Mataway Overseeder Safety, Operation, Parts
Contents
1. 16 1 2 42cm Width of cut 19 483 mm Net Weight 425 lbs 195 Kg with 547553 Reel Gear 22 to 1 reduction Speed 246 ft min 74m min at 3200 engine r p m Drive A section belt from engine to gear box No 40 sealed roller chain from gearbox to front axle Matched set of 3 V section belts from engine to reel Engine Model No CH11T 11 H P Kohler Kohler specification number PS 1630 Governor set at 3200 r p m no load Engine displacement is 24 3 cu in 398 cc and develops 20 2 ft Ibs 27 4 N m of torque at 2000 r p m Hopper Capacity 0 83 cu ft 0 0235 cu m Reduction Engine to reel 1 1 Engine to wheels 36 1 GB 26 MATAWAY OVERSEEDER Reel Quick change mounting Rotation in opposite direction of forward motion Seed Density Adjustable for seed type Seed Flow Control seed dispensed automatically when unit is lowered stops when reel is raised Seed Spacing seed rows 2 b0mm apart 3200r p m Wheels Front 4 10 3 50 4 pneumatic tires chain driven Rear 4 10 3 50 4 pneumatic tires free wheeling on self aligning ball bearing2. 524583 GB reV 3 ARYAN By Jacobsen Safety Operation Parts Maintenance amp service Manual AYAM Mataway Overseeder Model 544873B WARNING If incorrectly used this machine can cause severe injury Those who use and maintain this machine should be trained in its proper use warned of its dangers and should read the entire manual before attempting to set up operate adjust or service the machine English RJ 100 032003 2003 Ransomes Jacobsen Limited All Rights Reserved MATAWAY OVERSEEDER IMPORTANT MESSAGE Thank you for purchasing this Ryan product You have purchased a world class product one of the best designed and built anywhere This machine comes with a Technical Manual containing safety operation parts maintenance and service information The useful life and good service you receive from this machine depends to a large extent on how well you read and understand this manual Treat your machine properly lubricate and adjust it as instructed and it will give you many years of reliable service Your safe use of this Ryan product is one of our prime design objectives Many safety features are built in but we also rely on your good sense and care to achieve accident free operation For best protection study the manual thoroughly Learn the proper operation of all controls Observe all safety precautions Follow all instructions and warnings completely Do not remove or defeat any safety feat
3. pushing the clutch control forward without pulling the reel control lever back Set the throttle to the WARNING operator s desired walking speed m I P SAR Use adequate lifting device and or assistance when loading and unloading unit If loading The unit may be loaded into the back of a truck or by ramp be sure ramp is properly supported trailer using a gradual sloped ramp and operating the unit in the same manner as stated previously Keep hands and feet from underneath the unit while operating or ramp loading the unit GB 25 SPECIFICATIONS SPECIFICATIONS Front 3 4 19 mm diameter mounted in self aligning ball bearings Rear 3 4 19 mm diameter welded to pivot arms Blades High carbon steel hardened Chassis 3 16 5b mm formed and welded steel plate Clutch Belt tightener type for reel and forward travel Controls Throttle control lift lever combined drive and reel clutch lever Depth Adjustment Micrometer screw Depth of Cut Up to 1 4 6 mm Dimensions WII 36 91cm Height 44 112cm including handle Length 53 135cm including handle Wheelbase
4. OPERATION Gasoline is extremely flammable and highly explosive under certain conditions Always stop the engine and do not smoke or allow open flames or sparks when refueling BE SURE to install fuel cap after refueling Remove fuel cap slowly Fuel tank may be under pressure and could cause personal injury from spraying STARTING THE ENGINE Before starting engine check engine oil level Fill if necessary following the engine manufacturer s recommendation for the type and amount of oil required Fill fuel tank with appropriate fuel recommended by the engines manufacturer Make sure the lift lever is in the raised position Make sure the clutch control is disengaged engine will not start if the clutch control is engaged Move the throttle lever midway between fast and slow Use the choke as required to start a cold engine Choke control F is located on the front of the engine Stand at side of unit placing left foot on top of housing and slowly pull the recoil starter until just past compression Return starter handle pull firmly with a smooth steady motion to start GB 6 MATAWAY NEVER start or run the engine inside where exhaust fumes can collect Carbon monoxide present in the exhaust is an odorless and deadly gas DO NOT operate equipment without shields in place DO NOT make adjustments or perform any maintenance while the engine is running Immediately replace any warning decal which becomes
5. 1 21 519038 BUSHING 2 1 65 64123 87 BOLT HEX 3 8 16X1 3 4 2 1 22 519039 LEVER 2 1 66 4124319 LABEL FRONT MATAWAY 1 1 23 519040 HOOK UPPER RIGHT 1 1 67 524544 DECAL REEL HEIGHT ADJ 1 1 24 519041 HOOK UPPER LEFT 1 1 68 869081 DECAL DANGER 1 1 25 519042 NUT 2 1 26 519043 CLAMP ROD LOWER 2 1 27 519045 CLAMP REEL 2 1 28 519057 PLATE 1 1 29 519059 SHAFT FRONT 1 1 30 519874 RACE INNER 1 1 31 522714 SCRAPER WHEEL 2 1 32 524508 LINK LIFT 4 1 33 547743 STOP BELT 1 1 34 548962 HOUSING BEARING 4 1 35 521856 BEARING BALL 2 1 36 521857 COLLAR BRGLOCKING 2 1 37 540195 FRAME 1 INCLUDES ITEM 38 048224 FITTING GREASE 1 4 SPC 4 040236 ARM LEFT 1 1 2 mb L AQ O O OO 540237 ARM RIGHT 1 41 4124194 WHEEL 4 10 3 50 4 2PLY INCLUDES ITEMS 42 47 1 42 306320 NUT 5 16 24 1 43 64006 02 LOCKWSHR HELICAL 5 16 1 44 306861 SCRW 31 24 625 YS HX 1 45 548123 BEARING WHEEL 1 46 548543 TIRE 4 10 3 50 4 2 PLY 1 4 548546 TUBE N Parts 29 HANDLE ASSEMBLY MATAWAY OVERSEEDER FIGURE 2 A o N A Parts 30 MATAWAY OVERSEEDER ITEM PART NO DESCRIPTION 2 1 2 2 2 3 2 4 2 5 2 6 2 7 2 8 2 9 2 10 2 11 2 12 2 13 2 14 2 15 2 16 2 17 2 18 2 19 2 20 2 21 2 22 2 23 2 24 2 25 2 26 2 27 2 28 2 29 2 30 2 31 2 32 2 33 2 37 2 38 2 39 2 40 2 41 2 42 2 43 2 44 2 45 2 46 2 47 2 48 2 49 2 50 64163 55 111898 120052 64006 05 6400
6. 10 YS FLAT 2 WSHR 256 267X1X11GA 1 Parts 33 ENGINE AND DRIVE ASSEMBLY MATAWAY FIGURE 4 OBTAIN ENGINE LOCALLY Parts 34 MATAWAY OVERSEEDER ITEM PART NO DESCRIPTION QTY 4 1 111898 CLAMP CABLE 1 4 2 120052 LOCKWASHER 1 4 3 64006 03 WASHER 3 8 HELICAL LCK 6 4 4 64123 50 BOLT HEX 3 8 16X1 2 4 5 64152 06 10 24 1 2 MACH SCREW 1 4 6 306531 NUT 10 24 YS HEX 1 4 7 64123 100 BOLT 3 8 16X2 14 HEX 4 4 8 64164 25 KEY 1 4X7 8 807 2 4 9 515390 WASHR 39 1 25 19 FLAT 4 4 10 515755 1 4 11 516892 PULLEY REEL BELT 1 4 12 517101 PULLEY 3 IN DIA BLK 1 4 13 517123 SHAFT 1 4 14 520574 25 X 25 X 2 50 PS 1 4 15 544068 PILLOW BLOCK COMPLETE 1 INCLUDES ITEMS 16 17 18 amp 30 4 16 547835 PILLOW BLOCK AY 1 INCLUDES ITEMS 17 amp 30 4 17 521856 BEARING BALL 1 4 18 521857 COLLARBRGLOCKING 1 4 19 547755 COUPLING 1 INCLUDES ITEMS 20 amp 21 4 20 330748 SCRW 31 18 1 00BSHS 2 4 21 548183 LWSHR 31 09 HI COLLAR 2 4 22 547759 BELT DRIVE SET OF 3 1 4 23 64163 61 WSHR 81X 406X16GA 2 4 24 548201 SETSCREW 5 16 18 X 5 16 6 4 25 548204 SSCRW 38 16 38BSNH 2 4 26 548403 V BELT 1 4 27 800400 38 18 5 006 1 4 28 800401 CAP 38 18NPTGSPIPE 1 4 29 838790 SPACER ENG MNT PLTD 4 4 30 519809 PILLOW BLOCK 1 ENGINE AND DRIVE ASSEMBLY ITEM PART NO DESCRIPTION FIGURE 4 QTY Parts 35 MATAWAY OVERSEEDER TRANSMISSION FIGURE 5 Parts 36 MATAWAY OVERSEEDER TRANSMISSION I
7. 2 51 2 52 2 53 2 54 2 59 2 56 2 57 2 58 2 59 2 60 2 61 2 62 2 63 2 64 2 65 2 66 2 67 2 68 2 69 2 70 HANDLE ASSEMBLY FIGURE 2 ITEM PART NO DESCRIPTION QTY 800026 SCREW 25 20 75 YS 4 64151 17 LOCKNUT HEX 1 64151 15 5 16 18 HEX NUT CNTRLCK 2 819195 TSCRW 8 18 50 YS 2 800896 TSCRW 190 24 75 YS 1 805421 SPRING EXTENSION 1 806800 SWITCH STOP LIGHT 1 813840 CLIP 1 814585 BUSHING 1 820529 SPACER PLATING 1 826190 TUBING CONVOLUT 50 A R 826633 PIN CLEVIS 31 2 38 ZS 1 524496 DECAL CONTROL DRIVE 1 524497 DECAL CONTROL REEL 1 00903491 DECAL OPERATING INSTR 1 524547 DECAL WARN HEARING 1 524564 DECAL THROTTLE 1 64123 100 BOLT 3 8 16X2 1 4 HEX 2 022638 BUSHING PIVOT 2 524517 PLATE MOUNTING 2 Parts 31 CLUTCH ASSEMBLY AND CONTROL MATAWAY OVERSEEDER FIGURE 3 57 QC Q Parts 32 MATAWAY OVERSEEDER ITEM PART NO DESCRIPTION 3 1 3 2 3 3 3 4 3 5 3 6 3 7 3 8 3 10 3 11 3 17 3 20 3 21 3 40 3 41 64006 03 64163 55 64001 10 64123 89 64123 82 304363 64025 04 64123 107 64025 01 64006 01 64123 50 64123 69 306531 64025 05 64123 100 64025 02 306956 64163 03 64163 6 516544 517226 2701258 518487 522882 522604 523508 524507 524509 524560 524561 524565 524576 524577 524579 524585 524591 540241 540246 540247 540270 540271 822474 64163 61 548171 548224 548456 548507 64141 6 548942 800026 CLUTCH ASSEMBLY AND CONTROL QTY WASHER 3 8 HELICAL
8. 4 6 mm turf penetration Some seeds will not germinate at depths exceeding 1 4 and turf penetration exceeding 1 4 will shorten belt life After 4 hours of use check reel nut for proper torque The torque value for the reel nut is 80 ft Ips 10 ft Ibs 108 13 Nm GB 13 SERVICE REEL BELT AND DRIVE BELT REPLACEMENT NOTE Heel belts are serviced in matched sets of three belts When replacement is required always replace all three belts It is a good idea to replace all belts drive and reel on the unit at the same time 1 Remove the belt guards and the hopper drive belt 2 Tiltthe unit forward and support the rear of the chassis with jack stands CAUTION Use adequate jack stands when supporting the unit Failure to do so may result in personal injury 3 Remove the lower belt guard from under the chassis and take out the reel Remove the jack stands and lower the unit 4 Loosen the set screw in the locking collar K on the drive shaft Insert a punch in the small hole in the collar and use hammer to tap the collar clockwise opposite direction of engine rotation until it s loose approx 1 4 turn Remove the collar 5 Remove the bolts H securing the mounting plate L Remove plate and the pillow block J leave the pillow block attached to the mounting plate 6 Remove all three reel belts NOTE Inspect the drive belt to the transmission after the reel belts have been removed Replacin
9. fifth or sixth disc A and the corresponding blade B on the reel The straight edge should lie flat against both disc and blade 2 Use adequate jack stands when supporting the unit Failure to do so may result in personal injury The discs can be aligned with the blades by loosening the two locking collars just inside the bearings at either end of the disc shaft Loosen the set screws and tap the collar clockwise with hammer and punch to unlock then move the entire shaft until the discs align with the blades Lock the collars against the bearings and tighten the set screws GB 21 SERVICE TRANSMISSION GEAR REPLACEMENT 1 2 Remove the transmission from the unit Remove the sprocket pulley and keys Remove the plug and drain the oil from the gear case Remove the the remaining hardware Take note of which side is the input side and which is the output side so that they can be reassembled correctly Using a soft hammer tap case on the tabs to break the seal and pull halves E amp F apart Remove the input shaft A output shaft B and spacer C Also remove the bearings D and grease seals Install new bearings into both case halves DO NOT install new grease seals at this time INPUT SHAFT Remove large double gear E small gear F key G and spacer H from input shaft J Check the input shaft for wear and replace if necessary if shaft needs to be replaced install the existing snap ring K on new s
10. illegible MATAWAY OPERATION OVERSEEDER DEPTH ADJUSTMENT Loosen the locking nut Turn the adjusting screw G clockwise down to raise reel from the turf and turn the adjusting screw counterclockwise up to lower reel into the turf Tighten locking nut H after each reel adjustment Low tire pressure may cause uneven reel penetration Correct tire pressure should be maintained to eliminate this possibility refer to the Tire Pressure section of this manual for recommended tire pressure NOTE The factory reel depth setting gives a maximum of 1 4 6 mm turf penetration on level terrain and a reel to ground clearance of 1 1 2 38 mm when reel lift lever is in the transport raised position Do not operate at turf depths exceeding 1 4 6 mm Never cross hard surfaces or objects sidewalks driveways stepping stones etc with reel blades down and or engaged Increasing the depth of the reel blades will decrease ground clearance when the reel is in the raised position After adjusting to desired cutting depth test run the unit to check for desired blade penetration GB 7 OPERATION OVERSEEDER OPERATION 1 Adjust reel to desired cutting depth not to exceed 1 4 6mm maximum NOTE Cutting depth exceeding 1 4 6 mm may be too deep for most seed and may prevent germination 2 Makeatest run to check for desired blade penetration 3 Setthe feed control cam A on the hopper according to
11. 1 10 64123 89 304636 64123 107 64006 02 64164 19 64025 01 306391 64006 01 306401 64123 68 306531 64025 02 306956 64163 55 64163 03 64123 73 65286 4 515838 516855 516859 516972 521679 548456 524490 524493 524513 524526 524578 540242 540243 540245 540265 540266 540272 2 02291 2 2 02111 2702295 2 546321 548201 548204 548507 548518 64141 4 548905 800024 QTY WASHER 328 75 14 6 CLAMP CABLE 1 LOCKWASHER 3 LOCKWSHR HELICAL 1 2 2 NUT HEX JAM 7 16 20 1 BOLT HEX 1 4 20X3 4 1 COTTER PIN 12 x 1 12 YS 1 BLT HEX 5 16 18X7 8 2 LOCKWSHR HELICAL 5 16 2 KEY WOODRUFF 19X 75 9 5 NUT 1 4 20 HEX SCRW 10 32 31 YS LOCKWSHR 1 4 HELICAL SCREW MACHINE RNDHD BOLT HEX 5 16 18X1 NUT 10 24 YS HEX NUT HEX 5 16 18 COTTER PIN WASHER 328X 75X14 GA WSHR 256X 62X18GA BLT HEX 1 2 13X1 TIE CABLE 11 5 8 BLACK ROD CONTROL SHAFT LEVER ADJUSTING BRACE BUSHING PIN CLEVIS 438 1 25 YS MOUNT SWITCH PLATED ARM PIVOT ARM LIFT BRACKET LIFT HANDLE BUSHING 328X 63X 6 ANNA DD D D D D OD HANDLE AY CONTROL AY THROTTLE CONTROL AY KILL SWITCH 1 WIRE AY 7 5 1 WIRE AY 75 1 COVER CNTRL W DECALS 1 HANDLE AY 1 HANDLE AY LOCKING PLTD 1 ARM AY FRAME LIFT SCREW AY ADJUST PLTD 1 SETSCREW 5 16 18 X 5 16 3 SSCRW 38 16 38 BS 2 CLEVIS 1 HAND GRIP 2 2 4 1 N NUT WLF 3 8 16 SCREW 38 16 1 00 YS SCRW 25 20 1 50 YS
12. 4 9 6 64140 3 COTTER PIN 3 32X3 4 2 9 7 64123 68 BOLT HEX 5 16 18X1 4 9 8 64163 61 WSHR 81X 406X16GA 2 9 9 307665 NUT 75 16 YS HX JAM 2 9 10 65286 4A TIE CABLE 11 5 8 BLACK 1 9 11 522607 COLLAR LOCKING 2 9 12 522632 TUBE 10 9 13 522633 V BELT 1 9 14 522652 COLLAR PLATING 2 9 15 522662 PULLEY 6 50 DIA 1 9 16 522678 SPACER DISC END LEFT 1 9 17 522679 SPACER DISC END RIGHT 1 9 18 522680 SHAFT DISC 1 9 19 522682 SPACER DISC 9 9 20 522684 DISC BLADE 10 9 21 522688 BLADE SCRAPER PLATED 10 9 22 522689 FLANGETTE TWO BOLT 4 9 23 522690 BEARING 2 9 24 522700 PLATED 2 9 25 523493 CLIP HOSE 10 9 26 545938 SUPPORT AY 1 9 27 2702280 2 SUPPORT AY END LH 1 9 28 545990 PANEL TUBE HOLDER 1 9 29 547648 ROD AY ADJUSTING 1 INCLUDES ITEMS 30 33 9 30 306405 WASHER 3 8 2 9 31 518510 SPRING 1 9 32 523342 PLATED 1 9 33 64151 18 NUT HEX 1 9 34 548190 PIN HAIR 69 1 88 09YS 4 9 35 64044 1 SCREW SET 1 4 20X1 4 2 9 36 64139 08 BOLT 5 16 18X3 4 WLF 8 9 37 548848 SPRING COMPRESSION 20 9 38 64141 2 NUT WLF 1 4 20 4 9 39 64141 6 NUT 5 16 18 8 9 40 64151 17 LOCKNUT HEX 20 9 41 826633 PIN CLEVIS 31 2 38 ZS 2 9 42 4124321 LABEL SIDE OVERSDR RH 1 9 43 4124322 LABEL SIDE OVERSDR LH 1 9 44 4124323 LABEL FRONT OVERSDR 1 9 45 522834 DECAL OP INST OVERSDR 1 HOPPER AND DISC ASSEMBLY FIGURE 9 ITEM PART NO DESCRIPTION QTY FOR HOPPER PARTS OR DEALER INFORMATION CONTACT GANDY CO
13. 528 GANDRUD ROAD OWATONA MN USA 550060 REFER TO THEIR MODEL NUMBER 09086877 Parts 45 REEL MATAWAY OVERSEEDER FIGURE 10 Parts 46 MATAWAY OVERSEEDER ITEM PART NO DESCRIPTION 10 1 10 2 10 3 10 4 10 5 10 6 10 7 10 8 10 9 10 10 10 11 10 12 10 13 10 14 10 15 10 16 10 17 10 18 10 19 10 20 DOES NOT CONTACT THE HEX SHAFT 516903 516904 021857 022835 523293 544287 546354 547778 548181 800583 545640 548101 521856 521857 545967 306367 522542 522543 522545 820484 SPACER 500 12 7mm SPACER 700 18mm COLLAR BRG LOCKING SPACER 1 925 50mm BLADE BLOCK AY PILLOW INCLUDES ITEM 7 RING INTERNAL RETAIN NUT REEL INCLUDES ITEMS 9 amp 10 LOCKWASHER 1 4 SCREW 1 4 20X1 PILLOW BLOCK AY INCLUDES ITEM 12 BEARING INCLUDES ITEMS 13 amp 14 BEARING BALL COLLAR BRG LOCKING SHAFT COMPLETE INCLUDES ITEMS 16 20 KEY WOODRUFF SHAFT PULLEY RING RETAINING WASHER FLAT QTY CO E e L kh CO USE ITEM 20 AS REQUIRED SO ITEM 1 WHEN TIGHTENED 10 21 547553 REEL COMPLETE INCLUDES ITEMS 1 20 NOT ILLUSTRATED ITEM PART NO DESCRIPTION REEL FIGURE 10 QTY Parts 47 World Class Quality Performance and Support English Equipment from Ransomes Jacobsen Limited is built to exacting standards ensured by ISO 9001 registration at all our manufacturing l
14. 6X 62X18GA 3 6 6 64123 84 BLT HEX 7 16 14X1 1 2 2 6 7 540279 GUARD OVERSEEDER 1 6 8 522982 SPACER PLATING 1 6 9 540278 GUARD W DECALS 1 6 10 524568 DECAL OP INST 1 6 11 840697 DECAL WARNING HANDS 1 6 12 4124320 LABEL SIDE MATAWAY RH 1 Parts 39 MATAWAY OVERSEEDER HOPPER DRIVE FIGURE 7 TRANSMISSION N LA ton M k HARDWARE 40 MATAWAY OVERSEEDER ITEM PART NO 7 1 T2 7 3 7 4 7 5 7 6 7 7 7 8 7 9 7 10 7 11 7 12 7 13 7 14 7 15 7 16 7 17 7 18 7 19 7 20 7 29 7 30 64163 55 64006 03 64006 02 64140 3 64123 69 64025 05 64025 02 64163 61 64123 88 64163 67 518487 521031 521032 522606 522613 522614 522653 522882 547746 547754 HOPPER DRIVE DESCRIPTION QTY WASHER 328X 75X14GA WASHER 3 8 HELICAL LCK 1 LCKWSHER HELICAL 5 16 1 COTTER PIN 3 32X3 4 1 BOLT 5 16 18X1 1 2 HEX 1 NUT 3 8 16 HEX 1 NUT HEX 5 16 18 1 WSHR 81X 406X16GA 1 BOLT 3 8 16X2 3 4 HEX 1 WASHER 516X1X12GA 2 SPRING 2 BUSHING 1 IDLER 1 ROD CONTROL PLATING 1 ARM IDLER 1 PULLEY SPROCKET 1 BUSHING 1 PULLEY IDLER 1 BRACKET SPROCKET 1 BRACKET MOUNTING 1 INCLUDES ITEMS 21 26 64006 03 64025 05 64123 100 515390 523516 523517 548190 64151 15 822474 522902 WASHER 3 8 HELICAL LCK 1 NUT 3 8 16 HEX 1 BOLT 3 8 16X2 1 4 HEX 1 WASHR 39 1 25 19 YS FLAT1 NUT SPECIAL 1 BUSHING 1 PIN HAIR 69 1 88 09 YS 1 5 16 18 H
15. AUTION Use adequate jack stands when supporting the unit Failure to do so may result in personal injury 15 Install the hopper belt and belt guards before operating the unit NOTE Belts should be tight when the reel and drive are engaged and loose enough to slip when they are disengaged GB 15 SERVICE ADJUSTMENT FOR REEL AND DRIVE BELTS Over time the belts will naturally need adjusting due to the use of the equipment Inspect belts daily to ensure proper operation of the unit Before adjusting belts make sure to 1 Loosen the transmission mounting plate A and chain idler sprocket hardware 2 Clean the underside of chassis to allow movement of the engine and loosen the engine mounting hardware 3 Loosen the hardware securing the mounting plate B supporting the reel drive pulley and the pillow block 4 Loosen the set screw in the locking collar C on the drive shaft Insert a punch in the small hole in the collar and use a hammer to tap the collar clockwise opposite direction of engine rotation until it s loose approx 1 4 turn 5 Make sure the springs are in place on the drive belt idler arm and the reel belt idler arm 6 Slide transmission and mounting plate toward the rear of unit as far as possible Tighten transmission mounting hardware Position engine so it is square with the chassis and tighten either the two front or the two rear mounting screws 8 Engage the reel drive clutc
16. EX NUT CNTRLCK 1 SPACER 2 BRACKET 1 ITEM PART NO DESCRIPTION FIGURE 7 QTY Parts 41 MATAWAY OVERSEEDER HOPPER FRAME FIGURE 8 Parts 42 MATAWAY OVERSEEDER ITEM PART NO DESCRIPTION QTY 8 1 64163 55 WASHER 328X 75X14 GA 1 8 2 822529 PINHAIR 44 2 00 13YS 1 8 3 64006 02 LCKWSHER HELICAL 5 16 5 8 4 64123 68 BOLT HEX 5 16 18X1 4 8 5 64123 61 BLT HEX 5 16 18X1 3 4 1 8 6 64025 02 NUT HEX 5 16 18 9 8 7 516544 BUSHING PLATING 1 8 8 517226 BRG SLV 33 50 20IRON 1 8 9 522634 SPRING 1 8 10 522656 STUD PLATED 1 8 11 522657 BUSHING PLATING 1 8 12 522659 LEVER CONTROL 1 8 13 524569 PLATED 1 8 14 522691 SUPPORT ARM PIVOT 1 8 15 524514 SPRING EX 1 14X6 64x21 1 8 16 524571 SUPPORT HOPPERLH 1 8 17 524572 SUPPORT HOPPERRH 1 8 18 545958 YOKE AY CONTROL 1 8 19 64163 61 WSHR 81X 406X16GA 2 8 20 548190 PIN HAIR 69 1 88 09 YS 1 8 21 548902 SCRW 31 18 1 00YSHSF 4 8 22 64141 6 5 16 18 4 8 23 64151 15 5 16 18 HEX NUT CNTRLCK 1 8 24 806725 PIN ROD CONNECTING 1 8 25 64163 29 WASHER 21 64 X 1 X 11GA 1 HOPPER FRAME ITEM PART NO DESCRIPTION FIGURE 8 QTY Parts 43 MATAWAY OVERSEEDER HOPPER AND DISC ASSEMBLY FIGURE 9 Parts 44 MATAWAY OVERSEEDER ITEM PART NO DESCRIPTION QTY 9 1 103960 WASHER 75 1 50 13 FLAT 2 9 2 112050 TSCRW 25 20 62 YS HW 4 9 3 64163 55 WASHER 328 75 14 GA 2 9 4 64123 07 BOLT 1 4 20 1 1 2 20 9 5 64006 02 LCKWSHER HELICAL 5 16
17. LCK 5 WASHER 328X 75X14GA 3 NUT HEX JAM 7 16 20 BOLT HEX 1 4 20X3 4 BOLT HEX 3 8 16X2 1 2 PIN COTTER 1 8X1 1 8 NUT 3 8 24 HEX BLT HEX 5 16 18X7 8 NUT 1 4 20 HEX LCKWSHER 1 4 HELICAL BOLT HEX 3 8 16 1 BOLT 5 16 18X1 1 2 HEX NUT 10 24 YS HEX NUT 3 8 16 HEX BOLT 3 8 16X2 1 4 HEX NUT HEX 5 16 18 COTTER PIN WSHR 256X 62X18GA WASHER 516X1X12GA BUSHING PLATING BRG SLV 33 50 20 IRON SPRING TSN 1 0X3 62X14 SPRING PULLEY IDLER BRACKET HANDLE GUIDE BELT NUT SSPCL 312 18 Z HX LINK PLATING RETAINER SPRING ROD CONTROL CAM CONTROL PLATED TRIGGER LOCKING PLTD BUSHING 328X 63X 41 CABLE CONTROL HANDLE CONTROL COVER VINYL ARM AY PIVOT IDLER ARM BRACKET LEVER AY CONTROL PLTD SPACER WSHR 81X 406X16GA KNOB FITTING GREASE 1 4 SPCL PIN CLEVIS 438 1 25 YS CLEVIS NUT 5 16 18 PULLEY PLAIN FLAT 3 25 SCREW 25 20 75 YS PR 4 1 2 1 1 1 9 9 3 2 2 4 1 1 2 9 1 1 1 1 1 1 1 2 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 5 1 2 1 1 2 1 2 ITEM PART NO 3 51 3 52 3 53 3 54 3 55 3 56 3 57 3 58 3 59 3 60 3 61 64151 15 800177 64151 18 800492 64268 02 64262 006 800883 805421 830005 809183 64163 34 FIGURE 3 DESCRIPTION QTY 5 16 18 HEX NUT CNTRLCK 1 SCRW 31 18 75 YS PR 1 NUT HEX 1 CAPSCREW HEX 2 NUT FL NYLN LCK 5 16 18 2 BLT FLG HD 5 16 18 X 3 4 1 SCRW 38 24 2 25 YS 1 SPRING EXTENSION 1 PIN CLEVIS 308 1 69 PS 1 WSHR 25 75
18. TEM PART NO DESCRIPTION QTY 5 1 64006 03 WASHER 3 8 HELICAL LCK 4 5 2 64123 50 BOLT HEX 3 8 16X1 2 5 3 64025 05 NUT 3 8 16 HEX 2 5 4 524536 GUIDE BELT PLATING 1 5 5 2702128 2 TRANSMISSION AY 1 INCLUDES ITEMS 6 26 5 6 516700 SPACER 2 5 7 516724 GEAR 1 5 8 517137 PULLEY 4 SIZE 1 5 9 517226 BRG SLV 33 50 20IRON 2 5 10 517342 SPROCKET 1 5 11 518820 SHAFT OUTPUT 1 5 12 518826 SHAFT INPUT 1 5 13 518827 GEAR 1 5 14 522638 CASE GEAR 2 5 15 523515 BRACKET MOUNTING 1 5 16 546708 GEAR AY IDLER 567 207 2 INCLUDES ITEM 17 5 17 515511 BUSHING 2 5 18 548119 BRG BALL 75 1 62 31 OP 4 5 19 548201 SETSCREW 5 16 18 X 5 16 2 5 20 548204 SSCRW 38 16 38 BS 1 5 21 548274 OILSEAL 2 5 22 548324 RET 691ID 042T 2 5 23 548369 KEY WOODRUFF 19X 62 4 5 24 548911 NUT 31 18 YS HSF 6 5 25 548958 SCREW 31 18 3 50 YS HX 6 5 26 800120 PLUG 38 18NPT PS SQ HD 2 5 27 64163 61 WSHR 81X 406X16GA 4 5 28 551094 SCREW 3 8X1 3 4 2 5 29 316909 SCREW 5 16 18X4 1 2 2 ITEM 5 INCLUDES A QUANTITY OF 6 ITEM 25 2 OF THESE SCREWS WILL BE REPLACED BY ITEM 29 ITEM PART NO DESCRIPTION FIGURE 5 QTY Parts 37 GUARDS MATAWAY FIGURE 6 Parts 38 MATAWAY GUARDS OVERSEEDER FIGURE 6 ITEM PART NO DESCRIPTION QTY ITEM PART NO DESCRIPTION QTY 6 1 112050 TSCRW 25 20 62 YS HW 7 6 2 64006 06 LCKWSHER HELICAL 7 16 2 6 3 64006 01 LCKWSHER 1 4 HELICAL 3 6 4 64163 55 WASHER 328X 75X14GA 2 6 5 64163 03 WSHR 25
19. any abnormal condition MATAWAY OPERATION OVERSEEDER CROSSHATCH OVERSEEDING Making two passes over the same area with the feed cam set at half the desired seed flow rate will provide faster fill in Make the first set of passes parallel to each other over the area in the normal manner but at half the seed feed rate DETHATCHING For the de thatching operation make sure there is no seed in the hopper seed gate will still open during use Whenever possible a few test runs should be made on turf similar to where the unit will be used This will allow preliminary adjustments to be made before entering greens etc and help eliminate the possibility of turf damage due to misadjustments Low tire pressure may cause uneven reel penetration Correct tire pressures should be maintained to eliminate this possibility refer to the Tire Pressure section of this manual for recommended tire pressure 1 Start the engine Compress and hold the operator presence lever Pull back on the reel control lever and push the clutch control forward to engage both the reel and drive clutches Adjust the throttle to the operator s desired walking speed Lower the reel after the unit is in motion the seed gate opens automatically as the reel is lowered NOTE To prevent damage to the turf the unit should be in motion and the clutch control engaged before lowering reel onto the turf Never cross hard surfaces or objects sid
20. e with a blade next to the shaft nut Make sure the socket head screw C in the reel nut D is just snug or about 1 to 2 ft Ib 1 5 3 Screw the nut onto the reel shaft and torque to 80 10 ft Ib 108 13 Make sure enough spacers are used to prevent the reel nut from contacting the shoulder of the hexagonal section of the shaft Tighten the socket head screw to 10 to 12 ft Ib 13 16 N m Install the pillow block with bearing B on the shaft Slide the pillow block on until the outside edge of the block is 5 8 16mm from the end of the shaft The pillow block B must also be perpendicular to the shaft To check this hold a ruler G against the first blade and across the edge of the pillow block Rotate the pillow block by hand If the edge of the pillow block does not appear to wobble move back and forth the pillow block is perpendicular Install the locking collar against the bearing by tapping it counterclockwise approx 1 4 turn and tightening the set screw 9 After the reel has been reinstalled refer to the section on Reel Removal And Installation readjust the blade height 10 With the unit on a level surface lower the reel loosen the locking nut and turn the depth adjusting screw until the blades just touch the ground 11 Raise the reel and turn the adjustment screw counterclockwise 3 1 2 turns to achieve 1 4 6 mm blade penetration NOTE This unit is designed for a maximum of 1
21. ewalks driveways stepping stones etc while the reel is down and or engaged Cover the same area again but make the second set of passes at a 45 angle across the first set of passes again at half the seed rate This will lay down the seed in a diamond pattern resulting in better distribution and faster cover after germination Clutch Control 4 After each pass across the turf raise the reel disengage the clutch control and position the unit manually for the next pass this will help prevent damage to the turf Make all passes across the turf at uniform speed 44 CAUTION Before operating check area to be worked and remove any object s which may present a safety hazard and or damage the equipment To prevent injury due to rotating blades never place hands or feet beneath the equipment at any time To prevent injury from thrown blades never operate equipment with reel blades that are cracked badly bent missing or in any abnormal condition GB 9 SERVICE MATAWAY OVERSEEDER V Wa J To keep the Mataway Overseeder in good be replaced immediately operating condition proper maintenance and immediate repair of any damaged part is Wear protective eye equipment when using necessary Perform the following services and hammer chisels punches and drills follow procedures for proper storage Carbon monoxide present in the exhaust is an WARNING odorless and deadly gas Provide enough ve
22. g the drive belt now will save work and down time at a later date 7 Install new belts matched set of three 8 Before reinstalling the mounting plate L loosen but do not remove the pillow block J 9 Slide the pillow block bearing onto the shaft and loosely mount the plate to the chassis Adjust the mounting plate L side to side so that there is no side load on the drive shaft Tighten the mounting plate hardware H GB 14 MATAWAY OVERSEEDER MATAWAY SERVICE OVERSEEDER 10 Reinstall the locking collar against the bearing Tighten locking collar by rotating counterclockwise on pillow block shoulder Using punch and hammer lock collar into position Tighten set screw 11 Adjust the pillow block up and down until it is centered on the shaft Tighten the pillow block hardware 12 Rotate the drive shaft by hand to make sure there is no side load NOTE Excessive side load on the shaft may cause engine crankshaft failure 13 Check the reel belt pulley alignment The measurement A should be 5 8 16mm If adjustment is required loosen the set screw in the pulley and move the pulley in or out on the shaft NOTE The pulley is secured to the shaft by set screw and key It may need to be tapped with a hammer for adjustment Use a plastic rubber lead or leather head hammer to avoid damaging the pulley 14 Support the unit on jack stands and reinstall the reel and belt guard beneath the chassis C
23. h Measure the distance between the reel drive belts and the forward edge of the idler assembly belt stop Measurement D should be 3 4 19 mm If necessary reposition engine to obtain proper dimension 9 Engage the drive clutch Measure the distance from the top edge of the idler pulley F to the top edge of the drive belt G The measurement E should be 1 3 4 to 2 44 to 51 mm 10 If measurement is less than 1 3 4 44 mm slide transmission forward until proper dimension is obtained GB 16 MATAWAY OVERSEEDER MATAWAY SERVICE OVERSEEDER 11 If the measurement is over 2 51 mm slide the engine forward to obtain correct measurement If the engine has to be moved check the reel belt measurement again for proper dimension NOTE Reel and drive belt adjustments are 12 13 14 15 16 17 guidelines only The reel drive belts should engage without slipping and disengage completely The drive belt should engage without slipping and disengage so that the unit will not creep Tighten engine and transmission mounting hardware securely Slide chain idler sprocket against the drive chain until there is 1 8 to 1 4 3 to 6 mm play in the chain opposite the sprocket and secure hardware Using a straight edge align the belt drive pulley on the transmission with the drive pulley on the engine Loosen the set screw on the transmission pulley and slide it in or out to achieve proper alig
24. haft If the shaft is NOT replaced remove any burrs from keyways and or shaft ends if necessary Replace bushings in the large double gear E or replace gear if necessary When replacing bushings make sure they are flush with the edge of the gear and that the oil holes on gear are aligned Install the spacer H onto shaft against the snap ring K Install the large double gear E with the small gear side against the spacer Install key G into keyway and slide the small gear F flat side toward the larger gear onto the shaft GB 22 MATAWAY OVERSEEDER MATAWAY SERVICE OVERSEEDER OUTPUT SHAFT 12 13 14 15 16 17 18 19 20 large gear L large double gear M and key N from shaft P Check the shaft for wear and replace if necessary if shaft needs to be replaced install the existing snap ring O on new shaft If the shaft is NOT replaced remove any burrs from keyways and or shaft ends if necessary Replace bushings on large double gear M or replace gear if necessary When replacing bushings keep the bushings flush with the edge of the gear Be sure oil holes on gear are aligned Install key N and large single gear L onto shaft P be sure the deep step side of gear is toward snap ring O Slide the large double gear M onto shaft with the small gear toward the large single gear Install spacer onto output shaft Clean the old gasket material from
25. l injury and or property damage caused by any unauthorized modifications add on accessories or products not approved by Jacobsen will be considered the responsibility of the individual s or company designing and or making such changes Jacobsen will vigorously pursue full indemnification and costs from any party responsible for such unauthorized post manufacture modifications and or accessories should personal injury and or property damage result TEXTRON GOLF TURF amp SPECIALTY PRODUCTS e MODEL NUMBER SERIAL NUMBER JOHNSON CREEK WI MADE IN U S A GB 2 MATAWAY OVERSEEDER This symbol means ATTENTION BECOME ALERT Your safety and the safety of others is involved Signal word definitions The signal words below are used to identify levels of hazard seriousness These words appear in this manualandonthe safety labels attachedto Jacobsen machines For your safety and the safety of others read and follow the information given with these signal words and or the symbol shown above DANGER DANGER indicates an imminently hazardous situation which if not avoided WILL result in death serious injury i WARNING WARNING indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury CAUTION indicates a potentially hazardous situation which if notavoided MAY resultin minor or moderate injury It may also be used to alert against unsafe prac
26. lt guard from under the chassis by removing the screw at the front of the guard and swinging the guard down Release the reel clamps E on both sides of the unit by pulling the clamp levers back Lower the left end of the reel and remove the three belts from the pulley at the right end Remove the reel If the blades need to be replaced refer to the section on reel blade replacement 5 Heinstall the reel in the reverse order of removal When reinstalling the reel make sure the reel clamps lock over center Failure to do so may allow the reel to work loose causing injury to the operator and or bystanders GB 12 MATAWAY SERVICE OVERSEEDER REEL BLADE REPLACEMENT NOTE Note how the blades and spacers are 3 4 arranged on the reel and the direction of the blades before disassembly so that it can be reassembled in the same manner On the end of the shaft opposite the pulley loosen the set screw in the locking collar A on the reel shaft Insert a punch in the small hole on the collar and use a hammer to tap the collar clockwise until it s loose approx 1 4 turn Remove the collar and remove the pillow block and bearing B Loosen the socket head screw C in the reel nut D and remove the reel nut from the shaft Slide the blades and spacers off of the shaft Heassemble the reel with new blades NOTE When reassembling the reel it is important to ra start and end with a spacer DO NOT assembl
27. lume of tires over inflation Improper inflation will shorten the life of the tires can be reached in a matter of seconds To and cause unsatisfactory operation prevent explosion check air pressure with air gauge before filling the tire Fill to ME 4 10 3 50 4 2 ply recommended air pressure and Do Not Tire Pressure 24 to 26 PSI 165 to 179 kPa exceed the recommended pressure CHAIN REPLACEMENT Remove the belt guards and the hopper drive belt Loosen the drive chain idler sprocket B Remove connecting link C and chain D Install new chain and connecting link Adjust the idler sprocket to allow approximately 1 8 8 mm to 1 4 6 mm of play in the chain check for play on the straight section of chain opposite the sprocket Tighten the idler sprocket hardware NOTE Proper chain tension is essential A tight chain will impose excessive bearing loads A loose chain will cause noisy operation and chain pulsations which may result in irregular sprocket speed and abnormal chain and sprocket wear Lubricate the fitting on the idler sprocket Reinstall the hopper drive belt and make sure all guards and covers are in place before using the unit GB 11 SERVICE MATAWAY OVERSEEDER REEL REMOVAL AND INSTALLATION 1 Tilt the unit forward and support the rear of the chassis with jack stands Use adequate jack stands when supporting the unit Failure to do so may result in personal injury Remove the lower be
28. nment Align the mounting plate L so that it is perpendicular to the chassis and the pillow block bearing is centered on the coupler shaft Tighten the two plate mounting screws H at the bottom of the plate Align the pillow block bearing with the coupler shaft so that there is no vertical or side load on the shaft and tighten the pillow block mounting hardware Torque the pillow block screws to 25 ft Ibs 34 Tighten locking collar K on engine coupler shaft Rotate collar counterclockwise on pillow block shoulder Using hammer and punch lock collar into position Tighten set screw in collar K Engage reel drive clutch Check the clearance from the idler pulley M to the belt stop N bolted to the mounting plate clearance should be a minimum of 1 16 2 mm If necessary loosen the belt stop hardware and reposition it Tighten hardware GB 17 SERVICE MATAWAY OVERSEEDER 18 Check clutch control for positive over center action in disengaged position Adjust rod length if necessary 19 To adjust rod length to achieve positive over center locking loosen the jam nut on top of the clevis at the bottom of the clutch lever 20 Remove the cotter pin A and clevis pin B and the two bushings C on the control handle Turn the rod to shorten or lengthen the rod as required and reattach the rod to the handle with the clevis pin 21 Double check to ensure over center locking action When proper locking ac
29. ntilation Never start or run the engine inside When replacement parts are required use where exhaust fumes can collect genuine RYAN parts or parts with equivalent characteristics including type strength and Stop engine and let cool before servicing or material Failure to do so may result in making adjustments around the engine area product malfunction and possible injury to the operator and or bystanders Use adequate lifting device to raise unit Use appropriate jack stands to support unit PREVENTIVE MAINTENANCE Check engine oil level and air cleaner for dirt and or obstructions Service according to engine After each days use manual recommendations Wash unit with water after engine has cooled Check transmission case for proper oil level The case holds 1 2 pint 4L when full Use EP90w Check blades for damage cracks broken Oil blades etc replace if necessary Make sure blades are free of debris and apply a light coat of 5 Keep all belts free from dirt and oil oil to the blades to help prevent rust any motor oil will work effectively LUBRICATION The Mataway Overseeder has 7 lubrication fittings Wipe off each fitting before and after lubrication Use a good quality Lithium based lubricant Lubricate equipment after every 8 hours of use and before long storage periods GB 10 MATAWAY SERVICE OVERSEEDE R TIRE PRESSURE ACAUTION Keep the tires to the recommended pressure Due to low air vo
30. ntrol is pushed forward Both drive and reel clutches engaged lever is pulled back to knob then control is pushed forward Cutting Height Adjustment Turn the adjustment screw clockwise to raise the cutting height s ir ih e Mia AS wie T 34 re zn Turn the adjustment screw counterclockwise to lower the cutting height Operating Instructions To prevent injury the operator must be familiar with the operation of this machinery and fully aware of safe operating procedures a if N Read and understand the operators manual Dean Lift Control n fF ms 1 Push down on the QE handle to lower the reel ae i He os Pull the handle up vam to raise the reel GB 3 SET UP 44 CAUTION Do not operate this equipment until you have read the CONTROLS and OPERATION sections of this manual thoroughly To prevent injury use an adequate lifting device i e hoist or fork lift to remove unit from pallet Remove and discard banding attaching the Mataway Overseeder to the pallet and remove unit from pallet Banding is under tension and may snap back when cut Wear eye protection and stay clear when cutting the band GB 4 MATAWAY OVERSEEDER Check the oil level in the transmission Level should be up to the plug opening in the side of the case Add EP 80 90 gear lube if required Case capacity is 1 2
31. ocations A worldwide dealer network and factory trained technicians backed by Ransomes Jacobsen Parts Xpress provide reliable high quality product support MANAGEMENT Reg No 059 C CUSTOMER EYYAAF By Jacobsen BOB CAT CUSHMAN JACOBSEN RANSOMES RYAN E Z GO Ransomes Jacobsen Limited Central Avenue Ransomes Europark Ipswich England IP3 9QG English Company Registration No 1070731 www ransomesjacobsen com
32. pint 4L Check engine oil level Refer to the engine manual for the appropriate amount and weight of oil Inspect the chassis for proper lubrication When lubricating be sure to wipe the lubrication fittings before and after lubrication MATAWAY CONTROLS OVERSEEDER THROTTLE A Move throttle lever forward to increase engine speed Move the lever all the way back to stop the engine LIFT LEVER B Raises and lowers the frame mounted reel Pull the lever back and down to lower the reel and to start seed flow from the hopper Pull the lever up and forward until it locks over center to raise the reel and stop seed flow OPERATOR PRESENCE LEVER C Must be held against the handle bar whenever the clutch control is engaged or the engine will stall the engine can be started without holding the operator presence lever if the clutch control is disengaged CLUTCH CONTROL D Engages the clutch for both the drive transmission and reel rotation REEL CONTROL LEVER E Must be pulled back against the clutch control handle for the reel clutch to be engaged Pull the Reel Control Lever back against the clutch control and push the clutch control forward to engage both the drive clutch and the reel clutch Push the clutch control forward without pulling back the reel control lever to engage the drive clutch ONLY Pull the clutch control all the way back until it locks over center to disengage both clutches GB 5
33. re equipment with fuel in tank or carburetor in enclosure with open flame for example a furnace or water heater pilot light Do not smoke avoid sparks and open flames when draining or filling the fuel tank Before the equipment is put in to storage for any period exceeding 30 days the following steps should be taken 1 Drain all fuel from the fuel tank and fuel lines 2 Startthe engine and run until all the fuel is used from the carburetor float bowl 3 While engine is warm drain the crankcase oil and replace it with the proper weight oil corresponding to the season the unit will next be used Refer to the engine manual for proper oil recommendations 44 CAUTION Do not attempt to service or make repairs near the engine area while the engine is still hot 4 Remove the spark plug and squirt a small amount of clean motor oil into the cylinder Turn the engine over a few times to distribute the oil and reinstall the sparkplug 5 Lubricate all lubrication fittings 6 Apply a light coat of oil to the blades and reel shaft to prevent rust 7 Lubricate drive chain with Lubriplate 13563 or equivalent NOTE Do not store unit with blades in the down position Be sure all belts are free from tension the clutch control lever in the disengaged position To put the equipment into service after an extended period of storage GB 24 OVERSEEDER Move unit to a level well ventilated area Check unit for loo
34. s MATAWAY PARTS SECTION PARTS SECTION GB 27 CHASSIS MATAWAY OVERSEEDER FIGURE 1 Parts 28 MATAWAY CHASSIS OVERSEEDER FIGURE 1 ITEM PART NO DESCRIPTION QTY ITEM PART NO DESCRIPTION QTY 1 48 4124197 WHEEL ASSY 2 1 1 64006 03 WASHER 3 8 HELICAL LCK 3 INCLUDES ITEMS 42 44 47 49 amp 50 1 2 64123 82 BOLT HEX 3 8 16X2 1 2 1 1 3 64123 107 BLT HEX 5 16 18X7 8 4 1 49 517332 RIM 1 1 4 64151 15 5 16 18 HEX NUT CNTRLCK 2 1 50 523264 TIRE 1 1 5 64164 19 KEY WOODRUFF 19X 75 9 1 51 64141 6 NUT 5 16 18 4 1 6 64001 2 NUT JAM 3 8 24 4 1 52 64144 02 SNAP RING 3 4 2 1 7 64123 50 BOLT HEX 3 8 16X1 2 1 53 807443 FTG GREASE 45D 25 28 1 1 8 306555 SCREW 5 6 18 X 5 8 11 1 54 64151 18 NUT HEX 2 1 9 64025 05 NUT 3 8 16 HEX 1 1 55 547634 WEIGHT AY 1 1 10 64123 104 BLT HEX 5 16 18X2 3 4 2 1 56 523477 CHAIN SEALED ROLLER 1 1 11 64018 9 BLT CRG 5 16 18X3 4G5 4 INCLUDES 522122 LINK CONNECTOR 1 12 64025 02 NUT HEX 5 16 18 2 1 13 306956 COTTER PIN 6 1 57 521845 BEARING NEEDLE 1 1 14 841261 SPROCKET 16T 1 2P BLK 1 1 58 64163 55 WASHER 328 75 14 GA 2 1 15 516825 GUARD 1 1 59 64163 61 WSHR 81X 406X16GA 13 1 16 516944 HUB 2 1 60 548201 SETSCREW 5 16 18 X 5 16 6 1 17 517226 BRG SLV 33 50 20 IRON 2 1 61 64144 03 SNAP RING 7 8 2 1 18 517348 SPROCKET 1 1 62 548456 PIN CLEVIS 4381 25YS 4 1 19 517641 SCRW SPCL 38 16 1 75 HX 1 1 63 548477 WASHER 4 1 20 518506 SPRING 2 1 64 64141 4 NUT WLF 3 8 16 2
35. se hardware and broken parts Tighten and replace as necessary Check for cracked or split fuel lines Make sure the air cleaner filter is clean Check that the air cleaner components and all shrouds and belt covers are in place Check spark plug and plug wire Note if any blades need replacing Determine if the transmission and engine oil need filling Refill engine oil according to the manufacturers recommendations and refer to the Preventive Maintenance section of this manual for correct oil weight and amount for the transmission Fill the tank with appropriate fuel as recommended by the engine manual 10 11 12 Do not smoke avoid sparks and open flames when draining or filling the fuel tank Make sure controls are in the disengaged or neutral position Start engine and let run at slow speed until approximate operating temperature has been reached While engine is running and has reached operating temperature visually inspect fuel lines and carburetor for leaks If a leak is found make sure the engine has cooled sufficiently before attempting any repairs MATAWAY TRANSPORTING OVERSEE DER lt TRANSPORTING Clutch Control The unit may be transported under it s own 4 ie power With the lift lever up and the clutch Reel 9 control disengaged start the engine and IL Control N OM compress anq hold the operator presence lever OS 2 Lever NO Engage only the drive transmission clutch by
36. the Seed Feed Chart located inside the hopper cover Fill the hopper with Seed 4 Startthe engine Compress and hold the operator presence lever 5 Pull back on the reel control lever and push the clutch control forward to engage both the reel and drive clutches Adjust the throttle to the operator s desired walking speed 6 Lower the reel after the unit is in motion the seed gate opens automatically as the reel is lowered NOTE To prevent damage to the turf the unit should be in motion and the clutch control engaged before lowering reel onto the turf Never cross hard surfaces or objects sidewalks driveways stepping stones etc while the reel is down and or engaged After each pass across the turf raise the reel disengage the clutch control and position the unit manually for the next pass this will help prevent damage to the turf Make all passes across the turf at uniform speed Slightly overlap the area previously seeded to ensure complete coverage GB 8 bad NEY fme MATAWAY OVERSEEDER Clutch Control fes E Reel c CAUTION Before operating check area to be worked and remove any object s which may present a safety hazard and or damage the equipment To prevent injury due to rotating blades never place hands or feet beneath the equipment at any time To prevent injury from thrown blades never operate equipment with reel blades that are cracked badly bent missing or in
37. the case halves Install the input and output shafts into the gear case half making sure the spacer on the output shaft remains in place With shafts in gear case half turn either shaft to make sure gears are turning This will ensure the keys are properly set Apply Loctite 515 sealant or equivalent to case halves Make sure the spacer bushings are in 2 22 2 24 the center top and bottom holes of the case half Position transmission onto the mounting bracket with the drain plug facing to the outside of unit Reinstall the six screws removed during disassembly Secure all six screws and torque to 16 2 ft Ibs 21 5 N m Apply 30w oil onto the lips of the new grease seals Install the seals drive pulley and sprocket With the gear case resting level on the mounting bracket fill transmission with EP90w oil until the oil reaches the bottom of the threads in the plug hole Install plug use a teflon based thread sealer on the threads The transmission will hold 1 2 pint 4L of oil Check the alignment of the belt pulley and chain sprocket If necessary loosen the set screws securing the pulley and sprocket to the shaft and position each until properly aligned If alignment cannot be reached refer to the previous instructions for adjustment of belts and chain GB 23 STORAGE MATAWAY STORAGE INSTRUCTIONS To prevent possible explosion or ignition of vaporized fuel do not sto
38. tices or property damage CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided MAY result in property damage MODEL NUMBER This number appears on sales literature technical manuals and price lists SERIAL NUMBER This number appears only on your mower It contains the model number followed consecutively by the serial number Use this number when ordering parts or seeking warranty information MATAWAY SAFETY AND OPERATION DECALS OVERSEEDER Throttle Control Throttle Fast NE i N Ada Engine Stop Slow Sound Level Operator should wear hearing protection if operating the machinery for extended periods of time longer than 4 hours Sound Level Hands or feet may be severely injured or severed if placed beneath the unit while running safe distance from the machine while it is running Keep hands away from moving parts 1 amm s A S ku m i y P 2 v Fi 7 Va i A 2 i X parer i Disconnect the spark plug wire and read the manual before performing any service or maintenance on the unit Safety shieds should remain in place while running the machine Hands may become entangled in belts Bystanders should keep a Clutch Control Both drive and reel clutches _ DISENGAGED control is pulled vil back Drive clutch ONLY engaged J co
39. tion is obtained completely assemble control handle and tighten jam nut 22 Engage and disengage clutch control lever several times and check to see that belt stops work properly The belts should be held firmly but not pinched severely with reel drive lever disengaged NOTE Overtight belt stops will cause undo wear on reel drive belts 23 Belt stop tension on the reel belts can be adjusted by loosening the screw D in the reel belt idler assembly and screwing it in or out to adjust the tension on the idler arm when it is in the disengaged position 24 Disengage the clutch lever Check the tips of the two belt stops E amp F The gap G should be a minimum of 1 32 1 mm between the tips of the stops If necessary loosen reel idler pivot plate and adjust accordingly 25 The belt stops should be perpendicular to the reel belts and parallel to each other Make sure reel drive idler pulley is centered and aligned over reel drive belts GB 18 OVERSEEDER MATAWAY HOOK AND CABLE ADJUSTMENT 1 Loosen the hardware securing the hook A Slide the hook in the slot so that it captures the reel idler assembly when the clutch control is disengaged When only the drive clutch is engaged the hook should hold the reel idler assembly back far enough that the reel belts will not engage Retighten the hook mounting hardware After the hook has been adjusted Loosen the two jam nuts B at the top of the cable Adjust the bo
40. ttom nut to take up any slack in the cable Be careful not to overtighten the cable or the hook may not hold the reel idler assembly Use the top nut to lock the lower nut into place SERVICE GB 19 SERVICE HOPPER DRIVE PULLEY SPROCKET ADJUSTMENT With the belt covers removed raise and lower the reel using the Reel Lift Lever and check to make sure the sprocket C on the inside of the hopper drive pulley properly engages the drive chain D from the transmission 1 pulley sprocket C does not align with the chain D the set screw in the drive sprocket E on the transmission can be loosened and the sprocket moved in or out on its shaft to align the chain with the pulley sprocket 2 Ifthe pulley sprocket is aligned with the chain but does not engage the chain fully raise the reel and check the chain tension for the proper 1 8 to 1 4 3 to 6mm play 3 Ifthe chain tension is correct lower the reel and loosen the nut G on the hopper pulley adjustment rod H until the sprocket C fully engages the chain 4 To make sure the pulley sprocket fully disengages the chain raise the reel and check for clearance F of approximately 1 8 3 mm between the sprocket and chain GB 20 MATAWAY OVERSEEDER MATAWAY SERVICE OVERSEEDER DISC ALIGNMENT 1 Tip unit forward and place on jack stands Check the disc blade alignment by placing a straight edge C against the concave side of the either the
41. ures Make sure those who operate this machine are as well informed and careful in its use as you are See a Ryan dealer for any service or parts needed Ryan service ensures that you continue to receive the best results possible from Ryan s products You cantrust Ryan replacement parts because they are manufactured with the same high precision and quality as the original parts Ryan designs and builds its equipment to serve many years in a safe and productive manner For longest life use this machine only as directed in the manual keep it in good repair and follow safety warnings and instructions You ll always be glad you did Jacobsen a Textron Company One Bob Cat Lane Johnson Creek WI 53038 0469 TABLE OF CONTENTS FIGURES 3 2003 GB 1 SAFETY NOTICE Unauthorized modifications may present extreme safety hazards to operators and bystanders and could also result in product damage Jacobsen a Textron Company strongly warns against rejects and disclaims any modifications add on accessories or product alterations that are not designed developed tested and approved by Jacobsen Engineering Department Any Jacobsen product that is altered modified or changed in any manner not specifically authorized after original manufacture including the addition of after market accessories or component parts not specifically approved by Jacobsen will result in the Jacobsen Warranty being voided Any and all liability for persona
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