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SERVICE MANUAL - Service

1. MAIN PWB DISPLAY PWB COLD WATER NA RD NA VL NA BL BL WH WH 4213 1123 1 2 3 4 5 6 1 21 1213 11213 1 4131211 1 2 3 4213 1 2 3 1 2 34 5 6 21 1215 1 2 1 4321 1213 COLD AND HOT WATER ele elo as 5 5 S NT VL YURDIB SBLORWHBK GY BL WH BK BL BN VL NA 1 MN 1 VAVA GNIYL GN 2 1213 BK YLIRD 2 GN YL GN 2 1
2. connector NO Is the coil of drain pump cut off Lo Replace the pump resistance coil is 90 160 9 YES gt assembly ESS NO I O mm S When checking voltage between connectors E on spinning is the voltage 220 240V NO gt jai MON as the figure ASEND Man PWB ASSEMBLY MAIN WD 803 4 0 W F H WD 102 4 1 5 W F H WD 1042F H YES Repair drain hose Is the drain hose kinked or frozen SZ NO Is the filter of drain pump clogged Remove foreign material lt o NZ ls the connector disconnected or Reconnect or repair lt m NZ is the contact bad the connector NO Is the coil of drain pump cut off YES Replace the pump resistance of coil is 90 160 0 assembly NO When checking voltage between two receptacles as shown 7 2 on spinning NO gt Replace the PWB is the voltage 220 240V assembly Main PWB ASSEMBLY MAIN 34 WASH HEATER TROUBLE m WD 1223 5 F H B WD 1243 5 F H B WD 1041 3
3. Water inlet trouble yer ntfs f ls no inlet displayed no inlet A i inlet YES Cs the tap opened CAE YES D the tap frozen i Y Is the water supply shut off Cu XX Pre X E X Main Is filter in the inlet valve clogged with foreign WD 803 4 0 W F H material WD 803 4 0F H B YES WD 102 4 2F H B 9 Visit to check 26 SYMPTOM GUIDE FOR SERVICE CALL Door open trouble Error displayed on the program r ESI EI WD 803 4 0 W F H WD 803 4 0F H B WD 102 4 2F H B When the door opened Is the started or YE on the program TIME DELAY NO Close the door Didn t you press the DOOR OPEN button when water remained in the tub YES NO 1 Press the START PAUSE button to stop the appliance 2 Drain water by selecting spin 3 Open the door by pressing the DOOR OPEN 7 button Isn t door opened in spite of pressing the DOOR OPEN button Visit to Check if door switch is K TN IE Drain trouble Is no drain displayed no d
4. Press Power button with both Rinse and Spin E the buttons pressed after power off Press Start Pause YES button 2 times Does the drum rotate at low spin If the pr obl amieonitha Speed sensor or the hose replace the sensor or the hose a Eun disconnected or badly contacted 2128 o Natural 3 pin Red 4 pin Blue 2 pin 8 YES S Yellow 2 pin Reconnect or repair it NOE Check the motor connector is the resistance between the terminal in figure the same as below aou Resistance between terminals VIT Replace the motor 5 assembly Dee 087108 4681FR1194A 6 0 1 5 2 5 Q Be sure to unplug the machine before measuring MOTOR TAL Ls 11 2 1814 15 16 0118 197 10 YES Replace the PWB assembly Main 38 10 DISASSEMBLY INSTRUCTIONS Disassemble and repair the parts after pulling out power cord from the outlet CONTROL PANEL PLATE ASSEMBLY TOP Two screws are unscrewed on the top plate 2 The plate assembly is pulled back and then upward to arrow direction PANEL ASSEMBLY CONTROL D The PWB assembly Display connectors are
5. Check on the spinning is the frequency of the Check the sensor water level 248 or more The frequency can be Pressure or hose checked by pressing the WASH and Sensor RINSE 63 buttons at the same time on the NO If the problem is on the program sensor or the hose replace the sensor or the hose YES When pressing RINSE 2 POWER buttons at the same time after power off press the START PAUSE 9 button 2 times YES gt Normal is the drum spinning at low speed NO T m Fat B Is it disconnected or disassembled YES Correct the connector OT Red 3 pin 1 fi NO Check the motor connector Is the resistance of the terminal same as the figure Replace the motor NO assembly 4681FR1241B wan MOTOR TERMINAL ojejo Resistance of terminal O 0 0 About 6 50 YES Replace the PWB assembly Main 37 E WD 803 4 0 W F H WD 102 4 1 5 W F H WD 1042F H
6. Child Water O 14 Child lock The Child Lock system can be programme and canceled by pressing both Water Temp and Eco simultaneously Once this system is set all button are inoperable work during operation Child Lock Lamp is on on when it is selected The Child Lock system can be set at any time even including during Power Off on Pause and operation It is automatically cancelled when operational error occur and when end of the cycle ends Wash selector 6 programs can be set depending on the type of the laundry If the power button is pressed Coloreds program is automatically set By pressing the button Coloreds Whites Rapid Delicate gt Wool Synthetic can be selected Start Pause button Use the button to start or pause wash cycle The power turns off automatically 4 minutes after the pause button is pressed Power button Press the button to turn power on and off e Coloreds Synthetic Whites Wool d lock X eRapid Delicate Start Pause Ka Door Lock Door Open Eco button If you press the Eco button in while Whites program Eco function is selected Eco function gives you almost the same washing effect as that in 95 with less energy consumption Door lock display Door lock display e It shows whether the door can be open or not during the washing cycle If the light is
7. E WD 8030 4 W F H WD 102 4 1 5 W F H WD 1042F H WD 1223 5 F HXB WD 1243 5 F H B Water Supply WS Intermittent Spin 1 5 Disentangle Washing Rinse Spin U Pre Main Normal Hold Extra Hold El Staycooling 1 2 3 4 NIO Normal 513141 ee 2 8 P Working a Ts 8 5 Z g 5 8 g 5 Z 5 E g 5 2 2 Time De S s 5 Hour Minute 1 2 3 415 16 7 19 10 111 112 113 114 115 16 17 118 9 20 21 22 23 24 25 26 27 28 29 20 20 120 T 60 1240120 pou 120 60 60 60 1240 1120 1180160 401 201 8060 240 120 180 60 24012018060 480 120 20 120 About 1 46 whites ian About 2 20 Rapid gt aa About 2 23 Delicate About 1 09 Woo gt lt About 46 Ste ae s Washing About 1 08 Rinsing 28 Eza gt Rinsing FE Spin L IL ist i About 1 13 gt Rinse Basic Cycle For Woo
8. connector 2 disconnected disassembled Reconnectthe PWB YES assembly Display NO Is wire ofthe PWB assembly Display Reconnect the PWB disconnected YES gt assembly Display d No E Replace PWB assembly Display 6871FC2272D 29 m WD 803 4 0 W F H WD 102 4 1 5 W F H WD 1042F H 1 Be careful of electric shock or disconnecting the parts while troubleshooting 2 First of all check the connection of each part terminal with wiring diagram 3 Voltage between each terminal is AC 220 240V while applying an electric current except secondary part of the transformer and sensors POWER When measuring the voltage of the outlet is the voltage AC 220 240V NO YES When measuring the voltage of blue connector of the PWB assembly Power NO is the voltage AC 220 240V YES Is G connector disconnected or or is the contact bad or cut YES gt NO Is wire of the PWB assembly Display disconnected NO Check the fuse Replace PWB assembly Power Reconnect and repair conn
9. PULLEY DAMPER 44 The back cover is removed 2 The belt is pulled off while turning over the pulley amp The bolt is unscrewed to the shaft and then the pulley pulled off Two screws are unscrewed from the bracket Motor 2 The motor is pushed to arrow direction and then it is disassembled When mounting the bushing should be fit the bracket holder lt Motor gt D Lay the washing machine 2 The hinge Damper at the tub is pulled off pressing on the snaps at the sharp end amp The hinge at the base is pulled off THERMISTOR D Remove the pump outlet hose 2 Remove the tub pump hose The pump connectors are disconnected the hose is pulled off 4 Three screws are unscrewed 5 The pump is disassembled to arrow direction Three screws are unscrewed 2 The heater M6 bolt is loosened and it is released through the tub cover When mounting the heater the heater should be inserted the heater clip on the bottom of the tub D Pull it out by holding the thermistor bracket x If holding the wire and pulling out it it may be broken x The thermistor should be checked it is pulled to the rubber tightly DOOR HINGE ASSEMBLY Two screw are unscrewed on the door and the door is disassembled 2 The cabinet cover clamp is removed and the gasket is released
10. PWB ASSEMBLY MAIN O B NO When pressing WASH RINSE 63 buttons at the same time while wash is the water level frequency between 220 240 YES Checking voltage between two pins as press 220 240V the power button is the voltage 220 240V WD 803 4 0 W F H WD 102 4 1 5 W F H WD 1042F H Replace the sensor pressure Replace the PWB assembly Main Are there any problem at air chamber the hose or YES pressure sensor Clean the air chamber and hose Replace the sensor pressure PWB ASSEMBLY POWER AC 220 240V a NO Replace the PWB assembly POWER or MAIN 33 C DRAIN MALFUNCTIONING E WD 1223 5 F H B WD 1243 5 F H B WD 1041 3 F H B WD 102 4 1 5 F H B WD 803 4 0F H B Is the drain hose twisted or frozen YES Ede nies NO Is the impeller of the drain pump clogged YES Remove foreign material 2 no E Reconnect or repair the NA Is the connector disconnected disassembled YES
11. 29 10 DISASSEMBLY INSTRUCTIONS lie rd eere e Y et a an 39 11 EXPLODED VIEW AND PART LIST ostii beke alians kaa nee orn aa i sen 47 11 1 THE EXPLODED VIEW OF CABINET ASSEMBLY iecit area ya rs 47 11 2 THE EXPLODED VIEW OF CONTROL PANEL 8 DISPENSER ASSEMBLY 48 11 3 THE EXPLODED VIEW OF DRUM amp TUB 49 x APPENDIX Replace ment parts list ie rabese ot aa va Dette esr riche usas ta tado ert de dearer aep 50 1 SPECIFICATION WD 1223 5 F H B WD 803 4 0 W F H WD 1243 5 F H B WD 102 4 1W F H WD 1041 3 F H WD 1042F H WD 1042F H B F WD 102 4 1F H B WD 803 4 0F H B POWER SUPPLY 220 240V 50Hz PRODUCT WEIGHT 63kg WASHING 120W ELECTRICITY SPIN 800rpm 300W CONSUMPTION DRAIN MOTOR 32W WASH HEATOR 2000W WASH REVOLUTION mat SPEED SPIN 600 800 1000 1200 600 800 1000 rpm 400 600 800 1000 rpm IWD 1041 3 F H B WD 1042F H B No 90175001800 rpm WD 803 4 0WIF H WD 102 4 1 5 F H B No Spin 500 800 rpm WD 803 4 0F H B OPERATION WATER PRESSURE 0 3 10kgf cm 30 1000kPa CONTROL TYPE Electronic 7 0kg Wool 2 0kg Synthetic 4 0 Delicate 3 0kg DIMENSION 600mm W x 600mm D x 850mm H WASH PROGRAM Coloreds Whites Rapid Synthetic Wool Delicate Normal Super Normal Rinse Hold 1 0 WASH CAPACITY RINSE PROGRAM Super Rinse
12. Two screws are unscrewed on the door hinge The door hinge is disassembled by pressing the door hinge arm inside the cabinet cover D The cabinet cover clamp is removed and the gasket is released 2 Two screws are unscrewed The door lock S W is disconnected from the wiring connector and the strap WHEN FOREIGN MATERIAL STACK BETWEEN DRUM AND TUB CD The heater is removed amp The foreign material wire coin etc is removed by inserting the long bar in the hole 46 11 EXPLODED VIEW 11 1 THE EXPLODED VIEW OF CABINET ASSEMBLY deo HOT ORANGE lt p ai Am COLD BLUE NIL A 207 HOT ORANGE j gt m i ED 52 HOT ORANGE COLD BLUE 0076 E 47 11 2 THE EXPLODED VIEW OF CONTROL PANEL amp DISPENSER ASSEMBLY ED Non service part CD Service part F160 ED fiio 11 3 THE EXPLODED VIEW OF DRUM 8 ASSEMBLY C 2 Non service part CD Service part KID KOD K Krz Ker K136 poun e 125 49
13. About 11 BZA About 1 36 About 1 13 About 38 Spin For Wool or Synthetic course on 650 rpm is operated Cycle gt Optional Cycle Pre Setting Time Water Supply 120 sec Drain 60 sec Time for varies as the temperature the amount of laundry Shower Rinsing Rinsing time is 20 sec Basic time is minute in washing chart The actual program time can be varied with the load amount water temperature or ambient temperature 19 8 TROUBLESHOOTING 8 1 BEFORE PERFORMING SERVICE Be careful of electric shock or disconnecting the parts while troubleshooting Voltage of each terminal in AC 220 240V and DC while applying an electric current 8 2 QC TEST MODE Pressing RINSE 65 and SPIN button simultaneously Power supply ON with pressing upper two button then buzzer sound twice Press the START PAUSE button as follows Press the START PAUSE button more 4 times until stop spinning m WD 1223 5 F H B WD 1243 5 F H B WD 102 4 1 5 W F H WD 102 4 1 5 F H B WD 1041 3 F H B Pressing number of START PAUSE button Checking Point Display Status None All lamps turn on 1 time Clockwise spin right Motor rpm About
14. Decide service steps referring to disassembly instructions The appliance should be installed as follows After servicing operate the appliance to see whether it works O K or NOT REMOVE THE TRANSIT BOLTS INSTALL THE APPLIANCE ON FLAT AND FIRM SURFACE ADJUST THE HORIZONTAL Remove the transit bolts 4EA T with supplied spanner Keep the transit bolts and spanner for future use TB WI 72 AN Turn the adjustable feet to set the appliance horizontally The appliance goes up by rotating the feet clockwise The appliance comes down by rotating the feet counter clockwise gg HOW CONNECT INLET HOSE Check that the rubber washer is inside of the valve connector Connect the inlet hose firmly to prevent leak il CONNECT DRAIN HOSE Make sure that the hose is not twisted Avoid submerging the end of the hose The drain hose should be placed under 100cm from the floor il CONNECT POWER PLUG Connect the power plug to the wall outlet Avoid connecting several electric devices It may be the cause of a fire 2 TEST OPERATION 9 Preparation for washing Connect the power plug to the outlet e Connect the inlet hose Press the button WATER TEMP G and then the present
15. Delicate drain Program e Rapid L Child Lock Once Child Lock is set all buttons are inoperable during operation The Child Lock system can be set at any time even including during Power Off on Pause and operation It is automatically cancelled when an operational error occur and when the cycle ends When power is off the LED indicates Z _ only During operation or when the program paused the LED Will indicate 2 Jand the remaining time Door lock Error display The display blinks if there is an error no inlet Trouble with water supply imbalance The laundry is tilted to one side The drain filter is clogged or the drain pump is out of order drain Power button By pressing the button it repeats turning on and off Press the button to cancel the time delay It turns off in 8 sec after the program is finished Power Sart Pause Start Pause button Use the button to start or Doorbpen pause wash cycle The power turns off automatically in 4 minutes after the pause button is pressed Press the button to change the program How to open the door Use the button to add the laundry Press the button to open the door Only operates when the power plug is connected to 220 240V outlet Door lock display e It shows whether the door can be open or not during the washing cycle If the lamp is off
16. WD 1042F H OVERFLOW ERROR Xx Coloreds xx Whites xx Rapid o Water is automatically being pumped out because too much water is in the tub SENSOR PRESSURE S W ERROR xx Synthetic X Wool Xx Delicate The sensor pressure switch is out of order DOOR OPEN ERROR ith Door Lock The Start Pause button is pressed with the door open The door switch is out of order THERMISTOR ERROR The thermistor is out of order SENSOR ERROR SYMPTOM 1000 x Rinse Hold 5 ann Super XX Normal for WD 8030F H B WD 8040F H B WD 1022F H B WD 1042F H B The electric contact between the connectors 5 pin male in the wire harness and 5 pin female in the hall sensor is bad or unstable Reconnect or repair the contact in the connector The connector 6 pin male natural in the wire harness is not connected to the connector 6 pin female natural of PWB assembly Main or the electric contact of connectors is bad unstable Reconnect or repair the contact in the connector The electric contact between the connectors 6 pin male in the wire harness and 6 pin female in the controller Main is bad or unstable Reconnect or repair the contact in the connector The wire harness between hall sensor in the MOTOR PWB assembly Main is cut open circuited Repair replace the damaged WIRE HARNESS The hall sensor is out of order defective R
17. website http www LGEservice com e mail http LGEservice com techsup html WASHING MACHINE SERVICE MANUAL CAUTION READ THIS MANUAL CAREFULLY TO DIAGNOSE TROUBLE CORRECTLY BEFORE OFFERING SERVICE MODEL WD 803 4 0 W F H WD 803 4 0F H B WD 1042F H B WD 1041 3 F H B WD 102 4 1 5 W F H WD 102 4 5 F H B WD 1223 5 F H B WD 1243 5 F H B JUN 2001 PRINTED KOREA P No 3828ER3008A CONTENTS UE SPEGIEIG AT ON stet i dpa vase is A tn ae OMS UO 3 2 FEATURES amp TECHNICAL EXPLANATION RN 4 S PARTS IDENT OAT O N 4 dato tenen ai rai a e a dad a a as 6 A STAD vase e E ade N IP la 7 5 OPERATION datt ia sida a ek dl i i a i L bai d dan r 10 6 WIRING DIAGRAM Liu ati aaa i a ii i vl ka a i o L ai A i HD 18 T PROGRAM PAR RV RON RED 19 8 TROUBLESHOOTING c vat REVO iii a a ii ii eas iii a i i ase i kt 20 BEFORE PERFORMING SVICE iie tate de vr ii ei ii rd os a i i e 20 B OS TEST MEDE ata piw dira yan dya e kay fri eta i Hit t 20 8 3 HOW TO KNOW THE WATER LEVEL FREQUENCY 21 Pel ve ate FOR ep oe i Oo 22 9 ERROR DIAGNOSIS AND CHECK LIST certare ilr adekwa w n pu ae k np ka 26 9 1 DIAGNOSIS AND ANSWER FOR ABNORMAL 26 9 2 FAULT DIAGNOSIS AND TROUBLESHOOTING
18. 45 2 times Low speed spin Motor rpm About 63 67 3 times High speed spin Motor rpm About 114 117 4 times Inlet valve for pre wash operation Water level frequency 25 65 Inlet valve for main wash operation 5 times Water level frequency 25 65 Hot inlet valve in case of hot water fill 6 times Inlet valve for main wash operation Water level frequency 25 65 7 times Counterclockwise spin left Motor rpm About 45 8 times A Heater is in operation for 3 sec Water Temperature 9 times Draining pump operation Water level frequency 10 times Auto off operation 20 B WD 803 4 0 W F H WD 803 4 0F H B WD 102 4 2F H B Times press Checking Point None All lamps turn on 1 time Counterclockwise spin 2 times Low speed Spin 3 times High speed Spin 4 times Inlet valve for pre wash operation Cold 5 times FOR WD FH Inlet valve for main wash operation Hot 6 times Inlet valve for main wash operation Cold 7 times Clockwise spin 8 times The Heater is in operation for 3 sec 9 times Draining pump operation 10 times Auto off operation 8 3 HOW TO KNOW THE WATER LEVEL FREQUENCY E WD 1223 5 F H B WD 1243 5 F H B WD 102 4 1 5 W F H WD 1041 3 F H B Press the WASH and RINSE button simultaneously KK XK The digits means water level frequency 107 KHz ex 241 Water level frequency 241 x 1071 kth 2410 2
19. 5 F H B WD 1243 5 F H B WD 1041 3 F H B WD 102 4 1 5 F H B WD 803 4 0F H B When disconnect the connector 1 on the PWB assembly Main is the resistance of the natural connectors 2 Blue White Violet Replace the thermistor G Blue White between 2 5k 2 to 180k2 gt 6322FR2046B 105 C 0C Tir GEE EEE YES When checking thermistor on the tub cover Press the thermistor is the thermistor loosened above 2mm from YES tightiy to the rubber the rubber m m Is the resistance between two receptacles with R E E eplace the thermistor jS BL WH wires parted from PWB assembly NO o 46B _ 2 5k 2 to 180k 2 105 C 0 C em YES When checking thermistor on the tub cover Get the thermistor back is the thermistor gotten more than 2 mm out of the YES to the rubber rubber 36 SPIN TROUBLE m WD 1223 5 F H B WD 1243 5 F H B WD 1041 3 F H B WD 102 4 1 5 F H B WD 803 4 0F H B
20. F H B WD 102 4 1 5 F H B WD 803 4 0F H B ey When checking the voltage between i V w he PWB an connector the PWB assembly Main during NO m assembly Main O ma whites washing 15 the voltage 220 240V 220 240V PES RED After power the resistance of wire GRO E RED YELLOW connectors between YES 10Qto 300 TOG Normal NO After power off and the heater terminal is __ disconnected is the resistance 10 to 30 NO Replace the heater assembly When checking the voltage between two receptacles of the PWB assembly Power during Replace the PWB washing Is the voltage AC 220 240V NO E assembly Power YES After power off is the resistance between yellow YES Normal wire and red wire of connector 10 to 30 2 lt gt After power off is the resistance of heater Replace the heater 10 to 30 0 NO assembly 35 HEATING CONTINUOUSLY ABOVE THE SETTING WATER TEMPERATURE m WD 1223
21. HZISS s e M 9 E i Efa 1 WH Im e pejs BK BK veu e M D Ri 1 2 NA WHET BK m IGN YL GN BK BK BK ooo GRD PRESS ec THERMISTOR SENSOR n n PIN CONNCTOR a i A TERMINAL AND HOUSING 187 DRAIN PUMP i TERMINAL 250 POWER TERMINAL AND HOUSING 250 DOOR LOCK SAM CORD EARTH TERMINAL WIRE COLOR BASE LINE C AN OR WH WH 1 1 1 1 WH DISPLAY HHH GY GN PHH PWB BK WH MAIN PWB sk POWER PWB BL EU BE T 1 BL 2 2 w 2 2 YL RD GY WH WH 3124 321 1 2 142 21 112 3124 3 2 1 Lll 42 1 4321 123 COLD AND 5 BK BK RD Rof Rp WH ek HOT WATE 4 e A kari 1 WH 1 on 27 s 2 3 21 321 ti BL YL SAT RD WH BK RD 1 WASHING 1 to o s e s 4 s 2 1 9 pX 8 7 6 a s 2 1 NA T eA 1 1 T 5 ve e DUBHE BER E aa M 1 BK BK BK 9 ka 9 ATA option MOTOR 7 RO PRESSURE THERMISTOR YL YL RD BK SENSOR enmi 3 Li n n PIN CONNECTOR li vL TERMINAL 250 Lime 7 T TU TERMINAL AND HOUSING 250 PRAN PUNT LO EARTH TERMINAL POWER x CORD WIRE COLOR BASE LINE DOOR LOC S W V J 18 7 PROGRAM
22. disconnected 2 Pull out drawer three screws are unscrewed Sus PWB ASSEMBLY DISPLAY Push two upper hooks and pull the control panel forward The PWB assembly Display is disconnected 2 When 9 screws are unscrewed on the PWB insulator and the PWB assembly Display is disassembled from the PWB insulator 39 DISPENSER ASSEMBLY Disassemble the top plate assembly Pull the drawer to arrow direction 3 Two screws are unscrewed The hose clamps and the hose are disassembled 2 The ventilation bellows and the water inlet bellows are disassembled on the tub 40 INLET VALVE Disconnect the wiring connector 2 Unscrew 2 screws from the back When reconnecting the connector VALVE 1 MAIN White Black Black VALVE 2 PRE Gray White Black VALVE 3 HOT Blue Red Black WD 1223FH B 1225FH B 1243FH B WD 1245FH B 1041 3 FH B PWB ASSEMBLY MAIN WD 803 4 0 W F H 1 m WD 1223 5 WD 1041 3 WD 102 4 1 5 F H B WD 803 4 0 F F F H B WD 803 4 0 W F H WD 102 4 1 5 W F H WD 1042F H 2 Unscrew 2 screws 41 WD 102 4 1 5 W F H 102 4 1 5 FH B H B WD 1243 5 F H B WD 1042FH B 803 4 0FH B H The back cover is removed Pull the PWB assembly Main as shown LOW
23. harness and 6 pin female white in the PWB assembly Main is bad or unstable Reconnect or repair the contact in the connector The wire harness between the MOTOR and PWB assembly Main is cut open circuited Repair the damaged open circuited WIRE HARNESS The hall sensor is out of order defective Replace the PWB assembly Main 23 E WD 8030 W F H WD 8040W F H WD 1042F H WD 803 4 OF H BAWD 102 4 2F H B If you press the Start Pause button when an error in displayed any error except SENSOR PRESSURE S W ERROR will disappear and the machine will change into pause status In case of SENSOR PRESSURE S W ERROR THERMISTOR ERROR if the error is not resolved within 20 sec In the case of other errors if the error is not resolved within 4 min power will be turned off automatically and the error code will blink But in case of OVER FLOW ERROR power will not be turned off ERROR SYMPTOM CAUSE WATER INLET ERROR Xx Pre Xx Main Water has not reached to the pre set level within 4 min since inlet valve operated or water has not reached to the normal level within 25 min IMBALANCE ERROR xx Rinse Hold xx Super xx Normal O The appliance is tilted O Laundry is gathered to one side O Non distributable things are put into the drum DRAIN ERROR xx800 1000 2 600 800 xx Spin 600 x 400 XX no spin Water has not drained enough within 5 min x
24. temperature in displayed Check the drain spin EC 1200 Rinse hold 1000 e Super ec e 600 eNormal men no Spin Wash Rinse Spin Press the Press the START PAUSE Ga button PROGRAM 6 In case coloreds program In case coloreds program 5 Check the water supply Check if the drum rotates to clockwise and counterclockwise Check shower because the water supplied on the door at first Water removal After power off press the DOOR OPEN button to check the door open If SVC is needed during check and remove the remaining water by pulling out the hose cap Troubleshooting refer to 8 4 ERROR DISPLAY Assemble and disassemble refer to 10 Disassembly Instructions 5 E WD 1223 5 F H B WD 1243 5 F H B WD 1041 3 F H B WD 102 4 1 5 F H B Rinse hold Rinse hold function be selected by pressing the rinse button and rinse hold lamp turns ON Selection rinse hold washer waits without drain spinning after rinse To drain and spin press rinse button rinse hold lamp turns off and drain spinning starts For manual wash rinse and spin Use these buttons to change washing method rinse method spinning speed When lamp is off no selection has been made Prewashing is available for coloreds whites an
25. the door can be opened 11 E WD 1021 5 W F H WD 1041 5 W F H Rinse hold Displaying abnormal operation Rinse hold function can be selected by pressing the rinse Display the remaining time Hour Minute button and rinse hold lamp turns ON The remaining time is reduced by Selection rinse hold washer waits without drain spinning after the washing cycle rinse Error lamp is indicated the abnormal operation To drain and spin press rinse button rinse hold lamp E EE SE turns off and drain spinning starts dE FE PE Display the reservation time For manual wash rinse and spin Use these buttons to change washing method rinse method spinning speed When lamp is off no selection has been made Water EA Ti Prewashing is available for Temp EN De coloreds whites and 95 C e Time Pre Rinse Hold san e 60 Time Left Super 800 rt e Main Normal 600 Cold 111 Synthetic How to select water temperature How to use delayed washing Press the button to select water temperature Press the button when reservation washing is needed The water temperature can be selected 40 When the button is pressed 2 2717 displayed 60 C Cold during coloreds or synthetic A maximum delay of 1 1 hours can be set LL Whenever pressing it one hour increases Use the power button to
26. 1 8 4 ERROR DISPLAY E WD 1223 5 F H BV WD 1243 5 F H B WD 102 4 1 5 WF H WD 1041 3 F H B If you press the Start Pause button when an error in displayed any error except will disappear and the machine will change into pause status Incase of E E 1 1 if the error is not resolved within 20 sec In the case of other errors if the error is not resolved within 4 min power will be turned off automatically and the error code will blink But in case of FFE power will not be turned off ERROR SYMPTOM CAUSE WATER INLET x s A Water has not reached to the pre set level within 4 min since ERROR noinlet inlet valve operated or water has not reached to the normal level within 25 min an imbalance ERROR Laundry is gathered to one side The appliance is tilted Non distributable things are put into the drum DRAIN ERROR i Water has not drained enough within 5 min OVERFLOW Z o Water is automatically being pumped out because too much ERROR water is in the tub SENSOR PRESSURE The sensor pressure switch is out of order S W ERROR DOOR OPEN o The Start Pause W button is pressed with the door open ERROR The door switch is out of order HEATING The thermistor is out of order ERROR SENSOR The connector 5 pin male white in the wire harness is not ERROR connected to the connector 5 pin female of hall se
27. ER COVER Cap Remaining Hose 7 ll Open the lower cover cap by using coin and remove the lower cover to arrow direction after screw is unscrewed When the power cord is plugged the door can be opened by pressing the DOOR OPEN 6 button Open the door completely 2 Remove the two screws from the hinge Opening the door emergency D When you can not the door with the front door button i e power failure there is an emergency opener on your machine amp To reach this opener you have to open the lower cover cap and pull the opener to open the front door ATTENTION Do not use this emergency opener during wash Removing method remained water D Rotate the drain plug remaining hose to arrow direction Pull it out from hose First prepare a bucket to put in the remained water 42 GASKET ASSEMBLY The cabinet gasket clamp is released 2 Two screws are unscrewed from the cabinet cover Three screws are unscrewed from the lower cover 2 The lower cover is disassembled The control panel is removed 2 Screw is unscrewed from the cabinet cover Take apart the tub gasket clamp Make sure that the drain hole of the gasket is put beneath when reassembling the gasket Refer to the arrow mark on the tub cover 43 PULLEY
28. Hold DOOR SWITCH TYPE Automatic type by pressing the button WATER LEVEL 9 steps by sensor SENSING OF THE LAUNDRY AMOUNT Adapted NEURO FUZZY Adapted DISPLAY OF THE REMAINING TIME Adapted DIAGNOSIS ERROR 10 ITEMS 7 ITEMS POWER AUTO OFF Adapted AUTO RESTART Adapted CHILD LOCK Adapted 2 FEATURES amp TECHNICAL EXPLANATION 2 1 FEATURES WaterTemp Time Delay Ca Jumbo drum Jumbo drum can wash about 40 more per load than conventional washing machine A bigger drum improves the wash performance E More economical by Fuzzy Logic System FUZZY Logic System detects the amount of load and water temperature and then determines the optimum water level and washing time to minimize energy and water consumption E Child Lock The Child Lock system has been developed to prevent children from pressing any button to change the programme during operation E Low noise speed control system By sensing the amount of load and balance automatical distributes load evenly to minimize the spinning noise level Auto Restart Although the washing machine is turned off by a power failure it restarts automatically where it stopped process when power is supplied again It will be the same when the machine is unplugged and is plugged in again 2 2 DETERMINE WASHING TIME FUZZY LOGIC To get the best washing performance optimal time is determined by sensing of water temperatu
29. cancel it Time delay means the time required from the present to the completion of washing programs 95 C is selected only for whites program By pressing the button while operating the present temperature is displayed 12 How select program 6 programs can be selected by the kind of the laundry By pressing the program button Coloreds Whites Rapid Delicate Wool Synthetic can be selected Error display The display blinks if there is an error no inlet Trouble with water supply imbalance The laundry is tilted to one side no drain The drain filter is clogged or the drain pump is out of order e Coloreds Synthetic Whites no inlet imbalance no drain Wool Rapid e Delicate A Door lock Child Lock Once Child Lock is set all buttons are inoperable during operation The Child Lock system can be set at any time even including during Power Off on Pause and operation It is automatically cancelled when an operational error occur and when the cycle ends When power is off the LED indicates only During operation or when the program paused the LED Will indicate 2 7 land the remaining time Start Pause Power button By pressing the button it repeats turning on and off Press the button to cancel the time delay e turns off in 8 sec after the program is fini
30. d synthetic program How to select water temperature Press the button to select water temperature The water temperature can be selected 40 C 50 C 60 C Cold 30 during coloreds or synthetic programs 95 C is selected only for whites program By pressing the button while operating the present temperature is displayed Displaying abnormal operation Display the remaining time Hour Minute The remaining time is reduced by the washing cycle Error lamp is indicated the abnormal operation OF Or FE FP Le FE 2 I ym I SIDI Display the reservation time 1200 1000 95 eRinse Hold 1000800 e 60 e 800 600 50 eSuper 600 400 eNormal no Spin Time delay Time Delay How to use delayed washing Press the button when reservation washing is needed When the button is pressed 227 jis displayed A maximum delay of 57 hours can be set Whenever pressing it one hour increases Time delay the power button to cancel it Time delay means the time required from the present to the completion of washing 10 How to select programs can be selected by the of the laundry By pressing the program button Coloreds Whites Rapid Delicate Wool Synthetic can be selected no inlet e Coloreds e Synthetic Whites Wool imbalance
31. dened YES 31 Refer to solution INO INLET Check the wiring on the dispenser Put the detergent the correct position 15 le o MAIN WASH e Detergent Clean the drawer C SOFTENER DOES NOT FLOW IN Is water supplied NO Refer to WATER SUPPLY YES Are receptacles connectly connected to the eae wiring terminals of inlet valve NO gt on YES softener put in the correct compartment of Put itin the correct drawer NO compartment YES ls the softener cap clogged YES ABNORMAL SOUND Is the pulley bolt loosened YES gt Fix the bolt tightly NO Is the belt worn YES Replace the V belt 4400FR3116A NO Is there friction noise from the motor YES gt Replace the motor 32 C WD 1223 5 F H B WD 1243 5 F H B WD 1041 3 F H B WD 102 4 1 5 F H B WD 803 4 0F H B HEATING WITHOUT WATER When pressing WASH and RINSE button at the same time after draining is the water level frequency 252 or more
32. e set depending on the Use the button to start or Press the button to turn power type of the laundry pause wash cycle on and off If the power button is pressed The power turns off Coloreds program is automatically set automatically 4 minutes By pressing the button Coloreds after the pause button is Whites Rapid Delicate Wool pressed Synthetic can be selected Coloreds e Synthetic Whites Wool gait dlock Rapid Delicate Pause a B Open Door Lock Eco button Door lock display Door lock display If you push the Eco button in while shows whether the door Press the button to open Whites program Eco function is can be open or not during the door selected Eco function gives you almost the washing cycle Only operate when power the same washing effect as that in 95 If the light is off the door plug is connected with less energy consumption can opened 17 6 WIRING DIAGRAM E WD 1223 5 F H B WD 1243 5 F H B WD 1041 2 3 F H B WD 102 4 1 5 F H B WD 803 4 0F H B
33. ector Replace PWB assembly Main YES Replace PWB assembly Display 6871EC2001A 30 WATER SUPPLY Is the water supply shut off NO Is the tap opened NO YES When you press both Wash button and Rinse buttons simultaneously is the water level frequency below 40 YES gt NO e Is the inlet valve filter clogged with impurity YES NO Is resistance of the inlet valve connector between 2 to 8 kQ YES Check the voltage between each terminal of inlet Valve is 220 240 Refer to 7 2 TEST MODE NO gt Open the tap Check the chamber Air and the tube clogged with impurity Clean the filter Replace the inlet valve Replace PWB assembly Main DOES FLOW Is water supplied NO YES Wiring diagram SOFTENER Are replaceptacles correctly connected to the terminals of inlet valve NO YES MAIN WASH ls detergent put in the correct compartment of the drawer NO YES Is the detergent caked or har
34. ed as follows WD 1223 5 F H B WD 1243 5 F H B WD 102 4 1W F H WD 1041 3 F H B EEJ SE re Lx Visit to check EE EE E Error displayed as follows x WD 803 4 0 W F H WD 1042F H d Visit to check OVER FLOW ERROR ePRESSURE S W ERROR eTHERMISTOR ERROR 28 9 2 FAULT DIAGNOSIS TROUBLESHOOTING m WD 1223 5 F HB WD 1243 5 F H B WD 1041 3 F H B WD 102 4 1 5 F H B WD 803 4 0F H B 1 Be careful of electric shock or disconnecting the parts while troubleshooting 2 First of all check the connection of each part terminal with wiring diagram 3 Voltage of each terminal is AC 220 240V while applying an electric current except secondary part of the transformer and sensor pressure C NO POWER When measuring the voltage of the outlet o Check the fuse is the voltage 220 240V YES Is the LED 1 on PUR spon NO gt Replace PWB assembly Main YES 2 ae When the voltage natural Replace PWB assembly connector 5 6 is the voltage 10 16 5V NO gt YES lt PWB ASSEMBLY MAIN gt
35. eplace the motor The controller Main is out of order defective Replace the PWB assembly Main CURRENT ERROR xx Rinse Hold Xx Super 3 Normal Pre Xx Main for WD 8030F H B WD 8040F H B WD 1022F H B WD 1042F H B PWB assembly Main is out of order u Replace the PWB assembly Main Winding in the MOTOR is short circuited Replace the motor XE no spin Xx Cold for WD 8030F H B WD 8040F H B WD 1022F H B WD 1042F H B The connector 3 pin male white in the wire harness is not connected to the connector 3 pin female white of MOTOR Reconnect or repair the connector The electric contact between the connectors 3 pin male white in the Wire Harness and 6 pin female white in the PWB assembly Main is bad or unstable Reconnect or repair the contact in the connector The wire harness between the MOTOR and PWB assembly Main is cut open circuited Repair the damaged open circuited WIRE HARNESS The hall sensor is out of order defective u Replace the PWB assembly Main 25 9 ERROR DIAGNOSIS AND LIST 9 1 DIAGNOSIS AND ANSWER FOR OPERATION SYMPTOM GUIDE FOR SERVICE CALL NOPONER Is the power plug connected firmly to 220 240V outlet YES Power failure or Breaker opened Is the outlet controlled by a switch 102 Visit to check
36. l or Synthetic course only 650 rpm operated Optional Shower Rinsing Rinsing time is 20 sec Time Water Supply 120 sec Basic time is minute in washing chart Drain Time for varies as the temperature or m WD 1041 3 F H B 803 4 0F H B 102 4 2F H 60 sec the amount of laundry Water Suppl The actual program time can be varied with the load amount water temperature or ambient temperature B 102 4 5F H B SS y Intermittent Spin 1 5 Disentangle Washing Rinse Spin Main Normal Hold Extra Hold E Washing Staycooling 1 2 3 4 NIO 4 0 Normal Weds ond 2 2 5 leds Working 512 a a ME z i 5 i 5 fe F Time E S 5 F Hour Minute 5 7 10 11 12 13 14 15 16 17 18 18 20 21 22 23 24 25 26 27 28 29 20 20 120 pou 120 60 60 1240 120 180 240 120 180 60 240 120 180 60 240 120 80 60 480 120 20 20 About 1 46 About 2 20 About 41 About 1 07 About 46 About 1 46 About 1 08 About 28 About 28 Spin Rinse Sa FERFE Rinsing L Il sti Washing 11517 me
37. nsor in the MOTOR Reconnect or repair the contact in the connector 22 SENSOR ERROR SYMPTOM The electric contact between the connectors 5 male in the wire harness and 5 pin female in the hall sensor is bad or unstable Reconnect or repair the contact in the connector The connector 6 pin male natural in the wire harness is not connected to the connector 6 pin female natural of PWB assembly Main or the electric contact of connectors is bad unstable Reconnect or repair the contact in the connector The electric contact between the connectors 6 pin male in the wire harness and 6 pin female in the controller Main is bad or unstable Reconnect or repair the contact in the connector The wire harness between hall sensor in the MOTOR and PWB assembly Main is cut open circuited Repair replace the damaged WIRE HARNESS The hall sensor is out of order defective Replace the motor The controller Main is out of order defective Replace the PWB assembly Main CURRENT ERROR PWB assembly Main is out of order Replace the PWB assembly Main Winding in the MOTOR is short circuited Replace the MOTOR The connector 3 pin male white in the wire harness is not connected to the connector 3 pin female white of MOTOR Reconnect or repair the connector The electric contact between the connectors 3 pin male white in the wire
38. off the door can opened 15 Press the button to open the door Only operate when power plug is connected E WD 8030F H B Rinse hold e If you desire to leave fabrics in the machine without spinning after rinse to prevent them getting wrinkled you may select rinse Hold by pressing the Rinse button To drain and spin press the Rinse button to turn off the rinse Hold lamp Water temperature selector Press the button to select water temperature The water temperature 40 C 50 C 60 C cold 30 C during Coloreds program 95 C is selected only for White program m For manual wash rinse and spin speed Use these buttons to change washing method rinse method and spin speed When lamp is off no selection has been made Prewash is available for Coloreds Whites Synthetic program Super e Nomal Rinse 16 e Rinse Hold Child lock The Child Lock system can be programme and canceled by pressing both Water Temp and Eco simultaneously Once this system is set all button are inoperable work during operation Child Lock Lamp is on on when it is selected The Child Lock system can be set at any time even including during Power Off on Pause and operation It is automatically cancelled when operational error occur and when end of the cycle ends Wash selector Start Pause button Power button 6 programs can b
39. rain x 0 1042 NR ES YES a Is the foreign material clogged in the Clean up 50 drain pump filter such as pins coins etc YES the filter 3800 1000 2 2 600 800 NO X no Spin 600 WD 803 4 0 W F H ls the Drain Hose frozen with water kinked or curshed xx 1000 Pr NO 800 WD 1022F H B yon 00 S We Ma Visit to check Ji 27 SYMPTOM GUIDE FOR SERVICE CALL Lather overflow from the appliance In this condition wash and spin do not operate normally Is low lathering detergent for the drum washing machine used YES Je LOW SUDSING DETERGENT Is the proper amount of detergent used as recommended Recommend to reduce the amount of detergent x This appliance has the automatic suds sensing function which operates under much suds condition for good rinse and preventing overflow x When much suds are sensed the suds removing function such as drain water input and pause will operate without rotating the drum No effect of softener Is softener put in the correct compartment of Compartment for softener drawer YES Is the drawer closed during wash YES Is the softener cap clogged YES Explain how to use softener Clean the for softener e Error display
40. re selected washing temperature and laundry amount water temperature washing time gt rinse time gt H temperature performance spin rhythm time laundry amount SENSING PROCESSING DETERMINATION EFFECT 2 3 WATER LEVEL CONTROL This model adopts a pressure sensor which can sense the water level in the tub When the water level reaches to the preset level the water supply is stopped then the washing program proceeds Spinning does not proceed until the water in the tub reduces a certain level 2 4 THE DOOR CAN NOT BE OPENED While program is operating While Door Lock light turns on 3 PARTS IDENTIFICATION Power plug e If supply cord is damaged it must be replaced by the manufacturer or its service agents or a similarly qualified person in order to avoid a hazard Control panel Drawer For detergent and fabric softener Drum Door Adjustable feet Drain hose Lower cover Drain pump filter Lower cover cap Emergency door release Drain plug Cap Remaing Hose MACCESSORIES Option Cold 1EA Cold Hot 2EA LS G Inlet hose Wrench 1EA 4 INSTALLATION service W H il STANDARD INSTALLATION Before servicing ask the customer what the trouble is Check the adjustment power supply is 220 240V remove the transit bolts Check the troubles referring to the troubleshooting
41. shed Door Open Start Pause button Use the button to start or pause wash cycle The power turns off automatically in 4 minutes after the pause button is pressed Press the button to change the program Door lock display It shows whether the door can be open or not during the washing cycle e If the lamp is off the door can be opened 13 How to open the door Use the button to add the laundry Press the button to open the door Only operates when the power plug is connected to 220 240V outlet E WD 8030 W F H WD 8040 W F H WD 1042F H Rinse hold If you desire to leave fabrics in the machine without spinning after rinse to prevent them getting wrinkled you may select rinse Hold by pressing the Rinse button To drain and spin press the rinse button to turn off the rinse Hold lamp Water temperature selector Press the button to select water temperature The water temperature 40 C 60 C cold during coloreds program 95 C selected only for White program WD 1042F H 4 For manual wash rinse and spin speed Use these buttons to change washing method rinse method and spin speed When lamp is off no selection has been made Prewash is available for Coloreds Whites Synthetic program Rinse 1000 9 95 e 800 600 800 no Spin 600 e Rinse Hold e Super Nomal

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