Model 1015 Indicator User`s Manual
Contents
1. 13 Changing Ingredient Quantities 13 Deleting Ingredients assassin ara 14 Inserting Ingredient serie L 14 Clearing A Recipes aia 15 Recipe Ingredient Loading Method 16 Mixer Timer Ope ratilefn aiar iaia 17 Viewing Last Batoh chase de dee tte 17 Viewing Batch ACGUMUIRGIOf ear 19 Total of Individual Recipes 19 Total of Individual Ingredients within a Recipe 19 Total of All Recipes 20 Total of Each Ingredienti 20 Setting Batch Number Accumulator 21 Clearing Accumulators 21 Viewing And Setting The Time 2a 22 Viewing ANG Setting The Dat rela 22 Viewing and Setting the Auto Ingredient Advance Tolerance Range 22 Pages are numbered consecutively beginning with the cover page Model 1015 Indicator User s Manual 3 Auto Advance Delay Timer slider 23 sing A Printer free EI ISIS 23 Basic Display PINOLI 23 PRIMO 23 Recipe Pioli iaia 24 Last Batchi PrimtOU toisessaa aa 24 Batch Accumulator Printouts 25 Maintaining Displayed Weight s2 6 c22etcse c 2e2c c22. Model 1015 Indicator User s Manual Desired recipe and total ingredient load amount or number of head are displayed NOTE head count mode is only possible if your indicator is configured for it Refer to the service manual for directions As weight is added display will count to zero When the scale is stable the Motion annunciator not lit and the amount loaded is within the range of the target amount the amount displayed will be accepted and the next ingredient shown Repeat steps 4 through 6 Hand add ingredients will need to be manually advanced When amount loaded is acceptable press MENU gt or Remote ZERO Repeat steps 4 through 6 Mix Timer Operation To pause timer press HOLD TIMER Pressing HOLD TIMER a second time will cause the timer to resume count down Viewing Last Batch 2 In gross weighing mode enter mix time in hours minutes and seconds For example 12 hours would be entered 120000 Press HOLD TIMER Indicator will display mix time and immediately begin to count down Alarm will sound when the specified time has elapsed To disable alarm and exit timer mode press GROSS Gross lt Press gross to disable alarm and exit timer mode Figure 6 Enter mix Alarm will time Then signal time Timer Flowchart has been HOLD TIMER reached Press and hold Timer TIMER to pause pausing Repeat to reactivate timer To navigate
3. 8 Press MENU key to advance or press GROSS key to return to corresponding operational mode Use this mode to batch feed according to how many animals you need to feed When entering the ingredients you must enter them as net weight per 100 animals The ingredients are entered as per 100 instead of per animal to insure more accuracy in producing the desired batch Again the sum of the ingredients should equal the required batch size for 100 animals 1000 Ib ingredient 1 amount per 100 animals 1000 Ib ingredient 2 amount per 100 animals 1000 Ib ingredient 3 amount per 100 animals 1000 Ib ingredient 4 amount per 100 animals 4000 Ib total amount of batched recipe for 100 animals 7 RONSD Therefore the example shows 1000 Ib 10 Ib animal x 100 animals to be entered for each of the four ingredients The total batched amount shows 4000 Ib 40lb animal x 100 animals Now when actually batching this recipe the programmed load amount will be the current number of animals requir ing feed Model 1015 Indicator User s Manual 11 Entering and Editing a Recipe Entering a Recipe for the First Time Load amount can be by load weight percent or amount per animal NOTE make sure the M1015 is configured for the desired recipe entry mode Ingredients do not need to be in numerical order and are displayed in the order that they are entered 12 The 1015 allows you to enter and store recipes in memory where they
4. displayed press and hold RECIPE until the Usage annunciator appears The recipe number and total batched amount for that recipe are displayed Press MENU to view each recipe and its total batched amount After recipe 99 the oo recipe will be displayed This is a final accumulator that shows the total amount batched for all the recipes Press SELECT The first active ingredient number will be displayed with the actual amount of that ingredient batched in all recipes Press MENU to view each ingredient and its total batched amount To return to gross weighing mode press RECIPE or SELECT and then press GROSS Model 1015 Indicator User s Manual Setting Batch Number Accumulator Refer to Figure 7 for menu flowchart Clearing Accumulators Refer to Figure 7 for menu flowchart To set the batch number accumulator 1 In gross weighing mode press and hold the MENU key until L bAtch is displayed 2 Press MENU no bAtch is displayed 3 Press SELECT Using the numeric keys enter the desired starting number 4 Press SELECT to return to no bAtch Clearing Single Ingredient Accumulators 1 In gross weighing mode press and hold the MENU key until L bAtch is displayed 2 Press MENU until Clr Acc is displayed 3 Press SELECT until Clr Ingr is displayed 4 Press SELECT until Cir no is displayed 5 Press MENU until Clr YEs is displayed 6 Press SELECT until Clir Ingr is dis
5. shown in the sample below 88731795 11116104 Recipe 91 12005 1b Ingredient Usage BlIngr 1508 1b B2Insr 1560 Ib B Insr 3001 lb B4Ingr 3008 lb 5Inar 3002 1b Total 12003 Ib All Recipe Ingredient Accumulator Totals 1 In gross weighing mode enter the recipe number and press RECIPE Display any recipe and press and hold RECIPE until the Usage annunciator appears 2 Press and hold PRINT ID until PR AII is displayed 3 Release PRINT ID key All Recipe Ingredient Accumulator Sample gt 4 Press GROSS to return to gross weighing mode Model 1015 Indicator User s Manual See note at left All recipe and ingredient totals will print as shown in the sample below 68 31 95 11 16 52 Recipe di 12003 lb Ingredient Usage OlIngr 1560 Lb B2Insr 1500 ib GI ngr 3001 1b B4Ingr 3000 Ib 09Ingr 3082 lb Totsl 12883 Ib Recipe 82 12006 1b Ingredient Usage GIngr 1500 lb ilIngr 4503 lb 13Ingr 1590 lb 14Ingr 1500 1b 4SIngr 3083 lb Total 12006 1b 25 Alternate Printout Methods QuickPrint Method While in gross mode press 4 then SELECT then PRINT Print 4 is displayed and the Total Recipe Accumulator is printed Printing to a Computer via RS 232 port Send a 4 dec 52 or HEX 34 Print 4 is displayed and the Total Recipe Accumulator is printed Alternate Printout Methods QuickPrint Method While in gross mode press 5 then SELECT then PRINT Print 5 is displayed and the Ind
6. Save as your current data transfer will be saved Click on Call disconnect and then return to Hyper Terminal Windows Once completed return to Explorer and retrieve the saved files to edit print etc Model 1015 Indicator User s Manual Specifications Indicator Enclosure Display Display Rate Accuracy Linearity Repeatability Power Environment Weigh Bar Drive Capacity Calibration Zero Balance Range Analog Span Range Automatic Zero Tracking Motion Detection Window Motion Filtering Auto Ingredient Tolerance Alarm Warning Standard Cutoff Output Warranty Impact water dust resistant polycarbonate struc tural foam enclosure Dimensions 8 75 H X 10 5 W X 6 5 D Standard Weigh Tronix mounting bracket on back of indicator Eight digit seven segment LCD 1 0 inch high characters 10 annunciators and fiber optic back lighting Annunciators GROSS RECIPE LOAD INGRE DIENT USAGE MOTION HAND ADD AUTO Ib and kg One two or five times per second 1 of applied load 1division whichever is greater 0 01 of capacity 0 01 of capacity or 1 division whichever is greater 10 to 18 volts DC negative ground at 10 ampere for 4 Weigh Bars 4 pin and at 17 ampere for 4 Weigh Bars 5 pin Current for remote alarm light typically 2 2 amperes 20 to 140 F or 29 to 60 C to 100 humidity Ten 350 ohm Weigh Bars Fr
7. can be recalled and edited Each recipe contains a load amount ingredient quantities and a sum total of the ingredient quantities While in Gross Load or Timer modes select a recipe number using one of the following methods 1 A Do either A or B Press RECIPE to recall the last viewed recipe Then press MENU to scroll to the desired recipe number OR Use the numeric keys to enter in the desired recipe number and press RECIPE Press SELECT tis displayed with a 0 This indicates the sum total of the ingredients Press and hold SELECT _ _ is displayed Enter the first ingredient number and press SELECT Using the numeric keys enter the ingredient load amount and press SELECT Repeat steps 4 and 5 until all desired ingredients have been entered Press MENU tis displayed with the sum total of the ingredients Press SELECT The recipe number is displayed Press GROSS to exit Model 1015 Indicator User s Manual Entering Hand Add Ingredients Editing An Existing Recipe Changing Ingredient Quantities Hand add ingredients are typically defined as those ingredients that are used in such small amounts that to guarantee accuracy should be weighed on a smaller separate scale To include a hand add ingredient in a recipe 1 Once ingredient number is displayed enter load amount and press HOLD TIMER The Hand Add annunciator turns on 2 Press SELECT Unless it is disabled from now on
8. same person or same object For each weighing the weight itself will be off center favoring a single Weigh Bar therefore none of the readings will be accurate However your readings obtained by weighing the same person or object above each Weigh Bar should be nearly identical to each other A single Weigh Bar reading that is significantly different from the others is probably defective If your external alarm works properly but the alarm light fails to illuminate when it should the problem may be the bulb itself Unscrew the red cap To remove the bulb grip it push down and turn counterclockwise until it releases If the bulb is bad you can replace it at most hardware stores Refer to page 28 to test internal relay To check battery voltage 1 Press and hold GROSS until L bAtch is displayed 2 Press MENU to scroll through menu options until battErY is displayed 3 Press SELECT to display incoming battery voltage 4 Press SELECT to return to battErY If you find the indicator or one or more of the Weigh Bars to be defective contact your supplier or send your equipment back to the factory for repair postage prepaid Include the following information 1 Your name and address 2 Supplier name and address 3 Date of purchase 4 Important An informal note describing symptoms of the problem Model 1015 Indicator User s Manual Display Messages HELLO Pr All Lo bAt HOLD BR CUl Indicat
9. the size of the batch All actual ingredients will be proportioned from the programmed recipe amount automatically Example Percent Enter recipe by entering the percent of each individual ingredient of the total batch so they total 100 t 100 Same example as above would now be 1 25 ingredient 1 percent 2 25 ingredient 2 percent 3 25 ingredient 3 percent 4 25 ingredient 4 percent t 100 total percent of all programmed ingredients Model 1015 Indicator User s Manual Setting Equation Mode Head Count If you select head count you must enter the recipes in amounts 100 head Recipe Amount Per Animal Make sure the indicator is configured for head count See the previous section Setting Equation Mode Head Count Again when batched the ingredients will automatically be proportioned to achieve the desired load amount based off the programmed recipe as entered This option allows you to set whether the indicator dispenses recipes based on percentage net weight 1 or head count 2 This feature is not present when using RCU 1015 software 47744 2008 Follow these steps for setting the indicator in equation mode 1 Keyin 1015 1015 is displayed 2 Press hidden E key and hold for for five seconds 1015 E is displayed 3 Press SELECT Conf is displayed 4 Press MENU until EQuAtion is displayed 5 Press SELECT 6 Press MENU and scroll to desired setting 7 Press SELECT Equation mode is set
10. through the menu options for this and the following sections refer to Figure 7 Menu Options on the next page To view the most recent batch 1 In gross weighing mode press and hold the MENU key until L bAtch is displayed Press SELECT The number of the most recent recipe and the load amount is displayed Press SELECT The ingredient number and the actual amount batched of it are displayed Press MENU The next ingredient number and the actual amount batched are dis played Repeat step 4 until all ingredients and their batched amounts have been displayed After the last ingredient is displayed press MENU tis displayed with the sum of all the actual ingredients Press RECIPE or SELECT The recipe number is displayed Press GROSS to return to gross weighing mode Model 1015 Indicator User s Manual 17 Z ainbi4 S3A lt ON S3A lt ON d 159 i A sjus pei6u Ile yunowe payojyeq yunowe paugeg UO le ysel lt JO ool ou A 1uawBbas lt JO PAYNE lt sa x n puesequnu puke Joqunu Jo d007 Aue ssid fejdsig 2938819 HONI 19 z nowe jezo jualpes6u quaipes6uy a A NED Aey m jeuos m suoyng lt Aejdsig AA WN qq asn spy 10 ANNAN ss 1qd p anyuoo shun Joquunu junowe AA WA Gd yoieg pue peyojeq A abuei JO adioas jse 9 8 1991 se UOISIAOY lt XXXX IE XXXXX a6eyon induj spuoces 66 0 oueJ
11. weighing mode L bAtch is displayed Hour is displayed The time will be displayed in hours minutes and seconds Hour is redisplayed L bAtch is displayed dAtE is displayed The date is displayed in month day year dAtE is redisplayed The 1015 Indicator will automatically advance to the next ingredient in a recipe once a predetermined weight range is met and stays within the tolerance for the Ad delay timer parameter See the next section Auto Advance Delay Timer To set the tolerance range complete the following steps 1 From gross weighing mode press and hold the MENU key until 2 Scroll through the menu options pressing the MENU key until 3 Press SELECT 4 Using the numeric keypad enter the desired tolerance range This can be any number between 1 and 99 Setting this to 0 disables the function 5 Press SELECT to enter the new range and return to fol Model 1015 Indicator User s Manual L bAtch is displayed tol is displayed The current tolerance range will be displayed Auto Advance Delay Timer Using a Printer Basic Display Printout Printing ID Ad dELAY is a parameter in the User menu immediately after tol This is a programmable timer from 0 99 seconds to delay auto advancing to the next ingredient Ad dELAY enables better accuracy when loading an ingredient It prevents advancing before the user is actually ready The weight must be within the tolera
12. 0 69 31 95 11 24 88 Recipe 82 Recipe 82 I Load Amt 4999 lb Head Cat 108 Ingredient Target Actual Ingredient Target Actual 18Ingr 560 lb 560 lb 8Ingr 500 Tb 300 1b ilIngr 1500 1b 1501 15 llInsr 1500 Ib 1501 lb 1 Insr 500 Lb 500 lb 13Insr S6 Ib 500 1b 14Ingr 566 1b 500 1b 14Insr sae Ib 560 1b 15Ingr 1800 lb 1681 lb iSIngr 18886 1b 1801 15 Total 4600 lb 4882 1b Total 4200 lb 4082 Ib Last Batch Printout Last Batch Printout Percent Sample Head Count Sample 3 Press GROSS to return to gross weighing mode Model 1015 Indicator User s Manual Batch Accumulator Printouts An asterisk denotes a hand added ingredient Alternate Printout Methods QuickPrint Method While in gross mode press 3 then SELECT then PRINT Print 3 is displayed and all individual recipe ingredient accumulator total printouts are printed Printing to a Computer via RS 232 port Send a 3 dec 51 or HEX 33 Print 3 is displayed and all individual recipe ingredient accumulator total printouts are printed Single Recipe Ingredient Accumulator Totals 1 In gross weighing mode enter the recipe number and press RECIPE 2 When the appropriate recipe is displayed press and hold RECIPE until the Usage annunciator appears 3 Press PRINT ID Single Recipe Ingredient Accumulator Sample gt 3 Press GROSS to return to gross weighing mode The accumulated ingredient totals for that specific recipe will print as
13. 022s saosedgueaeuedouetauetguetauettexess 28 Troubisshoo Ndr 29 P oWer Or PRE nt Tee eee 29 Stalled Display Following Power On ee 30 Indicator Lock up scrittrici ri 31 Inaccurate Weight Readings TT 31 Alarm Light F nction UI asus etal cat tats ae esl et 32 Measuring Supply Battery Voltage 32 Sevice FSD AUS nata iaia 32 Display M ssag68 uuu u uuu eee eccere e GEE 33 Mounting the Model T01 areali ail 33 RD1012 RD1012XL Remote Displays i 34 indicator Diagnostics rana 35 Appendix A Downloading Information From The 1015 36 Windows 3 1 SOU rl lai 36 Tobia 36 Windows season 37 To MMO AG eaire aa Ee eea EEEE TECER OOE ah 38 Specifications siii tera ai aironi 39 Fiera 40 OPS ale STRAIT 41 Figures Figure 1 Front Panel of Model 1015 Indicator n 5 Figure 2 Indicator with 1 Weigh Bar Connector 7 Figure 3 Indicator with 3 Weigh Bar Connectors 7 Figure 4 Indicator with 4 Weigh Bar Connectors 7 Figure 5 Entering and Editing Recipes Flowchart 15 Figure 6 Timer Flowehart aspera sctnsto duclncteushelusvousuciemacges
14. Fail Recovery alarm light for batching operations Move your grinder mixer or feed wagon without seeing a change in the displayed weight Use for entering a mix time after all ingredients have been loaded Timer counts down and activates alarm light when preset time has expired Configurable for manual or auto advance be tween ingredients Can be changed during an operation without returning to a special program ming mode by pressing LOAD UNLOAD key Can program up to 100 recipes with 10 ingredi ents per recipe or a total of 1000 memory loca tions Scrolling abilities make it simple to view recipes and ingredients Ability to accumulate inventory on all recipes and ingredients All batched records are stored for keeping track of total recipe and ingredient usage Scrolling abilities make it simple to view inventory accumulations Maximum of 999 999 Ib or kg total accumulations Include hand add ingredients as part of the recipe for better accuracy of the total recipe batched Useful for pre weighed ingredient amounts or small amounts that cannot be weighed accurately on the system Recall batching information on the last recipe which was completed Useful for verifying which recipe was last batched When turning on after a power failure indicator returns to where the user was before the power failed Useful for continuing a batch or any other procedure Front Panel Programming and Calibration On site calibr
15. HAND ADD WEIGH TRONIX MODEL 1015 Model 1015 Indicator User s Manual UNITED STATES This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense CANADA This digital apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus set out in the Radio Interference Regulations of the Canadian Department of Communications Le present appareil numerique n emet pas de bruits radioelectriques depassant les limites applicables aux appareils numeriques de la Class A prescrites dans le Reglement sur le brouillage radioelectrique que edicte par le ministere des Communications du Canada EUROPEAN COUNTRIES WARNING This is a Class A product In a domestic environment this product may cause radio interference in which the user may be required to take adequate measures CAUTION Risk of electrical shock D
16. ast loaded Target Quantity as the next Target Load Unload Quantity This is a convenient technique for loading unloading a series of equal quantities Indicator is ready for another ingredient loading unloading cycle 9 Repeat Steps 4 through 8 for each ingredient you want to load unload stopping with final ingredient after Step 6 Use this procedure to load a series of quantities onto the weighing system Loading oF Unloading by watching the net weight of each additional load increase from zero This Net Ing redients procedure also allows you to unload a series of quantities from the weighing system by watching the net weight of each unload quantity increase from The warning alarm is nonfunc zero tional in this loading unloading i Zerothe indicato DIOR Note Do this only before loading the first in a series of loadings 2 Press the numeric 0 key Display blinks and zero value The indicator displays gross I remains displayed weight value of successive load or unload quantities You may press GROSS to view the 3 Press LOAD UNLOAD Display blinks again zero value gross weight at any time and remains and the Load annunciator is LOAD UNLOAD po return to on The display now reflects Net net display Weighing Mode 4 Load or unload material and observe the display Net weight value increases 5 Stoploading or unloading material at the desired net value Model 1015 Indicator User s Manual 9 To Continue L
17. ate Printout Methods QuickPrint Method While in gross mode press 2 then SELECT then PRINT Print 2 is displayed and the last 99 recipes batched with recipe ingredient information are printed Printing to a Computer via RS 232 port Send a 2 dec 50 or HEX 32 Print 2 is displayed and the last 99 recipes batched with recipe ingredient information are printed 24 1 Display the desired recipe 2 Press PRINTI ID Recipe number ingredients target amounts and totals will print as shown in the sample below See note at left 68 31 95 11193156 08 31 95 11 82 37 Recipe 81 Recipe BI Load Amt 4900 1b Head Cnt 100 Ingredient Target Ingredient Target t ingr 908 1b Bllnsr 500 lb 92Insr 500 1b 02Insr 588 lb GIInsr 1608 1b Sinsr 1009 lb O4Ingr 1090 Ib O4Ingr 1000 lb 5Ingr 1088 1b GSInsr 1008 1b Total 4000 lb Total 4008 1b Recipe Printout Recipe Printout Percent Sample Head Count Sample To print all the programmed recipes press and hold PRINT ID until PR ALL is displayed 3 Press GROSS to return to gross weighing mode 1 From gross weighing mode press and hold the MENU key until L bAtch is displayed 2 Press PRINT ID The last batch information will print as shown in the sample below If your system is configured for auto print it will provide a printout after each batch automatically See note at left Batch 6 Batch 7 09 31 95 11 15 0
18. ate recipe is displayed press and hold RECIPE until the Usage annuciator appears The recipe number and actual batched amount for that recipe are displayed 1 In gross weighing mode enter Total of Individual Ingredi the recipe number and press ents Within A Recipe RECIPE 2 When the appropriate recipe is displayed press and hold RECIPE until the Usage annunciator appears The recipe number and total batched amount for that recipe are displayed 3 Press SELECT The first ingredient of the selected recipe and its actualbatched amount are displayed 4 Press MENU to scroll through all the ingredients each displayed with its total batched amount 5 Press RECIPE or SELECT The recipe number and total batched amount are redisplayed 6 Press GROSS to return to gross weighing mode Model 1015 Indicator User s Manual 19 Total of All Recipes Total of Each Ingredient 20 In gross weighing mode enter recipe number and press RECIPE When the appropriate recipe is displayed press and hold RECIPE until the Usage annunciator appears The recipe number and actual batched amount for that recipe are displayed Press MENU to view each recipe and its total batched amount After recipe 99 the oo recipe will be displayed This is a final accumulator that shows the total amount batched for all the recipes In gross weighing mode enter the recipe number and press RECIPE When the appropriate recipe is
19. ation All functions performed through keypad Selectable calibration for other uses without the need for weights User can easily switch between applications Model 1015 Indicator User s Manual Options Low Power Requirements Automatic Turn off Choice of Connectors Constant On RS232 Serial Output RD1012 Output Remote Zero Ingredient Advance Current drain of only 0 10 to 0 180 amperes gives extended life to your battery power source If voltage is less than 9 5 volts or higher than 18 volts the power supply turns unit off to protect the battery from draining Low battery indication when input drops below 10 volts Allows field retrofit for any scale system three connec tor 4 pin or 5 pin four connector 4 pin or 5 pin or one 7 pin connector for interface with junction box Can be setup to stay on whenever power is present Useful for bin inventory applications Consult factory Includes battery backed up time and date baud rate selectable 9600 4800 2400 1200 600 and 300 xon xoff 8 data bits one stop bit no parity Initiate serial transmission using PRINT ID button bidirectional communications auto print after batch and broadcast mode To be used with the new RD1012 remote display Includes optional remote radio receiver and transmitter to allow remote zero and ingredient advance from up to 100 ft away from indicator Model 1015 Indicator User s Manual 41 42 Model 1015 Indi
20. cator User s Manual Weigh Tronix 1000 Armstrong Dr Fairmont MN 56031 USA Telephone 507 238 4461 Facsimile 507 238 8283 e mail ag weigh tronix com www agscales com fis D Avery Weigh Tronix Weigh Bar is a registered trademark of Weigh Tronix Inc SCALES FOR AGRIBUSINESS
21. d 5 with each Weigh Bar cable making sure each time that all cables are connected except the one you removed for five pin connector or replaced with an adapter plug for four pin connector A defective Weigh Bar may be easily recognized with this method when a defective bar is replaced with an adapter plug for four pin connector or removed for five pin connector the indicator will zero properly First Visually Inspect The Scale System for apparent problems and improper installation 1 Check each cable from source to indicator for stress cuts breaks or abrasions Unplug and reconnect each connector at the indicator to verify that it is tight and making good contact Check the hitch Weigh Bar and verify that mounting bolts are tight and the hitch is not binding Check between the wheels and frame of the implement for mud and debris that might restrict Weigh Bar movement Check betwccn supporting structure and weighing structure for debris that might restrict Weigh Bar movement Make sure the supporting structure and weighing structure do not touch each other at any point except at the Weigh Bars Model 1015 Indicator User s Manual 31 Alarm Light Function Measuring Supply Battery Voltage Service Repairs 32 Next Compare Weight Readings for All Weigh Bars Position a person or heavy object on the platform above each Weigh Bar one bar at a time and compare weight readings for the
22. doetgessadnaadioeetjad te 17 Figure 75 Ment Options i 18 Figure 8 Viewing Batch Accumulators Flowchart 19 Figure 9 Test Menu u isabella 35 Pages are numbered consecutively beginning with the cover page 4 Model 1015 Indicator User s Manual 1015 Overview Simple Weighing Single Ingredient Loading Unloading Single Ingredient Net Loading Unloading The Model 1015 indicator see Figure 1 is a batching indicator designed to be used on either portable or stationary feed mixers for accurate weight based batching operations The Model 1015 has six primary modes of operation simple weighing single ingredient loading unloading single ingredient net loading unloading programmed recipe ingredient loading unloading e timer e usage r emo a a lt Ww WwW N w INGREDIENT USEAGE MOTION HAND ADD sRess AUTO lon X recive b I LOAD kg LI Loap LI H SERIAL NO I 2 3 RECIPE UNLOAD HOLD 4 5 6 Timer CROSS D i aa D Ne 7 8 9 WY menu A SELECT PRINT ZERO ON SEE _ 0 1 ID CLEAR J J J l J a a a T w WEIGH TRONIX MODEL 1015 N Figure 1 Front Panel of Model 1015 indicator In simple weighing applications press GROSS and weigh For single ingredient loading unloading enter a target amount pr
23. e Model 1015 Service Manual for instructions on disabling the automatic shut off Model 1015 Indicator User s Manual Alarm fuse Remote display RS 232 connector optional Power fuse Weigh Bar connector 7 pins Power connector Alarm connector Figure 2 Indicator with 1 Weigh Bar Connector Weigh Bar connector 4 or 5 pins Alarm fuse Power fuse l e O Power connector e Remote display RS 232 connector optional Alarm connector Figure 3 Indicator with 3 Weigh Bar Connectors Remote display RS 232 connector optional Weigh Bar connector 4 or 5 pins Power fuse Power connector Alarm fuse Alarm connector Figure 4 Indicator with 4 Weigh Bar Connectors Model 1015 Indicator User s Manual 1015 Operations Simple Weighing GROSS MODE is required for zeroing Your indicator must be zeroed before weighing begins Loading Unloading Ingredients Into a Feed Mixer If you miskey Target Load Quantity simply press ZERO CLEAR to delete then rekey IF YOU HAVE A PRINTER you may print actual net weight of the just loaded ingredient by pressing PRINT ID from either Hold Mode 1 Press ON 2 Press GROSS 3 Press ZERO CLEAR 4 Place weight on the scale 1 Zero indicator before loading first ingredient 2 Keyin Target Load Quantity 3 Pre
24. e transmitter and receiver XM710 L can be in stalled in either the Model 1015 or the RD1012 This option lets the user zero and manually advance to the next ingredient from up to 100 feet away 34 Model 1015 Indicator User s Manual Indicator Diagnostics The test mode is used to test various functions of the 1015 Indicator The test menu is shown in Figure 4 Instructions for using the test menu are For the complete flowchart of menu options refer to the Flowchart Section of this manual found below Press MENU to scroll Press and through the menu options hold MENU until you reach Test Gross gt L Batch gt eee Test Press the MENU key Press MENU to scroll right in the menu Y Press the SELECT key Display gt Buttons gt Serial gt Relay to move up or down i I J inthe menu segment Pressany Loopor foy aper On Figure 9 Test Menu 1 Enter the test mode from gross operation by pressing and holding the MENU key until L bAtch is displayed Scroll through the menu options until fEStis displayed 2 To scroll through the menu press the MENU key 3 To move up or down a level in the hierarchy press SELECT 4 Press MENU to toggle between choices Below are the specific directions and explanations for the items you see in the test menu DISPLAY BUTTONS SERIAL RELAY With diSPLAY displayed pre
25. ess LOAD UNLOAD Once the target is reached the alarm will warn you to stop loading or unloading You can add ingredients until the desired weight is reached and tare off the weight of each individual ingredient When you have added all the ingredi ents you can press GROSS to see the total amount of weight on the scale Model 1015 Indicator User s Manual 5 Programmed Recipe Ingredient Loading Unloading Timer Usage Cable Connections and Power Requirements When you need multiple ingredients and recipes for loading or unloading the recipe feature can be used You can enter up to 100 recipes and each recipe may consist of up to 100 ingredients Use the timer to mix a batch for a certain amount of time By accessing the usage mode you will be able to monitor usage of all batched ingredients and recipes You can either view usages or send them to a printer or computer The following accumulators are available through the usage mode e single ingredient per recipe e total of any ingredients per all recipes single recipe e total of all recipes Make sure all cables are connected as shown in Figures 2 3 and 4 on the next page Voltage to the Model 1015 must be 10 18 volts DC negative ground only If voltage is between 8 10 volts Lo bAt is displayed on the indicator Dropping below eight volts will cause the Model 1015 to automatically shut itself off protecting the battery from being completely drained Consult th
26. idual Ingredient Accumula tors are printed Printing to a Computer via RS 232 port Send a 6 dec 54 or HEX 36 Print 6 is displayed and the Individual Ingredient Accumula tors are printed Individual Ingredient Accumulator Totals 1 In gross weighing mode enter a recipe number and press RECIPE Press and hold RECIPE until the Usage annunciator appears 2 Using the MENU key scroll to the oo recipe 3 Press SELECT 4 Display ingredient and press PRINT ID The accumulator for the ingredient will print as shown in the sample below See note at left Single Ingredient gt 68 31 95 11118 51 Accumulator Sample allar 506 1b 5 Press GROSS to return to the gross weighing mode All Ingredient Accumulator Totals 1 In gross weighing mode enter a recipe number and press RECIPE Press and hold RECIPE until the Usage annunciator appears 2 Using the MENU key scroll to the oo recipe 3 Press SELECT 4 Display any ingredient and press and hold PRINT ID until PR AII is displayed 5 Release PRINT ID key The accumulators for all active ingredients will print as shown in the sample below 8831795 11 19 06 All Ingredient Ingredient Usage Gilngr 1508 lb Accumulators Sample gt o ine 1500 Ib 3lng3r Sodi lb B4Insr 3886 1b B5Insr 3002 lb 1 Ingr 1586 lb itIngr 4503 1b 13inge 1500 lb 6 Press GROSS to return to the id4ingr 1506 Ib gross weighing mode iSingr 3083 lb Tota
27. ividual Recipe Accumulators are printed Printing to a Computer via RS 232 port Send a 5 dec 53 or HEX 35 Print 5 is displayed and the Individual Recipe Accumulators are printed 26 Total Recipe Accumulator 1 3 In gross weighing mode enter a recipe number and press RECIPE Press and hold RECIPE until the Usage annunciator appears Using the MENU key scroll to the oo recipe and press PRINT ID Total Recipe Accumulator Sample gt Press GROSS to return to the gross weighing mode Individual Recipe Accumulators 1 In gross weighing mode enter a recipe number and press RECIPE Press and hold RECIPE until the Usage annunciator appears Using the MENU key scroll to the oo recipe and press and hold See note at left The total of all the recipes batched will print as shown in the sample below 68 31 95 Recipe All 11 17 41 24009 lb PRINT ID until Pr All is displayed See note at left 3 Release PRINTI ID key Individual Recipe Accumulators Sample gt 4 Press GROSS to return to the gross weighing mode Model 1015 Indicator User s Manual The total amount batched for each recipe with active usage recipe will print as shown in the sample below 8831795 11 12 55 Recipe Usage Recipe 91 12003 1b Recipe 02 12086 1b Alternate Printout Methods QuickPrint Method While in gross mode press 6 then SELECT then PRINT Print 6 is displayed and the Indiv
28. kage in Microsoft Windows 95 to download information from the Model 1015 to the computer Setting up the HYPERTERMINAL icon As 2 3 4 Click on the Windows 95 START ICON Go to Programs then Accessories and the click on HyperTerminal Double click on the Hyperterminal ICON and Execute Hypertrm exe Enter a name for the connection description EXAMPLE M1015 and click on the ICON you choose to use for this application Click on OK and it will ask for Phone Number On the connect using scroll to Direct to Com 1 and click on OK Now comes up with COM1 properties select the following settings Bits per second 1200 std default baud rate for the Model 1015 or any other baud rate as long as it matches the Model 1015 Data bits 8 Parity None Stop bits 1 Flow control Xon Xoff Click on OK and then select File and Save Return to Hyperterminal window Setting up Model 1015 Shortcut to COM1 1 In the Hyperterminal window right click on the M1015 ht ICON created above Right click on Shortcut which will immediately create a shortcut to M1015 ht with the same ICON as before only with an additional arrow in the ICON Right click on the new ICON and then right click on properties Click on Shortcut and change start in to example c winword dwnid making sure you have already created this directory in your file manager Change to where ever you want the shortcut path to store all your M1015 h
29. l 24099 1b Model 1015 Indicator User s Manual 27 Maintaining Displayed Weight In a typical moving procedure the scale is protected from display shift by Auto Hold mode Attention If ingredient load amount is less than initial warning alarm value the indicator does not advance into Auto Hold mode Attention After loading an ingredient amount less than the initial warning alarm value access Manual Hold mode before moving the scale 28 Hold Mode Voids Effects of Moving The Model 1015 Indicator provides a Hold Mode that can stabilize the weighing function so that move induced effects are not measured or regis tered weighing capability is re engaged when you relocate the system and exit the Hold Mode to continue weighing By using Hold Mode you can be certain that the scale measures only what you want it to measure The Model 1015 provides both automatic and manual access to the Hold Mode Auto Hold Mode Auto Hold allows the Model 1015 to stabilize gross and net weight so you can move the scale following the typical operating procedure of moving the scale after you finish one load or unload cycle and before you enter another Target Quantity Auto Hold Mode is enabled and you may move the scale while the display alternates between 1 Hold and 2 actual weight of material just loaded or unloaded You may press PRINT ID from Auto Hold Mode to transmit to a printer the just loaded or unloaded qua
30. lization explained below To Reinitialize a Stalled Indicator 1 Press OFF 2 Press ZERO CLEAR and hold in while you 3 Press and release ON 4 Then release ZERO CLEAR If the display says HI instead of HELLO following a reinitialization power on your indicator has a potential problem and should be repaired Contact your supplier Model 1015 Indicator User s Manual Indicator Lock Up Inaccurate Weight Readings A locked up indicator is represented by an illuminated alarm light and a display of Error 1 2 Shut off the alarm by pressing any key Test the Weigh Bar cables to isolate the source of the lock up prob lem as follows a Disconnect all Weigh Bars b Try to zero the indicator by pressing GROSS and CLEAR e lf you are unable to zero the indicator with the Weigh Bars discon nected the problem is in the indicator and you should contact your supplier lf you are able to zero your indicator with the Weigh Bars discon nected then the problem is probably in the Weigh Bars and you should continue troubleshooting Reconnect all Weigh Bars You will see Error displayed again If your Weigh Bar connectors have the four pin configuration discon nect one Weigh Bar and connect an adapter plug in its place If your Weigh Bar connectors have the five pin configuration discon nect one Weigh Bar No adapter plug is necessary Try to zero the indicator Repeat Steps 4 an
31. low Control Xon Xoff Then select OK 5 Under FILE select SAVE and enter filename M1015 TRM and select OK 1 Take the supplied computer interface cable and plug into COM port 9 pin on the computer and the serial port 15 pin on the bottom of the Model 1015 See diagram at left Select ACCESSORIES Select TERMINAL Select FILE and OPEN File M1015 TRM Select TRANSFERS RECEIVE TEXT FILES To Download 9 a A N Enter appropriate File name EX XXXXXX TXT and select OK Must be a TXT file 7 Access appropriate print transfer data on the Model 1015 see users J11 Pin Assignment manual and press print and notice information will start transferring 2 Transmit data across the screen Once all the appropriate information is transferred 3 Receive data select STOP to terminate the receiving mode on your computer 7 Logic gnd 8 Then select TERMINAL and CLOSE and return to ACCESSORIES 4 CTS window 12 DTR 9 Now select FILE MANAGER under WINDOWS directory and you can find the data file that has the Model 1015 data information 10 Select your file EX DATA1 TXT and view the information that was transferred from the Model 1015 11 From this point the user can use this file and do whatever is required The next time repeat steps 1 10 as required 36 Model 1015 Indicator User s Manual Windows 95 Setup You must have Microsoft Windows 95 Use HYPERTERMINAL the communications pac
32. nce for 1 99 seconds before it will advance forward Selecting the default of 0 seconds disables the delay If the weight falls outside the tolerance window before the Ad dELAY param eter times out then it retriggers itself when weight falls within the tolerance window again If you have a printer the following print options are available to you e Basic display printout e Recipe printout e Last batch printout e Batch accumulator printouts While all printed data includes the displayed value and the correct unit of measure b or kg the printout format will vary depending on the options that you choose 1 In gross weighing mode press PRINT ID Amount displayed on indicator will print as shown in sample below 4991 lb Basic Display Printout Sample To print out an ID number in the Gross mode key in a 6 digit number and then press PRINT ID key The indicator prints the following for example ID 123456 The indicator then returns to the Gross Mode Model 1015 Indicator User s Manual 23 Recipe Printout Alternate Printout Methods QuickPrint Method While in gross mode press 1 then SELECT then PRINT Print 1 is displayed and all recipes are printed Printing to a Computer via RS 232 port Send a 1 dec 49 or HEX 31 Print 1 is displayed and all recipes are printed Last Batch Printout Press and hold the PRINT ID key until Pr ALL is displayed and the last 99 batches will be printed Altern
33. ntity Manual Hold Mode Manual Hold allows you to re enable the Hold Mode in case you have exited Auto Hold prior to moving the scale This means you can check the gross weight and or the overshot undershot quantity right after loading or unload ing and restore the holding capability before moving Press HOLD Manual Hold Mode is enabled the scale is protected against display shift and it is safe to move the scale while you see the display alternate between 1 Hold and 2 actual weight of material just loaded or unloaded You may press PRINT ID from Manual Hold Mode to transmit to a printer the just loaded or unloaded quantity Model 1015 Indicator User s Manual Troubleshooting If you experience problems in the operation of your system read through these troubleshooting steps and perform those which are appropriate This information may help you to correct the following operational difficulties without calling your supplier or sending your equipment in for repair Power On e Power on e Stalled Display Following Power on e Indicator Lock up e Inaccurate Weight Readings e Alarm Light Malfunction e Measuring the Supply Battery Voltage Instructions for sending an indicator in for repair are provided in the last section under Service Repairs If your indicator does not power on check the following possible problem sources in the order given Attempt to power on after trying each of these four troubleshooting ste
34. o not remove cover No user service able parts inside Refer servicing to qualified service personnel Weigh Tronix reserves the right to change specifications at any time 10 23 03 1015_U P65 PN 29592 0011G e1 Printed in USA Table of Contents 1015 OvervieW 22 il lille lelerelzialetcniolalol inlusolisotassli tial 5 Spe vedi 5 Single Ingredient Loading Unloading 5 Single Ingredient Net Loading Unloading 5 Programmed Recipe Ingredient Loading Unloading 6 efter learn 6 Ut PeR ee I 6 Cable Connections and Power Requirements 6 TOUS Operaliona Gorla allievi 8 Simple Weelghirigbuu uuu ua a e ae 8 Loading Unloading Ingredients into a Feed Mixer 8 Loading or Unloading Net Ingredient in 9 Recipe Entry Programming Modes 10 Net Weight or Percent Modesto rota 10 Setting Equation Mode Head Count 11 Recipe Amount Per Animal 11 Entering and Editing A Recipe 12 Entering a Recipe for the First Time 12 Entering Hand Add Ingredients 13 Editing an Existing Recipe
35. o scroll in the menu and bi Luson to loop back to the first item in that row Insert Ingredients Figure 5 Entering and Editing Recipes Flowchart Model 1015 Indicator User s Manual 15 Recipe Ingredient Loading Method At any time the user can switch between manual and auto advance by pressing LOAD UNLOAD A flashing alarm signals that the weight is within alarm warning range and a steady alarm signals that the target amount has been reached 16 Recipe ingredient loading provides a simple method of consistent batching Recipe load amounts determine the batch size and ingredient amounts are calculated from the recipe to maintain correct proportions while producing the programmed load amount 1 While in gross weighing mode enter the number for the desired recipe and press RECIPE 2 If you need to enter or change the total amount to be batched of the selected recipe or number of head enter the new amount and press SELECT Otherwise skip this step and go to step 3 3 Press LOAD to initiate loading of first ingredient 4 Load the amount of the displayed ingredient 5 Stop loading ingredient when the alarm signals that the target amount has been reached 6 Depending on your system setup either a The indicator will automatically advance to the next ingredient OR b You will have to manually advance the indicator to the next ingredient A Auto Advance Method B Manual Advance Method
36. oading or Unloading Successive Quantities Recipe Entry Programming Modes Net Weight or Percent Mode 10 6 Press ZERO CLEAR Displayed net value of material last loaded or unloaded is reset to zero You may now view gross weight Just press and hold in the ZERO CLEAR key on your 1015 Indicator or your XM710 L Hand held Transmitter Release the ZERO CLEAR key Zero is again displayed in net weighing mode If you press the XM710 L button for more than three 3 sec onds the display stays in gross mode 7 Load or unload additional quantities by repeating Steps 4 through 7 as many times as required for this loading unloading operation Before you can start programming recipes the mode of recipe entry must be determined The model 1015 has two modes available a Net weight or percent mode standard factory configuration b Amount per animal see sections Setting Equation Mode and Recipe Amount Per Animal on the next page to configure to amount per animal Example Net Weight Enter recipe such as the sum of the ingredients is equal to your required batch size ex 4 000 Ib batch 1 10001b ingredient 1 amount 2 1000lb ingredient 2 amount 3 1000lb ingredient 3 amount 4 1000lb ingredient 4 amount t 4000lb total amount of all programmed ingredients or standard batch size Afterwards each time this recipe is batched the user can enter the appro priate load amount to determine
37. ode Model 1015 Indicator User s Manual Clearing a Recipe While in Gross Load or Timer modes select a recipe number using one of U U U u the following methods 1 Do either A or B A Press RECIPE to recall the last viewed recipe Then press MENU to scroll to the desired recipe number B Use the numeric keys to enter in the desired recipe number and press RECIPE 2 Press and hold ZERO CLEAR Press SELECT key to move in the menu Enter Ingredient Target Amount key for three seconds Recipe is now cleared Gross Press recipe for last viewed recipe or enter desired number and press RECIPE Recipe Number Recipe Number 1 Recipe Number 2 amp gt amp m gt amp gt u u Load TAN Load Amount Load Amount Key in Load Key in Load Key in Load Amount Amount Amount Y Ingredient Number Ingredient Number Ingredient Number Total Sum of amp gt amp 3 amp ae Ingredient Targets Target Amount Target Amount Target Amount Press and hold the SELECT key s a em Enter Ingredient f Number Press and hold l l ZERO CLEAR for 5 seconds to f delete ingredient Delete Ingredients Enter Ingredient l Target Amount UNLESS OTHERWISE INSTRUCTED Y Press MENU key t
38. ol AA GG NIN SS INN HH Mi gg e ra 1 m Mos sel it Auopeg lt Aejep py lt lol aLa lt HnoH x lt 29231 lt ugeg ont yoveg 1 ssop NNAW plou pue ssald suondo nusy nuaui ay Ul SAOW 0 Aa LOATAS 9Y ss id NUALI ay ul 0J9S o AO nN3IN 2U ss id Model 1015 Indicator User s Manual 18 Binge Press the MENU key to scroll in the menu Press the SELECT key to Enter Recipe move lt gt inthe menu p Number Press and and hold RECIPE until Usage Annunciator appears Y Recipe Number ___ Recipe Number 1 oo Total of amp Total Batched Total Batched All Recipes Batched y Ingredient Number Ingredient Number lia lt b 2 p Total of All Ingredient Number Ingredient Number amp Amount Used amp Amount Used Ingredients Used Amount Used in All _ _ 1 Amount Used p e e Recipes in All Recipes Figure 8 Viewing Batch Accumulators Flowchart Viewing Batch Accumulators Total of Individual Recipes 1 In gross weighing mode enter Refer to Figure 7 page 13 for menu flowchart the recipe number and press RECIPE 2 When the appropri
39. ont panel calibration and spanning for all axle sizes for all types of Weigh Bar and load cell applications up to 999 999 Ib or kg 1 mV V via front panel push button 0 20 mV V to 1 0 mV V full scale OFF 0 5 1 0 2 0 3 0 5 0 10 0 divisions OFF 0 5 1 0 2 0 3 0 5 0 10 0 divisions Three selections Normal Intermediate and High OFF manual or programmable from 1 to 99 Programmable to any weight value Light begins flashing once per second when programmed value has been reached Used in conjunction with alarm warning To be used with standard alarm and light options to indicate when ingredient is approaching target weight Weigh Tronix output connector comes standard Three year warranty against defects in material and workmanship Model 1015 Indicator User s Manual 39 Features 40 Rugged Construction Selectable Units of Measure Load Unload Function Water dust resistant enclosure for inclement weather and high vibration farm applications Lb or kg equivalent front panel selectable Use alarm light on front panel or optional audible alarm when batching to signal operator that loading or unloading process is approaching a pre set weight Use in conjuction with recipes or single ingredient target weight External Alarm Connector Allows you to attach an audible alarm or Automatic Hold Timer Auto Manual Large Memory Inventory Hand Adds Last Batch Power
40. or is being reinitialized Message is displayed briefly at time of power on Indicator is in state of over capacity Indicator is in state of under capacity System is not functioning properly Weight is not being calculated because scale weight is too high or too low Refer to information on Indicator Lockup in Troubleshooting section of manual Indicator is transmitting data Appears after press ing the PRINT ID key Indicator is transmitting data Appears after pressing and holding PRINT ID key Displayed when input voltage to indicator is between 8 and 10 volts Used when moving a portable system Alternates between hold and net weight just loaded or unloaded see page 21 Mounting the Model 1015 The Model 1015 mounts on a quick detach bracket Weld or bolt the quick detach bracket into place as follows 1 Choose a mounting location that is e convenient for operation of the indicator and protected from moving parts or from other moving machinery Hold the indicator at the proposed mounting location and verify that the display is legible and the controls accessible Positioning the quick detach bracket with the wider end at the top mark the desired mounting location If bolting use the quick detach bracket as a template and mark and drill holes Weld or bolt the quick detach bracket at the appropriate location If bolting use double nuts or self locking nuts to protect both indicator and machine
41. played 7 Press GROSS to return to gross weighing mode Clearing Recipe Accumulators 1 In gross weighing mode press and hold the MENU key until L bAtch is displayed 2 Press MENU until Clr Acc is displayed 3 Press SELECT until Clr Ingr is displayed 4 Press MENU until Clr rEC is displayed 5 Press SELECT until Cir no is displayed 6 Press MENU until Clr YEs is displayed 7 Press SELECT until Clr rEC is displayed 8 Press GROSS to return to gross weighing mode Model 1015 Indicator User s Manual 21 Viewing and Setting the Time Refer to Figure 7 for menu flowchart Viewing and Setting the Date Refer to Figure 7 for menu flowchart Viewing and Setting the Auto Ingredient Advance Tolerance Range Refer to Figure 7 for menu flowchart The default tolerance range is 5 percent 22 1 In gross weighing mode press and hold MENU until 2 Scroll through the menu options by pressing the MENU key until 3 Press SELECT 4 Enter the correct time allowing spaces for hours minutes and seconds For example 1 59 would be entered as 15900 5 Press SELECT 6 Press GROSS to return to gross weighing mode 1 In gross weighing mode press and hold MENU until 2 Scroll through the menu options by pressing the MENU key until 3 Press SELECT 4 Tochange the date key in the new data 5 Press SELECT 6 Press GROSS to return to gross
42. ps 1 Check Battery Voltage Required voltage is 10 18 volts DC negative ground If the voltage is between 8 10 volts the indicator will display Lo bAt The indicator will automatically turn off if the incoming voltage drops below 8 volts or rises above 18 volts Disconnect and Check Power Cable Connector at the vehicle or AC to DC converter clean if necessary and reconnect Replace Fuses Sometimes a bad fuse can be recognized by an obvious break in the wire filament However such a break is not always observable and getting a successful power on after changing a fuse is often the only way of knowing that the fuse was indeed defective Make sure new fuses are the proper size and have a current rating of five amperes Using a fuse with too high a current rating can cause costly damage to the indicator and will void your warranty The same is true for substituting wire a nail or any other object in place of a fuse Place nothing in the fuse connector except a proper fuse Change one fuse at a time see instructions below Try to power on after changing the first fuse if unsuccessful change the second fuse and try to power on again If changing the second fuse fails to allow successful power on proceed to the next trouble shooting step To replace a fuse first locate fuse caps on the bottom panel of the indicator Then 1 Turn cap counterclockwise and lift out fuse amp cap assembly 2 Remove old fuse from cap and inse
43. rt new fuse 3 Replace fuse amp cap assembly in fuse connector Model 1015 Indicator User s Manual 29 Stalled Display Following Power On 30 4 Test Indicator and Cables to isolate the source of the problem a Disconnect all cables on bottom panel of Indicator except for power cable Do disconnect Weigh Bar cables and if present alarm cable remote display cable Now try powering on If this is not successful your problem is in the indicator and you should contact your supplier If you are able to power on with only the power cable connected your problem is probably not in the indicator continue troubleshooting With power still on plug in cables one at a time Weigh Bar cables first then alarm cable then printer remote display cable until plugging in one of the cables causes the indicator to shut off That cable is the bad one and needs to be repaired or replaced This category of problems can exhibit any one of the following symptoms An illegible display that cannot be zeroed and from which you cannot escape A legible display such as HELLO that cannot be zeroed and from which you cannot escape An illuminated backlight with no characters displayed and allowing no escape No escape If the red illumination on the display is visible telling you the indicator has power on a sunny day you may have to shade the display you can possibly make the display function by doing a Reinitia
44. ry Insert the indicator bracket into the quick detach bracket and push it down into place For mobile applications wrap and twist a strong wire around the indica tor bracket and the quick detach bracket to stabilize the mounting Model 1015 Indicator User s Manual 33 RD1012 RD1012XL Remote Display The RD1012 and RD1012XL are remote displays that are compatible with the Model 1015 An RD1012 output option is required on the Model 1015 for interfacing The interface cable plugs directly into the bottom of the Model 1015 see Figure 2 below When using the RD1012 any data displayed on the Model 1015 is also displayed on the RD1012 Only the last six digits from the Model 1015 will be displayed on the RD1012XL The only function available on the RD1012 is ZERO gt Pressing this key on the RD1012 performs the same function as pressing ZERO on the Model 1015 when 1015 is in Gross mode When batching a recipe this key acts as a manual advance or menu key a TRIAL Wo C_ XL REMOTE DISPLAY INGREDIENT USAGE MOTION HAND ADD SERIAL NO r a J D WEIGH TRONIX MODEL RD 1012 WEIGH TRONIX MODEL RD 1012 E VA N VA An optional radio remot
45. ss LOAD UNLOAD 4 Load unload ingredient into from feed mixer viewing display as you do so 5 When appropriate stop loading unloading 6 Press any key Model 1015 Indicator User s Manual Display shows HELLO then value is displayed in mode last used before removal of power Live scale weight is displayed in gross weighing mode Zero value is displayed Weighing system is zeroed Live gross weight of material is displayed Quantity you intend to load is displayed Target Load Quantity blinks and remains displayed and the Load annunciator turns on Displayed value showing net amount of your keyed in Target Quantity remaining to be loaded unloaded decreases from Target Load Quantity toward zero Alarm light flashes on and off when display has decreased to preprogrammed warning value warning you to watch the display and giving you time to coordinate stop page of material flow with display of zero net value Flashing alarm light shuts off and if enabled indicator advances into Auto Hold mode a holding mode that protects gross weight and displayed weight so you can move the scale 7 Move feed mixer to its next ingredient loading unloading station Hold alternating with net amount loaded unloaded is displayed 8 Do either A or B A Key in a new Target Load Unload Quantity then press LOAD UNLOAD OR B Press ZERO CLEAR after pressing the LOAD UNLOAD key to restore l
46. ss SELECT and a dynamic test is run Press SELECT when the dynamic test is active to return the indicator to diSPLAY With buttonS displayed press any key except MENU to check for proper key functioning After testing the buttons press MENU to return to diSPLAY Tells you if the serial output is ready or busy Pressing the MENU key puts LOOP or no LOOP on the display With pins 2 and 3 connected LOOP is displayed With them disconnected no LOOP is displayed With rELAY displayed press SELECT Press the MENU key to scroll through the different alarm light functions After testing the alarm light press SELECT to return to rELAY Model 1015 Indicator User s Manual 35 Appendix A Downloading Information From The 1015 Any of the Model 1015 printouts can be transferred to a computer by follow ing these steps for Windows 3 1 or Windows 95 ui a A0 Q You can use TERMINAL the communications package in Microsoft Win Windows 3 1 Setup _ dows 3 1 to download information from the Model 1015 to your computer Follow these steps to set up this function You must have Microsoft Windows version 3 1 1 Select ACCESSORIES 2 Select TERMINAL 3 Select SETTINGS and then COMMUNICATIONS 4 Select appropriate COM1 or COM2 port and make sure the rest of the protocol is selected as follows Note Select 1200 baud rate on Model 1015 Default setting Baud Rate 1200 Data bits 8 Stop bits 1 Parity None F
47. t shortcut data transfers in that directory to recall the data files later Then click on OK Creating a download directory REFERENCE 1 2 Double click on Explorer Icon Assuming we want to create c winword dwnld directory click on C WINWORD Click on FILE NEW FOLDER In the name field type in dwnld and then click on OK The directory c winword dwnld has now been created for storing all the download files Model 1015 Indicator User s Manual 37 To Download J11 Pin Assignment 2 Transmit data 3 Receive data 7 Logic gnd 4 CTS 12 DTR 38 Take the supplied computer interface cable and plug into COM port 9 pin on the computer and the serial port 15 Pin on the bottom of the Model 1015 indicator See illustration at left Within the HyperTerminal window double click on the new M1015 ht ICON Click on transfer and then Capture Text and type in the file you want to save the data transfer in Example May 21 doc notice the Capture text screen will come up with the Folder name that you specified above when creating the shortcut In this example the Folder C winword dwnld will appear Then click on Start Using the Model 1015 transfer the appropriate data from the indicator by pressing PRINT ID or holding on the PRINT ID key to transfer which ever accumulators or batch information to your computer See earlier sections of this manual on how to transfer appropriate data Click on File
48. the indicator will treat that ingredient as a hand add whenever it is used To disable a hand add ingredient in a recipe 1 Display ingredient 2 Press HOLD TIMER While in Gross Load or Timer modes select a recipe number using one of the following methods 1 Do either A or B A Press RECIPE to recall the last viewed recipe Then press MENU to scroll to the desired recipe number OR B Use the numeric keys to enter in the desired recipe number and press RECIPE 2 Press SELECT The first ingredient in the recipe is displayed 3 Press MENU until the ingredient that you want to edit is displayed and use any or all of the following editing procedures 1 Using the numeric keys enter desired ingredient quantity and press SELECT Model 1015 Indicator User s Manual 13 14 Deleting Ingredients Inserting Ingredients Press and hold ZERO CLEAR until ingredient is deleted and the next ingredient is displayed Press MENU until you get to the ingredient just after where you want to insert the new ingredient Press and hold SELECT _ _ is displayed Enter ingredient number and press SELECT Enter ingredient quantity and press SELECT Repeat steps 2 and 3 for additional ingredients that you want to insert Press MENU to exit ingredient insertion and display next ingredient Press RECIPE or SELECT to exit ingredient editing and display current recipe or press GROSS to return to gross weighing m
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