Home

Fleck 9000/9100/9500

1. amg 938915 SLIHM NOLLVH3N3938 31VIQ3ANWI Page 46 Brine Line Flow Controls 9000 9100 60022 12 BLFC 125 GPM 5000 5600 9000 9100 60022 2 acisi BLFC 25 GPM 5000 5600 9000 9100 60022 50 BLFC 50 GPM 5000 5600 9000 9100 60022 100 BLFC 1 0 GPM 5000 5600 9000 9100 60350 Brine Valve Assy 9000 9100 Brine Line Flow Controls 9500 60020 25 BLFC 25 GPM 1600 60020 50 BLFC 50 GPM 1600 60020 100 BLFC 1 0 GPM 1600 Brine Valve Assemblies 60037 610 Brine Valve 9500 1600 25 GPM Cold amp HW 180 60037 620 Brine Valve 9500 1600 50 GPM Cold amp HW 180 60037 630 Brine Valve 9500 1600 1 0 GPM Cold amp HW 180 60350 nes Brine Valve Assy 9000 9100 Cold amp HW 180 609350 01 Brine Valve Assy 9000 9100 Twinfl100 Cold amp HW 180 1700 Brine Valve Assembies 9500 60039 Brine Valve 1700 9500 Cold amp HW 180 Bypass Assemblies Bypass Valve 5600 3 4 NPT Bypass Valve 5600 1 NPT Bypass Plastic Assy Injector Assemblies 9000 9100 60385 Injector Assembly specify size of injector Injector Number DLFC Number BLFC Number Red 0 00 White 1 01 Blue 2 02 Yellow 3 03 Green 4 04 Injector Assembli
2. VES TS LOWE T 3029 S an BiG 4 2 9 18 48 8 A gt 7 18 5 gr 3 22 E 14 5 61500 9000 9100_ For Service Assembly Numbers See the Back of this Manual Page 16 9000 Control Valve Assembly Item No Quantity Part No Description je 14861 0 Valve Body 9000 Machined w O ring 40688 et Valve Body 9100 Piston 9000 Upper Retainer Piston Rod Retainer Piston Rod Rod Piston Upper End Plug Assy White End Plug Assy White HW Spacer 5600 Spacer Hot Water Seal 5600 Seal 5600 Low Drive Force Rod Piston Lower 9000 Piston 9000 O ring 215 O ring 338 Ring Retaining 16098 eet Washer Nylon Brine Spring Brine Valve Cap Brine Valve O ring 014 Quad Ring 009 Spacer Brine Valve Brine Valve Stem 9000 Seat Brine Valve Body Injector 9000 Injector Throat Specify Size Injector Nozzle Specify Size Injector Nozzle SS O ring 021 Cap Injector 5600 Spacer 9000 Screw Hex Hd Mach 10 24 x 1 3 4 Spacer 4650 9000 O ring 011 Injector Disperser Air 5600 O ring 563 Screen Injector 13244 Adapter BLFC Button BLFC Specify Size Retainer BLFC O ring 015 Button DLFC Specify Size Retainer DLFC Button Fitting Insert 3 8 Fitting Insert 1 2 Tube
3. 4 3 0 00 Draw c lt m 20 4 100 PSI PSI Injector 3 Injector 00 D 1 1 5 D Brine 7 0 10 0 0 PSI Injector 4 1 3 50 3 00 PSI Injector 0 4 2 D T 2 4 A7 Ri i D 40 60 80 100 120 20 100 120 80 40 20 PSI Brine Draw Injector 1 D D 4 40 60 80 100 120 20 TR 18467 41092 PSI Page 39 9500 Injector Flow Data 1600 amp 1700 Series Injectors 1600 Series Injectors 41 D D r 1 3 00 2 50 2 00 TT 4 2 z 5 5 29 z 0 50 0 00 0 50 0 00 100 120 80 40 60 80 20 PSI Draw Brine TR 18467 41092 1700 Series Injectors Injector 4 Injector 3 3 50 5 00 400 3 00 1 4 7 1 1 4 4 1 a 4 D r 1 1 1 r 1 4 Draw Brine BrineiDraw PSI PSI Injector 5 8 00 Total ee ee eee ee 7 00 2 4
4. dii 13847 O Ring 137 STD 560CD Meter Jp 13509 Impeller Meter 1350920 Impeller Celcon op 13882 Post Meter Impeller 15043 Body Meter 9000 1 Fastest teeth dnd anis 14960 Flow Straightener 1 13305 O Ring 119 E L 15078 Adapter 1 Coupling 13255 eee Clip Mounting NIU 14202 01 Screw Hex Wsh Mach 8 32 x 5 16 15150 Meter Assy Ext 1523 Meter Cap Assy Ext For Service Assembly Numbers See the Back of this Manual Page 28 42294 REVA 1 1 2 Meter Assembly 42295 REVA Item No Quantity Part No Description UE 17569 Body Meter 2850 9500 13882 cnet Post Meter Impeller Quoi ER 13509 Impeller Meter 19847 O Ring 137 Std 560CD Meter 19218 an Meter Cap Assy Dives den diede tiers 12112 cies ec Screw Hex Hd Mach 10 24 x 1 2 18 8 S S um 1 542 isi Flow Straightener 1 1 2 B uiis O Ring 132 17544 Fitting 1 1 2 Quick Connector 172549 Nut 1 1 2 Q C CNN 15150 rc Meter Cap Assy Ext Meter Cap Assy Ext Not Shown 1
5. Program Wheel Assy 9000 3 4 16270 50 Program Wheel Assy 9000 9500 16270 30 Program Wheel Assy 9000 1 Std 16270 40 Program Wheel Assy 9000 1 Ext 16270 50 Program Wheel Assy 9000 9500 16270 60 Program Wheel Assy 9500 Meere 19806 Retainer Program Wheel 13748 Screw Fit Hd St 6 20 x 1 2 le 11999 Label Button 152295 nent Actuator Cycle EU 13886 554002 Know 3200 ZI 1929005 Screw Hex Wsh 6 20 x 1 2 17 124 ies Program Wheel Pinion Drive Torsten Il Innen Clutch Drive Pinion 14276 Spring Meter Clutch PA 14259 Retainer Clutch Spring op 14087 Insulator PAA ey E Switch Micro Modified ROUEN 15320 Switch Micro Timer 2 unii Screw Pan Hd Mach 4 40 x 1 1 8 V 13018 ee Pinion Idler 2D 19563 Spring Idler Shaft FR 1 Gear Idler OUTRE 13164 Vi 13887 Plate Motor Mounting ten 197495 Motor 120V 60 Hz 1 30 RPM 5600 18824 1 Motor 230V 50 Hz 1 30 RPM Motor 120 60 Hz 1 15 RPM 18
6. T 90 utes Sleeve Meter 1 1 2 x 1 For Service Assembly Numbers See the Back of this Manual Page 29 9000 9100 Bypass Valve Assembly 60040SS_REVL Item No Quantity Part No Description 17290 By Pass 3 4 17290NP By Pass Body 3 4 NP 5600 13399 By Pass Body 1 13399NP By Pass Body 1 NP VA TOS etate Seal By Pass 560CD 1972 ccs oci Plug By Pass w Wax LT 15 25 sedes 11978 aa Plate By Pass Top Umm 13604 01 Label By Pass Standard Mount Dou UH Screw Wsh Hd 10 24 x 1 2 ER 11986 Plate By Pass Bottom JM cm Lever By Pass 11989 Screw 514 Indent 1 4 14 x 1 1 2 For Service Assembly Numbers See the Back of this Manual Page 30 Bypass Valve Assembly 60049_REVD Item No Quantity Part No Description P 13305 O ring 119 P 13255 Clip Mounting 2 13314 icis Screw Slot Ind Hex 8 18 x 60 18706 eee Yoke 1 NPT Plastic 18706 02 Yoke 3 4 NPT Plastic 41027 01 Yoke 3 4 NPT Cast Machd 41026 01 Yoke 1 NPT Cast Machd SS For Service Asse
7. 2 a i 49 Y O 42282_ Quantity Part No Description 14864 01 Adapter 9000 2nd Tank Machd w O rings 2 13305 O ring 119 11710 215 d 12281 O ring 338 beds 2 13708 40 Yoke 1 Sweat EE 1 15823 Assy Specify Tank Size ra 13255 sius Clip Mounting amm 14202 01 Screw Hex Wsh Mach 8 32 x 5 16 Boon ce 15078 eee Adapter 1 Coupling For Service Assembly Numbers See the Back of this Manual Page 24 9100 Second Tank Assembly 42325 REVA Item No Quantity Part No Description ETE L 40678 Ring 9100 Yoke Retainer 2 13287 O ring 123 14865 Adapter Assy 2nd Tank 9100 19054 O ring 124 c d cem 40538 cina Retainer 32mm O ring Dist 7000 oS 61419 Kit 1 05 Distributor Adapter 1 2 5 25222 3 258553 Tio 18303 O ring 336 Bussi 13255 oed Clip Mounting oC 14202 01 Screw Hex Wsh Mach 8 32 x 5 16 For Service Assembly Numbers See the Back of this Manual Page 25 9500 Second Tank Assembly 4232
8. Tube Assy 9100 6 12 Tanks Tube Assy 9100 13 16 Tanks Adapter Assy 2nd Tank 9100 Kit 1 05 Distributor Adapter Page 48 Second Tank Assemblies 9500 16919501 Valve Body 9500 Machd 16919 01 Valve Body 9500 Machd NP 1699 2 Valve Body 9500 BSP Mtrc Machd 16919 21NP Valve Body 9500 BSP Mtrc Machd Nickel Plated 60715 16 Tube Assy 9500 2nd Tank for 14 to 16 Tanks 60715 16NP Tube Assy 9500 2nd Tank NP for 14 to 16 Tanks 60715 20 Tube Assy 9500 2nd Tank for 20 Tanks 60715 24 Tube Assy 9500 2nd Tank for 20 and 24 Tanks 60715 24NP Tube Assy 9500 2nd Tank Nickel for 20 24 Tanks Tools 12703 Stuffer Tool Assy 5600 9000 13061 Puller Assy Port Ring 1375922 nme Tool DLFC Retainer Valve Body Assembly 9100 40688 eene Valve Body Assy 9100 18303 O ring 336 18569 Retainer Tank Seal Notes Page 49 Notes Page 50 Notes Page 51 P N 40944 Rev C 12 06
9. lt 1 1 Draw 4 40 60 80 100 120 PSI 20 TR 18467 41092 Page 40 9000 Control Dimensions 1 2 14 DRAIN PORT M 1 11 1 2 NPT 1 METER 2 2 3 4 METER 2 2 5 8 1 9 48 1 9 1 1 2 08 26 48 MES 61500 9000L NE REVA Page 41 9100 Control Dimensions 2 3 8 O D TUBE 5 30 135 12 6 60 166 85 65 02 25 57 05 2 1 2 8 NPSM 0 85 2781 21 46 27 81 Page 42 1 2 14 NPT DRAIN PORT 2 Koh 5 61500 9100LNE_REVA 9500 Control Dimensions 1 0 11 5 NPT DRAIN PORT 3 8 O D 1600 BRINE VALVE 1 2 O D 1700 BRINE VALVE V METER DOME 2 MUST FACE UP 9 1 5 11 NPT INTERNAL TYPICAL 24 PIPE 27 7 m 10 5 3 06 THREAD DISTRIBUTOR TUBE 1 5 PVC 1 9 O D 61500 9500LNE REVA Page 43 Water Conditioner Flow Diagrams In Service Position Tanks Switching Position Meter Initiated Regeneration LL dj Backw
10. 9000 O ring 011 Injector Da niei Screen Injector Nozzle Injector 1 White Throat Injector 1 White AP MR Ed Cap Injector 5600 28752 O ring 021 29 Screw Hd Wash 10 24 x 1 3 4 O ring 563 Retainer DLFC Button 32 5 1 2 252 22 Washer Flow 12 GPM ic eae ees Brine Valve Stem 9000 Seat Brine Valve DDR Spacer Brine Valve Cap Brine Valve Spring Brine Valve Ring Retaining 39 Washer Nylon Brine 40 O ring 015 Retainer BLFC Washer Flow 50 GPM Quad Ring 009 O ring 014 1 Adapter BLFC Disperser Air 5600 47 77 Spacer 4650 9000 WCC 48 Retainer 32mm O ring Dist 7000 Kit 1 05 Distributor Adapter Not Shown Label Injector Blank Not Shown Label 5 GPM 1 5 LBS Salt Min For Service Assembly Numbers See the Back of this Manual Page 19 9500 Control Valve Assembly Lom an am am an an am an oe oe e d 61500 9500_REVA For Service Assembly Numbers See the Back of this Manual Page 20 9500 Control Valve Assembly Item No Quantity Part No Description Tinnen 16919 01 Valve 9500 Machd Seal 2850 Spacer 9500 2850 Piston 9500 U
11. Replace brine valve seat and clean valve E Foreign material in brine line E Clean brine line flow control flow control Page 36 Troubleshooting Problem Cause Correction 8 Softener fails to draw brine A Drain line flow control is A Clean drain line flow control plugged B Injector is plugged B Clean injector C Injector screen plugged D Line pressure is too low D Increase line pressure to 20 1 E Internal control leak E Change seals spacers and piston assembly F Service adapter did not cycle F Check drive motor and switches 9 Control cycles continuously A Misadjusted broken or shorted A Determine if switch or timer is faulty Switch and replace it or replace complete power head 10 Drain flows continuously A Valve is not programming Check timer program and positioning rectly of control Replace power head assem bly if not positioning properly B Foreign material in control B Remove power head assembly and inspect bore Remove foreign material and check control in various regeneration positions Internal control leak C Replace seals and piston assembly General Service Hints For Meter Control Problem Softener delivers hard water Reason Reserve capacity has been exceeded Correction Check salt dosage requirements and reset program wheel to provide additional reserve Reason Program wheel is not rotating with meter output Correction Pu
12. Back of this Manual Page 21 1600 Brine Valve System for 9500 2 3 4 8 2 10 e 1 gy 11 12 60037 Item Quantity Part No Description Tube Brine Valve Fitting Tube 3 8 Nut Brass Fitting Sleeve 3 8 Celcon Fitting Insert 3 8 Fitting Flow Control Quad Ring 009 Seat Brine Valve Brine Valve Stem 1600 Coated O ring 016 Screw Hex Wsh Mach 10 24 x 3 8 Nut Jam 3 84 16 Bracket Brine Valve Mounting Ring Retaining Spring Brine Valve Brine Valve Body 1600 Fitting Elbow 90 Deg For Service Assembly Numbers See the Back of this Manual Page 22 1700 Brine Valve System for 9500 60039_REVA Item No Quantity Part No Description Plug End Brine Valve Quad Ring 020 Quad Ring 009 Retainer Flow Control O ring 210 560CD Brine Piston Brine Valve Brine Valve Stem Coated Fitting Insert 1 2 Tube Fitting Sleeve Delrin Nut Brass Screw Hex Wsh Mach 10 24 x 3 8 Nut Jam 3 4 16 Bracket Brine Valve Mounting Ring Retaining Spring Brine Valve Brine Valve Body Spacer 1700 Brine Nut 2900 w Sleeve Fitting Elbow Male 1 2T x 3 8 NPT Tube Brine 9500 1710 10 6 For Service Assembly Numbers See the Back of this Manual Page 23 9000 Second Tank Assembly 2 yy CN V CW Wy 3 7 ER P 1 25
13. Change any of these times by repositioning the pins and holes or adding more pins NOTE Two speed timer motors are available 1 15 RPM has 82 minute Regeneration Time and each pin or hole equals one minute 1 30 RPM has 164 minute Regeneration Time and each pin or hole equals two minutes Page 8 Time Brine Refill and Meter Setting Procedure 2 The control valve has a separate brine tank fill cycle Calculate the desired salt setting using the brine line flow control rate of refill in gpm multiplied by the timer setting Then using one gallon of fresh water dissolving approximately 3 Ibs salt calculate the refill time Example A desired 30 Ibs salt setting The unit has a 1 0 gpm refill rate so a 10 gallon fill is required 10 gallons x 3 Ibs gals 30 16 salt Set the timer refill section at 10 minutes 10 minutes x 1 0 gpm 10 gallon fill NOTE There must always be two pins at the end of a refill time to stop the fill cycle With the Regeneration times set place timer back to its original position making sure the lower right hand corner snaps back into the backplate and the meter cable slides through the backplate and does not bind 3 Setting the gallon wheel Knowing the amount of resin in each tank and the salt setting per Regeneration calculate the gallons available using the following capacities as a guide capacity per ft3 x ft3 of resin per tank 7 gallons available compensated hardness of H20 NOTE Based on tan
14. Setting Procedure Setting the Regeneration Cycle Program The Regeneration cycle program on the water conditioner is preset at the factory However portions of the cycle or program time may be lengthened or shortened for local conditions or system design 1 Expose cycle program wheel by grasping timer in lower right hand corner and pulling This releases snap retainer and swings timer to the left NOTE Meter cable must be removed from meter dome before opening timer 2 Remove the program wheel by grasping program wheel and squeezing protruding lugs towards center Lift program wheel off timer Switch arms may require movement to facilitate removal 3 Return timer to closed position by engaging snap retainer in back plate Make certain all electrical wires locate above snap retainer post Changing Length of the Backwash Time Looking at the numbered side of the program wheel the group of pins starting at zero determines the length of time the unit backwashes Example If there are six pins in this section the time of backwash is 12 minutes 2 minutes per pin To change the length of backwash time add or remove pins as required The number of pins multiplied by two equals minutes of backwash Changing Length of Brine and Rinse Time The group of holes between the last pin in the backwash section and the second group of pins determines the length of time that a unit will brine and rinse 2 minutes per hole To change th
15. foreign material usually solder resulting from the installation Close the water tap when water runs clean 12 Place the bypass In Service position and let water flow into the mineral tank When water flow stops slowly open a cold water tap nearby and let water run until air is purged from the unit Then close tap Electrical 13 Make all electrical connections according to codes Plug the valve into an approved power source Do not insert meter cable into the meter yet 14 Tank one has control valve and tank two has adapter 15 Look on the right side of the control valve it has indicators showing which position the control valve is in during Regeneration and which tank is In Service NOTE Make sure the meter cable is not inserted in the meter dome Swing the timer out to expose the program wheel to swing timer out grab onto the lower right corner of timer face and pull outward Page 5 General and Commercial Installation Checklist Control Valve Position Indicators Rapid Rinse Brine Rinse Brine Fill Backwash Stand By CAUTION Tank 1 ALWAYS REMOVE CABLE TO MANUALLY START CYCLE TURN KNOB CLOCKWISE 42271_REVA Pin Storage 23717_REVA 16 Cycle timer into backwash position Turn manual knob so that the micro switch rides on the first set of pins In this position the tanks switch lower piston and the control valve moves to the backwash position upper piston Wait
16. until the positioning of upper and lower pistons stops before advancing the timer further If advanced too fast the control will not home into the In Service position it will not advance to any other position To correct this rotate the manual knob back to In Service and start again into backwash NOTE Once valve positions itself into the backwash cycle the homing circuit locks in 17 With all the air backwashed slowly cycle the timer to the brine position rapid rinse and brine tank refill Wait for the control drive motor to position itself in each cycle and stop before advancing on to the next position 18 Once back in the In Service position cycle the control valve again into the backwash position The tanks switch again and air head backwashes out of the other tank Cycle the control back to the In Service position Leave the timer in the open position DO NOT insert meter cable yet NOTE Two motors are available 1 15 RPM has 82 minute regeneration time 1 30 RPM has 164 minute regeneration time Page 6 General and Commercial Installation Checklist WATER PRESSURE A minimum of 25 pounds of water pressure is required for regeneration valve to operate effectively ELECTRICAL FACILITIES A continuous 115 volt 60 Hertz current supply is required Make certain the current supply is always hot and cannot be turned off with another switch EXISTING PLUMBING Condition of existing plumbing should be free from lime and iron b
17. 6_REVA Item No Quantity Part No Description Mn Tab O ring 226 p E 16455 uus O ring 347 PES 10231 Screw Slot Hex 1 4 20 x 1 2 Adeste 114224 nod O ring 224 For Service Assembly Numbers See the Back of this Manual Page 26 Item No 3 4 Meter Assembly Quantity Part No Description DES 1 14613 Straightener 12473 Wsh 10 24 x 5 8 1 14038 Cap Assy 1 13847 137 Std 560CD Meter n 1 13509 Meter RO 4 13314 Slot Ind Hex 8 18 x 60 4 13255 Mounting 4 13305 119 1 15150 Meter Cap Assy Ext 15237 Meter Cap Assy Ext PEE 1 13821 Meter 5600 For Service Assembly Numbers See the Back of this Manual 42293 REVA Page 27 1 Meter Assembly Item No Quantity Part No Description Mas 121125 Screw Hd Mach 10 24 x 1 2 PE 1 tectus 1518 Meter Assy 1523 Meter Cap Assy EXT
18. 825 rene Motor 230V 50 Hz 1 15 RPM Mallory e 132 Screw Phil Hd Mach 6 32 x 1 8 Steel Zinc t ins 14265 Clip Spring 15055 cns Timer Main Drive Gear T Me ne 19210 02 Program Wheel Assy 9000 1 15 19210 05 Program Wheel Assy 9000 3230 E VI 15493 Pin Spring 1 16 x 5 8 SS 45203 3 Harness 9000 9500 Timer cr 40422 ee Nut Wire Tan Not Shown 1 60320 02 Switch Kit 3200 9000 Timer Auxiliary For Service Assembly Numbers See the Back of this Manual Page 13 Power Head Assembly A eX LAL A 0 5 N Y NS VER 61501 9000 9100 9500 For Service Assembly Numbers See the Back of this Manual Page 14 Power Head Assembly Item No Quantity Part No Description Nut Tinnerman U Type 8 32 Power Cord 6 Fleck Power Cord 12 Fleck Power Cord 12 U S Round 120V Sys 5 6 7 amp 2900 3150 3900 4 Power Cord Assy 4 Black Euro w Terminals Power Cord U S 220 60 Power Cord Assy Australian w Terminals Power Cord 12 US Round 240V Transformer 24V 9 6VA Residential Valves Transformer 24V 9 6VA European Harness 9000 9500 Drive Harness 2900 Harness Low V 9000 9500 Gear Assy Drive 1 2 Stroke 9000 9500 Gear
19. Drive 9000 Wheel Geneva Nut Wire Tan Screw Designer Cover Thumb 8 32 Blank UV Stable Material Label Shaft Position Ring Retaining Plate Ground 9000 9500 Screw Wsh St 6 x 1 4 Type Screw Phil Pan Thread 6 32 x 3 8 Type 23 Zinc Motor 24V 50 60 Hz 1 RPM Motor 120V 50 60 Hz 1 RPM Motor 220V 50 60 Hz 1 RPM Backplate 9000 Panel Control 9000 9500 ET Screw Flt Hd Mach 4 40 x 1 3 8 Steel Zinc Plate Washer Lock 4 Zinc Switch Micro Nut Hex 4 40 Zinc Plated Screw Wsh Mach 10 24 x 3 4 410 5 5 Gear Assy Drive 3 4 Stroke Strain Relief Flat Cord Heyco 30 1 Ring Retaining Cam Triple Cam 9500 Cam Assy Aux Switch 9500 Tube Cable Guide 2 Tank Tube Cable Guide 9500 Washer Thrust 3 8 Meter Cable Assy 15 25 Meter Cable 13 25 Meter Cable Assy 20 75 1 1 2 Std Meter Cable Assy SE Paddle 6600 6700 Meter Cable Assy ET 28 2750 3150 Systemax 4 6 Meter Cable Assy Turbine SE Washer Plain 3 8 Switch Miniature Insulator Limit Switch Screw Slot Rd Hd Mach 5 20 x 3 8 60232 110 Cover Designer 1 Pc Black ee 60232 112 092 Cover Designer 1 Pc Black w Left Window 60320 09 Switch Assy 9000 Drive Cam dues obese 60320 10 Switch Assy 9500 Drive Cam For Service Assembly Numbers See the Back of this Manual Page 15 9000 Control Valve Assembly
20. Fitting Sleeve 3 8 Celcon Fitting Sleeve Delrin Fitting Tube 3 8 Nut Brass Nut Brass Plug End Stub 9000 Plate End 9000 Screw Hex Wsh Mach 10 24 x 3 8 Screw Hex Hd Mach 10 24 x 1 3 4 Spacer 4650 9000 Screw Hex Wsh Hd 10 24 x 1 3 16 Fitting 1 2T x 1 4 NPT NOTE For Hot Water delete items 41 amp 42 and use 18698 Nut 3 8 Tube w Sleeve and 15414 Nut 2900 w Sleeve These parts are used with 4 injector and 2 GPM or larger BLFC Items 34 35 and 36 are not used For Service Assembly Numbers See the Back of this Manual Page 17 9100 Control Valve Assembly 17 20 61500 9100 REVA For Service Assembly Numbers See the Back of this Manual Page 18 9100 Control Valve Assembly Item No Quantity Part No Description d enisi Valve Body Assy 9100 n E Seal 5600 Qu LIE Spacer 5600 Spacer 9000 12 Plug End Stub 9000 Plate End 9000 Screw Wsh Mach 10 24 3 8 Piston 9000 Upper Retainer Piston Rod Rod Piston Upper Plug End 5600 dace Retainer End Plug Seal Quad 010 Link Piston Rod 15 Screw Slot Phil Hd 4 40 x 3 16 16 une Screw Slot Ind Hex 6 20 x 3 8 ra Washer Plain 145 ID SS Piston 9000 Rod Piston Lower 9000 QO Link Piston Rod 9000 9500 M O ring Drain 9100 22 Body Injector
21. Model 9000 9100 9500 Service Manual IMPORTANT Fill in Pertinent Information on Page 3 for Future Reference Table of Contents JOD Specification 3 Equipment CorflguatiOr aA 4 General and Commercial Installation Checklist nnne 5 Valve to Tank Installation Instructions ote na E Atte v ERE ecd ee 7 Regeneration Cycle Program Setting Procedure Time Brine Refill and Meter Setting Procedure 9000 9100 9500 Electro Mechanical Timer Assembly Power Head Assembly 9000 Control Valve Assembly 9100 Control Valve Assembly 9500 Control Valve Assembly 1600 Brine Valve System Tor 9500 cett rere roc ere ka Ure cines 1700 Bane Valve System 9500 cete ce 9000 Second Tank Assembly IR 9100 Second Tank Assembly en 9500 Second Tank Assembly 2 ptit ret 3 4 Meter ASSOMDIY ane 1 Meter ASSEMBLY anna oa A A 1 1 2 Meter A
22. Specifications 1 Type of Timer A 82 minute available regeneration time 1 15 RPM B 164 minute available regeneration time 1 30 RPM 2 Type of Meter Mechanical Valves Gallon Settings Meter Standard Range Extended Range 3 4 125 2 125 625 10 625 1 310 5 270 1 150 26 350 1 1 2 625 10 625 3 125 53 125 3 Timer Gallon Setting Gallons 4 Regeneration Program Setting A Backwash Minutes B Brine and Slow Rinse Minutes C Rapid Rinse Minutes D Brine Tank Refill Minutes 5 Drain Line Flow Control gpm 6 Brine Refill Rate gpm 7 Injector Size Page 3 Equipment Configuration 9000 9100 Equipment Configuration Tank 2 Tank 1 Water Meter ANN S nn 5 p N qi UER 52 08 N N Tank 2 Adapter Bypass Valve Adapter Clips Main Control Valve 42265_REVA 9500 Equipment Configuration 1 1 2 Copper Outlet Meter Dome Must Face Up Control Valve Tank 2 Tank 2 Adapter 42266_REVA Page 4 General and Commercial Installation Checklist 1 Place the softener tank where you want to install the unit NOTE Be sure the tank is level and on a firm base 2 During cold weather it is recommended that the installer warm the valve to room temperature before operating 3 Perform all plumbing according to local plumbing codes Usea 1 2 mi
23. ash Position D ath 7 B id Page 44 Water Conditioner Flow Diagrams Rapid Rinse Position Slow Rinse Position dedi In Service Position Tanks Switched Brine Tank Fill Position Page 45 9000 9500 Wiring Diagram 26 61 MOTIJA NOILISOd 32IAN3S NI NMOHS JAYA 72 4315 JAVA WYOS NOLLVH3N3933 31VIO3AWI YILIN NIML 71 WYO 9NINOH 3ATVA WvOH 310N WYO YIWIL WNvOdL WVO SNINWOH WNVOHL HOLIMS Wv3SOOSWd 3ATVA YMS 5 EMS HOLIMS WVY90Ud CMS HOLIMS ONINOH IMS SOLON INYA 3ATVA YOLOW WL 9 9 LMS MOVIE 038 MOTIJA NMO3IB 1 5 HLOOWS 39v 18 033 T 3778 3778 334749
24. cription test 60027 00 Safety Brine Valve 2300 Less Elbow 10130 Ball 3 8 Brass 11506 Ball Stop Slow Fill 10328 Fitting Elbow 90 Deg 1 4 NPT x 3 8T 10332 aan Fitting Insert 3 8 10330 aranan Fitting Sleeve 3 8 Celcon TREE EE 10329 Fitting Tube 3 8 Nut Brass B uin IT PLI 1018060 nee Nut Hex 10 32 Ve 60002 Air Check 500 10149 Rod Float 10700 Float Assy Blue White ee 4015 0 521 1188 Grommet 30 Dia For Service Assembly Numbers See the Back of this Manual Page 33 2310 Safety Brine Valve Item No Quantity Part No Description 1 19645 Body Safety Brine Valve 2310 pm 19803 Safety Brine Valve Assy CR d eec 19804 Screw Sckt Hd Set 10 24 x 75 1980 Nut Hex 10 24 Nylon Black Dane 19652 01 Poppet Assy SBV w O Ring ings 19649 Flow Dispenser T1193 enemies O Ring 017 19047 Elbow Safety Brine Valve 277 1962 5 cci Nut Assy 3 8 Plastic 10 p 18312 nien Retainer Drain Tee 60014 e Safety Brine Valv
25. e Assy 2310 12 sus E E 10150 oa Grommet 30 Dia 52779777 pep 60068 eese Float Assy 2310 w 30 Rod a em 60002 Air Check 500 For Service Assembly Numbers See the Back of this Manual 2350 Safety Brine Valve _ 9 9 1 1 2 2 42303_REVA Item No Quantity Part No Description p 60038 necs Safety Brine Valve 2350 TA sta 91024 u Actuator Assy 2350 Brine 60026 30 Float Assy 400A 2350 30 Red Wht UE 60009 00 Air Check 900 Commercial Less Fittings 60009 01 Air Check 900 Commercial HW Less Fittings Not Shown d cere rrt 18603 ses Fitting Assy 900 Air Check 2350 For Service Assembly Numbers See the Back of this Manual Page 35 Troubleshooting Problem Correction 1 Water conditioner fails to A Electrical service to unit has A Assure permanent electrical service regenerate been interrupted check fuse plug pull chain or switch B Timer is defective B Replace timer C Power failure C Reset time of day 2 Hard water A By pass valve is open A Close by pass valve B No salt is in brine tank B Add salt to brine tank and maintain salt level above water level C Injector screen plugged C Clean injector screen D Insufficient water flowing into D Check brine tank fill time and clean brine tank brine line flow control if
26. e length of brine and rinse time add or remove pins in the rapid rinse group of pins to increase or decrease the number of holes in the brine and rinse section The number of holes multiplied by two equals minutes of brine and rinse Changing Length Of Rapid Rinse The second group of pins on the program wheel determines the length of time the water conditioner rapid rinses 2 minutes per pin To change the length of rapid rinse time add or remove pins at the higher numbered end of this section as required The number of pins multiplied by two equals minutes of rapid rinse NOTE Program wheels with 0 82 minute cycle times use one minute per pin or hole to set Regeneration times The layout of pins and holes on the program wheel follow the same procedure as on this page Changing Length of Brine Tank Refill Time The second group of holes on the program wheel determines the length of time the water conditioner refills the brine tank 2 minutes per hole To change the length of refill time move the two pins at the end of the second group of holes as required The Regeneration cycle is complete when the two pin set at end of the brine tank refill section trips the outer micro switch The program wheel however continues to rotate until the inner micro switch drops into the notch on the program wheel Programming 1 The control valve is set at the factory for backwash brine and slow rinse rapid rinse and brine tank fill times
27. er Piston Assy 9500 Upper HW 180 Piston Assy 9500 Lower Piston Assy 9500 Lower HW 180 Piston Assy 9000 9100 Top Piston Assy 9000 9100 HW Upper 180 Piston Assy 9000 9100 Lower Piston Assy 9000 9100 Lower HW 180 60400 01 60401 60401 01 60125 Seal amp Spacer Kit 5600 9000 Top 60125 20 Seal amp Spacer Kit Top 559 PE Cold and Chloramine 60125HW Seal amp Spacer Kit 9000 9100 Upper HW 180 60433 cvs Seal amp Spacer Kit 9500 Lower Cold amp HW 180 Seal amp Spacer Kit 9500 Lower Seal amp Spacer Kit 9500 Lower Seal amp Spacer Kit 9500 Upper Cold amp HW 180 Seal amp Spacer Kit 9500 Upper Seal amp Spacer Kit 9500 Upper Seal amp Spacer Kit 9000 9100 Bottom Seal amp Spacer Kit 9000 9100 Bottom 559PE Seal amp Spacer Kit 9000 9100 Bottom HW 180 Second Tank Assemblies 9000 14202 01 Screw Hex Wsh Mach 8 32 x 5 16 18 8 S S Clip Mounting Adapter Assy 1 Coupling Adapter 9000 9100 2nd Tank Machd w O rings Adapter 9000 9100 2nd Tank Machd NP Yoke Assy 6 Tank amp 6 Tube Yoke Assy 6 Tank NP 6 Tubes Yoke Assy 6 12 Tank 8 1 2 Tube Yoke Assy 6 12 Tank NP 8 1 2 Tubes Yoke Assy 14 Tank 10 1 2 Tube Yoke Assy 14 Tank NP 10 1 2 Tube Yoke Assy 16 Tank 12 1 2 Tube Yoke Assy 16 Tank NP 12 1 2 Tube Second Tank Assemblies 9100 60425 12
28. es 9500 60381 03 Injector Assy 1700 3 Cold amp HW 150 60381 04 Injector Assy 1700 4 Cold amp HW 150 60381 05 Injector Assy 1700 5 Cold amp HW 150 60381 06 Injector Assy 1700 6 Cold amp HW 150 60480 01 Injector Assy 1600 1 Plastic Cold Water 60480 02 Injector Assy 1600 2 Plastic Cold Water 60480 03 Injector Assy 1600 3 Plastic Cold Water 60480 04 Injector Assy 1600 4 Plastic Cold Water 60481 21 Injector Assy 1600 1 SS HW 180 60481 21 Injector Assy 1600 2 SS HW 180 60481 21 Injector Assy 1600 3 SS HW 180 60481 21 Injector Assy 1600 4 SS HW 180 Service Assemblies Meter Assemblies 9000 9100 15078 01 Adapter 1 Coupling 60086 nns Meter Assy 5600 9000 9100 3 4 Std Range Meter Assy 5600 9000 9100 3 4 Ext Meter Assy 9000 9100 1 Meter Assy 9000 9100 1 N P Meter Assy 9000 9100 1 BSP Metric Meter Assy 9000 9100 1 Ext 60390NP Meter Assy 9000 9100 1 Ext N P 60390 20 Meter Assy 9000 9100 1 Ext BSP Metric 60612 cn Meter Assy 9000 9100 1 Std Range HW 150 60612NP ene Meter Assy 9000 9100 1 Std Range HW 150 NP 14038 Meter Cap Assy 15150 Meter Cap Assy Ext 15218 Meter Cap Assy 15218NB e Meter Cap Assy Std NP 15237 2 8 Mete
29. k size More resin increases capacity less resin decreases capacity More salt increases capacity less salt decreases capacity Example Tank Diameter 16 Compensated Hardness 35 grains per gallon tested sample ft Resin based on flow rate 4 lbs of Salt 8 Capacity per ft 24 000 24 000 x 4 ft of resin per tank 2 740 gallons available before regeneration 35 grains DO NOT SET THIS FIGURE GO TO STEP 4 Because the control valve regenerates with soft water from the other tank subtract the water used for regeneration Take each regeneration cycle and calculate the water used Example Unit is set for a 16 diameter tank with 4 of resin and salted at 8 Ibs 7 backwash 3 injector 1 0 brine refill and 60 psi and timer set for 10 min backwash 60 min brine and rinse 10 min rapid rinse 10 min brine tank fill Backwash 10 minutes x 7 0 gpm 70 0 gallons Brine and Rinse 60 minutes 1 0 gpm 60 0 gallons Rapid Rinse 10 minutes x 7 0 gpm 70 0 gallons Brine Tank Fill 10 minutes x 1 0 gom 10 0 gallons Total Regeneration Water 210 0 gallons With the 2740 gallons available calculated in Step 3 subtract the Regeneration water used from the total water available 2740 gallons available 210 gallons used 2530 gallons in Regeneration Step 4 Page 9 Time Brine Refill and Meter Setting Procedure 4 Set meter wheel at approximately 2530 gallons Lift the inner dial
30. ll cable out of meter cover and rotate manually Program wheel must move without binding and clutch must give positive clicks when program wheel strikes regeneration stop If it does not replace timer Reason Meter is not measuring flow Correction Check meter with meter checker Page 37 9000 9100 9500 Meter Flow Data 9000 Meter Flow Data 1 Brass Meter 3 4 Mechanical Meter Ne Pressure Drop Pressure Drop psid TR 18467 41092 9100 Meter Flow Data 1 Brass Meter 3 4 Mechanical Meter 19 5 hz d u mE e a S i LJ 1 8 5 t k 1 TS LI iio 8 A i 1 4 4 i 1 1 1 i i 1 1 60 aey gt e v 1227 ELI o 64 P4 o ii 4 t D i 4 PN 9 7 4 LI 1 30 25 9500 Meter Flow Data 1 amp 1 2 Meter Sleeved 1 amp 1 2 Meter 1 4 T 4 t aey syey 4 Pressure Drop psid Pressure Drop psid TR 18467 41092 Page 38 9000 9100 Injector Flow Data 1600 Series Injectors Injector 2 i
31. mbly Numbers See the Back of this Manual Page 31 1710 Brine Valve System for 9500 20 60606_REVG Item No Quantity Part No Description Versen 41202 es Brine Valve 1700 Plastic Top p 14785 01 Retainer Flow Control 14811 O ring 210 560CD Brine VAL OG Spacer 1700 Brine 14795 Piston Brine Valve 1555 5 5 22 231 12 32 41429 nane Stem Brine 1710 Plastic 9500 Brine Valve 1700 Plastic Bottm Beine UT 12550 Ring Quad 009 17908 Sleeve Brine Valve Stem AV DAT O ring 2mm x 35mm 153 II Spring Brine Valve pec 10250 Ring Retaining T3 sinere 17906 01 Guide Brine Valve Stem 14202 01 Screw Hex Wsh Mach 8 32 x 5 16 IO naneo 41050 Nut Assy 1 2 Plastic 1 41493 Label BLFC 1710 Specify GPM ries UEM Washer Flow Specify GPM EP Fitting Insert 1 2 Tube 15414 cientes Nut 2900 w Sleeve 20 16959 Tube Brine 9500 1700 10 6 For Service Assembly Numbers See the Back of this Manual 2300 Safety Brine Valve 60027_REVA Item No Quantity Part No Des
32. nimum pipe size for the drain Use a 3 4 drain line for backwash flow rates that exceed 7 gpm or length that exceeds 20 m Both tanks must be the same height and diameter and filled with equal amounts of media 5 The distributor tube must be flush with the top of each tank Cut if necessary Use only non aerosol silicone lubricant 6 Lubricate the distributor o ring seal and tank o ring seal Place the main control valve on one tank and the tank adapter on the second tank NOTE If required solder copper tubing for tank interconnection before assembling on the main control valve and tank adapter Maintain a minimum of 1 distance between tanks on final assembly 7 Solder joints near the drain must be done before connecting the Drain Line Flow Control fitting DLFC Leave at least 6 152 mm between the DLFC and solder joints when soldering pipes that are connected on the DLFC Failure to do this could cause interior damage to DLFC 8 Use only Teflon tape on the drain fitting Be sure the floor under the salt storage tank is clean and level 10 Place approximately 1 25 mm of water above the grid plate If a grid is not utilized fill to the top of the air check in the salt tank Do not add salt to the brine tank at this time 11 On units with a bypass place in Bypass position on the main water supply Open a cold soft water tap nearby and let water run a few minutes or until the system is free of
33. of the meter program wheel so that you can rotate it freely Position the white dot opposite the 2530 gallon setting NOTE There is a slight delay between the time the meter zeros out and the cycle starts Units using the 1 15 RPM motor 82 minute Regeneration Time has a 9 minute delay 1 30 RPM motor 180 minute Regeneration Time has an 18 minute delay NOTE This delay period is not critical on residential equipment However take this factor into consideration for commercial applications by subtracting continuous flows for 9 minutes or 18 minutes from water available 5 Insert meter cable into meter Check bypass Plug in unit Page 10 Notes Page 11 9000 9100 9500 3200 Series Electro Mechanical Timer Assembly 61591_REVA For Service Assembly Numbers See the Back of this Manual Page 12 9000 9100 9500 3200 Series Electro Mechanical Timer Assembly Item No Quantity Part No Description dini 13810 08 eie Housing Timer 9000 teur 17870 Label Indicator 9000 Timer ence doni 15465 necare Label Caution LE FEE 169390 Label Instruction Dini 15221 Plate Clutch Actuator OE tase 10300 certe Screw Slot Hex Wsh 18 8 x 3 8 o 17513 Clip Spring 15407 cierres Washer Plain 4 danse emn 19220 Spring Return je 16270 10
34. plugged E Hot water tank hardness E Repeated flushings of the hot water tank is required F Leak at distributor tube F Make sure distributor tube is not cracked Check O ring and tube pilot G Internal valve leak G Replace seals and spacers and or piston 3 Unit used too much salt A Improper salt setting A Check salt usage and salt setting B Excessive water in brine tank B See problem 7 4 Loss of water pressure buildup in line to water A Clean line to water conditioner conditioner B Iron buildup in water condi B Clean control and add mineral cleaner tioner to mineral bed Increase frequency of regeneration C Inlet of control plugged due C Remove piston and clean control to foreign material broken loose from pipes by recent work done on plumbing system 5 Loss of mineral through drain A Air in water system A Assure that well system has proper line air eliminator control Check for dry well condition Improperly sized drain line flow Check for proper drain rate control 6 in conditioned water A Fouled mineral bed A Check backwash brine draw and brine tank fill Increase frequency of re generation Increase backwash time 7 Excessive water in brine A Plugged drain line flow control Clean flow control tank B Plugged injector system B Clean injector and screen C Timer not cycling C Replace timer D Foreign material in brine valve D
35. pper Retainer Piston Rod Rod Piston 9500 End Plug Assy White End Plug Assy White HW 560CD Piston 9500 Lower Rod Piston Lower Spacer Disc 9500 Plug End 9500 O Ring 029 Plate End 9000 Screw Phil Oval HD 10 24 x 3 8 Mchd Screw Phil Oval HD Mchd M5 x 0 8 x 10MM Fitting Pipe Coupling O Ring 224 Retainer Coupling Screw Slot Hex 1 4 20 x 1 2 Screw Hex Hd Mach M6 x 12 Fitting Elbow 1 1 2 x 065 Adapter 9500 2nd Tan Machd w O rings O ring 226 O ring 347 Gasket Injector Body 1600 1700 Throat Injector Body Injector 1700 Nozzle Injector Gasket Injector Cap 1600 Cap Injector SS Screw Hex Hd Mach 10 24 x 2 3 4 Screw Hex Hd M5 x 70 Disperser Air Injector 1600 Throat Injector 3 Yellow Screen Injector Nozzle Injector 3 Yellow Slot Hex Hd 10 24 x Screw Hex Hd M5 x 40 Disc Spacer End Plug Not Shown 2 19608 15 Disperser Commercial 1 1 2 Not Shown 11248 Pin Roll 5 32 x 7 8 Not Shown jx 60366 XX D L F C NPT Specify Size Injector Throat Injector Nozzle Size Color 14802 03 14801 03 3 Yellow 14802 04 14801 04 Green 14802 05 14801 05 nex 5 White 14802 06 14801 06 6 For Service Assembly Numbers See the
36. r Cap Assy Ext 15237NP Meter Cap Assy Ext NP 13509 Impeller Meter 13509 01 Impeller Celcon HW 150 Meter Assemblies 9500 60610 01 Meter 2850 9500 1 1 2 Std 60610 01HW Meter 2850 9500 1 1 2 Std HW 150 60610 01 Meter 2850 9500 1 1 2 Std N P 60610 02 Meter 2850 9500 1 1 2 Ext 60610 02HW Meter 2850 9500 1 1 2 Ext HW 150 60610 02NP Meter 2850 9500 1 1 2 Ext N P 60610 21 Meter 2850 9500 1 1 2 Std BSP Metric 60610 21NP Meter 2850 9500 1 1 2 Std BSP Metric Nickel Plated 60610 22 rotos Meter 2850 9500 1 1 2 Ext BSP Metric 60610 22NP Meter 2850 9500 1 1 2 Ext BSP Metric Nickel Plated 60611 01HW Meter 2850 9500 1 Sleeve 1 1 2 Std HW 150 600611 01 Meter 2850 9500 1 Sleeve 1 1 2 Std Meter 60611 01NP Meter 2850 9500 1 Sleeve NP 1 1 2 Std Meter 60611 02 Meter 2850 9500 1 Sleeve 1 1 2 Ext Meter 60611 02NP Meter 2850 9500 1 Sleeve NP 1 1 2 Ext Meter 17790 Sleeve Meter 1 1 2 x 1 NOTE when reducing a 1 1 2 meter to a 1 meter the program wheel and timer settings must be changed to a 1 meter size Page 47 Service Assemblies Meter Checker Kits 60460 Meter Checker Kit Std 604061 een Meter Checket Kit Ext Piston Assy 9500 Upp
37. ssembly en en inneren 9000 9100 Bypass Valve Bypass Valve Assembly 1710 Brine Valve System for 9500 2300 Safety Brine Valve 2310 Safety Brine Valve 2390 Safety Valve is cope tm reason ec a ncc TROUBIESMOOUI eS General hints for Meter tad 9000 9100 9500 Meter ae ze a er en 9000 9100 Injector Flow Data 1600 Series Injectors 9500 Injector Flow Data 1600 amp 1700 Series 40 9000 Control Dimensions nennen han 41 9100 Control Dimensions nennen een een 42 9500 Control 43 Water Conditioner Flow Dlagr tms iine trice eo rrt ene Ro QU P ur erahnen 44 9000 9500 Winng Pe eed t Bod 46 Service Asseimblies 47 IMPORTANT PLEASE READ The information specifications and illustrations in this manual are based on the latest information available at the time of printing The manufacturer reserves the right to make changes at any time without notice This manual is intended as a guide for service of the valve only Sy
38. stem installation requires information from a number of suppliers not known at the time of manufacture This product should be installed by a plumbing professional This unit is designed to be installed on potable water systems only This product must be installed in compliance with all state and municipal plumbing and electrical codes Permits may be required at the time of installation If daytime operating pressure exceeds 80 psi nighttime pressures may exceed pressure limits A pressure reducing valve must be installed Do not install the unit where temperatures may drop below 32 F 0 C or above 125 F 52 C Do not place the unit in direct sunlight Black units will absorb radiant heat increasing internal temperatures Do not strike the valve or any of the components Warranty of this product extends to manufacturing defects Misapplication of this product may result in failure to properly condition water or damage to product A prefilter should be used on installations in which free solids are present In some applications local municipalities treat water with Chloramines High Chloramine levels may damage valve components Correct and constant voltage must be supplied to the control valve to maintain proper function Job Specification Sheet Job Number Model Number Water Test Capacity Per Unit Mineral Tank Size Diameter Height Brine Tank Size amp Salt Setting per Regeneration 9000 9100 9500 Control Valve
39. uildup Piping that is built up heavily with lime and or iron should be replaced If piping is clogged with iron a separate iron filter unit should be installed ahead of the water softener LOCATION OF SOFTENER AND DRAIN The softener should be located close to a drain BY PASS VALVES Always provide for the installation of a by pass valve Valve to Tank Installation Instructions 1 2 3 Spin the valve onto the tank ensuring the threads are not cross threaded NOTE All Fleck valves are right hand threads or clockwise to install Rotate the valve freely without using force until it comes to a stop this position is considered zero Rotate the valve clockwise from zero between turn and 75 turn see the diagram below 1 2 Turn Valve 1 4 Turn Start Start NOTE If lubricant is required a silicone compound is strongly recommended Dow Corning Silicone Compound available from Fleck is recommended for best possible results Dow Corning 7 Release Compound is used in the manufacture of Fleck control valves The use of other types of lubricants may attack the control s plastic or rubber components Petroleum based lubricants can cause swelling in rubber parts including o rings and seals 16174 Silicone 2 oz Tube 16586 8 Silicone Dow 7 8 LB CAUTION Do Not Exceed Water Pressure of 125 psi Do Not Exceed 110 F Do Not Subject Unit to Freezing Conditions Page 7 Regeneration Cycle Program

Fleck 9000/9100/9500

Contents

Download Pdf Manuals

Related Search

Related Contents