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Autobank and Intellisafe Service Manual

1. DEVICES gt USERS gt TIME DATE gt CASH gt FACTORY gt SITE gt PIN LENGTH 4 gt SYSTEM PIN LIFE 30 gt SET PERMISSIONS AUTO INACTIVATE 01 gt ENROLL AUTO DELETE 02 gt EDIT USERS gt SET PERMISSIONS L PICK LIST OF USERS USER S NAMES DEFAULTS gt OF USER KEY REQUIRE gt EL NAME OF USER PICK LIST OF STATUS DEFAULT USER GROUPS PERMISSION LEVELS NAME gt NAME UPLETTER PICK LIST OF DN LETTERS USER S NAMES NAME OF USER SPACE gt DEFAULT 1 NAME gt GROUP 00 gt DEFAULT 2 NAME gt GROUP 01 gt DEFAULT gt GROUP 02 gt DEFAULT 4 NAME gt GROUP 03 gt DEFAULT 5 NAME gt Scroll to 31 DEFAULT 6 NAME gt _ 023 NAME OF USER NAME OF DEFAULT STATUS ACTIVE gt gt PERMISSION LEVEL PERMISSIONS Complete Scrolling List of All Permissions the Logged in User Can Set INSERT IDENTIFIER TO BE ENROLLED OR PRESS ENTER FOR NAME UP LETTER gt USER NUMBER ONLY DN LETTER a SPACE gt USER NUMBER 023 or key data OK gt NAME OF USER ENTER TEMPORARY PIN PICK LIST OF xn DEFAULT USER PERMISSION LEVELS NAME OFUSER CONFIRM ENTER PERSONAL ID p USUALLY SSN ACCEPTED Figure 5 1 Programming Flow Chart Users Service Manual NIKE XLV PERMISSION
2. OUTER DOOR SENSOR 15052500 OUTER LOCK UNUSED DISPLAY VEND DATA VEND POWER INNER DOOR SENSOR LOCK BOARD 15009084 PROGRAM DISPLAY PROGRAM CABLES POWER HARNESS 15052500 LOCK J5 VEND DATA 15009053 LOCK BD J4 TO INNER DOOR SENSOR 15054023 LOCK BD J3 TO INNER DOOR LOCK 15009084 Figure 9 8 D8RI 2 Door Inner Electronics Assembly 67 AUDITLOK XLV Service Manual MGR KEYSWITCH ORANGE GRAY GREEN MGR DISPLAY 15059000 ON STANDBY OUTER DOOR SENSOR M OUTER LOCK DISPLAY 800135 15053100 VEND VEND POWER INNER DOOR LOCK INNER DOOR SENSOR f PROGRAM DISPLAY B 15009080 06 1505 011 15054000 15053600 45 15016000 150533 3400 15053700 NOTE ALL ITEMS 15053XXX ARE PART OF VEND ASSEMBLY 15053000 Figure 9 9 D8X Wiring Diagram 68 Service Manual NIB AUDITLOK XLV OUTER DOOR SENSOR OUTER LOCK INTERNAL HARNESS 15009069 DISPLAY 15052510 15052505 VEND
3. NAME OF DEVICE 4 NAME OF LOCK NAME OF LOCK 1 gt DELAY xx MINUTES gt TIME DATE gt OF LOCK 2 gt NAME UP LETTER gt ACCESS xx MINUTES gt CASH gt NAME OF LOCK DN LETTER ALARM xx MINUTES FACTORYS qq S SITE SPACE NAME OF LOCK NAME OF LOCK NAME DAY ALL Smtwtfs gt DEVICES NAME OF DEVICE SET LOCK gt NAME OF LOCK UNL 00 00 LCK 00 00 OF DEVICE 1 gt LOCKS BEHIND gt DELAY UNL 00 00 LCK 00 00 gt NAME OF DEVICE 2 gt VEND gt TIMELOCK NAME OF DEVICE 3 gt VALIDATORS DUAL gt NAME OF DEVICE n gt NAME GROUP NAME OF LOCK NAME OF LOCK ADD DELETE gt NONE gt FIRE gt REQUIRE 2 USERS NAME OF LOCK 1 gt s ADD NEW DEVICE NAME UP LETTER gt NAMEOREOOR nS DOOR FIRE TIME DNILETERS NAME OF LOCK U SPACE gt Scrolling list of groups select group to join NAME OF DEVICE NAME OF VEND NAME OF VEND NAME OF VEND NAME OF VALIDATOR gt COLUMNS gt COLUMN VALUE gt _ COL 1 000050 gt OF VALIDATOR VEND DELAY gt COLUMN GROUP gt COL2 000200 gt UNLOAD DELAY gt COL3 000500 gt VARIABLE VEND COL4 001000 gt UNLOAD gt NAME OF VEND COL5 001000 gt NAME gt ENTER VEND COL6 002000 gt NAME OF VALIDATOR DELAY TIME COL7 002000 gt NAME gt 02 gt COL 8 004000 gt NAME UP LETTER gt NAME UP LETTER gt DN LETTER gt NAME OF VEND DNLETTER gt 0 DELAY TIME COL 1 GROUP 01 gt
4. Data REMOTE SAFES Complete unpacking of all units Apply power to all units Press PGRM Enter user number and press ENTER Enter PIN number 1536 Press PGRM again Select DEVICES Select ADD DEVICES WARNING Connect only one remote unit at a time 0 When the screen prompt ADD DEVICE NOW pears connect 1 on the controller unit to DATA1 on the first remote unit The screen should show the added device on the scrolling device list 11 If additional remote devices are being added se lect ADD DEVICE again 12 Connect from DATA2 of last remote unit to DATA1 of new remote unit The screen should show the added device on the scrolling device list 13 For any additional remote units repeat steps 11 and 12 until all remote safes are connected to the data bus 14 Perform hardware installation of bases if used and safes per Section II 15 When all hardware is in place ensure that power is restored to all units and that the data bus is con nected to all units Verify that all units respond to the controller D8R System Remote System Controller Validating Safe Dispensing Safe ALARM SAFE SAFE POWER POWER AUX AUX POWER POWER MODEM MODEM PRINTER EZ PRINTER DATA 1 DATA 1
5. POW enge E eats Installing Vend Assembly System Interconnection T Vending System Totals iss ei rot t Mechanical IPrOblems tee neces 40 Validators RUSSE DE NUUS Alarm is Types of Validators wi 7 Troubl sligoting e eere ree n tree teen rere 41 Validator General Theory of Operation 55 Error Explanation and 41 MARS Validators t ch 55 8 Repair Service MARS Setup T System Problems other une e t MARS tbe mes 55 Rules of MARS Bezel Indicator Diagnostics 56 Safe to Safe Connection T MARS Validator Cleaning Lock Board Reverse Cables 44 MARS Bill Sat ies ait epe eqs Remote Unit Data Interfaces 45 MARS Validator Replacement 57 Vend Assemblies JCM Validat Universal Interface Board 46 JCM Se Internal Electronics Assemblies 46 JCM Se Using HELP E JCM Bezel Indicator Diagnostics Error MESSAGES isset S 46 JCM Validator Cleaning EISCITOBI S ae ro ei P ENERO TO SUP n Controller Units 5 JC
6. XLV Service Manual 8 REPAIR SERVICE SYSTEM Lock Board Reverse Cables The following are system level concerns The old saying that an ounce of prevention is worth a pound of cure definitely applies to service of this product 5 Communication When installing or servicing the AuditLok XLV proper cable connects are absolutely vital to proper system op eration Failure to connect cables correctly can result in loss of control lockout and in some cases will cause component failure Safe to Safe Connection The data output from the controller safe is always from DATA 1 going to DATA 1 of the first remote safe Stan dard CAT 5 network cable is excellent for this applica tion Both ends are terminated 1 to 1 with RJ45 plugs Remote units are shipped with extension cables Often however space and distance will require you to obtain or construct different cables for your application To make RJ45 cables obtain the length of cable needed route the cable as needed then terminate both ends with RJ45 plugs using an RJ45 crimping tool Improper or reversed termination will prevent system communication Intellisafe V2H System Controller System Hemote Drop Safe Validating Safe ALARM ON ALARM SAFE SAFE POWER POWER AUX AUX POWER POWER PRINTER ES PRINTER DATA 2 EH DATA 2 Regardless of the version of D8 the outer
7. Figure 2 2 D8 Series Autobank Service Manual NIKE AUDITLOK XLV J Ourter Door The outer door is made of 3 8 inch A 36 steel The door is laser cut for a perfect fit It is equipped with a high quality low profile boltwork for the best security and most efficient operation K Dispensory CAPTURE TRAY When tubes are vended they drop into this tray area where they may be retrieved L AuoitLok XLV Pane This is the keypad and display module found on control ler units only On remote units a blank panel will re place the display Remote units also will have a remote lock fire push button or keyswitch M Column Fill Openings Tubes are loaded into the dispensing system through these opening Columns are numbered 1 through 8 left to right as you look at the front of the safe A tube lock blocking bar is provided to prevent accidental or unau thorized insertion of tubes or debris N Hinge Safes have two welded hinges on which the door swings open up to 180 Do not attempt to clean hinges Com mercial cleaning chemicals will cause the hinge lubri cant to break down making it difficult to open or close the door O Inner COMPARTMENT This is the approximate location of the inner compart ment on D8 units This space is used to hold manual drops It is protected by its own inner door lock The inner compartment is standard on D8C units and is op tional on D8R remote units D8X un
8. SPACE gt 2 GROUP 01 gt SPACE gt COL3 GROUP 01 gt COL 4 GROUP 01 gt NAME OF VEND COL5 GROUP 01 gt VARIABLE VEND 1 gt COL6 GROUP 01 gt VARIABLE VEND 2 gt COL7 GROUP 01 gt VARIABLE 3 gt COL8 GROUP 01 gt NAME OF VEND NAME OF VEND DAY gt VARIABLE VEND 1 UNL 00 00 LCK 00 00 gt UNL 00 00 LCK 00 00 gt DELAY TIME 00 gt FR 00 00 TO 00 00 gt Figure 5 7 Programming Flow Chart Devices 34 Service Manual NIKE AUDITLOK XLV Devices Locks Set Lock Delay A lock delay is the time in minutes you must wait after starting the door delay before you are allowed to log in again and actually open the door Devices Locks Set Lock Delay Access Once you log in to open a door and the door delay is exhausted the access time is the period following the delay when you may log in the second time and actually open the door If the door does not open in the specified time the cycle will automatically abort and you would have to start the process from the beginning in order to open the door Devices Locks Set Lock Delay Alarm Once a door is opened the alarm time is the time the door may remain open before an alarm sounds The alarm is logged as a user violation and creates a loud tone designed to cause the user to close the door to once again secure the safe and prevent exposure Devices Locks
9. peso ISCEHAMCOUS equ om tn e IE V1C ajor Electronic Parts ARS Validator Components amp Hardware JCM Validator Components amp Hardware S ISCENANCOUS Safe ajor Electroni so e qne ARS Validator Components amp Hardware JCM Validator Components amp Hardware echarileals e ra toes sane E M ER oyun aay iscellaneous s ume UE UP NE ERUIT V2C Safe ajor Electronic nee ARS Validator Components amp Hardware JCM Validator Components amp Hardware pee ISCEHAMCOUS up V2R Safe ajor Electronic x eoe tee ARS Validator Components amp Hardware JCM Validator Components amp Hardware E echarilealls zie er ue iscellane us sd oet me UU AXC Safe ajor Electronte Falls me A NE iscellaneous AXR SAfG alesis sce ites evt n er En gd ajor Electronic Parts echanica E ISCEHAMCOUS ss oo once e dee ye EPR Remote DIS PIA us ioc ete e oec XLV Service Manual TABLE OF ILLUSTRATIONS Section Title Page Section Title Page 2 1 soot t bu re qs 2 8 20 Door Sensor and Adjustable Detent
10. amp 2 DAUGHTER BOARD BOTYOM J5 96 15009053 VEND DATA J9 VEND POWER lt 15009052 Yay LOCK BOARD 15009080 15009084 PROGRAM DISPLAY CABLES POWER HARNESS 15052500 DAUGHTER J1 ALARM 15020610 PROGRAM DAUGHTER J6 DISPLAY 15009053 DAUGHTER J9 LOCK J2 15009080 CPU J4 PROGRAM DISPLAY 15009080 CPU J5 MODEM 15009054 CPU J6 PROGRAM 15009052 CPU J7 PRINTER 15009054 LOCK J1 VEND DATA 15009053 LOCK J3 INNER DOOR LOCK 15009084 LOCK J4 INNER DOOR SENSOR 15054023 Figure 9 4 2 Door Inner Electronics Assembly 63 NIB AUDITLOK XLV Service Manual PUSHBUTTON eem c Oen OUTER DOOR SENSOR OUTER LOCK DISPLAY VEND DATA 800135 VEND POWER 15052502 INNER DOOR LOCK 15053100 INNER DOOR SENSOR PROGRAM DISPLAY il 15009053 PROGRAM 0 rE 1505A012 2 WIRE CONNECTOR 15054000 15053500 15054024 PIN CONNECTORS PLUNGER 15003006 15054013 30 eGo 15053300 15053200 15053900 4 NOTE ALL ITEMS 15053XXX ARE PART OF VEND ASSEMBLY 15053000 Figure 9 5 D8R
11. AUDITLOK XLV Service Manual D8R SAFE The D8R safe replacement parts include the electronics can vend assembly lock components and sensors and various mechanical parts For part location refer to Sections 9 and 10 Parts PART DESCRIPTION 1 1505A012 D8R Inner Electronics Assembly Can for single door safes For electronic contents of can refer to Figure 9 6 1 1505B012 D8RI Inner Electronics Assembly Can for safes with an inner compartment For electronic con tents of can refer to Figure 9 8 115000191 Modular Connector 11 1 600089 Can Case 1 700209 Can Cover 1 700139 Can Connector Plate 1 15052502 Armor Cable Harness Can to Vend 1 4720 Keyswitch D8R Fire Switch Standard T 800198 Push Button D8R Fire Switch Optional T 15053000 Vend Assembly Specify Model 1 15053100 Vend Main Board 1 150532002 Vend Motor Board 1 15053300 Drop Sensor Hinge Side 115053400 Drop Sensor Open Side 1 15053600 Vend Ribbon Cable 1 15003006 Vend Motor 4 per assembly 1 800130 Vend Motor Gear 4 per assembly 1 800135 Vend Assembly Plastic Chassis 1 15054100 Inner Door Knob Lock safes with inner door 1 15009070 Cable Inner Lock Harness safes with inner door 1 15054014 Inner Door Sensor safes with inner door T 15016000 Outer Door Lock Universal Swingbolt T 15054000 Lock Board Outer Door 1 15009084 Cable Lock Board J3 to Outer Door Lock T 150090
12. EXTENDED DROP ES EI Extended Drop is a convenience feature which allows a DROP user to log onto validator and make drops at will dur SET ing day The validator will remain active at all times until you log out of Extended Drop All bills dropped into EJ ES that validator are credited to you At the end of your shift Log In Action Button Identifier PIN simply log out to make the validator available to other users Step Step Loc Into Drop 1 Press DROP SET 2 Present key or enter User ID and press ENTER 3 Enter PIN 4 When prompted select EXTENDED DROP SET 5 Select an available validator 6 If you have sufficient authority you may be able to log others on and off If so you will also have to select a user Such as yourself to assign to the Ex tended Drop function on the selected validator You Log In Again are now ready to make drops at will to that validator Step Usine Drop 1 Insert bills into your validator Note If anyone else makes a drop to that validator you are the one who will get credit for the drop Step Loc Orr Drop 1 Press DROP SET 2 Present key or enter User ID and press ENTER Enter PIN 4 When prompted select EXTENDED DROP SET 5 Selectthe validator you are currently logged into 6 When prompted that Extended Drop is already in use on that valid
13. VEND POWER PROGRAM DISPLAY PROGRAM 1505A011 8 Figure 9 10 D8X Inner Electronics Assembly 69 AUDITLOK XLV Service Manual OUTER DOOR SENSOR OUTER LOCK DISPLAY VEND DATA 15052503 VEND POWER INNER DOOR LOCK INNER DOOR SENSOR PROGRAM DISPLAY I VALIDATOR PROGRAM fil 1505 15 or 1505AJ15 15057202 MARS or 15057214 JCM PLUNGER LOCK 15016000 Figure 9 11 V1C Wiring Diagram 70 Service Manual AUDITLOK XLV 1505AM15 V1C CAN D1 OUTER DOOR SENSOR 15052500 OUTER LOCK 7 CPU BOARD DISPLAY TOP amp DAUGHTER BOARD 15009054 5 6 VEND DATA 15009078 VEND POWER INNER DOOR LOCK INNER DOOR SENSOR E 15009052 J2 15009080 PROGRAM DISPLAY 15009084 LOCK BOARD PROGRAM 15054021 J4 17 MARS INTERNAL CABLES VALIDATOR POWER POWER HARNESS 15052500 DAUGHTER ALARM 15020610
14. necessary until the name of the cash you want to a remove is listed Press the appropriate arrow button to select the desired cash EE 6 Lock solenoids will energize and unlock for only a Log In Action Button Identifier PIN few seconds Open the door s immediately when instructed For remote units go to the desired unit and press the door fire button or turn door key then immediately open the door Repeat as needed for each additional door of the cash macro 7 Ifyou are accessing an interior door you must first open the outer door as instructed then open the inner door when prompted 8 A deposit receipt will print automatically when the door opens You will be charged for the drop s removed 9 Shut all doors as soon as your business inside the safe is done The door will automatically relock Fail ure to close the door in a timely manner will result in a door alarm and will show up on the audit trail as a violation 13 AUDITLOK XLV Service Manual VEND EN El Use this procedure to get change from a D8 dispensing act EB safe for your till The person making the vend will be EB E charged for the vend Pol STEP BY STEP Log In Action Button Identifier PIN 1 Press VEND 2 Present key or enter User ID and press ENTER 3 Enter PIN 4 Select the column number to vend from 1 to 8 left to right across the front of the D8 5 Retriev
15. 1 15053600 Vend Ribbon Cable 1 15003006 Vend Motor 4 per assembly 1 800130 Vend Motor Gear 4 per assembly 1 800135 Vend Assembly Plastic Chassis T 15016000 Outer Door Lock Universal Swingbolt T 15054000 Lock Board Outer Door T 15009084 Cable Lock Board J3 to Outer Door Lock T 15009080 Cable Lock Board J1 to Vend Board 1 15054015 Outer Door Sensor 1 4720 Medeco Keyswitch ACO T 15097035 Medeco Keyed Alike Pair MGR and Tube Lock T 800316 On Standby Keyswitch Note 1 Part of 1505A011 Assembly Note 2 Part of 15053000 Assembly MECHANICAL PART DESCRIPTION T 800153 Handle T 800113 Handle Bushing T 700007 Latch Bolt 3 T 600025 Latch Bolt Cam 3 600027 Side Actuator Plate 2 T 600028 Reverse bottom Actuator Plate T 600029 Handle Actuator Plate T 800218 Main Spring 1 700041 Actuator Link Plate Connecting Bar T 800112 Shoulder Bolt 5 16 x 3 8 3 1 800129 Retaining Clip E 3 16 Detent Rod T 800152 External Retaining 7 16 Handle T 800175 Washer 8 7 16 OD 3 1 800182 Screw 10 32 Button Head Cap 5 16 7 1 800184 Wave Washer 7 16 96 Service Manual PART T 800186 T 700028 T 600048 1 7000323 1 800211 HN700 1 600030 1 70003914 1 700039 4 1 800149 8001514 1 800176 T 800150 T 16000002 T 600113 T 7034 T 800254 T 800234 T 800328 T 600064 T 6101001 DESCRIPTION Detent Spring Detent Bracket Detent Rod Assembly D8 Detent Rod D8 Adju
16. Handle Handle Bushing Latch Bolt 3 Latch Bolt Cam 1 4 Insert 2 Latch Bolt Cam 1 2 Insert 1 98 Service Manual XLV PART DESCRIPTION 1 700009 Actuator Plate 1 600027 Side Actuator Plate T 600028 Reverse Actuator Plate T 600029 Handle Actuator Plate T 800218 Main Spring T 700012 Actuator Link Plate Connecting Bar T 800112 Shoulder Bolt 5 16 x 3 8 3 1 800129 Retaining Clip E 3 16 Detent Rod T 800152 External Retaining 7 16 Handle 1 800175 Washer 8 7 16 OD 3 1 800182 Screw 10 32 Button Head Cap 5 16 8 1 800184 Wave Washer 7 16 1 800186 Detent Spring 1 700028 Detent Bracket 1 600047 Detent Rod Assembly V1 1 700027 Detent Rod V1 78002112 Adjustment Sleeve Stand Off HN700 Adjustment Hex Locking Nut 8 32 T 60001 1 Door Hinge Assembly 7 8 x 2 1 2 2 1 70001413 Hinge Body 1 700014 3 8000923 8000933 Ball Bearing 1 8000943 Set Screw 1 800095 Brass Bushing 1 800312 Validator Bezel Gasket 1 700218 Validator Bezel Gasket Retainer 1 600049 V1 Dust Cover 1 800234 Screws 8 32 Phillips 1 4 for Cover Note 2 Part of 600047 Assembly Note 3 Part of 600011 Assembly MISCELLANEOUS PART DESCRIPTION 800339 Operator s Manual T 800346 Installation Instructions T 800209 V1 Label 1 2 x 3 7 8 T 800269 Autobank Label 3 5 x 8 5 T 800301 Label Rear 1 5 8 x 7 1 4 80
17. LOAD RECEIPT Name of receipt and person loading tubes Vend Section Each column of each vend assembly is listed including the number of tubes and resulting Dollar value loaded added Total load amount is also provided The transaction number is the log entry number The site is the store number Date and time stamps are also shown UNLOAD RECEIPT Name of receipt and person unloading tubes Vend Section Each column of each vend assembly is listed including the number of tubes and resulting Dollar value unloaded taken out of the system Any tubes removed excess of the number accounted for is an amount over If less tubes are counted leaving than are accounted for the difference is reported as a shortage Total load amount unloaded is also provided The transaction number is the log entry number The site is the store number Date and time stamps are also shown 119 RECI HN DOE END 1 03 06 02 08 04 09 05 01 558585585852 VEND COLUMN 1 03 COLUMN 2 06 COLUMN 3 03 COLUMN 4 08 COLUMN 5 04 COLUMN 6 09 COLUMN 7 05 COLUMN 8 01 TRANS ES E ES ES ES ES UJ UU tU UU UU tJ UO ES ES AMOUNT 01492 OPI 14 29 59 06 06 01 ES LOADI ES E ES ES ES ES ES ES TOTAL UNLOAD 02290 OPI TIME 10
18. To correct a tube jam remove the applicable vend mo tor to free the cup then manually clear the tube jam from the bottom of the assembly through the opening in the front of the door as follows 1 Remove the mounting screws from the motor governing the affected column 2 Gently lift off and set aside the motor for the af fected column 3 When the motor is removed the cup shaft should freely rotate 4 Clear the blockage 5 Check that the cup is free to rotate Inspect and clean of any debris 6 Return the cup to its original position and rein stall the motor 7 Upon power up the motors should cycle and all cups should settle at their proper positions Cup Properly Positioned Cup Free to Move Motor Removed Figure 8 28 Cups NIKE AUDITLOK XLV Service Manual VENDING ASSEMBLY The vending assembly is made up of the dispensing plastics motors main vend and motor circuit boards and output sensor modules If the main vend board is replaced the outer door lock board and electronics can D8C must also be replaced Other components of the vending assembly do not have this requirement Removing Vend Assembly 1 Mark all cable connectors to from the vend 5 sembly at main vend board 2 Disconnect RJ45 cables to from the main vend board On the D8X only disconnect the keyswitch harness 3 Remove the vend assembly by removing the four mounting bolts at the sides of the assembly Replacing M
19. 1 800175 Washer 8 7 16 OD 3 1 800182 Screw 10 32 Button Head Cap 5 16 8 1 800184 Wave Washer 7 16 1 800186 Detent Spring 1 700028 Detent Bracket 1 600047 Detent Rod Assembly V1 1 700027 Detent Rod V1 78002112 Adjustment Sleeve Stand Off HN700 Adjustment Hex Locking Nut 8 32 T 60001 1 Door Hinge Assembly 7 8 x 2 1 2 2 1 70001413 Hinge Body 1 700014 3 1 800092 Hinge Pin 1 800093 Ball Bearing 1 800094 Set Screw 1 800095 Brass Bushing 1 800312 Validator Bezel Gasket 1 700218 Validator Bezel Gasket Retainer 1 600049 V1 Dust Cover 1 800234 Screws 8 32 Phillips 1 4 for Cover Note 2 Part of 600047 Assembly Note 3 Part of 600011 Assembly MiscELLANEOUS PART DESCRIPTION 1 800339 Operator s Manual 1 800346 Installation Instructions 1 800209 V1 Label 1 2 x 3 7 8 1 800269 Autobank Label 3 5 x 8 5 1 800301 Label Rear 1 5 8 x 7 1 4 1 800372 Anchor Kit 1 15009073 100 Foot Cat 5 Ext Cable T 15009074 75 Foot Cat 5 Ext Cable T 15009075 50 Foot Cat 5 Ext Cable T 15009076 25 Foot Cat 5 Ext Cable T 15000217 Safe Power Supply 5V 12V T 80037 1 Uninterruptible Power Supply T 15000206 Validator Aux Power Supply MARS T 15000236 Validator Aux Power Supply JCM T 600133 Dallas Electronic Key 101 AUDITLOK XLV Service Manual V2C SAFE The V2C safe replacement parts include the electronics can validator assembly lock components and
20. By default all receipts are enabled If you do not wish select receipts to be printed you may disable receipt printing for the following categories of receipt vend drop load and unload Site ldle Text Idle Text is the name of your business This name ap pears on the idle display with date and time Like any other name it may be up to 15 characters in length Site Daylight Savings Set Daylight Savings to YES if you want your system clock to automatically update for daylight savings Site Currency Your system may be configured to track cash in U S Dollars or other world currency If installed in another country select the appropriate world currency from the choices available FACTORY These are secure settings including serial identification modem setup and company code Unauthorized alter ing of any Factory parameter could cause the system to stop operating See Figure 5 6 Factory Company Code Warning Any change made to this setting will automati cally delete all enrolled users Company code is an iden tifying number used by the system to prevent a key en rolled in a safe belonging to one organization from be ing enrolled in the safe of another organization 33 FACTORY gt SITE UP LETTER gt DN LETTER gt SITE NUMBER ACCOUNT NO END DAY gt ACCOUNTING IDLE TEXT DAYLIGHT SAVINGS URRENCY END DAY START 06 00 gt END 06 30 gt AUTO PRINT
21. MIRE supervisor SUPERVISOR Entry 2 Transaction 00426 Jay Doe starts the load 0426 JAY DOE 8 22 01 procedure LOAD 05 01 02 03 01 02 50 Entry 3 Mike Smith vends a tube of nickels from the second column of Main Vend 0427 MIKE SMITH 213 8 22 01 END Entry 4 Someone using Jane Doe s identifier attempted to log into the system but the PIN was incorrect 00428 JANE 8 22 01 Since the next entry is valid the assumption is BAD PIN that Jane Doe simply made a mistake entering her PIN 00429 JANE 08 28 14 8 22 01 Entry 5 DROP DRIVE 120 00 Jane Doe makes a validated drop to the validator known as Drive Thru 00430 MIKE SMITH 08 42 11 8 22 01 Entry 6 CONFIG REPORT Mike Smith ran a configuration report to check system parameters TRANS 00565 SITE 04026 The transaction number is the log entry number TIME 11 28 DATE 09 02 00 The site is the store number Date and time stamps are also shown 114 Service Manual AUDITLOK XLV ENROLLED USERS REPORT Name of report E ED USE Entries ER 001 General information about each user is listed first USERNAME JOHN Following that is a list of groups 000 to 031 that the SSN 123123123 user has access to then a list of the user s specific STATUS ACTIVE permissions If a permission is not liste
22. 35 Devices Vend Columns Column Values 35 Devices Vend Columns Groups Devices Vend Vend Devices Vend Unload Delay Devices Vend Variable Vend Delay Devices Vend Vend Devices Vend Unload Timelock Devices Vend Name Devices Validators Name Cash Box New Manual Cash Box New Validated Cash Box Eit Cash Box Delete oe Cash Macro New Cash Macro Edit Cash Macro Delete oe DIS Play Sc BBAUDITLOK XLV Service Manual TABLE OF CONTENTS Section Title Page Section Title 6 Theory of 37 Remote case sore ro nct cr e decis Door LOCKING System aao e ee 37 Replace Unit see ee Door tock Parameters iv user reges 37 Carn REMOVA aoo ia etes Door Operation Can Replacement s Lock Operation DIR EICONIG suce t denen Cash usse tni ssndusedie nin gee DEX EIeCtt ne s Box Cash s Replacing Individual Circuit Boards ns Box Cash Inlet Setup 37 LOCK DOOIU cave Ea eR Ra aq ee Box
23. 859 UIB Jack DISOEralm sz cocer c yet e 9 23 1 Door Wiring 8 10 HELP Screen Example 9 24 1 Door Inner Electronics Assembly 8 11 Connections 9 25 2 Door Wiring Diagram ss 8 12 Validator Cables to Lower End of Can 9 26 AXR 2 Door Inner Electronics Assembly 8 13 Interior aec ere opta ee NO poene 10 1 D8 Door Hardware Exploded 8 14 Install Remove Main Vend Board 10 2 V1 Door Hardware Exploded View 8 15 Main Vend Board Cable Configuration 10 3 V2 Door Hardware Exploded 8 16 Inner Door EOCK pt ive rige 10 4 MARS Validator Mounting 8 17 Outer Door Lock V1 10 5 JCM Validator Mounting 2 2222 8 18 Outer Door LOCK 08 10 6 BSM BSD AX Door Hardware Exploded View 91 8 19 Outer Door Lock RJ45 Tiel oe teach true 110 vi Service Manual NIKE AUDITLOK XLV 1 INTRODUCTION SCOPE This manual is designed to provide the instructions needed by store managers and other day to day opera tors of the safe s with the AuditLok XLV electronic lock and cash control system Common safe hardware fea tures are detailed and m
24. AUDITLOK XLV ITEM Mn fo Service Manual PART NUM QTY DESCRIPTION VEND ASSEMBLY COMPLETE 15053000 T HS1206 16000002 800224 600113 7034 800153 800113 600029 800152 700007 600025 600027 600028 800112 800182 800175 700041 15016000 6030022 600048 700028 800129 4702 800231 800184 800186 800218 4 5 CO 0 MECHANICAL 5 16 SHOULDER BOLT TUBE LOCK BLOCKI WASHER TYPE N 5 16 TUBE LOCK ACT EDECO KEYSWITCH T HANDLE 7 16 ID X 5 8 OD 7 16 EXTERNAL RETA LATCH BOLT REVERSE ACTUATOR 5 16 X 3 8 SHOULDER BOLT UATOR CAM HANDLE ACTUATOR ASSEMBLY LATCH CAM W 1 4 INSERT G BAR G OILITE BUSHING NING RING SIDE ACTUATOR PLATE ASSEMBLY PLATE ASSEMBLY 10 32THD BUT HD SOCK CAP SCR 5 16 LG 8 PLAIN WASHER 7 16 OD ACTUATOR LINK PLATE D8 ELECTRONIC LOCK DETENT PLATE 3 16 TYPE 7 16 WAVE WASHER 1 4 20thd LOCK SCREW 1 5 16 D8 DETENT ROD ASSEMBLY E RETAINING RING DOOR PLUNGER SWITCH 6 32 FLAT HD SCREW 5 16 NOT SHOWN DOOR RELATCH TORSION SPRING NOT SHOWN COMPRESSION SPRING NOT SHOWN Figure 10 1 D8 D
25. Armor Car Verify Cash Setup Clock Date Clock Daylight Savings Clock Time Device Add Device Delete Device Name Display Edit User Door Access Door Alarm Door Behind Door Delay Door Dual Key Door Remote Fire Time Door Sensors Door Timelock Drop Set Delete SS Edit Default Permissions Edit Permissions Edit Permission Names End Day Setup Enroll User Idle Text 5 Modem Setup Operate Bookmark lt 5555555 55555555555555 Operate Door Operate Drop Operate Load Operate Unload Operate Vend PIN Auto Delete 555 PIN Auto Inactive PIN Length PIN Life Receipt Printing Report View Audit Report Print Audit Report End Day Report Permission Report Config Report Status Report System Report User 55555555 User Fingerprint Required User Key Required lt lt lt lt lt lt lt lt lt Validator Acceptance Validator Bookmark Validator Denominations Vend Column Values Vend Delay Vend Unload Delay Vend Unload Timelock Vend Variable Delay kAccess to components in assigned GROUPSs SSSS S SS SS SS SS SS SIS SIS S amp amp IS 5555555555555555555 lt 31 Once your system is placed in operation there are six default user permission levels As shown in the chart left the Administrator has absolute configuration authority
26. Figure 3 6 AuditLok XLV System Data Interconnection AUDITLOK XLV Service Manual Customer REQUIREMENTS Specific parameters for this system may be provided on a setup form with this unit If no customer settings are provided with this system contact the dealer or appro priate corporate loss prevention or operations manager to obtain site specific parameters Configure the unit to these customer defined settings by following the proce dures in the following sections The following parameters need to be specified and programmed into the system 1 Dd Names for each lock i e OUTER DR V1R1 OUTER DR V1R2 Time delays for locks vending and unloading Timelocks for each lock Group assignments for each lock Choice of single or dual user access for each lock Fire time for each lock minimum 1 minute on re mote units Vend assembly names i e MAIN VEND D8C Vend assembly column values default 50 2 00 5 00 10 00 10 00 20 00 20 00 40 00 in col umns 1 to 8 respectively Vend assembly column group assignments Group 0 default 0 Vend assembly vend delay Vend assembly unload delay 2 Validator names i e VAL 1 V1R1 VAL 1 V2R3 VAL 2 V2R3 Names for each Box Cash location REG 1 V1R1 DRIVE THRU V1R2 DELI V1R3 Combinations of Box Cash that form Macro Cash and names of Macros Store Number Account Number Whether When to a
27. On controller units this is the only data port used On remote units this port connects from the previous remote unit in the data daisy chain See also Figure 3 1 Dara 2 In a multi unit system this port is used on remote units to connect out to the next remote unit in the daisy chain See also Figure 3 1 ALARM SAFE POWER AUX POWER MODEM PRINTER DATA 1 DATA 2 Figure 2 5 Hear Panel Service Manual XLV AUDITLOK XLV DISPLAY PANEL The AuditLok XLV display panel whether mounted on the safe or a remote EPR unit is easy to use with its fluorescent display numeric keypad select and action buttons Refer to Figure 2 6 for descriptions to follow 5 Buttons Two buttons are provided for scrolling through display options The top scroll button scrolls up through a pick list or to the right if a line on the screen exceeds 20 char acters The lower scroll button scrolls down or to the left B DisPLAY This is an 80 character 4 rows 20 columns fluorescent display This type of display can easily be read at some distance in almost any lighting condition Arrow Buttons Four arrow buttons are provided one for each row of the display When a list is displayed these arrow buttons are used to make selections This is a standard numeric keypad When you need to enter a number or make a numer
28. Security Violation Timeout EXPLANATION A bill fed into a validator did not stack properly during the validator drop A bill was stacked in the validator s bill cassette but the validator was unable to determine the bill denomi nation This may happen if power to a critical system component or de vice is interrupted during a drop The validator mechanism senses that its cassette is full The selected validator is already logged into Extended Drop mode The column you are attempting to vend from has no tubes in it accord ing to inventory A tube is caught in the dispensing System preventing a vend motor from operating properly The PIN entered does not match the PIN that the system expects for the identifier presented The identifier key or user number presented is not enrolled or is inac tive The system limit of 100 users is ex ceeded The wrong PIN has been entered five consecutive time The system con siders this a potential attack 42 SOLUTION 1 Cycle power to the validator 2 Open the door to the validator re move the validator cassette and clear the blockage To prevent future problems ensure that all components are powered via surge protectors and that the power source is stable Do not attempt to cycle power while making a drop Make a bank deposit remove and empty the bill cassette then re place If you proceed with making a drop make sure your drop is to a
29. or shutting correctly Always perform a complete visual inspection of all mechanical parts when servicing a safe door For complete boltwork and mechanical parts in formation refer to Sections 10 and 11 D8X Door The D8X outer door operates differently than other safes Since there is no CPU the door lock is actuated using Medeco keyswitches If the D8X MGR key is not avail able the outer door cannot be opened even if the ACO key is available MGR KEYSWITCH XLV Service Manual VENDING The vending features on any version of D8 encompass a number of electronic and mechanical parts as well as system programming Main Vend Board Vend Motor Cup Sensor Motor Board Tuse Lock The tube lock is metal plate that is designed to prevent unauthorized tube loading When the plate is in the locked position the tube openings are partially blocked leaving only enough room to insert a dip stick The tube lock plate is moved out of the way via linkage to a me chanical Medeco keyswitch If the tube lock does not move smoothly when operating the keyswitch adjust the mechanical linkage as needed AUTOBANK DS Switch Plate Figure 8 23 Tube Lock Hardware Exterior View Above Interior View Below 52 SENSORS Tubes are tracked as they enter the vend assembly and as they are vended out Optical sensors are used for this counting Input Sen
30. shut the door The safe will automatically lock override the 10 minute door delay turn the Ar mor Car Override ACO Key and skip to Step 6 A Figure 4 3 Press DOORS 4 4 Manager Key Figure 4 5 Open Door Now To VEND Follow these steps to vend a tube of change from the safe 1 Placethe ON STANDBY keyswitch in the ON po 9 sition Figure 4 6 Press 2 Press VEND VEND 3 Press the number button for the column you want to vend 4 The tube will drop into the dispensing tray at the bottom of the door Figure 4 7 Select Take your change from Column Number the tube and set the tube aside for re use 5 vend delay will begin immediately after the tube drops No more tubes may vend until the vend delay ends as Figure 4 8 Vending in Progress Figure 4 9 Take Change To tubes of change into the safe for vending follow these Steps 1 Place the tubelock keyswitch in the un locked position Insert tubes as desired Be sure to put each tube in the proper column Use your D8 Dipstick to measure the number of tubes in order to verify tube quantities When a column contains 10 tubes no additional tubes can be loaded in that column Return the tubelock to the locked position to prevent unauthorized loading Figure 4 10 Tubelock Keyswitch Figure 4 11 Load ing Tubes 28 Service Manual NIK
31. 1 1 1 2 2 4 1 2 ID LOCKI PTION MARS BRACKET ASSEMBLY YLON BUSHING 11 16 ID NYLON WASHER ARS VALIDATOR G CASSETTE 1200 ON LOCKING CASSETTE 1200 OPTIONAL SHOULDER BOLT WAVE WASHER HEX NU T MOUNTING VALIDATOR NOT SHOWN Figure 10 4 MARS Validator Mounting 89 RBAUDITLOK XLV Service Manual ITEM QTY DESCRIPTION 1 600038 1 JCM LEFT BRACKET ASSEMBLY 2 600039 1 JCM RIGHT BRACKET ASSEMBLY 3 800110 2 1 20 NYLON BUSHING 4 800146 2 11 16 ID NYLON WASHER 5 15074101 1 JCM VALIDATOR CONTACT NKL FOR INTERNATIONAL 6 800313 2 SHOULDER BOLT 7 800185 2 WAVE WASHER 8 1 800128 4 SCREW M4 X 6 MOUNTING NOT SHOWN Figure 10 5 JCM Validator Mounting 90 Service Manual AUDITLOK XLV Ha SE ITEM PARTNUM QTY DESCRIPTION 1 T 10000058 1 PREMIUM HANDLE ASSEMBLY 2 T 06500004 1 7 8 X 3 4 X 094 HANDLE SPRING 3 10000134 1 E BAR ASSEMBLY 4 T 06041006 6 BRASS BUSHING 5 T 06151001 13 3 4 X 7 64 COTTER PIN 6 T 10000001 1 LOCKING CAM 7 T 06041007 1 1 2 ID NYLON BUSHING HANDLE 8 T 06020008 1 200 1 2 ID CAM WASHER 9 06020001 1 13 8 OD X 1 2 ID CAM WASHER 10 T 065000020 2 SPRING 11 106141002 1 5 16X7 8 CLEVIS PIN HANDLE LINK 12 06141001 6 3 8 3 4 CLEVIS PIN BOLT LINK 13a T 10030006 2 VERTICAL BOLT 29 SAFE 13b T 10030006 2 VERTICAL BOLT 32 SAFE 13
32. 1 15073200 600015 800174 800110 800146 800185 1 800313 DESCRIPTION Mars Validator 3800 Non Locking Mars Validator 3900 Locking Mars 3800 Bill Cassette Non Locking Mars 3900 Bill Cassette Locking Mounting Plate Hex Nut 10 24 Validator Mounting 4 Nylon Flange Bushing 2 Nylon Flange Washer 2 Wave Washer 2 Shoulder Bolt 1 2 x 3 8 with 3 4 Hex Head 2 JCM Vatipator Components amp HARDWARE PART T 15074100 T 15074101 T 15074102 1 15074103 600038 600039 800128 800110 800146 800185 1 800313 DESCRIPTION JCM Canister WBA1000BOX JCM Validator WBA1000 USA JCM Validator WBA1000 UK JCM Validator WBA1000 Sweeden Left Mounting Plate Right Mounting Plate Screw M4 x 6 Validator Mounting 6 Nylon Flange Bushing 2 Nylon Flange Washer 2 Wave Washer 2 Shoulder Bolt 1 2 x 3 8 with 3 4 Hex Head 2 100 Service Manual XLV MECHANICAL PART DESCRIPTION 1 800153 T Handle 1 800113 Handle Bushing 1 700007 Latch Bolt 3 1 600025 Latch Bolt Cam 1 4 Insert 2 1 600024 Latch Bolt Cam 1 2 Insert 1 1 700009 Actuator Plate 1 600027 Side Actuator Plate T 600028 Reverse Actuator Plate T 600029 Handle Actuator Plate T 800218 Main Spring 1 700012 Actuator Link Plate Connecting Bar T 800112 Shoulder Bolt 5 16 x 3 8 3 1 800129 Retaining Clip E 3 16 Detent Rod T 800152 External Retaining 7 16 Handle
33. 51 2 2 D8 Series Autobank 2 8 21 D8X MGR 8 ACO Keyswitch Wiring 51 2 3 V1 Series 2 2 121 1 0 202 4 3 8 22 Vending Assembly t eere 52 2 4 V2 Series Autobank 3 8 23 Lock hardware 2 5 4 8 24 Optical Input Sensors 2 6 AuditLok XLV Keypad 8 Display 5 8 25 Output Sensors 3 1 Position the Base Safe Mark Bolt Locations i9 8 26 Output Sensor Module 3 2 Dril sc qe e s 8 8527 SENSORS asc toD aco EO mo eee ences idis 3 3 Fill 2 3 Depth with Grout Mix 8 9 28 CUPS 3 4 Position Base Safe 28 8 29 Mars Va m 3 5 Insert LAG Soa gere 8 8 30 Mats ValldatOr i eee e e onec es 3 6 XLV System Data Interconnection 9 8 31 24 PIG sii ee cc een etn ean 4 1 Example System 2 8 32 DIP Swi 4 2 On Standby Keyswitch 2 28 8 33 Switch Instructions mes 452 Press 98 84 Locking Cassette centes 4 4 Manager Key 8 35 Non Locking Cassette 4 5 Open Door NOW aci eee oc ses 9 86 ICM Validator 4 6 Press s seu cath u
34. Cash Outlet Setup 37 WOME HOCK TT Macro Cash Won t Unlock se co epe rese eee du e Pe Validator Parameters sees 38 Lock and Door Sensors Types of Validators us Lock Sensor MARS Validators a ees 38 Door Sensor JCM Validators Validator Operation Lock Override n Validator D8 Outer Door Lock Board Dispensing System i echanical Problems e ees Vending System Parameters T D8X Outer Door s Verid JASSeRDIM o poe pero p Opens Loading TUBES Vending Tubes Tube Sensors we Special Case D8X ades eqs Input 0 oor caecos Repons amp HeC6IDIS ceret ere D Re iu Qutput Sensots x cas siege eqs Financial Reports gs Cup Sensors s Audit TUDES System be Dateien Vending Assemb y seca ense peret cu ssec Receipts Removing Vend Assembly ims IP ais Replacing Main Vend Board USES E REPLACING scs c ot t ore eee seen Programming Replacing Vend Motor Board IS CIOMCS etos I RR RENS II Replacing Output Sensors
35. DAUGHTER J6 DISPLAY 15009053 JCM CAN 1505 15 DAUGHTER u9 UIB J1 15009080 The JCM version differs only in the CPU J4 PROGRAM DISPLAY 15009080 orientation of the UIB module J7 on a CPU J5 MODEM 15009054 UIB is a 16 pin port for the MARS CPU J6 PROGRAM 15009052 which must face the bottom of the can CPU J7 PRINTER 15009054 on the 1505AM15 can shown above LOCK J1 UIB J2 15009052 port for e LOCK J3 OUTER DOOR LOCK 15009084 whic P the bottom of oc J4 OUTER DOOR SENSOR 15054021 can on the 1505AJ15 can AUX PWR VALIDATOR PWR 15009078 Figure 9 12 V1C Inner Electronics Assembly 71 NIKE AUDITLOK XLV Service Manual PUSHBUTTON OR KEYSWITCH VALIDATOR OUTER DOOR SENSOR OUTER LOCK DISPLAY VEND DATA VEND POWER INNER DOOR LOCK INNER DOOR SENSOR PROGRAM DISPLAY 8 PROGRAM iil 1505AM13 or 1505AJ13 15057202 MARS or 15057214 JCM 15052503 PLUNGER 72 LOCK 15016000 Figure 9 13 V1R Wiring Diagram Service Manual NIKE AUDITLOK XLV 1505AM13 CAN O uy OUTER DOOR SENSOR 15052500 OUTER LOCK INTERNAL CABLES POWER HARNESS 15052500 LOCK 45 150
36. Set Lock Timelock Timelocks prevent access during specified periods To disable timelocks set the lock and unlock times to 00 00 To set a continuous timelock set either timelock there are two timelock periods available for each lock to the same 00 00 time Devices Locks Set Lock Dual Key This feature if enabled requires a second user to log into the safe when opening a door to validate the first user s request The purpose is to discourage unautho rized entry Devices Locks Set Lock Group Each lock is assigned to a group Users must have door permission and access permission to the lock s assigned group in order to open that lock The use of group num bers allows management to define who has access to which lock Devices Locks Set Lock Fire Time Remote units may be some distance away from the con troller and hence more than a few seconds walk from the keypad Remote units are equipped with a fire but ton or Medeco keyswitch Fire time is the time in min utes that you have to go and push the button or turn the keyswitch Once you activate the fire button or turn the keyswitch you then have approximately seven sec onds to open the door of the unit 35 Devices Vend Columns Column Values A vend mechanism includes eight columns Each col umn has a specific value defined for each tube in that column When a tube is loaded or vended the account ing for the tube is base
37. Single Door Wiring Diagram 64 Service Manual AUDITLOK XLV 1505A012 D8R 1 DOOR CAN D1 O qu OUTER DOOR SENSOR 15052500 OUTER LOCK UNUSED DISPLAY VEND DATA VEND POWER INNER DOOR SENSOR PROGRAM DISPLAY PROGRAM CABLES POWER HARNESS 15052500 Figure 9 6 D8R Single Door Inner Electronics Assembly 65 XLV Service Manual PUSHBUTTON INSIDE VIEW OR KEYSWITCH OUTER DOOR SENSOR LOCK DISPLAY VEND DATA 800135 VEND POWER 15052502 INNER DOOR LOCK 15053100 INNER DOOR SENSOR PROGRAM DISPLAY 15009080 PROGRAM E 1505 012 2 WIRE CONNECTOR 15054000 j 15053600 15054024 15011000 n 15054014 PIN CONNECTORS PLUNGER PLUNGER a 15054013 15003006 15053300 15053200 15053700 NOTE ALL ITEMS 15053 ARE PART OF VEND ASSEMBLY 15053000 Figure 9 7 D8RI 2 Door Wiring Diagram 66 Service Manual XLV 1505B012 D8R 2 DOOR CAN PR Qu
38. To the end user the D8X is a very simple vending safe with a fixed door delay Service Manual NIKE AUDITLOK XLV Figure 6 1 D8X DIP Switch Vend Delay Setup Chart The vend delay on a D8X is set using the DIP switch on the main vend board Start with all DIP switches OFF then turn on DIP switches as needed per Figure 6 1 to set the Vend Delay Unload Delay is fixed To disable all delays for test purposes set Switch Segment 1 to ON Be sure to reset Segment 1 to OFF when testing is com plete REPORTS amp RECEIPTS The ability to print reports and receipts is key to the overall purpose of the AuditLok XLV A variety of financial and system reports are available A simple serial printer should be connected to the system controller Appendix A shows a number of report and receipt examples FINANCIAL REPORTS Financial reports include individual or grand Operator X Cash on hand and End Day Z Grand Reports 39 Any operator regardless of report permission can view or print their own Operator Report for their shift Opera tor Reports zero out when the daily net cash End Day Z Grand Report is run Aupir REPORT The Audit Report shows every event in the system dur ing a specific time period It tracks personnel activity system events and financial transactions This sort of data is useful not only for theft detection and deterrence but also for tracking operational trends The audit trail on this prod
39. UNKNOWN may appear on the display or on a drop receipt This message means the validator has accepted a bill but has not counted it The only known cause is a power interruption during vali dation This is most frequently due to intentionally cy cling power as a corrective action for a jammed bill or similar maintenance 59 POWER One of the most common problems with electronic prod ucts is partial or complete loss of power External power supplies are used with NKL safes so that a safe does not need to be drilled open to service the more common types of power supply failures Main Power SupPLy The three level main power supply 12 Vy and 5 V may easily be checked with a multimeter Refer to Fig ure 8 43 below for measurements To prevent power sup ply failure due to surges or spikes always use uninterruptible power supplies with your safes 1 2 3 5 Voc 4 12 5 12 Figure 8 43 5 PIN Safe Power Supply DIN Plug Auxiliary Power Validators and EPRs use the Aux power input The volt age required depends on the nature of the load An EPR uses 9 Vy supply while MARS validators use 24 and JCM validators use 12 V DISPLAYS The EPR is a remote display designed to provide re mote access to system components The display is rela tively small light and requires only a data and power connection to the system EPR displays connect to a system as if t
40. VAL 1 V2R1 OUTER DR V1R2 Validator 2 VAL 2 V2H1 Validator Validated Box Cash VAL 1 V1R2 Validated Box Cash DRIVE THRU V1R2 Figure 4 1 Example System 11 XLV Service Manual DOOR ACCESS ES EI Use this procedure when opening doors including with EB EH drawing money from the safe for bank deposit If you EB g use an armor car service refer to the procedure for Ar Car Door Access Log In Action Button Identifier PIN STEP STEP 1 Press DOORS 2 Present key or enter User ID and press ENTER 3 Enter PIN 4 When prompted to remove cash select YES or NO as desired By selecting YES you will zero the amount in drops for the cash behind the door s you open 5 cash or doors available to you will appear Scroll if necessary until the name of the cash or door you want is listed Press the appropriate arrow button to select your choice 6 Ifthe requested cash or door has a delay wait for the delay to expire Once the delay has expired an access period will begin and the safe will beep until you press a button Repeat Steps 1 through 5 above 7 Lock solenoids will energize and unlock for only a few seconds Open the door s immediately when instructed For remote units go to the desired unit and press the door fire button or turn door key then immediately open the door Repeat as needed for each additional door of the cash macro 8 If you
41. acceptance Enable bookmarks if desired Repeat above for each unit in the system CONFIGURE SYSTEM Refer also to Section 5 Press PGRM Enter user number 0 and press ENTER Enter PIN number 1536 Press PGRM again Select CASH Create BOX CASH for each safe When creating adding Box Cash you must name the cash i e REG 1 DRIVE THRU DELI as well as define the entry means validators in the unit and the lock that controls the exit means for the money Create MACRO CASH per customer requirements Select SITE to configure all Site parameters site number account number end day accounting idle text daylight savings and currency per customer requirements Select TIME DATE to set the system clock time date Select USERS to set user related system param eters PIN setup and permissions per customer re quirements DO NOT ENROLL ANY KEYS OR USER ID until the system is fully installed programmed and tested EXTERNAL DEVICES After installation of safe hardware connect printer mo dem and alarm outputs as needed Service Manual NIKE AUDITLOK XLV 4 OPERATING PROCEDURES EXAMPLE SYSTEM TYPES OF PROCEDURES Although your system is probably different than the one shown below this example system is used to illustrate various procedures in the pages to follow This example system includes one controller D8C and two rem
42. are accessing an interior door you must first open the outer door as instructed then open the inner door when prompted 9 f you chose to remove cash a deposit receipt will print automatically when the door opens You will be charged for the drop s removed 10 Shut all doors as soon as your business inside the safe is done The door will automatically relock Fail ure to close the door in a timely manner will result in a door alarm and will show up on the audit trail as a violation Aad 1 to your PIN to activate the silent robbery duress sig nal output from the safe For example if your PIN were 1 2 3 4 using the PIN 1 2 3 5 will send the duress signal Avoid using the 9 as the last digit of your PIN because the duress code would then require you to change two digits making it more difficult to remember during a robbery 2 a door delay is in progress you may abort the door request by repeating this procedure and making exactly the same choices for cash removal and door cash choice 12 Service Manual NIKE XLV ARMORED CAR DOOR ACCESS Use this procedure when withdrawing money from the safe for an armored car service Armor Car Key Initial Log In Step STEP 1 Press DOORS 2 Present Armor Car Key 3 When prompted present key or enter User ID and press ENTER to verify armor car key 4 Enter PIN 5 Alist of cash available to you will appear Scroll if
43. business hours are 8 am to 5 pm E S T how ever the NKL Technical Service is available 24 hours a day 7 days a week Between midnight and 8 am E S T and after 4 pm on Sundays or holidays you may leave a message and a technician will be paged to return your call typically within the hour Outside the United States NKL provides warranty parts at no charge not including tariffs NKL reserves the right to deny warranty service in cases of abuse or misuse XLV Service Manual 2 FACILITIES INTELLISAFE FRONT VIEW mercial cleaning chemical will cause the hinge lubricant Refer to Figure 2 1 for descriptions to follow Figure 2 1 NKL Intellisafe A Manuat Drop Drawer When making a manual drop cash is inserted into an envelope with the drop receipt and put into the safe via this opening The drawer includes an anti fish feature to prevent extracting cash back through the opening after itis dropped inside B HauDLE The L style handle on this safe turns 90 right clock wise to open When the handle is turned its bolts re tract and lock open When the door shuts a spring loaded detent mechanism fires the bolts to lock the door and the handle automatically returns to the locked posi tion 6 0 Door The outer door is made of gt inch A 36 steel The door is laser cut for a perfect fit It is equipped with a high qual ity 5 point boltwork for the best of security and e
44. cleared cycle power to the safe to clear the error message MARS Validator Replacement A validator may be replaced without replacing other elec tronics 1 Ensure that power is off to both the safe and the validator before starting any component replace ment Disconnect the data power cable from the data and power connectors at the validator Remove the validator from its bracket assembly by removing the four mounting nuts from be hind the validator face Note Depending on the location where you are working it may be easier to dismount the entire bracket assembly before removing the validator from its bracket although this is optional Set all DIP switches on the new validator to OFF Install the new validator onto the validator bracket and if necessary replace the entire assembly Connect power and data cables Restore power to the safe and validator Check that the validator stacks Test by making a drop 57 JCM Vatipators The JCM WBA1000 validators may be factory pro grammed to accept a variety of international currencies Aside from supporting international currency and the obvious physical differences in construction to the user JCM validators operate manner similar to the MARS units From a service perspective the following describes various procedures involving JCM validators Transport Chassis Cash Box Cassette Figure 8 36 JCM Validator JCM Setup DIP switches on the validat
45. door lock is actuated from a lock board mounted on the outer door near the lock The cable from lock to lock board is a reverse wired crossover cable The lock s cable is al ways connected to J3 on the lock board NKL uses a black cable for easy identification Connecting anything via a one to one cable to the J3 port on the lock board will definitely cause lock board failure Normal and re verse wired cables are shown in figures 8 2 and 8 3 respectively Lock boards mounted within cans always have the re verse wired cable connected inside the can so that no external reverse cables are required RJ45 RJ45 BOTTOM TOP Figure 8 2 Normal RJ45 to RJ45 Cable 1 1 RJ45 BOTTOM Figure 8 3 Reverse Wired RJ45 to HJ45 Lock Cable 1 1 8 8 VIR D8R System Remote System Controller Validating Safe Dispensing Safe ALARM SAFE SAFE POWER POWER AUX AUX POWER POWER MODEM MODEM PRINTER PRINTER DATA 1 DATA 1 Figure 8 1 AuditLok XLV System Connections 44 Service Manual NIKE AUDITLOK XLV Remote Unit Data Interfaces In a controller safe the CPU and Daughter boards work together and serve as the central brain for the entire System That said even within a remote unit one circuit board must handle interfacing dat
46. less certain items configured only by the factory but may not operate general user features such as making drop opening doors and so forth The Supervisor level can configure many system parameters and may operate all user functions Managers and above require keys to operate the safe Assistant Managers have virtually the same authority as a Manager but are not required to use a key Lead Opera tors differ from Operators in that Operators cannot access any doors and may not verify Armor Car keys Operators and Lead Operators also have more restricted Group access Operators may not by default access some columns for vending Note that your organization may have defined different defaults Your system administrator can edit all user permissions Figure 5 2 Chart of Initial Factory Defined Default Permissions XLV Service Manual 2 T gt 555555555555 555555555555 55555555 SS SS SS SS SS SS S SS SS SS S SS lt SS SSNSS amp amp Figure 5 3 Initial Factory Defined Default Group Assignments The time and date of the system are critical to the integ DEVICES rity of the audit trail See Figure 5 4 TIME DATE gt FACTORY Time Date Time SITE gt The system clock runs on military time using a 24 hour cycle rather than and pm When entering the TIME ti
47. main electronics can if no other problems are found Ready to accept bills Cassette full Empty cassette If the cassette is already empty check cassette mounting and or replace cassette Coupon mode Reset DIP switches and power cycle Bill jam Clear jam and clean bill path with dry compressed air Lockable cassette removed Install engage or reseat cassette as needed Tamper detected If the condition does not clear within 15 minutes replace the validator Stacker blockage Remove the cas sette and clear the stacker of de bris Ifthe problem persists replace the validator Bill taken but no credit given This may show up in a report an known denomination It is usually the result of a temporary power loss while making a drop The validator needs to be cleaned with dry compressed air Steady On Rapid Blinking 3 Blinks 4 Blinks 5 Blinks 6 Blinks 7 Blinks 8 Blinks 9 or 10 Blinks Stacker Plate Data Connection Mounting Face Power Connection Figure 8 30 MARS Validator 56 24 VAC Pins Figure 8 31 24 VAC Plug CCE acct ON wo 9 n n wu A SWITCH 8 Test Mode When the value of Bank 1 Switches 1 5 O OFF Address 4 pu ch3 ON and Switches 1 2 4 and 5 OFF Address 22 Switches 243 5 Switches 1 and 4 OFF 2 switches 1 2 amp 3 for NISR interfa
48. safe it is con figured to be installed in On some units the can has no electronics inside at all aside from connecting cables 46 HELP The HELP button on the display is a powerful tool for checking the system When you press HELP you invoke a screen similar to the one shown below Bus Data Name of Component Safe Number Component Number Type 00 Controller 00 First Local Host 01 Lock 01 31 Remote 01 Second 02 UIB 02 Third 03 Vend Figure 8 10 HELP Screen Example The HELP screen shows what components that the sys tem CPU has in its inventory The top line consists of two parts The left side indicates the name of the component you are checking If the com ponent is not named the component s serial number will be displayed To the right up to five characters will dis play data flow information Components on the control ling safe will show active data flow while remote unit components will appear static The second line identifies the component by location specifically by safe first number component bus loca tion second number and type third number In the example above the component shown is actually a lock board on the first remote safe a V2R Other numbers on this second line and any data appearing below the sec ond line may be ignored If one component in a unit shows data value of 00000 that component is not communicating If all components in a safe return d
49. screen will prompt you to add a new device Plug in the data bus to the new re mote unit and the screen on the controller should switch to a list of devices From here choose the new device to configure its various internal components Devices Name This is the name of the safe itself Each lock vending assembly and validator within a safe will have their own names as well as all cash storage locations Devices Delete When you select a remote device from the list one of the options is to delete the device from the system When you do the controller unit erases its record of that de vice and stops communicating with that unit This should only be done when a remote safe or an electronics pack age is being removed for service Devices Locks Name This is the name of the lock Each lock in the system may be given its own name Devices Locks Behind This parameter is used to tell the system that the lock is internal compartment door which lies behind an external door It causes the system to require the outer door to be open before the inner door may be opened
50. the outer door lock controller board then disconnect each 2 Remove the outer door lock controller board by removing capture screws 3 Install new outer door lock controller board from matched set by reinstalling capture screws 4 Reconnect all cables Figure 8 15 Main Vend Board Cable Configuration Typical D8X Shown XLV Service Manual RePLAcING Inpivipuat Circuit Boarps All of the major circuit boards in a unit whether a con troller or a remote unit must be matched This is a soft ware process performed at the factory This is why you cannot replace individual intelligent electronic modules It is permissible however to replace validators locks D8 motor controller boards or D8 output sensors with out replacing other electronics because these parts do not hold system level intelligence Figure 8 18 Outer Door Lock D8 50 LOCK DOOR A standard LaGard swing bolt lock is used on outer doors Inner doors however use a standard LaGard spring knob lock In either case external door sensors augment internal sensors Each lock has its own lock controller board The function of the lock controller board is to serve as an interface between the lock itself and the system controller Locks do not have internal elec tronics Caution On R Units with Medeco keyswitches you must have the Medeco key in order to operate the lock on the door regardless of permission le
51. 00 06 20 00 GROUP 00 07 20 00 GROUP 00 08 40 00 GROUP 00 02 DELAY 05 A DOOR 00000042DA6A LAY 05 ESS 05 05 TIME 01 P 00 IND NON SENSORS 2 ELOCK DAY UNL 00 00 LCK 00 00 UNL 00 00 LCK 00 00 Each day s timelocks are shown The transaction number is the log entry number TRANS 00566 OPER 002 SITE 004026 The site is the store number Date and time stamps IME 14 07 00 09 06 01 are also shown Service Manual RBAUDITLOK XLV DROP RECEIPT Name of receipt DROP RECE Name of person making drop JOHN 0028 Validated Section 0000 Each validated denomination is listed along with the 0019 quantity dropped 10 0016 0034 Manual Section 0007 Each manual drop location is listed along with 1 0004 the amount of the drop MANUAL DROP 0 00 Total Drops Section TOTAL AMOUNT DROPPED 1713 00 This is the sum of all money dropped The transaction number is the log entry number TRANS 00086 OPER 06 SITE 004026 The site is the store number Date and time stamps TIME 22 16 13 08 14 01 are also shown DEPOSIT RECEIPT Name of receipt DEPOSIT REPORT Type of the cash being removed BOXCASH VALIDATED DROPS Validator Section 1 0021 Each validator contributing to the cash is listed 0000 along with a bil
52. 0006 T 10020006 T 10010010 T 10080010 T 600082 1 060410044 1 065000034 1 100000044 1 061510024 1 100000064 1 06141004 m N BY DESCRIPTION Manual Drop Drawer 3 x 4 5 x 8 292020 RS Dust Cover 322020 RS Dust Cover 412626 RS Dust Cover 472526 RS Dust Cover 412626 LS Dust Cover 472526 LS Dust Cover Washer qty 4 each cover Torx Bit qty 4 each cover Boltworks Cam Assembly Y Cam for 5 Point Boltwork Cam Washer Inner Cam Washer Outer Cam Spring qty 2 Clevis Pin Bolt Linkage qty 6 Boltworks E Bar Assembly E Bar Assembly Bushing Brash qty 6 Cotter Pin qty 13 Vertical Bolt Assembly 292020 Vertical Bolt qty 2 322020 Vertical Bolt qty 2 412626 Vertical Bolt qty 2 472526 Vertical Bolt qty 2 Detent Assembly Bushing Nylon qty 2 Torsion Spring 1 2 x 7 16 x 038 Detent Arm 5 Point Cotter Pin Detent Stop Screw 10 32 x 3 8 Wwe SS wa 106 Service Manual XLV PART 1600083 1 100001385 1 065000065 1 100000025 1 100000215 060300075 600085 T 06500005 1 100000528 1 080010038 1 600086 1 10000089 06030011 1 06010006 1 15000023 T 06131002 T 600084 1 100001518 1 100000278 1 1000002718 1 06071006 1 060100018 1 060610068 1 060610058 DESCRIPTION Relocker Assembly Relocker Pin Relocker Spring Relocker Bracket RS Relocker Bracket LS Relocker Screws 8 32 x 1 2 Door Closure Assembly Door Cl
53. 00089 1 700209 1 700139 1 15052503 1 15054100 1 15009070 T 15054014 T 15016000 T 15054013 T 800198 T 4720 DESCRIPTION AXR Inner Electronics Assembly 1 Door For electronic contents of can refer to Figure 9 24 AXRI Inner Electronics Assembly Can 2 Door For electronic contents of can refer to Figure 9 26 Modular Connector 11 Can Case Can Cover Can Connector Plate Armor Cable Harness Inner Door Knob Lock safes with inner door Cable Inner Lock Harness safes with inner door Inner Door Sensor safes with inner door Outer Door Lock Universal Swingbolt Outer Door Sensor Push Button Fire Switch Button Medeco Keysw Fire Switch Keyed Note 1 Part of 1 1505 2 or T 1505A0ZZ Assembly MECHANICAL PART 1 600064 1 10030001 1 10020001 1 10010001 1 10080009 1 10010001 1 10080009 1 06020006 1 06035001 1 600080 T 10000001 T 06020008 1 06020001 1 06500002 1 06141001 1 600081 1 100001343 1 060410063 1 06151001 T 10000141 T 10030006 T 10020006 T 10010010 T 10080010 T 600082 1 06041004 1 065000034 1 100000044 T 061510024 1 100000064 1 061410044 E m mv v mw DESCRIPTION Manual Drop Drawer 3 x 4 5 x 8 292020 RS Dust Cover 322020 RS Dust Cover 412626 RS Dust Cover 472526 RS Dust Cover 412626 LS Dust Cover 472526 LS Dust Cover Washer qty 4 each cover Torx Bit qty 4 each cover Boltworks Cam Assembly Y Cam for 5 Point Boltwork Cam Washer Inner C
54. 0372 Anchor Kit 1 15009073 100 Foot Cat 5 Ext Cable T 15009074 75 Foot Cat 5 Ext Cable T 15009075 50 Foot Cat 5 Ext Cable T 15009076 25 Foot Cat 5 Ext Cable T 15099995 Serial Printer T 15000217 Safe Power Supply 5V 12V T 80037 1 Uninterruptible Power Supply T 15000206 Validator Aux Power Supply MARS T 15000236 Validator Aux Power Supply JCM T 600133 Dallas Electronic Key 99 NIB AUDITLOK XLV Service Manual V1R SAFE The V1R safe replacement parts include the electronics can validator assembly lock components and sensors and various mechanical parts For part location refer to Sections 9 and 10 Parts PART 1 1505AM 13 1 1505AJ13 1 15000191 T 600089 1 700209 1 700139 1 15057202 1 15057214 1 15052503 1 15016000 1 15054013 800198 4720 DESCRIPTION V1C Inner Electronics Assembly MARS For electronic contents of can refer to Figure 9 14 V1C Inner Electronics Assembly JCM For electronic contents of can refer to Figure 9 14 Modular Connector 11 Can Case Can Cover Can Connector Plate Armor Cable Can to MARS Validator Armor Cable Can to JCM Validator Armor Cable Can to Outer Door Lock Outer Door Lock Universal Swingbolt Outer Door Sensor Push Button Fire Switch Button Medeco Keysw Fire Switch Keyed Note 1 Part of T 1505AM13 or T 1505AJ13 Assemblies MARS Vatipator Components amp HARDWARE PART 1 15072100 1 15072400 1 15072200
55. 09052 DISPLAY LOCK J3 OUTER DOOR LOCK 15009084 LOCK J4 OUTER DR SENSOR 15054021 AUX PWR VALIDATOR PWR 15009078 JCM CAN 1505AJ13 The JCM version differs only in the orientation of the UIB module J7 on a UIB is a 16 pin port for the MARS which must face the bottom of the can VEND POWER on the 1505AM13 can shown above 48 on a UIB is a 10 pin port for the JCM which must face the bottom of the on the 1505AJ13 can VEND DATA 15009078 INNER DOOR SENSOR 15009052 PROGRAM DISPLAY 15009084 LOCK BOARD PROGRAM 15054021 J4 J7 MARS VALIDATOR POWER Figure 9 14 V1R Inner Electronics Assembly 73 XLV Service Manual VALIDATOR OUTER DOOR SENSOR OUTER LOCK DISPLAY VEND DATA VEND POWER INNER DOOR LOCK INNER DOOR SENSOR PROGRAM DISPLAY iil PROGRAM fil 1505AM16 or 1505AJ16 15057202 MARS or 15057214 JCM or 15057214 JCM 15057202 MARS 15052503 PLUNGER LOCK 15016000 Figure 9 15 V2C Wiring Diagram 74 Service Manual XLV 1505 16 V2C CAN 02 21 WV OUTER DO
56. 10030006 2 VERTICAL BOLT 41 SAFE 13 T 10030006 2 VERTICAL BOLT 47 SAFE 14 T 10000008 1 HANDLE LINKAGE 5 06091006 1 5 8 11 SELF LOCKING JAM HEX NUT 16 1 10000006 1 STOP 17 06141004 2 10 32 X 3 8 SHCS 18 10000019 3 BOLT LINK 19 10000138 1 RELOCKER PIN 20 15016000 1 PRIMARY LOCK 21 06500006 1 RELOCKER SPRING 22 06030022 3 1 4 20X 1 4 LOCK MOUNT SCREW 23 1 10000002 1 RELOCKER BRACKET 24 06030007 2 8 32 1 2 PH PNHD SCREW RELOCKER 25 1 06141004 1 3 16 13 8 CLEVIS 26 06041001 3 3 8 OD X 3 16 ID NYLON BUSHING 2 7 1 10000004 1 DETENT 28 1 06151002 2 1 2X3 32 DETENT COTTER PIN 29 T 06131002 2 6 32KEPS NUT Figure 10 6 BSM BSD AX Door Hardware Exploded View 91 AUDITLOK XLV Service Manual D8C SAFE 11 PARTS The D8C safe replacement parts include the electronics can vend assembly lock components and sensors and various mechanical parts For part location refer to Sections 9 and 10 ELEcrRONIC Parts PART 1 15059000 T 1505A010 T 1505B010 1 15000191 1 600089 1 700209 1 700139 1 15053000 1 150531002 1 150532002 1 150533002 1 150534002 1 150536002 1 150030062 1 800130 1 800135 T 15052504 T 15054100 T 15009070 T 15054014 T 15016000 T 15054000 T 15009084 T 15009080 T 15054015 DESCRIPTION Outer Display Board D8C Inner Electronics Assembly Can for single door safes For electronic contents of
57. 113 1 700007 1 600025 1 600024 DESCRIPTION JCM Canister WBA1000BOX JCM Validator WBA1000 USA JCM Validator WBA1000 UK JCM Validator WBA1000 Sweeden Left Mounting Plate Right Mounting Plate Screw M4 x 6 Validator Mounting 6 Nylon Flange Bushing 2 Nylon Flange Washer 2 Wave Washer 2 Shoulder Bolt 1 2 x 3 8 with 3 4 Hex Head 2 DESCRIPTION Handle Handle Bushing Latch Bolt 3 Latch Bolt Cam 1 4 Insert 2 Latch Bolt Cam 1 2 Insert 1 102 Service Manual XLV PART DESCRIPTION 1 700009 Actuator Plate 1 600027 Side Actuator Plate T 600028 Reverse Actuator Plate T 600029 Handle Actuator Plate T 800218 Main Spring T 700012 Actuator Link Plate Connecting Bar T 800112 Shoulder Bolt 5 16 x 3 8 3 1 800129 Retaining Clip E 3 16 Detent Rod T 800152 External Retaining 7 16 Handle 1 800175 Washer 8 7 16 OD 3 1 800182 Screw 10 32 Button Head Cap 5 16 8 1 800184 Wave Washer 7 16 1 800186 Detent Spring 1 700028 Detent Bracket 1 600071 Detent Rod Assembly V2 1 700103 Detent Rod V2 1 80021 1 Adjustment Sleeve Stand Off HN700 Adjustment Hex Locking Nut 8 32 T 600030 Door Hinge Assembly 1 x 3 1 2 2 1 70003913 Hinge Body T 700039B Hinge Body Bottom 1 800149 Hinge Pin 1 800151 Ball Bearing 1 800176 Set Screw 1 2 x 20 x 1 2 1 800150 Brass Bushing 1 800312 Validator Bezel Gasket 2 1 700218 Validato
58. 24 1 600025 600027 600028 600029 600071 600226 4702 700007 700009 1 700012 1 700028 1 700218 1 800112 T 800113 800152 800153 800175 800182 800184 800186 800218 800234 800312 T 6030022 15016000 2 1 LOOP icoco 2 CO PO LATCH W 1 2 LATCH CAM W 1 4 INSERT SIDE ACTUATOR PLATE ASSEMBLY REVERSE ACTUATOR HANDLE ACTUATOR ASSEMBLY V2 DETENT V2 DUST DOOR DETE BEZZL 5 16 X T PLAT RO 3 8 SHO ER WEL OR PLATI K PLAT E 7 16 ID X 5 8 OD X 3 4 7 16 EXTERNAL RETA THAN 8 10 32 DLE WASHER 7 HD BUT HD SOCK CAP SCR 5 16 LG 7 16 WAVE WASHER DOOR COMPRESSIO 8 321 VALIDATOR 114 204 ELECT Figure 10 3 V2 Door Hardware Exploded View 88 hd LOC RONIC D EZZ LOCK SERT PLATE ASSEMBLY D ASSEMBLY DED ASM PLUNGER SWITCH LATCH BOLT TOP ACTUAT ACTUATOR LI mm E GASKET RETAINER ULDER BOLT LG OILITE BUSHING NING RING 16 NOT SHOWN RELATCH TORSION SPRING NOT SHOWN SPRING NOT SHOWN HD SCR 1 4 LG EZZLE GASKET SCREW 1 5 16 Service Manual ARH XLV ITEM PART NUM QTY DESCRI 1 2 3 4 5a 5b 6 7 8 600015 800110 800146 15072400 15073200 15073500 800313 800185 800174 1 2 2
59. 47 11 08 19 01 UJ UU tU UU UU tJ UO ES 1 50 12 00 10 00 80 00 40 00 180 00 100 00 40 00 ER 60 SITE ER 21 SITE ED 463 00001 00012 00015 00080 00040 00180 00100 00040 00468 50 50 00 00 00 00 00 00 00 004026 NOTES
60. 5 5 Programming Flow Chart Site 9 9 D8X Wiring xus ace e ger Pen eroe 5 6 Programming Flow Chart Factory 9 10 D8X Inner Electronics Assembly es 5 7 Programming Flow Chart Devices 9 11 Wiring DIagrarm a ace teretes 5 8 Programming Flow Chart Cash 9 12 Inner Electronics Assembly 6 1 D8X DIP Switch Vend Delay Setup Chart is 9 13 Wiring Diagram 6 2 AuditLok XLV System Data Interconnection 38 9 14 Inner Electronics Assembly 8 1 AuditLok XLV System Connections 44 9 15 2 Witing aa 8 2 ormal RJ45 to RJ45 Cable 9 16 2 Inner Electronics Assembly aes 8 3 Reverse Wired RJ45 to RJ45 Lock Cable 44 9 17 DIAG FAI sic sus cci e yen et res erue 8 4 Lock Board Photo e pee 9 18 V2R Inner Electronics Assembly 85 Lock Board Jack Diagram 9 19 AXC 1 Door Wiring Diagram 8 6 ain Vend Board Photos 9 20 1 Door Inner Electronics Assembly 8 7 ain Vend Board Jack Diagram 9 21 2 Door Wiring Diagram 8 8 Universal Interface Board UIB Photo 9 22 2 Door Inner Electronics Assembly oe
61. 80 Cable Lock Board J1 to Vend Board 1 15054013 Outer Door Sensor 1 15054024 Cable Outer Door Sensor and Armor Connection Note 1 Part of 1 1505A012 or 1 1505 012 Assembly Note 2 Part of 15053000 Assembly MECHANICAL PART DESCRIPTION T 800153 T Handle T 800113 Handle Bushing T 700007 Latch Bolt 3 T 600025 Latch Bolt Cam 3 T 600027 Side Actuator Plate 2 T 600028 Reverse bottom Actuator Plate T 600029 Handle Actuator Plate T 800218 Main Spring 700041 Actuator Link Plate Connecting Bar T 800112 Shoulder Bolt 5 16 x 3 8 3 T 800129 Retaining Clip E 3 16 Detent T 800152 External Retaining 7 16 Handle T 800175 Washer 8 7 16 OD 3 800182 Screw 10 32 Button Head 5 16 7 800184 Wave Washer 7 16 94 Service Manual PART T 800186 T 700028 T 600048 1 7000323 1 800211 HN700 1 600030 1 70003914 1 700039 4 1 800149 8001514 1 800176 T 800150 T 16000002 T 600113 T 7034 T 800254 T 800234 T 800328 T 600064 DESCRIPTION Detent Spring Detent Bracket Detent Rod Assembly D8 Detent Rod D8 Adjustment Sleeve Stand Off Adjustment Hex Locking Nut 8 32 Door Hinge Assembly 1 x 3 1 2 2 Hinge Body Top Hinge Body Bottom Hinge Pin Ball Bearing Set Screw 1 2 x 20 x 1 2 Brass Bushing Tube Lock Plate Tube Lock Actuator Cam Tube Lock Key Switch D8 Dust Cover Screws 8 32 Phillips 1 4 for Cover Screw 5 16 18 Thread Socket He
62. AUDITLOK XLV SERVICE MANUAL Supporting AUTOBANK INTELLISAFE NKL is a division of Fire King International Inc 101 Security Parkway New Albany IN 47150 Phone 800 528 9900 Toll Free Phone 812 948 8400 Outside United States www fireking com 92001 Fire King International Inc AuditLok XLV Version 2 0 Intellisafe Autobank and AuditLoK are trademarks of Fire King International Inc Other trademarks are property of their respective companies Doc 800347 Rev 103101 Service Manual NIKE AUDITLOK XLV TABLE OF CONTENTS Section Title Page 1 Introduction em 1 SCOPE usb nci Manta die da ERR 1 em 1 Controller Units and Remote Units jos o Er 1 Autobank Dispensing Safes 1 Autobank Validating Safes Obtaining Warranty Service 1 2 Facilities Intellisafe Front Vi cas Autobank D8 Series Front 2 Autobank V1 Series Front View 3 Autobank V2 Series Front View sed Rear Patel e EE no UR QR ped 4 AuditLok XLV Display 5 3 Installation sut Site Pr paration oce eee den 7 Space Requirements 7 Power Requirements aud otn RN ORIS EE uS 7 Installatio
63. AUGHTER J6 DISPLAY 15009053 DAUGHTER J9 LOCK J2 15009080 CPU J4 PROGRAM DISPLAY 15009080 CPU J5 MODEM 15009054 CPU J6 PROGRAM 15009052 CPU J7 PRINTER 15009054 LOCK J3 OUTER DOOR LOCK 15009084 LOCK J4 OUTER DOOR SENSOR 15054021 Figure 9 20 AXC Single Door Inner Electronics Assembly 79 NIKE AUDITLOK XLV Service Manual DISPLAY 15059000 OUTER DOOR SENSOR OUTER LOCK DISPLAY 15009069 VEND DATA VEND POWER INNER DOOR LOCK INNER DOOR SENSOR PROGRAM DISPLAY i PRocRAM IN 1505B017 15009070 2 Wi 15011000 15054014 m PLUNGER ____ Figure 9 21 2 Door Wiring Diagram 80 15052503 PLUNGER 15054013 15016000 Service Manual AUDITLOK XLV 1505B017 AXC 2 DOOR CAN MD OUTER DOOR SENSOR OUTER LOCK 15054021 DISPLAY 15009054 15009084 15009053 VEND DATA VEND IVA 15009052 15009052 INNER DOOR INNER DOOR SENSOR LOCK BOARD 1 LOCK BOARD 2 INNER DOOR OUTER DOOR 15009080 15009084 PRO
64. Also each validator may be given a unique name Types or VALIDATORS V1 and V2 safes used for strictly U S A currency may have either MARS or JCM brand validators For non U S A currencies the JCM brand validator is normally required MARS Validators MARS validators are available with either locking or non locking 1200 bill cassettes Cassettes are accessed by tilting the validator bracket assembly forward and re leasing the validator cassette On non locking cassettes a thumb release allows the cassette to be removed On locking cassettes a knob on the cassette is rotated to release the cassette from the validator When replacing a cassette the cassette must be fully installed and en gaged in order for the validator to accept bills JCM Validators JCM brand validators include a 1000 bill cassette A side catch is used to release the cassette which is then pulled straight out The JCM validator does not need to be tilted forward except for service VALIDATOR OPERATION Validators either brand have their own electronics built in This allows the validators to authenticate count and determine the denomination of bills accepted Validators require an auxiliary power supply to meet the needs of the bill reader and stacking motor circuits VALIDATOR INTERFACE Validators communicate with the rest of the system through a Universal Interface Board UIB Each valida tor must have its own UIB The UIB translates the data fro
65. CK J3 OUTER DOOR LOCK 15009084 LOCK J4 OUTER DOOR SENSOR 15054021 AUX PWR VALIDATOR PWR 15009071 Figure 9 16 V2C Inner Electronics Assembly 75 XLV Service Manual PUSHBUTTON OR KEYSWITCH VALIDATOR 15057202 MARS or 15057214 JCM OUTER DOOR SENSOR OUTER LOCK DISPLAY VEND DATA VEND POWER INNER DOOR LOCK INNER DOOR SENSOR PROGRAM DISPLAY iil PROGRAM fil 1505AM14 or 1505AJ14 15057202 MARS or 15057214 JCM 15052503 PLUNGER LOCK 15016000 Figure 9 17 V2R Wiring Diagram 76 Service Manual NIKE AUDITLOK XLV 1505AM14 V2R CAN OUTER DOOR SENSOR 15052500 OUTER LOCK INTERNAL CABLES POWER HARNESS 15052500 UIB1 J2 UIB2 45 15009052 DISPLAY LOCK J2 UIB1 J1 15009080 LOCK J3 OUTER DOOR LOCK 15009084 LOCK J4 OUTER DOOR SENSOR 15054021 AUX PWR VALIDATOR PWR 15009071 VEND DATA 15009071 JCM CAN 1505AJ14 The JCM version differs only in the orientation of the UIB modules J7 on a VEND POWER UIB is a 16 pin port for the MARS which must face the bottom of the can on the 1505AM14 can shown above J8 on a UIB is a 10 pin port for the JCM which must face the bottom of the can
66. Can to JCM Validator 2 1 15052503 Armor Cable Can to Outer Door Lock T 15016000 Outer Door Lock Universal Swingbolt 1 15054013 Outer Door Sensor 1 800198 Push Button Fire Switch Button 4720 Medeco Keysw Fire Switch Keyed 1 15054012 Cable Fire Button Keyswitch Note 1 Part of T 1505AM14 or T 1505AJ14 Assemblies MARS Vatipator Components amp 2 Sets T 15072100 Mars Validator 3800 Non Locking T 15072400 Mars Validator 3900 Locking T 15072200 Mars 3800 Bill Cassette Non Locking T 15073200 Mars 3900 Bill Cassette Locking T 600015 Mounting Plate T 800174 Hex Nut 10 24 Validator Mounting 4 T 800110 Nylon Flange Bushing 2 T 800146 Nylon Flange Washer 2 T 800185 Wave Washer 2 1 800313 Shoulder Bolt 1 2 x 3 8 with 3 4 Hex Head 2 JCM Vatipator Components amp Harpware 2 Sets T 15074100 JCM Canister WBA1000BOX T 15074101 JCM Validator WBA1000 USA T 15074102 JCM Validator WBA1000 UK T 15074103 JCM Validator WBA1000 Sweeden T 600038 Left Mounting Plate T 600039 Right Mounting Plate 1 800128 Screw MA x 6 Validator Mounting 6 1 800110 Nylon Flange Bushing 2 1 800146 Nylon Flange Washer 2 1 800185 Wave Washer 2 1 800313 Shoulder Bolt 1 2 x 3 8 with 3 4 Hex Head 2 MECHANICAL PART DESCRIPTION T 800153 T Handle T 800113 Handle Bushing T 700007 Latch Bolt 3 T 600025 Latch Bolt Cam 1 4 Insert 2 T 600024 Latch Bolt Cam 1 2 Insert 1 T 700009 Actu
67. E XLV UNLOAD If an error is made when loading tube inserted in wrong column or for whatever reason you need to remove all tubes from a col umn or columns follow these Figure 4 12 Press steps UNLOAD 1 Place the ON STANDBY keyswitch in the ON po sition 2 Press UNLOAD 3 Turn the Manager Key to a initiate the 5 minute un Figure 4 13 Select load delay Column 4 When the unload delay ends an audible beep will sound and the un load access time will count down 5 Press UNLOAD again Figure 4 14 Unload 6 Select the column to un load or press the arrow select button next to ALL to unload all columns The tubes will begin being ejected immediately To prevent a tube jam remove each tube as soon as it falls into the dispensing tray 7 If you need to unload a second column repeat Steps 5 and 6 8 To exit the Unload proceedure press UNLOAD then press ESC In Progress 29 QUANTITIES Use your D8 Dipstick to check how many tubes are in each col umn 1 Manuat Drops Follow these steps to make a manual drop into the safe 1 Place the tubelock keyswitch in the open position Insert the dipstick into the opening at the top of the column you wish to check until the stick is Figure 4 15 Count stopped by a tube ing Tubes The number on the stick indicates the number of tubes in the column Prepare your money a
68. EDIT VALIDATED gt NONE Device Locks gt CASH gt DELETE SPACE gt FACTORY gt SITE R LOCK OUT DELETE CASH Pick List of Devices gt CASH OF CASH 1 gt Device Locks gt BOX NAME OF CASH 2 NAME UP LETTER MACRO NAME OF CASH n DN LETTER SPACE CASH IN LOCK OUT CASH Pick List of Pick List of NEw NAME UP LETTER gt Pick List of Devices Device Validators Device Locks gt EDIT DN LETTER gt DELETE gt 5256 5627 SPACE gt CASHES DELETE CASH NAME OF MACRO Pick List of Cashes gt CASH IN NAME OF CASH 1 Pick List of Pick List of NAME OF CASH 2 gt OF CASH Box Cashes gt Device Validators gt DELETE gt CASH IN OUT LOCK OUT CASHES NAME Pick List of zT Pick List of Device Locks Macro Cashes NAME UP LETTER DN LETTER OF MACRO 5 Pick List of SPACE gt Box Cashes gt DELETE gt Figure 5 8 Programming Flow Chart Cash 36 Service Manual NIKE AUDITLOK XLV 6 THEORY OF OPERATION DOOR LOCKING SYSTEM The AuditLok XLV system is first and foremost an elec tronic door locking system It differs from its ancestors in that it allows multiple locks as well and validating and vending components to be operated on multiple unique and physically separate safe bodies located around a facility as if they were on one large and complicated safe Door Lock PARAMETERS Locks have the following soft
69. EPORT JOHN DOE LOAD 680 50 END 186 00 DROP 221 00 DROP 855 00 UY DROP 8 00 OAD 0 00 H 1562 50 TRANS 00365 OPER 08 SITE TIME 07 41 20 08 18 01 004026 RBAUDITLOK XLV Service Manual END DAY REPORT Name of report END OF DAY REPORT Grand Activity TOTAL LOAD 680 50 This section shows total system activity combined TOTAL VEND 186 00 sum of all operators Note that when an End Day TOTAL MAN DROP 221 00 Grand Z report runs all net transaction amounts are TOTAL VAL DROP 855 00 reset to zero and a new business day starts TOTAL BUY DROP 8 00 automatically TOTAL UNLOAD 0 00 NET CASH 1562 50 The End Day Report includes copies of Operator Reports for each operator A series of Operator Reports one for each operator in the system who was active during the business day appears next in the report The End Day Report includes a copy of the Cash Report A Cash Report prints next in the report TRANS 02366 OPER 46 SITI TIME 07 49 16 08 17 01 004026 The transaction number is the log entry number The site is the store number Date and time stamps are also shown 112 Service Manual AUDITLOK XLV CASH REPORT Name of report Vend Section Shows number of tubes and amount of money in each column per vend assembly then shows the tota
70. ER DOOR LOCK 15009084 LOCK J4 OUTER DOOR SENSOR 15054021 Figure 9 24 AXR Single Door Inner Electronics Assembly 83 RBAUDITLOK XLV Service Manual PUSHBUTTON OR KEYSWITCH OUTER DOOR SENSOR OUTER LOCK DISPLAY VEND DATA VEND POWER INNER DOOR LOCK INNER DOOR SENSOR PROGRAM DISPLAY PROGRAM 1505 077 15009070 15054014 15011000 PLUNGER Figure 9 25 AXR 2 Door Wiring Diagram 84 15052503 PLUNGER 15054013 15016000 Service Manual AUDITLOK XLV 15054077 2 0008 C OUTER DOOR SENSOR 15052500 OUTER LOCK 15054021 DISPLAY 15009084 VEND DATA VEND POWER INNER DOOR SENSOR LOCK BOARD 1 LOCK BOARD 2 INNER DOOR OUTER DOOR 15009084 PROGRAM DISPLAY J3 J5 J3 J5 PROGRAM CABLES POWER HARNESS 15052500 LOCK 1 J5 LOCK 2 J2 15009052 LOCK 1 J3 INNER DOOR LOCK 15009084 LOCK 1 J4 INNER DOOR SENSOR 15054023 LOCK 2 J3 OUTER DOOR LOCK 15009084 LOCK 2 J4 OUTER DOOR SENSOR 15054021 Figure 9 26 AXR 2 Door Inner Electronics Assembly 85
71. Figure 9 12 Inner Electronics Assembly JCM For electronic contents of can refer to Figure 9 12 Modular Connector 11 Can Case Can Cover Can Connector Plate Armor Cable Can to MARS Validator Armor Cable Can to JCM Validator Armor Cable Can to Outer Door Lock Outer Door Lock Universal Swingbolt Outer Door Sensor Note 1 Part of T 1505AM15 or T 1505AJ15 Assemblies MARS Vatipator Components amp HARDWARE PART T 15072100 T 15072400 1 15072200 1 15073200 600015 800174 800110 800146 800185 1 800313 DESCRIPTION Mars Validator 3800 Non Locking Mars Validator 3900 Locking Mars 3800 Bill Cassette Non Locking Mars 3900 Bill Cassette Locking Mounting Plate Hex Nut 10 24 Validator Mounting 4 Nylon Flange Bushing 2 Nylon Flange Washer 2 Wave Washer 2 Shoulder Bolt 1 2 x 3 8 with 3 4 Hex Head 2 JCM Vatipator Components amp HARDWARE PART T 15074100 1 15074101 1 15074102 1 15074103 600038 600039 800128 800110 800146 800185 1 800313 MECHANICAL PART 1 800153 1 800113 1 700007 1 600025 1 600024 DESCRIPTION JCM Canister WBA1000BOX JCM Validator WBA1000 USA JCM Validator WBA1000 UK JCM Validator WBA1000 Sweeden Left Mounting Plate Right Mounting Plate Screw M4 x 6 Validator Mounting 6 Nylon Flange Bushing 2 Nylon Flange Washer 2 Wave Washer 2 Shoulder Bolt 1 2 x 3 8 with 3 4 Hex Head 2 DESCRIPTION
72. GRAM DISPLAY J3 J3 5 CABLES POWER HARNESS 15052500 DAUGHTER J1 ALARM 15020610 PROGRAM DAUGHTER J6 DISPLAY 15009053 DAUGHTER J9 LOCK 1 J2 15009080 CPU J4 PROGRAM DISPLAY 15009080 CPU J5 MODEM 15009054 CPU J6 PROGRAM 15009052 CPU J7 PRINTER 15009054 LOCK 1 J1 LOCK 2 J1 15009052 LOCK 1 J3 INNER DOOR LOCK 15009084 LOCK 1 J4 INNER DOOR SENSOR 15054023 LOCK 2 J3 OUTER DOOR LOCK 15009084 LOCK 2 J4 OUTER DOOR SENSOR 15054021 Figure 9 22 AXC 2 Door Inner Electronics Assembly 81 NIKE AUDITLOK XLV Service Manual PUSHBUTTON OR KEYSWITCH OUTER DOOR SENSOR OUTER LOCK DISPLAY VEND DATA VEND POWER INNER DOOR LOCK INNER DOOR SENSOR PROGRAM DISPLAY 1505A0NZ 15052503 Figure 9 23 AXR Single Door Wiring Diagram PLUNGER 15054013 15016000 Service Manual AUDITLOK XLV 1505A0ZZ AXR 1 DOOR CAN C OUTER DOOR SENSOR 15052500 OUTER LOCK 15054021 DISPLAY 15009084 VEND DATA VEND POWER INNER DOOR SENSOR LOCK BOARD 1 INNER DOOR PROGRAM DISPLAY J3 PROGRAM CABLES POWER HARNESS 15052500 LOCK J3 OUT
73. Identifier PIN STEP BY STEP 1 Press PGRM 2 Present key or enter User ID and press ENTER 3 Enter PIN 4 From the list of available programming options se lect USERS 5 From the list of available user options select EN ROLL 6 Present the key to be enrolled at the key reader or press ENTER for enrolling a user with an ID Number only If you present a key key data will appear and you will need to select OK to continue If you are enrolling a user without a key note the assigned User ID Number and select OK to continue 7 Select a permission level to assign You may not assign a permission level higher than your own If the permissions are predefined by the key for you this screen will not appear 8 Enter a personal ID number This is a 9 digit num ber and should be the person s Social Security Num ber or other easy to remember number If the persons key is ever lost this number will be needed in order to generate a lost key override Note You may not duplicate personal ID numbers or edit a persons personal ID later 9 Enter the person s name Use the top right select buttons to change the alpha value then use the scroll buttons to move to the next character Names may be up to 15 characters in length Press ENTER to accept the name Note You may not edit the person s name once it is accepted 10 Assign a temporary PIN to the user then enter it again to confirm A temporary PIN of 1111 is recom men
74. Log In Action Button Identifier PIN ESC XLV Service Manual INSTA DROP ES EJ Insta Drop is a convenience feature which allows a user DROP EB one button access to make validator drops during the SET EB E day Log into an Insta Drop button then use the button during the day to make drops At the end of your shift ES simply log out to make the button available to other us Log In Action Button Identifier PIN ers Step Step Loc Into Insta Drop 1 Press DROP SET 2 Present key or enter User ID and press ENTER 3 Enter PIN 4 When prompted select INSTA DROP SET 5 Insta Drop buttons 1 to 4 are listed top to bottom Select an available button to log into 6 Select an available validator to associate with your Insta Drop button You are now ready to use your Insta Drop button Step Usine Insta Drop EN pese 1 Press your INSTA button 1 2 2 Insert bills into your validator 3 Press ESC to complete drop A receipt will print automati E cally ESC Step Loc Orr Insta Drop 1 Press DROP SET 2 Present key or enter User ID and press ENTER 3 Enter PIN 4 When prompted select INSTA DROP SET 5 Insta Drop buttons 1 to 4 are listed top to bottom Select the button you are currently logged into 6 Select REMOVE to confirm you want to log off the Insta Drop button 18 Service Manual AUDITLOK XLV
75. M Validator Replacement ies Removal asi s eite ee etie ges 47 Bill BejeGtiOPicuss ce NS Can 47 Unknown Denomination D8C Electronics zt Power ore Vend Board tete ees 48 Main Power Supply Outer Door Lock Controller Board 48 Auxiliary POWER c cire in peer a e Unete SE sus DISplayS ease Du ERU MENU EE Service Manual NIKE AUDITLOK XLV TABLE OF CONTENTS Section Title Page Section Title Page 9 Electrical 60 A Appendix A Reports amp Receipts 111 10 Mechanical ecrire ena rez enne 86 Operator zona 111 11 Bay RE DOM ERO D MENU 112 D8C Safe us Cash Report 3 ajor Electronic Falls eters tor tr ees 92 Audit Report 4 E Enrolled Users 115 iscellaneous E Configuration Report 6 BEIM Drop io o Reto e IINE 17 ajor Electronte Fats ot t erm cen 94 Door Receipt Deposit Tur echanica ps Buy Change Receipt 18 iscellaneous VehdiBeeelpL os etd Duet S I ERU ee Nd 8 D8X Safe Load RECEP te Rr E 9 Electronic Parts Unload 9
76. N 4 When prompted for drop type select VALIDATED 5 Selectthe cash location where you are making your drop 6 Insert bills as needed to the chosen location 7 Toinsert a bookmark simply select BOOKMARK insert your bookmark to chosen validator s 8 the drop press ESC 9 A drop receipt will print automatically You will be credited with the amount dropped 16 DROP EN E3 El EM KJ EJ Log In Action Button Identifier PIN ESG 1 TE L L Service Manual XLV BUY CHANGE Use this procedure to combine vending and validating BUY ES for immediate access to till change bor Step STEP 1 2 3 4 10 Press BUY CHANGE Present key or enter User ID and press ENTER Enter PIN Select the cash location where you are making your drop When you have completed your drop press VEND to obtain change Select the vending unit to vend from if required Select the column to vend from Tube value must be equal to or lesser than the net drop amount If you still have a positive net drop amount you may vend again until your net drop amount reaches zero A Buy Change receipt will print automatically when the drop amount reaches zero or immediately upon pressing ESC The vend delay will start The vend delay need not be satisfied in order to use the Buy Change feature again 17
77. NER DOOR SENSOR 15009080 PROGRAM DISPLAY PROGRAM CABLES POWER HARNESS 15052500 DAUGHTER J1 ALARM 15020610 DAUGHTER J6 DISPLAY 15009053 DAUGHTER J9 VEND DATA 15009053 CPU J4 PROGRAM DISPLAY 15009080 CPU J5 MODEM 15009054 CPU J6 PROGRAM 15009052 CPU J7 PRINTER 15009054 Figure 9 2 D8C Single Door Inner Electronics Assembly 61 XLV Service Manual DISPLAY E 15059000 OUTER DOOR SENSOR 15009069 OUTER LOCK DISPLAY VEND DATA 800135 VEND POWER 15052504 INNER DOOR LOCK 15053100 INNER DOOR SENSOR PROGRAM DISPLAY 15009080 PROGRAM 1505B010 15009070 15054000 n 15053600 1 1 1 15011000 15054014 m PLUNGER 15054015 H PLUNGER n cg ME 15003006 15016000 6 0 15053300 15053400 15053200 15053700 NOTE ALL ITEMS 15053 ARE PART OF VEND ASSEMBLY 15053000 Figure 9 3 D8CI 2 Door Wiring Diagram 62 Service Manual AUDITLOK XLV 1505B010 D8C 2 DOOR CAN 01 PR OUTER DOOR SENSOR 15052500 z OUTER LOCK J7 z CPU BOARD 5 DISPLAY
78. ONFIGURATION PROGRAMMING This section applies to all Controller and Remote safes using AuditLok XLV electronics D8X units are not pro grammable refer to the D8X Operator s Manual for final setup instructions Depending on the situation it may be desirable to perform all configuration programming prior to unbolting safes from their pallets and installing You must connect and program any remote units in the system before removing them from their pallets and physically installing Note that until the first user key is enrolled the master administration code is USER O with PIN 1536 Once the first user is enrolled this initial user code will cease to work Make sure you complete all programming before enrolling any users For specific configuration settings refer to customer setup instruc tions Customer setup instructions may be provided with the unit or may be available directly from the dealer or corporate loss prevention manager If there are no printed instructions you must obtain the setup instructions di rectly from the corporate loss prevention manager fran chise operations management or business owner Intellisafe V2R System Controller System Remote Drop Safe Validating Safe ALARM ON ALARM SAFE SAFE POWER POWER AUX AUX POWER POWER ET PRINTER PRINTER EZ 3 DATA 2 DATA 2
79. OR SENSOR i E EN 15052500 3 lt lt OUTER LOCK J7 Ji 5 CPU BOARD DISPLAY amp S DAUGHTEH BOARD BOTYOM 59 2 J4 J5 J6 Er 6 VEND DATA 2 J9 J3 J6 J4 D VEND POWER NJ 5 Q 15009052 INNER DOOR LOCK i gm INNER DOOR SENSOR 15009052 15009080 J2 E J2 J1 J5 Ji J2 J6 J5 46 PROGRAM DISPLAY 5 E 8 LOCK BOARD PROGRAM peaked J8 e J8 J4 J3 J5 JCM 17 MARS UIB 1 J7 UIB 2 INTERNAL CABLES VALIDATOR POWER POWER HARNESS 15052500 DAUGHTER J1 ALARM 15020610 DAUGHTER J6 DISPLAY 15009053 JCM 1505AJ16 DAUGHTER J9 UIB2 J1 15009080 The JCM version differs only in the CPU J4 PROGRAM DISPLAY 15009080 orientation of the UIB modules J7 on a CPU J5 MODEM 15009054 UIB is a 16 pin port for the MARS CPU J6 PROGRAM 15009052 which must face the bottom of the can CPU J7 PRINTER 15009054 on the 1505AM16 can shown above UIB1 J2 UIB2 15009052 J8 on a UIB is a 10 pin port for the LOCK J2 UIB1 J1 15009080 MAN que of LO
80. On a D8R with no inner door always connect the lock board cable to J5 On a D8R with an inner compart ment connect the lock board cable to J4 This is be cause the inner door lock controller board handles ex ternal system communication for the D8R rather than the outer door lock board VEND BOARD T 15053100 VEND MOTOR RIBBON CABLE Figure 8 7 Main Vend Board Jack Diagram XLV Service Manual Universal Interface Board UIB A UIB is a necessary component because it translates data between validator native formats and the AuditL ok XLV system data format A UIB is designed to facilitate the use of different validator brands depending on cus tomer requirements As a communications device a UIB is used as a system data interface on V1R and V2R units see Remote Unit Data Interfaces section above SK ogoogo UNIVERSAL INTERFACE BOARD UIB T 15057000 J7 MARS 16 PINS Figure 8 9 UIB Jack Diagram Internal Electronic Assemblies The internal electronics assembly a k a electronics can is the junction box connecting the components within a safe body to the outside world of controller and or re mote safes Cans in controller unit safes have the added burden of connecting to the printer alarm system and possibly even a modem The type and quantity of circuit boards mounted inside an electronics can depend on the model
81. T Users System PIN Length Users System PIN Users System Auto Inactivate 30 Users System Auto Delete Users Set Permissions UsSers 30 Users Set Permissions Defaults 30 Time Date 32 Time Date Date 32 Site dis Site Site Number 33 Site Account Number 33 Site End Day B Site Accounting 2 33 Site dle Text 5 ots 33 Site Daylight Savings Ss Site Currenoy tena a cy aca Factory Company Code m Factory Serial Number Fact ry MOSM c terere ees Devices iig eet ui Devices Name Devices Delete dave Devices Locks Name Devices Locks Behind Devices Locks Set Lock Delay 35 Devices Locks Set Lock Delay Access35 Devices Locks Set Lock Delay Alarm 35 Devices Locks Set Lock Timelock 35 Devices Locks Set Lock Sensors 35 Devices Locks Set Lock Dual Key 35 Devices Locks Set Lock Group 35 Devices Locks Set Lock Fire Time
82. Y gt VEND RECEIPT Y N gt DROP RECEIPT Y N gt UNLOAD RECEIPT Y N gt LOAD RECEIPT Y N gt UP LETTER gt DN LETTER gt DAYLIGHT SAVINGS YES gt NO gt CURRENCY USA gt BRITAIN gt Figure 5 5 Programming Flow Chart Site DEVICES gt USERS gt TIME DATE gt CASH gt FACTORY gt SITE gt FACTORY COMPANY CODE SERIAL NUMBER MODEM UP LE DN LE ENTER SAFE SERIAL NUMBER ENTER COMPANY CODE Figure 5 6 Programming Flow Chart Factory Factory Serial Number This is the serial number of the controller unit This num ber is required for warranty service Factory Modem This is the name of the modem XLV Service Manual Devices This is area of programming is very important for sys tem operation A device is a safe including each of its electronic components Most device configuration is per formed at the factory or at the time of installation Device setup includes naming of devices and components de fining lock parameters vending system setup and validator operation See Figure 5 7 Devices Add Before a device may be used it must be added Before adding anew remote safe to the system the remote safe should be powered up and ready but not connected to the data bus Enter programming mode and select De vices then select Add The
83. a between the com ponents inside that remote safe and the controller unit In V1R and V2R remote units the data connection from main harness always goes to J1 on the first UIB J5 on the first UIB couples the data out to J2 on the second UIB V2R or J1 on the lock board V1R On D8R remote units the outer door lock serves as the remote unit s system interface Data from the can con nects to J1 on the outer door lock board J5 on the outer door lock board then couples data to the main vend board at J5 If you have a D8R unit with an inner com partment contact NKL Technical Support for wiring in formation e ow LOCK BOARD T 15054000 24 SENSOR Figure 8 5 Lock Board Jack Diagram 45 On AXR units the first lock board is the system inter face Data connects from that first lock board J5 out to J2 on the second lock board Any additional lock boards are connected between J1 and J2 from one board to the next The maximum number of doors on any AXR unit is five Vend Assemblies Data connections to the vend assembly are relatively simple J2 and J3 are used as the data and power in puts for the armor cable coming from the electronics can J2 and J3 are interchangeable The other commu nication cable between the vend assembly and the lock board will connect to J4 J5 or J7 depending on the model On the D8C always connect the lock board cable to J4 On the D8X always connect the lock board cable to J7
84. ad 7 8 4 for Vend Assembly Mounting Manual Drop Drawer 3 x 4 5 x 8 Note 3 Part of 1 600048 Assembly Note 4 Part of T 600030 Assembly MiscELLANEOUS PART 1 800339 1 800346 1 800208 1 800268 1 800301 1 800372 1 600131 16000039 BT 1189 15009073 15009074 15009075 15009076 15000217 1 800371 Trie T DESCRIPTION Operator s Manual Installation Instructions D8 Label 1 2 x 3 7 8 Autobank Label 3 5 x 14 25 Label Rear 1 5 8 x 7 1 4 Anchor Kit Replacement Tubes Magnetic Tube Rack Dipstick 100 Foot Cat 5 Ext Cable 75 Foot Cat 5 Ext Cable 50 Foot Cat 5 Ext Cable 25 Foot Cat 5 Ext Cable Safe Power Supply 5V 12V Uninterruptible Power Supply 95 XLV NIKE AUDITLOK XLV Service Manual D8X SAFE The D8X safe replacement parts include the electronics can vend assembly lock components and sensors and various mechanical parts For part location refer to Sections 9 and 10 Mayor PARTS PART DESCRIPTION T 15059000 Outer Display Board 1505 011 D8X Inner Electronics Assembly 1 15052510 Cable Power Harness T 15000191 Modular Connector 11 1 600089 Can Case 1 700209 Can Cover 1 700139 Can Connector Plate 1 15052505 Armor Cable Harness Can to Vend 1 15053000 Vend Assembly Specify Model 1 15053100 Vend Main Board 1 15053200 Vend Motor Board 1 15053300 Drop Sensor Hinge Side 1 15053400 Drop Sensor Open Side
85. ain Vend Board Refer to the D8 Electronics subsection earlier in this section of this manual Replacing Motors 1 Remove the vend assembly cover 2 Remove the four mounting screws on the motor being replaced 3 Disconnect the motor wires from the motor board 4 Remove the defective motor 5 Place the new motor in position and check that the motor teeth properly engage the cup rotor teeth 6 Connect the new motor s cable to the motor board as the old motor had been connected 7 Reinstall the motor screws 8 Test the motor by vending from both of the motor s columns 9 Reinstall the vend assembly cover Replacing Vend Motor Board 1 Disconnect the motor wires from each motor 2 Disconnect the output sensor wires 3 Disconnect the ribbon cable to the main vend board 4 Remove the mounting screws from the motor board 5 Remove the defective motor board 6 Place the new motor board in position 7 Install the motor board mounting screws 8 Reconnect ribbon cable output sensor cables and each of the motor cables 9 Testthe motor board by vending from each col umn 54 Replacing Output Sensors 1 Disconnect the defective output sensor module Remove mounting screws Remove the defective output sensor module Place the new output sensor module in position then install the mounting screws and connect the sensor wires to the motor board 2 4 Installing Vend Assembly 1 Check tha
86. ajor features are explained in the following sections Operator instructions cover door access vending drops and other basic user features Manager instruc tions cover somewhat more advanced daily procedures such as enrolling and editing users loading unloading and generating various reports General information about system configuration pro gramming is also included Those who would have the permissions required for performing the more advanced programming should be able to follow the block dia grams and on screen instructions to accomplish pro gramming goals which are not otherwise covered in this manual Basic troubleshooting information is included to help users with common error messages Instructions for ob taining factory authorized service are also included MODELS Products supported by this manual include the Intellisafe Autobank controllers D8C V1C V2C and Autobank re mote units D8R V1R and V2R The EPR is a stand alone control panel that interfaces with the system as if it were a remote safe unit ConTROLLER Units AND Remote Units All AuditLok XLV systems have one controller unit Any additional units must be remote units Remote units are connected via Intellibus data bus to the controlling unit INTELLISAFE Some applications require a safe with advanced audit ing capability but do not require bill validation or dis pensing capability For those applications the Intellisafe serves as a convent
87. am Washer Outer Cam Spring aty 2 Clevis Pin Bolt Linkage qty 6 Boltworks E Bar Assembly E Bar Assembly Bushing Brash qty 6 Cotter Pin qty 13 Vertical Bolt Assembly 292020 Vertical Bolt qty 2 322020 Vertical Bolt qty 2 412626 Vertical Bolt qty 2 472526 Vertical Bolt qty 2 Detent Assembly Bushing Nylon qty 2 Torsion Spring 1 2 x 7 16 x 038 Detent Arm 5 Point Cotter Pin Detent Stop Screw 10 32 x 3 8 SS a 108 Service Manual XLV PART 1600083 1 100001385 1 065000065 1 100000025 1 100000215 060300075 600085 T 06500005 1 100000528 1 080010038 1 600086 1 10000089 06030011 1 06010006 1 15000023 T 06131002 T 600084 1 100001518 1 100000278 1 1000002718 1 06071006 1 060100018 1 060610068 1 060610058 DESCRIPTION Relocker Assembly Relocker Pin Relocker Spring Relocker Bracket RS Relocker Bracket LS Relocker Screws 8 32 x 1 2 Door Closure Assembly Door Closure Spring Door Closure Tube Door Closure Tip plastic Door Switch Assembly Door Switch Bracket Screw Pan Machine 6 32 qty 2 Screw 1 4 x 20 x 3 8 Door Switch Keps Nuts 6 32 Hinge Assembly qty 2 Hinge Shim Hinge Knuckle RS Hinge Knuckle LS Hinge Pin Dowel Screw 5 16 x 18 x 1 1 4 qty 4 per hinge Set Screw 5 16 x 18 x 3 4 Set Screw 3 8 x 16 x 1 4 qty 2 per hinge Note 2 Part of 600080 Assembly Note 3 Part of 1 600081 Assemb
88. an on interior of the safe then disconnect each cable 4 Remove the capture nuts holding the can in place and remove the can Can Replacement Where can removal is mostly a physical operation in stalling a replacement can involves more system repro gramming 1 On D8C units replace Main Vend and Outer Door Lock Controller boards see procedures below 2 Place the new electronics can in position on the interior rear wall of the safe 3 Replace the can s capture nuts removed above in order to anchor the can in place 4 Reconnect interior cables Use care to ensure that all cables are connected to the correct lo cations 5 Reconnect exterior cables 6 If remote units were not removed per program procedure Section 5 contact NKL Technical Support to perform the system remote reset over ride 7 Add remote units to the system 8 Program controller and remote units as needed 9 Usethe Config Reportto verify system settings ARE XLV Service Manual 8 5 Unlike other units not all intelligent electronics are lo cated inside the can On D8C units the Main Vend and Outer Door Controller boards must be replaced as a set with the can Follow can removal replacement proce dures above plus the following main vend and outer door lock board removal and replacement procedures Main Vend Board 1 Remove can following procedures above Mark each cable conne
89. anual PART T 800186 T 700028 T 600048 1 7000323 1 800211 HN700 1 600030 1 70003914 1 700039 4 1 800149 8001514 1 800176 T 800150 T 16000002 T 600113 T 7034 T 800254 T 800234 T 800328 T 600064 DESCRIPTION Detent Spring Detent Bracket Detent Rod Assembly D8 Detent Rod D8 Adjustment Sleeve Stand Off Adjustment Hex Locking Nut 8 32 Door Hinge Assembly 1 x 3 1 2 2 Hinge Body Top Hinge Body Bottom Hinge Pin Ball Bearing Set Screw 1 2 x 20 x 1 2 Brass Bushing Tube Lock Plate Tube Lock Actuator Cam Tube Lock Key Switch D8 Dust Cover Screws 8 32 Phillips 1 4 for Cover Screw 5 16 18 Thread Socket Head 7 8 4 for Vend Assembly Mounting Manual Drop Drawer 3 x 4 5 x 8 Note 3 Part of 1 600048 Assembly Note 4 Part of T 600030 Assembly MiscELLANEOUS PART 1 800339 1 800346 1 800208 1 800268 1 800301 1 800372 1 600131 16000039 BT 1189 15009073 15009074 15009075 15009076 15099995 15000217 T 800371 1 600133 dod od ad DESCRIPTION Operator s Manual Installation Instructions D8 Label 1 2 x 3 7 8 Autobank Label 3 5 x 14 25 Label Rear 1 5 8 x 7 1 4 Anchor Kit Replacement Tubes Magnetic Tube Rack Dipstick 100 Foot Cat 5 Ext Cable 75 Foot Cat 5 Ext Cable 50 Foot Cat 5 Ext Cable 25 Foot Cat 5 Ext Cable Serial Printer Safe Power Supply 5V 12V Uninterruptible Power Supply Dallas Electronic Key 93 XLV
90. ash is created in error it may be deleted com pletely from the system Cash Macro New Macro cash is simply a way of grouping cash locations for easier access particularly for Armor Car pickup and accounting purposes When creating macro cash se lect available cash entities to include in your macro Warn ing All locks involved in a cash macro MUST have the same time delay and timelock settings Cash Macro Edit Once a macro cash is created its name or group mem bership list may be edited Cash Macro Delete If a macro cash is created in error or is no longer needed the macro may be deleted from the system DisPLAYS If your system has one or more remote display panels an additional item DISPLAYS will appear on list of pro gram functions To remove a display from the system you must select DISPLAYS from this list then press a button on the display so that the controller knows which display to delete Once deleted you may safely discon nect the display from the system DEVICES CASH CASH m NAME UP LETTER gt CASH IN LOCK IN USERS gt rj 2 MANUAL DN LETTER gt DRAWER Pick List of TIME DATE gt
91. ata value 00000 that entire unit is prob ably offline There is like to be either a data bus prob lem or loss of power to that unit Error Messaces Some error messages indicate user error and others in dicate that there is actually a mechanical or electrical problem with the product For more information about error messages refer to Section 7 Service Manual NIKE AUDITLOK XLV ELECTRONICS Each model Autobank or Intellisafe has its own electron ics assembly also called a can The contents of a can determine the model safe it is used in Figure 8 12 Validator Cables to Lower End of Can shown before being connected Figure 8 13 Can Interior D8C Shown 47 Units Any controller can will contain CPU and Daughter Boards and in most cases additional boards Wiring diagrams for each type of can are illustrated in Section 9 Can Removal Before physically removing the can from a controller unit remove all remote units from the system via Remove Devices program procedure Section 5 if possible If the remote units are not first removed a reset override must be done to clear the remote units for adding back to new controller electronics 1 Using the program procedure in Section 5 re move all remote units from the system if pos sible 2 Mark each cable connection to the rear of the safe and disconnect each cable from the rear panel 3 Mark each cable connection to the c
92. ator select CANCEL to log off Ex tended Drop 19 NIKE AUDITLOK XLV Service Manual CHANGE PIN Every enrolled user has the option to change their own EB PIN at any time EB Ei E Step STEP 1 2 Present key or enter User ID and press ENTER Enter PIN When prompted to select an action button or change your PIN select CHANGE PIN Enter your new PIN To confirm the new PIN enter it again Your PIN is now changed Log In Identifier PIN 20 Service Manual NIKE AUDITLOK XLV OPERATOR REPORT Use this procedure to run your own shift report even if E EB EH you do not have general report printing permission EB E STEP BY STEP 1 Press REPORT Log In Action Button Identifier PIN 2 Present key or enter User ID and press ENTER 3 Enter PIN 4 f you do not have general report printing permis sion your shift report will print automatically This is an X type report which does not zero net activity 5 If you do have general report printing permission choose OPERATOR then select your own name to print your shift report 21 NIKE XLV Service Manual DISPLAY The display button is used to check the status of any delays currently in progress DISPLAY Step STEP 1 2 Press DISPLAY The screen will display any current delays that are in effect If there is more than one delay i
93. ator Plate 104 Service Manual XLV 1 600027 Side Actuator Plate 1 600028 Reverse Actuator Plate 1 600029 Handle Actuator Plate 1 800218 Main Spring 1 700012 Actuator Link Plate Connecting Bar 1 800112 Shoulder Bolt 5 16 x 3 8 3 1 800129 Retaining Clip Type E 3 16 Detent Rod 1 800152 External Retaining 7 16 Handle 1 800175 Washer 8 7 16 OD 3 1 800182 Screw 10 32 Button Head Cap 5 16 8 1 800184 Wave Washer 7 16 1 800186 Detent Spring 1 700028 Detent Bracket 1 600071 Detent Rod Assembly V2 1 700103 Detent Rod V2 78002112 Adjustment Sleeve Stand Off HN700 Adjustment Hex Locking Nut 8 32 T 600030 Door Hinge Assembly 1 x 3 1 2 2 1 70003913 Hinge Body T 700039B Hinge Body Bottom 1 800149 Hinge Pin 1 800151 Ball Bearing 1 800176 Set Screw 1 2 x 20 x 1 2 1 800150 Brass Bushing 1 800312 Validator Bezel Gasket 2 1 700218 Validator Bezel Gasket Retainer 2 1 600226 V2 Dust Cover 1 800234 Screws 8 32 Phillips 1 4 for Cover Note 2 Part of 600071 Assembly Note 3 Part of 600030 Assembly MISCELLANEOUS PART DESCRIPTION T 800339 Operator s Manual T 800346 Installation Instructions 1 800207 V2 Label 1 2 x 3 7 8 1 800269 Autobank Label 3 5 x 8 5 1 800301 Label Rear 1 5 8 x 7 1 4 1 800372 Anchor Kit 1 15009073 100 Foot Cat 5 Ext Cable 1 15009074 75 Foot Cat 5 Ext Cable T 15009075 50 Foot Cat 5 Ext Cable T 15009076 25 Foot Ca
94. can refer to Figure 9 2 D8CI Inner Electronics Assembly Can for safes with an inner compartment For electronic con tents of can refer to Figure 9 4 Modular Connector 11 Can Case Can Cover Can Connector Plate Vend Assembly Specify Model Vend Main Board Vend Motor Board Drop Sensor Hinge Side Drop Sensor Open Side Vend Ribbon Cable Vend Motor 4 per assembly Vend Motor Gear 4 per assembly Vend Assembly Plastic Chassis Armor Cable Harness Can to Vend Inner Door Knob Lock safes with inner door Cable Inner Lock Harness safes with inner door Inner Door Sensor safes with inner door Outer Door Lock Universal Swingbolt Lock Board Outer Door Cable Lock Board J3 to Outer Door Lock Cable Lock Board J1 to Vend Board Outer Door Sensor Note 1 Part of T 1505A010 or 1 1505 010 Assembly Note 2 Part of T 15053000 Assembly MECHANICAL PART 1 800153 1 800113 1 700007 1 600025 1 600027 1 600028 1 600029 1 800218 1 700041 1 800112 1 800129 1 800152 1 800175 1 800182 1 800184 DESCRIPTION T Handle Handle Bushing Latch Bolt 3 Latch Bolt Cam 3 Side Actuator Plate 2 Reverse bottom Actuator Plate Handle Actuator Plate Main Spring Actuator Link Plate Connecting Bar Shoulder Bolt 5 16 x 3 8 3 Retaining Clip Type E 3 16 Detent Rod External Retaining 7 16 Handle Washer 8 7 16 OD 3 Screw 10 32 Button Head Cap 5 16 7 Wave Washer 7 16 92 Service M
95. ce only Other interfaces enable these features via software Sw 1 2 Bookmark mode when switch is ON SWITCH 7 Alarm Calibrate 2 Way when switch is ON Row ONSON Coupon Lock OFF Coupon Ready Figure 8 33 DIP Switch Setup Instructions Figure 8 35 Non Locking Cassette Service Manual AUDITLOK XLV MARS Validator Cleaning Validators should be sprayed with dry compressed air only Never use alcohol pads or similar substances as they alter the surface of the validator reader heads Dry compressed air effectively pushes out dirt and dust with out damaging the optic heads For complete cleaning remove the cassette and blow out the validator in both directions through the bill path MARS Bill Jam The error message BILL JAMMED may appear on the display or you may determine there is a bill jam from visual inspection 1 Cycle validator power to force the stacking mechanism to cycle This often forces a bill to pull through the stacker and elevator Repeat once or twice if needed If the bill or foreign object such as tape or pa per clip remains stuck it will be necessary to remove the validator cassette dismount the vali dator and remove the electronics case to ac cess the bill path If the obstruction cannot be found or cleared replace the validator NEVER dig inside the bill path with tools This will destroy the sensor heads Once the bill jam is
96. complete e The data bus between remote units must be con nected to the controller unit in the same order at the time of initial configuration is at final installa tion INSTALLATION PROCEDURE The base if used must be installed first Before pro ceeding make sure the space and power requirements listed above are met for the mounting location Once the base is fully installed the safe is placed in position and bolted to the base REMOVE THE SAFE FROM THE BASE OR PALLET 1 Remove wrapping material from the safe 2 Locate the power supply that comes with the safe Unwrap the power supply 3 Plug the power supply unit s cable into the power supply jack at the rear of the safe 4 Plug standard grounded power plug into a stan dard 115 outlet 5 Units with installed display Looking at the dis play wait for the display electronics to stabilize about 60 seconds 6 Units with external display Unpack con nect the remote display Use a standard RJ45 RJ45 cable connected from DATA1 on the safe to DATA1 on the display Connect power to the remote dis play 7 Units Refer to Initial Configuration Programming for data connection and lock configuration instruc tions Press the DOORS button Enter 0 for the User Number then press ENTER O Enter 1536 as the PIN for User Number O 1 Press the DOORS button again 12 When prompted whether to remo
97. ction to the main vend board then disconnect each 3 Remove the main vend board by removing cap ture screws 4 Install new main vend board from matched set by reinstalling capture screws 5 Reconnect all cables Outer Door Lock Controller Board 1 Mark each cable connection to the outer door lock controller board then disconnect each 2 Remove the outer door lock controller board by removing capture screws 3 Install new outer door lock controller board from matched set by reinstalling capture screws 4 Reconnect all cables 5 Replace can following procedures above Figure 8 14 Install Remove Main Vend Board Remote Units Remote unit cans will not contain CPU or Daughter boards D8R units have no boards inside the can AXR V1R and cans however contain all the main circuit boards used in the unit Remote Unit Reset Remote units must be locked down to the controller unit The lock down fixes the remote unit to a specific controller The remote unit will not respond to any other controller unit until it is released A remote unit may be released from its controller by using the Remove De vices procedure or by performing a system remote unit reset override 1 Ifthe remote unit is connected to its original con troller and is part of that controllers inventory perform the Remove Devices procedure to re lease the remote unit from its locked down con dition 2 Make sure a good data connection
98. d then the EVEL SUPERVISOR user does not have that permission Note that in NONI the case of door and vend permissions the user ROUPS may only open doors or vend from columns that 000 are members of the user s groups 001 002 003 004 005 ERMISSIONS DOOR D Vi L U D DE PRINT END DAY CASH USER REF PERMS REE CONFIG REPORT This report continues through the complete list of all users enrolled in the system The transaction number is the log entry number TRANS 00565 SITE 04026 The site is the store number Date and time stamps TIME 11 28 DATE 09 02 00 are also shown 115 NIKE AUDITLOK XLV Service Manual CONFIGURATION REPORT Name of report CONFIGURATION RI System Parameters Section SYSTEM The report will print an exhaustive list this example E ABC COMPANY shows a partial list of system level parameters Most 04026 items on the list are self explanatory PANY 0999 UFACTURER 0999 ENGTH 04 E 30 DAYS TIVE 02 MO 02 MO CEIPTS YYYY RACKING Y UTOPRINT N RED N Device Parameters Section D CONTROLLER 00000043CA20 The report will print an exhaustive list this example END UNIT 00000035F08B shows a partial list of system devices all components of each device all variables of each component 01 0 50 GROUP 00 02 2 00 GROUP 00 03 5 00 GROUP 00 04 10 00 GROUP 00 05 10 00 GROUP
99. d on these values Devices Vend Columns Groups Column in a vend assembly are each assigned to a group Users with vend permission must also have ac cess to the group number of the column in order to vend from that column The use of group numbers allows man agement to define who has access to which columns Devices Vend Vend Delay This is the time in minutes that you must wait following a vend operation before another vend is allowed Devices Vend Unload Delay The unload delay prevents immediate access to unload ing This delay must be satisfied before the user may log second time to perform the actual unload a col umn or columns Devices Vend Variable Vend Delay During certain times of day it may be desirable to re duce or eliminate the vend delay in order to meet high demand for change Enter the start and stop time for each period and delay for each period in minutes Devices Vend Unload Timelock This feature prevents unloading during specified hours Devices Vend Name This is the name of the vend assembly Devices Validators Name This is the name of the validator CASH When money is stored in a safe it is defined not only as a financial entity but also by its methods of entry manual drop or validator and exit door lock Cash then is effectively a location with a value Each safe has its own Box Cash Because safes may operate together in groups or be divided by busine
100. ded The first time the user logs in they will be required to change their PIN This makes the user solely accountable for their PIN He enter PIN to Confirm 26 Service Manual EDIT USER STATUS Use this procedure to delete an enrolled user deacti vate an enrolled user if for example you want a user to come to you the next time they try to log into the safe or set an enrolled user s PIN to anew temporary PIN if for example a user forgets their PIN You will want to de lete a user if they are no longer employed at your loca tion or otherwise no longer require access to the safe To force a user to see a manager before using the safe again or to temporarily disable the user if they are on vacation set the user s status to Deactivate If a user forgets their PIN or to reactivate a deactivated user set status to Temp Pin Step STEP 1 Press PGRM 2 Present key or enter User ID and press ENTER 3 Enter PIN 4 From the list of available programming options se lect USERS 5 From the list of available user options select EDIT USERS 6 Select the name of the user to edit 7 Choose to edit the user s status their group assign ment or their name Note you may not edit another user s access to groups which you do not have ac cess to yourself 8 change the users status select the STATUS line and it will cycle between active inactive and de leted Switching a user from i
101. e validator before starting any component replace ment Disconnect the data power cable from the vali dator Dismount the entire bracket assembly by remov ing the shoulder bolts from the bracket hinge then lift the entire assembly out Remove the validator from its brackets Set all DIP switches on the new validator to OFF Install the brackets on the new validator Install the complete assembly including bush ings and shoulder bolts Connect power and data cables Restore power to the safe and validator Check that the validator stacks Test by making a drop REJECTION If bills are drawn in partially then rejected that means that as far as the validator is concerned the bill is not good If it is one particular bill that bill is probably either counterfeit or damaged If the validator has problems accepting all or several bills the optical reader is prob ably dirty or scratched Try cleaning with dry compressed air only Avoid using alcohol pads or other liquid clean ers as they may damage the optic heads or cause the heads to draw dirt Never insert tools or other objects into the mouth of a validator to attempt to reclaim torn bills or debris Scratches on the surface of the optic read ers will prevent the validators from properly reading bills If cleaning with compressed air does not solve the prob lem replace the validator Unknown Denomination ERROR The error message
102. e the tube from the dispensing tray at the bottom of the door A vend receipt will print auto matically 6 When you vend a short delay prevents immediately vending again until the vend delay is finished 14 Service Manual NIKE AUDITLOK XLV MANUAL DROPS Use this procedure to make a manual drop your manual drop drawer EB E Step STEP 1 Press DROP 2 Present key or enter User ID and press ENTER Enter PIN 4 When prompted to for drop type select MANUAL 5 Selectthe cash location where you are making your drop 6 Enter the amount of money you are dropping 7 Re enter the amount of money you are dropping as confirmation 8 Depending on your configuration you may also be required to enter a DROP ID number then confirm 9 A drop receipt will print automatically You will be credited with the amount of the drop Most busi nesses require you to place the drop receipt in the envelope with the money before physically making the arop Consult your manager regarding your busi ness procedure Place receipt in envelope and make drop 15 XLV Service Manual VALIDATOR DROPS This is the standard procedure for making validated drops If you wish to use the Extended Drop or Insta Drop features refer to the applicable instructions Step STEP 1 Press DROP 2 Present key or enter User ID and press ENTER 3 Enter PI
103. each to about 2 3 depth 9 Position the base safe carefully aligning the mount ing holes 10 Insert the threaded 5 8 inch threaded rods into the holes by slowly turning by hand until the rods are fully inserted The washer and nut should be flush with the base floor Do not tighten 11 Let the mixture set for at least 1 hour Tighten the rods as needed The grout will cure in 24 hours FLOOR Figure 3 1 Position the Base Safe Mark Rod Locations Rock Figure 3 3 Fill 2 3 Depth with Grout Mix u FLOOR Figure 3 4 Position Base Safe SAFE INSTALLATION ON BASE 1 Move the safe onto the base 2 Make sure that the safe power supply is plugged into the designated outlet The power supply and cable connections should be accessible Connect the other end of the power supply cable into the power supply jack at the rear of the safe Check that the safe s display is powered up 3 Using the threaded rods provided bolt the safe to the base 4 Install printer modem and alarm wiring as needed 5 Perform initial configuration programming if not al ready complete WARNING If a base is used allow adequate time before in stalling the safe on the base Attempting to position the safe on the base before the grout fully cures may result in the base separating from the concrete Figure 3 2 Drill 7 8 Inch Holes Figure 3 5 Insert Threaded Rods Service Manual NIKE AUDITLOK XLV INITIAL C
104. exists be tween the controller and remote unit s being reset 3 Contact NKL Technical Support 800 452 4655 or 812 948 8400 for override instructions Can Removal When the can from a remote unit AXR V is re moved you must also remove the remote unit from the system controller s inventory using the Remove Devices procedure This also applies to D8R units with an inner compartment Standard D8R units do have inner doors hence no electronics inside the can to worry about 1 Using the Remove Devices program procedure Section 5 remove the remote unit from the sys tem controller 2 Mark each cable connection to the rear of the safe and disconnect each cable from the rear panel 3 Mark each cable connection to the can on the interior of the safe then disconnect each cable 4 Remove the capture nuts holding the can in place and remove the can Can Replacement Can replacement in V1R V2R and AXR units involves some system programming 1 Place the new electronics can in position on the interior rear wall of the safe 2 Replace the can s capture nuts removed above in order to anchor the can in place 3 Reconnect interior cables Use care to ensure that all cables are connected to the correct lo cations 4 Reconnect exterior cables 5 remote unit to the system using the Add Devices procedure Section 5 Service Manual XLV D8R Electronics Unlike other remote
105. fficient operation D AuoitLok XLV This is the keypad and display module found on control ler units only A blank panel with a door control trigger replaces the keypad on remote units Safes have two welded hinges on which the door swings open up to 180 Do not attempt to clean hinges Com to break down making it difficult to open or close the door F Inner COMPARTMENT This is the approximate location of the inner compart ment This space is used to hold manual drops It is pro tected by its own inner door lock AUTOBANK D8 SERIES FRONT VIEW Refer to Figure 2 2 for descriptions to follow G Manuat Drop Drawer When making a manual drop cash is inserted into an envelope with the drop receipt and put into the safe via this opening The drawer includes an anti fish feature to prevent extracting cash back through the opening after it is dropped inside H TusELock KevswircH This keyswitch is used to open and close the tube lock blocking bar The purpose of this bar is to pre vent accidental or unauthorized insertion of tubes or de bris into the dispensing system I HAnDLE The T style handle on this safe turns 90 right clock wise to open When the handle is turned its bolts re tract and lock open When the door shuts a spring loaded detent mechanism fires the bolts to lock the door and the handle automatically returns to the locked posi tion
106. from timelocks to names of doors to column values Remote units how ever are configured in the field upon installation The system configuration may only be edited by authorized personnel Once the initial installation configuration is completed advanced programming is rarely required other than enrolling and editing users RBAUDITLOK XLV Service Manual ELECTRONICS A central processing unit CPU module is at the heart of any AuditLok XLV system The CPU is where system data is stored and it is the device that controls and monitors all other system components Other electronic components such as door controllers vending control lers and validator controllers also have mini processors to control their own operation and communication with the main CPU These components maintain within them the last few audit trail lines so that in the event of a bur glary these minor electronic components can report the last events recorded in the audit trail even when the CPU is damaged Note however that in the event a system s CPU is destroyed in a burglary it may be necessary to return electronics from a remote unit in order for the fac tory to extract this information Power Electronics require electricity to operate All units use the same type power supply and should be powered through a UPS uninterruptible power supply Validator units will have a second auxiliary power supply The UPS and power supply components
107. g the safe via validator or manual drop and removed by opening a door is tracked as cash From the end user s perspective cash is simply the money in the safe From a programming perspective however cash is financial accounting entity 37 Box Casu Box Cash is the financial value associated with a physi cal location having an entry means validator or manual drop and an exit means the lock on the door protect ing the money Box Cash must be created for every safe in the system that stores money to be tracked Safes may have no more than one Box Cash per lock Box Cash Inlet Setup Every Box Cash must have an entry means defined For V1 units the validator must be set as the entry means For V2 units both validators must be set to the same Box Cash and are both listed as entry means For D8 or AX units the manual drop is configured as the entry means Note that on manual drops the software accom modates the use of alock on the drop drawer Generally the drop drawer is not protected by a lock and so no drawer should be selected when configuring a manual drop selecting none as the cash inlet on a manual drop allows use of a standard unlocked drop drawer Box Cash Outlet Setup Every Box Cash must have an exit means defined This simply means that you must assign a lock to the Box Cash The lock must be the lock on the door which pro tects the money Although a Box Cash may have more than one inlet ie t
108. g this useful diagnostic It verifies all components are found on all devices Service Manual NIKE AUDITLOK XLV LOAD Use this procedure to add tubes to the dispensing sys tem of a D8 for future vending Failure to use this proce E dure will result in inability to vend tubes BH Step BY STEP Log In Action Button Identifier PIN 1 Press LOAD 2 Present key or enter User ID and press ENTER 3 Enter PIN 4 Move the tube Lock to the unlocked position 5 Load tubes as desired Watch the display to verify a correct tube count ESC 6 When done loading press ESC to exit the proce dure and print your load receipt You will be cred ited for the tubes loaded Double check the load receipt to verify accuracy 7 Return the tube Lock to the locked position 23 XLV Service Manual UNLOAD Use this procedure to empty an entire column of tubes EB to clear the tube totals This procedure is performed in EB EB order to correct tube count errors or extract tubes loaded in error Log In Action Button Identifier PIN Step STEP 1 Press UNLOAD 2 Present key or enter User ID and press ENTER 3 Enter PIN 4 Anunload delay will begin At the end of the delay repeat steps 1 to 3 5 Entera column number from the keypad To unload all columns at once choose ALL using the appro priate select arrow but
109. hey were safes Due physical separation from other system components the display must be supplied with its own 9 Vy power supply To add or re move displays from the system refer to the program ming procedures in Section 5 There are no field ser viceable components inside the EPR XLV Service Manual 9 ELECTRICAL DISPLAY qm 15059000 OUTER DOOR SENSOR 15009069 OUTER LOCK DISPLAY VEND DATA 800135 VEND POWER 15052504 INNER DOOR LOCK 15053100 INNER DOOR SENSOR PROGRAM DISPLAY 15009080 PROGRAM i ERSTES 1505A010 15054000 15053600 PLUNGER 15054015 15003006 E 15016000 15053300 15605340 15053200 15053700 NOTE ALL ITEMS 15053XXX ARE PART OF VEND ASSEMBLY 15053000 Figure 9 1 D8C Single Door Wiring Diagram 60 Service Manual XLV 1505A010 D8C 1 DOOR CAN 1 PR OUTER DOOR SENSOR 15052500 5 OUTER LOCK J7 CPU BOARD DISPLAY TOP amp S DAUGHTEH BOARD J5 J6 VEND DATA tU J9 J8 VEND POWER 15009052 INNER DOOR LOCK IN
110. ic selection enter the number as if you were pressing a calculator or dialing a phone Note It is often necessary to use the ENTER key after entering a number sequence on the keypad A B AUDITLOIC XLV DOORS DISPLAY REPORT PGRM DROP VEND SE BUY CHANGE Fire King H INSTA 1 INSTA 3 E C LEA R Button When entering a number use the CLEAR button to back up a space or delete a mistake F ENTER Button When entering a number use the Enter button to accept the number sequence you typed G Key Port The key port is used to read electronic keys Electronic keys are a type of identifier used to gain system access H Action Buttons Not all action buttons apply to every safe but any given system could use almost any combination of action but tons depending on the application LOA D On D8 units this button is used when adding tubes to the dispensing system V END On D8 units this button is used to get change tubes from the dispensing system DR OP This button is used when making manual or validator drops Most safes offer one or both methods of making drops UNLOA D D8 units this button is used to empty all tubes from a column for maintenance J Figure 2 6 AuditLok XLV Keypad amp Display Panel 5 AUDITLOK XLV Service Manual DOORS This button is used when opening safe doors BUY CHANGE Touse this button the system must incl
111. icals will cause the hinge lubri cant to break down making it difficult to open or close the door AUTOBANK V2 SERIES FRONT VIEW Refer to Figure 2 4 for descriptions to follow KevswircH All remote units optional on controller units have a keyswitch or pushbutton to activate the lock mechanism AUTOBANK V2 Figure 2 4 V2 Series Autobank XLV Service Manual V Vatipator INSERTION BEZEL This unit s main feature is its pair of bill validators These openings are where bills are inserted into the validators Internally the validators are mounted on brackets be hind an inner door These brackets fold down to allow access to remove the bill cassettes W HanpLE The style handle on this safe turns 90 right clock wise to open When the handle is turned its bolts re tract and lock open When the door shuts a spring loaded detent mechanism fires the bolts to lock the door and the handle automatically returns to the locked posi tion X OQurtR Door The outer door is made of 3 8 inch A 36 steel The door is laser cut for a perfect fit It is equipped with a high quality low profile boltwork for the best security and most efficient operation Safes have two welded hinges on which the door swings open up to 180 Do not attempt to clean hinges Com mercial cleaning chemicals will cause the hinge lubri cant t
112. ional cash management safe with manual drop capability and one or more inner compart ments for manual drop storage Intellisafe models may be stand alone safes or may be integrated as the controller for AuditLok XLV remote Autobank units AuroBANK DisPENsING SAFES The D8C and D8R hold eight columns of ten tubes each The operator loads tubes filled with rolls of cash or coins then dispenses the tubes as needed during the busi ness day to make change for his till D8C units are equipped with a manual drop drawer and a locked interior compartment to securely hold manual drops The D8R works as a remote unit communicating with any controlling unit via the data bus AuroBANK VALIDATING SAFES Bill validation is the most secure and accurate method of collecting and storing incoming cash throughout the day The operator enables the bill acceptor from the control panel and inserts bills The bill validator counts the number and type of bills the CPU stores the data while the validator s cassette stores the cash V1C and V1R units are equipped with single validators while V2C and V2R units are equipped with two validators OBTAINING WARRANTY SERVICE During the warranty period you obtain warranty service inside the United States by contacting the NKL Techni cal Service NKL Safe Division of Fire King International Inc 101 Security Parkway New Albany IN 47150 Ph 800 452 4655 technicalsupport fireking com Normal
113. is the source of trouble 41 Wait until the door or vend unit is out of time lock or reprogram time lock Wait until the vend delay has ex pired then try again or use the Buy Change feature instead of Vend Service Personnel contact NKL to be enrolled with sufficient permission for the function you need to perform Close all doors if necessary for ser vice purposes you may temporarily hold the door plunger down while performing maintenance 1 Close the door If necessary re move power while performing main tenance or trip the detent and hold in the door sensor plunger 2 Replace the failed sensor lock 1 Close the door If necessary re move power while performing main tenance or trip the detent and hold in the door sensor plunger 2 This condition constitutes the bur glary alarm Properly shut and lock the door before continuing mainte nance 3 Replace the failed sensor lock Check the printer its paper and rib bon and make sure the printer is connected to the safe Run printer self test Check power and communication cable connections Contact NKL Technical Service AUDITLOK XLV Operator s Manual ERROR Message Bill Jam Message Unknown Denom Message Validator Full Message Warning Extended Drop In Use Message Column Empty Message Tube Jam Message Invalid PIN Message Error Not A Valid Key or User Message No Room For New User Message
114. its may also have an inner compartment though on 8 unit the inner door is usually operated by mechanical key lock AUTOBANK V1 SERIES FRONT VIEW Refer to Figure 2 3 for descriptions to follow AUTOBANK 1 l The AuditLok XLV panel is a separate unit with the V1C single validator Autobank safe KEYswitcH All remote units optional on controller units have a keyswitch or pushbutton to actuate the lock mecha nism Figure 2 3 V1 Series Autobank Q Vauiparon INSERTION BEZEL This unit s main feature is its bill validator This opening is where bills are inserted into the validator Internally the validator is mounted on a bracket which folds down to allow access to remove the bill cassette R HaNDLE style handle is used on this safe because of its low profile It turns 90 right clockwise to open When the handle is turned its bolts retract and lock open When the door shuts a spring loaded detent mechanism fires the bolts to lock the door and the handle automatically returns to the locked position 5 Door The outer door is made of 3 8 inch A 36 steel The door is laser cut for a perfect fit It is equipped with a high quality low profile boltwork for the best security and most efficient operation Safes have two welded hinges on which the door swings open up to 180 Do not attempt to clean hinges Com mercial cleaning chem
115. l count of each denomination 0010 0018 0022 0004 0002 Total Deposit Section TOTAL FOR VALIDATED DROPS 1091 00 This is the sum of all money being removed TRANS 00385 OPER 09 SITE 004026 TIME 07 13 07 31 01 The transaction number is the log entry number The site is the store number Date and time stamps are also shown In the case of removing a macro cash each box cash will be listed first followed by a macro total XLV Service Manual BUY CHANGE RECEIPT Name of receipt UY CHANGE RECEIPT MOUNT VALIDATED 20 00 Financial Section MOUNT VENDED 2 00 The total amount validated is shown along with the P AMOUNT 18 00 amount vended The drop amount is the net drop The transaction number is the log entry number TRANS 01967 OPER 19 SITE 004026 The site is the store number Date and time stamps TIME 02 30 18 05 24 01 are also shown VEND RECEIPT VEND RE JOHN DOE Name of receipt and person vending change Vend Section The tube location and amount vended is listed MAIN VEND COLUMN 1 AMOUNT 0 50 00088 OPER 12 SITE 004026 TIME 14 34 16 DATE 08 22 01 The transaction number is the log entry number The site is the store number Date and time stamps are also shown 118 Service Manual AUDITLOK XLV
116. l of all vend Manual Drop Cash Section Shows the amount of money in each manual drop location then shows total money in manual drops Validator Drop Cash Section Shows the bill count for each validator then shows total validated money The transaction number is the log entry number The site is the store number Date and time stamps are also shown 113 07 09 07 06 05 08 10 06 LEFT IN V HHHHHHHHAH UJ UJ UJ UJ UJ UJ UJ om MANUAL DROP TOTAL FOR MANUAL DRIVE THRU VALIDATI 1 00 0044 2 00 0000 5 00 0060 10 00 0051 20 00 0089 50 00 0008 100 00 0005 TOTAL FOR VALIDAT 3 50 18 00 35 00 60 00 50 00 160 00 200 00 240 00 766 50 172 00 DROPS 172 00 TRANS 02365 SITI TIME 08 41 33 09 18 01 ED DROPS ED DROPS 3534 E 004026 NIKE XLV Service Manual AUDIT REPORT Name of report DIT REPORT Report Data Section EPORT DATA Shows software name and version Shows report UDITLOK XLV V1 00 start and end time date device user and event ART 08 00 08 22 01 report criteria END 09 00 08 22 01 EVICE ALL ER ALL Entry 1 EVENT ALL 00425 is the Transaction Number then shows time and date stamps New user Mike Smith 00425 8 22 01 is enrolled with permission defaults of a
117. ly Note 4 Part of T 600082 Assembly Note 5 Part of T 600083 Assembly Note 6 Part of 600085 Assembly Note 7 Part of 1 600086 Assembly Note Part of 1 600084 Assembly MISCELLANEOUS PART 1 800339 1 800346 T 80020 T 800301 T 800372 T 15099995 1 15009073 1 15009074 1 15009075 1 15009076 1 15000217 800371 600133 DESCRIPTION Operator s Manual Installation Instructions Intellisafe Label 1 2 x 3 7 8 Label Rear 1 5 8 x 7 1 4 Anchor Kit Serial Printer 100 Foot Cat 5 Ext Cable 75 Foot Cat 5 Ext Cable 50 Foot Cat 5 Ext Cable 25 Foot Cat 5 Ext Cable Safe Power Supply 5V 12V Uninterruptible Power Supply Dallas Electronic Key 109 NIKE AUDITLOK XLV Service Manual EPR REMOTE DISPLAY The EPR is available through distribution as well as through service The EPR is replaced as a whole piece part number 1 15005018 It requires a 9 Vdc power sup ply 1 15000223 Figure 11 1 XLV EPR 110 Service Manual AUDITLOK XLV APPENDIX A REPORTS amp RECEIPTS OPERATOR REPORT Name of report and person running report Activity Section Lists money totals of each type of transaction including all loads vends unloads manual drops validator drops and buy change net drops A total net cash amount shows the combined total The transaction number is the log entry number The site is the store number Date and time stamps are also shown 111 OPERATOR 08 R
118. ly mounted on the sides of the assembly Cup Sensors Optic sensors on the motor board track cup movement to ensure proper operation The cup rotor shaft extends through the motor board The motor drives the cup rotor directly A rotor cap installed over the shaft after the motor board is installed passes through the optic cup sensors to track cup movement The cup sensors are also used to identify a tube jam If a tube jam is falsely indicated the rotor cap or optic sensor is likely faulty Service Manual XLV Figure 8 24 Optical Input Sensors Back of Main Vend Board Faces Vend Plastics Figure 8 25 Tube Output Sensors Transmitter Left Receiver Right Figure 8 26 Tube Output Sensor Module Transmitter Cup Sensors gt A 2 LS Figure 8 27 Cup Sensors On Motor Board 53 TUBES When you tell a D8 to vend the main vend board sends control instructions to the motor board to operate the motor associated with the chosen column Optic cup sensors on the motor board provide data back to the main vend board so that motor location is accurately tracked and controlled If a tube jams in a column or the cup is otherwise blocked from proper movement by debris or other mechanical problem the cup will not move properly Data from the cup sensors will then tell the system that the cup is not responding and a Tube Jam error message will be displayed
119. m the validator to the data bus used by other AuditLok XLV components A UIB will support either the MARS or the JCM brand validator depending on the physical con nection used This is determined by how the UIB is mounted within the main electronics assembly can The UIB stores critical data about the validator and provides the required identification to the system processor for the validator DISPENSING SYSTEM D8 units hold up to 80 tubes in the vending mechanism Tubes are loaded through the openings at the top of the 38 door and are vended out to the dispensing tray at the bottom of the door The vending mechanism tracks tube status This assembly also prevents unauthorized ac cess to the tubes from the opening in the bottom of the safe door A tube lock prevents unauthorized loading as well as any attempts to fish a tube out through the top Venpinc System PARAMETERS A vending assembly as a whole is considered a sys tem component A vend assembly is identified by the name it is given Each column on a vend assembly has an assigned tube value For example if Column 1 holds rolls of pennies its value is set to 0 50 per tube Each column is also assigned to a Group for column specific access permission control The vend delay function pre vents vending of additional tubes immediately after a tube is vended The unload delay prevents immediate unloading of tubes The unload timelock prevents un loading during chosen h
120. me remember to put in the correct 24 hour time The separator is the character dividing minutes and hours LL on the display and is defaulted to a colon DATE 07 18 01 Time Date Date The system date is entered MM DD YY when format is me set to the same The alternate format choice will display 17 45 21 gt the date as DD MM YY The separator is the character dividing day month and year on the display and is de faulted to a slash Figure 5 4 Programming Flow Chart Time Date 32 Service Manual NIKE XLV SITE These parameters are general in nature They include site number idle text the name of the business that ap pears on the display and setup of automatic receipt SUE BN LETTERS and Grand Z report printing See Figure 5 5 foe 5 gt Site Site Number The site number is the store number that will appear at the bottom of all receipts and reports Site Account Number The account number is a business specific number that will appear at the bottom of deposit reports door re ceipts Site End Day Most businesses print a Grand Z report to zero net ac tivity each day at or near the same time The End Day start and end times define a period when a reminder is displayed and any enrolled user may run the end day report to clear the day s activity You may choose to au tomatically print the report at a specific time start time each day Site Accounting
121. must be accessible in the event that service is required Intellisafe V2R System Controller System Remote Drop Safe Validating Safe ALARM ON ALARM SAFE SAFE POWER POWER AUX AUX POWER POWER E PRINTER ES PRINTER DATA 2 DATA 2 SYSTEM INTERCONNECTION AuditLok XLV system components share information much as a computer network shares information Units are physically interconnected again similar to a net work This is done using standard computer network style RJ 45 cables Up to 31 remote units may be connected to a single controller unit In addition up to eight EPR remote displays may be added The maximum total data bus length may be as much as 3000 feet 1000 meters Figure 6 2 shows an example of how a multiple unit sys tem is interconnected An external modem may be connected to the XLV in order to access audit data download reports check system setup parameters and even modify the system configuration if needed ALARM If used a cable coming from the rear panel of the con troller unit connects to the building alarm system The cable provides a simple control signal to alert the au thorities in the event that a door is opened with a control signal from the electronics burglary or if a user enters a duress PIN code robbery D8R System Remote Sy
122. n Procedure te ctn 7 Remove the Safe From the Base or Pallet Installation of Base or Safe Without 8 Safe Installation On Base 8 Initial Configuration Programming 9 Connecting Data to Remote Safes 9 Customer Requirements 10 Configure Devices Configure System External DeviG8s uua eise tue e p 4 Operating Procedures Example SyStetmm oie e ASSUITIDHOFIS Types of gs BOOP ACCESS ise nica ipee ode pea o EX Armored Car Door ACCESS 13 Vend us Manual Drops once eet ed 15 Validatot IBTODS cs tee pt e ores 16 Buy Change E listas DEOD eri Extended Drops siae e poseer OE 19 Change PIN ds Operator Report oco egeo Een 21 DISD AV ee diea e de pups 22 Help OAG grace WM OA E Printing Reports si Enroll Set Edit Status tu ecd ege epe quaes 27 D8X Operation Enable User Features 28 Checking Tube Quantities 29 Manual 29 Section 5 Title Programming Procedures Configuration Programming USE
123. n effect continue pressing the DISPLAY button until the de lay you want to check is displayed 22 HELP The HELP button is used to display context sensitive help and to check system status HELP STEP BY STEP 1 2 Press HELP The upper left corner will display the name of a com ponent part or serial number if unnamed in the sys tem If you continue to press HELP other compo nents will be displayed In the upper right corner a code will appear This data code will constantly change when you are view ing a component on the controlling unit This data code will be static when viewing a component on remote unit The first number on the second line identifies the unit Unit OO is always the controller Units O1 through 31 are remote units 1 through 31 respectively The second number in the second line identifies the component number within the unit For example if the first componentis a validator it will be identified as component 00 In the example above the third component identified by the number 02 is dis played The third number in the second row identifies the type of component you are viewing Component type 01 is a lock component type 02 is a validator and component type 03 is a vend assembly Other numbers on the second line and any data be low the second line may be ignored If you are unsure whether a device is working prop erly check that all components are found by run nin
124. nactive to active will cause the user s old PIN to become a temporary PIN Setting a user to deleted completely disables the user from the system The user number will even tually become available once again for enrolling other 27 NIKE AUDITLOK XLV ES EJ EN E Log In Action Button Identifier PIN NIKE AUDITLOK XLV Service Manual D8X OPERATION The D8X is a simplified version of the D8 Autobank dis pensing safe The following sections detail user opera tion of the D8X ENABLE User FEATURES Place the ON STANDBY keyswitch in the ON position be fore using any operator features In the ON position this keyswitch allows vending unloading and opening the door Figure 4 2 ON STANDBY Keyswitch DisagLE User FEATURES Place the ON STANDBY switch in the STANDBY posi tion to disable operator features Standby prevents un authorized use of vend unload and door features Door To open a door follow these steps 1 Place the ON STANDBY keyswitch in the ON po sition Press DOORS Turn the Manager Key A 10 minute door delay will count up on the dis play At the end of the door delay an audible beep will sound to let you know the delay is com plete Turn the Manager Key to unlock the door before the access period ends When the display indi cates OPEN DOOR NOW turn the handle and open the door As soon as your busi ness inside the safe is done
125. nd deposit slip by inserting them into an NKL drop envelope Pull out the safe s drop Figure 4 16 Manual drawer Drop Place the drop envelope in the drawer Close the drop drawer The envelope will fall into the interior of the safe To verify the envelope is secure pull the drawer back out to check that the envelope is no longer in the drawer NIKE AUDITLOK XLV Service Manual 9 PROGRAMMING PROCEDURES CONFIGURATION PROGRAMMING These procedures are seldom used by store personnel They are included here to support senior managers who have adequate permission for technicians who may be installing or servicing your system and for personnel who may either have permission or who are performing an override procedure to access a specific advanced programming feature Users Store management will typically have permission to en roll or edit users Advanced user programming features include setting the user related system parameters PIN length PIN life auto inactivate and auto delete times and defining or editing permissions See Figure 5 1 Users System PIN Length PIN length is the number of characters required for all user PIN numbers Normally set to four digits this may optionally be set to 6 digits Upon changing from four to six digits all enroll user PINs add two zeros at the end of their PIN numbers Upon changing from six to four dig its the last two digits are no longer used Users S
126. o break down making it difficult to open or close the door REAR PANEL All standard wiring connections are made via the rear panel Refer to Figure 2 5 for the descriptions to follow CABLE A cable feeds through the rear panel for connection to an external alarm system If the safe is not connected to an alarm system the cable should remain coiled neatly out of the way of other connections This cable is only present on controller C units Power The AuditLok XLV is designed to operate with an exter nal switch mode power supply that produces the vari ous voltages required by the display and other internal electronics Aux Power Validators on V1 and V2 units require an additional power supply That supply is connected to this port On EPR units Aux Power is the main power supply input On other units the Aux Power input may be used for special applications but in general it is not used The voltage required at the Aux Power input depends on the type of unit This standard RJ 45 port is used to connect a standard external modem The safe will communicate by modem at 9600 baud The modem feature supports phone ac cess for remote diagnostics and monitoring This port is used only on controller C units PRINTER This standard RJ 45 port is used to connect the printer to the system controller unit Dara 1 In a multi unit system this port is used to daisy chain data from unit to unit
127. on the 1505AJ14 can INNER DOOR SENSOR 15009052 15009080 J2 PROGRAM DISPLAY 15054021 15009084 LOCK BOARD PROGRAM J4 J7 MARS VALIDATOR POWER Figure 9 18 V2R Inner Electronics Assembly 77 NIKE AUDITLOK XLV Service Manual DISPLAY 15059000 OUTER DOOR SENSOR OUTER LOCK DISPLAY 15009069 VEND DATA VEND POWER 15052503 INNER DOOR LOCK INNER DOOR SENSOR PROGRAM DISPLAY PROGRAM 1505A017 PLUNGER 15054013 15016000 Figure 9 19 AXC Single Door Wiring Diagram 78 Service Manual AUDITLOK XLV 1505A017 1 DOOR OUTER DOOR SENSOR OUTER LOCK 15054021 DISPLAY 15009054 15009084 15009053 VEND DATA VEND POWER N 7 22 15009052 LOCK BOARD 15009080 PROGRAM DISPLAY PROGRAM CABLES POWER HARNESS 15052500 DAUGHTER J1 ALARM 15020610 D
128. oor Hardware Exploded View 86 Service Manual XLV ITEM PART NUM QTY DESCRIPTION 1 1 600024 1 LATCH CAM W 1 2 INSERT 2 T 600025 2 LATCH CAM W 1 4 INSERT 3 T 600027 1 SIDE ACTUATOR PLATE ASSEMBLY 4 600028 1 REVERSE ACTUATOR PLATE ASSEMBLY 5 T 600029 1 HANDLE ACTUATOR ASSEMBLY 6 600047 1 V1 DETENT ROD ASSEMBLY 7 T 600049 1 V1 DUST COVER WELDED ASM 8 4702 1 DOOR PLUNGER SWITCH 9 700007 3 LATCH BOLT 10 700009 1 ACTUATOR PLATE 11 700012 1 ACTUATOR LINK PLATE 12 700028 1 DETENT PLATE 13 700218 1 BEZZLE GASKET RETAINER 14 800112 3 5 16 X 3 8 SHOULDER BOLT 15 800113 1 7 6 ID X 5 8 OD X 3 4LG BUSHING 16 800152 1 7 16 EXTERNAL RETAINING RING 17 800153 1 THANDLE 18 800175 3 8 PLAIN WASHER 7 16 OD 19 800182 8 10 321 0 BUT HD SOCK CAP SCR 5 16 LG 20 800184 1 7 16 WASHER NOT SHOWN 21 800186 1 DOOR RELATCH TORSION SPRING NOT SHOWN 22 800218 1 COMPRESSION SPRING NOT SHOWN 23 800234 4 8 32THD PH PN HD SCR 1 4 LG 24 800312 1 VALIDATOR BEZZLE GASKET 25 6030022 3 1 4 20thd LOCK SCREW 1 5 16 26 15016000 1 ELECTRONIC LOCK Figure 10 2 V1 Door Hardware Exploded View 87 RBAUDITLOK XLV Service Manual d ITEM PART NUM QTY DESCRIPTION 1 MESES ORT O1 09 402 T 6000
129. or are used to configure it for operation For normal operation all DIP switches must be in the OFF position Note that any changes to DIP switch settings are not effective until the validator is pow ered up from no power condition Data from the elec tronics can is connected to the 10 pin port on the valida tor electronics can Power from the can goes into the validator at the same validator port i 5 Figure 8 37 JCM Setup DIP Switches JCM Self Test The self tests for the JCM validator require special con ditions that cannot easily be created in most field envi ronments If the JCM validator is suspect of failure re place the validator NIKE AUDITLOK XLV Service Manual JCM Bezel Indicator Diagnostics In normal operation green indicators on the bezel will light to indicate that the validator is ready to accept bills If the bezel lights do not come on when making a drop there is a problem with the validator UIB data bus or system programming Check power and connections before replacing the validator If the replacement valida tor does not respond replace the safe s electronics can Bezel Jack Figure 8 40 Data Power Connector JCM Validator Cleaning Validators should be sprayed with dry compressed air only Never use alcohol pads or similar substances as they alter the surface of the validator reader heads Dry compressed air effectively pushes out dirt and dus
130. or mounting the safe plus base if used plus required air gaps for access Side space is required in order to allow access to critical rear mounted connection Swing clearance is required to al low full access to the interior e Clear Opening 4 Inch Side Clearance Hinge Side e Clear Opening 6 Inches Rear Clearance e 170 Door Swing Clearance e Body and Base Height Clearance Power REQUIREMENTS A standard NEMA 15 115 grounded outlet must be provided within 6 feet of the hinge side of the safe The unit may share its AC circuit with other point of sale electronic equipment but must not be on the same cir as rotating machinery such as a cooler or other frigeration equipment e Standard 115 Grounded Outlet No Rotating or Heavy Loads on AC Circuit Outlet Within Six Feet of Hinge Side Do NOT Use with a Power Extension Cord Do NOT Connect Other Loads to the Safe s Surge Protector e Dedicated line or UPS UPS must be accessible WaRNINGS The following items are critical to safety security and proper operation of the completed installation e Donottouch exposed electronics e Service should only be provided by authorized personnel e The use of a grounding strap is required when in contact with internal electronic components to prevent damage to components Follow all installation and programming proce dures carefully Do not attempt to enroll any users on the safe until all programming is
131. osure Spring Door Closure Tube Door Closure Tip plastic Door Switch Assembly Door Switch Bracket Screw Pan Machine 6 32 qty 2 Screw 1 4 x 20 x 3 8 Door Switch Keps Nuts 6 32 Hinge Assembly qty 2 Hinge Shim Hinge Knuckle RS Hinge Knuckle LS Hinge Pin Dowel Screw 5 16 x 18 x 1 1 4 qty 4 per hinge Set Screw 5 16 x 18 x 3 4 Set Screw 3 8 x 16 x 1 4 qty 2 per hinge Note 2 Part of 600080 Assembly Note 3 Part of 1 600081 Assembly Note 4 Part of T 600082 Assembly Note 5 Part of T 600083 Assembly Note 6 Part of 600085 Assembly Note 7 Part of 1 600086 Assembly Note Part of 1 600084 Assembly MISCELLANEOUS PART 800339 800346 80020 800301 800372 1 15009073 1 15009074 1 15009075 1 15009076 1 15099995 1 15000217 800371 600133 DESCRIPTION Operator s Manual Installation Instructions Intellisafe Label 1 2 x 3 7 8 Label Rear 1 5 8 x 7 1 4 Anchor Kit 100 Foot Cat 5 Ext Cable 75 Foot Cat 5 Ext Cable 50 Foot Cat 5 Ext Cable 25 Foot Cat 5 Ext Cable Serial Printer Safe Power Supply 5V 12V Uninterruptible Power Supply Dallas Electronic Key 107 AUDITLOK XLV Service Manual AXR SAFE The AXR safe replacement parts include the electronics can lock components and sensors and various mechani cal parts For part location refer to Sections 9 and 10 Parts PART 1 1505A0NZ T 1505A0ZZ 1 15000191 6
132. ote units V2R and V1R ASSUMPTIONS These instructions assume that your system is properly setup itis operating properly and that the user has the required permissions These instructions also assume no errors operator or hardware occur while following procedures and that procedures are followed as writ ten D8C Dispensing Autobank Controller Unit Device Name D8C Outer Door Lock OUTER DR D8C Inner Door Lock INNER DR D8C Vend Assembly MAIN VEND UNIT Manual Drop Box Cash MANUAL DROP D8C o AUTOBANK V2 Device Name V2R1 REGISTER 1 V2R1 For the purposes of this manual procedures fall into three main categories based on types of users Operators are users who typically have access to vend and drop re lated features Managers are users who have the added permissions to load and unload columns open doors run reports and enroll or edit users Access to advanced configuration programming is limited to senior loss pre vention service or factory personnel For ease of refer ence procedures are divided by user type This section contains those procedures used by those enrolled us ers described above as operators or managers For information regarding configuration programming refer to Section 5 V1R Validating Autobank Remote Unit VAR Validating Autobank Remote Unit Device Name V1R2 Door Lock OUTER DR V2R1 Door Lock Validator 1
133. ours VEND AssEMBLY The vend assembly body parts are constructed using patented plastics technology for tight tolerances and long sturdy life The vend assembly consists of the plastic body cup and rotor mechanisms motors main and motor vend boards and interconnecting cables The entire vend assembly may be removed by simply dis connecting certain RJ45 cables and four shoulder bolts Loading Tubes Tubes enter through openings near the top of the safe door and pass into the top of the vend assembly A tube lock plate must be moved to the open position to allow tubes to be loaded The tube lock plate is moved using a Medeco mechanical key switch and cam assembly mounted directly to the door Optic sensors on the main vend board track tubes as they are loaded Vending Tubes Each pair of columns share a cup and rotor mechanism along with a motor and associated hardware The direc tion of rotation determines which column vends Optic sensors track rotor motion to precisely control the vend ing operation An output sensor consisting of a trans mitter board and a receiver board mounted on opposite sides of the vend assembly verifies that tubes fall dur ing vending operations SpeciaL Case D8X The D8X is a unique product This unit does not have CPU nor can it be connected to a system controller as a remote unit The vending hardware is identical to other D8 models except that the main vend board is pro grammed differently
134. pen or not The plunger switch is normally open When the plunger switch is pressed door shut the plunger switch closes Figure 8 20 Door Sensor and Adjustable Detent 51 Lock REPLACEMENT When a lock fails the lock can be replaced indepen dent of electronics Always test the new lock before clos ing the door 1 Remove power from the safe 2 Disconnect the RJ45 cable input to the lock 3 Remove the mounting screws and remove the lock Install replacement lock Reconnect the RJ45 cable input to the lock Restore power to the safe Test operation of the lock thoroughly using the door opening procedures before closing the door Lock OVERRIDE In addition to the normal door procedures it is also pos sible to open a safe door using an override If other pro cedures fail always attempt to override the door before drilling it open To perform a door override contact NKL Technical Support 800 452 4655 8 112 948 8400 Re member if itis an R unit with a Medeco keyswitch you still must have the key even with an override D8 Outer Door Lock Board The outer door lock controller board is mounted on the outer door of all D8 units If this board is replaced the main vend board and main electronics can D8C only must be replaced with it Refer to the Electronics sec tion MecHANICAL PROBLEMS Door blockage loose or broken linkage or some other mechanical problem can prevent a door from opening
135. r Bezel Gasket Retainer 2 1 600226 V2 Dust Cover 1 800234 Screws 8 32 Phillips 1 4 for Cover Note 2 Part of 600071 Assembly Note 3 Part of 600030 Assembly MISCELLANEOUS PART DESCRIPTION T 800339 Operator s Manual T 800346 Installation Instructions T 800207 V2 Label 1 2 x 3 7 8 T 800269 Autobank Label 3 5 x 8 5 T 800301 Label Rear 1 5 8 x 7 1 4 T 800372 Anchor Kit 1 15009073 100 Foot Cat 5 Ext Cable T 15009074 75 Foot Cat 5 Ext Cable T 15009075 50 Foot Cat 5 Ext Cable T 15009076 25 Foot Cat 5 Ext Cable T 15099995 Serial Printer T 15000217 Safe Power Supply 5V 12V T 80037 1 Uninterruptible Power Supply T 15000206 Validator Aux Power Supply MARS T 15000236 Validator Aux Power Supply JCM T 600133 Dallas Electronic Key 103 NIKE AUDITLOK XLV Service Manual V2R SAFE The V2R safe replacement parts include the electronics can validator assembly lock components and sensors and various mechanical parts For part location refer to Sections 9 and 10 Parts DESCRIPTION T 1505AM14 V1C Inner Electronics Assembly MARS For electronic contents of can refer to Figure 9 18 1 1505AJ14 V1C Inner Electronics Assembly JCM For electronic contents of can refer to Figure 9 18 1 15000191 Modular Connector 11 1 600089 Case 1 700209 Can Cover 1 700139 Can Connector Plate 1 15057202 Armor Cable Can to MARS Validator 2 1 15057214 Armor Cable
136. sce oct RUE AE RUE 8 37 JCM Setup DIP 4 7 Select Column Number 8 38 JCM Bezel Connector sss 4 8 Vending In Progress 2 8 39 Transport Head 4 0 Take Change sso aia ture ace i se Eng 8 40 Data Power 4 10 Tube Lock Keyswitch 8 41 Clearing JCM Jams ii 4 11 Eoading eO EP 8 42 Removing and Opening JCM 58 4 12 Press UNLOAD oe ios rn 8 43 5 PIN Safe Power Supply DIN Plug 59 4 13 Select Column 9 1 08 1 Door Wiring Diagram 4 14 Unload in Progress 9 2 D8C 1 Door Inner Electronics Assembly 4 15 Counting TUDES sees ances cocci ipe eo Sb rege ancy 9 3 2 Door Wiring Diagram 4 16 anual Drop a 9 4 D8CI 2 Door Inner Electronics Assembly m 5 1 Programming Flow Chart Users 28 9 5 1 Door Wiring Diagram 5 2 Chart of Initial Factory Defined Default Permissions 29 9 6 D8R 1 Door Inner Electronics Assembly 5 3 Initial Factory Defined Default Group Assignments 30 9 7 D8RI 2 Door Wiring Diagram 5 4 Programming Flow Chart Time Date 9 8 D8RI 2 Door Inner Electronics Assembly
137. sensors and various mechanical parts For part location refer to Sections 9 and 10 Parts PART T 1505AM16 1 1505AJ16 1 15000191 T 600089 1 700209 T 700139 T 15057202 1 15057214 1 15052503 1 15016000 1 15054013 DESCRIPTION V1C Inner Electronics Assembly MARS For electronic contents of can refer to Figure 9 16 Inner Electronics Assembly JCM For electronic contents of can refer to Figure 9 16 Modular Connector 11 Can Case Can Cover Can Connector Plate Armor Cable Can to MARS Validator 2 Armor Cable Can to JCM Validator 2 Armor Cable Can to Outer Door Lock Outer Door Lock Universal Swingbolt Outer Door Sensor Note 1 Part of T 1505AM16 or T 1505AJ16 Assemblies MARS Vatipator Components amp Hanpwant 2 Sets PART T 15072100 T 15072400 1 15072200 1 15073200 600015 800174 800110 800146 800185 1 800313 DESCRIPTION Mars Validator 3800 Non Locking Mars Validator 3900 Locking Mars 3800 Bill Cassette Non Locking Mars 3900 Bill Cassette Locking Mounting Plate Hex Nut 10 24 Validator Mounting 4 Nylon Flange Bushing 2 Nylon Flange Washer 2 Wave Washer 2 Shoulder Bolt 1 2 x 3 8 with 3 4 Hex Head 2 JCM Components amp Harpware 2 Sets PART T 15074100 1 15074101 1 15074102 1 15074103 600038 600039 800128 800110 800146 800185 1 800313 MECHANICAL PART 1 800153 1 800
138. sensors If either sensor indi cates the door has come open when the lock was not fired by its own electronics the burglary alarm signal is actuated Service Manual AUDITLOK XLV Sensor failure may be indicated by lack of deposit re ceipts audible alarm or simply failing to respond prop erly during door access procedure In some cases an inner door may not be accessible when the outer door cannot be sensed opening Note that if an inner door cannot be opened due to an outer door sensor prob lem it may be necessary to reprogram the system such that the inner door operates like an outer door so that it can be opened independently Lock Sensor Locks have an internal sensor to detect lock status This switch may be tested by measuring continuity between pins 3 and 2 normally open or between pins 3 and 4 normally closed at the RJ45 jack on the lock For con venience this measurement may be taken at the end of the cable remember to reverse the pinout when check ing a reversed cable 1 8 1 UNUSED 2 SENSOR SWITCH 3 SENSOR SWITCH COM 4 SENSOR SWITCH 5 6 SOLENOID A 7 8 SOLENOID B RJ45 JACK LOCK Figure 8 19 Outer Door Lock RJ45 Jack Door Sensor A simple spring loaded plunger sensor is used to de tect physical door status While the lock s sensor can determine whether a door is locked or unlocked it is the plunger sensor that detects whether the door is actually o
139. sors Because there are no LED indicators for the sensors the only practical method of testing the optic tube input sensors is to perform the load procedure The most com mon problem is over sensitivity to light The most com mon symptom is counting extra tubes when the safe is loaded This happens primarily in locations where the front of the safe is exposed to direct sunlight The solu tion is to move the safe to a location exposed to moder ate indirect lighting or to position your body in front of the safe so that you block the direct light while loading If a column will not count tubes check the cash report The safe will not count tubes being loaded if it already thinks it has 10 tubes in it If the column does not show 10 tubes and will not count tubes as they are loaded verify programming and verify that the load procedure Section 4 is being followed correctly If no program ming or procedural problems are found replace the Main Vend Board Output Sensors Failure of an output sensor transmitter or receiver mod ule will be indicated by inability to perform an unload or the term UNVERIFIED will print on a vend receipt Physi cal blockage interrupting the output sensory beam will cause the same symptoms Check the output path for blockage before replacing transmitter and receiver mod ules If no blockage is found replace the transmitter and receiver modules These modules are located at the bottom of the vend assemb
140. ss unit or area safes may be grouped for accounting purposes A group of Box Cash locations is called Macro Cash See Figure 5 8 AUDITLOK XLV Service Manual Cash Box New Manual Manual cash is money stored in a compartment with manual drop When creating a manual cash the cash must be named and the entry and exit methods must be defined If the drop drawer has a lock you must select a lock as the drop drawer lock to activate when making a drop Otherwise choose none when selecting the entry method For the exit method select the lock on the door for the compartment where the money is located Cash Box New Validated Validated cash is money dropped to a validator The vali dator or pair of validators in the case of a V2 is mounted behind the outer door of the safe When creating a vali dated cash the cash must be named and the entry and exit methods must be defined Cash MUST BE CREATED for all validator units in order for money dropped to validators to be tracked None of the advanced accounting features and capabilities of the system can be used if box cash is not created properly For the entry means select the validator s in the cash compartment For the exit method select the lock on the door for the compart ment where the money is located Cash Box Edit Once a box cash is created its name may be changed or its entry or exit methods may be redefined Cash Box Delete If a box c
141. stem Controller Validating Safe Dispensing Safe ALARM ALARM SAFE SAFE POWER POWER AUX AUX POWER POWER PRINTER PRINTER DATA 1 DATA 1 Figure 6 2 AuditLok XLV System Data Interconnection 40 Operators Manual NIKE AUDITLOK XLV 7 TROUBLESHOOTING ERROR EXPLANATION SOLUTION Message Time Locked Message Delay In Effect Message User Cannot Access This Door Message Door Open Message Warning Close Door Message Violation Close Door Message Check Printer Message Communication Failure The door or vend assembly you are attempting to access is unavailable due to time lock The vend delay is still counting down You do not have permission to open this door This message appears when you at tempt to use any drop or vend pro cedures when a system door is open 1 The door has been left open until the access period is exhausted An audible beep alerts you to close the door 2 Door sensor failure alarming with door shut 1 The door has been left open until the alarm time is reached A constant audible tone alerts you to close the door 2 The door is sensed open but was not opened by procedure 3 Door sensor failure alarming with door shut The printer is off out of paper out of ribbon or is disconnected Additional information on the screen will indicate what device or compo nent
142. stment Sleeve Stand Off Adjustment Hex Locking Nut 8 32 Door Hinge Assembly 1 x 3 1 2 2 Hinge Body Top Hinge Body Bottom Hinge Pin Ball Bearing Set Screw 1 2 x 20 x 1 2 Brass Bushing Tube Lock Plate Tube Lock Actuator Cam Tube Lock Key Switch D8 Dust Cover Screws 8 32 Phillips 1 4 for Cover Screw 5 16 18 Thread Socket Head 7 8 4 for Vend Assembly Mounting Manual Drop Drawer 3 x 4 5 x 8 Inner Door Lock specify key type Note 3 Part of 1 600048 Assembly Note 4 Part of 1 600030 Assembly MISCELLANEOUS PART T 800338 1 800346 1 800208 1 800268 1 800301 1 800372 1 600131 T 16000039 T BT 1189 T 15000217 1 800371 DESCRIPTION D8X Operator s Manual Installation Instructions D8 Label 1 2 x 3 7 8 Autobank Label 3 5 x 14 25 Label Rear 1 5 8 x 7 1 4 Anchor Kit Replacement Tubes Magnetic Tube Rack Dipstick Safe Power Supply 5V 12V Uninterruptible Power Supply 97 XLV XLV Service Manual V1C SAFE The V1C safe replacement parts include the electronics can validator assembly lock components and sensors and various mechanical parts For part location refer to Sections 9 and 10 Parts PART T 1505AM15 T 1505AJ15 1 15000191 T 600089 1 700209 T 700139 T 15057202 1 15057214 1 15052503 1 15016000 1 15054013 DESCRIPTION V1C Inner Electronics Assembly MARS For electronic contents of can refer to
143. storage of large quantities of money The money is stored in a cassette that is attached to the validator body Types or VALIDATORS MARS and JCM are the two types of bill validators that may be used V1 V2 safes Mechanically the two styles are very different To the end user however there is only one major difference the JCM may be configured for international currencies From a service perspective validators are treated as complete parts Breaking down and repairing validators regardless of failure mode is done only at the factory Figure 8 29 MARS Validator Left and JCM Validator Right VALIDATOR GENERAL THEORY OF OPERATION Validators draw bills in through the bezel pull the bills through an optical reader analyze the bill for denomina tion and authenticity then send the bill through a stack ing mechanism where it is transferred to the storage cassette As the bill data is collected it is reported to its UIB The UIB in turn communicates the financial infor mation to the controller for accounting purposes UIB s are used for two primary reasons First the UIB will allow a choice of validator brands with no change to other system electronics or programming Secondly a failure of the validator will not cause a failure to the main system communications Both JCM and MARS validators require an external aux iliary power supply for operation MARS validators use a 24 V while the JCM validator req
144. t 5 Ext Cable T 15000217 Safe Power Supply 5V 12V T 80037 1 Uninterruptible Power Supply T 15000206 Validator Aux Power Supply MARS T 15000236 Validator Aux Power Supply JCM T 600133 Dallas Electronic Key 105 AUDITLOK XLV Service Manual AXC SAFE The AXC safe replacement parts include the electronics can lock components and sensors and various mechani cal parts For part location refer to Sections 9 and 10 Parts PART T 15059000 T 1505A017 T 1505B017 1 15000191 1 600089 1 700209 1 700139 1 15052503 1 15054100 T 15009070 T 15054014 T 15016000 T 15054013 DESCRIPTION Outer Display Board AXC Inner Electronics Assembly Can 1 Door For electronic contents of can refer to Figure 9 20 AXC Inner Electronics Assembly Can 2 Door For electronic contents of can refer to Figure 9 22 Modular Connector 11 Can Case Can Cover Can Connector Plate Armor Cable Harness Inner Door Knob Lock safes with inner door Cable Inner Lock Harness safes with inner door Inner Door Sensor safes with inner door Outer Door Lock Universal Swingbolt Outer Door Sensor Note 1 Part of T 1505A017 or 1 1505 017 Assembly MECHANICAL PART T 600064 T 10030001 T 10020001 1 10010001 1 10080009 1 10010001 1 10080009 1 06020006 1 06035001 1 600080 1 10000001 1 06020008 1 06020001 1 06500002 1 06141001 1 600081 1 100001343 1 060410063 1 06151001 T 10000141 T 1003
145. t all electrical parts of the vend as sembly are properly mounted on the vend as sembly before mounting the vend assembly onto the safe door 2 Position the vend assembly and install the mounting screws 3 Reconnect all cables to their proper jacks 4 Upon power up the motors should cycle and all cups should settle at their proper positions VENDING TOTALS Vending system totals depend on following procedure as well as sensory function If the tube count is wrong in a column the solution is to unload and reload the col umn The problem is typically operator error involving the load procedure If the tube count is high check for high ambient light at the tube openings in the front of the safe when loading tubes Remember that store per sonnel often load the safe at different hours than your service so be aware that lighting will vary with the hour of day MecHANICAL PROBLEMS Due to the number of moving parts and tight mechani cal tolerances in the vending assembly plastics it is criti cal that they be carefully and precisely assembled and mounted If the vending assembly plastics appear to be mechanically defective the solution is to replace the vending assembly plastic hardware Service Manual RBAUDITLOK XLV VALIDATORS A validator is a unit that accepts bill currency counts it and stores it Optic readers check for currency value and authenticity The advantage of a bill acceptor is neat
146. t with out damaging the optic heads For complete cleaning remove the cassette and blow out the validator in both directions through the bill path JCM Bill Jam The error message BILL JAMMED may appear on the display or you may determine there is a bill jam from visual inspection 1 Cycle validator power to force the stacking mechanism to cycle This often forces a bill to pull through the stacker and elevator Repeat once or twice 2 bill jam open the safe door and tilt the validator forward to access the top and back sections of the transport system 3 Press the front transport latches to release the front transport Swing this transport up to ac cess the front section of the transport mecha nism and remove any debris found Close the front transport when done 4 Pull the release for the back transport section and pull it open Remove any debris found Close the transport when done 5 Ifthe validator continues to reject bills or report a bill jam remove and empty the bill cassette 6 NEVER dig inside the bill path with tools This will destroy the sensor heads 7 Once the bill jam is cleared cycle power to the safe to clear the error message Figure 8 42 Removing and Opening JCM Bill Box Service Manual NIKE XLV JCM Validator Replacement A validator may be replaced without replacing other elec tronics 1 Ensure that power is off to both the safe and th
147. ton 6 An unload receipt will print automatically and you will be charged for the unloaded tubes 24 Service Manual PRINTING REPORTS Use this procedure to print any type of report Before printing a lengthy report such as an audit trail or en rolled user report make sure the printer has enough pa per For complete descriptions of reports refer to Sec tion 7 Step STEP 1 2 3 4 Press REPORT Present key or enter User ID and press ENTER Enter PIN Select the type of report to print Note that you will have to scroll down to access additional reports such as the Config Report If you select OPERATOR choose an individual or to run a Grand X select ALL A grand report is a report showing activity for all users X refers to print ing only Z refers to printing and resetting the trans actions to zero for the start of new business If you select AUDIT REPORT enter the report pe riod Date format is MM DD YY Time is always en tered in 24 hour format 25 NIKE AUDITLOK XLV ES E E Po Log In Action Button Identifier PIN B RBAUDITLOK XLV Service Manual ENROLL USER Use this procedure to add access rights for new sonnel Note You may not enroll any new users at a higher permission than have unless those permis sions are burned into the new user s key Log In Action Button
148. tor Check that the validator stacks Failure to stack indicates a power problem If the validator does not stack check the power supply going into the validator for proper voltage If the power supply is found to be okay replace the valida tor Insert a bill to check validator operation The bill should be pulled through and ejected by the stacking plate If the validator does not pull the bills through properly inspect for debris such as a torn bill paper clip tape etc Clean the validator using compressed air then try again If the validator still does not accept bills in test mode replace the validator When a validator accepts bills in test mode but not in normal operation the problem may be cassette mounting the data cable or the UIB Each should be checked 2 3 4 oo NIKE XLV Service Manual MARS Bezel Indicator Diagnostics In normal operation green indicators on the bezel will light to indicate that the validator is ready to accept bills If the bezel lights do not come on when making a drop there is a problem with the validator UIB data bus or system programming To help determine the most likely cause of trouble observe the validator bezel indicators for activity Flash Code No Lights Interpretation No power or no data signal from safe electronics Check validator power and cable continuity Verify validator operation in test mode Replace the safe s
149. uct is approximately 20 000 lines long Each event recorded includes the identity of the user involved date and time and the details of what took place System Reports Other system reports include an Enrolled User report and a Configuration Report The former prints a list of enrolled users and lists their permissions while the latter displays a list of system components and their critical settings RECEIPTS Receipts print automatically as the result of operator ac tivity For example if you vend a tube a vend receipt prints automatically Other automatic receipts include load unload drop and deposit PRINTER Every AuditLok XLV controller unit is shipped with a se rial line printer for printing receipts and reports The printer connects to the controlling unit via an RJ 45 cable USERS A user is a person with at least some access to AuditLok XLV features A user has an identifier key or number and a PIN for positive identification Users are assigned a set of permissions when enrolled a manager of suffi cient authority may edit those permissions Up to 100 users may be enrolled The system may require users to change their PIN after a certain number of days and may automatically remove users from the system who don t use the system for an extended period PROGRAMMING The system s CPU is pre configured at the factory ac cording to the customer s requirements Virtually every facet of the system may be customized
150. ude both a dispensing safe and at least one valida tor This button is used when purchasing change from the dispensing unit by making a drop to a validator dis pl a This button is used to check system infor mation such as time and date various delays that may be in progress and obtain general information about your system including how to contact Technical Sup port PGRM The program button is used to enroll or modify users or to edit system setup parameters DROP SET This button is used with V1 or V2 units to setup Insta Drop or Extended Drop operation INSTA 12 3 4 These buttons are used with V1 or V2 units when using the Insta Drop feature The purpose is the convenience of making one button validator drops while maintaining audited accountability 1 s Button At almost any point in almost any procedure you may use the ESC button to back up a full step Also the ES C button is used to allow positive user completion of certain activities such as loading tubes or making validator drops J HELP Button The HELP button is used to check device and compo nent status Refer to Section 8 for complete information on how to use HELP to diagnose system problems Service Manual NIKE AUDITLOK XLV 3 INSTALLATION SITE PREPARATION Before installing make sure there is adequate clearance for the body and base of the safe as well as proper elec trical power Space REQUIREMENTS Space must be provided f
151. uires a 12 supply 55 MARS Vatipators MARS 3800 non locking or 3900 locking Series vali dators may be used The standard however is the lock ing style with a 1200 bill cassette MARS validators need to be tilted forward to allow access to the cassette Cas settes must be fully and properly seated with the cas sette lock in the engaged position before the validator will accept bills MARS Setup DIP switches on the validator are used to configure it for operation For normal operation all DIP switches must be in the OFF position Note that any changes to DIP switch settings are not effective until the validator is pow ered up from a no power condition Data from the elec tronics can is connected to the 16 pin port on the valida tor electronics console Power connects to a 9 pin Molex plug at the validator Never connect or disconnect vali dator data cables unless power is removed to both the validator aux power and the main safe electronics safe power MARS Self Test Perform the MARS self test if the validator is suspected of some sort of failure If the unit pulls in a bill and stacks it properly in test mode it proves the validator itself is okay If a validator fails its self test it should be replaced 1 Remove power to the validator and safe Disconnect the data cable to the UIB Remove the cassette from validator Set Switch 8 on SW1 to ON and all other DIP switches to OFF Apply power to the valida
152. units intelligent electronics are lo cated outside the can on D8R units Main Vend and Outer Door Controller boards must be replaced as a set Main Vend Board 1 Using the Remove Devices program procedure Section 5 remove the remote unit from the sys tem controller 2 Mark each cable connection to the main vend board then disconnect each 3 Remove the main vend board by removing cap ture screws 4 Install new main vend board from matched set by reinstalling capture screws 5 Reconnect all cables Outer Door Lock Controller Board 1 Mark each cable connection to the outer door lock controller board then disconnect each 2 Remove the outer door lock controller board by removing capture screws 3 Install new outer door lock controller board from matched set by reinstalling capture screws 4 Reconnect all cables 5 Add the new remote unit to the controller in ventory using the Add Devices procedure Sec tion 5 49 D8X ELectronics Main Vend and Outer Door Controller boards must be replaced as a set Other electronic components may be replaced independently Main Vend Board 1 Mark each cable connection to the main vend board then disconnect each 2 Remove the main vend board by removing cap ture screws 3 Install new main vend board from matched set by reinstalling capture screws 4 Reconnect all cables Outer Door Lock Controller Board 1 Mark each cable connection to
153. uto run the Grand Z daily report Name of business Idle Text PIN parameters length 4 or 6 digits life days auto inactivate months and auto delete months Names of default user permission levels six levels Default permissions or more specifically deviations from standard defaults Conricure Devices Refer also to Section 5 Press PGRM Enter user number and press ENTER Enter PIN number 1536 Press PGRM again Select DEVICES Select the first remote unit listed Select LOCKS Select NAME 10 9 10 Ti 12 13 15 Enter name for the lock i e OUTER DOOR 1 1 Select SET LOCK On all R Units set FIRE TIME to 01 minutes longer if required Continue configuring lock parameters for this lock until all lock parameters are set If this unit is a D8C D8R Select VEND from the device s component screen Set each vend param eter available starting with naming the vend assem bly ie 8 1 VEND Make sure each column is set to the correct per tube value then set group assign ments per column vend delay and unload delay times If this unitis a V1 or V2 select VALIDATOR from the devices component screen Set each validator pa rameter available Give each validator an appropri ate name i e VAL 1 V1R1 VAL 1 V2R2 VAL 2 V2R2 Unless otherwise specified validators will default to 4 way
154. validator not logged into Extended Drop Oth erwise your drop will be credited to the user logged into Extended Drop Load tubes If the message is in er ror unload the column before load ing tubes Open the outer door and clear the tube jam Refer also to Section 8 Reenter the PIN If the PIN is lost use the Edit Users procedure to set a temporary PIN If itis a key enroll it with the desired permissions If it is a user number check and edit user status or enroll the user to a new user number One or more users must be deleted before anyone else may be enrolled Wait 5 minutes for the violation to clear before attempting access again Operator s Manual NIKE AUDITLOK XLV ERROR Message No Permission For This Action No Display Door Will Not Unlock No Error Mes sage Door Will Not Lock No Error Mes sage EXPLANATION You do not have sufficient permis sion to perform the requested action Loss of power to the safe or EPR Possible internal communication problem possible internal lock fail ure possible boltwork jam or failure Possible blockage in door possible lock failure possible boltwork detent problem 43 SOLUTION Contact the store supervisor regard ing this user s permissions or con tact NKL for access Check that the power supply to the safe or EPR is plugged in at both ends See Section 8 Check for blockage see also Sec tion 8
155. ve cash select NO 3 Select the name of the outer door lock when prompted if long numbers appear instead of door names select the first item listed 14 If there is a delay repeat steps 8 through 13 when the delay ends 15 Open the safe door 16 Obtain Operators Manual and any additional docu mentation from the interior of the safe You will need the Operators Manual to complete system program ming Other documentation may also be inside the safe which is important to installation programming or training 17 Unbolt the safe from the pallet or base if pre in stalled by removing the four 5 8 inch lag bolts Note If the safe door remains open for more than a few minutes it will sound an audible alarm Remove power to silence the alarm NIKE AUDITLOK XLV Service Manual INSTALLATION OF SAFE WitHouT 1 Remove any packing material from the base safe 2 Obtain the grout kit and lag bolts from inside the safe and set aside Review grout kit instructions 3 Position the base safe in the installation location 4 Using apencil mark the mounting hole locations on the floor 5 Remove the base safe and set aside 6 Drill four 7 8 inch holes to a depth of at least 3 3 4 inches The holes must be clean Use a vacuum to clean the holes Do not use water to clean the holes 7 Mixthe grout according to the instructions provided 8 Pourthe grout into the four holes filling
156. vel or factory override It is the responsibility of the business management to provide this key Wow r Lock If a lock will not lock the problem may be the lock or the lock controller board To test this remove power from the safe and check if the safe continues to remain un locked If so replace the lock If the safe becomes locked upon removing power replace the electronics Won t UnLock If a safe door will not unlock following the normal door procedures any of several things may be wrong lock failure loose broken lock cable loss of power to the safe loss of communication to the safe R Units failed fire button switch or associated cable R Units failed lock electronics or improper program configuration Remem ber before you can attempt to open the door of an R Unit with a Medeco keyswitch you must have the key in your possession No Deposit This symptom is usually accompanied by no door ac cess time count though the latter is rarely noticed by users Check continuity of the door sensor For external door sensors the problem is usually solved by adjust ing the position of the sensor If adjustment does not solve the problem replace the plunger sensor If the problem is the lock s internal sensor replace the lock Lock Door Sensors Locks have a built in sensor to detect lock status Both interior and exterior safe doors use plunger sensors in addition to internal lock
157. ware set features Name Location outer or inner Delay wait to open Access available to open after delay Alarm time open until alarm Timelock two access periods each day unique Group permission restriction Fire Time remote units Dual Access single or dual user identification Door OPERATION When an outer door opens it must be closed again within a few minutes or an alarm will sound When the door is opened a mechanical detent holds the bolts back to prevent accidental hardware damage when the door is shut The automatic detent also causes the door to au tomatically lock when the door shuts to prevent expo sure and theft In a robbery the door may be opened with a duress code which allows normal access while sending a silent alarm Lock OPERATION Locks are operated directly from a Lock Board A Lock Board is a circuit board mounted inside the safe which communicates via data bus with other system compo nents The cable from the Lock Board to the lock is wired differently than other RJ45 RJ45 cables This means that must use a crossover cable as a standard cable will cause electronic failure The Lock Board also stores lock parameters and handles communication of sensory sta tus as well as firing the lock s solenoid The specific type of lock depends on the application In general a spring bolt knob lock is used for inner compartments and a swing bolt lock is used for exterior safe doors CASH Money enterin
158. wo validators a Box Cash may only have one lock A lock may only be assigned to one Box Cash Macro In a system with more than one safe storing money the system will track the Box Cash of each safe and may also be setup to allow access to and tracking of groups of safes Macro Cash is a group of Box Cashes config ured to function as an aggregate This simply means that you can get reports showing the combined totals of Box Cashes as a Macro Cash It also means you can open multiple safe doors as one evolution when remov ing Macro Cash for bank deposit This is particularly handy for armor car pickup Caution All locks for all Box Cashes within a Macro Cash must have the same delay and timelock settings if any BILL VALIDATION V1 and V2 safes have Validators When a validator is activated the operator simply inserts the bill into the ac ceptor The unit draws in the bill validates its authentic ity and denomination then stacks the bill in its cassette The bill remains in the cassette until removed for either armor car pick up or bank deposit XLV Service Manual VALIDATOR PARAMETERS Bill validators by default are setup to accept all de nominations of the applicable currency they accept bills in any orientation four way acceptance and do not take bookmarks All of these parameters are changeable Note that early systems do not allow any of the above parameters to be edited
159. ystem PIN Life This is how often in days that users are required to change their PIN numbers A setting of 00 gives PIN numbers indefinite life Users System Auto Inactivate This is how long in months that a user remains active since the last time they logged into the system A setting 0100 disables this feature Users System Auto Delete This is how long in months until a user becomes de leted after becoming inactive A setting of disables this feature Users Set Permissions Users Select an individual user and edit their permissions from a long scrolling list of available permissions You may edit any permissions that you currently have access to yourself Users Set Permissions Defaults Select a default permission level to edit You may change the names of defaults as well as edit the permissions of defaults Default permissions are simply the initial per missions granted to users when they are enrolled Edit ing default permissions will not affect permissions of users already enrolled 30 Users Set Permissions Key Require You may preset who requires a key to be enrolled based on permission level If Key Require is set anyone enrolled at that permission level may only be enrolled with a key If Key Require is not set users may be en rolled with keys or a user number Users Enroll Refer to Section 4

Autobank and Intellisafe Service Manual

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