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GIII Vender - Royal Vendors, Inc.

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1. ma HOSNSS C3 LINSISRIGy 1931 me NOLIN SOOWHSHOHINOO 15 n m ul 3 SNOLLdO HOSN3S 914 5 OAA 991 AWOISAL Sid o 8 8 HOSNSS 3InHo Tid 6 15 91 6311115818 NYO 40109 0105 2
2. Complete Plastic Trim Kits 1 79 Wide 141590 Before 1525 2 72 Wide 142530 Before 1525 3 72 Narrow 149540 Before 1525 1 79 Wide 143509 1525 amp after 2 72 Wide 142507 1525 amp after 3 72 Narrow 259560 1525 amp after Item No Description Part Number Item No Description Part Number 1 Door w a Coke 79 Wide 307510 10 Coin Plate Coke 141516 72 Wide 308510 11 Keps Nut 1 4 20 905002 2 Control Panel 9 Select Non CDC 143510 12 Hold Down Angle 123505 Before 1525 18 Decal Select Button 845383 7 Select Narrow Before 1525 Non CDC 141530 14 Coin Cup Mounting Plate W A 123550 9 Select after 1525 143507 15 Carriage Bolt 1 4 20x1 2 LG 901007 7 Select Narrow after 1525 Non CDC 141577 16 18 LED Assembly 010593 Gas Island Before 1525 285520 19 Transformer 842147 Gas Island After 1525 285530 20 Harness to Board 24 volt 842146 3 Security Plate W A non CDC 141550 21 Fuse Box Assy 012165 4 Validator Cover Coke 011518 22 Keps Nut 8 32 905001 5 Security Plate Decal 845396 23 T Screw 8 32 3 4 901001 6 T bolt 1 4 20x1 LG 901037 24 Lock Cover Hole Block 141509 7 Button Coin Return Lever 803031 25 T Screw 901001 Coin Return Bushing 803030 26 Coke Trim Filler Top 815311 8 Hex Jam Nut 9 16 18 UNF2A 905019 27 Coke Trim Filler Bottom
3. 141552 2 18 Port Spacer Wide EE ee ee ie Des or Vana ee ee eed 815248 1 19 Stop Wide POT BE e rc be WE beg ek 273508 1 20 Sign Brace 0 eek Re ee Re ee nak 815635 1 21 Switch Retainer Front Chameleon sse 357511 8 22 Rain Guard Wide eei esee coe 010518 1 23 Vandal Panel Right 72 irte UR eie Ge ER curta 011501 1 E EE ELM Et T EE 010519 1 24 Top Inner Door Hinge 010520 1 25 soli c M ET 815347 1 26 Trim Fillet Top there tet EE e be c 815311 1 27 Trim Filler Cap Bottom 815312 1 28 POS Plate WA T Ee SERE 231579 1 29 N EER N 141516 1 30 PG Board Housing WA ce ee ee 095530 1 31 End Gap Flat TM AE EE NEE EE 815364 1 32 Coin Chute Assembly 72 ee Re RA RR Re 162521 1 xi EE EA ER 161590 1 33 Goin Ghute Bracket CDG terii Ge 162502 1 34 Switch Retainer Rear Chameleon sse 357512 8 35 See Note 36 Lampholder TOD RR ER EE 842223 3 e RE AA AN 842224 3 37 Lamp Bracket EE OR 303517 1 38 Lamp Bracke
4. 836081 Refrigeration Relay Harness Door Side Landscape Marketing Refrigeration Relay Harness Cabinet Side 842237 Transformer Assembly 842147 Main Door Harness 842151 Gas Island Vender 842207 EVS Control Board no longer available Fusebox Assembly 842219 OE EE 942111 Board Stand off 916066 51 SECTION 7 Exploded Views Cabinet Assembly 16 Universal Hinge Can Chute Assy 211090 without Ga 8 17 Chute Sensor x 15 n 16 33 SS 18 Main Door Position Rear View of Vender 19 Main Door Position 15 27 26 Cabinet Back Screen Mesh Wide 141001 Narrow 258004 Cabinet Back Screen Steel Wide 010215 Narrow 258005 Specify color 52 Service and Parts Manual SECTION 7 Exploded Views Item No Cabinet Assembly Description Part No Door Switch 1520 and befoOre si tite 835003 Door Switch 1521 and ee 835019 Delivery SE ER ER RE EE RE AE 815261 Delivery ST RE OE EE EER OE OE NE EE OE OR ER AE 210002 CIID iS OM RA 916059 acu EE NS MEN EO N ENE AE N ON 908004 Leit Vandal Panel 72
5. wies Or stang connections Test each wire for continuity between coin mech and control board will have error or test to ground If found to be defective Always accepts coins but gives erratic no replace the harness credit IF ERRATIC OR CREDIT Acceptor or Replace coin mech and test coin mech IF NO CREDIT Defective control board Replace control board Test vender s manual coin payout If vender won t pay out using the CPO mode or during sales check harness for cuts bad continuity or wrong connections If defective replace and test Replace mech and test If it pays out Defective coin mech the coin mech was defective If coin mech won t pay out coins manually in the CPO mode or during the Sales Mode Defective control board and the above procedures have failed replace the control board and test payout both in the CPO mode and during a sale Change payout buttons are disabled while Enter the Service Mode or access the Coin door is closed or while in Open door Mode Payout Mode Unplug vender for 10 seconds and replug to see if bill acceptor cycles If not check acceptor harnessing or replace the bill acceptor Defective harness from coin mech to control board Changer will not pay out coins BILL ACCEPTANCE No power to validator Make sure that the acceptor harnessing is correct for your style of acc
6. NA D Je Wo S4010 qnos SNE 3AVH AWW SIJON SINOS S310N BOSNSS JWSL SSUM IVS SOLO 24 TVLNGRNOBUANS d on DV LION id Z3 EBHO1VOIONI OL Wed m 5 dios rd SS3NHVH SSHOLIMS 123136 Ed H H oNIBIM Hs HOLIMS ETE En cl Us EdowWauoHHxad HOOG lo o lo lo o o lo lo o PE RS a A als noua LE da 3 0553 4 02 14934 55 BASE BERE SPAS SPAS 5 55 RAS 55 55 85 255 5519 a PP PP FEE PP TE PP IS PP E PP BE DE BE PP E 5 E z B E E HS oma 3 9 2 B m 5 g S z 8 D z 7 LEI HOLON Ferri C Ea 6 d li ud erh eoz B uH LL zu xe dvo omd Tg EL iz avd 11 Ga SOON MOLOW TTT HOAVHOdVA3 EE g 1 eiii EE Er EJ Lee real gis E 5 5 1 52 55 s 36 95 HE 8 HOSN3S BR C Epis 9 3 R Ps ell 3ANLVHAdANAL GT d 5 5 BES UJTIOHLINOO HOSN3S 4LNHO 8 E sans 7
7. sak au pip ou SHUN Jad SUPER 01 j uly 01325 st 2242 Po Ui OSIE 311951 josuas dum 1 pue sbunies su Jey euynsue 10 P9useuis 4n SE dies 9 2 4940 JO 5 559 5 ASVHd uoneJeBujeJ sok 11215 UI aseyd jeuu 511210 SsauJeu Pen umoys dwa 0106 Josuas dwa MOOHS ens 91419373 ue y 1 J 1 fe dsip uo ou MOUs O La O dsp ONILOOHSATIENOAL z 8Z vz 196 aseyd jeuy sek nok op NOlIIV33Ol sd3s DINON12414 sed feet ox std pue 2 pieog 02402 pue ssauJeu x au 04405 Suid xy 95245 y y aseyd jeuy ou sak 01 06 0106 115 51004 aseyd jeuy kejas hi Palen M M OMY 04 eseud jeuy 0106 NOLL 80 072 19 DEU 9 els Josuas dwa 0106 20 42945 op iun pip 922199 10 jeuu pieog ssaurey aredas 0106 011002 sak e e
8. 842587 6 Select 842593 Board 916066 Serial Changer Extension Harness Fuse to Board Harness Fusebox Assembly Transformer Assembly Main Door Harness 842151 Gas Island Vender 842207 Item No 13 14 15 16 17 18 19 20 22 EES p s Transformer NA Description Part No Vend Motor Harness 842083 Vend Motor Assembly 210727 Refrigeration Relay Harness Door Side MOSCA DCS EE EE ER ESE ENE DE 842236 EL GR 842235 Evaporator Fan Relay Harness Door Side 842281 Refrigeration Relay Harness Cabinet Side 842237 Evaporator Fan Relay Harness Cab Side 842623 Door Switch Home Sensor Harness 842080 Home Sensor Harness Cabinet Side 842052 Door Switch Harness 1520 and before 842047 Landscape 1521 and 842228 Marketing 1521 and 842229 Options tes Call RV Customer Service Temperature 822030 KO Control
9. Bene sn tnbus oe DE 20 Helrigeration Control Mode EIE asse Ee EE NA SR GR es EE 21 Block Selection 1 and 2 6014 6 2 ee AA 23 Beer jeug eR 91 OE N OE N EE RE m 25 Manual Switch Over Ride OUET ee Re ee AA ee ee ee ee 26 Set Selection Depth Mode SEP ies seer neuen ese Di sie Ee ae OE ee sis ee 28 Remote Vend Mech Routine 0 28 To Sales Mode M e c 29 SECTION 3 Vender Component Explanation 30 Door 30 Dl Wc 30 Selection Switches Jq 30 Wo Voltage Hansie re 30 Vend Rack Assembly 30 Vend Rack 30 TABLE OF CONTENTS Continued The Electronic Refrigeration 31 SECTION 4 Vend Sequence of Operation 33 Vend se ME EE eet ER EE EE 33 SES 34 SECTION 5 ik ke Bs e N ee dee ee ERKEN ede 35 Controller Board ed
10. EENS Ee 142001 MED OE ER 141002 TI EE BE EE N OE NE EE ER N EE 141022 ERA AE EN MEE N ORE OE RE 142022 14 20 A OE OR EE 901003 e pam ET IE N ER OR EE N EO 902004 Srl Xe 916004 sente M 815037 Gonderiser Balfle nine EE ER PII I Cena 2 010403 Bracket Door erre eese 010045 SEER MI EEN AE RA NEM a 836065 Ein Mun de 916012 Hinge DE C E 810002 Universal Minge Black iiic RE EE EE RE 164550 Bolt Carriage 1 4 20 901008 Spacer TOP HINGE EA Tm 010016 Keps Nut 140 HE 905002 etri A LA De causes 842061 Main Wiring Harness inside cabinet 200714 842596 wall outlet 200714 and after ee ee ee Ee ee ee ee RR RE ee 842597 Entire harness 200713 and before scita Ne 842063 Cabinet Assy 79 5 EE N EE AE EE ER 210010 ER EE EE EE E OE KAR 211001 RE N Bade tet coc N EN OE N EE N 815368 Inner Door Cover
11. es be 10 N EE 11 Internal Menu eis sies Ge oe RE 12 Coin Payout Mode c EER a we RE ee ee ee RE bee 12 Tube Stack Fill Mode 12 Recycler Pay Qut tnc 12 Test Vend Mode ES bee ee ie ee eg tnnt se ee ee He RE e 12 Password Protection PASS see E 13 Cash Counter Display Mode se see ee ee ee ee ee Re ee ee ee ee ee ee ee ee ee 13 Vend Counter Display Mode SALE uius ese seke es Ee gen 13 Card Counter Display Mode 13 Token Counter Display Mode ett aa aciem ERGER AG nee gee e 14 Free Vend Accounting Mode 14 Selection Price Setting Mode ean ture ERA ses sei ek Bene boe tato 15 Space to Sales Programming Mode 9 5 15 Machine Configuration 1 11 Con sui siek EER ESE 16 Correct Change Only Control Mode 18 Preview Data Password Mode PEEL aurora ett ee ee ee ee ER is se 18 Language Selection Mode LANG ee AA Ge AA ee 18 Time Date Setting Mode UB EK SR EE Ee N ER ek ee le 19 Lighting Control Mode Lit
12. SEE a as B 1 m pA g z lt gt SBE 5 i 568 MET h 18 ud 5 280 8 15 a a WAX OTI 2 asna E i e anis qi L SEU BE de LE 111 BEP 25 L pi qui EIE ER GE EA 5 L m v E 8 amp EE hors dae res R z xm ovis hm LI Ad aau Quis L Eg ter rig H3lv3 o BIE 5 i l Sp RUNS one EE 5 d 5 aim gt 1 je avo ETE 25 EE 2 55 5 7 EE 9 25 15 mva HOLVGHiVA zi 9INOSIO T3 1 4 anon sna i E Ld 35 10313S Service and Parts Manual SECTION 5 Maintenance WHAT TO ADJUST Chute Sensor The chute sensor has been pre set at the factory to sense product on the delivery chute To return the setting to the factory default locate the adjustment screw which is at R150on the controller board see view of G III controller board Slowly turn the adjustment screw clockwise until the adjustment LED lights Next turn the screw counter clockwise until the adjustment LED barely goes out Continue turning counter clockwise 2 full turns from
13. Check to make sure the and the sign P lighting are lit Check fuse and transformer Harness from coin mech to board is cut or Using a voltmeter check each wire for disconnected continuity and to ground Unplug all connections from the control board except the transformer and coin Coin mechanism will not accept coins Short in coin mechanism mech connections Test acceptance If it accepts replug each connection one at a time and test acceptance after each Acceptor is dirty or other problem may exist Clean acceptor or contact your local coin not tuned mech distributor Shortincontrol board If above procedures do not work replace control board Make sure is mounted correctly Coin return lever pressing down on 2 Mn jn Bl and the coin return lever is in the proper No acceptance or rejects a percentage of acceptor s coin plunger position good coins continued on next page Acceptor is dirty or foreign matter is in the CI me path ean acceptor or contact distributor Error code must be manually cleared See Eror section of this manual for detailed instructions Service and Parts Manual 41 SECTION 5 Maintenance No acceptance or rejects a percentage Coin changer is improperly tuned if Contact manufacturer for tuning of good coins continued from previous tunable page Defective control board Replace test control board IF NO CREDIT Defective harness
14. AAN AR 62 Service and Parts Manual SECTION 7 Exploded Views Idler Bracket Assembly 210726 Before run 1504 210757 1504 and after 1504 and after except 1504 00001 00130 Item No Description Part Number Qty 1 Bracket ldler before run 1504 210703 1 Bracket ldler 1504 amp after 281713 1 2 Shaft Sprocket Idler Assy Before run 1504 095770 2 Shaft Sprocket Idler Assy 1504 amp after 281716 2 3 Bearing ldler Shaft 915079 4 4 Spring Idler 914021 2 Service and Parts Manual 63 64 SECTION 7 Exploded Views Select Panel Assembly T 24 Volt AC fuse box for 2 transformer No 110 Volt vend motors box 5 110 Volt AC power 24 Volt Multi Drop Bus connection validator and ballast connections for the Service and Parts Manual SECTION 7 Exploded Views Select Panel Assembly 1504 and after except 1504 00001 00130 No Description Part Number No Description Part Number 1 Welded Assy 79 307510 31 Button Panel 815168 72 308510 Gas Island 285507 79 Narrow 306510 32 Retaining Strap 141507 72 Gas Island 309510 Gas Island 285504 2 Flush Mount Pop Out 812176 33 Sems Screw 8 32x3 8 901011 T Handle Assy 34 Screw Self drilling 8x1 2 902001 Items 3 4 5 6 7 amp 20 w 1 2 Washer T Handle Assy 812289 3
15. Sn ausi un pip 47 Service and Parts Manual SECTION 6 Optional Equipment Options Kits For Vending Additional Packages These kits were the latest available at the time of publication of this manual For the latest information on kits that will enable the G III to vend other packages please contact Royal Vendors Customer Service Department SURGE BOLT 20 OZ PACKAGE In general all with serial numbers after 1415XX XXXX are capable of vending the Surge Bolt package as delivered from the factory If you are unsure as to the configuration of your vender or want to order the Surge Bolt package kit for earlier venders please contact Royal Vendors Customer Service Department POWERADE 20 OZ PLB In general all with serial numbers after 1381XX XXXX are capable of vending the Powerade 20 oz PLB package as delivered from the factory Some earlier serial number venders are also Powerade capable If you are unsure as to the configuration of your vender or want to order the Powerade kit for earlier venders please contact Royal Vendors Customer Service Department EVIAN AND NAYA 500 ml 16 9 oz WATER BOTTLES G IIIs no matter when they were manufactured will require a kit to vend the Evian and Naya 500 ml water bottles Please contact Royal Vendors Customer Service Department for information Hand Held Computer HHC The G III Vender interfaces with the Direct Exchange U
16. i EA AR EO EE 815259 SUPPO ACK edito tenebant ex fees stave ceed 281001 Hinge Bottom Main DOOF 010040 Universal PINGS RE EE EE OE 010082 Washer AL NO TIL 904002 Keps Nut 3 8 15 be eurer ORE EA AE 905007 AE AO EE N EA 010030 XM 281010 Bracket Ghute ee 141014 Bracket Cabinet ee EE ER ER Re Re ee ee ee ee ee 010017 Door Roller Kits ee EE ee 141180 Vandal Panel Cabinet Right 79 5 ee Re RR Re RA ee ee ee 012122 SA EA 011002 Chute SSMS OM cate tees 836004 Rear RE AR NE AA EE EE N N EG 010037 Ee T EUN 815134 Wiring Cover dice EE EE OR 010002 Door Switch ate Vo AE OR EE EE N IE Oe 231009 Temperature Sensor Mounting Bracket 200722 and after below chute assembly 286002 1 4 Bolt for Latch Strike 901003 Drain m 906025 Service and Parts Manual 53 SECTION 7 Exploded Views Center
17. Chameleon Vender Wide ltem Number Description Part Number Quantity 1 Door W A 72 358510 1 79 Wide Chameleon seediere 357510 1 2 Control Panel Assembly Chameleon 357540 1 3 Lock Cover Hole 141509 1 4 Sign Right Top 72 Chameleon seme 142508 1 RE AE ORR OE T 143512 1 5 Goin Box Housing 273503 1 6 Sign Trim Center 72 79 Chameleon 357505 1 7 End Gap Angled ipee 815363 1 8 Sign Trim Bottom Right 72 358503 1 79 C 357504 1 9 Select Button Chameleon 816152 8 10 Port Trim Wide 815249 1 11 Sign RE Et EE EE N 142502 1 AE EE 141553 1 12 Port Body Assembly WP ek ee Re ek ee ee 303540 1 13 Lamp Bracket 010517 4 14 Changer Vault Bracket ee ee Re 161518 1 15 PanelStrap Es Sek ee 010531 1 16 Select Panel Plate 0 161512 1 17 Sign Top Bottom Wide
18. If ENTER is pressed at the StoP prompt the controller will display daY day of the week Enter into daY by pressing the ENTER button The display will show the current day of the week followed by a 1 if the timer is active on that day or 0 if the day is not active on that day If Xz 1 The timer is active on that day If X 0 The timer is not active on that day Using UP or DOWN will allow you to cycle through the days of the week non tue UEd thu Fri SAt Sun or Press ENTER at the desired day to activate or deactivate the timer for that day The value must be blinking to edit the selection Press UP or DOWN to toggle between 0 or 1 When desired selection is shown press ENTER to save your selection If ABORT is pressed anytime during this operation the controller will return to the daY prompt without saving your selection Press the UP button to proceed to the next prompt Hour If ENTER is pressed at the Hour prompt the left two digits of the display will begin to flash prompting the user to adjust the hour setting UP or DOWN is used to adjust the hour When the desired hour is shown pressing ENTER will cause the right two digits to flash showing the current minute setting The minutes are set in the same fashion When the minutes are properly displayed pressing ENTER will save the stop time and return to the StoP prompt Pressing ABORT at StoP
19. If the door is closed the controller will return to the Sales Mode If credit exists the credit amount will be displayed after returning to the Sales Mode Dor Fhove BLACK 3 123456789101 121314 15 16 onl RED BROWN wne Temperature RED Mode Switchf XEv 7 gt Sensor amp HHC Interface E PURPLE rr BROWN Em ORANGE of KEY Sensor okey Door Switch BLUE Z lt e i Options Rep JE YELLOW Je LED BACK 23 Display GREEN 8 B SE 3 lt gt 8 32 Hmm 2 Relay am Outputs aHes Chute atack Q Sensor SEND 20 BLACK Selection Switches Vend Motor ponis Encoder ETER LET
20. 904002 Keps Nut 3 8 16 905007 Latch Strike Assembly 281010 Bracket Chute Locator 095002 Can Chute Tie Bracket 141014 Control Board cnc 836109 Fuse Box 842219 Right Cabinet Vandal Panel 72 291004 2c 290004 Door Roller Kit 2h 141180 Rack Support 281001 Main Wiring Harness inside cabinet 200714 and after 842596 to wall outlet 200714 and after 842597 Entire harness 200713 and before 842063 rere 842061 Service and Parts Manual ITEM NO DESCRIPTION PART NO Relay 4 836130 6 prong old style 836065 Door Switch Bracket 010045 Door Switch 1520 and before 835003 Door Switch 1521 and 835019 Ballast Assembly Marketing 72 291540 EA RR 290590 T8 Lamp 72 291593 19 3 79 eus 292593 Port Marketing 290540 Anti Theft Plate Marketing 290519 T Handle Assembly Marketing 812271 1504 amp 812290 T Handle Housing Marketing 812336 Select B
21. prompt will bring you out to Lit prompt Press the UP button to proceed to the next prompt rFrG Service and Parts Manual SECTION 2 Set up and Installation REFRIGERATION CONTROL MODE If ENTER is pressed at the rFrG prompt the controller will enter the refrigeration control mode by displaying Enb indicating the energy conservation mode Using UP or DOWN will allow the operator to toggle between the following modes Enb Enable energy conservation Start time setting Stop Stop time setting deG Degree Fahrenheit or Celsius Set point maintaining cabinet temperature setting Stor Storage maximum cabinet temperature setting dSP 5 temperature display If ABORT is pressed at this point the controller will return to the rFrG prompt without saving the changes Note The refrigeration unit can not be disabled from the controller when using manual thermostat cold control Enable Energy Conservation EnB If ENTER is pressed at the Enb prompt the controller will enter the energy conservation enable mode If set to 1 the energy conservation control will be enabled and the cabinet temperature will be allowed to raise to the Stor programmed time blocks If set to 0 the energy conservation will be disabled and the refrigeration unit will operate as normal and will maintain the SEtP temperature Toggle between the 1 and 0
22. If the encoder is defective the vend motor will not be able to find the release levers for one or more of the columns and will stop at a place where there is no release lever Replace the vend motor assembly This error may also indicate that the chain is sticky making it difficult for the chain to move See Taking Care of the Vender on how to clean the chain If an actuator is missing replace the chain assembly If the upper run of the chain assembly is below the stabilizers raise it above them If the idler pulley sprocket is in the wrong position on the shaft order a new idler sprocket assembly If the vend motor sprocket is in the wrong position on the shaft order a new vend motor assembly Adjust the sensor to factory spec See Taking Care of the Vender in Section 5 for detailed instructions Error code must be manually cleared See Eror section of this manual for detailed instructions Service and Parts Manual SECTION 5 Maintenance Eror Detailed Error Code Test Procedure Corrective Action Check column for problem Correct problem Check for contamination on release TES lever pivot and pivot end clean contamination CJXX Column jam error where XX indicates the column If two or more products are received number increase chute sensor sensitivity or replace chute sensor To increase sensitivity turn screw clockwise See Chut section COLJ Column jam error
23. Learn how column sequencing works and vend from all columns watching the actuators locate each column Closely examine the four rabbits actuators mounted on the chain assembly Make sure they are tightly mounted and none are missing Check to make sure that the upper run of the chain assembly is above the stabilizers Check the chain s alignment under the mechanism Check the idler pulley sprocket and the vend motor sprocket to see if aligned Check to make sure the sensor is properly adjusted Make sure the adjustment only blinks on when product impacts the delivery chute Try to correct the problem if one of the three is found If it cannot be corrected replace the component in question Change the space to sales settings as required In some situations it may be quicker to completely reset all space to sales settings If defective replace the chain assembly If the magnets face forward the chain is installed backward Remove the chain and reinstall it so that the magnets face the rear of the cabinet If the motor jerks but does not rotate the chain check the motor s wiring to the control board If nothing is found replace the vend motor assembly If the chain rotates several times without an actuator stopping above the vend motor at the home sensor check the above test It is is okay then check the home sensor wiring to see if it s pinched or shorted Replace the home sensor if nothing is found
24. is currently assigned to the selection or 0 if it is not UP and DOWN can be used to change the assignment status of the column Pressing ABORT at this time will return the user to the display without changing the status of the column while pressing ENTER saves the displayed status of the column Pressing ABORT at any column indicator Cnn returns the user to the SLXX display Pressing ABORT at this point will move the user to the SAUE option While at the SAUE prompt pressing ENTER saves the custom space to sales settings and returns to the code level StS while pressing ABORT returns to the 515 prompt without saving the settings Press the UP button to proceed to the next prompt rStS NOTE Assigning a column to a selection does not clear previous assignment of that column Care must be taken to ensure that a column is not mistakenly double assigned or left unassigned Recommended Space to Sales 7515 If ENTER is pressed at the rStS prompt recommended space to sales configuration is calculated based on first choice attempts since StS was last changed The display will flash SL 1 and alternate this message with either nonE indicating that no columns should be assigned to selection 1 or a sequence of numbers that represent columns that should be assigned to selection 1 Pressing UP or DOWN will cycle through the remainin
25. possibly resulting in severe injury or even death Vender will not display a temperature when JSP is set to 1 Defective temperature sensor Open and close the door to make sure the Defective door switch LED scrolls If not then check the door Switch harness or control board Unit will only run in the compressor relay test mode continued on next page Service and Parts Manual 45 SECTION 5 Maintenance Set dSP to 1 in Refrigeration Mode If 2 Defective temperature sensor the temperature shown is innaccurate Unit will only run in compressor relay replace the temperature sensor test mode continued from previous page Wait for the delay after the door is closed Wait to see if the unit comes on If not 5 to 10 minutes replace the control board Check for 24 VDC with a voltmeter across pins 1 and 3 of the control board If no voltage or incorrect voltage is found replace the control board Defective control board Check wires 1 and 3 for the same voltage as above with a voltmeter Replace if incorrect Defective adapter harness VII and EVS boards Unit will not run in the compressor relay test mode NOTE Leave the compressor Defective regulator board GII VII and EVS Check for 24 VDC with a voltmeter across relay test mode on in order to check for pins 1 and 3 at the top of the regulator boards re voltage with the voltmeter board Replace if in
26. prompt the controller will enter the display test mode The display correct change only light and sold out light will run a diagnostic test until service timer expires or if the ABORT button is pressed Press the UP button to proceed to the next prompt Service and Parts Manual SECTION 2 Set up and Installation Relay Test Mode If ENTER is pressed at the prompt the controller will enter the relay test mode by displaying If ABORT is pressed in this mode the user will return to the rELy prompt Using UP or DOWN will allow the operator to toggle between the following modes CnP Compressor Relay FAn Evaporator Fan Relay Lit Light Relay Htr Heater Relay If ENTER is pressed at the CnPX prompt the controller will enter compressor relay test If X 0 the relay is not activated and if X 1 the relay is activated Pressing ENTER will toggle the display between 0 and 1 For all relays 1 relay is activated 0 relay is not activated Pressing ABORT at the rELy display will bring you out to ES Press the UP button to proceed to the next prompt PASS Password Protected Menu PASSWORD PROTECTION PASS will be displayed only if the password has not been entered Otherwise the function codes will be displayed as listed under the Code Level section of this manual The password is entered
27. 2 Cable 911032 8 Coin Hopper WP 303502 3 Coin Chute Support WP 303507 9 Port Brace 010515 4 Changer Vault W A 303506 10 Coin Box Chute WP 303501 5 Changer Vault Brace 161518 Coin Return Lever Assembly 161593 Service and Parts Manual 57 Exploded Views SECTION 7 Vend Mechanism Assembly Prior to 1504 Retainer Spring Finger 815 251 041 Service and Parts Manual 58 SE CTION 7 Exploded Views 20 Prior to 1504 SUR 20 1504 and after 7 22 1504 22 Prior to 1504 ITEMS 27 28 amp 29 PIVOT ASSEMBLY FRONT Part No 815403 plastic assembly Part No 210750 1379 and after Part No 147730 prior to 1379 33 ITEMS 27 28 4 30 PIVOT ASSEMBLY REAR Part No 815404 plastic assembly Part No 210760 1379 and after Part No 147740 prior to 1379 Item Description Part No Qty Item Description Part No Qty No No 1 Retainer Front L 79 5 210745 6 20 Stabilizer Assembly 210744 2 72 211712 6 prior to 1504 2 Retainer Front R 79 5 210746 6 Stabilizer 1504 amp after 915266 2 72 211713 6 21 Lock Nut Stabilizer 46 32 905006 2 3 Decal Case Support 931195 1
28. Pressing ABORT will return the controller to the prompt without saving changes Service and Parts Manual SECTION 2 Set up and Installation Configuration 2 must be enabled set to 1 for the following timer functions to operate Note The timers or the override switch will not function if C2 is set to 0 BLOCK SELECTION 1 BLOCK SELECTION 2 If ENTER is pressed at the or bLC2 prompt the controller will enter the block selection control and the first display will be Enb enable Using UP or DOWN will allow you to cycle through available sub menus If ABORT is pressed anytime during this operation the controller will return to the bLCI or bLC2 without saving your selection Enable Blocking Enb If ENTER is pressed at the EnbX prompt the controller will enter the blocking enable mode If set to 1 the blocking control will be enabled and the active selections will not be able to vend during the following programmed time blocks If set to 0 the blocking control will be disabled Toggle between the 1 and 0 by pressing UP or DOWN Pressing ENTER will save the current setting If ABORT is pressed anytime during this operation the controller will return to EnbX without saving your selection Press the UP button to proceed to the next prompt Strt prompt If X 1 The blocking control is enabled If X20 The blockin
29. Service and Parts Manual 39 SECTION 5 Maintenance Detailed Error Code Test Procedure Corrective Action 55 Selection switch has been closed for more than 25 seconds where indicates the selection switch number SEL Selection switch error UAXX Unassigned column where indicates the column number 515 Space to sales error hS Home sensor error UEnd Vend mechanism error EC Encoder error rE Rabbit error CS Chute sensor error chute sensor is active for more than five minutes Chut Chute Sensor error 40 Check the selection switch number shown in the detailed error code XX to see if 1 The button is sticking 2 The switch is sticking defective 3 The harness is wired wrong shorted Access the Space to sales Mode StoS and go to Custom Space to sales CStS Check all selections for the column shown in the detailed error code XX Observe the chain to make sure the four actuators rabbits are attached Make sure two of the four actuators have magnets pressed in them Make sure that the magnets are facing the rear of the cabinet Check the location of the chain The actuators should be at each end of the cabinet Pull the chain until both Sets of actuators are in the middle of the cabinet Power the vender down then restore power The bottom set of actuators should end up in the home position
30. Vend Mechanism Error UEnd The UEnd prompt indicates that at least one vend mechanism error has been detected If the ENTER 15 activated the controller will display CJxx Indicating a column jam error CS Chute sensor is active for more than 5 mins hS Indicating a home sensor error EC Indicating an encoder error TE Indicating a rabbit error If more than one detailed error is presented they may be viewed using UP and DOWN These errors are cleared via the HHC or Service Mode Control System Error After the Ctrl prompt the controller will display 45 Indicating a door switch error Indicating RAM error ACLo Indicating low SF Indicating a scaling factor error IS Indicating an inlet sensor error Ib Indicating the inlet is blocked Service and Parts Manual SECTION 2 Set up and Installation Selection Switch Error SEL After the SEL prompt the controller will display SSXX where indicates the selection switch has been active for more 15 seconds while in the sales mode Space to Sales Error StS After the StS prompt the controller will display UAXX where represents the column which is not assigned to a selection Coin Changer Error CHAr After the CHAr prompt the controller will display CC Indicating a changer communications error 5 Indicating tube sensor erro
31. level code Using the UP or DOWN buttons will cycle through the available summary level codes as listed below Activation of the ENTER button will enter the detail level routines Activation of the ABORT button while a summary level prompt is displayed will return the VMC to the Strt prompt Activation of the ABORT button at the Strt prompt will return to the rUnd prompt If the ENTER button is activated at the dAy prompt the VMC will enter the day of week setting routine Upon entry into this routine the display will show the current day of the week setting i e FriX where X will be 1 if the state is active or 0 if the state is not active Using the UP or DOWN buttons will rotate through UE SAL Sun or ALL Activation of the ABORT button will return the VMC to the day prompt without making any changes If the ENTER button is activated at the Hour prompt the VMC will enter the start time setting routine Upon entry into this routine the display will show the current four digit hour and minute setting in 24 hour format 0000 midnight to 2359 The hour setting will be blinking to indicate that it can be edited Using the UP or DOWN buttons will increase or decrease the number Activation of the ENTER button will cause the minute setting to begin blinking indicating that it can now be edited Using the UP or DOWN but
32. or ide 836180 Service and Parts Manual SECTION 7 Exploded Views No Description 11 12 13 Select Switches S EVS Control Board and Wiring MAIN CONTROL BOARD External opt H H C feet D Part No Door Switch Home Sensor Harness 842080 Temperature 822030 MDB Serial 5 842079 Vend Motor Harness 842083 Regulator Board 842273 OPON S ett Call RV Customer Service MIS External DEX Harness 842095 MIS Internal DEX Harness 842110 LED 842081 Select Switch Harness 13 842216 9 Select Landscape 842044 9 Select Marketing 842217 Gas Island 842204 Chute Sensor Harness 836004 Fuse to Board Harness 842146 Home Sensor Harness Cabinet Side 842052 Service and Parts Manual Item No Description 14 15 16 17 18 19 20 21 22 23 24 Part No Door Switch Harness 1520 before 842047 Landscape 1521 and after 842228 Marketing 1521 and after 842229 Vend Motor Assembly 210727 Refrigeration Regulator Board
33. prompt the controller will display Indicating a card reader communication error Crxy Indicating an error number reported by the card reader where x is a hexadecimal digit representing the card reader code and is a hexadecimal digit representing the manufacturer specific sub code Refrigeration Error rFrG After the rFrG prompt the controller will display SEnS Indicating a temperature sensor error CoLD Indicating temperatures 3 F 1 5 C or more below the compressor cut out setting Hot Indicating cabinet temp is above limit CnPr Indicating that the compressor is not cooling within 30 minutes of turning on Indicating the heating system has failed to increase 1 F 0 5 C per hour while heater is on PULL Indicating an inability to reach the set point temperature The error is cleared when the temperature rises above three degrees below cutout The Hot error is cleared when the temperature drops to the set point The 5 5 error is cleared when sensor is detected PULL error must be manually cleared The remaining errors can also be cleared via the HHC or service mode External Menu Access the External Menu by entering your 4 digit password factory set 4 2 3 1 when the main door is closed The External Menu contains Errors Eror Cash Counts CASH Sales Counts SALE Return
34. rtn Note Use the Preview Data Password Mode PrEU under the password protected menu to display or change the current external password 11 SECTION 2 Set up Installation Internal Service Menu COIN PAYOUT MODE If ENTER is pressed at the prompt the controller will enter the coin payout mode and display the lowest coin value that can be paid out Using UP or DOWN will allow the operator to cycle through the coin values that are routed to the coin tubes If ENTER is pressed a payout of the displayed value will be made Coins will continue to payout as long as ENTER is held down If ABORT is pressed at any time the controller will return to the prompt Press the UP button to proceed to the next prompt tuFL rug If ENTER is pressed at the tuFL prompt the controller will enter the coin tube and bill stack fill mode In this mode the operator is allowed to deposit any coin that is routed to a tube or any bill that can be stacked The tube or stack inventory level will be displayed after each coin or bill is accepted If ABORT is pressed at any time during this operation the controller will return to the tuFL prompt Press the UP button to proceed to the next prompt rPO 67131 13 and higher or tESt 67131 12 and lower NOTE This is the only method of loading the tubes or stack that ensures exact cash accountability Software revisions 67131 12 T
35. 1 9 GOIN EE ERE 141516 1 10 EA EE ES HE EE N 231579 1 11 Coin Box Housing Narrow Vender ees ees ee ee ee Re Re ee Re ee 325520 1 12 Lamp Bracket Mounting Plate Narrow 359502 1 13 Lampholder 842223 3 gt MI IUE LO 842224 d 14 Thim Filler Gap GE eat De ae 815311 1 15 Trim Filler EE Ee DE dive ver gee 815312 1 16 Sign Center 72 79 Chameleon 357505 1 17 Sign Trim Right Top 72 142508 1 18 Sign Trim Bottom Right 72 Chameleon 358503 1 19 SIGN Tim 2 142502 1 20 Sign Top Bottom Narrow Vender 258507 2 21 Port Spacer nennen nnne nnns 815248 1 22 Port Trim EE N 815249 1 23 Gan Stop Wide ise eae 273508 1 24 End Flat Wim N SE Ee ee 815364 1 25 Coin Box Housing Shroud Narrow Vender 325511 1 26 Sl m See Note 27 Vandal Panel Right 72 t HO LI ERR ade tv sz Ea ER 011501
36. 5 If the item returned is not under warranty it will be sent back to you at your expense along with a US 10 00 handling fee or it will be scrapped 6 All warranty parts should be properly wrapped and packed securely to avoid further damage Parts that are returned from the field and have been tapped into tampered with not packaged properly or have had the serial plate or label removed will void the warranty 7 If parts are not returned within 15 working days the invoice will be due in full Royal Vendors Publication 833025 Rev 19a February 2010 Printed in the United States of America
37. 82 8 age B READY TO VEND INDICATORS Bos E lo rev EL 5 ol al GEN 527 817161514131211 10 987 65 4 32 Ela ER 8171615141912 1098765432 ER BP Sold Out Indicators MDB Power Figure 2 1 EVS Controller below Home Sensor Door Switch Temperature Sensor Mode Switch and HHC Interface Multi drop Bus Digital Read Out Vend Motor Selection Switches Relay Outputs Chute Sensor Chute Sensor Adjustment Screw power Connector Service Mode Button Service and Parts Manual ion Set up and Installat SECTION 2 0102 994 GE ad 2020 TIO juo 4eye pue 9 1 129 eye pue 9 16129 juo 4eye pue 9 1 129 HSVO SUIMOTIOJ po qeuo SI uorneansguo 3521 dure nO 2 32231107 TA 91 1 1591 qois 105 HEU9MOIH OM ONAN Service and Parts Manual SECTION 2 Set up and Installation Code Levels Individual modes are identified by their codes as follows CODE DESCRIPTION Eror Error Display Mode CPO Coin Payout Mode tUFL Tube Fill Mode tESt Test Vend Mode PASS Password Protection rtn Return to Sales Mode CASH Cash
38. 9 0 Multi purchase disabled Con 10 0 Bill escrow Con 11 Depends on vender configuration This configuration chooses between the single price and multi price settings by pressing UP or DOWN In the single price mode the price of selection 0 will be used for all selections In the multi price mode 1 each selection can be set to a different price Single Multi Price If X 1 Multi pricing is used If X 0 Single pricing is used o Optional Features Enable This configuration enables optional features bLC2 dISC OUEr SdEP and rUnd if set to 1 If set to 0 the optional features will be disabled and will not be displayed in the menus Notes The timers and the key switch functions will not work if set to 0 SdEP is the only optional feature that will work if GE P O S Disable set to 0 This option is used to disable the point of Sales P O S message if set to 1 If set to 0 the P O S is enabled greeting will be displayed 16 Open Door Totals This option changes the Open Door Mode Display see Modes of Operation section of this manual for a description of the Open Door Mode If enabled the total machine sales and total machine cash values are displayed before the error codes These values represent the number of all paid vends and the cash amount of all paid vends respectively The sales and cash values are
39. Check voltage with a voltmeter at the control board position P16 Check Defective home sensor chain assembly for 5 VDC across pins 1 and 3 The two Out of Order nne LED control board wires will be red and black If voltage is found check for the same voltage at the bottom of the door This will be a three way connector Replace whatever it is that you do not find voltage at If the correct voltage is found everywhere replace the home sensor Defective components ELECTRONIC REFRIGERATION Refrigeration unit will not run The cabinet o o 1 Check connection reads 255 F 124 C or 17 F Defective temperature sensor 2 Replace temperature sensor Unplugged temperature sensor Make sure temperature sensor is securely p ugg P plugged in at control board Unplug the existing sensor and plug the new sensor up Ground the new sensor to the board Hold down the door switch and see if the LED displays a temperature Defective control beard If it does not display a temperature replace the control board Plug the unit directly to the wall outlet to see if it runs and cools If not then replace the unit DANGER ELECTRIC SHOCK HAZARD When plugging in the refrigeration unit directly to a wall outlet Refrigeration unit will not run Defective unit or other power source always ensure that the vender itself is also plugged in to a grounded electrical outlet Failure to do so could cause an electrical shock
40. Counter Display Mode SALE Vend Counter Display Mode CArd Card Vend Counter Display Mode toKn Token Vend Counter Display Mode FrEE Free Vend Counter Display Mode Selection Price Setting Mode StS Space to Sales Programming Mode Con Machine Configuration Mode Correct Change Only PrEU Preview Data Password Mode LANG Language Selection Mode tinE Time Date Setting Mode e Lit Lighting Control Mode e rFrG Refrigeration Control Mode bLC1 Block Selection Mode bLC2 Block Selection Mode diSC Discount Setting Mode Manual Switch Over ride Mode SdEP By selection Setting Mode Remote Vend Mechanism Routine rtn Return to Sales Mode If optional features C2 under Con Menu are disabled these menus will not appear and will not apply The exception to this rule is 58 which will not appear but will still apply e Code level modes preceded with a are considered sensitive to incorrect setup procedures Therefore they can only be accessed after a predefined and unchangeable password has been entered via the selection switches Once the password has been entered all functions will be available PASS will be displayed only if the password has not been entered Otherwise the function codes will be displayed as listed above The password is entered via the first four selection switches while the controller is displaying
41. PASS The password must be entered within 10 seconds in the following order 4 2 3 1 The display will go blank after the first selection switch is pressed After completing the sequence press ENTER If the password is not recognized the display will remain blank but will reappear if no buttons are pressed 10 Code Level Explanation ERROR DISPLAY MODE If ENTER is pressed at the prompt the controller will enter the error display mode If no errors have occurred since the last error reset the display will show If an error has been detected since the last error reset the display will show the first error summary code that has occurred EXAMPLE would indicate a column jam error If ENTER is pressed the controller will display the detailed error for the summary code UP and DOWN will cycle through any remaining error detail codes If the ABORT is pressed while displaying any detailed code the controller will return to the summary code If the ABORT is pressed while displaying any summary code the controller will return to the code level If ENTER is pressed and held for two seconds during the display of a detailed error code that error will be cleared If other currently accessed detailed errors exist the next error will now be displayed If no other errors of this type exist the next error summary code will be displayed or nonE if no other errors exist
42. Panel 72 011002 14 Toggle Switch Cover Gas Island 842199 36 Door Roller Kit 141180 15 Nyliner 916012 37 Rack Support 281001 16 Top Hinge Left 810002 38 Main Wiring Harness Gas Island 842207 17 Carriage Bolt 901008 39 EMI Filter 842061 18 Top Hinge Spacer 010016 40 Relay 836065 19 Keps Nut 1 4 20 905002 41 Door Switch Bracket 010045 20 Toggle Switch Gas Island 835016 Key Pad Cover Plate Gas Island 285503 21 Handy Switch Box Gas Island 842198 Wiring Diagram Gas Island 931359 22 Cabinet Assembly 285050 Service and Parts Manual 73 SECTION 7 Exploded Views Coca Cola Marketing Vender Miscellaneous Assemblies 17 Main Door Position lt gt 15 W Main Door Position 27 26 Front View of The 81 20 p a m gt Coca Cola Marketing Vender od 57 0 58 ole Du 59 74 Service and Parts Manual SECTION 7 Exploded Views ITEM NO 13 38 Coca Cola Marketing Vender Miscellaneous Assemblies DESCRIPTION PART NO Wiring Plate 010002 Delivery Chute Sensor 836108 Delivery Chute Liner Wide Mktg 815299 Delivery Chute Wide Marketing 290001 Tension 916059 Rivete I S 908004 Coin Box Housi
43. These venders will have a second identification plate on the vender s main door adjacent to the vender serial plate This second plate includes the vender s model number ending in ES to denote Energy Star compliance the date of refurbishment and the Energy Star logo as shown below Energy Star is a government led program to promote energy efficient products All venders built for use in the USA and Canada since April 2004 are Energy Star compliant Since May 2007 these venders are now Energy Star Tier 2 compliant which denotes an even greater level of energy efficiency ROYAL 7222722253 MODEL RVCC 660 9 DATE 01 27 09 2 ENERGY STAR SECTION 2 Set up and Installation Four Button Programming programming of the vender options is done in the Service Mode To enter the Service Mode open the vender door and press and release the Service Mode Button which is located on the control board See Figure 2 1 The first four selection buttons are used to navigate through the service routines as follows Button Meaning Usage 1 ABORT Escape exit cancel 2 UP Increase next 3 DOWN Decrease previous 4 ENTER OK accept save The controller will automatically return to the Closed Door Mode if 1 No response from the selection switches is received within approximately five minutes 2 service mode button is pressed a second time 3 function is activated
44. before one minute expires the customer re selects this same selection the vend will continue and as much change as possible will be returned The light will blink for up to one minute However the vend will continue and as much change as possible will be returned The light will return to its appropriate state when the blinking period has ended In either case above remaining change due back to the customer will remain on the display The customer could add change to the remaining value on the display to make another vend Note If Con is set to 1 both CCU and ACC will apply if set to 0 only CCU will apply CCU Correct Change Value When ENTER is pressed at CCU the display will show a value The changer must be able to pay back this value and all values below that in the changer s lowest tube value in order for the correct change light to go out In other words if CCU is set to 0 25 the changer must be able to pay back 0 25 0 20 0 15 0 10 and 0 05 in any combination or else the correct change light will be lit If this value is set to 00 the Use Correct Change Only light will never be lit solid ACC Unconditional Acceptance Value When ENTER is pressed at the display will show a value The vender should not accept any amount of currency bill or coin larger than the value set in ACC unless the changer can pay out the equivalent of that amount 18 PR
45. blocks Or if X set to 0 the discount setting will be disabled Toggle between the 1 and 0 by pressing UP or DOWN Pressing ENTER will save the current setting If ABORT is pressed anytime during this operation the controller will return to EnbX without saving your selection Press the UP button to proceed to the next prompt Strt If X 1 The discounting price is enabled If X 0 The discounting price is disabled Start Time Setting Stri If ENTER is pressed at the prompt the controller will display daY Enter into daY by pressing the ENTER button The display will show the current day of the week followed by a 1 if the timer is active on that day or 0 if the timer is not active on that day If 1 The timer is active on that day If X 0 The timer is not active on that day Using UP or DOWN will allow you to cycle through the days of the week non tue UEd thu Fri SAt Sun or Press ENTER at the desired day to activate or deactivate the timer for that day The value must be blinking to edit the selection Press UP or DOWN to toggle between 0 or 1 When desired selection is shown press ENTER to save your setting If ABORT is pressed anytime during this operation the controller will return to the daY prompt without saving your setting Press the UP button to proceed to the next prompt Hour If ENTER is pressed at the Hou
46. by pressing UP or DOWN Pressing ENTER will save the current setting If ABORT is pressed anytime during this operation the controller will return to the Enb level without saving your selection Press the UP button to proceed to the next prompt Strt If X 1 Enabled on the refrigeration unit runs when the storage temperature is reached see note below If X20 The refrigeration unit will run according to the SEtP setting Note If enabed set to 1 the cabinet temperature will rise to the Stor temperature operated by the timer program ONLY if the Start and Stop times are set Service and Parts Manual Start Time Setting Strt If ENTER is pressed at Strt prompt the controller will display daY day of the week Enter into daY by pressing the ENTER button The display will show the current day of the week followed by a 1 if the timer is active on that day or 0 if the timer is not active on that day If Xz 1 The timer is active on that day If X 0 the timer is not active on that day Using UP or DOWN will allow you to cycle through the days of the week non tue UEd thu Fri SAt Sun or All Press ENTER at the desired day to activate or deactivate the timer for that day The value must be blinking to edit the setting Press UP or DOWN to toggle between 0 or 1 When desired setting is shown press ENTER to save your setting If ABORT is pres
47. close attention to the digital display When the vender door is opened the electronics will begin displaying any error codes that are stored in memory If there are no errors the display will read nonE See Four Button Programming section of this manual To enter the Service Mode press and release the Service Mode Button located on the controller The display will read Eror If ENTER is pressed at the prompt the controller will enter the error display mode If no errors have occurred since the last error reset the display will show nonE If an error has been detected since the last error reset the display will show the first error summary code that has occurred If ENTER is pressed the controller will display the detailed error for the summary code The UP and DOWN buttons will cycle through any remaining error detail codes If ABORT is pressed while displaying any detailed code the controller will return to the summary code If ABORT is pressed while displaying any summary code the controller will return to the code level NOTE When troubleshooting errors with peripherals the appropriate peripheral service manual s should also be consulted for further tests and corrective actions Detailed Error Code Test Procedure Corrective Action If vender returns to Sales Mode Check the escrow lever and from Open door Mode without input associated mechanisms Go to replace changer acceptor I
48. displayed the same as in the SALE and CASH service mode functions The display shows SALE XXXX for two seconds each four digits then CASH XXXX then existing errors or If this option is disabled existing errors are displayed nonE if no errors exist If L SALE XXXX XXXX CASH XXXX and existing errors or nonE are displayed If X 0 Existing errors or nonE is displayed This option is used to allow door switch to reset all resettable MIS resettable cash and sales counts Door Switch Reset If X 1 resettable MIS registers are reset when the door switch is activated if any one of the resettable MIS registers are read If X 0 All resettable MIS registers will be reset only when the CF command is received from the If X 1 The credit is left on the display indefinitely If X 0 After 5 minutes the credit is erased Save Credit This configuration is used to determine how long the credit is displayed Service and Parts Manual SECTION 2 Set up and Installation Forced CB This configuration prevents the machine from becoming a change maker When this mode is set to 1 enabled escrow of coins is allowed until any of the following Any bill is inserted into the bill acceptor Any cash box coin a coin that is not assigned to a tube
49. for Clear blockage if found If no tJXX Tube blockage blockage found replace the changer CrCH Changer ROM checksum 2 n at id five error seconds then replug machine Manually clear the error Acceptor Error CC Changer communication used check for errors continued on next error Unplug machine wait at least five page seconds and replug Check inlet chute for blockage Drop coins in Sales Mode or Tube Fill Mode to test acceptance Manually clear the error IC Inlet chute blocked error no coins sensed in the acceptor for over 96 errors If error does not clear replace the changer A Error code must be manually cleared See section of this manual for detailed instructions Service and Parts Manual 37 SECTION 5 Maintenance Detailed Error Code TestProcedure Corrective Action CHAr Coin Acceptor Error continued from previous page CSF Changer s scale factor is not valid for the machine configuration bC Bill Communication Error bFUL Full bill stacker bILL Bill acceptor motor is bUAL Bill defective Validator Error brCH Bill acceptor ROM checksum error CrC Card reader communication error Crdr Card reader error CrXY Card reader error code XY see card reader manual for description of error codes OC Online module communication no communication for five seconds OnC Onl
50. lever thereby locking the pivot assembly until the release lever is pulled by the motor driven lever actuator PIVOT PAWL A pivot pawl is used on each column s vend mechanism to reduce the backlash play between the pivot assembly and the release lever Pivot pawls are mounted behind the release lever springs ANTI TILT SPRING Prevents lowest can on long product stop from free vending if the vender is tilted or shaken by vandals RELEASE LEVER CENTER SUPPORT PIVOT VEND MOTOR ASSEMBLY This assembly is comprised of a vend motor and electronic encoder These are controlled by the vender s electronic controller The encoder confirms the motor s positioning of the lever actuator HOME SENSOR The home sensor is mounted directly above the vend motor sprocket on the vend motor mounting bracket It senses the lever actuator using this information to signal the controller that the lever actuator has reached the home position DRIVE CHAIN AND LEVER ACTUATOR Attached to the drive chain are the two sets of lever actuators The vend motor accurately positions the lever actuator to strike the appropriate release lever IDLER BRACKET ASSEMBLY Provides proper tensioning for the chain assembly CHAIN STABILIZER Provides support for the upper run of the chain assembly PARTITION SPRING RELEASE LEVER BAFFLE PAWL ADJUSTME
51. prior to 1504 4 Vend Stack Assembly 79 5 210725 1 Nut 1504 amp after 905018 2 72 211711 1 22 Insert Divider prior to 1504 815242 12 5 Case Support 811026 1 Insert Divider 1504 amp after 815252 12 6 Screw 902004 2 23 E ring Release Lever 906013 12 7 Screw 8 32x3 8 901011 11 24 Release Lever 915125 12 8 Rod Retainer Rotating 810046 7 25 Spring Release Lever 914008 12 9 Shaft Pivot Product Stop 803032 18 26 Pawl Anti Rotation 915188 12 10 Rod Retainer Sliding 915184 6 27 Bearing Pivot 915206 12 11 Sheet Anti friction 915197 24 28 Pivot 813010 12 12 Spacer Column 915194 6 29 Pivot End Front 915207 6 13 Bolt Rack Retainer 811027 1 30 Pivot End Rear 915208 6 14 Rubber Strip 915199 7 31 Spacer Prod Stop 5 915181 6 15 Lock Nut Retainer 8 32 905004 1 32 Product Stop Long 813016 12 16 Retainer Assy Rear 79 5 210749 6 Adjustable 72 211714 6 33 Spacer Prod Stop 1 85 915250 12 17 ldler Bracket Assembly 210726 1 34 Spring Anti tilt 915186 12 18 Chain Actuator Assembly 210730 1 35 Product Stop Short 813006 12 19 Screw Stab 6 32x1 5 901023 2 Adjustable prior to 1504 36 Spacer Prod Stop 1 25 915182 12 Screw 1 25 1504 amp after 901041 2 37 Spacer Front 1 915264 12 Clip Hitch pin part no 906 023 in units 1435 and after Service and Parts Manual 1504 amp after except 1504 0001 00130 59 SECTION 7 Exp
52. the settings SPACE TO SALES NOTES 1 If ENTER is pressed at CLr the StS settings will reset to none 2 There is a decal located on the inner door that shows the relationship between columns and selections 3 If the clear program is used without assigning any columns the LED with read Sold out Service and Parts Manual Custom Space to Sales Programming 515 If ENTER is pressed at the CStS prompt the custom space to sales programming mode is entered The display will show CLr If ENTER is pressed the current space to sales settings will be cleared From CLr pressing UP will show SL XX and alternate this message with either a blank screen if no columns are assigned to the selection or a sequence of numbers XX that represent the columns currently assigned to the selection Pressing UP or DOWN will cycle through the remaining selections plus the SAUE save option Pressing ABORT at this point will move the user to the SAUE option where pressing ENTER will save the changes and pressing ABORT will return to the CStS prompt without saving any of the changes If ENTER is pressed at a SLXX prompt the display will show where nn is the column number Pressing UP or DOWN will cycle through all 12 columns If ENTER is pressed at any column indicator the display will change to CnnY where Y will be if column nn
53. this point Test by vend testing the exterior rear columns and watch the chute sensor indicator light after the product hits the chute The light should flash on and off This adjustment is necessary upon delivery chute replacement chute sensor replacement controller board replacement or to return the vender to the factory setting WHAT TO CLEAN Condenser Using a small light bristled brush clean the condenser fins periodically Keep it free from dust and debris This will help the refrigeration system work more efficiently and possibly extend the life of the unit LIGHTING MAINTENANCE The lighting system contains extremely high voltage 480 volts and power should always be disconnected when working with or around this portion of the vender Light bulbs should be replaced whenever one or more of the bulb ends are blackened or discolored or when the lights are flickering or are not lit and it has been determined that the bulbs are bad 36 Service and Parts Manual SECTION 5 Maintenance Troubleshooting Refer to the Safety Segment of this manual and always remember to Remove power from vender when troubleshooting without a voltmeter Always use voltmeter when checking voltage and Beware of high voltage areas Take extreme caution when working in these areas The G III vender is equipped with a self diagnostic feature to aid in the repair and maintenance of the vender When servicing the vender pay
54. up or down will cycle through each selection as CANN XXXX XX XX where the N s represent the appropriate selection number The individual selection counts are resettable If exit is pressed the controller will return to the CASH prompt Press to proceed to the next prompt SALE If enter is pressed at the SALE prompt the controller will enter the non resettable card sale vend count display mode by showing totL X XXX where 13 SECTION 2 Set up Installation the X s will represent the total number of all card sales over the life of the vender s control board Using up or down will cycle through each selection as SLNN XXXX XXXX where represent the appropriate selection number The individual selection counts are resettable If exit is pressed the controller will return to the SALE prompt Press exit again to return to the CArd prompt zn DISPLAY MODE The Token Counter Display Mode is used to track cash and sales counts of all vends made by using a vend token If enter is pressed at the toKn prompt the controller will enter the first of two sub menus CASH If exit is pressed at any time during this operation the controller will return to the code level Press the up button to proceed to the next prompt FrEE TOKEN COUNTER If lt enter gt is pressed at the CASH pr
55. via the first four selection switches while the controller is displaying PASS The password must be entered within 10 seconds in the following order 4 2 3 1 The display will go blank after the first selection switch is pressed After completing the sequence press ENTER If the password is not recognized the display will go back to PASS If the password is entered correctly the display will show CASH CASH DISPLAY MODE If ENTER is pressed at the CASH prompt the controller will enter the non resettable cash display mode by displaying where the X s represent total cash over machine life A decimal will be displayed in the appropriate position with the lower four digits If the cash amount is less than five digits long the upper four digits are not displayed Using UP or DOWN will cycle through each selection as CASH COUNTER Service and Parts Manual CANN XXXX XX XX where the NN indicates the selection and the X s represent resettable cash per selection If ABORT is pressed anytime during this operation the controller will return to the code level Press the UP button to proceed to the next prompt SALE E DISPLAY MODE If ENTER is pressed at the SALE prompt the controller will enter the non resettable vend display mode by displaying SALE XXXX XXXX where the X s represent the number of all paid vends over m
56. while pressing ABORT will return to the dEG prompt without saving any changes Press the UP button to proceed to the next prompt SEtP This function can also be accessed via the HHC Set Point Setting 5 The set point setting is what temperature the cabinet will maintain and when ENTER is pressed at 5 prompt the controller will display where tt t will be in degrees and X will represent either Fahrenheit C Celsius Pressing UP or DOWN will increase or 22 decrease by 1 F or 0 5 Pressing ENTER will save the set point and return the user to prompt while pressing ABORT will return to the 5 prompt without saving any changes Press the UP button to proceed to the next prompt Stor Note The default setting for SEtP is 35 F 1 5 C Storage Setting Stor Applies only when using timer The storage setting is the maximum temperature you want the cabinet to reach when the timer mode is in use If ENTER is pressed at the Stor prompt the controller will display the current storage setting tt tX where tt t will be in degrees and X will represent either Fahrenheit or Celsius Pressing UP or DOWN will increase or decrease by 1 F or 0 5 C Pressing ENTER will save the setting and return the user to the Stor prompt while pressing ABORT will return to the Stor
57. 00 1 EconoCool 231060 1 Service and Parts Manual 71 Exploded Views Miscellaneous Assemblies Gas Island SECTION 7 4 7 E gt 18 15 lt Z Main Door Position A T 29 27 A 0 37 4 24 gt 44 2 41 Eis 19 Position ler 15 P Switch Box Service and Parts Manual Rear View of Vender 72 SECTION 7 Exploded Views Miscellaneous Assemblies Gas Island No Description Part Number No Description Part Number 1 Wiring Cover Plate 010002 23 Back Decal Gas Island 848081 2 Delivery Chute Sensor 836004 24 Cable 916004 3 Delivery Chute Liner 815261 25 Left Vandel Panel 142001 4 Delivery Chute 210002 26 Main Door Bottom Hinge 010040 5 Tension Clips 916059 27 Pop Rivot 908003 6 Rivets 1 8 908004 28 Flat Washer 904002 7 Cabinet Back Screen Gas Island 285009 29 Keps Nut 3 8 16 905007 8 Bolts 1 4 20 1 901003 30 Latch Strike Assembly 010030 9 Screw 8 18x1 2 902004 31 Bracket Chute Locator 141014 10 Access Door Gas Island 285001 32 Can Chute Tie Bracket 010017 11 Stand W A 16 Gas Island 285010 33 Board Cover Assembly 815260 12 Door Assembly 72 Gas Island 285550 34 P C Board Housing 095530 13 Cable Clamp Gas Island 842200 35 Right Cabinet Vandal
58. 1 28 Top Inner Door Hinge emen 010520 1 29 Rain Guard NAM OW cies ecce vet ee Se 258504 1 30 Angled ne EER dete terio ide Pear Ee ee 815363 1 31 Switch Retainer Front 357511 6 32 Switch Retainer Rear Chameleon see 357512 6 33 Select Button Chameleon 816152 6 34 Changer Vault 357507 1 35 Coin Chute Assembly CDC 72 ee Re RA RR Re RA iE 162521 1 36 Lamp Bracket TOP AR en RA OR RR 303517 1 37 Lamp Bracket Seel ER EE OE N 303521 1 38 eo DCM EE EE EE en el ee 303502 1 39 RR ME EE EE 258506 1 Nylon Push aether rr ente 906078 12 Coin Return Lever 291529 1 Note Please call Royal Vendors Service Parts Department for all sign part numbers Service and Parts Manual 83 SECTION 7 Exploded Views A Black Marketing 200307 amp after B 79 Wide Marketing Clip On Kit 338501 72 Narrow Marketing Clip On Kit 341503 Part Number Length inches Part Number Length inches 339539 34 25 341505 28 18 B 339538 34 25 B 341504 28 18 338502 76 94 339536 69 38 338503 74 00 D 339537 6
59. 1570 13 Coin Hopper 815015 Coin box w a CDC 8 in 231550 14 Coin Box Coin Chute 231519 Coin box w a GIII Narrow 010548 54 Service and Parts Manual SECTION 7 Exploded Views Narrow Port Assembly Item No Description Part Number Oty 1 Package Stop 010508 1 2 Port Trim 815019 1 3 Sign 79 5 Can Graphics 1 Sign 72 Can Graphics 1 4 Port Spacer 815020 1 5 Port Body Assy Welded 210510 1 Marketing 290540 1 6 Anti theft Plate Non 210505 1 CDC 231523 Marketing 290519 1 7 Bolt 1 4 20 1 2 901007 9 8 Nut 1 4 20 905002 9 9 Label Bottle Door Port 931355 1 Anti Foaming Service and Parts Manual 55 SECTION 7 Exploded Views Wide Port Assembly 56 Item No Description Part Number Qty 1 Coin Cup 231505 1 2 Port Body Assy Welded 303540 1 Non CDC 305510 1 3 Anti theft Plate CDC 303503 1 Non CDC 305501 1 4 Port Spacer 815248 1 5 Port Trim 815249 1 6 Package Stop 273508 1 Service and Parts Manual SECTION 7 Exploded Views Center Door Changer for the Wide Port Ts COIN MECH DETAIL Description Part Number No Description Part Number 1 Coin Chute Assy 79 5 161590 6 Coin Return Hinge Bracket 290543 72 162540 7 Coin Return Lever 161507
60. 200307 Ee ER RE RE Ge ee ee Oe ER EE ee ee ie Ge oe 848278 10 Validator Mounting Plate ASSy ee ge ese ee geen 844008 11 Validator Decal Marketing 200307 amp after 931513 Prior to 200307 ee det er Fe bra a e v ue e dade 931361 12 Se EE ER AA 914024 13 Select Ge de ee cs ed ee t addi 815272 14 Validator Filler ee cea a Fe 931361 Feature Button Bracket Decal ee tte ee 831349 Control Panel Decal Marketing 200307 amp after USA 831510 2 831512 200307 De ee deve 848233 Control Panel Decal Marketing 200307 amp after with lock cover holes 831511 zudem ee Ee ee ee 848295 Black Christmas Latus e ae 916009 Red Christmas TI86 itii ebbe sensa ERE ve Ged ee 916084 C 901051 gurar neti ane N E 908015 Validator Cover with Studs 291526 Va
61. 5 Sew Screw 6 32 3 8 901004 T Handle Assy Stainless 812291 36 Nuts Keps 8 32 905001 3 T Handle Body n a 37 Nuts Keps 1 4 20 905002 4 T Handle Spring 1 75 914048 38 Wire Tie Large 4 916007 5 T Handle Stud 803006 39 Sold Out Spring 914003 6 Retaining Ring 912157 Bottom Coin Chute Assy 010594 7 Pin T Handle Stud n a Non CDC Landscape 8 T Stud Sealer Washer 915258 Coin return 9 Button Coin Return Lever 803031 Bushing Coin return 803030 10 Retaining Ring 5 32 906005 Hex Jam Nut Coin return 905019 11 Roller Pin Door Lifter 811002 9 16 Internal Tooth Washer 904013 12 Hinge Coin Return Lever 141506 Coin return 13 Coin Return Lever 141504 Board Housing 095530 14 Catch Basin Bill Validator Assy 095590 Splash Guard 815169 15 Catch Basin Drain Tube 925038 Hole Block Lock Cover 141509 16 POS Decal 931439 17 W A POS Plate metal 231579 18 Security Shelf 141512 T8 3 Bulb Parts 19 Fuse Bracket 141522 Lamp Panel WV 303522 20 T Handle Housing 812190 305507 21 T Handle 141513 22 Lever Stop 141514 Ballast Assemblies 23 Coin Chute 815001 Ballast Assy 72 232520 24 Coin Cover 815002 72 amp 79 Non 010950 25 Splash Guard Coke 815169 9 CDC 291360 26 Coin Ramp 141508 79 T8 3 Bulb Wide 303531 27 Spring Select Button 914004 18 3 Bulb Wide 304531 28 Select Button Coke 815165 e T8 3 Bulb 795 Narrow 305531 29 Switch Miniatu
62. 509 Part Number Length inches A 141552 34 63 B 141553 76 25 143511 42 12 D 143512 16 00 E 815311 F 815312 72 Wide Landscape Kit 142507 A 141552 34 63 B 142502 68 75 C 143511 42 12 D 142508 12 25 E 815311 F 815312 Service and Parts Manual Landscape Trim run 1525 and after 72 Narrow Landscape Kit 259560 Item Part Number 258507 142502 143511 142508 815311 815312 moouc Length inches 29 19 68 75 42 12 12 25 87 SECTION 7 Exploded Views 88 79 Wide Landscape Kit 141590 Part Number A 141552 B 141553 141556 141555 141554 141558 G 141557 Length inches 34 63 76 25 44 38 17 06 1706 5 63 5 63 72 Wide Landscape Kit 142530 141552 142502 141556 142504 142503 141558 141557 09 34 63 68 75 44 38 13 38 13 38 5 63 5 63 Landscape Angled Trim prior to run 1525 72 Narrow Landscape Kit 259520 Item Part Number A 258507 B 142502 C 141556 D 142504 E 142503 F 141558 G 141557 Length inches 29 19 68 75 44 38 13 38 13 38 5 63 5 63 Service and Parts Manual SECTION 7 Exploded Views A Chameleon Vender A 79 Wide Chameleon Kit 357503 72 Narrow Chameleon Kit 359504 Item Part Number Length inches Item Part Number Length inches A 141552 34 63 A 258507 29 19 B 141553 76 25 B 142502 68 75 C 357505 15 88 C 357505 15 8
63. 6 44 E 339541 15 50 E 339541 15 50 F 339545 15 50 F 339545 15 50 72 Wide Marketing Clip On Kit 339535 A 339539 34 25 B 339538 34 25 339536 69 38 D 339537 74 00 339541 15 50 F 339545 15 50 84 Service and Parts Manual SECTION 7 Exploded Views A Red Marketing 1522XX to 200306 B 79 Wide Marketing Clip On Kit 294501 72 Narrow Marketing Clip On Kit 293503 Part Number Length inches Part Number Length inches A 291539 33 73 A 292516 27 66 B 291538 33 73 B 292515 27 66 C 292513 76 44 C 291536 68 88 292514 73 53 D 291537 65 97 E 291541 14 92 E 291541 14 92 F 291545 14 92 F 291545 14 92 72 Wide Marketing Clip On Kit 4 291535 A 291539 33 73 B 291538 33 13 291536 68 88 291537 65 97 291541 14 92 291545 14 92 Service and Parts Manual SECTION 7 Exploded Views A Marketing Trim prior to run 1522 B 79 Wide Marketing Kit 290586 72 Narrow Marketing Kit 293502 Item Part Number Length inches Item Part Number Length inches A 290587 33 64 A 292508 27 57 B 290588 33 64 292509 2757 290589 76 64 291508 69 08 290596 73 72 D 291509 66 16 E 290597 14 94 E 290597 14 94 72 Wide Marketing Kit 291507 290587 33 64 B 290588 33 64 291508 69 08 291509 69 08 290597 14 94 86 Service and Parts Manual SECTION 7 Exploded Views A A 79 Wide Landscape Kit 143
64. 8 D 143512 16 00 D 142508 12 25 E 357504 42 25 E 358503 38 50 F 815311 815311 G 815312 G 815312 72 Wide Chameleon 358502 141552 34 63 B 142502 68 75 357505 15 88 142508 12 25 358503 38 50 815311 815312 Service and Parts Manual CREDIT AND REPLACEMENT POLICY Credits or replacements will be issued on warranty items if the proper procedures are followed 1 ROYAL VENDORS will pay shipping charges on all parts covered under this warranty when transportation has been made the most economical way Example within the continental USA regular ground UPS An A R S Authorized Return Service sticker will be sent with all warranty parts This method of shipping is preferred for returning parts to Royal 2 Credits will only be issued to warranty parts that have been ordered in advance not for parts ordered as stock NO EXCEPTIONS 3 When ordering warranty parts in advance please have the full vender refrigeration unit and or control board serial numbers 4 Acopy of the Packing Slip the correct serial number and complete Return Material Tag provided with part are required for sending back parts Please fill out the Return Material Tag completely keeping the white copy for your records and sending the yellow tag back with the attached part Make sure you have your company name address phone number serial number and model number along with a brief explanation of the problem
65. 815312 9 Sems Screw 8 32 3 8 LG 901011 Black Christmas Tree 916009 Service and Parts Manual 67 SECTION 7 Exploded Views Tuff Guy Steel Door Vandal Resistant Venders built before 1519 Call your Royal representative for Lexan and or Steel Door Sign e control panel 1 1 Pal fm 0 55 0 9 Bs 0 D 0 0 0 0 0 0 0 0 0 8 0 0 0 0 Description Part Number No Description Part Number 10 Plastic Trim Dar WERE CE 307910 Top and Bottom All Wide 171518 2 ve dal Panel Cover 79 5 T Ot Top Right 79 57 171916 TE and Bottom Enclosure 171519 72 172001 79 5 3 Vandal Panel 78 111 Bottom Right 79 5 171517 Left 79 5 171514 4 Bolt On Control Panel 9 Sel 143510 11 1 4 20 Nut 905002 7 Sel 141530 Attaches to Item 12 5 P O S Window 815007 12 1 2 20X 1 T Bolt 901037 6 Lexan Panel flavor card 171522 13 Coin 123550 7 Front Security Plate 9 Sel 183510 14 Carriage Bolt 901045 Front Security Plate 7 Sel 181510 8 P O S Lexan Cover 171523 9 Metal Bolt On Trim Top and Bottom All Wide 171502 NOTES Left 79 5 171507 1 For other trim and door sizes contact your local and Right 79 5 171505 Royal V
66. BORT is pressed anytime during this operation the controller will return to the daY prompt without saving your selection Press the UP button to proceed to the next prompt Hour If ENTER is pressed at the Hour prompt the left two digits of the display will begin to flash prompting the user to adjust the hour setting UP or DOWN is used to adjust the hour When the desired hour is shown pressing ENTER will cause the right two digits to flash showing the current minute setting The minutes are set in the same fashion When the minutes are properly displayed pressing ENTER will save the stop time Pressing ABORT while editing a selection will bring you back to Hour without saving any changes Pressing the ABORT button from the Hour prompt the controller will return to the StoP prompt Press the UP button to proceed to the next prompt SEL 25 SECTION 2 Set up and Installation Selection Setting SEL If ENTER is pressed at the SEL prompt the controller will enter the selection setting and the first display will show the current setting for selection one 01 X If X is 1 the selection is active or 0 the selection is not active Using UP or DOWN will allow you to rotate through the valid selections or select ALL If ABORT is pressed anytime during this operation the controller will return to the SEL without saving your selection X 1 The
67. Door Changer Assembly for the Narrow Port So 2 Item No Description Part Number Item No Description Part Number 15 Coin Box Housing CDC 273503 16 Anti Theft Plate CDC 231504 1 Changer Vault Brace 161518 17 Coin Cup CDC after 1349 231505 2 Coin Chute Assy CDC 79 5 161590 prior to 1349 161505 72 162540 18 Coin Return Lever Assembly 161593 3 T Handle Brace See Detail A 141513 19 3 64 Diameter Cable 911032 4 Button Lever Assembly 161594 20 Cable Sleeve at each end 906015 5 Coin Chute Bracket 79 5 161527 21 Support Bracket Coin Chute 161537 72 162502 22 Changer Vault W A 161523 6 Hopper Mounting Bracket 161515 23 Port WA 231510 8 Select Panel Plate 161512 Changer Vault Door not shown 161534 9 Plastic Coin Box 815347 Change Label not shown 931341 10 W A Port Brace 161541 11 Lock Oylinder Cover 161532 Label Open Bottle Slow not shown 931355 12 Coin Insert Assembly Coke 161930 Decal Sec Plate not shown 845467 Electronic 79 5 Coin Deflector 161526 Coin Insert Assembly Coke 162920 Grommet Coin Return Cable 916002 Electronic CDC 72 Coin box w a CC 6 in part no 16
68. EE OE OE DE 35 What TO 36 II EIC N N 36 Lighting Maintenance Me es eke ke ee eg ie ee es Dl ee GO Re 36 Ere seiten m m Refrigeration Flow Chart 47 SECTION 6 Optional Equipment nuni ubi dd Ke se EN eed Kids RR ada c 48 Kits for Vending Additional Ge Se ee unam 48 Hand Held Computer HHO 2 200224444 00 00 48 MIS EE eT 48 o RE IE EE 48 Heater c cc R 48 Override Key Switch Kit siene EE tna enitn petisse KAR one AE ee ee 48 U imge Retrotit MIS EE 48 Enclosed Coin Cup KUS ies se See DR ed ee 48 TS SIS Cnc Ballast CU 48 Evaporator Fan Kit Energy 48 Section 7 Parts Catalog and Exploded Views 49 SAFETY SEGMENT ROYAL VENDORS COMMITMENT TO SAFETY Royal Vendors is committed to safety with all of our product designs We are committed to notify ing the user of a possible danger involving the improper handling or maintenance of our vend ers The servicing of any ele
69. EVIEW DATA External PASSWORD MODE If ENTER is pressed at the PrEU prompt the controller will display the current password for the external preview mode The first digit of the number will be flashing Pressing UP or DOWN will adjust the currently flashing digit up or down Pressing ENTER will save the currently flashing digit and the next digit of the password will begin flashing digits may be modified in this manner Pressing ENTER while the last digit is flashing saves the currently displayed password and returns to the PrEU prompt while pressing ABORT at any time in the procedure returns to the PrEU prompt without saving From the PrEU prompt pressing UP will procede to the next prompt LAnG Note Password digits correspond to selection switches If digit is set to nonexisting selection switch number or 0 it will not be possible to enter the external password SELECTION MODE The LAng mode gives you the opportunity to set vending messages in any of the following languages LANGUAGE English EnG French Frn German Italian Portuguese Spanish ESP Slovenian SLO Finnish FIn Norwegian nor Custom CUSt Pressing ENTER will display the last programmed setting Press UP or DOWN to cycle through the available languages When desired language is displayed press the ENTER bu
70. Enter tESt and vend one time from column Check the vender s door to see if it s sticking or miswired If nothing is found at the door switch check two wires from door switch to control board to see if they re pinched or shorted Replace the door switch if defective Repair or replace the door switch harness to the control board dS Door switch error Check for low voltage at the wall outlet at refrigeration unit startup with all else on circuit running in an extreme condition If error shows up frequently replace Ctrl Control rAM Setup info corrupted No test available the contol board system error y Check the connections of the SF Scale factor error changer harness Make sure the changer is plugged in and is working ACLo Average rectified voltage was under 22 VDC for at least 30 consecutive seconds If low voltage cannot be found on the wall outlet in an extreme condition check for shorts in the vender Make corrections to the harness or replace the changer if necessary Check the changer harnessing IS Inlet sensor blocked for cut pinched or crimped wires Replace the changer Check the inlet for blockage If nothing is found check the changer Ib Inlet blocked harnessing for cut pinched or crimped wires Replace the changer if necessary Error Problem Possible Cause Test Procedure Corrective Action COIN ACCEPTANCE PAYOUT RECORD ALL ERRORS ON PAPER
71. Gasket Inner Door 72 815032 1 79 5 815033 1 72 Narrow 815219 1 3 Port Door Frame 815191 1 4 Port Door 815192 1 5 Port Door Rod 811028 1 6 Lock Nut 6 32 905006 1 3 6 Port Door Assy 810053 1 7 Burst Open Latch 812002 1 8 Bushing 1 38 916003 2 9 Clamp Cable 1 916004 1 10 Rivet 3 16 Diameter 908002 2 11 Bushing Inner Door 815026 2 12 Hinge Inner Door Top 010520 1 13 Nut 448 32 905001 2 14 Screw Self drilling 8 18x1 2 902001 50 15 Hinge Bottom Door 010550 1 16 Bolt 1 4 20x1 901003 2 17 Interconnect Decal 9 11 931356 1 18 Vender Controller Space To Sales Decal G III 931225 1 E V S 931352 1 Service and Parts Manual 49 SECTION 7 Exploded Views KO Control Board and Wiring No Description POND H3TIOHLINOO ORANGE war Part No External Dex Harness Opt 842095 Internal Dex Harness Opt 842148 LED 842081 Chute Sensor Harness 836004 Selection Switch Harness 318 Select ER 842216 212 Selecl eU 842472 9 Select Landscape 842044 9 Select Marketing 842217 8 Select Marketing 842473 8 Select
72. NT HOLE SWITCH HOME SENSOR SPROCKET DRIVE CHAIN BRACKET MOTOR MOUNTING Figure 3 2 Service and Parts Manual EE 57 SPRING IDLER CHAIN STABILIZER PRODUCT STOP SHORT ADJUSTABLE LEVER ACTUATOR RABBIT BRACKET IDLER DRIVE CHAIN PRODUCT STOP LONG ADJUSTABLE 31 SECTION 3 Vender Component Explanation The Electro n 4 condenser aided by condenser fan motor removes heat from the refrigerant as it flows through Refri ge ration Cyc le the condenser coil and releases it to the outside environment The dropping of the refrigerant 1 The temperature sensor electronic thermometer temperature changes the vapor to a liquid informs the board of the cabinet temperature The boards function is to interpret the temperature and turn on off according to the program setting for refrigeration 5 The capillary tube controls the amount of refrigerant released to the evaporator coil 6 The evaporator coil allows the vaporized refrigerant to absorb heat from the cooling compartment as it flows 2 The control board activates the relay turning on the through compressor and condenser fan motors The control board also deactivates the relay turning off the compressor and condenser fan motors 7 The falling temperature in the cooling compartment is caused by the continual circulation of refrigerant through the system removing heat from the cooling
73. R ON SER VICING SUCH SERVICE BY UNQUALIFIED INDIVIDUALS CAN BE DANGEROUS 2 LIGHTING CIRCUITS CAN BE HAZARD OUS ALWAYS DISCONNECT VENDER FROM THE WALL OUTLET BEFORE REPLACING A BULB OR SERVICING THE VENDER IN THAT AREA 3 NEVER USE A HOSE PRESSURE WASHER OR ANY CLEANING METHOD THAT COULD WET ELECTRICAL COMPONENTS SEE CLEANING SECTION OF MANUAL FOR SUG GESTED CLEANING METHODS IF WATER CONTAMINATION OF ELECTRICAL COM PONENTS IS SUSPECTED USE QUALIFIED ELECTRICAL TESTING EQUIPMENT AND TEST METHODS TO ASSURE THAT VENDER IS NOT AHAZARD BEFORE APPLYING POWER FOR ANY REASON Service and Parts Manual SECTION 1 General Information Specifications co Operating 115 VAC 60 Hz Voltage 9 Amp Econo Cool systems 12 Amp older venders 6 5 oz 0 18 kg Econo Cool Charge 5 25 oz 0 15 kg older R134a venders Steel cabinet steel rack Capacity 804 cans 12 oz 660 cans 12 oz Amperage Rating Refrigerant Vender Identification VENDER SERIAL PLATE The vender s main serial plate shown in Figure 1 1 is located on the exterior left side of the vender s main door and has the following information Vender model code Vender serial number Amps required by the vender Unit charge of R134a Refrigeration design pressures The vender s model code contains useful information the machine type such as RVCC Royal Vendors Coca Cola the model number such as 804 and the n
74. ROYAL VENDORS with KO Programming Operation and Service Manual yis gl PSI DAKI Manufactured by ROYAL Royal Vendors Inc E mail technicalinguiry royalvendors com Bardane Industrial Park parts royalvendors com 426 Industrial Boulevard Kearneysville WV 25430 2776 USA Customer Service 1 800 931 9214 1 304 728 7056 Fax 1 304 725 4016 Website www royalvendors com Royal Vendors Inc 426 Industrial Boulevard Kearneysville 25430 2776 USA Customer Service 1 304 728 7056 or Toll Free in North America only 1 800 931 9214 Fax 1 304 725 4016 E mail technicalinguiry royalvendors com parts royalvendors com Website www royalvendors com TABLE OF CONTENTS SAFETY SEGMENT sees uM Nu esse re VN ee ee es Es TERN NI UN DEM 5 SECTION 1 General IniormatOR sissies n EER Beek kk see EA Ne ka side eN nx cU ds Ed naaa ee Sas ie 7 EE m T T 7 Factory Refurbished Energy Star amp 2 7 SECTION 2 Set Up and Installation RE SURN KA RE N EA KA dee ek Ee ew 8 Four B tton RUE 8 KO Programming Flowchart ee ee Re BEE KS es eene be ge EE 9 Code Levels EE EE EE EE EE 10 Error Display Mode Eror iseer ses se siek eine eners el ee es
75. SECTION 7 Exploded Views Coca Cola Marketing Vender No Description Part No 1 Ad Panel Lexan only 79 Marketing 200307 after 849166 279 20030 sca iniu a Re Ee 848575 All 72 Marking GE ER GR 848574 Ad panel card behind Lexan 831517 lt BOME OR EE OE OR EE N Oe N 831518 BOM RO ER N 831514 sPrior to 200907 iic d ES ee e e 831421 2 Mes oie AR EA ER 291525 3 Control Panel Assy Marketing 200307 amp ee ee ee ee RA ee ee ee ee ede 338565 Prior to 20090 5 nicer G EE 290599 Control Panel WA potui dux calci tius cs edd 290520 4 Button Panel Assy with Harness Marketing 290566 Marketing nere du eure es ee 292530 5 Port Trim ORE EE ER 290516 6 290522 7 Lexan POS Window Marketing essere 815304 POS Window neci tante re eranc d eun ug 831348 8 Feature Button Bracket Marketing sss 290569 9 Port Panel Sign Marketing 200307 amp after 849167 Priorto
76. Selection Switches The selection switches signals the vender controller when a selection is made see Figure 3 1 These switches are also used to program all vender functions see Button Programming section of this manual Selection Switch Control Board Fuse Transformer Computer Socket Door Switch Figure 3 1 30 Low Voltage Transformer The step down transformer has a secondary winding which produces 24 volt AC output The transformer works in conjunction with an external fuse which protects the vender in the event of a short in the secondary circuit See figure 3 1 A power supply located on the vender controller changes the 24 volt transformer output to direct current Vend Rack Assembly The vend rack assembly located in the cooling compartment of the vender is composed of twelve product columns six located in the front columns one through six and six in the rear columns seven through twelve Both front and rear columns are double depth columns that can be adjusted to single depth to accommodate packages other than 12 oz cans Different package types cannot be mixed within the same column Each column has an individual vend mechanism consisting of a rotating pivot which is held in place by a spring loaded release lever On the opposite side of the column are the product stops both of which are adjustable to vary the clearance through th
77. TER button is activated at the Hour prompt the VMC will enter the start time setting routine Upon entry into this routine the display will show the current four digit hour and minute setting in 24 hour format 0000 midnight to 2359 The hour setting will be blinking to indicate that it can be edited Using the UP or DOWN buttons will increase or decrease the number Activation of the ENTER button will cause the minute setting to begin blinking indicating that it can now be edited Using the UP or DOWN buttons will increase or decrease the number Activation of the ENTER button will save the hour and minute setting and return to the Hour prompt Activation of the ABORT button will return the VMC to the Hour prompt without saving any changes Service and Parts Manual SEL If the ENTER button is activated at the SEL prompt the VMC will enter the selection setting routine Upon entry into this routine the display will show the current setting for selection one as 01 X where X is 1 if the state is active or 0 if the state is not active Using the UP or DOWN buttons will rotate through the valid selections or ALL Activation of the ABORT Button will return the VMC to the SEL prompt without making any changes If the ENTER button is activated at the rAtE prompt the VMC will enter the universal satellite device vend rate routine Upon entry into this routine the display will show the curren
78. UBE STACK FILL MODE RECYCLER PAY OUT and lower will not work with the validator stacker PO software revisions 67131 13 and higher only If ENTER is pressed at the rPO prompt the controller will enter the bill payout mode by displaying the lowest bill value that can be paid out Pressing UP will increase the display to show the next higher bill value if any pressing DOWN will decrease the display to show the next lower bill value or wrap around Pressing ENTER when a particular bill value is displayed will pay out the displayed bill type bills dispensed in this mode are counted in the MIS manual dispense mode counters Pressing ABORT while a bill value is displayed will return the controller to the rPO prompt Use UP to proceed to the next prompt tESt 12 TEST VEND MODE If ENTER is pressed at the tESt prompt the controller will enter the test vend mode Using UP or DOWN will allow the operator to toggle between the following modes VEnd Column Vend Test SL Selection Switch Test SO Sold Out Test per column dSP Display Test rELY Relay Test CnP FAn Lit Htr Column Vend Test UEnd If ENTER is pressed at the UEnd prompt the controller will enter the column vend test mode The display will show CO 1 which represents column 1 Pressing UP and DOWN cycle through the available columns If ENTER is pressed the controlle
79. achine life If the sales amount is less than five digits the upper four digits will not be displayed Using UP or DOWN will cycle through each selection as SLNN XXXX XXXX where the NN indicates the selection and the X s represent the resettable number of vends for that selection A decimal will be displayed in the right most position with the lower four digits If ABORT 18 pressed anytime during this operation the controller will return to the SALE prompt Press the UP button to proceed to the next prompt Ced DISPLAY MODE The Card Counter Display Mode is used to track cash and sales counts of all vends made by using a debit or credit card If enter is pressed at the prompt the controller will enter the first of two sub menus CASH If exit is pressed at any time during this operation the controller will return to the code level Press the up button to proceed to the next prompt toKn VEND COUNTER CARD COUNTER If enter is pressed at the CASH prompt the controller will enter the non resettable cash display mode by showing totL XX XX where the X s will represent the total value of all card sales over the life of the vender s control board A decimal point will be displayed in the appropriate position with the lower four digits If the cash amount is less than five digits long the upper four digit set is not displayed Using
80. cause the right two digits to flash showing the current minute setting The minutes are set in the same fashion When the minutes are properly displayed pressing ENTER will save the stop time Press the ABORT button to return to the StoP prompt Press the UP button to proceed to the next prompt SEL Note The time is based on 24 hour time Military time 24 Selection Setting SEL If ENTER is pressed at the SEL prompt the controller will enter the selection setting and the first display will show the current setting for selection one 01 X If X 18 1 the selection is active or 0 the selection 1s not active Using UP or DOWN will allow you to rotate through the valid selections or select ALL If ABORT is pressed anytime during this operation the controller will return to the SEL without saving your selection X 1 The selection is active 0 The selection is not active To edit a selection press ENTER when the desired selection is displayed the value must blink before any changes can be made Pressing UP or DOWN will change the current setting Pressing ABORT while editing a selection will bring you back to the original setting without saving any changes Press the UP button to proceed to the next prompt Lit Lighting Control Li Optional relay kit required If the lighting control option is activated and the ENTER button is pressed at LitX the c
81. compartment and transporting it to the outside environment 3 The compressor circulates refrigerant throughout the system by pulling low pressure refrigerant vapor from the evaporator coil compressing it and forcing it into the condenser coil Note After the door is closed there will be a 5 8 minute delay before the refrigeration system will come on REFRIGERATION SYSTEM Drier CONDENSER Condenser Evaporator Fan motor Fan Motor 2 Suction Accumulator 3 Legend gt aas gt A COMPRESSOR d Freon Flow Figure 3 3 32 Service and Parts Manual SECTION 4 Vend Seduence of Operation RELEASE LEVER CENTER SUPPORT PIVOT PARTITION SPRING RELEASE LEVER BAFFLE PIVOT PAWL ADJUSTMENT HOLE SWITCH HOME SENSOR SPROCKET DRIVE CHAIN BRACKET MOTOR MOUNTING Figure 4 1 Vend Sequence Figure 4 1 NOTE For proper operation the vender must have several packages in each column The Correct Change Only light will be on if a coin changer is present and sufficient coins are not in the tubes Credit inserted by the customer coins bills debit card is registered by the controller A customer can only make a selection after sufficient credit has been inserted to satisfy the sales price setting NOTE At any time prior to reaching a vend price a customer may press the coin release lever on the outside of the vender canc
82. correct Check for 24 VDC with a voltmeter at Defective relay harness the relay across the two wires with pink connectors Replace if incorrect Check for 115 VAC on the contact side Defective relay of the relay with a voltmeter Replace if incorrect Upon opening the door the LED should not show Ice Cold If it does check the door switch wiring Replace the door switch if necessary Defective control board Replace the control board Defective door switch Check to make sure the harness wires are in order from ZX1 to ZX6 Correct the wires if wrong Adapter harness wired incorrectly GII VII EVS boards Refrigeration unit runs constantly Unplug one of the wires with the pink Defective relay Contacts are welded connectors from the relay Also unplug the together 115 VAC side of the relay If the unit cuts off replace the relay If the unit continues to run after unplugging Defective main power cord everything from the relay replace the main wiring harness junction block Check the steps above if the unit runs See above when the door is open Check the wiring to the evaporator fan Check for 115 with voltmeter If no Evaporator fan not running voltage is found replace the junction block If the correct voltage is found replace the evaporator fan motor Check for condensation around the inner Air leaks around the inner door or port door for air leaks Ensure the door i
83. ction as SLNN XXXX where 5 represent the appropriate selection number The individual selection counts are resettable If exit is pressed the controller will return to the SALE prompt Press up to proceed to the next prompt CoSt If enter is pressed at the CoSt prompt the controller will enter the free vend equivalent cost display mode by displaying CANN XX XX where N s represent the appropriate selection number The X s represent the last saved price for that selection that is not 00 00 A decimal will be displayed in the appropriate position Using lt up gt or lt down gt will cycle through each selection If lt exit gt is pressed the controller will return to the CoSt prompt Press exit again to return to the FrEE prompt Service and Parts Manual SECTION 2 Set up and Installation SELECTION PRICE SETTING MODE If ENTER is pressed at the prompt the controller will enter the selection price setting mode The display will show Pr 1 if the machine is in multi price mode or SPrI if the machine is in single price mode The G III Vender is shipped from the factory in multi price mode with a 1 00 vend price Note In the single price mode the price for selection 1 is the price for all selections Single price is displayed as SPrI instead of Pr1 as a reminder to the operator that the machine is c
84. ctrical or mechani cal device involves potential dangers both to those servicing the eguipment and to users of the equipment These dangers can occur because of improper maintenance or usage The purpose of this safety segment is to alert everyone servicing Royal equipment of potentially dangerous areas and to provide basic safety guidelines for proper upkeep The service manual contains various warnings that should be carefully read to minimize the risk of personal injury This manual also contains service information to ensure that proper methods are followed to avoid damaging the vender or making it unsafe It is also important to under stand these warnings provide general guidance only Royal could not possibly know evaluate or advise of all of the conceivable ways in which service might be done Consequently Royal can not predict all of the possible dangerous results These outlined safety precautions are the basis for an effective safety program Use these safety measures along with the service bulletins help ful hints and product specification sheets when installing or servicing Royal equipment We recommend that persons servicing our equip ment maintain a similar commitment to safety Only personnel properly trained should have access to the interior of the vender This will minimize the potential dangers that are inher ent in electrical and mechanical devices Royal has no control over the vender once it leaves the p
85. e date level without saving the number Press the UP button to proceed to the next prompt Hour Set Hour Hour If ENTER is pressed at the Hour prompt the current time is displayed in a 24 hour format The left two digits of the display show the current hour the right two digits show the current minutes While the hour setting is flashing pressing UP or DOWN will increase or decrease the hour setting If ENTER is pressed the minute setting will flash UP or DOWN will set the minutes Pressing ENTER at this point will save the displayed hour and minutes setting and return the user to hour Pressing ABORT while the hour or minutes digits are flashing returns to Hour without saving the hour or minutes Press the UP button will procede to the next prompt dSt Daylight Savings Time 45 After the ENTER button is pressed at 157 prompt the display will show the current daylight saving time code Using the UP and DOWN buttons will rotate through the available options Pressing ENTER any time will save the selected options and return the user to dSt Pressing ABORT button while in nA OFF AUS or EU will return you to the 480 without saving any changes nA North American Rules OFF No daylight savings time changes made AUS Australian Rules EU European Rules Pressing the ABORT button at the dSt display the controller will retur
86. e Block Cover 290555 POS Window Plate Marketing ee ee tens 290535 T Stud Sealer Washer ee ee ee ee ee ee Ee RR Re ER GR EE nen 915258 TOP EE N 290515 Validator SUP POM EE 291543 CADIS Sleeves 906015 Coin Return Hinge Brackets asiaan nennen nnn nnnm 290543 Button Channel 290506 rc 911038 Feature Bultton Bracket udi e to Sa t a e aa d s aod 290512 Feature Button Plate cecinit ce GR Ge 290538 B lkliead BOOT ex a s riis e vu 290514 Goin Chute SUP x 1 290542 ete ENE OE a 901052 Validator Guard Marketing iese se ee Re AR 290101 Painted Hole ste see ee De DE 290108 LED Shroud 929031 Select Button Spring Marketing ssi dedi natn t eh pde 914024 Service and Parts Manual 79 SECTION 7 Exploded Views Chameleon 0 0 Vender Wide On 2 80 Service and Parts Manual SECTION 7 Exploded Views
87. e mechanism for various diameter packages These parts are mounted at the bottom of each column and supported by rods through the vender s center support Beneath the rack and mounted to the left wall is a single vend motor and home sensor assembly Connected to the motor s drive sprocket and running below the center support is the drive chain and lever actuator assembly See Vend Sequence section for a complete description of the vend operation Vend Rack Components Located directly below each of the columns Product in the column is retained between this pivot and the product stops Rotation of the pivot allows the bottom package to dispense ADJUSTABLE PRODUCT STOPS Two adjustable product stops one long and one short are located in each column Both the long and short product stops can be adjusted to vend either large diameter packages or small diameter packages In any given column both the long and the short adjustable product Service and Parts Manual SECTION 3 Vender Component Explanation stops must be set to the same diameter position i e when vending 12 oz cans from a column both the long and the short adjustable product stops must be set to the small package position For adjustment see Setting the Adjustable Product Stops section of this manual PIVOT END AND RELEASE LEVER geared pivot end is inserted in the pivot Its gear teeth engage with the teeth of the spring loaded release
88. ed If X 0 Bill escrow is enabled Service and Parts Manual Energy Star Tier Setting Ke Energy Star is a government led program to promote energy efficient products venders built for use in the USA and Canada since April 2004 are Energy Star compliant Beginning with serial numbers 200724 and after these venders are now Energy Star Tier 2 compliant which denotes even greater energy efficiency Tier 2 compliant venders can be identified by the placement of the temperature sensor In older venders the temperature sensor was mounted on the rear cabinet wall behind the evaporator fan On Tier 2 compliant venders the temperature sensor is mounted in front of the evaporator directly below the chute assembly The new features of Energy Star Tier 2 compliant venders are Normal Mode Energy Saving When the main door is closed and the door switch is made the controller will count the number of refrigeration cycles When this number equals a stored counter the refrigeration unit will convert from a pull down mode in which the evaporator fun runs continuously to a normal mode in which the evaporator fan runs only when the compressor is on e Defrost Mode The defrost feature is a 30 minute period in which the compressor is shut off and the evaporator fan is allowed to run The defrost feature is initiated by a timer The factory default is three hours but this setting may be adjusted in the Refrigeration Cont
89. efore servicing Replace electrical cords if there is any evidence of fraying or other damage Keep all protective covers and ground wires in place Plug equipment into outlets that are properly grounded and polarized where applicable and protected with fuses or circuit breakers of the correct size electrical connections must be dry and free of moisture before applying power WARNING ALWAYS TEST TO VERIFY PROPER GROUNDING PRIOR TO INSTALLATION IN ORDER TO REDUCE THE RISK OF ELECTRICAL SHOCK AND FIRE SAFETY SEGMENT SECTION II ELECTRICAL HAZARDS A Servicing with Power Off For maximum safety unplug the power cord from the wall outlet before opening the vender door This will remove power from the equipment and avoid electrical hazards Service personnel should remain aware of possible hazards from hot components although electrical power is off B Servicing with Power Some service situations may require access with power on Only fully qualified service technicians should perform power on servicing Particular caution is required in servicing assemblies that combine electrical power and mechanical move ment Sudden movement to escape mechanical action can result in contact with live circuits and vice versa It is therefore important to maintain maximum clearances from both moving parts and live circuits when servicing WARNINGS 1 ONLY FULLY TRAINED PERSONNEL SHOULD ACCOMPLISH POWE
90. elling credit and escrowing all inserted money If a bill or cashbox coin is inserted this escrow is disabled See 8 Escrow Rule 1 for additional information Service and Parts Manual zh rere IDLER PIVOT END CHAIN STABILIZER PRODUCT STOP SHORT ADJUSTABLE LEVER ACTUATOR RABBIT BRACKET IDLER DRIVE CHAIN PRODUCT STOP LONG ADJUSTABLE When the customer presses a selection switch the controller senses a selection has been made and immediately compares the amount of money validated to the sale price of the selected product If the amount of money credited is the same or exceeds the sales price setting the controller directs the vend motor to move the chain clockwise rotation to position the lever actuator to the vend position of the selected column After the position is verified by the encoder the vend motor is directed to reverse direction counter clockwise rotation The chain drives the lever actuator rabbit to engage and activate the release lever 33 SECTION 4 Vend Sequence of Operation 5 upper tooth the release lever disengages the pivot end allowing the pivot assembly to rotate one increment At that time the lower tooth engages the pivot end preventing further rotation 6 When the vend motor again reverses clockwise rotation the lever actuator pulls away from the release lever allowing the pivot t
91. endors representative Top and Bottom Enclosure 171512 2 Specify Color 79 5 68 Service and Parts Manual SECTION 7 Exploded Views Call your Royal representative for the Lexan and or Steel Door Sign OO zm control panel 2 4 5 OOOOOOOOO H HET bos 1 control panel 1 Tuff Guy Steel Door Center Door Changer Venders built before 1519 No Description Part Number Item No Description Part Number 1 Door Weld Assy 72 304510 9 Metal Bolt On Trim Door Weld Assy 79 303520 Top and Bottom All Wide 171502 2 Vandal Panel Cover 79 5 171101 Left 79 5 171507 Vandal Panel Cover 72 172001 Top and Bottom Right 79 5 171505 3 Right Vandal Panel 79 010519 Top and Bottom Enclosure 171512 Right Vandal Panel 72 011501 79 5 4 Bolt On Control Panel 163580 Right Trim 79 5 171506 9 Sel CDC 10 Plastic Trim Bolt On Control Panel 161530 Top and Bottom All Wide 171513 7 Sel CDC Top Right 79 5 171516 5 P O S Window 815007 Top and Bottom Enclosure 171512 6 Lexan Panel 171522 79 5 7 Front Security Plate 9 Sel 173510 Bottom Right 79 5 171517 Front Security Plate 7 Sel 171510 Left Trim 79 5 171514 8 P O S Lexan Cover 171523 11 1 4 20 Kep Nut 905002 Attaches to Item 12 12 1 4 20
92. eptor and that it is wired properly Wrong acceptor harness or wires of the harness are in the wrong position Make sure that the coin mech is plugged Acceptance disabled by coin mech if in accepts coins and that the coin present or bad harnessing tubes have enough coins to enable bill acceptance Bill acceptor won t pull bill in Make sure that the changer harnessing Coin mech is not operative is correctly connected and has continuity Repair or replace if necessary Replace acceptor and test If acceptor nas Replace bill acceptor pulls bill in acceptor was defective Defective acceptor harness credit not Make sure that the acceptor harnessing is getting from acceptor to control board correct for your style of acceptor and it is Bill acceptor takes a bill but will not through the harness plugged in wired properly establishiacredit Defective acceptor Replace test acceptor Defective control board Replace test control board Defective wrong acceptor interface Refer to bill acceptor service manual or bill harness acceptor representative Bill acceptor takes a bill and credits but Defective Replace acceptor and test acceptance and credit will not erase pror erasure of credit D fectiv control board Replace test control board for erasure of credit Acceptor takes a bill and allows payback of Controller contigurations net eer Access vender configurations mode and coi
93. er ride will be enabled 1 Discounting over ride is enabled Turns off timer control 0 Discounting over ride is disabled Using UP or DOWN will allow you to toggle between 1 or 0 If ABORT is pressed anytime during this operation the controller will return to the dSC without saving your selection Press the UP button to proceed to the next prompt Lit Service and Parts Manual Lighting Control Override Lit Optional Relay Kit Required If ENTER is pressed at the Lit prompt the controller will enter the lighting control over ride enable setting and the first display will show the current setting If X is blinking 0 the lighting control over ride is disabled or if blinking 1 the lighting control over ride will be enabled 1 Lighting control over ride is enabled Turns off timer control 0 Lighting control over ride is disabled Using UP or DOWN will allow you to toggle between 1 or 0 If ABORT is pressed anytime during this operation the controller will return to the Lit without saving your selection Press the UP button to proceed to the next prompt FrG Refrigeration Control Over Ride FrG If ENTER is pressed at the prompt the controller will enter the refrigeration control over ride enable setting and the first display will show the current setting If X is blinking 0 the refrigeration over
94. etting and return to the Enb prompt Press the UP button to procede to the next prompt If X 1 Will keep the clock current when enabled If X 0 Will not keep the clock current if disabled Set Year YEAr If ENTER is pressed at the yEAr prompt the last two digits of the year are displayed and will be flashing Pressing UP or DOWN will increase or decrease the year setting Pressing ENTER will save the displayed year setting and return the user to yEAr while pressing ABORT will return to yEAr without saving Press the UP button to proceed to the next prompt nth Service and Parts Manual Set Month nth After ENTER is pressed at the nth prompt you will be able to select the current month 01 12 Pressing UP or DOWN will increase or decrease the month setting Pressing ENTER will save the displayed month and return the user to the month level Pressing ABORT while the month digits are flashing returns to the month level without saving the month Press the UP button to proceed to the next prompt dAtE Set Date dAtE If ENTER is pressed at the dAtE prompt two digits will appear and represent the day of the month 01 31 Pressing UP or DOWN will increase or decrease the number Pressing ENTER will save the displayed number and return the user to the date level Pressing ABORT while the numbers are flashing returns to th
95. f it Open door Mode and wait for 30 stays in Open door Mode and the seconds Manually clear the error manually cleared error does not reoccur system may be okay nJ Coin jam Check changer acceptor for If no obstructions are apparent jammed coins or other obstructions replace changer If no obstructions are apparent and acceptance appears to be okay this may be an indication of cheating attempts If no obstructions are apparent and coins do not accept or acceptance rate is poor replace acceptor EE Excessive escrow More than 255 escrow attempts since the last coin was accepted Check changer acceptor for obstructions or dirt Drop coins in Sales Mode or Tube Fill Mode to test acceptance LA Low acceptance rate more than 20 of the last 255 coins were rejected as slugs CHAr Coin 5 If there is no or error If card reader bill acceptor is being 1 Check the changer harness 2 Replace the changer If there is a rC or bC error check the control board MDB harness tS Tube sensor error Check changer tubes for blockage Clear tube blockage if found If no blockage found replace the changer Clear inlet chute blockage If no blockage found replace the changer If acceptance rate is acceptable system is probably okay If acceptance rate is low or changer will not accept coins replace the changer Check changer tubes and payout
96. g control is disabled Service and Parts Manual Start Time Setting Strt If ENTER is pressed at Strt prompt the controller will display daY Enter into daY by pressing the ENTER button The display will show the current day of the week followed by a 1 if the timer is active on that day or 0 if the day is not active on that day If 1 The timer is active on that day If X 0 The timer is not active on that day Using UP or DOWN will allow you to cycle through the days of the week non tue UEd thu Fri SAt Sun or Press ENTER at the desired day to activate or deactivate the timer for that day The value must be blinking to edit the selection Press UP or DOWN to toggle between 1 or 0 When desired setting is shown press ENTER to save your setting If ABORT is pressed anytime during this operation the controller will return to the daY prompt without saving your setting Press UP to proceed to the next prompt Hour If ENTER is pressed at the Hour prompt the left two digits of the display will begin to flash prompting the user to adjust the hour setting UP or DOWN is used to adjust the hour When the desired hour is shown pressing ENTER will cause the right two digits to flash showing the current minute setting The minutes are set in the same fashion When the minutes are properly displayed pressing ENTER will save the start time and re
97. g selections Pressing ENTER or ABORT will move the user to the SAUE option where pressing ENTER will save the recommended space to sales or pressing ABORT will return the StS prompt without saving the changes Press the UP button to proceed to the next prompt 15 SECTION 2 Set up Installation MACHINE C1 C10 CONFIGURATION MODE If ENTER is pressed at the Con prompt the controller will enter the machine configuration mode by displaying C1 1 which designates configuration option number 1 If ABORT is pressed while at the level the controller will return to the code level Pressing UP or DOWN will allow the selection of available configuration options Pressing ENTER will change the display to X where is the configuration number and is the current status of the option The status is changed using UP or DOWN Pressing ENTER saves the status of the current option and returns the user to the Cn prompt while pressing ABORT returns to the prompt without saving From the prompt press UP to proceed to the next prompt Royal Vendors recommended configuration settings Con 1 1 Multi price Con 2 1 Opt features on Con 3 0 Greeting displayed Con 4 0 Open Door Totals disabled Con 5 0 MIS reset Con 7 0 Five minute timer used Con 8 1 Force attempt enabled Con
98. imer is active on that day or 0 if the timer is not active on that day If X 1 The timer is active on that day If X 0 The timer is not active on that day Using UP or DOWN will allow you to cycle through the days of the week non tue UEd thu Fri SAt Sun or Press ENTER at desired day to activate or not activate the timer for that day The value must be blinking to edit the setting Press UP or DOWN to toggle between 0 or 1 When desired selection is shown press ENTER to save your setting If the ABORT is pressed anytime during this operation the controller will return to the daY prompt without saving your selection Press the UP button to proceed to the next prompt Hour 20 If ENTER is pressed at the Hour prompt the left two digits of the display will begin to flash prompting the user to adjust the hour setting UP or DOWN is used to adjust the hour When the desired hour is shown pressing ENTER will cause the right two digits to flash showing the current minute setting The minutes are set in the same fashion When the minutes are properly displayed pressing ENTER will save the start time and return to the Hour prompt pressing ABORT from the Hour prompt will return the controller to Strt prompt Press the UP button to procede to the next prompt StoP Note The time is based on 24 hour time Military time Stop Time Setting StoP
99. ine network communication network is not responding OLM cannot call out OLn Online module OI Online module internal problem causing improper functions rUC Remote vend mechanism no communication for five seconds SdC Display device communication no communication for five seconds SdXX Error code number XX see device spec for description of error codes rUnd Remote vend S d Selection display device Ensure that changer bill acceptor and card reader are all models for the same country Unplug machine wait at least five seconds the replug machine If changer or card reader is being used check for CC or rC errors Unplug machine and wait at least five seconds Plug machine back in Ensure bill cashbox is empty and that the cashbox is properly closed and in place If models are compatible replace the changer If there is no CC or rC error 1 Check bill acceptor harness 2 Replace bill acceptor If there is a CC or rC error check the control board MDB harness If cashbox appears to be okay replace bill acceptor No test available Replace bill acceptor If changer or bill acceptor is being used check for CC or bC errors Unplug machine wait at least five seconds then replug the machine No test available bd Bill jam Check bill acceptor for obstructions If no obstructions are apparent or dirt replace bill acceptor Unplug machine wait at lea
100. is inserted The maximum vend price is reached Once any of these conditions are met escrow is ignored and a vend must be made If a selection is made that is sold out or locked out this option will override and an escrow will be honored If this mode is set to 0 the force attempt option will be disabled NOTE Force attempt has no effect on the card reader Once card is inserted it can always be returned to the customer via an escrow or the return switch on the card reader If X 1 Force attempt is enabled If X 0 Force attempt is disabled Multi Purchase Ed Allows multiple purchases without reentering coins If enabled instead of returning the change after a vend the credit will remain on the display to be used for another selection An escrow will be honored at any time This option will take precedence over the force attempt option after the first vend has been completed If X 1 Multi purchase is enabled If X 0 Multi purchase is disabled NOTE If the card reader is not multi vend capable the card will be ejected after each vend regardless of the state of this option bills If X is set to 1 and the bill value inserted takes the accumulated credit over the maximum vend price bills will always go to the cash box If the rule is set to 0 the bill will be held in the escrow position Bill Escrow Inhibit This configuration allows the escrow of If X 1 Bill escrow is disabl
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102. led When enabled no selection will be allowed to vend and a nO SALE message will be displayed Using UP or DOWN will allow you to toggle between 1 or 0 If ABORT is pressed during this operation the controller will return to Und without saving your selection Press UP to proceed to the next prompt Service and Parts Manual SECTION 2 Set up and Installation Blocking Over ride bLC If ENTER is pressed at the prompt the controller will enter the selection blocking over ride enable setting and the first display will show the current setting bLCX If X is blinking 0 the selection blocking over ride is disabled or if blinking 1 the selection blocking amp bLC2 over ride will be enabled X 1 Selection blocking bLC1 amp bLC2 is enabled Turns off timer control modes 0 Selection blocking is disabled Using UP or DOWN will allow you to toggle between 1 or 0 If ABORT is pressed anytime during this operation the controller will return to the without saving your selection Press the UP button to proceed to the next prompt dSC Discount Over ride dSC If ENTER is pressed at the dSC prompt the controller will enter the discounting over ride enable setting and the first display will show the current setting ASCX If X is blinking 0 the discounting over ride is disabled or if blinking 1 the discounting ov
103. lidator Filler with ee ee ee ee ee ee 291084 Please specify color at time of order Service and Parts Manual 77 SECTION 7 Exploded Views i D e EN SIN N EER G 9 Assemblies Rear Door Miscellaneous NI 5 C E od s SECTION 7 Exploded Views Item No Coca Cola Marketing Vender Hear Door Miscellaneous Assemblies Description Part No Control Panel Strap Marketing iis ee ds Ge AA AG AA AR nnne 290582 Validator Divider 0 290541 LEDASSY ET Ga EE 291525 Coin Return Lever Assy 291529 LOVEr ed MarkKetlhg ME 290544 Control Panel Brace nennen nennen 290529 Changer Shield Marketing eir e a ge EE Ee te ida 290525 Coin Return Lever 161507 Changer Door Assy 290562 sede AE EE 835001 Switch Carrier Strip Marketing 815273 Coin Chute Assy Marketing sse Ge AA ee ee AA ee ee Re ee 290564 T Handle Brace Marketing 290539 Hol
104. loded Views 1504 and after except 1504 00001 00130 FOROS WE Service and Parts Manual 60 SECTION 7 Exploded Views 1504 and after except 1504 00001 00130 No Description Part No Qty 1 Retainer Front L 79 5 210745 6 72 211712 6 2 Retainer Front R 79 5 210746 6 72 211713 6 3 Sheet Anti friction 915197 24 4 Retainer Spring Finger 815251 12 5 Vend Stack Assy 79 5 210738 1 72 211711 1 72 Narrow 289710 1 6 Case Support 811026 1 T Screw 902004 2 8 Shaft Pivot Product Stop 803032 18 9 Rod Retainer 281709 1 Narrow 283704 1 10 Chain Actuator Assembly 210730 1 Narrow 283710 1 11 Idler Bracket Assembly 210757 1 12 Retainer Assy Rear 79 5 210749 6 72 211714 6 13 Rubber Strip 915199 7 14 Screw 8 32x3 8 901011 4 15 Stack Stiffener Wide 281704 1 Narrow 283702 1 Service and Parts Manual 61 SECTION 7 Exploded Views Vend Motor Assembly 1 Without Home Sensor Item No Description Part Number Vend Motor Assembly 210727 Home Sensor Assembly 842052 Lock Nut Home Sensor 6 32 905006 Bracket Motor Sprocket 916034 Motor and Encoder Harness Motor Encoder Screw Machine 10 24x 50 Nut 10 24 Lock Nut 10 24 t
105. n 30 minutes of turning on Check the temperature sensor connection at the control board to make sure the sensor is plugged in Check to see that it is wired properly and the pins are making contact 1 Check the refrigeration unit before opening the vender s main door to see if it is running 2 Open the vender s main door and see if the unit cuts off 3 Make sure the vender s door Switch is working properly 4 Unplug one of the two white wires plugged into the refrigeration relay Proceed with normal refrigeration troubleshooting Refer to the refrigeration troubleshooting flowchart Proceed with normal refrigeration troubleshooting Refer to the refrigeration troubleshooting flowchart Check the refrigeration unit before opening the vender s main door to see if it is running Open the vender s main door and check the display to see that the door switch is working as normal Access the rFrG mode and check the SetP settings While in rFrG change dSP to 1 to show the temperature on the display during the greeting and see if it is correct While in the tESt mode access the rELy mode and turn the compressor on If the sensor is unplugged replug it If it is miswired replace the temperature sensor If the connections are bad attempt to repair them or replace the temperature sensor if it is unrepairable If upon unplugging one of the white wires the unit stops 1 Check the tempe
106. n to the tinE prompt Press the UP button to proceed to the next prompt Lit 19 SECTION 2 Set up and Installation LIGHTING CONTROL ma MODE optional Relay Kit Required If ENTER is pressed at the Lit prompt the controller will enter the lighting control mode and the first display will be Enb enable Using UP or DOWN will allow you to cycle through all available lighting control mode options Enb Strt Stop Enable Enb If ENTER is pressed at the Enb prompt the controller will enter the lighting control enable mode If set to 1 the lighting control will be enabled and the lighting panels of the vender will be turned off during the following programmed time blocks if the lamp relay kit is installed If set to 0 the lighting control will be disabled Toggle between the 1 and 0 by pressing UP or DOWN Pressing ENTER will save the current setting If ABORT is pressed anytime during this operation the controller will return to the Lit without saving your settings Pressing UP will procede to the next prompt Strt If X 1 The lighting control is on enabled If X 0 The lighting control is off disabled Start Time Setting Stri If ENTER is pressed at the prompt the controller will display daY day of the week Enter into daY by pressing the ENTER button The display will show the current day of the week followed by a 1 if the t
107. ng Marketing 290526 Bolts 1 4 20x1 cenae 901003 Screw 8 18 1 2 902004 Lamp Bracket bottom Marketing 290534 GOIN BOX EER 815347 Door Assembly Wide Marketing 72 bottle 291550 Wide Marketing 72 291551 Wide Marketing 79 bottle 290593 Wide Marketing 79 290594 Inner Door Assembly Wide Marketing 72 291605 Wide Marketing 79 290605 Narrow Marketing 293605 Vend Rack Assembly Wide 72 291710 la 290710 NATTOW 289710 916012 Top Hinge Left Marketing 810057 Carriage 901008 Hinge 010016 Temperature Sensor Marketing 822041 Lamp Bracket Top Marketing 290533 Control Board Mounting Panel 290523 Cabinet Assembly Wide Marketing 72 291020 Wide Marketing 79 290020 Transformer Assembly 842147 Rod Retainer Wide 281709 SJNaTOW s cR EE ede 283704 Water Diverter Top Hinge Mktg 290575 Main Door Bottom Hinge Mktg 290010 Flat Washer
108. ng from the control board to Miswired selection the selection switches Mechanical error Wrong product vending upon selection No vend upon selection Dry vend no refund Will vend from some but not all columns allows refund or second choice continued on next page Service and Parts Manual Bad encoder motor assembly UEnd error should be displayed Chute sensor too sensitive or a column is jammed or sold out Defective chute sensor Defective control board Select button switch or harnessing Watch vend cycle from under stack mechanism Know the columns you re vending from preferably one column assigned to the selection If the lever actuators rabbits do not come close to this column upon vending change the motor assembly Check to see if the delivery chute sensor adjustment LED is constantly on If so adjust it back to factory setting See Taking Care of the Vender in Section 5 Check adjustable product stops to ensure that both are set to the correct position Unplug the sensor s connection from the control board Watch the LED If the adjustment LED goes out replace the defective sensor If the adjustment LED stays on after unplugging the sensor from the control board power it down pull the fuse and unplug everything from the control board except the main power lead Reinsert the fuse If the adjustment LED immediately lights up turn the screw counterclockwise
109. nger out of tune Refer to changer manual or contact distributor vender scrolls message on display but Defective changer Replace changer does not accept money Defective control board Replace control board Vender accepts money but does not Defective changer Replace changer establish credit Defective control board Replace control board Datective salactonauiich Check selection switch Replace if Vender accepts and credits money but necessary 4 ena 906s mot indicate Defective selection switch harness Check harness Replace if necessary Defective control board Replace control board 44 GIII Service and Parts Manual SECTION 5 Maintenance Chips on control board not seated properly GII VII and EVS control boards Seat the chips down properly Bad LED connection Scrape the pins and reinstall Unplug everything from the control board Flashing 8 s across the LED Defective control board except the LED and main power If the 8 s remain replace the control board If the 8 s have disappeared from the previous step begin plugging in harnesses one at a time Replace whatever causes the 8 s to reappear Defective LED Replace LED and or harness Solid 8 s across the LED Defective control board Replace control board Make sure the lead actuator rabbit is at the top of the vend motor in the home position Make sure the magnet on the lead actuators face toward the rear of the cabinet
110. niform Communications Standard DEX UCS and DEX UCS Compatible Hand held Computers HHC The HHC may be used to program the G III Vender s vend price and STS as well as other pertinent MIS and security information The HHC interfaces to the vender s controller board via the computer socket located near the top of the main door Once the HHC is connected and meets initial communication requirements it may then be used to program the G III Vender For more information on the HHC see separate HHC manual External MIS Plug An external MIS Plug is available with Kit 842099 Install in accordance with kit instructions 48 Light Kit Kit 141160 Non CDC Kit 161110 CDC Heater Kit Kit 4 141130 Override Key Switch Kit Kit 4 231107 VII EVS Kit 4 290007 KO U Hinge Retrofit Kits 164110 Black Kit 294110 Red Enclosed Coin Cup Kits Landscape Venders Kit 231575 Narrow Port Kit 303140 Wide Port T8 Electronic Ballast Retro Kit Kit 292590 Marketing Kit 303570 Landscape Evaporator Fan Retro Kit Energy Efficient Kit 231070 Service and Parts Manual SECTION 7 Exploded Views c Inner Door Assembly 9 1504 amp except 1504 00001 00130 No Description Part Number Oty 1 Door Assy 72 211607 1 79 210609 1 72 Narrow 289610 1 79 Marketing 290605 1 72 Marketing 291605 1 72 Narrow Marketing 293605 1 2
111. ns without a selection 9 propery check the Forced Vend Attempt setting 42 GIII Service and Parts Manual SECTION 5 Maintenance VENDING PROBLEMS Factory adjustment for the trim pot screw on the controller 1 screw clockwise until the light comes on 2 Turn screw counterclockwise until the light goes out 3 Continue turning counterclockwise 2 full turns 4 Vend test on columns 7 and 12 and watch the light on the board Make sure the only time the light comes on is when a product hits the can chute Enter SdEP mode and check the setting to make sure it is correct Refer to SdEP section of this manual NOTE SdEP is always set by selection number If multiple vending is from all selections delivery sensor is cut or improperly grounded NOTE If the sensor is not present or is cut defective the Gill will allow up to two products from each column assigned to be vended before the column is determined to be sold out Multiple vending not cancelling credit Depth setting not set correctly in SdEP mode may be set to single depth Check for correct operation of the pivot pivot end and release lever Verify that both adjustable product stops are set to the correct position for the package type Misload by vender loader Ensure that all product within each column is the same Look for StS error Check or reset space Space to sales not set properly to sales Check the wiri
112. o complete its rotation It is at this point that double depth product e g 12 oz can is released to the customer The lever actuator strikes an additional time two times total for single depth product e g 20 oz bottles 7 The lever actuator rabbit continues running in clockwise rotation until the forward one of the two rabbits reaches the home position 8 Adelivery sensor on the bottom of the delivery chute indicates a product was delivered and signals the controller to reset and initiate a payback of change if too much money was inserted Sold Out If the product selected is sold out the digital display will indicate SOLD OUT and flash the SOLD OUT lamp signalling the customer to make another selection or push the coin return lever for a full refund The SOLD OUT lamp will continue to flash until a successful vend is completed If the vender is totally sold out of product illumination of the SOLD OUT lamp and the SOLD OUT message on the digital display will be continuous No money will be accepted into the vender in a total sold out condition 34 Sold Out Light Credit Display DOLLAR BILLS Figure 4 2 Correct Change Light Service and Parts Manual Maintenance SECTION 5
113. o double depth Using UP or DOWN will toggle X between 1 and 2 When the desired setting is on the display pressing ENTER will save that setting and return to the selection level while pressing ABORT will return to the SdEP prompt without saving any changes If the ALL X setting is saved all individual selections will be set to this value Press the UP button to proceed to the next prompt This function can also be accessed via the HHC Note When viewing the setting the last value for ALL will be displayed regardless of any changes that have been made to the individual settings 28 REMOTE VEND MECHANISM ROUTINE If the ENTER button is activated at the rUnd prompt the VMC will enter the universal satellite device control routine Upon entry into this routine the display will show the first summary level code Strt Using the UP or DOWN buttons will cycle through the available summary level codes as listed below Activation of the ENTER button will enter the detail level routines Activation of the ABORT button while a summary level prompt is displayed will return the VMC to the rUnd prompt Activation of the ABORT button at the rUnd prompt has no action Start Time Setting Strt If the ENTER button is activated at the Strt prompt the VMC will enter the start time setting routine Upon entry into this routine the display will show the first summary
114. ompt the controller will enter the non resettable cash display mode by showing where the X s will represent the total value of all vend token sales over the life of the vender s control board A decimal point will be displayed in the appropriate position with the lower four digits If the cash amount is less than five digits long the upper four digit set is not displayed Using up or down will cycle through each selection as CANN XX XX where the 5 represent the appropriate selection number The individual selection counts are resettable If exit is pressed the controller will return to the CASH prompt Press up to proceed to the next prompt SALE If enter is pressed at the SALE prompt the controller will enter the non resettable card sale vend count display mode by showing totL X XXX XXXX where the X s will represent the total number of all vend token sales over the life of the vender s control board Using up or down will cycle through each selection as SLNN XXXX where represent the appropriate selection number The individual selection counts are resettable If exit is pressed the controller will return to the SALE prompt Press exit again to return to the toKn prompt 14 FREE VEND ACCOUNTING MODE The Free Vend Accounting Mode is used to track ca
115. ontroller will enter the current lighting control setting If X equals 1 the lighting control will be activated and the lighting will be turned off during the blocking period If X is set to 0 the lighting control will be disabled 1 Lighting control will be actived 0 Lighting control will be not actived Press ENTER to edit the setting 1 or 0 must blink before any changes can be made Pressing UP or DOWN will change the current setting Pressing ABORT while editing a setting will bring you back to the original setting without saving any changes Pressing ABORT at the Lit prompt will bring you out to bLC1 or bLC2 prompt Press the UP button to proceed to the next prompt diSC Service and Parts Manual SECTION 2 Set up and Installation DISCOUNT SETTING If ENTER is pressed at the diSC prompt the controller will enter the discounting control setting and the first display will be Enb enable Using UP or DOWN will allow you to cycle through available sub menus If ABORT is pressed anytime during this operation the controller will return to the diSC without saving your selection Enable Discount If ENTER is pressed at the EnbX prompt the controller will enter the discount enable mode If X is set to 1 the discount will be enabled and the active selections will be discounted during the following programmed time
116. plete sold out condition motor rotates chain several times then the display shows Sold Out or Out of Order Home sensor chain or lever actuators rabbits MISCELLANEOUS PROBLEMS Check for cuts on the two door switch wires going from the switch to the control board Also check for bad connections Check the door switch to see if it is Display shows Sold Out immediately Doorawich defective Use a voltmeter to measure for upon pressing selection button of a full voltage between the NO positions column sold out condition not clearing and COM NC positions Check the control board by checking Control board voltage across the two pins for the door Switch at position P16 on the board If no voltage is found replace the control board Defective main harness Secondary Replace main wiring harness Replace power harness to the transformer Lights secondary power harness See defective interconnect drawing Door switch wiring incorrectly connected or cut pinched Vender appears dead no digital display and no lights Check transformer connection Check Transformer not properly connected or power with voltmeter from transformer to defective control board See interconnect drawing Replace if necessary No digital display vender lights are on Check display and display harness Defective display or display harness Replace if necessary Defective control board Replace control board Cha
117. prompt without saving any changes Press the UP button to proceed to the next prompt dSP Note The default setting for Stor is 60 F 15 5 C POS Temperature Display dSP If ENTER is pressed at the dSP prompt the controller will display dSPX if X is 0 the controller is not displaying the cabinet temperature in the POS message or 1 if the controller is currently displaying the cabinet temperature after teh POS message Pressing UP or DOWN will toggle the X digit between 0 and Pressing ENTER will save teh currently displayed setting and return the user to the dSP prompt while pressing ABORT will return to the dSP prompt without saving the changes Pressing ABORT at the dSP prompt will bring you out to rFrG prompt Press the UP button to proceed to next prompt bLC1 if Con 2 is set to 17 Defrost Interval dEF Energy Star Tier 2 only The default defrost interval is 3 hours This setting is used to determine how often the machine will go into defrost mode If ENTER is pressed at the dEF prompt the controller will display current defrost interval setting NN where the N s represent the interval setting in hours Using UP or DOWN will increase or decrease the interval setting in hours from 3 to 24 Pressing ENTER will save the currently displayed setting and return the controller to the prompt
118. r IC Indicating an inlet chute blocked error no coins sensed in the acceptor for over 96 hours tJXX Indicating a tube jam error where indicates the tube number CrCH Indicating a changer ROM checksum error EE Indicates excessive escrow ng Indicating a coin jam LA Indicating a low acceptance rate The error is cleared when proper communication is established The CSF error is cleared upon power up or via the HHC or service mode The 1 error is cleared when a coin is accepted other errors are reset via the HHC or Service Mode or when the condition causing the error no longer exists Bill Acceptor Error bUAL After the bUAL prompt the controller will display Indicating a bill communication error bFuL Indicating a full bill stacker biLL Indicating a defective motor Indicating a bill jam error brCH Indicating a bill acceptor ROM checksum error bOPn Indicating an open cash box DS Indicating a sensor error The error is cleared when proper communication is established The bS error is cleared upon power up via the HHC or the service mode The remaining errors are cleared whenever the validator reports no errors and is enabled the validator is enabled when it accepts money Service and Parts Manual Card Reader Error After the
119. r prompt the left two Service and Parts Manual digits of the display will begin to flash prompting the user to adjust the hour setting UP or DOWN is used to adjust the hour When the desired hour is shown pressing ENTER will cause the right two digits to flash showing the current minute setting The minutes are set in the same fashion When the minutes are properly displayed pressing ENTER will save the start time and return to the Hour prompt Pressing ABORT from the Hour prompt will return the controller to Strt Press the UP button to proceed to the next prompt StoP Note The time is based on 24 hour time Military time Stop Time Setting StoP If ENTER is pressed at the StoP prompt the controller will display daY Enter into daY by pressing the ENTER button The display will show the current day of the week followed by a 1 if the timer is active on that day or 0 if the timer is not active on that day If 1 The timer is active on that day If X 0 The timer is not active on that day Using UP or DOWN will allow you to cycle through the days of the week non tue UEd thu Fri SAt Sun or Press ENTER at the desired day to activate or deactivate the timer for that day The value must be blinking to edit the selection Press UP or DOWN to toggle between 0 or 1 When desired setting is shown press ENTER to save your setting If A
120. r will attempt to vend a product from the displayed column Vends made while in this routine will affect only the test vend counters If ABORT is pressed at anytime during this operation the controller will return to the UEnd prompt Press the UP button to proceed to the next prompt SL Selection Switch Test SL If ENTER is pressed at the SL prompt the controller will enter the selection switch test mode The display will show SL 4 which indicates that the fourth selection switch was pressed last When any selection switch is pressed it will be represented by the right two digits The last selection switch pressed will remain on the display until the service mode timer expires or the ABORT button is pressed and held for two seconds this will return the controller to the SL prompt Press the UP button to proceed to the next prompt SO Sold Out Test SO If ENTER is pressed at the SO prompt the controller will enter the sold out test mode The display will show C 1X which represents column one if X is 0 column one is not sold out and if X is 1 column one is sold out Pressing UP and DOWN cycles through the available columns Pressing the ENTER button has no action Pressing ABORT button will return the controller to the SO prompt Press the UP button to proceed to the next prompt dSP Display Test dSP If ENTER is pressed at the dSP
121. rature sensor reading 2 Check SetP settings 3 Check the two white wires for shorts from the control board If upon unplugging one of the two white wires the unit still runs 1 Unplug one of the black wires If the unit stops replace the refrigeration relay If optional heater kit is not installed one may be required 2 If heater kit is installed and heater does not turn on heater relay does not click upon energizing with the relay test mode check the two white wires from the board to the heater relay for voltage There should be 24 VDC on one of the two wires Check the other wire for continuity between the control board and the relay If voltage is okay replace the relay Otherwise replace the control board If the unit is running clear the error to see if it reoccurs If the display does not function as normal check the door switch circuit Change any settings if necessary and check the temperature sensor operation If the unit does not run refrigeration relay not clicking upon energizing with the relay test mode check the two white wires from the board to the refrigeration relay for voltage There should be 24 VDC on one of the two wires Check the other wire for continuity between the control board and relay Note The compressor relay test mode must be on to check voltage A Error code must be manually cleared See section of this manual for detailed instructions
122. re 835001 9 BUID CCR 291599 30 Carrier Strip Assy 815167 72 T8 3 Bulb CCR 292593 Service and Parts Manual 65 SECTION 7 Exploded Views 66 Refrigeration Unit 156430 Item No Description Part Number Qty 1 Heat Exchange See Note 1 1 2 Dryer 824005 1 3 Condenser 820007 1 4 Condenser Motor 839010 1 Blade Only 810014 5 Screw 8 32 1 2 901006 2 6 Capstart Compressor 819028 1 1 34 Tecumseh R134a 7 Relay old style 6 prongs 836065 Relay new style 4 prongs 836130 8 Overload 1 3 Tecumseh 822010 9 Compressor Lead See note 1 10 Grommets Compressor 916015 4 11 Grommet Plug 815017 4 12 Clip Compressor 914002 4 13 Evaporator Coil 820002 1 14 Screw 8x1 2 902004 4 15 Fan Shroud Assy 210088 1 16 Condenser Fan Motor Bracket 810006 1 Evaporator Cover 210007 1 U Clips 906007 1 Note 1 This part is not available individually It must be ordered as an assembly Service and Parts Manual SECTION 7 Exploded Views Vandal Control Panel 9 Sel WA CDC 163520 Before 1525 Control Panel 7 Sel WA CDC 161530 Before 1525 Control Panel 9 Sel CDC 163580 1525 amp after Control Panel 7 Sel CDC 161577 1525 amp after Security Plate W A CDC 161550 Decal Sec Plate CDC 845467 Resistant Door
123. remises It is the owner or lessor s responsibil ity to maintain the vender in a safe condition See installation insert located in the coin box of a new vender for proper installation procedures and re fer to the service manual for recommended main tenance procedures If you have any questions please contact the Technical Services Department at 1 800 931 9214 Service and Parts Manual SAFETY REGULATIONS Read the safety segment before installation or service Test for proper grounding before installing to reduce the risk of electrical shock and fire Turn off or disconnect power cord from wall outlet before servicing Only fully trained service technicians should service vender when vender has power Remove any product before moving a vender Use appropriate equipment when moving a vender Always wear eye protection and protect your hands face and body when working near the refrigeration system Use only authorized replacement parts Be aware of inherent dangers in rocking or tipping a vender SECTION I ELECTRICAL HAZARDS GENERAL ADVICE Careless or improper handling of electrical circuits can result in injury or death Anyone installing repairing loading opening or otherwise servic ing a vender should be aware of this precaution Apply all of the normal precautions when handling circuits such as Refrigeration servicing to be performed by qualified personnel only Unplug the vender b
124. res When the switch is activated the feature is over ridden Press ENTER at the OUEr prompt the controller will enter the key switch over ride setting and the first display will show FrE Using UP and DOWN will allow the operator to toggle between the following modes FrE Und dSC Lit and over ride switch kit must be used to over ride the following features Fre Free Vend Enable Und Vending Over Ride bLC Selection Blocking Over Ride dSC Discounting Over Ride Lit Lighting Control Over Ride FrG Refrigeration Over Ride Free Vend Enable FrE If ENTER is pressed at the FrE prompt the controller will enter the free vend over ride setting FrEX if X is set to 1 free vending is enabled if X is set to 0 free vending is disabled Using UP or DOWN will allow you to toggle between 1 or 0 If ABORT is pressed anytime during this operation the controller will return to the FrE prompt without saving your selection Press the UP button to proceed to the next prompt 1 Free vending is enabled 0 Free vending is disabled Vending Over ride Und If ENTER is pressed at the Und prompt the controller will enter the vending over ride setting If X is blinking 0 the vending over ride will be disabled if X is blinking 1 the vending over ride will be enab
125. ride is disabled or if blinking 1 the refrigeration over ride over ride will be enabled 1 Refrigeration over ride is enabled turns off timer control for the storage temperature Xz 0 Refrigeration over ride is disabled Using UP or DOWN will allow you to toggle between 1 or 0 If ABORT is pressed anytime during this operation the controller will return to the FrGX without saving your selection Pressing ABORT at FrG prompt will bring you out to OVEr prompt Press the UP button to proceed to the next prompt SdEP 27 SECTION 2 Set up and Installation SET SELECTION DEPTH MODE If ENTER is pressed at the SdEP prompt the controller will enter the by selection depth setting mode by displaying O1X Where represents 1 for single depth or 2 for double depth Using UP or DOWN will allow the operator to cycle through the individual selections OY Y as well as the ALL selection If HOME is pressed anytime during this operation the controller will return to the code level If ENTER is pressed the display will show ALLX or depending on if the ALL mode is being used or if an individual selection is being accessed YY represents the number of the selection and represents the current column depth setting of the selection X will be 1 if the selection is set to single depth mode or 2 if it is set t
126. rol Mode from 3 to 24 hours IT IS IMPERATIVE THAT THIS CONFIGURATION BE SET CORRECTLY Possible problems due to incorrect setting of this configuration include e TIER 1 Ifa Tier 1 compliant or non Energy Star vender s controller is set for Tier 2 operation the refrigeration unit could short cycle eventually shutting off the unit completely e TIER 2 Tier 2 compliant vender s controller is set for Tier 1 operation the refrigeration unit could freeze up and shut down A PULL error will be shown in the vender s error codes This configuration should be set as follows If X 0 the controller is set for Tier 1 operation non Energy Star venders should also be set to 0 If X 1 the controller is set for Tier 2 operation 17 SECTION 2 Set up and Installation CORRECT CHANGE ONLY CONTROL MODE If ENTER is pressed at the prompt the controller will enter the correct change only control mode Upon entry into this routine the display will show the first summary level code Con X Allow Consumer Overpay This submode is used to determine whether a vend should be allowed when an overpayment situation may result If set to 0 the customer will not be cheated When set to 1 if a customer makes a selection when the change levels are low and the Use Correct Change Only light is e OFF The light will blink for up to one minute If after 2 seconds but
127. s body tightened down far enough Make sure the port door is not held open Mullion area not properly sealed area OR ER EEND where the harnesses enter the cabinet gum Check to make sure water freely flow through the drain tube SetP set too low Increase SetP to 40 4 5 Refrigeration unit low on coolant Replace refrigeration unit Evaporator freeze up 46 Service and Parts Manual Maintenance SECTION 5 180 duie3 dies eq sbumes 1941 aseud jeuy y 51 15 Aejdsip pieog pure 0106 BWO MUN sak ay pip ou auo Ale4 40ssaidwo aseud ET pisa sbueq 1514 JSNW NOK peal aq 101 0106 ad 5141 10 105 25 421 ipieino e pue dud jeuuou 10 gy Moys euy jeuy JI 295 5 01 06 ues Xodde pue uyeep 100p SIOPUDA 9502 pP Buninsei A qissod eseud jeuy Josuas anieladwa pieod PO 3 os 0106 1043402 Panjos yun fonuod i einjie4 jepno ou
128. sed anytime during this operation the controller will return to the daY prompt without saving your selection Press UP to proceed to the next prompt Hour If ENTER is pressed at the Hour prompt the left two digits of the display will begin to flash prompting the user to adjust the hour setting UP or DOWN is used to adjust the hour When the desired hour is shown pressing ENTER will cause the right two digits to flash showing the current minute setting The minutes are set in the same fashion When the minutes are properly displayed pressing ENTER will save the start time and return to the Hour prompt Pressing ABORT from the Hour prompt will return the controller to Strt prompt Press the UP button to proceed to the next prompt StoP Note The time is based on 24 hour time Military time 21 SECTION 2 Set up and Installation Stop Time Setting StoP If ENTER is pressed at the StoP prompt the controller will display daY day of the week Enter into daY by pressing ENTER The display will show the current day of the week followed by 1 if the timer is active on that day or 0 if the timer is not active on that day If Xz 1 The timer is active on that day If 0 The timer is not active on that day Using UP or DOWN will allow you to cycle through the days of the week non tue UEd thu Fri SAt Sun or Press ENTER at the desired day to ac
129. selection is active 0 The selection is not active To edit a selection press ENTER when the desired selection is displayed the value must blink before any changes can be made Pressing UP or DOWN will change the current setting and pressing ENTER will save the settings Pressing ABORT while editing a selection will bring you back to the original setting without saving any changes When finished making changes press ABORT to return to the SEL prompt Press the UP button to proceed to the next prompt LESS Discount Amount LESS If ENTER is pressed at the LESS prompt the controller will enter the discount amount setting and the first display will show the current four digit discount amount 00 99 95 For example if the amount was set to 10 every price set in the price mode will be reduced by 10 cents Using UP or DOWN will allow you to increase or decrease the number in increments of the least coin tube amount Press ENTER to save the setting and return you to the LESS prompt Press ABORT to return to the LESS prompt without saving any changes Pressing ABORT at LESS prompt will bring you out to diSC prompt Press the UP button to proceed to the next prompt OVEr 26 MANUAL SWITCH OVER RIDE If the vender is equipped with a key switch it can be used to over ride numerous operations of the vender timer control The key switch can control one or several featu
130. sh counts sales counts and cost of all free vends If enter is pressed at the FrEE prompt the controller will enter the first of three sub menus CASH If exit is pressed at any time during this operation the controller will return to the code level Press the up button to proceed to the next prompt Pric If enter is pressed at the CASH prompt the controller will enter the non resettable cash value display mode by showing XXXX XX XX where the X s will represent the total equivalent value of all free vends over the life of the vender s control board A decimal point will be displayed in the appropriate position with the lower four digits If the cash amount is less than five digits long the upper four digit set is not displayed Using up or down will cycle through each selection as CANN XXXX XX XX where the 5 represent the appropriate selection number The individual selection counts are resettable If exit is pressed the controller will return to the CASH prompt Press up to proceed to the next prompt SALE If enter is pressed at the SALE prompt the controller will enter the non resettable free vend count display mode by showing XXXX where the X s will represent the total number of all free vends over the life of the vender s control board Using up or down will cycle through each sele
131. st five seconds then replug machine Manually clear the error Check the the bill cashbox is closed If cashbox appears to be okay Opes and in the correct position replace the bill acceptor bS Sensor error Check bill acceptor for obstructions If no obstructions are apparent or dirt replace the bill acceptor If error does not clear replace bill acceptor If there is no CC or 5 error 1 Check the card reader harness 2 Replace the card reader If there is a CC or bC error check the control board MDB harness Refer to card reader manual for corrective action Proper communications Proper communications Proper communications Proper communications Error code must be manually cleared See section of this manual for detailed instructions These error codes will be automatically cleared when the validator reports no errors and is enabled the validator is enabled when it accepts money 38 Service and Parts Manual SECTION 5 Maintenance Detailed Error Code TestProcedure Corrective Action SEnS Unplugged or defective temperature sensor error Temperature 3 F 1 5 or more below the compressor cut out setting rFrG Refrigeration error Hot Cabinet temperature is above the limit Htr Heating system has failed to increase 1 F 0 5 C per hour CnPr Compressor is not cooling withi
132. t BOOR a 303521 1 39 Changer Vault 357507 1 40 COM HOPPET RE ER OR EE EE 303502 1 41 Lamp Panel Wide 303522 1 Nylon Psi EE Rer EDU inpr fera EE 906078 16 Coin Return Lever Assembly 291529 1 Ed AE EE OE ARE 811001 1 Note Please call Royal Vendors Service Parts Department for all sign part numbers Service and Parts Manual 81 SECTION 7 Exploded Views Chameleon Vender Narrow Service and Parts Manual 82 SECTION 7 Exploded Views Chameleon Vender Narrow Item Number Description Part Number Quantity 1 PC Board Housing W A 095530 1 2 Door 72 Narrow Chameleon 359510 1 3 Port Body Assembly WP 303540 1 4 Select Panel Ee 161512 1 5 Lock Cover Hole BIOCK see seek htt ennt AE 141509 1 6 Panel EE ee E 010531 1 7 Bracket Changer Vault 359501 1 8 Control Panel Assembly Chameleon 357540
133. t vend rate 0 255 Using the UPor DOWN buttons will increase or decrease the number in single digit increments A rate of 0 will disable the universal satellite device vending active selection vends from above menu regardless of selection should be counted in this vend rate Activation of the ENTER button will save the setting and return to the TALE If ENTER is pressed at the prompt or if 30 seconds passes without a selection switch being pressed while at the prompt the controller will return to the normal door open mode RETURN TO SALES MODE 29 SECTION 3 Vender Component Explanation Door Switch The vender door switch is mounted to the lower right side of the vender s door and is actuated by the door each time it is opened or closed see Figure 3 1 The following functions are performed each time the vender door is closed Clears any column sold out Scrolls Greeting 3 If door switch reset is enabled see the resettable MIS counters may be reset upon reading selection 1 4 Starts the refrigeration unit after an aproximate 5 to 8 minute delay after door switch is pressed N Note The door switch is mounted to the lower right side of the vender cabinet on models built prior to PO 1521 Delivery Chute Sensor The delivery chute sensor mounted on the bottom of the delivery chute signals the controller when a product is delivered
134. tivate or deactivate the timer for that day The value must be blinking to edit the selection Press UP or DOWN to toggle between 0 or 1 When desired setting is shown press ENTER to save your setting If ABORT is pressed anytime during this operation the controller will return to daY prompt without saving your setting Press UP to proceed to the next prompt Hour If ENTER is pressed at the Hour prompt the left two digits of the display will begin to flash prompting the user to adjust the hour setting UP or DOWN is used to adjust the hour When the desired hour is shown pressing ENTER will cause the right two digits to flash showing the current minute setting The minutes are set in the same fashion When the minutes are properly displayed pressing ENTER will save the stop time Press the ABORT button to return to the StoP prompt Press the UP button to proceed to the next prompt dEG Note The time is based on 24 hour time Military time Fahrenheit Celsius Setting dEG If ENTER is pressed at the dEG prompt the controller will display dEGX if X is F the controller is currently in F Fahrenheit mode or if X 15 the controller is in the Celsius mode Pressing UP or DOWN will toggle the X digit between and Pressing ENTER will save the displayed temperature mode and return the user to the dEG prompt
135. to see if the light goes out If not replace the control board Check the selection switch Trace the selection harness back to the control board Replace if necessary 43 SECTION 5 Maintenance Watch vend cycle from under stack mechanism Know the columns you re vending from preferably one column assigned to the selection If the lever actuators rabbits do not come close to this column upon vending check the motor connections at the control board and in the bottom of the door If the connections look good replace the vend motor assembly Will vend from some but not all columns allows refund or second choice continued from previous page Defective encoder UEnd error should be displayed Pull chain out into the middle of the column and unplug power to door then replug If the motor rotates the chain several times without finding the home position check change the home sensor and chain Timer is enabled or StS has been Disable timer control Check space to cleared sales settings reprogram if necessary Open the vender s main door and make sure the LED displays the Service Mode If not check for voltage 5 VDC with a Complete sold out condition voltmeter at the door switch If voltage Door switch not working is found replace the door switch If not check for voltage 5 VDC at the door switch s pinout on the control board If no voltage is found there replace the control board Com
136. tons will increase or decrease the number Activation of the ENTER button will save the hour and minute setting and return to the Hour prompt Activation of the ABORT button will return the VMC to the Hour prompt without saving any changes Service and Parts Manual SECTION 2 Set up and Installation Stop Time Setting Stop If the ENTER button is activated at the StoP prompt the VMC will enter the start time setting routine Upon entry into this routine the display will show the first summary level code dAY Using the UP or DOWN buttons will cycle through the available summary level codes as listed below Activation of the ENTER button will enter the detail level routines Activation of the ABORT button while a summary level prompt is displayed will return the to the StoP prompt Activation of the ABORT button at the StoP prompt will return the VMC to the dISC prompt If the ENTER button is activated at the dAy prompt the VMC will enter the day of week setting routine Upon entry into this routine the display will show the current day of the week setting i e where X will be 1 if the state is active or 0 if the state is not active Using the UP or DOWN buttons will rotate through non tUE UER SAC Sun or ALL Activation of the ABORT button will return the VMC to the prompt without making any changes If the EN
137. tton to save your choice If ABORT is pressed anytime during this operation the controller will return to the LANG prompt Press the UP button to proceed to the next prompt tinE Service and Parts Manual SECTION 2 Set up and Installation TIME DATE SETTING MODE If ENTER is pressed at tinE time prompt the controller will enter the time setting mode and the first display will be Enb enable Using UP or DOWN will allow you to cycle through all available time selection options Pressing ENTER will allow you to set the sub menu you have entered into example If ABORT is pressed anytime during this operation the controller will return to tinE prompt Press the UP button to proceed to the next prompt Lit TIME SELECTION OPTIONS current time settings Enb Enable must be set to 1 yEAr Current Year Example 02 nth Current Month Current Day of the Month Hour Current Time hours minutes dSt Daylight Savings Time Selection NA OFF AUS EU NOTE Enable must be set to 1 at all times to assure proper vender operations Enable Setting Enb This setting controls the time and date support by keeping a continuous updated clock connection 1 or you can turn the clock off 0 so the clock is not updated Toggle between the 1 and 0 by pressing UP or DOWN Pressing ENTER will save the current s
138. turn to the Hour prompt Press the ABORT button to return to the Strt prompt Press the UP button to proceed to the next prompt StoP Note The time is based on 24 hour time Military time 23 SECTION 2 Set up and Installation Stop Time Setting Stop If ENTER is pressed at the StoP prompt the controller will display daY Enter into daY by pressing the ENTER button The display will show the current day of the week followed by a 1 if the timer is active on that day or 0 if the day is not active on that day If Xz 1 The timer is active on that day If 0 The timer is not active on that day Using UP or DOWN will allow you to cycle through the days of the week non tue UEd thu Fri SAt Sun or Press ENTER at the desired day to activate or deactivate the timer for that day The value must be blinking to edit the selection Press UP or DOWN to toggle between 0 or 1 When desired setting is shown press ENTER to save your setting If ABORT is pressed anytime during this operation the controller will return to the prompt without saving your selection Press UP to proceed to the next prompt Hour If ENTER is pressed at the Hour prompt the left two digits of the display will begin to flash prompting the user to adjust the hour setting UP or DOWN is used to adjust the hour When the desired hour is shown pressing ENTER will
139. umber of selections The vender s serial number contains several important pieces of information as well The serial number currently in use consists of the following first four numbers represent the year the vender was produced fifth and sixth digits represent the week within that year the vender was produced first letter represents the style of the vender The second letter represents the location where the vender was built and The last five digits represent the number of that vender built within that week Service and Parts Manual REFRIGERATION SERIAL PLATE The refrigeration serial plate is located on the front of the vender s refrigeration unit mounted on the kick plate It looks similar to the vender serial plate with the exception that the model number specified is the refrigeration unit model There is currently one model in use Model 8000 Compressor size Super 1 3 Horsepower Usage All GIII 25774 4 MODEL RVCC 804 9 ROYA VENDORS wore wa usn ORN 74 SERIAL NUMBER AMPS 134 199936 00006 12 5 2502 DESIGN PRESSURES 300 HS 156LS 115V 60HZ 1PH LISTED REFRIGERATED VENDING MACHINE 66E9 SUITABLE FOR OUTDOOR USE Factory Refurbished Energy Star 2 Venders Venders that have been refurbished by Royal Remanufacturing LLC a subsidiary of Royal Vendors may be reconfigured to meet Energy Star Tier 2 standards
140. urrently in single price mode In the multi price mode individual selection prices can be changed using the UP and DOWN to display where is the selection number or choose ALL to change the prices for all selections If ENTER is pressed the display will show the current price for the displayed selection Using UP or DOWN will increase or decrease the price Holding UP or DOWN for more than five seconds will cause the price to change at 10 times the normal rate When the desired price is on the display pressing ENTER will save that price while pressing ABORT will return to the selection level without saving Press the UP button to proceed to the next prompt StS PROGRAMMING MODE If ENTER is pressed at the StS prompt the controller will enter the space to sales programming mode by displaying OPtn where n is the current option selected CStS for custom configuration or rStS Using UP or DOWN will allow the operator to cycle through all 11 available space to sales options CStS and rStS When one of the 9 options on the display pressing ENTER will select that space to sales option and return to the code level If one of the OPt1 OPt9 CStS or the rStS options is displayed and ABORT is pressed the user will return to the StS prompt without changing
141. utton Marketing 815272 Water Diverter Marketing 290574 Burst Open Latch Strike Assy Mktg 290546 Rain Guard Wide Marketing 290592 Left Vandal Panel 79 Marketing 290003 72 291003 UHR RE 141022 S127 EE 142022 Right Vandal Panel 79 Marketing 290585 72 291585 Cable Clamp 916004 Ballast Panel Marketing 290531 Ballast Panel Brace Marketing 290532 zi je E ET 292505 Port Brace Marketing 290521 Universal Hinge Red 294550 Top Bulkhead 290515 Control Panel 290529 Bottom Bulkhead 290514 Ballast Panel Assy Marketing 290571 Top Lampholder 842001 Bottom Lampholder 842002 Ballast BOX ce 291571 Lamp Panel WV 291574 Lamp Panel 292517 Except 72 Marketing Venders which start PO 1528 and after 75 SECTION 7 Exploded Views Coca Cola Marketing Vender Rear View of Button 76 Service and Parts Manual
142. x 1 T Bolt 901037 NOTES 1 For other trim and door sizes contact your local Royal Vendors representative 2 Specify Color Service and Parts Manual 69 SECTION 7 Exploded Views Steel Door Venders built PO 1519A and after Hr 9 ie h e n ef 5 M 9 9 5 S JEN S 8 9 9 9 L 9 No Description Part Number No Description Part Number 1 Sign Support 171536 11 Trim Kit Assembly 79 143509 2 8 32 Screw 2 901011 72 142507 3 1 4 Keps Nut 905002 72 Narrow 259560 4 P O S Window 815007 12 T Screw 901001 5 Control Panel 9 select CDC 163580 13 Keps Nut 905001 Non CDC 143507 14 Carriage Bolt 3 901056 6 Front Security Plate 9 Sel 183510 15 Vandal Panel Cover 79 171101 7 Select 181510 72 172001 T CokeTrim Filler Bottom 815312 8 Coke Trim Filler Top 815311 9 Lexan Panel Flavor Card 171522 10 P O S Lexan Cover 171523 70 Service and Parts Manual SECTION 7 Exploded Views Evaporator Fan Motor Assembly Item No Description Part Number Qty 1 Fan Blade 810045 1 2 Nut 1 4 20 905002 1 3 Silencer 939037 1 4 Motor 35W 115V 839028 1 5 Machine Screw 8 32 1 2 901038 3 6 Fan Plate 010058 1 7 Well Nut 88 32 905026 3 8 Fan Mounting Bracket 231005 1 9 Sems Screw 8 32 3 8 901011 3 1 9 Evap Fan Motor Assembly 2104

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