Nokia X3-02 RM-639 Service Manual Level 1&2
Contents
1. 1 Servicing and alignment must be undertaken by qualified personnel only 2 Ensure all work is carried out at an anti static workstation and that an anti static wrist Strap is worn 3 Use only approved components as specified in the parts list 4 Ensure all components modules screws and insulators are correctly re fitted after servicing and alignment 5 Ensure all cables and wires are repositioned correctly 5 Confidential Copyright 2010 Nokia All rights reserved Version 2 0 Academy 3 ESD PROTECTION NOKIA Care are Service Manual Level 1 amp 2 Nokia requires that service points have sufficient ESD protection against static electricity when servicing the phone Any product of which the covers are removed must be handled with ESD protection The SIM card can be replaced without ESD protection if the product is otherwise ready for use To replace the covers ESD protection must be applied All electronic parts of the product are susceptible to ESD Resistors too can be damaged by static electricity discharge All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside any ESD Protected Area EPA Every repair action involving opening the product or handling the product components must be done under ESD protection ESD protected spare part packages MUST NOT be opened closed out of an ESD Protected Area For more information and local requirements abou2. 38 Remove the KEYMAT protective film with the tweezers tweezers a J uF F E E im fs 39 Remove the TOUCH MODULE protective film with 40 Nokia X3 02 assembly is now complete the tweezers END OF ASSEMBLY 26 Confidential Copyright 2010 Nokia All rights reserved Version 2 0 NOKIA Care herent Academy Service Manual Level 1 amp 2 11 SOLDER COMPONENTS TOP BOTTOM 21 Confidential Copyright 2010 Nokia All rights reserved Version 2 0
3. reliability or contents of this document Nokia reserves the right to revise this document or withdraw it at any time without prior notice The availability of particular products may vary by region IMPORTANT This document is intended for use by qualified service personnel only 4 Confidential Copyright 2010 Nokia All rights reserved Version 2 0 NOKIA Care baer Academy Service Manual Level 1 amp 2 2 WARNINGS AND CAUTIONS Please refer to the phone s user guide for instructions relating to operation care and maintenance including important safety information Note also the following 2 1 Warnings 1 CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI SKID BRAKING SYSTEMS UNDER CERTAIN FAULT CONDITIONS EMITTED RF ENERGY CAN AFFECT THEIR OPERATION IF NECESSARY CONSULT THE VEHICLE DEALER MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY 2 THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS SERVICE STATIONS BLASTING AREAS ETC 3 OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT INCLUDING CELLULAR TELEPHONES MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE 2 2 Cautions
4. reserved Version 2 0 NOKIA Care Academy 9 DISASSEMBLY INSTRUCTIONS Nokia X3 02 RM 639 Service Manual Level 1 amp 2 1 Nokia X3 02 disassembly 3 Protect the TOUCH MODULE with a protective film 5 Lift up the BATTERY COVER If there is a battery inserted remove it also 12 Confidential Copyright 2010 Nokia All rights reserved 2 You must use the Nokia Standard Toolkit version 2 You will also need the AV plug and the DC plug pela e 4 Push the BATTERY COVER release buttons on both sides T ki 6 Unscrew the three TORX size 4 screws in the order shown Do not use them again Version 2 0 Nokia X3 02 RM 639 Service Manual Level 1 amp 2 7 Unscrew the four TORX size 4 screws inthe order 8 Use the SS 93 to release the B COVER DECO clips on Shown Do not use them again both sides 9 Remove the B COVER DECO Be careful not to 10 Use the 55 93 to release the ENGINE BOARD from damage the hooks holding the B COVER Do not use it the B COVER again Discard it 11 Release the top part of the A COVER with the SRT 12 Carefully lift up the shown side of the phone 6 13 Confidential Copyright 2010 Nokia All rights reserved Version 2 0 Nokia X3 02 RM 639 Service Manual Level 1 amp 2 13 Carefully detach the top part of the ENGINE BOARD with the SS 93 15 Release the four KEYMAT clips shown on both 16 Remove the KEYMA
5. LIGHT SWAP PACKAGE 10012 10016 A il AUDIO SHIELDING LID 10013 a NSN LINKO SHIELDING LID lt o Oe 10014 T g HCI SWAP PWE Sa mi BB SHIELDING LID 10012 eX 10015 TYPE LABEL 10016 A3 ANTENNA MODULE 10019 10020 IHF SPEAKER 10020 ANTENNA 0019 T oa a oN i B COVER AS 10017 SCREW TORX 4 M1 4x3 8 T a 10021 fn TORX 4 M1 4x2 2 A 10022 BATTERY COVER 10023 gny available as These parts can not be Ver 1 0 assembly reused after removal 9 Confidential Copyright 2010 Nokia All rights reserved Version 2 0 NOKIA Care ar cee Academy Service Manual Level 1 amp 2 T SERVICE DEVICES FLS 5 Flash Device CA 101D Service Cable AC 15 Travel Charger Nokia Standard Toolkit v2 For more information refer to the Service Bulletin SB 011 on Nokia Online Supplier or manufacturer contacts for tool re order can be found in Recommended service equipment document on Nokia BL 4S Battery Online 10 Confidential Copyright 2010 Nokia All rights reserved Version 2 0 NOKIA Care ar cee Academy Service Manual Level 1 amp 2 8 SOFTWARE UPDATE Flash concept Point of Sale To use the FLS 5 Flash Dongle follow the user guide inside the sales package Please check always for the latest version of flash software which is available on Nokia Online SERVICE le SOFTWARE F PRODUCT SPECIFIC ZCA BATTERY 11 Confidential Copyright 2010 Nokia All rights
6. NOKIA Care ar eee Academy Service Manual Level 1 amp 2 SERVICE MANUAL Level 1 amp 2 NOKIA X3 02 RM 639 Transceiver characteristics Band a WCDMA 850 900 1900 2100 GSM bands 850 900 1800 1900 gt ll E eyy Display 1 3 g Sunday QVGA 262k colors 2 4 touch 2 20 06 2010 p Camera 5 Mpix full focus Operating System Series 40 6th edition Touch 4 Connections Micro USB A B charger plug 3 5 mm AV connector Bluetooth version 2 1 EDR MicroSD memory card MS 2 ab def 3 Transceiver with BL 4S battery pack Talk time Standby 5 jkl mno 6 GSM GSM Up to 5 3 hours Up to 430 hours WCDMA WCDMA Up to 3 5 hours Up to 390 hours Note Talk times are dependent on network parameters and phone settings 8 tuv wxyz 9 1 Confidential Copyright 2010 Nokia All rights reserved Version 2 0 NOKIA Care bere Academy Service Manual Level 1 amp 2 Table of contents Be COP YVIRIGH lsncteesctsnsecenaracctainssnannetcaannindennannnmiunsindeadanananussnndanscniamuaana 4 Zs WARNINGSAND CAUTIONS cronin nii iE NN NETET 5 Me WARNINGS erara E E E T E E E AAAS 5 Esl AUTON si cssasesecetocs erate sonttatacenrttes savers ientea aatestestiectanctnn neta viatrttntintintinte nu tiieataintintetininies 5 Bex OD PROCON coaie aena EAE ncn ceusees ossncstenststscscsoicvasecst tie venpiaedncosevssucsissisestiesectensstel cosicueseasivesesitens 6 Ae CAREAND MAINTENANCE cuccia catssouaezacectstsetscaase1aiaeaiaca
7. T sides with the sharp end of the SS 93 17 Turn over the shown part of the ENGINE BOARD 18 Use the SS 93 to release the MOUNTING ASSY 14 Confidential Copyright 2010 Nokia All rights reserved Version 2 0 Nokia X3 02 RM 639 Service Manual Level 1 amp 2 ea 20 Use the SS 93 to release the TOUCH MODULE connector Be careful not to damage the connector or any nearby components 23 Push the SS 93 under the ENGINE BOARD and 24 To release the SIDE KEY ENGINE BOARD carefully move the SS 93 to direction shown to release the push the SS 93 to the direction shown ENGINE BOARD Be very careful not to damage the flex 15 Confidential Copyright 2010 Nokia All rights reserved Version 2 0 Nokia X3 02 RM 639 Service Manual Level 1 amp 2 25 Use the SS 93 to release the clip holding the UI 26 Turn over the UI READER FLEX SHIELDING with the FLEX ASSY SS 93 21 Open the UI connector with the SS 93 Be careful 28 Use the SS 93 to release LCD connector Be careful not to damage the connector or any nearby not to damage the connector or any nearby components components 29 Remove the ENGINE BOARD Be careful not to 30 Lever out the AV JACK with an AV plug damage the LCD connector or any nearby components 16 Confidential Copyright 2010 Nokia All rights reserved Version 2 0 Nokia X3 02 RM 639 Service Manual Level 1 amp 2 31 Remove the AV JACK with the
8. age any nearby up the shown clips components a ii nay EF a __ ME A 21 Remove the ANTENNA MODULE adhesive 28 Place the ANTENNA MODULE to its place Make protective film with the tweezers sure that the adhesive surface is pointing towards the B COVER Press the ANTENNA MODULE to activate the adhesive ee 29 Remove the camera lens protective film with the 30 Place the A COVER and the B COVER together as tweezers snow 24 Confidential Copyright 2010 Nokia All rights reserved Version 2 0 NOKIA Care ater Academy Service Manual Level 1 amp 2 31 Lock up the shown clips by pressing covers 32 Remove the B COVER DECO protective film with together the tweezers ee ale ere BaP ete E F Te case ona 2 Mm 34 Tighten the three TORX size 4 screws to the torque of 13 Ncm in the order shown 33 Place the B COVER DECO to its place and lock the shown clips by pressing it down wn O To at F rj OT OY LENZ 13 Nem 35 Tighten the four TORX size 4 screws to the 36 Place the battery cover from the camera side first torque of 13 Ncm in the order shown and then lower the other end down Press it down to lock up the shown clips 25 Confidential Copyright 2010 Nokia All rights reserved Version 2 0 NOKIA Care ater Academy Service Manual Level 1 amp 2 37 Remove the camera protective film with the
9. d purpose Never use any charger or battery which is damaged Do not short circuit the battery Accidental short circuiting can occur when a metallic object coin clip or pen causes direct connection of the and terminals of the battery metal strips on the battery for example when you carry a spare battery in your pocket or purse Shortcircuiting the terminals may damage the battery or the connecting object Leaving the battery in hot or cold places such as in a closed car in summer or winter conditions will reduce the capacity and lifetime of the battery Always try to keep the battery between 15 C and 25 C 59 F and 77 F A phone with a hot or cold battery may temporarily not work even when the battery is fully charged Batteries performance is particularly limited in temperatures well below freezing Do not dispose batteries in a fire Dispose of batteries according to local regulations e g recycling Do not dispose as household waste 8 Confidential Copyright 2010 Nokia All rights reserved Version 2 0 NOKIA Care bearer Academy Service Manual Level 1 amp 2 6 EXPLODED VIEW oom A COVER BRIDGE ASSY 10001 N 10002 s57 a n KEYMAT 10004 A et N UI FLEX ASSY ea ES 10005 T A 1 A COVER ASSEMBLY 10006 10009 N A COVER fe 10007 T EARPIECE MESH W 10006 T EARPIECE 10008 AV JACK 10009 N DC JACK a 10010 B COVER DECO 10018 MOUNTING ASSY 10011 A2
10. e the three adhesive protective films with the TOUCH MODULE Continue to press the sides of the the tweezers TOUCH MODULE to activate the adhesive 15 Place the MAIN FLEX carefully to its place and 16 Place the side keys to its place vid press it cara press it gently to activate the adhesive to activate the adhesive 17 Remove the MOUNTING ASSY protective film _ 18 Place the MOUNTING ASSY to the MAIN FLEX and press it down to activate the adhesive 22 Confidential Copyright 2010 Nokia All rights reserved Version 2 0 Nokia X3 02 NTT TiC IT KR NIOKIA RM 639 Academy Service Manual Level 1 amp 2 oe is gt DAS ae m a 5 T S 93 Be 19 Connect the TOUCH MODULE CONNECTOR with the 20 Connect the LCD CONNECTOR with the S SS 93 Be careful not to damage the connector 21 Lift up 22 Connect the SIM card reader connector with the damage the connector behind it SS 93 Be careful not to damage the connector or any nearby components 23 Lower the SIM card reader down and press it 24 Place the DC JACK with the tweezers Press the DC down to lock it to its place JACK to its place with the SS 93 23 Confidential Copyright 2010 Nokia All rights reserved Version 2 0 NOKIA Care ater Academy Service Manual Level 1 amp 2 25 Turn the main flex over and gently press it to 26 Place the KEYMAT to its place and press it to lock lock up Be careful not to dam
11. ifications or attachments could damage the phone and may violate regulations governing radio devices All of the above suggestions apply equally to the product battery charger or any accessory 7 Confidential Copyright 2010 Nokia All rights reserved Version 2 0 NOKIA Care detest Academy Service Manual Level 1 amp 2 5 BATTERY INFORMATION Note A new battery s full performance is achieved only after two or three complete charge and discharge cycles The battery can be charged and discharged hundreds of times but it will eventually wear out When the operating time talk time and standby time is noticeably shorter than normal it is time to buy a new battery Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer Unplug the charger when not in use Do not leave the battery connected to a charger for longer than a week since overcharging may shorten its lifetime If left unused a fully charged battery will discharge itself over time Temperature extremes can affect the ability of your battery to charge For good operation times with Ni Cd NiMh batteries discharge the battery from time to time by leaving the product switched on until it turns itself off or by using the battery discharge facility of any approved accessory available for the product Do not attempt to discharge the battery by any other means Use the battery only for its intende
12. n Discard it the SS 93 as shown 47 Remove the A COVER BRIDGE ASSEMBLY with the 48 Nokia X3 02 disassembly is now complete tweezers Do not use it again Discard it END OF DISASSEMBLY 19 Confidential Copyright 2010 Nokia All rights reserved Version 2 0 NOKIA Care ar cee Academy Service Manual Level 1 amp 2 10 ASSEMBLY INSTRUCTIONS 2 pa 5 Press the sides of the LCD to activate the adhesive 6 Remove the UI FLEX ASSY adhesive protective film Be careful not to damage the LCD 20 Confidential Copyright 2010 Nokia All rights reserved Version 2 0 NOKIA Care ater Academy Service Manual Level 1 amp 2 a STEE M T Place the UI FLEX ASSY to its place and make sure that the UI FLEX ASSY and the A COVER holes are aligned 9 Remove the A COVER BRIDGE ASSY adhesive 10 Place the A COVER BRIDGE ASSY to the TOUCH protective film with the tweezers MODULE and press it down to activate the adhesive Make sure that the A COVER BRIDGE ASSY tab is pointing outwards ap i Fir un Jia Sia iA 11 Remove the TOUCH MODULE protective film with 12 Push the TOUCH MODULE connector through the the tweezers A COVER opening Be careful not to damage the connector 21 Confidential Copyright 2010 Nokia All rights reserved Version 2 0 NOKIA Care ater Academy Service Manual Level 1 amp 2 13 Lock up the shown clips by pressing both e sol 14 Remov
13. neusazashotstacsecenceusacseteusosanateenieees T 3 DBATTERYFINFORMA TON comera E E EEAO EAO 8 Pe EAPLODED VIV ena E E E A E E E E 9 de RYKE DEVICES e E E A A E E 10 6 SOFTWAR UPDATE meena E EE EEE OEE E AE 11 9 DISASSEMBLY INSTRUCTIONS s sesoeeseseeseseeseseeseseesoseseoseseoseoseseosesessesessesesessosessoseosessoseseeseseoseseseoseseoseseosessesessesessoseseseesess 12 10 ASSEMBLY INSTRUCTIONS ocaseccsapssec ss cccsa aca cecosccusecetstaceesasacecuccuvasscacsasacacsucssacsasesnveraciescsccseaesessissaseusesusnecessaeeaccecomsateanie 20 UE OE OMPONENT oE E E E EET 21 2 Confidential Copyright 2010 Nokia All rights reserved Version 2 0 NOKIA Care betes Academy Service Manual Level 1 amp 2 CHANGE HISTORY Approved 30 07 2010 First approved version 2 0 18 08 2010 First published version Added assembly picture Story Aligned disassy picture story and video The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to Carry out service to NOKIA products This Service Manual is to be used only by authorized NOKIA service suppliers and the content of it is confidential Please note that NOKIA provides also other guidance documents e g Service Bulletins for service suppliers follow these regularly and comply with the given instructions While every endeavor has been made to ensure the accuracy of this document some errors may exist If you find any errors or if you have further suggestio
14. ns please notify NOKIA using the address below Nokia Care Academy service manualS nokia com Please keep in mind also that this documentation is continuously being updated and modified SO Watch always out for the newest version 3 Confidential Copyright 2010 Nokia All rights reserved Version 2 0 NOKIA Care baer Academy Service Manual Level 1 amp 2 1 COPYRIGHT Copyright 2010 Nokia All rights reserved Reproduction transfer distribution or storage of part or all of the contents in this document in any form without the prior written permission of Nokia is prohibited Nokia Nokia Connecting People and Nokia X and Y are trademarks or registered trademarks of Nokia Corporation Other product and company names mentioned herein may be trademarks or tradenames of their respective owners Nokia operates a policy of continuous development Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice Under no circumstances shall Nokia be responsible for any loss of data or income or any special incidental consequential or indirect damages howsoever caused The contents of this document are provided as is Except as required by applicable law no warranties of any kind either express or implied including but not limited to the implied warranties of merchantability and fitness for a particular purpose are made in relation to the accuracy
15. t ESD protection and ESD Protected Area contact your local Nokia After Market Services representative Confidential Copyright 2010 Nokia All rights reserved Version 2 0 NOKIA Care baer Academy Service Manual Level 1 amp 2 4 CARE AND MAINTENANCE This product is of superior design and craftsmanship and should be treated with care The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years Keep the phone and all its parts and accessories out of the reach of small children e Keep the phone dry Precipitation humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits e Do not use or store the phone in dusty dirty areas Its moving parts can be damaged e Do not store the phone in hot areas High temperatures can shorten the life of electronic devices damage batteries and warp or melt certain plastics Do not store the phone in cold areas When it warms up to its normal temperature moisture can form inside which may damage electronic circuit boards e Do not drop knock or shake the phone Rough handling can break internal circuit boards Do not use harsh chemicals cleaning solvents or strong detergents to clean the phone e Do not paint the phone Paint can clog the moving parts and prevent proper operation e Use only the supplied or an approved replacement antenna Unauthorised antennas mod
16. tweezers 32 Use the SS 93 to open the two shown A COVER BRIDGE ASSEMBLY clips 33 Slide the SS 93 to the directions sho 34 Pull the TOUCH MODULE connector through the the sides of the TOUCH MODULE Opening and remove the TOUCH MODULE Do not use it again Discard it 35 Protect the LCD with a protective film 36 Remove the TOUCH MODULE ADHESIVE remains with the SS 93 17 Confidential Copyright 2010 Nokia All rights reserved Version 2 0 Nokia X3 02 RM 639 Service Manual Level 1 amp 2 37 Remove the EARPIECE MESH with the tweezers 38 Push carefully the SS 93 through the opening to Do not use it again Discard it release the LCD 39 Pull the LCD connector through the opening and remove the LCD Do not use it again Discard it 41 Remove the UI FLEX ASSY Do not use it again 42 Use the dental tool to release the EARPIECE and Discard it remove it with the tweezers Do not use it again Remove also the EARPIECE adhesive residues Be careful not to injure yourself with the sharp end of the dental tool 18 Confidential Copyright 2010 Nokia All rights reserved Version 2 0 NOKIA Care eno Academy Service Manual Level 1 amp 2 43 Use the SS 93 to release the ANTENNA 44 Pull the ANTENNA from the shown places with the tweezers to remove it ene rs 45 Remove the ANTENNA with the tweezers Do not 46 Detach the A COVER BRIDGE ASSEMBLY by slid use it agai
Download Pdf Manuals
Related Search