ProFloSE Upflow Service Instructions (Cont`d.)
Contents
1. om 2 Ce i E Hi With Time of Day Display set to 12 01 P M push and hold 2 both the Set Up and Set Down Buttons for 5 seconds US Metric Display Format Example US Display Format U 1 Regeneration Type Example Metered Delayed Regeneration 7 3 Treated Water Capacity Example 1 000 Gallons 1000 Regeneration Time Example Regenerate as needed at 2 00 A M 2 00 Regeneration Day Override Example Regenerate at a minimum frequency of 3 days A 3 Regeneration Cycle Step 1 Example 60 minute step time 1 60 Regeneration Cycle Step 2 Example 10 minute step time 2 10 Regeneration Cycle Step 3 Example 10 minute step time 3 10 Regeneration Cycle Step 4 Example 12 minute step time 4 12 Regeneration Cycle Step 5 Example Step 5 Cancelled OFF Flow Meter Size Example ProFloSE 3 4 Turbine Flow Meter F131 Valve Type Example ProFloSE Valve o 1 Line Frequency Example 60Hz Line Frequency LF60 Master Programming Mode is exited Normal Operation is resumed Page 12 Printed in U S A ProFloSE Upflow Dimensional Drawing Page 13 Printed in U S A ProFloSE Upflow Water Conditioner Flow Diagrams Service Position VAL2. 1972 By Pass aba asss L19781 Cover 1 13604 01 Label Pe 8 0 45 008 44 1 27 ese thee exu 1 134886 Side Cover ONE eee DIOS D Lever BY Pass eue etn 1 11989 Screw Hex Head 1 4 14 Page 25 Printed in U S A ProFloSE Upflow Valve Wiring Diagram ProFloSE Circuit Board VDM Valve Drive Motor EM Electronic Flow Meter Optional SWI Homing Switch SW2 Step Switch HCAM Homing Cam DFSCAM Downflow Step Cam Page 26 Printed in U S A ProFloSE Upflow Service Instructions A REPLACE BRINE VALVE INJECTORS AND SCREEN 1 6A 6B 10 11 12 13 Turn off water supply to conditioner a the conditioner installation has a three valve by pass system first open the valve in the by pass line then close the valves at the conditioner inlet and outlet b Ifthe conditioner has an integral by pass valve put it in the by pass position c If there is only a shut off valve near the conditioner inlet close it Relieve water pressure in the conditioner by stepping the control into the backwash position momentarily Return the control to the service position Unplug electrical cord from outlet Disconnect brine tube and drain line connection
3. Ow gt Clean or replace pipeline Pretreat to prevent Clean the resin Pretreat to prevent Too many resin fines and or sediment Call dealer reset backwash flow rate and or adjust time Check flow to drain Clean flow control Clean or replace brine valve Clean injector and replace screen Increase pressure to allow injector to perform properly 20 psig minimum Replace timer Clean drain line and or flow control Clean or replace injector and screen Check for restriction in BLFC Ensure safety float is not stuck Line pressure must be at least 20 psi Check brine line for air leaks Call dealer Check piston seals and spacers for scratches and dents Replace timer Call dealer Clean valve rebuild unit Same as above Same as above Replace timer motor Brine Valve Assembly 1 Standard Slot 010 012 slot size 1 Wide Slot 019 022 slot size 1 Narrow Slot 007 009 slot size Smoked Cover ProFloSE Service Assemblies DISTRIBUTORS 60795 00 1 x 72 Standard Slot 010 012 slot size 60795 01 1 x 72 Wide Slot 019 022 slot size 60795 02 1 x 72 Narrow Slot 007 009 slot size DRAIN LINE FLOW CONTROLS 60705 XX Drain Line Flow Control From 6 7 0 gpm 60706 XX Drain Line Flow Control w Quick Connect From 8 15 gpm 60700 XX Drain Line Flow Control Only 8 15 gpm FLOATS 60068 2310 Float FLOW CONTROL WASHERS Brine Line
4. aus yu eV Tx asd derat 33 cra at s 255340 31 048320 355 eat As dene yaa 39 sous MD log st 40 l v a uyay TETTES A Sekt were pdt Bia pne EM D uM etta IG 4126 1 t 4305 7 1 8 E PT Part No Description 188155 suyu Valve Body 5000 1 Dist 18815 20 5 Valve Body 5000 w mixing 18264 2 Leben cereus Spacer End 14241 us eoe Spacer 13242 5 roa tae te e Seal 18206 Re Piston Up flow 14309 Retainer Piston Rod 18268 sos End Plug Assembly 18261 Screw Hex Washer Head 10 24 x 13 16 18267 cur ERES Piston Rod 17978 RSS Brine Valve Stem T8759 get etu O Ring 201 13161555 Spacer Brine Valve 12550 dm Quad Ring 009 133022 ie O Ring 014 I3165 nse seve ERE RES Cap Brine Valve 11973 b Spring Brine Valve 16098 Washer Plain Nylon 11981201 s tmn Retaining Ring 11183 2 2415 eee etn eel tees O Ring 017 Flow Washer specify size
5. F BRINE CONTAINER 22 AIR CHECK BRINE LEVEL CO VALVE ASSEMBLY SH DRAIN MLET OUTLET RESIN TANK DISTRIBUTOR Hard water enters unit at valve inlet flows around piston down center tube thru bottom distributor and up thru the mineral around the piston and out the drain line 3 Rapid Rinse Position VALVE DRIVE ASSEMBLY BRINE VALVE FLOW CONTROL VALVE ASSEMBLY BRINE CONTAINER SALT LEVEL Ho DISTRIBUTOR AIR CHECK BRINE LEVEL Ss Hard water flows from inlet around the piston down thru the mineral into bottom distributor and up thru center tube thru piston and out thru the drain line 4 Brine Tank Fill Position VALVE DRIVE ASSEMBLY BRINE VALVE FLOW CONTROL VALVE ASSEMBLY BRIE CONTAINER SALT M RESIN TANK RESIN LEVEL BRINE LEVEL DISTRIBUTOR AR CHECK 2 Hard water enters unit at valve inlet and flows around the piston down thru the mineral Conditioned water flows up thru the center tube flows thru the injector housing thru the brine valve to fill the brine tank Page 15 Printed in U S A ProFloSE Upflow Valve Powerhead Assembly See opposite page for parts list Page 16 Printed in U S A ProFloSE Upflow Valve Powerhead Assembly Parts Lis
6. Push the Extra Cycle Button The second option setting display that appears is Regeneration Time Using the Set Up or Down Buttons set the desired time of day when a regeneration can occur if required For Example 2 00 A M Regeneration Time Service 2 0 D Program PM Push the Extra Cycle Button The third option setting display that appears is Regeneration Time Using the Set Up or Down Buttons set the maximum number of days b3efore a regeneration cycle must occur For Example Regenerate Every Service 2 Flow 7 Days Minimum H m 1 Program Control programming is now complete Push the Extra Cycle Button This will exit the control from the Programming Mode and resume Normal Operation Page 5 Printed in U S A ProFloSE Upflow Control Start Up Procedures Cont d 4 Start An Immediate Extra Cycle Service 8 00 Flow e PM Program Extra Cycle Button Regeneration Display Step 1 Brine Rinse Step 3 Rapid Rinse Step 2 Backwash Step 4 Brine Refill When starting an Extra Cycle you will have one or two options 1 Press and Release the Extra Cycle Button With Immediate Regeneration controls the control will go into regeneration cycle immediately With Delayed Regeneration controls the Service Arrow will begin to flash immediately and a regeneration will occur at the present regeneration time 1 6 2 00 a m 2 Press and Hold for 5 seconds
7. 11385 01 2 ex ES Flow Control Housing Plastic 18312 ed det Retainer Drain 19304 esce tes bris O Ring 121 18309 coco db ote ie O Ring 336 10141 cese tette O Ring 010 18276 cr hene Plug Injector Softener det det E e O Ring 012 18275 X s eth Injector Throat specify size 0000 000 00 0 1 2 182 Ses Injector Nozzle specify size 0000 000 00 0 1 2 18279 ste ote Vortex Generator 1827 kV EE SS Screen Injector 18279 Seal Injector 18278 20 oor PIS Cap Regulated Injector 20 PSI Black 18278 30 letum Cap Regulated Injector 30 PSI Gray 18262 Screw Hex Washer Head 10 24 x 1 12977 O Ring 015 13245 b Sue Retainer BLFC Button NR MEME Flow Washer specify size 13244 x coe Adapter BLFC 13308 era Hose Barb Black 1 2 x 1 2 Straight 12338 5 M Hose Barb Black 1 2 x 1 2 90 Elbow 182807 RM Top Collector 1 X 011 Gray 18280 01 Top Collector 1 X 020 White Wide Slot 18280 02 Top Collector 1 X 008 Red Narrow Slot T4613 hora Flow Straightener OPTION Adapter Coupling Day Clock Only TI 2S Dk De Adapter Coupling 13305 shinakun ent O Ring 119 13253 oot baee p nete Clip Mounting Screw Hex Washer Head 8 18 5 8 Page 19 Printed in U S A ProFloSE Upf
8. by setting the display to 0 and regeneration ended by setting the step after the last active step to OFF as shown below and on the next page Examples Regeneration Cycle Step 1 8 minutes 1 8 Regeneration Cycle Step 3 skipped 3 0 Example lbs salt 3 B L F C Size refill time in minutes 10 Ibs salt 3 25 13 3 minute refill The Set UP and DOWN Buttons will adjust these values Page 10 Printed in U S A ProFloSE Upflow Master Programming Mode Cont d 7 Flow Meter Size F Depress the Extra Cycle Button The next display is used to set the flowmeter size This option setting is identified by the letter F in the first digit In this display set the proper amount of pulses generated by the flow meter for each gallon or liter of water flow This setting will not be viewed with Timeclock Regeneration Type selected Examples F 1 3 1 3 4 Turbine Flow Meter US Format F3 4 6 3 4 Turbine Flow Meter Metric Format The Set UP and DOWN Buttons will adjust this value 8 Valve Type Depress the Extra Cycle Button This display is used to set the type of valve used with the control This option setting 1s identified by the letter o in the first digit There are two possible selections with 1 being the required setting Examples 0 1 ProFloSE Valve Operation o 2 Option Not Typically Used The Set UP and DOWN Buttons will adjust this value 9 Line Frequency LF Depress the
9. distributors Air or gas in bed Well gas eliminator Loose brine line Close by pass valve Check for too slow or high service flow Check for media fouling Adjust salt setting See symptom No 7 SYMPTONS PROBABLE CAUSE CORRECTION Printed in U S A Page 29 ProFloSE Upflow Troubleshooting Guide Cont d 6 Loss of water pressure A Scaling Fouling of inlet pipe B Fouled resin C Improper backwash 7 Excessive water in brine tank and or A Plugged Drain Line salty water to service B Dirty or damaged brine valve C Plugged injector D Low inlet pressure E Timer not cycling 8 Softener fails to use salt A Plugged restricted drain line B Injector is plugged C No water in brine tank Water pressure is too low E Brine line injects air during brine draw F Internal control leak 9 Control cycles continuously A Faulty timer 10 Continuous flow to drain A Foreign material in control B Internal control leak C Valve jammed in brine or backwash position D Timer motor stopped or jammed AIR CHECK BRINE VALVE 60002 Residential Type 500 60032 BRINE LINE FLOW CONTROLS BLFC COLLECTORS UPPER 60022 12 Model 1600 with 125 GPM Flow Control 18280 60022 25 Model 1600 with 25 GPM Flow Control 18280 01 60022 50 Model 1600 with 50 GPM Flow Control 18280 02 60022 00 Model 1600 with 1 00 GPM Flow Control COVER 18260 00 Page 30 Printed in U S A 9 O Wo gt m
10. off Check for leaks at all seal areas Follow Steps A 12 through A 15 ProFloSE Upflow Troubleshooting Guide SYMPTOM 1 Softener fails to regenerate automatically 2 Regeneration at wrong time 3 Loss of capacity 4 Poor water quality 5 High salt usage gt uw w gt PROBABLE CAUSE Cord plugged into intermittent or dead power source Disconnected meter cable Defective power cord Defective timer meter or sensor Timer improperly set due to Power failure Increased raw water hardness Brine concentration and or quantity Resin fouling Poor distribution Channeling uneven bed surface Internal valve leak Resin age Resin Loss Check items listed in 23 Bypass valve open Channeling High salt setting Excessive water in brine tank gt gt CORRECTION Connect to constant power source Reconnect cable Replace cord Replace or repair Reset timer Reset unit to the new capacity Keep brine tank full of salt at all times Clean it yearly Salt may be bridged If using a salt grid plate ensure refill water is over it Call dealer find out how to confirm it clean the resin and prevent future fouling Call dealer Check distributors and backwash flow Call dealer Replace spacers seals and or piston Call dealer Check for resin oxidation caused by Chlorine Mushy resin Call dealer Check for correct bed depth Broken
11. 943 8 0 GPM 17944 9 0 GPM 16529 10 GPM 16735 12 GPM 16736 15 GPM Printed in U S A Page 31 ProFloSE Service Assemblies Cont d BYPASS 60040 60040NP 60041 60041NP 60049 INJECTORS 1610 18272 000 18272 00 18272 0 18272 1 18272 2 METER MODULE 60626 PISTON 60115 10 Page 32 3 4 Bypass NPT 3 4 Bypass NPT Nickel Plated 1 Bypass NPT 1 Bypass NPT Nickel Plated 3 4 Bypass Plastic 000 Brown Injector 00 Violet Injector 0 Red Injector 1 White Injector 2 Blue Injector 3 4 Turbine Meter Piston Assembly POWER HEAD 60201 011 Powerhead Upflow SAFETY BRINE VALVE 60014 2310 Plastic SALES amp SERVICE AIDS 40311 Spec Sheet 40312 Service Manual 16700 Product Line Brochure SEALS amp SPACERS 60120 Seal and Spacer Kit Printed in U S A ProFloSE Flow Data Injector Draw amp Slow Rinse Rates PRESSURE DROP PSI BAR o sa 5 MM INLET PRESSURE PSI n 1 5 HESSE L Page 33 Notes P N 40312 Rev E 05 05
12. Cycle Button Ry d Set Down Button Regeneration Display Step 1 Brine Rinse Step 3 Rapid Rinse Step 2 Backwash Step 4 Brine Refill Entering Master Programming Mode With the Time of Day Display set to 12 01 P M push and hold for 5 seconds both the Set Up and Set Down Buttons The Program Indicator will turn on to signal that this mode 18 entered In this mode all possible option settings may be viewed 1 US Metric Display Format U This display is used to set the desired display format This option setting is identified by the letter U in the first digit There are three possible settings Example U 1 for US gallons Metric format uses liters or cubic meters with a 24 hour timekeeping format Regeneration timing in tenths of minutes Example U 2 for liters U 4 for cubic meters The SET UP or DOWN buttons will adjust this value Depress the Extra Cycle Button to proceed to the next step 2 Regeneration Type 7 Depress the Extra Cycle Button This display is used to set the Regeneration Type This option setting is identified by the number 7 in the first digit There are 3 possible settings Timeclock Delayed The control will determine that regeneration is required when the set Regeneration Time has been reached The Regeneration Day Override setting will determine which days a regeneration cycle will be initiated Example 7 1 Meter Immediate The control will dete
13. Extra Cycle Button This display is used to set the frequency of the power applied to the control When properly set all timekeeping functions will remain accurate This option setting is identified by the letters LF in the first digit There are two possible selections Examples L F 5 0 50Hz Line Frequency Operation L 6 0 60Hz Line Frequency Operation The Set UP and DOWN Buttons will adjust this value Exiting This Option Setting Level Push the Extra Cycle Button once per display until all have been viewed The Program Mode will be exited and normal operation resumed Resetting Permanent Programming Memory Push and hold the Set Up and Down Buttons for 25 seconds or until the Time Of Day Display resets to 12 00 option setting will then reset to the default values Control programming will then have to be reset as necessary Page 11 Printed in U S A ProFloSE Upflow Master Programming Mode Flow Chart Note 1 Set Time Of Day Display 12 01 2 Push And Hold The Set Up And Set Down Button For 5 Seconds 3 Push Extra Cycle Button Once Per Display Until All Displays Are Viewed And Normal Operation Is Resumed 4 Option Setting Displays May Be Changed As Required By Pushing Either The Set Up Or Down Button 5 Depending On Current Valve Programming Certain Displays Will Not Be Able To Be Viewed Or Set m ay T 2
14. Flow Controls 17307 125 GPM 12094 25 GPM 10759 50 GPM 12097 1 00 GPM SERVICE EQUIPMENT 12664 1 4 Nut Driver 12736 Stuffer Tool Seals amp Spacers 12874 Seal Hook 13061 Puller Tool Seals amp Spacers 16908 Phillips Bit Large 1 4 Drive 16909 5 16 Magnetic Socket 1 4 Drive 16174 Silicone Grease 2 oz Tube 16586 8 Silicone Grease 8 Ib Pail 40157 Wrench Plastic By Pass 60135 ProFloSE Service Repair Kit TIMER 60652 01 Timer ProFloSE Upflow YOKES 13708 3 4 NPT 13708 10 3 4 BSP 13708NP 3 4 NPT Nickel Plated 13708 10NP 3 4 BSP Nickel Plated 13708 45 3 4 Sweat 13708 45 3 4 Sweat Nickel Plated 13708 40 1 Sweat 13708 40 1 Sweat Nickel Plated 13398 1 NPT 13398 10 1 BSP 13398NP 1 NPT Nickel Plated 13398 10NP 1 BSP Nickel Plated 18706 1 Plastic MNPT 18706 10 1 Plastic MBSP 18706 02 3 4 Plastic MNPT 18706 12 3 4 Plastic MBSP 19275 3 4 90 Angle NPT 19275 10 3 4 90 Angle BSP 19275NP 3 4 90 Angle NPT Nickel Plated 19275 10NP 3 4 90 Angle BSP Nickel Plated 19275 45 3 4 90 Angle Sweat 19275 45 3 4 90 Angle Sweat Nickel Plated 19620 01 90 Adapter Coupling DRAIN LINE FLOW CONTROLS 19153 06 GPM 19152 08 GPM 19151 1 0 GPM 12085 1 2 GPM 19150 1 3 GPM 12086 1 5 GPM 19149 1 7 GPM 12087 2 0 GPM 12088 2 4 GPM 12089 3 0 GPM 12090 3 5 GPM 12091 4 0 GPM 19147 4 5 GPM 12092 5 0 GPM 17814 6 0 GPM 12408 7 0 GPM 17
15. Immediate Regeneration Type set Example 2 o clock A M regeneration time 2 0 0 A M Indicator Dot On The Set UP and DOWN Buttons will adjust this value 5 Regeneration Day Override A Depress the Extra Cycle Button This display is used to set the maximum amount of time in days the unit can be in service without a regeneration This option setting 1s identified by the letter in the first digit With Meter Immediate Regeneration Type selected regeneration will begin at the same point in time some amount of days ago when the last regeneration cycle was initiated With Timeclock or Meter Delayed Regeneration Types selected regeneration begins at the set Regeneration Time An OFF setting will cancel this feature with all regeneration types except Timeclock Regeneration were it must be used Example Override every 7 days A 7 Cancel setting A O F F Meter Immediate or Delayed Regeneration Types Only The Set UP and DOWN Buttons will adjust this value 6 Regeneration Cycle Step Programming 1 2 3 4 5 6 Depress the Extra Cycle Button The next 2 4 displays viewed are part of a series of option settings used to program the Regeneration Cycle Up to 4 steps can be programmed Each display is used to set the duration time in minutes or tenths of minutes Metric of that specific step in a regeneration cycle A step will turn on for the regeneration cycle step being programmed Regeneration steps are skipped
16. ProFloSE Upflow Brining Service Manual IMPORTANT Fill in pertinent information on page 2 for future reference ProFloSE Upflow Job Specification Sheet Job Number Model Number Water Test Capacity Of Unit Max Per Regeneration Mineral Tank Size Diameter Height Under Bedding Amount Type Of Media Cubic Feet Brine Tank Size Salt Setting Per Regeneration Valve Programming Treated Water Capacity Gallons Liters m Regeneration Day Override Max Days Between Regen Regeneration Time RM Notes Page 2 Printed in U S A ProFloSE Upflow General Residential Installation Check List WATER PRESSURE A minimum of 20 psi inlet water pressure is required for regeneration valve to operate effectively ELECTRICAL FACILITIES An uninterrupted alternating current A C supply is required Please make sure your voltage supply is compatible with your unit before installation EXISTING PLUMBING Condition of existing plumbing should be free from lime and iron buildup Piping that 1s built up heavily with lime and or iron should be replaced If piping 1s clogged with iron a separate iron filter unit should be installed ahead of the water softener LOCATION OF SOFTENER AND DRAIN The softener should be located close to a clean working drain and connected according to local plumbing codes BY PASS VALVES Always provide for the installatio
17. VE DRIVE ASSEMBLY A BRINE VALVE i FLOW CONTROL VALVE ASSEMBLY BRINE CONTAINER T AN SALT LEVEL N RESIN LEVEL 10 Hard water enters unit at valve inlet and flows around the piston down thru the mineral in the mineral tank Conditioned water enters center tube thru the bottom distributor then flows up thru the center tube and to the outlet of the valve 1 Brine Draw Slow Rinse Position VALVE DRIVE ASSEMBLY 221 BRINE VALVE FLOW CONTROL BRINE CONTAINER AIR CHECK I BRINE LEVEL N AS SN Brine Hard water enters unit at valve inlet flows into injector housing and thru nozzle and throat to draw brine from the brine tank brine flows down thru the center tube and up thru the mineral and out thru the drain line DELL Slow Rinse Hard water enters unit at valve inlet flows into injector housing and thru nozzle and throat down thru the center tube and up thru the mineral and out thru the drain line Page 14 Printed in U S A ProFloSE Upflow Water Conditioner Flow Diagrams Cont d 2 Backwash t VALVE DRIVE ASSEMBLY BRINE VALVE 7 FLOW CONTROL Sce
18. ans of the end plug Twist yoke carefully in a clockwise direction to properly align it with drive gear Replace end plug retainer plate 6 Place timer on top of valve Be sure drive pin on main gear engages slot in drive yoke 7 Replace timer mounting screws Replace screw and washer at drive yoke 8 Return by pass or inlet valving to normal service position Water pressure should now be applied to the conditioner and any by pass line shut off 9 Replace the control valve back cover 10 Follow Steps A 12 through A 15 E TO REPLACE METER 1 Follow Steps 1 through Page 28 Printed in U S A 10 11 12 Remove two screws and clips at by pass valve or yoke Pull resin tank away from plumbing connections Pull meter module out of control valve Remove signal wire from meter module snap tab on end opposite wire cable Apply silicone lubricant to four new O rings and assemble to four ports on new meter module Install signal wire into new meter module Assemble meter to control valve Note meter portion of module must be assembled at valve outlet Push resin tank back to the plumbing connections and engage meter ports with by pass valve or yoke Attach two clips and screws at by pass valve or yoke Be sure clip legs are firmly engaged with lugs Return by pass or inlet valving to normal service position Water pressure should now be applied to the conditioner and any by pass line shut
19. e 2310 includes items 1 10 125 d eut 2 aate E oe t 101505 eee et Grommet included with item 13 e p 60068 Float Assembly 2310 60002 500 Air Check Assembly Page 23 Printed in U S A ProFloSE Upflow By Pass Valve Assembly Plastic Parts List Item No Quantity Part No Description 13305 1 5 e os O Ring 119 TO Res 2 eL 13255 5 eras Clip Mounting 133142 Screw Hex Washer Head 8 18 x 5 8 2 2 sii I3 18706 55 Yoke Plastic 1 NPT 18706 02 Yoke Plastic 3 4 18 1 214455 ayama pasaqa 137085 rito EIER Yoke 3 4 loi eee 13708NP Yoke 3 4 Nickel Plated Te d astu 133987222 Yoke 1 13398 Yoke 1 Nickel Plated aAA LI 5st ds 196205 e yaaa Yoke 3 4 90 Plastic Page 24 Printed in U S A ProFloSE By Pass Valve Assembly Plastic Item No 4 1 DQ KAI 3 lt 4 N M Parts List Quantity Part No Description 1 17290 By Pass Valve Body 3 4 12 17290NP 7 tt ERES By Pass Valve Body 3 4 Nickel Plate Lolo een 13399 cox E By Pass Valve Body 1 deste oor 13399 By Pass Valve Body 1 Nickel Plate Er 1 11726 Seal By Pass T 1
20. ep number displayed will flash until the valve has completed driving to this regeneration step position Once all regeneration steps have been completed the valve will return to Service and resume normal operation For Example Less Than 6 Minutes Servi FI Remaining In Regen 5 ow Step 1 Program PM Pushing the Extra Cycle Button during a regeneration cycle will immediately advance the valve to the next cycle step position and resume normal step timing Control Operation During Programming The control will only enter the Program Mode with the valve in Service While in the Program Mode the control will continue to operate normally monitoring water usage and keeping all displays up to date Control programming is stored in memory permanently without the need for battery backup power Control Operation During A Power Failure During a power failure all control displays and programming will be stored for use upon power re application The control will retain these values for years if necessary without loss The control will be fully inoperative and any calls for regeneration will be delayed The control will upon power re application resume normal operation from the point were it was interrupted An indication that a power outage has occurred will be an inaccurate time of day display Page 8 Printed in U S A ProFloSE Upflow Master Programming Mode Service U Flow Program e P M pe Set Up Button Extra
21. icator Set Up Button Set Down Button Regeneration Display Step 1 Brine Rinse Step 3 Rapid Rinse Step 2 Backwash Step 4 Brine Refill Service Flow Program Mode Indicator e 0 5 Program Mode Entered Dot On Program e z PM Ir aN N Extra Cycle Button 2 m 2 Regeneration Display Step 1 Brine Rinse Step 3 Rapid Rinse Step 2 Backwash Step 4 Brine Refill Push and hold for 5 seconds both the Up and Down Set Buttons to enter Programming Mode 2 Push the Extra Cycle Button once per display until all have been viewed and this mode is exited and normal operation is resumed Page 4 Printed in U S A ProFloSE Upflow Control Start Up Procedures Cont d Depending on current control programming option setting displays that are not required to be set will not be viewed 3 Set Control Programming Service Flow Program Mode Indicator 8 3 3 Program Mode Entered Dot On Program P M Set Up Button Extra Cycle Button Set Down Button Regeneration Display Step 1 Brine Rinse Step 3 Rapid Rinse Step 2 Backwash Step 4 Brine Refill The first option setting display that appears in the Program Mode is Treated Water Capacity Using the Set Up or Down Buttons set the amount of treated water that can flow through the unit before a regeneration is required For Example 650 Gallons Capacity Service 5 D Flow PM Program e
22. ime of day and cycle the control valve manually Printed in U S A to assure proper function Make sure control valve is returned to the service position 14 Make sure there is enough salt in the brine tank 15 Start regeneration cycle manually if water is hard TO REPLACE TIMER 1 Follow Steps A 1 through 2 Remove the control valve back cover Remove the control valve front cover Disconnect the meter dome signal wire from the front cover and feed it back through the control 3 Remove screw and washer at drive yoke Remove timer mounting screws The entire timer assembly will now lift off easily 4 Put new timer on top of valve Be sure drive pin on main gear engages slot in drive yoke 5 Replace timer mounting screws Replace screw and washer at drive yoke Replace meter signal wire 6 Return by pass or inlet valving to normal service position Water pressure should now be applied to the conditioner and any by pass line shut off 7 Replace the control valve back cover 8 Follow Steps A 12 through A 15 TO REPLACE PISTON ASSEMBLY l 2 10 Follow Steps A 1 through A 3 Remove the control valve back cover Remove the control valve front cover Disconnect the meter dome signal wire from the front cover and feed it back through the control Remove screw and washer at drive yoke Remove timer mounting screws The entire timer assembly will now lift off easily Remove end plug retainer plate Pull u
23. low 3 4 Turbine Meter Assembly See opposite page for parts list Page 20 ProFloSE Upflow 3 4 Turbine Meter Assembly Parts List ASSY NO 60626 01 Item No Quantity Part No Description llli L 197915 sa pas Meter Assembly Turbine po 2 ek esce 13314 Screw Hex Washer 8 18 x 5 8 19569 Clip Flow Meter AREE T ue 19791 01 Meter Cable Assembly Turbine D potus kam waq 19305 yy y yy u yu O Ring 119 Oc sare pba 14613 Flow Straightener Page 21 Printed in U S A ProFloSE 2310 Safety Brine Valve See opposite page for parts list Page 22 Printed in U S A ProFloSE 2310 Safety Brine Valve Cont d Item No Quantity Part No Description 1 JE PES 19645 ES Safety Brine Valve Body AOE e 19803 Safety Brine Valve Arm Assembly Sites woe 19804 oerte Stud 10 24 19805 Joco etes ety 4 Nut 10 24 922003 at 19652 01 Poppet amp Seal eee Sam esee 19649 ree cei Flow Dispenser 11183 recae tes O Ring 017 T m 19647 cer pees Elbow Safety Brine Valve p PEE pa 19625 ui iue peers Nut Assembly 3 8 etg 18312 pee Retaining Clip Wiens heh ke 60014 Safety Brine Valv
24. low Meter Equipped Valves In normal operation the Time Of Day Display will alternate being viewed with a Volume Remaining Display This display will be in gallons As treated water is used the Volume Remaining Display will count down from a maximum value to zero or Once this occurs a regeneration cycle will then be initiated immediately or delayed to the set Regeneration Time Water flow through the valve is indicated by the Flow Dot that will flash in a direct relationship to flow rate For Example 833 Gallons Of Treated Service je 8 j j n Water Remaining Program 0 Gallons Of Treated Service Flow Water Remaining Program PM Immediate Regeneration Valves With Days Between Regeneration Override Set When the valve reaches its set Days Since Regeneration Override value a regeneration cycle will be initiated immediately This event occurs regardless of the Volume Remaining display having reached zero gallons Delayed Regeneration Valves With Days Between Regeneration Override Set When the valve reaches its set Days Since Regeneration Override value a regeneration cycle will be initiated at the preset Regeneration Time This event occurs regardless of the Volume Remaining display having reached zero gallons In Regeneration the control will display a special Regeneration Display In this display the control will show the current regeneration step number the valve is advancing to or has reached and the time remaining in that step The st
25. n of a by pass valve if unit is not equipped with one CAUTION Water pressure is not to exceed 120 p s i water temperature 15 not to exceed 110 IF and the unit cannot be subjected to freezing conditions Valve Installation and Start up Procedures INSTALLATION INSTRUCTIONS 1 Place the softener tank where you want to install the unit making sure the tanks are level and a firm base 2 All plumbing should be done in accordance with local plumbing codes The pipe size for the drain line should be a minimum of 1 2 Backwash flow rates in excess of 7 gpm or length in excess of 20 require 3 4 drain line 3 1 distributor tube 1 050 O D should be cut flush with top of tank 4 Lubricate the distributor o ring seal and tank o ring seal Place the main control valve on tank Note Only use silicone lubricant 5 Solder joints near the drain must be done prior to connecting the Drain Line Flow Control fitting DLFC Leave at least 6 between the DLFC and solder joints when soldering pipes that are connected on the DLFC Failure to do this could cause interior damage to the DLFC 6 Teflon tape is the only sealant to be used on the drain fitting 7 Make sure that the floor is clean beneath the salt storage tank and that it is level 8 Onunits with a by pass place in by pass position Turn on the main water supply Open a cold soft water tap nearby and let run a few minutes or until the system is free f
26. o ker EB Screw Hex Washer 6 20 x 1 2 222 2 ERE 18260 00 Cover Front Smoke Dau eR E 1826 232 01 54831463 Screw Hex Head 10 24 x 13 16 Not Shown 1 14044 cus tees Cable Tie Page 17 Printed in U S A See opposite page for parts list ProFloSE Upflow Control Valve Assembly 45 46 7 S N 23 SOC b Wit N 0 DDRII 00 9 2 J YY 597 2 0 AY AY Page 18 Printed in U S A ProFloSE Upflow Control Valve Assembly Parts List Item No Quantity E enis 3e 2 estote 32224 A d 2 35 222 25 7 Sut aa 5 anaes Si sedan 9 ute na E E 1055 tutes 11 ee 13 2424821 eos 14 oret p iet too 167 tet Iu oett Pea ne een ie eaten 19 n LE lp tse DIPL lib 244 ssi lv ux EE p es 23 4 eain 24 2 s Deed E 26 Lucy qaa Veg dbs PET RAR eene sau PA Stearate 29 oue Diss es
27. pward on end of piston yoke until assembly 1s out of valve Inspect the inside of the valve to make sure that all spacers and seals are in place and that there is no foreign matter that would interfere with the valve operation Take new piston assembly as furnished and push piston into valve by means of the end plug Twist yoke carefully in a clockwise direction to properly align it with drive gear Replace end plug retainer plate Place timer on top of valve Be sure drive pin on main gear engages slot in drive yoke Replace timer mounting screws Replace screw and washer at drive yoke Return by pass or inlet valving to normal service position Water pressure should now be applied to the conditioner and any by pass line shut off Replace the control valve back cover Page 27 ProFloSE Upflow Service Instructions Cont d 11 Follow Steps A 12 through A 15 D TO REPLACE SEALS AND SPACERS 1 Follow Steps A 1 through 2 Remove the control valve back cover Remove the control valve front cover Disconnect the meter dome signal wire from the front cover and feed it back through the control 3 Remove screw and washer at drive yoke Remove timer mounting screws The entire timer assembly will now lift off easily Remove end plug retainer plate 4 Pull upward on end of piston rod yoke until assembly 18 out of valve Remove and replace seals and spacers 5 Take piston assembly and push piston into valve by me
28. rmine that regeneration is required when the available volume of softened water drops to or below zero Regeneration to begin immediately Example 7 2 Page 9 Printed in U S A ProFloSE Upflow Master Programming Mode Cont d 2 Regeneration Type 7 Cont d Meter Delayed The control will determine that a regeneration 1s required when the available volume of softened water drops to or below zero Regeneration 1s to begin immediately at the set Regeneration Time Example 7 3 The Set UP and DOWN Buttons will adjust this value 3 Treated Water Capacity No Display Code Depress the Extra Cycle Button This display is used to set the amount of treated water gallons liters that can be produced by the unit before a regeneration cycle is required With Meter Delayed Regeneration Type set it will be up to the programmer to determine a reserve capacity and subtract that value from the calculated full capacity of the unit This display will not be viewed with Timeclock Regeneration Type set Example Regenerates every 700 gallons or liters 7 00 The Set UP and DOWN Buttons will adjust this value 4 Regeneration Time No display Code Depress the Extra Cycle Button The next display viewed 18 the option setting for Regeneration Time It is identified by a non flashing colon between two sets of numbers Set the desired time of day that a regeneration may occur if required This display will not be viewed with Meter
29. rom foreign material usually solder that may have resulted from the installation Once clean close the water tap 9 Place the by pass in service position and let water flow into the mineral tank When water flow stops slowly open a cold water tap nearby and let run until the air is purged from the unit 10 Plug unit into an electrical outlet Note electrical connections must be connected according to local codes 11 Add water to the top of the air check Manually step the valve to the Brine Draw Position and allow the valve to draw water from the brine tank until it stops Note The air check will check at approximately the midpoint of the screened intake area 12 Next manually step the valve to the Brine Refill Position and allow the valve to return to Service automatically 13 With the valve in Service check that there 1s about 1 0 of water above the grid in the brine tank if used 14 Fill the brine tank with salt 15 Set Up is now finished the control can now be left to run automatically Page 3 Printed in U S A ProFloSE Upflow Control Start Up Procedures Whenever the valve is in Service the current time of day can be set the control programmed or an extra regeneration initiated at any time 1 Set Time Of Day Service Indicator Flow Indicator Valve In Service Dot On Service e Flow Flashing Dot With Water Flow Extra Cycle Tonight Flashing Dot Program PM Ind
30. s at the injector body Remove the two injector body mounting screws The injector and brine module can now be removed from the control valve Remove and discard brine body O rings To replace brine valve Pull brine valve from injector body also remove and discard O ring at bottom of brine valve hole 2 Apply silicone lubricant to new O ring and reinstall at bottom of brine valve hole 3 Apply silicone lubricant to O ring on new valve assembly and press into brine valve hole shoulder on bushing should be flush with injector body To replace injectors and screen 1 Remove injector cap and screen discard O ring Unscrew injector nozzle and throat from injector body 2 Screw in new injector throat and nozzle be sure they are sealed tightly Install a new screen 3 Apply silicone lubricant to new O ring and install around oval extension on injector cap Apply silicone lubricant to three new O rings and install over three bosses on injector body Insert screws thru injector cap and injector Place this assembly thru hole in timer housing and into mating holes in the valve body Tighten screws Reconnect brine tube and drain line Return by pass or inlet valving to normal service position Water pressure should now be applied to the conditioner and any by pass line shut off Check for leaks at all seal areas Check drain seal with the control in the backwash position Plug electrical cord into outlet Set t
31. t Item No Quantity Part No Description semasa e 40260 loe RIA Plate Front 2s idus 40326 Label Cover up p e Es 19474 eoe rs Harness Power do sees died EEEE 40283 22 U Circuit Board SE Timer odor 40376 Button Conductive REM Leena 19471 02 Cover Front Panel dress eite oleas oo 19697 02 Label Display Burnt et is 19791 01 Meter Cable Assy Turbine deserere iter RP ayy maya 102187 critt Switch Micro RE 2 ese tees 17876 ole eres Screw 4 40 x 1 125 lage 19928 Cam Switch Upflow 18251 01 Gear Main Upflow lp 182525 ee eee bes Cam Brine Upflow VA in erties sasha Dy ahi tase 26 5 18202 03 Back Plate IS ps 40251 sex re Motor Assy 24V 50 60Hz 136020 Casero Screw Rd Hd 6 33 5 16 Iesus annm Tx ev 19674 Transformer U S 24V 50 60Hz Lugu 25651 re LIS Transformer European 24V 230V 18 ous Iit Caos aa 1354 ae rede Strain Relief I9 ERES desee bue 12681 usa aa Nut Wire Beige 20 5 rb aus qu fos has eke 13363 ss ee Washer Plain 145 I D 21 18259 02 Cover Back Black DD a oS OA IA audies ees 13296 cc
32. the Extra Cycle Button With Delayed Regeneration controls the control will go into regeneration cycle immediately 5 Regeneration Cycle Displays The following series of displays appear when the control enters a regeneration cycle Service Service Less Than 60 Min Valve Driving To l 3 5 g Remain In Regen Regen Step 1 Program Step 1 Service Service Less Than 10 Min Valve Driving To Remain Tn Regen Step 2 Program Step 2 Service Service Less Than 10 Min alve Driving 10 Remain In Regen Regen Step 3 Program Program M Step 3 Service Service Less Than 12 Min Valve Driving Remain In Regen Regen Step 4 Program Step 4 Regen Complete Service Service Valve Has Valve Driving To 8 0 O Returned To e Service Program M Program Service Page 6 Printed in U S A ProFloSE Upflow Control Start Up Procedures Cont d 6 Fast Cycle Valve Thru Regeneration Service 9 Flow Program 121 Extra Cycle Butt xtra Cycle Button 4 L J Regeneration Display Step 1 Brine Rinse Step 3 Rapid Rinse Step 2 Backwash Step 4 Brine Refill A Once the valve reaches Regen Step 1 let water run to drain for about 5 minutes Next manually step the
33. valve through a regeneration cycle checking valve operation in each step B Push the Extra Cycle Button once to advance the valve to Regen Step 2 Push the Extra Cycle Button once to advance the valve to Regen Step 3 Optional C D Push the Extra Cycle Button once to advance the valve to Regen Step 4 Optional E Push the Extra Cycle Button once more to advance the valve back to Service T Final Set Up With proper valve operation verified A Add water to the top of the air check Manually step the valve to the Brine Draw Position and allow the valve to draw water from the brine tank until it stops Note The air check will check at approximately the midpoint of the screened intake area Next manually step the valve to the Brine Refill Position and allow the valve to return to Service automatically With the valve in Service check that there is about 1 0 of water above the grid in the brine tank if used Fill the brine tank with salt Set Up is now finished the control can now be left to run automatically Page 7 Printed in U S A ProFloSE Upflow Control Operation Timeclock Regeneration Valves In normal operation the Time Of Day Display will be viewed at all times The control will operate normally until the number of days since the last regeneration reaches the Regeneration Day Override setting Once this occurs a regeneration cycle will then be initiated at the preset Regeneration Time F
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