Service Manual - Appliance Factory Parts
Contents
1. 2 Separate PCB from control panel 1 Remove 1 screw 2 Pull out the cover 1 Remove 3 screws 2 Disassemble terminal block and wire from panel rear 37 PANEL REAR COMMON 1 2 Remove one screw for removing safety cover Remove 3 screws remained on the panel rear Lift out the panel rear A WARNING Before lifting the top cover remove the safety cover If you don t remove the safety cover it will be destroyed when you press the holder be careful scratch For preventing the scratch prepare the soft material Remove 1 screw for lifting safety cover After checking the safety cover press the holder with flat tip screw driver inside the top cover Open the top cover Disassembly top cover from cabinet assembly TOP COVER CLOSING gt A WARNING When you close the top cover drawer has to be inserted to the end Otherwise drawer will be stuck in the guide And it will be destroyed 1 Press the drawer to the end 2 Put the locker into CLOSE Close the top cover2. YES Normal condition diagnostic test go to page 23 32 Test 9 Generator Assembly Cauti Before measuring resistance be sure to turn power off and do voltage discharge When discharging contact the metal plug of power cord with earth line During Steam cycle generator assembly is not heating Trouble Symptom During diagnostic test tE4 error occur Measurement Condition Turn the dryer s power off then measure resistance Is resistance 14 3 5 between heater Replace the terminal DC Pump assembly f measured YES resistance value is replace the generator assembly too Normal condition 33 ul CHANGE GAS SETTING Warning eni E Conversion must be done a qualified technician The dryer is set for natural gas at the factory A propane conversion kit is available through the parts department to licensed technicians only The part numbers are listed below STEP 1 VALVE SETTING Full open Full open Change screw Orifice 34 Close Change screw Remove 2 screws Disassemble the pipe assembly Replace Natural Gas orifice with Propane Gas orifice Gas type Orifice P No Kit contents Orifice Dia 1 47mm for Propane Gas Replace Label Instruction
3. 31 10 9 TEST 8 MOTOR ASSEMBLY DC PUMP _ 32 10 10 TEST 9 GENERATOR ASSEMBLY tnn order Ve riche acea M eu Map kd ei Rs 33 11 CHANGE GAS SETTING NATURAL GAS PROPANE GAS 34 12 DISASSEMBLY INS TUG TIONS recte iren ror a enimse ded hA TR Ee euh RN facies 36 IS EXPLEODED 46 13 1 CONTROL PANEL AND PLATE ASSEMBLY 2 46 19 2 GUIDE ASSEMBLY ivit cake A 47 13 3 1 CABINET AND DOOR ASSEMBLY ELECTRIC TYPE 48 13 3 2 CABINET AND DOOR ASSEMBLY GAS TYPE 49 13 4 1 DRUM AND MOTOR ASSEMBLY ELECTRIC TYPE 50 13 4 2 DRUM AND MOTOR ASSEMBLY GAS TYPE 51 1 SPECIFICATIONS E Name Electric and Gas Dryer il Power supply Refer to the rating label on the dryer Gas 120 VAC Electric 240VAC Size 27 X 28 9 X 45 3 inch E Dryer capacity IEC 7 3 cu ft E Weight 133 2 Ibs Specifications are subject to change by manufacturer m ACCESSORIES Dryer rack 1 each See page 6 of this manual for usage instruction DLEX5101W DLEX5101V DLGX5102W DLGX5102V REMARK Blue White Stainless Silver Powder coating Spray 120V 240V 6
4. 4 Test moving of the locker to make sure the drawer is properly located and the locker is operated correctly FRAME BODY amp LID V PEN WJ 40 1 Open the top cover 2 With a flat blade screwdriver press the tabs on the side of frame body and gently take it out 1 Disconnect wiring to the harness 2 Remove 3 screws 3 Pull out the guide assembly 6 1 Open the door and remove the 4 screws from the cabinet cover then close the door 2 Remove the 2 screws then tilt the cabinet cover toward the front of dryer slightly 3 Disconnect wiring to the door switch and lift the cabinet cover 41 C TUB DRUM FRONT 42 A C N oL A WARNING WHEN YOU DISASSEMBLY THE LAMP CONNECCTOR BE SURE TO TAKE GLOVES AND CAREFUL CABINET EDGE FAILURE TO DO SO CAN CAUSE SERIOUS INJURY Disassemble the top plate Remove cabinet cover Disconnect the door lamp and electrode sensor connector Remove 4 screws Disassemble the tub drum Front Disassemble the top plate Remove the cabinet cover and tub drum front Loosen belt from motor and idler pulleys Carefully remove the drum Disassemble the door Hold the
5. Measure resistance from terminal to terminal Resistance value 100 800 Q for 5318EL3001 40 150 Q for MEQ1841001 Gas type 12 Frame Detect C ORS ETBN 120V AG 80 HZ Measure resistance of termina to terminal Open at 370 F Maximum 2 Close at 320 F 12 Resistance value Resistance value lt 19 Gas type Component Test Procedure Check result Remark 13 Outlet Thermostat Measure resistance of terminal Gas type Auto reset to terminal Gas funnel D Open at 203 7 F 95 5 C D Resistance value E gt Close at 159 9 F 70 5 C 2 Continuity 19 Check Top Marking N95 14 Outlet Thermostatt Measure resistance of terminal If thermal fuse is open must Gas type Manual reset to terminal be replaced Gas funnel 2 Te D Open at 212 12 F 1 Resistance value Li 100 76 Q2 Manual reset 2 Continuity 19 Check Top Marking N100 6 MOTOR DIAGRAM AND SCHEMATIC When checking Component be sure to turn Power off then do voltage discharge sufficiently Contact On Off by Centrifugal Switch Terminal No Remark Mode Resistance Motor Heater Electric Models Gas Valve Gas Models Motor Heater Electric Models Gas Valve Gas Models
6. 5 Door switch Measure resistance of the following terminal 1 Door switch knob open D Terminal COM NC 1 3 2 Terminal COM NC 1 2 2 Door switch push push D Terminal COM NC 1 3 2 Terminal COM NC 1 2 Resistance value lt 19 Resistance value oo Resistance value oo Resistance value lt 12 The state that knob is pressed is opposite to open condition 6 Idler switch o EE Measure resistance of the following terminal COM NC 1 lever open D Resistance value 19 2 Lever push close Resistance value Component Test Procedure Check result Remark 7 Heater Measure resistance of the following terminal QD Terminal 1 COM 2 Terminal 1 COM Terminal 2 3 Resistance value 10Q 2 Resistance value 10Q 8 Resistance value 209 Electric type Measure resistance of terminal to terminal Temperature condition 58 F 10 40 C 58 F 104 F 10 40 C Resistance value 10Q Heater case Hi limit Electric type 9 Motor e See Page 15 10 Gas valve valve 1 valve 2 Measure resistance of the following terminal Valve 1 terminal Valve 2 terminal p Resistance value 2 3k 2 7kQ 2 Resistance value 2 3k 2 7kQ Gas type 11 Igniter 5318EL3001 MEQ61841001 m
7. 1 UNIT must be in standby unit plugged in display off 2 Press POWER while pressing MORE TIME and LESS TIME simultaneously 3 Press START PAUSE button to advance through diagnostics Pressing the START PAUSE CHECKING ACTION DISPLAY CHECKPOINT Electric control amp Temperature sensor 8E9 Elec Type 898 Gas Type Standard VOO tE1 PGM Ver 8 8 008 8 Thermistor open tE2 Thermistor shorted tE4 AG Thermistor open or shorted Motor Controller 30 Low moisture 239 High moisture Motor runs Displays Moisture Sensor Operation If moisture sensor is contacted with damp cloth The display number is below180innormalcondition 3 times m ELECTRIC TYPE Motor Heater1 2700W m GAS TYPE Motor m ELECTRIC Motor Heater1 Heater2 5400W EGAS TYPE Motor Gasvalve Current Temp 5 70 Current Temp 5 70 m ELECTRIC TYPE Heater 1 is energized 2700 W m GAS TYPE Valve not energized Temperature in the drum is displayed in degrees C m ELECTRIC TYPE Heater 1 and heater 2 are energized 5400 W GAS TYPE Gas valve is energized Temperature in the drum is displayed in degrees C 4 times Motor Pump Heater2 runs for 1sec Heater off Pump AD valve 11 255 Pump runs E5 Pump Error 5 times Motor Pump Heater2 off OO 6 times Loads Controller off To check pump operation At the fourth pr
8. BL2 D White wire and WHA4 D Yellow wire Check door switch Measure while door is closed Check harness YES connection Replace control Is resistance below 3 between connector Relay check WH4 Yellow wire and WH4 Brown wire e Check controller connector Replace outlet Is resistance below 1 between terminals Thermostat of outlet thermostat attached to blower housing Refer to component YES Check Idler assembly Drum belt cuts off Drum belt takes off from Motor pulley Does idle switch attached to motor bracket operate level by drum belt Not operating Lever is normal Is resistance below 19 between Idler switch Replace Idler terminals switch YES Check motor Refer to motor diagram amp check Check if control connector is contacted 27 Test 4 Moisture sensor Before measuring resistance be sure to turn power off and do voltage discharge Caution When discharging contact the metal plug of power cord with ground line Trouble Symptom 06 66 of dryness does not match with dry Level Measurement Condition Turn the dryer s power off then measure resistance Take NAG Connector from Short with metal to the 6 pin connector s the Controller 8 3 Pin Orange Wire
9. VERY DRY HIGH ADD WATER MORE DRY HIGH NORMAL DRY MEDIUM LESS DRY Lo DAMP DRY 9 2 Installation check This feature allows you to quickly verify that the exhaust system is adequate for the normal function of the dryer The check takes only two minutes The results of the check are displayed in the FlowSense display window as shown below Fig 1 The dryer must be at room temperature for this test to be reliable To perform this test start the machine in standby mode power off Press and hold both the DAMP DRY BEEP and the TEMP CONTROL buttons together while turning on the dryer with the POWER button i e Press together the three buttons DAMP DRY BEEP TEMP CONTROL POWER The dryer will start and run for 2 minutes while it checks temperatures At the end of this short cycle it will display the results as follows Fig 1 g STEAM CYCLE amp SENSOR DRY COTTON NORMAL DELICATES LG True Steam EST TIME REMAINING PERM PRESS CASUAL TOWELS E Bon HEAVY DUTY SPORTS WEAR 1 0 2a 1 BULKY BEDDING i SMALL LOAD 1 MANUAL DRY ww ANTIBACTERIAL SPEED DRY 1 129 2 STEAM SANITARY AIR DRY STEAM FRESH RACK DRY Ci START PAUSE BS i DRY 1i TEMP a TIME CUSTOM 1 DAMP DRY LEVEL CONTROL 1 DRY BEEPER Grane PROGRAM BEEP TIME Sensor Dr i ea EST TIME REMAINING If YES is shown in the display the ductwork is fr
10. Website http Awww sears com ELECTRIC amp GAS DRYER SERVICE MANUAL CAUTION READ THIS MANUAL CAREFULLY IN ORDER TO PROPERLY DIAGNOSE PROBLEMS AND TO SAFELY PROVIDE QUALITY SERVICE ON THESE DRYERS MODEL DLEX5101W DLGX5102W DLEX5101V DLGX5102V OCT 2009 PRINTED IN KOREA P No MFL62119920 IMPORTANT SAFETY NOTICE The information in this service guide is intended for use by individuals possessing skill and experience in electrical electronic and mechanical appliance repair Any attempt to repair a major appliance may result in personal injury and property damage The manufacturer or seller cannot be responsible for the interpretation of this information nor can it assume any liability in connection with its use A WARNING To avoid personal injury disconnect power before servicing this product If electrical power is required for diagnosis or test purposes disconnect the power immediately after performing the necessary checks To reduce the risk of personal injury adhere to all industry recommended safety procedures including the use of long sleeved gloves and safety glasses Failure to follow all of the safety warnings in this manual could result in property damage personal injury or death RECONNECT ALL GROUNDING DEVICES If grounding wires screws straps clips nuts or washers used to complete a path to ground are removed for service they must be returned to their original position and properly fastene
11. PROBLEM POSSIBLE CAUSES SOLUTIONS ADD WATER indicator light is on during the drying cycle Water supply error Check steam feeder drawer 1 Make sure steam feeder is filled with water to MAX line 2 Make sure steam feeder is seated properly and drawer is fully cloased 3 Turn the dryer off then restart the Steam cycle Do not use distilled water the water level sensor in steam generator will not work Pump not working Unplug dryer and call for service Water drips from orifice when Steam Cycle starts This is normal This is steam condensation The dripping water will stop after a short time Steam doesn t generate but no error code is shown Water level error Unplug dryer and call for service Garments still wrinkled after STEAM FRESH Too many or to different types of garments in dryer Small loads of 1 to 5 items work best Load fewer garments Load similar type garments There are no creases left on garment after STEAM FRESH The function of this cycle is to remove wrinkles from fabric Use an iron to make creases Garments have static after REDUCE STATIC This is normal Depends on individual moisture level in skin Garments are too damp or too dry after REDUCE STATIC Correct drying options not selected Select load weight manually before starting REDUCE STATIC option Garments are not uni
12. m STOP MODE m MODE When Motor does not operate Motor operates j Centrifugal switch Centrifugal switch Pull Drive forward WIRING DIAGRAM Label all wires prior to disconnection when servicing controls Wiring CAUTION errors can cause improper and dangrous operation Verify proper operation after servicing ELECTRIC DRYER WIRING DIAGRAM SISTEM L1 L2 N EARTH 2 4WIRE SYSTEM L1 L2 EARTH ELECTRONIC CONTROL RON SENSOR V NI m SYSTEM BELT SWITCH Kol eu 4 m E INNER COIL 1 4 YELLOW eo DOOR SWITCH HELIMIT THERMOSTAT ___ HEATER USE AG FUSE BLOWER YELLOW THERMOSTAT 00 RED ELECTRONIC CONTROL POWER CORD L1 BLACK COIS x FS RS 1 WHITE SI NO GRAY YELLOW NC 000 DOOR SWITCH FLAME DETECTOR MOISTURE THERMISTOR 2 SENSOR RED WHITE HEATER FUSE AG FUSE CENTRIFUGAL BLACK BLACK ee SAFETY THERMOSTAT Only for STEAM model STEAM FUNCTION 8 1 Steam Cycle Guide DEFAULT TIME TEMP CONTROL FABRIC STATE FABRIC TYPE MAXIMUM AMOUNT STEAMSANITARY STEAMFRESH HEAVY DUTY COTTON TOWELS NORMAL PERM PRESS DELICATES TIME DRY Sports wear 39 minutes 20 minutes Dry Comfo
13. 3 Connect to gas supply pipe using a new flexible 1 Make certain your dryer is equipped for use with the stainless steel connector type of gas in your laundry room Dryer is equipped at the factory for natural gas with s gas 4 Tighten all connections securely Turn on gas and connection check all pipe connections internal amp external for 2 Remove the shipping cap from the gas connection gas leaks with a non corrosive leak detection fluid at the rear of the dryer Make sure you do not 5 For LP Liquefied Petroleum gas connection refer damage the pipe thread when removing the cap to section on Gas Requirements oy N a Al A a H a a 4 1 Mi 5 6 UJ A 4 Black Iron Pipe Shorter than 20 6 1 m Use pipe Longer than 20 6 1m Use 1 New Stainless Steel Flexible Connector Use only if allowed by local codes Use Design A G A Certified Connector 2 5 N P T Pipe Plug for checking inlet 1 2 pipe gas pressure 5 3 8 N P T Gas Connection 3 Equipment Shut Off Valve Installed within 6 1 8 m of dryer DRYER CYCLE PROCESS Modifiers Cycle Fabrics Type Temperature Dry Level Time in Min More Time Wrinkle Less Time Guard Damp Dry Signal Static Shield Sensor Dry Steam Refresh Sanitize Co
14. lamp shield in place while removing the screw Slide the shield up and remove Remove the bulb and replace with a 15 watt 120 volt candelabra base bulb Replace the lamp shield and screw A WARNING DRYER EXHAUST CHANGE BEFORE PERFORMING THIS EXHAUST INSTALLATION BE SURE TO DISCONNECT THE DRYER FROM ITS ELECTRICAL SUPPLY TO REDUCE THE RISK OF PERSONAL INJURY ADHERE TO ALL INDUSTRY RECOMMENDED SAFETY PROCEDURES INCLUDING THE USE OF LONG SLEEVED GLOVES AND SAFETY GLASSES FAILURE TO FOLLOW ALL OF THE SAFETY WARNING IN THE MANUAL COULD RESULT IN PROPERTY DAMAGE PERSONAL INJURY OR DEATH 1 Remove a screw and the exhaust duct PORTION A 2 1 Detach and remove a knockout at the botton left or right side as desired Right side vent not available on gas dryer the order of work Knockout 2 2 Reconnect the another duct 11 in 28cm to ene the blower housing and attach the duct to the base Duct is a service part 3 1 Pre assemble 4 elbow with 4 duct Wrap duct tape around joint Long gloves 3 2 Insert the elbow duct assembly through the side Page opening and connect the elbow to the internal duct 43 FILTER ASSEMBLY C 44 1 Remove the filter 2 Remove 3 screws 3 Remove the cover grid 4 Disconnect the electrode sensor 1 Disassemble the top pl
15. 0Hz 26A 250W 4 5A AC 120V Color Material amp Finish Top Plate Door Trim POWER SUPPLY MOTOR ELECTRICITY HEATER CONSUMPTION LAMP 5400W 22 5A 15 W 0 2 AC 240V ELECTRIC MODEL AC 120V GAS VALVE 13 W 0 114 x 2 AC 120V GAS MODEL AG HEATER 1100W 9 2A AC 120V STEAM MODEL DC PUMP 2 4W 0 154 DC 9V STEAM MODEL CONTROL TYPE Electronic DRUM CAPACITY 7 3 Cu ft Weight Ibs Net 133 2 No of Programs No of Dry Options No of Temperature Controls No of Dry Levels Sound levels Moisture Available Electrode sensor Sensor Temperature Available Thermistor Reversible Door Available Drum Stainless Steel Dryer Rack Available Child Lock Available Interior Light Available Product WxHxD 27 x 28 9 x 45 3 inch Packing WxHxD 29 8 x 31 3 x 47 24 inch E FEATURES AND BENEFITS m Check Filter OPTIONS Weise 7 Drying 5 Bulky Bedding 7 Small load 829198 More Time My Cycle MODIFIERS S 2 Casual Delicates N 1 E Less Time Wrinkle Guard Heavy Duty Easy Iron Static Shield Towels Touch up POWER START PAUSE 8 Damp Dry Sig
16. Off measure resistance BK2 WH1 07 Measure while door is closed Check it resistance is below 25000 between BL2 White wire and BK2 Connector BL2 WH4 after taking BL2 WH4 out from controller NO Measure while door is open Check it resistance is 300 60 Q between BL2 White wire and BK2 Black wire Connector BL2 WH4 after taking BL2 WH4 out from controller YES Measure while door is open Check it resistance is below 19 between WH4 Yellow wire and BL2 White wire after taking connector BL2 WH4 out from controller YES NO Measure while door is closed Check it resistance is below 19 between WH4 Yellow wire and BL2 White wire after taking connector BL2 WH4 out from controller YES Check controller Check Harness linking connector 29 Door switch check Refer to component testing Check lamp When opening lamp replace then measure again Door switch check Refer to component testing Door switch check Refer to component testing Door switch check Refer to component testing Test 6 Heater switch test Electric Type Before measuring resistance be sure to turn power off and do voltage discharge Caution When discharging contact the metal plug of power cord w
17. and Pin Blue Wire to controller 2 1 Metal or Wire lt b When measuring resistance in electric load is resistance below 10 Check electro Load and harness connector Check harness YES linking connector When contacting cloth to electro load 1 15 the measurement within the range of Table 2 during Diagnostic Test Replace control 2 15 the measurement within the range of Table 2 and check when measuring the voltage in the NA6 connector s Pin Orange wire and Pin Blue wire YES Normal Condition m Table 2 IMC Ratio and Display Value Voltage IMC Initial Moisture Content IMC Display Value Voltage DC between NA6 terminal Remark 9 Weight after removing from 70 40 50 130 2 5V washing machine 40 20 130 20 2 0V 4 0V Damp dry 10 Dried clothes 205 240 Over 4 0V Completely dried clothes 28 B Test 5 Door switch test Before measuring resistance be sure to turn power off and do voltage discharge When discharging contact the metal plug of power cord with earth line Caution Door opening is not sensed During operation when opening door drum motor and Heater run continuously door close is not sensed Drum motor will not operate Display will flash at 0 5 second intervals Trouble Symptom Measurement Condition After turning Dryer Power
18. ate 2 Remove the cabinet cover and tub drum Front 3 Remove the drum assembly 4 Remove 2 screws and cover Air guide 5 Remove the bolt and washer 6 Remove the fan 7 Disconnect the motor clamp and motor 1 Disassemble the top plate 2 Remove the cabinet cover and tub drum Front 3 Remove the drum assembly 4 Remove 7 screws 5 Pull the tub drum Rear towards the front 6 AIR DUCT q ROLLERS 45 A QO N A Q N Disassemble the top plate Remove the cabinet cover Remove the filter and 2 screws Remove the air duct Disassemble the top plate Remove the cabinet cover and tub drum Front Remove the drum assembly and tub drum Rear Disconnect the air duct from the tub drum Front Remove the roller from the tub drum Front and tub drum Rear 43 EXPLODED VIEW 13 1 Control Panel and Plate Assembly Description LOC NO CG0049 Printed materials x Tech Sheet 60039 46 13 2 Guide Assembly 13 93 1 Cabinet and Door Assembly Electric Type 13 4 1 Drum and Motor Assembly Electric Type
19. d WHAT TO DO IF YOU SMELL GAS Do not try to light a match or cigarette or turn on immediately call your gas supplier from any gas or electrical appliance neighbor s phone Follow the gas supplier s Do not touch any electrical switches Do not use instructions carefully any phone in your building If you cannot reach your gas supplier call the fire Clear the room building or area of all occupants department IMPORTANT Electrostatic Discharge ESD Sensitive Electronics ESD problems are present everywhere ESD may damage or weaken the electronic control assembly The new control assembly may appear to work well after repair is finished but failure may occur at a later date due to ESD stress Use an anti static wrist strap Connect wrist strap to green ground connection point or unpainted metal in the appliance OR Touch your finger repeatedly to a green ground connection point or unpainted metal in the appliance Before removing the part from its package touch the anti static bag to a green ground connection point or unpainted metal in the appliance Avoid touching electronic parts or terminal contacts handle electronic control assembly by edges only When repackaging failed electronic control assembly in anti static bag observe above instructions CONTENTS T SPEOGIEIGATIONS de DDR aee de n dict rat n i HR ao a br 4 2 FEATURES AND BENEELUSS d inadvepiod
20. e id px tsdux os Dep estu Spei balia praedae 6 3 INSTALLATION INSTRUCT IONS goes tg de ex sek aes dio omae 6 4 DRYER GY GEE PROCESS iva 10 5 COMPONENT TESTING INFORMATION 11 6 MOTOR DIAGRAM AND SCHEMATIC 14 7 WIRING DIAGRAM aR 15 9 STEAM 16 STEAM GYGLE GUIDE 16 8 2 TROUBLESHOOTING FOR STEAM DRYER eene 17 8 3 DISPLAY FAULT ERROR CODES FOR STEAM DRYER 18 S FLOW SENSOR FUNC TON ee tetto darin HE Vedan inf 19 9 1 FLOW SENSOR nat 19 9 2 INSTALLATION CHECK de 20 9 3 TROUBLESHOOTING FOR FLOW SENSOR DRYER 21 10 DIAGNOSTIC 22 10 1 TEST 1 120 VAC ELECTRICAL SUPPLY eese 23 10 2 TEST 2 THERMISTOR TEST MEASURE WITH POWER OFF 26 10 3 TEST 3 MOTOR ipa te i trang dde 27 10 4 TES 1 4 MOISTURE SENS OFL ecc ida Pod edt Decus elas 28 10 5 TEST 5 DOOR SWITCH TES i Ur eri 29 10 6 TEST 6 HEATER SWITCH TEST ELECTRIC TYPE 30 10 7 TEST 7 GAS VALVE TEST GAS
21. ee from blockages or restrictions After installation check If the display shows If NO is shown in the display the dryer ductwork has a blockage that needs to be removed immediately 20 9 3 Troubleshooting for flow sensor dryer 1 FLOW SENSE indicator light is on Is lint filter full Clean lint filter before every load Is duct clogged Check amp clean duct 2 FLOW SENSE indicator light is on and does not disappear 1 FLOW SENSE indicator light is on even when vents have been clean and even when the vents are off gt This is Normal After flow sensor recheck full next cycle flow sensor is reset Flow sensor bars will disappear after dryer has operated two cycle B Bars Are Displayed but Don t Disappear Control Panel Make sure that the ductwork is not crushed or restricted EST TIME REMAINING AL SEN vervory E ose Y MORE DRY MEDIUM HIGH LESS DRY Avoid long runs of ducts or runs with multiple elbows or bends I NE 1 A IU 21 DIAGNOSTIC TEST 1 This TEST should be used for Factory test Service test Do not use this DIAGNOSTIC TEST other than specified 2 Activating the Heater manually with the Door open may trip the Thermostat attached to the Heater therefore do not activate it manually Do not press the door switch to operate the heater while the door is open B ACTIVATING THE DIAGNOSTIC TEST MODE
22. ess of the test mode if the AD value of the pump is higher than 10 on the display the pump is normal If itis lower than 10 E5 error will be displayed 22 Power off Test 1 120V AC Electrical supply Caution When measuring power be sure to wear insulated gloves to and avoid an electric shock Trouble Symptom No power was applied to controller LED LCD Display off Measurement Condition With dryer power on connector linked to controller Check the outlet is the voltage Check the fuse 110V 125V AC or circuit breaker YES BK2 or WH2 BL2 D Check if the voltage measured between connector BK2 or WH2 Black Wire e Check if Power m linked to the Controller and BL2 D Cord is properly White Wire Is 11 0 1 25V connected QD Check if the Controller wire is disconnected Check if Terminal Block and Power Cord are connected Check Plug Does Power Cord N Natural line match to Terminal Center N Natural line Reconnect the controller YES Replace controller 23 Caution When measuring power be sure to wear insulated gloves to and avoid an electric shock Trouble Symptom Check the Tab Relays Connection properly Measurement Condition With dryer power on connector linked to controller 1 P
23. formly damp after EASY IRON This is normal Depends on the amount or type of garments Water drips from door during Steam Cycle This is normal e This is steam condensation on door surface Steam is not visible during Steam Cycle e This is normal Steam vapor is difficult to see when the door is closed Drum does not turn during Steam Cycle This is normal The drum is turned off so that the steam vapor remains in the drum PROBLEM POSSIBLE CAUSES SOLUTIONS Cannot see steam vapor at the beginning of cycle This is normal for each option Steam is released at different stages of the cycle The display shows BULKY LOAD MORE TIME button pressed Pressing the MORE TIME button several times will set the cycle for a large load such as a comforter Odors remain in clothing after STEAM FRESH STEAM FRESH did not remove odor completely a normal cycle Fabrics containing strong odors should be washed in 8 3 Display Fault Error Codes for Steam Dryer The error codes below will be displayed when attempting to start a drying cycle or after activating the Diagnostic Test mode DISPLAY Checking Part Cause Remark Thermistor of blower housing tE1 Thermistor open or shorted tE1 error is displayed in the drying cycle or test mode Heplace the steam generator Door SW Door SW is abn
24. in On Time 10sec Heater Temperature Control for each cycle eee COMPONENT TESTING INFORMATION 11 When checking the Component be sure to turn the power off and do voltage discharge sufficiently Component Test Procedure Check result Remark 1 Thermal cut off mia Measure resistance of terminal to terminal 8 Check Top Marking N130 Open at 266 12 F 130 7 C Auto reset 31 F 1 C Same shape as Outlet Thermostat If thermal fuse is open must be replace Resistance value Continuity 250 F 4 lt 1 Heater case Safety Electric type 2 Hi limit Thermostat Auto reset Measure resistance of terminal to terminal Open at 257 9 F 125 5 C Close at 221 9 F 105 5 C 1 Resistance value Resistance value 5Q Heater case Hi limit Electric type 3 Outlet Thermostat Auto reset S e Check Top Marking N85 Measure resistance of terminal to terminal Open at 185 9 F 85 5 C Close at 149 9 F 65 5 C Same shape as Thermal cut off 1 Resistance value Resistance value 5Q Blow housing Safety Electric type 4 Lamp holder Measure resistance of terminal to terminal Resistance value 802 1000
25. ith earth line While operating heating will not work Trouble Symptom Drying time takes longer Measurement Condition After turning power off measure the resistance 1 Is resistance between heater terminal 1 below 18 220 2 Is resistance between heater terminal and below 18 22Q 3 Is resistance between heater terminal and 3 below 9 112 Replace heater YES Replace TH2 Check if the value of measured resistance is exe below 19 between terminal TH2 Safety thermostat thermostat and TH3 Hi Limit YES thermostat Replace TH2 Safety thermostat and Hi Limit thermostat Check if the value of measured resistance is below 1 between terminal TH3 HI Limit thermostat YES Check motor Check if the value of measured resistance is below 19 between terminal D and 40 at RUN condition Check motor and replace it L2 Red L2S White YES x Wires e L2 Red e L2D White Go to the duct Check controller YL3 in main pcb Check Harness linking connector L2S White Go to the safety 30 B Test 7 GAS Valve test Gas Type Caution When measuring power be sure to wear insulated gloves to avoid electric shock Trouble Symptom While operating heating will not work Drying time takes longer Meas
26. lack Operation White PCB condition Of operation 1 Black and White Housing Wire 1 2 CROSS Off Off Power Off 2 Black Housing Wire 6 CROSS Off Off Power Off 3 White Housing Wire D 2 CROSS Normal Normal Power On 4Black and White Housing Housing CROSS Heater2 Power 5 Black and White Housing Atl and Wire 6 9 Off Off Incorrect Connection of the Tab Relay and Connector Housing Gas Heater1 Heater2 Operation black Operation White Power Off PCB condition Of operation 1 Black and White Housing Wire D CROSS Off Off Power Off A CAUTION Caution Improper connection of the heater can damage the heater or the main board 25 B Test 2 Thermistor Test Measure with Power Off Before measuring resistance be sure to turn power off and do voltage discharge Caution When discharging contact the metal plug of power cord with the ground 1 During Diagnostic Test tE1 and tE2 error occur Trouble Symptom During operation heater would not turn off or remains on 9 Difference between actual and sensed temperature is significant Measurement Condition After turning power off measure the resistance Take the NA6 Connector Check if control from the Controller Short with metal to the NA6 connector s and the 6 pin Pin Blue Wire and connector are properly Pin Orange Wire to c
27. mforter shirts Trousers 1 5 garments DO NOT use for delicate fabrics Comforter Bedding Children s clothing etc Mid High Off 20 Adjustable High Extra Dry Adjustable 70 Towels Denims towels heavy cottons Normal Mid High 55 Adjustable Heavy Duty Casual Jeans heavyweight items Permanent press synthetic items High Normal 54 Mid Low Adjustable Normal 36 Adjustable Bulky Bedding Comforters pillows shirt Medium Normal 55 Adjustable Normal Work clothes etc Medium Normal 41 Adjustable Workout Wear Workout wear Off Off 27 Small Load Only Normal amp Cotton Towels fabric type 3lb High Normal 30 Adjustable Delicates Lingerie sheets blouses Mid Low Normal 32 Adjustable Manual Dry Express Dry For small loads with short High Off 25 Adjustable Touch Up Air Dry For removing light wrinkles For items that require heat free drying such as plastics or rubber Mid High Adjustable Off Off Off 20 50 Mid Low Low Rack Dry Wool sweaters Silk Lingerie Off Mid Low Low Sensor dry Dry Level is set by users Manual dry Temperature control is set by users Default settings can be adjusted by users Motor Off Time 6m
28. nal hime Sanitize Air Dry 2 Drum Light Control Lock Steam Refresh Rack Dry Timed Dry ENERGY STAR EI INSTALLATION INSTRUCTIONS Dryer Rack Installation Instructions Open the door Put the dryer rack into Check and be sure that the Hold the dryer rack the drum front of the rack is properly with both hands seated behind the lint filter Review the following options to determine the appropriate electrical connection for your home 4 wire receptacle 0 0 NEMA type14 30R Use the instructions under option 1 if your home homehas a 4 wire receptacle NEMA type 14 30R Use the instructions under option 2 or 3 if your 3 wire receptacle NEMA type10 30R home has a 3 wire receptacle NEMA type 10 30R Use option 2 if local codes and ordinances permit the connection of a chassis ground to the neutral connector If this is not permitted use option 3 Option 1 4 wire connection with a Power supply cord If your local codes or ordinances do not allow the use of a 3 wire connection or you are installing your dryer in a mobile home you must use a 4 wire connection 4 wire receptacle NEMA type 14 30R Spade terminals with upturned ends 3 4 in 1 9 cm UL approved strain relief Connect the neutral wire white of the power cord to the center terminal block sc
29. ontroller connected e Replace controller Check if resistance is in the range of Table 1 when measuring resistance between e Replace terminals after separating harness thermistor from thermistor assembly connector YES Check harness linking connector W Table 1 Resistance for Thermistor Temperature Air TEMP Air TEMP F C Air TEMP 50 F 10 90 32 130 60 16 100 38 140 F 80 F 21 110 F 43 150 70 F 27 C 120 F 49 C 160 54 C 60 C 66 C 71 26 Test 3 Motor test Before measuring resistance be sure to turn power off and do voltage discharge Caution When discharging contact the metal plug of power cord with earth line Trouble Symptom Drum will not rotate no fan will function no heater will work Measurement Condition Turn the dryer s power off then measure resistance 2 0 WH4 8 Is resistance below 39 between connector Replace control I BL2 White wire and WH4 Brown wire Relay check Ed f Check controller Measure while door is closed connector NO Check if door frame Is resistance below 3Q between connector door switch ite wi
30. ormal Only TEST MODE dE error is only displayed in the test mode Wire Connection Black White Red Wire Connection is wrong Wire Connection is loose See the 7 9 page Guidance of the wire connection For only electric dryer PS Power Supply Thermistor of steam generator Steam generator thermistor open or shorted tE4 error is only displayed in the test mode Replace the steam generator Steam generator Sensors do not detect that steam generator is full within 60 seconds If water in the steam feeder is not enough this error may be isplayed Fill the feeder and restart the cycle Water supply pump When the pump valve is less than 10 in the test mode E5 error is only displayed in the test mode Check the connection between harness wire and connector Replace the water supply pump EE PROM Error EE PROM operation is abnormal EE error is only displayed in the test mode 9 FLOW SENSOR FUNCTION 9 1 Flow sensor This FlowSense function detects the clogging or blocking of ducts Clogged duct vents or hoses decrease efficiency in drying clothes Clogged vents can also cause fire This function alarms you when to clean the ducts When the alarm about duct clogging is on display of the panel your duct vents should be cleaned by yourself or serviceman Flow Sensor Function a WRINKLE CARE PROCESSING EST TIME REMAINING
31. ower Connection Connection of the Tab Relay with Heater Electric Tab Relay 1 Tab Relay 2 Heater1 Heater 2 Remark High Mid High on Medium att on off off Temperature Control below 52 4 Extra Low Only Turn on Heater1 Temperature Control below 68 4 Turn on Heater1 and Heater2 Connection of the Tab Relay with Burner Gas Tab Relay 1 Burner Remark High Mid High Medium Temperature Control below 70 4 C Turn on Burner Low Temperature Control below 47 4 C 0 Extra Low Turn on Burner Tab Relay 1 Tab Relay 2 Trans PCB ASSEMBLY LAYOUT 2 Status Mode Of The Connection Connection of Tab Relay with the PCB ASSEMBLY Electric Connection Remark Harness Yellow wire Check the Matching color Between Harness wire and Tab Relay Black Housing Black Tab Relay Black wire Connector Housing ConnectorHousing Tap relay 1 Blue wire Check the Matching color Between Harness wire and Tab Relay White Housing White Tab Relay Black wire Connector Housing Tap relay 2 3 Incorrect Connection Error and Results Incorrect Connection of the Tab Relay and Connector Housing Elec Heater1 Heater2 Items Case Operation b
32. rew 2 Connect the red and black wires to the left and right terminal block screws 3 Connect the ground wire green of the power cord to the external ground screw Remove the neutral ground wire of appliance and connect it to center screw 4 Make sure that the strain relief screw is tightened and that all terminal block nuts are tight and the power cord is in the right position Option 2 3 Wire Connection with a Power Supply Cord If your local codes or ordinances permit the connection of a frame grounding conductor to the neutral wire use these instructions If your local codes or ordinances do not allow the connection of a frame grounding conductor to the neutral wire use the instructions under Section 3 Optional 3 wire connection 3 wire receptacle NEMA type 10 30R E 3 wire plug Spade terminals with up turned ends Neutral prong 3 wire plug 63 ET Neutral prong 3 4 in 1 9 cm UL approved strain relief Ring terminals Neutral white or center wire 1 Connect the neutral white or center wire B to the center silver colored screw A and tighten securely 2 Connect the other two power cord wires red and black to the left and right terminal block screws and tighten securely 3 Tighten the strain relief screws C securely 3 2 Connect Gas Supply Pipe Gas Dryer ONLY For further assistance refer to section on Gas Requirements
33. rter Bedding Children s clothing Comforter Shirts Single 1 each 3 Ibs Single 1 each 5 each REDUCE STATIC 10 minutes Only reduce static EASY IRON REDUCE STATIC EASY IRON REDUCE STATIC 12 minutes Follow selected cycle 45 minutes Follow selected cycle 8 Ibs 18 Items Shirts 5 each 8 Ibs 18 Items Follow selected cycle Follow selected temp Shirts 5 each 8 165 18 Items EASY IRON 47 minutes 27 minutes Follow selected temp Sports wear Shirt 70 cotton 30 poly blend Except especially delicate fabrics When the lint filter or exhaust duct is clogged steam options will not give proper results Shirts 5 each For best results load articles of similar size and fabric type Do not overload IMPORTANT NOTES ABOUT STEAM CYCLES The steam feeder must be filled with water up to the MAX line Otherwise an error message will be displayed f the lint filter or exhaust duct is clogged the Steam options will not give proper results For best results load articles of similar size and fabric type Do not overload Water only Do not add any additives or other materials as these will damage your dryer Before moving the dryer make sure the steam feeder is empty Best results are obtained with cotton poly blend fabrics 16 8 2 Troubleshooting for Steam Dryer
34. sheet GAS VALVE FLOW START KEY PUSH VALVE 1 ON VALVE 2 OFF IGNITER ON IGNITER TEMPERATURE ABOUT 2499 F 1343 C NO FLAME DETECT OPEN IGNITER OFF 374 C 190 C VALVE 2 ON GAS IGNITION YES NO FLAME DETECT CLOSE DRYING VALVE 2 OFF GAS IGNITION START GAS VALVE STRUCTURE Adjustment Screw Valve 1 Valve 2 35 42 DISASSEMBLY INSTRUCTIONS x Disassemble and repair the unit only after pulling out power plug from the outlet CONTROL PANEL ASSEMBLY T 1 Remove the 3 screws from the back panel 2 Place a towel over the top cover to prevent scratch to the surface Gently lift each corner of the back 3 panel then roll it forward so it rests on Mi Lg gt top of the dryer 3 With a flat blade screwdriver press the tabs on the side of the PWB PCB box and gently pry it open 4 Disconnect the wiring from the PWB PCB board 5 Disassemble the control panel assembly from top cover 36 6 CONTROL PANEL 1 Remove 8 screws from control panel assembly
35. urement Condition With dryer power on Power on amp start Normal cycle no When measuring Valve 1 voltage Check thermostat More than DC 90V hi limit safety YES Igniter operates Check Igniter amp after 1 min igniter becomes reddish frame detect YES Check gas When measuring Valve 2 voltage value is more CODO OE than DC 90V 10 sec after Igniter off gas supply EN When measuring terminal resistance on valve 1 and valve 2 valves are more than1 5 2 5ko Measure after off Change valve If valve 1 and valve 2 are under DC 10V valves NO are Off Change valve YES Harness check Controller change NOTE When the gas valve operates after disassembling ignition will be off several seconds It is normal because there is no circulation of air 31 Test 8 Motor Assembly DC Pump Before measuring resistance be sure to turn power off and do voltage discharge Caution When discharging contact the metal plug of power cord with earth line Trouble Symptom During diagnostic test 5 error occur Measurement Condition Turn the dryer s power off then measure resistance After activating the diagnostic test press Replace the START PAUSE button 4 times DC pump Is AD value displayed higher than 10
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