Service Manual - Rise 40 & X9 Rev B- 2014
Contents
1. hold the axle nut in place Use a 15 mm cone wrench to turn the lock nut clockwise to tighten it to 16 Nem 141 in lb 13 Clean the interior of the hub shell with isopropyl alcohol and a clean rag 14 To replace the freehub driver body first apply grease to the threads and the splines of the driver body 17 mm 16 N m 141 in Ib 17 Insert the freehub driver body into the hub shell being careful mm 25 Nem 221 in Ib to align the splines of the freehub driver body with those in the hub shell Insert an 11 mm hex wrench into the freehub driver body then turn the wrench clockwise to thread the driver body from the hub shell and tighten to 25 Nem 221 in lb Press a new bearing into the non drive side end of the hub shell by hand Install a 6000 bearing press adapter onto the bearing press Slide the threaded rod of the bearing press through the non drive side end of the hub shell and out of the freehub driver body Install a 6805 adapter onto the threaded rod and then install FR the bearing press handle i NO Turn the bearing press handle clockwise to press the bearing ai y into the hub until it stops Do not overtighten the bearing Bearing Press Adapters 6805 WIN H NS Apply grease to the non drive side bearing face Press the hub seal onto the non drive side bearing by hand with the stepped side of the seal facing away from the bearing Slide the axle assembly through the freehub dr2. non drive side end of the hub shell and out of the drive side Install a 6806 adapter onto the threaded rod and then install the bearing press hanale Turn the bearing press handle clockwise to press the bearing into the hub shell until it is hand tight Do not overtighten the bearing press be amp 0 21 22 Apply grease to the non drive side bearing face Press the hub seal onto the non drive side bearing by hand with the stepped side of the seal facing away from the bearing 12 Slide the axle through the drive side end of the hub shell and press it into the non drive side bearing until the end of the axle comes through the bearing At a a 13 Install a 17 mm OA spacer a 6803 OA adapter and a 6903 adapter and a new bearing onto the bearing press Slide the threaded rod of the bearing press through the non drive side end of the axle and out of the drive side of the axle Y a t Install a 6003 and a 6903 adapter onto the threaded rod and then install the bearing press handle a at Turn the bearing press handle clockwise to press the bearing w 2 into the hub until it is hand tight Do not overtighten the 17 mm Spacer 68030A 6903 6003 6903 OA T Us Ba 3 Ge a 23 14 Slide the freehub driver spacer onto the axle with the chamferred end away from the hub shell To replace the freehub driver body first apply grease to the threads and the splines of the driver body S
3. sleeves e Disc brake rotors e Corrosion e Rubber moving parts e Brake pads e Wheel braking surfaces e Tools e Foam rings e Chains e Bottomout pads e Motors e Rear shock mounting e Sprockets e Bearings e Batteries hardware and main seals e Cassettes e Bearing races e Upper tubes stanchions e Shifter and brake cables inner Pawls and outer e Transmission gears Notwithstanding anything else set forth herein this warranty is limited to one year for all electronic and electronic related components including motors controllers battery packs wiring harnesses switches and chargers The battery pack and charger warranty does not include damage from power surges use of improper charger improper maintenance or such other misuse This warranty shall not cover damages caused by the use of parts of different manufacturers This warranty shall not cover damages caused by the use of parts that are not compatible suitable and or authorised by SRAM for use with SRAM components This warranty shall not cover damages resulting from commercial rental use TABLE OF CONTENTS RISE 40 FRONT HUB SERVI Escenas ie 5 TOOLS NEEDED FOR SERVICES a nc a 5 DIS AS AAA PP ac deeeseaceetacuesdes seqeaseese csuascaetccecaseasseeunesencecesaceucsactsecssues dec caseanceqessseecsauamcsazede 6 PEA lo e AAA we eget ache ee en nn AP e ea 8 RISE A0 REAR HUB SERVICE A iaa 11 LOS el DB ay Bola PPP e rer ere eee ee eee cr ee ere errr eter ter tr ae ee e
4. spoke tension until the non drive side spoke tension is at approximately 30 40 of the final value 100 kgf 10 kgf 980 N 98 N 13 Continually check for roundness vertical movement and trueness side to side movement Control wheel roundness by tightening loosening the drive side spokes Control wheel trueness by tightening loosening the non drive side spokes 14 Continue tightening both drive side and non drive side spokes in 1 8 1 4 turn increments until you achieve the final drive side spoke tension value of 85 kgf 10 kgf 833 N 98 N a final non drive side spoke tension value of 100 kgf 10 kgf 980 N 98 N and the wheel is round and true 27 28 REAR WHEEL LACING 2 3 4 6 Orient the rim so that the shallow section of the rim is facing up and the brake rotor mounting tabs of the hub the non drive side of the hub are also facing up Shallow section Deep section Thread a spoke nipple a few turns onto each of the twenty four 266 mm spokes Align the SRAM logo on the hub with the valve stem hole in the rim Locate spoke hole O on the spoke bed Insert the flared end of the spoke through spoke hole Ne Install the flared end of spoke O into the corresponding slot on the non drive side hub flange the side with disc rotor tabs as illustrated Ta Repeat steps 4 5 following the illustrated lacing pattern to install spokes 7 Repeat steps 4 amp 5 followin
5. and limitations of this warranty statement from limiting the statutory rights of the consumer e g United Kingdom b Otherwise restrict the ability of a manufacturer to enforce such disclaimers or limitations For Australian customers This SRAM limited warranty is provided in Australia by SRAM LLC 1333 North Kingsbury 4th floor Chicago Illinois 60642 USA To make a warranty claim please contact the retailer from whom you purchased this SRAM product Alternatively you may make a claim by contacting SRAM Australia 6 Marco Court Rowville 3178 Australia For valid claims SRAM will at its option either repair or replace your SRAM product Any expenses incurred in making the warranty claim are your responsibility The benefits given by this warranty are additional to other rights and remedies that you may have under laws relating to our products Our goods come with guarantees that cannot be excluded under the Australian Consumer Law You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure LIMITATIONS OF LIABILITY To the extent allowed by local law except for the obligations specifically set forth in this warranty statement in no event shall SRAM or its third party suppliers be liable for direct indirect
6. caps to 6 N m 53 in lb RISE 40 REAR HUB SERVICE TOOLS NEEDED FOR SERVICE Safety glasses Lithium based grease Nitrile gloves Grease brush 15 mm 17 mm 19 mm cone wrenches Isopropyl alcohol and clean rags 11 mm hex wrench Rubber or plastic mallet Wheels Manufacturing Press 1 Sealed Bearing Press Kit 1 6000 Adapters and 1 6805 Over Axle Adapter from Press 1 Kit Plastic soft jaws Bench vise Enduro Universal Blind Hole Bearing Puller Set BBT 100 Slide Hammer Bearing Puller For spare part number information please refer to the Spare Parts Catalog available on our website at www sram com Lock Nut Washer Bearing Shield Hub Seal Hub Bearing 6000 0 Hub Shell 20 Freehub Driver Body Hub Axle 00 Hub Bearing 6000 Hub Seal Bearing Shield Washer Lock Nut 11 12 DISASSEMBLY Use a 19 mm cone wrench to hold the non drive side bearing 19mm 15mm shield in place Use a 15 mm cone wrench to turn the lock nut counter clockwise to free it from the axle Unthread the lock nut remove it and the washer and set them aside 2 Hold the drive side lock nut in place with a 15 mm cone wrench Use a 19 mm cone wrench to remove the non drive side bearing shield and set it aside 3 Tap the non drive side end of the axle with a rubber mallet to remove the drive side bearing and axle assembly from the hub shell A a Y AN 77 j S 13 4 Insert the 10 mm slide hammer bear
7. e 11 GLA T EMBE A OO 12 PEA S EMRE rere rrr COSTO ee RET err eer OPE E OS 14 WHEEL BUILD amp SPOKE REPLACEMENT iaa 18 TOOLS NEEDED FOR SERVE sonego cre eee cee etn A te cape ey at eee a 18 REPLACEMENT lve eee ne sere A eo 18 FRONT WHEEL LACING 2 iaa 19 REAR WHEEELACINGO nuca 21 SAFETY FIRST We care about YOU Please always wear your safety glasses and protective gloves when servicing SRAM products Protect yourself Wear your safety gear RISE 40 amp X9 FRONT HUB SERVICE TOOLS NEEDED FOR SERVICE Safety glasses Nitrile gloves 2 5 mm hex wrenches 24 mm open end wrench or adjustable wrenchz Wheels Manufacturing Press 1 Sealed Bearing Press Kit 2 6804 Adapters and 1 6806 Over Axle Adapter from Press 1 Kit Wheels Manufacturing Press 3 Over Axle Bearing Adapter Kit 2 6804 Over Axle Adapters from Press 3 Kit Enduro Universal Blind Hole Bearing Puller Set BBT 100 Slide Hammer Bearing Puller Lithium based grease Grease brush Isopropyl alcohol and clean rags Rubber or plastic mallet Bench vise Axle vise Rise 40 Front Hub Service Tool For spare part number information please refer to the Spare Parts Catalog available on our website at www sram com End Cap O Hub Bearing 6804 Hub Shell Hub Axle Hub Bearing 6804 End Cap DISASSEMBLY Insert a 5 mm hex wrench into each of the hub end caps Turn both wrenches counter clockwise to free one of the end ca
8. f the rim is facing up and the brake rotor mounting tabs of the hub the non drive side of the hub are also facing up Deep section Shallow section Thread a spoke nipple a few turns onto each of the twenty four 266 mm spokes Align the SRAM logo on the hub with the valve stem hole in the rim Locate spoke hole O on the spoke bed Insert the flared end of the spoke through spoke hole N Install the flared end of spoke O into the corresponding slot on the non drive side hub flange the side with disc rotor tabs as illustrated Ta Repeat steps 4 5 following the illustrated lacing pattern to install spokes 7 Repeat steps 4 amp 5 following the illustrated lacing pattern to install sookes O 9 8 Press a rubber spacer ball between each of the spoke heads in the non drive side hub flange Rubber Ball Between Spokes 9 Carefully turn the wheel over so that the drive side end of the hub is facing up 10 Repeat steps 4 8 following the illustrated lacing pattern to install the drive side spokes Rubber Ball Between Spokes 11 Use a spoke wrench to turn each of the the drive side spokes in 1 2 turn increments until the drive side spoke tension is at approximately 30 40 of the final value 85 kgf 10 kgf 833 N 98 N 12 Install the wheel into a truing stand Use a spoke wrench to turn each of the the non drive side spokes in 1 2 turn increments to increase the
9. g into the non drive side of the hub shell by hand Install a 6804 bearing press adapter and a new bearing onto the bearing press Slide the threaded rod of the bearing press through the non drive side of the hub shell and out of the drive side Install a 6806 adapter onto the threaded rod and then install the bearing press handle Turn the bearing press handle clockwise to press the bearing into the hub until it stops Do not overtighten the bearing oress A OA A A Wey Bearing Press Adapters o Mu 12 Insert one end of the axle into drive side of the hub shell and press it into the non drive side bearing by hand Press a new bearing onto the drive side end of the axle by hand Install a 6804 bearing press adapter and a 6804 Over Axle adapter onto the bearing press Slide the threaded rod of the bearing press through the non drive side end of the axle and out of the drive side of the axle Install another 6804 Over Axle adapter and a 6804 adapter onto the threaded rod and then install the bearing press handle Turn the bearing press handle clockwise to press the bearing into the hub until it is hand tight Do not overtighten the bearing press MUDA 10 13 Apply grease to the face of non drive side bearing and the face of the drive side bearing Thread the end caps onto the axle by hand Insert a 5 mm hex wrench into each of the end caps Turn both wrenches clockwise to tighten the end
10. g the illustrated lacing pattern to install sookes O 9 8 Press a rubber spacer ball between each of the spoke heads in the non drive side hub flange Rubber Ball Between Spokes 9 Carefully turn the wheel over so that the drive side end of the hub is facing up 10 Repeat steps 4 8 following the illustrated lacing pattern to install the drive side spokes Rubber Ball Between Spokes 11 Use a spoke wrench to turn each of the the drive side spokes in 1 2 turn increments until the drive side spoke tension is at approximately 30 40 of the final value 85 kgf 10 kgf 833 N 98 N 12 Install the wheel into a truing stand Use a spoke wrench to turn each of the the non drive side spokes in 1 2 turn increments to increase the spoke tension until the non drive side spoke tension is at approximately 30 40 of the final value 100 kgf 10 kgf 980 N 98 N 13 Continually check for roundness vertical movement and trueness side to side movement Control wheel roundness by tightening loosening the drive side spokes Control wheel trueness by tightening loosening the non drive side spokes 14 Continue tightening both drive side and non drive side spokes in 1 8 1 4 turn increments until you achieve the final drive side spoke tension value of 85 kgf 10 kgf 833 N 98 N a final non drive side spoke tension value of 100 kgf 10 kgf 980 N 98 N and the wheel is round and true 29 SRATTI WWW Sram co
11. i 17 4 RISE 40 amp X9 Service Manual IM SRAM LLC WARRANTY EXTENT OF LIMITED WARRANTY Except as otherwise set forth herein SRAM warrants its products to be free from defects in materials or workmanship for a period of two years after original purchase This warranty only applies to the original owner and is not transferable Claims under this warranty must be made through the retailer where the bicycle or the SRAM component was purchased Original proof of purchase is required Except as described herein SRAM makes no other warranties guaranties or representations of any type express or implied and all warranties including any implied warranties of reasonable care merchantibility or fitness for a particular purpose are hereb disclaimed LOCAL LAW This warranty statement gives the customer specific legal rights The customer may also have other rights which vary from state to state USA from province to province Canada and from country to country elsewhere in the world To the extent that this warranty statement is inconsistent with the local law this warranty shall be deemed modified to be consistent with such law under such local law certain disclaimers and limitations of this warranty statement may apply to the customer For example some states in the United States of America as well as some governments outside of the United States including provinces in Canada may a Preclude the disclaimers
12. ing puller slotted attachment through the non drive side bearing and tighten it inside the bearing Thread the shaft of the bearing puller into the attachment and then forcefully remove the bearing and hub seal from the hub shell Remove the bearing and hub seal from the slide hammer bearing puller Insert an 11 mm hex wrench into the freehub driver body then turn the wrench counter clockwise to unthread the driver body from the hub shell 6 Clamp the axle in a vice with soft jaws NOTICE When you clamp the axle into a vise use plastic soft jaws to prevent damage to the axle 7 Use a 17 mm cone wrench to hold the axle nut in place Use a 15 mm cone wrench to turn the lock nut counter clockwise to free it from the axle Remove the lock nut and washer and set them aside Use a 17 mm cone wrench to turn the bearing shield counter clockwise to free it from the axle Remove the drive side hub seal and bearing from the axle REASSEMBLY 9 Install a new bearing onto the drive side end of the axle Apply grease to the bearing face then install the seal onto the axle and onto the bearing with the conical side of the seal facing away from the bearing 14 15 Thread the axle nut onto the drive side end of the axle until goes through the seal then use a 17 mm cone wrench to tighten the axle nut against the bearing 12 Install the washer onto the axle and then thread on the lock nut Use a 17 mm cone wrench to
13. iver body until the non drive side end of the axle comes through the hub shell and non drive side bearing Thread the bearing shield onto the non drive side end of the axle until it contacts the hub seal then use a 19 mm cone wrench to tighten the bearing shield against until it is snug but the axle still turns easily 21 Install the washer onto the axle and thread the lock nut onto the axle Hold the non drive side bearing shield in place with a 19 mm cone wrench and use a 15 mm cone wrench to tighten the lock nut to 16 Nem 141 in lb 22 There should be a small amount of side to side play in the hub when it is properly adjusted If there is no play loosen the non drive side lock nut and slightly loosen the non drive side bearing shield Re tighten the lock nut to 16 Nem 141 in Ib 17 15mm 19 mm 16 Nem 141 in Ib 18 RISE 40 142 THRU AXLE REAR HUB SERVICE TOOLS NEEDED FOR SERVICE Safety glasses Lithium based grease Nitrile gloves Grease brush 17 mm cone wrench Isopropyl alcohol and clean rags 12 mm hex wrench Rubber or plastic mallet Wheels Manufacturing Press 1 Sealed Bearing Press Kit Bench vise 1 6003 1 6803 1 6806 1 6903 Adapters from Press 1 Kit E Wheels Manufacturing Press 3 Sealed Bearing Press Kit 1 17 mm Spacer 1 6803 Over Axle Adapter and 1 6903 Over Axle Adapter from Press 3 Kit Enduro Universal Blind Hole Bearing Puller Set BBT 100 Slide Hammer Bearing Pulle
14. lide the freehub driver body onto the axle Squeeze together the pawls of the freehub driver and insert it into the hub shell being careful to align the splines of the freehub driver body with those in the hub shell 17 Make sure the non drive side end cap o ring is free of grease and then press the end cap back onto the axle by hand 24 Insert a 12 mm hex wrench into the non drive side end of the axle Use a 17 mm cone wrench to turn the drive side end cap counter clockwise to remove it from the axle WHEEL BUILD amp SPOKE REPLACEMENT This portion of the service guide covers general wheel build and spoke replacement As there are many different methods for spoke tensioning the following information provides the final sooke tension you should achieve using your preferred method for spoke tensioning TOOLS NEEDED FOR SERVICE Safety glasses Spoke wrench for 5 5 mm external spoke nipples Bladed spoke adjustment tool ex Park Tool BSH 4 Tensiometer with tension conversion chart Truing stand REPLACEMENT PARTS For part numbers please refer to the SRAM Wheels Spare Parts List in the Service section of www sram com Spoke Count Spoke Length 26 Spoke Length 29 Final Spoke Tension Drive side 12 100 kgf 10 kgf 980 N 98 N Q x O hn LL Rear Wheel Non drive side 85 kgf 10 kgf 833 N 98 N 26 FRONT WHEEL LACING 2 3 4 6 Orient the rim so that the deep section o
15. m GEN 0000000004170 Rev B 2014 SRAM LLC
16. ps from the axle Unthread the end cap and set it aside Insert the small end cap removal pin into the holes in the axle Insert the slotted end cap removal tool into the axle so that the slot aligns with the pin small pin 3 Use a 24 mm wrench or adjustable wrench to hold the slotted end cap removal tool in place while you use a 5 mm hex wrench to turn the end cap counter clockwise Unthread the end cap and set it aside Remove the end cap removal tools from the axle 4 Tap the non drive side end of the axle with a rubber mallet to remove the drive side bearing and axle assembly from the hub shell ETA IN 5 Install the axle in a vice with plastic soft jaws or wrap with a rag so that the axle is suspended by the non drive side bearing Tap the axle with a rubber mallet to dislodge the bearing from the axle NOTICE When you clamp the axle into a vise use plastic soft jaws or wrap with a rag to prevent damage to the axle Insert the 20 mm slide hammer bearing puller slotted attachment through the non drive side bearing and tighten it inside the bearing Thread the shaft of the bearing puller into the attachment Forcefully pull back on the slide of the bearing puller to remove the bearing and hub seal from the hub shell Remove the bearing from the slide hammer bearing puller REASSEMBLY 7 Clean the interior of the hub shell with isopropyl alcohol and a clean rag Press a new bearin
17. r For spare part number information please refer to the Spare Parts Catalog available on our website at www sram com DISASSEMBLY Clamp the non drive side end cap in an axle vise A rag can be used to protect the end cap 2 Pull up on the wheel to remove the non drive side end cap from the hub 3 Insert a 12 mm hex wrench into the non drive side end of the axle Use a 17 mm cone wrench to turn the drive side end cap clockwise to remove it from the axle 4 Pull the freehub driver body away from the hub shell to remove it from the axle A Y 0 AXN 20 5 Remove the freehub driver spacer from the axle Tap the drive side end of the axle with a rubber mallet to remove the non drive side bearing and axle assembly from the hub shell 7 Insert the 17 mm slide hammer bearing puller slotted attachment through the non drive side bearing and tighten it inside the bearing Thread the shaft of the bearing puller into the attachment and then forcefully remove the bearing from the hub shell Remove the bearing from the slide hammer bearing puller Remove the bearing seal and the bearing from the axle by hand Clean the axle with isoproply alcohol and a clean lint free rag REASSEMBLY Clean the interior of the hub shell with isopropyl alcohol and a clean rag Install a 6803 bearing press adapter and a new bearing onto the bearing press Slide the threaded rod of the bearing press through the
18. special incidental or consequential damages LIMITATIONS OF WARRANTY This warranty does not apply to products that have been incorrectly installed and or adjusted according to the respective SRAM user manual The SRAM user manuals can be found online at sram com rockshox com avidbike com truvativ com or zipp com This warranty does not apply to damage to the product caused by a crash impact abuse of the product non compliance with manufacturers specifications of usage or any other circumstances in which the product has been subjected to forces or loads beyond its design This warranty does not apply when the product has been modified including but not limited to any attempt to open or repair any electronic and electronic related components including the motor controller battery packs wiring harnesses switches and chargers This warranty does not apply when the serial number or production code has been deliberately altered defaced or removed This warranty does not apply to normal wear and tear Wear and tear parts are subject to damage as a result of normal use failure to service according to SRAM recommendations and or riding or installation in conditions or applications other than recommended Wear and tear parts are identified as e Stripped threads bolts e Handlebar grips e Spokes aluminium titanium e Shifter grips e Free hubs e Air sealing o rings magnesium or steel e Jockey wheels e Aero bar pads e Glide rings e Brake
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