASSY ESL ASP MODIFIED 1520217 10072485 SA SELECTOR UNIT 1520215 10056203 HOLDER ASSY IC RIGHT ESL ASP F191010 10058394 PRINTHEAD 7700 1518708 10061626 MOTOR ASSY CR 1500853 10061628 I C DRAINING 1521058 10062386 CABLE HARNESS PANEL C ASP 1520214 10067309 PANEL
64. ERMINAL 3 CONNECTIONS FUSE THERMAL 84 ONE SHOT SENSOR TEMPERATURE PT 100 WITH PLUG BEARING SIDE PROFILE FOAM 4 x 8 x 195 PROFILE PRINT BED INLAY STRIP LONG INLAY STRIP SHORT BRACKET PRINT BED MOTOR 24V DC GEAR BUSHING SHAFT REGISTER SHAFT FRONT REGISTER DISC REGISTRATION BUSHING REGISTER BRACKET REGISTER CAM FRONT REGISTER HOLDER PIN LIFTER REGISTER PIN REGISTER L 18MM PIN REGISTER SHORT PIN REGISTER REMOVABLE Service Manual PlateWriter 3000 8000 1425 Spare parts 1 REGISTRATION SYSTEM PRINT BED AND 18928 1425 Service Manual PlateWriter 3000 8000 Spare parts Registration system print bed and heater Pos No Part No 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 Specification 10009707 10061040 10065608 10065607 10058535 10058223 15379 25901 10065245 10065609 10065243 87571 73245 35907 23916 35320 10063583 10063584 10063585 10063587 10063586 10061793 10061792 10059768 10065249 10065248 10065261 10058148 10059688 10057724 SENSOR OPTICAL BRACKET SENSOR REGISTER BRACKET REGISTER BRACKET ADJUSTMENT REGISTER SPRING DO x 30 x 0 75 SUPPORT SPRING REGISTER SCREW M4 x 25 NUT M4 GUIDE PRINTER EXIT COMPLETE GROMMET D10 x D20 CONIC SHAFT GUIDE WHEEL EXIT ROLLER WITH HOLDER COMPLETE ROL
65. GEAR 6 216 M2 BUSHING BEARING PLATE AIRFLOW COOLING ZONE BEARING ROLLER WHITE 13 KG CLIPS R SHAPE D2 5 x 20 GEAR Z19 M2 012 GUIDE PLATE GEAR BEARING ROLLER SNAP BLACK ROLLER D40 x 695 EPDM SHORE 40 ROLLER EPDM DAO x 695 SHORE 18 ROLLER PUR 029 30 1680 MODIFIED STOPPER SHAFT D10 17 5 x 7 5 GUM TRAY UPPER COVER GUM Service Manual PlateWriter 3000 8000 5 17 N me BS Un FINISHING UNIT T8552 1425 PlateWriter 3000 8000 Service Manual Pos No 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 1425 Part No 16658 10036887 10010571 10041477 10025228 5019 10033525 10034139 10035152 10012104 10020189 10034019 10034314 10034313 10032080 10059561 10059558 Spare parts Specification HOLDER CABLE FITTING ELBOW M5 x D3 ROLLER DRIVEN FINISHING UNIT CONVEYOR MEDIUM GEAR Z24 M2 SCREW D4 x 10 CONVEYOR SHORT O RING D38 x 7 HA1470 EPDM ROLLER DRIVEN FINISHING UNIT EXIT ROLLER DRIVING BRACKET DRIER DIN 546 4 SLOTTED BRACKET SUPPORT TRAY LEFT BRACKET SUPPORT GUM TRAY RIGHT BEARING GUM SECTION BEARING GUM SHAFT GUM LONG Service Manual PlateWriter 3000 8000 5 19 N me BS Un ELBOX COOLING ZONE T8801
66. IDS 2 this point controls the printer plane temperature DHB Drier Heat Beta 200 200 0 0 1 Calibration offset for ink drier temperature sensor printer plane if IDS 2 1AL P1 ALpha 500 500 38 Alpha value for heat regulation 1 P1 BEta 500 500 100 Beta value for heat regulation ISE P1 Side Effect 50 150 100 Compensation of effect for the two side bulbs 1 P1 Front Factor O 200 100 Compensation of curing effect for front edge of plate 1 Pl Rear Factor 0 200 100 of curing effect for rear edge of plate 1GR P1 Gum 0 100 17 o Gum replenish amount in permille of Replenish process time 2AL P2 ALpha 500 500 31 Alpha value for heat regulation 2BE P2 BEta 500 500 95 Beta value for heat regulation ZOE P2 Side Effect 50 150 100 Compensation of effect for the two side bulbs 2FF P2 Front Factor O 200 100 Compensation of curing effect for front edge of plate 2RF P2 Rear Factor 200 130 Compensation of curing effect for rear edge of plate 3GR P3 Gum 0 100 19 760 Gum replenish amount in permille of Replenish process time GRI Gum Replenish O 120 Minimum amount of replenish before mlnimum released GRA Gum Replenish 0 300 30 sec Maximum amount of replenish before mAximum replenish is given between plates during process GRD Gum Replenish 100 1000 250 mm Minimum distance between plates before Distance replenish is given FRS Front edge 0 240 80 mm Regulation Start
67. K RED CAP PIPE SUCTION WATER TRAY EXIT BRACKET EXTENSION TRAY EXIT BRACKET EXTENSION TRAY EXIT SHAFT EXTENSION TRAY EXIT LONG ROLLER EXTENSION FINISHING UNIT EXIT BRACKET EXTENSION TRAY EXIT ROLLER DIS DS 5 X 29 5 SHAFT EXTENSION TRAY EXIT SHORT BRACKET EXTENSION TRAY EXIT TUBE EXTENSION FINISHING UNIT NUT M10 LEG ADJUSTABLE M10 x 50 LED CONTROL 5MM 3 COLOUR REGISTRATION LED HOLDER BLACK 5MM SET SHELF PLATES OPTION Service Manual PlateWriter 3000 8000 1425 N Dy Te SDare Darts REGISTRATION SYSTEM PRINT BED AND HEATER T8928 Service Manual PlateWriter 3000 8000 1425 Spare parts Registration system print bed and heater Pos No IN oy joy Co N FNM IN IN i OO IAIA U N O Part No Specification 25177 10046147 10066007 10065266 10065254 10065251 6262 10059894 10060725 6263 10060726 10048832 10059885 10059889 10065246 10060799 10060800 10066048 10057728 10061055 10064910 10061036 10061031 10061033 10057826 10060971 10060970 10061032 10065606 10065603 HOSE SILICONE D6 10 Y FITTING HOSE D4 D6 D4 GROUND FOIL DISPLAY PRINTER BRACKET PRINT BED MIDDLE BRACKET PRINT BED HEATER HEATER 115 x 1160 500W 60 84 COMPLETE TERMINAL 10E 2 CLAMP OVERHEAT SWITCH THERMAL 60 T
68. LER D13 D3 3 x 25 5 SHAFT ROLLER D3 L 33 HOLDER FOR ROLLER GUIDE CIRCLIP D8 x 16 3 WHEEL D20 d10 x 5 POM HOLDER ROLLER GUIDE WHEEL EXIT HOLDER SHAFT GUIDE WHEEL EXIT SPRING D10 d1 x 15 BREAK GUIDE WHEEL EXIT TERMINAL 6E DS 2 TERMINAL 6E DS 3 SENSOR TEMPERATURE THERMISTOR PLASTIC PLATE HEATER 1170 x 160 BOTTOM HEATER 1170 x 160 PLATE HEATER 1170 x 160 TOP BRACKET SENSOR SENSOR REED L 300MM HOLDER SENSOR Service Manual PlateWriter 3000 8000 1425 i LO Spare parts REGISTRATION SYSTEM PRINT BED AND HEATER T8928 Service Manual PlateWriter 3000 8000 1425 Spare parts Registration system print bed and heater Pos No 61 62 63 64 65 66 6 68 69 70 71 72 3 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 Part No Specification 10012688 10059896 10051045 10061043 10061592 10061619 10066009 10046138 10066004 10066005 10066006 10048541 10065862 10065752 10066458 10066457 10067561 25823 10066008 10051357 SENSOR REFLECTIVE BRACKET SENSOR PRINT HEAD BUSHING OPEN SLIDE HEAD PRINTER BRACKET BLOWER PRINT HEAD FAN WITH PLATE REFLECTOR AIR BRACKET DAMPER DAMPER VIBRATION M6 x 25 BRACKET SPRING DISPLAY SIDE BRACKET SPRING LID NON DISPLAY SIDE NOT SHOWN TAP GAS SPRING SPRING GAS 150N DAMPED HANDLE LID PRINTER PERSPEX LID PRI
69. NTER PIN RELEASE BUSHING RELEASE SPRING D5 x 10 x 0 5 CIRCLIP D4 x 0 7 BRACKET ACTUATOR INTERLOCK PRINTER STRIKER SENSOR Service Manual PlateWriter 3000 8000 1425 Spare parts 5 33 DRYER AND CURING T8929 1425 Service Manual PlateWriter 3000 8000 5 34 Spare parts Dryer and curing Pos No Part No Specification 10065128 10965127 10010361 10012598 10014276 10053094 10019245 26054 IN A Co IN O IN IN IN ID ID IN IN ID ID e le O ICO IO rR O BULB HALOGEN 160W 230V 2900K BULB HALOGEN 240W 230V 2900K SOCKET HALOGENLAMP FUSE THERMAL 184 C TERMINAL 3 CIR PORCELAIN TEMPERATURE SENSOR CURING UNIT GUARD METAL FAN FG 12 120 x 120 FAN SUNON Service Manual PlateWriter 3000 8000 1425 Spare parts 5 35 SIDE MEMBERS T8930 1425 Service Manual PlateWriter 3000 8000 Spare parts Pos No IN Co IN O IN ID IN IN IN IN O ICO IO IOA IA IU IN IO A IU rR O Part No Specification 10010560 10044129 10065888 10065886 10065887 16864 25901 10067825 25110 10053238 10063590 54316 10062962 10011013 10065866 10063517 54502 73403 64567 10062933 10065046 10024329 10054787 10010613 10034526 10054788 1006601
70. ON TRAY EXIT SHAFT EXTENSION TRAY EXIT LONG BRACKET EXTENSION TRAY EXIT ROLLER EXTENSION FINISHER EXIT Service Manual PlateWriter 3000 8000 Spare parts Pos No Part No 0011841 1504 10062347 10050232 10050227 INI gt U U N W IN IN ININ ID RN IN IN ID Ie e le lO IA IU IA 0 1425 Specification LEG ADJUSTABLE M10 x 50 NUT M10 SIDECOVER LEFT RIGHT SIDECOVER LEFT PLATEWRITER 3000 SIDECOVER RIGHT PLATEWRITER 3000 Service Manual PlateWriter 3000 8000 Spare parts REGISTRATION SYSTEM PRINT BED AND HEATER T8905 Service Manual PlateWriter 3000 8000 1425 Spare parts Registration system print bed and heater Pos No 1425 Part No Specification 10057728 10057744 10061035 10058299 10060970 10058234 10061031 10061033 10057826 10060971 10061034 10009707 10061040 10046530 10058535 10058414 10058421 10058401 10058419 10012027 10058651 6262 10061032 10059886 10059894 10060725 6263 MOTOR 24V DC GEAR BRACKET MOTOR BUSHING SHAFT REGISTER SHAFT SIDE REGISTER LIFTER REGISTER PLASTIC DISC BUSHING REGISTER BRACKET REGISTER CAM FRONT REGISTER HOLDER PIN PIN REGISTER 16MM SENSOR OPTICAL BRACKET SENSOR REGISTER FINGER SCREW M6 x 35 SPRING D6 x 30 HOLDER SIDE REGISTER PLATE DISTANCE SIDE REGISTE
71. R LED CONTROL 5MM 3 COLOUR REGISTRATION BUSHING 015 x 5 LED HOLDER COVER SIDE REGISTER TERMINAL 2 CONNECTIONS PIN REGISTER L 18MM BRACKET FRONT REGISTER HEATER CLAMP OVERHEAT SWITCH THERMAL 60 C TERMINAL 3 CONNECTIONS Service Manual PlateWriter 3000 8000 Spare parts REGISTRATION SYSTEM PRINT BED AND HEATER T8905 Service Manual PlateWriter 3000 8000 1425 Spare parts Registration system print bed and heater Pos No 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 1425 Part No Specification 10060726 10060781 10048832 10059885 10059889 10059895 10059882 10060799 10060800 10059768 10059764 10059754 10059755 10058148 10059688 10057724 10012688 10059896 10051045 10061043 10061592 10059893 87571 73245 35907 23916 10057642 10061619 10063589 FUSE THERMAL 84 ONE SHOT HEATER 115 x 660 300W OHS 60 84 C COMPLETE SENSOR TEMPERATURE PT 100 WITH PLUG BEARING SIDE PROFIL FOAM 4 x 8 x 195 SUPPORT GUIDE EXIT PROFIL HEATER PRINT BED INLAY STRIP LONG INLAY STRIP SHORT SENSOR TEMPERATURE THERMISTOR PLASTIC PLATE HEATER HEATER PLATE HEATER BRACKET SENSOR SENSOR REED L 300MM HOLDER SENSORS SENSOR REFLECTIVE BRACKET SENSOR PRINT HEAD BUSHING OPEN SLIDE HEAD PRINTER BRACKET BLOWER PRINT HEAD FAN WITH CONNEC
72. T11236 T11237 slot 3 and 4 PK and Y and the Maintenance Fluid into slots 1 2 and 5 After ink has been charged the cartridges should normally remain in their respective positions They can be moved in case of e g nozzle loss please refer to the user manual for in structions on how to do this The RIP is default setup to use ink channel Pk and Y if other channels are used then the PlateWriter device setup has to be changed accord ingly Small labels in the ink compartment cover can be moved to indicate which slots currently has Liquid Dot and maintenance Fluid installed e After installing all 5 cartridges close the ink compartment cover The printer begins charging and CHARGING INK flashes on LCD display Follow the instructions on the display Stay with the PlateWriter during the charging process Charging takes about 10 minutes Never turn off the printer open the top cover open the ink cartridges cover or remove the maintenance tank while the CHARGING INK is flashing on LCD display or you may damage the printer When PAPER OUT LOAD PAPER flashes on the LCD display charging is complete Press the 4 button repeatedly until P appears on LCD display instead of a roll Always turn off the printer using the D Service Manual PlateWriter 3000 8000 power button Then wait until the LCD display turns off This ensures that the print head is safely capped 1425 The Printer 2
73. TOR EXIT GUIDE PRINTER COMPLETE ROLLER WITH HOLDER ROLLER DLS D3 9 x 25 5 SHAFT ROLLER D3 L 33 HOLDER ROLLER GUIDE SHAFT FRONT REGISTER PLATE REFLECTOR AIR SHAFT EXIT WHEEL GUIDE Service Manual PlateWriter 3000 8000 Spare parts REGISTRATION SYSTEM PRINT BED AND HEATER T8905 Service Manual PlateWriter 3000 8000 1425 Spare parts Registration system print bed and heater Pos No Part No Specification 5 11 57 35320 CIRCLIP D8 x 16 3 58 10063583 WHEEL D20 d10 B5 59 10063584 HOLDER ROLLER EXIT WHEEL GUIDE 60 10063585 HOLDER SHAFT EXIT WHEEL GUIDE 61 10063587 SPRING 010 01 x 15 62 10063586 BREAK EXIT WHEEL GUIDE 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 1425 Service Manual PlateWriter 3000 8000 Spare parts DRYER amp CURING T8804 Service Manual PlateWriter 3000 8000 1425 Spare parts Dryer amp curing Pos No Part No Specification 10010359 10010361 10012598 26054 10019245 10053094 IN A Co IN O IN IN IN IN ID 1 IN IN ID ID Ie e le le O ICO IO O 1425 BULB HALOGEN 500W 240V SOCKET HALOGENLAMP FUSE THERMAL 184 FAN SUNON GUARD METAL FAN FG 12 120 x 120 TEMPERATURE SENSOR CURRING UNIT Service Manual PlateWriter 3000 8000 5 13
74. Using 10 0 MB of memory per renderer The Navigator splash screen will appear and behind it is the main screen The main screen is called the Throughput Window and it displays information about the RIP settings jobs and the overall status In the Throughput Window you will see how much memory the RIP has allocated the plug ins installed the RIP serial number and anything else that may be installed This can be useful information when troubleshooting determining versions of plug ins etc Service Manual PlateWriter 3000 8000 4 21 RIP Installation Installing the Navigator RIP for Windows Once the Splash screen has disappeared the Output Controller Monitor Window will appear if it does not press Ctrl O N Navigator Jg 10 o X Navigator Edit Preview Color Output Fonts Preview PDFRaster Plugin Version 1 212 Copyright c 2007 2008 Global Graphics Software Ltd All Rights Reserved Found more than one installed RIP Current RIP s locale cannot be reliably determined P3000 Plugin Version 2 03c Copyright 2008 2010 Glunz amp Jensen A S WinXP Professional version 5 1 Service Pack 3 Build 2600 Language 9 Jobs since last print maintenance cycle 2011 2 2 8 37 Harlequin None Plugin Version 3 073 Copyright 1992 2006 Global Graphics Software Ltd All Rights Reserved Harlequin TIFF Pluain Plugin Version 4 011 Copyright 1994 2006 Global Gr
75. Wavigator 8 3r1 I At least 9 4 of free disk space is required Ready to Install box will appear click Install to continue the installation Setup PlateWriter Plugin and iScreen Ready to Install s Setup is now ready to begin installing PlateWriter Plugin and iScreen on your Q computer Click Install to continue with the installation or dick Back if you want to review or change any settings Destination location C Xitron Navigator 8 3r1 Existing installation at destination New installation 20131122 Support for new head height and bidirectional adjustment Info e Maintenance mode box will appear select Repair and click Next to continue Microsoft Visual C 2008 Redistributable Setup 215 Maintenance mode Select one of the options below Repair Microsoft Visual C 2008 Redistributable to its original state uninstall Uninstall Microsoft Visual C 2008 Redistributable from this computer Service Manual PlateWriter 3000 8000 1425 RIP Installation Installing the Navigator RIP for Windows 4 13 e After the Setup is complete click Finish to continue 2515 Setup Complete Microsoft Visual C 2008 Redistributable has been successfully repaired It is highly recommended that you download and install the latest service packs and security updates for this product For more information visit the following Web site Product Suppor
76. ake the print head touch the print plane and damage it The head tilt may be set to approximately the center of the scale The final adjustment of the print head tilt angle will be done later using a print job If the head height is not correct loosen the screw for the head height lever cams on each side of the print head carriage The head height is changed by moving the head height levers up or down Adjust the print head so that print head protection guards just touch the adjustment plate The final adjustment of the print head height will be made later using a special print job Print head protection adjustment Use a long screwdriver to adjust the print head protection sensor so that it touches the adjustment plate slightly harder than the print head guards see picture above 1425 Service Manual PlateWriter 3000 8000 Printer adjustment and set up Print head slant CR bias adjustment The bias adjustment is for adjusting the print head angle in the CR direction carriage x Media feed direction Head bias Load a 0 15 0 2 or 0 3 mm plate This adjustment can also be done by using a piece of coated paper Start the program frawprnt exe located at rre n C GJ ToolsN Raw Print The head slant bias is adjusted by printing the file PW3000BiasHHStd prn or PWS000BiasHHStd prn located at C GJ Tools Raw Print test jobs P W3000BiasH C GJ Tools Raw Print test j
77. aphics Software Ltd All Rights Reserved Harlequin NTPipe Input Plugin Version 1 0r3 Copyright 1993 2004 Global Graphics Software Ltd All Rights Reserved Harlequin Serial Input Plugin Preview Version 1 0r2 1993 2003 Global Graphics Software Ltd All Rights Reserved Harlequin Socket Plugin Version 3 0r4 Copyright 1993 2009 Global Graphics Software Limited All Rights Reserved Harlequin SnnnlFalder Version 3 4r2 Canurinht 1993 2009 Pinhal Granhics Software td All Rinhts Reserved CRD Ge PS Prir iScreenz Re _ aww Queue Held Queue Copyric 5 Disable output Items 0 Usage Disk 138 59Gb Items 0 Usage The Output Controller Monitor Window shows jobs that are in the queue and Jobs that have already been printed It can be toggled On and by pressing the Ctrl O keys Any time you click in the background it will disappear and you will need to toggle Ctrl O to make it reappear In order to reduce the time it takes to set up and configure the RIP we have preset some settings in a file called GJ factory default You will have to print this file Click in the Navigator window to bring it to the front E Navigator Edit Preview Color Output Fonts aarian t c 2007 2008 Global Graphics Software Ltd All Rights Reserved af Page Setup Manager Ctrl 5 i Configure RIP
78. ard lt Back Install Cancel 1425 Service Manual PlateWriter 3000 8000 pn RIP Installation Installing the Navigator RIP for Windows After the installation a dialogue box will appear to inform that the installation was successful Click Finish to continue 12 Sentinel System Driver Installer 7 5 1 InstallShield Wizard InstallShield Wizard Completed The InstallShield Wizard has successfully installed Sentinel System Driver Installer 7 5 1 Click Finish to exit the wizard A dialog box will appear to inform that the setup has finished installing PlateWriter Plugin and iScreen click Finish to continue 2515 Completing the PlateWriter Plugin and iScreen Setup Wizard Setup has finished installing PlateWriter Plugin and iScreen on your computer Click Finish to exit Setup e Click Next to continue Setup PlateWriter Plugin and Screen www 210 x Welcome to the PlateWriter Plugin and iScreen Setup Wizard This will install PlateWriter Plugin and iScreen version 20131122 to a selected RIP folder on your computer Click Next to continue or Cancel to exit Setup hd Info Service Manual PlateWriter 3000 8000 1425 RIP Installation Installing the Navigator RIP for Windows Select Destination Location for Plugin and iScreen box will appear click Browse to select folder Setup PlateWriter Plugin and iScreen Select Destination Location Where s
79. ct Cassette LE E el EPSON Stylus Pro 4890 Firmware iz version Ink levels z 65 91 95 32 32 91 32 32 Huthuttinn Plate 000 job 1 Pas 2000 DuaT one sample pdf at 2880 2880dpi 1bpp ta 2 heads 3 5pl Higher quality weaving only applies when and V resolutions are equall Specified Faster weaving Spooled 217 314 84 bytes of image data Job spooled Spool time 123 42 seconds Select this menu item and from the drop down menu select Enter a Xitron Password 1425 Service Manual PlateWriter 3000 8000 4 31 23 RIP Installation Installing the Navigator RIP for Windows Enter the second password you were given for X Epson2 vDot 2 and vDot 2 Lite for the Epson 7800 Click OK Your Epson 7800 is now enabled Xitron passwords x Please enter a Altron password for the Epson vDint Il plugin below more than one may be needed tqe5ap248bsqauhjhbu Cancel The Epson2 vDot 2 Lite passwords will be used for the Epson 4800 series and the X Epson2 vDot 2 will be used for larger format Epson printers xitron plugin configuration for Dotz proofing xl Output media RIP resolution Plotterresolution IRIS allowed _ Roll part nurr 4 Archival Matte Paper rl Tar 20 T 2T 20 Photo ar Matte black Archival Matte Paper iJ Pax 20 1440x720 Photo or Matte black Archival Paper 720 720 2080x1440 Photo or Matte black Canvas
80. cted If the temperature is lower than the range mentioned above increase the value by 5 or 10 and run the plate again with new strips Repeat until temperature is within range for all plate gauges used Adjusting temperature settings Adjust parameters 1BE 2BE 3BE for PW 2500 3000 NW or 1BE 2BE 3BE 5BE or 6BE for PW 8000 depending on which program 1 3 or 1 6 is selected If the temperature on plate is too low decrease the value by 10 20 and run the plate again with new strips Repeat until the temperature is within range for all plate gauges used Remember to type SAV to save temperature settings after they have been changed Gum water replenishment settings GR If the gum becomes thicker during the day it might be necessary to increase the GR value Increase 2GR or depending on which program 1 2 is selected or 2GR 5GR or 6GR depending on which program 1 2 3 4 5 6 value by 1 or 2 but keep close attention that the iFinisher does not become too thin Check that the level in the iFinisher container actually decreases and never increases during a day s production Service Manual PlateWriter 3000 8000 Em The Finisher Firmware update Firmware update Installation of firmware should only be performed by qualified service personnel Always make sure that you have the correct version of the Firmware FW before attempting to update Procedure
81. e contact with print bed not to deform the print bed Verify the measurements as they may change slightly when the retaining screw is tightened Repeat the procedure for the other side Always verify both sides are correct after the adjustment has been finished 1425 Service Manual PlateWriter 3000 8000 23 The Printer Printer adjustment and set up Service Manual PlateWriter 3000 8000 Print head initial height and print head protection adjustment The initial adjustment of the print head height is done to ensure that the print head will not touch the plate during printing The print head protection is a physical guard and a sensor that will help prevent that dented or otherwise distorted plates will touch the print head during printing The guards are protecting the edges of the print head from contact with the plate The sensor will stop the printing and thus the movement of the print head if it touches the plate during printing Carefully examine the plate before printing It should be flat and without dents The print head protection will normally protect the head and stop printing before any damage to the head occurs However it cannot be guaranteed that all problematic plates will be detected Initial print head height adjustment Start printer in Serviceman Mode by pressing the while pressing V and button simultaneously Hold the three keys pressed until the menu appears in the display Uncap t
82. e correct image length on the plate The printer already has a feed adjustment built in but since the correction depends on the plate thickness the correction value must be set in the page setup This makes it possible to ensure perfect feed for all plate gauges used Load a plate in portrait on the PlateWriter 2500 3000 Note that the feed adjustment has to be done for each plate thickness e Start the program frawprnt exe located at _j xl C N GJ Tools NRaw Print The feed is ad Pu justed by printing the file wm IctpFeedMetric prn or IctpFeedInch prn located at C GJ Tools Raw Print test jobs CAGJ Tools Aaw Printstest jobs sI ctoFeedMetric Add File Remove File About Cancel Print e After the job has been printed place a ruler on the best line of fit CtP Ictp PlateW riter feed adjustment 250 mm 450 m ME 93333333333 Measure the longest possible line 250 450 or 600 mm and find the deviation factor as shown In this case the feed needs to be adjusted 0 16 measured at the 25 cm point Service Manual PlateWriter 3000 8000 1425 The Printer z U 2 27 Printer adjustment and set up Open the page setup s with plate gauge identical to the one performed for the above test and key in the new value in the Feed adjustment in the Configure De vice Plate Making Device
83. e head height both sides and the head slant according to the printed pattern at the left margin Repeat from item 3 until the test pattern is OK Adjustment of print plane Turn the printer on in Serviceman Mode Open Rawprint Load a plate Print the relevant test file Eject the job Adjust the print plane right side according to the repeated patterns across the media Repeat from item 3 until the test pattern is OK It is partly an iterative process to adjust the head height left and right and the tilt as one adjustment may influence the others It is recommended to use the following sequence First adjust the tilt Then adjust the relative head height from for left and right side so that they match If print rows Y1 and Y2 are used close to the center of the head the pattern blocks will not be as sensitive as for the outermost rows Take care not to misadjust the releative head height between the left and right side The head height adjustment levers in each side normally are leass than 10 clicks apart Finally adjust the head height The head height levers in both sides should be moved an identical amount because the relative height left and right is already correct 1425 Service Manual PlateWriter 3000 8000 2 22 Printer Printer adjustment and set up Front registration system adjustment Load 0 15 0 2 or 0 3 mm plate depending on the selected adjustment sce
84. eat 15 55 28 40 Z2 C Temperature for ink Set point drier If IDS 2 this controls the printer plane temperature DHB Drier Heat 200 200 40 O O 0 1 Calibration offset for ink Beta drier temperature sensor print plane if ID5 2 1AL P1 ALpha 0 500 160 160 160 Alpha value for heat regulation IBE P1 BEta O 500 180 180 180 Beta value for heat regulation IFF P1 Front 0 200 140 140 140 Compensation of curing Factor effect for front edge of plate 1425 Service Manual PlateWriter 3000 8000 Finisher Parameters setting Para Default ie E Peter Description Min Max CFG 1 CFG 2 CFG 3 Unit Explanation IRF P1 Rear 0 200 130 130 130 Compensation of curing Factor effect for rear edge of plate 1GR P1 Gum 0 100 LZ 17 17 o P1 Gum replenish Replenish amount in permille of process time 2AL P2 ALpha 0 500 160 160 160 Alpha value for heat regulation 2BE P2 BEta 0 500 180 180 170 Beta value for heat regulation 2 P2 Front 0 200 140 140 140 Compensation of curing Factor effect for front edge of plate 2RF P2 Rear 0 200 130 130 130 Compensation of curing Factor effect for rear edge of plate 2GR P2 Gum 0 100 17 17 17 760 Gum replenish amount Replenish in permille of process time 3AL P3 ALpha 0 500 160 160 160 Alpha value for heat regulation 3BE P3 BEta 0 500 190 190 180 Beta
85. elect a different folder click Browse C witron Browse At least 56 7 MB of free disk space is required Drees Select Navigator 8 3 11 and click Make New Folder name the folder Factory Default and click Browse For Folder Select folder the list below then click c Witron Navigator 8 3r1 xitron temp Users Windows Xitron 4 Navigator 8 1 3 D Navigator 8 3r1 genlin Messages Resources Samples sentinel SW Utilities Factory Defeat Make New Folder Service Manual PlateWriter 3000 8000 1425 RIP Installation 4 15 Installing the Navigator RIP for Windows e Click Next to continue 12 Setup Factory Default files ID Select Destination Location Where should Factory Default files be installed Setup wil install Factory Default files into the following folder To continue click Next If you would like to select a different folder click Browse C Witron Wavigator 8 3r 1YFactory Default I At least 56 7 of free disk space is required Next gt Cancel Installation of the Factory Default files on your computer started 18 Setup Factory Default files x Installing E Please wait while Setup installs Factory Default files on your computer lt Extracting files C 1 YFactory Default Factory default PW2000
86. ens the Configure RIP Extras dialog Configure RIP Extras E X PE EE Media Saving Simple Imposition No A Epsonz Lite Epsonz vDat ll Ma p n vDrat3 Lite Add tiff i32 TIFF HEDS1 HEDS1 HEDS2 HEDS2 Na gt Try Before Tnu Buy Trial code 2327863492 Evaluation 15 not enabled Try Cancel There are number of passwords supplied with your system not all are entered here If you purchased the optional Proofing function or CIP3 these passwords will be added separately later For now you will need to enter the passwords for the Inkjet PlateMakineX1 and for any other devices you purchased unlock codes for e Start by selecting the Inkjet PlateMakingX1 item and click Add Enter the corresponding password and click OK Enable Feature X Protected Plugin Enter Password 3969864 Cancel Repeat the procedure for any other features devices you have codes for such as trapping or imposition e Finally click OK in the Configure RIP Extras and the Configure RIP dialog boxes to save these changes Select Navigator gt Quit to exit the RIP All of the configurations and passwords have been saved Restart the RIP to activate changes and unlock codes Service Manual PlateWriter 3000 8000 1425 RIP Installation Installing the Navigator RIP for Windows 4 27 Activating the color proofing option The iCtP System supports
87. es J Network Places L My Documents I Shared Documents E Control Panel File Edit View Favorites Tools Help Back gt 9 Search ls Folders Fac default Platewriter Software 2 6 File and Folder Tasks Make a new Folder Publish this Folder ta the Web Share this Folder gt Other Places Computer B Documents 2 Shared Documents J Network Places New window will appear to ask if you wish to continue and run the Software In staller Click Yes 2 Platewriter Software Installer 2 6 Do vou wish to continue De j e 1425 Service Manual PlateWriter 3000 8000 Installation Installing the Navigator RIP for Windows Software Installer welcome window appears Click Next to continue x Welcome to the Platewriter Software Installer 2 6 Setup Wizard This will install Platewriter Software Installer 2 6 version the Platewriter software on your computer It is recommended that you close all other applications before continuing Click Next to continue or Cancel to exit Setup e Click Next to continue on the Information window listing the available components xl Information b Please read the following important information before continuing When you are ready to continue with Setup click Next Platewriter software installer 2 6 25 11 2013 Item no 1
88. fication 1 0053096 COVER BOTTOM FRONT 2 0010883 COVER BOTTOM BACK 3 0010945 TRAY GUM 4 0054423 COVER POWER ENTRY 5 0053884 FILTER EMC 1 PHASE 16 6 26364 PLUG FEMALE 4 POL 7 0006574 HEYCO STRAIN RELIEF 6 5 MM WIRE 8 0053883 SWITCH LINE 16A FUSED 9 54381 PIN GUIDE TABLE FEED 0 0012692 BUZZER 1 16787 SWITCH ASSY 2 0054414 SENSOR INK DRIER FU 13 35698 CIRCLIP D16x1 A2 DIN 471 14 0012622 SELECTOR PROGRAM 5 10012621 LED CONTROL 6 0010504 REFLECTOR BOTTOM 7 0017962 GEAR 6 716 2 8 0017903 BUSHING BEARING 9 0012449 PLATE AIRFLOW COOLING ZONE 20 0011013 BEARING ROLLER WHITE 13 KG 21 73241 CLIPS R SHAPE D2 5X20 22 73262 GEAR Z19 M2 D12 23 74038 GUIDE PLATE GEAR 24 43600 BEARING ROLLER SNAP BLACK 25 73942 ROLLER D40X695 EPDM SHORE 40 26 10005673 ROLLER EPDM D40X695 SHORE 18 0014 RO 029 30 680 MODIFIED FINISHING UNIT J UN TRAY UPPER 30 10018386 COVER GUM Service Manual PlateWriter 2500 3000 NewsWriter 1425 1425 Service Manual PlateWriter 2500 3000 NewsWriter 731947 1 Find the pages covering the section where the is located Find the specific part and the part s Pos No on the drawing 3 Refer to the list on the opposite page to find the spare part s number
89. g DHT Drier Heat Time O 21600 10 sec Time heat in ink drier DST Drier heat 0 21600 O sec Time heat in ink drier Standby Time Tos Table Standby 15 50 28 C Standby temperature for input table Only temperature Set point used if IDS 2 Service Manual PlateWriter 3000 8000 3 4 Finisher Parameters setting Description Min Max Default Unit Explanation DSS Drier Standby 15 50 L5 C Standby for printer plane Only used if temperature Set 5 point PDT Pins Down 10 3600 300 sec Time before front register pins are moved Timer down This is to minimize the risk that the finishing unit is powered off with the pins in up position To reactivate register pins activate the printer feed rollers once again Recommended parameters setting for PlateWriter 3000 When the backup of parameters to restore is not available then following changes to the default settings must be made after installation of the new software Type DEF to get default values Then set the following parameters in order as shown Ink Drier System DS 2 Heat in print plane and input table PW 3000 Register System RGS 0 No registration system KGS 1 Side register only RGS 2 Front register only RGS 3 Front register and side registers Print Head Protection PHP 0 No print head protection or disabled PHP 1 Print head protection mounted
90. g in a predefined RIP setup with limited calibration profiles the user documentation and Acrobat Reader 9 Before installing the Navigator RIP Set up the PlateWriter NewsWriter hardware as described in the separate Hardware Installation manual Overview Installing and configuring the Navigator RIP for PlateWriter NewsWriter on Windows XP Pro consists of these basic steps Installation of the RIP and dongle software Do NOT plug in the USB dongle before you have completed installation of the dongle software Installation of the Inkjet PlateMaking plug in calibration profiles and the iScreen plug in If required installation of the optional Epson proofing plug in and the associated Epson screening libraries Installation of Adobe Acrobat Reader Configuring of the RIP by printing GJ factory default file and entering passwords Service Manual PlateWriter 3000 8000 1425 RIP Installation Installing the Navigator RIP for Windows 4 3 Installing the Navigator RIP plug ins and manuals Insert the PlateWriter Installer DVD into the RIP workstation D xj File Edit View Favorites Tools Help Back 27 K Search Falders E Address My Computer gt Go Local Disk C System Tasks Shared Documents View system information ictp s Documents Add or remove prograrns gt Change setting amp 3 Eject this disk gt Other Plac
91. he bidirectional adjustment Job from the GJ tools folder The job is in the C GJTools Raw Print test jobs bidir folder There are files for narrow and standard platen gap as well as for each nozzle row Only one file needs to be printed for each platen gap si The job consists of 7 rows Each row Cre 7 has a pattern block which is repeated across the plate only the outermost left is shown in the picture PIN iCtP 6 pt ICtP 8 pt The test pattern is repeated across the plate you may want to inspect patterns across the plate to find the bestaverage line Pattern block e NG If this block is best quality Inspect each of the 7 rows and n A nk determined which is best Use the corresponding setting for the bidirectional adjustment pt iCtP 8 pt If the pattern blocks in a single row differ in quality across the plate the print plane may need adjustment IPs pt iCtP 8 pt iP dg iCtP6 pt iCtP 8 pt Service Manual PlateWriter 3000 8000 1425 The Finisher General Part 3 The Finisher General The Finisher is designed to cure and dry the Liquid Dot LD that is Jetted onto the iPlate by the imagine unit It also applies iFinisher to cover and protect the iPlate The heating of the plate together with iFinisher application will ensure a clean backeround of the iPlate when set on press When the iPlate is placed over the optic sensor in the front belts the belts will start to m
92. he print head by selecting MENU gt ADJUSTMENT gt TEMPORARY gt ENTER UN 4 Open the printer cover and pull the printer carriage out to access to head height camshaft gear as direction shown below Head height Turn the camshaft clockwise by hand and note that the head height changes Repeat until the highest left side head height has been reached Turn the camshaft 1 notch more clockwise The headheight is now at the 2 highest position The height adjustment gear on side of the carriage is adjustable in five levels 1 st level WIDEST is as shown on picture when mark on gear is at top By turning the gear you can see and check this By turning clockwise from level WIDEST next level wil be WIDER next level WIDE next level STANDARD next level NARROW turning one more level will return to WIDEST 1425 Media feed The Printer z 2 7 Printer adjustment and set up Place the adjustment plate on the print plane Move the print head carriage carefully so that it passes over the adjustment plate no 31 from the tool box as shown Look in from the exit side of the printer and check that the head can be moved over the plate The print head is fragile Take care not to force the print head over the adjustment plate if the head height is too low Take care not to push the print head carriage downwards towards the print plane This can potentially m
93. hould PlateWriter Plugin and iScreen be installed D Setup will install PlateWriter Plugin and iScreen into the following folder To continue click Next If you would like to select a different folder click Browse Browse At least 9 4 of free disk space is required m e Select Xitron Browse For Folder Select folder the list below then click dell Drivers GJ Tools hotfolder Intel OLD 831 PerfLogs Program Files ProgramData temp Users Windows eser cm E E RR E E RE RE e Select Navigator 8 311 and click to continue x Select a folder in the list below then dick OK C Witron Wavigator 8 3r1 hotfolder Intel OLD 831 PerfLogs Program Files ProgramData temp Users Windows Xitron Navigator 8 1r3 Posi Flow gt 4 mm 1425 Service Manual PlateWriter 3000 8000 4 11 vn RIP Installation Installing the Navigator RIP for Windows e Click Next to continue Setup PlateWriter Plugin and iScreen j x Select Destination Location Where should PlateWriter Plugin and iScreen be installed Setup will install PlateWriter Plugin and iScreen into the following folder To continue click Next If you would like to select a different folder click Browse C Witron
94. ight 1993 2003 Global Graphics Software Ltd All Rights Reserved CRD Generator Plugin Version 8 0r0 Copyright c 1995 2007 Global Graphics Software Ltd All Rights Reserved XPS PrintTicket PS Device Plugin Version 8 1r3 Copyright 1989 2010 Global Graphics Software Ltd All Rights Reserved iScreen2 2 level 8 16 bit Screening module Release version 5 036 Copyright c 2004 2008 2010 DotPerfect All Rights Reserved iScreen3 3 level 8 16 bit Screening module Release version 5 036 Copyright c 2004 2008 2010 DotPerfect All Rights Reserved Successfully registered module iScreen2 Successfully registered module iScreen3 Initial RIP virtual memory 2132 kB used 1185072 kB reserved Loading Harlequin RIP JDF connection v1 42 1 8 Copyright c 2004 Global Graphics Software Ltd All Rights Reserved gt This opens the Configure RIP dialog a Workspace folder 8 125 w w arkS pace Change Page buffer folder C vyitrenMavigator 8 1125 w PageBuffers Change buffering Multiple Parallel Compress page buffer Network buffer E Kb Printer buffer 40000 Jab timeout 8000 minutes Configure threads processor core 2 Options Extras Cancel Click Extras 1425 Service Manual PlateWriter 3000 8000 Installation Installing the Navigator RIP for Windows This opens the Configure RIP Extras dia
95. ight to standard 3 Select MENU HEAD ALIGNMENT PAPER THICKNESS gt SELECT THICKNESS gt 8 mil 0 2 MM 4 Select MENU gt HEAD ALIGNMENT gt ALIGNMENT gt MANUAL gt BI D ALL gt PRINT 5 Load a sheet of paper at least the size of A4 portrait direction into the printer Ihe printed sheet will not be used but is printed to gain access to the bidirectional settings menu in the printer 6 If the loaded paper sheet is smaller than 407 mm then the print will be split up When the first page finishes return to main menu using 4 key then release the page and load the second sheet 7 When the pattern job finishes the sheet will be released automatically and the bidir setting menu is displayed in the printer display BI D ALL 1 1 8 Tap the OK key until reaching 3 C1 Be careful not to tap too far as it is not possible to tap backwards you have to start all over again 9 Change the values for each of the 10 rows of 3 according to the listing in the PW Bidir setting utility Value to use in 1 Adjustment by using Vand A key 10 When 4 C1 is reached just use the OK button to tap past these 10 last settings Now refer to the last row at the bottom of the utility called Value to use in 2 adjustment Service Manual PlateWriter 3000 8000 1425 The Printer z 5 2 15 Printer adjustment and set up If all of the values in the Value to use in 2 adjustment is 4 then
96. inter driver PW8000 printer driver Toolbox Product selector After selection of the RIP is needed to select the type of the PlateWriter matched to the RIP PW adjust for PW3000 PW8000 Software and print files for the adjustment of the PW3000 PW 8000 PW Adjust utility Adjustment utility for the PlateWriter 2000 2400 platform Raw Print adjust utility Software allowing to send print files prn directly to the PlateWriter Epson net tool Software to configure the network card the PlateWriter NewsWriter image engine Only used if you want to connect the engine via Ethernet Windows PS driver For creating a Windows PostScript driver PPDs PPDs for Windows and Mac 05 ICtP HyperTerminal Installs HyperTerminal settings to Windows used to access the software of the finishing unit Adobe Reader For viewing the manuals and viewing PDF s supplied by customers for printing within the RIP We recommend to install this application Bonjour PS Install Bonjour for Windows to connect with printing from the Windows platform Service Manual PlateWriter 3000 8000 1425 RIP Installation Installing the Navigator RIP for Windows 4 7 e After selecting the components confirm your choice by clicking Next Then press Install to continue x Ready to Install b Setup is now ready to begin installing Platewriter Software Installer 2 6 on your
97. justment height of the printing plane Right margin Media feed direction Left margin 1425 Service Manual PlateWriter 3000 8000 248 The Printer Printer adjustment and set up The print head has four corners The height of these four corners is represented in the double adjustment pattern block as shown below Each corner of the double pattern block represents the corresponding corner of the printhead as imagined directly above the printed image Media feed direction Input side Right side m e Exit side Left side The center part of each of the vertical lines can be disregarded only examine the outermost parts as marked by the gray rectangles Print plane gt Head height _ 1 lt 4 _ increase ecrease 6 4 2 Q 2 4 461 6 4 2 0 2 4 6 Feed 1 d ho Soa REUS ER es auct Ape Sp cero d qu d ic MEL Sa Cong DJ 26 422 0 42 4 6 6 72 0 2 4 6 Feed Mead height increase decrease increase decrease Print plane E cv 1 2 7 I 6 4 2 0 2 4 6 6 2 0 2 4 6 MS I I M 4 1
98. justment of print bed print plane 2 4 2 4 Measuring input side height 2 4 Measuring exit side height 2 5 Adjustment 2 5 Print head initial height and print head protection adjustment 2 6 Initial print head height 5 2 6 Print head protection adjustment 2 7 Print head slant CR bias adjustment 2 8 Resetting bidirectional setting in printer 2 10 GO 2 10 Print an adjustment variables status sheet from the 2 11 Bidirectional setting eka wass waq b i hee ene ad 2 12 Verifying and changing the bidirectional settings for the narrow platen gap 2 12 Changing the bidirectional settings in the 2 14 Verifying and changing the bidirectional settings for the standard platen gap 2 15 Final verification for the bidirectional settings 2 15 Fine adjustment of print head height 2 16 Head height and tilt adjustment 0 2 17 adjustment 2 19 Head height for left and right side adjustment 2 20 ENEN 2 20 Adjustment
99. kh 40000 6000 minutes Compress page buffer Lancel Set Page buffering to Multiple Parallel Set Network buffer to 64 Set Printer buffer to 40000 Click on Options Service Manual PlateWriter 3000 8000 1425 RIP Installation Installing the Navigator RIP for Windows This opens the Configure RIP Options dialog Configure RIP Options X M Automatic prep loading e g AldusZApple Startup prep AppleLaserPrep6 0 Disk space lett For system FUL Mb Minimum memory left For system 256000 Memon per renderer thread 10 0 Mb KEL Minimum compression ratio bb FD a Memor for RIF 49152 Eh kh Mamnru reserve for RIP Allow use of all available memory Allow stop start Disable sounds Lancel Set Disk space left for system to 500 Set Minimum memory left for system to 256 000 Click on OK to return to Configure RIP dialog e Click Extras x Workspace folder C itron Navigator 8 125 w w arkS pace Change Page buffer folder C itron Navigator B 1r33SwsP aqeBufferss Change buffering Multiple Parallel Compress page buffer Network buffer E Kb Printer buffer 40000 Kb Job timeout 8000 minutes Configure threads processor core 2 Options Extras Cancel 1425 Service Manual PlateWriter 3000 8000 Installation Installing the Navigator RIP for Windows This op
100. l Rights Reserved Dr3 Copyright 1993 2004 Global Graphics Software Ltd All Rights Reserved rsion 1 0r2 Copyright c 1993 2003 Global Graphics Software Ltd All Rights Reserved Copyright 1993 2009 Global Graphics Software Limited All Rights Reserved 4r2 Copyright 1993 2009 Global Graphics Software Ltd All Rights Reserved CRD Generator Plugin Version 8 0r0 Copyright c 1995 2007 Global Graphics Software Ltd All Rights Reserved PS PrintTicket PS Device Plugin Version 8 173 Copyright 1989 2010 Global Graphics Software Ltd All Rights Reserved iScreen2 2 level 8 16 bit iScreening module Release version 5 036 Copyright 2004 2008 2010 DotPerfect All Rights Reserved iScreen3 3 level 8 16 bit Screening module Release version 5 036 Copyright c 2004 2008 2010 DotPerfect All Rights Reserved Successfully registered module 15 creen2 Successfully registered module iScreen3 Initial RIP virtual memory 2132 kB used 1185072 kB reserved Loading Harlequin RIP JDF connection v1 42 1 8 Copyright c 2004 Global Graphics Software Ltd All Rights Reserved e This opens the Configure RIP dialog x Workspace folder Change Page buffer Folder Change buffering Network buffer Printer buffer Job timeout Configure threads Far processor core Options Extras avigator 8 1 r335 ww ark ee avigator 6 11345 Pagebutters Multiple Parallel E
101. log x PDF Media Saving Simple Imposition E pzona Lite A Epsanz vDatll Mo Add Epona Dat Lite Tes Epson Dat Yes Inkjet PlateM aking 41 Yes uiia TIFF HED51 HEDS1 No Try Before rau Buy Trial code 31 2566 Evaluation is nat enabled his SEN Scroll down the list of features to the iCtP device X Epson3 vDot 3 Click Add Enter the X Epson3 vDot 3 activation code and click OK Enable Feature X Protected Plugin Enter Password 3969864 Cancel Then click Add for activation of X Epson3 vDot 3 Lite Enter the X Epson3 vDot 3 Lite activation code and click OK e Finally click OK in the Configure RIP Extras and the Configure RIP dialog boxes to save these changes Select Navigator gt Quit to exit the RIP All configurations and passwords have been saved but the process has not been completed see next page Service Manual PlateWriter 3000 8000 1425 RIP Installation Installing the Navigator RIP for Windows Restart the RIP then choose Navigator gt Device Manager Navigator x Preview Navigator Edit Preview Color Output Fonts Print File Ctrl P Page Setup Manager Ctrl S Configure RIP CtrTR Device Manager Input Controller Ctrl N Start Inputs Ctrl I Executive Ctrl E Language About Navigator
102. m windows control panel Eg Start gt Settings gt Printers gt PW 3000 When the complete file has been received by the printer the display will show UPDATING FIRMARE The increasing number of asterisk s will show the progress It may take the several minutes to finish the update UPDATING FIRMWARE The printer will reboot automatically after the update has finished Check that the FW version in the printer is updated as expected by selecting Menu gt Printer Status Version VERSION KNG29D8 1 14 5000 Installation is now complete Service Manual PlateWriter 3000 8000 1425 RIP Installation 4 1 Overview EES Part 4 RIP Installation Overview The installation procedure described in this chapter covers the following issues Installation of the Epson 7700 9700 printer driver e Connecting PlateWriter NewsWriter and proofer to the RIP workstation Installation of Navigator RIP Installation of plug ins and manuals e Launching and configuring the Navigator RIP Creating and calibrating a proofing Page Setup Connecting the System and optional proofer to your RIP workstation Having charged the PlateWriter NewsWriter System with Liquid Dot see Hardware Installation manual for details you should already have it plugged into the mains To complete the installation of the driver you must connect your PlateWriter INewsWriter System to your computer
103. mperature 0 1 C Drier duty cycle Drier pass counter indication of sensor for printer printing head pass Times per second QI WON Service Manual PlateWriter 3000 8000 1425 pwm grb utt utd The Finisher eo 3 13 Commands PWM for transport motor 96 Gum replenish bank accumulated replenish sec Under floor heater temperature in feed table gen III only Duty cycle of under floor heater gen III only More potential input sensors ost wfs wmt wfo ref ren rer wfr end jst nrd rdy exi php Oven State only valid when Main State is pcs Wait for frontedge at oven sensor switch not IR sensor Wait for minimum temperature in oven Wait for frontedge in oven Regulation for frontend of plate Regulation for center part of plate Regulation for rear end of plate Wait for ready for next plate Wait for ready for next plate Jog State only valid when Main State is idl Not ready switch sensor covered without IR sensor Ready Plate detected by IR sensor Print head state dis Disabled arm Enabled and ready stp Print head is stopped cover open wait for feed roller to go up wai Waiting for feedroller to go down then go to arm state When press Enter again the readout will change so that it lists the same parameters as when in other programs than 0 A header will indicate the parameters after each 10 lines of print out 14
104. n Stylus Pro 7700 9700 printer and from the appearing menu select Printer properties Printers and Faxes 7 See what s printing Set as default printer Printing preferences Printer properties Create shortcut gt Microsoft XPS Py 2000 PU 2400 Document Writer Unspecified Troubleshoot Remove device Properties The Epson Stylus 7700 9700 Properties window will appear Ah Epson Stylus 7700 9700 Properties Color Management Security Version Information General shang Advanced Epson Stylus 7700 9700 Location Comment Model Epson Stylus Pro 7700 Features Color Yes Paper available Double sided No Letter 8 1 2 x11 in Staple No Speed Unknown Maximum resolution Unknown Preferences Print Test Page Service Manual PlateWriter 3000 8000 1425 RIP Installation Installing the Navigator RIP for Windows The printer name becomes selected now rename the Epson Stylus Pro printer to PW 3000 or PW8000 and press Ok The printer name is changed Printers and Faxes 9 Microsoft APS PDFCreator RIPRNOL2 on Document Writer 105v0044 1425 Service Manual PlateWriter 3000 8000 4 20 RIP Installation Installing the Navigator RIP for Windows Launching the RIP for the first time lodel son Stylus Pro eatures Color Yes Paper available Double sided No x Letter81 2x11 in a
105. nario Smaller formats should be loaded in landscape so that the front register pins are used Start the program frawprnt exe located at I x C GJ Tools Raw Print The front register is Printer adjusted by printing the file Ei FrontRegAdjustment prn located at d C GJ Tools N Raw Print test jobs Remove File About Cancel Print When the plate is printed measure the distances 41 left side and 42 right side from the edge of the plate to the marks printed on the plate as shown in the picture 711267 Service Manual PlateWriter 3000 8000 1425 The Printer Printer adjustment and set up If d1 and 42 are different then remove the printer top cover 1 exit cover 2 and the printer exit guide 3 by unscrewing the four screws 4 T11268 Before adjusting note the position of the top screws 5 and loosen them gently until it loses the contact with the print bed If the print bed needs to go IN loosen the screw 6 tighten the screw 7 1 turn 0 7 mm and tighten the screw 6 OUT loosen the screw 7 tighten the screw 6 1 turn 0 7 mm and tighten the screw 7 After adjustment gently tighten top screws 5 to same position as before adjusting It is recommended to tight the top screws 5 gently approximately turn after screw head has contact with print bed to avoid deformation of print bed T11269 Remount the
106. nt drt ddc dpc N A Program selection Oven State and Error controlling the green and red LED non as in diagnostic rdy Ready Process pdp Plate during process pli Plate is too short or too long nrd Not ready as in idle por Program selection is out of range blb Bulb error mot Motor error Main State idl Idle pes Process P1 3 rin Gum rinse P4 dia Diagnostic err Error Gum State only valid when Main State is pcs wfr Wait for front of plate to reach gum section wir Wait for rear edge to exit rollers wrg Gumming wait for plate exit gum end Plate has left unit State of registration system 0 Start On its way towards home position Waiting to be activated by lift up feed rollers On its way towards upper position Waiting to be de activated by lift up feed rollers Pins havent reached their home position in time error waiting to be de activated by lift up feed rollers by user 6 Pins havent reached their upper position in time error waiting to be de activated by lift up feed rollers by user Distance between consecutive plates for determing is replenish can be given mm Oven temperature C Oven Duty cycle Side compesation Duty cycle Actual compensation for regulation as in front and rearedge compensation Measured current as a percentage of nominal used for compensation for mains variations Taco pulse count since plate entry Drier te
107. nt and set up Head height for left and right side adjustment ii 6 2 0 2 4 6 Right sid Left side d i of head Media feed direction The relative head height from left to right side can be seen as the difference between the left number and the right number In this case the right side is lower than the left side The right side should be increased by 4 to reach the and the left side height should be increased by 2 Head height If all 4 corners show identical figures then adjust by moving the height levers in both sides the same amount 3 The correct setting may be between two lines If this is 6 4 2 0 2 4 6 the case use the figure in between as shown Mark the correct position with the number between the two adjacent numbers Each pattern block has 7 vertical lines The line which 1 most straight indicates the head height The head height should be adjusted so that the line denoted 0 is most straight in both ends Service Manual PlateWriter 3000 8000 1425 The Printer Printer adjustment and set up Adjustment of print head height and tilt Turn the printer on in Serviceman Mode Open frawprnt exe located at C GJ Tools Raw Print Load a plate Print the relevant test tile Eject the job Uncap the printhead by selecting MENU gt MECHA ADJUSTMENT gt TEMPORARY PG gt ENTER UN CAP Adjust th
108. obs Remove File About Cancel The test job for the head slant CR bias consists of identical rows across the page The test pattern should be aligned when the adjustment is performed correctly The reference line 1 and 2 and the two adjustment lines should be aligned perfectly when slant is adjusted correctly fTT FP RT TPE ey fet fot d reference line 1 reference line 2 Service Manual PlateWriter 3000 8000 1425 The Printer 29 Printer adjustment and set up To adjust the head slant CR bias press P in the Serviceman Mode and select MECHA ADJUSTMENT TEMPORARY PG ENTER UN CAP Open the top cover and slide the carriage to the left Loosen the 6 screws shown below e Turn the adjustment dial to adjust the slant of the print head Not good OK Not good Turn the dial Turn the dial clockwise counter _ clockwise _ When turning the dial by 15 to 20 __ notches the pattern slides up or down equal to one line distance Tighten the 6 screws again and close the top cover Print the adjustment pattern again and check the adjustment result Repeat the steps above until the adjustment are finished After finishing the adjustment press while ENTER CAP is displayed to cap the print head Then turn the printer off and finish the adjustment When the mechanical adjustments have been performed it s advised to do a cleaning from the control panel as the
109. ou v DOT III will need to purchase ColorPro option Additional files GJ iPosition Copy the installer file for iPosition to the RIP hard drive If installed the program will run a full time limited version of the program A dongle is required to run the application GJ Wallpaper Installs Glunz amp Jensen special wallpaper Sample files Sample files and test files in PDF PosiFlow 5 Software that makes possible to control the RIP workflow software software from one or more remote computers and set up different queues actions 1425 Service Manual PlateWriter 3000 8000 Installation Installing the Navigator RIP for Windows Categories Item Comments ExtremeZ 5 03 ExtremeZ 6 03 ExtremeZ 7 1x14 Software that provides printing connectivity across platforms The program 1 used for creating virtual printers with AppleTalk or Bonjour protocols Use this to print directly from your Mac PC to a Spool Hot Folder on your RIP PC Maintenance movies Video showing the maintenance of the PW2000 2400 2500 3000 NW ink system TrapPro default Installs the default settings for trapping when settings using the TrapPro in the RIP Driver setup PW2000 printer Installs the printer driver to the selected variant of driver the PlateWriter NewsWriter The PlateWriter NewsWriter must be attached doing asta the install to configure the correct USB driver PW3000 pr
110. ove the plates into the oven When the oven sensor is activated by the iPlate the speed of the belt and temperature of the oven is regulated to get the correct temperature on the plate The iFinisher pump will start recycling so that iFinisher is applied to the rubber rollers via the PUR application roller The Finisher is also controlling the ink dryer inside on top of the imaging unit Plate registration is also controlled from the Finisher if applicable Connection the FU to the RIP PC Windows The electronics controlling the Finisher can be accessed tested and setup by the use of the Windows HyperTerminal Connect the USB cable from the bottom of the unit to the RIP computer Run the HyperTerminal which can be located under the Windows Start under Programs Accessories Communications HyperTerminal See the 5W upgrade for HyperTerminal settings Windows 7 Run the PTTY SW and select appropriate comport 1425 Service Manual PlateWriter 3000 8000 Parameters setting 9 Finisher Parameters setting Default parameters setting for PlateWriter 3000 sara Description Min Max Default Unit Explanation DAO Drier Always 0 1 bool Activate ink drier permanent On DFS Drier Flow 20 100 80 Duty cycle for the ink drier fan or fan next Setting to the print head DHS Drier Heat Set 15 50 28 G Temperature for ink drier If
111. r 3000 8000 273 RIP Installation Installing the Navigator RIP for Windows Configuring the RIP After printing the G factory default file all security unlock codes for the plug ins will be erased Therefore when launching the RIP after printing the file you get several error messages This is normal and is due to the RIP trying to activate the device for which the codes have not been entered The next step in configuring the RIP is to check that the buffer and memory settings have been configured correctly by the factory default file then to enter the Security Unlock codes for your devices plug ins and to restart the RIP one last time to activate the devices plug ins so that all the settings become active Select Navigator gt Configure RIP Mavigator Edit Preview Color Output Fonts Print File Ctrl P Page Setup Manager Ctrl 5 Configure RIP Device Manager N Input Controller Ctrl N Start Inputs Ctrl I Executive Ctrl E Language About Navigator Logo Memory Statistics Quit Ctrl Q x Ez E Ei lar Ei Hi t c 2007 2008 Global Graphics Software Ltd All Rights Reserved ent RIP s locale cannot be reliably determined t 2008 2010 Glunz amp Jensen 5 ack 3 Build 2600 Language 2011 2 2 8 37 opyright 1992 2006 Global Graphics Software Ltd All Rights Reserved t c 1994 2006 Global Graphics Software Ltd Al
112. ss Enter The screen will start to show the state of the input sensors SEP HyperTerminal _ Fie Edt Vee Cab traf Heb COMVEY CONVEY ONFE C nuvey C nwey COPMP COMPE _ DOME s gt gs an dia be m Hi Hip 3 0 1 0 Tanneke OZ TETTE xD e 440 TT e and a new gt Then try xl Quern 23 dry temp 264 drier B 20 Ouen ted dry temp 265 drier B 20 Oven 123 dry temp 264 drier 20 Ouen idd dry temp 2760 drier B 20 oven temp 22 dry temp 2623 drier U 20 Quern 23 dry temp drier B 20 Quern Z3 dry temp drier B hex 28 Ouen ted dry temp 265 drier B hex 20 Ouen 23 dry temp 26 20 8 7 1 EL count gebzutt utd 8 0 108 0 263 6 Bi B 86 0 0 0 Service Manual PlateWriter 3000 8000 3 11 Em The Finisher Commands Input sensors prog convey oven toggle switch with program selected optic sensor that detect the plate in the infeed of the FU mechanic switch that is placed at the very entry of the oven oven temp shows the temperature of the plate curing oven dry temp shows the ink drier temperature in 0 1 C 26 4 hex PT8 ose mst gst rst gap ovt odc sdc reg cur cou
113. t jig to verify and possibly adjust the head height again Tilt adjustment Examine the outermost lines and find the most straight line in each corner Mark the number in each corner Remember to disregard the centerpart of the lines only examine the outermost parts closest to the printed numbers UTU 1 6 4 2 0 2 4 6 6 4 0 2 4 6 l EE E I r I 5 aa b d Il 6 4 OL 6 4 2 042 4 6 x tg The tilt can be seen as the difference between the upper number and the lower number Both sides can be used for this In this case the front exit side of the head is 4 higher than the rear side This can be seen in both sides of the head the right side 2 to 2 4 the left side 0 to 4 4 If the head is too high at the front adjust the head tilt lever downwards If the head is low at the front adjust the head tilt lever upwards The general head height will be affected when the tilt is adjusted This is because the head is hinged at the back input side When the tilt is correct the numbers marked at the top should be identical to the numbers marked at the bottom but not necessarily from left to right 1425 Service Manual PlateWriter 3000 8000 a The Printer Printer adjustme
114. t Center After the PlateMake product selector box will appear select PW 3000 in the Product selection row and click OK PlateMake product selector m x RIP folder is OK Change RIP folder Citron Navigator 8 3r1 Product selection Plate Making X1 password iScreen password 2mgl cqx 1 326ndpaa 5ek 8 Cancel OK e Write the PlateMaking X1 password in window see 1 code from the code sheet PlateMake product selector Em x RIP folder is OK Change RIP folder 8 3r1 Product selection Pw 2000 Plate Making password T iScreen password 2mgl cgqx 1 326n4paa 5ek 8 Cancel OK 1425 Service Manual PlateWriter 3000 8000 pn RIP Installation Installing the Navigator RIP for Windows Write the iScreen password in window see iScreen code from the code sheet PlateMake product selector x RIP folder is Change RIP folder Citron Navigator 8 3r1 Product selection Pw3000 Plate Making X1 password 0 iScreen password A Select Destination Location for Factory Default files box will appear click Browse to select folder 12 Setup Factory Default files 4 3 ji xl Select Destination Location Where should Factory Default files be installed Setup Esi car Defeat flew inks es lier To continue click Next If you would like to s
115. ted or disabled BWS 3 Backside wash mounted and enabled Register System RGS 0 No registration system KGS 1 Side register only RGS 2 Front register only RGS 3 Front register and side registers Print Head Protection PHP 0 No print head protection or disabled PHP 1 Print head protection mounted or enabled Parameter PW 8000 RGS 2 CFG 9 BWS 2 PHP 1 Type SAV SAVe parameters in the USB Hyper Terminal Window press the Enter button after the change of the last parameter to save the changes Service Manual PlateWriter 3000 8000 1425 Commands 1425 The Finisher Commands The following commands are used for diagnostics of the Finisher DEF DEFault parameters Set all parameters to their default values DIC Dlagnostic Curren Test current sensor on oven in finishing unit DII Dlagnostic Input Test system inputs DIO Dlagnostic Output Test system outputs LPA List PArameters List all parameters and software version information SAV SAVe parameters save all parameters to flash To run any of the above commands the Finisher must be in program 0 on the toggle switch program selector Wait until the screen show the prompt gt and then type the three characters needed If you type an error you cannot erase and retype Simply press the Enter key on the keyboard and the FU will reply with a again Diagnostic Input Type DII and pre
116. the bidirectional setting for the narrow platen gap is OK Skip the rest of this procedure and proceed with checking the standard platen gap If any of the values in the Value to use in 2 adjustment differ from 4 then the bidirectional setting for the narrow platen gap must be further changed Repeat the above procedure from item 5 Verifying and changing the bidirectional settings for the standard platen gap The procedure for the standard platen gap head height is almost identical to the procedure for the narrow platen gap The exceptions are l Use the utility for the standard platen gap 2 Set platen gap to standard MENU gt PRINTER SETUP gt PLATEN GAP gt STANDARD 3 Select MENU gt HEAD ALIGNMENT gt PAPER THICKNESS gt SELECT THICKNESS gt 12 mil 0 3 MM Final verification for the bidirectional settings If any changes have been made to the bidirectional settings for the narrow or standard platen gap head height then perform the following final verification 1 Print the adj variables status sheet as previously explained from Serviceman Mode 2 Key in the values for narrow platen gap 0 8 mm in the utility and verify that all values in the two lowest rows are 4 If not perform the procedure Verifying and changing the bidirectional settings for the narrow platen gap again 3 Key in the values for standard platen gap 1 2 mm in the utility and verify that all values in the t
117. the four corners by means of the pointed screws 1 The print bed is secured by the two retaining screws 2 The height of the print bed in the input side is measured against the feed roller shatt 4 The height of the print bed in the exit side is measured as the difference between the height of the print bed at the input side compared to the output side Measuring input side height The height is measured on the input side as shown in the picture Note that the backside of the caliper is resting against the print head carriage shaft 3 Right side Left side Input side b Service Manual PlateWriter 3000 8000 1425 The Printer Printer adjustment set Measuring exit side height The exit side height is measured from the print bed to the underlying support as shown in the picture Input side exit side Adjustment procedure Adjust one side at a time left side right side Loosen the retaining screw 2 Adjust the two pointed screws 1 Turning clockwise will increase the print bed height Turning counter clockwise will decrease the print bed height Not that this may not be measurable before the retaining screw is tightened First adjust the input side height relative to the feed roller shaft 3 Then adjust the exit side by measuring the distance b and c and calculating the dif ference Tighten the retaining screw 2 It is important to tighten gently app turn after screw head hav
118. tion v1 42 1 8 Copyright 2004 Global Graphics Software Ltd All Rights Reserved Select Navigator gt Print File In the Print File window navigate to the folder C NXitronNNavigator 8 311 Factory default Double click the folder to open it Service Manual PlateWriter 3000 8000 1425 RIP Installation Installing the Navigator RIP for Windows 4 23 Inside the Factory default folder i 2 x Look in Factory default 9 EP HES P CONFIG R1 PS File name IPw3nnn CONFIG H1 F5 Print Files of type PostScript PDF and SPS Files ps pdf Setup Defaut Fage Setup set Files of type to PostScript PDF and XPS Files ps pdf xps and Page Setup to Default Page Setup Select the GJ factory default file and click Print You will see text scroll down the Throughput Window Once it has finished select Navigator gt Quit Restart Navigator RIP nm Printing the GJ factory default file sets up the RIP s Buffers configures the Memory requirements installs some Calibrations Tone Curves dot gain curves and Page Setups for various printing press types Also printing the file will provide most users with all the settings they need to start using the RIP immediately nm Once the RIP has restarted you will need to enter your unlock codes before you can start using the RIP 1425 Service Manual PlateWrite
119. ual was written and illustrated using the best possible information avail able at the time of publication Any differences between this manual and the equipment reflect improvements intro duced after the publication of the manual Changes technical inaccuracies and typographical errors will be corrected in subse quent editions Asa part of our policy of continuous improvement we reserve the right to alter de sign and specifications without further notice Important Unintended use of the equipment Glunz amp Jensen A S do not take any responsibility for any damage or accidents caused by unintended use of the equipment As the equipment is certified by accredited test laboratory UL International Demko A S itis absolutely prohibited to make any modifications electrical nor mechanical of the equipment If however this prohibition is disregarded Glunz amp Jensen s war ranty will no longer apply and the certification labels for UL C UL and CE certification of the equipment shall be removed as the certification will no longer apply to the equipment Installation Never install the equipment in explosive environments e Itis the responsibility of the owner and operator s of the equipment that the instal lation is made in accordance with local regulations and by engineers authorized to carry out electrical installations Installation must be performed only by service technicians who are trained in install
120. viation to the tixed value is larger than one relative change can accommodate There are three main steps for checking and resetting the bidirectional setting in the printer 1 Print an adjustment variables status sheet from the printer The sheet lists the actual absolute bidirectional setting s in the printer 2 Start the utility and key in the values as read from the sheet The utility will calculate a number of relative adjustment values as a result 3 Change the settings in the printer according to the results from the utility Service Manual PlateWriter 3000 8000 1425 The Printer Printer adjustment and set up 2 11 Print an adjustment variables status sheet from the printer e Start printer in Serviceman Mode by pressing the while pressing V and button simultaneously Load a sheet of paper at least the size of A3 Print adj variables sheet from Serviceman Mode MENU MECHA ADJUSTMENT PRINT ADJUSTMENT VARIABLE Locate the section named Bi d VSD4 see picture below The section contains num bers in hex notation each representing a bidir setting for a specific nozzlerow It is not necessary to understand how hex numbers works just use the alphanumeric as if they were two letter words The 10 values in the PG 0 8 mm row correspond to the narrow head height The 10 values in the PG 1 2 mm row correspond to the standard head height ET 19 2 CORTE 2
121. vice Manual PlateWriter 3000 8000 Installation Installing the Navigator RIP for Windows The installation of the Navigator RIP will start Setup Status Navigator 8 3r1 Setup is performing the requested operations Installing C NXitronNN avigator 8 3r1 S w iccregvZeitung QUIZ 28 02 03V2 icm InstallShield When the installation is done click Finish InstallShield Wizard Setup has finished installing Navigator 8 311 on your computer 7 The InstallShield Wizard has successfully installed Navigator 8 31 Click Finish to exit the wizard The installer will continue to install the next item from the selected list of compo nents the Sentinel driver When the welcome window appears click Next to continue 1 Sentinel System Driver Installer 7 5 1 InstallShield Wizard Welcome to the InstallShield Wizard for Sentinel System Driver Installer 7 5 1 The InstallShield R Wizard will install Sentinel System Driver Installer 7 5 1 on your computer To continue click Next WARNING This program is protected by copyright law and international treaties Cancel Service Manual PlateWriter 3000 8000 1425 RIP Installation g 9 Installing the Navigator RIP for Windows When the Program Maintenance window appears select Modify and click Next to continue i Sentinel System Driver Installer 7 5 1 InstallShield
122. wo lowest rows are 4 If not perform the procedure Verifying and changing the bidirectional settings for the standard platen gap again 1425 Service Manual PlateWriter 3000 8000 Printer Printer adjustment set Fine adjustment of print head height and tilt Make sure the print plane and print head height is adjusted as previously described If there at any time during this adjustment is any doubt about print head height becoming too low use the adjustment plate to verify the height again The PlateWriter can be used with three ditferent plate gauges 0 15 mm 0 20 mm and 0 30 mm The printer moves the print head up or down prior to printing according to the print head height setting in the Job The head height can be either narrow or standard Standard head height is approx 0 4 mm higher than narrow The head height 1 set in the RIP PlateWriter device configuration See device configuration in the Operating Manual The head height and head angles tilt and bias can be adjusted mechanically It is important to understand that this adjustment will be common for both narrow and standard head heights The print head height and head angles are adjusted by printing a special job The printed patterns are visually inspected and the mechanical adjustment done accordingly The adjustment is done for one plate gauge only The adjustment should be made using the thickest plate gauge available E g if both
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Service Manual PlateWriter™ 3000/8000

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Service Manual PlateWriter&trade; 3000/8000

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Service Manual PlateWriter™ 3000/8000