Control Panel Service Guide
Contents
1. Initialization Step 10 continued Symptom The platform parameter has Safe mode ES not been set Causes Possibly new SOM has been system Message 1002 installed AEREE Remedy Call the manufacturer s Pleose insert USE stick support center l TE E Insert USB memory stick PRC containing platform txt file specifying the platform code System will start up as shown in step 11 Symptom Application checksum is safe mode Uem correct but one or more applications are missing SENS ESSE Cause Software update package not valid or damaged ju DSS ie Remedy Call the manufacturer s support center Insert USB memory stick with correct platform txt file and corresponding software installation files gjsw Restart to force the processor into software update The system will start up as shown in step 11 Symptom Data flash partition could Safe mode ES not be found Cause Internal file error oM RE TUN Remedy Call the manufacturer s support center Dota missing 11 The display shows a software update views n Platform Update view The display shows the platform update wm view The platform has been updated One or more software updates will have to be Sys 2006 kx xx installed If a file is missing it will appear lib 2006 x xx with e g text Write down 200G x xx displayed information text 2000 xx xX Press Continue to get a full list of software updates available on the USB Continue2. 0910 cs Menu structure Prewash counters See also 123 gt Statistics gt Counters Brush counters See also 123 gt Statistics gt Counters Settings See also 123 gt Settings Prewash devices See also 123 gt Devices Configuration See also 123 gt Configuration ax Temperature Conductivity See also 123 gt Statistics gt Conductivity XXX counters See also 123 gt Statistics gt Counters Brush counters See also 123 gt Statistics gt Counters Settings See also 123 gt Settings xxx devices See also 123 gt Devices Configuration See also 123 gt Configuration Wash counters See also 123 gt Statistics gt Counters Brush counters See also 123 gt Statistics gt Counters Settings See also 123 gt Settings Wash devices See also 123 gt Devices Configuration See also 123 gt Configuration pw Gum counters See also 123 gt Statistics gt Counters Settings See also 123 gt Settings Gum devices See also 123 gt Devices Configuration See also 123 gt Configuration 9 Temperature Dryer devices See also 123 gt Devices Configuration See also 123 gt Configuration Help view Press this button for information in any control panel view or menu Processing s
3. Press Adjust to adjust the value if the displayed value is different from the actual pumped volume and add the correct value Press XX The new capacity will be calculated and stored Calibrate e Press 3 in steps or hold 1 sec and release to return to the Processor Overview Processor overview select another section for calibration of pump make other service adjustments if needed or press the 4 button to restart the processor Restarting will automatically switch service mode off and make the processor return to the default access level 1 Section name listed here as xxx refers to control panel text which will vary depending on processing technology chemical free or traditional developer solution Software Manual Control Panel Service Guide 1114 Service Issues Calibration 1114 Software Manual Control Panel Service Guide Software Maintenance 5 1 USB memory stick EB Part 5 Software Maintenance USB memory stick A USB memory stick is required for performing software updates Software packages must be stored on the USB s root directory Reservations Only USB memory sticks supplied by the processor manufacturer are guaranteed to be compatible for the software updates Software updates Access level must be Service when working with software maintenance The software update function is available through the ES gt Software tools menu and will scan
4. Name of processor platform Will vary depending on processor type 0918 Software Manual Control Panel Service Guide Trouble Shooting Initialization Step 12 Santali Software Update view mntzusb xxx z e 01 04 gjsw EN a ESD The list shows the software version available on the USB memory stick Select software version The software update will then start automatically Display will show update progress in percent Restart the processor when software update is complete Ensure that any other required updates are performed if needed If software is missing the processor will start up in software update mode Software Checksum Error eartware Update software Checksum Error Continue Software Manual Control Panel Service Guide Software checksum error will occur if software update has been interrupted by e g power failure etc Press Continue and repeat update procedure described in step 11 0918 7 7 Trouble Shooting Advanced trouble shooting 7 3 Advanced trouble shooting Log files Gives access to generating and extracting log files for manufactures research Normal procedure is storing log files on a USB memory stick from EG gt Software tools Log files If normal procedure is not accessible due to the control panel not starting the procedure below will enable retrieving of log files m This should be done onl
5. Major service performed Inhouse service performed Cleaning tasks Clean Gum Clean Developer Cleaning cycle Rewash plate Eject plates Brush calibration Software tools Update software Log files Back up data Restore data Roller motor load test Developer brush motor load test Remote service To switch the processor into service mode Turn rollers Dialog for turning rollers for easy disassembling Devices For checking of devices related to each processor section Direct computer link For direct connection of PC to the processor 04 07 05 Settings for date and time Accessible from sleep mode only 10 47 0910 Software Manual Control Panel Service Guide
6. Make sure the IP address 169 254 13 0 is present If it s not please enter the IP address 2 and press Add e Make sure that the server 169 254 13 0 is enabled e Press OK e In the Remote Client s Status field 3 the connection should appear with status OK If however the status shows Disabled processor tab not added 4 re open the Server Admin and make sure that server 169 254 13 0 is enabled z GrClient 1 09 19 GLUNZ amp JENSEN Syetem Status IT localhost Disab 169 254 130 Ck User Change IA 1 DK Cance T2658 TEE Devices User Setup Service Setup Help fas The processor will automatically return to the original IP address if the network cable is removed for more than 30 seconds 1150 Software Manual Control Panel Service Guide Trouble Shooting Initialization 7 1 Part 7 Trouble Shooting The electrical diagrams are located in Appendix A or B in the processor service manual A When performing any service maintenance calibration or trouble shooting etc it may be necessary to override the function of the processor s interlock switches In these cases please be aware that DISCONNECT ALL EXTERNAL POWER ER SUPPLY BEFORE SERVICING the processor s jog function may still be active making the drive system run idle at intervals There will be i i AVANT TOUTE INTERVENTION no beep advise or
7. RR edi 5 2 Sedec Aali ane e acea Su fue kee ee Ree EUR ed a eee ee ee ee 5 2 Part 6 Network Connection 0 0000 enue nee e eee 6 1 Network enabling 6 1 DICH 6 1 Procedure ouaaa lanterna rente 6 1 Part 7 Trouble Shooting 0 00 eee es 7 1 INIFIOHiZaNoM esere iii eat 7 1 UMA ZAVICN falles dose eh ead ae eee a dw ee ee oe Ea ee ee 7 1 Trouble Shooting Initialization fail es 7 2 Advanced trouble shooting auos 204 4 2 EU eee ee ERE EE oe eee eee eed 8 NOC THOS a ua zai uos d RS BRD Sonus RES a ee GR a Pos ee OR PLE OR od 7 8 FIOCCOUIG CC 7 8 Appendix scavi iena paletti A 1 Menu STOCU sate eee ee dn A 1 Software Manual Control Panel Service Guide 0918 0918 Software Manual Control Panel Service Guide Introduction User Interface UI 1 1 Part 1 Introduction User Interface UI The UI holds all processor functions configuration testing and adjusting procedures The basic concept of the UI is described in the User s Guide The User s Guide will give the operator an introduction to the control panel as well as a few instructions for first start up procedures nm The descriptions given in this manual applies for Admin and Service access levels nm Executing service procedures described in this manual requires change of access level to Service See Access levels in Part 2 Power on off The control panel will automatically turn on off when pow
8. any extra features like level sensors for replenish buffer containers etc have been installed additional configuration is needed in order to adapt the software to the extra features Check all menus parameters listed for 123 gt Settings and 123 gt Configuration and adjust settings where needed Also make sure to check all parameters in 123 gt Configuration gt Choices The list of menus in Appendix A might be helpful for this purpose Consult also the Finishing installation description in the processor s Installation Manual Programs Enter 123 gt Settings gt Programs Select Program 1 and enter settings for speed dwell time temperature and parallel plates If more than one program is needed use the Add program menu and enter values for Program 2 as well etc The processor is preinstalled with one program allowing the user to add up to 3 additional programs If more than one processing program is defined each program will be represented by a program button e g P4 in the title bar Software Manual Control Panel Service Guide 0910 Setup Setup procedure Plate sizes See description in the User s Guide Control Panel Replenishment buffer In order to ensure good processing quality and chemistry efficiency some settings for replenishment buffer need to be made Settings are made in 133 gt Settings gt Replenishment Buffer settings and should be made in accordance with recomme
9. are often available in more than one way This will typically apply to menus dedicated to processor sections Developer counters will for instance be available both from the x5 menu and from the 123 gt Statistics menu A menu available in more than one place in the menu structure will appear with the same title no matter where it is found In this chapter are listed the top levels of the menu structure Menu names followed by indicates that sub levels related to the menu in question are listed in the software Please refer to the control panel itself for view of these sub levels Menus parameters in bold italics are not available configurable for all processor models Plate counters Displaying of processed plates area and time Time counters Displaying various time elapsed Settings Replace periods Parallel plates Speed Transport devices Cover switch Motor nce Conveyor busy Input slot Output slot Rewash slot Configuration See also 123 gt Configuration Input sensor offset Distance from standard mounting postion t Temperature settings and readouts Preheat devices See also 123 gt Devices Configuration See also 123 gt Configuration Preheat configuration See also 123 gt Configuration Software Manual Control Panel Service Guide
10. computer link function is used to enable a direct connection from a processor to a PC or laptop with the Remote Enabling System installed The Remote Enabling System allows remote monitoring and control of GNUC based processors Do not enable the direct link function while the processor is connected to the house LAN Local Area Network Procedure If not already installed please download the Remote Enabling System from www glunz jensen com support download software and install on the local PC according to the description on the website e Turn off the PC e Ifa LAN cabled is connected to the processor or the PC is connected to wireless LAN make sure to disconnect the cable connection now e Enter E3 gt Direct computer link gt Connect e Turn on the PC Wait until the login dialog is displayed Universal processor control system Software Manual Control Panel Service Guide 1150 C Network Connection Direct link e Connect a crossover network cable between the PC and the processor Connection is made according to illustrations below either to the processor s electronics cabinet J14 or to the back of the control panel unit the connection to the back of the control panel unit is not possible on all models Network cable Logon the PC Start the Remote Client shortcut icon on the desktop e Select Server Admin 1 see illustration below e
11. display message D BRANCHER TOUTES LES SOURCES DE COURANT Please note that where this label i MAINTENANCE PAR PERSONNEL appears on the processor electrical AUTORIS SEULEMENT shock hazard still exists when the main switch is turned off ELECTRICAL SHOCK HAZARD TO BE SERVICED BY AUTHORIZED PERSONNEL ONLY RISQUE DE CHOC ELECTRIQUE Initialization When the processor is turned on the main switch it starts to initialize Bars on the display show the initialization progress Initialization fail If initialization fails or does not complete the displaying of the bars may freeze or keep restarting If this continues after power off and on service is needed Diagnosis of initialization fail is described on the next pages Software Manual Control Panel Service Guide 0918 Trouble Shooting Initialization Trouble Shooting Initialization fail Step A Does the processor start up showing Safe Mode Example Safe mode S System Message 1001 software Checksum Error Please insert emergency USB stick ond then restart YES NO e Go to step 10 e Go to step B B Does the software start up displaying the software update view Example Platform update je Continue YES NO e Go to step 11 e Go to step 1 1 Does the Control Panel start up with grey background and buttons E ERES fa ee Ee nm The look of the start up view may vary YES NO e Go to step 2 e Go
12. level nnana 2 1 COPI COGS oinline ten 2 1 MOSS x orina tees ELA LIETI 2 2 Ready mode On Processor Overview eee 2 2 Sleep mode Off Power Save aoaaa aa RR RR Rr 2 2 service mode Remote service aa a n 2 3 Part 3 Setup uuu uaa cadens aGxasAEEGGEEGIESESRSEE Gd 3 1 Introduction to setup os uai aros GE eee ee eee RE EROR nm ee x 3 1 sdc sne d T 3 1 Configuration for extra features 3 1 PIOSIAINS sessantina nile in 3 1 Idi E aeea eletti 3 2 Replenishment buffer LL 3 2 REDAC DOTOS aoa ose aad Oe oe oe ee ee ITTTT 3 2 PROICICNCCS i e vedas ods RSI elet 3 2 AUTO TING s oues ee cu da the E93 Io Taito 3 2 Date time NETTE ea oe oe ae SW we we Oe oe oe wi eee oe we i 3 2 Eene tci arenaria ai 3 3 Part 4 Service Issues 0000 eee eee ee Rh mmn 4 1 bs Aas ARRETRARE 4 1 Monitoring status OF deVICBS 222 42x ox der ed Kex dee uot Be wed LES Etisi 4 1 Test ana callDFatlOll s sane ia ARRE ima 4 NCO CC 4 1 COO ee caso 4 2 PUMP CANIDFallon 3 xau Ed Oo nidi 4 2 lici PEMCENEPTCETETITRRTTQTILITIT TUIS PPPIT 4 3 0910 Software Manual Control Panel Service Guide Part 5 Software Maintenance ee awe nena 5 1 USB MeOMO SUCK ersa se ected od inn 5 1 Reservations ouaaa aaa rai detti 5 1 Software MDOOIBS 13 2 8 52 2 3 875 05 9 eee ade chee ce ene ees eee eee eae eee es 5 1 Back up and Restore LL 5 2 Chee Gavel au eu yen foe d DER Rex ae ere ee ee oe
13. e disconnected before performing service on or disassembling the control panel Please note that where this label appears on the processor electrical shock hazard still exists when main switch is turned off Software Manual Control Panel Service Guide ELECTRICAL SHOCK HAZARD DISCONNECT ALL EXTERNAL POWER SUPPLY BEFORE SERVICING TO BE SERVICED BY AUTHORIZED PERSONNEL ONLY RISQUE DE CHOC ELECTRIQUE AVANT TOUTE INTERVENTION DEBRANCHER TOUTES LES SOURCES DE COURANT MAINTENANCE PAR PERSONNEL AUTORISE SEULEMENT 0918 Service Issues Calibration Calibration Pump calibration Pumps installed on the processor may be Section Sub menu Pump Notes Pre wash section Pre wash devices Water pump Some models only xxx section xxx devices Xxx pump Calibration of the pump type used for replenish buffer will normally not be necessary Fill pump Some models only Water pump Some models only Wash section Wash devices Water pump Some models only 1 Section name listed here as xxx refers to control panel text which will vary depending on processing technology chemical free or traditional developer solution Make sure that pumps and hoses do not contain air bubbles An example of calibrating a water pump is given opposite 0910 Software Manual Control Panel Service Guide Service Issues Calibration Water pump Control panel access level must be set to Ser
14. e publication of the manual e Changes technical inaccuracies and typographic errors will be corrected in subsequent editions e Asa part of our policy of continuous improvement we reserve the right to alter design and specifications without further notice Notes Cautions and Warnings Throughout the manual notes cautions and warnings are written in bold like the examples below nm A graduate is required for pump calibration Symbol Meaning Explanation The operator should observe and or act according to the i Note information in order to obtain the best possible function of the equipment The operator must observe and or act according to the Caution information in order to avoid any mechanical or electrical damage to the equipment The operator must observe and or act according to the A Warning information in order to avoid any personnel injury Software Manual Control Panel Service Guide 0918 Table of contents Part 0O General information ern 0 2 Enable iaia 0 2 l E OQUCIS COVOI BU ss siii ER ERE 0 2 Intended use of this Manual LL 0 2 Reservations sei visiera ita 0 3 Notes Cautions and Warnings uaaa aaa a 0 3 Part 1 3 Introduction Lina 1 1 User Interface Wise tit ile tanti lieti 1 1 PONTONO spartita TAIL 1 1 Part 2 Modes and access 000 ee eee eee ee es 2 1 Access levelS V aa he ee tbe eee ie bee ds we eae 2 1 Change of access
15. e service mode either enter E3 gt Remote service and press the Exit service mode button or press the button for 3 sec Either will make the processor restart automatically New 2 amp A aD settings if any will be stored and test sequences will reset 1 Remote Enabling System allows remote connection to one or more GNUC based processors either via modem or through the local network LAN The remote connection allows monitoring and control of the processor GNUC Universal Processor Control System Software Manual Control Panel Service Guide 0837 2 3 Modes and access Modes 0918 Software Manual Control Panel Service Guide 3 1 Introduction to setup Part 3 Setup Introduction to setup When mechanical and electrical installation has been completed or when new software has been installed please follow the setup procedure below for configuration and setup of the software If new software has been installed and a back up of the processors data is available a restore of data will make further setup unnecessary See also Software Maintenance in Part 5 If new SOM PCB System On Module PCB has been installed the configuration has been lost and the processor will start up with Call Service Code 2 See also Part 7 in this manual Setup procedure Set control panel access level to Service Configuration for extra features The processor is configured from the factory If however
16. ection with chemical free or traditional developer solution Section name listed here as xxx refers to control panel text which will vary depending on processing technology 0910 Software Manual Control Panel Service Guide A 3 Menu structure A 153 Statistics Counters Conductivily Event list History settings Programs Plate sizes Replenishment Buffer settings Replace periods E g brush filter change and conductivity exhaustion point Preferences Display setup Plate length tolerance Access setup Level setup Miscellaneous Auto timer Configuration Calibrate Valves and pumps Service code Information Processor variant Hardware Choices E g ready delay setter request dwell type temperature alarm range units Conductivily Serial number Network TCP IP Change access level A numeric code is needed for change of access level Software Manual Control Panel Service Guide 0910 cs Menu structure Manual tasks Developer filter replaced Prewash water replaced Developer replaced Wash water replaced Gum replaced Brush replaced Prewash manual replenish Developer manual replenish Wash manual replenish
17. en made press to 0910 Software Manual Control Panel Service Guide Setup 3 3 Setup procedure E confirm new date and time In order to adjust the internal clock the processor will then restart automatically y Make sure settings for date and time are correct otherwise the auto timer function will not start the processor at the expected time Language Default language for control panel menus is English Change of language is done from the language dialog Enter the 123 gt Settings gt Preferences gt Display setup gt Language Select new language and confirm with w The processor will then automatically restart Software Manual Control Panel Service Guide 0918 Setup Setup procedure 0918 Software Manual Control Panel Service Guide Service Issues Devices Part 4 Service Issues Devices Devices are electronically controlled components like pumps motors sensors heaters etc Devices entries are used for Monitoring status of devices Access from Processor Overview ready mode either through the appropriate sub section and then through the device sub menu or through E35 gt Devices Test and calibration Access to devices for test and calibration purposes is done from sleep mode See also Calibration described later in this chapter Repair Spare part numbers for the control panel parts are listed in the processor service manual All power to the processor must b
18. er to the processor is switched on off When the processor is turned on it will start to initialize It will then take a few minutes until the processor overview is displayed on the screen The processor overview is described in the User s Guide Control Panel nm During power up the processor might give some beep advices related to messages or alarms These messages and alarms will be shown in the alarm list when the processor overview is displayed Press amp to see the alarm list Power supply should only be turned off for holidays or for maintenance and servicing purposes Normally the processor should be switched into sleep mode power save only See the Quick Intro guide Software Manual Control Panel Service Guide 0918 i Introduction Power on off 1 2 0918 Software Manual Control Panel Service Guide Modes and access E 2 1 Access levels Part 2 Modes and access Access levels The menu system gives the operator access to menu items that are relevant according to access level Executing service procedures described in this manual requires access level Service Service access level is required for configuration and some setup procedures and some section menus buttons are accessible with service access level only The access level can be changed between Access Level The operator User Can see various usage information Admin Administrator has user level privileges plus access to modif
19. for available updates USB memory stick pe including a USB memory stick inserted p into the processor s USB port The current i software version will be presented together with available updates for optional selection Restart is offered when a software update is complete If a software upgrade package has been downloaded from the manufactures web site please also make sure to download and print out the software upgrade instruction y Make sure to make a data back up before installing new software as described in Back up and Restore in the following Software upgrade is also possible through the Remote Enabling System This requires min Remote Enabling System version 1 09 19 listed in upper left corner of the Remote Client view y Downloading software using the remote client requires a USB memory stick connected to the processor s USB port If for any reason a software downgrade is wanted please contact the manufacturer www glunz jensen com Software Manual Control Panel Service Guide 0918 Software Maintenance Back up and Restore Back up and Restore Creating a data back up will ensure that all values from statistics settings and configuration are stored for later restore Data back ups are for emergency restore only Normally there will be no need for restoring the emergency back up data as the software upgrade procedure automatically covers back up and restoring of customer settings T
20. he back up and restore functions are available through E3 gt Software tools Back up data can be stored either internally or on a USB memory stick Consider carefully when restoring data as this will overwrite existing data on the processor e Only restore a back up to the same processor from which it has been made e Configuration file back up will overwrite any new configuration parameters if restored d The processor restarts automatically when restore of back up is complete Screen saver Screen saver files are loaded like software update packages Screen dumps Screen dumps may be useful for service purposes Connect a USB memory stick to the processor s USB port as shown on se the previous page For storing a screen dump to the USB memory stick press the title bar on the control panel as shown A weak beep from the control panel will confirm the dump 0918 Software Manual Control Panel Service Guide Network Connection 1 Network enabling Part 6 Network Connection Network enabling Network configuration needs to be set correctly and is available through 123 gt Configuration Network TCP IP To change settings service access level is required See Part 2 Access levels The three LEDs on the SOM System On Module indicate the network state e LINK yellow e 10 100 MB green e DATA green Or T2644 Direct link The direct
21. ication of most application relevant setup information Service Full control Service Technicians only Change of access level Default access level is either User or Admin administrator The Change access level dialog can be activated from the 123 menu Change of access level requires a numeric code Default Admin code is 2005 Default Service code is 389 Any other numbers will change access level to User Entering an incorrect unknown code will automatically change access level to User Change of code Administrator and Service codes can be changed from the 123 gt Settings gt Preferences Access setup menu Make sure to make a note of new codes if changed and keep in a safe place for future reference Software Manual Control Panel Service Guide 0918 gE Modes and access Modes Modes Ready mode On Processor Overview The processor will normally be in either Ready Mode or in Sleep Mode In ready mode the processor regulations are all active the Processor Overview menu is on and plates can be processed if no alarms or other exceptions have occurred e g cover open Ready mode is indicated by the ready feed indicator gt and the top lamp showing a green light Regulations and functions in ready mode e Temperature controls are on e Level controls are on e Time replenishment function is active e Jog function is active The jog function makes the transport rollers tu
22. ndations from the supplier of chemistry Replace periods Replace periods are the max plate area and the recommended max process length to be processed before alarms for change of e g developer solution filter and brush occur Preferences The preferences menu holds a few additional parameters of general character e g settings for display access level developer and water level setup These settings do not apply to specific processing programs nm Some of the parameters are available from sleep mode as well Auto timer The processor can be programmed for automatic start up and shut down which is switching from sleep mode to ready mode and opposite Settings are found in 123 gt Settings Start switches the processor from sleep mode to ready mode Stop switches the processor from ready mode to sleep mode See also Modes and Access in Part 2 for detailed description of sleep mode and ready mode y Make sure that settings for date and time are correct otherwise the auto timer function will not start the processor at the expected time Date time Date is specified as date month year e g 17 01 07 Time is specified either as 24 Hour Clock e g 15 35 or as US time e g 3 35 pm depending on settings made for units see 123 gt Configuration gt Choices gt Units The date time button can be activated from sleep mode Press the date time button in the upper right corner and make settings When settings have be
23. oards consider trying to disable this feature in the configuration and see whether the software can start If this does not help call the manufacturers support center Software Manual Control Panel Service Guide 0918 E Trouble Shooting Initialization Step 5 Call Service code 2 The software is not configured This should be the case only if the SOM PCB System On Module PCB has been replaced e Enter Data and change access level to Service default is 389 but may have been changed by a service technician Either configure software or restore configuration back up Configure software Restore a back up e Enter Data gt Configuration and e Enter E33 gt Software tools gt Restore check Processor variant some models data and select a back up version only and other configuration parameters 6 Does the control panel show a progress bar YES NO e Go to step 7 e Go to step 8 7 Please note the numbers of blocks in the progress bar and note if the progress bar restarts by itself Call the manufacturer s support center 8 Check cables and power e Make sure the processor is configured for correct power connection For reference see the electrical diagram in the Appendix in the Processors Service Manual Make sure the GFCI relay is switched on Make sure the power cable is connected to the processor Make sure that powe
24. r supply is sufficient Check with a voltmeter 0918 Software Manual Control Panel Service Guide Trouble Shooting Initialization Step 9 Check electronics Open the electronics box and check m Always use grounded wrist straps when handling printed circuit boards PCB s as the effect of electrostatic discharge ESD can damage these components Do red and green LEDs flash on HPU board YES NO e Continue below e Call the manufacturer s support center Are the LEDs on the SOM board active YES NO e Call the manufacturer s support center Very delicate component e Make sure the SOM is connected properly Do not dismount unless it is absolutely necessary 10 The processor has started up in safe mode Display will show one of the system messages below up Symptom Lib component cannot be sofe mode a ymp p found Cause Main power has been sviten Message LUUL turned off while updating lib software Checksum Error component Please insert emergency USB stick Remedy Call the manufacturer s and then restart support center Insert USB memory stick containing qtlib tar gz and 153 E A e MD XXX 8 SW and restart system will start up as shown in step 11 The files are also available on www glunz jensen com support Continues next page Software Manual Control Panel Service Guide 0918 Trouble Shooting
25. rn for a short while at intervals to prevent crystallization of chemicals on the rollers Sleep mode Off 2 Power Save In Sleep Mode the processor regulations e g temperatures are all sleeping the Processor Overview is off Plates cannot Sa be processed The sleep mode is indicated with a sleep icon in the upper left corner of the control panel How to switch to sleep mode is described in the Control Panel User s Guide ni EG En Ee Eo Functions in sleep mode e All processing functions are off e Auto timer may be active e Jog mode may be active e Possibility of entering the processors 123 and 4 menus in order to reset counters or make changes to fill replenishment buffer strategy before starting up the processor Software Manual Control Panel Service Guide Modes and access Modes Service mode Remote service Service mode is different from service access Service mode enables test of devices calibration of pumps etc and gives access to remote control of the processor whereas Service access gives permission to configuration parameters Service mode is automatically activated if service functions have been activated when access level is set to Service Service mode can also be activated manually from the ES gt Remote service menu The service mode is indicated with a qe usu 10 47 service icon X in the upper left corner of the control panel In order to leav
26. software Manual Control Panel service Guide Software Manual Control Panel Service Guide Edition AG December 2011 This manual has part No 51464 Part O General information This manual Products covered This manual applies to the GNUC 2 control panel with finger touch display GNUC Universal Processor Control System Intended use of this manual The manual is meant for service personnel and contains service information regarding trouble shooting setup calibration procedures etc The service technician should also be familiar with the User s Guide for Control Panel as well as the Quick Intro guide This manual is for Service Technicians only The directions given must not be followed by unauthorized personnel Always read the Safety Instruction Manual part No 21741 before working with the processor Whenever a reference in this manual is made to User s Guide it is meant as User s Guide Control Panel This manual is published by GLUNZ amp JENSEN A S Haslevvej 13 DK 4100 Ringsted Denmark Phone 45 5768 8181 E mail gjhq glunz jensen com Internet www glunz jensen com Copyright 2008 by GLUNZ amp JENSEN A S 0918 Software Manual Control Panel Service Guide Reservations e This manual was written and illustrated using the best possible information available at the time of publication e Any differences between this manual and the equipment reflect improvements introduced after th
27. to step 6 0918 Software Manual Control Panel Service Guide Trouble Shooting Initialization Step 2 Does the Control Panel show the sleep icon in the upper left corner mu eh ERE ERES pe paz ESD YES NO e Go to step 3 Software is working correctly e Optionally check the alarm list 3 Set Access Level to User Press the Data button and enter Change Access Level e Set to O and press OK to force the access level to User The control panel should now show one of the service codes Call Service code 1 Call Service code 2 Call Service code 3 e Go to step 4 e Go to step 5 e Call the manufacturer s support center AVR fuses not set correctly 4 Call Service code 1 The processor has started in safe mode This happens if the processor has been shut down several times quickly in succession or if the processor itself shuts down quickly repeatedly or maybe one or more PCB s cannot be found Turn the processor main power off Check that all cables between circuit boards are properly connected Connect power plug and turn on the processor Check that the individual PCB s are getting power and whether any diodes are lighting If one or more new MFU boards have been mounted check that the DIP switches are set correctly according to the instruction delivered with the MFU board If the software supports enabling disabling MFU b
28. vice Calibration menus for pumps and valves are available through xxx section gt xxx devices gt xxx pump nm A graduated cylinder is required for pump calibration The example below is given for a developer water pump View header Action Processor overview Press for 3 seconds to switch to sleep mode Some processors only f the processor is configured for gum cleaning press Stop to skip the gum cleaning procedure Note the sleep mode icon ZX in upper left corner of the control panel Sleep mode e Remove the hose from the replenishment buffer container for the xxx section and keep it elevated to avoid spill e Place the hose in the graduated cylinder filled with xxx liquid Make a note of the amount of liquid Processor overview e Press the button to enter the xxx section menu Xxx e Press the xxx devices button to enter the sub menu Xxx devices e Press the Replenish Buffer pump button to enter sub menu Replenish Buffer pump e Press the Calibrate button to enter the pump calibration dialog Calibrate buttons The Repl pump capacity xxx ml min or Buffer pump button gives access to a numeric display and the possibility of entering new pump capacity value The Start buttonactivates the xxx replenish buffer pump Press Stop when sufficient fluid has been pumped after 60 sec Make a note of the amount of liquid pumped
29. y if required by manufacturers service technicians For use only if the control panel is not starting and retrieving logs the normal way is therefore not possible Procedure A log file retriever two files is needed for execution of the procedure described below e Switch main power to the processor off 0 e Copy the two files supplied by the manufacturer s support center to a USB memory stick the platform txt may need to be modified to adapt to the actual processor platform e g hdx nm Make sure that the platform txt file matches the actual processor platform e Power up the processor with the USB memory stick mounted to the USB port The control panel will display Software Update Platform Change Press Continue e Select sys copy log to usb The platform txt file will attempt to force the machine into a software update mode The sys copy log to usb is a fake update in that it retrieves the processors log files to the USB without actually installing anything Wait until the software update procedure terminates with either ok or failure e A gnuc2log xxxxx tar gz file should now be stored on the USB stick Remove the USB stick Switch power off Send the file to the manufacturer s support center for examination Wait for service assistance 0918 Software Manual Control Panel Service Guide Appendix A Menu structure Menu structure Menus and parameters are grouped to where they logically belong and
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