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Fleck 2850 Control Valve Service Manual

1. FLECK RM DELAYED FLECK RM IMMEDIATE FLECK ET RM BADGER AR 128538 12858838 1285888 NR 9ogoboovbovo o 9999 o o o o 0 1112 345678910 Q 11712245 1112 3 4 5 6 7 8 910 1112 3 4 5S 6 7 89100 LEAD VALVE T B LEAD VALVE LEAD VALVE LEAD VALVE BLACK INTERLOCK CABLE TB1 RECEPTACLE WHITE BLUE E 7 LUE MGE REMOTE SIGNAL START REGENERATION TIMER WHITE WHITE WHITE H GR YEL RED YELLOW YELLOW H YEL BROWN BROWN LT BL BLUE BLUE BLACK RED RED BLACK BROWN BLACK BLACK BLACK ol i a za BLUE mur 5 29 x i E PURPLE a dy 9 dl COIL B j GR YEL u x 8 BS PEE 3 EE 3 z j 448 OOOO 3 1 la 4 35 i d EEGEN 2j A EE E dd H zz I LATCHING lt o RELAY D xi H E KI E x a o 2 U PINK E a H ER amp x3 Rb 5 125
2. 2 BLUE BLUE BLACK RED RED BLACK Back 8 i E D 9 i 4X4 8 d x E a g i H i m gt a m H S d d gt z gt D 1 TB1 7 POSITION TERMINAL BLOCK S TM TIMER MOTOR d VDM VALVE DRIVE MOTOR SW1 TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH NOTE SW4 VALVE STEP SWITCH 1 TWO TANK INTERLOCKED SINGLE REMOTE METER SERIES REGENERATION SWS BRINE CAM SWITCH 2 BOTH TANKS NORMALLY IN SERVICE THCAM TIMER HOMING CAM 3 ONLY ONE TANK IN REGENERATION THE OTHER REMAINS IN SERVICE TPCAM TIMER PROGRAM 4 LEAD VALVE REGENERATES FIRST FOLLOWED IMMEDIATELY BY LAG VALVE HCAM VALVE HOMING CAM 5 WITH 24V VALVES THE POWER CORD IS REPLACED WITH BLUE AND WHITE SCAM VALVE STEP CAM WIRES WIRE BLUE TO TB1 6 WHITE TO TB1 1 BVCAM BRINE VALVE CAM 6 VALVE SHOWN IN SERVICE POSITION 13632 02 RevL Fleck 2850 Control Valve OC11 37 SYSTEM 7 WIRING Alternating Regeneration 24V 120V 3 Way Solenoid Output Valve Wiring REMOTE METER WIRING
3. 40 61502 3210 Rev Item No Part No Description Item QTY PartNo Description Housing Timer 3200 dx 14198 Label Indicator Gear Cycle Actuator EA 15465 Label Caution Dial 2 AM Regen Assy Black BF 1 14007 Label of Knob 3200 EE 14045 Label Instruction Screw Hex Wsh 6 20 x 1 2 due 13902 Harness 3200 Label Button RR 40422 es Nut Wire Tan Gear Program Drive Wheel 36 1 15354 01 Wire Ground 4 Retainer Program Wheel Screw Flat Head St 6 20 x 1 2 Program Wheel Assy Pin Spring 1 16 x 5 8 SS Timer Clip Spring de Gear Main Drive Timer Spring Detent Timer AD Complete 3210 Meter Delayed Ball 1 4 Delrin Timer Assembly Pinion Idler AT ds 60405 10 Program Wheel w 3 4 STD Label Spring Idler Shaft S 60405 20 Program Wheel w 3 4 EXT Label Gear 0 10 000 gal Gear Drive us 60405 11 Program Wheel w 3 4 STD Metric Plate Motor Mounting Label 0 8 m3 Tas Motor 120V 60Hz 1 30 RPM 599050022 60405 21 Wheel w 3 4 EXT Range 162 18752 1 Motor 100 50Hz 1 30 RPM m ee ASD E rogram Wheel w qd eis
4. Adapter Assy Sidemount BSP MTC 2850 2900 2930 61415 20NP Adapter Assy Sidemount BSP NP 2850 2900 2930 Air Checks 60002 34 Air Check 500 34 Long 60003 34 Air Check 500 HW 34 Tube 60009 00 Air Check 900 Commercial Less Fittings 60009 01 Air Check 900 Commercial HW Less Fittings Auxiliary Micro Switch 60320 02 Switch Kit 3200 9000 Timer Auxiliary 60320 07 5 e Switch Assy 2850 Aux w Self Tapping Screws 60320 12 Switch Assy 1500 through 2850 Brine Line Flow Control BLFC 60020 25 BLFC 25 GPM 1600 60020 50 BLFC 50 GPM 1600 60020 100 BLFC 1 0 GPM 1600 60010 25 BLFC 1650 25 Plastic 60010 50 BLFC 1650 50 GPM Plastic 60010 100 BLFC 1650 1 0 GPM Plastic Brine Valves 60011 5 5 uns Brine Valve 1650 Less BLFC 60029 Brine Valve 1600 Short Stem Brass Std O rings 60029HW Brine Valve 1600 Short Stem Hot Water 60034 1700 Brine Valve Assy Specify flow control 1 0 5 0 60604 Model 1710 Valve Assy Specify flow control 1 0 5 0 Cam Assemblies 60160 15 Dri
5. c WHITE WHITE Zeng YELLOW YELLOW BROWN BROWN i BLUE BLUE RED BLACK BROWN d BLACK BLACK g a a s GR YEL BLUE BLUE gd m gt D x H E lt E d g x a zz E i I 3 lt Z zl a as o al lt l jo H m GO amp D I a a gg g g z z zl z i i L A 4 403 TB1 9 POSITION TERMINAL BLOCK VDM 2 i TM TIMER MOTOR e H FI BLUE VDM VALVE DRIVE MOTOR i SW1 TIMER HOMING SWITCH i BLACK c SW2 TIMER PROGRAM SWITCH NOTE SW6 SET TO TRIP FOR SIX MINUTES SW3 VALVE HOMING SWITCH TWO TANK INTERLOCKED SINGLE REMOTE METER SERIES REGENERATION SW4 VALVE STEP SWITCH 15 2 BOTH TANKS NORMALLY IN SERVICE SWS AUXILIARY TIMER SWITCH 3 ONLY ONE TANK IN REGENERATION THE OTHER REMAINS IN SERVICE THCAM TIMER HOMING CAM 4 LEAD VALVE REGENERATES FIRST FOLLOWED IMMEDIATELY BY LAG VALVE TPCAM TIMER PROGRAM CAM 5 WITH 24V VALVES THE POWER CORD IS REPLACED WITH BLUE AND WHITE HCAM VALVE HOMING CAM WIRES WIRE BLUE TO TB1 6 WHITE TO TB1 1 SCAM VALVE STEP CAM 6 VALVE SHOWN IN SERVICE POSITION 13632 01 Rev L BLACK YELLOW INTERLOCK CABLE TB1 REMOTE SIGNAL START REGENERATION TIMER WHITE WHITE YELLOW _ YELLOW YELLOW BROWN BROWN
6. BLACK SERO 7847 1 PRODUCTION RELEASED 9726 ADDED SHEET 2 INTERLOCK CABLE RECEPTACLE GRN TB1 GENEE METER IMMEDIATE REGENERATION TIMER WHITE BLUE 1 WHITE ED 1 WHITE WHITE WHITE GR YEL 2 RED YELLOW YELLOW 3 YELLOW BROWN BROWN 5 BLUE 3 i BLACK BROWN 5 BLACK RED RED GR YEL BLACK BLACK BLACK za i H o4 H A BLACK 8 i D m gt d d d g i E 5 Z SE I zz 9 la DS o 3 u Lu S uc d a gt c m a i e 9 s H 1 a i 49 44 44 I TB1 7 POSITION TERMINAL BLOCK z z z z zz TIMER MOTOR tee EE i VDM VALVE DRIVE MOTOR o fall o SW1 TIMER HOMING SWITCH VDM SW2 TIMER PROGRAM SWITCH amp SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SWS BRINE CAM SWITCH THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM NOTES ens HCAM VALVE HOMING 2 INDMDUAL LOCAL METER REGENERATION i i SCAM VALVE STEP CAM ENCAM ES BIBINE VALVE CAM 3 VALVE SHOWN IN SERVICE 40502 01 Rev C BLACK YELLOW INTERLOCK CABLE GRN 781 UR ie EEEE METER IMMEDIATE R i I EDIATE REGENERATION TIMER i WHITE WHITE WHITE 2 RED YELLOW YELLOW i 3 YELLOW BROWN BROWN 4 8 BLUE NES 5 BLACK RED RED GR YEL BLACK BLACK I BLACK ze i E I BLACK ad m gt TB1 7 POSITION TERMINAL BLOCK di m da d TM TIMER MOTOR
7. 0 1 0 2 0 0 20 40 60 PSI 80 100 120 20 40 60 PSI 80 100 120 2 5 DRAW 2 5 DRAW RINSE 1600 2 injector RINSE 1600 3 injector 2 A TOTAL A TOTAL 1 5 1 5 gt gt 1 57 GE GE L 1 0 0 r r 20 40 60 PSI 80 100 120 20 40 60 PSI 80 100 120 3 5 DRAW 3 5 1 DRAW E RINSE 1600 4 injector 3 m RINSE 1700 3C injector 2 5 TOTAL 2 5 A TOTAL 2 2 9 1 5 1 0 5 0 r 20 40 60 PSI 80 100 120 80 PSI 80 5 DRAW 8 4 DRAW TINTO Injector RINSE 1700 4C injector 7 RINSE j 6 4 A TOTAL gt 5 n n o 04 2 3 2 1 0 T T T T T 0 T r 20 40 60 PSI 80 100 120 20 40 60 PSI 80 100 120 10 1 DRAW I RINSE 1700 6C injector A TOTAL 26 4 2 0 20 40 60 PSI 80 100 120 30 OC11 Fleck 2850 Control Valve TR20391 REVA DIMENSIONS 11 90 302 3 6 60 167 5 KZ Tails 61500 2850 LNE Rev C Fleck 2850 Control Valve OC11 31 SYSTEM 4 Typical Single Tank Installation with Optional Meter Optional Meter Manual Shut Off Brine Line Out Brine Tank Resin Tank SYSTEM 5 INTERLOCK Typical Twin Tank Installation with Optional Meter Interlock and No Hard Water Bypass Diaphragm hi Manual Operated Valve Shutoff V Brine Line Brine Tank Resin Tank Unit 2 32 OC11 Fleck
8. BLACK c 9 9 Gr 5 ___ONE PIN H WHITE 1 2 9g BLK CER WHITE en REI RED H TB 13 POSITION TERMINAL BLOCK Te TM TIMER MOTOR LU VALVE DRIVE MOTOR o X1 120V DUAL COIL LATCHING RELAY P N 16807 230V 120V TRANSFORMER P N 40112 SW1 TIMER HOMING SWITCH SW2 PROGRAM SWITCH RELAY TERMINAL BLOCK PINOUT SW3 VALVE HOMING SWITCH SHOWN IN RESET POSITION SW4 VALVE STEP SWITCH SW5 BRINE CAM SWITCH SW6 TIMER AUXILIARY SWITCH TIMER HOMING TPCAM TIMER PROGRAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM NOTE 1 TWO TANK SINGLE REMOTE METER ALTERNATING REGENERATION ONLY ONE TANK IN SERVICE THE OTHER IN REGENERATION OR STANDBY 2 SYSTEM WIRED FOR 3 WAY SOLENOID OUTPUT COIL A CLOSES THE DIAPHRAGM VALVES OF LAG UNIT COIL B CLOSES THE DIAPHRAGM VALVES OF LEAD UNIT 3 VALVE SHOWN IN SERVICE POSITION 17727 01 Rev E BLACK YELLOW INTERLOCK CABLE TBI 477 ME E REMOTE SIGNAL START REGENERATION TIMER i a WHITE WHITE WHITE 2 RED YELLOW a YELLOW H 3 YELLO BROWN BROWN H 4 BLUE BLUE j BLUE i 5 PUR RED ex RED i 6 BLACK BLACK BLACK GR YEL 8 al z i BLUE BLUE 5 ki L 8 BLACK i x i BLACK 9 E xi I ER z E E a 8 E x az 9 9 3 d g 3 39 a E S a AG U i H i EE 99 z z ziz i i l o J i i E E i ANGE uo a D
9. Dial 2 Regen Black 10 eie 1930198 Pinion Idler 11 4 48542 Wier Shaft Bracket Hinger Timer 2 2 22 Screw Phil 6 32 x 1 4 Zinc rem ru x i Harness 3200 qom ee ees ii mm Nut Wire Tan EC sa MOOG 34 1 15354 01 Wire Ground 4 UD RE 18743 1 Motor 120V 60Hz 1 30 RPM 1 18752 1 Motor 100V 50Hz 1 30 RPM Time of Day ge ee Complete 3200 Time Clock 18824 1 Motor 230V 50Hz 1 30 RPM Timer Assembly 7 18826 1 Motor 24V 50Hz 1 30 RPM Ry 60320 02 Switch Kit 3200 9000 Timer dines 19659 1 Motor 24V 60Hz 1 30 RPM Auxiliary Optional desees 19660 1 Motor 230V 60Hz 1 30 RPM EE 61420 03 SE heel cear Assy ilter in Per Pin 16 cis 2s 13278 S Sltd Fillister Hd 6 32 61420 04 Program Wheel Gear ASSy 17442222 1 15424 Spring Detent Timer SE x 2 Sen Hee TEN d eos 15066 Ball 1 4 Dein I eS immed 2 Min Per Pin i T xp 15465 Label Caution 1 11 1 61420 42 Program Wheel Gear Assy 20 2 19210 Program Wheel Assy Filter Immed 2 Min Per Pin Tasse E Gear Main Drive Timer Call your distributor for Part Number 6 OC11 Fleck 2850 Control Valve 3210 METER DELAYED TIMER ASSEMBLY
10. Switch Kit 3200 9000 Timer Auxiliary Optional 29 3230 DO 61420 06 Program Wheel Gear Softener Immediate 2 Min Per Pin 61420 42 Program Wheel Gear Assy Filter Immediate 2 Min Per Pin Call your distributor for Part Number Fleck 2850 Control Valve OC11 9 POWERHEAD ASSEMBLY DESIGNER 3 4 5 LUM 15 ud 61502 2510 Rev B Item No Part No Description eem 40264 Backplate SS Service Valve Operator W T Screws pr jet 3200 Timer 7 or 12 Day inni du T sois 11838 ues Power Cord North America m 19303 01 Austrailian Cord inu 19885 01 Japanese Cord European Cord Ase NEE Strain Relief Desens E 40400 Harness Drive Designer Environmental nunc 2 us 10231 ii Screw Drive Mounting Qe M 2 ss 10302 Insulator 2s 10218 Switch jl E NEE 209095201 Connecting Link Pin 12 10250 zi Retaining Ring Teen 106212 Connecting Link Drive Cam STF Black Roll Pin Drive Bearing d innt 22 14923 Screw Switch Mounting e EERE Ton 41543 Motor Drive 115V 50 60Hz 41545 Motor Drive 230V 50 60Hz 10 OC11 Fleck 2850 Control Valve Item No QTY Part No Description 18 nns ym 425797 una Motor Drive 2AVAC VDC 50 60Hz 202 4 1277175226 Brine Valve Ca
11. zz zz VDM VALVE DRIVE MOTOR x E x i E i SW1 TIMER HOMING SWITCH 3 a 3 o o H SW2 TIMER PROGRAM SWITCH a amp a aj Ya j ei SW3 VALVE HOMING SWITCH d 11 SW4 VALVE STEP SWITCH S 519 SE P SWS BRINE CAM SWITCH Won d THCAM TIMER HOMING CAM d ee eater RARUS ERREUR MADERA TPCAM TIMER PROGRAM CAM co HCAM VALVE HOMING CAM VOM 2 z SCAM VALVE STEP BRINE VALVE NOTE 1 BOTH VALVES IN SERVICE ONLY ONE VALVE IN REGENERATION AT A TIME 2 INDIVIDUAL LOCAL METER REGENERATION 3 VALVE SHOWN IN SERVICE 36 OC11 Fleck 2850 Control Valve 40502 02 Rev C SYSTEM 6 WIRING Series Regeneration Valve Wiring REMOTE METER WIRING FLECK RM IMMEDIATE FLECK RM DELAYED FLECK ET RM BADGER AR 1 2 d 56 1 2 4 6 12 8 4 56 1 2 3 45 6 opoo 1234567 1234567 11254567 11254567 LEAD VALVE LEAD VALVE T B LEAD VALVE T B LEAD VALVE T B LEAD TB1 ART REGENERATION TIMER WHITE BLUE
12. 14801 03c Nozzle Injector 3c Yellow Washer Flow 2 4 GPM 14801 04c Nozzle Injector 4c Green Washer Flow 3 0 GPM 14801 05 Nozzle Injector 5c White Washer Flow 3 5 GPM nn 14801 06 Nozzle Injector 6c Red Washer Flow 4 0 GPM 25 diss 10229 Gasket Injector Cap 1600 Washer Flow 5 0 GPM 118925205 Injector Stainless Steel Retainer Flow Control Tis 10228 Cap Injector O ring 210 560CD Brine 2 uus 14804 Screw Hex Hd Mach 10 24 x Spacer 1700 Brine 2 3 4 18 8 Stainless Steel Piston Brine Valve 1 60034 00 Brine Valve 1700 Blank Brine Valve Stem 00 0e 60034 10 Brine Valve 1700 1 0 gpm Brine Valve Body sae 60034 12 Brine Valve 1700 1 2 gpm QuadRing 009 tenes 60034 15 Brine Valve 1700 1 5 gpm Spring Brine Valve e 60034 20 Brine Valve 1700 2 0 Brine Valve 1700 2 4 gpm Brine Valve 1700 3 0 Brine Valve 1700 4 0 gpm Brine Valve 1700 5 0 gpm Injector Assy 1700 3 NP Complete di 15416 Tube Brine 2900 2750 setae 60381 04 r 1700 4 1 16460 Tube Brine 2850 2900s d _ 60381 05 Injector Assy 1700 5 es 41447 Tube 2900s U F Complete 42183 Tube Brine 1
13. 247 60029 Rev C Part No Description 10692 Screw Slot Hex Hd 10 24X 18 8 Stainless Steel Cap Injector SS Gasket Injector Cap 1600 Screen Injector Nozzle Injector 000 Brown Nozzle Injector 00 Violet Nozzle Injector 0 Red Nozzle Injector 1 White Nozzle Injector 2 Blue Nozzle Injector 3 Yellow Nozzle Injector 4 Green Nozzle Injector 0 PVC Grey Nozzle Injector 1 PVC Grey Nozzle Injector 2 PVC Grey Nozzle Injector 3 PVC Grey Nozzle Injector 4 PVC Grey Nozzle Injector 0 Stainless Steel 10225 70 Nozzle Injector 1 Stainless Steel Le Nozzle Injector 2 Stainless Steel OLS Saen Nozzle Injector 3 Stainless Steel E La err Nozzle Injector 4 Stainless Steel 1600 SERIES BRINE SYSTEM continued Item No Part No Description A aya NEEN 10914 000 Throat Injector 000 Brown 10914 00 Throat Injector 00 Violet iui 10914 0 Throat Injector 0 Red 10914 1 Throat Injector 1 White 10914 2 Throat Injector 2 Blue 10914 3 Throat Injector 3 Yellow nins 10914 4 Throat Injector 4 Green ires 12974 0 Throat Injector 0 PVC Grey eer 12974 1 Throat Injector 1 PVC Grey 12974 2 Throat Injector 2 PVC Grey 12974 3 Throat Injecto
14. Fitting Tube 3 8 Nut Brass 20 5 v js 10330 rci Fitting Sleeve 3 8 Celcon jones 10832 Fitting Insert 3 8 dosi douces TA TOT cce Screen Brine 10828 Fitting Elbow 90 Deg 1 4 NPT x 3 8T 17884 Brine Valve Body Assy 1650 ToS 10249 Spring Brine Valve louis 10250 i Ring Retaining GE RE Guide Brine Valve Stem os 19625 Nut Assy 3 8 Plastic 12552 02 Brine Valve Stem 1600 H NEE 12626 5 5 2 Seat Brine Valve Nees T ases lo AA O ring 018 Are dec 60010 25 BLFC 1650 25 GPM Plastic 60010 50 1650 50 GPM Plastic 60010 100 1650 1 0 GPM Plastic 19625 en Nut Assy 3 8 Plastic Oa 21 10692 Screw Slot Hd 10 24X 18 8 Stainless Steel 11898 Injector Stainless Steel 18 Trees gl 1 2 Gasket Injector Cap 1600 eerie 10227 Screen Injector 16 OC11 Fleck 2850 Control Valve 24 60011 Rev D Part No Description 10913 000 Nozzle Injector 000 Brown 10913 00 Nozzle Injector 00 Violet 10913 0 Nozzle Injector 0 Red LOLS e Tiisin Nozzle Injector 1 White 10913 2 _ Nozzle Injector 2 Blue 10913 3 Nozzle Injector 3 Yellow 10913 4 Nozzle Injector 4 G
15. 0 8 m3 Program Wheel w 3 4 EXT Range 0 40 m3 Program Wheel w 1 4 2 STD Range Label 0 10 500 Program Wheel w 1 1 2 EXT Range Label 0 50 000 Program Wheel w 40M3 STD Range 1 1 2 Meter Label Switch Kit 3200 9000 Timer Auxiliary Optional Program Wheel Gear Assy Filter 2 Min Per Pin Program Wheel Gear Assy Softener 2 Min Per Pin Program Wheel Gear Assy Softener Immediate 2 Min Per Pin Program Wheel Gear Assy Filter Immediate 2 Min Per Pin 3230 REMOTE START TIMER ASSEMBLY Description Housing Timer Spring Clip Insulator Micro Switch Switch Micro Timer Screw Pan Hd Mach 4 40 x 1 1 8 Knob 3200 Screw Hex Wsh 6 20 x 1 2 Label Button geste Pinion Idler t Idler Shaft Spring m Gear Idler Drive Gear e Plate Motor Mounting Motor 120V 60 Hz 1 30 RPM Motor 100V 50Hz 1 30 RPM Motor 23V 50Hz 1 30 RPM ru Motor 24V 50Hz 1 30 RPM Motor 24V 60Hz 1 30 RPM Motor 230V 60Hz 1 30 RPM 61502 3230R REV A Description 16 i Se 13278 e Screw Sltd Fillister Hd Label Caution Program Wheel Assembly 3200 Main Drive Gear Pin Spring 1 16 x 5 8 Stainless Steel Timer Cycle Actuator Arm Bracket Hinge Timer Screw Phil 6 32 x 1 4 Zinc Harness 3230R Nut Wire Tan 2 RE eee 15354 01 Wire Ground 4 28 60320 02
16. 137 Std 560CD Meter Meter Cap Assy STD Range Plastic OB akoo O Aaa ais Meter Cap Assy Ext Range Plastic O 4 12112 Screw Hex Hd Mach 10 24 x 1 2 18 8 Stainless Steel KA aman a PE Flow Straightener 1 1 2 8 NR 12733 eie O Ring 132 Fitting 1 1 2 Quick Connector Nut 1 1 2 Q C Meter Assy 1 1 2 NPT STD Brass Paddlewheel Meter Assy 1 1 2 Inline NPT STD Brass Body Nickel Plated Paddlewheel 60610 01HW Meter Assy 1 1 2 Inline NPT STD Brass Hot Water Paddlewheel Sieg 60610 21 Meter Assy 1 1 2 BSP STD Brass Paddlewheel 60610 21NP Meter Assy 1 1 2 Inline BSP STD Brass Body Nickel Plated Paddlewheel 60611 01 Meter Assy 1 1 2 Inline NPT STD Brass Body Paddlewheel Sleeve to 1 60611 01NP Meter Assy 1 1 2 Inline STD Nickel Plated Paddlewheel Sleeve to 1 60611 23 Meter Assy 1 1 2 Inline BSP STD Paddlewheel Sleeve to 1 EN 60611 23 Meter Assy 1 1 2 Inline BSP MET STD Nickel Plated Paddlewheel 1 Sleeve 22 OC11 Fleck 2850 Control Valve Part No Not Shown 60610 Rev C Description Meter Assy 1 1 2 NPT STD Brass Paddlewheel Meter Assy 1 1 2 Inline NPT EXT Nickel Plate Paddlewheel Meter Assy 1 1 2 Inline NPT EXT Brass Hot Water Paddlewheel Meter Assy 1 1 2 BSP E
17. 2850 Control Valve SYSTEM 6 Twin Series Regeneration Installation with a Remote Meter Remote Meter Diaphragm Operated Valve Diaphragm Operated Electrical Interlock Brine Line Brine Tank Two tanks 1 meter series regeneration system Resin Tank Both units service at the same time Lead Unit When the meter zeroes out the lead unit regenerates Once the lead unit has returned to the service position the J KE lag unit will regenerate SYSTEM 7 Twin Alternator Installation with a Remote Meter Remote Meter 4 Way Solenoid Diaphragm 55 Operated Valve Electrical Interlock Cord Fleck 2850 Control Valve OC11 33 SYSTEM 4 WIRING O 026 mee LI I dJWiL NOLIVH3N3938 I MOTIJA ON NAO38 H1OOAS 1347 89 3n18 q388ls IHN assis UIWIL NOLLVH3N393M Q3AVT3Q YILIN MO 520193MLL Single Valve Regeneration Immediate and Delayed Valve Wiring 34 OC11 Fleck 2850 Control Valve SYSTEM 4 WIRING continued With Remote Starter Valve Wiring ed 89 6 NOILV33N3933 13 VIS TVNOIS 310W33 3lIHM NOILISOd 3OIA I3S NI NMOHS 3ATVA 14 LAL OL3IIHM 5 181 OLIM IAM SIMIM 3018 HLIM CHO V1d33 SI QOO HMOd SHI SJATVA AT NOILV83
18. Brass iav 60366 15 DLFC 1 F x 1 F 15 gpm Brass M 60366 20 DLFC 1 F x 1 F 20 gpm Brass 60366 25 DLFC 1 F x 1 F NPT 25 gpm Brass Mauer 13640 1 F x 1 F Flow Control 30 SJENE 60711 35 DLC 2 NPT 35 DLC 2 NPT 40 gpm DLC 2 NPT 45 Disperser Air Injector Disperser Commercial 1 1 2 2850 2900 9500 Do not use O ring if control is side mounted Fleck 2850 Control Valve 11 13 1600 SERIES BRINE SYSTEM Item Part No Description Item No QTY 2 us 10832 Fitting Insert 3 8 16 ne 24 ee NM dines 12767 s Screen Brine De decens 10328 Fitting Elbow 90 Deg 1 4 PT x 3 8Tube Fitting Tube 3 8 Nut Brass Fitting Sleeve 3 8 Celcon Tube Brine 1600 PVC Tube Brine Valve 2850 2900s Tube Brine Valve 1500 Tube Brine Valve 2510 Tube Brine Valve 2750 2900 Tube Brine Valve 2850s UF Tube Brine Valve 1600 1650 Ring Retaining Guide Brine Valve Stem Spring Brine Valve Quad Ring 009 Brine Valve Body Assy 1600 w Quad Ring VEER 12552 02 Brine Valve Stem 1600 with seat Seat Brine Valve BLFC 25 GPM 1600 BLFC 1 0 GPM 1600 14 OC11 Fleck 2850 Control Valve E es mi O ring 016 2 BLFC 50GPM 1600 2 2 ove
19. Cable 16 50 Fleck 2850 Control Valve OC11 11 MANUAL POWERHEAD ASSEMBLY Description Backplate Manual Bracket Lever Position Screw Spec Mach 1 4 20 x 1 2 E EE 12707 i Washer Spring NU doses 11295 Nut Hex 1 4 20 Mach Screw Zinc o e E 125945252 Lever Valve Position ys 2 2 10231 Screw Slot Hex 1 4 20 x 1 2 18 8 SS Cover Assy Manual Filter Cover Assy Manual Softener Screw Slot Hex Wsh 8 18 x 3 8 Type B RC44 47 tmn 60409 Powerhead Assy Manual 10909 Pin Link 12 OC11 Fleck 2850 Control Valve 60409 Rev A CONTROL VALVE WITH 1700 INJECTOR ASSEMBLY OPTIONAL Item No QTY Part No Description Mo ee eee d 16250 01 Valve Body 2850 Machd Seal 2850 Spacer 9500 2850 Piston 2850 Piston 2850 End Plug Assy 2850 End Plug Assy 2850 Hot Water Gasket Injector Body 1600 1700 O ring 347 O ring 226 Piston 2850 Rod Piston 2850 Pin Link Spacer 2850 NHWBP Screw Hex Hd Mach 1 4 20x1 End Plug Assy 2850 NHWBP Piston Assy 2850 NHWBP O ring Te e AORTE sese Adapter Sidemount O ring 160 Sidemount Flange O ring 142 Base 2850 2900 3930 Rotating Screw Hex Hd 3 8 16x1 Cap 18 8 Washer Flat 3 8 Type A N SERS Piston Assy 2850 HWBP Piston Assy 2850 Hot Water Piston Assy 2850 Filter Converstion NHWBP Piston A
20. Improperly sized drain line flow control Check for proper drain rate Iron in conditioned water Fouled mineral bed Check backwash brine draw and brine tank fill Increase frequency of regeneration Increase backwash time Control cycles continuously Misadjusted broken or shorted switch Determine if switch or timer is faulty and replace it or replace complete power head Drain flows continuously Valve is not programming correctly Check timer program and positioning of control Replace power head assembly if not positioning properly Foreign material in control Remove power head assembly and inspect bore Remove foreign material and check control in various regeneration positions Internal control leak Replace seals and piston assembly 28 OC11 Fleck 2850 Control Valve WATER CONDITIONER FLOW DIAGRAMS 1 Service Position Outlet Hard water enters unit at valve inlet and flows down through the mineral in the mineral tank Conditioned water enters center tube through the bottom distributor then flows up through the center tube around the piston and out the outlet of the valve 2 Backwash Position Hard water enters unit at valve inlet flows through piston down center tube through bottom distributor and up through the mineral around the piston and out the drain line 3 Brine Position Hard water enters unit at valve inlet flows up into injector housing and down t
21. RED d H BLACK 38 OC11 Fleck 2850 Cont TB 8 POSITION TERMINAL BLOCK TM TIMER MOTOR 230V TO 120V TRANSFORMER P N 40112 VALVE DRIVE MOTOR SW1 TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SW5 BRINE CAM SWITCH SW6 TIMER AUXILIARY SWITCH THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM NOTE 1 TWO TANK SINGLE REMOTE METER ALTERNATING REGENERATION ONLY ONE TANK IN SERVICE THE OTHER IN REGENERATION OR STANDBY 2 SYSTEM WIRED FOR 3 WAY SOLENOID OUTPUT COIL A CLOSES THE DIAPHRAGM VALVES OF LAG UNIT COIL B CLOSES THE DIAPHRAGM VALVES OF LEAD UNIT VALVE SHOWN IN SERVICE POSITION rol Valve we TWO MINUTES 17727 02 Rev E SERVICE ASSEMBLIES 24 Hour Gear Assemblies 19205 mone Gear Assy 24 Hour Silver 5600 12 A M 60519 02 Gear Assy 3200 24 Hour 2 Times Day w Silver Label 60519 03 Gear Assy 3200 24 Hour 3 Times Day w Silver Label 60519 04 Gear Assy 3200 24 Hour 4 Times Day w Silver Label 60519 06 Gear Assy 3200 24 Hour 12 00 6 Times Day w Silver Label Adapters 61415 n Adapter Assy Sidemount 2850 2900 2930 61415NP Adapter Assy Sidemount NP 2850 2900 2930 61415 20
22. VALVE 42303 REVA Item No Part No Description Safety Brine Valve 2350 Actuator Assy 2350 Brine Float Assy 2350 30 Wht Float Assy 2350 30 Hot Water Air Check 900 Commercial Less Fittings 1 60009 01 Air Check 900 Commercial Hot Water Less Fittings Fitting Assy 900 Air Check 2350 Fitting Assy 900 Air Check Fleck 2850 Control Valve OC11 25 SEAL amp SPACER TOOLS amp REPLACEMENT Nut Driver Adapter Socket umo O Seal Hook Figure 5 Tools Used in the Seal and Spacer Replacement Description Part No Nut Driver 12664 Socket Adapter 16906 Socket 7 16 12665 Seal Hook 12874 Puller 13061 1500 2510 5600 4650 We TEES 17623 2850 9500 12682 2900 3180 SIUTIBI 11098 1500 2510 2750 REE 12763 5600 9000 9100 4650 12683 2100 3150 E 16516 2850 9500 NOTE Photos shown are for reference only for replacing 1 the seal and spacer Actual valve may be different Turn off water supply to valve Next cycle valve to backwash position then to service Now remove electrical plug from outlet Remove control box cover Disconnect the brine line from the injector housing to the brine valve if your unit has timed brine tank fill Remove the two capscrews that hold the back plate to the valve Grasp the back plate on both sides and slo
23. the service position As you look at the numbered side of the program wheel the group of pins starting at zero determines the length of time your unit will backwash For example if there are six pins in this section the time of backwash will be 12 min 2 min per pin To change the length of backwash time add or remove pins as required The number of pins times two equals the backwash time in minutes How To Change The Length Of Brine And Rinse Time 1 The group of holes between the last pin in the backwash section and the second group of pins determines the length of time that your unit will brine and rinse 2 min per hole To change the length of brine and rinse time move the rapid rinse group of pins to give more or fewer holes in the brine and rinse section Number of holes times two equals brine and rinse time in minutes How To Change The Length Of Rapid Rinse 1 The second group of pins on the program wheel determines the length of time that your water conditioner will rapid rinse 2 min per pin To change the length of rapid rinse time add or remove pins at the higher numbered end of this section as required The number of pins times two equals the rapid rinse time in minutes How To Change The Length Of Brine Tank Refill Time 1 The second group of holes in the program wheel determines the length of time that your water conditioner will refill the brine tank 2 min per hole To change the length o
24. wheel is not rotating with meter output Correction Pull cable out of meter cover and rotate manually Program wheel must move without binding and clutch must give positive clicks when program wheel strikes regeneration stop If it does not replace timer Reason Meter is not measuring flow Correction Check meter with meter checker Fleck 2850 Control Valve OC11 27 TROUBLESHOOTING Problem Cause Correction Water conditioner fails to Electrical service to unit has been Assure permanent electrical service check fuse regenerate interrupted plug pull chain or switch Timer is defective Replace timer Hard water By pass valve is open Close by pass valve salt is in brine tank Add salt to brine tank and maintain salt level above water level Injector screen plugged Clean injector screen Insufficient water flowing into brine tank Check brine tank fill time and clean brine line flow control if plugged Hot water tank hardness Repeated flushings of the hot water tank is required Leak at distributor tube Make sure distributor tube is not cracked Check O ring and tube pilot bed Increase frequency of regeneration Inlet of control plugged due to foreign Remove piston and clean control material broken loose from pipes by recent work done on plumbing system Loss of mineral through drain Air in water system Assure that well system has proper air eliminator line control Check for dry well condition
25. 0 Service Valve Operator Assy 1600 Old Style Complete 20 OC11 Fleck 2850 Control Valve 60150 Rev A 1 METER ASSEMBLY Item No Part No Description disset 12112 2 25 Screw Slotted Hex Head 10 24 50 eege Cap Meter STD Range Plastic TET O ring 137 Impeller Meter Verses Impeller Celcon Hot Water Muere rend Post Meter Impeller Body Meter 27550 nm Meter Assy 1 NP TOT Body Meter 2750 Fitting Nipple 1 Quick Connect Nut 1 Meter Quick Connect Mute NET Flow Straightener T O ring 123 E Meter Cap Assy Ext Range Plastic TR 13847 O ring 137 jb 60391 e Meter Assy 1 NPT STD Range Brass Paddlewheel 60391NP Meter Assy 1 Inline NPT STD Nickel Plated Paddlewheel Nu 60391HW Meter Assy 1 Inline NPT STD Brass Hot Water Paddlewheel Not Shown 60391 Rev D Part No Description 60392 Meter Assy 1 Inline NPT EXT Range 60392NP Meter Assy 1 Inline NPT EXT Brass Body Nickel Plated Paddlewheel 15218 Meter Cap Assy STD Range Brass Hot Water 15297 nns Meter Cap Assy EXT Range Brass Hot Water Fleck 2850 Control Valve OC11 21 1 1 2 METER ASSEMBLY Item No QTY Part No Description Body Meter 2850 9500 Post Meter Impeller Impeller Meter Impeller Celcon Hot Water O Ring
26. 1 2 Brass Connector Piston Assemblies 60105 Piston Assy 2850 60105 001 Piston Assy 2850 560CD 60105 01 Piston Assy 2850 Hot Water 60114 00 Piston Assy Filter 2850 Conversion NHWBP 60114 01 Piston Assy 2850 NHWBP 60114 02 Piston Assy 2850 1600 Conversion NHWBP 60114 03 Piston Assy 2850 1700 Conversion NHWBP Program Wheel Assemblies 60405 20 Program Wheel w 3 4 Ext Label 1 1 2 Std Set 100 60405 30 Program Wheel w 1 Std Label Set 50 60405 40 Program Wheel w 1 Ext Label 60405 70 Program Wheel w 1 Ext Label Fleck 2850 Control Valve OC11 39 SERVICE ASSEMBLIES continued Safety Brine Valves 60014 Safety Valve 2310 60038 Safety Brine Valve 2350 60027 FFA Safety Brine Valve Body 2300 Fitting Facing Arm 60027 FFS Safety Brine Valve Body Fitting Facing Stud 60026 30 SAN Float Assy 2350 30 HW 60028 30 Float Assy 2350 30 White 60028 30 Float Assy 2300 30 Blue White 60068 30 Float Assy 2310 w 30 Rod Sales and Service Aids 40 20 inar Literature 2850 Spec Sheet 1
27. 18824 1 Motor 230V 50Hz 1 30 RPM Range Label 0 10 500 a Motor 24V 50Hz 1 30 RPM 60405 70 Program Wheel w 1 1 2 EXT Motor 24V 60Hz 1 30 RPM Range Label 0 50 000 Motor 230V 60Hz 1 00 RPM ae az Program Wheel w 40M3 STD Screw Fillister Hd 6 32 x 156 Range 1 1 2 Meter Label Pinion Wheel Dri AD Eu u S unos 60320 02 Switch Kit 3200 9000 Timer rogram eer DIVE Auxiliary Optional Clutch Drive Pinion 61420 03 Program Wheel Gear Assy Filter Spring Meter Clutch 2 Min Per Pin Retainer Clutch Spring ee 61420 04 Program Wheel Gear Assy Screw Phil 6 32 x 1 4 Softener 2 Min Per Pin MM OD OZ 61420 06 Program Wheel Gear Assy Soft Bracket Hinge Timer Immed 2 Min Per Pin Insulator od 61420 42 Program Wheel Gear Assy Filter Switch Micro Immed 2 Min Per Pin Switch Micro Timer Screw Pan Hd Mach 4 40 x 1 1 8 Call your distributor for Part Number Fleck 2850 Control Valve OC11 7 3220 METER IMMEDIATE TIMER ASSEMBLY Item No Part No Description A ua S doe NET ZA ME Housing Timer PERE SAS Gear Cycle Actuator System 5 T 19886 Knob 3200 EG 13296 Screw Hex Wsh 6 20 x 1 2 WE 11999 Label Button 13807 ems Gear Program Drive Wheel T assise
28. 3200 5i nne Timer Assy 3200 7 or 12 Day 3210 Meter Delay 3220 Meter Immediate Hole Plug HeyCo Plug Hole HeyCo 88 Dia Drive Cam Assy STF Blue 2900 Item No QTY PartNo 17421 2 uus 19691 9 19800 2550 lt cem dui 19801 2 TOZ 22 edes 10269 29 iss 41581 us unus asss 10872 iine 25 end pum 14202 01 DQG PRIME 60219 02 rM 60219 12 2T nns T assis devin T 60050 23 M 60050 21 60050 22 vo 60320 12 Not Shown S 17470 ui pee TATA t Call your distributor for Part Number BR61501 1500 Rev C Description Plug 1 20 Hole Plug 750 Dia Hole Flush Plug Hole Size Dia 140 Plug Dia 190 Fitting Brine Valve Used on Filter Valves Nut Jam 3 4 16 Used on Fllter Valves Wrench Tighten Plug Hole 125 Dia White Screw Hex WSH 8 32 x 5 16 20 IN LBS 20 Screw Hex Washer 8 32 x 5 16 Hand Tighten Cover Assy Environmental Black Clear Window Cover Assy Environmental Black Black Window Powerhead Assembly Drive Motor Assy 24 VAC DC 50 60 Hz FAM 1 Drive Motor Assy 115V 60 Hz Drive Motor Assy 220V 50 60 Hz SP FAM1 Switch Kit 1500 2850 Drive Motor Cable Guide Assy 2850 Meter
29. 6510 Literature 2850 S Manual Z0 TAT iiie Literature Catalog Assy PWT Residential Commercial Seal amp Spacer Kits 60129 tecti oet eser Seal amp Spacer Kit 2850 60129 20 Seal amp Spacer Kit 2850 Natural 60129 30 Seal amp Spacer Kit 2850 Service Equipment 16 174 su a Silicone 2 oz Tube 16586 8 Silicone Dow 7 8 Lb TOTO entere Stuffer Assy 2850 9500 Puller Tool Assy 2850 9500 60460 Meter Checker Kit Std 60401 nrbis Meter Checker Kit Ext Service Valve Operator Assemblies SVO 604150 2 4 SVO Assy 1600 O S 60150 01 SVO Assy 1600 N S Skipper Wheel Assemblies 14860 Skipper Wheel Assy 7 Day 14381 nes Skipper Wheel Assy 12 Day 2011 Pentair Residential Filtration LLC 16510 RevK 11
30. 700 2850s nn 60381 06 Injector Assy 1700 6c 20 ice 4 14805 Gasket Injector Body 1600 1700 Complete 21522 ee ee Body Injector 1700 Not Shown d 17TTT 02 Body Injector 1700 U F 169 74 Fitting Plastic Female 3 4 x 3 4 Slip 17996 Disperser Air Injector Upflow Only NOTE Item number 26 11893 is used on injector sizes 2 through 18 OC11 Fleck 2850 Control Valve 5C Part number 10228 is used on injector sizes 6C 1710 BRINE SYSTEM ASSEMBLY 20 21 60604 Rev F Item No Part Description Item No Part No Description 1 15341202 nu Brine Valve 1700 Plastic Top erg 16460 Tube Brine 2850 2900s 1 14785 01 Retainer Flow Control Trees 42183 Tube Brine 1700 2850s das 1214841 iius O Ring 210 560CD Brine eg 154161 2 a Tube Brine 2900 2750 A annuus 14798 nne Spacer 1700 Brine 41447 Tube Brine 2900s U F Dieses Tamas VAC enata Piston Brine Valve 2 4 itx 15413 Fitting Elbow Male 1 2T X EN Stem Brine 1710 Plastic 2900 3 8NPT t d 1 41201 Brine Valve 1700 Plastic 22 edes 60605 00 Brine Valve 1710 2750 Blank Bottom l C L I CV r L amp K 60605 10 Brine Valve 1710 2750 1 0 gpm Sleeve Brine Valve S
31. Fleck 2850 Control Valve Service Manual TABLE OF CONTENTS JOB SPECIFICATION SHEET 1 INSTALLATION 2 START UP INSTRUCTIONS ss 2 3200 TIMER SETTING PROCEDURE 3 3210 TIMER SETTING PROCEDURE ss 4 3200 3210 3220 3230 REGENERATION CYCLE SETTING PROCEDURE see 5 3200 TIME TIMER ASSEMBLY ss 6 3210 METER DELAYED TIMER ASSEMBLY 7 3220 METER IMMEDIATE TIMER ASSEMBLY 8 3230 REMOTE START TIMER 9 POWERHEAD ASSEMBLY 10 POWERHEAD ASSEMBLY ENVIRONMENTAL 11 MANUAL POWERHEAD ASSEMBLY 12 CONTROL VALVE WITH 1700 INJECTOR ASSEMBLY 13 1600 SERIES BRINE 14 1650 BRINE SYSTEM 16 1700 BRINE SYSTEM 18 1710 BRINE SYSTEM 19 1600 SERVICE VALVE OPERATOR ASSEMBLY OLD STYLE saree te ci cee cee 20 1 METER ASSEMBLY 21 1 1 2 METER ASSEMBLY 22 2300 SAFETY BRINE VALVE 23 2310 SAFETY BRINE VALVE 24 2350 SAFETY BRINE VALVE 25 SEAL amp SPACER TOOLS amp REPLACEMENT 26 GENERAL SERVICE HINTS FOR METER CONTROL 27 TROUBLESHOOTING see
32. N3938 3L VIT3WWI XO 3LOW3SOCINVI TIONIS l ALON WYD JATVA 3NIN8 WVOAS WYD DIS JAYA WVOS WYD 3ATVA WWOH WYD eBWIL WVOdl WVO ONIWOH 3WIL WVOHL HOLMS WV SMS HOLMS 9315 3ATVA YMS HOLMS ONIWOH 3ATVA EMS HOLMS W V3 OO ld 33WII CMS HOLIMS ONIWOH BWIL LMS YOLOW 3ATVA WOA YOLOW 33WIL WL 312018 Z 181 181 ELINA SIINA TIAA SIJAA WISAWA Osrezit s 11 Dieren Osrezit Osrezit o A 5 9 lt 9 1 9 S y 1 9 p amp I 9 S y 181 3 av OY av 335Qv8 Wa 14 qa vaa Wa XOT SLVICIWWI Wa 3314 ONIJIM 3313W 310W33l Fleck 2850 Control Valve OC11 35 SYSTEM 5 WIRING Interlocked Regeneration Valve Wiring
33. XT Brass Paddlewheel Meter Assy 1 1 2 Inline BSP EXT Brass Body Nickel Plate Paddlewheel Meter Assy 1 1 2 Inline NPT EXT Brass Body Paddlewheel Sleeve to 1 Meter Assy 1 1 2 Inline NPT EXT Nickel Plated Paddlewheel Sleeve to 1 Meter Assy 1 1 2 Inline BSP EXT Brass Body Paddlewheel Sleeve to 1 Meter Assy 1 1 2 Inline BSP EXT Nickel Paddlewheel Sleeve to 1 Sleeve Meter 1 1 2 x 1 Meter Cap Assy STD Range Brass Hot Water Meter Cap Assy EXT Range Brass Hot Water Sleeve Meter 1 5 x 1 2300 SAFETY BRINE VALVE Item No QTY 13 Part No Y 12 12 11 Description Safety Brine Valve 2300 Less Elbow Ball 3 8 Brass Ball Stop Slow Fill Fitting Elbow 90 Deg 1 4 NPT x 3 8 Tube Fitting Insert 3 8 Fitting Sleeve 3 8 Celcon Fitting Tube 3 8 Nut Brass Nut Hex 10 32 Air Check 500 American Hydro Air Check 500 11 38 Long Air Check 500 24 Long Air Check 500 27 Long Air Check 500 32 Long Air Check 500 34 Long Air Check 500 36 Long Air Check 500 48 Long Air Check 500 26 25 Long Air Check 500 33 25 Long Rod Float 30 60027 Rev D QTY PartNo Description 10700 Float Assy White 10150 Grommet 20 Dia o 60028 30 Float Assy 2300 30 White voire 60027 FFA Safety Brine Valve 2300 Fitting Fa
34. ank D System 5 2 5 Tanks Interlock Mechanical 2 4 Tanks Interlock Electronic Meter per unit for Mechanical and Electronic System 6 2 5 Tanks 1 Meter Series Regeneration Mechanical 2 4 Tanks 1 Meter Series Regeneration Electronic m System 7 2 5 Tanks 1 Meter Alternating Regeneration Mechanical 2 Tanks only 1 Meter Alternating Regeneration Electronic System 9 Electronic Only 2 4 Tanks Meter per Valve Alternating H System 14 Electronic Only 2 4 Tanks Meter per Valve Brings units on and offline based on flow 5 Timer Program Settings A Backwash Minutes B Brine and Slow Rinse Minutes C Rapid Rinse Minutes D Brine Tank Refill Minutes E Pause Time Minutes F Second Backwash Minutes 6 Drain Line Flow Control gpm 7 Brine Line Flow Controller gpm 8 Injector Size 9 Piston Type A Hard Water Bypass B No Hard Water Bypass 16510 RevK 11 INSTALLATION Water Pressure A minimum of 20 pounds 1 4 bar of water pressure is required for regeneration valve to operate effectively Electrical Facilities An uninterrupted alternating current A C supply is required Note Other voltages are available Please make sure your voltage supply is compatible with your unit before installation Existing Plumbing Condition of existing plumbing should be free from lime and iron buildup Piping that is built up heavily with lime and or iron should be rep
35. cing Arm pps 60027 FFS Safety Brine Valve 2300 Fitting Facing Stud Fleck 2850 Control Valve OC11 23 2310 SAFETY BRINE VALVE 11 11 12 13 m Led 14 Y 42112 REVA Item No Part No Description Item No Part No Description Body Safety Brine Valve 2310 60002 10 Air Check 500 Safety Brine Valve Assy Hydro Screw Sckt Hd Set 10 24 75 esms 60002 11 38 Air Check 500 11 38 Long Nut Hex 10 24 Nylon Black o eee 60002 24 Air Check 500 24 Long Poppet Assy SBV w O ring tt 60002 27 Air Check 500 27 Long Flow Dispenser e 60002 32 Air Check 500 32 Long O ring 017 me 60002 34 Air Check 500 34 Long Elbow Safety Brine Valve e ce 60002 36 Air Check 500 36 Long Nut Assy 3 8 Plastic 0 60002 48 Air Check 500 48 Long Retainer Drain 60002 26 25 Air Check 500 26 25 Long Safety Brine Valve Assy 2310 60002 33 25 Air Check 500 33 25 Long Grommet 30 Dia Float Assy 2310 w 8 06 Rod S 60068 10 5 Float Assy 2310 w 10 5 Rod 60068 11 5 Float Assy 2310 w 11 5 Rod 60068 20 Float Assy 2310 w 20 Rod cs 60068 30 Float Assy 2310 w 30 Rod 24 11 Fleck 2850 Control Valve 2350 SAFETY BRINE
36. f refill time move the two pins at the end of the second group of holes as required 3 The regeneration cycle is complete when the outer microswitch is tripped by the two pin set at end of the brine tank refill section The program wheel however will continue to rotate until the inner micro switch drops into the notch on the program wheel BRINE amp RINSE SECTION PROGRAM 2 MIN PER HOLE WHEEL FOR REGENERATION CYCLE PIN STORAGE RAPID RINSE SECTION 2 MIN PER PIN BACKWASH SECTION 2 MIN PER PIN Figure 4 61502 3210 Rev A Fleck 2850 Control Valve OC11 5 3200 TIME CLOCK TIMER ASSEMBLY 36 61502 3200 Rev A Item No Part No Description Item QTY PartNo Description 1 22 13870 Housing Timer 3200 17 41754 Pin Spring 1 16 x 5 8 SS Timer 22000 12 2 14265 Clip Sping 23 nono 1 13011 Arm Cycle Actuator 14087 Insulator Ring Skipper Wheel As eite 10890 Switch Micro Spring Detent Timer Sass e 15320 Switch Micro Timer Ball 1 4 SS Oasis 2 es 11419 ccs Screw Pan Hd Mach 4 40 x Skipper Wheel Assy 12 Day 1 1 8 Skipper Wheel Assy 7 Day pm NET Knob 3200 8 5 43296 S Hex Web 6 30 x 1 2 Pointer Regeneration Geen E 2 Sec e sh 6 20 x Dial 12 AM Regen Assy Black SAS UC S
37. gallon setting The capacity gallons arrow 15 shows zero gallons remaining The unit will regenerate tonight at the set regeneration time How To Set The Time Of Day 1 Press and hold the red button in to disengage the drive gear 2 Turn the large gear until the actual time of day is opposite the time of day pointer 3 Release the red button to again engage the drive gear How To Manually Regenerate Your Water Conditioner At Any Time 1 Turn the manual regeneration knob clockwise 2 This slight movement of the manual regeneration knob engages the program wheel and starts the regeneration program 3 The black center knob will make one revolution in the following approximately three hours and stop in the position shown in the drawing 4 Even though it takes three hours for this center knob to complete one revolution the regeneration cycle of your unit might be set for only one half of this time 5 any event conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line Immediate Regeneration Timers These timers do not have a 24 hour gear Setting the gallons on the program wheel and manual regeneration procedure are the same as previous instructions The timer will regenerate as Soon as the capacity gallons reaches zero NOTE The program wheel to the left may be different than the program wheel on the product NOTE To set meter capacity rotate manual knob one 360
38. hrough nozzle and throat to draw brine from the brine tank brine flows down through mineral and enters the center tube through bottom distributor and out through the drain line 4 Slow Rinse Position Hard water enters unit at valve inlet flows up into injector housing and down through nozzle and throat around the piston down through mineral enters center tube through bottom distributor flows up through center tube around piston and out through drain line 5 Rapid Rinse Hard water enters unit at valve inlet flows directly from inlet down through mineral into center tube bottom distributor and up through center tube around piston and out through the drain line 6 Brine Tank Refill Position Hard water enters unit at valve inlet flows up through the injector housing through the brine valve to refill the brine tank Fleck 2850 Control Valve OC11 29 FLOW DATA amp INJECTOR DRAW RATES 0 8 4 DRAW 1600 0 injector 1 2 DRAW 0 7 RINSE 1 MRINSE 1600 1 injector 0 6 TOTAL A TOTAL 0 5 0 8 0 6 503 50 4 i I
39. ing the Drain Line Flow Control fitting DLFC Leave at least 6 15 cm between the DLFC and solder joints when soldering pipes that are connected on the DLFC Failure to do this could cause interior damage to the DLFC 7 Teflon tape is the only sealant to be used on the drain fitting The drain from twin tank units may be run through a common line 8 Make sure that the floor is clean beneath the salt storage tank and that it is level 9 Place approximately 1 25 mm of water above the grid plate If a grid is not utilized fill to the top of the air check Figure 1 in the salt tank Do not add salt to the brine tank at this time 10 On units with a by pass place in by pass position Turn on the main water supply Open a cold soft water tap nearby and let run a few minutes or until the system is free from foreign material usually solder that may have resulted from the installation Once clean close the water tap 2 e OC11 Fleck 2850 Control Valve 11 Slowly place the by pass in service position and let water flow into the mineral tank When water flow stops slowly open a cold water tap nearby and let run until the air is purged from the unit 12 Plug unit into an electrical outlet Note All electrical connections must be connected according to local codes Be certain the outlet is uninterrupted 60002 Rev E Figure 1 Residential Air Check Valve START UP INSTRUCTIONS The water softener should be installed wi
40. laced If piping is clogged with iron a separate iron filter unit should be installed ahead of the water softener Location Of Softener And Drain The softener should be located close to a drain to prevent air breaks and back flow BY PASS VALVES Always provide for the installation of a by pass valve if unit is not equipped with one Water pressure is not to exceed 125 psi 8 6 bar water temperature is not to exceed 110 F 43 C and the unit cannot be subjected to freezing conditions Installation Instructions 1 Place the softener tank where you want to install the unit making sure the unit is level and on a firm base 2 During cold weather the installer should warm the valve to room temperature before operating 3 All plumbing should be done in accordance with local plumbing codes The pipe size for residential drain line should be a minimum of 1 2 13 mm Backwash flow rates in excess of 7 gpm 26 5 Lpm or length in excess of 20 6 m require 3 4 19 mm drain line Commercial drain lines should be the same size as the drain line flow control 4 Referto the dimensional drawing for cutting height of the distributor tube If there is no dimensional drawing cut the distributor tube flush with the top of the tank 5 Lubricate the distributor O ring seal and tank O ring seal Place the main control valve on tank Note Only use silicone lubricant 6 Solder joints near the drain must be done prior to connect
41. m Separate Time Fill Black See EE Switch Kit 1500 thru 2850 Optional Drive Cam Assy STF Blue Powerhead Assy Not Shown Screw Timer Mounting Hole Plug Hole Plug Screw Thumb Cable Guide Assy 2850 Meter Cable 16 50 Cover Designer 1 Pc Black Bracket is integrated into the motor Bracket is integrated into the motor and picture may not reflect actual component Call your distributor for Part Number Motor drawing may not resemble actual For Service Assembly Numbers See the Back of this Manual POWERHEAD ASSEMBLY ENVIRONMENTAL Item QTY Part No Description n eech 18697 15 Backplate Hinged 2 cs ius pr 11838 nnus Power Cord 6 North American Flat 19303 01 Power Cord 6 Austrailian 19885 01 Power Cord 6 Japanese 11545 01 Power Cord 6 European Strain Relief Cord Harness Drive Designr Envirmtl Screw Slot Hex 1 4 20 x 1 2 35 IN LBS 20 Switch Micro Pin Connecting Rod Spring Pin Roll 3 32 x 7 8 Screw Pan Hd MACH 4 40 x 1 5 0 IN LBS 10 Motor Drive 115V 60 Hz Motor Drive 220V 50 60Hz SP Fam 1 TEAG aes 42519 osos Motor Drive 24 VAC DC 50 60 Hz Fam 1 2 12777 e Cam Shut off Valve 19 uu 2n 10300 Screw Hx Wash Head 8 x 3 8 20 IN LBS 20 D VE NEEN
42. n 28 WATER CONDITIONER FLOW 5 29 FLOW DATA amp INJECTOR DRAW RATES 30 31 SYSTEM osa aonesnaan 32 SYSTEM 5 INTERLOCK sse 32 E 33 SYSTEM 7 33 SYSTEM 4 WIRING sisses 34 SYSTEM 5 WIRING 36 SYSTEM 6 WIRING s in 37 SYSTEM 7 WIRING caecitate 38 SERVICE ASSEMBLIES 39 JOB SPECIFICATION SHEET Job Number Model Number Water Hardness ppm or gpg Capacity Per Unit Mineral Tank Size Diameter Height Salt Setting per Regeneration 1 Type of Timer A 7 Day or 12 Day B Meter Initiated 2 Downflow 3 Meter Size A 3 4 Std Range 125 2 100 gallon setting B 3 4 Ext Range 625 10 625 gallon setting C 1 Std Range 310 5 270 gallon setting D 1 Ext Range 1 150 26 350 gallon setting E 1 1 2 Std Range 625 10 625 gallon setting F G H ls J K Upflow Upflow Variable 1 1 2 Ext Range 3 125 53 125 gallon setting 2 Std Range 1 250 21 250 gallon setting 2 Ext Range 6 250 106 250 gallon setting 3 Std Range 3 750 63 750 gallon setting 3 Ext Range 18 750 318 750 gallon setting Electronic Pulse Count Meter Size 4 System Type gt System 4 1 Tank 1 Meter Immediate or Delayed Regeneration B System 4 Time Clock C System 4 Twin T
43. ol with the brass sleeve on one end This is a double purpose tool see The male end acts as a pilot to hold the spacers as they are pushed into the valve body and the brass female end is used to insert the seals into the valve body Injector Figure 9 12 To restuff a valve body first take the end ring the plastic or brass ring without holes then with your thumb press the button on the brass sleeve end The large dia inner portion is now exposed see Figure 8 Place the end ring on this pilot with the lip on the end ring facing the tool Push the tool into the valve body bore until it bottoms While the tool is in the valve body take a seal and press it into the inside diameter of the exposed brass female end 13 Remove the tool turn it end for end and insert it into the valve body bore While holding the large dia of the tool slide it all the way into the valve body bore until it bottoms Then push the center button to push the seal of the tool and leave it in place in the valve body 14 Remove the tool from the valve body and push the center on the brass female end to expose the pilot on the opposite end Place a spacer on this end and insert the spacer and tool into the valve GENERAL SERVICE HINTS FOR METER CONTROL Problem Softener delivers hard water Reason Reserve capacity has been exceeded Correction Check salt dosage reguirements and reset program wheel to provide additional reserve Reason Program
44. ol box cover 7 Putsalt in the brine tank NOTE Do not use granulated or rock salt 3200 TIMER SETTING PROCEDURE How To Set Days On Which Water Conditioner Is To Regenerate Figure 2 Rotate the skipper wheel until the number 1 is at the red pointer Set the days that regeneration is to occur by sliding tabs on the skipper wheel outward to expose trip fingers Each tab is one day Finger at red pointer is tonight Moving clockwise from the red pointer extend or retract fingers to obtain the desired regeneration schedule How To Set The Time Of Day 1 Press and hold the red button in to disengage the drive gear 2 Turn the large gear until the actual time of day is at the time of day pointer 3 Release the red button to again engage the drive gear How To Manually Regenerate Your Water Conditioner At Any Time 1 Turn the manual regeneration knob clockwise 2 This slight movement of the manual regeneration knob engages the program wheel and starts the regeneration program 3 The black center knob will make one revolution in the following approximately three hours and stop in the position shown in the drawing 4 Even though it takes three hours for this center knob to complete one revolution the regeneration cycle of your unit might be set for only one half of this time 5 any event conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line How to Adjust Regenerati
45. on Time 1 Disconnect the power source 2 Locate the three screws behind the manual regeneration knob by pushing the red button in and rotating the 24 hour dial until each screw appears in the cut out portion of the manual regeneration knob 3 Loosen each screw slightly to release the pressure on the time plate from the 24 hour gear 4 Locate the regeneration time pointer on the inside of the 24 hour dial in the cut out 5 Turn the time plate so the desired regeneration time aligns next to the raised arrow 6 Push the red button in and rotate the 24 hour dial Tighten each of the three screws 7 Push the red button and locate the pointer one more time to ensure the desired regeneration time is correct 8 Reset the time of day and restore power to the unit SERVICE POSITION INDICATOR 24 HR GEAR MANUAL REGENERATION TO SET TIME OF DAY PRESS RED BUTTON AND TURN LARGE DIAL UNTIL SKIPPER WHEEL 12 DAY SHOWS EVERY OTHER DAY REGENERATION RED TIME SET BUTTON 3200 ADJUSTABLE REGENERATION TIMER IMPORTANT SALT LEVEL MUST ALWAYS BE ABOVE WATER LEVEL IN BRINE TANK 61502 3200 Rev A Figure 2 Fleck 2850 Control Valve OC11 3 3210 TIMER SETTING PROCEDURE Typical Programming Procedure Calculate the gallon capacity of the system subtract the necessary reserve requirement and set the gallons available opposite the small white dot on the program wheel gear Figure 3 NOTE Drawing shows 8 750
46. r PVC Grey 12974 4 Throat Injector 4 PVC Grey SOA 10226 0 Throat Injector 0 Stainless Steel 10226 1 Throat Injector 1 Stainless Steel Viris 10226 2 Throat Injector 2 Stainless Steel Arsch 10226 3 Throat Injector Stainless Steel eds 10226 4 Throat Injector 4 Stainless Steel KE Tacs TCG aen Body Injector 1600 17776 02 Body Injector 1600 Upflow uui dias 16221 Disperser Air 24 sae Tus 14805 Gasket Injector Body 1600 1700 Vim T 60480 01 Injector Assy 1600 1 Plastic iiim 60480 02 Injector Assy 1600 2 Plastic 60480 03 Injector Assy 1600 3 Plastic m 60480 04 Injector Assy 1600 4 Plastic 60481 21 Injector Assy 1600 1 S S Brass 60481 22 Injector Assy 1600 2 S S Brass SREL 60481 23 Injector Assy 1600 3 S S Brass 60080 11 Injector Assy 1600 1 PVC UN 60080 12 Injector Assy 1600 2 PVC 60080 14 Injector Assy 1600 4 PVC 26 editi 60029 010 Brine Valve 1600 0 25 gpm Lee 60029 020 Valve 1600 0 50 gpm 60029 030 Valve 1600 1 0 Upflow Only Fleck 2850 Control Valve OC11 15 1650 BRINE SYSTEM ASSEMBLY Item No QTY PartNo Description Item No yp 10829
47. reen 12913 0 Nozzle Injector 0 PVC Grey 12973 1 Nozzle Injector 1 PVC Grey qTa9T 3 2 eoe Nozzle Injector 2 PVC Grey 12973 3 iiis Nozzle Injector PVC Grey 12973 4 Nozzle Injector 4 PVC Grey 10225 02 Nozzle Injector 0 Stainless Steel 40225 1 ua Nozzle Injector 1 Stainless Steel 10225 2 Nozzle Injector 2 Stainless Steel 10225 3 Nozzle Injector 3 Stainless Steel 10225 4 Nozzle Injector 4 Stainless Steel 1650 BRINE SYSTEM ASSEMBLY continued Item No QTY Part No Description Throat Injector 000 Brown Throat Injector 00 Violet Throat Injector 0 Throat Injector 1 Throat Injector 2 Throat Injector 3 Throat Injector 4 Throat Injector 0 Throat Injector 1 Throat Injector 2 Throat Injector 3 Throat Injector 4 Throat Injector 0 Steel Throat Injector 1 Steel Throat Injector 2 Steel Throat Injector 3 Steel Throat Injector 4 Steel Body Injector 1600 Red White Blue Yellow Green PVC Grey PVC Grey PVC Grey PVC Grey PVC Grey Stainless Stainless Stainless Stainless Stainless Body Injector 1600 Upflow Disperser Air Gasket Injector Body 1600 1700 Retainer Flow Control Washer Flow Control 50 GPM Washer Flow Control 25 GPM Washer Flow Control 1 0 GPM Q
48. revolution to set gallonage 24 Hour Gear Manual Regeneration Knob TO SET TIME OF DAY PRESS RED BUTTON AND TURN LARGE DIAL UNTIL TIME IS AT ARROW Service Position Indicator TO MANUALLY START CYCLE Capacity Gallons Remaining Program Wheel Red Time Set Button White Dot Gallon Capacity Gallons Label Immediate regeneration timers do not have a 24 hour gear No time of day can be set 61502 3200 Rev A Figure 3 4 OC11 Fleck 2850 Control Valve 3200 3210 3220 3230 REGENERATION CYCLE SETTING PROCEDURE How To Set The Regeneration Cycle Program The regeneration cycle program on your water conditioner has been factory preset however portions of the cycle or program may be lengthened or shortened in time to suit local conditions 3200 Series Timers Figure 4 1 To expose cycle program wheel grasp timer in upper left hand corner and pull releasing snap retainer and swinging timer to the right To change the regeneration cycle program the program wheel must be removed Grasp program wheel and squeeze protruding lugs toward center lift program wheel off timer Switch arms may require movement to facilitate removal Return timer to closed position engaging snap retainer in back plate Make certain all electrical wires locate above snap retainer post Timer Setting Procedure How To Change The Length Of The Backwash Time The program wheel as shown in the drawing is in
49. s cenas Td sudes 13806 ss Retainer Program Wheel 19748 Screw Flt Hd St 6 20 x 1 2 instit lagen 14265 iue Spring Clip TO BG EE 130182 Pinion Idler e o TE Shaft Spring AD PE has TSO Gear Idler Drive Gear Plate Motor Mounting Motor 120V 60 Hz 1 30 RPM Motor 100V 50Hz 1 30 RPM EE 18824 1 Motor 230V 50Hz 1 30 RPM M 18826 1 Motor 24V 50Hz 1 30 RPM Trgi 19659 1 Motor 24V 60Hz 1 30 RPM d 19660 1 Motor 230V 60Hz 1 30 RPM Screw Sltd Fillister Hd Pinion Program Wheel Clutch Drive Pinion Meter Clutch Spring Retainer Clutch Spring Screw Phil 6 32 x 1 4 Zinc Bracket Hinge Timer Insulator Micro Switch Switch Micro Timer Screw Pan Hd Mach 4 40 x 1 1 8 Label Indicator Label Caution 8 OC11 Fleck 2850 Control Valve Item No QTY Part No 29 30 Ey mer T ass FM NS E ENS 15354 01 Call your distributor for Part Number 4 5 237 61502 3220 Rev Description Label Time of Day Label Instruction Harness 3220 Nut Wire Tan Wire Ground 4 Program Wheel Assembly 9000 3230 Pin Spring 1 16 x 5 8 Stainless Steel Timer Gear Main Drive Complete 3220 Meter Immediate Timer Assembly Program Wheel w 3 4 STD Label 0 2 100 gal Program Wheel w 3 4 EXT Label 0 10 000 gal Program Wheel w 3 4 STD Metric Label
50. ssy 2850 Piston Assy NHWBP Replacement Piston Assy 2850 Piston Assy NHWBP 1600 60114 03 Piston Assy 2850 Piston Assy NHWBP 1700 t eerste 060129 ses Seal and Spacer Kit 2850 Used for Cold and Hot Water p 60129 20 Seal and Spacer Kit 2850 Plastic Spacers 10 11 12 Be fa 7 1 16 B ie 2 3 i A 15 ae eg gt NO HARD WATER PISTON 4 n 204 61500 2850 REV D Item No Part No Description PET 60129 30 Seal and Spacer Kit 2850 Plastic Spacers 559 PE Seals DO MN 61415 cues Adapter Assy Sidemount 2850 2900 NPT 61415 20 Adapter Assy Sidemount 2850 2900 BSP Not Shown dos 60366 00 DLFC 1 NPT Blank 60366 35 DLFC 1 F 3 4 F 3 5 Brass 60366 40 DLFC 1 F 3 4 F 4 0 Brass dns 60366 45 DLFC 1 F 3 4 F 4 5 gpm Brass 60366 50 DLFC 1 F 3 4 F 5 0 gpm 60366 60 DLFC 1 F 3 4 F NPT 60 60366 70 DLFC 1 F x 3 4 F 70 Brass METNE 60366 8 0 DLFC 1 F x 1 F 8 0 Brass 60366 9 0 DLFC 1 x 1 F 9 0 Brass 60366 10 DLFC 1 F x 1 F NPT 10 gpm Brass 60366 12 DLFC 1 F x 1 F NPT 12 gpm
51. tem 60605 12 Brine Valve 1710 2750 1 2 gpm Quad Ring 009 2 2 60605 15 Brine Valve 1710 2750 1 5 gpm O Ring 2mmx35mm 4 60605 20 Brine Valve 1710 2750 2 0 gpm Spring Brine Valve 24 60605 24 Brine Valve 1710 2750 2 4 gpm Ring Retaining 60605 30 Brine Valve 1710 2750 3 0 gpm Guide Brine Valve Stem 2 60605 40 Brine Valve 1710 2750 4 0 gpm Screw Hex Wsh Mach 8 32X 2 60605 50 Brine Valve 1710 2750 5 0 gpm 5 16 Not Shown Nut Assembly 1 2 Plastic 4s 19151 Washer Flow 1 0 gpm Nut 2900 w Sleeve 1799 Disperser Air Injector eet Fitting Insert 1127 Tube 1 414193 00 Label Blank BLFC 1710 Fleck 2850 Control Valve OC11 19 1600 SERVICE VALVE OPERATOR ASSEMBLY OLD STYLE Sp 99 4 10 8 D 1 12 Item No Part No Description Mes duces 14449 Guide Brine Valve Stem DEES N E 10250 i Ring Retaining tp res 10249 a Spring Brine Valve Ase Tasse 12550 asas Quad Ring 009 Dustin Ten 10785 SVO Body Assy Brass Valves ET goe 12552 02 Brine Valve Stem 1600 w Seat yo ies KE Seat Brine Valve Fitting Insert 3 8 Fitting Sleeve 3 8 Celcon Fitting Tube 3 8 Nut Brass Fitting Compression 1 4 x 3 8 12 ics T ees 6015
52. th the inlet outlet and drain connections made in accordance with the manufacturer s recommendations and to meet applicable plumbing codes 1 Turn the manual regeneraton knob slowly in a clockwise direction until the program micro switch lifts on top of the first set of pins Allow the drive motor to move the piston to the first regeneration step and stop Each time the program Switch position changes the valve will advance to the next regeneration step Always allow the motor to stop before moving to the next set of pins or spaces NOTE For electronic valves please refer to the manual regeneration part of the timer operation section If the valve came with a separate electronic timer service manual refer to the timer operation section of the electronic timer service manual 2 Position the valve to backwash Ensure the drain line flow remains steady for 10 minutes or until the water runs clear see above 3 Position the valve to the brine slow rinse position Ensure the unit is drawing water from the brine tank this step may need to be repeated 4 Position the valve to the rapid rinse position Check the drain line flow and run for 5 minutes or until the water runs clear 5 Position the valve to the start of the brine tank fill cycle Ensure water goes into the brine tank at the desired rate The brine valve drive cam will hold the valve in this position to fill the brine tank for the first regeneration 6 Replace contr
53. uad Ring 009 Sleeve Brine Valve Quad Ring 009 560CD Stem Tube Brine Valve 2850 1600 Tube Brine Valve 2510 Tube Brine Valve 2850s Tube Brine Valve 1500 Tube Brine Valve 2750 Tube Brine Valve UF 1600 1650 Injector Assy 1600 Injector Assy 1600 Injector Assy 1600 Injector Assy 1600 Injector Assy 1600 Brass Injector Assy 1600 Brass Injector Assy 1600 Brass Injector Assy 1600 Injector Assy 1600 Injector Assy 1600 1 Plastic 2 Plastic 3 Plastic 4 Plastic 1 S S 2 S S 3 S S 1 PVC 2 PVC 4 PVC Item No QTY Part No Description 60011 010 Brine Valve 1650 0 25 gpm po 60011 020 Valve 1650 0 50 60011 030 Valve 1650 1 0 Upflow Only tem 14 includes Items 25 and 26 Fleck 2850 Control Valve OC11 17 1700 BRINE SYSTEM ASSEMBLY Retaining Ring Guide Stem Fitting Insert 1 2 Tube Nut 2900 w Sleeve Fitting Elbow Male 1 2T x 3 8 60034 Rev D Description Item No QTY PartNo Description Plug End Brine Valve Gre SE 14802 03c Throat Injector 3c Yellow QuadRing 020 c 14802 04c Throat Injector 4c Green Washer Flow 1 2 GPM 14802 05 Throat Injector 5c White Washer Flow 1 5 GPM 14802 06 Throat Injector 6c Red Washer Flow 2 0 GPM
54. ve Cam Assy STF Blue Covers 60219 Environmental 6023224 ses Designer 2 Piece 60232 110 Cover Designer 1 Pc Black Drain Line Flow Controls 60366 1 FNPT 3 4 FNPT Specify flow control 6 7 0 60701 1 FNPT x 1 FNPT Specify flow control 8 0 25 0 60702 1 FNPT x 1 MNPT Specify flow control 8 0 25 0 60708 1 FNPT 3 4 FNPT Specify flow control 8 0 25 0 60721206 5 me 1 FNPT x 1 FNPT Specify flow control 6 7 0 Drive Assemblies 60050 21 Drive Assy 2750 STF 120V Softener Injector Assemblies Complete 603812 1700 Injector Assy Specify size of Injector 60480 1600 3 8 Brine Specify size of injector 60481 1600 Brass 3 8 Brine Specify size of injector Meters 60613 Meter Assy 2750 Electronic 1 60610 01 Meter 2850 9500 1 1 2 Std 60610 02 Meter 2850 9500 1 1 2 Ext 60391 nente Meter Assy 2750 60392 items Meter Assy 2750 1 Ext 60614 nme Meter Assy 2850 9500 Electronic 1 1 2 Meter Brass 61560 01 Meter Assy In Line w 1 Plstc Connector 61560 07 Meter Assy In Line w 1 Brass Connector 61560 09 Meter Assy In Line w 1
55. wly pull end plug and piston assembly out of the valve body see Figure 6 and lay aside 26 OC11 Fleck 2850 Control Valve Back Plate Line to Injector Brine Valve Piston AA omn WS 76 Figure 6 Valve Assembly Remove the seal first using the wire hook with the finger loop see Figure 7 Injector Figure 7 The spacer tool use only for removing the spacers has three retractable pins retained by a rubber ring at one end They are retracted or pushed out by pulling or pushing the center button the opposite end 8 Insert the pin end of the spacer tool into the valve body with the pins retracted button pulled back Push the tool tight against the spacer and push the button in see When the button is pushed in the pins are pushed out to engage the 1 4 dia holes in the spacer Remove the tool from the valve body The spacer will be on the end Pull the center button back the pins will be retracted and the spacer can be removed from the spacer tool Figure 8 SEAL amp SPACER TOOLS amp REPLACEMENT continued 9 Alternately remove the remaining seals and spacers in accordance with steps No 6 and 8 10 The last or end spacer does not have any holes for the pins of the spacer tool to engage therefore if the end spacer does not come out on the first try try again using the wire hook with the finger loop 11 To replace seals spacers and end ring use special to

Fleck 2850 Control Valve Service Manual

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