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ADVANTAGE 400

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1. IMPORTANT Utiliser uniquement une rallonge trois fils munie d une fiche de terre dans une prise secteur mise la terre correspondant au type de fiche de l appareil S assurer que votre rallonge est en bon tat Lorsque vous utilisez une rallonge assurez vous qu elle soit d un calibre suffisant pour supporter l intensit du courant requise par l appareil Une rallonge trop mince entra ne une chute de tension une diminution de l intensit et une surchauffe Une rallonge de calibre 12 est recommand e Si vous devez utiliser une rallonge l ext rieur celle ci doit comprendre la marque W A apr s la d signation indiquant le type de cordon Par exemple la d signation SJTW A indique que le cordon est con u pour tre utilis l ext rieur Titan Tool Inc Tous droits r serv s Fran ais Informaci n de seguridad importante Lea toda la informaci n de seguridad antes de operar el equipo GUARDE ESTAS INSTRUCCIONES Indica una situaci n peligrosa que de no evitarse puede causar la muerte o lesiones graves A A PELIGRO LESION POR INYECCION El flujo de pintura a alta presi n que produce este equipo puede perforar la piel y los tejidos subyacentes ocasionando lesiones graves y posible amputaci n A CONSULTE A UN M DICO INMEDIATAMENTE NO TRATE LA LESI N POR INYECCI N COMO UNA CORTADURA SIMPLE La inyecci n puede ocasionar amputaci n Consulte a un m dico inmediatamente L
2. 12 With the motor removed inspect the gears in the gear box housing for damage or excessive wear Replace the gears if necessary 13 Install the new motor into the gear box housing NOTE Rotate the motor fan manually until the armature gear engages with the mating gear in the gear box housing 14 Secure the motor with the four motor mounting screws 15 Push the new capacitors into their clip on the new motor 16 Reconnect the wires refer to the electrical schematic in the Parts List section of this manual 17 Slide the motor cover over the motor Secure the motor cover with the four motor cover screws Heat Sink s Assembly Screw Gear Box oe Housing lt Heat Sink Assembly Fan Shroud Screw Mounting Screw ed Motor Cover Replacing the Motor Brushes Perform this procedure using Motor Brush Kit P N 0508645 1 Perform the Pressure Relief Procedure and unplug the sprayer 2 Loosen and remove the four motor cover screws Remove the motor cover 3 Loosen and remove the two fan shroud screws Remove the fan shroud 4 Using a small screwdriver pry off the two plastic brush covers 5 Disconnect the black and red wires from the motor brushes Remove the motor brushes 6 Install the new motor brushes and snap on the plastic brush covers 7 Reconnect the black and red wires from the motor brushes refer to the electrical schematic in the Parts List section of this manual 8 Position
3. doivent pouvoir subir une pression nominale de 3 000 PSI 20 7 MPa ou plus Ne laissez pas l appareil sous tension ou sous pression quand vous vous en loignez Quand vous n utilisez pas l appareil teignez le et lib rez la pression conform ment aux instructions Comment lib rer la pression du pr sent manuel V rifiez que toutes les connexions sont bien serr es avant d utiliser l appareil Toute pi ce qui n est pas fix e solidement risque d tre projet e violemment ou d entra ner la fuite d un jet de liquide une pression extr mement lev e ce qui pourrait causer des blessures graves Verrouillez toujours la d tente quand vous ne pulv risez pas V rifiez que le verrou de la d tente fonctionne correctement REMARQUE L INTENTION DES M DECINS Les injections cutan es sont des l sions traumatiques il importe donc de les traiter sans d lai On NE DOIT PAS retarder ce traitement sous pr texte de v rifier la toxicit du produit en cause celle ci n tant cons quente que dans le cas d injection directe de certains produits dans le syst me sanguin II pourrait s av rer n cessaire de consulter un plasticien ou un sp cialiste en chirurgie reconstructive de la main DANGER EMANATIONS DANGEREUSES Certains produits peintures solvants insecticides ou autres peuvent tre nocifs s ils sont inhal s ou entrent en contact avec l organisme Les manations de ces produits De peuve
4. 2 7 0295615 LOCK muta eee 2 18 590 504 SIEEVE non nr rr crac 2 8 9805230 SOOW erreurs 1 19 0551609 Handle asssembly 9 773 918 SOOW a ata 2 includes items 12 13 and 15 18 1 10 0551551 Mounting bracket left 1 20 700 1047 Drip CUPriesinn mens 1 11 0551552 Mounting bracket right 1 Electrical Schematic coch F Switch Power cord Green yellow Circuit breaker NOTE All electrical work should be performed by Black por F g i M F Black a Titan authorized service center Black Pressure switch Capacitors O Titan Tool Inc All rights reserved Warranty Titan Tool Inc Titan warrants that at the time of delivery to the original purchaser for use End User the equipment covered by this warranty is free from defects in material and workmanship With the exception of any special limited or extended warranty published by Titan Titan s obligation under this warranty is limited to replacing or repairing without charge those parts which to Titan s reasonable satisfaction are shown to be defective within twelve 12 months after sale to the End User This warranty applies only when the unit is installed and operated in accordance with the recommendations and instructions of Titan This warranty does not apply in the case of damage or wear caused by abrasion corrosion or misuse negligence accident faulty installation substit
5. n es la temperatura a la que un fluido puede producir vapores suficientes para encenderse El pl stico puede causar chispas de est tica Nunca cuelgue pl sticos para cerrar una zona a pintar No use mantas pl sticas al aplicar materiales inflamables Use la presi n m s baja posible para enjuagar el equipo No rocie el ensamblaje de la bomba UUAN Espa ol Titan Tool Inc Todos los derechos reservados Informaci n de seguridad importante Lea toda la informacion de seguridad antes de operar el equipo GUARDE ESTAS INSTRUCCIONES POSIBLE EXPLOSI N DEBIDO A MATERIALES INCOMPATIBLES Causar da os materiales o lesiones graves PELIGRO PREVENCI N No use materiales que contengan blanqueador o cloro No use solventes de hidrocarburos halogenados como blanqueador mohocida cloruro de metileno y 1 1 1 tricloroetano No son compatibles con el aluminio Dir jase al proveedor de revestimientos para obtener los datos de compatibilidad del material con el aluminio PELIGRO GENERAL Puede causar da os materiales o lesiones graves PREVENCI N Lea todas las instrucciones y las precauciones de seguridad antes de operar el equipo Siga todos los c digos locales estatales y nacionales correspondientes que rijan la ventilaci n prevenci n de incendios y Operaci n Se han adoptado las normas de seguridad del Gobierno de los Estados Unidos seg n la Ley de seguridad ocupacional
6. pulv riser non plus de produit dessus NE JAMAIS mettre une partie du corps devant le jet de produit NE JAMAIS toucher les fuites du flexible de pulv risation NE JAMAIS mettre la main m me gant e devant le pistolet les gants n offrent aucune protection contre les blessures par injection TOUJOURS verrouiller la d tente arr ter la pompe et rel cher toute la pression avant d effectuer la maintenance de l appareil ou de le laisser sans surveillance d en nettoyer le protege embout ou l embout ou de remplacer ce dernier La pression ne sera pas rel ch e par le simple arr t du moteur pour ce faire on doit se servir du bouton PRIME SPRAY se reporter la section Comment lib rer la pression du pr sent manuel e TOUJOURS s assurer que le prot ge embout est en place avant de pulv riser Il est cependant noter que s il assure une certaine protection ce dispositif joue surtout un r le pr ventif TOUJOURS retirer embout avant de vidanger ou de nettoyer l appareil toujours inspecter le flexible avant de commencer celui ci peut pr senter des fuites attribuables l usure une flexion excessibe ou un traitement abusif lesquelles fuites pr sentent des risques d injection cutan e Ne pas utiliser le flexible pour soulever ou tirer l quipement e NE JAMAIS utiliser de pistolet sans verrou de d tente et prot ge doigts Tous les accessoires pistolets embouts rallonges flexibles etc
7. N utilisez pas le tuyau pour tirer ou soulever l quipement Ne pas soulever par la poign e de chariot en chargeant ou en d chargeant Instructions de mise la terre Cet appareil doit tre mis la terre La mise la terre r duit les risques d lectrocution lors d un court circuit en permettant au courant de s couler par le fil de mise la terre Cet appareil est muni d un cordon lectrique avec fil de mise la terre ainsi que d une fiche de terre La fiche doit tre branch e sur une prise install e correctement et mise la terre conform ment la r glementation et aux codes en vigueur MISE EN GARDE Le fait de ne pas brancher correctement la fiche trifilaire de l appareil peut entra ner des risques de choc lectrique Si on doit r parer ou remplacer le cordon ou la fiche ne pas raccorder le fil de terre la borne des broches plates lames de cette derni re Ce fil normalement vert avec ou sans rayures jaunes doit tre reli la broche de terre Consulter un technicien ou un lectricien qualifi d faut de comprendre l ensemble des pr sentes directives ou en cas d incertitude quant la mise terre de l appareil Ne pas modifier la fiche de l appareil si elle ne s adapte pas dans la prise voulue faire remplacer cette derni re par un lectricien qualifi Prise trifilaire E SE Broche de mise la terre Plaque murale de la prise
8. a tierra Consulte a un electricista o t cnico de servicio capacitado si las instrucciones para la conexi n a tierra no se entienden claramente o si tiene dudas en cuanto a que el producto est debidamente conectado a tierra No modifique el enchufe que se incluye Si el enchufe no encaja en el recept culo pida a un electricistas capacitado que instale un recept culo adecuado ADVERTENCIA La instalaci n incorrecta del enchufe a tierra puede ocasionar un riesgo de choque el ctrico Recept culo conectado a tierra Na Me Pata a tierra A ne Tapa de la caja de recept culo conectada a tierra IMPORTANTE Use solamente extensiones trifilares que tengan un enchufe de conexi n a tierra de 3 hojas y un recept culo de triple ranura que acepte el enchufe del producto Aseg rese de que su extensi n est en buenas condiciones Cuando use una extensi n aseg rese de usar una que sea lo suficientemente resistente como para soportar la corriente que descargue su producto Un cable de un tama o menor causar una ca da de voltage en la l nea que dar como resultado una p rdida de energ a y un sobrecalental ento Se recomienda usar un cable de calibre 12 Si se utiliza un cable de extensi n en el exterior tiene que estar marcado con el sufijo W A despu s de la designaci n del tipo de cable Por ejemplo SJTW A para indicar que el cable es apropiado para uso en exteriores O Titan Tool Inc Todos
9. e cerca de los ni os Mantenga a los ni os alejados del equipo en todo momento No se asome ni se pare sobre soportes inestables Mantenga siempre la posici n firme y el equilibrio efectivos Use la presi n m s baja posible para enjuagar el equipo e Mant ngase alerta y mire lo que hace No utilice la unidad cuando se encuentre cansado o bajo la influencia de las drogas o el alcohol Para las aparatos el ctricas Desenchufe siempre el cable antes de trabajar en el equipo No utilice la manguera como elemento de fuerza para tirar del equipo o levantarlo No levantar por la manija del carro al cargar o descargando Instrucciones para conectar a tierra Este producto se debe conectar a tierra En caso de que ocurra un corto circuito la conexi n a tierra reduce el riesgo de choque el ctrico al proporcionar un alambre de escape para la corriente el ctrica Este producto est equipado con un cable que tiene un alambre de conexi n a tierra con un enchufe de conexi n a tierra apropiado El enchufe se debe enchufar en una toma de corriente que se haya instalado y conectado a tierra debidamente de acuerdo con todos los c digos y estatutos locales Si es necesario reparar o cambiar el cable o el enchufe no conecte el cable verde a tierra a ninguno de las terminales de espiga plana El cable con aislamiento de color verde por fuera con o sin rayas amarillas es el alambre a tierra y debe conectarse a la espiga
10. knob fully counterclockwise 4 Move the PRIME SPRAY valve down to the PRIME position NOTE Hold the return hose in the waste container when moving the PRIME SPRAY valve to PRIME in case the sprayer is pressurized 5 Turn on the sprayer by moving the ON OFF switch to the ON position 6 Allow the sprayer to run for 15 30 seconds to flush the old solvent out through the return hose and into the metal waste container 7 Turn off the sprayer by moving the ON OFF switch to the OFF position NOTE Make sure that the spray gun does not have a tip or tip guard installed 8 Move the PRIME SPRAY valve up to the SPRAY position 9 Turn on the sprayer 10 Unlock the gun by turning the gun trigger lock to the unlocked position Ground the gun by holding it against the edge of the metal container while flushing Failure to do so may lead to a static electric discharge which may cause a fire 11 Trigger the gun into the metal waste container until the old solvent is gone and fresh solvent is coming out of the gun 12 Lock the gun by turning the gun trigger lock to the locked position 13 Set down the gun and increase the pressure by turning the pressure control knob slowly clockwise 14 Check the entire system for leaks If leaks occur turn the unit off and follow the Pressure Relief Procedure in this manual before tightening any fittings or hoses 15 Follow the Pressure Relief Procedure in
11. retainer nut Thread the retainer nut into the pump manifold until it is hand tight Slide the piston guide tool included in the repacking kit over the top of the piston rod and insert the piston rod through the bottom of the pump manifold Using a rubber mallet tap the bottom of the piston rod lightly until the piston rod is in position in the pump manifold NOTE Coat the piston guide tool and the piston rod with grease before inserting them into the pump manifold 12 13 14 Using a wrench tighten the retainer nut securely Slide the top of the piston rod into the T slot on the slider assembly Position the pump block underneath the pump housing and push up until it rests against the pump housing IMPORTANT Make sure the transducer is aligned properly with the hole in the pump manifold during reassembly Improper alignment may cause damage to the transducer gasket 15 16 17 18 19 20 Thread the pump manifold mounting screws through the pump manifold and into the gear box housing Tighten securely Reassemble the inlet valve assembly into the pump manifold For Upright Cart units thread the siphon tube into the inlet valve and tighten securely Make sure to wrap the threads on the down tube with Teflon tape before assembly Replace the return hose into the hose clip on the siphon tube For Stand Low Boy cart units insert the elbow on the suction set assembly into the bottom of the in
12. set properly The pump filter gun filter or inlet screen is clogged Material flows from the return hose when the PRIME SPRAY valve is in the SPRAY position Air leak in the siphon tube suction set There is external fluid leak There is an internal fluid section leak packings are worn and or dirty valve balls are worn Worn valve seats Motor powers but fails to rotate The upper packings are worn The piston rod is worn Wrong type of airless spray hose The spray tip worn or too large Excessive pressure The spray tip is too large for the material being used Incorrect pressure setting Insufficient fluid delivery The material being sprayed is too viscous The pressure adjustment is too low Improper voltage supply Solution 1 2 3 aa A 0O N _ 10 Plug the unit in Reset the breaker Turn the pressure control knob clockwise to supply power to the unit and increase the pressure setting Inspect or take to a Titan authorized service center Allow motor to cool Rotate the PRIME SPRAY valve clockwise to the PRIME position Check the siphon tube suction set connection and tighten or re tape the connection with Teflon tape Remove the pump filter element and clean Remove the inlet screen and clean Remove the siphon tube suction set and clean Replace the spray tip following the instructions that came with the spray gun Replace the spray tip with a tip that has
13. the fan shroud over the motor fan Secure the fan shroud with the two fan shroud screws 9 Slide the motor cover over the motor Secure the motor cover with the four motor cover screws Replacing the Gears 1 Perform the Pressure Relief Procedure and unplug the sprayer 2 Loosen and remove the four motor cover screws Remove the motor cover 3 Disconnect the black and red wires coming from the gear box housing 4 Loosen and remove the four motor mounting screws 5 Pull the motor out of the gear box housing NOTE If the motor will not dislodge from the pump housing Remove the front cover plate Using a rubber mallet carefully tap on the front of the motor crankshaft that extends through the slider assembly 6 Inspect the armature gear on the end of the motor for damage or excessive wear If this gear is completely worn out replace the entire motor 7 Remove and inspect the 2nd stage gear for damage or excessive wear Replace if necessary 8 Remove and inspect the crankshaft gear assembly for damage or excessive wear Replace if necessary 9 Reassemble the pump by reversing the above steps During reassembly make sure the thrust washers is in place NOTE Refill the gear box in the pump housing with five ounces of Lubriplate GR132 P N 0293396 Motor Cover Motor Cover Screw Motor Armature Gear Crankset D gt Thrust Washer A 2nd Stage Gear 2 FE K VE Gear Bo
14. the unit under pressure Cleaning the Spray Tip 1 Flush the gun with solvent immediately after the work is completed 2 Oil the sliding pins to prevent them from seizing up Should the spray tip become clogged reverse the spray tip with the lever and pull the trigger Once the obstruction comes out of the spray tip release the trigger reverse the spray tip back to the spray pattern setting and resume spraying Do not attempt to clean the tip with your finger Do not use a needle or other sharp pointed instrument to clean the tip The hard tungsten carbide is brittle and can be chipped Maintenance Before proceeding follow the Pressure Relief Procedure outlined previously in this manual Additionally follow all other warnings to reduce the risk of an injection injury injury from moving parts or electric shock Always unplug the sprayer before servicing General Repair and Service Notes 1 Before repairing any part of the sprayer read the instructions carefully including all warnings IMPORTANT Never pull on a wire to disconnect it Pulling on a wire could loosen the connector from the wire 2 Test your repair before regular operation of the sprayer to be sure that the problem is corrected If the sprayer does not operate properly review the repair procedure to determine if everything was done correctly Refer to the Troubleshooting section to help identify other possible problems 3 Make sure that t
15. this manual before changing from solvent to paint when shutting down the sprayer for any purpose including servicing or adjusting any part of the spray system changing or cleaning spray tips or preparing for cleanup Be sure to follow the pressure relief procedure Painting 1 Place the siphon tube into a container of paint 2 Place the return hose into a metal waste container 3 Set the pressure to minimum by turning the pressure control knob fully counterclockwise Pressure Control Knob ON OFF Switch 4 Move the PRIME SPRAY valve down to the PRIME position NOTE Hold the return hose in the waste container when moving the PRIME SPRAY valve to PRIME in case the sprayer is pressurized 5 Turn on the sprayer by moving the ON OFF switch to the ON position 6 Allow the sprayer to run until paint is coming through the return hose into the metal waste container 7 Turn off the sprayer by moving the ON OFF switch to the OFF position 8 Remove the return hose from the waste container and place it in its operating position above the container of paint 9 Move the PRIME SPRAY valve up to the SPRAY position 10 Turn on the sprayer 11 Unlock the gun by turning the gun trigger lock to the unlocked position Ground the gun by holding it A against the edge of the metal container while flushing Failure to do so may lead to a static electric discharge which
16. use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating A 12 gauge cord is recommended If an extension cord is to be used outdoors it must be marked with the suffix W A after the cord type designation For example a designation of SJTW A would indicate that the cord would be appropriate for outdoor use Specifications Gallons per minute GPM 0 47 1 8 LPM Maximum tip SIZES a a 0 021 Maximum pressure 3000 PSI 20 7 MPa POWEM 2 0 75 HP PMDC brushed motor 120VAC Weight sniinhinsnnins 34 Ibs 15 4 kg Maximum hose length 300 91 4 m O Titan Tool Inc All rights reserved Table of Contents Safety Precautions cicooconeriooeraononcncioonenenscnesancenacnn so recensins 2 SPOCIPTICATIONS iciicniocin cnaniionacnnconanrannacara roma ciar recados ss sonne isseeases 3 General Description Operation Setup Preparing 10 Palnt aiccviiia cea tddi 4 Painting ez ecg a ee cam 5 Pressure Relief Procedure 6 0 Y po T A 6 Spraying Technique coccicconcnnnccnonccnncnnonccnnrnnnncrnnrn anni 6 PraclicO rasta D 6 ARA 7 Cleaning the Spray Tip 7 Maintenance isssniisnrnnnnnnnnennnnneennnne 7 General Repair and Service Notes 7 Replacing the PRIME SPRAY Valve 8 Replacing the Filters occiso oasis 8 Replacing the Motor A
17. 0 139 SOON rires ee 4 14 9800340 Ground screw coccoccccnccconcninnnnancconn nano ncnnnonnns 1 2 0558301 FROME COVER 2 2 nera 1 15 0551112 Transducer assembly includes o ring 1 3 0551541 Slider assembly 1 16 704 211A Circuit breaker 1 4 0508572 Crankshaft gear assembly 1 17 9850936 ON OFF switch 1 5 704 174 Thr stwasher 2i seins 1 18 03662 Microswitch insulator 1 6 704 176 Second stage gear 1 19 0295490 Microswitch 1 7 0509219 e saura 1 20 NT A 2 8 700 771 Pressure control KNOB 1 21 704 281 Port DIUG astra ata 1 9 0551522 Knob housing 1 22 700 139 ST CN ER 4 10 02712 plo 028 e y POP OOOO 1 23 0523527 Heat sink relay assembly 1 11 9822522 Washer sissies sais iii aii 1 12 806 032 PIUNG Sl aici tenner 1 0551520 Mechanical control assembly 13 800 741 Power cord assembly stand 1 includes items 9 12 806 213 Power cord assembly low boy and upright cart Stand Assembly Upright Cart Assembly P N 0551110 1 7 1 8 2 9 3 4 10 6 ltem Part Description Quantity 1 700 761 A cectigecadascadsteiaisaasiveaderes 1 O 2 9885546 Plug rene 4 O 3 0551526 Left leg assembly includes items 1 2 and 7 1 9 4 704 244 Clip assembly 1 Item Part Description Quantity 5 0551434 Screw te ies 1 1 0551660 Cart
18. D INJECTION INJURY A high pressure paint stream produced by this equipment can pierce the skin and underlying NOTE TO PHYSICIAN Injection into the skin is a traumatic injury It is important to treat the injury as soon as possible DO NOT delay treatment to research toxicity Toxicity is a concern with some coatings injected directly into the blood stream Consultation with a plastic surgeon or reconstructive hand surgeon may be advisable HAZARD HAZARDOUS VAPORS Paints solvents insecticides and other materials can be harmful if inhaled or come in contact with the body Vapors can cause severe nausea fainting or poisoning De PREVENTION Use a respirator or mask if Vapors can be T inhaled Read all instructions supplied with the mask to be sure it will provide the necessary protection Wear protective eyewear Wear protective clothing as required by coating manufacturer HAZARD EXPLOSION OR FIRE Solvent and paint fumes can explode or ignite K Property damage and or severe injury can occur y PREVENTION Provide extensive exhaust and fresh air introduction to keep the air within the spray area free from accumulation of flammable vapors Solvent and paint fumes can explode or ignite Do nat spray in a confined area Avoid all ignition sources such as static electric sparks open flames pilot lights electrical appliances and hot objects Connecting or disconnecting power cords or working li
19. Manifold access to the inlet valve and seat r as well as the outlet valve and seat en Piston without completely disassembling the e Bushing fluid section It is possible that the valves may not seat properly because nee Ae of debris stuck in the foot valve seat or outlet valve seat Use the following Inlet Valve instructions to clean the valves and Cage reverse or replace the seats O Inlet Valve 1 Using a wrench loosen and Ball So remove the inlet valve housing a Inlet Valve from the pump manifold ED ea 2 Clean out any debris in ss fl the inlet valve housing and C2 O Rin examine the valve housing zning and seat If the seat is Inlet Valve damaged reverse or replace Housing the seat 3 Using a 5 16 hex wrench loosen and remove the outlet valve retainer from the piston rod Piston Rod NOTE Always service the RE outlet valve with the Outlet Valve piston rod attached va Cage to the pump This will Crush prevent the piston rod Washer from rotating during disassembly of the ii puua Valve outlet valve 2 f LE Outlet Valve 4 Clean out any debris and 0 Seat examine the valve retainer and seat If the seat is Outer valve damaged reverse or replace the seat 5 Remove clean and inspect the outlet valve cage crush washer and outlet valve ball Replace if they are worn or damaged Titan Tool Inc All rights reserved NOTE The outlet cage always must be used with the 6 cru
20. RTANT Always keep the trigger lock on the spray gun in the locked position while preparing the system 1 Place the siphon tube into a container of mineral spirits 2 Place the return hose into a metal waste container 3 Set the pressure to minimum by turning the pressure control knob fully counterclockwise ON OFF Switch 4 Move the PRIME SPRAY valve down to the PRIME position 5 Turn on the sprayer by moving the ON OFF switch to the ON position 6 Allow the sprayer to run for 15 30 seconds to flush the test fluid out through the return hose and into the waste container 7 Turn off the sprayer by moving the ON OFF switch to the OFF position A EM UULU O Titan Tool Inc All rights reserved Preparing to Paint Before painting it is important to make sure that the fluid in the system is compatible with the paint that is going to be used NOTE Incompatible fluids and paint may cause the valves to become stuck closed which would require disassembly and cleaning of the sprayer s fluid section IMPORTANT Always keep the trigger lock on the spray gun in the locked position while preparing the system 1 Place the siphon tube into a container of the appropriate solvent Examples of the appropriate solvent are water for latex paint or mineral spirits for oil based paints 2 Place the return hose into a metal waste container 3 Set the pressure to minimum by turning the pressure control
21. a gama operativa m xima de la pistola es de 3000 PSI 20 7 MPa de presi n del l quido PREVENCI N NUNCA apunte la pistola a ninguna parte del cuerpo No apunte con la pistola ni roc e a cualquier persona o animal NUNCA deje que ninguna parte del cuerpo toque el flujo de l quido NO deje que el cuerpo toque una fuga de la manguera de l quido NUNCA ponga la mano frente a la pistola Los guantes no protegen contra una lesi n por inyecci n SIEMPRE ponga el seguro del gatillo apague la bomba y libere toda la presi n antes de dar servicio limpiar la boquilla o protecci n cambiar la boquilla o dejar la pistola sin supervisi n No se libera la presi n al apagar el motor Debe girarse la perilla PRIME SPRAY CEBAR ROCIAR a PRIME CEBAR para aliviar la presi n Consulte el PROCEDIMIENTO PARA ALIVIAR LA PRESION descrito en este manual SIEMPRE mantenga la protecci n de la boquilla en su sitio al rociar La protecci n de la boquilla sirve principalmente de dispositivo de advertencia SIEMPRE retire la boquilla rociadora antes de enjuagar o limpiar el sistema La manguera de pintura puede presentar fugas por desgaste dobleces y maltrato La fuga puede inyectar material traspasando la piel Inspeccione la manguera antes de cada uso No use mangueras para levantar o tirar del equipo NUNCA use una pistola rociadora sin contar con el seguro y la protecci n del gatillo Todos los accesorios deben ten
22. a smaller orifice following the instructions that came with the spray gun Turn the pressure control knob clockwise to increase the pressure setting Remove the pump filter element and clean Remove the gun filter and clean Remove the inlet screen and clean Clean or replace the PRIME SPRAY valve Check the siphon tube suction set connection and tighten or re tape the connection with Teflon tape Check for external leaks at all connections Tighten connections if necessary Clean the valves and service the fluid section following the Servicing the Fluid Section procedure in the Maintenance section of this manual Reverse or replace the valve seats following the Servicing the Fluid Section procedure in the Maintenance section of this manual Take unit to a Titan authorized service center Repack the pump following the Servicing the Fluid Section procedure in the Maintenance section of this manual Replace the piston rod following the Servicing the Fluid Section procedure in the Maintenance section of this manual Replace hose with a minimum of 50 of 1 4 grounded textile braid airless paint spray hose Replace the spray tip following the instructions that came with the spray gun Rotate the pressure control knob counterclockwise to decrease spray pressure Replace the spray tip with a new or smaller spray tip following the instructions that came with the spray gun Rotate the pressure cont
23. and an assembly drawing please see the G 10 Airless Spray Gun Owner s Manual P N 0286928 fe este the Motor Assembly Perform the Pressure Relief Procedure and unplug the sprayer 2 Remove the four motor cover screws Remove the motor cover 3 Remove the four heat sink assembly screws Pull the heat sink assembly away from the gear box housing 4 Disconnect the five wires from the relay that is mounted on the inside of the heat sink assembly 5 Remove the three relay mounting screws from the heat sink assembly Remove the relay 6 Using the three relay mounting screws install the new relay onto the heat sink assembly Tighten the screws securely 7 Connect the five wires to the new relay refer to the electrical schematic in the Parts List section of this manual 8 Using the four heat sink assembly screws install the heat sink assembly onto the gear box housing Tighten the screws securely 9 Disconnect the black and red wires coming from the gear box housing Disconnect the black and red wires from the capacitors Disconnect the black and red wires from the motor 10 Loosen and remove the four motor mounting screws 11 Pull the motor out of the gear box housing Titan Tool Inc All rights reserved NOTE Ifthe motor will not dislodge from the pump housing Remove the front cover plate Using a rubber mallet carefully tap on the front of the motor crankshaft that extends through the slider assembly
24. and secure 2 Using a wrench attach a minimum of 50 of 1 4 airless spray hose to the outlet fitting on the sprayer Tighten securely 3 Attach an airless spray gun to the spray hose Using two wrenches one on the gun and one on the hose tighten securely NOTE Do not attach the tip to the spray gun yet Remove the tip if it is already attached Make sure all airless hoses and spray guns are A electrically grounded and rated at or above the maximum operating pressure range of the airless sprayer 4 Make sure the pressure control knob is turned fully counterclockwise to its lowest pressure setting 5 Make sure the ON OFF switch is in its OFF position 6 Fill the oil cup with approximately one tablespoon of separating oil P N 314 481 IMPORTANT Never operate unit for more than ten seconds without fluid Operating this unit without fluid will cause unnecessary wear to the packings 7 Make sure the electrical service is 120V 15 amp minimum 8 Plug the power cord into a properly grounded outlet at least 25 from the spray area IMPORTANT Always use a minimum 12 gauge three wire extension cord with a grounded plug Never remove the third prong or use an adapter Preparing a New Sprayer If this sprayer is new it is shipped with test fluid in the fluid section to prevent corrosion during shipment and storage This fluid must be cleaned out of the system thoroughly with mineral spirits before spraying paint IMPO
25. before reading this manual y y VAN Owner s Manual Do not use this equipment Advanced Performance Total Reliability ADVANTAGE 400 Electric Piston Pump do NOTE This manual contains important Stana 0552054 warnings and instructions Please Upright Cart 0552071 read and retain for reference Lowboy Cart 0552072 1110 O Titan Tool Inc All Rights Reserved Form No 0552841C Important Safety Information Read all safety information before operating the equipment SAVE THESE INSTRUCTIONS which if not not avoided could result in death or Q This symbol indicates a hazardous situation serious injury shock and the injury to persons read and understand all instructions included in this manual Be familiar with the controls and proper usage of tissues leading to serious injury and possible the equipment amputation See a physician immediately DO NOT TREAT AN INJECTION INJURY AS A SIMPLE CUT Injection can lead to amputation See a physician immediately The maximum operating range of the sprayer is 3000 PSI 20 7 MPa fluid pressure PREVENTION NEVER aim the gun at any part of the body Do not aim the gun at or spray any person or animal NEVER allow any part of the body to touch the fluid stream DO NOT allow body to touch a leak in the fluid hose NEVER put your hand in front of the gun Gloves will not provide protection against an injection injury ALWAYS lock the gun trigger shut the pu
26. cern pour en connaitre la compatibilit avec l aluminium DANGER DANGER GENERALITES D autres dangers peuvent entrainer des dommages mat riels ou des blessures graves MESURES PREVENTIVES Lire toutes les directives et consignes de s curit avant d utiliser l appareil Observer tous les codes locaux provinciaux d tat et nationaux r gissant la ventilation la pr vention des incendies et le fonctionnement de l appareil Aux Etats Unis le gouvernement a adopt des normes de s curit en vertu de l Occupational Safety and Health Act OSHA Le cas ch ant on doit les consulter notamment les parties 1910 des normes g n rales et 1926 des normes de construction Nvutiliser que les pi ces autoris es par le fabricant les utilisateurs qui choisiront d utiliser des composants dont les caract ristiques techniques et les exigences en mati re de s curit sont inf rieures devront en assumer tous les risques et responsabilit s Tous les raccords les tuyaux et les bouchons de remplissage doivent tre fix s solidement en place avant d utiliser la pompe de pulv risation Toute pi ce qui n est pas fix e solidement risque d tre projet e violemment ou d entra ner la fuite d un jet de liquide une pression extr mement lev e ce qui pourrait causer des blessures graves Avant chaque utilisation examiner tous les flexibles afin de confirmer l absence de coupures de fuites d abrasions ou
27. cription Quantity litem Part Description Quantity 1 0551540 Motor assembly includes items 2 7 4 704 285 Fan shro d 22 ra rt 2 and items 25 29 and 30 in the 5 9802891 A A 2 Gear Box Assembly parts list 1 6 704 250 Ferca lei 1 2 770 099 MING WHA rada 1 7 9804916 Fan screw 1 3 704 206 Capac sionista ara 1 0508645 Motor Brush Kit Suction Set Assembly Labels Part Description 0552720 Logo label front 0552722 Logo label left 0552722 Logo label right 0551485 Warning label explosion injection 0295805 Shock hazard label 0507856 PRIME SPRAY label Item ___ Part Description Quantity 1 0551705 Siphon tube assembly includes items 1 7 1 2 0551707 Return hose 1 3 0279459 Hose clip 1 4 700 805 Inlet sergo enna anaes 1 5 0871105 Oti ire tea 2 6 9822526 Retaining ring 1 7 9850638 Tie Wrap 2 704 109 O ring for hot solvents optional Titan Tool Inc All rights reserved 19 IAF NT Gear Box Assembly NOTE All electrical work should be performed by a Titan authorized service center O Titan Tool Inc All rights reserved 20 ltem Part Description Quantity litem Part Description Quantity 1 70
28. de renflements V rifier galement l int grit des raccords Remplacer sans d lai les pi ces qui semblent pr senter des d fectuosit s Ne jamais tenter de r parer un flexible remplacer ceux qui font d faut par des mod les haute pression avec mise la terre Ne faites pas de nouer avec le tuyau et ne le tordez pas trop Le tuyau vide peut pr senter des fuites suite l usure les nouer ou les mauvais traitements Une fuite risque d injecter du produit dans la peau N exposez pas le tuyau des temp ratures ou des pressions sup rieures celles sp cifi es par le fabricant Ne pas pulv riser l ext rieur par grands vents e Porter des v tements aptes prot ger la peau et les cheveux du produit utilis Ne pas utiliser le pistolet ou ne pas pulv riser de produits en pr sence d enfants proximit Eloigner les enfants de l quipement en tout temps Ne pas s tirer ni ne travailler sur un support instable Toujours garder les deux pieds au sol pour rester en quilibre Se servir de la pression la plus basse possible pour vidanger l appareil Rester vigilant et faire attention ce que l on fait Ne pas se servir de l quipement en cas de fatigue ou si vos aptitudes sont affaiblies par la consommation de drogues ou de boissons alcoolis es Pour les appareils lectriques D branchez toujours le cordon lectrique de la prise avant de travailler sur l quipement
29. e the filter housing 2 Pull the filter from the pump manifold NOTE Ifthe filter breaks off in the pump manifold use a small wood screw to remove 3 Inspect the filter seal Based on inspection clean or replace the seal Push the new or cleaned filter into the pump manifold 5 Slide the filter housing over the filter and thread it into the pump manifold until secure Filter Housing 2 Filter y Filter Seal a Y A Pump Manifold Gun Filter 1 Pull the bottom of the trigger guard forward so that it comes loose from the handle f Gun assembly Housing 2 Loosen and remove the handle Filter assembly from the gun head Pull th i gt 3 Pana e old filter out of the gun Handle 4 Slide the new filter tapered Sed end first into the gun head Handle 5 Make sure the handle seal is in position and thread the handle assembly into the gun head until secure 6 Snap the trigger guard back onto the handle assembly Gun Filter Chart Part Application Filter Color of Number Type Filter Body 0089960 Synthetic resin Extrafine red enamels clean varnishes stains azures 0089959 Base coat enamels Fine yellow primer enamels fillers marking paints textured enamels 0089958 Emulsions Medium white latex paints acrylic paints 0089957 Heavy bodied latex blockfillers elastometrics Coarse green NOTE For more deiail part number information
30. er capacidades nominales de 3000 PSI 20 7 MPa como m nimo Esto incluye las boquillas rociadoras pistolas extensiones y manguera No deje el aparato con corriente ni con presi n cuando nadie est pendiente de ella Cuando no utilice el aparato apaguelo y libere la presi n siguiendo las instrucciones del PROCEDIMIENTO PARA ALIVIAR LA PRESION descrito en este manual Antes de utilizar el aparato verifique que todas las conexiones son seguras Las partes no aseguradas pueden ser expulsadas con gran fuerza o filtrar fluido a alta presi n y provocar lesiones severas Ponga siempre el seguro del gatillo cuando no est pulverizando Verifique que el seguro del gatillo funciona correctamente Para reducir los riesgos de incendios explosiones descargas el ctricas o lesiones a las personas lea y entienda todas las instrucciones incluidas en este manual Familiaricese con los controles y el uso adecuado del equipo NOTA PARA EL M DICO La inyecci n a trav s de la piel es una lesi n traum tica Es importante tratar la lesi n tan pronto sea posible NO retrase el tratamiento para investigar la toxicidad La toxicidad es un factor a considerar con ciertos revestimientos inyectados directamente en la corriente sangu nea Puede ser aconsejable consultar con un cirujano pl stico o un cirujano especialista en reconstrucci n de las manos PELIGRO VAPORES PELIGROSOS Las pinturas solventes insecticidas y dem s mate
31. essure control knob fully counterclockwise 6 Move the PRIME SPRAY valve down to the PRIME position Always spray at minimum pressure with the gun nozzle tip removed when using mineral spirits or any other solvent to clean the sprayer hose or NOTE Hold the return hose in the waste container when moving the PRIME SPRAY valve to PRIME in case the sprayer is pressurized 7 Turn on the sprayer by moving the ON OFF switch to the ON position 8 Allow the solvent to circulate through the sprayer and flush the paint out of the return hose into the metal waste container 9 Turn off the sprayer by moving the ON OFF switch to the OFF position 10 Move the PRIME SPRAY valve up to its SPRAY position 11 Turn on the sprayer Ground the gun by holding it against the edge of the metal container while flushing Failure to do so may lead to a static electric discharge which may cause a fire 12 Trigger the gun into the metal waste container until the paint is flushed out of the hose and solvent is coming out of the gun 13 Continue to trigger the spray gun into the waste container until the solvent coming out of the gun is clean NOTE For long term or cold weather storage pump mineral sprits through the entire system 14 Follow the Pressure Relief Procedure found in the Operation section of this manual 15 Unplug the unit and store in a clean dry area IMPORTANT Do not siore
32. ght switches can make sparks Paint or solvent flowing through the equipment is able to result in static electricity Do not smoke in spray area Fire extinguisher must be present and in good working order Place pump at least 25 feet 7 62 meters from the spray object in a well ventilated area add more hose if necessary Flammable vapors are often heavier than air Floor area must be extremely well ventilated The pump contains arcing parts that emit sparks and can ignite vapors The equipment and objects in and around the spray area must be properly grounded to prevent static sparks Keep area clean and free of paint or solvent containers rags and other flammable materials Use only conductive or grounded high pressure fluid hose Gun must be grounded through hose connections For electric units power cord must be connected to a grounded circuit Always flush unit into a separate metal container at low pump pressure with spray tip removed Hold gun firmly against side of container to ground container and prevent static sparks Follow the material and solvent manufacturer s warnings and instructions Know the contents of the paints and solvents being sprayed Read all Material Safety Data Sheets MSDS and container labels provided with the paints and solvents Follow the paint and solvent manufacturer s safety instructions Use extreme caution when using materials with a flashpoint below 70 F 21 C Flash
33. he service area is well ventilated in case solvents are used during cleaning Always wear protective eyewear while servicing Additional protective equipment may be required depending on the type of cleaning solvent Always contact the supplier of solvents for recommendations 4 Ifyou have any further questions concerning your TITAN Airless Sprayer call TITAN Technical Service U S oo eee 1 800 526 5362 Ed a 1 800 528 4826 Titan Tool Inc All rights reserved Replacing the PRIME SPRAY Valve Perform the following procedure using PRIME SPRAY valve replacement kit P N 0507690 1 Drive the groove pin out of the valve handle 2 Remove the valve handle and the cam base 3 Using a wrench loosen and remove the valve housing assembly from the pump manifold 4 Make sure the gasket is in place and thread the new valve housing assembly into the pump manifold Tighten securely with a wrench 5 Place the cam base over the valve housing assembly Lubricate the cam base with grease and line up the cam with the pump manifold using the dowel pin 6 Line up the hole on the valve stem with the hole in the valve handle 7 Insert the groove pin into the valve handle and through the valve stem to secure the valve handle in position Dowel Pin mp Valve Housing a Manifold Assembly Groove Pin ET Valve lt Q Handle Gasket Valve Stem pe Cam Base Replacing the Filters Pump Filter 1 Loosen and remov
34. ien ventilada a ada m s manguera si es necesario Los vapores inflamables son generalmente m s pesados que el aire El rea debe estar sumamente bien ventilada El equipo y los objetos dentro y alrededor del rea a pintar deben estar debidamente conectados a tierra para evitar las chispas de est tica Mantenga el rea limpia y libre de contenedores de pintura o solvente trapos y otros materiales inflamables Use solamente una manguera conductora o conectada a tierra para l quidos a alta presi n La pistola debe conectarse a tierra a trav s de las conexiones de la manguera Para las aparatos el ctricas Debe conectarse el cable el ctrico a un circuito a tierra Siempre enjuague la unidad dentro de un recipiente met lico separado con la bomba a baja presi n y habiendo sacado la boquilla rociadora Sostenga la pistola firmemente contra el costado del recipiente para conectar a tierra el mismo y evitar chispas de est tica Siga las advertencias e instrucciones del fabricante del material y del solvente Conozca los contenidos de las pinturas y los solventes con los que roc a Lea todas las Hojas de Datos sobre Seguridad de Materiales MSDS y las etiquetas del contenedor provistas con las pinturas y los solventes Siga las instrucciones de seguridad del fabricante de pinturas o solventes Tenga much smo cuidado al usar materiales cuyo punto de ignici n sea inferior a 70 F 21 C El punto de inflamaci
35. ing or unloading Grounding Instructions This product must be grounded In the event of an electrical short circuit grounding reduces the risk of electric shock by providing an escape wire for the electric current This product is equipped with a cord having a grounding wire with an appropriate grounding plug The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances WARNING Improper installation of the grounding W plug can result in a risk of electric shock 7 If repair or replacement of the cord or plug is necessary do not connect the green grounding wire to either flat blade terminal The wire with insulation having a green outer surface with or without yellow stripes is the grounding wire and must be connected to the grounding pin Check with a qualified electrician or serviceman if the grounding instructions are not completely understood or if you are in doubt as to whether the product is properly grounded Do not modify the plug provided If the plug will not fit the outlet have the proper outlet installed by a qualified electrician Grounded Outlet Grounding Pin Cover for grounded outlet b IMPORTANT Use only a 3 wire extension cord that has a 3 blade grounding plug and a 3 slot receptacle that will accept the plug on the product Make sure your extension cord is in good condition When using an extension cord be sure to
36. isks and liabilities when using parts that do not meet the minimum specifications and safety requirements of the pump manufacturer All hoses fittings and filter parts must be secured before operating spray pump Unsecured parts can eject at great force or leak a high pressure fluid stream causing severe injury Before each use check all hoses for cuts leaks abrasion or bulging of cover Check for damage or movement of couplings Immediately replace the hose if any of these conditions exist Never repair a paint hose Replace it with another grounded high pressure hose Do not kink or over bend the hose Airless hose can develop leaks from wear kinking and abuse A leak can inject material into the skin Do not expose the hose to temperatures or pressures in excess of those specified by manufacturer Do not spray outdoors on windy days Wear clothing to keep paint off skin and hair Do not operate or spray near children Keep children away from the equipment at all times Do not overreach or stand on an unstable support Keep effective footing and balance at all times Use lowest possible pressure to flush equipment Stay alert and watch what you are doing Do not operate the unit when fatigued or under the influence of drugs or alcohol For electric units Always unplug cord from outlet before working on equipment Do not use the hose as a strength member to pull or lift the equipment Do not lift by cart handle when load
37. l be thicker than the other _ Approximately 10 to 12 inches Right way cd Fd The spray gun should be triggered by turning it on and off with each stroke This will save paint and avoid paint buildup at the end of the stroke Do not trigger the gun during the middle of a stroke This will result in an uneven spray and splotchy coverage Proper way to trigger the spray gun Keep stroke Approximately even 10 to 12 inches i Start stroke Pull trigger Keep steady Release trigger End stroke Overlap each stroke by about 30 This will ensure an even coating When you stop painting lock the gun trigger lock turn the pressure control knob counterclockwise to its lowest setting and set the PRIME SPRAY valve to PRIME Turn the ON OFF switch to the OFF position and unplug the sprayer Practice 1 Be sure that the paint hose is free of kinks and clear of objects with sharp cutting edges 2 Turn the pressure control knob counterclockwise to its to its lowest setting 3 Move the PRIME SPRAY valve up to the SPRAY position 4 Turn the pressure control knob clockwise to its highest setting The paint hose should stiffen as paint begins to flow through it Unlock the gun trigger lock Trigger the spray gun to bleed air out of the hose 7 When paint reaches the spray tip spray a test area to check the spray pattern On 8 Use the lowest pressure setting necessary to get a good spray
38. let valve housing Push the retaining ring up into the groove inside the inlet valve housing to secure the suction set assembly in position Push the return hose onto the return hose fitting on the pump manifold and secure in position with the return hose clamp Place the front cover on the gear box housing and secure in position using the four front cover screws Turn on the sprayer by following the procedure in the Operation section of this manual and check for leaks NOTE Repacking kit P N 0552951 is available For best results use all parts supplied in this kit Titan Tool Inc All rights reserved 11 Problem A The unit will not run B The unit will not prime C The unit will not build or maintain pressure D Fluid leakage at the upper end of the fluid section E Excessive surge at the spray gun F Poor spray pattern G The unit lacks power Troubleshooting Cause E 2 3 ans A D 10 The unit is not plugged in Tripped breaker The pressure is set too low pressure control knob set at minimum setting does not supply power to unit Faulty or loose wiring Excessive motor temperature The PRIME SPRAY valve is in the SPRAY position Air leak in the siphon tube suction set The pump filter and or inlet screen is clogged The siphon tube suction set is clogged The spray tip is worn The spray tip is too large The pressure control knob is not
39. los derechos reservados Espa ol Parts List Main Assembly 13 14 yo 16 17 18 19 ltem _ Part Description Quantity Item ___ Part Description Quantity 1 0558302 Motor cover 1 13 Gear box assembly 1 2 0551440 Screw eee ceeeeseeeeeaeeeeeeenaeees 4 14 0509550 Screw stand 4 3 9800308 SCreWiiitudi sik head 4 0509550 Screw upright cart Ce Motor assembly 1 765 091 Screw low boy 5 0551526 Left leg assembly stand only 1 15 0551524 Right leg assembly stand only 1 6 0551553 Pail hook upright cart only 16 0552754 Fluid section assembly iL 763 552 Washer upright cart only 2 stand and low boy cart 1 8 710 033 Screw upright cart only 2 0552762 Fluid section assembly upright cart 9 730 334 Hose clip upright cart only 1 17 704 117 O apne 2 10 705 054 Siphon tube upright cart only 1 18 805 257A Suction set assembly 11 0551556 Return hose upright cart only 1 stand and low boy cart 1 12 710 046 Inlet screen upright cart only 1 19 0327226 Return hose clamp ssie 1 ITA NT 18 O Titan Tool Inc All rights reserved Motor Assembly NOTE All electrical work should be performed by a Titan authorized service center Ne Sa Re ltem Part Des
40. may cause a fire 12 Trigger the gun into the metal waste container until all air and solvent is flushed from the spray hose and paint is flowing freely from the gun 13 Lock the gun by turning the gun trigger lock to the locked position 14 Turn off the sprayer 15 Attach tip guard and tip to the gun as instructed by the tip guard or tip manuals POSSIBLE INJECTION HAZARD Do not spray without the tip guard in place Never trigger the gun unless the tip is in either the spray or the unclog position Always engage the gun trigger lock before removing replacing or cleaning tip 16 Turn on the sprayer 17 Increase the pressure by turning the pressure control knob slowly clockwise and test the spray pattern on a piece of cardboard Adjust the pressure control knob until the spray from the gun is completely atomized Try to keep the pressure control knob at the lowest setting that maintains good atomization NOTE Turning the pressure up higher than needed to atomize the paint will cause premature tip wear and additional overspray O Titan Tool Inc All rights reserved Pressure Relief Procedure Be sure to follow the pressure relief procedure A when shutting the unit down for any purpose including servicing or adjusting any part of the spray system changing or cleaning spray tips or preparing for cleanup 1 Lock the gun by turning the gun trigger lock to the locked position 2 Turn off the
41. mp off and release all pressure before servicing cleaning the tip or guard changing tip or leaving unattended Pressure will not be released by turning off the motor The PRIME SPRAY valve or pressure bleed valve must be turned to their appropriate positions to relieve system pressure Refer to the PRESSURE RELIEF PROCEDURE described in this manual ALWAYS keep the tip guard in place while spraying The tip guard provides some protection but is mainly a warning device ALWAYS remove the spray tip before flushing or cleaning the system Paint hose can develop leaks from wear kinking and abuse A leak can inject material into the skin Inspect the hose before each use Do not use hose to lift or pull equipment NEVER use a spray gun without a working trigger lock and trigger guard in place All accessories must be rated at or above 3000 PSI 20 7 MPa This includes spray tips guns extensions and hose Do not leave the unit energized or under pressure while unattended When the unit is not in use turn off the unit and relieve the pressure in accordance with the PRESSURE RELIEF PROCEDURE described in this manual Verify that all connections are secure before operating the unit Unsecured parts may eject at great force or leak a high pressure fluid stream causing severe injury Always engage the trigger lock when not spraying Verify the trigger lock is functioning properly A To reduce the risks of fire or explosion electrical HAZAR
42. n BUSRING isos 1 16 700 821 Nylon washer 1 17 704 703 Inlet valve cage 1 18 762 145 Inlet valve ball 1 19 762 137 Inlet valve seat 1 20 762 058 O ring Tetons voii 1 21 704 054 Inlet valve housing stand and low boy cart 1 730 511 Inlet valve housing upright cart 22 0551532 Filter assembly includes items 23 25 1 23 0516775 Filter housing 1 24 581 060 Elliot asa 1 25 560 038 Filter SCA ve ooo a 1 26 193 200 Fitting 1 8 NPT x 1 4 barb hose Upright CAN iii 1 9885612 Fitting 1 8 NPT x 3 8 barb hose stand and low boy cart 1 27 704 552A Piston assembly includes items 9 13 1 0552951 Repacking kit includes items 2 4 8 10 12 16 18 and 20 0551509 Lower seal insertion tool 22 O Titan Tool Inc All rights reserved Low Boy Cart Assembly 9 10 11 12 13 14 15 16 17 18 DR 19 r 20 ltem Part Description Quantity litem Part Description Quantity 1 0551608 Cart weldment includes items 6 and 14 1 12 856 921 O aooaa rola 4 2 704 291 ROI Pies nie ee 2 13 856 002 Washes ta ea 4 3 0294534 Wheel spacer 4 14 806 033 ALERT A 2 4 02709394 Wheel 0er 2 15 590 506 Handle washer 2 5 9890104 CAD ddr aaa 2 16 590 508 RODIN RS 2 6 9885546 PVO cando tcp 2 17 9841504 Snap button
43. n Titan s website or by calling Customer Service Patents These products are covered by one or more of the following U S patents 6 031 352 5 848 566 5 769 321 5 725 364 5 671 656 5 435 697 5 228 842 5 346 037 5 252 210 5 217 238 5 192 425 4 908 538 4 768 929 4 744 571 D384 676 6 179 222 5 934 883 4 723 892 United States Sales amp Service Canadian Branch International nu ME Phone 1 800 526 5362 Phone 1 800 565 8665 Phone 1 201 337 1240 y ZA Fax 1 800 528 4826 Fax 1 800 856 8496 Fax 1 201 405 7449 1770 Fernbrook Lane 200 Trowers Road Unit 7B 1770 Fernbrook Lane Minneapolis MN 55447 Woodbridge Ontario LAL 528 Minneapolis MN 55447 www titantool com A EM INVITA NN 24 O Titan Tool Inc All rights reserved
44. nt provoquer de graves naus es vanouissements ou empoisonnements MESURES PR VENTIVES Se servir d un masque ou d un respirateur s il y a risque d inhalation lire toutes les directives mn concernant ces dispositifs afin de s assurer qu ils offrent la protection requise Porter des lunettes de protection Porter les v tements de protection prescrits par le fabricant du produit utilis DANGER EXPLOSION OU INCENDIE Les manations de certains produits peuvent exploser ou s enflammer et risquent d entra ner des dommages mat riels ou de graves blessures MESURES PR VENTIVES S assurer que l aire de travail est dot e de moyens d vacuation d air vici et d introduction d air frais pour viter l accumulation de vapeurs inflammables Les vapeurs d gag es par la peinture ou les solvants peuvent provoquer une explosion ou s enflammer Ne pas pulv riser de produit dans un endroit clos Ne pas travailler pr s de sources d ignition d charges lectrostatiques ou tincelles provoqu es par le branchement d branchement d appareils ou la commutation d interrupteurs d appareils lectriques flammes nues veilleuses objets chauds etc La peinture ou le solvant s coulant dans l quipement peut g n rer de l lectricit statique Ne pas fumer dans l aire de travail L aire de travail doit tre munie d un extincteur en bon tat de marche Pr voir un espace d au moins 7 62 m tres ent
45. pattern If the pressure is set too high the spray pattern will be too light If the pressure is set too low tailing will appear or the paint will spatter out in gobs rather than in a fine spray Good spray pattern l Paint tailing pattern Titan Tool Inc All rights reserved Cleanup A Do not use gasoline to clean the sprayer Special cleanup instructions for use with flammable solvents Always flush spray gun preferably outside and at least one hose length from spray pump e If collecting flushed solvents in a one gallon metal container place it into an empty five gallon container then flush solvents Area must be free of flammable vapors Follow all cleanup instructions IMPORTANT The sprayer hose and gun should be cleaned thoroughly after daily use Failure to do so permits material to build up seriously affecting the performance of the unit gun Static electricity buildup may result in a fire or explosion in the presence of flammable vapors 1 Follow the Pressure Relief Procedure found in the Operation section of this manual 2 Remove the gun tip and tip guard and clean with a brush using the appropriate solvent 3 Place the siphon tube into a container of the appropriate solvent Examples of the appropriate solvent are water for latex paint or mineral spirits for oil based paints 4 Place the return hose into a metal waste container 5 Set the pressure to minimum by turning the pr
46. point is the temperature that a fluid can produce enough vapors to ignite Plastic can cause static sparks Never hang plastic to enclose a spray area Do not use plastic drop cloths when spraying flammable materials Use lowest possible pressure to flush equipment Do not spray onto pump assembly UUAN O Titan Tool Inc All rights reserved Important Safety Information Read all safety information before operating the equipment SAVE THESE INSTRUCTIONS HAZARD EXPLOSION HAZARD DUE TO INCOMPATIBLE MATERIALS Will cause property damage or severe injury PREVENTION Do not use materials containing bleach or chlorine Do not use halogenated hydrocarbon solvents such as bleach mildewcide methylene chloride and 1 1 1 trichloroethane They are not compatible with aluminum Contact your coating supplier about the compatibility of material with aluminum HAZARD GENERAL Can cause severe injury or property damage PREVENTION Read all instructions and safety precautions before operating equipment Follow all appropriate local state and national codes governing ventilation fire prevention and operation The United States Government Safety Standards have been adopted under the Occupational Safety and Health Act OSHA These standards particularly part 1910 of the General Standards and part 1926 of the Construction Standards should be consulted Use only manufacturer authorized parts User assumes all r
47. re la pompe et l objet pulv riser s ils sont dans la m me pi ce bien ventil e rallonger le flexible au besoin Les vapeurs inflammables tant souvent plus lourdes que Pair l espace au dessus du plancher doit tre particuli rement bien a r La pompe contient des pi ces qui produisent des arcs et mettent des tincelles pouvant enflammer les vapeurs Les appareils et objets l int rieur ou proximit de l aire de travail doivent tre ad quatement mis la terre pour viter les d charges lectrostatiques Veillez ce que la zone soit propre et exempte de contenants de peinture ou de solvant chiffons ou autres mat riaux inflammables Les flexibles dont on se sert doivent tre con us pour subir les pressions lev es et faits de mat riaux conducteurs ou mis la terre ad quatement le pistolet sera mis la terre par le biais de ses raccords aux flexibles Pour les appareils lectriques Le cordon d alimentation doit tre branch un circuit trifilaire L appareil doit toujours tre vidang basse pression embout retir dans un contenant m tallique distinct Tenir le pistolet contre la paroi du contenant de mani re mettre ce dernier la terre et pr venir les d charges lectrostatiques Toujours respecter les mises en garde et les directives du fabricant des produits et solvants utilis s On doit conna tre les produits contenus dans les peintures et solvants qu on pulv
48. riales pueden ser nocivos si se inhalan o toman contacto con el cuerpo Los vapores pueden causar n useas graves desmayos o envenamiento a AR PREVENCI N Use un respirador o mascarilla si pueden T inhalarse los vapores Lea todas las instrucciones suministradas con la mascarilla para revisar que brinde la protecci n necesaria Use lentes protectores Use ropa protectora seg n lo indique el fabricante del revestimiento PELIGRO EXPLOSI N O INCENDIO Los vapores de solventes y pinturas pueden explotar o inflamarse Pueden producirse da os materiales lesiones graves o ambos PREVENCI N Cuente con escape y entrada de aire fresco para mantener el aire dentro de la zona de aplicaci n sin acumulaciones de vapores inflamables Los gases producidos por solventes o pinturas pueden causar explosiones o incendios No rocie en lugares cerrados Evite todas las fuentes de ignici n como las chispas de electricidad est tica las llamas expuestas appliances electricidad las luces piloto y los objetos calientes La conexi n o desconexi n de cables el ctricos o interruptores de luz operativos puede producir chispas Si la pintura o el solvente fluyen por el equipo se puede generar electricidad est tica No fume en el rea de aplicaci n Debe haber un extintor de incendios en buen estado Coloque la bomba de pintura a un m nimo de 7 62 meters 25 pies del objeto a pintar dentro de un rea b
49. rise Lire les fiches techniques sant s curit FTSS et les tiquettes des contenants fournies avec les peintures et solvants Suivres les consignes de s curit du fabricant de peinture et de solvant S entourer de toutes les pr cautions possibles lorsqu on utilise des produits ayant un point d clair inf rieur 21 C 70 F Le point d clair est la temp rature laquelle le liquide peut cr er suffisamment de vapeurs et s enflammer Le plastique est g n rateur de d charges lectrostatiques ne jamais en suspendre pour fermer une aire de travail ou en utiliser en guise de toile de protection lorsqu on pulv rise un produit inflammable Se servir de la pression la plus basse possible pour vidanger l appareil Ne pas pulv riser de produit sur la pompe TAZ Francais 14 O Titan Tool Inc Tous droits r serv s Consignes de s curite important Lire toutes ces consignes avant d utiliser l appareil GARDER CES CONSIGNES EXPLOSION CAUS E PAR DES PRODUITS INCOMPATIBLES Ce type d explosion peut entra ner des dommages mat riels ou des blessures graves MESURES PR VENTIVES Ne pas utiliser de produits contenant du chlore ou du javellisant Ne pas utiliser de solvants a base de halons comme l eau de javel les agents antimoisissure le chlorure de m thyl ne et le trichloro thane 1 1 1 lesquels ne sont pas compatibles avec Paluminium Communiquer avec le fournisseur du produit con
50. rol knob to adjust the pressure for a proper spray pattern Clean all screens and filters Add solvent to the material according to the manufacturer s recommendations Rotate the pressure control knob clockwise to increase the pressure setting Reconnect the input voltage for 120V AC 12 Titan Tool Inc All rights reserved Notes O Titan Tool Inc All rights reserved 13 Consignes de s curite important Lire toutes ces consignes avant d utiliser l appareil GARDER CES CONSIGNES Pour r duire les risques d incendie ou d explosion de choc lectrique et de blessure vous devez lire et comprendre les directives figurant dans ce manuel Familiarisez vous avec les commandes et l utilisation ad quate de l quipement Indique une situation risque laquelle si elle n est pas vit e peut entra ner des blessures graves voire la mort DANGER INJECTION CUTAN E Le jet de haute pression produit par cet appareil peut transpercer la peau et les tissus sous jacents causant des blessures graves pouvant entra ner l amputation A NE PAS TRAITER ce type de BLESSURE COMME UNE SIMPLE COUPURE Une amputation peut en r sulter ON doit consulter un m dicin sur le champ La pression maximale de ce pulv risateur est d environ 3 000 PSI 20 7 MPa MESURES PR VENTIVES Ne pas pointer le pistolet vers une partie du corps Ne pas pointer le pistolet vers une personne ou un animal ne pas
51. sh washer They are included together in the repacking kit as assembly P N 704 642 Reassemble the valves by reversing the steps above Repacking the Fluid Section 1 Remove the foot valve assembly using the steps in the Servicing the Valves procedure above NOTE The outlet valve does not need to be 11 disassembled from the piston rod for this procedure Using 3 8 a hex wrench loosen and remove the two pump manifold mounting screws De Pull the pump block f down approximately T slot 1 2 from the pump ES Retainer Nut Slider Assembly housing Slide the pump block and piston rod forward until the piston rod is e Piston Guide out of the T slot on the slider assembly o Slide the piston rod out through the bottom gt Spacer of the pump block Loosen and remove the retainer nut and piston guide from the pump manifold Remove the upper and lower packings from the pump manifold Clean the pump manifold and install m Pump Manifold Mounting Screw Lower Packing the new upper and Assembly lower packings Refer to the illustration Piston Rod below for proper packing orientation Install upper packing with raised lip and O ring Install lower packings with raised lip and O ring facing down facing up O Ring Raised Lip Raised Lip O Ring Inspect the piston rod for wear and replace if necessary Insert the piston guide into the
52. sprayer by moving the ON OFF switch to the OFF position 3 Set the pressure to minimum by turning the pressure control knob fully counterclockwise 4 Unlock the gun by turning the gun trigger lock to the unlocked position 5 Hold the metal part of the gun firmly to the side of a metal container to ground the gun and avoid a build up of static electricity 6 Trigger the gun to remove any pressure that may still be in the hose 7 Lock the gun by turning the gun trigger lock to the locked position 8 Move the PRIME SPRAY valve down to the PRIME position Spraying NOTE When spraying block filler mastics or high solid coating remove the gun filter and high pressure filter screens Spraying Technique The key to a good paint job is an even coating over the entire surface This is done by using even strokes Keep your arm moving at a constant speed and keep the spray gun at a constant distance from the surface The best spraying distance is 10 to 12 inches between the spray tip and the surface Even coat throughout Approximately 10 to 12 inches i Keep stroke smooth and at an even speed Keep the spray gun at right angles to the surface This means moving your entire arm back and forth rather than just flexing your wrist Light Coat Heavy Coat Light Coat Do not flex wrist while spraying Keep the spray gun perpendicular to the surface otherwise one end of the pattern wil
53. ssembly 8 Replacing the Motor Brushes 9 Replacing the Gears 9 Replacing the Transducer 10 Servicing the Fluid Section 10 Troubleshooting 12 O A O 18 Main ASSEMDIV coin iii inst ao 18 Motor Assembly e e eiui rata 19 Suction Set ASSEMDIy sirsenis iss 19 Labels anann anaa E E E Sa 19 Gear Box Assembly 20 Stand AssemblViumsin diaria a aed 21 Upright Cart Assembly c ococccncccncononccncccnoninacccnnnnnarnannccnnns 21 Fluid Section Assembly 22 Low Boy Cart Assembly 23 Electrical Schematic 23 IACCOSSONOS citroen 24 Limited Warranty isssssssssscncensnsennnnnnsneennentenatenns snreans 24 General Description This airless sprayer is a precision power tool used for spraying many types of materials Read and follow this Owner s Manual carefully for proper operating instructions maintenance and safety information Siphon Tube lt Pressure Control Knob ON OFF Switch ue Circuit a E Breaker Y gel Cup TY Filter a Operation This equipment produces a fluid stream at extremely A high pressure Read and understand the warnings in the Safety Precautions section at the front of this manual before operating this equipment Setup Perform the following procedure before plugging in the power cord of an electric unit 1 Ensure that the siphon tube and the return hose are attached
54. ssembly Manifold Servicing the Fluid Section Use the following procedures to service the valves and repack the fluid section Perform the following steps before performing any maintenance on the fluid section 1 Loosen and remove the four front cover screws Remove the front cover 2 Position the slider assembly at the bottom dead center of its stroke so that the connecting pin and retaining ring are visible below the slider assembly This is done by turning the sprayer on and off in short bursts until the connecting pin is visible below the slider housing 3 Perform the Pressure Relief Procedure and unplug the sprayer Procedure outlined previously in this manual Additionally follow all other warnings to reduce the risk of an injection injury injury from moving parts or electric shock Always unplug the sprayer before servicing 4 For Upright Cart units remove the return hose from the hose clip on the siphon tube Unscrew the siphon tube from the inlet valve housing 5 For Low Boy cart units remove the retaining ring from the bottom of the inlet valve housing using a snap ring pliers Remove the return hose clamp and pull the return hose from its fitting on the pump manifold Remove the suction set assembly 6 Loosen and remove the high pressure hose from the outlet fitting on pump manifold Before proceeding follow the Pressure Relief Servicing the Valves L Pum The design of the fluid section allows
55. ution of non Titan component parts or tampering with the unit in a manner to impair normal operation Defective parts are to be returned to an authorized Titan sales service outlet All transportation charges including return to the factory if necessary are to be borne and prepaid by the End User Repaired or replaced equipment will be returned to the End User transportation prepaid THERE IS NO OTHER EXPRESS WARRANTY TITAN HEREBY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT PERMITTED BY LAW THE DURATION OF ANY IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED IS LIMITED TO THE TIME PERIOD SPECIFIED IN THE EXPRESS WARRANTY IN NO CASE SHALL TITAN LIABILITY EXCEED THE AMOUNT OF THE PURCHASE PRICE LIABILITY FOR CONSEQUENTIAL INCIDENTAL OR SPECIAL DAMAGES UNDER ANY AND ALL WARRANTIES IS EXCLUDED TO THE EXTENT PERMITTED BY LAW TITAN MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY TITAN THOSE ITEMS SOLD BUT NOT MANUFACTURED BY TITAN SUCH AS GAS ENGINES SWITCHES HOSES ETC ARE SUBJECT TO THE WARRANTY IF ANY OF THEIR MANUFACTURER TITAN WILL PROVIDE THE PURCHASER WITH REASONABLE ASSISTANCE IN MAKING ANY CLAIM FOR BREACH OF THESE WARRANTIES Material Safety Data Sheets MSDS are available o
56. weldment includes item 5 1 6 700 1041 Drip cup 1 2 9890104 CAPE das 2 7 700 069 SCREW E E ado alada 2 3 0294584 Spacer rennes 4 8 226 001 Nut O nt nu ne 1 4 0278373 WHEE a 2 9 0551524 Right leg assembly 5 9885546 PIUG vicodin teca 4 includes items 2 4 5 6 8 and 10 10 9805230 SC Winds 1 O Titan Tool Inc All rights reserved 21 UULZAYN Fluid Section Assembly Stand and Low Boy Cart P N 0552754 Upright Cart P N 0552762 Install upper packing with raised lip and O ring facing down O Ring Raised Lip Raised Lip G O Ring o Install lower packings with raised lip and O ring facing up 27 litem Part Description Quantity 1 730 508 Retainer nut 1 2 700 587 PISTON gU Eneasi ain 1 3 Upper packing assembly 1 4 806 091 Spacer aaa eO A 1 5 0551531 PUMp manifold ecn oca 1 6 227 006 Outlet fitting 1 4 1 T 0507690 PRIME SPRAY valve assembly 1 8 Lower packing assembly 2 9 704 551A Piston rod 1 10 704 557 Outlet valve cage 1 11 704 612 Crush washer cooccccncccconinncncnnnccinnnnnn conan 1 12 50164 Outlet valve ball 1 13 704 558 Outlet valve seat 1 14 13481 Outlet valve retainer 1 15 704 289 Pisto
57. x Housing Front Cover Front Cover Screw O Titan Tool Inc All rights reserved Replacing the Transducer 1 Loosen and remove the four front cover screws Remove the front cover 2 Stop the sprayer at the bottom of its stroke so that the piston is in its lowest position 3 Perform the Pressure Relief Procedure and unplug the sprayer Procedure outlined previously in this manual Additionally follow all other warnings to reduce the risk of an injection injury injury from moving parts or electric shock Always unplug the sprayer before servicing Tilt the sprayer back for easy access to the fluid section 5 Using 3 8 a hex wrench loosen and remove the two pump manifold mounting screws 6 Pull the pump block down approximately 1 2 from the pump housing to clear the transducer 7 Slide the pump block and piston rod forward until the piston rod is out of the T slot on the slider assembly 8 Using a wrench remove the transducer assembly from the pump manifold 9 Thread the new transducer assembly into the pump manifold Tighten securely with a wrench 10 Reassemble the pump by reversing steps 1 7 Before proceeding follow the Pressure Relief A IMPORTANT Make sure the transducer is aligned properly with the hole in the pump manifold during reassembly Improper alignment may cause damage to the transducer o ring Gear Box Housing Slider Assembly T slot Transducer A
58. y salud Occupational Safety and Health Act OSHA Deben consultarse estas normas particularmente el apartado 1910 de las Normas generales y el apartado 1926 de las Normas de construcci n Utilice solamente componentes autorizados por el fabricante El usuario asume todo riesgo y responsabilidad al utilizar componentes que no cumplan con las especificaciones m nimas y requisitos de seguridad del fabricante de la bomba Todos los acopladores las mangueras y las tapas de los filtros deben estar asegurados antes de operar la bomba de roc o Las partes no aseguradas pueden ser expulsadas con gran fuerza o filtrar fluido a alta presi n y provocar lesiones severas Antes de cada uso revise todas las mangueras en busca de cortes fugas abrasi n o hinchaz n de la cubierta Revise si hay da os o movimiento de los acoplamiento Cambie inmediatamente la manguera si existe alguna de estas condiciones Nunca repare una manguera de pintura C mbiela por otra manguera conectada a tierra apta para alta presi n No retuerza ni doble la manguera en exceso En la manguera airless pueden aparecer fugas a causa del desgaste de retorcimientos o de un mal uso Una fuga puede inyectar material en la piel No exponga la manguera a temperaturas o presiones que superen las especificadas por el fabricante No pinte en exteriores en d as con viento Use ropa que mantenga la pintura alejada de la piel y el cabello No lo opere ni roc

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